Model 9000/9100 Service Manual
Contents
1. GILA Figure 45 In Service Tanks Switched Model 9000 9100 Troubleshooting PROBLEM 1 Softener fails to regenerate 2 Hard water 3 Unit used too much salt 4 Loss of water pressure 5 Loss of mineral through drain line 6 Iron in conditioned water 7 Excessive water in brine tank UO m gt 0 UNUW gt CAUSE Electrical service to unit has been interrupted Timer is defective Bypass valve is open No salt in brine tank Injector screen plugged Insufficient water flowing into brine tank Hot water tank hardness Leak at distributor tube Internal valve leak Improper salt setting Excessive water in brine tank Iron buildup in line to water conditioner Iron buildup in water conditioner Inlet of control plugged due to foreign material broken loose from pipe by recent work done on plumbing system Air in water system Drain line flow control too large Fouled mineral bed Plugged drain line flow control Plugged injector system Timer not cycling Foreign material in brine valve Foreign material in brine line flow control Power loss during brine fill CORRECTION Assure permanent electrical service check fuse plug pull chain or switch B Replace timer Ur m gt 0 UOU gt m Close bypass valve2. Add Salt to brine tank and maintain salt level above water level Clean injector screen Check brine tank fill time and clean brine line flow control if plugged Repeated flushing of the hot water tank is required Make sure distributor tube is not cracked Check O Ring and tube pilot Replace seals and spacers and or piston Check salt usage and salt setting See Problem No 7 Clean line to water conditioner Clean control and add mineral cleaner to mineral bed Increase frequency of regeneration and or backwash time Remove pistons and clean control Assure that well system has proper air eliminator control Check for dry well condition Check to ensure drain line flow control is sized properly for your mineral tank Check backwash brine draw and brine tank fill Increase frequency of regeneration Check flow control Clean injector and screen Replace timer Replace brine valve seat and clean valve Clean brine line flow control Check power source Model 9000 9100 PROBLEM CAUSE CORRECTION 8 Softener fails to draw brine 9 Control cycles continuously 10 Drain flows continuously UOU gt m Drain line flow control is plugged Injector is plugged Injector screen plugged Line pressure is too low Internal Control Leak Broken or shorted switch Valve is not programming correctly
3. nn 1 D Cas r 1 D 1 sopa 15 er TE TE ii NA 35 30 93ey 4 ie 0 LO 30 15 20 10 Pressure Drop psid TR 18467 41092 Pressure Drop psid TR 18467 41092 DF217 DF216 1 Brass Meter Pressure Drop psid TR 18467 41092 DF218 Figure 52 9000 Meter Flow Data
4. 2310 Safety Brine Valve DF168 1 Figure 35 Item Quantity Part Number Description 1 1 60014 2310 safety brine valve 2 1 60068 2310 float assembly 60026 30 float assembly red white float fill 3 1 60002 8500 air check Model 9000 9100 Water Conditioner Flow Diagrams In Service Position DF178 0 Tanks Switching DF179 0 Figure 39 Tanks Switching Meter Initiated Regeneration Model 9000 9100 Backwash Brine Draw EN Figure 41 Brine Draw Model 9000 9100 Slow Rinse Y w 51 men AS amp A Rapid Rinse DF183 0 Figure 43 Rapid Rinse Model 9000 9100 Brine Tank Fill Position 2 2 7 DF184 0 Figure 44 Brine Tank Fill Position In Service Tanks Switched
5. Regeneration Time Program e O N 0 Press the Extra Regeneration button 26 0 Set Regeneration Day Override Use the Set Up or Set Down buttons to set the maximum number of days before a Regeneration cycle must occur In Service O O Flow 1 J Program O rasis Press the Extra Regeneration button to exit the program ze 26 0 NOTE If setting up the system for the first time perform the following Fast Cycle Regeneration 1 Press the Extra Regeneration button for 5 seconds to force an Extra Regeneration immediately Once the valve reaches Regen Step 1 let water run to drain for approximately 5 minutes Press the Extra Regeneration button once to advance valve to Regen Step 2 Press the Extra Regeneration button once to advance valve to Regen Step 3 if active Press the Extra Regeneration button once to advance valve to Regen Step 4 if active Press the Extra Regeneration button once to advance valve to Regen Step 5 if active NOO Press the Extra Regeneration button once more to advance the valve back to Service Model 9000 9100 Immediate Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a Regeneration cycle initiates immediately This event occurs regardless of the Volume Remaining display reaching zero gallons Delayed Regeneration
6. 110V to 24V 25651 transformer European 220V to 24V 3 1 15202 wire harness mechanical 14822 wire harness auxiliary drive switch 40041 06 wire harness low voltage ET 4 1 15134 drive gear assembly lower 5 1 15135 drive gear assembly 6 1 14896 geneva wheel 7 2 40422 wire connector 8 2 19367 cover screw 9 1 15175 position decal 10 2 14917 retaining ring 11 1 15199 ground plate 12 1 14430 screw hex washer 6 13 2 19160 screw motor mounting 14 1 18737 drive motor 24V 50 60 Hz red wires 1 18738 drive motor 120V 60 Hz black wires 1 18739 drive motor 220V 50 Hz yellow wires 15 1 15131 backplate mechanical and SE 17784 05 backplate ET 17784 06 backplate ET 16 2 15172 screw flat head 4 40 17 2 10340 washer lock 4 18 10218 micro switch homing 19 1 10339 nut micro switch 20 1 15331 screw valve mounting 21 2 15133 drive gear assembly upper 22 1 13547 strain relief 23 1 15810 retaining ring drive gear 24 1 15132 triple cam 9000 9100 17331 triple cam 9500 17765 triple cam 9500 auxiliary switch 25 1 15638 cable guide 9000 9100 1 17337 cable guide 9500 26 2 15372 washer thrust 27 1 15216 meter cable 15 25 1 meter mechanical 15425 meter cable 13 25 3 4 meter mechanical 17744 meter cable 20 75 1 1 2 meter mechanical 19121 01 meter cable 1 meter SE 19121 05 meter cable 3 4 and 1 meter ET 19791 01 meter cable 1 meter SE 28 2 15692 spacer 29 1 16433 micro switch program 30 1 10302 insu
7. DF176 0 Figure 4 Timer 16 Cycle timer into backwash position Turn manual knob so that the micro switch rides on the first set of pins Inthis position the tanks switch lower piston and the control valve moves to the backwash position upper piston Wait until the positioning of upper and lower pistons stops before advancing the timer further f advanced too fastthe control will not home into the In Service position it will not advance to any other position To correct this rotate the manual knob back to In Service and start again into backwash NOTE Once valve positions itself into the backwash cycle the homing circuit locks in 17 With all the air backwashed slowly cycle the timer to the brine position rapid rinse and brine tank refill Wait for the control drive motor to position itself in each cycle and stop before advancing on to the next position 18 Once back in the In Service position cycle the control valve again into the backwash position The tanks switch again and air head backwashes out of the other tank Cycle the control back to the In Service position Leave the timer in the open position DO NOT insert meter cable yet Model 9000 9100 pin storage DF215 0 Figure 5 Program Wheel NOTE Two motors are available 1 15 RPM has 82 minute Regeneration Time 1 30 RPM has 164 minute Regeneration Time See Figure 5 Model 9000 9100 Regener
8. of time that a unit will brine and rinse 2 minutes per hole To change the length of brine and rinse time add or remove pins in the rapid rinse group of pins to increase or decrease the number of holes in the brine and rinse section The number of holes multiplied by two equals minutes of brine and rinse Changing Length Of Rapid Rinse The second group of pins on the program wheel determines the length of time the water conditioner rapid rinses 2 minutes per pin To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins multiplied by two equals minutes of rapid rinse NOTE Program wheels with 0 82 minute cycle times use one minute per pin or hole to set Regeneration times The layout of pins and holes on the program wheel follow the same procedure as on this page Changing Length of Brine Tank Refill Time The second group of holes on the program wheel determines the length of time the water conditioner refills the brine tank 2 minutes per hole To change the length of refill time move the two pins at the end of the second group of holes as required The Regeneration cycle is complete when the two pin set at end of the brine tank refill section trips the outer micro switch The program wheel however continues to rotate until the inner micro switch drops into the notch on the program wheel Model 9000 9100 Time Brine Refill and Meter Se
9. on the main water supply Open a cold soft water tap nearby and let water run a few minutes or until the system is free of foreign material usually solder resulting from the installation Close the water tap when water runs clean 12 Place the bypass In Service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let water run until air is purged from the unit Then close tap Electrical 13 Make all electrical connections according to codes Plug the valve into an approved power source Do not insert meter cable into the meter yet 14 Tank one has control valve and tank two has adapter See Figure 1 page 5 or Figure 2 page 5 15 Look on the right side of the control valve it has indicators showing which position the control valve is in during Regeneration and which tank is In Service Figure 3 page 7 shows the valve In Service position with tank one supplying conditioned water and tank two on standby NOTE Make sure the meter cable is not inserted in the meter dome Swing the timer out to expose the program wheel to swing timer out grab onto the lower right corner of timer face and pull outward See Figure 5 page 8 Model 9000 9100 rapid rinse brine rinse brine fill backwash stand by tank two tank one DF175 0 Figure 3 Control Valve Position Indicators CAUTION ALWAYS REMOVE CABLE FROM METER BEFORE SWINGING TIMER OPEN
10. that the installer warm the valve to room temperature before operating Perform all plumbing according to local plumbing codes Use a 1 2 minimum pipe size for the drain Use a 3 4 drain line for backwash flow rates that exceed 7 gpm or length that exceeds 20 6 m Both tanks must be the same height and diameter and filled with equal amounts of media The distributor tube must be flush with the top of each tank Cut if necessary Use only non aerosol silicone lubricant 6 Lubricate the distributor o ring seal and tank o ring seal Place the main control valve on one tank and the tank adapter on the second tank NOTE If required solder copper tubing for tank interconnection before assembling on the main control valve and tank adapter Maintain a minimum of 1 distance between tanks on final assembly 7 Solder joints near the drain must be done before connecting the Drain Line Flow Control fitting DLFC Leave at least 6 152 mm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to DLFC Use only Teflon tape on the drain fitting Be sure the floor under the salt storage tank is clean and level 10 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check in the salt tank Do not add salt to the brine tank at this time 11 On units with a bypass place in Bypass position Turn
11. Foreign material in control Internal control leak Clean drain line flow control Clean injector Clean screen Increase line pressure to 25 psi min Change seals spacers and piston assembly UOU gt m A Determine if switch or timer is faulty and replace it or replace complete power head A Check timer program and positioning of control Replace power head assembly if not positioning properly B Remove power head assembly and inspect bore remove foreign material and check control in various regeneration positions C Replace seals and piston assembly General Service Hints Problem Softener delivers hard water PROBLEM CAUSE CORRECTION Softener delivers hard water Reserve capacity has been exceeded Program wheel is not rotating with meter output Meter is not measuring flow Check salt dosage requirements and reset program wheel to provide addi tional reserve Pull cable out of meter cover and rotate manually Program wheel must move without binding and cycle actuator must start the cycle before the clutch releases Check output by observing rotation of small gear on front of timer Note Program wheel must not be against regeneration stop for this check Each tooth is approximately 75 gallons on 1 1 2 installations If not performing properly replace meter Model 9000 9100 Mechanical Timer Valve Wiring METER IMMEDIATE REGENERATION
12. Model 9000 9100 Service Manual Model 9000 9100 General and Commercial Installation Checklist Water Pressure A minimum of 1 5 bar of water pressure is required for regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current A C supply is required Make sure e Voltage supply is compatible with unit before installation e Current supply is always hot and cannot be turned off with another switch Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Replace piping that has heavy lime and or iron build up If piping is clogged with iron install a separate iron filter unit ahead of the water softener Location of Softener and Drain Locate the softener close to a clean working drain and connect according to local plumbing codes Bypass Valves Always provide for the installation of a bypass valve if unit is not equipped with one CAUTION e Do not exceed water pressure of 8 bar Do not exceed 45 C water temperature Do not subject unit to freezing conditions Model 9000 9100 yokes water meter tank two tank one tank two adapter bypass valve adapter clips DF174 0 Model 9000 9100 General and Commercial Installation Checklist Place the softener tank where you want to install the unit NOTE Be sure the tank is level and on a firm base During cold weather it is recommended
13. TIMER WHITE RIBBED E TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE PROGRAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM YELLO 3 RIBBED BLUE Mc BROWN Si E 57 DF207 0 Figure 46 Model 9000 9100 SE Timer Valve Wiring CB1 SE TIMER T1 24V TRANSFORMER TM 3 4 TURBINE FLOW METER OPTIONAL PWM 1 0 PADDLE WHEEL FLOW METER OPTIONAL VDM VALVE DRIVE MOTOR SW1 VALVE HOMING SWITCH SW2 VALVE STEP SWITCH HCAM VALVE HOMING CAM SCAM VALVE STEP CAM DF209 0 Figure 48 Model 9000 9100 9000 Control Dimensions 1 2 14 NPT for DF205 0 DRAIN PORT 1 11 1 2 NPT 1 METER 22 3 4 METER 2 5 130 142 11 4 290 po 2 5 8 NPSM DF206 0 Figure 49 Model 9000 9100 9100 Control Dimensions 1 2 14 NPT DRAIN PORT DF210 0 Fa Em AR QUE h AA ali mA Sira ir mar D LJ t o 23 me nn 2 1 2 8 NPSM DF211 0 Figure 50 Model 9000 Meter Flow Data 9000 Turbine Meter 3 4 Mechanical Meter D 1 edocet enl 1 e ceo 1 1 r 1 1 Ea RE 1 1 ELE 1 1
14. Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a Regeneration cycle initiates at the preset Regeneration Time This event occurs regardless of the Volume Remaining display reaching zero gallons Control Operation During Regeneration In Regeneration the control displays a special Regeneration display While in Regeneration the control shows the current Regeneration step number to which the valve is advancing or has reached and the time remaining in that step The displayed step number flashes until the valve completes driving to this Regeneration step position Once all Regeneration steps are complete the valve returns to In Service and resumes normal operation Example Less Than 6 Minutes Remaining in Regen Step 1 ET032 0 Figure 19 Pressing the Extra Cycle button during a Regeneration cycle immediately advances the valve to the next cycle step position and resumes normal step timing Control Operation During Programming The control only enters the Program Mode with the valve In Service While in the Program Mode the control continues to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently There is no need for battery backup power Control Operation During A Power Failure During a power failure all control displays and programming are stored for use upon power re applica
15. athead 6 20 13 2 11999 button decal 14 1 15223 cycle actuator gear 15 1 13886 01 knob 16 4 13296 screw hex washer 46 20 17 1 17724 drive pinion 18 1 17723 drive pinion clutch 19 1 14276 spring meter clutch 20 1 14253 retainer 21 3 14087 insulator 22 1 15314 switch 23 1 15320 switch 24 2 11413 Screw pan head 84 40 25 1 13018 idler shaft 26 1 18563 spring idler shaft 27 1 13017 idler gear 28 1 13164 drive gear 29 1 13887 motor mounting plate 30 1 18743 motor 120V 60 Hz 1 30 RPM 18824 motor 220V 50 Hz 1 30 RPM 19170 motor 120V 60 Hz 1 15 RPM 18825 motor 220V 50 Hz 1 15 RPM 31 2 13278 Screw 6 32 32 1 14265 spring clip 33 1 15055 main drive gear 34 1 19210 02 program wheel 90 minute 19210 05 program wheel 180 minute 35 23 15493 roll pin 36 1 15203 harness 37 2 12681 wire nut 38 1 60320 02 auxiliary timer switch kit not shown Model 9000 9100 9000 9100 Power Head DF212 0 IS UL TSN SS 2 27 SG R Ad y 2 7 J 47 IRN a D io z A Figure 22 Model 9000 9100 9000 9100 Power Head Item Quantity Part Number Description 1 2 18728 nut clip 48 32 2 1 11838 power cord 6 U S 120V 11839 power cord 12 U S 120V 40084 12 power cord 12 U S 120V ET 11545 01 power cord 5 European 220V 14678 power cord 6 U S 220V 19303 01 power cord Australian 8 220V 40085 12 power cord 12 U S 220V ET 19674 transformer U S
16. ation Cycle Program Setting Procedure Setting the Regeneration Cycle Program The Regeneration cycle program on the water conditioner is preset the factory However portions of the cycle or program time may be lengthened or shortened for local conditions or system design 1 Expose cycle program wheel by grasping timer in lower right hand corner and pulling This releases snap retainer and swings timer to the left NOTE Meter cable must be removed from meter dome before opening timer 2 Remove the program wheel by grasping program wheel and squeezing protruding lugs towards center Lift program wheel off timer Switch arms may require movement to facilitate removal 3 Return timer to closed position by engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Changing Length of the Backwash Time The program wheel in Figure 5 is In Service position Looking at the numbered side of the program wheel the group of pins starting at zero determines the length of time the unit backwashes Example If there are six pins in this section the time of backwash is 12 minutes 2 minutes per pin To change the length of backwash time add or remove pins as required The number of pins multiplied by two equals minutes of backwash Changing Length of Brine and Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length
17. butor adapter kit 1 05 seal and space stuffer tool spacer puller tool DLFC retainer tool number O BLFC Blank 0 25 0 50 1 00 number 0 1 2 3 Model 9000 9100 9000 9100 Second Tank Assemblies DF201 0 DF202 0 Figure 29 Model 9000 9100 9000 9100 Second Tank Assemblies Item Quantity _ Part Number Description 9000 second tank assembly 1 4 14202 screw hex head 48 32 2 4 13255 clip hold down 3 4 15078 01 coupling assembly 9000 4 1 14864 01 second tank adapter assembly 9000 14864 04NP second tank adapter assembly 9000 nickel plated 5 1 15823 06 yoke assembly 6 tanks 6 tubes 15823 06NP yoke assembly 6 tanks 6 tubes nickel plated 15823 12 yoke assembly 12 tanks 8 1 2 tubes 15823 12NP yoke assembly 12 tanks 8 1 2 tubes nickel plated 15823 14 yoke assembly 14 tanks 10 1 2 tubes 15823 14NP yoke assembly 14 tanks 10 1 2 tubes nickel plated 15823 16 yoke assembly 16 tanks 12 1 2 tubes 15823 16NP assembly 16 tanks 12 1 2 tubes nickel plated 9100 second tank assembly 6 1 60421 12 plastic tube assembly 9100 up to 12 tanks 60421 16 plastic tube assembly 9100 up to 16 tanks 7 1 14865 second tank adapter assembly 9100 8 1 61420 distributors adapter kit 9100 1 05 Model 9000 9100 9000 9100 Meter Assemblies 3 4 Meter DF203 2 1 Meter DF204 2 Figure 32 Model 9000 9100
18. lator 31 2 15173 screw Not Shown 32 1 60232 110 cover black 1 60232 112 cover black left window 33 1 60320 09 optional auxiliary drive switch 9000 9100 1 60320 10 optional auxiliary drive switch 9500 Model 9000 9100 9000 Control Valve Assembly DF199 1 Figure 23 Model 9000 9100 9000 Control Valve Assembly Item Quantity Part Number Description 1 1 14861 valve body machined 1 14861 01 valve body machined nickel plated 2 4 15137 screw hex washer 10 24 x 3 8 3 1 14906 end plate 4 1 14928 end plug 5 6 7 1 15471 stand off 8 1 60400 piston assembly top 1 60400 01 piston assembly top hot water 9 1 60125 seal and spacer kit top 60125 HW seal and spacer kit top hot water 60125 20 seal and spacer kit top 559PE 10 1 60421 seal and spacer kit bottom 60421 HW seal and spacer kit bottom hot water 60421 20 seal and spacer kit 559PE 11 1 60401 piston assembly bottom 60401 01 piston assembly bottom hot water 12 1 60385 XXXX injector assembly see chart for dash numbers injector red 0 white 1 blue 2 yellow 3 green 4 12A 1 60022 12 brine line flow control assembly 0 125 gpm 60022 25 brine line flow control assembly 0 250 gpm 60022 50 brine line flow control assembly 0 500 gpm 60022 100 brine line flow control assembly 1 00 gpm 12B 1 60350 brine valve assembly Not Shown 13 12763 seal and space stuffer tool 14 13061 spacer puller tool 15 13759 DLFC retainer tool n
19. t of resin per tank compensated hardness of H20 NOTE Based on tank size More resin increases capacity less resin decreases capacity More salt increases capacity less salt decreases capacity gallons available Example tank diameter 16 compensated hardness 35 grains per gal tested sample ft resin based on flow rate 4 lbs of salt 8 capacity per ft 24 000 24 000 x 4 ft of resin per tank 35 grains DO NOT SET THIS FIGURE GO TO STEP 4 Because the control valve regenerates with soft water from the other tank subtract the water used for Regeneration Take each Regeneration cycle and calculate the water used z 2740 gallons available before regeneration Model 9000 9100 SE Timer Control Start Up Procedures Display SE Valve In Service Dot On Extra Cycle Tonight Flashing Dot ere Program 206 P M HL Program Mode Dot On P M Indicator AD SERES Extra Regeneration Button Set Up Button Set Down Button 023 0 Water Flow Flashing Dot Figure 17 SE Timer Display In normal operation the Time Of Day display alternates with Volume Remaining and Tank in In Service displays 9000SE Timer only As treated water is used the Volume Remaining display counts down in gallons from a maximum value to zero or Once this occurs a Regeneration cycle initiates immediately or delayed to the set Regeneration Time Water flow through the valve is indicated by
20. the flashing Flow Dot Indicator Time Of Day In Service O O Flow Program O 000 833 Gallons of Treated Service B 3 3 O Flow Water Remaining 5 Gl 0 Gallons of Treated In Service Flow Water Remaining PRBI 50 Tank 81 in Service Y O Flow Program O O P M D Figure 18 SE Timer Display During Normal Operation Set Time of Day 25 0 When the valve 15 In Service press either the Set Up or Set Down button once to adjust the Time Of Day by one digit Press and hold to adjust by several digits Start an Extra Regeneration Cycle 26 0 Press the Extra Regeneration button to start Extra Regeneration tonight Press and hold the Extra Regeneration button for 5 seconds to start an Extra Regeneration immediately Model 9000 9100 Set Control Programming 1 Press and hold both the Set Up and Set Down buttons for 5 seconds E 27 0 Set the Treated Water Capacity Using the Set Up Set Down buttons set the amount of treated water to flow through the unit before a Regeneration is required Service O O Flow 650 Gallons Capacit or 28 0 Press the Extra Regeneration button 26 0 Set the Regeneration Time Use the Set Up Set Down buttons to set the desired time of day for Regeneration to occur NOTE This does not display if Regeneration occurs immediately or
21. tion The control retains these values for years if necessary without loss The control is fully inoperative and any calls for Regeneration are delayed The control upon power re application resumes normal operation from the point that it was interrupted An inaccurate or flashing Time of Day display indicates that a power outage has occurred Model 9000 9100 ET and SE Timer Assemblies 068 0 Figure 20 Item Quantity Part Number Description 1 1 configured item ET timer assembly 2 1 configured item SE timer assembly 3 1 40427 03 wire harness Model 9000 9100 9000 9100 Electro Mechanical Timer Assembly DF192 1 Figure 21 Model 9000 9100 9000 9100 Electro Mechanical Timer Assembly Item Quantity Part Number Description 1 1 13870 03 timer housing assembly 2 1 17870 label capacity gallons 3 1 15465 label Caution 4 1 16930 label Instruction 5 1 15227 actuator plate 6 1 10300 screw hex washer 8 7 1 17513 spring clip 8 1 15407 washer plain 4 9 1 15228 spring 10 1 16270 10 gallon wheel assembly 3 4 standard range meter 16270 50 gallon wheel assembly 3 4 extended range meter 16270 30 gallon wheel assembly 1 standard range meter 16270 40 gallon wheel assembly 1 extended range meter 16270 50 gallon wheel assembly 1 1 2 standard range meter 16270 60 gallon wheel assembly 1 1 2 extended range meter 11 1 13806 program wheel retainer 12 1 13748 screw fl
22. tting Procedure Programming 1 The control valve is set at the factory for backwash brine and slow rinse rapid rinse and brine tank fill times Change any of these times by repositioning the pins and holes or adding more pins NOTE Two speed timer motors are available 1 15 RPM has 82 minute Regeneration Time and each pin or hole equals one minute 1 30 RPM has 164 minute Regeneration Time and each pin or hole equals two minutes The control valve has a separate brine tank fill cycle Calculate the desired salt setting using the brine line flow control rate of refill in gpm multiplied by the timer setting Then using one gallon of fresh water dissolving approximately 3 Ibs salt calculate the refill time Example A desired 30 lbs salt setting The unit has a 1 0 gpm refill rate so a 10 gallon fill is required 10 gallons x 3 Ibs gals 30 Ibs salt Set the timer refill section at 10 minutes 10 minutes x 1 0 gpm 10 gallon fill NOTE There must always two pins at the end of a refill time to stop the fill cycle With the Regeneration times set place timer back to its original position making sure the lower right hand corner snaps back into the backplate and the meter cable slides through the backplate and does not bind Setting the gallon wheel Knowing the amount of resin in each tank and the salt setting per Regeneration calculate the gallons available using the following capacities as a guide capacity per ft x f
23. umber 00 01 02 03 04 DLFC Blank 1 2 1 5 2 0 2 4 3 0 3 5 4 0 5 0 7 0 BLFC Blank 0 25 0 50 1 00 number on 27 Model 9000 9100 9100 Control Valve Assembly ONS LI WA GE 5 3 ONES 2 NG A E I 000 LP 2 T o E EC 7 2 0 o e LL a Figure 24 Model 9000 9100 9100 Control Valve Assembly Item Quantity 1 1 2 4 3 1 4 1 5 1 6 1 7 1 8 1 9 1 4 10 1 4 11 1 12 1 12A 1 12B 1 13 1 Not Shown 14 15 16 Part Number 40688 15137 14906 14928 19054 18303 40538 60400 60125 60125 20 60421 60421 20 60401 60385 XXXX 60022 12 60022 25 60022 50 60022 100 60350 61420 12763 13061 13759 Description valve body assembly screw hex washer 10 24 x 3 8 end plate end plug O ring 124 O ring 336 retainer 32mm piston top assembly seal and spacer kit top seal and spacer kit top 559PE seal and spacer kit bottom seal and spacer kit bottom 559PE piston assembly bottom injector assembly see following chart for dash numbers injector number DLFC red 0 00 Blank white 1 01 1 2 blue 2 02 1 5 yellow 43 03 2 0 green 4 04 2 4 3 0 3 5 4 0 5 0 7 0 brine line flow control assembly 0 125 gpm brine line flow control assembly 0 250 gpm brine line flow control assembly 0 500 gpm brine line flow control assembly 1 00 gpm brine valve assembly distri
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