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1. 20 40 60 80 100 Pressure psi 120 Flow Rate gpm Flow Rate gpm Flow Rate gpm Flow Rate gpm 20 Page 41 Order No V3010 2B US Units Pressure psi Order No V3010 2D US Units 40 60 80 100 120 Pressure psi Order No V3010 2F US Units 40 60 80 100 120 Pressure psi Order No V3010 2H US Units 20 40 60 80 100 120 Pressure psi 42 Order V3010 2A Metric Units Slow Rings Flow Rate Draw 100 200 300 400 500 600 700 800 900 Pressure kPa Order No V3010 2C Metric Units 21 Total 18 15 Slow By 12 9 m 222 100 200 300 400 500 600 700 800 900 Flow Rate Pressure kPa Order No V3010 2E Metric Units 60 Slow Rins Flow Rate 8 100 200 300 400 500 600 700 800 900 Pressure kPa Order No V3010 2G Metric Units Total Slow Rin Flow Rate Draw 100 200 300 400 500 600 700 800 900 Pressure kPa Flow Rate WS2H and WS3 Drawings and Service Manual Order No V3010 2B Metric Units Slow Rinse Flow Rate Ipm Draw 0 T T T T T T 100 200 300 400 500 600 700 800 900 Pressure kPa Order No V3
2. OUTLET WS2H 53 Drawings and Service Manual Page 7 DISTRIBUTOR PIPE HEIGHT Recommended distributor pipe height for top mounted WS2H Control valves is 2 2 gt above the top of tank for fiberglass tanks Please verify distributor pipe and pilot o ring engagement and make proper allowances for tank expansion Recommended distributor pipe height for top mounted WS3 Control valves is 2 2 2 3 above the top of tank for fiberglass tanks Please verify distributor pipe and pilot o ring engagement and make proper allowances for tank expansion GENERAL INSTALLATION amp SERVICE WARNINGS The control valve and fittings are not designed to support the weight of the system or the plumbing Do not use Vaseline oils other hydrocarbon lubricants or spray silicone anywhere A silicone lubricant may be used on black o rings but is not necessary HYDROCARBONS SUCH AS KEROSENE BENZENE GASOLINE ETC MAY DAMAGE PRODUCTS THAT CONTAIN O RINGS OR PLASTIC COMPONENTS EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO LEAK DO NOT USE THE PRODUCT S CONTAINED IN THIS DOCUMENT ON WATER SUPPLIES THAT CONTAIN HYDROCARBONS SUCH AS KEROSENE BENZENE GASOLINE ETC THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS Do not use pipe dope or other sealants on threads Teflon t
3. a Piston Orientation 2 No Hard Water Bypass Valve Configurations Piston Orientation 1 Motorized Alternating Valve and No Hard Water Bypass Valve Configurations 30 WS2H 53 Drawings and Service Manual V3060 WS2H BYPASS AUTO NPT V3060BSPT WS2H BYPASS AUTO BSPT V3061BSPT WS2H BYPASS MANUAL BSPT V3061 WS2H BYPASS MANUAL Quantity Drawing No Order No Description V3060 V3061 1 V3056 WS1 5 amp 2ALT 2BYPASS AUTO CVRASY 1 N A 2 V3476 WS MOTOR ASY 8 FT 1 N A 3 V3272 WS2H SCREW 8X1 SS HEX SELF TAP 3 N A 4 V3262 01 WS1 5 amp 2ALT 2BY REDUCGEARCVRASY 1 N A 5 V3110 WS1 DRIVE GEAR 12X36 9 N A 6 V3264 WS2H BYPASS REDUCTION GEAR AXLE 3 N A 7 V3292 WS2H SCREW BSHD SS 1 4 20X1 1 2 8 8 8 V3059 WS1 5 amp 2ALT 2BYPAS AUTODRIVEASY 1 9 V3268 WS2H BYPASS COVER DOME MANUAL 1 2 10 V3058 WS2H BYPASS MANUAL DRIVE ASY 1 2 V3057 WS2H BYPASS BODY ASY NPT V3057BSPT WS2H BYPASS BODY ASY BSPT Not Shown V3053 WS2H 2 1 2 GROOVELOCK CLAMP ASY 2 2 Treated water is used for refill whether or not an auto or manual bypass is installed to either the inlet or outlet of a control valve The Auto Drive Assembly may be connected to the inlet or outlet of the control valve to achieve no hard water bypass If the Auto Drive Assembly is connected to the control valve inlet then all
4. 3768 retainer ring position Positioning of V3767 if two V3766 are used into V3766 V3768 retainer ring position if one V3766 is used L o o Se es M B indicates BSPT N indicates NPT Assemblies are shipped without drain line flow control DLFC washers Assembly instructions Determine the desired flow rate Select a combination of V3190 XXX s to arrive at the desired flow rate Using a drill or punch remove the desired knockout s in V3766 Each V3766 retainer contains two types of knock outs The larger knockouts are removed to install a DLFC If two V3766 retainers are needed remove the smaller diameter knockout that lines up with the DLFC installed in the other retainer One or two V3766 retainers may be used When using one V3766 retainer V3190 XXX must be installed in the center hole When using two V3766 retainers a V3190 XXX must be installed in the center hole of one of the retainers and the center hole on the other retainer must remain open 3 Smooth hole s Install appropriate size s of drain line flow control washers Pay close attention to proper DLFC orientation 5 Assemble Each V3766 retainer must have a V3769 o ring installed One each of the V3767 retainer cover and V3768 retainer ring must be used whether one or two V3766 retainers are used The positioning of the V3768 retainer ring varies depending on the number of V3
5. V3276 WS2H 3 BOLT HEX SS 5 16 18X1 3 4 V3269 WS2H 3 5 16 18 SS HEX Not Shown V3672 TOP BAFFLE DFSR CLACK 3 90 V3091 WS3 BASE CLAMP ASY includes a V3276 WS2H 3 BOLT HEX SS 5 16 18X1 3 4 and V3269 WS2H 3 NUT 5 16 18 SS HEX V3238 01 Brine Piston is used for Backwash Only valves B Indicates BSPT N Indicates NPT Install V3672 upper diffuser not shown when using the 6 Flange Base V3090 WS2H WS3 Drawings and Service Manual Page 19 V3095 WS3 Meter NPT MxF Assembly and V3095BSPT 15 WS3 Meter BSPT MxF Assembly V3095 15 WS3 Meter ASY NPT MxF 15FT and V3095BSPT 15 WS3 Meter ASY BSPT MxF 15FT B indicates BSPT N indicates NPT Typical meter retaining clip installation Ensure clip is fully engaged in groove and tabs positioned in slot as shown Service or replace the turbine by Turn the bypass for the system off and relieve the pressure on the system 2 Press downward on the remote meter assembly to relieve tension on the retaining clip V3632 Remove the clip and take the meter assembly out of the housing 3 Remove the bend from the two exposed tips of the retaining clip V3501 and remove clip 4 Service or replace the V3118 03 WS15 2 Turbine Assembly and place it back in the turbine shaft 5 Insert the V3501 WS15 2 Turbine Clip and re bend the exposed ends of the clip The V3118 03 turbine has a groove to line up with the V3501 WS15 2 Turbine Clip
6. 6 Insert meter assembly back into the meter housing 7 Re install the meter retaining clip V3632 as shown above 8 Open the bypass for the system slowly to bring back into service and check to be sure you have no water leaks Order No V4039 V3095 15 V3095BSPT 15 Drawing No Description V3095 V3095BSPT WS3 METER COMMERCIAL ASY 4 FT CORD includes V3118 03 V3105 amp V3501 WS REMOTE METER ASY 15 FT CORD includes V3118 03 V3105 amp V3501 V3118 03 WS15 2 TURBINE ASY V3105 O RING 215 V3501 WS15 2 TURBINE CLIP V3844 01 WS3 METER NPT MxF HOUSING V3844BSPT 01 WS3 METER BSPT MxF HOUSING WS1 5 2 3 METER RETAINING CLIP WS3 FLOW STRAIGHTENER located inside meter housing Installation Installation of the V3075 WS3 Meter NPT Assembly can be accomplished with 3 NPT pipe For V3075BSPT WS3 Meter BSPT Assembly use 3 BSPT pipe It is recommended that the meter assembly be installed horizontally or in a downflow vertical position to reduce turbine bearing wear WHEN INSTALLING THE METER MAKE SURE THE ARROW ON THE METER BODY IS GOING THE SAME DIRECTION AS THE WATER FLOW THE METER CAN BE INSTALLED IN HORIZONTAL OR VERTICAL APPLICATIONS THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS OPERATING PRESSURES 20 PSI MINIMUM 125 PSI MAXIMUM OPERATING TEMPERATURES 40 F MINIMUM 110 F MAXIMUM The 22 gauge wire crimp terminals are Molex
7. DRAWING ORDER 2 3167 WSTDRAINFTGADAPTERT 1 3 3163 1 4 vao X WSISPLTRING 1 5 WS1NUTT QC __ 1 68 3105 ORNG255 11 ONE vici E 1 FITTING 51 DLFC 20 0GPMFOR1 15 USED 8 H45 CLIPRETANING 1 9 44 X WST5DLECADAPTER 1 BUSHING PVC SCH 80 Order DLFC separately Water flow Proper DLFC orientation directs water flow toward ars the washer face with SS 4 rounded edge FS Hl S Order DLFC separately Apply Teflon Tape 24 WS2H 53 Drawings Service Manual V3079 WS DLFC ASY 125 MNPT 15 FNPT V3079BSPT WS DLFC ASY 125 MNPT 15 FBSPT V3080 WS DLFC ASY 15 MNPT 15 FNPT and V3080BSPT WS DLFC ASY 15 MNPT 15 FBSPT Drawing Order No Deea inin No V3079 V3079BSPT V3080 V3080BSPT V3645BSPT_ WS15 DLFC FLANGE OUTLET FBSPT 3 46 WSISDLFCFLANGEINLETMNPT __ 1 1 1 f Va38 WS125DLFCFLANGEINLETMNPT J 1 1 f V3652 BOLT HEXHD S S HCS 5 16 18x3 4 V3441 O RING 226 V3162 007 WS1 DLFC 0 7 gpm for 3 4 V3162 010 WS1 DLFC 1 0 gpm for 3 4 V3162 013 WS1 DLFC 1 3 gpm for 3 4 V3162 017 WS1 DLFC 1 7 gpm for 3 4 V3162 022 WS1 DLFC 2 2 gpm for 3 4 V3162 027 WS1 DLFC 2 7 gpm for 3 4 V3162 032 WS1 DLFC 3 2 gpm for 3 4 V3162 042 WS1 DLFC 4 2 gpm for 3 4 V3162 053 WS1 DLFC 5 3 gpm for 3 4 Install at least on
8. 25 0 WS3 Valve 44 0 Meter WS2H Valve Internal Meter WS3 Valve Optional External Accuracy 5 Meter Flow Range 1 5 125 gpm 5 7 473 Ipm 5 3 5 350 gpm 13 3 1325 Ipm Regenerant Refill Rate WS2H and WS3 Valves Variable Shipped from Factory with 2 2 gpm 8 33 Ipm Injectors WS2H amp WS3 Valves See Injector Graphs V3010 2A through 2H Brine Line Adapters Included 1 Male NPT Elbow amp 5 x 1 Solvent Weld Elbow Inlet Outlet and Drain Line Openings WS2H Valve 2 Female NPT or BSPT or 2 5 Groove Lock WS3 Valve 3 Female NPT or BSPT No Groove Lock Distributor Tube Opening Female NPT Inlet amp Outlet Female BSPT Inlet amp Outlet WS2H Valve 2 375 OD 2 0 NPS 63 mm OD WS3 Valve 3 5 OD 3 NPS 90 mm OD Tank Connection WS2H Valve 4 8UN 6 Flange Side Mount 2 Female NPT or BSPT or 2 5 Groove Lock WS3 Valve 6 Flange or Side Mount 3 Female NPT or BSPT oe WS2H Valve with Meter 50 165 22 7 kg Shipping Weight WS3 Valve 57 Ibs 25 9 kg Meter Sold Separately PC Board Memory Nonvolatile EEPROM electrically erasable programmable read only memory Compatible with the following typical concentrations of regenerants chemicals Sodium chloride potassium chloride potassium permanganate sodium bisulfite chlorine and chloramines WS2H WS3 Drawings and Service Manual Table 2 Software and Power Sup
9. s Install appropriate size s of drain line flow control washers Pay close attention to proper DLFC orientation Assemble Properly orientate the V3052 in the direction of flow Inlet and outlet threads are 2 Couplings for iron pipe may also be used B indictates BSPT N indicates NPT Washer Radius Direction Of Flow 3 Direction Of Flow Page 25 26 WS2H 53 Drawings and Service Manual V3764 WS3 DLFC NPT ASY or V3764BSPT WS3 DLFC BSPT ASY V3190 090 WS1 DLFC 9 0 gpm for 1 Install One or More DLFC washers V3190 100 WS1 DLFC 10 0 gpm for 1 DLFC washers must be purchased separately V3190 110 WS1 DLFC 11 0 gpm for 1 When using one retainer and one o ring up to V3190 130 WS1 DLFC 13 0 gpm for 1 5 DLFC washers can be used for flow rates from 9 gpm up to 125 gpm V3190 150 WS1 DLFC 15 0 gpm for 1 V3190 170 WS1 DLFC 17 0 gpm for 1 When using two retainers and two o rings 5 DLFC V3190 200 WSI DLFC 200 for 1 washers are used in one of the retainers and up to 4 more _ DLFC washers be used in other retainer for flow V3190 250 WS1 DLFC 25 0 gpm for 1 rates from 9 gpm up to 225 gpm 5 V3765 01 WS3 DLFC HOUSING NPT V3765BSPT 01 WS3 DLFC HOUSING BSPT Interlock between two V3766 s Larger hole for DLFC installation
10. with piston position b Mechanical binding b Check poppet drive assembly or piston and seal stack assembly check reduction gears drive gear interface and check MAV for separate source black drive pinion on motor Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position 24 Err 17002 MAV for Separate Source valve motor ran too short while trying to find proper park position a Press the NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position 25 Err 18000 Reset was performed this error code will display in the diagnostics under the error log 26 Err 18001 Power loss a When power is lost a signal is sent this error code will display in the to log the power loss diagnostics under error log 27 Err 18002 Power a When power is restored a signal is restored this error code will sent to log the power being restored display in the diagnostics under error log WS2H WS3 Drawings Service Manual Flow Rate gpm Flow Rate gpm Flow Rate gpm Order No V3010 2A US Units Flow Rate gpm 20 40 60 80 100 Pressure psi Order No V3010 2C US Units 120 20 40 60 80 100 Pressure psi Order No V3010 2E US Units 120 Pressure psi Order No V3010 2G US Units 120
11. 010 2D Metric Units 40 35 30 525 o 20 15 10 5 100 200 300 400 500 600 700 800 900 Pressure kPa Order No V3010 2F Metric Units 70 60 Tota 50 2 40 8 Slow Rin gt 30 9 20 Draw 10 100 200 300 400 500 600 700 800 900 Pressure kPa Order No V3010 2H Metric Units Slow Rinse 60 40 20 100 200 300 400 500 600 700 800 900 Pressure kPa WS2H 53 Drawings and Service Manual Page 43 44 WS2H 53 Drawings and Service Manual Revision History 3 13 2012 19 V3095 15 WS3 Meter ASY NPT MxF and V3095BSPT 15 WS3 Meter ASY BSPT MxF 15 Description Drawing Install instructions PAGE 21 2 V3419 O RING 347 1 PAGE 22 AND 23 New Drawings tables PAGE 24 V3079 WS DLFC ASY 125 MNPT 15 V3079BSPT WS DLFC ASY 125 MNPT 15 FBSPT Description Drawing Install instructions V3388 WS125 DLFC FLANGE INLET MNPT 4 4 2012 ae gt gt les Changes to items with Removed injector listings Order of definitions 6 4 2012 lac gt lel 5 CORG6OFL RING 6 FLANGE ADAPTER 7 3 2012 PAGE 20 Not Shown WS1 FTG 1 PVC MALE BSPT ELBOW BSPT Only BSPT Only BSPT valves also include V3797 WSI FTG 1 PVC MALE BSPT ELBOW 7 31 2012 PAGE 19 V4039 WS3 METER COMMERCIAL ASY 4 FT
12. 766 retainer s used Properly orientate the V3766 s in the direction of flow 6 Properly orientate the complete assembly in the direction of flow Inlet and outlet threads are 3 NR WS2H 53 Drawings and Service Manual Page 27 V3063 MOTOR ALTERNATING VLV 2 NPT and V3063BSPT MOTOR ALTERNATING VLV 2 BSPT Drawing No Order No Description Quantity 1 V3056 WS1 5 amp 2ALT 2BYPASS AUTO CVRASY 1 2 V3476 WS MOTOR ASY 8 FT 1 3 V3272 WS2 SCREW 8X1 SS HEX SELF TAP 3 4 V3262 01 WS1 5 amp 2ALT 2BY REDUCGEARCVRASY 1 5 V3110 WS1 DRIVE REDUCING GEAR 12X36 3 6 V3264 WS2 BYPASS REDUCTION GEAR AXLE 3 7 V3292 WS2 SCREW BSHD SS 1 4 20X1 1 2 4 8 V3059 WS1 5 amp 2ALT 2BYPAS AUTODRIVEASY 1 V3298 01 WS2 ALT VALVE BODY NPT V3298BSPT 01 WS2 ALT VALVE BODY BSPT Not Shown V3474 WS ALT CONNECT CORD 8 FT BLK 1 Operating Pressures 20 PSI Minimum 125 PSI Maximum Operating Temperatures 40 F Minimum 110 F Maximum N Stamp means threads are NPT B Stamp means threads are BSPT 28 WS2H 53 Drawings and Service Manual Order No V3076 Description MOTOR ALT VLV 2 REV2 or Order No V3076BSPT Description MOTOR ALT VLV 2 BSPT REV2 Drawing No Order No Description Quantity Li V3076 V3076BSPT 3 vons MAVNORWEYGOVERASY 3 vase scRewseiPHPNTz9858 O 1 3 3 207 wsissearze
13. BSPT Motorized Alternating Valve uenit terret V3083 and V3083BSPT Motorized Alternating Valve neppure tenete V3060 and V3060BSPT Bypass V3053 WSZEL2 Groov Lock Clamp Error eie leto TS nA NEP PC Standatrd Injector 4 WS2H 53 Drawings Service Manual Table 1 General Specifications and Pre Installation Checklist Minimum Maximum Operating Pressures 20 psi 138 kPa 125 psi 862 kPa Minimum Maximum Operating Temperatures 40 F 4 C 110 F 43 C Power Adapter Supply Voltage Supply Frequency Output Voltage Output Current US 120V AC 60 Hz 20V or 24V AC 800 mA International 230V AC 50 Hz 20V or 24V AC 800 mA No user serviceable parts are on the PC board the motor or the Power adapter The means of disconnection from the main power supply is by unplugging the Power adapter from the wall Service flow rate Backwash flow rate WS2H Valve 125 gpm 473 Ipm 28 4 m h 15 psig 103 kPa drop WS3 Valve 250 gpm 946 Ipm 56 8 m h 15 psig 103 kPa drop WS2H Valve 125 gpm 473 Ipm 28 4 m h 25 psig 172 kPa drop WS3 Valve 220 gpm 833 Ipm 50 0 m h 25 psig 172 kPa drop WS2H Valve 32 3 WS3 Valve 64 6 WS2H Valve
14. CORD 1 1 includes V3118 03 V3105 amp 3501 V3221 WS REMOTE METER ASY 15 FT CORD 1 1 includes V3118 03 V3105 4 3501 11 1 2012 PAGE 28 29 V3592 SCREW 48 1 PHPN T 25 SS 3215 11 1 2012 U S Patents 6 402 944 6 444 127 6 776 901
15. NGE INLET NPT V3245BSPT WS2 DLFC FLANGE INLET BSPT V3246 WS2 DLFC FLANGE OUTLET NPT V3246BSPT WS2 DLFC FLANGE OUTLET BSPT 4 V3273 BOLT HEX HD S S HCS 3 8 16X3 4 4 5 V3278 O ring 338 V3162 007 WS1 DLFC 0 7 gpm for 3 4 V3162 010 WS1 DLFC 1 0 gpm for 3 4 V3162 013 WS1 DLFC 1 3 gpm for 3 4 V3162 017 WS1 DLFC 1 7 gpm for 3 4 V3162 022 WS1 DLFC 2 2 gpm for 3 4 V3162 027 WS1 DLFC 2 7 gpm for Install One or 3162 032 WS1 DLFC 32 f gpm 3 4 More DLFC s V3162 042 WS1 DLFC 4 2 gpm for 3 4 Up to 5 of V3162 053 WS1 DLFC 5 3 gpm for 3 4 the V3162 V3162 065 WS1 DLFC 6 5 gpm for 3 4 XXX may be Not Shown V3162 075 WSI DLFC 75 gpm for 3 4 1 V3162 090 WS1 DLFC 9 0 gpm for 3 4 V3162 100 WS1 DLFC 10 0 gpm for 3 4 Up to 4 of V3190 090 WS1 DLFC 90 gpm for 1 the V3190 XXX may be V3190 100 WS1 DLFC 10 0 gpm for 1 anstalledln the V3190 110 WS1 DLFC 11 0 gpm for 1 large holes V3190 130 WS1 DLFC 13 0 gpm for 1 V3190 150 WS1 DLFC 15 0 gpm for 1 V3190 170 WS1 DLFC 17 0 gpm for 1 V3190 200 WS1 DLFC 20 0 gpm for 1 V3190 250 WS1 DLFC 25 0 gpm for 1 Assemblies are shipped without drain line flow control DLFC Assembly instructions Determine the desired flowrate Select a combination of V3162 XXX s and V3190 X XX s to arrive at the desired flow rate Up to five of the smaller V3162 X XX s may be used Up to four of the larger V3190 XXX s may be used Using a drill or punch remove the desired knockout s in V3052 1 ON Smooth hole
16. Series 41572 or 40445 The housing connector is Molex Series 2695 White Housing P N 22 01 3037 The housing connector diagram shows the proper installation of the RED WHITE and BLACK wires for CLACK CORPORATION CONTROL VALVES AND WHITE LEADS When connecting to other manufacturers control valves please contact your original equipment manufacturer for proper wiring instructions V3221 Not shown 000 Wiring The meter must be supplied with a DC voltage between 4 and 24 volts The RED wire is positive RED The BLACK wire is negative The WHITE wire is the meter output Calibration WS2H valves select 8 pulses if valve software records in gallons and 2 1 if valve software BLACK records in liters e The calibration factor for the WS3 Meter Assembly is 8 pulses per gallon when used on applications other than WS2H valves e The meter flow range is 3 5 350 gpm 5 output signal 0 46 Hz to 46 6 Hz NOTE Not all flow monitors will register accurately at either the low or high flow range of this meter Contact your flow monitor manufacturer for limitations e Pressure drop at 350 gpm is 7 3 PSI CLACK CORPORATION VALVES ONLY 20 WS2H 53 Drawings Service Manual WS2H and WS3 Brine Valve Body and Inj
17. Water Specialist WS2H WS3 Control Valve Drawings and Service Manual Table of Contents General Specifications and Pre Installation Software Power Supply Tostallation T st llation Gag WSZH Control Valve Cycle PoSIBOBS WS3 Control Valve Cycle Front Cover nod T WS2H Drive Cap Asy Downflow Piston Regenerant Piston Spacer Stack Asy Drive Back Plate and Body and Meter nter mu WS3 Drive Cap Asy Downflow Piston Regenerant Piston Spacer Stack Asy Drive Back Pl te c V3075 V3075BSPT WS3 3 Meter Assembly Brine Valve Body and Injectar COoDotemESu posae ore uode pen teret Base Tank AdapteTS PCM TT eros V3158 04 WS2 Drain Elbow 4 Male NPT without silencer eese V3008 05 WS2 Drain Fitting 1 Straight Male NPT without 511 V3079 and V3080 NPT and BSPT 1 1 5 DLFC ee iau V3051 and V3051 BSPT WS2 DCFG V3764 WS3 DLFC ASY and V3764B Praise V3063 and V3063BSPT Motorized Alternating V3076 and V3076
18. ape is recommended to be used on all threads Use of pipe dope may break down the plastics in the control valve SITE REQUIREMENTS The plug in Power adapter is for dry locations only The tanks should be on a firm level surface Electrical Use an uninterrupted outlet installed within 15 feet 4 57 meters of the water conditioner All plumbing should be done in accordance with local codes 1 Locate the water conditioner so the distance between the drain and the water conditioner is as short as possible 2 Regenerant tanks that must be refilled should be located where they are easily accessible It is recommended a safety brine valve be used 3 Do not install any water conditioner with less than 10 feet of piping between its outlet and the inlet of a water heater 4 Do not locate unit where it or its connections including the drain and overflow lines will ever be subjected to room temperatures under 40 F 4 C 5 use of resin cleaners a non vented enclosure is not recommended 8 WS2H 53 Drawings and Service Manual 6 INLET OUTLET PLUMBING Connect to a supply line downstream of outdoor spigots Install inlet and outlet shutoff valves for the control valve see top view drawings for control valve inlet and outlet locations Installation of a three valve bypass is recommended If using plastic fittings ground the water conditioner per local electric codes If an external water meter is used i
19. ating Valve MAV No Hard Water Bypass NHBP a Foreign material is lodged in Motorized Bypass or MAV for NHBP valve b Mechanical binding Open up Motorized Bypass or MAV for NHBP and check for foreign material Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Check poppet drive assembly or piston and seal stack assembly check reduction gears drive gear interface and check Motorized Bypass or MAV for NHBP black drive pinion on motor Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position 21 Err 15011 Motorized Bypass or MAV for NHBP valve motor ran too short stalled while trying to drive on line Motorized Alternating Valve MAV No Hard Water Bypass NHBP a Foreign material is lodged in Motorized Bypass or MAV for NHBP valve b Mechanical binding Open up Motorized Bypass or MAV for NHBP and check for foreign material Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Check poppet drive assembly or piston and seal stack assembly check reduction gears drive gear interface and check Motorized Bypass or MAV for NHBP black drive pinion on motor Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position WS2H WS3 Drawings Service Manual Page 39 Problem Possib
20. be exhausting capacity or system is undersized WS2H 53 Drawings Service Manual Page 35 Problem Possible Cause Solution 10 Residual regenerant being delivered to service a Low water pressure b Plugged fouled or incorrect injector size c Restricted drain line d Damaged seal stack assembly or piston allowing leakage during draw e Draw time too short f Excessive refill g Vacuum leak in draw line elbow a Check incoming water pressure water pressure must remain at minimum of 25 psi b Inspect and clean or replace injector or replace injector with correct size for the application c Check drain line for restrictions or debris and clean d Check seal stack assembly and piston for damage and replace e Program proper draw time needed f Program proper refill time needed g Locate vacuum leak and fix 11 Excessive water in regenerant tank 1 Tank is being overfilled a Improper program settings b Missing refill flow controller 2 Previous regenerant is not being drawn out 1 Excess from fill cycle a Verify program settings b Visual inspection measure volume output into container 2 See Troubleshooting Guide 12 12 Control valve fails to draw in regenerant a Injector is plugged b Faulty regenerant piston c Regenerant line connection leak d Drain line restriction or debris cause excess back pressure e Drain line too l
21. by hand driving piston in and out Verify that proper voltage is being supplied Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position WS2H WS3 Drawings Service Manual Page 37 Problem Possible Cause Solution Motor failure during a regeneration a Check motor connections then Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Foreign matter built up on piston b Replace piston and stack assemblies 17 Err 1003 Control valve and stack assemblies creating Press NEXT and REGEN buttons motor ran too long and was friction and drag enough to time out for about 3 seconds to resynchronize unable to find the next cycle motor software with piston position position Drive bracket not snapped in c Snap drive bracket in properly then properly and out of position enough press NEXT and REGEN buttons that reduction gears and drive gear for about 3 seconds to resynchronize do not interface software with piston position d Low voltage slowing drive d See Table 2 Software and Power Supply Compatibility Master PC Board did not receivea a Press NEXT and REGEN buttons 18 Err 14001 Message queue full response from slave units for about 3 seconds to resynchronize software with piston position 19 Err 15003 Motorized Bypass or MAV for NHBP valve motor ran too long and unable to find the proper park posit
22. connect power make sure motor is fully engaged check for broken wires make sure two pin connector on motor is connected to the two pin connection on the PC Board labeled REGEN Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Properly snap PC Board into drive bracket and then Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Replace missing gears Clean or replace reduction gear Clean or replace PC Board 16 Err 1002 Control valve motor ran too short and was unable to find the next cycle position and stalled Foreign material is lodged in control valve Mechanical binding Main drive gear too tight Improper voltage being delivered to PC Board a d Open up control valve and pull out piston assembly and seal stack assembly for inspection Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Check piston and seal stack assembly check reduction gears check drive bracket and main drive gear interface Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Check that pinion is not pressed up tight against motor Loosen main drive gear Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Verify free motion by rotating main drive gear
23. e V3190 XXX in center hole Not Shown Knock out plugs allow installation of up to 6 more 51 DLFC 10 0 for 3 4 Assemblies are shipped without drain line flow control DLFC Assembly instructions 1 Determine the desired flow rate Select one V3190 XXX for the center hole and a combination of 3162 to arrive at the desired flow rate At least one V3190 XXX must be used and up to six of the V3162 XXX may be used Using a drill or punch remove the desired knockout s in V3081 Smooth holes Install appropriate size s of drain line flow control washers Play close attention to proper DLFC orientation V3441 o ring onto V3081 Retainer DLFC Asy and assemble Properly orientate the V3081 in direction of flow Inlet threads for 1 25 female are NPT Inlet threads for 1 5 male are NPT Outlet threads for 1 5 are either female NPT or BSPT 1 5 female outlet is stamped with N or B to indicate NPT or BSPT N indicates NPT 5 B indictates BSPT DLFC not supplied At least one V3190 XXX must be installed in center hole Plugs may be knocked out or drilled to use up to six V3162 XXX NS ex WS2H WS3 Drawings Service Manual V3051 WS2 DLFC ASY NPT and V3051BSPT WS2 DLFC ASY BSPT Drawing No Order No Description Quantity 1 V3052 WS2 DLFC Retainer ASY 1 V3245 WS2 DLFC FLA
24. ector Components Quantity Drawing No Order No Description WS2H WS3 1 V3237 01 WS2H 3 SOFTFILL TUBE ASY 1 1 2 V3236 04 WS2H INJECTOR TUBE ASY FOR A THRU 1 2 V3670 01 WS3 INJECTOR TUBE DOWNFLOW ASY 1 3 V3289 O RING 344 1 1 4 3067 WS2H 3 BRINE BODY ASY 1 1 5 V3477 WS2H 3 INJECTOR CAP 1 1 6 V3152 O RING 135 1 1 V3275 WS2H 3 SCREW BSHD SS 3 8 16X2 1 4 n 4 7 32 hex allen wrench required V3291 WS2H 3 WASHER SS 3 8 4 4 3162 022 WS1 DLFC 022 FOR 3 4 1 1 10 3231 WS2H 3 REFILL FLOW CNTRL RETAINER 1 1 3277 O RING 211 1 1 12 V3105 O RING 215 1 1 13 V3150 WSI SPLIT RING 1 1 14 V3151 WSI NUT 1 QC 1 1 15 V3149 WSI FTG 1 PVC MALE NPT ELBOW 1 1 Not Shown V3189 WS1 FTG 3 4 amp 1 PVC SLVNT 90 Optional Optional V3010 2A WS2 2H 3 INJECTOR ASY V3010 2B WS2 2H 3 INJECTOR ASY B V3010 2C WS2 2H 3 INJECTOR ASY en V3010 2D WS2 2H 3 INJECTOR ASY D V3010 2E WS2 2H 3 INJECTOR ASY E V3010 2F WS2 2H 3 INJECTOR ASY F V3010 2G WS2 2H 3 INJECTOR ASY V3010 2H WS2 2H 3 INJECTOR ASY H Not Shown WS2H 3 FITTING 1 IN THREADED 1 1 Not Shown 79 Tete WSI 1 MALE BSPT ELBOW BSPTOnly BSPTOnly V3236 04 WS2H INJECTOR TUBE ASY thru H contains V3285 O RING 213 and a V3286 O RING 216 9 V3670 01 WS3 INJECTOR TUBE DOWNEFLOW ASY contains V3285 22 va499Cap Proper RFC orientation O RING 213 V3286 O RING 216 and a installed from directs refill water flow V3163 O RING 019 fact
25. ion Motorized Alternating Valve MAV No Hard Water Bypass NHBP Control valve programmed for ALT A or noHbP without having a motorized drive securely connected to the 2 pin terminal labeled BYPASS on the main PC Board Poor wire connection Excess drag causing timeout before stall Motorized Bypass or MAV for NHBP motor not fully engaged with reduction gears a Remove power and check connection Properly insert motor into casing do Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Then re program valve to proper setting for Motorized Bypass or MAV for NHBP motor to PC Board two pin connection labeled BYPASS Make sure wires in connector are inserted securely and no wires are broken Clean pins on PC Board by plugging and unplugging the connector a few times to remove excess protective coating Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Open up Motorized Bypass or MAV for NHBP to check for obstructions not force into casing Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position 38 WS2H 53 Drawings Service Manual Problem Possible Cause Solution 20 Err 15010 Motorized Bypass or MAV for NHBP valve motor ran too short stalled while trying to drive off line Motorized Altern
26. k V3674 02 WS3 SIDE MOUNT NPT ASY 3 Female NPT WS3 NPT V3674BSPT 02 WS3 SIDE MOUNT BSPT ASY 3 Female BSPT WS3 BSPT V3280 O RING 332 V3260BSPT 01 WS2H SIDE MOUNT BASE BSPT When using a side mount base with 2H BSPT valves replace distributor pilot o ring V3452 O RING 230 with V3280 O RING 332 See exploded view of 2H valve for specific location of distributor pilot o ring 22 WS2H 53 Drawings and Service Manual Order No V3158 04 Description WS2 Drain Elbow 5 Male NPT without Silencer DRAWING ORDER NUMBER NUMBER DESCRIPTION V3983 WS2 DLFC ADAPTER H4615 CLIP RETAINING 474 WS1 Zoa 73162 07 3162 010 3162 013 3162 017 m 3162022 3 EE ERN V3162 027 MUST BE USED IF V3162 042 51 4 2 gpm for 3 4 51 4 2 3 4 _ V3162 053 V3162 065 V3162 075 V3162 090 V3162 100 V3159 01 V3163 WS1 DRN ELBOW 3 4 MALE V3158 03 NO HOLE This assembly is shipped without drain line flow control DLFC install DLFC before using Use a minimum drain line size of 32 Apply Teflon Tape flow Proper DLFC orientation directs water flow toward the washer face with rounded edge Lubricate o rings with silicone Teflon Order DLFC separately WS2H WS3 Drawings and Service Manual Page 23 Order No V3008 05 Description WS2 Drain Fitting 1 Male NPT Straight without Silencer
27. l Control gpm lpm Injector Size Drain Line Flow Control gpm Ipm 10 WS2H 53 Drawings and Service Manual WS2H Control Valve Cycle Positions SERVICE Treated Water Supply BACKWASH Raw Hard Water is bypassed during regeneration Backwash water to drain WS2H 53 Drawings and Service Manual Page 11 DRAW Raw Hard Water is bypassed during regeneration Regenerant water S to drain Raw Water Regenerant solution being Injector feed water from Raw Water Inlet supply SLOW RINSE Raw Hard Water is bypassed during regeneration o Er Injector feed Jc water from Tr oS raw water inlet 12 WS2H WS3 Drawings and Service Manual RINSE Rinse water SOFT WATER REFILL Raw Hard Water is bypassed during regeneration Treated Water to Regenerant Tank Treated water from Refill Tube WS2H 53 Drawings and Service Manual Page 13 WS3 Control Valve Cycle Positions SERVICE Raw Water Treated Water Outlet BACKWASH Backwash Water to Drain Raw Hard Water is bypassed Raw Water during regeneration a Sa 20 0 14 WS2H 53 Drawings Service Manual DRAW Backwash Water to Drain Raw Water Raw Hard Water is bypassed during regeneration Regenerant solution being drawn in Injector feed water from Raw Water Inlet suppl
28. lave controls automatically 23 Err 17000 for Separate Source valve motor ran too long while trying to find proper park position a Control valve programmed for ON SEP In with out having a MAV for separate source attached b MAV for separate source motor wire not connected to System Board or poor connection c MAV for separate source motor not fully engaged with reduction gears a Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Re program valve to proper setting b Remove power and check connection on MAV for separate source motor wire to System Board two pin connection labeled AUX DRIVE Make sure wires in connector are inserted securely and no wires are broken Clean pins on System Board by plugging and unplugging the connector a few times to remove excess protective coating Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position c Properly insert motor into casing do not force into casing Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position 40 WS2H 53 Drawings and Service Manual Problem Possible Cause Solution a Foreign material is lodged in Open up for separate source for separate source valve and check for foreign material Press NEXT and REGEN buttons for about 3 seconds to resynchronize software
29. le Cause Solution 22 of units error Communications has been broken with the unit specified in the error message These errors are logged as 16K series errors as follows 16001 error with unit 2 16002 error with unit 3 16003 error with unit 4 a System is programmed for the wrong number of units or a Slave unit is in error of units mode due to loss of power b Poor connection on PC Boards c More than one unit has determined that it is the master control 1 Correct all errors on satellite units before attempting to reset error on master a Pressing any button while in the of units error will enter the user into the setting screen Adjust to the correct units for the system and press NEXT to exit the set up screen Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Re program valve to proper setting b Make sure wires in connector are inserted securely and no wires are broken Clean pins on PC Board by plugging and unplugging the connector a few times to remove excess protective coating Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position c Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position Then re program each valve to operate as single individual unit Re program the control that is to be the master control and it will filter down the programming to the s
30. nector a few times to remove excess protective coating e Replace Power Adapter f Replace PC Board 2 POD does not display correct time of day a Power Adapter plugged into electric outlet controlled by light switch b Tripped breaker switch and or tripped GFI c Power outage d Defective PC Board a Use uninterrupted outlet b Reset breaker switch and or GFI switch c Reset time of day d Replace PC Board 3 Display does not indicate that water is flowing Refer to user instructions for how the display indicates water is flowing Bypass isolation valve in bypass position b Meter is not connected to meter connection on PC Board c Restricted stalled meter turbine d Meter wire not installed securely into three pin connector e Defective meter f Defective PC Board a Turn bypass isolation handles to place in service position b Connect meter to three pin connection labeled FLOW on PC Board c Remove meter and check for rotation or foreign material d Verify meter cable wires are installed securely into three pin connector labeled FLOW e Replace meter f Replace PC Board 4 Control valve regenerates at wrong time of day a Power outage b Time of day not set correctly c Time of regeneration set incorrectly d Control valve set at on 0 immediate regeneration a Reset time of day b Reset to correct time of day c Reset regeneration time d Check programmi
31. ng setting and reset to dEL for a delayed regen time 5 Time of day flashes on and off a Power outage a Reset time of day 6 Control valve does not regenerate automatically when the REGEN button is depressed and held Defective PC Board For the case of systems another unit in regen would not allow another unit to go into regeneration Replace PC Board b Wait for unit in regeneration to finish 34 WS2H WS3 Drawings and Service Manual Problem Possible Cause Solution a Bypass isolation valves in bypass Turn bypass isolation valves handles to position place in service position b Meter is not connected to meter b Connect meter to three pin connection connection on PC Board labeled FLOW on PC Board c Restricted stalled meter turbine c Remove meter and check for rotation or 7 Control valve does not i foreign material d Incorrect programmin d Check for programming error does when the REGEN button is _ ee prog mg e Meter wire not installed securely e Verify meter cable wires are installed depressed and held into three pin connector securely into three pin connector labeled FLOW f Defective meter f Replace meter g Defective PC Board g Replace PC Board Check water quality directly at unit outlet 1 Water quality is good 1 External Bypass Leak a Bypass isolation valves are a Fully close bypass isolation open o
32. ning clip V3501 and remove clip 4 Service or replace the V3118 03 WS15 2 Turbine Assembly and place it back in the turbine shaft 5 Insert the V3501 WS15 2 Turbine Clip and re bend the exposed ends of the clip The V3118 03 turbine has a groove to line up with the V3501 WS15 2 Turbine Clip 6 Insert meter assembly back into the meter housing 7 Re install the meter retaining clip V3632 as shown below or the U shaped V3223 WS2 Meter Clip 8 Open the bypass for the system slowly to bring back into service and check to be sure you have no water leaks B or indent indicates BSPT N or no mark indicates NPT Typical meter retaining clip installation Ensure clip is fully engaged in groove and tabs positioned in slot as shown Install D1300 01 upper diffuser not shown when using the 4 Quick Dissconnect V3064 18 WS2H 53 Drawings and Service Manual WS3 Drive Cap Assembly Downflow Piston Regenerant Piston Spacer Stack Assembly Drive Back Plate and Main Body Drawing No 1 V3274 WS2H 3 SCREW BTNSKT HD SS3 8 16X2 7 32 hex allen wrench required V3666 01 V WS2H 3 PLUG 1 4 HEX NPT included when ordering V3667 03 WS2H 3 PLUG 1 4 HEX BSPT included when ordering V3667BSPT 03 V3667 03 WS3 BODY W V3468 PLUG V3667BSPT 03 WS3 BSPT BODY W V3465 PLUG V3763 O RING 361 V3762 O RING 341 FOR VALVE BODIES WITH NPT OR BSPT THREADS V3091 WS3 BASE CLAMP ASY
33. nstall the water meter on the outlet side of the control valve It is recommended that the meter assembly be installed horizontally or in a downflow vertical position to reduce turbine bearing wear The turbine assembly may be orientated in any direction Remove the cover and drive bracket and thread the water meter cord through the hole in the back plate Reinstall the drive bracket Weave the cord through the strain relief on the backplate and connect the end to the three prong connector labeled FLOW on the printed circuit board Re install the cover 7 Drain Verify that the drain can handle the backwash rate of the water conditioner Correctly size the drain line and install an appropriately sized drain line flow control For WS2H and WS3 valves a drain line flow control are NOT supplied with a valve For WS2H valves the drain outlet is 2 Female NPT or BSPT threads or 2 5 groove lock connection For WS3 valves the drain port is 3 Female NPT or BSPT no groove lock connection If using copper solder joints near the drain must be done prior to connecting the drain line flow control fitting Leave at least 6 152 4 mm between the drain line flow control fitting and solder joints to prevent heat from damaging the flow control Avoid elevating the drain line above the control valve where possible Discharge the drain line through an air gap to a receptacle in accordance with local plumbing codes IMPORTANT Never insert a drain line directly i
34. nto a drain sewer line or trap Always allow an air gap between the drain line and the receptacle to prevent back siphonage 8 Regeneration If the control valve is to be used to regenerate the water conditioner with brine saturated salt solution or other regenerants The WS2H and WS3 control valves regenerant port has a 1 90 Male NPT threaded outlet connection that swivels 360 To ensure acceptable operation of the injectors use 1 pipe to connect to the brine tank Smaller drain line flow controls may result in the injector performance not matching the injector graphs Use an adequately size drain line flow control to ensure proper brine draw See Table 3 for injector order number and size for tank diameter An overflow drain line from the regenerant tank that discharges into an acceptable drain is recommended as a regenerant overflow could damage furnishings or the building structure Connect a line to the overflow fitting on the regenerant tank If an overflow fitting is not already installed on the regenerant tank install one Do not elevate the overflow drain line Discharge the overflow drain line through an air gap to a receptacle in accordance with local plumbing codes Table 3 WS2H and WS3 Valve Injector Order Information All injector graphs are at the end of this manual for total slow rinse and draw flow rates Actual injector size used may vary depending on the design and application of the system Injectors in table a
35. ong or too high f Low water pressure g Damaged seal stack assembly a Remove injector and clean or replace b Replace regenerant piston c Inspect regenerant line for air leak d Inspect drain line and clean to correct restriction e Shorten length and or height f Check incoming water pressure water pressure must remain at minimum of 25 psi Inspect seal stack assembly for damage and replace 13 Water running to drain a Power outage during regeneration or unit is currently in regeneration b Damaged seal stack assembly c Piston assembly failure d Drive cap assembly not tightened properly a Upon power being restored control will finish the remaining regeneration time Reset time of day b Replace seal stack assembly c Replace piston assembly d Re tighten the drive cap assembly 14 Motor drives intermittently during regeneration a Low power a See Table 2 Software and Power Supply Compatibility 36 WS2H 53 Drawings Service Manual Problem Possible Cause Solution 15 Err 1001 Control unable to sense motor movement Motor not inserted fully to engage pinion motor wires broken or disconnected PC Board not properly snapped into drive bracket Missing reduction gears Damaged or dirty reduction gear reflectors Faulty or dirty optics on back of PC board a b Dis
36. ory towards the washer face AA with radius and text V3236 01 Could be used as is with A C injectors Diffuser is snipped off if using D through G injectors Order V3236 04 if using H injector WATER FLOW Any V3162 XXX flow control may be used V3237 01 WS2H SOFTFILL TUBE ASY contains a V3155 O RING 112 V3287 O RING 110 and a V3288 O RING 206 3010 2 through V3010 2G injectors contain a V3283 O RING 117 and a V3284 O RING 114 V3010 2H injectors use a V3283 O RING 117 and D1263 O RING 116 Backwash Only Valves include a V3499 but do not include the following parts V3189 V3162 022 V3231 and V3277 Install V3499 on V3149 if valve is to be set up as a backwash only valve BSPT valves also include a V3797 WSI FTG 1 PVC MALE BSPT ELBOW WS2H 53 Drawings and Service Manual Page 21 V3064 WS2H 2QC 4 INCH BASE ASY For use WS2H WS2QC only Drawing No Order No Description Quantity 1 V3202 01 WS2H BASE 1 2 V3419 O RING 347 1 1 tit Prov E Order No Description y No V3055 V3090 V3444 WS2H SCREW HEXCAP 5 16 18X2 SS V3293 WS2H WASHER 55 5 16 FLAT 12 24 12 4 12 l WS2H FLANGE BASE 1 V3671 01 WS3 FLANGE BASE nn V3260 02 WS2H 2QC SIDE MOUNT 2 Female NPT or 2 5 WS2H NPT ASY Groove Loc
37. ply Compatibility Page 5 Software Version Power Supply V3242 01BOARD V3243 01BOARD Output Part and Description Main Board System Board Voltage 114 10 1 03 114 11 115 17 115 25 1 07 or 1 08 V3461 WS2H 3 AC ADAPTER 24 VAC V3461EU WS2H 3 AC ADAPTER EU 200 01 V3461UK WS2H 3 AC ADAPTER UK 215 02 215 03 1 11 or 1 13 215 04 V3461 WS2H 3 AC ADAPTER 24 VAC V3461EU WS2H 3 AC ADAPTER EU V3461UK WS2H 3 AC ADAPTER UK 215 10 1 11 or 1 13 V3461 01 WS2H 3 AC ADAPTER 20V 20 VAC V3461EU 01 WS2H 3 AC ADAPTER EU 20V V3461UK 01 WS2H 3 AC ADAPTER UK 20V tis recommended to maintain one version throughout a system Replacement V3461 power supplies have screw terminals and are shipped less a cord Use cord from existing power supply to connect to the screw terminals 3 V3461EU 01 and V3461UK 01 will not be available for sale until August 2010 6 WS2H 53 Drawings and Service Manual Installation WS2H CONTROL VALVE TOP VIEW BRINE REFILL _ INLET DRAIN Bil INTERNAL O OUTLET FLOW METER i WS3 CONTROL VALVE TOP VIEW BRINE REFILL INLET DRAIN
38. r faulty valves or replace 2 Water quality is poor 2 Internal Bypass Leak a Damaged seal stack assembly a Replace seal stack assembly b Faulty riser tube or seal b Verify seal placement amp engagement with riser c Control valve body type and c Verify proper control valve body piston type mix matched type and piston type match 3 Media is exhausted water quality 3 No internal leaks 8 Hard or untreated water is a Higher than anticipated water a Check program settings or being delivered 4 usage diagnostics for abnormal water usage b Meter not registering b See Troubleshooting Guide 3 regenerant or low level of c Check refill setting in regenerant in regenerant tank programming Check refill flow control for restrictions or debris and clean or replace check refill flow control rate for proper fill time d Control fails to draw in d Refer to Troubleshooting Guide regenerant 12 e Water quality fluctuation e Test water and adjust program values accordingly f Fouled media bed f Replace media bed a Improper refill setting or refill fill a Check refill setting and check refill flow control is not sized properly flow control for proper refill rate b Improper program settings b Check program setting to make sure 9 Control valve uses too much they are specific to the water quality regenerant and application needs c Control valve regenerates c Check for leaking fixtures that may frequently
39. re sized for a typical downflow softener using standard mesh synthetic cation exchange media regenerating with sodium chloride WS2H 53 Drawings and Service Manual Page 9 9 Power Adapter If a Power Adapter is already connected to the control valve plug the Power Adapter into an uninterrupted outlet If the Power Adapter cord has not yet been connected to the control valve remove the control valve cover and the drive bracket and thread Power Adapter cord through the hole in the back plate Reinstall the drive bracket Weave the cord through the strain relief on the backplate and connect the end to the four pin connector on the printed circuit board labeled POWER Reinstall the cover Plug the Power Adapter into an uninterrupted outlet 10 Program the control valve It is very important to program the control valve for the type of system e g water softener of filter and the end use application Check the program used prior to testing the system Installation Summary Installation Date Installation Location Installer s Phone Number Application Type Softener Other Water Source Water Test Results Hardness Tron pH Other Misc Service Flow Rates min max Tank Size Diameter Height Resin or Media Volume Resin or Media Type Capacity Salt or Fill Setting per Regeneration Brine Tank Size Control Valve Configuration Valve Type Valve Part Number Valve Serial Number Regenerant Refil
40. regeneration cycles occur with treated water outlet then all regeneration cycles except for refill occur with untreated water B indictates BSPT N indicates NPT WS2H 53 Drawings Service Manual V3053 WS2 2 1 2 GROOVELOCK CLAMP ASY Drawing No Order No Description Quantity 1 V3053 WS2 2 1 2 GROOVELOCK CLAMP ASY 1 2 V3290 WS2 GROOVE LOCK SEAL 2 5 1 3 V3269 WS2H NUT 5 16 18 SS HEX 1 4 V3293 WS2H WASHER SS 5 16 FLAT 1 5 V3276 WS2H BOLT HEX SS 5 16 18X1 3 4 1 Not Shown S3086 SILICONE LUBRICANT 1 Page 31 32 WS2H 53 Drawings and Service Manual WS2H WS3 Error Codes WS2H WS3 Drawings Service Manual Page 33 WS2H WS3 Trouble Shooting Guide Problem Possible Cause Solution 1 No Display on POD a No power at electric outlet b Control valve Power Adapter not plugged into outlet or power cord end not connected to PC board connection c Improper power supply d Poor connection between POD connector and PC Board e Defective Power Adapter f Defective PC Board a Repair outlet or use working outlet b Plug Power Adapter into outlet or connect power cord end to PC Board connection c Verify proper voltage is being delivered to PC Board d Check connector on POD possible broken wire or terminal pin not inserted properly in connector Clean pins on PC Board by plugging amp unplugging the POD con
41. ring V3201 03 Not Shown V3465 WS2H 3 PLUG 1 4 HEX BSPT included when ordering V3201 BSPT 03 HE WS2H BODY W V3468 PLUG WS2H BSPT BODY W V3465 PLUG 10 V3632 WS1 5 2 3 METER RETAINING CLIP V3003 02 WS1 5 2H METER COMMERCIAL ASY V3118 03 WS1 5 2 TURBINE ASY V3105 O RING 215 V3501 WS1 5 2 TURBINE CLIP V3279 O RING 346 V3280 O RING 332 FOR VALVE BODIES WITH NPT THREADS V3452 O RING 230 FOR VALVE BODIES WITH BSPT THREADS WS2H 4 IN BASE CLAMP ASY WS2H 3 BOLT HEX SS 5 16 18X1 3 4 V3269 WS2H 3 NUT 5 16 18 SS HEX D1300 01 TOP BAFFLE DFSR CLACK 2 63MM In 2008 a modification was made to Meter Housings to use V3632 WS1 5 2 3 Meter Retaining Clip Do not use V3632 on old style housings which have holes through the castings to accept the U shaped V3223 WS2 Meter Clip V3054 WS2 4 IN BASE CLAMP ASY includes V3276 WS2 BOLT HEX SS 5 16 18X1 3 4 and V3269 WS2 NUT 5 16 18 SS HEX 39 V3238 01 Brine Piston is used for Backwash Only valves THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS V3054 V3276 Service or replace the turbine by 1 Turn the bypass for the system off and relieve the pressure on the system 2 Press downward on the remote meter assembly to relieve tension on the retaining clip V3632 or the U shaped V3223 WS2 Meter Clip Remove the clip and take the meter assembly out of the housing 3 Remove the bend from the two exposed tips of the retai
42. vREDUcGEARCVRASY 5 vano WSt DRIVE REDUCING GEAR 1x39 3 3 6 wszevessREDucTONGEARAME 3 3 7 vsu scREwi4zoxis4BHScSSS a 8 vere MAVINOHWBY2DRVEASY 1 9 veao MAVINOHWBY2 PISTON 19 vom MAVINOHWBY 2 STACKASY 1 3 n o o er 5 0 0 0 Operating Pressures 20 PSI Minimum 125 PSI Maximum Operating Temperatures 40 F Minimum 11092 Maximum Piston Orientation 2 No Hard Water Bypass Valve Configurations Piston Orientation 1 Motorized Alternating Valve and No Hard Water Bypass Valve Configurations WS2H 53 Drawings and Service Manual Page 29 Order No V3083 Description MOTOR ALT VLV 3 or Order No V3083BSPT Description MOTOR ALT VLV 3 BSPT Quantity Drawing No Order No Description V3083 V3083BSPT vum __ s vem scewseHNTG sS J 3 3 s vono ___ DRIVE REDUCING GEAR nO o f e 6 vem __ 5 3 gt IEEE s v mwee s von T UN enc Operating Pressures 20 PSI Minimum 125 PSI Maximum Operating Temperatures 40 F Minimum 110 F Maximum
43. y SLOW RINSE Slow Rinse Water to Drain Raw Hard Water is bypassed Raw Water during regeneration Injector feed 7 NN P a m RR e water from Raw Mop S 55 Water Inlet supply WS2H 53 Drawings and Service Manual Page 15 RINSE Rinse Water to Drain Raw Water Raw Hard Water is bypassed Inlet during regeneration SOFT WATER REFILL Raw Water Treated Water Supply E Inlet Treated Water to Regenerant Tank Treated water from Refill Tube Refill port to refill tube for treated water 16 WS2H WS3 Drawings and Service Manual Front Cover and Drive Assembly 5 wa wemscwuepsmavrn 1 4 vemos wewsrcsompvaxe 1 s Voom wewscovmasvmAnmwUM 1 s wswornwy 5 poso wewspuveBRackETASY s wn 9 vw wsrpive Gear cover i Sovran Contains items 1 2 amp 3 Pod Assembly PC Board and Cable WS2H 53 Drawings and Service Manual Page 17 WS2H Drive Cap Assembly Downflow Piston Regenerant Piston Spacer Stack Assembly Drive Back Plate Main Body and Meter WS2H 3 SCREW BTNSKT HD SS3 8 16X2 1 4 7 32 hex allen wrench required 2 v391 PWS2H3WASHERSS3 B 3 909 WSHH3BACKPLATE __ 1o 4 v306 j 1 o O OUO 6 32040 WSHPISTON 8 vas CT WS2HSTACKASY ___ _ 1 nasom HEEL WS2H 3 PLUG 1 4 HEX NPT included when orde

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