SERVICE MANUAL
Contents
1. and Personal Injury Hazard e Unplug the vacuum cleaner before cleaning the unit Failure to do so could result in electrical shock or personal injury from the vacuum cleaner starting unexpectedly EXHAUST FILTER The exhaust filter is washable HEPA filter Optional Non washable HEPA filter The exhaust filter must be rinsed when it becomes dirty Rotate to the left side to remove the filter cover Fig A B We advise you to rinse at least once a year After rinsing allow the exhaust filter to dry in a shaded location for 24 hours Never renstall the exhaust filter while it is wet Do not operate the vacuum cleaner without the filter in place Replacement filter can be obtained from your dealer REMOVING INSTALLING THE BOTTOM PLATE Before replacing any parts disconnect the vacuum from the electrical outlet To remove the bottom plate unscrew the bottom plate first Then pull the bottom plate away from the nozzle housing Fig C To install the bottom plate hook the front end of bottom plate into the slots on the front of nozzle Fig D Press the bottom plate then tighten the screws LGE Internal Use Only Exhaust Filter Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes REPLACEMENT INSTRUCTIONS WARNING Electrical Shock and Personal Injury Hazard e Unplug the vacuum cleaner b2. and unplug the cleaner Check the cleaner for a possible source of overheating such as a full dust container a blocked hose or clogged filter If these conditions are found fix them and wait at least 30 minutes before attempting to use the cleaner After the 30 minutes period plug the cleaner back in and turn on the switch If the cleaner still does not run contact a qualified electrician SAVE THESE INSTRUCTIONS THIS PRODUCT IS FOR HOUSEHOLD USE ONLY LGE Internal Use Only 3 Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes CLEANER DESCRIPTION After assembly the cleaner will look like the picture below Handle Dusting Crevice Brush Tool Container Release Knob Dust Container Flexible Handle Hose Dust Power Container Filter Cord Cover Extension Wand Release SS REVS ok Motor Pedal Z Protector SPECIFICATIONS Model VUP153NJP Power supply 230V 50Hz Power IEC 1300W MAX 1500W Dimension upright position WxDxH approx 334 x 1096 x 347mm Cord length 7 7m Weight approx 6 3kg PARTS Model VUP153NJP Belt 4400F13348A Exhaust Filter Washable HEPA 3210F12434D These parts are available from your dealer Copyright 2007 LG Electronics Inc All right reserved 4 LGE Internal Use Only Only for training and service purposes REPLACEMENT INSTRUCTIONS WARNING Electrical Shock
3. L G Website http biz lgservice com VACUUM CLEANER CAUTION BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL MODEL VUP153NJP CONTENTS IMPORTANT EES 3 CLEANER DESCRIPTION eet 4 SE CUI TIONG ee Ee 4 BARTS rne a ceca ashes anda eea aE 4 REPLACEMENT INSTRUCTIONS cccssssessccssnseresnnessnesesnssessnesesnerseenssesnenssnsersnneens 5 TROUBLESHOOTING E eebe 7 REMICH 8 DISASSEMBI V ee Ee 10 SCHEMATIC BLASEN eege eege 14 EPEC DED Vi WW eege 15 REPLACEMENT PARTS EES 17 Copyright 2007 LG Electronics Inc All right reserved 2 LGE Internal Use Only Only for training and service purposes IMPORTANT SAFEGUARDS WARNING Your safety is important to us To reduce the risk of fire electrical shock injury to persons or damage when using your vacuum cleaner please follow these basic safety precautions Disconnect power supply before cleaning the unit Do not leave appliance plugged in Unplug from the socket when not in use Do not use outdoors or on wet surfaces Do not pick up water or wet materials Do not handle plug or appliance with wet hands ar WD Do not allow it to be used as a toy Close attention is necessary when used by or near children 6 Use only as described in this manual Use only attachments recommended by the manufacturer 7 Do not use with a damaged cord or plug If the supply cord is damaged it must be replaced by the manufacturer or an Authorised Serv
4. avaiable from your dealer Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes Agitator LGE Internal Use Only TROUBLESHOOTING Review the chart below for possible solutions in the event of a minor problem Any service needed beyond the procedures described below and elsewhere in this manual should be performed by an authorised service centre WARNING Electrical Shock and Personal Injury Hazard e Unplug the vacuum cleaner before servicing or cleaning the unit Failure to do so could result in electrical shock or personal injury Problem Possible Cause Possible Solution Vacuum cleaner 1 Not plugged firmly into wall outlet 1 Plug firmly into wall outlet won t run 2 No voltage in wall outlet 2 Check fuse or circuit breaker 3 On Off switch not turned on 3 Press the On Off switch 4 Blown fuse in the plug 4 Change the fuse for a 13 Amp ASTA approve fuse 5 Thermal overload protection 5 Turn the vacuum cleaner off unplug it and allow it activated to cool See page 3 Vacuum cleaner 1 Belt worn or broken 1 Replace the belt won t pick up 2 Worn agitator brush 2 Replace the agitator 3 Dust container full 3 Empty the dust container and check the pre motor 4 Hose or nozzle blocked filter 5 Hose damaged 4 See REMOVING BLOCKAGES on page 8 6 Dust container installed incorrectly 5 Replace the hose 7 Belt not installe
5. ctrical shock or personal injury from cleaner suddenly starting Step 5 Disassembling body of the cleaner motor switch etc Disassemble head Refer to Step 4 Unscrew and remove the body cover from the body base Disconnect wires and remove motor Disconnect wires and disassemble switch and power cord LGE Internal Use Only 13 Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes SCHEMATIC DIAGRAM Neutral Capacitor Copyright 2007 LG Electronics Inc All right reserved 14 LGE Internal Use Only Only for training and service purposes EXPLODED VIEW A A Leh AE Ee y C gt 3 BLOCK 2 BLOCK Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes 15 LGE Internal Use Only EXPLODED VIEW 5BLOCK AHRBA1 MDFAA1 6 BLOCK LGE Internal Use Only 16 Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes P NO 3828F15874D
6. d on the motor shaft 6 Make sure the dust container is seated properly in the handle 7 Install the belt on the motor shaft See page 16 Dust escaping 1 Dust container installed incorrectly 1 Make sure the dust container is seated properly in the dust 2 Pre motor filter cap installed the handle container incorrectly 2 Make sure the pre motor filter is in place and seated correctly LGE Internal Use Only 7 Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes REMOVING CLOGS WARNING Electrical Shock and Personal Injury Hazard Unplug the vacuum cleaner before cleaning the unit Failure to do so could result in electrical shock or personal injury from the vacuum cleaner starting unexpectedly If your vacuum cleaner makes a strange noise or suction decreases check for blockages or whether the pre motor filter is dirty REMOVING BLOCKAGES First check the hose and extension wand Visually inspect the hose and the opening of the vacuum cleaner body into which the hose is inserted Fig A Remove the dust container and check the pre motor filter See page 15 Check the dust inlet on the vacuum cleaner body for blockages Fig B If the blockage remains turn the vacuum cleaner over and check the agitator area and suction inlet Fig C Stand the vacuum cleaner back up in an upright position before plugging into the electrical outlet C
7. efore cleaning the unit Failure to do so could result in electrical shock or personal injury from the vacuum cleaner starting unexpectedly REPLACING THE BELT AND OR AGITATOR Check the belt and agitator regularity If they are broken of worn out replace them Turn the unit over and remove the bottom plate as described in Removing Installing the Bottom Plate section To remove the agitator grasp both ends of the agitator and lift it slowly Remove the belt from the agitator pulley and the motor shaft If the belt is broken be sure all pieces are removed A WARNING Personal Injury Hazard The belt is under high tension be careful when removing the agitator Failure to do so could result in personal injury caused by the agitator releasing quickly and snapping away Loop the new belt around the motor shaft and agitator pulley Reinsert the agitator making sure that both ends of the agitator fit into the grooves in the nozzle head After installing the agitator turn it by hand to make sure that the belt is not twisted or pinched and that all parts turn freely Reinstall the body cover by reversing the steps in the Removing Installing the Bottom Plate section The agitator must also be cleaned according to the following schedule Vacuum Use Clean Agitator HEAVY used daily every week MODERATE used 2 3 times week every week LIGHT used 1time week every 2 months Replacement part are
8. hours Never reinstall the pre motor filter while it is wet N eS Y L Before reinstalling the dust container make sure that the cover is positioned properly To reinstall the dust container hook the bottom of the container onto the lower part of the handle and push the top of the dust container into the handle until it latches in place Fig F LGE Internal Use Only 9 Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes DISASSEMBLY WARNING Electrical Shock or Personal Injury Hazard Disconnect electrical supply before servicing or cleaning the unit Failure to do so could result in electrical shock or personal injury from cleaner suddenly starting Step 1 Disassembling handle and cord hanger Remove screw and pull out the handle Remove screw and disassemble cord hanger spring and washer Step 2 Disassembling Dust tank Copyright 2007 LG Electronics Inc All right reserved 10 LGE Internal Use Only Only for training and service purposes DISASSEMBLY WARNING Electrical Shock or Personal Injury Hazard Disconnect electrical supply before servicing or cleaning the unit Failure to do so could result in electrical shock or personal injury from cleaner suddenly starting Step 3 Disassembling hose Remove the lower end of stretch hose from the cleane
9. ice Centre or a similarly qualified person in order to avoid a hazard 8 Do not pull or carry by the power cord as a handle close door on cord or pull the cord around sharp edges or corners Do not run appliance over the cord Keep the cord away from heated surfaces 9 Do not unplug by pulling the cord To unplug grasp the plug not the cord 10 Do not put any object into openings Do not use with any opening blocked Keep free from dust lint hair and anything that might reduce air flow 11 Keep hair loose clothing fingers and all parts of the body away from the openings and moving parts 12 Do not use vacuum cleaner to pick up sharp hard objects small toys pins etc 13 Do not use to pick up anythng that is burning or smoking such as cigarettes matches or hot ashes 14 Do not pick up flammable or combustible liquid or vapour such as gasoline or use in areas where they may exist 15 Do not use vacuum cleaner without dust container and or filters in place 16 Always turn off all controls before unplugging 17 Do not keep vacuum cleaner on chairs tables etc Extra care must be taken when cleaning stairs 18 Always unplug the unit or turn off the switch when the unit stops unexpectedly If you don t the cleaner could re start unintentionally Thermal protector This vacuum cleaner has a special thermostat that protects the cleaner in case of motor overheating If the cleaner suddenly shuts off turn off the switch
10. opyright 2007 LG Electronics Inc All right reserved Only for training and service purposes Extension Wand Ss A5 OZ C Sr co LGE Internal Use Only REMOVING CLOGS WARNING Electrical Shock and Personal Injury Hazard Unplug the vacuum cleaner before cleaning the unit Failure to do so could result in electrical shock or personal injury from the vacuum cleaner starting unexpectedly shock or personal injury from cleaner suddenly starting PRE MOTOR FILTER Check and clean the pre motor filter A regularly If the motor pre filter is covered with too much dust vacuum cleaner will stop moving as the thermal protect work You should also check the pre motor filter whenever the vacuum cleaner makes a strange noise or suction decreases ue First turn off the vacuum cleaner and unplug the power cord from the electrical outlet Remove the dust container by pushing the release button and pulling out on the dust container handle Fig A Remove the cover and empty the container Fig B Clean the pre motor filter on the dust container cover by tapping it gently Fig C If the pre motor filter is excessively dirty rinse the filter with water Easy to rinsing separate pre motor filter from the filter cap Fig D E After rinsing allow the pre motor filter to dry in a shaded location for 24
11. r Pull the hose strongly to remove B LGE Internal Use Only 11 Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes DISASSEMBLY WARNING Electrical Shock or Personal Injury Hazard Disconnect electrical supply before servicing or cleaning the unit Failure to do so could result in electrical shock or personal injury from cleaner suddenly starting Step 4 Disassembling head of the cleaner agitator belt pedal assembly etc Turn the cleaner over to exposure the underside To remove the bottom plate unscrew optional and slide latch off as shown in the figure Pushing the locking tabs toward the center of the vacuum pull the bottom plate away from the nozzle housing Remove the belt from motor shaft then grasp the ends of agitator and lift it slowly Unscrew and remove the pedal assembly Pull the left side of the head cover off the body then remove right side of the head cover Push the right edge of connector pipe to turn and set the position to remove Side connector pipe of the head cover Copyright 2007 LG Electronics Inc All right reserved Only for training and service purposes 12 LGE Internal Use Only DISASSEMBLY WARNING Electrical Shock or Personal Injury Hazard Disconnect electrical supply before servicing or cleaning the unit Failure to do so could result in ele
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