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        Service Manual - TiltRotators UK
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1.      20  Remove the tool springs by bending them upwards  Hold them firmly in  place to avoid losing them     21  Mark the positions of the hydraulic tubes on the lock cylinder        engcon Page 27    Service Manual Tiltrotator Rotator       5       Worm wheel       Fig  20  Hydraulic tubes  swivel    22  Disconnect the tubes and lift it off    23  Remove the carrier grab  It should be facing outwards between the B  outlets        Fig  21  Carrier grab    24  Disconnect the tubes for extra equipment on the hitch    25  Plug any open connections    26  Undo the screws for the hitch and remove it    27  Mark the positions of the hydraulic tubes on the swivel and  disconnect them    28  Plug all open connections     N       Page 28 engcon    Service Manual Tiltrotator Rotator       5       Worm wheel       Take care not to damage any of the hydraulic tubes     29  Remove the valve block with the swivel        Fig  22  Valve  swivel    30  Remove the screws for the centre ring    31  Lift off the centre ring and the worm wheel   32  Remove the shims   33  Remove the wear washer     34  Check all wear parts for damage and wear  Replace any damaged or  worn parts  Replace all seals  If there is too much play between worm  screw and worm wheel  the play can be reduced by turning the worm  wheel half a turn        engcon Page 29    Service Manual Tiltrotator Rotator       5    Worm wheel       Attachment    1  Attach the wear washer  turning it so that it aligns with the lubrication
2.     Fig  35  Guide pin  screw housing       engcon Page 35    Service Manual Tiltrotator Rotator       5       Worm wheel    24  Attach the cog wheel for the worm screw     25  Measure the axial play  using a dial indicator and an iron bar   Readjust the shims if necessary        Fig  36  Installation  dial indicator    26  Pull the three power plugs through the notch in the frame to the  frame   s directional valves              Fig  37  Notch in frame    27  Connect the hydraulic tubes to the frame   s valve package     NOTE        There are double seals on the banjo screw        Page 36 engcon    Service Manual Tiltrotator Rotator       5       Worm wheel       Fig  38  Tubes for valve package  frame    28  Connect the directional valve to the frame   s valve block     29  Connect the power plugs to the directional valves  following the  markings made earlier        Fig  39  Marking  power plugs  variations may occur     30  Replace the head and attach the tilt shaft that is turned away from the  machine  Check that the hole in the tilt shaft aligns with the lock screw in  the frame    31  Attach the tilt shaft that is turned towards the machine and push it in until  it reaches the inner edge of the shaft hole in the head    32  Shim the head into place  positioning the shims on the inside turned  towards the machine     NOTE        There must be no perceivable play after attachment and shimming        engcon Page 37    Service Manual Tiltrotator Rotator       5       Worm
3.    24  Worm wheel                         AEREE A E N E E E E EE 27                                           30                           iniii 39  Reverse                                  41  Checking of axial play   Axial play  WOrm                                                 42   Axial play           SCIOW                 43       engcon Page 3    Service Manual Tiltrotator Rotator       5       Safety regulations    Safety regulations    General information    Cautions    Key to terms    In this service manual  the terms CAUTION  NB  and NOTE  are used as  follows     CAUTION       The term CAUTION signifi es that incorrect procedures can cause personal  injury        The term NB  signifi es that incorrect procedures can cause material damage     NOTE        The term NOTE  highlights important user instructions    The service manual describes the repair and inspection operations that can be  performed on tiltrotator rotator ec 05    The safety regulations apply regardless of which base machine is used     Also see the safety instructions for the base machine and other equipment  used     Also see the safety information in the instruction manual     Make sure you have read and understood all the cautions before undertaking  any maintenance operations  The cautions explain potential risks and how to  avoid them    If in any doubt  contact your employer or the supplier  Expert advice can  eliminate many unnecessary risks     CAUTION       Incorrect installation can pose
4.    NZ  YN                engcon    Service Manual  Tiltrotator Rotator EC ECRO5       The noble art    of digging    Version 1 0       Service Manual Tiltrotator Rotator       5       Table of contents    Safety regulations  General                                                          4  CAUTION Si              4    Technical data    General                                         6                                                                 7                                                            7  Tiltrotator rotator 6C 05                     8  Tilt cylinder   Removal                                                            9                                                                         10                                10                                           11  Grab cylinder   EE ONET    AE EERE EE AFE AEEA E EE 12            esenea ticles A 13                   AE SS 14                                           15  Directional valve  motor   R  moval                                       16                                      17  Directional valve  frame                                             18   Attachment enesenn            a 19  Head        e                 N E 20                                       20  Hydraulic motor                                                         22                                            23  Worm screw   REMOVAI PERE            24   Attachment e222 ci codecs feck eds ace cae oe ae A              
5.    s valve package   then disconnect them     6  Remove the frame   s valve package by disconnecting the swivel   7  Plug all open connections    8  Undo the screws for the centre ring      NOTE        Take care not to damage the swivel     9  Remove the frame   10  Remove the shim     11  Check all wear parts for damage and wear  Replace if necessary   Replace any worn or damaged seals        engcon Page 39    Service Manual Tiltrotator Rotator       5       Worm wheel    12     Attach the shim  Check that the lubrication hole is aligned with the hole in  the shim           Fig  43  Lubrication hole in shim    NOTE        Take care not to damage the swivel     13   14     15   16     17     18   19     20     21     Attach the frame     Attach the screws for the centre ring and tighten them gradually   alternating between them     Connect the swivel with the frame s valve package     Measure the axial play according to the instructions in the section  Axial play  worm wheel     Connect the hydraulic tubes to the frame   s valve package  following the  markings made earlier     Attach the directional valves     Connect the power plugs on the directional valves  following the markings  made earlier     Perform steps 1 4 according to the instructions in the section Worm  screw  Attachment     Attach the gear housing        Page 40    engcon    Service Manual Tiltrotator Rotator       5       Reverse assembly    Reverse assembly    Reverse dismantling and assembly is performed i
6.  a safety risk  If in any doubt  contact an engcon  dealer or engcon Nordic AB     CAUTION       Make sure that the hydraulic system is free of pressure before starting work on  the system  Risk of personal injury           Page 4    engcon    Service Manual Tiltrotator Rotator       5                              Safety regulations    CAUTION       Switch off the power when working with the electrical system and remove  rings  watches etc  before starting work  Risk of personal injury     CAUTION       Never use your hands to check for leaks in the hydraulic system  Hydraulic oil  under pressure can penetrate your skin causing serious injury     CAUTION       Implements connected to the tiltrotator rotator may not be used under any  circumstances unless correctly locked into place  ALWAYS make sure that the  lock bolts protrude according to the specifi cations for the relevant quick hitch     CAUTION       Never attempt to upgrade the equipment   s maximum capacity by making  modifi cations without the supplier s approval     CAUTION       Short circuits in electrical cables can cause injury and burning  Insulate electri   cal conductors and parts carefully when installing electrical equipment     CAUTION       Risk of burn injuries from hot hydraulic oil     CAUTION       The machine must never be operated with the implement lock switch turned  on  except when attaching or detaching a bucket or implement     CAUTION       If in any doubt regarding the machinery or the safet
7.  an angle connection to the frame valve block        Page 42 engcon    Service Manual Tiltrotator Rotator       5       Checking of axial play    Axial play  worm screw    1  Remove the grease nipple in the screw housing for the worm screw     2  Turn the lower part clockwise to make sure that the worm screw reaches  the bottom     3  Attach the gauge and reset it to zero against one of the fl at surfaces     Q  gt   D       Fig  46  Gauge for checking play    NOTE        When checking the play  make sure that the lower part and frame do not rotate  in relation to each other     4  Turn the lower part anti clockwise and check that the play is within the  specified tolerance  If there is too much play  the worm screw must be  reshimmed     5  Reshim according to the instructions in the section Worm screw   Removal attachment     6  Remove the gauge and install the grease nipple in the screw housing for  the worm screw        engcon Page 43    engcon Nordic       engcon Finland       engcon Denmark       engcon UK  engcon Germany       engcon Poland       engcon    The noble art of digging    engcon Sweden Nordic Holding  PO Box 111  SE 833 22 Str  msund  Sweden  Phone   46 670 178 00     Fax   46 670 178 28  info engcon com   www engcon com           UM    Production  Syre   Print  Berndtssons Tryckeri  2010    
8.  for the rear mounting  8  Remove the cylinder   9  Remove the grab guard        Page 12 engcon    Service Manual Tiltrotator Rotator       5       Dismantling    Grab cylinder       All work that involves dismantling of hydraulic parts requires a high degree of  cleanliness    1  Clean the outside of the cylinder    2  Clamp the cylinder in a vice    3  Remove the check valve and the plug        Fig  8  Plug and check valve    4  Undo the cylinder nut   5  Pull out the piston rod along with its seals     NOTE        The piston is fi xed with Loctite  If necessary  heat gently to facilitate removal     6  Remove the piston from the piston rod   7  Remove the cylinder nut from the piston rod        engcon Page 13    Service Manual Tiltrotator Rotator       5       Grab cylinder    Assembly    1  Check the piston rod  piston and cylinder for damage or scratches   Replace any damaged or scratched parts     2  Replace all seals     FSX            Fig  9  Grab cylinder  assembly diagram    3  Lubricate the seals in the cylinder nut with clean hydraulic oil and thread it  onto the piston rod     4  Apply lock solution to the piston and mount it on the piston rod     5  Make a punch mark on the bottom between the piston and the piston rod  to secure the piston     6  Lubricate the new seals on the piston with clean hydraulic oil and push the  piston rod into the cylinder     7  Screw the cylinder nut into place   8  Attach the plug with a new O ring   9  Attach the check valve with 
9.  holes  in the frame  Use lock solution     le       Fig  23  Lubrication holes in frame    2  Attach shims   3  Check that the lubrication hole is aligned with the hole in the shim           Fig  24  Lubrication hole in shim    4  Attach the worm wheel        The lubrication groove in the centre ring should be aligned with the lubrication  holes in the frame        Page 30 engcon    Service Manual Tiltrotator Rotator       5       Worm wheel    5  Attach the centre ring and tighten the screws gradually  alternating  between them        Fig  25  Centre ring    6  Measure the axial play  using a dial indicator and iron bar  Readjust the  shims if necessary           Fig  26  Measurement of axial play    7  Attach the valve block with the swivel  turning the connections away from  the machine        engcon Page 31    Service Manual Tiltrotator Rotator       5       Worm wheel       Bild 27  Ventilblock med svivel    NOTE        Double seals     8  Attach the tubes for extra equipment to connection 3A and connection 3B  on the swivel        Fig  28  Hydraulic tubes  swivel    NOTE        Double seals        Page 32 engcon    Service Manual Tiltrotator Rotator       5       Worm wheel    9  Attach the tubes for the lock cylinder  following the markings made earlier        Fig  29  Hydraulic tubes  swivel    10  Attach a new O ring on the hitch   11  Check that all fl at wedges are correctly in place        Fig  30  Flat wedges    12  Lubricate the O ring    13  Attach the hitch f
10.  hydraulic motor are included with the  seal kit when spare parts are ordered       Remove the motor guard      Remove the gear housing      Remove the cog wheel in the motor  using a hammer puller if necessary     Mark the positions of the power plugs      Disconnect the power plugs on the directional valves      Remove the directional valves and the valve package from the motor                           Undo the screws      the motor and remove the motor        Page 22    engcon    Service Manual Tiltrotator Rotator       5       Attachment    Hydraulic motor      Attach the motor to the frame     Attach the valve package to the motor     Attach the directional valves     WON        Attach the power plugs on the directional valves  following the markings  made earlier        Fig  16  Marking  power plugs  variations may occur     5  Make sure that the cables are positioned correctly and are not rubbing  against any sharp edges  Strap them into place with cable ties     6  Attach the motor   s cog wheel   7  Attach the gear housing   8  Attach the motor guard        engcon Page 23    Service Manual Tiltrotator Rotator       5       Worm screw    Worm screw    Removal      Remove the gear housing      Remove the cog wheel for the worm screw      Remove the screw housing  shims and axial washer      Remove the worm screw      Remove the axial washer and the support ring      Check all wear parts for damage and wear  Replace if necessary                   WND      nock out the 
11.  wheel       Fig  40  Shimming    33  Attach the lock screw for the tilt shaft to the machine   34  Attach the tilt cylinder in the yoke coupling that is turned towards the ma     35   36     37     38   39   40     chine  and screw the yoke coupling that is turned away from the machine  into place        Fig  41  Tilt cylinder    Attach the cylinder axle and its lock screw    Attach the hydraulic motor with the valve package    Attach the hydraulic tubes  following the markings made earlier   Attach the motor   s cog wheel    Attach the gear housing     Connect the power plugs on the motor   s directional valves  following  the markings made earlier        Page 38    engcon    Service Manual Tiltrotator Rotator       5       Worm wheel       Fig  42  Marking  power plugs  variations may occur   41  Attach the motor guard     42  Perform steps 1 5 according to the instructions in the section  Tilt cylinder  Attachment     Shimming    CAUTION       Make sure that the hydraulic system is free of pressure before starting work   Risk of personal injury        All work that involves opening up connections to hydraulic parts requires a  high degree of cleanliness     1  Perform steps 1 5 according to the instructions in the section Worm  screw  Removal     2  Mark the positions of the power plugs on the frame   s directional valves   then disconnect them     3  Remove the directional valves   4  Plug all open connections     5  Mark the positions of the hydraulic tubes on the frame
12. a   tion  Tightening of certain screw joints is vital to ensure optimum durability   Screws and thread holes must be kept very clean and the threads well  lubricated              Screw dimension 8 8 Type 12 9 Type  M5 5 7 Nm 9 7 Nm  M10 47 Nm 80 Nm  M12 81 Nm 140 Nm             The screws for the hitch  centre ring and yoke couplings must be replaced  during servicing   The replacement screws should be of the same type as the previous screws        Axial play  worm screw A   Axial play  worm wheel B  Max  0 4 mm           0 3 mm                  After shimming  the values should be between 0 1 mm        0 2 mm        A  Axial play  worm screw  B  Axial play  worm wheel    Fig  2  Overview  play       engcon    Page 7    Service Manual Tiltrotator Rotator       5  Tiltrotator Rotator ECO5    Tiltrotator rotator       5          Tilt cylinder    Head    Directional valves valve block  frame    Riktningsventiler   Ventilblock motor  Snackskruv  Frame            2   gt   9             l      Hydraulmotor          Worm wheel    Reverse dismantling and assembly is  performed in the same way as normal  dismantling and assembly  except that the  plug in the frame is used to detach the  hitch     Fig  3  Assembly diagram  rotator EC05       Page 8 engcon    Service Manual Tiltrotator Rotator       5       Tilt cylinder    Tilt cylinder    Removal    CAUTION       Make sure that the hydraulic system is free of pressure before starting work   Risk of personal injury     OBS        All w
13. a new O ring        Page 14 engcon    Service Manual Tiltrotator Rotator       5       Grab cylinder    Attachment    1  Attach the grab guard    2  Attach the grab cylinder    3  Attach the nut for the rear mounting    4  Attach the shaft for the grab cylinder with spacers and a lock screw        Fig  10  Grab cylinder    5  Connect the hydraulic tubes  following the markings made earlier     6  Lubricate the grab cylinder  See the lubrication schedule in the instruction  manual        engcon Page 15    Service Manual Tiltrotator Rotator       5       Directional valve  motor    Directional valve  motor    Removal    CAUTION       Make sure that the hydraulic system is free of pressure before starting work   Risk of personal injury        All work that involves opening up connections to hydraulic parts requires a  high degree of cleanliness     1  Remove the motor hood   2  Mark the positions of the power plugs         Fig  11  Marking  power plugs  variations may occur       Disconnect the power plugs on the directional valves on top of the motor     Remove the directional valves       Plug all open connections          fk Ww      Remove the plastic nuts for the electromagnets and remove the  electromagnets from the directional valve     NOTE        Reserve the O rings for later        Page 16 engcon    Service Manual Tiltrotator Rotator       5       Directional valve  motor                   Fig  12  Directional valve    7  Replace any damaged parts     Attachment    1  A
14. bushes for the worm screw and attach new ones using a suit   able tool     NOTE        Replace all seals     Attachment       The guide pin in the frame should be aligned with the notches in the support  ring and the axial washer     1  Attach the support ring and the axial washer        Fig  17  Guide pin in frame       Page 24 engcon    Service Manual Tiltrotator Rotator       5       Worm screw    2  Attach the worm screw  Make sure that the support ring and axial washer  do not slip out of place     OBS        The guide pin in the screw housing should be aligned with the axial washer     3  Attach the axial washer  shims and the screw housing for the worm screw        Fig  18  Guide pin in screw housing    4  Attach the cog wheel for the worm screw     5  Turn the lower part clockwise to make sure that the worm screw reaches to  the bottom     6  Install the dial indicator and the tool in the grease nipple hole in the screw  housing  Set the dial indicator to zero        Fig  19  Installation  dial indicator       engcon Page 25    Service Manual Tiltrotator Rotator       5       Worm screw    NOTE        When checking the play  make sure that the lower part and frame do not rotate  in relation to each other     7  Turn the lower part anti clockwise  Check that the play is within the  specified tolerance  If there is too much play  the worm screw must be  reshimmed     8  Remove the dial indicator with the tool and install the grease nipple in the  screw housing     9  At
15. l valve     2  Lubricate the O ring  thread it onto the directional valve and attach the  plastic nut    3  Attach the directional valve to the valve block  Check that all O rings are  correctly in place     4  Attach the power plugs to the electromagnets  following the markings  made earlier        engcon Page 19    Service Manual Tiltrotator Rotator       5       Head    Head    Removal    Attachment    CAUTION       Make sure that the hydraulic system is free of pressure before starting work   Risk of personal injury     OBS        All    work that involves opening up connections to hydraulic parts requires a    high degree of cleanliness     a A            10       Remove the tilt cylinder according to the instructions in the section Tilt    cylinder  Removal  steps 1 6       Remove the motor guard      Remove the gear housing      Remove the cog wheel in the motor  using a hammer puller if necessary     Remove the four screws on the motor  Lift off the motor with the valve    package  Hang it on the rotor to avoid damaging the hydraulic tubes and  power cables       Remove the lock screw for the tilt shaft that is turned towards the    machine       Remove the tilt shafts     Remove the head     Check the head for cracks and other damag  Replace or repair if    necessary     Knock out any worn bushes and replace them with new ones  using a  suitable tool       Lubricate the bushes for the tilt shafts     Lift the head into place and attach the tilt shaft that is turned a
16. n the same way as normal  dismantling and assembly  except that the plug in the frame is used to detach  the hitch     Tilt cylinder         Head    Directional valves valve block  frame      Directional valves     valve block  motor    Frame    Fig  44  Assembly diagram  reverse assembly       engcon Page 41    Service Manual Tiltrotator Rotator       5       Checking of axial play    Checking of axial play    Axial play  worm wheel    CAUTION       Make sure that the hydraulic system is free of pressure before starting work   Risk of personal injury        All work that involves opening up connections to hydraulic parts requires a  high degree of cleanliness     1  Disconnect the tube with an angle connection on the frame s valve block   Plug the connections     2  Remove the plug in the frame and attach the gauge for checking  the axial play        Fig  45  Gauge for checking play    3  Set the gauge to zero  resting it against one of the fl at surfaces with the  rotator resting fl at against the supporting surface    4  Check the play by lifting the rotator up from the supporting surface  Probe  with an iron bar between the hitch and frame to make sure that there is  room for maximum play  Check that the play is within the indicated toler   ance  If there is too much play  the rotator must be reshimmed    5  Reshim according to the instructions in the section Worm wheel   Shimming    6  Remove the gauge and attach the plug in the frame    7  Attach the hydraulic tube with
17. or extra equipment  making sure that it is turned away  from the machine    14  Attach the screws for the hitch and tighten them gradually  alternating  between them    15  Attach the tube from connection 3A to the right hand coupling on the  hitch  Connect the tube from 3B to the left hand coupling on the hitch           Fig  31  Tubes for extra equipment  on hitch       engcon Page 33    Service Manual Tiltrotator Rotator       5       Worm wheel    16  Attach the carrier grab  It should be facing outwards between  the B outlets        BFig  32  Carrier grab    17  Attach the latch bolts with the lock cylinder   18  Attach the hydraulic tubes to the lock cylinder  following the markings  made earlier  and put it into place                                Fig  33  Tubes  lock cylinder    19  Attach the tool springs  using a suitable tool to guide them into place   20  Attach the screws for the lock cylinder and tighten them        The guide pin in the frame should be aligned with the notches in the support  ring and the axial washer        Page 34 engcon    Service Manual Tiltrotator Rotator       5       Worm wheel    21  Attach the support ring and the axial washer         Bild 34  Styrstift stomme    22  Attach the worm screw  Make sure that the support ring and the axial  washer do not slip out of place         The guide pin in the screw housing should be aligned with the axial washer     23  Attach the axial washer  the shims and the screw housing for the  worm screw    
18. ork that involves opening up connections to hydraulic parts requires a  high degree of cleanliness      Clean the tilt cylinder and its hydraulic connections      Mark the positions of the two hydraulic tubes      Disconnect the hydraulic tubes connected to the tilt cylinder      Plug all open connections            U N        Remove the lock screw      the cylinder shaft and remove the cylinder shaft        Fig  4  Cylinder shaft    CAUTION       Risk of catching in moving parts    6  Disconnect the yoke coupling turned away from the machine and remove  the tilt cylinder        engcon    Page 9    Service Manual Tiltrotator Rotator       5       Tilt cylinder    Dismantling    Assembly       All work that involves dismantling of hydraulic parts requires a high degree of  cleanliness    1  Clean the outside of the cylinder    2  Clamp the cylinder in a vice    3  Remove the cylinder nut and empty any remaining oil from the cylinder    4  Pull out the piston rod along with its seals     NOTE        The piston is fi xed with Loctite  If necessary  heat gently to facilitate removal     5  Remove the piston from the piston rod   6  Remove the cylinder nut from the piston rod     1  Check the piston rod  piston and cylinder for damage or scratches   2  Replace all seals        Fig  5  Tilt cylinder  assembly diagram    3  Lubricate the seals in the cylinder nut with clean hydraulic oil and thread it  onto the piston rod     4  Apply lock solution to the piston and mount it on the 
19. piston rod        Page 10    engcon    Service Manual Tiltrotator Rotator       5       Attachment    Tilt cylinder      Make a punch mark on the bottom between the piston and the piston rod    to secure the piston       Lubricate the new seals on the piston with clean hydraulic oil and push the    piston rod into the cylinder       Screw the cylinder nut into place       Attach the tilt cylinder to the yoke coupling that is turned towards the    machine       Screw the yoke coupling that is turned away from the machine into place        Fig  6 Tilt cylinder      Attach the cylinder shaft and the lock screw     Connect the hydraulic tubes to the tilt cylinder  following the markings    made earlier       Lubricate the tiltrotator  See the lubrication schedule in the instruction    manual        engcon    Page 11    Service Manual Tiltrotator Rotator       5       Grab cylinder    Grab cylinder    Removal    CAUTION       Make sure that the hydraulic system is free of pressure before starting work   Risk of personal injury        All work that involves opening up connections to hydraulic parts requires a  high degree of cleanliness      Clean the grab cylinder and its hydraulic connections      Mark the positions of the two hydraulic tubes      Remove the hydraulic tubes      Plug all open connections      Remove the lock screw for the grab cylinder   s shaft     oat WN        Remove the shaft and the grab cylinder with spacers        Fig  7  Grab cylinder    7  Remove the nut
20. tach the gear housing        Page 26    engcon    Service Manual Tiltrotator Rotator       5       Worm wheel    Worm wheel    Removal    CAUTION       Make sure that the hydraulic system is free of pressure before starting work   Risk of personal injury        All work that involves opening up connections to hydraulic parts requires a  high degree of cleanliness   1  Remove the motor guard     2  Perform steps 1 6 according to the instructions in the section Tilt  cylinder  Removal     3  Remove the gear housing   4  Remove the pinion for the motor and worm screw     5  Mark the positions of the power plugs on the motor   s directional valves   then disconnect them     6  Plug all open connections     7  Undo the four screws for the motor in the fl ange and remove the motor  with the valve package     8  Remove the lock screw for the tilt shaft that is turned towards the  machine     9  Remove the tilt shafts and lift off the head   10  Mark the positions of the power plugs on the frame s directional valves   11  Disconnect the power plugs from the directional valves   12  Remove the directional valves   13  Plug any open connections     14  Mark the hydraulic tubes    positions on the frame   s valve block  then  remove the hydraulic tubes     15  Remove the power cables with the hydraulic tubes   16  Remove the screw housing  shims and axial washer   17  Remove the worm screw    18  Remove the axial washer and the support ring    19  Remove the screws for the lock cylinder
21. ttach the electromagnets to the directional valve     2  Lubricate the O ring  thread it onto the directional valve and attach the  plastic nut    3  Connect the directional valve to the valve block  Check that all the O rings  are correctly in place    4  Connect the power plugs to the electromagnets  following the markings  made earlier    5  Make sure that the cables are correctly positioned and are not rubbing  against any sharp surfaces  Strap them into place with cable ties    6  Attach the motor hood        engcon Page 17    Service Manual Tiltrotator Rotator       5       Directional valve  frame    Directional valve  frame    Removal    CAUTION       Make sure that the hydraulic system is free of pressure before starting work   Risk of personal injury        All work that involves opening up connections to hydraulic parts requires a  high degree of cleanliness     1  Mark the positions of the power plugs           Fig  13  Marking  power plugs  variations may occur     2  Disconnect the power plugs on the directional valves   3  Remove the directional valves from the valve block     4  Remove the plastic nuts for the electromagnets and remove the  electromagnets from the directional valve     NOTE        Reserve the O rings for later        Page 18 engcon    Service Manual Tiltrotator Rotator       5       Directional valve  frame                Fig  14  Directional valve    5  Replace any damaged parts     Attachment    1  Attach the electromagnets to the directiona
22. way from the    base machine       Attach the tilt shaft that is turned towards the machine  Push it in until it    reaches the inner edge of the shaft hole in the head        Do not use shims on the front end  Risk of material damage    4     Shimsa      6verdelen genom att placera shims      insidan    bakkant        Page 20    engcon    Service Manual Tiltrotator Rotator       5       Head    NOTE        There must be no perceivable play after attachment and shimming        Fig  15  Shimming  head    5  Attach the lock screws for the tilt shafts     11   12   13       Lubricate the bushes for the tilt cylinder     Attach the tilt cylinder according to the instructions in the section Tilt  cylinder  Attachment  steps 1 5       Attach the motor with the valve package     Attach the hydraulic tube from the tilt cylinder   s   side to connection            the motor   s valve block       Attach the hydraulic tube from the tilt cylinder   s   side to connection A on    the motor   s valve block   Attach the motor   s cog wheel   Attach the gear housing   Attach the motor guard        engcon Page 21    Service Manual Tiltrotator Rotator       5       Hydraulic motor    Hydraulic motor    Removal    CAUTION       Make sure that the hydraulic system is free of pressure before starting work   Risk of personal injury        All work that involves opening up connections to hydraulic parts requires a  high degree of cleanliness     NOTE        Dismantling instructions for each type of
23. y features  contact an eng   con dealer or engcon Nordic AB     CAUTION       Risk of catching in moving parts        engcon Page 5    Service Manual Tiltrotator Rotator       5       Technical data    Technical data    General information    Max  machine size 6 000 kg  Max  breakout 45 kNm  Max  bucket width 1000 mm  Max  hydraulic pressure 22 5 MPa  Min  max  hydraulic fl ow 15 35 l min   Max  rec  pressure in return line 2 5 MPa  Weight 125 kg   Width A 260 mm   Width B 215 mm   Width C 160 mm   Total length D 485 mm   Build height E 300 mm   Max  width 420 mm     Swivel channel extra function  number of couplings 2    Swivel channel lock function  number of couplings 2    Rotation Infinite   Tilt angle 2x40     Tilt time  hydraulic flow 5 s   7 5 l min   Rotation time for one rotation  hydraulic flow 7 s   24 l min   Hydraulic motor Char Lynn  T line 101 cm3  Standard mountings S40     Depends on mountin     9    From machine  Pe  ee                                                                                                                                                                                                                                                                                                                         Jo l    Fig  1  Measurement table             Page 6 engcon    Service Manual Tiltrotator Rotator       5       Tightening    Permitted play    Technical data    The rotator is dimensioned to withstand heavy strain from breakout and rot
    
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