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GANSOW SCRUBBER DRIER SERVICE MANUAL
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1. 41 BF 57 0065 2 05242 VTRS00504 Scheibe Unterleg M 8 VA washer M 8 stainless steel 0066 2 05221 VTDD36474 Mutter Hut 8 cap nut M 8 0067 1 MECI00516 Schalter Schwimmer SW Tank float switch inside the clean water tank BLATT PAGE 5 85614 85617 85618 DATUM DATE 01 2011 MODELL MODEL 41 61 BF 57 68 SCHLAEUCHE HOSES DATUM DATE 01 2011 BLATT PAGE 04 9 dr 62 amp a A N y E Q JA 12 lt S _ 5 S D 55019 41 BF 57 Schlaeuche Hoses Position Artikel Nr IPC Bezeichnung Description bis up to ab from 13933 MEVR00370 Schlauchklemme 44 47 5 mm hose clip 44 47 5 mm 14716 TBFX00011 Schlauch Saug 720 mm suction hose 720 mm 14672 MPVR01097 Clips Schlauchhalterung hose holding clip 05027 VTVT00877 Schraube Zylinderkopf M 4 x 20 slotted head screw M 4 X 20 14673 RCVR00125 Clips Gegenst ck clip counter part 75027 VTRS00515 Scheibe Unterleg M 4 washer M 4 05216 VTDD15925 Mutter Sechskant M 4 hexagonal nut M 4 13933 MEVR00370 Schlauchklemme 44 47 5 mm hose clip 44 47 5 mm 16798 Schlauch Ablass 800 mm drain hose 800 mm 05218 VTDD86633 Mutter Sechskant selbstsichernd M 6 hexagonal nut selfsealing M 6 05350 VTRS00052 Schraube
2. 41 BF 57 0028 1 11333 MEVR00341 Stecker Lade 50 rot charging plug 50 red 0029 2 13287 BAAC00024 Batterie 12V 105Ah battery 12V 105 Ah 0030 1 14844 MEVR00385 Kabel Verbindungs f r 2 x 12 V Batterien cable conection for 2 x 12 V batteries 0031 1 70164 MEVR00564 Sicherung 2 A fuse 2A 0032 1 14171 MEVR00377 Halter Flachstecksicherungs mit Kabel fuse holder with cable 0033 1 01724 00160 Polklemme Minus post terminal minus 0034 1 06920 VTDD00030 Isoliermutter f r Sicherungseinsatz insulating nut for fuse insert 0035 1 06919 MEVR00330 Sicherungseinsatz 100 A fuse insert 100 A 0036 1 06957 MEVR00337 Batterieklemme 1 fach plus post terminal plus 0037 1 06500 00209 Kabel schwarz 10 mm cable blackred 10 mm BLATT PAGE 9 DATUM DATE 01 2011 85614 85617 85618 BLATT PAGE 07 DATUM DATE 01 2011 VERDRAHTUNG MRING MODELL MODEL 41 61 BF 57 68 W D N EN 8 N WN 5 rages 9 N N LF 7 OSM LD A DANS SY lt WZ Ee 3 N NS ON Sa 8 ER e 85614 41 BF 57 Verdrahtung Wiring 0038 1 06264 Kabel rot 10 mm cable red 10 mm2 0039 1 31226 Batteriekabel komplett 41 61 B BF 57 68 battery cable complete 41 61 BF 57 68 BLATT PAGE 10 DATUM DATE 01 2011 85614 85617 MODELL MODEL 41 61 BF 57 Magnetventil Solenoide valve BLATT PAGE 08 DATUM DATE 01 2011 85614 Po
3. Number of batteries no 4 4 4 bla of batteries in 24 24 24 Machine size v 167x86x115 5 163x76x115 5 167x86x115 5 Total oscillation value m s 2 5 2 5 2 5 101 BF 70 72S 101 BF 85S 131 BF 100 S Cleaning width mm 700 720 850 1000 Squeegee width mm 1000 1150 1150 Capacity per hour theor m h 3850 4675 5500 Maximum speed km h 5 5 5 5 5 5 Number of brushes no 2 2 2 Brush diameter mm 370 430 370 Max brush pressure kg 40 45 54 aan Pru head g cm 270 225 240 Brush rotation speed rpm 180 180 180 Brush motor power W 600 600 600 Drive ELECTRONIC ELECTRONIC ELECTRONIC 24 ENGLISH TECHNICAL SPECIFICATION GE drive motor W 850 850 1100 Suction motor power W 550 550 660 Sound pressure dB A 83 83 85 Solution tank 100 100 130 Collection tank l 100 100 130 Diaphragm Yes Yes Yes Drive wheel diameter mm 250 250 250 Pivoting wheel diameter mm 160 160 160 wen kg 212 221 268 Number of batteries no 4 4 6 Neie of batteries in 24 24 36 Machine size we 163x76x115 5 167x86x115 5 168x102x115 5 Total oscillation value m s lt 2 5 lt 2 5 lt 2 5 ENGLISH 25 9 CE CONFORMITY DECLARATION We hereby declare that the machine described below complies with the relevant basic safety and health requirements of the EU Directives both in its basic design and construction as well as in the version put into circulation by us Thi
4. 85614 Position Artikel Nr IPC 41 BF 57 Bezeichnung Description Fahrsteuerung Drive control bis up to ab from 41168 DBDB00950 Lenkgriff komplett 41 61 BF steering handle complete 41 61 BF 16395 Kabel Buchsen 1550 mm socket cable 1550 mm 06785 CMCV00063 Kabel Stecker f r Lenkgriff plug cable for steering handle 21960 LAFN01453 Lenkgriff 41 61 BF steering handle 41 61 BF 41769 MECE00250 Schaltkasten Deichsel komplett switch box at steering handle complete 31239 Aufkleber IPC sticker IPC 13153 MPVR01079 Deichselsteuerkopf Oberteil switch box upper part 13157 MPVR01080 Pralltaste f r Deichselsteuerkopf emergency switch for switch box 13209 MLML00289 Druckfeder f r Aufpralltaste pressure spring for emergency switch 13586 LAFN01338 Abdeckung f r Pralltaste cover for emergency switch 14255 MECI00084 Fahrschalter drive switch 13205 VTVT00197 Schraube Senkkopf M 4 x 20 VA countersunk head screw M 4 x 20 14675 MPVR04854 Fl gelgriff rechts butterfly handle right 13200 GUVR00030 Dichtung Wellen seal for shaft 13200 GUVR00030 Dichtung Wellen seal for shaft 14676 MPVR04855 Fl gelgriff links butterfly handle left 13205 VTVT00197 Schraube Senkkopf M 4 x 20 VA counte
5. 3 Drive Ensure cables are not damaged or loose 32 ENGLISH Description of controls interval interval interval interval interval WK LY MTH LY 4 MTH 6 MTH YR LY 4 Collection tank Make sure the drain hoses are not blocked X Make sure the suction hose is not blocked X 5 Batteries Check the condition of the cables and the seal of the cell caps If the machine is not used and the batteries X are active recharge every three months Top up the level of battery fluid in all cells not necessary with gel batteries Grease the battery terminals not necessary X with gel batteries Call the authorised Gansow technical X assistance service for a full control ENGLISH 33 34 ENGLISH DATUM DATE 01 2011 85614 MODELL MODEL 41 BF 57 VERKLEIDUNG COVER DATUM DATE 01 2011 BLATT PAGE 01 x Ce 85614 41 BF 57 Verkleidung Cover Position Menge Artikel Nr IPC Bezeichnung Description bis upto ab from 0001 1 05328 VTVT00173 Schraube Senkkopf M 6 x 25 countersunk head screw M 6 x 25 0002 2 05096 VTDD00482 Mutter Sechskant M 6 hexagonal screw M 6 0003 1 01728 LAFN01252 St tze Aufstell f r vorderen Deckel support for front lid 0004 1 05119 VTRS00041 Scheibe Unterleg
6. 1 2 12476 RCVR00109 Winkel Einschraubstutzen 12 mm elbow 90 degree 12mm 11137 VTRS00068 Scheibe Unterleg 21 x 38 x 3 mm PVC washer 21 x 38 x 3 mm PVC 01565 MEVR01906 Mutter Gegen 1 2 BLATT PAGE 11 lock nut 1 2 DATUM DATE 01 2011 85614 85617 MODELL MODEL 41 61 BF 57 BUERSTENKOPF BRUSHHEAD BLATT PAGE 09 DATUM DATE 01 2011 85614 41 BF 57 Buerstenkopf Brush head Position Menge Artikel Nr IPC Bezeichnung Description bis upto ab from 0001 2 05138 VTVT01124 Schraube Zylinderkopf M 10 x 35 slotted head screw M 10 x 35 0002 2 12370 RTRT00049 Ablenkrolle guide roller 0003 2 12469 LAFN01316 Buchse 15 2 x 5 x 17 2mm M 10 spacer sleeve 15 2 x 5 x 17 2mm M 10 0004 4 05115 VTRS00509 Scheibe Unterleg M 20 washer M 20 0005 1 03475 MPVR00982 B rstenkopfronde 41 61 B BF 57 cover for brush head 41 61 B BF 53 0006 1 22082 LAFN01458 Verst rkungspl B rstenkopf 41 61B BF57 reinforcing plate brush head 41 61B BF57 0007 3 05511 VTRS00061 Pa scheibe 18 x 25 x 0 1 mm coach body disc 18 x 25 x 0 1 mm 0008 1 13925 MFVR00030 Bajonettkupplung 25 mm bajonett coupling 25 mm 0009 1 05436 VTVT00180 Schraube Selbstschneidend M 3 x 25 self tapping screw M 3 x 25 0010 1 13256 GUVR00031 Wasserleitring beidseitig water guiding ring 0011 1 05390 VTAE000
7. After you have finished cleaning you are recommended to raise the tank lid and turn the suction motor on again for a few minutes The dry air sucked in will evaporate any remaining moisture extending the working life of the motor 4 6 Empty the collection tank into a container or drain using the black drain hose and proceeding as follows detach the hose from the control panel keeping the hose raised above the level of the tank at all times remove the cap A lower the hose gradually towards the container 4 7 IMPORTANT After each cleaning session you are recommended to drain the dirty water and rinse the tank to avoid unpleasant smells or the formation of harmful germs To make this operation faster ENGLISH 9 simpler and more effective the appliance is fitted with an exclusive system the tank tilts backwards after raising the lid lift the tank until it rests on the chassis empty before tilting after removing the cap lower the hose to allow the water to run off rapidly wash the collection tank with running water leave the tank tilted until the next time you use the machine The appliance has been designed to facilitate thorough maintenance A little attention improves the efficiency of your appliance and extends the already long working life 10 ENGLISH 4 8 When parking the machine you are recommended to lower the brush head to anchor it to the ground 49 machine has ra
8. Scharnier f r vorderen Deckel 340 mm hinge for front lid 340 mm VTDD01678 Mutter Sechskant M 5 hexagonal screw M 5 CMCV00071 Seil Edelstahl f r oberen Deckel cable rope for top lid VTRS00056 Scheibe Unterleg 5x 15 mm washer 5x 15 mm MI sch lt 7 O PD sch sch VTDD00026 Mutter Sechskant selbstsichernd M 5 hexagonal nut selfsealing M 5 89914 41 BF 57 BLATT PAGE 2 DATUM DATE 01 2011 85614 85617 85618 MODELL MODEL 41 61 BF 57 68 GESTELL FRAME BLATT PAGE 02 DATUM DATE 01 2011 C 85614 Position Artikel Nr IPC 41 BF 57 Bezeichnung Description Gestell Frame bis up to ab from 24002 Gestell 41 61 B BF frame 41 61 B BF 14330 RTRT00063 Lenkrolle 125 mm caster wheel 125 mm 75258 VTVT00326 Schraube Schloss M 8 x 30 carriage bolt M 8 x 30 75057 VTRS63243 Scheibe Unterleg 8 x 24 mm washer 8 x 24 mm 05136 VTRS01080 Federring M 8 spring washer M 8 05094 VTDD10776 Mutter Sechskant M 8 hexagonal nut M 8 21513 LAFN01441 Getriebeunterbau 41 61 BF support for gear plate 41 61 BF 13528 MOCC00043 Motor Fahr 200 W 41 61 BF drive motor 200 W 41 61 BF 01676 VTVR21944 Passfeder 6 x 6 x 30 mm key 6 x 6
9. M 6 washer M 6 0005 1 05218 VTDD86633 Mutter Sechskant selbstsichernd M 6 hexagonal nut selfsealing M 6 0006 1 05218 VTDD86633 Mutter Sechskant selbstsichernd M 6 hexagonal nut selfsealing M 6 0007 2 05119 VTRS00041 Scheibe Unterleg M 6 washer M 6 0008 1 05119 VTRS00041 Scheibe Unterleg M 6 washer M 6 0009 1 05012 VTVT00444 Schraube Sechskant M 6 x 20 hexagonal screw M 6 x 20 0010 4 05503 VTVT14095 Schraube Zylinderkopf M 6 x 16 allen cap screw M 6 x 16 0011 4 01693 LAFN01250 H lse Distanz 8 x 3 mm spacer sleeve 8 x 3mm 0012 8 05119 VTRS00041 Scheibe Unterleg M 6 washer M 6 0013 2 14278 CEVR00018 Deckelscharnier 80 x 80 1 5 mm hinge for top lid 80 x 80 x 1 5 mm 0014 4 05119 VTRS00041 Scheibe Unterleg M 6 washer M 6 0015 4 05217 VTDD00026 Mutter Sechskant selbstsichernd M 5 hexagonal nut selfsealing M 5 0016 4 05557 VTRS00067 Rosette M 5 schwarz collar M 5 black 0017 4 05065 Schraube Linsensenkkopf M 5 x 18 raised countersunk head screw M 5 x 18 0018 1 05218 VTDD86633 Mutter Sechskant selbstsichernd M 6 hexagonal nut selfsealing M 6 0019 2 05119 VTRS00041 Scheibe Unterleg M 6 washer M 6 0020 1 13449 CMCV00071 Seil Edelstahl f r oberen Deckel cable rope for top lid 0021 1 05119 VTRS00041 Scheibe Unterleg M 6 washer M 6 0022 1 05259 VTVT01531 Schraube Sechskant M 6 x 16 hexagonal screw M 6 x 16 0023 1 31215 Aufkleber Keil gr n rechts 41 61 91 B BF
10. r Wasserpumpensteuerung 24 V poti for water pump control 24 V 0011 1 16278 MESB00025 Batterieentladeanzeiger 24 V battery discarge indicator 0012 1 11738 LED rot LED red 0013 1 KTRI15039 Schalter Schl ssel komplett key switch complete 0014 1 00504 Schl sselschalter Unterteil key switch bottom part 0015 1 MECIO0505 Schl sselschalter Oberteil key switch upper part 0016 1 AZMC00023 Schl ssel f r Schl sselschalter key for key switch 0017 1 KTRI15038 Schalter B rsten komplett switch brush complete 0018 1 MECIO0502 Schalter Unterteil switch bottom part 0019 1 MECI00507 Lampenfassung lamp socket 0020 1 06345 MEVR00193 Lampenbirne 2W 30V light bulb 2W 30V 0021 1 MECIO0501 Schalter Oberteil switch upper part 0022 1 MECI00503 Schutzkappe Schalter protection cap 0023 1 31233 Schaltkasten 61 B BF 57 68 switch box 61 B BF 57 68 0024 2 13486 GUVR00035 Dichtung f r Lenkgriff sealing for stearing handle 0025 2 75021 VTVTO00234 Schraube Senkkopf M 5 X 16 counter sunk screw M 5 X 16 0026 2 05557 VTRS00067 Rosette M 5 schwarz collar M 5 black 85614 41 BF 57 0027 N 05098 VTDD01678 Mutter Sechskant M 5 hexagonal nut M 5 0028 31237 Stecker 12 Polig BLATT PAGE 7 plug 12 poles 85614 85617 85618 DATUM DATE 01 2011 MODELL MODEL 41 61 BF 57 68 FAHRSTEUERUNG DRIVE CONTROL DATUM DATE 01 2011 BLATT PAGE 06
11. 4 05250 VTVT00449 Schraube Sechskant M 8 x 35 hexagonal screw M 8 x 35 BLATT PAGE 12 DATUM DATE 01 2011 BLATT PAGE 10 DATUM DATE 01 2011 MODELL MODEL 41 61 B BF 57 SAUGFUSS SQUEEGEE 85613 85614 85615 85617 85614 41 BF 57 Saugfuss Sgueegee PMVR02023VA Position Menge Artikel Nr IPC Bezeichnung Description bis upto ab from 0001 1 41159 PMVR00464 Saugfussheber komplett sgueegee lift complete 0002 1 12226 VTVR00082 Sch kel 5 mm eye ring open 5 mm 0003 1 13787 00076 Drahtseil 350 mm wire rope 350 mm 0004 1 75154 VTDD09556 Mutter Sechskant M 3 hexagonal screw M 3 0005 1 12839 CMCV00068 Gabelterminal 3 mm two way beeches piece for wire rope 3mm 0006 1 13400 LAFN01335 Drehstisft 40 x 5 mm rotary pin 40 x 5 mm 0007 1 13390 CMCV00070 Zugstange schwarz pull rod black 0008 1 05471 VTRS00057 Sicherungsscheibe 5 mm shaft protection 5 mm 0009 1 05472 MEVR00173 Stift Zylinder 5 x 18 mm cylindrical pin 5 x 18 mm 0010 1 13391 MPVR01089 Winkel f r Saugfussheber angle for sgeegee lift 0011 1 13389 MPVR01088 Saugfusshebergriff handle for sgueegee lift 0012 2 05119 VTRS00041 Scheibe Unterleg M 6 washer M 6 0013 2 05131 VTRS01079 Federring M 6 spring washer M 6 0014 2 75090 VTVT00262 Schraube Zylinderkopf M 6 x 20 allen cap screw M 6 x
12. as on the way they work Points you really must take notice of Never discharge the batteries too low Every battery should only be discharged to 70 or 80 of its rated capacity You will overburden the batteries a if you use your machine too long too often How long you can safely work your machine will be explained to you when our service personnel installs your equipment You can ask our service personnel at any time or call our nearest ENGLISH 27 service depot For machines fitted with a BEM the brushes will automatically be switched off when the battery vollages becomes too low if you use your machine regularly more than once within 24 hours to a certain extend A good battery charger requires continuously approx 10 12 hours according to type to recharge empty batteries If you interrupt the charging process the batteries will never become fully charged and will be quickly ruined if you do not recharge the batteries immediately after having used them to about 70 or 80 of their rated capacity Empty batteries do not have the power for a further operation and will be quickly ruined For machines fitted with a BEM the brushes will automatically be switched off when the battery vollages becomes too low If you use your machine daily for a short period s only ask at your nearest agency or our service personnel We will inform you as to the most practical way to use your charger to avoid premature corrosio
13. described in point 5 4 IMPORTANT When dealing with large amounts of fluff this may accumulate under the rear squeegee blade causing leakage and therefore preventing perfect drying If this occurs the squeegee should be raised while at the same time moving the machine backwards to pick up the dirt left on the ground proceeding in a diagonal direction 5 6 14 ENGLISH The squeegee sticks to the floor due to strong suction check the state of the front blade and in particular the inlet slits If obstructed or worn clean or enlarge them slightly or cut one to three additional slits until the squeegee functions correctly 5 7 5 8 5 9 turn round or replace excessively worn squeegee blades They can be reversed to extend the working life STRAIGHT adjust pressure on the ground using the screw on the mobile support tightening lightens the pressure unscrewing increases pressure PARABOLIC SOUEEGEE adjust pressure on the ground by tightening the adjustment nuts above the levelling wheels on the back of the squeegee The brush motor shuts down the automatic battery protection device has tripped Stop working and recharge the batteries immediately The dirty water does not drain out through the hose make sure the tank is not blocked near the drain outlet remove any blockages in the drain hose itself The machine leaves a smeary mark no water flow no solution in the tank fill the tan
14. replace the valve if necessary The suction motor does not start reset by using the key switch to turn the appliance off then on again clean the collection tank around the sensor electrodes and the electrodes themselves ATTENTION Do not move the electrodes from their original position Make sure they are not already out of position By modifying the distance between them or between the electrodes and the side of the tank the power cut off mechanism may be activated by mistake Contact the ENGLISH 13 Gansow Distributor Technical Assistance Service if necessary 5 4 5 5 check the main fuse check the charge of the batteries and if necessary charge Water is not sucked up although the motor is operating make sure the cap is correctly in place on the drain hose make sure the suction hose between the squeegee and the dirty water tank is not blocked If necessary unblock and fix the hose well to both connecting pieces make sure the top lid is correctly in place on the tank raise and lower as described in point 3 3 check the batteries are not flat The squeegee leaves wet marks or stripes clean the blades of the squeegee and remove any trapped grit or paper check the wear of the squeegee blades and if necessary turn or replace PARABOLIC SOUEEGEE make sure that when moving forwards with suction on the squeegee is perfectly horizontal If necessary adjust the central nuts carry out the checks
15. to the brush in accordance with the dirt to be removed more dirt more solution use the red lever at the bottom on the operator s right When the lever is horizontal the cock is fully open when vertical it is completely closed 3 8 Lower the squeegee to the ground using the control lever in front of the operator under the handle 3 9 Turn on suction to convey the dirty water to the collection tank using the button marked with a fan on the right of the control panel ENGLISH 7 4 INSTRUCTIONS 4 1 SERIES B MODELS WITHOUT DRIVE The appliance is equipped with a patented drive system as the brush rotates in contact with the ground it draws the whole machine along at the correct working speed By pushing slightly the drive speed can be increased as required Holding it back slows it down SERIES MODELS WITH DRIVE Push the drive lever gradually forwards to advance the machine at the required speed The maximum possible speed is 5 5 km h On curves adjust speed by moving the drive lever backwards When the lever is released completely the drive motor stops automatically ATTENTION The drive unit is fitted with a crush prevention device consisting of a square red button at the centre of the handle which changes the direction of movement if touched while the appliance is in reverse This prevents the operator being crushed in the event of incorrect manoeuvres 4 2 Clean in parallel strip
16. 00 720 850 Squeegee width mm 1000 1000 1150 Capacity per hour theor m h 2120 2930 3850 4675 Maximum speed km h 4 5 5 5 5 5 5 Number of brushes no 2 2 2 Brush diameter mm 345 370 430 Max brush pressure kg 31 5 40 45 Dieren N head 125 156 135 Brush rotation speed rpm 180 180 180 Brush motor power w 250 400 400 Drive Br o gece ELECTRONIC ELECTRONIC ae drive motor W B 26 400 400 Suction motor power w 550 550 550 Sound pressure dB A 83 82 82 Solution tank 1 62 70 70 Collection tank 1 62 70 70 Diaphragm Yes Drive wheel diameter mm 230 230 230 Pivoting wheel diameter mm 125 160 160 K without kg B 7 185 187 Number of batteries no 2 4 4 Voltage of batteries in V 24 24 24 series 20 ENGLISH TECHNICAL SPECIFICATION cm 124x69x113 Machine size X Y Z 139x69x113 163x76x111 167x86x111 Total oscillation value m s2 lt 2 5 lt 2 5 lt 2 5 91 BF 70 72 91 BF 85 101 BF 70 72 Cleaning width mm 700 720 850 700 720 Squeegee width mm 1000 1150 1000 Capacity per hour theor m h 3850 4675 3850 Maximum speed km h 5 5 5 5 5 5 Number of brushes no 2 2 2 Brush diameter mm 370 430 370 Max brush pressure kg 40 45 40 n Gate head gicm 156 135 156 Brush rotation speed rpm 180 180 180 ENGLISH 21 TECHNICAL SPECIFICATION Brush motor power W 400 400 400 Dri
17. 18 Sprengring 25 mm circlip 23mm 0012 1 19259 B rste PPN 0 5 530 mm brush ppn 0 5 530 mm 0013 1 41556 PMLA00139 Spritzgummi B rstenkopf 41 61 B BF 57 splash skirt for brush head 41 61 B BF 57 0014 4 05271 VTVTO00164 Schraube Sechskant M 8 x 30 hexagonal screw M 8 x 30 0015 4 05136 VTRS01080 Federring M 8 spring washer M 8 0016 4 05118 VTRS00503 Scheibe Unterleg M 8 washer M 8 0017 1 14081 00374 Kohleb rsten f r B rstenmotor carbon brush for brush motor 0018 1 01081 MEVR00152 Stecker B rstenmotor 50 A schwarz plug for brush motor 50 A black 0019 1 13530 00045 Motor B rsten 24V 650W brush motor 24V 650W 0020 1 12144 VTVR00080 Passfeder 8 x 7 x 56 mm key 8x 7x 56 mm 0021 1 14333 00005 Zwischenring B rstenmotor 41 61 B BF 57 distance ring brush motor 41 61 B BF 57 0022 2 01787 LAFN01253 Bolzen mit Kopf 12 x 40 mm bolt with head 12 x 40 mm 0023 2 05126 VTRS00506 Scheibe Unterleg M 12 washer M 12 0024 2 05126 VTRS00506 Scheibe Unterleg M 12 washer M 12 0025 2 01677 VTVR00061 Federstecker 3 2 mm spring clip 3 2 mm 0026 2 41123 LAFN01532 Winkel B rstenkopf 41 61 B BF 57 bracket for brush head 41 61 B BF 57 0027 4 75135 MPVR01575 Abdeckkappe M 8 cover for srew M 8 0028 4 05220 VTDD86484 Mutter Sechskant selbstsichernd M 8 hexagonal nut self sealing M 8 0029 8 05118 VTRS00503 Scheibe Unterleg M 8 washer M 8 0030
18. 20 0015 1 05051 Schraube Senkkopi M 8 x 25 countersunk head screw M 8 x 25 0016 1 24007 Saugfu lager 41 61B BF sgueegee bearing 41 61 B BF 0017 2 75258 VTVT00326 Schraube Schloss M 8 x 30 carriage bolt M 8 x 30 0018 2 75057 VTRS63243 Scheibe Unterleg 8 x 24 mm washer 8 x 24 mm 0019 2 05136 VTRS01080 Federring M 8 spring washer M 8 0020 2 05094 VTDD10776 Mutter Sechskant M 8 hexagonal nut M 8 0021 1 PMVR01242 Schwenkwinkel Premium Linie swivel angle Premium Line 0022 2 75018 VTVT00458 Schraube Sechskant M 10 x 35 hexagonal screw M 10 x 35 0023 2 05116 VTRS00505 Scheibe Unterleg M 10 washer M 10 0024 2 05115 VTRS00509 Scheibe Unterleg M 20 washer M 20 0025 2 12370 RTRT00049 Ablenkrolle guide roller 0026 2 12469 LAFN01316 Buchse 15 2 x 5 x 17 2mm M 10 spacer sleeve 15 2 x 5 x 17 2mm M 10 0027 2 05116 VTRS00505 Scheibe Unterleg M 10 washer M 10 0028 2 05260 VTVT17344 Schraube Sechskant M 6 x 50 hexagonal screw M 6 x 50 0029 2 05119 VTRS00041 Scheibe Unterleg M 6 washer M 6 0030 2 LAFN40138 Abstandshilse f r St tzrolle sleeve for sgueegee wheel 0031 2 RTRT00379 St tzrolle am Saugfuss sgueegee wheel 0032 2 05119 VTRS00041 Scheibe Unterleg M 6 washer M 6 0033 2 05218 VTDD86633 Mutter Sechskant selbstsichernd M 6 hexagonal nut selfsealing M 6 0034 2 05220 VTDD86484 Mutter Sechskant selbstsichernd M 8 hexagonal n
19. 85 Sicherung 7 5 A fuse 7 5 A 0009 1 06619 LAFN01302 Endklammer f r Tragschiene limit angle for terminalline 0010 4 13841 MEVR00369 Platte Abschluss Zwischen orange end plate for terminalline 0011 6 13840 MEVR00368 Sicherungsklemme 2 Leiter fuse clamp 2 conductor 0012 1 06617 MEVR00226 Platte Abschluss u Zwischen end plate for terminalline 0013 3 06616 MEVR00225 Klemme Durchgangs 6 line up terminal 6 mm2 0014 1 06618 MEVR00227 Platte Abschluss Zwischen end plate for terminalline 0015 8 06615 MEVR00224 Klemme Durchgangs 2 5 mm2 line up terminal 2 5 mm 0016 1 06619 LAFN01302 Endklammer f r Tragschiene limit angle for terminalline 0017 2 05445 VTVT00182 Schraube Linsenkopf M 5 x 6 raised countersunk screw M 5 x 6 0018 2 05140 VTRS00046 F cherscheibe M 5 serrated lock washer M 5 0019 1 06235 MEVR62076 Tragschiene terminal line 0020 1 16397 Kabel Diagnose cabel for diagnostic plug 0021 1 14254 MECE00106 Schaumabschaltungsplatine pcb for overfilling protection 0022 1 24014 Grundplatte Verdrahtungs 41 61BF57 68 wiring plate drilled 41 61 BF 57 68 0023 1 16821 Steuerung ACX ACX control 0024 1 13442 RCVR00119 Buchsenkappe socket cap 0025 1 05189 VTVR00067 Blindniete 3 x 12 mm rivet 3x 12 mm 0026 1 24028 Platte Befestigungs Mikroschalter fixing plate for microswitch 0027 1 16433 Mikroschalter am Ladestecker microswitch at charging plug
20. Ah Clemas amp Co Ltd S y Industrial Cleaning Equipment Sales Hire Service GANSOW SCRUBBER DRIER SERVICE MANUAL FOR 41 BF 57 Clemas amp Co Unit 5 Ashchurch Business Centre Alexandra Way Tewkesbury Gloucestershire GL20 8NB Tel 01684 850777 Fax 01684 850707 Email info clemas co uk Web www clemas co uk INDEX 1 IMPORTANT WARNINGS 3 2 INSTRUCTIONS BEFORE OPERATING 5 3 PRACTICAL GUIDE FOR THE OPERATOR 6 4 INSTRUCTIONS 8 5 TROUBLESHOOTING 12 6 CLEANING AND 15 7 OPTIONAL ACCESSORIES 16 8 CONFORMITY 17 9 TECHNICAL SPECIFICATION 22 SPECIAL INFORMATION FOR 10 USING THE BATTERIES AND CHARGER 23 CONTROL AND MAINTENANCE 11 OPERATIONS ses u l esi dna bv e 27 2 ENGLISH 1 IMPORTANT WARNINGS 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 IMPORTANT This appliance is not suitable for removing dusts hazardous to health IMPORTANT This appliance is not suitable for washing carpet or textile floors or wood floors not treated with non absorbent resin This appliance is not approved for u
21. Green Line by the meter 0027 2 05238 Blindniete 3 x 14 mm Rivet 14 mm 41 BF 57 0028 1 13458 RCVR00120 Kappe Abdeck 51 mm schwarz cover 51 mm black 0029 1 04374 MPVR01049 Sieb komplett 130 mm filter complete 130 mm 0030 1 HT1020 MPVR04735 Klappe im SW Tank plate inside the dirt water tank 0031 2 01620 RCVR00088 Rohrbogen 90 Grad 40 mm PVC elbow 90 degree 40 mm PVC 0032 1 31222 Tank 41 B BF tank 41 B BF 0033 4 05221 VTDD36474 Mutter Hut M 8 cap nut M 8 0034 4 05121 VTRS17677 Scheibe Unterleg M 10 washer M 10 0035 4 05351 VTRS00053 Schraubensicherungsring M 8 packing ring plastic M 8 0036 2 02060 00016 Tankscharnier tank hinge 0037 4 05118 VTRS00503 Scheibe Unterleg M 8 washer M 8 BLATT PAGE 4 DATUM DATE 01 2011 85614 MODELL MODEL 41 BF 57 WASSERTANK TANK DATUM DATE 01 2011 BLATT PAGE 03 85614 41 BF 57 0038 4 05136 VTRS01080 Federring M 8 spring washer M 8 0039 4 05250 VTVT00449 Schraube Sechskant M 8 x 35 hexagonal screw M 8 x 35 0040 1 31236 Buchse 12 Polig socket 12 poles 0041 1 31237 Stecker 12 Polig plug 12 poles 0042 4 05117 VTRS00502 Scheibe Unterleg M 5 washer 5 0043 4 05130 VTRS08013 Federring 5 spring washer 5 0044 4 05319 VTVT00170 Schraube Zylinderkopf M 5 x 8
22. allen cap screw M 5 x 8 0045 1 41168 DBDB00950 Lenkgriff 41 61 BF steering handle 41 61 BF 0046 2 13254 VTVR00086 Mutter berwurf f r Lenkgriff screw cap for steering handle 0047 2 13261 PVVR00002 Klemmring 25 mm clamping ring 25 mm 0048 1 21345 LAFN01406 Lenkgriff Unterteil 31 41 61 B BF steering handle bottom part 31 41 61 B BF 0049 4 05218 VTDD86633 Mutter Sechskant selbstsichernd M 6 hexagonal nut selfsealing M 6 0050 4 05123 VTRS00043 Scheibe Unterleg M 6 washer M 6 0051 4 05119 VTRS00041 Scheibe Unterleg M 6 washer M 6 0052 4 05119 VTRS00041 Scheibe Unterleg M 6 washer M 6 0053 4 05099 Mutter Sechskant M 6 hexagonal nut M 6 0054 4 05123 VTRS00043 Scheibe Unterleg M 6 washer M 6 0055 4 05120 VTRS00042 Scheibe Unterleg M 8 washer M 8 0056 4 05350 VTRS00052 Schraubensicherungsring M 6 packing ring plastic M 6 0057 4 05120 VTRS00042 Scheibe Unterleg M 8 washer M 8 0058 4 05123 VTRS00043 Scheibe Unterleg M 6 washer M 6 0059 4 05017 Schraube Sechskant M 6 x 30 hexagonal screw M 6 x 30 0060 4 05359 MPVR60346 Abedckkappe Kunststoff M 6 cap for hexagonal nut M 6 0061 2 05327 VTVT00179 Schraube Senkkopf M 8 x 30 countersunk head screw M 8 x 30 0062 1 03515 LAFN01281 Tankhalter buffer for tank 0063 2 05351 VTRS00053 Schraubensicherungsring M 8 packing ring plastic M 8 0064 2 05121 VTRS17677 Scheibe Unterleg M 10 washer M 10 Wassertank Tank
23. d be modified 1 12 All electrical functions of the machine are interrupted immediately as soon as the plug is plugged into the charger socket 1 13 This appliance may be used with the brushes provided by the producer only ATTENTION The safety of the appliance will be jeopardised by the use of other brushes 1 14 IMPORTANT battery gas is highly explosive avoid sparks or open flames close to the batteries To avoid the build up of gas inside the machine the tank and tank lid must remain in the raised position throughout charging The caps of all battery cells must also be unscrewed and or removed not necessary in the case of gel batteries 1 15 IMPORTANT battery acid is corrosive When topping up with distilled water make sure the level of liguid is the same in all the battery cells Dry cells shorten battery life and may cause irreparable damage to the entire battery not relevant to gel batteries 1 16 IMPORTANT Rooms where batteries are being charged should always be well ventilated 4 ENGLISH Not relevant to maintenance free gel batteries 2 INSTRUCTIONS BEFORE OPERATING 2 1 Before operating a battery powered machine please read all the following instructions and the instructions for use of the charger if purchased 2 2 Note that the batteries deliver maximum power only after eight to ten charging cycles During this period the machine should not therefore be used for excessively
24. e 50 57cm Klemmwinkel hinten rechts SF 50 57cm clamping angle rear right squeeg 50 57cm 2 2 2 2 2 2 1 1 1 2 2 2 1 1 1 1 Klemmwinkel hinten links SF 50 57cm BLATT PAGE 2 clamping angle rear left squeegee 50 57cm 41 BF 5 nderungen Modification ab Maschinennr from Machine no Datum Date IPC Integrated Professional Cleaning IPC Gansow ES Name Datum Date E M ller Projekt project Blatt Page 06 10 2010 41 BF 57 www gansow de info gansow de gt IN VV 5 D c e i Projekt project PAN RRR EE 06 10 2010 Fahrschalter Controller 06 10 2010 41 57 4 Materialliste nz Name Beschreibung teuerung 1 Batteriekapazit ts berwachung hmutzwasserdetektor euersicherung asserpumpe 2 Sicherungsautomat25A B rstenmotor en 4 Sicherungsautomat25A Saugmotor 1 Sicherungsautomat 15 Fahrmotor 4 Polsicherung 100 auptsicherung Batterie rsten Ein Aus augmotor Eir Aus ugmotor 14 D einwasser leer 1 Wasserpumpe 24V rstenmotor rstenmotor 24V Saugmotor 24V Fahrmotor 24V 200W Abschaltung des Saugmotors 1 Potentiometer 22kOhm Wassermenge Schaumabschaltung 1 Schl sselschatter _ Maschine An Aus 4 Schalter B rste B rste An Aus bsaugung An A
25. e damage to the entire battery not relevant to maintenance free gel batteries ATTENTION If the battery is damaged the acid is highly corrosive 4 12 IMPORTANT Rooms where batteries are being charged should always be well ventilated Before using battery powered models read carefully the instructions on use and maintenance of the machine batteries and charger procedures and precautions to be observed while charging batteries and connecting the charger and inspection and maintenance of batteries and maintenance schedules 12 ENGLISH 5 TROUBLESHOOTING 5 1 5 2 5 3 No water is delivered check that the brush is moving if necessary activate the brush by using the button on the left of the control panel there is water in the tank and the level is above the filter the red LED on the switch board is flashing if necessary top up and add detergent the clean water filter is not clogged if necessary remove and clean with air from the outside inwards the water solenoid valve is operating correctly if necessary remove and clean the water cock is open lever horizontal fully open lever vertical fully closed the knob on the control panel diaphragm machines only is not on zero The water flow does not stop close the water cock then remove the solenoid valve and thoroughly clean the inside including the closure spring housing open the cock again and check it works
26. ed and are therefore damaged prematurely Should you find loose post terminals please do not simply tighten them but remove them clean the post and the terminal inside and out smear with battery grease and refit tightly Run in instruction Note that brand new batteries need a running in period and thus can not yet supply full power during the first 8 10 discharges Therefore the machine should be kept off heavy duty jobs during that time Should you have any further guestions about the handling of your battery ENGLISH 29 machine please call our nearest office or agency Never let the batteries get dry The electrolyte must cover the cell plates at all times it should be at least 5 8 ths of an inch over the plates Cell plates that are continuously dry or part dry build up a layer that prevents the cells from charging rendering the battery useless within a short time overfill the batteries Too much electrolyte is as bad as too less Only top up to approx 5 8 ths of an inch above the cell plates Important in breaching with battery acid corrosive Always top up the batteries with distilled water never acid The only thing that vaporises when the batteries are warm is the distilled water therefore it is only necessary to top up with distilled water Topping up with acid makes the electrolyte too strong and causes corrosion on the cell plates Important in breaching with battery acid corr
27. heavy cleaning 2 3 To provide your battery with even greater protection the machine is equipped with a charge indicator and hour counter By means of variously coloured LEDs seven yellow and one red this provides a constant indication of the charge and automatically shuts the brush motors down when the charge drops below the safety level The LEDs indicate the following stages YELLOW ON batteries within the charge limit YELLOW FLASHING 15 seconds of running time remain before the brush motors shut down RED ON the battery is flat and the brushes are blocked You should immediately go to the charging area to avoid damaging the batteries The transition of one LED to another with a delay of just 15 seconds ensures a prompt response in the event of flat batteries to avoid discharging them further and therefore irreparably reducing their working life 2 4 IMPORTANT The machine must not under any circumstances be started up with the front and top lids raised ENGLISH 5 3 PRACTICAL GUIDE FOR THE OPERATOR 3 1 IMPORTANT Seal the battery cells by screwing on the caps Not relevant to maintenance free gel batteries 3 2 After turning the charger off unplug the connection lead from the charger from the battery socket to power the machine 3 3 Lift the top lid and use a hose or bucket to fill the clean water tank on the left with cold water up to a maximum of 3 cm from the top of the tank the wate
28. k or solution tank filter dirty clean filter check the brush feed pipe which could be blocked open the water cock if closed carry out the additional checks described in point 5 1 5 10 The machine does not move forward or moves forward too slowly BF SERIES MODELS WITH DRIVE ONLY check and remove any oxidation on the battery terminals then tighten the squeegee is stuck to the ground by excessive suction See point 5 6 the batteries are flat stop work and recharge ENGLISH 15 6 SERVICE AND MAINTENANCE 6 1 Before any servicing or maintenance work is carried out on the 6 2 6 3 6 4 6 5 6 6 6 7 16 ENGLISH machine and before any parts are replaced drain both tanks completely unplug the plug from the charger from the charger socket turn off the key switch The electrodes in the dirty water tank should always be kept clean and in their original position By modifying the distance between them or between the electrodes and the tank the power cut off mechanism may not activate correctly Clean the dirty water tank thoroughly and regularly to prevent the formation of unpleasant odours and bacteria Tilt the tank to facilitate cleaning The tank lid should always be left open between cleaning sessions to enable the internal surface to dry out Never place heavy objects on the top lid as this could warp it After each cleaning session clean the outside of the machine t
29. n of the battery Storage of batteries f batteries are taken out of service for a lengthy period they should be stored fully charged in a dry frost free room To ensure the battery is always ready for use a choice of charging methods can be made Aquarterly full charge If loads are connected e g BEM a full charge could be needed after 3 weeks Float charging at the instructed charging voltage 28 ENGLISH Correct connection of the battery charger Please take careful note that d the plug of the charger cable is firmly plugged into the machine e the mains plug is firmly fitted into the wall socket Confirm that the wall socket has electrical feed overnight and hang a notice on the plug saying that during the charging period the plug must not be removed f the battery charger will switch itself on automatically after 15 seconds Before leaving the machine please check carefully that all connections are properly made and that the charger is switched on Many batteries have been damaged prematurely because something has been overlooked Please read the operating instructions of the type of charger in use with you Secure seating of the post terminals on the cables that join the batteries together Loose battery post terminals are dangerous because a layer builds up that hinders the flow of electricity When recharging the batteries full electrical charge cannot flow the batteries will not become fully charg
30. nsicherungsring M 6 packing ring plastic M 6 05123 VTRS00043 Scheibe Unterleg M 6 washer M 6 05012 VTVT00444 Schraube Sechskant M 6 x 20 hexagonal screw M 6 x 20 05359 MPVR60346 Abedckkappe Kunststoff M 6 cap for hexagonal nut M 6 L 21063 LAFN01402 Flansch 1 1 4 6 flange 1 1 4 DATUM DATE 01 2011 85614 85617 85618 BLATT PAGE 05 SCHALTKASTEN SWITCH BOX DATUM DATE 01 2011 MODELL MODEL 41 61 BF 57 68 0 03 NA 0 87 85614 41 BF 57 Schaltkasten Switch box Position Menge Artikel Nr IPC Bezeichnung Description bis upto ab from 0001 1 31238 Schaltkasten komplett 61 BF 57 68 switch box complete 61 BF 57 68 0002 1 31232 Aufkleber Schaltpult 61B 41 131BF sticker switch board 61B 41 131BF 0003 1 KTRI15040 Schalter Turbinen komplett switch turbine complete 0004 1 00506 Schalter Unterteil switch bottom part 0005 1 MECI00507 Lampenfassung lamp socket 0006 1 06345 MEVR00193 Lampenbirne 2W 30V light bulb 2W 30V 0007 1 00501 Schalter Oberteil switch upper part 0008 1 MECI00503 Schutzkappe Schalter protection cap 0009 1 16154 MPVR01118 Knopf Dreh mit Kappe schwarz rotary knob with cap 0010 1 06154 MECI00046 Poti f
31. ntank empt achine stop during charging raction forward backward lt EN A A n socket connector rogramming interface in socket connector Traction controller 31236 31237 16397 06785 16395 13195 lt lt gt gt NNJN 70 m m n TRITT EN 6 KS F 35 TU U U 3 gt c 3 N 41 BF 57
32. o remove any chemical residues which could accelerate wear and affect the appearance of the materials The filter in the clean water tank should be cleaned regularly twice a week Check the state of the squeegee blades regularly and if necessary turn them over or replace them See also sections 5 5 and 5 6 6 8 6 9 6 10 Perform battery maintenance regularly to maintain their efficiency and extend their working life They are expensive and should be kept in good condition The outlet slits on the suction motor should be checked and cleaned regularly especially where there is a considerable amount of fluff in the atmosphere A general control by authorised Gansow personnel is recommended at least once every six months 7 OPTIONAL ACCESSORIES 7 1 Depending on the type of floor and dirt you may want to use 7 2 brushes other than those supplied as standard The following are available from your Gansow Distributor Black soft and PES brushes for delicate floors gyms sealed wood etc in polycarbonate of various hardnesses for a more energetic and deep treatment As an alternative to the brushes you can use a pad available in three versions with different colours black abrasive red green purple medium hard brown yellow white soft The brush does not need to be removed to use the pad which can be fitted directly to the brush itself Alternatively a special pad holder can be pr
33. osive this does not apply to maintenance free batteries Never top up with tap water Tap water has an electrical conductivity and will destroy the batteries You can purchase distilled water at Electrical Wholesalers from us or from Petrol Stations If you have any further questions about the handling of our battery machines then please contact your nearest Gansow representative or our head quarter in Unna Germany this does not apply to maintenance free batteries 30 ENGLISH 11 CONTROL AND MAINTENANCE OPERATIONS IMPORTANT Repairs should preferably be performed by qualified personnel Only original spare parts may be used Modification of the machine without the approval of the manufacturer or the use of unauthorised materials invalidates the warranty as the structural condition of the machine may differ from that described in the certificate After any repair work by unauthorised personnel the machine must be officially approved by Gansow or a technician authorised by the company to confirm conformity with the original conditions and therefore the validity of the general terms of the warranty Before any cleaning or servicing work is carried out on the machine disconnect the charger cable and remove the key from the key switch to guarantee operator safety IMPORTANT SAFEGUARDS The following tasks should be carried out daily before or after each work session remove dirty water and rinse out
34. ovided ENGLISH 17 8 TECHNICAL SPECIFICATION 31 B 46 50 41 B BF 53 57 61 B BF 53 57 Cleaning width mm 460 500 530 570 530 570 Squeegee width mm 870 870 870 Capacity per hour theor 1840 2120 2930 2120 2930 Maximum speed km h 4 4 5 5 4 5 5 Number of brushes no 1 1 1 Brush diameter mm 460 533 533 Max brush pressure kg 24 31 5 31 5 Pressure of brush head 2 the ground 9 110 109 109 Brush rotation speed rpm 180 200 200 Brush motor power w 600 650 650 MECHANICAL MECHANICAL Drive Mechanical BF ELECTRONIC BF ELECTRONIC Nominal drive motor B B power w BF 200 BF 200 Suction motor power w 350 410 550 Sound pressure dB A 83 83 83 Solution tank 1 26 40 62 Collection tank 1 26 40 62 Diaphragm A Yes Drive wheel diameter mm 160 230 230 Pivoting wheel diameter mm 125 125 125 he weight without kg 100 B 129 B 135 BF atteries 142 148 Number of batteries no 2 2 2 18 ENGLISH Voltage of batteries in series V 24 24 24 N 128 5 60 5 108 5 128 5 60 5 113 Machine size X Y Z 124x51x95 143x60 5x108 5 143x60 5x113 Total oscillation value m s2 lt 2 5 lt 2 5 lt 2 5 ENGLISH 19 TECHNICAL SPECIFICATION 61 B BF 65 68 71 BF 70 72 71 BF 85 Cleaning width mm 650 680 7
35. pid brush replacement system 1 turn the key to the off position anticlockwise as far as it will go 2 use the pedal to lift the brush head 3 hold the brush with both hands and turn it sharply in the normal direction of rotation In the case of heads with two motors the direction of rotation is always towards the centre of the head Hold the bayonet coupling firmly in position and release the brush 4 remove the brush and position the replacement in the centre of the housing precisely under the bayonet coupling 5 use the pedal to raise the brush head 6 switch the appliance on and activate brush rotation for a few moments then turn off again 7 finally raise the brush head and make sure the brush is correctly fitted If necessary repeat operations 1 to 6 4 10 The key switch should be turned off before recharging the batteries 4 11 In order to avoid any build up of gas inside the machine the tank previously emptied covering the batteries must be raised and remain in that position throughout charging Similarly the caps of all battery cells must also be unscrewed and or removed not necessary in the case of maintenance free gel batteries PRECAUTIONS Battery gas is highly explosive Avoid sparks and open flames near the batteries When topping up with distilled water make sure the level of liguid is the ENGLISH 11 same in all the battery cells Dry cells shorten battery life and may cause irreparabl
36. r should preferably be cold and in any case never hotter than 60 IMPORTANT Use low foam detergent as excessive foam could jeopardise the efficiency and function of the machine Close the top lid lifting slightly on the hinge side to make sure it fits perfectly to the tank IMPORTANT H the lid does not fit perfectly there would be no vacuum at the sgueegee and therefore no flow back of liguid to the collection tank on the right If necessary repeat the operation correctly Avoid resting heavy objects on the lid as this could warp it and prevent it from fitting perfectly to the tank 3 4 Make sure the cap of the dirty water tank on the right drain hose is correctly in place Perfect closure of the cap is essential to obtain a vacuum in the collection tank and therefore maximum suction power 3 5 Turn the key switch clockwise to start the machine 6 ENGLISH 3 6 Light pressure and a slight sideways movement of the pedal release the brushes which are lowered in contact with the ground 3 7 To activate brush rotation press the corresponding button on the left side of the control panel MACHINES WITH DIAPHRAGM Pressing this button opens the water solenoid valve and turns the water pump on the knob on the control panel clockwise to adjust the quantity of water to the brushes from 0 to 7 litres MACHINES WITHOUT DIAPHRAGM Pressing this button opens the water solenoid valve To adjust the quantity of water
37. ring plastic M 6 0006 4 05120 VTRS00042 Scheibe Unterleg M 8 washer M 8 0007 4 05123 VTRS00043 Scheibe Unterleg M 6 washer M 6 0008 4 05131 VTRS01079 Federring M 6 spring washer M 6 0009 4 0509 VTDD00482 Mutter Sechskant M 6 hexagonal screw M 6 0010 1 30219 LAFN01524 Haube f r Saugmotor 41 B BF cover for suction motor 41 B BF 0011 1 04043 PMVR00449 Motor Saug 24 V 2 stufig komplett suction motor 24 V 2 stages complete 0012 2 01448 GUVR00027 Dichtungsring f r Turbine sealing ring for suction motor 0013 1 11114 MOMO00015 Motor Saug 24 V 2 stufig suction motor 24 V 2 stages 0014 2 06463 00199 H lse Aderend 2 5 mm cable end 2 5 mm2 0015 2 05321 Schraube Senkkopi M 6 x 20 countersunk head screw M 6 x 20 0016 2 75168 VTRS00118 Rosette M 6 schwarz collar M 6 black 0017 1 30175 MPVR01135 Haube Abdeck f r Elektroden probe cover 0018 2 05218 VTDD86633 Mutter Sechskant selbstsichernd M 6 hexagonal nut selfsealing M 6 0019 6 06365 FSVR00015 Abbinder cable strap 0020 6 14733 Abbinderhalter holder for cable strap 0021 1 06724 MEVR00239 Elektrodenkabel probe cable 0022 2 06784 MEVR00257 Rundsteckh lsen PIDG NYL socket PIDG NYL 0023 2 01733 MEVR00161 Verschraubung kabel PG 7 probe holder PG 7 0024 2 13382 GUVR00034 Elektrodendichtung probe sealing 0025 1 40985 DBDB00918 Elektroden Satz probe set 0026 1 31213 Tankdichtung Green Line Meterware sealing for tank
38. rsunk head screw M 4 x 20 13577 GUVR01000 Dichtung f r Deichselkasten sealing for handle switch box 13168 MPVR01081 Deichselsteuerkopf Unterteil switch box bottom part 75186 VTVT33568 Schraube Zylinderkopf M6 x 45 allen cap screw M6x 45 NYIN lt 1 sch DB sch sch 4 4 4 4 a 05096 VTDD00482 Mutter Sechskant M 6 BLATT PAGE 8 hexagonal nut M 6 DATUM DATE 01 2011 85614 85617 85618 BLATT PAGE 07 DATUM DATE 01 2011 VERDRAHTUNG MRING MODELL MODEL 41 61 BF 57 68 W D N EN 8 N WN 5 rages 9 N N LF 7 OSM LD A DANS SY lt WZ Ee 3 N NS ON Sa 8 ER e 85614 41 BF 57 Verdrahtung Wiring Position Menge Artikel Nr IPC Bezeichnung Description bis upto ab from 0001 1 31240 Verdrahtungsplatte komplett 41 61BF57 68 wiring plate complete 41 61 BF 57 68 0002 1 06328 00053 Sch tz 124 A contactor 124 A 0003 1 14693 Sicherungsautomat 15 A automatic fuse 15 A 0004 1 14643 MEVR00379 Sicherungsautomat 25 A automatic fuse 25 A 0005 1 14643 00379 Sicherungsautomat 25 A automatic fuse 25 A 0006 1 14643 00379 Sicherungsautomat 25 A automatic fuse 25 A 0007 1 70165 MEVR00585 Sicherung 5 A fuse 5A 0008 1 70241 MEVR005
39. s declaration shall cease to be valid if the machine is modified without our prior approval Product Floor cleaner Type Premium Green Line Relevant EU Directives 2006 42 CE 2004 108 CE 2000 14 CE Applied harmonized standards EN 50106 2009 07 01 EN 55014 1 2007 06 Applied national standards DIN EN 60335 1 2007 02 DIN EN 60335 2 72 DIN EN 60529 1991 A1 2000 26 ENGLISH 10 SPECIAL INFORMATION FOR USING THE BATTERIES AND CHARGER Do you know how much a set of batteries costs Between about 650 and 2000 according to the size of your machine Should you have armoured tube batteries the cost of a set is between 2500 and 2100 Reason enough we think to give these expensive energy units the necessary daily attention required in order to achieve the greatest possible working life from them To ensure even greater protection for your batteries we stock a battery condition indicator which shows the state of the battery at any given time This instrument type BEM is a panel type and can be fitted in the panel on any of our battery powered machines Luminous diodes of various colours are used to indicate the different levels of voltage The device can also be used to switch the brush motor s off automatically as soon as the battery reaches an fix state of discharge Please feel free to consult the staff at our local sales depots or dealers for information on using and fitting these instruments as well
40. s overlapping by 3 to 4 cm Rollers on the ends of the squeegee act as bumpers and also enable you to clean at a tangent to the edges The extreme manoeuvrability of the squeegee which can be swung freely and widely to both sides enables you to clean around any obstacle The sgueegee then returns to the central position when the obstacle or curve has been passed When consigning the machine or during a demonstration our service technician can advise you on the best way of cleaning your own particular floor surface 8 ENGLISH 4 3 By means of a vacuum created inside the collection tank the used water and the dirt are completely absorbed and conveyed to the dirty water tank To prevent dirty water or foam damaging the vacuum motor the collection tank is protected by two sensors electrodes which shut the machine down when the tank is full they also detect the level of any foam present 4 4 After finishing the work or when the solution in the tank is used up indicated with a red flashing light on the switch board stop brush rotation by pressing the corresponding button This also stops the flow of water Raise the head using the pedal 4 5 To collect the remaining dirt continue for a further 3 4 metres with suction activated and the squeegee lowered than turn both functions off Dressing the suction button raising the squeegee lever This empties all water left in the circuit into the collection tank IMPORTANT
41. se on public roads or highways This appliance may only be used by personnel fully trained in its correct and appropriate use In order to prevent unauthorised use of the machine always remove the key from the key switch before leaving the appliance unattended Lower the brushes before leaving the machine unattended to prevent accidental movement When using the machine the operator should take care not to endanger any third persons particularly children The appliance may not be used on slopes of greater than 2 We expressly draw your attention to the fact that original parts and accessories not supplied directly by Gansow have not been tested or authorised by Gansow The installation and or use of such items may therefore adversely affect the efficiency and characteristics of your floor cleaning machine jeopardising its active and passive safety The manufacturer declines all liability for damage occurring as a result of the use of non original parts or accessories 1 10 Before any cleaning or servicing work is carried out on the machine the following precautions must be taken ENGLISH 3 unplug the plug from the charger from the charger socket remove the key from the control panel ATTENTION Before changing the main fuse disconnect the battery cables from the respective terminals danger of short circuit 1 11 Under no circumstances may the charger leads connecting the charger to the machine supplie
42. sition Artikel Nr IPC 41 BF 57 Bezeichnung Description Magnetventil Solenoide valve bis upto ab from 01399 FTAC00001 Stand Sieb 1 2 strainer 1 2 for clean water tank 01756 RCVR00091 Reduzierst ck 3 4 x 1 2 reducer 3 4 x 1 2 12476 RCVR00109 Winkel Einschraubstutzen 12 mm elbow 90 degree 12mm 13935 MEVR00372 Schlauchklemme 18 2 20 5 hose clip 18 2 20 5 mm 01705 TBBP00045 Schlauch PVC 1 2 hose PVC 1 2 40912 DBDB00909 Magnetventilkabel cable for solenoide valve 13923 GUVR00045 Dichtung f r Magnetventilstecker sealing for solenoide valve 13195 MECI00073 Magnetventil 24V 1 2 solenoide valve 24V 1 2 16089 RCVR00278 Reduzierst ck 1 2 auf 3 8 IG IG reduction 1 2 to 3 8 f f 14798 MPVR01098 Kappe Abdeck f r Wasserpumpe cover for water pump 06859 MEVR00318 Kabel Wasserpumpen cable for water pump 16807 Wasserpumpe 24 V water pump 24 V 05013 VTVT06235 Schraube Sechskant M 6 x 30 hexagonal screw M 6 x 30 05119 VTRS00041 Scheibe Unterleg M 6 washer M 6 05218 VTDD86633 Mutter Sechskant selbstsichernd M 6 hexagonal nut selfsealing M 6 16284 Ventilsatz EPDM f r wasserpumpe valve set EPDM for water pump 16385 Schlaucht lle Winkel 1 2 hose liner 90
43. sticker wedge form gr right 41 61 91 B BF 0024 1 31216 Deckel oberer gr n 41 B BF top lid green 41 B BF 0025 1 06925 MEVR00331 Deckel f r Sicherungsautomaten lid for automatic cut out 0026 1 31217 Platte Abdeck am Gestell 41 61 B BF cover at the frame 41 61 B BF 0027 1 05461 VTVTO00184 Schraube Selbstschneidend M 5 16 self tapping screw M 5 x 16 41 BF 57 0028 1 05557 VTRS00067 Rosette 5 schwarz collar M 5 black 0029 1 31214 Aufkleber Keil gr n links 41 61 91 B BF sticker wedge form gr left 41 61 91 B BF 0030 30 05157 VTVR00073 Niete Blind 4 x 12 rivet 4 x 12 mm 0031 2 31241 Aufkleber gr n 41 BF 57 sticker green 41 BF 57 0032 1 31219 Seitenverkleidung links 41 61 91 B BF side cover left 41 61 91 B BF 0033 1 24002 Gestell 41 61 B BF frame 41 61 B BF 0034 1 31220 Seitenverkleidung rechts 41 61 91 B BF side cover right 41 61 91 B BF 0035 1 02451 LAFN01276 Hebel f r B rstenkopf 41 61 B BF brush head lever 41 61 B BF 0036 1 05209 VTVT00158 Schraube Zylinderkopf M 10 x 25 allen cap screw M 10 x 25 0037 1 05133 VTRS01081 Federring M 10 spring washer M 10 BLATT PAGE 1 DATUM DATE 01 2011 85614 MODELL MODEL 41 BF 57 VERKLEIDUNG COVER DATUM DATE 01 2011 BLATT PAGE 01 x Ce 85614 VTRS00505 41 BF 57 Scheibe Unterleg M 10 washer M 10 Verkleidung Cover VTRS00040 Scheibe Un
44. terleg 12 x 18 x 1 mm washer 12 x 18 x 1 mm LAFN01392 Verbindungslasche B rstenk 41 61 B BF connection link 41 61 B BF VTRS00505 Scheibe Unterleg M 10 washer M 10 VTVT00141 Schraube Sechskant M 10 x 30 hexagonal screw M 10 x 30 VTVR00062 Bolzen mit Kopf 12 x 55 mm bolt with head 12 x 55 mm VTRS00506 Scheibe Unterleg M 12 washer M 12 VTVR00061 Federstecker 3 2 mm spring clip 3 2 mm VTDD01682 Mutter Sechskant M 12 hexagonal screw M 12 VTVT00167 Schraube Zylinderkopf M 12 x 40 allen cap screw M 12 x 40 VTRS00505 Scheibe Unterleg M 10 washer M 10 VTRS00505 Scheibe Unterleg M 10 washer M 10 VTDD00027 Mutter Sechskant selbstsichernd M 10 hexagonal nut selfsealing M 10 VTVT00146 Schraube Linsensenkkopf M 5 x 14 raised countersunk head screw M 5 x 14 VTRS00067 Rosette M 5 schwarz collar M 5 black VTDD00026 Mutter Sechskant selbstsichernd M 5 hexagonal nut selfsealing M 5 Deckel vorderer gr n 41 61 B BF front lid green 41 61 B BF Aufkleber Limette sticker lime Schraube Zylinderkopf M 5 x 30 allen cap screw M 5 x 30 VTRS00502 Scheibe Unterleg M 5 washer M 5 VTDD01678 Mutter Sechskant M 5 hexagonal screw M 5 VTRS00056 Scheibe Unterleg 5 x 15 mm washer 5 x 15 mm CEVR00021
45. the tank clean the machine do not use water jets or water cleaners rinse the suction hose by running water from inside the tank charge battery and check that the battery terminals and power plug are securely in position clean the electrodes and check the level of the dirty water and foam make sure the tank lid fits correctly to the tank ENGLISH 31 Table of recommended checks inspections and maintenance and schedule based on daily use of about four hours Description of control interval interval interval interval interval WK LY MTH LY 4 MTH 6 MTH YR LY 1 General controls Check the fixing and condition of the brush Check for water leaks from the tanks Clean the solution tank filters Make sure the switches and indicator lights on the panel are working correctly Check that the squeegee blades are not worn or damaged Check that the squeegee is correctly adjusted and adheres to the ground when suction is activated Grease the head raising and squeegee lever rotation pins Make sure there are no foreign bodies in the drive wheels and check the tyres are not worn 2 Motors Check if possible wear of the drive motor carbon brushes and replace if necessary Check wear of the brush motor carbon brushes and replace if necessary battery powered models only Check wear of the suction motor carbon brushes and replace if necessary
46. us einwasser leer aschinen Stop bei Laderverbindung ntrieb Vorw rts R ckw rts 1 Klemmleiste teckverbinder 14 Kupplung Stecker rogrammierschnittstelle teckverbinder Fahrschalter N 8 10 st of components En Bezug Refer Name CX Description 0 Gansow ACX Battery discharge indicator B Probes Fuse 7 5A Fuse 5A Circuit breaker 25A Circuit breaker 25A Circuit breaker 15A Pol fuse 100A Fuse 2A Pilot lamp Contactor 124A L Solution tank empt Waterpump Waterpump 24V Brush motor Brush motor 24V acuum motor acuum motor 24V raction motor raction motor 24V 200W oamcontrol witch off vacuum motor Potentiometer 22kOhm ater quantity esistor 1kOhm oam Control ey switch achine on off witch brush ush on off witch vacuum motor Float switch Microswitch batterieplug Traction controller atterieplug Terminal block onnector plug onnector plug onnector plug olenoid valve ontroller witching off brush motor rstenmotorabschaltung WW 02 o m oam dirty water detector ontrol fuse terpump rushmotor s acuum motor raction motor ain fuse batte n m 55 2 9 lt D o 0 0 D sh on off Vacuum on off Vacuum motor n Q 9 W n n TI 29 z 2 n juu ololo gt gt gt oio KTRI1504 00516 6433 4255 1333 n n olutio
47. ut selfsealing M 8 0035 2 05118 VTRS00503 Scheibe Unterleg M 8 washer M 8 0036 2 24008 Halter f r St tzrolle support for squeegee wheel 0037 2 05118 VTRS00503 Scheibe Unterleg M 8 washer M 8 BLATT PAGE 13 DATUM DATE 01 2011 BLATT PAGE 10 DATUM DATE 01 2011 MODELL MODEL 41 61 B BF 57 SAUGFUSS SQUEEGEE 85613 85614 85615 85617 85614 MLML49422 41 BF 57 Feder an St tzrolle Saugfuss Squeegee PMVR02023VA spring for squeegee wheel VTVT17344 Schraube Sechskant M 6 x 50 hexagonal screw M 6 x 50 VTRS00041 Scheibe Unterleg M 6 washer M 6 VTRS00041 Scheibe Unterleg M 6 washer M 6 VTDD86633 Mutter Sechskant selbstsichernd M 6 hexagonal nut selfsealing M 6 VTVT01304 Schraube Sechskant M 8 x 40 hexagonal screw M 8 x 40 Klemmwinkel vorne rechts SF 50 57cm clamping angle front right squeeg 50 57cm Klemmwinkel vorne links SF 50 57cm clamping angle front left sgueeg 50 57cm MPVR45194 Sauglippe vorne SF 50 57cm squeegee blade front squeegee 50 57cm MPVR05265 Sternschraube M 8 Knob for sgueegee fastener M 8 VTAE00074 Blindnietmutter M 8 blind rivet nut M 8 Halter f r St tzrolle support for squeegee wheel Saugfussk rper SF 50 57cm squeegee body for squeegee 50 57cm MPVR45195 Sauglippe hinten SF 50 57cm squeegee blade rear squeege
48. ve ELECTRONIC ELECTRONIC ELECTRONIC Nominal drive motor power w 400 400 400 Suction motor power w 550 550 550 Sound pressure dB A 82 82 85 Solution tank l 90 90 100 Collection tank l 90 90 100 Diaphragm Yes Yes Yes Drive wheel diameter mm 230 230 230 Pivoting wheel diameter mm 125 125 160 Net weight without batteries kg 169 171 179 Number of batteries no 4 4 4 Voltage of batteries in series V 24 24 24 Machine size EN 139x76x113 139x86x113 163 76 115 5 Total oscillation value m s lt 2 5 lt 2 5 lt 2 5 101 BF 85 121 BF 70 72 121 BF 85 22 ENGLISH TECHNICAL SPECIFICATION Cleaning width mm 850 700 720 850 Squeegee width mm 1150 1000 1150 Capacity per hour theor m h 4675 3850 4675 Maximum speed km h 5 5 5 5 5 5 Number of brushes no 2 2 2 Brush diameter mm 430 370 430 Max brush pressure kg 45 40 45 ran Sech head g cm 135 156 135 Brush rotation speed rpm 180 180 180 Brush motor power w 400 400 400 Drive ELECTRONIC ELECTRONIC ELECTRONIC ere drive motor w 400 400 400 Suction motor power w 550 550 550 Sound pressure dB A 85 82 82 Solution tank I 100 120 120 Collection tank I 100 120 120 Diaphragm Yes Yes Yes Drive wheel diameter mm 230 230 230 Pivoting wheel diameter mm 160 160 160 dee E kg 181 194 196 ENGLISH 23 TECHNICAL SPECIFICATION
49. x 30mm 13716 LAFN01343 Buchse Distanz 30 x 10 mm bushing 30 x 10 mm 16802 Rad 230 mm wheel 230 mm 05127 VTRS00044 Scheibe Unterleg 6 x 30 mm washer 6 x 30 mm 05296 VTRS00071 Federring M 6 spring washer M 6 75090 VTVT00262 Schraube Zylinderkopf M 6 x 20 allen cap screw M 6 x 20 05075 VTVT00155 Schraube Schloss M 8 x 25 carriage bolt M 8 x 25 75057 VTRS63243 Scheibe Unterleg 8 x 24 mm washer 8 x 24 mm 05136 VTRS01080 Federring M 8 spring washer M 8 05094 VTDD10776 Mutter Sechskant M 8 hexagonal nut M 8 O Q Q QO I NE NN ND NN N NN 08430 MECI00069 Antistatikband BLATT PAGE 3 antistatic device DATUM DATE 01 2011 85614 MODELL MODEL 41 BF 57 WASSERTANK TANK DATUM DATE 01 2011 BLATT PAGE 03 85614 41 BF 57 Wassertank Tank Position Menge Artikel Nr IPC Bezeichnung Description bis upto ab from 0001 4 05359 MPVR60346 Abdeckkappe Kunststoff M 6 cap for hexagonal nut M 6 0002 4 05241 VTVT06238 Schraube Sechskant M 6 x 35 hexagonal screw M 6 x 35 0003 4 05123 VTRS00043 Scheibe Unterleg M 6 washer M 6 0004 4 05120 VTRS00042 Scheibe Unterleg M 8 washer M 8 0005 4 05350 VTRS00052 Schraubensicherungsring M 6 packing
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