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QSF-T15/T15SM/T15F Service Manual

1. 58 63 60 36 42 43 32 34 59 i 18 35 41 31 33 27 19 64 26 57 eda PET A aS 25 66 i a i s Nf a l Wa 23 al a h 24 L 46 47 48 49 50 21 20 30 29 2 In order from S E T 38 40 37 sa 6075631 Processor section No Name Symbol Remarks 1 CD processing solution float switch FS1 2 BL processing solution float switch FS2 3 FIX processing solution float switch FS3 4 FIX2 processing solution float switch FS4 5 STBI processing solution float switch FS5 6 STB2 processing solution float switch FS6 7 STB3 processing solution float switch FS7 8 CD thermosensor THI 9 BL thermosensor TH2 10 FIX thermosensor TH3 11 STB thermosensor TH4 12 CD heater H1 6111 4 10 6 Electrical parts 6111 Position of electrical parts No Name Symbol Remarks 13 BL heater H2 14 STB heater H3 15 CD circulation pump Pl 16 BL circulation pump P2 17 FIX1 circulation pump P3 18 FLX2 circulation pump P4 19 STBI circulation pump PS 20 STB2 circulation pump P6 21 STB3 circulation pump P7 22 CD A replenisher pump RP1 23 CD B replenisher pump RP2 24
2. Mode Mode configuration table N SM F e OP Protected by the password Refer to 3021 You cannot access the mode without entering the password e SP Protected with the service personnel floppy disk SHIFT YES Refer to gt 3022 Displayed only in the service personnel mode SWITCH Item Reference DISPLAY CONTRAST 5 15 BUZZER OP 1 3 DRYER SWITCH SP AUTO ON 1 3051 TEMPERATURE Item Reference TEMPERATURE DISPLAY CD BL FIX STB DRY ROOM TEMP HUMID F SOLUTION TEMP SETTING OP CD BL FIX STB DRY1 DRY2 THERMOSENSOR CALIBRATION OP CD BL FIX STB ROOM TEMP F 1 Display only when the environmental temperature and humidity meter turns on TOTALING Item Reference TODAY S ROLLS 1 3061 TOTAL ROLLS Check Item Reference INPUT CHECK LOADING i 3071 PROCESSOR VERSION CHECK OP MAIN 1 3075 ERROR RECORD SP I NUMBER DATE TIME ERROR B 3077 OUTPUT CHECK SP LOADING B 3072 PROCESSOR Digital flowmeter mL min Option MOTION RECORD SP NORMAL MOTION RECORD 1 3079 ERROR MOTION RECORD SENSOR RECORD GRAPHICS 1 Displays the details of the error by SHIFT PROGRAM TIMER MENU Item Reference Date DATE Y Y MM DD 3012 ug 3 Mode 3012 Mode Item Reference DAY DAY TIME DATE AND TIME SETTING
3. Check Point of the drive motor does not attain the tolerance 1 Check whether the replenisher package is correctly set Drive motor is the motion detector included and monitors the 2 Check the replenisher package sensor status via input rotation speed check Check Point Diagnosis 1 Check the rotation of each processing solution rack Failed parts Manual No and dryer rack Replenishment package sensor E 6111 SM sensor PCB 53 6341 Diagnosis Power PCB 2 IS 6321 Failed parts Manual No Main control PCB b 6301 Drive motor E 6111 Motor driver r 6201 a tare day Power PCB 2 gt 6321 e Electrical circuit diagram s references Main control PCB b 6301 Circuit diagram t FP 2 5 Replenishment unit SM specification 1 FP 1 2 DC power supply circuit diagram Symptoms due to the wiring connection failure Circuit diagram Detailed diagram Refer to Main control PCB 4001 t FP 3 9 SM Replenisher section 2 Refer to Power PCB 2 4001 Ware e Electrical circuit diagram s references Circuit diagram 15 FP 2 3 Around power PCB 1 2 15 FP 1 2 DC power supply circuit diagram Detailed diagram IS FP 3 6 Drive section 4206 4 9 4 Troubleshooting 4206 No 041 01 CIRCULATION LOW N Alarm release NO Error message release YES NO Nore The error can b
4. Suffix Condition number 01 NI tank 02 N2 tank 04 N3 tank 1 08 N3 tank 2 10 N4 tank 1 20 N4 tank 2 40 N4 tank 3 Check Point 1 Check if the processing solution level is normal 2 Check the processing solution level float switch status via input check Check if the replenisher solution strainer is clogged Check the pump output amount of the replenisher pump Diagnosis Troubleshooting flow Manual No When No 300___ SOLN LEVEL OF n 4991 PROCESSING TANK WENT LOW occurred Failed parts defection failure Manual No Processing solution level float switch gt 6111 e Check that the processing solution level is normal and then check the conduction between the Pin 1 and Pin 3 of the connector of the processing solution level float switch When there is no conduction even though the processing solution level float rises the processing solution level float switch is defected Power PCB 2 0S 6321 Main control PCB tS 6301 4601 water refilling Manualne Each replenisher pump E 6111 Replenishment cartridge cleaning pump Replenishment cartridge cleaning pump N3W cascade replenisher pump F replenishment I O PCB gt 6361 Power PCB 2 gt 6321 Main control PCB gt 6301 e Electrical circuit diagram s references Wiring diagram 1 8900 14 15 4 Troubleshooting 4601 No 302 F WATER REFILLING SYSTEM NOT FUNCTIONING N Alarm release NO Error message release
5. 4 Check that the CD circulation pump cooling fan operates When the CD processing solution temperature is out of the processing range 4201 2 8 4 Troubleshooting Wom e Electrical circuit diagram s references Circuit diagram t FP 2 3 Around power PCB 1 2 0S FP 2 4 Around power PCB 2 2 0 FP 2 2 Around the main control PCB t FP 2 1 Around power PCB 1 t FP 1 2 DC power supply circuit diagram Detailed diagram t FP 3 2 Temperature control block 1 t FP 3 3 Temperature control block 3 t FP 3 4 Temperature control block 2 4201 Error message Processor 1 No 023 01 SOLN S THERMO ACTIVATED N Alarm release NO Error message release YES NO Nore Error is released only when the processing solution safety thermostat is ON Condition Suffix Condition number The safety thermostat which is installed in the processing solution level float switch of CD BL and STB becomes OFF Ware The processing solution safety thermostat is activated at the following temperatures 46 3 C OPEN OFF 36 3 C CLOSE ON Ifthe safety thermostat of the processing solution level float switch turns OFF all the processing solution heaters and circulation pumps will turn OFF Check Point 1 Check if the filter cartridge of the processing solution is clogged 2 Che
6. TOTALING TODAY S ROLLS TL Y N e Operation Using T or 4 switches TODAY S ROLLS and TOTAL ROLLS e Pressing YES leads the operation forward EXPLANATION The number of processed films can be changed voluntarily TODAY S ROLLS 135 12 135 18 T RESET SHIFT NO e Using T or J switches the film type Using or changes the number of processed films e Register by YES 3061 TOTALING 1 1 3 Mode Input Check N 3071 Check Description for each specification For the specifications other than N specification this section only gives description that differs from that for N specification See below for the description for each specification Reference 1 INPUT CHECK SM 1 Input Check F INPUT CHECK Item Specification Reference Loading section Common to all specifications 1 Loading box common to all specifications Processor section N specification IS Processor section differs for each specification SM specification 1 Processor SM F specification 1 Processor F e Display Bringing up the display MAIN MENU gt Approach to the service personnel mode CHECK YES gt INPUT CHECK YES LOADING N INPUT CHECK Y N e Operation Using T or 4 switches LOADING and PROCESSOR e Pressing YES leads the operation forward A buzzer sounds when the displa
7. cceceeeeeeeeees No 021 01 PROCESS SOLN LEVEL TOO LOW N N N N N N N N 4000 No 002 01 FILM CUTTER NOT MOVED No 006 01 PRESSURE SENSOR ERROR No 007 01 CUTTER OPERATION ERROR No 009 01 CLOSE LOADING COVER No 022 SOLUTION TEMP ERROR oseese No 023 01 SOLN S THERMO ACTIVATED No 024 CIRCULATION PUMP STOPPED No 027 THERMOSENSOR ERROR ossessi No 028 01 DRYER FAN STOPPED seese No 029 N REPLENISHER TANK EMPTY No 030 WASTE SOLUTION TANK FULL 1 4 4 Troubleshooting Enror messSage ProCeSSOr 2 ainia ccaceeatadgnaaet daagedecsthagacceh asian ataca lada aia lanzceee 4206 No 031 01 N TURN ON REPLENISHMENT SWITCH 0 0 cecceccessecseceneeeseceecesseeeeecseeecesseseeceeeeeeeneceeeeaees 4206 N No 032 07 TURN ON DRIVE WITCH iias er n eaa AAEREN ERES 4206 N No 033 01 A D CONVERTER ERROR caria e EE OET R E RE 4206 N No0340 l CLOSE TOP COV R a A E a 4206 N No 036 01 SM REPLENISHER WATER SUPPLY 00 cccccccccccccescssesseeseseceecnececescensenaecsecsecaecaeeseeseeseeneeeees 4206 PUMP OPERATION ERROR N No 037 SM _ CHECK REMAINS IN oyde A A es 4206 REPLENISHMENT PACKAGE N No 038 SM _ REPLENISHMENT PACKAGE uuu ccccecececeeceeceeeeeeseeeesssascssceecascsuesuesuesaecaeeaeeaeees 4206 NOT ATTACHED N No 040 01 DRIVE MOTION ERROR
8. Wore This error occurs only in SM specification The related replenisher pump or water supply pump name is displayed on the right side of the first line Check Point 1 Confirm that the strainer is not clogged 2 Confirm that the replenisher or water supply pump is operating 3 Confirm the pump home sensor status via input check Diagnosis Failed parts Manual No Replenishment pump and water supply pump 6111 Power PCB 2 0S 6321 Error message Processor 2 No 037 SM __ CHECK REMAINS IN REPLENISHMENT PACKAGE N Alarm release NO Error message release Released automatically by resetting the replenisher package or setting the new replenisher package Condition e Itis considered that replenishment for the amount of the replenisher package is carried out but the replenisher sensor does not turn OFF Suffix number Condition 01 Whichever replenisher solution among CD A CD B CD C and STB in the Fl replenisher package is not emptied 02 One of the replenisher solutions in the F2 replenisher package such as BL and FIX is not emptied Main control PCB tS 6301 Wore e Electrical circuit diagram s references Check Point Confirm that the strainer is not clogged 2 Check the pump output amount of the replenisher pump 3 Check the replenisher sensor detection status via
9. sssessesessescescseeeceecoesecuesevscsaeseeesecsesesenavscsaeseeecsaeacuesseneceesseseaeseseeees Location of warning labels c csceeesencnceeeeneeceneenenececerteneneneerssneedensenececeessenceseenesnectersenenenes Location of warning labels ec aa e A EE a E a aE a a A AST For safe Operation cusco dan For safe Operation evitara Countermeasure for static electricity when replacing and maintaining the electronic parts 1000 1 1 1 Cautions for work 1001 Description of warning signal words Signal words identify the level of injuries that can potentially occur Description of warning signal words The signal words used in this manual and found on labels DANGER WARNING and CAUTION are assigned according to the level of potential risk e Warning labels are located at or near the part of the system that pose the indicated danger If ignored death or serious injury occurs or the system breaks down Be sure to follow the indications in the manuals and on the warning labels The warnings include a signal word the type and extent of the danger and information to avoid danger e Carefully read and follow the warnings included in this manual and on the warning labels before operating the system This indicates situations that if not immediately avoided could result in serious injury or death A WARNING This indicates situations that if not avoided could result in serious injury
10. Detailed diagram t FP 3 4 Temperature control block 3 4201 Error message Processor 1 No 024 CIRCULATION PUMP STOPPED N Alarm release NO Error message release YES NO Nore The error is released when rotating the dryer fan Condition The built in motion detector in the circulation pump detects that the pump rotation has stopped Suffix Condition number 01 Detects the rotation stop of the CD circulation pump 02 Detects the rotation stop of the BL circulation pump 04 Defects the rotation stop of the FIX1 circulation pump 08 Defects the rotation stop of the FIX2 circulation pump 10 Detects the rotation stop of the STB1 circulation pump 20 Detects the rotation stop of the STB2 circulation pump 40 Detects the rotation stop of the STB3 circulation pump Check Point 1 Check if the chemical filter ofthe processing solution is clogged in which the error occurs 2 Check if the hose connected to the circulation pump is clogged Diagnosis Failed parts Manual No Circulation pump 0S 6111 Power PCB 2 5 6321 Main control PCB gt 6301 Symptoms due to the wiring connection failure Circuit diagram Refer to Main control PCB 4001 Refer to Power PCB 2 4001 E e Electrical circuit diagram s references Circuit diagram t FP 2 3 Around power PCB 1 2 t F
11. Clean it with running lukewarm 1 week Perform it at the close water After that dry it up and down checks on the reattach it as it was day for the weekly Cleaning the squeegee U Clean it with running lukewarm regular checks rack water Then soak it in a vat filled with water Cleaning upper turn U Clean them with running guides 1 and 2 lukewarm water After that wipe them up and reattach them as they were Cleaning and checking the U Clean them using a soft sponge 1 inlet guide upper turn with running lukewarm water month 8011 1 11 8 Appendix 8011 Periodically replaced parts Parts or checking items U S Maintenance contents Part No Timing Stand Qua Remarks ard ntity replac ement timing Squeegee inlet roller S Check if they are damaged or A077435 2 year 2 year 1 Maintenance parts assembly worn If it is damaged or worn Squeegee roller S ARN it with a new a A076578 5 Check it every six months after Upper turn roller S two years has passed since the A076580 15 installation and replace it with a new one if necessary Gear sleeve S Check if they are damaged or A060032 3 year 9000 1 Maintenance parts Release gear s worn If it is damaged or worn A060033 hours 1 For standard
12. A234392 01 IPERS RRENATSETNMPHVET REFREBALTCOR SU MURR RICAN Ae BSICSBOKTHEURAL TICES Processing solution can cause skin irritation Wear protective gloves In case of contact immediately flush skin with plenty of water 1002 G086737 213 1 Cautions for work 1002 Location of warning labels A234350 01 MBER CASMATSSETNPHVET REAHREBALTCR SU MERAY AICA 75 BEICSEOKTH EDW E RIT L Ea Processing solution can cause eye irritation e Wear eye protectors eIn case of contact immediately flush eyes with plenty of water and call a physician A022769 01 A234343 01 PIENENEE lt A PAEH E S RUE F RIIA EOT ES Hot parts can cause burns Do not touch heater or heater box until cool BEDSTNPEVET MEMO F ROUTE CCE SU Hazardous voltage Can shock burn or cause death Keep hands away from terminals A079863 01 A079773 01 FxrI VICFeSEAL BEAMHYES AVTF VA ETA BREWS CHERETOT CES Pinch points can cause hand injury Turn off the power supply before you perform the maintenance PUTEDEETNP HV ET EAF EAEE BIRD YD HRN EWEC ES e Hot parts can cause burns Do not touch dryer rack until cool 10 A087463 01 A059883 01 BATORS RANA BINS Bom f 1002 3 3 1 Cautions for work 1003 For safe operation For safe operation O General precautions AWARNING e Prior to any part replacement or mechanical adjustment
13. e Unused connector None e Component parts table Volume No Purpose Remarks VRI Adjustment of the charged voltage to the battery pack 27 3 0 1 V Fuse No Rating Purpose Remarks F1 T2A 250 V For the protection of PCB circuit 6351 213 6 Electrical parts 6351 Description of PCB Fuse No Rating Purpose Remarks F2 T6 3 A 250 V For the protection of the battery pack 6351 3 3 6 Electrical parts 6361 F replenishment J391323 TP5 pe oe P214 TP3 P209 a LED2 1P40 e TP2 F16 P213 P202 Description of PCB LED1 O esa Unused TP1 6085871 e Function e Motor control of the F replenisher unit e Solenoid valve control of the F replenisher unit e Solution level detection of the replenisher tank Interlock control of the F replenisher unit Adjustments and precautions for PCB replacement e 1 Position 026201 2 Precautions for replacement e None e 3 Adjustment after replacement None Unused connector Connector No Purpose Remarks P213 Unused e Component parts table LED No Purpose Status LED1 For checking the status of the waste solution tank Turning OFF when detecting the effluent level sensor LED2 DC 24 V input check ON during supplying
14. O Function e Machine control Adjustments and precautions for PCB replacement e 1 Position 5156201 e 2 Precautions for replacement Back up the system data B 3091 e Check the setting of the DIP switch e 3 Adjustment after replacement Read the system program 135 3041 Carry out Data Initialization all E 3131 Read the system data B 3091 Set the date and time 6301 G075616 1 3 6 Electrical parts 6301 Description of PCB e Unused connector Connector No Purpose Remarks P9 Use when connecting the T 15 S1 11 connection unit P11 Unused The connector may not be installed P12 Unused P16 Use with F specification P17 Component parts table Switch No Bit No Purpose Remarks DS1 1 Unused Be sure to set to OFF 2 3 4 5 6 7 8 LED No Purpose Status LED1 For checking the CD heater ON during operation LED2 For checking the BL heater ON during operation LED3 Unused LED4 For checking the STB heater ON during operation LEDS For checking the DRY 1 heater ON during operation LED6 For checking the DRY2 heater ON during operation LED7 DC 12 V input check ON during supplying the power LED8 DC 5 V input check ON during supplying the power LED9 DC 24 V input check ON during supplying the power LED10 DC 5 V input check ON during
15. _ _ ___ _ _ z EA lt A gt 0 2242422 Check the aeration amount in the BL sub tank IMPORTANT Aeration amount is set at maximum at the shipment Too much aeration amount may cause the contamination Aeration amount may fluctuate for one week after the installation Give an instruction to the user to check the aeration amount every day After the first one week passed carry out the check of the aeration section once a month Refer to Operator s Manual 4 6 6 Checking of BL aeration 7011 ae 7 Setup for service personnel 7011 Setup at installation 15 Carry out the advance test of the leader card eee SESS 1 Process three leader cards Confirm that no abnormality is found on the leader cards which are ejected from the dryer section 2 Process some new films Check that no fog scratch etc are found on the processed film 7011 oe 7 Setup for service personnel 7011 This page is intentionally blank 7011 Setup at installation 717 7 Setup for service personnel 8000 8 Appendix Periodically replaced parts cccecceccecceceeeeeeceeeeeaeaaececeeeeeeeeesassenaaceeceeeeeeeeesaeenssinieeaeeees 8011 List of Maintenance Periodically Replaced Parts Consumable Parts N csessesesesseecesesceeceeeeceeceeeenseeeeeeees 8011 List of Maintenance Periodically Replaced Parts Consumable Parts SM cccecsesecescreeeeeseeeeeseerseeeeneeeeee 8011 List of Maintenance Pe
16. DATE Y Y MM DD DAY DAY TIME PROGRAM TIMER SETTING NO ON OFF DAY TIME MAINTENANCE DAY SETTING DAY 1 The settings of 20 patterns are possible REPLENISH REFIL WATER N SM specification Item Reference REPLENISHMENT N TOTAL REPLENISH AMOUNT MANUAL REPLENISHMENT BASIC REPL AMOUNT OP PUMP AMOUNT SETTING OP PUMP AMOUNT MEASUREMENT OP REPLENISHMENT LACK TIME OP REPLENISHMENT SM TOTAL REPL REMAINS BASIC REPL AMOUNT OP PUMP AMOUNT SETTING OP PUMP AMOUNT MEASUREMENT OP REPLENISHMENT RATE SP SM FORCED REPL SP REFILLING WATER REFILL WATER Y N REFILLING WATER AMOUNT 1 N SP REFILLING WATER AMOUNT 1 SM SP 15 3141 REFILLING WATER AMOUNT 2 N SP IS 3142 REFILLING WATER AMOUNT 2 SM SP CORRECTION SM SP REPLENISHMENT CORRECTION RATE REFILLING WATER LEVEL 2 1 3151 REPLENISH REFILL WATER F Item Reference Supply PUMP AMOUNT SETTING 1 3161 PUMP AMOUNT MEASUREMENT 0S 3162 Environmental condition REPLENISHER CONTROL DATA SP IS 3168 REPLENISHMENT RATE SP 15 3169 REFILL WATER SP Evaporation rate at standby 0 Evaporation rate running Evaporation rate power off Auto Cleaning Amount Setting Refill water record
17. Q ty 1 Loading box section cover 4 Loosen the screw of upper right 2 Control box cover 2 3 Sub tank side cover Not in use 4 Loading cover 4 Remove the screws after opening the loading cover 5 Replenisher section cover 4 6 Replenisher section door 1 5 Remove the replenisher section doors with attaching frames 7 Replenisher section door 2 8 Replenisher section lower cover 2 IMPORTANT Attach the loading cover while pulling it toward you and set it to center The external view from the back is the same as that of normal specification Refer to Viewed from back When divided into the dryer unit cover and the replenisher pump cover for normal specification 2001 5 5 2 Replacement and adjustment of parts 2101 Loading section Removing the film loading unit O Procedure 7 Remove the loading cover 2001 2 Remove the loading box section cover 2001 3 Remove the wiring cover Three screws 4 Remove wiring cover 4 Two screws Screws Wiring cover Wiring cover 4 Screws G075619 5 Unplug the connector s J P59 Power PCB 2 6321 J P60 Power PCB 2 6321 6 Remove the film loading unit Loosen two of the four screws gt Loosen these screws Screws G075620 7 Reassemble the parts as they were e Precautions when reattaching 1 Positioning the film loading unit 1 Put the loading unit on the protruding part to fix the a
18. Service Protected with the service personnel floppy disk SHIFT YES Refer to 3022 Displayed only in the service personnel mode MAIN MENU 1 2 3 4 5 6 7 8 SWITCH TEMPERA TOTALING Check FILM Program REPLENIS FLOPPY TURE POSITION timer H REFIL W STANDAR ATER D p Mode SETTING Supply TEMPERAT TODAY S INPUT Date Supply FLOPPY SWITCH URE ROLLS Check DISK 1 DISPLAY DISPLAY Password TOTAL Service DATE AND REFILLING Service CONTRAST SOLUTION ROLLS VERSION TIME WATER STANDAR 2 TEMP Checking SETTING D SETTING SETTING 1 Password Password Service Program Service Service BUZZER THERMOSE ERROR timer REFILLING STANDAR 3 VOLUME NSOR RECORD SETTING WATER D SETTING CALIBRATI AMOUNT 1 2 ON Service Service MAINTENA Service Service Dry OUTPUT NCE DAY REFILLING DATA j SWITCH Check SETTING WATER INITIALIZA AMOUNT 2 TION Option Service DIGITAL CORRECTI 5 FLOWMET ON ER Service Service MOTION Adding 6 RECORD water gt Service Setting 7 operation Service Operation 8 mode Service Supply data 9 Initialization ES 1 Appears only with N specification 2 Appears only with SM specification 3011 1 2 3 Mode 3011 3 STANDARD SETTING appears only when the service personnel password is input 4 Appears only when setting DIGITAL FLOWMETER to ON in STANDARD SETTING 2 5 Appears only with F specification 3011 Mode 2 2 3 Mode 3012
19. 1 ON OFF CD circulation pump ON When rotating correctly 2 ON OFF BL circulation pump ON When rotating correctly 3 ON OFF FIX1 circulation pump ON When rotating correctly 4 ON OFF FIX2 circulation pump ON When rotating correctly 5 ON OFF STBL1 circulation pump ON When rotating correctly 6 ON OFF STB2 circulation pump ON When rotating correctly 7 ON OFF STB3 circulation pump ON When rotating correctly 8 ON OFF Rack stopper sensor ON When the top cover is closed 9 ON OFF Top cover sensor ON Normal 10 ON OFF SAFETY THERMOSTAT ON Normal 11 ON OFF SAFETY THERMOSTAT DRYER ON Normal 12 ON OFF SOLUTION LEVEL OFF When the solution level is too low 13 ON OFF CD REFILLING LEVEL OFF When the solution level is too low 14 ON OFF BL REFILLING LEVEL OFF When the solution level is too low 15 ON OFF FIX REFILLING LEVEL OFF When the solution level is too low 16 ON OFF FIX2 REFILLING LEVEL OFF When the solution level is too low 17 ON OFF STB1 REFILLING LEVEL OFF When the solution level is too low 18 ON OFF STB2 REFILLING LEVEL OFF When the solution level is too low 19 ON OFF STB3 REFILLING LEVEL OFF When the solution level is too low 20 ON OFF Drive switch ON When the drive switch is ON 21 ON OFF DRIVE MOTOR SPEED SIGNAL OFF When the speed setting of DS1 8 drive motor is LOW specifications other than CN 16L and CN 16S gt 6311 22 ON OFF VOLTAGE SETTING 100 ON The voltage set with DS1 on the Power PCB 1 23 ON OFF VOLTAGE SETTING 110 115 OFF a
20. 2001 Removing covers No Name Screw Remarks Q ty 1 Dryer cover 2 Knob screw 2 Waste solution tank cover 4 3 Dryer unit cover 5 Remove the dryer cover and then remove the dryer cover 4 Maintenance cover 2 Knob screw Viewed from back When the T 15 51 Il connection unit is installed 2 Replacement and adjustment of parts G084602 When the T 15 S1 11 connection unit is installed the dryer cover is subject to change No Name Screw Remarks Q ty 1 Dryer cover 2 Knob screw 2001 a9 e Front side SM specification Viewed from the front 2001 Removing covers G075996 No Name Screw Remarks Q ty 1 Loading box section cover 4 Loosen the screw of upper right 2 Control box cover 2 4 Sub tank side cover 2 Knob screw 5 Sub tank side cover Not in use 6 Loading cover 4 Remove the screws after opening the loading cover IMPORTANT Attach the loading cover while pulling it toward you and set it to center The external view from the back is the same as that of normal specification Refer to Viewed from back When divided into the dryer unit cover and the replenisher pump cover for normal specification 2001 4 5 2 Replacement and adjustment of parts Front side F specification Viewed from the front 2001 Removing covers G085860 No Name Screw Remarks
21. ADD WATER No 217 F WATER LEVEL DETEC ABNORMAL ooocccconcononncnnonncnncnnonnnnonnnononanonnnnnn ne cnn iia ea ieaie 4601 N No220 F REPL NOV PREPARED cocinando np AA ANETE E EA AiE EEEN TERATE 4601 N No 230 F LEVEL DETECT ABNORMAL pennin in en n a edea condestandoons 4601 N No 235 F NC_ SETTING UNIT LIMIT o0 ceccccccsscssccsscsssessesssessesssessecsscsesssecsucssecseesseesesssessessecsuessnsssesseeseeeseess 4601 DETECTOR ABNORMAL N No 237 F NC_ REPL LOWER LEVEL ABNORMAL woo ccceseseceecseceeceeceeeeeeseeseeeseesseseseeseesseee 4601 N No 255 F _ LOWER DETECTOR DOES NOT cincocconconinncnnonnnancnnnnnnancnnnononanononannnn cnn iaraa iiias 4601 DETECT SOLUTION N No 268 F NC_ REPL SYSYTEM IS ABNORMAL woe ce csesessesseceecseceeceecaeeaeeaseseesecaeesesseeseseseeee 4601 FIND AND SOLVE TROUBLE N No 270 F PROCESSING IMPOSSIBLE OWING TO oo cee eeeeeeseeseesseeeaecsscsscsscsuesuesaesaecaseaeeaeees 4601 N4R OR NIRB OUTPUT ABNORM N No 272 F NC_OPENING MOTOR OR UPPER siisii ieii neyine roana e Era 4601 DETECTOR IS ABNORMAL N No 274 F NIR REPL PUMP WASH VALVE OR opisie gennari sioro nee PaA nn nro o rn nrncnnncnnrns 4601 STIR VALVE IS ABNORMAL N No 275 F _ REPLPUMP OR WASH VALVE ococnccncconconcnncnnninncnncnnonnnnncnanononannnncncono canon non a iiis 4601 IS ABNORMAL N No 279 F _ REPL PUMP IS ABNORMAL ooccoocioonionionconosioinnincinodacdncdanenena cnn don don ae SEAE iE rn asado ah 4
22. Motor driver 1043134 The part in parentheses 1043 132 is not supported by RoHS ES Compatibility with drive motor and motor driver 7 DC power supply 1038361 0S 6401 8 Backup PCB J390972 Option 6201 2 4 6 Electrical parts 6201 Position of PCB motor driver and power supply No Name Symbol Diagram No Manual No Remarks Battery pack 6201 1085024 Option 3 4 6 Electrical parts 6201 Position of PCB motor driver and power supply Position F of PCB motor driver and power supply O Layout diagram G085872 Control box No Name Symbol Diagram No Manual No Remarks 1 Main control PCB J391283 n 6301 2 Power PCB 1 J391282 1 6311 3 PowerPCB 2 J391284 16321 4 Connecting PCB 3490373 b 6331 5 Freplenishment I O PCB 3391323 w 6361 6 Motor driver 1043134 7 DC power supply 1038361 3 6401 8 Backup PCB 3390972 Option 9 Battery pack 1085024 Option 10 Temperature and humidity sensor 1096003 6201 4 4 6 Electrical parts 6301 Main control PCB J391283 Description of PCB a Unused Unused depending on the conditions e Main control PCB J391001 is not supported by RoHS e Main control PCB J391001 cannot be used with F specification e The connector P16 and P17 are added to Main control PCB J391283
23. NO Error message release YES NO The system can stop mixing solution using YES NO cancel the error and continue to work However No 268 F NC_ REPL SYSYTEM IS ABNORMAL occurs when more than a specified number of films are processed When the power supply turns on after being reset the attention message CONTINUE MIXING SOLUTION is displayed Condition Error message Processor F specification e Electrical circuit diagram s references Wiring diagram 15 8900 Condition The system tried to raise the replenisher cartridge set but the replenisher cartridge position sensor upper did not detect anything during a specified time Suffix Condition number 01 NC 1 cartridge 02 NC2 cartridge For details of operation specification refer to 5501 Check Point 1 Confirm that there is nothing stuck in the replenisher cartridge section Diagnosis Troubleshooting flow Manual No 1 When No 206 NC_CARTRIDGE n 4991 SETTING UNIT DOES NOT GO UP and No 272 OPENING MOTOR OR UPPER DETECTOR IS ABNORMAL occur Failed parts Manual No NC 1 replenisher cartridge position sensor E 6111 upper NC2 replenisher cartridge position sensor upper NC 1 replenisher cartridge open close motor NC2 replenisher cartridge open close motor F replenishment I O PCB 1 6361 Power PCB 2 I 6321 4601 3 15 4 Troubleshoot
24. input check Diagnosis Failed parts Manual No Replenisher pump 0S 6111 Replenisher sensor E 6111 SM sensor PCB I 6341 Power PCB 2 1 6321 Main control PCB gt 6301 Circuit diagram t FP 2 4 Around power PCB 2 2 D Electrical circuit diagram s references 1 FP 1 2 DC power supply circuit diagram Circuit diagram t FP 2 4 Around power PCB 2 2 Detailed diagram 15 FP 2 5 Replenishment unit SM specification t FP 3 8 SM Replenisher section 1 1 FP 1 2 DC power supply circuit diagram 1 FP 3 11 Water supply section Detailed diagram 1 FP 3 8 SM Replenisher section 1 t FP 3 9 SM Replenisher section 2 4206 319 4 Troubleshooting 4206 No 038 SM __ REPLENISHMENT PACKAGE NOT ATTACHED N Alarm release NO Error message release Released automatically when turning ON the replenisher package sensor Condition Suffix number Condition 01 Replenisher package sensor F1 is OFF 02 Replenisher package sensor F2 is OFF Error message Processor 2 No 040 01 DRIVE MOTION ERROR N Alarm release NO Error message release YES NO Nore The errors can be released when the rotation speed of drive motor attains the tolerance Condition Suffix number Condition Even though the drive switch is ON the rotation speed
25. list for adjustment after replacing electrical parts F cececeseesecseescescesceseeeeeeeeeeeeecneeeeeeees 6151 Position of PCB motor driver and power Supply eeceeeeeeeeneeceeeeeeeeeeseeeeacaeeeeeeeeeeeteteeeeened 6201 Position N of PCB motor driver and power supply oy Position SM of PCB motor driver and power supply 0 cccessesscescescecsescescesceesecsecsecsessessecsecsecsecseeseeneeseeeeeseees 6201 Position F of PCB motor driver and power supply 0 ccesceeeseeeceecseseeseterscesesescneeeceecuesenecsaesesecnececsasseeeaeeatseees 6201 Description of PCB sz tc notan idos Meena bitten liada atole adeateead a a a aaea aaa atA Main control PCB J391283 uc a sud dvd dandose Power PCB lL J3 91282 arrasa Power PCB 2 I391284 Nui iaa Power PCB 2 J391284 SM PowerPCB 2 J3 91284 Eli Adi to RR Connecting PCB 3490373 SM sensor PCB J391299 ii A A A Baek Re i bea A ies Backup PCB J390972 Battery pack 1085024 Option ccecssessesseeseeseeseeseeseesecsecsecsecseeseeseesecsecaeeseeseeseeeeeeeees 6351 Ereplenishment 3391323 id diodo a NETE as 6361 Description of the power SUPDIY cecceeecececee a e a ia e aaa aaa aD 6401 DC power SUP iii EEEE EEEE EEEE NAE EE EA aed tetas 6401 7 Setup for service personnel Setup at installation a a a a nn cnn nn nnn rn nn cnn nn 7011 Setup at installation N SM nonnai AE E AANEEN EE E aaa AAE ATE 7011 Setup at installation E sise s
26. pe End 5 17 4 Troubleshooting 4991 Troubleshooting flow When No 220 No replenishment solution is produced occurs e Troubleshooting flow IMPORTANT e If the replenishment solution in the replenisher tank does not reach the replenisher solution level sensor temporary use is available Refer to Checking the replenisher level of the replenisher tanks No 220 1 Open the replenisher section door and remove the empty replenisher cartridge 2 Pour water into the replenisher solution tank from the cartridge opening nozzle until each upper replenisher solution level sensor turns DARK with Input Check Stop the alarm using YES IS 3071 3 Pour water which amount is Amount B or Amount B of IS Replenishment solution amount of replenisher tank into the replenisher solution tank from the cartridge opening nozzle after each upper replenisher solution level sensor turns DARK Nore When you check amount of replenishment solution in the replenisher tank refer to Checking the replenisher level of the replenisher tanks When using temporarily Remove the replenisher section lower cover TS 2001 4 Close the replenisher section door and perform Supply data Initialization IS 3166 5 Film processing can continue 6 Failures will be solved before water and replenishment solution are mixed again Does the indicated replenishment solution reach the
27. set the floppy disk and press YES 2 Select the content of data among MAIN RECORD and ALL to save using or and press YES IMPORTANT The content of data cannot be selected when it is not in the service personnel mode ALL is forced to be selected for the data to be written 3 The data is written e No 82 01 FLOPPY DISK WRITING ERROR 4501 appears if the data cannot be written 3091 ue 3 Mode 3091 EXPLANATION e Data to save DATA Save item MAIN DISPLAY CONTRAST BUZZER VOLUME DRYER SWITCH SOLUTION TEMP SETTING TOTAL DATA PROGRAM TIMER SETTING MAINTENANCE DAY SETTING TOTAL REPLENISH AMOUNT BASIC REPL AMOUNT PUMP AMOUNT SETTING REFILLING WATER AMOUNT 1 REFILLING WATER AMOUNT 2 CORRECTION SM PROCESS SPECIFICATION LANGUAGE SOLN DISPLAY SETTING CONCENTRATOR EQUIPPED UNEQUIPPED DIGITAL FLOWMETER EQUIPPED UNEQUIPPED REPLENISH UNIT FILM INTERVAL CORRECT REPLENISHMENT ERROR REFILLING WATER ERROR WASTE SOLUTION ERROR PUMP ERROR DRYER FAN ERROR DRIVE MOTION ERROR REPL PACKAGE ERROR SM REPL REMAINS ERROR SM RECORD ERROR RECORD MOTION RECORD 3091 FLOPPY 2 2 3 Mode 3093 SOFTWARE UPGRADE e Display Bringing up the display MAIN MENU gt Approach to the service personnel mode FLOPPY STANDARD SETTING YES
28. the error does not occur even when the drive motor stops 11 REPL PACKAGE ERROR ON OFF Normally ON SM When it is turned OFF the error does not occur even if no replenishment solution is left 12 REPL REMAINS ERROR 50 to 50 Initial value 5 SM It is to set by to show how much the replenishment solution is left when the error massage No 037 CHECK REMAINS IN REPLENISHMENT PACKAGE occurs 3112 1 2 3 Mode 3112 STANDARD SETTING EXPLANATION Setting items Setting 13 AUTOMATIC CLEANING TIME 0 1 to 99 9s Initial value 6 0s To set the time to operate the cleaning pump 3112 2 2 3 Mode Data initialization e Display Bringing up the display MAIN MENU gt Approach to the service personnel mode FLOPPY STANDARD SETTING YES gt DATA INITIALIZATION YES DATA INITIALIZATION MAIN a Y N e Operation 3131 1 Select the data to initialize among MAIN STATUS and ALL using or 2 Press the YES key 3 Pressing YES starts initialization DATA INITIALIZATION INITIALIZE DATA Y N e EXPLANATION e Initialize the data saved in the memory area on the main control PCB e Data to initialize Data name Data after initialization MAIN SWITCH DISPLAY CONTRAST 10 BUZZER VOLUME 1 DRYER SWITCH AUTO SOLUTION TEMP SOLUTION TEMP Initial value of each SETTING DRYER TEMPERATURE
29. z replace it with a new one replacement timing Spring flange 3 Check it every six months after A060034 l replace it about every Squeegee gear S three years has passed since the A076898 8 three years Counter gear S installation and replace it with a A220173 1 considering that it new one if necessary works ten hours per day U User S Service personnel e Processing rack section Parts or checking items U S Maintenance contents Part No Timing Stand Qua Remarks ard ntity replac ement timing Processing racks No 1 to U Wash away the crystals of the 1 week 7 processing solutions at and around the exit roller using a washing bottle Processing racks No 1 to U Wash it using a soft sponge with 1 7 running lukewarm water so that month crystals are dissolved Rack bushing S Check if they are damaged or A128559 3 year 9000 44 Maintenance parts Squeegee bushing g Worn If it is damaged or worn A206141 hours 6 For standard replace it with a new one on zanas replacement timing Squeegee bushing Check it every six months after ARR replace it about every Feed gear 28T S three years has passed since the A219797 7 three years Feed gear 20T S installation and replace it with a A219803 25 considering that it Idle gear 28T g new one if necessary A219805 12 ao ten hours per ay Idle gear 18T S A219847 10 e Squeegee drive gear 30T S A219810 7 Squeegee roller gear S A121782 8
30. 1 processing specification 55 C DRYER TEMPERATURE 2 55 C THERMOSENSOR 0 CALIBRATION TOTALING TODAY S ROLLS 0 TOTAL ROLLS 0 Program timer PROGRAM TIMER SETTING Status of unset MAINTENANCE DAY Sunday SETTING 3131 Data initialization 1 3 3 Mode 3131 Data name Data after initialization REPLENISH REFIL TOTAL REPLENISH 0 WATER AMOUNT Initial value of each BASIC REPL AMOUNT processing specification PUMP AMOUNT SETTING Initial value of each REPLENISHMENT LACK processing specification TIME 0 REFILLING WATER Initial value of each AMOUNT 1 processing specification REFILLING WATER Initial value of each AMOUNT 2 processing specification REPL CORRECTION RATE 0 SM 0 REFILLING WATER LEVEL 2 Package capacity SM CD A 24 6 ml REPL REMAINS SM CD B 16 4 ml SM FORCED REPL CD C 16 4 ml BL 44 6 ml FIX 124 6 ml STB 47 8 ml STANDARD SETTING PROCESS SPECIFICATION 0 1 STANDARDSETTING LANGUAGE English 2 CONCENTRATOR OFF EQUIPPED UNEQUIPPED OFF DIGITAL FLOWMETER mL m EQUIPPED UNEQUIPPED Os REPLENISH UNIT ON FILM INTERVAL CORRECT ON REPLENISHMENT ERROR ON REFILLING WATER ERROR ON WASTE SOLUTION ERROR ON PUMP ERROR ON DRYER FAN ERROR 5 REPL PACKAGE ERROR 6 0s SM REPL REMAINS ERROR SM AUTOMATIC CLEANING TIME REPLENISH REFILL PUMP AMOUNT SETTING NIRA 14 5 mL WATER F N2R 14 5 mL N3R 14 5 mL N4R 14 5 mL NIRB 14 5 mL N3W 51 5 mL N43W 51 5 mL REPLENIS
31. 204 F NC_ SET REPL CARTRIDGE N Alarm release NO Error message release You can cancel the error by selecting YES NO or the error is automatically canceled when the replenisher cartridge sensor switches from OFF gt 0N az The system can stop mixing solution using YES NO cancel the error and continue to work However 1 No 268 F NC_ REPL SYSYTEM IS ABNORMAL occurs when more than a specified number of films are processed When the power supply turns on after being reset the attention message CONTINUE MIXING SOLUTION is displayed Condition Condition The system tried to open the replenisher cartridge but no replenisher cartridge was loaded Suffix Condition number 01 NC 1 cartridge 02 NC 2 cartridge cap The cartridge set is raised and then an error occurs For details of operation specification refer to 5501 Check Point Check that the replenisher cartridge is correctly set Check the state of the replenisher cartridge sensor t 3071 using Input Check Diagnosis Failed parts Manual No NC1 replenisher cartridge set sensor E 6111 NC2 replenisher cartridge set sensor Power PCB 2 gt 6321 TD Electrical circuit diagram s references Wiring diagram 15 8900 4601 215 4 Troubleshooting 4601 No 206 F NC_ CARTRIDGE SETTING UNIT DOES NOT GO UP N Alarm release
32. 24 ON OFF VOLTAGE SETTING 120 OFF 25 ON OFF VOLTAGE SETTING 200 208 OFF 26 ON OFF VOLTAGE SETTING 220 230 OFF 27 ON OFF VOLTAGE SETTING 240 OFF 28 ON OFF VOLTAGE SETTING ERROR OFF When the input voltage and the setting voltage are different 29 ON OFF CD A REPL PUMP SENSOR ON Home position 30 ON OFF CD B REPL PUMP SENSOR ON Home position 31 ON OFF CD C REPL PUMP SENSOR ON Home position 32 ON OFF CD W WATER PUMP SENSOR ON Home position 33 ON OFF BL REPL PUMP SENSOR ON Home position 34 ON OFF FIX REPL PUMP SENSOR ON Home position 35 ON OFF FIX W WATER PUMP SENSOR ON Home position 36 ON OFF STB REPL PUMP SENSOR ON Home position 3071 AI7 3 Mode 3071 Check No Display Status 37 ON OFF STB W water supply pump sensor ON Home position 38 ON OFF REPL PACKAGE SE F1 ON When the replenishment package is set 39 ON OFF REPL PACKAGE SE F2 ON When the replenishment package is set 40 ON OFF REPL SOLN SE CD A ON When no replenishment solution remains 41 ON OFF REPL SOLN SE CD B ON When no replenishment solution remains 42 ON OFF REPL SOLN SE CD C ON When no replenishment solution remains 43 ON OFF REPL SOLN SE BL ON When no replenishment solution remains 44 ON OFF REPL SOLN SE FIX ON When no replenishment solution remains 45 ON OFF REPL SOLN SE STB ON When no replenishment solution remains 46 ON OFF STB REPLENISHER LEVEL OFF When no
33. 3 120V 4 200 208V 5 220 230V 6 240V G075643 e Changing procedure 1 Carry out the change over of DS1 and the connecting change of the connector J25 according to the power supply voltage supplied to this machine 6 Electrical parts Power supply voltage Setting from DS1 1 to DS1 6 Connection of the connector J25 100 V ON for 1 others OFF From 110 V to 115 V ON for 2 others OFF AC 100 120 V 120 V ON for 3 others OFF From 200 V to 208 V ON for 4 others OFF From 220 V to 230 V ON for 5 others OFF AC 200 240 V 240 V ON for 6 others OFF 2 Checking the description on the plate Check the plate attached around the circuit breaker to see if the description on the plate matches with the power supply specification 6001 1 1 6101 Position of electrical parts Loading section control box section position of electrical parts O Layout diagram G075626 Loading section No Name Symbol Remarks 1 Pressure sensor SEl 2 Film cutter sensor SE2 3 __ Loading cover sensor SE3 4 135 film sensor SE4 5 Film sensor SES 6 Film cartridge sensor detection SE6 APS Option 7 Film cartridge sensor LED 8 Film jam sensor SE7 9 Loading cover lock solenoid SOL1 10 Pressure solenoid SOL2 Control box section No Name S
34. 5 3142 e SETTING W AMOUNT 2 STANDARD 0 W AMOUNT 2 DRY COND 1 W AMOUNT 2 LOW USE 2 3151 1 1 3 Mode 3161 Replenishment refill water Pump amount setting F Display Bringing up the display MAIN MENU gt Approach to the service personnel mode REPLENISH REFIL WATER YES gt PUMP AMOUNT SETTING YES PUMP AMOUNT SETTING mL N Y N e Operation 1 Using d or T switches the items 2 Using or changes the setting value 3 Pressing YES performs registration EXPLANATION The pump amount of each replenisher pump NIRA NIRB N2R N3R N4R N3W AND N43W measured in PUMP AMOUNT MEASUREMENT is set For PUMP AMOUNT MEASUREMENT refer to 1 3162 PROCESSING PUMP AMOUNT DEFAULT TANK NIRA 14 5 mL NIRB 14 5 mL N2R 14 5 mL NBR 14 5 mL NAR 14 5 mL N3W 51 5 mL N amp W 51 5 mL For user mode only N3W and N43 W can be set 3161 a 3 Mode 3162 Replenishment refill water Pump amount measurement F e Display Bringing up the display MAIN MENU gt Approach to the service personnel mode REPLENISH REFIL WATER YES gt PUMP AMOUNT MEASUREMENT YES PUMP AMOUNT MEASUREMENT ok TL Y N e Operation 1 Using 4 or T switches the items 2 Pressing YES performs operation e Pressing YES operates the replenisher pump for 30 seconds For user mode only N3W and N43W can be me
35. 7 STB3 processing solution float switch FS7 8 CD thermosensor THI 9 BL thermosensor TH2 10 FIX thermosensor TH3 11 STB thermosensor TH4 12 CD heater H1 13 BL heater H2 6111 1110 6 Electrical parts 6111 Position of electrical parts No Name Symbol Remarks 14 STB heater H3 15 CD circulation pump Pl 16 BL circulation pump P2 17 FLX1 circulation pump P3 18 FLX2 circulation pump P4 19 STBI circulation pump P5 20 STB2 circulation pump P6 21 STB3 circulation pump P7 22 CD replenisher pump RP1 23 BL replenisher pump RP2 24 FIX replenisher pump RP3 25 STB replenisher pump RP4 When the processing specification is CN 16L NS replenisher pump RP5 is installed 26 STB replenisher pump RP4 Do not install except CN 16L 27 CD replenisher level sensor LSES 28 BL replenisher level sensor LSE6 29 FIX replenisher level sensor LSE7 30 NS replenisher level sensor LSE8 When the processing specification is CN 16L NS replenisher solution tank is added 31 STB replenisher level sensor LSE9 32 Refilling water tank level sensor LSE10 33 CD W refilling water pump P8 34 BL W refilling water pump P9 35 FIX1 W refilling water pump P10 36 FIX2 W refilling water pump P11 37 STB1 W refilling water pump P12 When the processing specification is CN 16L use NS W
36. A CD B CD C and STB in Fl replenisher package turns OFF and the other replenisher solutions are forcibly replenished 02 The replenisher sensor of either of the replenisher solutions such as BL and FIX in F2 replenisher package turns OFF and the other is forcibly replenished Check Point 1 Check the replenisher sensor status via input check Diagnosis Failed parts Manual No Replenisher sensor E 6111 SM sensor PCB 0 6341 Main control PCB r 6301 Wore e Electrical circuit diagram s references Circuit diagram t FP 2 5 Replenishment unit SM specification 1 FP 1 2 DC power supply circuit diagram Detailed diagram t FP 3 9 SM Replenisher section 2 Error message Processor 2 No 044 01 VOLTAGE SETTING ERROR N Alarm release NO Error message release Not available Condition Suffix number Condition When the power supply of this machine turns ON the connection among the power supply and voltage supplied to this machine the power voltage set at DS1 of power PCB 1 and J25 is not matched Check Point 1 Check the voltage of the power supply connected to this machine Check the power voltage setting on power PCB 1 Check the J25 connection of the power PCB 1 Diagnosis Failed parts Manual No Power PCB 1 0S 6311 Power PCB 2 0S 6321 Main control PCB 0S 6301 Sy
37. CD C replenisher pump RP3 25 BL replenisher pump RP4 26 FIX replenisher pump RPS 27 STB replenisher pump RP6 28 CD W water supply pump RP7 29 FIX W water supply pump RP8 30 STB W water supply pump RP9 31 CD A replenisher sensor LED SE12 32 CD A replenisher sensor detection 33 CD B replenisher sensor LED SE13 34 CD B replenisher sensor detection 35 CD C replenisher sensor LED SE10 36 CD C replenisher sensor detection 37 BLreplenisher sensor LED SES 38 BL replenisher sensor detection 39 FIX replenisher sensor LED SE9 40 FIX replenisher sensor detection 41 STB replenisher sensor LED SE11 42 STB replenisher sensor detection 43 Replenisher package sensor F 1 LS3 44 Replenisher package sensor F 2 LS4 45 Water supply tank level sensor LSE10 46 BL W refilling water pump P9 47 FIX1 W refilling water pump P10 48 STB1 W refilling water pump P12 49 STB2 W refilling water pump P13 50 Cleaning pump P15 51 CD effluent level sensor LSE1 52 BL effluent level sensor LSE2 53 FIX effluent level sensor LSE3 54 STB effluent level sensor LSE4 55 Top cover sensor LS2 56 Rack stopper sensor LS1 57 CD circulation pump cooling fan FANI I Operation specification of the fan 58 Exhaust fan FAN2 1 Operation specification of the fan 59 Dryer fan FAN4 I Operation specification of the fan 60 Dryer thermosensor THS 61 Dryer heater H4 6111 5 10 6 Electrical par
38. Connect the connector P25 according to the power supply specification of main body 3 Adjustment after replacement None 6311 112 6 Electrical parts e Unused connector None e Component parts table 6311 Description of PCB Switch No Bit No Purpose Voltage Remarks DS1 1 Input voltage 100 V Turn ON only the Bit No which voltage matches 2 setting 100 115 V with the supply power specification of the main 3 120 V pody 4 200 208 V 5 220 230 V 6 240 V 7 Unused 8 Drive motor speed setting Turn ON only when the processing specification is CN 16L and CN 16S Fuse No Rating Purpose Remarks Fl T5 A 250 V Protection circuit for power Replacement is not available surges F2 T5 A 250 V Protection circuit for power Replacement is not available surges F3 T6 3 A 250 V Protection of AC power supply input F4 T6 3 A 250 V Protection of AC power supply input F5 T10 A 250 A Protection of AC power supply input F6 T10 A 250 A Protection of AC power supply input F7 T6 3 A 250 V Protection of AC power supply input F8 T6 3 A 250 V Protection of AC power supply input F9 T1A 250 V Protection of AC power supply input 6311 2 2 6 Electrical parts 6321 Description of PCB Power PCB 2 J391284 N P69 P58 P60 P68 O O LED36 O O O LED24 LED22 LEDI6 LED19 O LED23 LED34 LED32 LED30 LED28 LED26 O O O O O O OOO LED33 LeD3
39. IS 3163 INSTALLATION OPERATION SP Auto mixing Air removal Replenisher mixing IS 3164 OPERATION MODE SET SP Auto refilling water THERMOHYGROMETER 15 3165 3012 213 3 Mode 3012 Mode Item Reference SUPPLY DATA INITIALIZATION SP NCI 0S 3166 NC2 NCI NC2 1 Cannot change under the user level FLOPPY STANDARD SETTING Item Remarks Floppy disk READING WRITING READ FROM FLOPPY DISK 13 3091 WRITE TO FLOPPY DISK SOFTWARE UPGRADE BS 3093 FORMAT BS 3095 STANDARD SETTING 1 SP 1353111 STANDARD SETTING 2 SP 0S 3112 DATA INITIALIZATION SP 0S 313 3 3 3012 3 Mode 3021 Passwords Approach to the password mode EXPLANATION e When attempting to approach to the mode password inputting may be needed The mode necessary to input password is the password mode Refer to 3011 List of Modes Operation 1 Select the password mode and press YES PASSWORD SHIFT gt Y N 2 Enter the password gt gt gt gt YES The content of input password is not displayed How to release the password mode e With the circuit breaker OFF or when proceeding to the program timer after the close down checks the service personnel mode is released 3021 1 1 3 Mode 3022 Passwords Approach to the service personnel mode EXPLANATION e To approach to the service
40. MIXING SOLUTION is displayed Condition Condition While water is being mixed with replenisher solution interlock switch replenisher section door 1 or 2 turns off Suffix number 01 NC 1 cartridge 02 NC2 cartridge Condition Check Point 1 Confirm that the replenisher section doors are closed Diagnosis Troubleshooting flow Manual No When No 214 NC_ CARTRIDGE SETTING UNIT DOOR WAS OPEN WHILE MIXING occurs ns 4991 Failed parts Manual No INTERLOCK REPL SEC 1 E 6111 INTERLOCK REPL SEC 2 F replenishment I O PCB gt 6361 e Electrical circuit diagram s references Wiring diagram 15 8900 5 15 4 Troubleshooting 4601 No 216 F OUT OF WATER ADD WATER Alarm release NO Error message release The error is automatically canceled when the replenisher level sensor lower water level turns on Condition Condition The replenisher level sensor of the refilling water tank lower water level turns off When compensating for evaporation started the replenisher level sensor of the water supply tank lower water level turned off Suffix number Condition Error message Processor F specification No 217 F WATER LEVEL DETEC ABNORMAL N Alarm release NO Error message release The error is canceled when YES NO is selected or the power sup
41. Processor F specification Manual No Solution mixing related error Check the pumps used to mix replenisher solution for faults Check reversing valves for faults Agitation valves Replenisher cartridge cleaning pump Replenisher pump E 6111 F replenishment I O PCB I 6361 Cartridge loading part related error Manual No Check that each replenisher cartridge is correctly set Replenisher cartridge set sensors Replenisher cartridge position sensors lower E 6111 Power PCB 2 gt 6321 Condition After water was mixed with replenishment solution upper replenisher solution level sensor did not turn on However no error occurs regarding NR2 and NR3 when opened the first time e Electrical circuit diagram s references Wiring diagram 155 8900 The cartridge set is raised and then an error occurs Suffix Condition number 01 NIRA 02 N2R 04 N3R 08 N4R 10 NIRB For details of operation specification refer to 5501 Diagnosis Troubleshooting flow Manual No 1 When No 220 No replenishment solution 4991 is produced occurs When solution level is incorrectly Manual Na detected Each upper replenisher solution level sensor 13 6111 F replenishment I O PCB I 6361 Cartridge cleaning related error Manual No Check the pumps
42. SE2 135 film sensor Pressure sensor SE4 SE1 Pressure solenoid LL sor G075648 11 The film sensor detects the film rear end Film sensor SES OFF When the film sensor does not turn OFF e No 001 01 FILM STOPPED 12 The pressure is released O Pressure solenoid SOL2 OFF 13 The film jam sensor finishes monitoring the film advancing CS Film jam sensor SE7 5101 ag 5 Operation sequence 5101 Operation sequence e Monitoring the film advancing starts from Step 5 and it continues until this step When the status of the film jam sensor has not changed for a certain time during monitoring the message No 001 02 FILM STOPPED occurs 14 The film count is counted up e Counter CO ON 15 Replenishment starts 16 The interval time is started to count Film sensor SES Loading cover lock solenoid SOL1 Film jam sensor SE7 Pressure solenoid SOL2 G075649 17 The interval time is finished to count 18 Loading cover lock is released Loading cover lock solenoid SOL1 OFF 19 Itis possible to process C Buzzer beep sound Ready lamp lights in green 5101 ss 5 Operation sequence 5501 Replenishment operation Replenisher mixing operation F Specification This section explains the replenisher mixing operation flow Flow chart 1 If
43. The error is automatically canceled when the Auto adding water turns on Condition Condition When the power supply is on auto adding water is off The setting of auto water refilling is off when installing the system or after initializing the data Check Point 1 Turn on AUTO WATER REFILLING in OPERATION MODE SET 4601 Error message Processor F specification No 306 F DATA FOR AUTO WATER REFILLING ABNORMAL N Alarm release NO Error message release YES NO Condition Condition Environmental temperature is 5 C or lower or 42 C or higher Humidity is 10 or lower or 90 or higher Suffix number Condition 01 Environmental temperature is abnormal 02 Humidity is abnormal e Check environmental temperature and humidity once an hour Check Point 1 Calibrate the thermosensor Diagnosis Failed parts Manual No Temperature and humidity sensor 1 6201 Main control PCB 15 6301 e Electrical circuit diagram s references Wiring diagram n 8900 15 15 4 Troubleshooting When No 206 NC_CARTRIDGE SETTING UNIT DOES NOT GO UP and Troubleshooting flow No 272 OPENING MOTOR OR UPPER DETECTOR IS ABNORMAL occur Troubleshooting flow IMPORTANT e f processing solution remains in the replenisher cartridge or leaks do not perform Temporary use but empty the replenisher tank solve
44. and 0 8 mm Four screws Turn on the film pressure solenoid with Output Check 3072 Screws Film pressure solenoid Solenoid base G074373 4 When the film pressure solenoid is off adjust the installation position of the solenoid stopper so that section B is between 0 5 0 5 mm Two screws Screws Solenoid stopper G075640 5 Reassemble the parts as they were IMPORTANT Attach the loading cover while pulling the surplus space of the screw holes and adjust its horizontal direction to the center e Checking after adjustment 1 If the position of the film pressure solenoid was adjusted be sure to process the leader card before processing the films to check if the leader card is fed without fail 2161 a 2 Replacement and adjustment of parts 2201 Processing tank section Pitch adjustment of processing racks O Procedure 1 Remove the processing racks 2 Set the drive gear and rack gears as the gear marks line in a straight IMPORTANT Due to the difference of each gear tooth quantity it is only one point that all the gears can align at the center When all the marks are aligned all the flattened sections of shafts turn in the same direction Drive gear Rack gears Rack gears G075628 Rack gear Drive gear G075629 3 Reassemble the parts as they were e Checking after adjustment 1 W
45. cartridge when the power supply is on the replenisher solution level sensor upper is on and replenisher Suffix Condition solution level sensor lower is off or the replenisher solution number level sensor middle is on and replenisher solution level sensor 01 NCI lower is off 02 NC2 Suffix Condition number For details of operation specification refer to 5501 01 NIRA O IOR Diagnosis 04 N3R Failed parts Manual No 08 NAR Replenisher cartridge position sensors 1 6111 10 NIRB upper Replenisher cartridge position sensors Diagnosis owen Power PCB 2 1 6321 Failed parts Manual No lower Replenisher solution level sensors E 6111 F replenishment 1 0 PCB IS 6361 e Electrical circuit diagram s references Wiring diagram Nore I 8900 e Electrical circuit diagram s references Wiring diagram 15 8900 4601 815 4 Troubleshooting 4601 Error message Processor F specification No 237 F NC_ REPL LOWER LEVEL ABNORMAL N Alarm release NO Error message release YES NO The system can stop mixing solution using YES NO cancel the error and continue to work However No 268 F NC_ REPL SYSYTEM IS ABNORMAL occurs when more than a specified number of films are processed e After the power supply is reset the error reoccur if it is not yet treated Condition
46. cartridge is detected 32 ON OFF NC2 replenisher cartridge set sensor ON When the NC2 replenisher cartridge is detected 33 ON OFF NC 1 replenisher cartridge position sensor ON When the NC1 replenisher cartridge is set upper 3071 eir 3 Mode 3071 Check No Display Status 34 ON OFF NC 1 replenisher cartridge position sensor ON When the NC1 replenisher cartridge is lower opened 35 ON OFF NC2 replenisher cartridge position sensor ON When the NC2 replenisher cartridge is set upper 36 ON OFF NC2 replenisher cartridge position sensor ON When the NC2 replenisher cartridge is lower opened 37 ON OFF NIRA upper replenishment solution level ON When the replenishment solution is detected sensor 38 ON OFF NIRA lower replenishment solution level ON When the replenishment solution is detected sensor 39 ON OFF N2 upper replenishment solution level ON When the replenishment solution is detected sensor 40 ON OFF N2R lower replenishment solution level ON When the replenishment solution is detected sensor 41 ON OFF N3R upper replenishment solution level ON When the replenishment solution is detected sensor 42 ON OFF N3R lower replenishment solution level ON When the replenishment solution is detected sensor 43 ON OFF N4R upper replenishment solution
47. input Signal detection of dryer safety thermostat Replenisher solution level sensor control e Processing solution float switch control e Signal connecting of rack stopper sensor and top cover sensor Signal output of CD digital flowmeter i gt FP 3 1 No 044 01 VOLTAGE SETTING ERROR has occurred The buzzer does not stop even by pressing NO The error cannot be released J P84 Supplies DC 24 V to the main control PCB J P2 Signal connecting of dryer thermosensor 1 FP 1 2 1 FP 3 7 No 027 01 DRY THERMOSENSOR ERROR has occurred When releasing the error with YES NO No 022 01 CD SOLUTION TEMP ERROR has occurred The error cannot be released J P86 Receives DC 24 V from DC power supply J P112 1 FP 1 2 The power supply does not turn on even by turning on the circuit breaker J P87 Connected to the control BOX cooling fan E gt FP 3 13 The control BOX cooling fan does not rotate J P89 Connected to the main control PCB J P10 For the detection of input voltage e Processing solution heater control Dryer heater control Dryer fan control CD circulation pump cooling fan control e Controls of Loading cover lock solenoid and pressure solenoid e Replenisher pump control Effluent level sensor control Ready lamp control e Chilling unit control i gt FP 3 1 No 044 01 VOLTAGE SETTING ERROR has occurred The buzzer d
48. is recorded e NORMAL MOTION RECORD The data of the most recent 100 leaders processed can be checked The data is displayed in order from the most recent one Select the processed film using or J Pressing SHIFT displays the details of the processed film MOTION RECORD _ 100 DATE TIME ee ae TL SHIFT N No Display Description DATE TIME s k Displays the date time to start loading 2 FILM _ Ss Displays the film type and detect time PRESSURE ON TIME s Displays the taking time from the pressure solenoid turns on until it turns off in advancing the leader card PRESS ON gt LIMIT OFF ES Unused PRESS OFF gt FILM DET Ss Unused 6 PRESSURE SE DETECT TIME __ s Displays the taking time from the pressure solenoid turns on until the pressure sensor turns to CLOSE in advancing the leader card 3079 8 3 Mode 3079 Check No Display Description 7 LOADING COVER STATUS Displays the condition of the loading cover in loading the film HHH HEHE HHH 1 2 3 1 During the film size judgment 2 After the film size judgment until the film detect is complete 3 From the completion of the film detect until the interval time passes indicates the condition of the loading cover at loading a film xx The loading cover remains closing e The loading cover remains opening e The loading cover is closed gt opened gt closed e The loading cover is opened gt closed gt open
49. is within the range in the table below Dimension from the tank bottom to the solution level N1RB N4R N1RA N2R N3R Solution level after mixing water and replenishment solution by the auto open close Approx 229 mm Approx 174 mm Approx 180 mm Approx 127 mm Approx 180 mm Solution level after mixing water and replenishment solution at installation or under the tank empty status Approx 185 mm Approx 153 mm Approx 149 mm Approx 97 mm Approx 144 mm With the replenishment solution only Approx 72 mm Approx 61 mm Approx 118 mm Approx 113 mm Approx 163 mm With the replenishment solution only at installation or under the tank empty status Approx 27 mm Approx 41 mm Approx 83 mm Approx 83 mm Approx 129 mm 4991 14 17 4 Troubleshooting N4R 4991 N2R sensor sensor H middle replenishment solution level sensor Replenisher tank bottom Replenishment solution amount of replenisher tank The table below shows the solution amount to each replenishment solution level sensor Troubleshooting flow gt 1 upper replenishment solution level gt HHH lower replenishment solution level G085910 Full replenishment solution amount Position in sketch Solution amount ml N1RA N2R N3R N4R N1RB 2400 1000 1500 1600 3000 Dilution water amount 1074 15
50. judged e For the voltage check of the battery pack it requires to be charged for 12 hours or more Procedure 1 Turn OFF the circuit breaker turn ON the drive switch and drive the machine by the power supply from the battery pack 2 Measure the voltage between pin 1 and pin 2 of the connector of J P901 battery pack 3 Diagnose by following the chart Is the voltage measured between 24 V and 26 V at J P901 YES NO Could the machine operate for 16 minutes only by the power from the battery pack YES The battery pack is not defective NO is not enough Although the battery pack is not defective the charge Y The battery pack cannot charge enough electricity It might be deteriorated 4 When the insufficient charge on the battery pack and its deterioration are diagnosed check whether the charging function of the backup PCB is correct 1 Turn OFF the drive switch and disconnect the connector of J P901 battery pack 2 Turn on the circuit breaker 3 Measure the voltage between pin 1 to pin 2 of the connector P901 in the PCB side and check that 27 3 0 1 V is output e When 27 3 0 1 V is output Battery pack is deteriorated Replace the battery pack with a new one When the voltage is not 27 3 0 1 V 1 Adjust the charged voltage of the battery pack When the voltage does not appear or the charged voltage is not be adjusted replace the backup PCB
51. level ON When the replenishment solution is detected sensor 44 ON OFF N4R middle replenishment solution level ON When the replenishment solution is detected sensor 45 ON OFF N4R lower replenishment solution level ON When the replenishment solution is detected sensor 46 ON OFF N1RB upper replenishment solution level ON When the replenishment solution is detected sensor 47 ON OFF NIRB middle replenishment solution level ON When the replenishment solution is detected sensor 48 ON OFF N1RB lower replenishment solution level ON When the replenishment solution is detected sensor 49 ON OFF CD WASTE SOLN LEVEL ON When the waste solution tank is full 50 ON OFF BL WASTE SOLN LEVEL ON When the waste solution tank is full 51 ON OFF FIX WASTE SOLN LEVEL ON When the waste solution tank is full 52 ON OFF STB WASTE SOLN LEVEL ON When the waste solution tank is full 53 ON OFF Replenishment solution level sensor upper ON When the replenishment solution is detected water level 54 ON OFF Replenishment solution level sensor lower ON When the replenishment solution is detected water level 55 50 60Hz Displays the frequency of input power supply 56 ON OFF Dryer fan OFF When the dryer fan stops 3071 717 3 Mode Output Check N Description for each specification 3072 Check For the specifications other than N specification this section only gives description that differs from that for N specificat
52. open close motor F replenishment I O PCB I 6361 Power PCB 2 gt 6321 4601 4 15 4 Troubleshooting 4601 No 212 F NC_ CLOSE THE DOOR OF THE CARTRIDGE SETTING UNIT N Alarm release NO Error message release The error is automatically canceled when the interlock switch turns on Starts mixing water and replenishment solution when the interlock switch turns on When the power supply turns on after being reset the attention message CONTINUE MIXING SOLUTION is displayed Condition Condition The system tried to open the replenisher cartridge interlock switch replenisher section door 1 or 2 was off Suffix number 01 NC 1 cartridge 02 NC2 cartridge Condition For details of operation specification refer to 5501 Check Point 1 Confirm that the replenisher section doors are closed Diagnosis Failed parts Manual No INTERLOCK REPL SEC 1 E 6111 INTERLOCK REPL SEC 2 F replenishment I O PCB I 6361 e Electrical circuit diagram s references Wiring diagram 15 8900 4601 Error message Processor F specification No 214 F NC_ CARTRIDGE SETTING UNIT DOOR WAS OPEN WHILE MIXING N Alarm release NO Error message release YES NO e Select YES NO to stop mixing water and replenisher solution When the power supply turns on after being reset the attention message CONTINUE
53. program floppy disk into the floppy disk drive 3 Turn on the circuit breaker e Reading the system program starts e When the displayed value achieves 100 reading is complete It takes approx three minutes SOFT WARE IS BEING UPGRADE HE 4 With an alarm sound the message No 51 01 SET DATE amp TIME appears 51 01 SET DATE amp TIME N 5 Release the alarm and carry out the start up checks e After releasing the alarm using YES NO the START CHECK display appears 6 Read the system data Refer to 3012 7 Set the date and time Refer to 3012 3041 1 1 3 Mode 3051 SWITCH DRYER SWITCH e Display Bringing up the display MAIN MENU gt Approach to the service personnel mode SWITCHES YES gt DRYER SWITCH YES DRYER SWITCH DRYER AUTO Y N e Operation Using or switches AUTO and ON e Register by YES EXPLANATION AUTO Dryer operates when starting the film processing ON Dryer operates continuously even when the film is not processed e With the circuit breaker OFF or when proceeding to the program timer after the close down checks the setting is reset to AUTO When setting to ON dryer does not stop even though the drive is turned off 3051 a 3 Mode 3061 Changing the number of processed films Bringing up the display MAIN MENU gt Approach to the service personnel mode gt TOTALING YES
54. replenisher level of the replenisher tanks 4991 4991 Troubleshooting flow 3 17 4 Troubleshooting 4991 Troubleshooting flow When No 208 NC_CARTRIDGE SETTING UNIT DOES NOT GO DOWN occurs e Troubleshooting flow IMPORTANT e If processing solution remains in the replenisher cartridge or leaks do not perform Temporary use but empty the replenisher tank solve the error and perform REPLENISHER MIXING 155 3164 No 208 Stop the alarm using YES Continue mixing solution Remove the replenisher section lower cover 1S 2001 Confirm that there is nothing stuck in the replenisher cartridge section Abnormal of the replenisher cartridge open close system such as the replenisher cartridge position sensor and replenisher cartridge open close motor 1 Turn off the power switch 2 Close the replenisher section door Ifthe replenisher section door does not open fit a driver into the gap of the door and unlock it Refer to IZ How to open close the replenisher section door When using the operation temporarily 1 Confirm that the replenisher cartridge is empty Ifthe large amount of replenishment solution remains in the replenisher cartridge empty the replenisher tank and perform REPLENISHER MIXING 0S 3164 2 With the system stopped pour water into the replenisher solution tank from the cartridge opening nozz
55. sensor 00 ccceccessesessesseescescesceseeseeseeeeseceeceeceeceseeaceaeaecaecaeeaeenaenaenee 2804 Output check of the replenishment cartridge cleaning valve and replenishment cartridge cleaning pump 2805 2000 a 2 Replacement and adjustment of parts Removing covers e Normal specification Viewed from the front 2001 Removing covers G073358 No Name Screw Remarks Q ty 1 Loading box section cover 4 Loosen the screw of upper right 2 Control box cover 2 Replenisher section cover 2 Remove together with the replenisher section door Replenisher section door 4 Sub tank side cover 2 Knob screw 5 Sub tank top cover Not in use 6 Loading cover 4 Remove the screws after opening the loading cover IMPORTANT e Attach the loading cover while pulling it toward you and set it to center 2001 19 2 Replacement and adjustment of parts 2001 Removing covers Viewed from back When divided into the dryer unit cover and the replenisher pump cover G076009 No Name Screw Remarks Q ty 1 Dryer cover 2 Knob screw 2 Waste solution tank cover 4 3 Dryer unit cover 2 Remove the dryer cover and then remove the dryer cover 4 Replenisher pump cover 2 5 Maintenance cover 2 Knob screw Viewed from back When the dryer cover is one piece type 6080452 2001 ai 2 Replacement and adjustment of parts
56. supply unit If J P900 connector is connected earlier the battery pack supplies DC 24 V even with the circuit breaker turned off Therefore it may damage power PCB 2 or the backup PCB at connecting J P900 Write down the battery pack replacing date on the battery replacement label After the battery replacement charging for more than 12 hours is necessary When a power failure occurred after charging less than 12 hours the drive may stop before ejecting the film in process 2501 22 2 Replacement and adjustment of parts 2711 Replenishment package unit Replacing the probe SM O Procedure 7 Pull out the replenishment package unit 2 Remove the replenishment package 3 Remove the protection cover of the SM sensor PCB One screw Protection cover G075651 4 Unplug the tray unit connectors J P700 Tray unit A SM sensor PCB 6341 J P701 Tray unit B SM sensor PCB 6341 5 Remove the tray units A and B 2 Lift it up Tray unit B Tray unit A G076069 2711 1a 2 Replacement and adjustment of parts 2711 Replenishment package unit 6 Remove the probe nuts and the probes CD C STB CD A CD B Probe nut Probe O ring Probe holder G076070 7 Set the new probes then tighten the probe nuts securely using the probe replacing jig IMPORTANT The O rings are attached to the new probes The probe
57. supplying the power LED11 Unused LED12 Unused LED13 Unused LED14 Unused Test point No Purpose Measurement Remarks with voltmeter TP1 For checking the standard voltage Possible DC 1 V of the thermistor Standard voltage for all of the thermosensor TP2 Ground Possible TP3 Ground Possible TP4 Ground Possible TP5 Ground Possible TP6 Ground Possible TP7 Ground Possible TP8 For checking the standard voltage Possible DC 2 5 V of A D converter TP9 Unused TP10 For checking DC 12 V input Possible voltage 6301 213 6 Electrical parts 6301 Description of PCB Test point No Purpose Measurement Remarks with voltmeter TP11 For checking DC 5 V input voltage Possible TP12 For checking DC 24 V input Possible voltage TP13 For checking DC 5 V input voltage Possible 6301 3 3 6 Electrical parts 6311 Description of PCB Power PCB 1 J391282 gt gt o o N lt T SN o o o o N o o lt lt G075611 e Power PCB 1 J390987 is not supported by RoHS O Function Supplies DC power and AC power to each unit Removes the power supply surge e Changes over the supplying voltage to dryer heater e Sets the input voltage e Changes over the speed of the drive motor depending on processing specifications Adjustments and precautions for PCB replacement e 1 Position 06201 2 Precautions for replacement e Check the setting of the DIP switch e
58. the MODE key on the READY display to bring up the MIN MENU display 2 Insert the service personnel floppy disk into the floppy disk drive 3 Enter the password SHIFT YES When it is in service mode S is displayed in the upper right on each display 3 READING DATA OO Read the system data from the floppy disk 3091 Bringing up the display MAIN MENU gt FLOPPY STANDARD SETTING gt READING WRITING 4 Confirming of the process specification of processor a UMS Check whether it is set to the process specification to be used and change the setting if necessary 13 3111 Bringing up the display MAIN MENU gt FLOPPY STANDARD SETTING gt STANDARD SETTING 1 gt PROCESS SPECIFICATION 5 Processing temperature check O Check the processing solution and the processing temperature of dryer Refer to Operator s Manual for administrator Bringing up the display MAIN MENU gt TEMPERATURE gt SOLUTION TEMP SETTING 6 Replenishment amount check ee ee Carry out Replenishment Amount Check Refer to Operator s Manual for administrator Bringing up the display MAIN MENU gt REPLENISH REFIL WATER gt Supply 7 Refill amount check lammo Carry out Refill Amount Check Refer to Operator s Manual for administrator 7011 u 7 Setup for service personnel 7011 Setup at installation Bringing up the display MAIN MENU gt REPLENISH REFIL WATER gt REFILLING WATER 8 Carry out the initial replenishment oper
59. the ON time as bar graph Select the processed film using T or J Using or switches the check item On one page the data for 15 seconds is displayed Pressing SHIFT switches to the next page 3079 as 3 Mode 3079 It displays up to 240 seconds by 16 pages total F LOAD SE RECORD _ 10 N SHIFT gt s N Display Operation Film detect condition S Film pressure detect condition LM Unused ON Operation condition of pressure solenoid 3079 Check 3 3 3 Mode 3091 FLOPPY Reading Writing Data e Display Bringing up the display MAIN MENU gt Floppy disk gt READING WRITING FLOPPY DISK READING WRITING TL Y N e Operation READING WRITING READ FROM FLOPPY DISK N Y N 1 Pressing YES displays the message INSERT DATA FLOPPY DISK Y Then set the floppy disk saved the data of the machine and press YES 2 Select the content of data among MAIN RECORD and ALL using or and press YES IMPORTANT The content of data cannot be selected when it is not in the service personnel mode Only MAIN is read 3 The date saved the data appears If it is correct press YES 4 The data is read No 81 01 FLOPPY DISK READING ERROR 4501 appears if the data cannot be read READING WRITING WRITE TO FLOPPY DISK N Y N 1 Pressing YES displays the message INSERT FLOPPY DISK Y N Then
60. the power LED3 DC 5 V input check ON during supplying the power 1 2 6361 6 Electrical parts 6361 Description of PCB LED No Purpose Status LED4 ON OFF checks for interlock switches ON turning on Replenisher section door 1 OFF turning off LEDS ON OFF checks for interlock switches ON turning on Replenisher section door 2 OFF turning off Test point No Purpose Measurement with voltmeter Remarks TP1 DC 24 V voltage measurement Possible TP2 DC 24 V voltage measurement Possible TP3 DC 5 V voltage measurement Possible TP4 Ground Possible TP5 Ground Possible Fuse No Rating Purpose Remarks F16 T5 A 250 V PCB protection 6361 2 2 6 Electrical parts 6401 DC power supply CN1 P111 F1 ita Unused O Function Description of the power supply CN2 MN CN52 ves CN51 P112 Supplys the power to the main control PCB and power PCB 2 DC 24 V IMPORTANT G075614 The overcurrent protection function is equipped If this function is operated turn OFF the circuit breaker of the machine once and wait one moment then turn it ON again Adjustments and precautions for PCB replacement e 1 Position t 6201 2 Precautions for replacement None IMPORTANT Do not touch the volume which had been adjusted by the manufacturer before the shipment e 3 Adjustment after replacement None e Unused connec
61. to the initial value EXPLANATION e Set the refilling water amount when the water refilling has started with refilling water level ON This applies to EXECUTE AUTO WATER REFILLING of START CHECK and REFILLING WATER in the REPLENISH REFIL WATER mode Since the amount of processing solution evaporation changes with use environment correct REFILLING WATER AMOUNT 2 to stabilize the processing solution Nore You can set W AMOUNT 2 by three steps of STANDARD DRY COND and LOW USE By changing the REFILLING WATER LEVEL 2 according to the use environment one of the STANDARD DRY COND or LOW USE is applied to W AMOUNT 2 3151 IMPORTANT Be sure to correct REFILLING WATER AMOUNT 2 and set Refilling Water Level 2 based on directions of the processing solution manufacturer Correct REFILLING WATER AMOUNT 2 gradually so as not to dilute the processing solution If the solution is diluted it should be replaced Input range CD FIX2 STB3 0 1 ml to 255 0 ml Input range BL FIX1 STB1 STB2 0 1s to 30 0s e Correction procedures 1 Presume the setting value of REFILLING WATER AMOUNT 2 according to the use environment of the machine Based on directions of the processing solution manufacturer presume the amount by referring to the table below 3142 3 4 3 Mode 3142 REPLENISH REFIL WATER Rough standard and the replenishment amount of W AM
62. upper replenisher solution level sensor 53071 YES NO Does the replenishment solution leak Each replenishment solution level sensor error 153071 YES NO y Solve the error such as broken hose of replenishment system Error of the replenisher cartridge cleaning agitating system and leak from the replenisher tank 4991 6 17 4 Troubleshooting For any of the replenishment cartridges which mixing water and replenishment solution is not completed normally drain the solution from the replenisher tank NIRA N2R N3R or NAR NIRB Set the new replenishment cartridge and perform REPLENISHER MIXING in the mode INSTALLATION OPERATION 15353164 4991 4991 Troubleshooting flow 7 17 4 Troubleshooting 4991 Troubleshooting flow When No 255 After opening _ _ _ the lower level does not become with solution occurs e Troubleshooting flow IMPORTANT e f processing solution remains in the replenisher cartridge or leaks do not perform Temporary use but empty the replenisher tank solve the error and perform REPLENISHER MIXING 155 3164 No 255 Stop the alarm using YES Turn off the power supply and remove the replenisher section cover and replenisher section lower cover 1552001 Does the indicated replenishment solution reaches the lower replenisher solution lev
63. used to clean the cartridge for faults Check that the cleaning nozzle is not blocked Cartridge cleaning valves E 6111 F replenishment I O PCB I 6361 4601 7 15 4 Troubleshooting 4601 No 230 F LEVEL DETECT ABNORMAL N Alarm release NO Error message release YES NO Nore The system can stop mixing solution using YES NO cancel the error and continue to work However No 268 F NC_ REPL SYSYTEM IS ABNORMAL occurs when more than a specified number of films are processed After the power supply is reset the error reoccur if it is not yet treated Condition Error message Processor F specification No 235 F NC_ SETTING UNIT LIMIT DETECTOR ABNORMAL N Alarm release NO Error message release YES NO Nore The system can stop mixing solution using YES NO cancel the error and continue to work However No 268 F NC_ REPL SYSYTEM IS ABNORMAL occurs when more than a specified number of films are processed e After the power supply is reset the error reoccur if it is not yet treated Condition Condition Condition Regarding NC1 cartridge when the power supply is on the replenisher solution level sensor upper is on and replenisher solution level sensor lower is off When the power supply is on or the replenisher cartridge starts to open the replenisher cartridge position sensors upper and lower turn DARK Regarding NC2
64. went out of the processing range CD circulation pump cooling fan 0S 6111 Main control PCB 1S 6301 Power PCB 1 0S 6311 Power PCB 2 0S 6321 03 The FIX processing solution temperature went out of the processing range 04 The STB processing solution temperature went out of the processing range Proces Processing range Sa Upper limit Lower limit solution CD Setting temperature Setting temperature 1 0 C 1 0 C BL Setting temperature Setting temperature 3 0 C 3 0 C FIX Setting temperature Setting temperature 3 0 C 3 0 C STB Setting temperature Setting temperature 3 0 C 3 0 C Ware The processing range may change depending on the process specification Check Point 1 Check if the chemical filter of the processing solution is clogged in which the error occurs GD e Thermosensor check table Actual temperature Resistance KQ C 10 20 35 20 12 59 30 7 99 35 6 42 38 5 65 40 5 19 45 4 22 e Processing solution heater check table Heater name Resistance value Q CD heater 144 BL heater 91 2 STB heater 91 2 Symptoms due to the wiring connection failure Check if the circulation pump operates normally Circuit diagram Check the actual temperature of the processing solution Refer to Main control PCB 4001 Refer to Power PCB 2 4001
65. 0 174 1200 2600 Replenishment concentrate solution amount 1326 850 1326 400 400 Above upper replenishment solution level sensor Amount B 804 110 90 530 1116 Amount B 281 0 0 358 467 From upper replenishment solution level sensor to lower replenishment solution level sensor Amount C 1380 800 1275 750 1884 From upper replenishment solution level sensor to middle replenishment solution level sensor Amount F 270 384 From middle replenishment solution level sensor to lower replenishment solution level sensor Amount G 480 1500 Below lower replenishment solution level sensor Amount A 216 90 135 320 1 Amount B is the level above upper replenishment solution level sensor if carrying out mixing to empty tanks 4991 15 17 4 Troubleshooting 4991 Troubleshooting flow Sketch of the replenisher tank After completing the replenishment solution B upper replenishment solution level sensor F c middle replenishment solution level sensor G lower replenishment solution level sensor A No solution e When performing replenisher mixing operation for the second time or later lower replenishment solution level sensor turns on with the processing solution only withou
66. 0 For drive power supply unit Option e Component parts table LED No Purpose Status LED1 DC 24 V input check ON when supplying the power LED2 DC 24 V 1 input check ON when supplying the power LED3 DC 24 V 2 input check ON when supplying the power LED4 DC 24 V 3 input check ON when supplying the power LEDS DC 24 V 4 input check ON when supplying the power LED6 DC 24 V S input check ON when supplying the power LED7 DC 5 V input check ON when supplying the power LED8 DC 24 V 6 input check ON when supplying the power LED9 to 12 Unused LED13 For checking the circulation pump ON during operation LED14 For checking the waste solution detection OFF when the waste solution is detected LED15 For checking the dryer heater relay X15 ON during operation LED16 For checking the dryer fan ON during operation LED17 For checking the CD circulation pump cooling ON during operation fan LED19 For checking the exhaust fan ON during operation LED20 For checking the processing solution level OFF when detecting the processing solution level lower limit LED21 For checking the relay X13 for the processing OFF when detecting the processing solution solution heater lower limit or operating the safety thermostat LED22 For checking the loading cover lock solenoid ON during operation LED23 For checking the pressure solenoid ON during operation LED24 For checking the magnetic solenoid valve ON during operation LED25 For checking the program timer OFF during the program t
67. 1 Len LED27 P54 L_ eTP3 p55 LO OTP4 P56 L LED8 P57 C O LED Fl P30 L__ O a P90 F12 EI 1 O e o e O F15 LED6 o C LED4 _F13 5 5804 EEES P64 P86 O O O P77 P92 Di LED S LEDO P79 pgs LDO O Ps Jre7 EE AE Ey A Ea O Unused Unused depending on the conditions G075612 e Power PCB 2 3391002 is not supported by RoHS O Function e Controls each electrical part of the processor section Supplies the DC power to each PCB e Adjustments and precautions for PCB replacement e 1 Position gt 6201 e 2 Precautions for replacement None 6321 13 6 Electrical parts 6321 e 3 Adjustment after replacement None Unused connector Description of PCB Connector No Purpose Remarks P64 Unused P85 Unused P90 For drive power supply unit Option e Component parts table LED No Purpose Status LED1 DC 24 V input check ON when supplying the power LED2 DC 24 V 1 input check ON when supplying the power LED3 DC 24 V 2 input check ON when supplying the power LED4 DC 24 V 3 input check ON when supplying the power LEDS DC 24 V 4 input check ON when supplying the power LED6 DC 24 VS input check ON when supplying the power LED7 DC 5 V input check ON when supplying the power LED8 DC 24 V 6 input check ON when
68. 22 SOLUTION TEMP ERROR onnie in E 4201 N No 023 01 SOLN S THERMO ACTIVATED sassssssccsscssccssssscucsscevscnscastacsvada cancte ata a EAE 4201 N No 024 CIRCULATION PUMP STOPPED ceccccsessssessssessesceseseueeseseesecseseeseccesesseseescsseseecsecseeecsecesseeaesenecaees 4201 N No 027 THERMOSENSOR ERROR siii clas 4201 N No 028 01 DRYER FAN STOPPED sirip iniri T E Ea E EE ccoo nono nn nar AE aa 4201 N No 029 N REPLENISHER TANK EMPTY chrta atear areae senep epe Ae EA SE SA A A EAE ETES 4201 N No 030 WASTE SOLUTION TANK FULL 0 cceccccccssccssssesscesecccessecsseccesscccsseccseecesecccesuecesacseececeacesanscnsaecenes 4201 N vii Error Message PrOCOSSONZ srana taa ir ib lidia tide 4206 No 031 01 N TURN ON REPLENISHMENT SWITCH ccccecceesesscesseeeeeceseseeecsesececaecsseeeseceeeeeaeceeeaeecneentes 4206 N No 032 01 TURN ON DRIVE SWITCH oe eecececencesseceeeessesecescessecsaesueeeaeesaeececsaeeececsecueeesecereeeaeceseneecaeentes 4206 N No 033 01 A D CONVERTER ERROR viroii ieo E E EE E AT E EN 4206 N No 034 01 CLOSE TOPO OV R E a 4206 N No 036 01 SM REPLENISHER WATER SUPPLY 00 cccccccccescescesceseeseeseesecsecsessessesaeeaecsecaecaecaeeseeaeeseeeeeeees 4206 PUMP OPERATION ERROR N NO 03 75M CHECK REMAINS IN oi ial a RE a IEA hn 4206 REPLENISHMENT PACKAGE N No 038 SM REPLENISHMENT PACKAGE esessesessesseeseessessessssessessense
69. 2W N3W N42W AND N43W Input range 0 0 to 50 0 mL PROCESSING Evaporation rate at standby 0 TANK NIW 7 04 mL h N2W 3 33 mL h N3W 6 70 mL h N42W 14 67 mL h N43W 7 46 mL h Evaporation rate running The evaporation rate running is set for each processing tank N1W N2W N3W N42W N43W Input range 0 0 to 50 0 mL PROCESSING Standard evaporation rate running TANK NIW 5 80 mL h N2W 2 93 mL h N3W 4 57 mL h N42W 10 62 mL h N43W 8 19 mL h Evaporation rate power off The evaporation rate when the power is OFF is set for each processing tank N1W N2W N3W N42W N43W 3163 12 3 Mode Input range 0 0 to 50 0 mL 3163 PROCESSING Standard evaporation rate power off TANK NIW 1 64 mL h N2W 1 07 mL h N3 W 1 78 mL h N42W 3 44 mL h N43W 1 00 mL h Auto Cleaning Amount Setting Replenishment refill water The water amount used for automatic cleaning is set for each processing tank N1W N2W N3W N42W N43W Input range 0 0 to 300 0 mL PROCESSING AUTOMATIC CLEANING STANDARD TANK WATER AMOUNT NIW 15 6 mL N2W 33 2 mL N3W 64 4 mL N42W 57 7 mL N43 W 18 4 mL Refill water record Refill water records appear Date The date water is refilled e P value Vapor pressure calculated by environmental temperature mmHg TS Standby time minute TD Drive ti
70. 3 Mode 3072 PRESSURE ENABLE SIGNAL is the signal output to turn on the pressure solenoid as a hardware Although the pressure solenoid is turned on by receiving the film rear end detecting signal from the pressure sensor by a software in cutting the film rear end normally it is also controlled by a hardware so as to turn the pressure solenoid on At Output Check the pressure solenoid operates when turning the pressure sensor to CLOSE with pressing YES without fail Processor differs for each specification Check No Display Operation 1 CD HEATER ON while pressing YES 2 BL HEATER ON while pressing YES 3 STB HEATER ON while pressing YES 4 COOLING FAN Operates while pressing YES 5 DRYER HEATER 1 ON while pressing YES 6 DRYER HEATER 2 ON while pressing YES 7 DRYER FAN Operates while pressing YES 8 CIRCULATION PUMP Operates while pressing YES 9 AERATION PUMP Operates while pressing YES 10 COOL WATER SOLENOID VALVE Operates while pressing YES 11 CD REFILLING WATER PUMP Operates for 10 seconds by pressing YES 12 BL REFILLING WATER PUMP Operates for 10 seconds by pressing YES 13 FIX1 REFILLING WATER PUMP Operates for 10 seconds by pressing YES 14 FIX2 REFILLING WATER PUMP Operates for 10 seconds by pressing YES 15 STB1 REFILLING WATER PUMP Operates for 10 seconds by pressing YES 16 STB2 REFILLING WATER PUMP Operates for 10 se
71. 3 01 FLOPPY DISK FORMAT ERROR ou csecsecsecssessesessecsecsecaecsecsessessessesaecaessessesseseaeseee 4501 N No 08401 DATA FLOPPY DISK wiscssccssssecsassesesssssvesesscssessessestestesapisesspssesbooss sseoseod Senden donde A E E andanada 4501 NOT INSERTED YET N No 085 01 SYSTEM PROGRAM FLOPPY wssccccescesccsvesccvsessnserstsnerstonnnnsnanveseaecosn danna apando nr 4501 DISK NOT INSERTED YET N 4000 24 4 Troubleshooting 4000 Error message Processor F Specification eecccceeeeeceeeeeeeeeneeeeeeeeceeeeeeeaeeeeeeeenaeeeeneeaees 4601 No 201 F WATER TS INSUFFICIENT FOR nnomh ds Sap steseads aaa disidencia eet 4601 MIXING ADD WATER No 202 F NC REPIV CARTRIDGE USED UD ui tt 4601 REPLACE IT WITH A NEW ONE N No 204 F NC SET REPL CARTRIDGE sucscssess csecccstessessesdotseospasesnsnedossaesoesodossovsoed ses des unossovdseasedsedsoassasezs 4601 N No 206 F NC_ CARTRIDGE SETTING UNIT woo ceecsessessesseceeceeceeceeseeesesseeseseeseesseseeseeseesese 4601 DOES NOT GO UP N No 208 F NC_ CARTRIDGE SETTING UNIT oocescescsscsssesssessesssessessessscssesseeseessesseeseessessnsssesseessessesssseseeseess 4601 DOES NOT GO DOWN N No 212 FY NC CLOSE THE DOOR OF THE ovocitos 4601 CARTRIDGE SETTING UNIT N No 214 E NC CARTRIDGE SETTING UNIT cococcnccconconconconocncnncnncnnonnonnonncononnocnnonnonnonnonncnnc ono ESA 4601 DOOR WAS OPEN WHILE MIXING N No 216 EF OUT OF AAA AN 4601
72. 33 TH3 J P134 TH4 J P135 1 FP 3 4 No 027 01 CD THERMOSENSOR ERROR has occurred The error cannot be released J P7 Input DC 5 V from the power PCB 2 J P91 1 FP 1 2 The display does not appear J P8 Connected to the connecting PCB J P101 i FP 2 2 The display does not appear J P10 Connected to the power PCB 2 J P89 For the detection of input voltage e Processing solution heater control CD circulation pump cooling fan control Controls of Loading cover lock solenoid and pressure solenoid Dryer fan control Dryer heater control Replenisher pump control Effluent level sensor control Ready lamp control e Chilling unit control i gt FP 3 1 No 044 01 VOLTAGE SETTING ERROR has occurred The buzzer does not stop even by pressing NO The error cannot be released J P13 Connected to the power PCB 2 J P92 e Circulation pump control e Alarm reset e Replenisher pump control Signal input of replenisher level e Refilling water pump control Signal input of refilling water level Signal input of effluent level Aeration pump control Exhaust fan control CD cooling water solenoid valve control 1 FP 3 2 E gt FP 3 9 No 024 01 CD CIRCULATION PUMP STOPPED has occurred After a while No 029 04 FIX REPLENISHER TANK EMPTY has occurred Releasing the error by NO returns to No 024 01 CD CIRCUL
73. 4 4 Wore The following data in the table is the standards for presuming the correction value and the efficiency of machine is not guaranteed Data for calculating the refilling water amount by W AMOUNT 2 operation time of the refilling water pump Pump output amount for one second of the beginning 8 1 mL Pump output amount after one second of the beginning 9 8 mL Change the setting value of REFILLING WATER AMOUNT 2 Operation Enter the setting value following the instruction by the processing solution manufacturer IMPORTANT To prevent diluting the solution set the value smaller than Setting limitation value S of W AMOUNT 2 To minimize the accidental error of the output enter 0 or 1 or the later Observe the condition of the solution for a while If the condition of the solution is out of the specified range change the setting value again according to the instruction by the processing solution manufacturer 3142 214 3 Mode 3142 REPLENISH REFIL WATER REFILLING WATER AMOUNT 2 SM Display Bringing up the display MAIN MENU gt Approach to the service personnel mode gt REPLENISH REFIL WATER YES gt REFILLING WATER AMOUNT 2 YES W AMOUNT 2 STANDARD AS N RESET SHIFT NO Y N e Operation 1 Using J or T switches the name of processing solution 2 Using or changes the setting value D Pressing SHIFT NO resets
74. 5 film sensor turns OFF e It is judged as a film other than 135 and the message ERROR No 002 01 FILM CUTTER NOT MOVED does not appear 8 During film advancing 135 forced pressure mmm Turning for a certain time before passing the rear end cut position of 12EXP 18EXP 24EXP and 36EXP pressure solenoid SOL2 ON To press the film securely at the film rear end cut the film is to be pressed compulsorily at the possible length of the rear end to be cut Because the compulsory pressure is performed the film is pressed securely when cutting the rear end even if the pressure sensor SE1 does not become CLOSE 5101 5 Operation sequence 5101 Operation sequence 9 The pressure sensor detects the film rear end CU lT Pressure sensor SE1 CLOSE Pressure solenoid SOL2 ON Normally as the compulsory pressure is performed the pressure solenoid SOL2 has already turned on Even if the compulsory pressure is not performed for some reason turning the pressure sensor SE1 to CLOSE makes the pressure solenoid SOL2 ON and it is pressed when cutting the rear end When the pressure sensor does not become CLOSE even though the film has been advanced 2 m or more No 001 01 FILM STOPPED 10 The film rear end is cut The film cutter operates Film cutter sensor SE2 OPEN When the film cutter sensor does not become OPEN No 002 01 FILM CUTTER NOT MOVED Film cutter sensor
75. 60 55 54 53 70 In order from front 56 57 59 58 G085868 Processor section No Name Symbol Remarks 1 CD processing solution float switch FS1 2 BL processing solution float switch FS2 3 FIXI processing solution float switch FS3 4 FIX2 processing solution float switch FS4 5 STB1 processing solution float switch FS5 6 STB2 processing solution float switch FS6 7 STB3 processing solution float switch FS7 8 CD thermosensor TH1 6111 7 10 6 Electrical parts 6111 Position of electrical parts No Name Symbol Remarks 9 BL thermosensor TH2 10 FIX thermosensor TH3 11 STB thermosensor TH4 12 CD heater H1 13 BL heater H2 14 STB heater H3 15 CD circulation pump Pl 16 BL circulation pump P2 17 FIX1 circulation pump P3 18 FLX2 circulation pump P4 19 STBI circulation pump PS 20 STB2 circulation pump P6 21 STB3 circulation pump P7 22 NIRA REPLENISHER PUMP RP1 g 23 NIRB REPLENISHER PUMP RP2 24 N2R REPLENISHER PUMP RP3 i 25 N3R REPLENISHER PUMP RP4 i 26 N4R REPLENISHER PUMP RP5 E 27 Refilling water pump RP6 i 28 N3W cascade replenisher pump RP7 i 29 N3R upper replenishment solution level sensor SE21 13 Details of the replenishment solution level 30 N3R lower replenishme
76. 601 N No 290 F ___ REPLENISHING PUMP sn cesccssssiscececseestessestestesanasessedtesse ona etvedostonsosdseaseitviseatoaseasestceedeasetoos 4601 N No 300 F _ SOLN LEVEL OF PROCESSING occocccocconconcnnoonconcononnnonnonnonnconcnnconconconarncrn non conornnrn run anarnnona n 4601 TANK WENT LOW N No 302 F WATER REFILLING SYSTEM NOT reece in o ri ei aa orean 4601 FUNCTIONING N No 306 F DATA FOR AUTO WATER REFILLING ssssssesssesssesssesesserissseesesteretentsreresentnsereneeenseseneerrneees 4601 ABNORMAL N 4000 a 4 Troubleshooting Troubleshooting AO 4991 When No 206 NC_CARTRIDGE SETTING UNIT DOES NOT GO UP and No 272 OPENING MOTOR OR UPPER DETECTOR IS ABNORMAL O0CCUP ienien aa A aa iaer Ea Aa crono non E cn EE E ES When No 208 NC_CARTRIDGE SETTING UNIT DOES NOT GO DOWN occurs ooccccccinccnonccnoncnnonconcnnincnoons When No 214 NC CARTRIDGE SETTING UNIT DOOR WAS OPEN WHILE MIXING occurs When No 220 No replenishment solution is produced OCCUIS eeeeeteseseecseseeseeesceseneeecesesceecneseceaesesseeeeetseses When No 255 After opening _ _ _ the lower level does not become with solution Occurs eeeeeeeeeee When No 270 Cannot process because of pump amount error for N4R or NIRB OCCULS eee eteeeeteeeeteeee When No 274 Error of N1R_replenisher pump agitation value or cleaning value No 275 Error of ___ replenisher pump or cleaning valve No 279 _ replenisher pump errorNo 290___ r
77. ATION PUMP STOPPED After releasing No 024 01 CD CIRCULATION PUMP STOPPED by YES NO No 030 01 CD WASTE SOLUTION TANK FULL occurs After a while it returns to No 024 01 CD CIRCULATION PUMP STOPPED 4001 217 4 Troubleshooting Power PCB 1 4001 t 6311 Connector Connected to Symptom No J P23 DC power supply connecting FP 1 1 The power supply does not turn on even by turning on the circuit J P111 breaker J P24 Connected to the processing 1 FP 3 3 The temperature of processing solution does not increase and the solution heater message ADJUSTING SOLUTION TEMP remains on e H1 J P121 H2 J P122 e H3 J P123 J P25 Connected to the dryer heater FP 3 1 No 044 01 VOLTAGE SETTING ERROR has occurred J P124 13 FP 3 7 The buzzer does not stop even by pressing NO The error cannot be released J P26 Connected to the jumper t FP 2 1 No malfunction occurs on this condition connector J P27 Connected to the power PCB 2 FP 3 4 The temperature of processing solution does not increase and the J P81 1 FP 3 7 message ADJUSTING SOLUTION TEMP remains on e Processing solution heater power supply control Dryer heater power supply control J P28 Connected to the power PCB 2 amp FP 3 1 No 044 01 VOLTAGE SETTING ERROR has occurred J P82 0S FP 3 3 The buzzer does not stop even by pressing NO For detection of power The error cannot be released voltag
78. B2 circulation pump ON When rotating correctly 7 ON OFF STB3 circulation pump ON When rotating correctly 8 ON OFF Rack stopper sensor ON When the rack stopper is set 9 ON OFF Top cover sensor ON When the top cover is closed 10 ON OFF SAFETY THERMOSTAT ON Normal 11 ON OFF SAFETY THERMOSTAT DRYER ON Normal 12 ON OFF SOLUTION LEVEL OFF When the solution level is too low 13 ON OFF CD REFILLING LEVEL OFF When the solution level is too low 14 ON OFF BL REFILLING LEVEL OFF When the solution level is too low 15 ON OFF FIX REFILLING LEVEL OFF When the solution level is too low 16 ON OFF FIX2 REFILLING LEVEL OFF When the solution level is too low 17 ON OFF STB1 REFILLING LEVEL OFF When the solution level is too low 18 ON OFF STB2 REFILLING LEVEL OFF When the solution level is too low 19 ON OFF STB3 REFILLING LEVEL OFF When the solution level is too low 20 ON OFF Drive switch ON When the drive switch is ON 21 ON OFF DRIVE MOTOR SPEED SIGNAL OFF When the speed setting of DS1 8 drive motor is LOW specifications other than CN 16L and CN 16S gt 6311 22 ON OFF VOLTAGE SETTING 100 OFF The voltage set with DS1 on the Power PCB 1 23 ON OFF VOLTAGE SETTING 110 115 OFF Ha 24 ON OFF VOLTAGE SETTING 120 OFF 25 ON OFF VOLTAGE SETTING 200 208 OFF 26 ON OFF VOLTAGE SETTING 220 230 OFF 27 ON OFF VOLTAGE SETTING 240 OFF 28 ON OFF VOLTAGE SETTING ERROR OFF When the input voltage and the setting voltage of DS1 are different 29 ON OFF CD REPLENISHER
79. CB 2 gt 6321 Symptoms due to the wiring connection failure Diagnosis Failed parts Manual No Rack stopper sensor E 6111 Main control PCB 135 6301 Circuit diagram Refer to Power PCB 2 4001 Wome e Electrical circuit diagram s references T e Electrical circuit diagram s references Circuit diagram 15 FP 2 3 Around power PCB 1 2 15 FP 1 2 DC power supply circuit diagram Circuit diagram t FP 2 3 Around power PCB 1 2 Detailed diagram t FP 1 2 DC power supply circuit diagram IS FP 3 13 Processor section Detailed diagram IS FP 3 13 Processor section 4206 7 9 4 Troubleshooting 4206 No 047 01 SM WATER SUPPLY TANK EMPTY N Alarm release Error message Processor 2 No 051 01 SET DATE amp TIME N Alarm release NO NO Error message release Error message release Released automatically when turning ON the water supply tank YES NO level sensor Condition Condition Suffix Condition Suffix Condition number number When turning ON the power supply of this machine The water supply tank level sensor turned OFF the setting of the date or time was unlikely wrong Check Point Check Point 1 Check whether the water supply tank has water 1 Set the date and time inside 2 Check the water supply tank level sensor sta
80. CK YES gt VERSION CHECK YES VERSION CHECK MAIN gt N EXPLANATION The version of the system program is displayed In the version of Boot program is displayed 1 1 3075 3 Mode 3077 Check ERROR RECORD e Display Bringing up the display MAIN MENU gt amp Approach to the service personnel mode CHECK YES gt ERROR RECORD YES ERROR RECORD 1 04 03 17 08 00 030 0004 TL SHIFT N e Operation Using J or T switches to the next or previous error record Pressing SHIFT displays the message of the error To see the next or previous ERROR RECORD press SHIFT to switch to the item display And then press J or T to switch EXPLANATION Among the occurring errors the most recent error is displayed in order from 1 Itkeeps up to 100 error records When the number of errors is over 100 the oldest error is deleted and the newer one is saved 3077 1 1 3 Mode 3079 Check LOADING MOTION RECORD e Display Bringing up the display MAIN MENU gt Approach to the service personnel mode CHECK YES gt MOTION RECORD YES LOADING MOTION RECORD NORMAL MOTION RECORD TL Y N e Operation Using T or J switches NORMAL MOTION RECORD ERROR MOTION RECORD and SENSOR RECORD GRAPHICS e Pressing YES leads the operation forward e EXPLANATION The condition of the loading section in processing film
81. Error message release Error message release YES NO YES NO Condition Condition Suffix Condition Suffix Condition number number In the film processing when the loading cover was 01 In the 135 film processing even though the pressure closed after detecting the leader card the pressure sensor detects the film rear end the film cutter sensor sensor was CLOSE does not become OPEN 02 In the film processing when the loading cover was Check Point closed after detecting the leader card the film cutter sensor was OPEN 1 Check the pressure sensor status by input check 2 Check if the film cartridge holder operates Check Point Diagnosis 1 Check the pressure sensor status by input check NEUE v T 2 Check the film cutter sensor status by input check l n E RAS ANES 3 Check if the film cutter operates Pressure sensor 3 6101 Loading unit Diagnosis Main control PCB DS 6301 Ea 7 iN l n o Power PCB 2 535 6321 uate el AAA Pressure sensor 3 6101 Film cutter sensor 0S 6101 Electrical circuit diagram s references Loading unit Circuit diagram Main control PCB E gt 6301 t FP 2 3 Around power PCB 1 2 Power PCB 2 US 6321 z Ser FP 1 2 DC power supply circuit diagram Electrical circuit diagram s references Detailed diagram BS FP 3 5 Loading section SUD cieee t FP 2 3 Around power PCB 1 2 15 FP 1 2 DC power supply circuit diagram Detailed diagram t FP 3 5 Loading section 4101 sa 4 Troubleshooting 4101 No 009 01 CLO
82. HMENT RATE 135 100 110 100 240 100 EVAPORATION RATE AT N1W 7 04 mL STANDBY 0 N2W 3 33 mL N3W 6 70 mL N42W 14 67 mL N43W 29 0 mL Evaporation rate running NIW 5 80 mL N2W 2 93 mL N3W 4 57 mL N42W 10 62 mL N43W 8 19 mL 3131 Data initialization 2 3 3 Mode 3131 Data name Data after initialization Evaporation rate power off NIW 1 67 mL N2W 1 07 mL N3W 1 78 mL N42W 3 44 mL N43W 1 00 mL AUTOSETTING CLEANING NIW 15 6 mL AMOUNT N2W 33 2 mL N3W 64 4 mL N42W 57 7 mL N43W 18 4 mL Refill water record Deletion Operation Mode Auto refilling water OFF Thermohygrometer OFF STATUS Check ERROR RECORD Deletion MOTION RECORD Deletion 3131 Data initialization 3 3 3 Mode 3141 REPLENISH REFIL WATER REFILLING WATER AMOUNT 1 N Description for each specification The described section is different depending on the specifications See below for the description for each specification For SM specification refer to REFILLING WATER AMOUNT 1 SM e Display Bringing up the display MAIN MENU gt Approach to the service personnel mode REPLENISH REFIL WATER YES gt REFILLING WATER AMOUNT 1 YES REFILLING WATER AMOUNT AS IN RESET SHIFT NO Y N e Operation 1 Using J or T switches the name of processing solution 2 Using or changes the setting value D Pressing SHIFT NO resets
83. L N Alarm release NO Error message release YES NO The system can stop mixing solution using YES NO cancel the error and continue to work However No 268 F NC_ REPL SYSYTEM IS ABNORMAL occurs when more than a specified number of films are processed When the power supply turns on after being reset the attention message CONTINUE MIXING SOLUTION is displayed Condition Condition When the replenisher cartridge started to open the system operated each replenisher cartridge open close motor However each replenisher cartridge position sensor upper did not turn Error message Processor F specification No 274 F N1R_ REPL PUMP WASH VALVE OR STIR VALVE IS ABNORMAL N No 275 F REPL PUMP OR WASH VALVE IS ABNORMAL N Alarm release NO Error message release The errors are canceled when the power supply is reset and they are automatically canceled when the interlock switch changes from OFF gt ON e When the interlock switch changes form OFF gt ON INITIALIZE REPLENISHMENT DATA is displayed Select YES to internalize output amount of the pump and correction cleaning amount Reset the power supply after the operation is finished Condition LIGHT Condition The replenisher level sensor upper does not detect anything Suffix Cond
84. LEVEL OFF When no replenishment solution remains 30 ON OFF BL REPLENISHER LEVEL OFF When no replenishment solution remains 31 ON OFF FIX REPLENISHER LEVEL OFF When no replenishment solution remains 32 ON OFF WL REPLENISHER LEVEL OFF When no replenishment solution remains 33 ON OFF STB REPLENISHER LEVEL OFF When no replenishment solution remains 34 ON OFF CD WASTE SOLN LEVEL ON When the waste solution tank is full 35 ON OFF BL WASTE SOLN LEVEL ON When the waste solution tank is full 36 ON OFF FIX WASTE SOLN LEVEL ON When the waste solution tank is full 37 ON OFF STB WASTE SOLN LEVEL ON When the waste solution tank is full 38 ON OFF SUPPLY TANK LEVEL OFF When no water remains in the refilling water tank 39 50 60Hz Displays the frequency of input power supply 3071 2 7 3 Mode 3071 Status Check No Display 40 ON OFF Dryer fan OFF 3071 When the dryer fan stops 3 7 3 Mode INPUT CHECK SM Description for each specification 3071 Check For the specifications other than N specification this section only gives description that differs from that for N specification See below for the description for each specification 0S Input Check N Reference 1 Input Check F Processor SM No Display Status
85. MAL occurs when more than a specified number of films are processed When the power supply turns on after being reset the attention message CONTINUE MIXING SOLUTION is displayed Condition Error message Processor F specification No 202 F NC_ REPL CARTRIDGE USED UP REPLACE IT WITH A NEW ONE N Alarm release NO Error message release You can cancel the error by selecting YES NO or the error is automatically canceled when the replenisher cartridge sensor switches from OFF gt 0N The system can stop mixing solution using YES NO cancel the error and continue to work However 5 No 268 F NC_ REPL SYSYTEM IS ABNORMAL occurs when more than a specified number of films are processed When the power supply turns on after being reset the attention message CONTINUE MIXING SOLUTION is displayed Condition Condition Condition When the replenishment package started opening the replenisher solution level sensor of the water supply tank upper water level was off After the replenisher cartridge was opened all the lower replenishment solution level sensors of the replenisher tanks for the replenisher cartridge did not detect anything For details of operation specification refer to 5501 Suffix number 01 NC 1 cartridge e NIRA lower replenishment solution level sensor Condition NIRB lower replenishment solution level sensor 02 NC2 cartridge N2R
86. N iii A EENE EE E AEE 3072 QULEPUT CHEGK SM ineto e anere a eeii e e rN 3072 Output Check F NEO a ii aos dite le a a a ea i oe ee a a ERROR RE CORD tt iia neuen en E 3077 LOADING MOTION RECORD nico corrosicsiesesiiieiiei pii irii ipii iien ien KEE AA AREE A EE A E a 3079 FLOPPY A A ie E eaRo ba 3091 Reading Writing Data A A Sieh hea eae eae a cis 3091 SOFTWARE UPGRADE uo das 3093 FORMAT A o Puta eee eka 3095 SANDAR O SETIN G a dd ae 3111 STANDARD SETTING L evocar ion dad 3111 STANDARD SEW TIN G23 cas edd Brae cacasecczasads a e E e a A EEA 3112 Data initialiZatiOn xo 28 verses yt dai bea eee Data initialization id EEEE N S ES E E ESEESE ena ne aaa REPLENISH REFIL WATE R a a i aa aaa e a a a ois a a aa e niaaa lic REFILLING WATER AMOUNT 1 REFILLING WATER AMOUNT 1 REFILLING WATER AMOUNT 2 REFILLING WATER AMOUNT 2 CORRECTION SM von couse A AAA A AE AAA AAA AAA Replenishment refill water oooooooocooncocnnccococconcccncnnccnnonnnnnnnnnncnnnnnnnnnnnnnnnnnn cnn n nn nn cnn rancia nn Pump amount setting Fl a A o id ea en be i hae Pump amount measurement TE viii dias danes vi Re eplenishment retilliwater misna caceus haagudens cag acteh diiniita 3163 Refill water FP Lai aioe hee ieee A Bek RRO Rie eee 3163 Installation operation E minnini aa A AAAA NE AEAEE a AE aR Ea 3164 Operation Mode set E eners ioiii ii E A EEEE EAEE cdbceedeesense 3165 Replenishment data initialization F cece eeeeeseeccescee
87. Negative Color Film Processor QSF T15 QSF T15SM QSF T15F Service Manual Issued in September 2006 for service personnel only 1 Cautions for work 2 Replacement and adjustment of parts 4 Troubleshooting 5 Operation sequence 6 Electrical parts 7 Setup for service personnel 8 Appendix Notes to service personnel Be sure to read this manual carefully to gain a thorough understanding of the correct procedures before servicing the machine This machine uses both tapping truss head screws spike truss head screws and washer head screw for ground When attaching the screws once removed make sure they are on their original positions These screws are used for the place where grounding is required Chass Tapping truss head screw e gt Ets _ Spike truss head screw green q Washer head screw for ground SCREW System Program Ver 1 e Itis prohibited to show provide lend or transfer this manual to the others except the service personnel The contents of this manual are subject to change without notice e Illustrations in this manual may vary depending on the model or manufacturing lot Microsoft MS DOS and Windows are registered trademarks of Microsoft Corporation in the United States and or other countries MultiMediaCard is a trademark of Infineon Technologies AG company in Germany and licensed to MMCA MultiMediaCard Association Other produ
88. No Dryer fan E 6111 When the fan does not rotate while the LED16 of the power PCB 2 is ON the dryer fan is defected Power PCB 2 0S 6321 Main control PCB 0S 6301 Wom e Electrical circuit diagram s references Check Point 1 Check the remaining amount of each replenisher solution 2 Check the replenisher level sensor status via input check Diagnosis Failed parts Manual No Replenisher level sensor gt 6111 Circuit diagram t FP 2 3 Around power PCB 1 2 1 FP 1 2 DC power supply circuit diagram Detailed diagram t FP 3 7 Dryer main body section e Disconnect the connector of the replenisher level sensor and measure the resistance value between Pin 1 and Pin 2 of the connectors at the replenisher level sensor side When the sensor section temperature is between 10 C and 35 C if the resistance value does not become between 1 5kQ and 4kQ the replenisher level sensor is defect Power PCB 2 IS 6321 Main control PCB 3 6301 T The hot thermister is used for the replenisher level sensor When the hot thermister is not supplied the current the resistance values in wet with the solution and in dry are the same Accordingly when measuring the resistance value the condition either in wet with solution or in dry is OK Symptoms due to the wiring connection failure Circuit diagram Refer to Main cont
89. O Function Connecting of display keyboard and buzzer Adjustments and precautions for PCB replacement e 1 Position gt 6201 e 2 Precautions for replacement None e 3 Adjustment after replacement None Unused connector None 6331 an 6 Electrical parts 6341 Description of PCB SM sensor PCB J391299 LED6 LED5 LED4 LED3 LED2 LEDI SA O O O O QQ VR5 VR4 VR3 VR2 VRI 11O Qr LEDIOC OQ z mos O rc L O rs G075641 a SM sensor PCB 3390623 is not supported by RoHS O Function e Signal connecting of the replenisher sensor e Adjusting the sensitivity of the replenisher sensor e Adjustments and precautions for PCB replacement e 1 Position e 026201 2 Precautions for replacement None e 3 Adjustment after replacement e Calibrate the replenisher solution sensors 2721 e Unused connector None e Component parts table LED No Purpose Remarks For checking whether the replenishment solution CD B is set or not For checking whether the replenishment solution CD A is set or not For checking whether the replenishment solution STB is set or not ON when the replenishment For checking whether the replenishment solution CD C is set or not solution is in For checking whether the replenishment solution FIX is set or not For checking whether the replenishment solution BL is set or not AD MN BY WwW NY Fo
90. ON When the top cover is closed 9 ON OFF Top cover sensor ON Normal 10 ON OFF SAFETY THERMOSTAT ON Normal 11 ON OFF SAFETY THERMOSTAT DRYER ON Normal 12 ON OFF SOLUTION LEVEL OFF When the solution level is too low 13 ON OFF N1 SOLN LEVEL OFF When the solution level is too low 14 ON OFF N2 SOLN LEVEL OFF When the solution level is too low 15 ON OFF N31 SOLN LEVEL OFF When the solution level is too low 16 ON OFF N32 SOLN LEVEL OFF When the solution level is too low 17 ON OFF N41 SOLN LEVEL OFF When the solution level is too low 18 ON OFF N42 SOLN LEVEL OFF When the solution level is too low 19 ON OFF N43 SOLN LEVEL OFF When the solution level is too low 20 ON OFF Drive switch ON When the drive switch is ON 21 ON OFF DRIVE MOTOR SPEED SIGNAL OFF When the speed setting of DS1 8 drive motor is LOW specifications other than CN 16L and CN 16S gt 6311 22 ON OFF VOLTAGE SETTING 100 ON The voltage set with DS1 on the Power PCB 1 23 ON OFF VOLTAGE SETTING 110 115 OFF a 24 ON OFF VOLTAGE SETTING 120 OFF 25 ON OFF VOLTAGE SETTING 200 208 OFF 26 ON OFF VOLTAGE SETTING 220 230 OFF 27 ON OFF VOLTAGE SETTING 240 OFF 28 ON OFF VOLTAGE SETTING ERROR OFF When the input voltage and the setting voltage are different 29 ON OFF INTERLOCK REPL SEC 1 ON When replenisher section door 1 is closed 30 ON OFF INTERLOCK REPL SEC 2 ON When replenisher section door 2 is closed 31 ON OFF NC 1 replenisher cartridge set sensor ON When the NC1 replenisher
91. ON while pressing YES 4 COOLING FAN Operates while pressing YES 5 DRYER HEATER 1 ON while pressing YES 6 DRYER HEATER 2 ON while pressing YES 7 DRYER FAN Operates while pressing YES 8 CIRCULATION PUMP Operates while pressing YES 9 AERATION PUMP Operates while pressing YES 10 COOL WATER SOLENOID VALVE Operates while pressing YES 11 NC1JO A x a74 Operates while pressing YES 12 NC1JO A xo Me Operates while pressing YES 13 NC2JO A a O Operates while pressing YES 14 NC2J CA x arm Operates while pressing YES 15 NIRA CARTRIDGE CLEANING VALVE 2 gt Operates while pressing YES 16 N2R CARTRIDGE CLEANING VALVE gt Operates while pressing YES 17 N3R CARTRIDGE CLEANING VALVE gt Operates while pressing YES 18 N4R CARTRIDGE CLEANING VALVE gt Operates while pressing YES 19 NIRB CARTRIDGE CLEANING VALVE gt Operates while pressing YES 20 NIW ADDING WATER VALVE gt Operates while pressing YES 22 N2W ADDING WATER VALVE gt Operates while pressing YES 23 N3W ADDING WATER VALVE gt Operates while pressing YES 24 N42W ADDING WATER VALVE gt Operates while pressing YES 25 N43W ADDING WATER VALVE gt Operates while pressing YES 26 NIRA AGITATION VALVE Operates while pressing YES 27 NIRB AGITATION VALVE Operates while pressing YES 28 NIRA REPLENISHER PUMP Operates while pressing YES 29 N2R REPLENISHER PUMP Operates while pressing YES 30 N3R REPLENISHER PUMP Operates while pressing YES 31 N4R REPLENISHE
92. OR IS ABNORMAL When the replenisher cartridge position sensor lower does not turn to DARK even after a specified time has passed No 208 F CARTRIDGE SETTING UNIT DOES NOT GO DOWN 5 The system stops for a certain time until the replenishment solution is ejected from the replenisher cartridge AAA When the replenisher level sensor lower does not turn DARK even after a specified time has passed IS No 255 F LOWER DETECTOR DOES NOT DETECT SOLUTION When all replenisher level sensors lower do not turn DARK even after a specified time has passed No 202 FJREPL CARTRIDGE USED UP 5501 ue 5 Operation sequence 5501 Replenishment operation 6 After a certain time move up the replenisher cartridge set to the cartridge cleaning position e Replenisher cartridge open close motor ON OFF 7 Start cleaning agitating the replenisher cartridge a 222222 e Replenisher cartridge cleaning pump ON OFF e Cartridge cleaning valve ON gt OFF Agitation valve ON OFF NIRA and NIRB are only subject to agitation e The replenisher cartridge is cleaned and agitated in order of NIRA gt N2R gt NBR for the NC1 replenisher cartridge and NIRB gt NA4R for the NC2 replenisher cartridge When all replenisher level sensors upper do not turn DARK even after a certain time No 220 F REPL NOT PREPARED When operating AUTO MIXING in Setting operation no error occurs even if the N2R or N3R replenishment s
93. OUNT 2 Initial value Setting Low temperature low Normal Normal High temperature high limitation humidity temperature normal temperature normal humidity value of W 13 degrees C 20 humidity humidity 30 degrees C 80 AMOUNT 25 degrees C 50 25 degrees C 65 2 REFILLING W REFILLING W REFILLING W REFILLING W WATER AMOUNT WATER AMOUNT WATER AMOUNT WATER AMOUNT AMOUNT 2 mL AMOUNT2 mL AMOUNT2 mL AMOUNT2 mL CD 41 4 mL 41 4 41 4 mL 41 4 34 6 mL 34 6 31 1 mL 31 1 43 7 mL BL 2 0 S 17 9 2 0 S 17 9 1 4 S 12 0 0 0 S 0 4 7 S FIX1 1 5 S 13 0 1 5 S 13 0 1 2 S 10 1 0 0 S 0 4 0 S FIX2 13 0 mL 113 0 13 0 mL 13 0 10 1 mL 10 1 0 0 mL 0 38 5 mL STBI 1 6 S 14 0 1 6 S 14 0 1 2 S 10 1 0 0 S 0 5 6 S STB2 1 6 S 14 0 1 6 S 14 0 1 3 S 11 0 0 0 S 0 4 8 S STB3 39 5 mL 39 5 39 5 mL 39 5 33 6 mL 33 6 24 5 mL 24 5 41 6 mL The following data in the table is the standards for presuming the correction value and the efficiency of machine is not guaranteed Data for calculating the refilling water amount by W AMOUNT 2 operation time of the refilling water pump Pump output amount for one second of the beginning 8 1 mL Pump output amount after one second of the beginning 9 8 mL Change the setting value of REFILLING WATER AMOUNT 2 Operation Enter the setting value following the instruction by the processing solution manufacturer IMPORTANT e To prev
94. P 1 2 DC power supply circuit diagram Detailed diagram t FP 3 2 Temperature control block 1 4201 T 4 Troubleshooting 4201 No 027 THERMOSENSOR ERROR N Alarm release NO Error message release YES NO Noe e It is possible to release the error when the thermosensor detection temperature becomes within the range from 0 C to 100 C Condition Suffix Condition number Error message Processor 1 Dryer thermosensor check table Actual temperature Resistance KQ C 10 19 07 20 11 92 30 7 66 40 5 05 50 3 41 60 2 35 70 1 65 80 1 19 Symptoms due to the wiring connection failure Circuit diagram Thermosensor detects the temperature such as under 0 C or over 100 C Refer to Main control PCB 4001 Refer to 5 Power PCB 2 4001 Check Point 1 Check the actual temperature of the processing Electrical circuit diagram s references solution Circuit diagram n 0S FP 2 2 Around the main control PCB Diagnosis FP 2 4 Around power PCB 2 2 Failed parts Manual No 1 FP 1 2 DC power supply circuit diagram Thermosensor 0S 6111 Disconnect the connector of each thermosensor and measure the resistance value between Pin and Pin 2 of the connectors at the thermosensor side When the measured value differs outstandingly comparing with the value on the thermosens
95. POB aeea e aaa daren aa non nn A nn nn nn nara n nn AA nn aa a a aE e aiana 6301 Main contol PCB J391283 is id iia 6301 Power PEB 19391282 penran E T O AAE E ER Power PCB 2 J391284 N Power PCB 2 3391284 SM essssccssssecesescessesescseeecesseseeceeseecsesescesesceesesaescseeecessesceaecaeaeseeaeecaeeeeesaeaceceesaeaeaes 6321 Power PCB 2 39 1284 E iii di E E EE EEEE AEE N dice tate 6321 Connecting PCB J490373 sitas 6331 SM sensor PEB 0391299 A AA E A E a 6341 Backup PCB J390972 Battery pack 1085024 option ssesesesessssssssssesrersrsrsteresssrststsestsrnrsestsrererrernrersrersrsese 6351 F replenishment J391323 Description of the power supply cccccececeeeeeeeeeeeeeaaeeeeeeeeeeeeeseceeeaaeaeeceseeeeteeeeeteteeneenaeees 6401 DC power Supply sda etek A rs a N 6401 6000 Le 6 Electrical parts 6001 Change specification Power supply specification Single phase two wires AC100 240 V A WARNING e Before operation be sure to turn OFF the drive switch and the circuit breaker and then disconnect the power cable from the power receptacle When the optional drive power unit is equipped be sure to disconnect the connector J P901 of the battery pack before operation Refer to 6351 For changing the power supply specification carry out the setting change of DS1 on the power PCB1 and the connecting place change of the connector J25 Power PCB 1 AC100 120V AC200 240V 1 100V 2 110 115V
96. R PUMP Operates while pressing YES 32 NIRB REPLENISHER PUMP Operates while pressing YES 33 N3W CASCADE REPLENISHER PUMP Operates while pressing YES 34 AUTO CLEANING VALVE Operates while pressing YES 35 EXHAUST FAN Operates while pressing YES l 2 3 4 When the replenisher cartridge is set before operating the message The replenisher cartridge is set appears pump operates at the same time the right turns ON When operating the adding water valve while pressing the SHIFT key the adding water replenisher pump operates at the same time When the replenisher cartridge position sensor upper is ON the left turns ON When the replenisher cartridge position sensor lower is ON 3072 When operating the cleaning valve agitation valve and auto cleaning valve while pressing the SHIFT key the replenisher cartridge cleaning 4 5 3 Mode 3072 Check 5 If the cleaning water gets into a replenisher tank the amount of replenishment solution changes Insert a hose into the opening nozzle and execute Output Check preventing the water getting into the tank When you insert a hose into the opening nozzle we recommend you to operate Replenisher Cartridge Open Close Motor and lower the replenisher cartridge set section For details refer to 2805 3072 5 5 3 Mode 3075 Check Version check e Display Bringing up the display MAIN MENU gt Approach to the service personnel mode CHE
97. R depending on each LED condition which is OFF 1 If LED turns ON by turning clockwise less than twice from the left most position carry out the operation of If LED turns on by rotating less than twice 2 Carry out If LED turns on by rotating more than twice if LED turns ON by turning clockwise more than twice from the left most position Processing VR No LED No solution CD B VRI LEDI CD A VR2 LED2 STB VR3 LED3 CD C VR4 LED4 FIX VR5 LEDS BL VR6 LED6 O If LED turns on by rotating less than twice 1 Turn the VR of each replenisher sensor clockwise from the most left and when the LED lights up by within 2 rotations return to the most left and turn clockwise again 3 times IMPORTANT The condition is included that the LED lights up with the VR at the most left 2 Reassemble the parts as they were O If LED turns on by rotating more than twice 7 Turn the VR of each replenisher sensor clockwise slowly while counting the rotation and stop turning it at the position where the LED lights up IMPORTANT e Ifthe VR is turned too far clockwise turn it counterclockwise until the LED goes off Then turn it clockwise again until the LED lights up 2 Turn the VR of each sensor clockwise one rotation more from the position of Step 1 2721 aie 2 Replacement and adjustment of parts 2721 Replenishment package unit 3 Replace the replenisher sensor and adjust its sensitivity if tota
98. SE LOADING COVER N Alarm release NO Error message release e Error is released when the loading cover sensor becomes CLOSE Condition Suffix Condition number In the film processing the loading cover sensor becomes OPEN before the ready lamp green turns ON While the ready lamp green is ON it has passed over 30 seconds since the loading cover sensor become OPEN Check Point 1 Check the loading cover sensor status by input check Diagnosis Failed parts Manual No Loading cover sensor 3 6101 Power PCB 2 BS 6321 Main control PCB r 6301 e Electrical circuit diagram s references Circuit diagram t FP 2 3 Around power PCB 1 2 t FP 1 2 DC power supply circuit diagram Detailed diagram t FP 3 5 Loading section 4101 Error Loading 3 3 4 Troubleshooting 4201 No 021 01 PROCESS SOLN LEVEL TOO LOW N Alarm release NO Error message release YES NO The error is not released when even one of the processing solution level float switches of each processing solution is OFF Error message Processor 1 e Electrical circuit diagram s references Circuit diagram 15 FP 2 3 Around power PCB 1 2 t FP 2 4 Around power PCB 2 2 15 FP 1 2 DC power supply circuit diagram Detailed diagram t FP 3 4 Temperature control block 3 t FP 3 8 Replenisher secti
99. Squeegee roller gear S A206147 6 Squeegee idle gear a S A121772 7 Drive gear S A076899 7 U User S Service personnel 8011 2 11 8 Appendix Frame section 8011 Periodically replaced parts Parts or checking items U S Maintenance contents Part No Timing Stand Qua Remarks ard ntity replac ement timing Effluent tank U Collect the waste solution Close down If needed Automatic cleaning pipe U Check whether or not crystals stick 2 week on the opening of the automatic cleaning pipe If necessary remove the pipe and wash it with such as a toothbrush Filter cartridge U Check whether it is clogged or H029049 2 week 2 week 7 deformed In that case replace it with a new one Cleaning the air filter U Vacuum the dust using a vacuum 1 cleaner at the dust accumulated month side If the dirt cannot be removed turn the side with dust down and wash it with running water Aeration U Ifthe bubbles of aeration come out 1 from the gap of the tank cover month adjust the valve Float switch U__ Push and sink the upper of the 3 float with a stick and check that month the float moves up and down Cleaning the processing U Wash it using a brush with water 1 year solution tanks U User S Service personnel Replenisher section N Parts or checking item
100. Suffix number Condition 01 When NC1 replenisher cartridge is opened one of the replenisher solution level sensors upper and lower of NIRA N2R and N3R has detected replenishment solution No 255 F LOWER DETECTOR DOES NOT DETECT SOLUTION N Alarm release NO Error message release YES NO The system can stop mixing solution using YES NO cancel the error and continue to work However No 268 F NC_ REPL SYSYTEM IS ABNORMAL occurs when more than a specified number of films are processed Condition Condition After the replenisher cartridge was opened one of the replenisher solution level sensors lower did not detect solution Regarding NAR no error occurred after the replenisher cartridge was opened However the error occurs if the replenisher solution level sensors lower does not detect solution after water is mixed with replenishment solution 02 When NC2 replenisher cartridge is opened one of the replenisher solution level sensors upper and lower of NIRB and N4R has detected replenishment solution For details of operation specification refer to 5501 Suffix Condition number 01 NIRA 02 N2R 04 N3R 10 NIRB The cartridge set is raised and then an error occurs Diagnosis Failed parts Manual No Replenisher solution level sensor E 6111 F replenishment I O PCB I 6361 For details of operation specification refer
101. Yearly Checks Unit Parts or checking items Remarks 1 Replenisher section SM Probe 2 assembly Periodically replaced Probe 1 assembly parts Every three years check Parts or checking items Remarks Unit 1 Replenisher section SM Poppet valve other than STB 8011 Periodically replaced parts 10 11 8 Appendix 8011 Periodically replaced parts Condition list for check replacement timing service personnel F Items which are different from N specification are mentioned in the following list For the items which are not mentioned refer to 1 Condition list for check replacement timing service personnel N Every three years check Unit Parts or checking items Remarks 1 Replenisher section F Poppet valve other than STB 8011 11 11 8 Appendix 8031 Service personnel tool list Service personnel tool list N F Description for each specification Some of this section are different from SM specification depending on the machine specification For the different points refer to the following e For SM specification refer to Service personnel tool list SM Tool Part No Explanation F000472 01 Used to enter the service personnel password Service personnel floppy disk 8031 112 8 Appendix 8031 Service personnel tool list Service personnel tool list SM Items which
102. a a aaae a AE T AEEA S 2201 Pitch adjustment of processing Tacks viii ai 2201 A A E A thee ales neers EE 2311 Pitch adjustment of dryer Tack ssossisisiciissesrsirisrsirsisiirir ini AN i EEE iE EEEE EE EEEE 2311 Pitch adjustment of processing racks and dryer rack oo eeescseseeseeseeesscecesescsceeceeceesecseceesesaesevsesaeseeerseseseesas 2321 DIiVe SOCTION dial 2401 Backlash adjustment of the drive gear ccccessesessessesseescescesceseeseeseeseeseceeceeceeceaeeaeeaeaeaecaecaecaeeaceaecaecaseaeeasensente 2401 Drive power supply unit o oo 2 eee eeeceeeeeececccce eee eeee eee teeeeceanaaececeeeeeeceesegaeaaeaeceeeeeeseeseesnsseneeeaeeees 2501 Replacing the battery pack iii ed eng tebe nas aR 2501 Replenishment package unit ceececcceeeeeeeeeeeeeceeeaaeaeceeeeeeeeeeeseceenaecaeeeeeeeeeeesensenenaeees 2711 Replacing the probe SM is A Peo aL aa 2711 Adjusting the sensitivity of the replenisher sensor SM csccsccsscsscssessesesecseesecsecsecseeseesceseeseeeeeeeeeeeseeeeeeees 2721 Frepl nishment nite rionak ld ii Bt daa data 2801 Removing F replenisher unit 00 cccccsccsccssessecescessecseeeeeecescesceseeseesesseeseceeceeceeceaeeaeeaesaeaecaecaecaesaeeaecaecaeeaeenseatenee 2801 Replacing the replenisher cartridge open close motor eeceeceeesseeseescescesceseeseeeeseeseceecueceeceaeeaceceececeeceneeaeeaeeae 2802 Replacing the replenisher Cartridge set moins iia it 2803 Replacing the replenishment solution level
103. acklash of the drive gear 1 Loosen four screws of the drive motor base 2 Adjust the attachment position of the drive motor base and make the drive gear backlash part A 0 2 mm to 0 5 mm Drive motor base Screws G075630 4 Reassemble the parts as they were 2401 1 1 2 Replacement and adjustment of parts 2501 Drive power supply unit Replacing the battery pack O Procedure IMPORTANT When replacing the battery pack be sure to turn OFF not only the circuit breaker but also the drive switch 1 Remove the control box cover 1 2001 2 Remove the battery pack 1 Disconnect J P901 connector IMPORTANT Be sure to disconnect J P901 connector battery pack first When the circuit breaker is turned off the battery pack supplies DC 24 V to power PCB 2 Therefore it may damage power PCB 2 or the backup PCB if disconnecting J P900 first 2 Disconnect J P900 connector 3 Remove two screws 4 Remove the battery pack holding the front side together with the PCB attaching plate J P901 J P900 PCB attaching plate Battery pack G075646 3 Replace the battery pack 1 Remove the PCB attaching plate from the battery pack Two screws 2 Replace the battery pack J P901 PCB attaching plate Screws 6075653 4 Reassemble the parts as they were IMPORTANT Connect J P901 connector battery pack at the end 2501 ss 2 Replacement and adjustment of parts 2501 Drive power
104. ally Replaced Parts Consumable Parts F 8011 Periodically replaced parts Items which are different from N specification are mentioned in the following list For the items which are not mentioned refer to List of Maintenance Periodically Replaced Parts Consumable Parts N O List for maintenance For the procedure of maintenance by users refer to Maintenance Manual Replenisher section F Check it every six months after three years has passed since the installation and replace it with a new one if necessary Parts or checking items U S Maintenance contents Part No Timing Stand Quantit Remarks ard y replac ement timing Nozzle U__ Confirm whether the nozzle is 6 not clogged If necessary clean month the nozzle with toothbrush or the like Poppet valve S Check whether it is damaged If 1091040 3 year 3 year 10 Maintenance parts other than STB it is damaged replace it with a Fluorocarbon rubber S Ye W 0n6 1091003 4 Maintenance parts EPDM U User S Service personnel 8011 8 11 8 Appendix 8011 Periodically replaced parts Condition list for check replacement timing service personnel N This is a list to check Maintenance parts Periodically replaced parts arranged by the period for service personnel Description for each specification The described section is different depending on the specifications See below for th
105. are different from N specification are mentioned in the following list For the items which are not mentioned refer to gt Service personnel tool list N F Tool Part No Explanation Air exhaust tool hose type assembly A087220 01 Used when installing the SM specification and replacing the A050363 01 replenisher pump compatible with the conventional V series machines of SM specification The part in parentheses is not supported by RoHS Probe replacing jig A053235 01 Used when replacing the probe compatible with the conventional SM machines 8031 212 8 Appendix 8900 Table of wiring diagrams Table of wiring diagrams Block No Item Diagram No Remarks FP 1 1 AC DC power supply J309092 FP 1 2 DC power supply circuit diagram J309336 FP 2 1 Around power PCB 1 J309093 FP 2 2 Around main control PCB J309094 FP 2 3 Around power PCB 2 1 J309095 FP 2 3 Around power PCB 2 1 J310265 FP 2 4 Around power PCB 2 2 J309096 FP 2 4 Around power PCB 2 2 SM J309097 FP 2 4 Around power PCB 2 2 J310222 FP 2 5 Replenishment unit SM specification J309098 FP 2 6 F replenishment I O PCB area J310223 FP 3 1 Power voltage detection section J309337 FP 3 2 Temperature control block 1 J309338 FP 3 3 Temperature control block 2 J309339 FP 3 4 Temperature control block 3 J309340 FP 3 5 Loading se
106. asure for static electricity when replacing and maintaining the electronic parts oooocncicncnninnnmmm 1004 2 Replacement and adjustment of parts Removing COVEIS ii a avd ides de eat ea he 2001 REMOVING COVERS sins di ai hn dnd da EENE EE T 2001 Loading SECON iii editada Removing the film loading nit iii A a idas R placingthe film cutter blades ati paolo ple dci io dda ss Adjusting the position of the cutter blade cover ooooocicnccnnocnccococnnocononcnnnnnononcnnnnnnncnnonno non nn conan nnn on cnn onnn non nnoncananconnne Replacement of the film Sensor Unit seissen si e R A E E EEE NE EN Adjusting the position of the loading cover lock solenoid Adjusting the position of the film pressure solenoid sssssessssssssessesesssesssserstsesssstsestsestrstststsstststesssrsessenestsrestsesst Processing TANK SOCUOMN ciar Pitch adjustment of processing racks Dryer socom ali espais Pitch adjustment of dryer rack anita ee nste Wie ee de ea DE ea aSa Pitch adjustment of processing racks and dryer rack Drive Section estada aaa tad Scant lio laica td da Backlash adjustmentiofthe drive gt a A a Drive power Supply UNI iii dc ia Replacing the battery pack 0 c ci ccccdssscccestecsesscvasestes sense sci esd cadets ae couse deacon cea aiii iii cia Replenishment package Unit ccccceceeeeeesecne cee eeeeeeeeeeeeceeaaeaeeeeeeeeeeeeeeeccenaeseeeeeeeeeeeteeesenea Replacitisthe probe SMlizstatinia a dd it a Adjustin
107. asured EXPLANATION The pump amount of each replenisher pump NIRA NIRB N2R N3R N4R N3W N43W is measured Set the measured value in Pump Amount Setting For Pump Amount Setting refer to gt 3161 IMPORTANT After replacing the replenisher pump or replenisher filter operate the replenisher pump twice or three times to exhaust the air from the piping hose Then measure the pump amount Measure the pump amount three times and input the average value in Pump Amount Setting The amount of replenishment solution used for Pump Amount Measurement is not reduced from the total amount of the replenishment solution recognized by the system Therefore return the replenishment solution to the replenisher tank after measuring the pump amount NIRB N4R NIRA N2R N3R G085917 3162 v 3 Mode 3163 Replenishment refill water Refill water F e Display Bringing up the display MAIN MENU gt Approach to the service personnel mode REPLENISH REFIL WATER YES gt REFILL WATER YES REFILL WATER EVAPORATION RATE AT STANDBY 0 TL Y N e Operation 1 Using J or T switches the items 2 Using or changes the setting value 3 Pressing YES performs adding water or registration EXPLANATION The evaporation rate and adding water amount of the processing solution are set Evaporation rate at standby 0 The evaporation rate when the exhaust fan is ON is set for each processing tank N1W N
108. ation IS 3166 Film processing can continue Failures will be solved before water and replenishment solution are mixed again 4991 9 17 4 Troubleshooting 4991 Troubleshooting flow When No 270 Cannot process because of pump amount error for N4R or N1RB occurs e Troubleshooting flow No 270 Stop the alarm using YES Remove the replenisher section cover and replenisher section lower cover 1S 2001 Is the solution level of the replenisher solution tank as follows NAR Above lower replenishment solution level Replenishment solution level sensor error sensor NO e NIRB Below lower replenishment solution level sensor YES Does the solution leak in the replenishment route of NIRB NO YES Pour water to upper limit of the water supply tank Does water leak from the N4R cleaning nozzle Solve the error such as broken hose of replenishment system and leak from the replenisher tank NO YES NAR cleaning valve error Measure the pump amount in Pump amount measurement If the measurement value eg largely differs from the initial value or setting value of Pump amount setting check that there is no problem on the replenishment piping route and replenisher pump 4991 10 17 4 Troubleshooting 4991 Drain all replenishment solution from N4R and NIRB replenish
109. ation loH Carry out the air exhausting of the replenishment pumps and hoses so that the replenisher solution is output properly in the correct amount e Carry out the initial replenishment operation with the pump amount measurement mode Bringing up the display MAIN MENU gt REPLENISH REFIL WATER gt Supply PUMP AMOUNT MEASUREMENT 9 Pump amount check and setting AAA Measure the pump amount of the replenisher pump and register the measured value in the pump amount setting mode Refer to Operator s Manual for administrator Bringing up the display MAIN MENU gt REPLENISH REFIL WATER gt Supply 10 Setting of the present date and time CU lT Set the present date and time Refer to Operator s Manual for administrator Bringing up the display MAIN MENU gt Program timer gt DATE AND TIME SETTING 11 Setting of the program timer AA AAA A A A AAA A A AAA Set the program timer Refer to Operator s Manual for administrator Bringing up the display MAIN MENU gt Program timer gt PROGRAM TIMER SETTING Sy 1 12 Data writing AAA SS eee Save the setting data of the machine to a floppy disk 3091 Bringing up the display MAIN MENU gt FLOPPY STANDARD SETTING gt READING WRITING 13 BL aeration amount check e A Check the aeration amount in the BL sub tank This operation is not necessary for FS specification IMPORTANT Aeration amount is set at maximum at the shipment Too much aeration amount may ca
110. ation of trouble Shooting occ cceeessessessessessessesseeseescescescescescesaesaeeaeeseeaecaecaecaecaeenecaecaeeneensenaense 4991 5 Operation sequence Operation SOQUENCE iis hean ie da dees ees hed cd reed 5101 Film processing OPTA A A 5101 Replenishment operation oooooocccncccncncccncccncononnononcnononnncnnnn nano nn nnnnnnnnnnn nana nnnn nn nnnnnnnnnnnranannmnenins 5501 Replenisher mixing operation F Specification 0 00 ccc sceecseeeceecseseeseseesceseseescseeeceecseecsecesseeaesenecaeseseeeaesanseeas 5501 6 Electrical parts Change SpecitiCathoms esos ceseh specks lek coeedeh ed edaste ta 6001 Power supply specification Single phase two wires AC100 240 V cccceesscescsscescesessecseeseeseeseeseeeeeeeeeeeeeeeeeeeees 6001 Position of electriGal parts Iriart stadia had diag tednd teces datada iia callen 6101 Loading section control box section position of electrical parts c cceceeseeseeseeseeseesecsecseeseeseeseeeeeeeeeeeseeseeeeeseees 6101 Processor section positions of electrical parts N e cesessessesscescecseceseecencenseesecsesseasesaeaaecsecsecseeseeseeaeeseeeeeeeees 6111 Processor section positions of electrical parts SM ccceccecsescescescesseseeseeseceeceeceecasescesaeaaecsecsecsecsesaeaaecaecaeeneeas 6111 Processor section positions of electrical parts F ceccesessessesscsscseceececescescencecseaecaseasencensecsecaeceeeaeeseeseeseeeeeseees 6111 Processor section
111. aust fan operation is off during the program timer Compatibility with drive motor and motor driver There are 2 types RoHS compliant non RoHS compliant of drive motor and motor driver Non RoHS compliant is discontinued IMPORTANT e Since drive motors and motor drivers are incompatible with each other they must be replaced simultaneously Description Discontinued product non RoHS Substitute RoHS compliant compliant Drive motor 1123162 1123234 Motor driver 1043132 1043134 When replacing a discontinued product with a substitute the following junction cables must be prepared since it is incompatible with the motor driver connector Description Part No Cable unit W412764 Cable unit W412736 Power PCB 2 W412764 Junction cable W412736 Junction cable 6111 1123234 Drive motor 1043134 Motor driver G085853 3 10 6 Electrical parts 6111 Position of electrical parts Processor section positions of electrical parts SM Description for each specification The described section is different depending on the specifications See below for the description for each specification e For N specification refer to Processor section positions of electrical parts N For F specification refer to Processor section positions of electrical parts F e Layout diagram
112. ay does not appear J P104 Keyboard connection 1 FP 2 2 Input cannot be executed by the keyboard J P105 Buzzer connection n FP 2 2 The buzzer does not sound e DC power supply ES gt 6401 Connector Connected to Symptom No P111 CN1 Receives AC power supply n FP 1 1 The power supply does not turn on even by turning on the circuit from power PCB 1 J P23 breaker P112 Supplies DC 24 V to power n FP 1 2 The power supply does not turn on even by turning on the circuit CN51 PCB 2 breaker 4001 717 4 Troubleshooting 4011 Symptoms resulted from blowout of fuse Conditions to check the blowout of fuse The following list shows the errors which occur when turning ON the machine power supply with the fuses on each PCB disconnected or the machine symptoms the display does not light the lamp does not light the fan does not rotate etc IMPORTANT Only the symptoms resulted from blowout of the fuses on each PCB are described Only the PCBs of normal specification are described e For the fuses which have no influences on the machine condition when turning ON the machine power supply with the fuses on each PCB disconnected they are described as ANY MALFUNCTION DOES NOT OCCUR ON THIS CONDITION Table of fuses in use Table for the reference IS Power PCB 1 IS Power PCB 2 DC power supply Power PCB 1 15 6311 Fuse No Functi
113. ay get into the replenisher tanks and adversely affect the replenishment solution O Procedure 1 Remove the replenishment cartridge Turn on the interlock switch replenisher section door 2 3 Lower Replenisher Cartridge Open Close Motor at Output Check 0S 3072 4 Insert the hose of 13 mm diameter into the opening nozzle to be checked and fix the hose with adhesive tape Opening nozzles G085912 5 Operate Replenishment Cartridge Cleaning Valve at Output Check while keeping pressing the SHIFT key to confirm if the cleaning water normally spout 6 Remove the hose and more upwards the Replenisher Cartridge Open Close Motor at Output Check 2805 ae 2 Replacement and adjustment of parts 2805 This page is intentionally blank 2805 F replenishment unit 2 2 2 Replacement and adjustment of parts 3000 Mode A Doh ee ie ee Le eee 3011 Listof MOS Ad 3011 Mode configuration table N SM E vincia aeie EE Ei s 3012 O addd teed AE A E ah sdbe E 3021 Approach to the password mode c cceccsessessessesseeseeseesecscescesceseeseeseeseeseceeceeceessaeaeeaeaeaecaecaecaecaaeaaeaaeaaecseeaeeneeas 3021 Approach to the service personnel Mode sei s ciccescnssenrsssceyetiesyeiedes Se E EENE E EENE ENEE EE 3022 SYSTSM PLOII cuca tee eatbawectotasads ceeds hen debates ia boda aided sah O EEE 3041 Reading the system program ccccscccessedsessecsncsocdecescsscevecbcotcoudescos sed estes dacuas
114. be sure to turn off the power supply and disconnect the power code from the electrical outlet Since the work which uses key operations cannot turn off the power supply be careful enough to check the mechanical operation IMPORTANT e Ground wires are connected to the covers and units of this machine For reassembly be sure to connect the ground wires as they were Be sure to perform an operation check after replacing or adjusting any parts or units e Precautions against electric shock WARNING e If any case you have to take care of wiring for the power supply such as when moving the machine ask a qualified professional electrician for work Do not forget to ground the machine e Pay attention to avoid shocks when performing troubleshooting wiring check or voltage current measurement When replacing a fuse be sure to turn off the power supply and disconnect the power cord from the electrical outlet 7 O Precautions for movable units AWARNING There is a danger of hands being caught by the open close covers or doors or by the movable units When opening and closing covers or doors be sure to hold them firmly When moving a unit manually hold the specified parts only When working with a unit which automatically moves or when working around such the units be sure to turn off the power supply If your hand is caught and you cannot move immediately call for help to turn off the powoer sup
115. cal parts Change specification ccoo dada iia 6001 Power supply specification Single phase two wires AC100 240 V cocococconcnicnnonconconcnnconconconconnonnon non nonncnncnons 6001 Position of electrical paS E e a a aa a a a aae r a Aaaa a Enana D aana aaa Loading section control box section position of electrical parts Processor section positions of electrical parts N e seeseessssessesssssessesersssssesstsestsessesesssteseserssseseseeneseseserssseseseene Processor section positions of electrical parts SM seseseessssesesessesssssrstsrersrstsrresssrerntetstsretsestsreresrernrsrsrersreese Processor section positions of electrical parts F e sssesssssssssesesssessesessseestserssestseesssesesstsssesesetsesesessenessseeses Processor section list for adjustment after replacing electrical parts F oooononionnncniccnicnicnonnononnonnonnonnonncnnonos 6151 Position of PCB motor driver and power supply cccecceeeeeeeeeeeneeeeecceeeeeeeeeeteeesenieeaeeees 6201 Position N of PCB motor driver and power supply ccceccescescescesesececeeceecesessessesaesaecnecaecaecaseaeeasensenseatensente 6201 Position SM of PCB motor driver and power supply eccecceessssesseeeceeceececeseesesesseeseeceaeeaeeseeaecaecaeeaeeasensente 6201 Position F of PCB motor driver and power supply eccescessessessesceeeceeceececeseeseeseeseaecaeaeaeeaeeaecaecaeeaeensensente 6201 Description of
116. cesceseeseeseeaecaecaecnecasescescensessecsessessenaeaaecsecsecsecseeseeseeseeeeeeees 3166 REPLENISHER CONTROL DATA E ccccccssesssscsscscescsessesenecsesseneccesessescesessesessescesenecneseeneceesesecnessenecneenseceeneeas 3168 Replenishment rate F 4 Troubleshooting Symptoms due to the wiring connection failure oo cece cccessesceseeseescesetseceeceeceeceaeeaesaesaesaecaecaeeseeaceaecascaseaeeneenaense 4001 Symptoms resulted from blowout Of FUSE eecesseesesseeseescescesceseeseeseeseescescesceseeseesesseceeceeceecsaeeaeasenscaecaseaeeasensense 4011 Error Loading tia ii itt ee eA ea ea ean Sa ee 4101 No 001 01 FILM STOPPE Daaa tied dda eu die ae ae Ea hae 4101 N No 002 01 FILM CUTTER NOT MOVED 00 c cccccccccsessssessesessescsseseuceseseeuecsesessescesesseseeecsessesesesceseeaesenecsecaenessees 4101 N No 006 01 PRESSURE SENSOR ERROR u0 ccccccccccccccessscessceceesecesseecacecescesesueececeneeececsecesueeceeecesueceseeeeseensge 4101 N No 007 01 CUTTER OPERATION ERROR 0 cceccccccccecsecesseecesseeesseececeneeceeesecesueceneaecesuecesueecessecesueeceeeecneeesee 4101 N No 009 01 CLOSE LOADING COVER 0 0 ccccceccssssssesessesseseseesensescecesecsescesesseseesenecseneescsaeseecaecseeecsecenseeeseeeaees 4101 N Error Message Processor T iii 4201 No 021 01 PROCESS SOLN LEVEL TOO LOW u cccccccccccsessssessescseeseeeeseeesecceseseseesceseseceesesceseeseseeseeeeseneesees 4201 N No 0
117. ck if the hose connected to the circulation pump is clogged 3 Check the actual temperature of the processing solution Diagnosis Failed parts Manual No Processing solution level float switch E 6111 e Disconnect the connector of the processing solution level float switch and check the conduction between Pin 6 and Pin 8 safety thermostat of the connector at the float switch side If it does not become ON after a while the processing solution temperature became 33 C or less the processing solution level float switch is defected Thermosensor gt 6111 Disconnect the connector of each thermosensor and measure the resistance value between Pin 1 and Pin 2 of the connectors at the thermosensor side When the measured value differs outstandingly comparing with the value on the thermosensor check table the thermosensor is defected Power PCB 2 ES 6321 Main control PCB tS 6301 4201 318 4 Troubleshooting Wom Thermosensor check table Actual temperature Resistance KQ C 10 20 35 20 12 59 30 7 99 35 6 42 38 5 65 40 5 19 45 4 22 Symptoms due to the wiring connection failure Circuit diagram Refer to Power PCB 2 4001 Nave e Electrical circuit diagram s references Circuit diagram t FP 2 3 Around power PCB 1 2 0 FP 2 2 Around the main control PCB t FP 1 2 DC power supply circuit diagram
118. conds by pressing YES 17 STB3 REFILLING WATER PUMP Operates for 10 seconds by pressing YES 18 CLEANING PUMP Operates for 10 seconds by pressing YES 19 CD REPLENISHER PUMP Operates while pressing YES 20 BL REPLENISHER PUMP Operates while pressing YES 21 FIX REPLENISHER PUMP Operates while pressing YES 22 WL REPLENISHER PUMP Operates while pressing YES 23 STB REPLENISHER PUMP Operates while pressing YES 24 EXHAUST FAN Operates while pressing YES 3072 2 5 3 Mode OUTPUT CHECK SM Description for each specification 3072 Check For the specifications other than N specification this section only gives description that differs from that for N specification See below for the description for each specification 1 Output Check N Reference 1 Output Check F Processor SM No Display Operation 1 CD HEATER ON while pressing YES 2 BL HEATER ON while pressing YES 3 STB HEATER ON while pressing YES 4 COOLING FAN Operates while pressing YES 5 DRYER HEATER 1 ON while pressing YES 6 DRYER HEATER 2 ON while pressing YES 7 DRYER FAN Operates while pressing YES 8 CIRCULATION PUMP Operates while pressing YES 9 AERATION PUMP Operates while pressing YES 10 COOL WATER SOLENOID VALVE Operates while pressing YES 11 BL REFILLING WATER PUMP Operates while pressing YES 12 FIX1 REFILLING WATER PUMP Operat
119. cooling fan J P 154 J P79 Connected to the replenisher 0S FP 3 9 No 029 01 CD REPLENISHER TANK EMPTY has occurred solution level sensor When releasing the error by NO the message of REPLENISHER CD J P163 ee EMPTY of BL FIX and STB in this ae appears When ing REPLENISHER TAN BL J P164 releasing S K EMPTY of STB READY appears FIX J P165 Carry out the processing and it recurs at the timing to be replenished STB J P167 J P80 Connected to the CD digital 0S FP 3 14 No malfunction occurs on this condition flowmeter J P191 J P81 Connected to the power PCB 1 15 FP 3 4 The temperature of processing solution does not increase and the J P27 E gt FP 3 7 message ADJUSTING SOLUTION TEMP remains on e Processing solution heater power supply control Dryer heater power supply control J P82 Connected to the power PCB 1 FP 3 1 No 044 01 VOLTAGE SETTING ERROR has occurred J P28 IS FP 3 3 The buzzer does not stop even by pressing NO For detection of power voltage and frequency e Processing solution heater control Dryer heater control Motor speed setting detection The error cannot be released 4001 ar 4 Troubleshooting 4001 Connector No Connected to Symptom J P83 Connects to the main control PCB J P1 e Circulation pump control Signal output of each sensor and switch Drive motor control e Alarm control Dryer fan rotating detection signal
120. ct and company names mentioned here in may be the trademarks of their respective owners Symbols of trademarks and are not added Export Control This Product shall be exported pursuant to the Japan Foreign Exchange and Foreign Trade Control Law and Export Control of Administration on Regulations of the U S Bureau of Industry and Security and relevant laws and regulations If Buyer re exports directly or indirectly the product to any country the rules or regulations immediately preceding and relevant laws and regulations of the countries concerned shall be applied Memory Stick is a trademark of Sony Corporation Explanation of manual About the chapters m 1 Cautions for work Contains information on how to achieve safety in service operations Be sure to read these precautions thoroughly and carefully m 2 Replacement and adjustment of component parts Describes how to remove or replace component parts and units and how to adjust each part in replacement E 3 Mode Describes the mode and how to install the programs m 4 Troubleshooting This chapter explains the corrective action for trouble E 5 Operation sequence Describes the operation sequence of system E 6 Electrical parts Describes the PCBs used in this system E 7 Setup for service personnel Describes the setups performed by the service personnel E 8 Wiring diagram Wiring diagram Symbols used in this manual Definitions of the marks and symbol
121. ction J309341 FP 3 6 Drive section J309342 FP 3 7 Dryer main section J309343 FP 3 8 Replenisher section 1 J309344 FP 3 8 SM replenisher section 1 SM J309347 FP 3 9 Replenisher section 2 J309345 FP 3 9 SM replenisher section 2 SM J309348 FP 3 10 Refilling water section J309346 FP 3 10 Refilling water section SM J309349 FP 3 11 Water supply section SM J309350 FP 3 12 Waste solution block J309351 FP 3 13 Processor section J309352 FP 3 14 Optional section J309353 FP 3 15 F replenishment package unit J310270 FP 3 16 Replenisher section 1 J310271 FP 3 17 Replenisher section 2 J310273 FP 3 18 Replenisher section 3 J310274 FP 3 19 Replenisher section 4 J310275 FP 3 20 Replenisher section 5 J310292 8900 1 2 8 Appendix 8900 This page is intentionally blank 8900 Table of wiring diagrams 2 2 8 Appendix
122. d 135 Replace it when a perforation is A077059 If 300 Replace it when it has protruded with approx 1 5 mm needed times been seriously Leader card 1X240 Replace it when a perforationis A077061 damaged protruded with approx 1 5 mm U User S Service personnel e List of periodically replaced parts e Option Part name Part No Quantity Recommended Remarks timing of replacement Battery pack 1085024 3 3 year For drive power supply unit U User S Service personnel e List of consumable parts Part name U S Part No Quantity Supposed Remarks consumption value Splicing tape A662421 1 135 Splicing tape 110 A108695 1 110 Check label H069025 1 TB K2 Line blue 8011 5 11 8 Appendix 8011 Periodically replaced parts Part name U S Part No Quantity Supposed Remarks consumption value Check label U H069026 1 TG K2 Line green Check label U H069027 1 TK K2 Line black Check label U H069028 1 TR K2 Line red Check label U H069029 1 TS K2 Line brown Check label U H069030 1 TY K2 Line yellow 8011 6 11 8 Appendix List of Maintenance Periodically Replaced Parts Consumable Parts SM 8011 Periodically replaced parts Items which are different from N specification are mentioned in the following list For the items which are not mentioned refer to List of Maintenance Periodically Replaced Parts Consumable Parts N O List for maintenance For the p
123. depending on the specifications See below for the description for each specification e Correction procedures For SM specification refer to 3 REFILLING WATER AMOUNT 2 SM Display Bringing up the display MAIN MENU gt Approach to the service personnel mode REPLENISH REFIL WATER YES gt REFILLING WATER AMOUNT 2 YES W AMOUNT 2 STANDARD E E IN RESET SHIFT NO Y N Operation 1 Using J or T switches the name of processing solution 2 Using or changes the setting value Pressing SHIFT NO resets to the initial value The name of processing solution may be displayed differently depending on the process specification EXPLANATION Set the time to refill water when the water refilling starts with refilling water level ON This applies to EXECUTE AUTO WATER REFILLING of START CHECK and REFILLING WATER in the REPLENISH REFIL WATER mode Since the amount of processing solution evaporation changes with use environment correct REFILLING WATER AMOUNT 2 to stabilize the processing solution IMPORTANT Be sure to correct REFILLING WATER AMOUNT 2 based on directions of the processing solution manufacturer Correct REFILLING WATER AMOUNT 2 gradually so as not to dilute the processing solution If the solution is diluted it should be replaced REFILLING WATER AMOUNT 2 setting range 0 1s to 30 0s 1 Presume the setting value of REFILLING WATER AMOUNT 2 according to the use env
124. e MV5 j 53 NAR cartridge cleaning valve MV6 i 54 NIRA AGITATION VALVE MV7 i 55 NIRB AGITATION VALVE MV8 56 N1 W ADDING WATER VALVE MV9 i 57 N2 W ADDING WATER VALVE MV10 i 58 N42 W ADDING WATER VALVE MV11 i 59 N43 W ADDING WATER VALVE MV12 60 AUTO CLEANING VALVE MV13 i 61 N31 W N32 W ADDING WATER VALVE MV14 x 62 NCI replenisher cartridge open close motor DM1 i 63 NC2 replenisher cartridge open close motor DM2 i 64 Replenisher cartridge cleaning pump P17 j 65 INTERLOCK REPL SEC 1 LS5 66 INTERLOCK REPL SEC 2 LS6 67 CD effluent level sensor LSE1 68 BL effluent level sensor LSE2 69 FIX effluent level sensor LSE3 70 STB effluent level sensor LSE4 71 Rack stopper sensor LS1 72 Top cover sensor LS2 73 CD circulation pump cooling fan FANI 13 Operation specification of the fan 74 Exhaust fan FAN2 1 Operation specification of the fan 75 Dryer fan FAN4 1 Operation specification of the fan 76 Dryer thermosensor THS 77 Dryer safety thermostat STH 78 Dryer heater H4 79 Drive motor M RoHS compliant non RoHS compliant I Compatibility with drive motor and motor driver 80 Aeration pump AP 81 CD cooling water solenoid valve MV Option 82 CD digital flowmeter FLM Option When replacing each electrical part refer to Processor section list for adjustment after replacing electrical parts 36151 Operation specification of the fan Name Symbol O
125. e and frequency e Processing solution heater control Dryer heater control Power PCB 2 gt 6321 Connector Connected to Symptom No J P51 Connected to drive motor 1 FP 3 6 When turning on the drive switch No 040 01 DRIVE MOTION driver J P115 ERROR occurs The buzzer stops by NO the error is released by YES NO However it recurs immediately J P52 e Connected to the drive 1 FP 2 4 No 026 01 DRYER S THERMO ACTIVATED has occurred motor driver J P116 5 FP 3 7 The buzzer stops by NO the error can be released by YES NO Connected to the ready 1 FP 3 13 When turning on the drive switch No 026 01 DRYER S lamp J P118 THERMO ACTIVATED recurs After a while No 040 01 DRIVE MOTION ERROR occurs e Connected to the exhaust fan J P151 e Connected to the dryer fan J P152 e Connected to the dryer safety thermostat J P125 J P53 Connected to the dryer 1 FP 3 7 No 027 01 DRY THERMOSENSOR ERROR has occurred thermosensor J P153 The buzzer stops by NO the error is released by YES NO However it recurs immediately J P54 Connected to the effluent level 1 FP 3 12 No 030 01 CD WASTE SOLUTION TANK FULL occurs sensor CD The buzzer stops by NO however the error cannot be released 4001 3 7 4 Troubleshooting 4001 Connector Connected to Symptom No J P55 Connected to effluent level DS FP 3 12 No 030 02 BL WASTE SOLUTION TANK FULL occurs sensor BL The buzz
126. e description for each specification e For SM specification refer to Condition list for check replacement timing service personnel SM Every two years check Unit Parts or checking items Remarks 1 Upper turn guide section Squeegee inlet roller assembly Squeegee rack section Squeegee roller Upper turn roller Every three years check Unit Parts or checking items Remarks 0S Upper turn guide section Gear sleeve Squeegee rack section Release gear Spring flange Squeegee gear Counter gear 1 Processing rack section Rack bushing Squeegee bushing Squeegee bushing Feed gear 28T Feed gear 20T Idle gear 28T Idle gear 18T Squeegee drive gear 30T Squeegee roller gear Squeegee roller gear Squeegee idle gear a Drive gear Replenisher section N Poppet valve 15 Dryer rack section Dryer drive chain Center roller bushing Bushing Center roller bushing small Drive gear Exit roller Dryer drive gear Dryer exit roller unit 1 Option Battery pack 8011 9 11 8 Appendix Condition list for check replacement timing service personnel SM Items which are different from N specification are mentioned in the following list For the items which are not mentioned refer to 8011 1 Condition list for check replacement timing service personnel N
127. e released when the CD circulation amount becomes 3L min or more Condition Suffix number Condition CD circulation amount becomes 3L min or less and it has last 1 minute or more Wome e Itis an error which occurs in the machine installing the digital flowmeter option Check Point Check whether the CD chemical filter is not clogged Error message Processor 2 No 042 01 N REFILL WATER INTO REFILLING WATER TANK N Alarm release NO Error message release Released automatically when turning ON the refilling water tank level sensor Condition Suffix number Condition The refilling water tank level sensor is turned OFF Check Point 1 Check whether the refilling water tank has water inside 2 Check the refilling water tank level sensor status via input check Ware This error does not occur in SM specification 2 Check whether the circulation hose of the refilling Diagnosis ter tank i t cl d z ee eee Failed parts Manual No i r Zs Diagnosis Refilling water tank level sensor 6111 e Disconnect the connector of the refilling water tank level Failed parts Manual No sensor and measure the resistance value between Pin 1 and Circulation pump CD gt 6111 Pin 2 of the connectors at the refilling water tank level Digital flowmeter 136111 sensor side When the sensor section temperature i
128. e replenishment starts next time is displayed When the count gets 0 it starts replenishment PRESENT PUMP OUTPUT DATA The present output data for each replenisher pump is displayed Replenishmen Initial value t solution NIRA 14 50 ml NIRB 14 50 ml N2R 14 50 ml N3R 14 50 ml N4R 14 50 ml 3 Mode Replenishment rate F Display Bringing up the display MAIN MENU gt Approach to the service personnel mode REPLENISH REFIL WATER YES gt REPLENISHMENT RATE YES N REPLENISHMENT RATE Y N Operation 1 Using J or T switches the items 2 Using or changes the setting value 3 Pressing YES performs registration EXPLANATION Set the replenishment amount for 110 and 240 films Input range 50 to 200 The display of 135 cannot be changed Film type Rate Initial value 135 24exp 1 00 100 110 0 87 100 240 25exp 0 68 100 3169 Replenishment refill water e Assuming that the replenishment amount is 1 00 when processing 135 film standard replenishment rate for 110 and 240 films are to be 100 for each here 3169 1 1 3 Mode 4000 4 Troubleshooting Symptoms due to the wiring connection failure Symptoms resulted from blowout of fuse Error Loading sasmreti No 001 01 FILM STOPPED 1 0 eee N N N Error message Processor 1
129. eceeeeaeceeeaeecaeennes 4501 N No 084 01 DATA FLOPPY DISK iii Ai ea 4501 NOT INSERTED YET N No 085 01 SYSTEM PROGRAM FLOPPY meharrera aeo aenak A A A EAE AEE AS VEAR E E EEEE SEA A AEAEE SS 4501 DISK NOT INSERTED YET N viii Error message Processor F Specification oo nnnocccnnnnniccnnnnaccccnnnncannccnn nana ccncnn nn nnc cnn nana ccnncnnn 4601 No 201 F WATER IS INSUFFICIENT FOR ou sssssssssssssssssssssssssssssssssssssssssscessessssessssssssssseessseessssssessssssssesseesss 4601 MIXING ADD WATER No 202 F NC_ REPL CARTRIDGE USED UP ssssssssessssssssssssssssssssssvvesssscssssssssssssssssessessscessssssssssssnsnsesseses 4601 REPLACE IT WITH A NEW ONE N No 204 F NC_ SET REPL CARTRIDGE ai 4601 N No 206 F NO CARTRIDGE SETTING UNT aid 4601 DOES NOT GO UP N No 208 F NC_ CARTRIDGE SETTING UNIT o ccsssessssssssssssssssssssssssssvevssseessssssssssssssssssessseessssssssssssnseeseseees 4601 DOES NOT GO DOWN N No 212 F NC_ CLOSE THE DOOR OF THE is 4601 CARTRIDGE SETTING UNIT N No 214 F NC_ CARTRIDGE SETTING UNIT A 4601 DOOR WAS OPEN WHILE MIXING N No 216 E SOUR OR WATERS said e 4601 ADD WATER No 217 F WATER LEVEL DETEC ABNORMAL oovveessssssssssssssssssssssesssssssesssssssssssssssveeessessssssssssssunnvetsseeeseees 4601 N No 220 F SREP NOT PREPARED di ice 4601 N No 230 F LEVEL DETECT ABNORMAL os sscsssesssssssssssssssssssssuvvvsssseesesssssssssssnsu
130. ectrical parts 6151 Position of electrical parts Item Adjustment option after replacement Reference NC 1 replenisher cartridge open close motor Replacing Ifnecessary perform recovery procedure for the n 4991 NC2 replenisher cartridge open close motor error occurred before replacing the replenisher aE cartridge open close motor and replenisher cartridge NCI replenisher cartridge position sensor ae position sensor upper NC 1 replenisher cartridge position sensor lower NC2 replenisher cartridge position sensor upper NC2 replenisher cartridge position sensor lower 1 NIRA NIRB N2R and N3R cartridge cleaning valves should be replaced together 2 NAR cartridge cleaning valve NIRA NIRB agitation valves and auto cleaning valves should be replaced together 3 NIW N2W N42W and N43W adding water valves should be replaced together 4 upper and lower replenishment solution level sensors of NIRA N2R and N3R should be replaced together S middle and lower replenishment solution level sensors of NIRB and N4R should be replaced together 6151 si 6 Electrical parts Description for each specification 6201 Position of PCB motor driver and power supply Position N of PCB motor driver and power supply The described section is different depending on the specifications See below for the description for each specification For SM specification ref
131. ed The loading cover is closed opened The loading cover is opened gt closed 8 DRIVE SWITCH STATUS Displays the condition of the drive switch PARRA 1 2 3 1 During the film size judgment 2 After the film size judgment until the film detect is complete 3 From the completion of the film detect until the interval time passes indicates the condition of the drive switch at loading a film xx Driving keeps to be ON e Driving keeps to be OFF e Driving is ON gt OFF gt ON e Driving is OFF ON gt OFF e Driving is ON gt OFF e Driving is OFF gt ON 9 ERROR No _ Displays the error related to loading which occurs at loading a film e ERROR MOTION RECORD It is possible to check the data of most recently processed 100 leader cards with errors related to the loading operation The data is displayed in order from the most recent one The displayed content is same as NORMAL MOTION RECORD Select the processed film using T or J Pressing SHIFT displays the details of the processed film ERRORRECORD __ 100 _ DATE TIME a EN N SHIFT N SENSOR RECORD GRAPHICS It is possible to check the condition of most recently processed 10 leader cards All the data is the one saved after turning on the pressure solenoid in loading the leader cards The sensor displays the time of CLOSE and the solenoid displays
132. el sensor Refer to Checking the replenisher level of the replenisher tanks YES NO Each replenishment solution level sensor error Does the replenishment solution leak 1353071 YES NO Y Solve the error such as broken hose of replenishment system and leak from the replenisher tank 4991 Error of the replenisher cartridge and cleaning nozzle 8 17 4 Troubleshooting For any of the replenishment cartridges which mixing water and replenishment solution is not completed normally drain the solution from the replenisher tank NIRA N2R N3R or NAR NIRB Set the new replenishment cartridge and perform REPLENISHER MIXING in the mode INSTALLATION OPERATION 1533164 4991 Troubleshooting flow 1 Pour water into the replenisher solution tank from the cartridge opening nozzle until each upper replenisher solution level sensor turns DARK with Input Check IS 3071 Pour water which amount is Amount B or Amount B of tS Replenishment solution amount of replenisher tank into the replenisher solution tank from the cartridge opening nozzle after each upper replenisher solution level sensor turns DARK When you check amount of replenishment solution in the replenisher tank refer to Checking the replenisher level of the replenisher tanks Close the replenisher section door and perform Supply data Initializ
133. ent diluting the solution set the value smaller than Setting limitation value of W AMOUNT 2 To minimize the accidental error of the output set the value of BL FIX1 STB1 and STB2 to 0 or 1 or the later Observe the condition of the solution for a while If the condition of the solution is out of the specified range change the setting value again according to the instruction by the processing solution manufacturer 4 4 3142 3 Mode 3151 REPLENISH REFIL WATER CORRECTION SM e Display Bringing up the display MAIN MENU gt Approach to the service personnel mode REPLENISH REFIL WATER YES gt CORRECTION YES CORRECTION REPL CORRECTION RATE N Y N e Operation 1 Using J or T switches REPL CORRECTION RATE and REFILLING WATER LEVEL 2 2 Using or changes the setting value 3 Pressing YES performs registration EXPLANATION REPLENISHMENT CORRECTION RATE For the purpose of controlling the processing solution the replenishment amount and the water supply amount can be increased according to the amount of processing without changing the value of BASIC REPLENISHMENT AMOUNT All of the basic replenishment amount included the water supply amount are changed at the same rate Input range 0 to 50 REFILLING WATER LEVEL 2 e Set the usage environment of this machine Refilling water amount is set according to the usage environment in REFILLING WATER AMOUNT 2
134. eplenisher pump system error occurs 4991 When No 300 _ _ _ SOLN LEVEL OF PROCESSING TANK WENT LOW occurred cocicccccccncnnononnnncncncnonos 4991 Support documentation of trouble Shooting 00 ee eececeececceseeseeseesessecseeeeeeeeeecesceseesceseeseeseeseeeeceeceeteeeeaeeeeeees 4991 4000 cd 4 Troubleshooting 4001 Symptoms due to the wiring connection failure Conditions to check the connecting defection of wiring The following list shows the errors which occur when turning ON the machine power supply with the connectors disconnected on each PCB or the machine symptoms the display does not appear the lamp does not light the fan does not rotate etc IMPORTANT e This only describes the symptoms resulted from blowout of fuse when the connectors to each PCB are not plugged Only the PCBs of normal specification are described As for the optional PCBs only some of them are described about e When any malfunction does not occur in turning ON the power supply of the system on condition that a connector is unplugged from each PCB Any malfunction does not occur on this condition is mentioned for the connector in the list e Connector connecting positions Connecting position IS Main control PCB IS Power PCB 1 IS Power PCB 2 t Connecting PCB 13 DC power supply O Main control PCB IS 6301 Connector No Connected to Wiring diagram Symptom J P1 Connected to t
135. er stops by NO however the error cannot be released J P56 Connected to effluent level DS FP 3 12 No 030 04 FIX WASTE SOLUTION TANK FULL occurs sensor FIX The buzzer stops by NO however the error cannot be released J P57 Connected to effluent level IS FP 3 12 No 030 08 STB WASTE SOLUTION TANK FULL occurs sensor STB The buzzer stops by NO however the error cannot be released J P58 Connected to rack stopper i gt FP 3 13 No 045 01 SET THE RACK STOPPER occurs sensor The buzzer stops by NO however the error cannot be released J P59 Connected to each sensor in the FP 3 5 Although READY is displayed and the loading cover is closed after loading section inserting the leader card it does not start feeding No sign can ben Pressure sensor SE1 seen J P136 Film cutter sensor SE2 J P137 Loading cover sensor SE3 J P138 Film jam sensor SE7 J P139 e Film cartridge sensor SE6 LED J P140 e Film cartridge sensor SE6 detection J P141 e Sensor PCB SE4 5 J P 142 J P60 e Connected to loading E gt FP 3 5 Although the message LEADER CARD BEING FED is appeared cover lock solenoid when READY is displayed and the loading cover is closed after J P 143 inserting the leader card the loading cover is not locked Connected to pressure After a while No 001 02 FILM STOPPED occurs The leader card solenoid J P144 is not advanced The buzzer stops by NO the error can be released by remo
136. er tanks Set the new replenishment cartridge and perform REPLENISHER MIXING in the mode INSTALLATION OPERATION 153164 4991 Troubleshooting flow 11 17 4 Troubleshooting 4991 Troubleshooting flow When No 274 Error of N1R_replenisher pump agitation value or cleaning value No 275 Error of _ _ _replenisher pump or cleaning valve No 279__ __replenisher pump errorNo 290_ _ replenisher pump system error occurs e Troubleshooting flow Stop the alarm using YES 1 Open the replenisher section door and wait for three When using temporarily ai seconds 2 Close the replenisher section door and perform Supply data Initialization IS 3166 Remove the replenisher section cover and replenisher section lower cover 152001 Does the replenishment solution leak from the indicated replenishment system YES Drain all replenishment solution from NIRA N2R and N3 replenisher tanks Drain the solution from NIRA N2R and N3R replenisher tanks and set the empty cartridge to the NC1 replenisher cartridge set Load the new NC1 replenishment cartridge and perform REPLENISHER MIXING in INSTALLATION OPERATION 1553164 Measure the pump amount in the mode Pump amount measurement and check if the measurement value is within Other than 2 0 ml 22 0 ml to the setting value of Pump amount setting Within 2 0 ml Err
137. er to 2 Position SM of PCB motor driver and power supply For F specification refer to Position F of PCB motor driver and power supply O Layout diagram ae EN MERTI 3 AS SN AN 4 7 8 6 G075615 Control box No Name Symbol Diagram No Manual No Remarks 1 Main control PCB J391283 t 6301 The part in parentheses J391001 is not supported by 2 Power PCB 1 J391282 1 6311 RoHS J390987 3 Power PCB 2 J391284 1 6321 3391002 4 Connecting PCB J490373 156331 3490313 5 Motor driver 1043134 The part in parentheses 1043 132 is not supported by RoHS I Compatibility with drive motor and motor driver DC power supply 1038361 0S 6401 Backup PCB J390972 Option Battery pack 1085024 Option 6201 1 4 6 Electrical parts 6201 Position of PCB motor driver and power supply Position SM of PCB motor driver and power supply O Layout diagram See 4 AS G075633 Control box No Name Symbol Diagram No Manual No Remarks 1 Main control PCB J391283 n 6301 The part in parentheses J391001 is not supported by 2 Power PCB 1 J391282 1 6311 RoHS 3390987 3 Power PCB 2 3391284 0S 6321 1391002 4 Connecting PCB 3490373 0S 6331 1490313 5 SM sensor PCB J391299 0S 6341 J390623 6
138. es while pressing YES 13 STB1 REFILLING WATER PUMP Operates while pressing YES 14 STB2 REFILLING WATER PUMP Operates while pressing YES 15 CLEANING PUMP Operates while pressing YES 16 CD A REPLENISHER PUMP 1 Operates while pressing YES 17 CD B REPLENISHER PUMP Operates while pressing YES 18 CD C REPLENISHER PUMP Al Operates while pressing YES 19 CD W WATER SUPPLY PUMP des Operates while pressing YES 20 BL REPLENISHER PUMP cd Operates while pressing YES 21 FIX REPLENISHER PUMP a Operates while pressing YES 22 FIX W WATER SUPPLY PUMP Operates while pressing YES 23 STB REPLENISHER PUMP ei Operates while pressing YES 24 STB W WATER SUPPLY PUMP Al Operates while pressing YES 25 EXHAUST FAN Operates while pressing YES 1 At the output check the mark appears when the pump home sensor has detected the home position while the pump is rotating 3072 3 5 3 Mode 3072 Output Check F Description for each specification Check For the specifications other than N specification this section only gives description that differs from that for N specification See below for the description for each specification Reference 1 Output Check N 15 OUTPUT CHECK SM Processor F No Display Operation 1 N1 HEATER ON while pressing YES 2 N2 HEATER ON while pressing YES 3 N4 HEATER
139. eseseesessessesseesesessesseeseeseeseseeseeses sesse 4206 NOT ATTACHED N Nos040 01 DRIVEMO TON ERROR siii dai iii Lends conden sis a Coston id nd iii 4206 N No 041 01 CIRCULATION LOW ini as 4206 N No 042 lt 01 N REFILL WATER INTO und A aa AE AE AE dnd AEEA 4206 REFILLING WATER TANK N No 043 SM REPLENISHMENT PACKAGE honena een e pae a Ea E E aeaa eaaa 4206 EMPTY N No 044 01 VOLTAGE SETTING ERROR ehig arn ede atr pE Eg 4206 N No 045 01 SET THE RACK STOPPER srianta eia E A a r E cons onnrcino nass 4206 N No 046 01 TURN OFF THE CIRCUIT BREAKER essesssseeseeseesesseseeseesessessessesessessessesseeseseesesseeseeseeseeseseeseeseese 4206 N No 047 01 SM WATER SUPPLY TANK EMPTY 0 00 eeceececssesscesseeseececececseceeeesseceeceseeeeesuececeaeeaeeeeeenaeeees 4206 N No 051 01 SET DATE amp TIME a ea a a S R A A Aa EE A Ea A E A EA E a aaia an iah 4206 N No 052 01 INPUT MAIN DATA vrs dire A Aa EEE EEEE OSEE a 4206 N No 053 lt 01 POWER WENT DOWN siii a a ii 4206 N Errore FIOPDY ISK ss 00d ta it a ii A An a tana a da 4501 No 081 01 FLOPPY DISK READING ERROR ooococcccicccoconononononnnconnonnnnonconnonnnooncnnncnnnonnnronccnnnranconnrnnronncnnnrancnnnos 4501 N No 082 01 FLOPPY DISK WRITING ERROR 0 ceceeceescescesseeseecssesscecaeceseeesecceesceeeceneceeeeacecseceaeesaeceneeaaeenes 4501 N No 083 01 FLOPPY DISK FORMAT ERROR uu cccecceccessessecesseeeeescesseeeecaseeseecseceneeeseceeees
140. essesssssssssssssessssssscessssssessssunseessesees 4601 FUNCTIONING N No 306 F DATA FOR AUTO WATER REFILLING o s sesssssssssssssssssssesssssssesssssssssssssssvesssseessessssssnssnavesssseseeee 4601 ABNORMAL N ix Troubleshooting OW sactcccecccessthesatectecctena testes sdaqadteeuacdanechesasdddeedadhiendegentbaascedbeus E RENEE 4991 When No 206 NC_CARTRIDGE SETTING UNIT DOES NOT GO UP and No 272 OPENING MOTOR OR UPPER DETECTOR IS ABNORMAL O0CCUP coccccncnicccnnonononnnnnnncnnoncnnononnnnnonono nono ninononnnnn ono nnonnn conri non crono nonnnancrnnininons When No 208 NC_CARTRIDGE SETTING UNIT DOES NOT GO DOWN occurs eoccccccccccnncnnnoncnncnnonnconconconcnns When No 214 NC_CARTRIDGE SETTING UNIT DOOR WAS OPEN WHILE MIXING occurs When No 220 No replenishment solution is produced OCCUIS ececcessessessesecseceecsecesescessensecsecsecsecaeeseeseeaeeeeeseees When No 255 After opening _ _ _ the lower level does not become with solution Occurs ooooocoicnincncnnonicnononns When No 270 Cannot process because of pump amount error for N4R or NIRB OCCUIS oooooccoccccccononnconconcnncononns When No 274 Error of NIR_replenisher pump agitation value or cleaning value No 275 Error of _ _ _replenisher pump or cleaning valve No 279 _ replenisher pump errorNo 290_ _ _ replenisher pump system error occurs 4991 When No 300___ SOLN LEVEL OF PROCESSING TANK WENT LOW occurred cococcccicncnnconinncnnonnonnononns 4991 Support document
141. esssessessscseseseseceeceeseseeseecseeecessesenesecaescsenecesasecsaeecasaeseeaeecaeeeeeeecseaeaes 3142 REFILLING WATER AMOUNT 2 SM ecessssssesssesesseceecseseseeseecseseceesescaesecaesesenecesseeceaeecaeecaeeecesaeaeeeeeneaeaes 3142 CORRECTION SM siii r ced ah oie ages idee Raat ee ele eisai A AE 3151 Replenishment refill water c ccccccceeccecceeeeeeeeeececeeneaaeceeeeeeeeeeesaceaaaeaeeeeeeeeeeesesenesnnieeaeeees 3161 Pump amount setting F oes eccscsscsecsecscescesceseeesesseceeeecescesceseesessessesseceeceeceeceaesasaeeceeceecsaeeaseaseaecaecaeeaeeaseaaense 3161 Pump amount measurement El miernie a an ea ENR EEE SENEE EE ASEE EaP ERE 3162 3000 12 3 Mode Replenishment renill Water issii anien tacones dad teats init dua Mb uea dario anciana a Ea 3163 Refilliwater Ello 00 A thea id bene Sinaia 3163 Installation operation E serinin iaaeaie an AA NE E AENA E ARTET 3164 Operation mode set E ciesscscccccscekessscese dada de con dn de cabeeh cay cduces cov cavess as a REEE E EE A 3165 Replemshment data initialization E aiii edhe eid a 3166 REPLENISHER CONTROL DATA F mie ea a EE E A E Ta E 3168 Replenishment rate F 3000 212 3 Mode 3011 Mode List of Modes e Password Protected by the password Refer to gt 3021 You cannot access the mode without entering the password
142. f the inlet sprocket to place at the center of the perforations figure C below by turning the worm collar _ Processing direction of the Tooth of the inlet sprocket A B Cc o Gi ha E Perforation Rotate the worm collar Rotate the worm collar OK counterclockwise clockwise G075637 IMPORTANT e Be sure to adjust by turning the worm collar clockwise to bring the condition of figure C above from B When the condition is as figure A above turn the worm collar counterclockwise first to bring the condition as B Ifthe worm collar is adjusted from the condition of figure A above by turning it counterclockwise the timing may differ as much as the backlash of the gear as it drives to turn clockwise 3 Push off the worm collar in the arrow direction and tighten a fixing screw Fixing screw Worm collar G075658 IMPORTANT Be careful not to turn the worm collar itself when fixing it If the worm collar turns itself the timing will be different 9 Reassemble the parts as they were e Checking after adjustment 1 When performing the pitch adjustment of processing racks and dryer rack be sure to process some leader cards before processing films to check if the perforations of the leader card are not damaged 2321 a 2 Replacement and adjustment of parts 2401 Drive section Backlash adjustment of the drive gear O Procedure 1 Remove the dryer cover 2001 2 Remove the dryer cover 2001 3 Adjust the b
143. g cover lock AA Loading cover lock solenoid SOL1 ON e Ready lamp Blinks in green 4 Film feeding starts E A OO Pressure solenoid SOL2 ON In one second after the loading cover lock solenoid turns ON the pressure solenoid turns ON 5101 UA 5 Operation sequence 5101 Operation sequence 5 The film jam sensor starts monitoring the film advancing Film jam sensor SE7 Detects the repeat of CLOSE OPEN The film jam sensor detects the rotation of the rotating detection roller to monitor the film advancing and also measures the advancing distance at the same time The monitoring continues until the film rear end is cut and the film sensor turns off When the status of the film jam sensor does not change No 001 02 FILM STOPPED Loading cover lock solenoid Loading cover SOL1 o Film jam sensor SE7 Rotating detection Y roller Loading cover sensor Pressure solenoid SE3 SOL2 G075647 6 The leader card advancing is complete Pressure solenoid SOL2 OFF The leader card advancing completes in a certain time after it started In a certain time means the time that the leader card arrives to the sprocket of processing rack No 1 7 Film size detection 135 film sensor SE7 e After advancing the leader card as much as its length check the 135 film sensor If it remains to be ON it is judged as 135 film When 13
144. g the sensitivity of the replenisher sensor SM 0 ccccsesssesseseseeeceecseeeceeseesceeceececeeceesessesessesassesscaeaeeeees EreplenishMentunit oi aos tae Removing F replenisher Unit ni A iat dene a acne Aa a cere tee hse Replacing the replenisher cartridge open close MOOT 00 se eeseseseeeceesseeeceetevsecseesseseescsseseeecsseateecnesececaesneeecseatets Replacing the replenisher cartridge set 0 0 0 cee Replacing the replenishment solution level sensor Output check of the replenishment cartridge cleaning valve and replenishment cartridge cleaning pump 2805 Vv 3 Mode Mode dde acted a to a o 3011 DISCO Modes ist td Sau cap a dad dau debacle EA AEA Canon oh iia EE EAEE dat 3011 Mode configuration table N SM F ccceesseesceccesceeceseeseeseesecseceeceecasescenaenecaecaecaseasesseaaecsecseesecaeeseeseeseeeeseees 3012 PaSSWOrdS TN Approach to the password mode sssini ecient a ad Approach to the service personnel mode System progra cece jesse dd Reading the system program SWITCH a Ue oie A acta Ae ieee desd DRYER SWITCH TOTALING Seeste cect e levi a e ei ets aa ed nee Changing the number of processed films 0 cececceseesseseesseeseeseesecseceecsecesescensensesecsecsecsecaeeseeseeseeseeaeesseaeeseeeeeeees 3061 Che CK tik cco ee eee ee ae ee A AT 3071 Input Check Nil A eS Ee ee eases 3071 INPUT CHECK SM iche larisa nal de 3071 ETONG EA A D ES EAE A a A RE NS 3071 O tput Check
145. gt FLOPPY DISK YES SOFTWARE UPGRADE YES SOFTWARE UPGRADE UPGRADE THE SOFTWARE Y N e Operation 1 Press the YES key SOFTWARE UPGRADE INSERT SYSTEM PROGRAM FLOPPY DISK Y Set the system program floppy disk and press YES Reading the system program starts When upgrading is complete it returns to the READY display Check the version Bringing up the display MAIN MENU gt Check gt Version check PASSWORD INPUT 3093 FLOPPY 1 1 3 Mode 3095 FLOPPY FORMAT e Display Bringing up the display MAIN MENU gt FLOPPY DISK YES FLOPPY DISK READING WRITING N Y N e Operation Using T or J switches READING WRITING SOFTWARE UPGRADE and FORMAT e Pressing YES leads the operation forward EXPLANATION This is the mode to format Initialize floppy disks e Data can be written only into a floppy disk which has been formatted e Available floppy disk is 3 5 inch type 2 HD When the floppy disk drive is not used be sure to take out the floppy disk to prevent the dust from intruding 3095 a 3 Mode 3111 STANDARD SETTING 1 e Display Bringing up the display STANDARD SETTING MAIN MENU gt Approach to the service personnel mode FLOPPY STANDARD SETTING YES gt STANDARD SETTING 1 YES Fa STANDARD SETTING 1 PROCESS SPECIFICATION YN The processing specification appears o
146. h the actuator not to touch the film sensor unit installation plate 6 Reassemble the parts as they were IMPORTANT When installing the film detection roller check that the actuator does not touch the film detection roller If the actuator touches the film detection roller adjust the installation position of the film sensor unit installation plate e Attach the loading cover while pulling the surplus space of the screw holes and adjust its horizontal direction to the center e Checking after adjustment 1 When setting a leader card check at 3071 if the film sensor and 135 film sensor are CLOSE in Input Checks 2 Process the test film and check if the detected film size is correct and if the error such as No 001 01 FILM STOPPED does not occur 2141 313 2 Replacement and adjustment of parts 2151 Loading section Adjusting the position of the loading cover lock solenoid O Procedure 1 Remove the loading cover 2001 2 Remove the loading box section cover 2001 3 Attach the loading cover IMPORTANT Attach the loading cover while pulling it toward you and set it to center 4 Adjust the position of the loading cover lock solenoid 1 Close the loading cover 2 Turn ON the loading cover lock solenoid in OUTPUT CHECK 3072 to lock the loading cover 3 Pull the loading cover in the direction indicated by the arrow C to check that the loading cover does not open When it opens Adjust the position
147. haust Replenisher mixing Water and each replenishment solution NC1 and NC2 are mixed Ifcarrying out AUTO MIXING and REPLENISHER MIXING with replenishment solution left in the replenisher tank the replenishment solution may overflow e Replenisher mixing is not used normally 3164 11 3 Mode 3165 Replenishment refill water Operation mode set F Display Bringing up the display MAIN MENU gt Approach to the service personnel mode REPLENISH REFIL WATER YES gt OPERATION MODE SET YES OPERATION MODE SET AUTO WATER REFILLING FE Y N e Operation 1 Using J or T switches the items 2 Using or changes the setting value 3 Pressing YES performs operation EXPLANATION The operation setting is performed for each item of processors Auto refilling water Set auto water refilling YES or NO ON YES OFF NO Thermohygrometer Set environmental thermohygrometer YES or NO ON YES OFF NO 3165 ue 3 Mode 3166 Replenishment refill water Replenishment data initialization F Display Bringing up the display MAIN MENU gt Approach to the service personnel mode REPLENISH REFIL WATER YES gt REPL DATA INITIALIZATION YES REPL DATA INITIALIZATION Y N Operation 1 Using or switches the items 2 Pressing SHIFT performs operation EXPLANATION If the replenishment data init
148. he date noted on the battery replacement label If the battery pack is over discharged repeatedly there is a case that it deteriorates within three years When the driving is stopped before the processing film is ejected out the voltage check of the battery pack When the battery has been deteriorated replace the battery pack with a new one Refer to 2501 Adjustments and precautions for PCB replacement e 1 Precautions for replacement IMPORTANT When replacing the backup PCB be sure to turn OFF not only the circuit breaker but also the drive switch Disconnect the connector of J P901 battery pack first Do not connect the connector of J P901 battery pack until the charged voltage is adjusted after the replacement e 2 Adjustment after replacement e Adjust the charged voltage of the battery pack 1 Turn ON the circuit breaker without J P901 battery pack connected 2 Measure the voltage between pin and pin 2 of the connector P901 at the PCB side 3 Turn VR1 to adjust the output voltage to 27 3 0 1 V 6351 8 6 Electrical parts e Connect the connector of J P901 battery pack 6351 e 3 Checking the voltage of the battery pack IMPORTANT For the battery pack voltage check be sure to measure the buttery when the machine is driving by the battery Description of PCB As the measured voltage of the battery pack out of operation differs from that in operation the battery deterioration cannot be
149. he power PCB 2 J P83 Detection of the setting voltage on the power PCB 1 e Circulation pump control Signal input of each sensor and switch Drive motor control Alarm control Dryer fan rotating detection signal input Dryer safety thermostat signal input Processing solution float switch control Signal input of rack stopper sensor and top cover sensor Signal input of the digital flowmeter 1 FP 3 1 No 044 01 VOLTAGE SETTING ERROR has occurred The buzzer does not stop even by pressing NO The error cannot be released J P2 Connected to the power PCB 2 J P84 DC 24 V input Signal input of dryer thermosensor 1 FP 1 2 1 FP 3 7 No 027 01 DRY THERMOSENSOR ERROR has occurred When releasing the error with YES NO No 022 01 CD SOLUTION TEMP ERROR has occurred The error cannot be released J P3 Connected to the counter J P998 and the hour meter J P999 1 FP 3 13 The counter does not operate The hour meter does not operate 4001 1 7 4 Troubleshooting 4001 Connector No Connected to Wiring diagram Symptom J P4 Supplies DC 5 V to the floppy disk drive J P126 1 FP 2 2 The floppy disk drive does not operate J P5 Connected to the floppy disk drive J P127 1 FP 2 2 The floppy disk drive does not operate J P6 Connected to the thermosensor TH J P132 TH2 J P1
150. hen performing the pitch adjustment of processing rack be sure to process some leader cards before processing films to check if the perforations of the leader card are not damaged 2201 an 2 Replacement and adjustment of parts 2311 Dryer section Pitch adjustment of dryer rack O Procedure 1 Remove the dryer rack 2 Loosen two set screws of inlet sprocket 1 Set the position of the set screws one at the far side and the other at the upper side By setting the position of one set screw up at the viewable side it will be easy to tighten the screw after the adjustment Set screw Set screws Rotation Cire OF Sprocket G075632 3 Insert the leader card from the inlet of dryer rack 4 When the front end of the leader card touches the lower turn sprocket rotate about 1 3 the dryer rack gear counterclockwise G075636 5 Tighten two set screws of inlet sprocket 6 Reassemble the parts as they were e Checking after adjustment 1 When performing the pitch adjustment of dryer rack be sure to process some leader cards before processing films to check if the perforations of the leader card are not damaged 2311 an 2 Replacement and adjustment of parts 2321 Pitch adjustment of processing racks and dryer rack O Procedure 7 Remove the dryer rack 2 Loosen a fixing screw of worm collar to make the worm gear rotate freely Fixing screw Worm gear Worm co
151. her pumps E 6111 Cartridge cleaning valves Agitation valves Replenisher cartridge cleaning pump F replenishment I O PCB I 6361 Power PCB 2 ES 6321 When replenishment solution is slow to Manual No decrease Check that the replenishment solution pumps are working correctly Replenisher pumps E 6111 Cartridge cleaning valves Agitation valves Replenisher cartridge cleaning pump F replenishment I O PCB I 6361 Power PCB 2 ES 6321 e Electrical circuit diagram s references Wiring diagram 15 8900 4601 4601 Error message Processor F specification No 279 F REPL PUMP IS ABNORMAL N Alarm release NO Error message release The errors are canceled when the power supply is reset and they are automatically canceled when the interlock switch changes from OFF gt 0N If YES NO is selected replenishment solution is not refilled e When the interlock switch changes form OFF gt 0N INITIALIZE REPLENISHMENT DATA is displayed Select YES to internalize output amount of the pump and correction cleaning amount Reset the power supply after the operation is finished Condition Condition The replenisher solution level sensor lower does not detect anything even after specified numbers of films are processed Contrary the replenisher solution level sensor lower turns off even when specified numbers of films has not been processed Suffix number 01 NIRA Cond
152. ht cover Sensor installation plate Idle gears Screws Screws short Reinforcement bar screw Screws G075659 2141 113 2 Replacement and adjustment of parts 2141 Loading section 3 Remove the film detection roller 1 Remove E rings two and bearings two IMPORTANT Thrust washer may be placed between an E ring and a bearing When assembling return them as they were 2 Remove the film detection roller Film detection roller E ring E ring Bearings 6075660 4 Remove the film sensor unit 1 Disconnect the connector J P142 and remove the cable from the cable binder 2 Remove the screws three screws and the film sensor unit installation plate Screw Screws Dy WL WO ig J P142 Cable binder Film sensor unit installation plate G074371 2141 213 2 Replacement and adjustment of parts 2141 Loading section 5 Replace the film sensor unit 1 Remove the screws two and replace the sensor unit E e Spacer is placed between the film sensor unit and the film sensor unit installation plate Be careful not to lose the spacer Screw Film sensor unit Screw O Film sensor unit installation plate Actuators G074372 IMPORTANT When attaching the film sensor unit to the film sensor unit installation plate attac
153. ialization is executed the following items are changed PUMP AMOUNT DATA is changed to PUMP AMOUNT SETTING CORRECTION DILUTION AMOUNT is changed to the default value REPLENISHMENT CYCLE is recalculated and clear the count of unreplenishment Replenishment data initialization Select the item to initialize the replenishment data e NCI e NC2 e NC1 NC2 3166 1 1 3 Mode 3168 Replenishment refill water REPLENISHER CONTROL DATA F e Display Bringing up the display MAIN MENU gt Approach to the service personnel mode REPLENISH REFIL WATER YES gt REPLENISHER CONTROL DATA YES REPLENISHER CONTROL DATA REPL INTERVAL DATA DEFAULT N Y N e Operation 1 Using J or T switches the settings 2 Select the setting to display using the YES key EXPLANATION The control data related to replenishment is displayed The data cannot be changed but only displayed e Itis counts down from REPL INTERVAL DATA DEFAULT every time a film is processed and calculates the replenishment timing REPL INTERVAL DATA DEFAULT The default of replenishment interval data for each processing solution is displayed Replenishmen REPL INTERVAL DATA DEFAULT t solution NIRA 1 063 mm NIRB 1 063 mm N2R 1 276 mm N3R 850 mm N4R 1 993 mm N3W 755 mm N43W 1 196 mm REPL INTERVAL CHANGE REMAIN The replenishment interval count remaining until th
154. imer LED26 For checking N1RA replenisher pump ON during operation LED27 For checking N2R replenisher pump ON during operation LED28 For checking N3R replenisher pump ON during operation LED29 Unused LED30 For checking NIRB replenisher pump ON during operation LED31 For checking N4R replenisher pump ON during operation LED32 For checking N3W cascade replenisher pump ON during operation LED33 Unused LED34 Unused LED35 For checking the aeration pump ON during operation LED36 For checking the film rear end detection ON when the film rear end is detected Test point No Purpose Measurement with voltmeter Remarks TP1 For DC 24 V power supply and Possible voltage measurement TP2 Ground Possible 6321 8 9 6 Electrical parts 6321 Description of PCB Test point No Purpose Measurement with voltmeter Remarks TP3 For DC 5 V power supply and Possible voltage measurement TP4 Ground Possible Fuse No Rating Purpose Remarks F11 T5 A 125 V For protection of DC 24 V 1 input F12 T5 A 125 V For protection of DC 24 V 2 input F13 T5 A 125 V For protection of DC 24 V 3 input F14 T5 A 125 V For protection of DC 24 V 4 input F15 T5 A 125 V For protection of DC 24 V 5 input F16 T5 A 125 V For protection of DC 24 V 6 input 6321 9 9 6 Electrical parts 6331 Description of PCB Connecting PCB J490373 G075613 e Connecting PCB 3490313 is not supported by RoHS
155. immediately No 021 01 PROCESS SOLN LEVEL TOO LOW recurs J P71 Connected to the processing 1 FP 3 4 No 021 01 PROCESS SOLN LEVEL TOO LOW occurs solution float switch BL IS FP 3 10 By stopping the buzzer using NO and releasing the error using YES NO No 023 01 SOLN S THERMO ACTIVATED occurs for a moment and then immediately No 021 01 PROCESS SOLN LEVEL TOO LOW recurs J P72 Connected to the processing r FP 3 10 No malfunction occurs on this condition solution float switch FIX1 J P73 Connected to the processing 0S FP 3 10 No malfunction occurs on this condition solution float switch FIX2 J P74 Connected to the processing 35 FP 3 10 No malfunction occurs on this condition solution float switch STB1 J P75 Connected to the processing E gt FP 3 4 No malfunction occurs on this condition solution float switch STB2 1 FP 3 10 J P76 Connected to the processing i gt FP 3 10 No 021 01 PROCESS SOLN LEVEL TOO LOW occurs solution float switch STB3 By stopping the buzzer using NO and releasing the error using YES NO No 023 01 SOLN S THERMO ACTIVATED occurs for a moment and then immediately No 021 01 PROCESS SOLN LEVEL TOO LOW recurs J P77 Connected to the circulation n gt FP 3 2 No 024 01 CD CIRCULATION PUMP STOPPED has occurred pump The buzzer stops by NO the error is released by YES NO However it recurs immediately J P78 Connected to the CD 1 FP 3 4 CD circulation pump cooling fan does not rotate circulation pump
156. imum amount for processing NIRB replenisher level sensor lower turned off before N4R replenisher level sensor lower did Suffix Condition e When this error occurs no film can be processed number 01 INCI Diagnosis 02 NC2 Troubleshooting flow Manual No 15 When No 270 Cannot process because of 1 4991 pump amount error for N4R or NIRB occurs The number of films that the system can process while temporarily ignoring a replenishment error is as follows For Failed parts VEAIN 135F24exp Check that there is no problems such as leak e NCI 3 fil j ae pes in NIRB replenisher tank Dii NIRB lower replenishment solution level 6111 Error list sensor ES No 201 F ES No 202 F NAR lower replenishment solution level b No 204 F No 206 F Sensor ES No 208 F ES No 220 F NIRB REPLENISHER PUMP ES No 230 F ES No 235 F N4R REPLENISHER PUMP No 237 F No 255 F N4R cartridge cleaning valve No 272 F F replenishment I O PCB IS 6361 Power PCB 2 DS 6321 When this error occurs no film can be processed e Electrical circuit diagram s references T ORTAN Wiring diagram Check the Error record and then deal with the target TS 8900 replenishment error 4601 10 15 4 Troubleshooting 4601 No 272 F NC_ OPENING MOTOR OR UPPER DETECTOR IS ABNORMA
157. including the O ring should be used properly for each solution For CD A solution use with the combination of the whole black probe and the O ring marked with a white dot For other solutions use with the combination of the probe which the resin part is brown and the O ring marked with a green dot The probe replacing jig is a service personnel tool Refer to Service personnel tool list 8 Reassemble the parts as they were 2711 oe 2 Replacement and adjustment of parts 2721 Replenishment package unit Adjusting the sensitivity of the replenisher sensor SM O Procedure 1 Clean the LED and detection sections of the replenisher sensor Replenisher sensor G050894 Sensor arrangement O Olrz G075654 2 Attach the replenishment package containing the replenishment solution 3 Set the valve chuck then turn the handle to ON position 4 Remove the protection cover of the SM sensor PCB One screw Protection cover ae Replenishment package F 1 G075652 2721 a 2 Replacement and adjustment of parts 2721 Replenishment package unit 5 Turn the VR of each sensor on the SM sensor PCB counterclockwise fully LED6 LED5 LED4 LED3 LED2 LEDI Se 9 08 VRG VR5 VR4 VR3 VR2 VRI nO 0 rr LED9 TPG P704 P703 00 O r 6075641 VR Replenisher sensor Counterclock Decreases the amount of light wise Clockwise Increases the amount of light 6 Adjust each V
158. ing 4601 No 208 F NC_ CARTRIDGE SETTING UNIT DOES NOT GO DOWN N Alarm release NO Error message release YES NO The system can stop mixing solution using YES NO cancel the error and continue to work However No 268 F NC_ REPL SYSYTEM IS ABNORMAL occurs when more than a specified number of films are processed When the power supply turns on after being reset the attention message CONTINUE MIXING SOLUTION is displayed Condition Error message Processor F specification e Electrical circuit diagram s references Wiring diagram 15 8900 Condition The system tried to lower the replenisher cartridge set but the replenisher cartridge position sensor lower did not detect anything during a specified time Suffix Condition number 01 NC 1 cartridge 02 NC2 cartridge The cartridge set is raised and then an error occurs For details of operation specification refer to 5501 Check Point 1 Confirm that there is nothing stuck in the replenisher cartridge section Diagnosis Troubleshooting flow Manual No When No 208 NC_CARTRIDGE 155 4991 SETTING UNIT DOES NOT GO DOWN occurs Failed parts Manual No NC 1 replenisher cartridge position sensor E 6111 upper NC2 replenisher cartridge position sensor upper NC 1 replenisher cartridge open close motor NC2 replenisher cartridge
159. ing plate of the replenisher cartridge open close motor four screws and gear one screw Holding plate Screw Screws G085874 2802 ME 2 Replacement and adjustment of parts 2802 F replenishment unit Cautions when installing Caution when installing the gear Install the gear of the replenisher cartridge open close motor so that there is 3 mm between outer surface of the gear and the motor shaft end One screw Gear G085875 Caution when installing the NC1 replenisher cartridge open close motor 2 Replacement and adjustment of parts Fix the NC1 replenisher cartridge open close motor with the detection plate of the NC1 cartridge set about 5 mm sticking out from the NC 1 replenisher cartridge position sensor upper four fixing screws Detection plate 5 mm NC 1 replenisher cartridge position sensor upper G085864 Caution when installing the NC2 replenisher cartridge open close motor Fix NC2 replenisher cartridge open close motor with the cam roller of the drive gear located right side up and the detection plate of the NC2 cartridge set about 5 mm protruded from NC2 replenisher cartridge position sensor upper four fixing screws Detection plate NC2 replenisher cartridge position sensor upper G085865 2802 2803 F replenishment unit Replacing the replenisher cartridge set Removing the NC1 replenisher cartridge set 1 Remove the F replen
160. ing the STB replenisher pump ON during operation LED35 For checking the aeration pump ON during operation LED36 For checking the film rear end detection ON when the film rear end is detected 6321 2 9 6 Electrical parts 6321 Description of PCB Test point No Purpose Measurement with voltmeter Remarks TP1 For DC 24 V power supply and Possible voltage measurement TP2 Ground Possible TP3 For DC 5 V power supply and Possible voltage measurement TP4 Ground Possible Fuse No Rating Purpose Remarks F11 T5 A 125 V For protection of DC 24 V 1 input F12 T5 A 125 V For protection of DC 24 V 2 input F13 T5 A 125 V For protection of DC 24 V 3 input F14 T5 A 125 V For protection of DC 24 V 4 input F15 TS A 125 V For protection of DC 24 V 5 input F16 T5 A 125 V For protection of DC 24 V 6 input 1 Appendix It is possible to check which pumps are operating by knowing the combination of ON status of LED9 10 and 11 CD W BL W FIX1 W FIX2 W Refilling water Refilling water Refilling water Refilling water pump pump pump pump LED9 ON OFF ON OFF LED10 OFF ON ON OFF LED11 OFF OFF OFF ON sTB1 w STB2 w STB3 W Refilling water Refilling water Refilling water pump pump pump LED9 ON OFF ON LED10 OFF ON ON LED11 ON ON ON 2 When the processing specification is CN 16L use NS W replenisher pump 3 When the pr
161. ion See below for the description for each specification Reference 1 OUTPUT CHECK SM Output Check F e Output Check Item Specification Reference Loading section Common to all specifications 0S Loading box common to all specifications Processor section N specification IS Processor differs for each specification SM specification IS Processor SM F specification 1 Processor F e Display Bringing up the display MAIN MENU gt Approach to the service personnel mode CHECK YES gt OUTPUT CHECK YES LOADING N Y N OUTPUT CHECK e Operation Using T or 4 switches LOADING and PROCESSOR e Pressing YES leads the operation forward e The displayed electrical part can be operated LOADING COVER LOCK SOLENOID TL Y N OUTPUT LOADING Using T or J switches the check item Selecting NO returns to INPUT CHECK EXPLANATION Loading box common to all specifications No Display Operation 1 LOADING COVER LOCK SOLENOID Operates while pressing YES 2 PRESSURE SOLENOID Operates while pressing YES 3 PRESSURE ENABLE SIGNAL The signal is output while pressing YES 4 READY LAMP RED Lights while pressing YES 5 READY LAMP GREEN Lights while pressing YES 6 BUZZER VOLUME A buzzer sounds while pressing YES PRESSURE ENABLE SIGNAL 3072 1 5
162. ironment of the machine Based on directions of the processing solution manufacturer presume the amount by referring to the table below Rough standard and the replenishment amount of W AMOUNT 2 Initial value Setting Low temperature low Normal Normal High temperature high imitation humidity temperature normal temperature normal humidity value S 13 degrees C 20 humidity humidity 30 degrees C 80 of W 25 degrees C 50 25 degrees C 65 a W W W W W W W W AMOUNT AMOUNT AMOUNT AMOUNT AMOUNT AMOUNT AMOUNT AMOUNT 2 S mL 2 S mL 2 S mL 2 S mL CD 4 4 41 4 4 4 41 4 3 7 34 6 3 3 30 6 4 6 3142 1 4 3 Mode 3142 REPLENISH REFIL WATER Rough standard and the replenishment amount of W AMOUNT 2 Initial value Setting Low temperature low Normal Normal High temperature high imitation humidity temperature normal temperature normal humidity value S 13 degrees C 20 humidity humidity 30 degrees C 80 of W 25 degrees C 50 25 degrees C 65 AMOUNT AMOUNT AMOUNT AMOUNT AMOUNT AMOUNT AMOUNT AMOUNT AMOUNT 2 S mL 2 S mL 2 S mL 2 S mL BL 2 0 17 9 2 0 17 9 1 4 12 0 0 0 0 47 FIXI 1 5 13 0 1 5 13 0 1 2 10 1 0 0 0 4 0 FIX2 1 5 13 0 1 5 13 0 1 2 10 1 0 0 0 4 1 STB1 1 6 14 0 1 6 14 0 1 2 10 1 0 0 0 5 6 STB2 1 6 14 0 1 6 14 0 1 3 11 0 0 0 0 4 8 STB3 4 2 39 5 4 2 39 5 3 6 33 6 2 6 23 8
163. isher unit 0S 2801 2 Remove the guide frame Four screws 6085866 3 Remove the NC1 replenisher cartridge set sensor Two screws 4 Remove the NC1 replenisher cartridge position sensor upper Two screws NCI replenisher cartridge set sensor Screws NCI replenisher cartridge position sensor upper G085867 5 Remove the NC1 replenisher cartridge set Three screws NC 1 replenisher cartridge set Screws G085869 2803 me 2 Replacement and adjustment of parts 2803 F replenishment unit Removing the NC2 replenisher cartridge set 1 Remove the F replenisher unit 0S 2801 2 Remove the NC2 replenisher cartridge set sensor Two screws 3 Remove the door lock shaft Two screws 4 Remove the NC2 replenisher cartridge position sensor upper Two screws Screws Door lock shaft Screws NC2 replenisher cartridge position sensor upper NC2 replenisher cartridge set sensor G085870 5 Remove the NC2 replenisher cartridge set Two screws NC2 replenisher cartridge set 6085873 2803 ae 2 Replacement and adjustment of parts 2804 F replenishment unit Replacing the replenishment solution level sensor Procedure 1 Remove the replenishment solution level sensor you want to replace Two screws each 1 6111 2 Replace each replenishment solution level sensor Two screws each Example N4R replenishment solution level sensor H lower replenishment sol
164. ition 02 N2R 04 N3R 08 N4R 10 NIRB Diagnosis Manual No I 4991 Troubleshooting flow 1 When No 274 Error of NIR_replenisher pump agitation value or cleaning value No 275 Error of_ _ _replenisher pump or cleaning valve No 279 _ replenisher pump errorNo 290_ _ _replenisher pump system error occurs When replenishment solution decreases i Manual No quickly Check that there is no problems such as leak in each replenisher tank Replenisher pumps 0S 6111 Power PCB 2 0S 6321 When replenishment solution is slow to Manual No decrease Check that the replenishment solution pumps are working correctly Replenisher pumps 3 6111 Power PCB 2 ES 6321 12 15 4 Troubleshooting 4601 Error message Processor F specification a A No 290 F ectrical circuit diagram s references REPLENISHING PUMP Wiring diagram N I 8900 Alarm release NO Error message release The errors are canceled when the power supply is reset and they are automatically canceled when the interlock switch changes from OFF gt 0N e When the interlock switch changes form OFF gt 0N INITIALIZE REPLENISHMENT DATA is displayed Select YES to internalize output amount of the pump and correction cleaning amount Reset the power supply after the operation is finished Condition Condition The processing amount of
165. ition even after specified numbers of films are processed Contrary the number replenisher level sensor upper turns off even when specified 01 NCI numbers of films has not been processed 02 NC2 T Suffix Condition No 274 For details of i ificati fi gt 5501 PEESI t t t t 5 or details of operation specification refer to 01 NIRA Check Point A 1 Confirm that there is nothing stuck in the replenisher Suffix Condition No 275 cartridge section number 01 N2R Diagnosis 02 N3R Failed parts Manual No 04 N4R NC 1 replenisher cartridge position sensor E 6111 upper NC2 replenisher cartridge position sensor me errors occur when the occurrence condition is repeated upper ice in a row NC 1 replenisher cartridge open close motor Diagnosis NC2 replenisher cartridge open close motor F replenishment 1 0 PCB 1S 636 Troubleshooting flow Manual No Power PCB 2 1S 6321 E When No 274 Error of NIR_replenisher ie 499 pump agitation value or cleaning value No 275 Error of_ _ _replenisher pump or A TREET cleaning valve No 279_ __replenisher pump Electrical circuit diagram s references errorNo 290__replenisher pump system Wiring diagram error occurs 15 8900 When replenishment solution decreases Manual No quickly Check that there is no problems such as leak in each replenisher tank 4601 11 15 4 Troubleshooting When replenishment solution decreases quickly Manual No Replenis
166. k Point 1 Carry out the head cleaning of the floppy disk drive Diagnosis Failed parts Manual No Floppy disk Floppy disk drive Main control PCB 3 6101 1 Check if the floppy disk is not write protected 2 Carry out the head cleaning of the floppy disk drive Ware e Electrical circuit diagram s references Diagnosis Failed parts Manual No Floppy disk Floppy disk drive Main control PCB 0S 6101 Circuit diagram 0 FP 2 2 Around the main control PCB TD e Electrical circuit diagram s references Circuit diagram IS FP 2 2 Around the main control PCB 4501 113 4 Troubleshooting 4501 No 083 01 FLOPPY DISK FORMAT ERROR N Alarm release Error Floppy disk No 084 01 DATA FLOPPY DISK NOT INSERTED YET N Alarm release NO NO Error message release Error message release YES NO YES NO Condition Condition Suffix Condition Suffix Condition number number The format of floppy disk could not be completed It is upgraded without setting a data floppy disk The floppy disk with no data was set Check Point The floppy disk with different contents data was set Check if the floppy disk is not write protected 2 Carry out the head cleaning of the floppy disk drive Diagnosis Failed parts Manual No Diagnosis Fl
167. l number of the VR rotations of each sensor exceeds 11 times in step 1 and step 2 The maximum number of VR rotations for each replenisher sensor is 13 times Ifthe float in the replenishment package blocks off the replenisher sensor the LED goes off Floats Replenishment solution Replenishment package Replenisher sensor detection Replenishment solution Probe Replenisher sensor LED G050897 4 Reassemble the parts as they were 2721 ale 2 Replacement and adjustment of parts 2801 F replenishment unit Removing F replenisher unit O Procedure 1 Remove the replenisher cover replenisher section doors 1 and 2 dryer cover and dryer unit cover 32001 2 Unplug the connector s e J P340 relay connector e J P341 relay connector e J P342 relay connector J P340 J P341 J P342 G085861 F replenishment unit G085862 2801 111 2 Replacement and adjustment of parts 2802 F replenishment unit Replacing the replenisher cartridge open close motor Removing 1 Remove the replenisher cover and replenisher section doors 1 and 2 2001 2 Unplug the connector s e J P270 relay connector NC1 e J P271 relay connector NC2 3 Remove the replenisher cartridge open close motor four screws each Screws Screw Screws X NC2 replenisher cartridge open close motor A NCI replenisher cartridge open close motor Screws G085863 4 Remove the hold
168. le until each upper replenisher solution level sensor turns DARK with Input Check 0S 3071 3 Pour water which amount is Amount B or Amount B of Replenishment solution amount of replenisher tank into the replenisher solution tank from the cartridge opening nozzle after each upper replenisher solution level sensor turns DARK When you check amount of replenishment solution in the replenisher tank refer to 3 Checking the replenisher level of the replenisher tanks 4 Close the door of the replenisher cartridge and perform Supply data Initialization IS 3166 5 Film processing can continue 6 Failures will be solved before water and replenishment solution are mixed again 4991 4 17 4 Troubleshooting 4991 Troubleshooting flow When No 214 NC_CARTRIDGE SETTING UNIT DOOR WAS OPEN WHILE MIXING occurs e Troubleshooting flow No 214 Stop the alarm using YES Turn off the power switch Close the replenisher section door Ifthe replenisher section door does not open fit a driver into the gap of the door and unlock it Refer to How to open close the replenisher section door When the power supply is turned on and CONTINUE MIXING SOLUTION is displayed select the YES key Mixing water and replenishment solution is completed normally Normally completed Interlock switch error 4991
169. level reaches to the cut part N Al Iie ribs Q on 1 SO E G071795 4991 17 17 4 Troubleshooting 5000 Operation sequence Operation S qUENCE miii a aaan 5101 Film processing Operation iseina Asid aiteg Annan ia dad 5101 Replenishment operation 2 ccccceceeeceseecceeceeeeeeeeeeececaaanaeceeeeeeeeesgeeaaeaeaecaeeeeeeeeeeeteeeenennaeees 5501 Replenisher mixing operation F Specification cc cc ecescessesseseeseeseeeceeceeceeceacaeeseeseeaeeecaeeaceaeeaecaecaecaeeaeeneente 5501 5000 a 5 Operation sequence 5101 Operation sequence Film processing operation It is explained the operation from that the leader card is set with the 135 film spliced till that it becomes ready for the next operation Flow chart 1 Open the loading cover and set the leader card CS Loading cover sensor SE3 OPEN The film cutter is set Film sensor SE5 135 film sensor SE4 ON Loading cover lock solenoid SOL1 Film sensor SES 135 film sensor SE4 Loadi oading cover Film jam sensor SE7 NJ Film cutter Pressure solenoid SOL2 Loading cover sensor SE3 G075645 2 Close the loading cover Loading cover sensor SE3 CLOSE When the film sensor does not turn on e Waiting for the leader card to be loaded The loading cover is not locked The leader card is not advanced 3 Loadin
170. llar Drive gear 3 Remove upper turn guide 5 Dryer section G075634 4 Insert the leader card into No 7 processing rack and advance the leader card by turning the handle NOTE e As for the leader card using 1X240 makes the following checking operation easier 5 Stop the handle when the front end of the leader card reaches to the dryer inlet 6 Face the fixing screw of the worm collar up Fixing screw Worm collar Drive gear 7 Attach the dryer rack 2321 G075635 1 3 2 Replacement and adjustment of parts 2321 Dryer section 8 Perform the pitch adjustment e Perform the pitch adjustment looking through the frame cutout If it is not easy to look light the inside of the frame cutout with flashlight 1 Rotate the drive gear and the worm collar clockwise little by little Stop them at the position where a tooth of the inlet sprocket of the dryer rack comes into the first perforation of the leader card IMPORTANT Be sure to rotate the drive gear and the worm collar at the same time If only the drive gear is turned the inlet sprocket of the dryer rack does not turn and the leader card hits the sprocket and bends in result Teeth of the inlet sprocket Leader card A Processing A Perforation Cutout of the frame part G075638 2321 mid 2 Replacement and adjustment of parts 2321 Dryer section 2 Adjust the teeth o
171. lm stocker unit Parts or checking items U S Maintenance contents Part No Timing Stand Qua Remarks ard ntity replac ement timing Cleaning the film stocker U Clean using the cleaner etc If needed U User S Service personnel 8011 4 11 8 Appendix e Control box section 8011 Periodically replaced parts Parts or checking items U S Maintenance contents Part No Timing Stand Qua Remarks ard ntity replac ement timing Cleaning the floppy disk Clean it using the commercially If drive available cleaning floppy disk needed Cleaning the air filter Vacuum the dust using a vacuum 1 Replace it when it has cleaner at the dust accumulated month been seriously side damaged If the dirt cannot be removed turn the side with dust down and wash it with running water U User S Service personnel Option Parts or checking items U S Maintenance contents Part No Timing Stand Qua Remarks ard ntity replac ement timing Cleaning Y type strainer Clean it using a toothbrush with 1 cooling water pluming running water month unit U User S Service personnel Others Parts or checking items Maintenance contents Part No Timing Stand Qua Remarks ard ntity replac ement timing Leader car
172. lower replenishment solution level sensor e N3R lower replenishment solution level sensor e N4R lower replenishment solution level sensor e The cartridge set is raised and then an error occurs For details of operation specification refer to 5501 Check Point Add water to the water supply tank Check the status of the replenisher solution level b 3071 sensor of the water supply tank upper water level with Input Check Diagnosis Failed parts Manual No Replenishment solution level sensor upper 6111 water level F replenishment I O PCB I 6361 Main control PCB r 6301 Electrical circuit diagram s references Check Point Check that no empty cartridge is set Wiring diagram 15 8900 4601 1 15 4 Troubleshooting Diagnosis Failed parts Manual No For the message with suffix number 01 nS 6111 e NIRA lower replenishment solution level sensor NIRB lower replenishment solution level sensor For the message with suffix number 02 N2R lower replenishment solution level sensor e N3R lower replenishment solution level sensor N4R lower replenishment solution level sensor F replenishment I O PCB gt 6361 TD Electrical circuit diagram s references Wiring diagram I 8900 4601 Error message Processor F specification No
173. lution in the replenisher tank refer to 3 Checking the replenisher level of the replenisher tanks 4 Close the door of the replenisher cartridge and perform Supply data Initialization IS 3166 5 Film processing can continue 6 Failures will be solved before water and replenishment solution are mixed again 1 17 4 Troubleshooting Remove the replenisher section lower cover 1S 2001 Turn on the interlock switch 133071 Remove the replenisher cartridge and raise the cartridge section to the upper point 133072 Confirm that there is nothing stuck in the replenisher cartridge section When the power supply is turned on and CONTINUE MIXING SOLUTION is displayed select the NO key Reverse the Replenisher cartridge open close motor using Output Check and check that it operates 1353072 No The Replenisher cartridge open close motor operating sound is heard No 4991 4991 Troubleshooting flow Check that the replenisher cartridge position sensor is working correctly Check that the driving transmission components such as the gears are working correctly 2 17 4 Troubleshooting No Failures in the replenisher cartridge open close motor or F replenishment I O PCB Check that there is enough replenisher solution in the replenisher tank for processing 0S Checking the
174. me minute TO Power OFF time minute 3163 2 2 3 Mode 3164 Replenishment refill water Installation operation F e Display Bringing up the display MAIN MENU gt amp Approach to the service personnel mode REPLENISH REFIL WATER YES gt INSTALLATION OPERATION YES INSTALLATION OPERATION AUTO MIXING TL Y N e Operation 1 Using J or T switches the items 2 Using or changes the setting value 3 Pressing YES performs operation EXPLANATION Mixing water and replenisher solution is carried out during installation Auto mixing Open the cleaning valve carry out the air exhausting of the cleaning pumps and replenishment and mix water and replenishment solution automatically The procedure is as follows for mixing water and replenishment solution 1 Exhaust the air from the cleaning valve Exhaust the air from the agitation valve Mix water and replenishment solution NC1 2 3 4 Mix water and replenishment solution NC2 5 Exhaust the air from the replenisher pump 6 Confirm the solution level of the processing tank Air removal Air exhaust from each replenishment solution pipe N1RA N1RB N2R N3R and N4R adding water pipe N1W N2W N3W N42W and N43W and cleaning pipe N1W N2W N3 W N42W and N43 W IMPORTANT Normally after Auto mixing air exhaust operates automatically When the error occurs during Auto mixing use this mode to perform air ex
175. ment cartridge cleaning valve N2R replenishment cartridge cleaning valve N3R replenishment cartridge cleaning valve Z 4R replenishment cartridge cleaning valve 2 NIRA AGITATION VALVE NIRB AGITATION VALVE AUTO CLEANING VALVE N1 W ADDING WATER VALVE N2 W ADDING WATER VALVE N42 W ADDING WATER VALVE gt N43 W ADDING WATER VALVE N31 W N32 W ADDING WATER VALVE Replenisher cartridge cleaning pump Replacing Perform Output Check to exhaust the air from the 1 3072 pump NIRA upper replenishment solution level Replacing e Replacing the replenishment solution level sensor IS 2804 Sensor Ifnecessary perform recovery procedure for the ee 4991 NIRA lower replenishment solution level error occurred before replacing the replenishment sensor 4 solution level sensor N1RB upper replenishment solution level sensor N1RB middle replenishment solution level sensor NIRB lower replenishment solution level sensor N2 upper replenishment solution level sensor N2R lower replenishment solution level sensor N3R upper replenishment solution level sensor N3R lower replenishment solution level sensor N4R upper replenishment solution level sensor N4R middle replenishment solution level sensor NAR lower replenishment solution level sensor 6151 ne 6 El
176. mister for the effluent level sensors is used When the hot thermister is not supplied the current its resistance values in wet with the solution and in dry are the same Accordingly when measuring the resistance value the condition either in wet with solution or in dry is OK Symptoms due to the wiring connection failure Circuit diagram Refer to Main control PCB 4001 Refer to Power PCB 2 4001 TD e Electrical circuit diagram s references Circuit diagram 15 FP 2 3 Around power PCB 1 2 15 FP 1 2 DC power supply circuit diagram 4201 718 4 Troubleshooting Detailed diagram 4201 IS FP 3 12 Effluent section 4201 Error message Processor 1 8 8 4 Troubleshooting 4206 No 031 01 N TURN ON REPLENISHMENT SWITCH N Alarm release NO Error message release Automatic release when turning ON the replenishment switch az It is not possible to release the error when the replenishment lack time is over 600 seconds Automatic release is executed when clearing the replenishment lack time Condition Suffix number Condition It has passed 40 minutes or more since turning OFF the replenishment switch The replenishment lack time becomes over 600 Error message Processor 2 No 032 01 TURN ON DRIVE SWITCH N Alarm release NO Error message release Released automatically when tu
177. mptoms due to the wiring connection failure Circuit diagram Refer to Main control PCB 4001 Refer to Power PCB 1 4001 Refer to Power PCB 2 4001 Ware e Electrical circuit diagram s references Circuit diagram 15 FP 2 1 Around power PCB 1 1 FP 1 2 DC power supply circuit diagram Detailed diagram t FP 3 1Voltage detection section 4206 6 9 4 Troubleshooting 4206 No 045 01 SET THE RACK STOPPER N Alarm release NO Error message release Released automatically when turning ON the rack stopper sensor Condition Suffix number Condition The rack stopper sensor turned OFF Error message Processor 2 No 046 01 TURN OFF THE CIRCUIT BREAKER N Alarm release NO Error message release Released automatically when turning ON either of the top cover sensor or the rack stopper sensor Condition Suffix number Condition Both of the top cover sensor and the rack stopper sensor turned OFF Check Point 1 Check whether the rack stopper is locked 2 Check the status of the top cover sensor and the rack stopper sensor via input check Check Point Check whether the rack stopper is locked 2 Check the rack stopper sensor status via input check Diagnosis Failed parts Manual No Rack stopper sensor E 6111 Main control PCB r 6301 Power P
178. n the third line e Operation IMPORTANT When the specification is changed the following data is initialized N and SM specifications F specification Mode name Data to initialize Mode name Data to initialize SOLUTION TEMP SOLUTION TEMP SOLUTION TEMP SOLUTION TEMP SETTING DRYER TEMPERATURE 1 SETTING DRYER TEMPERATURE 1 DRYER TEMPERATURE 2 DRYER TEMPERATURE 2 REPLENISH REFIL WA BASIC REPL AMOUNT Replenishment refill water PUMP AMOUNT SETTING TER PUMP AMOUNT SETTING REPLENISHMENT RATE REPL REMAINS SM Evaporation rate at standby 0 SM FORCED REPL Evaporation rate running REFILLING WATER AMOUNT 1 Evaporation rate power off REFILLING WATER AMOUNT 2 Auto Cleaning Amount Setting REPL CORRECTION RATE Refill water record SM Auto refilling water REFILLING WATER LEVEL 2 THERMOHYGROMETER SM STANDARD SETTING 2 REPL REMAINS ERROR SM STANDARD SETTING 2 AUTOMATIC CLEANING TIME Using or switches the processing specification Register by YES EXPLANATION Process specification Example No Process specification 0 C 41RA 1 C 41SM 2 CN 16L 3 CNK 4 52 4 FS 5 FL U 6 CNK 4 84 7 FL U PLUS 3111 1 2 3 Mode No Process specification CN 16S 3111 3111 STANDARD SETTING 2 2 3 Mode STANDARD SETTING 2 e Display Bringing up the display MAIN MENU gt Approach to the service pe
179. ng a new film cutter blade set the protruding parts into the holes of the film cutter blade securely Protruding parts Film cutter blade G075622 Tighten a fixing screw Precautions when reattaching 1 Check that the cutter blade cover does not touch the film cutter blade when opening the loading cover e Refer to Adjusting the position of the cutter blade cover 1 2121 2 Check if the loading cover is securely locked Refer to Adjusting the position of the loading cover lock solenoid 2151 2111 2 Replacement and adjustment of parts 2121 Loading section Adjusting the position of the cutter blade cover O Procedure 1 Remove the loading cover 2001 2 Remove the loading box section cover 2001 3 Adjust the gap of the film guide 1 Close the cutter blade set lever to which the loading cover was attached 2 Adjust the attaching position of the cutter blade cover so that the gap A between the film guide and the cutter blade cover becomes between 1 and 3 mm Two screws Film guide Screws G075624 4 Adjust the position of the cutter blade cover horizontally Two screws 1 Open the cutter blade set lever 2 Remove the loading roller cover Two screws 3 Remove light tight cover 1 Loosen one of the two screws Light tight cover 1 Loosen this screw Screw Screw Loading roller cover Cutter blade cover G075617 4 Close the cutter blade se
180. nput 1 Appendix It is possible to check which pumps are operating by knowing the combination of ON status of LED9 10 and 11 BL W FIX W STB1 W STB2 W Refilling water Refilling water Refilling water Refilling water pump pump pump pump LED9 OFF ON ON OFF LED10 ON ON OFF ON LED11 OFF OFF ON ON 6321 6 9 6 Electrical parts Power PCB 2 J391284 F P69 P58 5 o0 e O LED36 P92 PR PGS es ee o ar Unused O Function Unused depending on the conditions 6321 Description of PCB DS E MES EA P60 P68 O O O O LED24 LED22 LED16 LED19 O LED23 LED34 LED32 LED30 LED28 LED26 O O O O O O 0 0 0 LED33 LED31 LED29 LED27 P54 L_ eTP3 P55 L0 OTP4 P56 O LED8 P57 C O LED Fl Peso E P64 P77 LED12 LED15 Lena O _ ps7 LEDIIOO p62 e Controls each electrical part of the processor section Supplies the DC power to each PCB Adjustments and precautions for PCB replacement e 1 Position gt 6201 2 Precautions for replacement None e 3 Adjustment after replacement None 6321 G085876 7 9 6 Electrical parts 6321 Unused connector Description of PCB Connector No Purpose Remarks P65 Unused P79 Unused P85 Unused P9
181. nt solution level sensor SE22 sensor 31 NAR upper replenishment solution level sensor SE23 32 N4R middle replenishment solution level SE24 sensor 33 N4R lower replenishment solution level sensor SE25 34 N2 upper replenishment solution level sensor SE19 35 N2R lower replenishment solution level sensor SE20 36 NIRA upper replenishment solution level SE14 sensor 37 NIRA lower replenishment solution level SE15 sensor 38 NIRB upper replenishment solution level SE16 sensor 39 NIRB middle replenishment solution level SE17 sensor 40 NIRB lower replenishment solution level SE18 sensor 41 Replenishment solution level sensor upper water SE26 level 42 Replenishment solution level sensor lower water SE27 level 43 NCI cartridge set sensor SE28 44 NC1 replenisher cartridge position sensor upper SE29 45 NCI1 replenisher cartridge position sensor lower SE30 i 46 NC2 cartridge set sensor SE31 47 NC2 replenisher cartridge position sensor upper SE32 48 NC2 replenisher cartridge position sensor lower SE33 i 49 NIRA cartridge cleaning valve MV2 i 50 NIRB cartridge cleaning valve MV3 i 51 N2R cartridge cleaning valve MV4 y 6111 8 10 6 Electrical parts 6111 Position of electrical parts No Name Symbol Remarks 52 N3R cartridge cleaning valv
182. ocessing hours and number of film rolls by the hour meter and the counter IMPORTANT For the maintenance parts regularly check them and replace them if necessary Some parts need replacing according to the processing time or the number of developed rolls The replacement timing varies depending on the operating condition of the system Since the replacement timing is the rough standard you do not always have to replace the parts on the specified timing As to the periodically replaced parts replace the parts when the processing time or number of rolls reaches the specified value regardless of the condition of the parts The numerical values described below do not indicate warranty periods The hour meter and the counter are options O List for maintenance For the procedure of maintenance by users refer to the Operator s Manual for operator Upper turn guide section Squeegee rack section guides 1 and 2 and the squeegee rack Then check if those are damaged or worn Parts or checking items U S Maintenance contents Part No Timing Stand Qua Remarks ard ntity replac ement timing Upper turn guides 1 and 2 U Automatic cleaning at every close Close down checks down Squeegee rack U_ After cleaning with running water soak it in a vat filled with water Squeegee rack U Drain it off and reattach it Start up Cleaning the inlet guide U
183. ocessing specification is CN 16L use STB1 W replenisher pump 4 When the processing specification is CN 16L use STB2 W replenisher pump 6321 3 9 6 Electrical parts 6321 Description of PCB Power PCB 2 J391284 SM A L O 20 L L E P69 P58 P60 P52 P68 a O O E Tp LED36 O o Oo LED24 LED22 LED16 LED19 O LC Tr72 LED23 ED34 LED32 LED30 LED28 LED26 O O O O O O 0 0 0 Jer LED33 LeD31 Len LeD27P54 _ EZ 7P3 p55 C L P75 1P4 p56 L C psa LEDS Ps7 L O L_ ps Lep FOO Peo C o C F12 LED3 1P2 om e Leps 14 yp LEDI os eae LED6 O LED4 F13 P64 P90 P86 O P77 P92 D12 LED15 LED21 P79 pes LDO O e2 O O OPs a e ES ra e P Unused Unused depending on the conditions G075612 Power PCB 2 3391002 is not supported by RoHS O Function e Controls each electrical part of the processor section Supplies the DC power to each PCB e Adjustments and precautions for PCB replacement e 1 Position t 6201 2 Precautions for replacement None 6321 419 6 Electrical parts 6321 e 3 Adjustment after replacement None Unused connector Description of PCB Connector No Purpose Remarks P79 Unused P90 For drive power supply unit Option e Component parts table LED No Pu
184. oes not stop even by pressing NO The error cannot be released J P90 Connected to the backup PCB J P900 n FP 1 2 No malfunction occurs on this condition J P91 Supplies DC 5 V to the main control PCB J P7 n FP 1 2 The display does not appear 4001 6 7 4 Troubleshooting 4001 Connector Connected to Symptom No J P92 Connected to the main control FP 3 2 No 024 01 CD CIRCULATION PUMP STOPPED has occurred PCB J P13 1 FP 3 9 After a while Circulation pump control No 029 04 FIX REPLENISHER TANK EMPTY has occurred lt Al Eset Releasing the error by NO returns to No 024 01 CD ine CIRCULATION PUMP STOPPED e Replenisher pump control After releasing No 024 01 CD CIRCULATION PUMP Signal output of STOPPED by YES NO No 030 01 CD WASTE SOLUTION replenisher level TANK FULL occurs After a while it returns to No 024 01 CD Refilling water pump CIRCULATION PUMP STOPPED control Signal output of refilling water level e Signal output of waste solution level e Exhaust fan control e Aeration pump control e CD cooling water solenoid valve control Connecting PCB I 6331 Connector Connected to Symptom No J P101 Connects to the main control n FP 2 2 The display does not appear PCB J P8 J P102 Display connection n FP 2 2 The display does not appear J P103 Display connection 1 FP 2 2 The displ
185. of the loading cover lock solenoid in the direction A to lock it Two screws 4 Turn OFF the loading cover lock solenoid 5 When opening the loading cover check that the pawl does not touch the lock pin Ifthe pawl touches the lock pin Adjust the position of the loading cover lock solenoid in the direction B so that the pawl does not touch the lock pin Two screws IMPORTANT e After adjusting the position of the loading cover lock solenoid in the direction B be sure to turn ON the loading cover lock solenoid and check that the loading cover does not open AR cover lock solenoid SS Screws Cy SES Pawl Lock pin G075639 5 Reassemble the parts as they were IMPORTANT Attach the loading cover while pulling the surplus space of the screw holes and adjust its horizontal direction to the center following the same procedure of step 3 Checking after adjustment 1 Operate the loading cover lock solenoid in OUTPUT CHECK 3072 to check if the loading cover is locked e Loading cover lock solenoid ON Locked Loading cover lock solenoid OFF Released 2151 a 2 Replacement and adjustment of parts 2161 Loading section Adjusting the position of the film pressure solenoid O Procedure 7 Remove the loading cover 2001 2 Remove the loading box section cover 2001 3 When the film pressure solenoid is on adjust the installation position of the solenoid base so that section A is between 0 5
186. oid valve ON during operation LED25 For checking the program timer OFF during the program timer LED26 For checking the CD A replenisher pump ON during operation LED27 For checking the CD B replenisher pump ON during operation LED28 For checking the CD C replenisher pump ON during operation LED29 For checking the CD W replenisher pump ON during operation LED30 For checking the BL replenisher pump ON during operation LED31 For checking the FIX replenisher pump ON during operation LED32 For checking the STB replenisher pump ON during operation LED33 For checking FIX W replenisher pump ON during operation LED34 For checking STB W replenisher pump ON during operation LED35 For checking the aeration pump ON during operation LED36 For checking the film rear end detection ON when the film rear end is detected 6321 5 9 6 Electrical parts 6321 Description of PCB Test point No Purpose Measurement with voltmeter Remarks TP1 For DC 24 V power supply and Possible voltage measurement TP2 Ground Possible TP3 For DC 5 V power supply and Possible voltage measurement TP4 Ground Possible Fuse No Rating Purpose Remarks F11 T5 A 125 V For protection of DC 24 V 1 input F12 T5 A 125 V For protection of DC 24 V 2 input F13 T5 A 125 V For protection of DC 24 V 3 input F14 T5 A 125 V For protection of DC 24 V 4 input F15 TS A 125 V For protection of DC 24 V 5 input F16 T5 A 125 V For protection of DC 24 V 6 i
187. olution level sensor upper remains LIGHT 8 Raise the replenisher cartridge set to the cap cleaning position A A eee e Cartridge open close motor ON OFF 9 The replenisher cartridge position sensor upper turns DARK CS e Replenisher cartridge open close motor OFF When the replenisher cartridge position sensor upper does not turn DARK even after a specified time has passed No 206 F CARTRIDGE SETTING UNIT DOES NOT GO UP 10 Clean the cap _ s SSS Replenisher cartridge cleaning pump ON OFF e Cartridge cleaning valve ON gt OFF 11 Lower the replenisher cartridge set to the cartridge open close position AA e Cartridge open close motor ON 12 The replenisher cartridge position sensor lower turns DARK e e Replenisher cartridge open close motor OFF When the replenisher cartridge position sensor lower does not turn to DARK even after a specified time has passed No 208 F CARTRIDGE SETTING UNIT DOES NOT GO DOWN 13 Move up the replenisher cartridge set to the cartridge set position A n e Cartridge open close motor ON gt OFF When the replenisher cartridge position sensor upper does not turn DARK even after a specified time has passed I No 206 F CARTRIDGE SETTING UNIT DOES NOT GO UP 5501 als 5 Operation sequence 5501 Replenishment operation a aa O 14 REPLENISHER MIXING is completed 5501 a 5 Operation sequence 6000 Electri
188. on 1 t FP 3 10 Refilling water section Condition Suffix Condition number The processing solution level float switch became OFF Check Point Check if the processing solution level is normal 2 Check the processing solution level float switch status via input check Check if the replenisher solution strainer is clogged 4 Check the pump output amount of the replenisher pump 5 Check the pump amount of the water supply pump SM specification only Diagnosis Failed parts Manual No Processing solution level float switch E 6111 e Check that the processing solution level is normal and then check the conduction between the Pin 1 and Pin 3 of the connector of the processing solution level float switch When there is no conduction even though the processing solution level float rises the processing solution level float switch is defected Replenisher pump E 6111 Water supply pump E 6111 Power PCB 2 gt 6321 Main control PCB r 6301 Symptoms due to the wiring connection failure Circuit diagram Refer to Power PCB 2 4001 Symptoms resulted from blowout of fuse Circuit diagram Refer to 5 Power PCB 2 4011 4201 1 8 4 Troubleshooting 4201 No 022 SOLUTION TEMP ERROR N Alarm release NO Error message release YES NO Nore When the processing soluti
189. on Wiring diagram Symptom Fl Protection circuit for power FP 1 1 Unconfirmed for replacement is impossible surges TSA 250 V F2 Protection circuit for power FP 1 1 Unconfirmed for replacement is impossible surges T5A 250 V F3 Processing solution heater 15 FP 3 3 The temperature of processing solution CD remains to be in the power supply protection PROCESSING SOLUTION TEMPERATURE ADJUSTMENT and T6 3A 250 V does not increase CD processing solution heater does not operate F4 Processing solution heater 1 FP 3 3 The temperatures of processing solutions BL FIX STB remain to be power supply protection in the PROCESSING SOLUTION TEMPERATURE T6 3A 250 V ADJUSTMENT and do not increase BL STB processing solution heaters do not operate FS Processing solution heater 15 FP 3 3 The temperatures of all the processing solutions remain to be in the power supply protection PROCESSING SOLUTION TEMPERATURE ADJUSTMENT and T10A 250 V do not increase All the processing solution heaters do not operate F6 Dryer heater power supply 155 FP 3 7 No malfunction occurs on this condition protection All the dryer heaters do not operate T10A 250 V F7 Dryer heater power supply 15 FP 3 7 No malfunction occurs on this condition protection The half of the dryer heaters do not operate T6 3A 250 V F8 Dryer heater power supply 1 FP 3 7 No malfunction occurs on this condition protection The half of the dryer heaters do not ope
190. on temperature is higher than the processing range the error cannot be released When the processing solution temperature is lower than the processing range the error will be released and it becomes the condition of the processing solution temperature adjustment Condition e After the processing solution temperature adjustment finishes each processing solution temperature goes out of the processing range Error message Processor 1 Diagnosis Blown fuses Manual No F3 CD Power PCB 1 0S 6311 F4 BL F5 STB Failed parts Manual No Circulation pump 0S 6111 Thermosensor 0S 6111 Disconnect the connector of each thermosensor and measure the resistance value between Pin and Pin 2 of the connectors at the thermosensor side When the measured value differs outstandingly comparing with the value on the thermosensor check table the thermosensor is defected Processing solution heater 0S 6111 Suffix Condition number 01 The CD processing solution temperature went out of the processing range e Disconnect the connector of each processing solution heater and measure the resistance value between Pin 1 and Pin 2 of the connectors at the processing solution heater side When the measured value differs outstandingly comparing with the value on the processing solution heater check table the processing solution heater is defected 02 The BL processing solution temperature
191. oppy disk E Failed parts Manual No Floppy disk drive gt Floppy disk a Main control PCB r 6101 Floppy disk drive Main control PCB gt 6101 E eo AS e Electrical circuit diagram s references Ware e Electrical circuit diagram s references Circuit diagram US FP 2 2 Around the main control PCB Circuit diagram 0 FP 2 2 Around the main control PCB 4501 213 4 Troubleshooting No 085 01 SYSTEM PROGRAM FLOPPY DISK NOT INSERTED YET N Alarm release NO Error message release YES NO Condition 4501 Suffix Condition number It was upgraded without setting a system program floppy disk The floppy disk with different contents data was set Diagnosis Failed parts Manual No Floppy disk Floppy disk drive Main control PCB 1S 6101 e Electrical circuit diagram s references Circuit diagram 0 FP 2 2 Around the main control PCB 4501 Error Floppy disk 3 3 4 Troubleshooting 4601 No 201 F WATER IS INSUFFICIENT FOR MIXING ADD WATER Alarm release NO Error message release You can cancel the error by selecting YES NO or the error is automatically canceled when the replenisher solution level sensor upper water level turns on The system can stop opening using YES NO cancel the error and continue to work However No 268 F NC_ REPL SYSYTEM IS ABNOR
192. or gt 6101 Loading unit Power PCB 2 gt 6321 Check Point Check the film sensor status by input check 2 Check if the feeding detection roller rotates smoothly 3 Check whether the detection status of the film jam sensor changes or output check when rotating the feeding detection roller Main control PCB 1 6301 e Electrical circuit diagram s references Circuit diagram t FP 2 3 Around power PCB 1 2 1 FP 1 2 DC power supply circuit diagram Detailed diagram t FP 3 5 Loading section Diagnosis Failed parts Manual No Film sensor E 6101 Rotation defect of the feeding detection roller Film jam sensor 3 6101 Power PCB 2 3 6321 Main control PCB 13 6301 Symptoms due to the wiring connection failure Circuit diagram Refer to Power PCB 2 4001 e Electrical circuit diagram s references Circuit diagram t FP 2 3 Around power PCB 1 2 1 FP 1 2 DC power supply circuit diagram Detailed diagram t FP 3 5 Loading section 4101 1 3 4 Troubleshooting 4101 Error Loading No 006 01 No 007 01 PRESSURE SENSOR ERROR CUTTER OPERATION ERROR N N Alarm release Alarm release NO NO
193. or check table the thermosensor is defected Detailed diagram t FP 3 4 Temperature control block 3 15 FP 3 7 Dryer main body section Main control PCB 0S 6301 Power PCB 2 0S 6321 Nore e Processing solution thermosensor check table Actual temperature Resistance KQ C 10 20 35 20 12 59 30 7 99 35 6 42 38 5 65 40 5 19 45 4 22 4201 5 8 4 Troubleshooting 4201 No 028 01 DRYER FAN STOPPED N Alarm release NO Error message release YES NO Nore e It is possible to release the error when rotating the dryer fan Condition Suffix number Condition The built in motion detector in the dryer fan detects that the fan has stopped Error message Processor 1 No 029 N REPLENISHER TANK EMPTY N Alarm release NO Error message release YES NO Nore e When the replenisher solution is not added the error occurs again when the next replenishment is carried out Condition Suffix number Condition 01 The CD replenisher level sensor becomes OFF Check Point 02 The BL replenisher level sensor becomes OFF 04 The FIX replenisher level sensor becomes OFF 1 Check if the dryer fan is rotating 08 The NS replenisher level sensor becomes OFF Diagnosis 10 The STB replenisher level sensor becomes OFF Failed parts Manual
194. or death A CAUTION This indicates situations that if not avoided could result in non life threatening injury It is also used to indicate situations which may cause damage to physical property Example of warning label RBOSTNPHVET oT RCFE RUCK ES Hazardous voltage Can shock burn or cause death Keep hands away from terminals 1001 Warning signal word Symbol mark warning indication Warning text warning indication SIGNALWORD 1 1 1 Cautions for work 1002 Location of warning labels Location of warning labels The following shows the locations types and parts No of warning labels on this machine Follow the instructions on the labels carefully in order to operate the machine safely and avoid accidents Do not remove labels Ifa label becomes illegible or comes off completely contact your place of purchase for label replacement The shape of the machine may somewhat differ for standard SM specification G086195 1002 8 1 Cautions for work 1002 Location of warning labels for F specification A022780 01 Do not open cover A022519 01 BEDS S EP CFEBERO BEND HET ee in EAT POL BUT EEV Hazardous voltage Can shock kinech points can caise hand injury Keep hands away from gears while burn or cause death machine ig Turning
195. or of the cartridge cleaning agitating system Replenisher pump error 4991 12 17 4 Troubleshooting 4991 Troubleshooting flow When No 300__ _ SOLN LEVEL OF PROCESSING TANK WENT LOW occurred e Troubleshooting flow No 300 Stop the alarm using YES Gently push and sink the float of processing solution float switch with a stick and check that the float smoothly moves up and down I Checking the processing solution float switch If the solution level does not reach the cut part in the sub tank refill water into the sub tank I Checking the level of processing solution Error reoccurs Malfunction in the detection parts such as the Yes processing solution float switch No Can be used temporarily Malfunction in the replenisher and water refilling parts such as the refilling water pump 4991 13 17 4 Troubleshooting 4991 Support documentation of trouble shooting How to open close the replenisher section door Troubleshooting flow If the replenisher cartridge set is positioned lower and the replenisher section door is locked release the lock with inserting a tool such as a driver into a slit to open close the replenisher section door E Driver etc Slit section Slit section 6085911 e Checking the replenisher level of the replenisher tanks Check that the replenishment solution level
196. peration condition CD circulation pump cooling fan FANI The fan switches ON and OFF by change 0 2 C of CD setting temperature Exhaust fan FAN2 The fan is always ON Dryer fan FAN4 When processing a film heater is activated ON Ifthe top cover is open during the program timer the exhaust fan turns off e Fora fan other than the exhaust fan operation is off during the program timer 6111 9 10 6 Electrical parts 6111 Position of electrical parts e Details of the replenishment solution level sensor lower replenishment solution level sensor middle replenishment solution level sensor upper replenishment solution level sensor G085878 For replacing the replenishment solution level sensor refer to gt 2804 gt middle replenishment solution level sensor is installed only for NIRB and NAR 6111 10 10 6 Electrical parts 6151 Position of electrical parts Processor section list for adjustment after replacing electrical parts F Item Adjustment option after replacement Reference NIRA REPLENISHER PUMP Replacing Carry out PUMP AMOUNT SETTING 0S 3161 NIRB REPLENISHER PUMP N2R REPLENISHER PUMP N3R REPLENISHER PUMP N4R REPLENISHER PUMP Refilling water pump N3 W cascade replenisher pump NIRA replenishment cartridge cleaning Replacing Perform Output Check to confirm whether the 15 3072 valve solution does not leak NIRB replenish
197. personnel mode service personnel floppy disk and password input are necessary The service personnel mode will not appear until the protection is released by the service personnel floppy disk and inputting password Refer to 3011 List of Modes e Operation 1 Insert the service personnel floppy disk into the floppy disk drive 2 Press MODE to display the MAIN MENU display MAIN MENU SWITCHES TL Y N 3 Enter the password SHIFT gt gt gt gt YES IMPORTANT Input the password within five seconds If the access lamp of floppy disk drive lights when pressing YES of the end of the password it means the password could have been input within five seconds If the access lamp does not light enter the password by starting with SHIFT again When the password is recognized correctly the letter S appears in the arrow part of the display e Password input is not accepted while processing film S MAIN MENU SWITCHES N Y N e How to release the service personnel mode e With the circuit breaker OFF or when proceeding to the program timer after the close down checks the service personnel mode is released 3022 an 3 Mode 3041 System program Reading the system program EXPLANATION e Itswitches the displayed language and reads the system program at replacing the main control PCB Operation 1 When the circuit breaker is ON turn OFF the circuit breaker 2 Insert the system
198. ply A 1003 ua 1 Cautions for work 1003 For safe operation Precautions for operating heating section A WARNING e If you directly touch them during operation or right after operation you may get burnt When replacing parts or maintaining make sure that the temperature is fully lowered Turn off the power supply and after the temperature is fully lowered perform the operation If you get burnt cool the burn with flowing water and contact a physician as soon as possible Precautions for using batteries ACAUTION e If you replace batteries improperly it may cause explosion or damage to the machine Use batteries which are specified by the manufacturer or the same types or equivalent as the specified ones Follow the handling instructions by battery manufacturer when you dispose the used batteries 1003 az 1 Cautions for work Countermeasure for static electricity when replacing and maintaining the electronic parts 1004 For safe operation If an electrically charged human body touches electronic parts such as PCBs it may adversely affect the electronic parts When handling the electronic parts be sure to use static dissipative tools as below to prevent the components on the PCB from being damaged due to static electricity Also use the static dissipative tools for maintenance of the digital units or engines Static dissipative tools Description Remarks Portable S
199. ply is reset e After the power supply is reset the error reoccur if it is not yet treated Condition Condition When the power supply is on the replenisher solution level sensor upper water level is on and replenisher solution level sensor lower water level is off 01 NC 1 cartridge 02 NC 2 cartridge Check Point 1 Add water to the water supply tank Diagnosis Failed parts Manual No Replenishment solution level sensor lower water level 1 6111 F replenishment I O PCB I 6361 e Electrical circuit diagram s references Wiring diagram I 8900 4601 Diagnosis Failed parts Manual No Replenishment solution level sensor upper 6111 water level Replenishment solution level sensor lower water level F replenishment I O PCB gt 6361 e Electrical circuit diagram s references Wiring diagram n 8900 6 15 4 Troubleshooting 4601 No 220 F REPL NOT PREPARED N Alarm release NO Error message release YES NO The system can stop mixing solution using YES NO cancel the error and continue to work However No 268 F NC_ REPL SYSYTEM IS ABNORMAL occurs when more than a specified number of films are processed When the power supply turns on after being reset the attention message CONTINUE MIXING SOLUTION is displayed Condition Error message
200. r checking whether the replenishment solution F 1 replenishment ON when all the replenishment package is set or not solutions in the package are set 8 For checking whether the replenishment solution F 2 replenishment package is set or not 6341 112 6 Electrical parts 6341 Description of PCB LED No Purpose Remarks 9 DC 5 V input 10 DC 5 V input ON when power is supplied 11 DC 24 V input TP No Purpose Measurement with Remarks voltmeter G Ground 1 For checking DC 5 V input voltage Possible 2 For checking DC 5 V input voltage Possible 3 For checking DC 24 V input voltage Possible 6341 2 2 6 Electrical parts 6351 Description of PCB Backup PCB J390972 Battery pack 1085024 option Backup PCB Battery pack G075642 e Layout diagram 06201 O Function e Supplys DC 24 V from the battery pack to power supply PCB 2 when the power supply AC to this machine stops e When AC power supply is failed during processing continue processing without turning the manual handle Adjustment of the processing solution temperature and drying are not carried out e While the power supplied to this machine at normal operation the battery pack has been charged IMPORTANT e Replacement period of the battery pack is about three years since its first use The battery pack should be replaced with a new one within three years calculated from t
201. r supply does not turn on even by turning on the circuit protection TSA 125 V e DC power supply gt 6401 breaker Fuse No Fl Function AC input power supply protection Wiring diagram Symptom Unconfirmed for replacement is impossible 2 2 4011 4 Troubleshooting 4101 No 001 01 FILM STOPPED N Alarm release NO Error message release SHIFT Loading cover lock is released When the film sensor is detecting no film the error will be released with YES NO Condition Suffix number Condition When a certain time has passed since the feeding started after the film was inserted the film sensor does not detect the rear end During the time in which the film sensor detects the film rear end since the feeding started after the film was inserted the detection status of the film jam sensor does not change for a certain time No 002 01 FILM CUTTER NOT MOVED N Alarm release NO Error message release YES NO Condition Error Loading Suffix number Condition of the film In the 135 film processing even though the film cutter sensor is not open the film sensor detects the rear end Check Point Check the film cutter sensor status by input check 2 Check if the film cutter operates Diagnosis Failed parts Manual No Film cutter sens
202. rate T6 3A 250 V F9 Voltage detection circuit 0S FP 3 1 No 053 01 POWER WENT DOWN occurs power supply protection TIA 250 V The buzzer stops by NO the error is released by YES NO However it recurs immediately 1 2 4011 4 Troubleshooting Power PCB 2 4011 1 6321 Fuse No Function Wiring diagram Symptom F11 DC 24 V 1 power supply 1 FP 1 2 The power supply does not turn on even by turning on the circuit protection breaker TSA 125 V F12 DC 24 V 2 power supply n FP 1 2 No 021 01 PROCESS SOLN LEVEL TOO LOW occurs protection By stopping the buzzer using NO and releasing the error using YES TSA 125 V NO No 026 01 DRYER S THERMO ACTIVATED occurs for a moment and then immediately No 021 01 PROCESS SOLN LEVEL TOO LOW recurs F13 DC 24 V 3 power supply 1S FP 1 2 No 021 01 PROCESS SOLN LEVEL TOO LOW occurs protection By stopping the buzzer using NO and releasing the error using YES TSA 125 V NO No 026 01 DRYER S THERMO ACTIVATED occurs for a moment and then immediately No 021 01 PROCESS SOLN LEVEL TOO LOW recurs F14 DC 24 V 4 power supply n FP 1 2 No 053 01 POWER WENT DOWN occurs protection The buzzer stops by NO the error is released by YES NO However it TSA 125 V recurs immediately F15 DC 24 V 5 power supply 1 FP 1 2 No malfunction occurs on this condition protection TSA 125 V F16 DC 24 V 6 power supply n FP 1 2 The powe
203. replenisher pump 38 STB2 W refilling water pump P13 When the processing specification is CN 16L use STB1 W replenisher pump 39 STB3 W refilling water pump P14 When the processing specification is CN 16L use STB2 W replenisher pump 40 Cleaning pump P15 41 CD effluent level sensor LSE1 42 BL effluent level sensor LSE2 43 FIX effluent level sensor LSE3 44 STB effluent level sensor LSE4 45 Top cover sensor LS2 46 Rack stopper sensor LSI 47 CD circulation pump cooling fan FANI Blowing Operation specification of the fan 48 Exhaust fan FAN2 Exhaust Operation specification of the fan 49 Dryer fan FAN4 Operation specification of the fan 50 Dryer thermosensor THS 51 Dryer heater H4 52 Dryer safety thermostat STH 53 Drive motor M RoHS compliant non RoHS compliant 1 Compatibility with drive motor and motor driver 54 Aeration pump AP 55 CD cooling water solenoid valve MV 56 CD digital flowmeter FLM 6111 2 10 6 Electrical parts Operation specification of the fan Name 6111 Symbol Position of electrical parts Operation condition CD circulation pump cooling fan FANI The fan switches ON and OFF by change 0 2 C of CD setting temperature Exhaust fan FAN2 The fan is always ON Dryer fan FAN4 When processing a film heater is activated ON e Ifthe top cover is open during the program timer the exhaust fan turns off e Fora fan other than the exh
204. replenishment solution remains 47 ON OFF CD WASTE SOLN LEVEL ON When the waste solution tank is full 48 ON OFF BL WASTE SOLN LEVEL ON When the waste solution tank is full 49 ON OFF FIX WASTE SOLN LEVEL ON When the waste solution tank is full 50 ON OFF STB WASTE SOLN LEVEL ON When the waste solution tank is full 51 ON OFF SUPPLY TANK LEVEL OFF When the solution level is too low 52 50 60Hz Displays the frequency of input power supply 53 ON OFF Dryer fan OFF When the dryer fan stops 3071 5 7 3 Mode 3071 Check Input Check F Description for each specification For the specifications other than N specification this section only gives description that differs from that for N specification See below for the description for each specification Reference 15 Input Check N t INPUT CHECK SM Processor F No Display Status 1 ON OFF N1 CIRCULATION PUMP ON When rotating correctly 2 ON OFF N2 CIRCULATION PUMP ON When rotating correctly 3 ON OFF N31 CIRCULATION PUMP ON When rotating correctly 4 ON OFF N32 CIRCULATION PUMP ON When rotating correctly 5 ON OFF N41 CIRCULATION PUMP ON When rotating correctly 6 ON OFF N42 CIRCULATION PUMP ON When rotating correctly 7 ON OFF N43 CIRCULATION PUMP ON When rotating correctly 8 ON OFF Rack stopper sensor
205. riodically Replaced Parts Consumable Parts F ssessessesecseceeceeeceeeceseeseeseeseess 8011 Condition list for check replacement timing service personnel N cecccsccsscssessesceceseceeceecacencensenseeseeseeseats 8011 Condition list for check replacement timing service personnel SM ccceessesseseesececeeceeccencenseeeeseeseesenee 8011 Condition list for check replacement timing service personnel F Service personnel tool listis niaan n cases dans salsa eeshid ec iaa eai a a aaea aaa a iiaia Service personnel tool list N F rriren AAE A AEAT EEEE NEA ATR Service personnel tool list SM Table Of wiring didgrams iesenii ieena id Tableof wiring dia grains inoen ng e E Aa E E EE E aae 8000 1 8 Appendix 8011 Periodically replaced parts List of Maintenance Periodically Replaced Parts Consumable Parts N Description for each specification Some of this section are different from SM and F specification depending on the machine specification For the different points refer to the following e For SM specification refer to List of Maintenance Periodically Replaced Parts Consumable Parts SM e For F specification refer to List of Maintenance Periodically Replaced Parts Consumable Parts F The list below shows the checks and replacement of parts that need to be performed regularly by user and service personnel to keep the normal system operation Check the actual pr
206. rning ON the replenishment switch Condition Suffix number Condition The drive switch turned off during film processing TD Ifthe drive switch is turned OFF in the standby condition which no film is being processed it displays only error without any alarms Check Point 1 Make sure that the drive switch is turned ON Diagnosis Failed parts Manual No Drive switch 1 6101 Power PCB 2 IS 6311 Main control PCB tS 6301 seconds Check Point 1 Check the replenishment lack time Diagnosis Failed parts Manual No Main control PCB 1S 6301 TD e Electrical circuit diagram s references Circuit diagram 15 FP 2 3 Around power PCB 1 2 1 FP 1 2 DC power supply circuit diagram Detailed diagram IS FP 3 6 Drive section 4206 119 4 Troubleshooting 4206 No 033 01 A D CONVERTER ERROR N Alarm release NO Error message release YES NO Wore Ifthe same condition happens after the error cleared the same error will occur again Condition Suffix number Condition Error message Processor 2 No 034 01 CLOSE TOP COVER N Alarm release NO Error message release Released automatically when closing the top cover Condition Suffix number Condition The top cover sensor turned OFF during film processing A D conversion is not carried ou
207. rocedure of maintenance by users refer to Maintenance Manual Replenisher section SM Parts or checking items U S Maintenance contents Part No Timing Stand Quantit Remarks ard y replac ement timing Cleaning the probe U Clean with a damp dedicated If Perform it when Cleaning of the probe U cotton swab E needed replacing the holder replenishment kage Cleaning of the U ii replenisher solution sensor Washing the replenisher U Wash it with water Replace it H056009 1 1 year 7 Maintenance parts pump strainer with a new one when it has been month or seriously damaged 5 1 Poppet valve S Check whether it is damaged If 1091040 3 year 3 year 10 Maintenance parts other than STB it is damaged replace it with a Fluorocarbon rubber S new one 1091003 8 Maintenance parts Check it every six months after EPDM three years has passed since the installation and replace it with a new one if necessary U User S Service personnel 1 When diverged from one strainer to each water supply pump List of periodically replaced parts Replenisher section SM Part name U S Part No Quantity Recommended Remarks timing of replacement Probe 2 assembly A054659 1 1 year Only CD A Probe 1 assembly A054658 5 1 year Other than CD A U User S Service personnel 8011 7 11 8 Appendix List of Maintenance Periodic
208. rol PCB 4001 Refer to Power PCB 2 4001 4201 6 8 4 Troubleshooting am e Electrical circuit diagram s references Circuit diagram t FP 2 4 Around power PCB 2 2 1 FP 1 2 DC power supply circuit diagram Detailed diagram t FP 3 9 Replenisher section 2 4201 Error message Processor 1 No 030 WASTE SOLUTION TANK FULL N Alarm release NO Error message release Automatic release when OFF the effluent level sensor Nore Error will be released when the effluent level sensor is OFF Condition Suffix Condition number 01 The CD replenisher level sensor becomes OFF 02 The BL replenisher level sensor becomes OFF 04 The FIX replenisher level sensor becomes OFF 08 The STB replenisher level sensor becomes OFF Check Point 1 Empty the waste solution tank 2 Check the effluent level sensor status via input check Diagnosis Failed parts Manual No Effluent level sensor E 6111 Disconnect the connector of the effluent level sensor and measure the resistance value between Pin 1 and Pin 2 of the connectors at the effluent level sensor side When the sensor section temperature is between 10 C and 35 C if the resistance value does not become between 1 5kQ and 4kQ the effluent level sensor is defected Power PCB 2 0S 6321 Main control PCB tS 6301 e The hot ther
209. rpose Status LED1 DC 24 V input check ON when supplying the power LED2 DC 24 V 1 input check ON when supplying the power LED3 DC 24 V 2 input check ON when supplying the power LED4 DC 24 V 3 input check ON when supplying the power LEDS DC 24 V 4 input check ON when supplying the power LED6 DC 24 VS input check ON when supplying the power LED7 DC 5 V input check ON when supplying the power LED8 DC 24 V 6 input check ON when supplying the power LED9 For checking the refilling water pump operation The LED status during operation is shown in the LED10 appendix LED11 LED12 For checking the cleaning pump ON during operation LED13 For checking the circulation pump ON during operation LED14 For checking the waste solution detection OFF when the waste solution is detected LED15 For checking the dryer heater relay X15 ON during operation LED16 For checking the dryer fan ON during operation LED17 For checking the CD circulation pump cooling ON during operation fan LED19 For checking the exhaust fan ON during operation LED20 For checking the processing solution level OFF when detecting the processing solution level lower limit LED21 For checking the relay X13 for the processing OFF when detecting the processing solution solution heater lower limit or operating the safety thermostat LED22 For checking the loading cover lock solenoid ON during operation LED23 For checking the pressure solenoid ON during operation LED24 For checking the magnetic solen
210. rsonnel mode FLOPPY STANDARD SETTING YES gt STANDARD SETTING 2 YES 3112 LANGUAGE STANDARD SETTING 2 ENGLISH N Y N e Operation Using J or T switches the setting item Using or switches the setting Register by YES EXPLANATION e Setting items STANDARD SETTING Setting items Setting EXPLANATION 1 LANGUAGE ENGLISH JAPANES Select ENGLISH or the second language The languages other E than JAPANESE are covered by executing upgrading 2 Digital flowmeter ON OFF ON when this option is attached REPLENISH UNIT mL m or mL ft Select the unit display of basic replenishment amount 4 FILM INTERVAL 0 to 99s Normally 0s CORRECT 5 REPLENISHMENT ERROR ON OFF Normally ON N SM When it is turned OFF the error does not occur even if no replenishment solution is left 6 WATER SUPPLY ERROR ON OFF Normally ON N SM When it is turned OFF the error does not occur even if no water is left in the refilling water tank 7 WASTE SOLUTION ERROR ON OFF Normally ON When it is turned OFF the error does not occur even when the waste solution tank is full 8 PUMP ERROR ON OFF Normally ON When it is turned OFF the error does not occur even when the circulation pump stops 9 DRYER FAN ERROR ON OFF Normally ON When it is turned OFF the error does not occur even when the dryer fan stops 10 DRIVE MOTION ERROR ON OFF Normally ON When it is turned OFF
211. s U S Maintenance contents Part No Timing Stand Qua Remarks ard ntity replac ement timing Refilling water and water U Check the water amount Close supply tanks down Washing the replenisher U_ Wash it with water Replace it H056009 1 l year 5 _ Maintenance parts pump strainer with a new one when it has been month CN 16L seriously damaged l 4 Maintenance parts Except above Poppet valve S Check whether it is damaged If it 1091040 3 year 3 year 2 Maintenance parts is damaged replace it with a new Fluorocarbon rubber one CN 16 Check it every six months after 1091003 8 Maintenance parts three years has passed since the installation and replace it with a new one if necessary EPDM 1 The quantity is different from N specification for other specifications U User S Service personnel 8011 3 11 8 Appendix Dryer rack section 8011 Periodically replaced parts Parts or checking items U S Maintenance contents Part No Timing Stand Qua Remarks ard ntity replac ement timing Checking and cleaning the U Check if there are any dirt or 1 dryer rack damage on each part month If the roller is dirt wipe it using the firmly squeezed damp cloth Dryer drive chain U Lubricate the lubricating fel
212. s between aa 10 C and 35 C if the resistance value does not become Power PCB 2 6321 between 1 5kQ and 4kQ the refilling water tank level sensor Main control PCB I 6301 is defected Power PCB 2 1 6321 f ee Main control PCB gt 6301 e Electrical circuit diagram s references Circuit diagram t FP 2 4 Around power PCB 2 2 t FP 1 2 DC power supply circuit diagram Detailed diagram t FP 3 14 Optional section cap The hot thermister is used for the refilling water tank level sensor When the hot thermister is not supplied the current the resistance values in wet with the solution and in dry are the same Accordingly when measuring the resistance value the condition either in wet with solution or in dry is OK Wore e Electrical circuit diagram s references Circuit diagram 15 FP 2 4 Around power PCB 2 2 15 FP 1 2 DC power supply circuit diagram Detailed diagram t FP 3 9 Replenisher section 2 4206 5 9 4 Troubleshooting 4206 No 043 SM __ REPLENISHMENT PACKAGE EMPTY N Alarm release NO Error message release Released automatically when replacing the replenisher package Nore The error is released when the replenisher package sensor turns ON gt OFF gt ON and the replenisher sensor turns ON Condition Suffix Condition number 01 Whichever replenisher sensor of the replenisher solution among CD
213. s used in this manual are as follows A This is called the alert symbol mark Text following this mark contains particularly important information concerning safety Be sure to heed this information This mark is used in conjunction with the words DANGER WARNING and CAUTION according to the extent of influence injury on persons or damage to physical property ih e IMPORTANT The Important symbol indicates operations or procedures require caution instructions and supplementary explanations that need to follow i The pointing finger symbol indicates the manual or section where you can find additional information The Note symbol indicates useful information on functions or instructions This page is intentionally blank iv TABLE OF CONTENTS Notes to service personnel Explanation of Manual vicio a Meade et ade A ede aio data iii About the chaptersiiix c cee a o teenie eE iii Symbols used in this Manual sererai ra a A T AS iii 1 Cautions for work Description of warning signal words ooonnonccccnnnncccccnnnooncccnonaonncncnn non nnncnn nan nn cnc naar nnncn nn nanncccnnnnnns 1001 Description of warni g sienalWOTdS ii di A ds is 1001 Location of warning labels cnirsieriiii tesirini nda ieai ai a SEA 1002 Location of warning labels io cecirraissiicissgciirociei aiiis sinit E aai s EEn iE EEA a a 1002 EOS E OPEN EE E EE EE E E AEA 1003 FOr safe operation ii A A EE EE E A E A AAA 1003 Counterme
214. sacusdibcutcstcutssbcetconconssscudeoncobeeneas condeses 3041 SWITCH 2itiicieiend renee ae nd a ie devotees 3051 DRYER SS WELCH lt a 3051 TOTALING esse sete sac cco e ei bi te anes 3061 Changing the number of processed films 20 0 cc ceccessessessesscescesceeeseeseeseceeceeceecssesaeaesaeeaecaecaecaecaaeaeeaecaecaeensensente 3061 A O 3071 Tnput Check N iii A A A ida 3071 INPUT CHECK SM 0 tai di da T 3071 Input Check TE liviana Output Check N OUTPUT CHECK SM 22 ii A iaa aia 3072 Output Ch ck E scciocininnin incaico cda iieiea i cad lab id AEAEE lane due due dida 3072 Version check ERROR RECORD sien Sitch heii ida 3077 LOADING MOTION RECORD soria iii cales dolar delas idad 3079 O cette veetewadiz codes gadacntedlecteneteds deg E in edtedd abd eachete eget seid oteueted deebees dad vec ialetead 3091 Reading Writing Data cccsccscssececssccses cctecsseestese cde catcbecavecdescebcsucensevees a04 als sedan incide iii i oii i 3091 SOFTWARE UPGRADE di ia a ee 3093 POR MA To A EV E E A As 3095 SFANDARD SETTINC 00 dial ode ii 3111 STANDARD SETTING A A RIA 3111 STANDARD SETTING 2 onioiinicocin no nacida didnt dotan iie sieti da E EE EREE ed dengue cekcudusedenseass 3112 DataunitlaliZatiON iaa ida ir adidas daa ida Dataininalizaton rt a it A ue E epee of ie agent de AE REPLENISH REFIL WATER aaea e n a ae a e aa dra aaea ana E ra aE r Ea aeda AE tda REFILLING WATER AMOUNT 1 REFILLING WATER AMOUNT 1 REFILLING WATER AMOUNT 2 N ou ccee
215. sess dvsieseesbssussissnisciedesessssassoasessonsaesoedbecvstostosenstossassoseoesostostesssdhdersozeaieaae 4206 N No 041 01 CIRCULATION LOW porearea oin ins a aiir EEOAE TEE E AOTEA ASE AATE 4206 N No 042 01 N CREBICT WASTER NTO o E Ea EAE AEEA N aara iea e eee EE E ANERE 4206 REFILLING WATER TANK N No 043 SM REPLENISHMENT PACKAGE uuu eccescccessscenceceecencescceacesseessecssescsececsceeeesecesaeseeenees 4206 EMPTY N No 044 01 VOLTAGE SETTING ERROR wees ctscavedscossencapaucstathuag conden ae e inaasa aala 4206 N No 045 01 SET THE RACK STOPPER oss sa rrien E eR sabes cde E E E E RAA 4206 N No 046 01 TURN OFF THE CIRCUIT BREAKER oo ceecssessessesseceecseceeceeceeesesseeseseeseeeeseesseeeseeees 4206 N No 047 01 SM WATER SUPPLY TANK EMPTY oo cececeeseeeeseseeseeseeseesseeseseeseesseseeseeseeseeees 4206 N Nov0s1 0 SET IDATE amp DIME cot csstveresd sudeid evden a at a anaes 4206 N No 052 01 INPUT MAIN DATA data dad rss 4206 N No 053 01 POWER WENT DOWN 65 c0 scessdisessseseesebsneseesteanesey sensed savensguyads aaia aeae E TE ET svs ove cea 4206 N Errore FlOPpDY dISK iia id tdt did ii a dane de tp ia 4501 No 081 01 FLOPPY DISK READING ERROR oooociccccconconconcononnconconccnnonnonnonnonnononnnonnon non no nncnno nac nn cnn arn non a rnncnnns 4501 N No 082 01 FLOPPY DISK WRITING ERROR 000 ecceceececescescesseceecesseseecesseseecacesseescesseeeseceseeeneceeeeneceeenees 4501 N No 08
216. solution 3164 Bringing up the display MAIN MENU gt Replenishment refill water Setting operation gt Auto mixing 8 Pump amount check and setting OA Measure the pump amount of the replenisher pump and register the measured value in the pump amount setting mode 53161 Bringing up the display MAIN MENU gt Replenishment refill water gt Supply 9 Setting the operation mode AAA es Turn on AUTO WATER REFILLING and ROOM CONDITION DETECT 3165 Bringing up the display MAIN MENU gt Replenishment refill water gt Operation Mode 10 Setting the environment condition SSE SE__ _a_ EEEE Eyx lt _ lt _ Set the room condition to AUTO Refer to Operator s Manual for administrator Bringing up the display MAIN MENU gt Replenishment refill water gt Environmental condition 11 Setting of the present date and time AAA A A A a ES se Set the present date and time Refer to Operator s Manual for administrator Bringing up the display MAIN MENU gt Program timer gt DATE AND TIME SETTING 12 Setting of the program timer AAA Set the program timer Refer to Operator s Manual for administrator Bringing up the display MAIN MENU gt Program timer gt PROGRAM TIMER SETTING f sis 1 13 Data writing AAA Save the setting data of the machine to a floppy disk 3091 Bringing up the display MAIN MENU gt FLOPPY STANDARD SETTING gt READING WRITING 14 BL aeration amount check SS _
217. specification is not set Check Point 1 Set the processing specification Diagnosis Failed parts Manual No Main control PCB ES 6301 4206 Error message Processor 2 No 053 01 POWER WENT DOWN N Alarm release NO Error message release YES NO Nore Error can be released when the power supply frequency becomes 33Hz Condition Suffix Condition number Frequency of the power supply for this machine was detected that it became under 33Hz Diagnosis Blown fuses Manual No F7 Power PCB 1 tS 6311 Failed parts Manual No Power PCB 1 tS 6311 Power PCB 2 gt 6321 DC power supply IS 6401 Main control PCB 3 6301 Symptoms resulted from blowout of fuse Circuit diagram Refer to Power PCB 1 4011 Wore e Electrical circuit diagram s references Detailed diagram t FP 3 1 Voltage detection section 4206 9 9 4 Troubleshooting 4501 No 081 01 FLOPPY DISK READING ERROR N Alarm release Error Floppy disk No 082 01 FLOPPY DISK WRITING ERROR N Alarm release NO NO Error message release Error message release YES NO YES NO Condition Condition Suffix Condition Suffix Condition number number The data in floppy disk could not be read normally The data could not be written to the floppy disk normally Check Point Chec
218. sssesseesssssssssssunseeseseee 4601 N No 235 F NC_ SETTING UNIT LIMIT cocinan 4601 DETECTOR ABNORMAL N No 237 F NC_ REPL LOWER LEVEL ABNORMAL oieisesssssssssssssssssssvssssssssssssssssssssssusssessesesssssssssssnsnseseseess 4601 N No 255 EF TOWER DETECTOR DOES NOT ara ad 4601 DETECT SOLUTION N No 268 F NC_ REPL SYSYTEM IS ABNORMAL ssssesssssssssssssssssssssssssscessscsssessssssssusvvssssesesessssssssssnssneveesss 4601 FIND AND SOLVE TROUBLE N No 270 F PROCESSING IMPOSSIBLE OWING TO uu cesssssssssssssssssssssssesssssssssssssssvssvsssssessesssssssnssnsveesseesesee 4601 N4R OR NIRB OUTPUT ABNORM N No 272 F NC_ OPENING MOTOR OR UPPER sssssssssssssssssssssssssssssusvsessessesssssessssssssussessseesessessssnansaseeees 4601 DETECTOR IS ABNORMAL N No 274 F NIR_ REPL PUMP WASH VALVE OR oossssssssssssssssssssssssssssssssssssscssssssssssssssvecssseesssssssssssssnsesessess 4601 STIR VALVE IS ABNORMAL N No 275 F ____ REPL PUMP OR WASH VALVE oeecsssssssssssssssssssssvsesssssssssveessssssssssssessssssssvesssssssssssssesesesssneees 4601 IS ABNORMAL N No 279 F _ REPL PUMP IS ABNORMAL 2 5 a 4601 N No 290 F REPLENISHING PUMP cansas doll tale ctsatan dn aattes 4601 N No 300 F ___ SOLN LEVEL OF PROCESSING ssssssssssssssssssssssssssssssssscsssessssssssssssssaveessseesessssessssnssssnnveesss 4601 TANK WENT LOW N No 302 F WATER REFILLING SYSTEM NOT sssssssessssssssssssssssssssssseessss
219. supplying the power LED9 For checking the refilling water pump operation The LED status during operation is shown in the LED10 appendix LED11 LED12 For checking the cleaning pump ON during operation LED13 For checking the circulation pump ON during operation LED14 For checking the waste solution detection OFF when the waste solution is detected LED15 For checking the dryer heater relay X15 ON during operation LED16 For checking the dryer fan ON during operation LED17 For checking the CD circulation pump cooling ON during operation fan LED19 For checking the exhaust fan ON during operation LED20 For checking the processing solution level OFF when detecting the processing solution level lower limit LED21 For checking the relay X13 for the processing OFF when detecting the processing solution solution heater lower limit or operating the safety thermostat LED22 For checking the loading cover lock solenoid ON during operation LED23 For checking the pressure solenoid ON during operation LED24 For checking the magnetic solenoid valve ON during operation LED25 For checking the program timer OFF during the program timer LED26 For checking the CD replenisher pump ON during operation LED27 For checking the BL replenisher pump ON during operation LED28 Unused LED29 Unused LED30 Unused LED31 For checking the FIX replenisher pump ON during operation LED32 For checking NS replenisher pump CN 16L ON during operation only LED33 Unused LED34 For check
220. t 6 month Dryer drive chain S When the frequency of traces H010378 3 year 3 year 1 Maintenance parts which the sprocket makes on the leader card increases replace it Check it every six months after three years has passed since the installation and replace it with a new one if necessary Center roller bushing S Check if they are damaged or A006105 3 year 9000 1 Maintenance parts Bushing s worn If it is damaged or worn A029596 hours 2 lace it with Center roller bushing S RE E A118161 11 11 Check it every six months after toma l three years has passed since the Drive gear Exit roller installation and replace it with a A063236 2 Dryer drive gear S new one if necessary A077367 1 Dryer exit roller unit S Check its dirt and damage If itis A077702 3 year 3 year 2 Maintenance parts dirt or damaged replace it with a new one Check it every six months after three years has passed since the installation and replace it with a new one if necessary U User S Service personnel Dryer main section Parts or checking items U S Maintenance contents Part No Timing Stand Qua Remarks ard ntity replac ement timing Cleaning the air filter U Vacuum the dust using a vacuum 1 Replace it when it has cleaner at the dust accumulated month been seriously side damaged If the dirt cannot be removed turn the side with dust down and wash it with running water U User S Service personnel Fi
221. t any water in the replenishment tank Regarding N4R for the first time or when opening with the tank empty the replenisher solution level sensors lower may not turn on with the processing solution only The error does not occur in this case For the second replenisher mixing operation or later upper replenisher solution level sensor turns on with the replenishment solution completed However upper replenisher solution level sensor of N2R and N3R may not turn on with the replenishment solution completed when carrying out the mixing operation to empty tank such as the first mixing operation The error does not occur in this case When performing the replenisher mixing operation to empty tank the replenishment solution for pouring to hose is necessary Therefore Checking the processing solution float switch Pull out the filter pipe of the processing solution tank gently push and sink the float of processing solution float switch with a stick and check that the float smoothly moves up and down If it does not move smoothly check if the float switch is not soiled Float Cjr IY N H Stick G071796 4991 16 17 4 Troubleshooting 4991 Troubleshooting flow Checking the level of processing solution Pull out the filter pipe of the processing solution tank and check that the solution level reaches the cut part in the sub tank If not refill water into the sub tank so that the solution
222. t lever 5 Push the film cartridge holder in the direction indicated by the arrow to operate the cutter blade 6 Adjust the position of the cutter blade cover so that the gap A between the film cutter blade and the film cutter cover becomes between 0 and 0 3 mm Two screws A WARNING e Handle the film cutter blade carefully not to cut your fingers 2121 ue 2 Replacement and adjustment of parts 2121 Cutter blade cover Film cutter blade e Precautions when reattaching None 2121 Loading section Film cartridge holder Screws G076088 2 2 2 Replacement and adjustment of parts 2141 Loading section Replacement of the film sensor unit O Procedure 7 Remove the loading unit Refer to 2101 2 Remove the light tight cover from the loading unit 1 Remove a guide screw one and spacer 2 Remove two screws of the sensor installation plate 3 Remove the two idle gears E ring one each 4 Remove the light tight cover four screws two of them are short IMPORTANT The length of the screws are different When installing do not put the short screws in the wrong position The light tight cover is placed between the plates on the right and the left When it is hard to remove the light tight cover loosen the reinforcement bar screws two and the pressure solenoid holder screws two Pressure solenoid Spacer holder screws Guide screw Light tig
223. t normally D Ifthe top cover sensor turns OFF in the standby condition which no film is being processed it displays only error Diagnosis without any alarms Failed parts Manual No Main control PCB 6301 Check Point Power PCB 2 gt 6321 1 Check that the status of the top cover sensor via input check Gas e Electrical circuit diagram s references Diagnosis Circuit diagram Failed parts Manual No ES FP 1 1 AC DC power supply connecting Top cover sensor E 6111 t FP 1 2 DC power supply circuit diagram Power PCB 2 I 6321 Main control PCB gt 6301 Symptoms due to the wiring connection failure Circuit diagram Refer to Power PCB 2 4001 TD e Electrical circuit diagram s references Circuit diagram 15 FP 2 3 Around power PCB 1 2 15 FP 1 2 DC power supply circuit diagram Detailed diagram IS FP 3 13 Processor section 4206 219 4 Troubleshooting 4206 No 036 01 SM REPLENISHER WATER SUPPLY PUMP OPERATION ERROR N Alarm release NO Error message release YES NO Condition Suffix number Condition Although a certain time has passed since the replenisher pump or water supply pump started to operate the pump home sensor does not turn OFF Although a certain time has passed since the pump home sensor turned OFF it does not turn ON
224. tatic Dissipative Field Service Kit Use this kit when replacing or installing removing the electronic parts from the machine This kit consists of four items of Static Dissipative Work Mat Wrist Strap Ground Cord and Alligator Clips Static Dissipative conductive gloves Use this to prevent that sebum on your hand adheres when you touch a PCB Wrist strap A CAUTION Use this when checking the electronic parts When using the static dissipative tool be sure to turn off the circuit breaker of the unit and the main power supply and wait 10 seconds or more to carry out the operation 1004 11 1 Cautions for work 2000 Replacement and adjustment of parts REMOVING COVES iii add REMOVING COVERS A dd a LOadING SECON A A ae ee dee Removing the film loading unit Replacing the film cutter blades Adjusting the position of the cutter blade covet oo ceececcessesseseesecsecsecsecssessescessessecsecsecsecseeseeseeseeeeeeeeseeseeaeeneeeees 2121 Replacement of the film Sensor unit cece eceeseeseeecsecsecseeseescsaecaecsecsessesacsaecsecsecaecsesaesaecaecaecaeaesaecaecaseaseaseatente 2141 Adjusting the position of the loading cover lock solenoid o eecccesceseeseeseseeseesecsecsecseeseeaceseeeeeeeeeeeeeseeneeeees 2151 Adjusting the position of the film pressure solenoid ccceseesscsececsecssessessesceesecsecsecsecseeseeseeseeeeeeseeaeeseeeeeseees 2161 Processing tank SectiON Aunor enarrat
225. the error and perform REPLENISHER MIXING 155 3164 No 206 Stop the alarm using YES No 272 Stop the alarm using YES When using temporarily When the power supply is reset and CONTINUE MIXING SOLUTION is displayed select the YES key Error reoccurs End If the errors reoccur press the YES NO key Then film processing can continue until water and replenishment solution are mixed again Supply data Initialization is not necessary l Open the indicated replenisher section door NOTE the gap of the door and unlock it door If the replenisher section door does not open fit a driver into Refer to I How to open close the replenisher section 1 Confirm that the replenisher cartridge is empty Ifthe replenisher cartridge is not opened solve the problem and perform REPLENISHER MIXING 0S 3164 2 With the system stopped pour water into the replenisher solution tank from the cartridge opening nozzle until each upper replenisher solution level sensor turns DARK with Input Check 0S 3071 3 Pour water which amount is Amount B or Amount B of Replenishment solution amount of replenisher tank into the replenisher solution tank from the cartridge opening nozzle after each upper replenisher solution level sensor turns DARK When you check amount of replenishment so
226. the replenisher tanks had No solution or you selected REPLENISHER MIXING in INSTALLATION OPERATION Ce _ C Ifyou select AUTO MIXING in INSTALLATION OPERATION AIR REMOVAL operates after REPLENISHER MIXING 2 Check that solution is ready to be mixed ss SSS If it is not ready the following errors occur When the replenisher cartridge set sensor is LIGHT IS No 204 F SET REPL CARTRIDGE When the interlock switch replenisher section door is LIGHT No 212 F CARTRIDGE SETTING UNIT When the replenishment solution level sensor upper water level is LIGHT No 201 F WATER IS INSUFFICIENT FOR MIXING IMPORTANT When you perform AUTO MIXING follow the message and fill water to the brim of the Water supply tank When the replenisher cartridge position sensor lower is DARK before the replenisher cartridge set is lowered No 235 F SETTING UNIT LIMIT DETECTOR ABNORMAL When any of lower replenisher level sensors is DARK 0S No 237 F REPL LOWER LEVEL ABNORMAL 3 Lower the replenisher cartridge set to the cartridge open close position AA AA _ lt lt _ A _ FJ e Replenisher cartridge open close motor ON 4 The replenisher cartridge position sensor lower turns DARK AAA e Replenisher cartridge open close motor OFF When the replenisher cartridge position sensor upper does not turn to LIGHT even after a specified time has passed I No 272 F OPENING MOTOR OR UPPER DETECT
227. the replenishment solution above the replenishment solution level sensor upper has exceeded the manageable range Suffix Condition number 01 NIRA 02 N2R 04 N3R 08 N4R 10 NIRB Diagnosis Troubleshooting flow Manual No 1 When No 274 Error of NIR_replenisher 4991 pump agitation value or cleaning value No 275 Error of __ _replenisher pump or cleaning valve No 279_ __replenisher pump errorNo 290___ replenisher pump system error occurs Failed parts Manual No Check that the replenishment solution pumps are working correctly Replenisher pumps 0S 6111 Power PCB 2 gt 6321 e Electrical circuit diagram s references Wiring diagram 15 8900 4601 13 15 4 Troubleshooting 4601 No 300 F SOLN LEVEL OF PROCESSING TANK WENT LOW N Alarm release NO Error message release The error is automatically canceled when the processing solution level sensor turns on Condition Error message Processor F specification Failed parts failure of replenisher and Condition Each processing solution float switch does not turn on by refilling certain amount water after each processing solution float switch turned off This error does not occur until the refilling water operation of start up checks completes
228. to 5501 e Electrical circuit diagram s references Diagnosis Wiring diagram Troubleshooting flow Manual No I 8900 4601 When No 255 After opening _ the lower level does not become with solution occurs 1 499 Failed parts Manual No Check that the replenishment solution pumps are working correctly If the replenisher cartridge is not opened check that the cleaning nozzle is working correctly lower Replenisher solution level sensors E 6111 F replenishment I O PCB I 6361 e Electrical circuit diagram s references Wiring diagram 15 8900 9 15 4 Troubleshooting 4601 No 268 F NC_ REPL SYSYTEM IS ABNORMAL FIND AND SOLVE TROUBLE N Alarm release NO Error message release After water is manually or automatically mixed with replenishment solution correctly the error is canceled automatically Condition Error message Processor F specification No 270 F PROCESSING IMPOSSIBLE OWING TO N4R OR N1RB OUTPUT ABNORM N Alarm release NO Error message release After water is manually or automatically mixed with replenishment solution correctly the error is canceled automatically Condition Condition Condition When an error in the following error list occurred the system continued film processing by temporarily ignoring the error using YES NO but it exceeded the max
229. to the floppy disk drive and enter the service personnel password on the MAIN MENU display 3022 1 Press the MODE key on the READY display to bring up the MAIN MENU display 2 Insert the service personnel floppy disk into the floppy disk drive 3 Enter the password SHIFT YES When it is in service mode S is displayed in the upper right on each display i 3 READING DATA O Read the system data from the floppy disk 3091 Bringing up the display MAIN MENU gt FLOPPY STANDARD SETTING gt READING WRITING 4 Confirming of the process specification of processor CU Check whether it is set to the process specification to be used and change the setting if necessary 3111 Bringing up the display MAIN MENU gt FLOPPY STANDARD SETTING gt STANDARD SETTING 1 gt PROCESS SPECIFICATION 5 Processing temperature check CU lT Check the processing solution and the processing temperature of dryer Refer to Operator s Manual for administrator Bringing up the display MAIN MENU gt TEMPERATURE gt SOLUTION TEMP SETTING 6 Supply data Initialization AAA Initialize the supply data Bringing up the display MAIN MENU gt FLOPPY STANDARD SETTING gt Data initialization 7011 a 7 Setup for service personnel 7011 Setup at installation 7 Auto mixing A l Automatically open the cleaning valve for a specified time remove the air in the cleaning pumps and replenisher pumps and mix water and replenishment
230. to the initial value The name of processing solution may be displayed differently depending on the process specification EXPLANATION When water refilling has started with refilling water level OFF set the time to refill water after refilling water level is set to ON This applies to EXECUTE AUTO WATER REFILLING of START CHECK and REFILLING WATER in the REPLENISH REFIL WATER mode Input range 0 1s to 30 0s 3141 112 3 Mode 3141 REFILLING WATER AMOUNT 1 SM Display Bringing up the display MAIN MENU gt Approach to the service personnel mode gt REPLENISH REFIL WATER YES gt REFILLING WATER AMOUNT 1 YES REFILLING WATER AMOUNT 1 AS N RESET SHIFT NO Y N Operation 1 Using 4 or T switches the name of processing solution 2 Using or changes the setting value Pressing SHIFT NO resets to the initial value EXPLANATION When water refilling has started with refilling water level OFF set the refilling water amount after refilling water level is set to ON REPLENISH REFIL WATER This applies to EXECUTE AUTO WATER REFILLING of START CHECK and REFILLING WATER in the REPLENISH REFIL WATER mode Input range CD FIX2 STB3 0 1 ml to 255 0 ml Input range BL FIX1 STB1 STB2 0 1s to 30 0s 3141 2 2 3 Mode 3142 REFILLING WATER AMOUNT 2 N Description for each specification REPLENISH REFIL WATER The described section is different
231. tor Connector No Purpose Remarks CN2 Unused CN52 Unused e Component parts table Fuse No Purpose Remarks Fl Protection of AC 200 V power supply input Replacement is not available 6401 1 2 6 Electrical parts 6401 This page is intentionally blank 6401 Description of the power supply 2 2 6 Electrical parts 7000 7 Setup for service personnel Setup atinstallation ccoo iii ia cd a leet ad 7011 Setup at installation N SM ein E EE E TEE AA SETS 7011 Setup at imstallation El cenos oaasi aaee OEN S SEEE E ENEKE NEN EOE NEVEKEN E ie 7011 7000 1 1 7 Setup for service personnel 7011 Setup at installation Setup at installation N SM Description for each specification The described section is different depending on the specifications See below for the description for each specification e For F specification refer to Setup at installation F O Steps 1 Preparation of the tools for the setup C Prepare the following tools before setup at installation Service personnel floppy disk Type B Floppy disk for data backup The service personnel floppy disk Type B is the service personnel tools Refer to Service personnel tool list 2 Entering the service personnel password AA Insert the service personnel floppy disk into the floppy disk drive and enter the service personnel password on the MAIN MENU display 3022 1 Press
232. ts 6111 Position of electrical parts No Name Symbol Remarks 62 Dryer safety thermostat STH 63 Drive motor M RoHS compliant non RoHS compliant 1 Compatibility with drive motor and motor driver 64 Aeration pump AP 65 CD cooling water solenoid valve MV 66 CD digital flowmeter FLM Operation specification of the fan Name Symbol Operation condition CD circulation pump cooling fan FANI The fan switches ON and OFF by change 0 2 C of CD setting temperature Exhaust fan FAN2 The fan is always ON Dryer fan FAN4 When processing a film heater is activated ON e Ifthe top cover opens during the program timer the exhaust fan turn off e Fora fan other than the exhaust fan operation is off during the program timer 6111 6 10 6 Electrical parts 6111 Position of electrical parts Processor section positions of electrical parts F Description for each specification The described section is different depending on the specifications See below for the description for each specification For N specification refer to Processor section positions of electrical parts N e For SM specification refer to 2 Processor section positions of electrical parts SM e Layout diagram A i mi Er OB OO 42 36 31 36 34 29 2539 32 37 35 30 J40 33 In order from front 67 49 50 51 52 68 In order from front 69
233. ttaching position in the vertical direction Arrow 1 2101 1g 2 Replacement and adjustment of parts 2101 Loading section 2 Move the unit to the right to fix the attaching position in the horizontal direction Arrow 2 Protruding parts Loading unit Protruding part G075650 2101 ae 2 Replacement and adjustment of parts 2111 Loading section Replacing the film cutter blades O Procedure 7 Remove the loading cover 2001 2 Remove the film cutter blade 1 Open the cutter blade set lever Itis safe as the cutter does not come out even if pressing down the film cartridge holder when opening the cutter blade set lever 2 Remove the cutter cover Two screws 3 Loosen a fixing screw Loosen the screw for about two revolutions The screw may come off if it is loosen more than that Fixing a Se ge Film cartridge holder Screw Cutter cover Cutter blade set lever G075655 4 Remove the film cutter blade Removing will be easier by putting a thin and narrow plate under the cutter blade cover and taking out while holding the cover WARNING e Handle the film cutter blade carefully not to cut your fingers Film cutter blade G075656 2111 M2 2 Replacement and adjustment of parts 2111 Loading section 8 Replace the film cutter blade IMPORTANT When attachi
234. tus via Diagnosis input check s Failed parts Manual No Main control PCB 1 6301 This error occurs only for SM specification Diagnosis Failed parts Manual No Water supply level sensor E 6111 e Disconnect the connector of the water supply tank level sensor and measure the resistance value between Pin 1 and Pin 2 of the connectors at the water supply tank level sensor side When the sensor section temperature is between 10 C and 35 C if the resistance value does not become between 1 5kQ and 4kQ the water supply tank level sensor is defected Power PCB 2 0S 6321 Main control PCB 0S 6301 Wore The hot thermister is used for the water supply tank level sensor When the hot thermister is not supplied the current the resistance values in wet with the solution and in dry are the same Accordingly when measuring the resistance value the condition either in wet with solution or in dry is OK Wore e Electrical circuit diagram s references Circuit diagram 15 FP 2 4 Around power PCB 2 2 t FP 1 2 DC power supply circuit diagram Detailed diagram t FP 3 9 Replenisher section 2 4206 8 9 4 Troubleshooting No 052 01 INPUT MAIN DATA N Alarm release NO Error message release Set the processing specification or read the data of the backup floppy disk Condition Suffix Condition number Processing
235. ucniisanaanein iia aiaei E AE EAE EAEE EE aE 7011 8 Appendix Periodically replaced parts asirese eta eden iss E E 8011 List of Maintenance Periodically Replaced Parts Consumable Parts N o ooonncnininncncnnnccnnnnnnnnnaccnnncononconco conocio 8011 List of Maintenance Periodically Replaced Parts Consumable Parts SM csescssssesceeceseeeeceeseceeceeeenseeeseeees 8011 List of Maintenance Periodically Replaced Parts Consumable Parts E csccscsscsseeseeeeseesecsecsecseeseeseeseeeeeseees 8011 Condition list for check replacement timing service personnel N Condition list for check replacement timing service personnel SM ccceesseseesecssesceseeeeeceeceeceseeeeeeceeeeeeseees 8011 Condition list for check replacement timing service personnel F cceesssssesseseeeceecesceeceeceececeeeeeeeeeeeeeeseees 8011 Service personnel tool list siinse eee eeeee ees aitei aee aiea a oe andai 8031 Service personnel tool list N F ccccccsessessessesseesesseesesceseesseeseceeseeescescesceseeseescesceseceeceeceeccaesaeeaseaecascaeeaeeaeenaeats 8031 Service personriel tool list SM A A io 8031 Table of WiriMg ADAMS iia AA A ena RR 8900 Tablecof Wiring dia Sais is 8900 xi This page is intentionally blank xii 1000 Cautions for work Description of warning Signal words 0 cececeeeeeeeeeeeeeeeeee eee eeeaeeeeeeeaaeeeeeesaeeeeeeeiaeeeeneeaees 1001 Description of warning Signal words
236. use the contamination Aeration amount may fluctuate for one week after the installation Give an instruction to the user to check the aeration amount every day After the first one week passed carry out the check of the aeration section once a month Refer to Operator s Manual 4 6 6 Checking of BL aeration 14 Carry out the advance test of the leader card A 1 Process three leader cards Confirm that no abnormality is found on the leader cards which are ejected from the dryer section 7011 a 7 Setup for service personnel 7011 2 Process some new films Check that no fog scratch etc are found on the processed film 7011 Setup at installation 3 7 7 Setup for service personnel 7011 Setup at installation Setup at installation F Description for each specification The described section is different depending on the specifications See below for the description for each specification For N and SM specifications refer to Setup at installation N SM O Steps 1 Preparation of the tools for the setup Mz Re 2 _ m 2 gt _ Se Prepare the following tools before setup at installation e Service personnel floppy disk Type B e Floppy disk for data backup e The service personnel floppy disk Type B is the service personnel tools Refer to Service personnel tool list 2 Entering the service personnel password A A A AAA A A A AAA A A AAA Insert the service personnel floppy disk in
237. ution level sensor middle replenishment solution level sensor upper replenishment solution level sensor Screws Screws G085878 D gt middle replenishment solution level sensor is installed only for NIRB and N4R gt upper and lower replenishment solution level sensors of NIRA N2R and N3R should be replaced together middle and lower replenishment solution level sensors of NIRB and N4R should be replaced together e Checking after replacement 7 If you loosen the sensor installation portions fixed to the sensor shafts fix the sensor installing portions by referring to the figures below Two set screws each Sensor installation figure Unit mm N1RA N1RB N2R N3R N4R A Ak 4 A A Ad o A a o pa 6 Ra oS Gp n 2 o 2 co o o S 2 y al ol L Q A x N x f Y i to to a Y i i Y Th t th ji Ti Sensor installation Sensor shaft G085877 2804 11 2 Replacement and adjustment of parts 2805 F replenishment unit Output check of the replenishment cartridge cleaning valve and replenishment cartridge cleaning pump e Ifyou perform output check of replenishment cartridge cleaning valve and replenishment cartridge cleaning pump without using hoses the water m
238. ving the leader card and pressing YES NO J P61 For connecting to the chilling FP 3 14 No malfunction occurs on this condition unit J P192 J P62 Connected to the refilling water FP 3 10 The refilling water pump and the cleaning pump do not operate pump and cleaning pump e CD W J P155 e BL W J P156 e FIX1 W J P157 FIX2 W J P158 STB1 W J P159 STB2 W J P160 e STB3 W J P161 e Cleaning pump J P162 J P63 e Connected to the n FP 2 4 Replenisher pump aeration pump and CD cooling water solenoid replenisher pump J P169 valve do not operate e Connected to the aeration pump J P131 e Connected to the CD cooling water solenoid valve J P130 170 J P65 Connected to the refilling water FP 3 10 No malfunction occurs on this condition tank level sensor J P168 J P68 Connected to the drive switch FP 1 2 The drive switch is not turned on 1 FP 3 6 4001 arr 4 Troubleshooting 4001 Connector Connected to Symptom No J P69 Connected to the top cover ES FP 3 13 No 034 01 CLOSE TOP COVER has occurred and cannot be sensor released J P70 Connected to the processing IS FP 3 4 No 021 01 PROCESS SOLN LEVEL TOO LOW occurs solution float switch CD i FP 3 10 By stopping the buzzer using NO and releasing the error using YES NO No 023 01 SOLN S THERMO ACTIVATED occurs for a moment and then
239. yed sensor or limit switch turns CLOSE or ON TL INPUT LOADING 135 FILM SENSOR OPEN N Using T or J switches the check item Selecting NO returns to INPUT CHECK EXPLANATION Loading box common to all specifications No Display Status 1 CLOSE OPE 135 film sensor CLOSE When 135 film is detected N 2 CLOSE OPE Film sensor CLOSE When the film is detected N 3 ON OFF Film jam sensor ON When the sensor is turned CLOSE by the detect plate 4 CLOSE OPE FILM CARTRIDGES SENSOR CLOSE When the intermediate cartridge is set N 5 CLOSE OPE Pressure sensor CLOSE _ Film cartridge holder is positioned lower N 3071 1 7 3 Mode 3071 Check No Display Status 6 CLOSE OPE Film cutter sensor CLOSE When the film cutter is set N 7 CLOSE OPE Loading cover sensor CLOSE When the loading cover is closed N Processor section differs for each specification No Display Status 1 ON OFF CD circulation pump ON When rotating correctly 2 ON OFF BL circulation pump ON When rotating correctly 3 ON OFF FIX1 circulation pump ON When rotating correctly 4 ON OFF FIX2 circulation pump ON When rotating correctly 5 ON OFF STB1 circulation pump ON When rotating correctly 6 ON OFF ST
240. ymbol Remarks 11 Control box cooling fan FANS 12 Circuit breaker NFB 13 Drive switch SW1 14 Hour meter HM 15 Counter CO Operation specification of the fan Name Symbol Operation condition Control box cooling fan FAN5 The fan is always ON 6101 1 2 6 Electrical parts e Fan operation is off during the program timer 6101 6101 Position of electrical parts 2 2 6 Electrical parts Processor section positions of electrical parts N Description for each specification The described section is different depending on the specifications See below for the description for each specification e For SM specification refer to 8 Processor section positions of electrical parts SM e For F specification refer to Processor section positions of electrical parts F O Layout diagram 6111 11 7 65 4 10 3 13 9 212 8 1 Position of electrical parts 31 29 2 2 33 34 35 36 37 38 39 40 In order from front 6075627 Processor section No Name Symbol Remarks 1 CD processing solution float switch FS1 2 BL processing solution float switch FS2 3 FIX processing solution float switch FS3 4 FIX2 processing solution float switch FS4 5 STB1 processing solution float switch FS5 6 STB2 processing solution float switch FS6

QSF-T15/T15SM/T15F Service Manual

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