_Silver Service Manual.vp
Contents
1. e punog JeuedesnJ 9 LIX unie G LLX 109 V LLX WNAI LIX Jou e Unlel H LLX Jou er ATun u5rH Appendix Electrical diagrams High Voltage Wiring Il 230 VAC Components 0803 Service Manual Plate Processor Silver2. avo Uogsiuedojjpads jnou i ucsied pazuoujneun 9 Aue x jou pnw pue ic Tene la syuouodu09 OVA 062 W ANY INOH193713 To Ana 8 ZNNTO 8002 71 II Bui M 23 6N 3 OZ ven 9 SIN LAN 13 QUON S13 24 093 uequinN PUON eyeg 23 6W ca 8LN VIN 9 1 LW LUN 99 9 93 6LIN 29149 13 EN JONIS jueue 4 tre 9M 9X 9 9 7 GM Eta SM 2 199 9 G v VM Et lt L vM pte EX EM 9 9 7 CM 2 2 1 cM pte Ly ctl IM AdH A dung uealo dung dey dung uno 093 Za 6uneoH usem UO uno dde use dund 7215 20 SZN ozW SIN i Ho 19ME1P USEM F2 W dnd Do OL 93 HOUSEM i 5 6uleeH DI d ia ea un SUR 3 siseq za seq u we 1e ug 5 PELE TETE TETE 5 lee 1 1 2 he ep ot 2 EE e une E x sx EE Bik lex T
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4. 1 1 The processor does not 1 1 1 1 118158 2 12212 01 8 012 01648 101 86 00 eee ee eee E NOR eee 1 1 2 22255254 RT TREO 1 1 PACKAGING e cared ox oues 1 1 Noise emission 1 1 Chemical erl SIONS u u u su mE w aia RW WX 1 2 Heat EMISSIONS 1 2 Mechanical specifications 1 2 0614 Service Manual Plate Processor Silver Table of contents Performance 1 2 Temperatures 1 2 TINK 244 a6 bee bese roe 1 3 Water 5 1 3 Dimensions and 1 4 Biag c 0 01 sassi fe aa ee ROME 1 4 1 4 Electrical SDEOITO UOS S s a grt act e e CC esc 1 5 Part 2 Functional 2 1 2 1 LO T y z ee 0 amp pm Q 2 1 C dee A at mais e e A
5. 3 3 Dismounting small circulation 3 3 Cleaning of the circulation pumps 3 4 The wash spray 3 5 Rinse and finisher spray 3 6 Service Manual Plate Processor Silver 0614 Table of contents 3 6 Mounting the 1 5 3 Remove install brush rollers 3 8 Removing brush 5 3 8 installing TONGS ticos s s s wu Y ce te P 3 9 Part 4 Trouble shooting 4 1 4 1 Before starting trouble shooting 4 2 Problems with the processor 4 3 Problems with processed 4 b Part 5 Spare parts 5 1 5 1 Spare pars RE 5 1 Ordering spare partS 5 1 Special spare lt 5 1 acm eR a ee ee we ow ew 5 1 Appendix A Additional 6 5
6. 5 Luy GA ZUt 7 Luy 89 M 1 seseug 99441 1 3d 7 c1 1 3d Appendix Electrical diagrams High Voltage Wiring 230V AC Control Devices HPU 0803 Service Manual Plate Processor Silver ON 200 79959 uequiny aypeds poum uosied pezyouneun 9 Z 130001 TvI93dS fej nies opis SeolAed 04400 OVA 062 DNIH33NIDN3 2INOH LO3 13 olonnsuoo N3SN ZN cat TESTGTO 3r mo 8002 p A2PUOW HOA 4 IM 0L 6 SIN 53 LN DI QUON 013 Ha 63 191149 EN dn yyoinb ysemasd JewWAlod FEM esgard JU DUE 01 6 SW ca NW 9N EIN IM 013 H3 63 1 N ysemaid 04 n 8 oN
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8. 2 1 Rinse finisher anaa aaa 2 1 2 2 Wash su TOS DIE se deea e s HE ee us birre 2 2 00 010416 e ee e n e e e e e i fe 2 2 Developer SOCEIOEES u u se a e se aa i to d n e Q 2 3 12012050 e rac 2 3 Level control temperature 2 3 Replenishment anti oxidation system 2 4 Priming of developer system 2 4 Wash 2 5 Wash cai 2 5 Rinse and finisher 2 6 Rinse 2 6 2 ode eee e Hae oe ee Ea 2 6 wee 2 6 SUV Cl SOCHON a qa se og oa ae oa e a E e 2 11340 0 S 34 6 out 2e RR ER pe eek Pb ede RUE pu ee RR EE POR E es 2 iei s a bees ee 5 eee da 2 8 2 8 Man machine interface unit MMU 2 8 2 8 Part 3 Maintenance 3 1 0 3 1 Safety check 3 2 3 2 VECI ndis 3 2 3 2 3 3 Cleaning of valves in the replenish
9. 5 2 Y 5 t 2 gt LO w scrap t 9890 a t 2190 9190 1004 6074 8 GX i lVv GX 9094 Tex abed uo Dax OPX Dax 1 52 3100 9 o Ajddns oq euo T gt 9Z9X Sta OWA 08 8 9 uid OVA 0 9 uid OWA be 9 9 2 uid OVA 58 93 ndH HUN jewog UBIH 10 Hed Appendix B Electrical diagrams B 14 0803 Service Manual Plate Processor Silver
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11. Plate speed Temperatures 40 120 cm min 15 7 47 2 min 68 models 85 models Developer 20 40 C 68 104 F Wash 20 40 C 68 104 F Finisher 20 00 22 F Dryer process 0614 20 60 C 68 140 F Service Manual Plate Processor Silver Tank volumes 68 models Technical specifications 1 3 Mechanical specifications 85 models Developer 6 0 1 6 US gal 8 9 2 4 US gal Wash 15 0 4 0 US gal 15 0 4 0 Us gal Rinse 4 8 1 3 US gal 6 7 1 8 US gal Finisher Water Supply 4 0 1 1 US gal 68 models 5 5 1 5 US gal 85 models Tap water supply Min Max 1 6 bar 15 87 psi Tap water connection EUR US 3 4 RG 11 5NH x 5m JS Atc 3 4 3 1 Noise emission Max Service Manual Plate Processor Silver 57 3 dB 0614 Technical specifications Dimensions and Weights 1 4 Dimensions and Weights Dimensions Side view 265 cm 104 3 101 0 110 0 cm 76 3 85 3cm 998 43 2 30 0 33 6 7153 29 6 87 2 34 3 Top view 115 8 cm 45 6 30 3 cm 11 9 DO E T EE 88 zz O O O 55 o eb5 Bx S S e 40 1 cm 15 8 78 8 cm 31 0 31510 Weights 68 models 85 models Shipping approx 350 kg 770 158 38
12. 1 v Te Ta n To 16 9 5 v ze zi un To 6 v 9 11 2 Hr OLD er t t ty 7 1 i 4 u 3 3 0 41 vot DaAzl OOAVZ USTH 9H JESUS vY USEM gu JOUSIUIH HO USEM ZH Lu 205095 208095 1osu s JOSueS duije Josueg du 0suss dno JelldnSs JNO oeluoo JO uid jenjoe 10 S 88S 1 T T A GGX Joloeuuoo 9 01 ON Jones OL OLY out MOL ouy MOL 2g ye eu IH fy fy T Te 9 8 9H cH LIH cod 918 SIA Old 68 ca 18 A J uu Od 25 5 Sex gy cu LU GIA 118 018 68 18 P JA MA N ey l1 T Y 9H PH ZH H 129 028 249 Sig vig Ola 98 eg 003 6M 18 114 814 cia Old 28 9 18 JONIS og 9 99 og 06 SJosues duie SJOSUOS peuondo Y g NdIN NdH 77 a 18 o 9 8 12 178 2 2 uo sjueuoduioo 19MOd N A 9 N N gt gt cl gt 99 q9 og 199 28 7192 2 7
13. 0803 Service Manual Plate Processor Silver 9 JO GV94O uoissiuued oyioeds Ino uosi d pazuoyneun 6 Aue 0 pesn eqloulsnu pue SN gzun d sBuol q 141 JO1JUOD puy SJOSUSS eae ON 200 DNIYIINIONI TV2INVHO3I ANY 2INOHLO313 Tem di did UI 3409 W 79959 ak 918 218 uno dde ysem 2 use 5 ZNAT oDeioA
14. 85 10003827 10008450 10003597 16090 26896 10008448 20213 10003716 10003656 45827 10007954 6323 25169 25428 2543 25571 25847 55355 35513 99929 42107 42117 42156 43 24 45828 45876 45908 10024663 0059097 10004317 Spare parts Centrifuge Specification CABLE CENTRIFUGE MOTOR COVER MOTOR CENTRIFUGE SEALING COVER CENTRIFUGE FUSE 6A 6 3X32 S B UL PCB MOTOR FILTER CHOKE MOTOR SUPPORT CENTRIFUGE HANDLE D10X96 TP 92096 BLACK SEALING SUPPORT MOTOR COVER TOP HOUSING MOTOR O RING D289 3X5 70 ROTOR CENTRIFUGE CLAMP HOSE D13 27 CLAMP HOSE D27 51 CLAMP CABLE 5 8 O RING D4X1 TP EPDM 14463896 FIT ELBOW HOSE D10X3 8 RG WES HOLDER PIPE D32 1R ST1 320 O RING D5 0X2 5 EPDM O RING VITON 34 0 x 2 0MM CAP 3 4 DECK INTERMEDIATE CENTRIFUGE COVER HEATER TANK PLATE PROTECTION WASH UNIT SENSOR TEMP NTC 90MM CABLE FASTENER TL2055 ELFORZ HEATER 1 200W 70 FILTER 3 4 COMPL INCL AMIAD 200 MICRON FILTER INSERT ODIS 200 MY WITH O RINGS PACKING D25XD17X3 VITON 75 BRACKET PUMP WASH UNIT 0614 Spare parts MIS T T8524 CENTRIFUGE 0614 Service Manual Plate Processor Silver Centrifuge Pos No 68 l 63866 32 64585 DS 70218 34 74070 35 74234 36 74235 07 4489 38 74510 39 10008256 40 10011120 41 74626 42 74653 43 10016608 44 10008255 45 1002
15. Aepuoyy eyeg x 94 100 z you euondO euondo uno USeM duing doy M day M d y 2912 2912 CEN LEN oen GD GD GD GD W W W W KAA AT AKAA KA AAT ARR CN EN 19 TELE TELL TUO TELL H1e v 0ZX 1 69X JHI v 89X exyoeJg exoeJg exoeJg 6 9 TULTTLILTILTTLTT vi cole LL abb 8 I v 19 I e 55 ab RIE lo o HP gt gt xx x eo os 20 Mili N N oo 520100099 punog 2 a C N INO ZSX TZSX S 2XVIS n 67719 16371 9 SLIMVILS 9167719 9163719 n gt E gt E N gt ld sjueuoduioo slepoW uo jeuondo OWA 062 OL Appendix B Electrical diagrams B 10 Low Voltage Wiring Sensors and Control Devices
16. M2 D12 SHAFT DRIVE MAIN WORM LEFT Z2 M2 D12 DRIVE MAIN COMPLETE SHAFT W GEAR Z16 COMPLETE SHAFT GEAR GROMMET V SEAL GEAR Z16 2 GEAR 22 M2 LEFT BEARING DRIVE O RING 21X1 5 EPDM GEAR Z18 2 MOTOR DRIVE PCB FILTER CHOKE W WIRES 6 3X0 8 4 3X0 8 FUSE 5 0A 6 3X32 S B FILTER MOTOR COMPLETE PROTECTION GEAR BRACKET MOTOR 0744 N me x Q Q Un 18527 PUMP CIRCULATION Service Manual Plate Processor Silver 0614 Pump circulation Pos No 68 1 5378 2 6019 3 6388 4 74633 5 10003917 6 25700 7 41644 8 42180 9 45592 10 53348 11 73158 12 73305 13 73719 14 73883 Lo 74256 16 74257 17 74631 18 74632 19 85497 20 85498 21 88444 22 10002474 23 10002740 24 10003815 25 88151 25 63946 2f 63952 28 73330 29 10002899 Service Manual Plate Processor Silver 0614 85 5378 6019 6388 74633 10003917 25700 41644 42180 45592 53348 73158 73305 73719 73883 74256 74257 74631 74632 85497 85498 88444 10002474 10002740 10003815 88151 63946 63932 73330 10002899 Spare parts Pump circulation Specification HOLDER CABLE SELF ADHEASIVE CLAMP HOSE D8 22 PIPE HOLDER D25 HOSE REPLENISH DEV INLET VALVE POPPET ASSEMBLY PUMP BELLOW IWAKI VALVE SOLENOID ES 90 88 3 3L MIN BRACKET PUMP REPLENISH HEATEXCHANGE HEAT EXCHANGER CIRCULATON DEV O RING D15 54X2 62 EPDM PUMP IWAKI MD 15R
17. SUPPORT TABLE FEED Service Manual Plate Processor Silver Appendix B Electrical diagrams Appendix B Electrical diagrams This chapter includes all electrical diagrams for the processor The diagrams 6 pages cover Page 1 of 6 e Main Power Distribution Fuse panel and Interlocks Page 2 of 6 High Voltage Wiring I 230V AC Control Devices HPU Page 3 of 6 High Voltage Wiring II 230 VAC Components Page 4 of 6 High Voltage Wiring III 230 VAC Control Devices LPM Page 5 of 6 Low Voltage Wiring Sensors and Control Devices Page 6 of 6 Motors and Internal Bus Wiring 8 24 and 35 VAC Distribution Service Manual Plate Processor Silver 0803 i Appendix B Electrical diagrams Main Power Distribution Fuse panel and Interlocks 0803 Service Manual Plate Processor Silver ON IN 79959 JequnN uoissiuued 9994 pezuoyneun Aue 0 1 10 pesn aqloulsnu pue SN zun 9 o DuiweJp 5141 TVIINVHIAW GNV OINOHLO3 T3 5 ZNN 19 9 eDeg leued uorqouna Mf 5 8002 71 leq uonnquisiq SAOd UIEN 9 pue 014 JoldnJu
18. SWITCH ASSY 10 59220 010 COVER RINSE FINISHER COVER HEATER FAN FAN 2 15 W PLUG CAPACITOR 2uF HEATER 2x 50W W PLUG HOUSING FAN HEATER BRACKET DRAIN OVERFLOW BUSHING SPRING SPRING 012 9 11 0 L19 4125 SPRING STANDPIPE D30X25 STANDPIPE FIN BLUE INCL O RING STANDPIPE RINSE GR WH INCL O RING O RING D20X2 SPRING D1 6X20X48 NR 6101 BUSHING SPRING SPRAYBAR NEW BEARING ROLLER DARK GREY 6 KG COMPLETE BEARING ROLLER BLACK 20 KG COMPLETE PIN CYLINDRE D8 D6 FOR SPRING SPRING CONICAL GRID FAN INCL TAP TUBE CIRCULATION O RING D22 1X1 6 0614 N me x Q Q Un 48 TANK Service Manual Plate Processor Silver 0803 Pos No al 32 338181X0007008181X000700 34 39 36 37 38 68 73193 79195 88445 88444 35355 87520 35386 39 10040196 40 74070 41 10037727 42 43 44 45 46 47 48 6295 12458 86083 74462 74436 74495 49 10003357 DO 10016917 Di 74480 52 10006932 53 54 55 56 57 58 59 60 Service Manual Plate Processor Silver 85 73193 73195 88445 88444 35355 87520 92996 10040196 74070 10037727 6295 12458 36082 74462 74436 74495 10003357 10016917 4480 10007610 Spare parts Tank Specification BUSHING SUPPORT TUBE BUSHING TUBE O RING 15 88 X 2 62 HEATER 1000W INCL O RING SENSOR TEMP INCL
19. 2 4 5 8 9 10 TH TERN OF In the wash section the exposed emulsion is washed off the plate by means of the spray bar 6 The wash section entrance rollers 5 prevents that the wash water runs back into the developer section Water is squeezed off the plate by the wash section exit rollers 7 1978 The rinse and finisher sections each contain a spray tube 8 and a pair of rollers 9 The exit roller pair 10 leads the plate when dry out of the processor Service Manual Plate Processor Silver 0614 Functional description Electronic control Electronic control The electronics consists of MPU board The whole electronic system is controlled by the MPU board It has two separate communication lines buses GNUIB for all internal communication in the processor GNUXB for external communication Plate between the processor and a PC or modem 99655 9096 GNUXB The MPU board can be equipped with a PIM Plate setter Interface Module for the communication between the processor and a Plate setter in case of an GNUIB online installation The PIM board is standard in some processor models Man machine interface unit MMU The MMU board is the Control Panel board from which the user operates the processor If necessary it is possible to add extra OPTIONAL T 2583 MMU modules HPU board The HPU board holds all the high voltag
20. A 1 Appendix B Electrical diagrams B 1 Main Power 5 B 2 Fuse panel and 5 B 2 High Voltage Wiring B 4 230V AC Control Devices HPU B 4 High Voltage Wiring B 6 230 Components B 6 High Voltage B 8 230 Control Devices LPM B 8 LOW eee dee ee eee B 10 sensors and Control B 10 Motors and Internal Bus Wiring B 12 8 24 and 35 VAC Distribution B 12 0614 Service Manual Plate Processor Silver Table of contents 09 Service Manual Plate Processor Silver 0614 010 General Information Manuals delivered with the processor Manuals delivered with the processor Service manuals The manuals listed below are for service technicians only In addition the service technicians will need the manuals listed opposite as User Manuals Processor Installation Manual 1 Language English Contents Installation of the processor Processor Service Manual 2 Language English Conte
21. IN SN S slo XS NA S Sl ho ho Go to Alo oH om 4 gt EVI oo w o N Ala 1 2 leuedesnd LEX 9 L IX 109 Y LLX 104 Z LIX Uma LEX 904 qarun Appendix B B 8 Electrical diagrams High Voltage Wiring 230 VAC Control Devices LPM 0803 Service Manual Plate Processor Silver 1 H 9 3 Y 3 a 8 99510 Uoissiuued 4 Ino pezuouineun 9 JO r aa SeolAed 04409 OVA 022 TVOINVHOSW 2INOH12313 x W 9959 NaSNar 8 ZNNTO 4 ui 8002 p
22. IS DIRTY Wash section is dirty Finisher wiper dirty Developer exhausted Perform weekly cleaning as described in CLEANING in the processor user manual Clean the wiper Change developer WASHING NOT SUFFICIENT Wash anti foam unit malfunctions Spray bar clogged Water circulation pump does not run Rollers dirty in wash section See earlier in this chapter Clean spray bar and nozzles Use compressed air Blow from the outside in never opposite Never pinch the spray nozzles See CLEANING OF THE PUMPS in chapter 4 Clean rollers PLATE HAS AN UNEVEN FINISHING Finisher container nearly empty Finisher rollers dirty Finisher distributing tube clogged or out of adjustment Finisher pump clogged Refill container Take rollers out and clean them Take tube out and rinse or readjust Take pump apart and clean valves Service Manual Plate Processor Silver 0614 Trouble shooting Problems with processed material 0614 Service Manual Plate Processor Silver Spare parts 1 General Part 5 Spare parts General Spare parts kit A small kit consisting of the most needed spare parts is delivered with the processor For further need of spare parts please refer to the spare part lists in this chapter with iso metric drawings descriptions and part numbers Ordering spare parts When ordering spare parts Please state carefully
23. MOT 19 Jedsul uno 88 c HO USEM HO USEM za D sequin 8002 p Menuer Aepuow iiit JOSUOS JOSUSS Josue LH 9SUM 58 USEM JOSU8S 08 95 pig else USEM JosueS MUEL MUEL x o LIM 10SU8S XeIN 1005 018 ddy JUOD 6 HO USEM 9 Zig Jeysiui4 019 Idei eq Lg 8dojaneq CN gy USEM zzg GLIE 91SeM LEG 108095 208095 n n n JOSU ul 100 uon iosu S lA luoo Ul Xue l B m 2 2 2 3 9X T q rt T A n I D D I ela O I 2 2 2 I 194 OL L Ave Ave 4 o Ya o S Ya a Ya 8 2 2 EA a l N N IN A CR 5 8 v x 11 I lt o Ja o Ta gt o To P da E 5 15 215 w v g w 5 5 g e le 5 5 s gs gp 5 js 8 e A 1 MED 202971 pos 7 LAY CN CN CN CN C CN CN i 9 Tot Trt Ter fet for Te 18 72 19 Te
24. O RING O RING D5 0X2 5 EPDM SENSOR LEVEL 90 DEGREE COMPLETE O RING D16 3X2 4 FPM TUBE CIRC COMPLETE FITTING BUSHING 3 8 RGXD6 NUT M12 HE 4 GROMMET D6 9X1 5 BEARING WORM SHAFT D10 2X36X22 COVER DRYER COMPLETE COVER REPL WASH FINISH RINSE SPRING GROUNDING TRAY DEV CABLE GROUNDING SPRING SILICONE SPRAY GROMMET V SEAL VA 0012RUB BUSHING SLIDE SPRAY BRACKET SENSOR INPUT 0724 5 27 N me x Q Q Un CN J 3 2x gt lt s A A CA Y 6 7 I Er L amp LAP cc 120 Ce J S aA 18 7 b 5 59 9 aa gt ZON 0 O T8529 DEV SECTION Service Manual Plate Processor Silver 0614 Dev section Pos No 68 1 10013764 2 45922 3 10002862 4 1360 5 10002861 6 85247 y 10002834 8 3757 9 25006 10 10002050 LI 74565 12 10005529 13 10007636 14 10007635 Lo 73403 16 10003336 17 10013001 18 15327 19 10005530 20 10005533 21 74445 22 10012854 23 10003337 24 74468 25 10012968 26 85505 Zi 10012431 28 10016987 29 10017181 30 85 10013818 45922 10002862 1360 10002861 98713 10002336 73606 25006 10002051 74565 10005529 10007926 10007635 73403 10003336 10013001 15327 10005530 10005533 74445 10012854 10003337 74468 10012988 85505 10012431 10016987 10017181 Spare p
25. T dund deg SIN 40 USEM asuly 194114 duing eAnippy 9419 dund 3119 2 OL 9 OL VIN SIN P AS AS AS N jueueA 093 uo 2 1 4931594 2513 god WHY TETT TTTT TETT TETTETETT 8 QUEM OLERE L L NES x x 82 TX xx 9X fx pa xd lan I 123 um amp R 3 T j gt j H zs pra e 310 O 98UU09 AVA 2 IL A 1 LA AA MA AA LA 11 I d 29 11 1 I I 111 LETT _ deg e e dro 1 e e s 12 fe e Joe fe fer for lst 01 S 9 L le 6 jou Jub zi jer for LX Lex alalalalalalalalala a a 9X ZX z alo gt e Jo Jo als ala ala lala 2 gt lt belle 88 oO m w a o jo 9 lan T x x x gt lt x x gt x gt gt lt gt lt gt lt x x gt lt Xx x gt lt T gt lt gt lt gt lt Aj N A j 5 O w A N BR G3 wj gt S S gt s S Sja S a SjSls o J NSN S AA LS
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27. ee Ly 9UON 9UON 9uoN 1 lIuO 13 N piepuels euueu 1 1 V 9M oth 93 9 G p GM V SM 9 9 7 o L vM 442457 St 9 G cM om V IM Ct VIM PME uo sjueuoduioo J9MOd M0139 d 18V L NI GANOILNAW STAGOW 402 SI INVHOVIG SIHL dn ipioinb 10 NOLLdO Aqua dund 013 uno ose H3 moser IM DAI MOSEL d la 1 1 S T T T T CIE Tx 2 Q2 2 NM E d c E Baltea 1 L 1 dung dung 1010 wnd 491149 led JeNolg ii 13 10492029 1010 1984 y x 9110 USeM SEMEL uno 104 914049913 Jojoedeo 10 0 USS 9 1 al OL 20 d 4 ON DI 8 SN ezn bog Be 9 6n MOSZ 7 VU J T fi Vi 2 D A m 7 N N I INK gt GL L n lo n T els T TT 5 GB T 0852 EN A 1 A A AAA A AA ll EN EX NEN A A p m pod A N CA Q aa DID NN Sinn MD 11 DTT 77111 111 TTTT TOTI TTITO
28. opening into the rinse section RINSE FINISHER CASCADE APPLICATION TUBE APPLICATION TUBE MIN 4 B17 SENSOR TEMP r4 R8 SENSOR E4 HEATING ELEMENT MIN L SENSOR B7 EL HEATING ELEMENT E8 WASH M15 WASTE CIRC CY CIRCULATION PUMP VALVE PUMP wW RINSE Y FIN2 M14 OVERFLOW M19 PUMP REPLENISH WASTE RINSE MIN SENSOR OPTIONAL T1977 Circulation When processing pumps constantly circulates the solution in the finisher and the rinse sections into the distributing tubes and onto the plate 0614 Service Manual Plate Processor Silver Functional description Dryer section Dryer section In the dryer section the plate is dried and so further handling of the plate is possible immediately after it exits the DRYER processor A fan blows hot air through a pair of air OUTRUT SENSOR tubes and dries the plate on both sides R2 DRYER TEMP SENSOR M9 FAN HEATING ELEMENT E2 E3 T1979 Transport system The plate is transported through the processor by a series of rollers and roller guides The rollers are driven by a drive motor and a worm gear drive system The rollers 1 at the developer section entrance always run dry to ensure a homogeneous development The roller pairs 2 and guides 3 ensure that the plate is transported correctly through the developer solution and the guide 4 leads the plate to the entrance rollers 5 in the wash section
29. pump defective Replenish container empty Fill replenish container Fuse s blown Replace fuse Replenish pump defective Replace pump and make calibration NO WATER e Interlock switch for wash e Push in the drawer as far CIRCULATION anti foam unit drawer not as it goes activated Pump in wash anti foam unit malfunctions Check pump and repair or replace whatever is necessary Water filter clogged Replace filters Water spray bar clogged e Clean spray bar Level sensor in wash anti foam unit dirty defective For cleaning of the spray nozzles use compressed air Blow from the outside in never opposite Never pinch the spray nozzles Check sensors and clean replace whatever is necessary Service Manual Plate Processor Silver Trouble shooting Problems with processed material Problems with processed material SYMPTOM PROBABLE CAUSE REMEDY PLATE IS NOI Dryer temperature is set e Set dryer temperature a COMPLETELY too low little higher DRY Dryer section is malfunctioning PLATE HAS STRIPES LENGTH WISE OR CROSSWISE Defective or dirty rollers or guides Wash spray nozzles clogged Take rollers and or guides out inspect and wash them Rollers with dents or other marks must be changed Clean the spray nozzles Use compressed air Blow from the outside in never opposite Never pinch the spray nozzles PLATE
30. rating according to the label 0614 Service Manual Plate Processor Silver Maintenance 3 3 Cleaning Cleaning Cleaning of valves in the replenish pumps If a replenishment pump ceases to function properly run it with some warm water in order to clear the pump _ of chemicals 3 If this does not help take the pump apart and clean both of the small valves in warm water T436 Dismounting small circulation pumps Dismounting of the rinse 1 and finisher 2 circulation pumps from the pump bracket 3 is made without use of tools j Simply press the snap locks and release the pumps 2 7 Cleaning of the circulation pumps 15 7 d A described on the next page 2 27 T31526 Service Manual Plate Processor Silver 0614 Maintenance Cleaning Cleaning of the circulation pumps If the circulation pump ceases to function properly clean the pump following this description 0614 Cut off the power to the unit by removing the top cover Empty the tank section Dismount the hoses from the pump Be careful not to spill the chemicals on the floor Note the position of the outlet nozzle 5 Dismount the pump Dismount the cover 4 and pull out the impeller 3 and the impeller housing 1 Clean the inside of the cover the impeller and the impeller housing in wa
31. the spare part number the specification and the number of items wanted Special spare parts Some of the spare parts covers panels etc are available in different colors In these cases please refer to Appendix A Additional spare parts for the correct numbers for your specific processor PCB s and software IMPORTANT All spare part PCB s with software proms will be delivered without software installed The Service Technician must download software from a CD See Electronics box in this chapter for Software CD spare part number Instructions for downloading and upgrading software are stored on the software CD Service Manual Plate Processor Silver 0614 Spare parts 07 T8517 PANELS 0614 Service Manual Plate Processor Silver Spare parts Panels Pos No 68 85 Specification Spareparts for front panel and feed table are described in the Interface Manual 1 2 3 4 D 6 8 9 10 11 12 13 14 15 16 18 19 20 2 22 23 24 25 26 27 28 29 Service Manual Plate Processor Silver 22599 39399 45865 25823 35362 45891 10008119 45926 45927 74774 15262 97571 10012806 22899 35369 45865 25823 99902 45891 10008120 45926 45927 74774 15262 87571 10011480 PANEL SHADOW CLIPS PANEL Z3239 5010 BUSHING 258 68 D45 50X1 6 SEE APPENDIX A SEE APPE
32. tube Mounting the spray tubes is very important that the spray tubes are mounted according to the illustration below PLATE PLATE T31551 Service Manual Plate Processor Silver 0614 i Maintenance 3 8 Remove install brush rollers Remove install brush rollers Removing brush rollers Use the special tool 1 when removing brush rollers Follow the instruction below Stand to the right of the processor Remove the spray tubes 2 Insert the roller key between the upper brush roller and the lower support roller as shown 3 Liftup the roller key 4 and force the upper brush roller out of the bearing Repeat 3 and 4 for the gear end of the brush roller Use the roller key to hold the brush roller 5 and lift the brush roller out of the bath tank 6 T31578 0614 Service Manual Plate Processor Silver Maintenance Remove install brush rollers Installing brush rollers Inside the top cover is mounted a label showing the roller configuration Each roller is marked with a small number Install the rollers by referring to the roller numbers on the label Follow the instruction below Use the special tool 1 when mounting brush rollers e Stand on the right side of the processor and hold the brush roller with both hands Place the gear end of the brush roller on the gear of the support roller in the left side of the tank wall Use the roller key to l
33. 0A 30mA 400 4 POL PLASTIC SHIELD FAN DP200A 2123XBT PCB MMU NOTE Without software see page 5 1 FUSE 15 SC15 SWITCH INTERLOCK SCHMERSAL COVER SUB D 25P CONNECTOR PCB HPU V NOTE Without software see page 5 1 GRID FAN INCL TAP TRAFO RTD300 230 TRAFO 060 224 PCB MPU NOTE Without software see page 5 1 GLAND CABLE ST M 32X1 5 LOCKNUT FOR CABLE GLAND M32X1 5 PCB FUSE F SINGLE HPU W VARISTOR SPACER 6 35 10 TP DI659 COVER PANEL FUSE BRACKET RELAY L 100 BRACKET CONNECTOR 3P BRACKET CABINET EL KEYBOARD FOIL RAIL DIN 15 50MM F GNUC BOX PCB FILTER 2XTRANSFORMER 4A PTC RESISTOR BOX GFCI SWITCH MAIN MMI COMPLETE MMI CONTROLBOX COMPLETE 0728 5 37 Spare parts 18533 ELECTRONICS BOX 0614 Service Manual Plate Processor Silver Electronics box Pos No 68 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Service Manual Plate Processor Silver 10002644 0180216 10001713 10002099 10040265 10011111 85 10002644 0180216 10001713 10002099 10040265 10011111 Spare parts Electronics box Specification FAN ELBOX COMPLETE RUBBER NIPPEL RM 10419 PIM MK2 BRACKET FAN FUSE 5x20 mm 0 63 AT F17 FUSE 5x20 mm 3 15 AT F18 ONLINE PROCESSORS ONLY 0728 5 39 Spare parts 0
34. 192 9L qi og 184 op qr 2 dc og 2 192 192 op TIE d L L Te vor er ev Wid 5 10SSeo0j4d UTEN Appendix B 12 Electrical diagrams Motors and Internal Bus Wiring 8 24 and 35 VAC Distribution 0803 Service Manual Plate Processor Silver qvo aypeds poum uosied pezyoupneun Kur o Jao 10 pasn aq jou pue s y 7 ZUNE oi sDuojeq Bump stu ON 200 79959 uequiny TVOINVHO3 N ANY T3 5 8 ZNITTO 940 9 8002 p Menuer eyeg uolnqulsiq OVA GE PUE 8 uoraouna sng puy S1010W JP DH ININ eoejelul UEN 57 o ree lt siosu s eJnje1eduio pue indui JO 9 jo HUN 108889014 UIEN JO Hed uo cas 59X 10 ON USmg Usemaid 6 cnp sn 151 C G 3 124 re 310027 AK 2 Iq 29 SIX vI
35. 4657 46 10008452 47 88178 48 10024660 49 10003851 50 03098 ol 52 53 54 55 56 58 59 60 Service Manual Plate Processor Silver 85 63866 64585 70218 74070 74234 74235 74489 74510 10008256 10011120 74626 74653 10016608 10008255 10024657 10008452 88178 10024660 10003851 63098 Spare parts Centrifuge Specification PUMP FILTERUNIT IWAKI 70 RLZ VALVE BALL D20 HOSE CLAMP 3 4 X20 FITTING BUSHING 3 8 RGXD6 HOSE REINF PVC 3 4 L 55 HOSE REINF 3 4 PVC L 90 TUBE SUCTION CENTRIFUGE SUSPENSION TANK HOSE REINFORCED SPIRAL D25 D33 HOSE REINFORCED SPIRAL D20 D26 4 HOSE REINF 3 4 PVC L 1100 HOSE CLEAR PVC 10X14 HOSE SIGMAFLEX 42 40 HOSE REINFORCED SPIRAL D20 D26 4 FILTER 3 4 HOUSING COMPLETE COVER TOP CENTRIFUGE COMPLETE SWITCH LEVEL 7037 O RING D54X3 MM FILTER PUMP CIRCULATION COMPLETE VALVE BALL D25 0614 Spare parts 5 18 DUNK MANAGEMENT 0614 Service Manual Plate Processor Silver Dunk management Pos No 68 1 0329 2 15510 3 10002876 4 723597 5 73603 6 10011118 74582 8 10011112 9 10011113 10 4697 LI 74698 12 10010818 13 10010534 14 10004075 Lo 10011114 16 10011117 17 10011115 18 19 20 21 22 23 24 25 26 21 28 29 30 Service Manual Plate Processor Silv
36. 614 Service Manual Plate Processor Silver Appendix A Additional spareparts A 1 Appendix A Additional spareparts Some of the spareparts shown on the ISO metric drawings in chapter 5 have no sparepart number and specification The sparepart numbers and specification for those parts are listed below The page and position numbers refer to the page and position numbers used in chapter 5 Please also refer to the ISO metric drawings in chapter 5 When ordering sparepatts please state carefully the sparepart number the specification and the number of items wanted before you send your order Pos No 68 85 Specification Page 5 3 PANELS 4 70296 70296 FENDER RIGHT 5 70297 70297 FENDER LEFT 12 10012803 1001156 COVER DRYER 13 70302 70295 PANEL TOP HINGED Page 5 5 STAND 6 70327 70327 RAIL STAND 7 10001308 86136 PANEL FRONT STAND 8 10001311 86140 PANEL REAR STAND Page 5 7 CLOSED STAND 2 10001344 10001344 PANEL SIDE RIGHT STAND 3 10001345 10001345 PANEL SIDE LEFT STAND Page 5 9 TABLE EXIT 4 60881 60881 SUPPORT TABLE EXIT J 10002429 10002429 BRACKET TABLE EXIT 6 10005918 10002432 TABLE EXIT 10005921 10002433 EXTENSION TABLE EXIT continues Service Manual Plate Processor Silver 0614 Appendix A Additional spareparts Pos No 68 85 Page 5 11 TABLE FEED 3 10009059 10009048 4 10008308 70298 5 10009056 10009042 0614 Specification TABLE FEED PANEL FRONT
37. 8 kg 855 Ibs Empty approx 275 kg 610 Ibs 307 kg 680 Ibs With liquids approx 300 kg 660 Ibs 345 kg 760 Ibs 0614 Service Manual Plate Processor Silver Electrical specifications Technical specifications Electrical specifications 68 models 85 models Power Supply EUR models 3W N PE 400V 3x11 Amps 50 60 Hz US models Single phase 2W PE 230V 2x20 Amps 50 60 Hz 3 phases 3W PE 230V 3x17 Amps 50 60 Hz JAP models Single phase 2W PE 200V 2x20 Amps 50 60 Hz 3 phases 3W PE 200V 3x17 Amps 50 60 Hz Voltage tolerances 10 Power Consumption EUR models Max US models Max 5000 Watts 5000 Watts Heat dissipation Service Manual Plate Processor Silver Approx 50 Watts 2560 BTU hour Approx 3300 Watts 11200 BTU hour Average stand by Average operation 0614 Technical specifications Electrical specifications 0614 Service Manual Plate Processor Silver Functional description 2 1 General Part 2 Functional description General The basis processor contains four major sections as described below See illustration Developer 1 The developing process activates exposed silver by fixing it inside the emulsion layer while unexposed silver is transferred to be fixed on the aluminum surface Wash 2 Washing off emulsion layer from the plate The wash section reuses water fo
38. IT 0614 Service Manual Plate Processor Silver Spare parts Drawer wash unit Drawer wash unit Pos No 68 1 6295 2 26602 3 36521 4 45830 5 45923 6 55331 y 60953 8 70312 9 73407 10 73738 11 74572 12 74766 13 74767 14 83021 Lo 10004086 16 17 18 19 20 21 22 23 24 25 26 Zi 28 29 30 85 6299 26602 36521 45830 45923 93331 60953 70312 73407 73738 74572 74766 74767 83021 10004086 Specification GROMMET D6 9X1 5 SWITCH INTERLOCK SCHMERSAL SWITCH BURGESS BAR SLIDE TITAN D 450 485 SPRING DY8 DT1 2 L3795 ACTUATOR SWITCH SCHMERSAL SUSPENSION SLIDER RIGHT SUSPENSION SLIDE LEFT BRACKET WASH UNIT INTERLOCK DISTANCE BAR WASH UNIT BRACKET SWITCH V9NL BUSHING LATCH DRAWER CENTRIFUGE CAM LATCH DRAWER CENTRIFUGE LATCH DRAWER CENTRIFUGE WIRE HOSE CENTRIFUGE Service Manual Plate Processor Silver 0614 MIS T T8524 CENTRIFUGE 0614 Service Manual Plate Processor Silver Centrifuge Pos No 68 1 10003827 2 10008450 3 10003597 4 16090 5 26896 6 10008448 20213 8 10003716 9 10003656 10 45827 11 10007954 12 6323 13 25169 14 25428 Lo 2543 16 25571 17 25847 18 35355 19 35513 20 35929 21 42107 22 42117 23 42156 24 43724 25 45828 26 45876 Zi 45908 28 10024663 29 0059097 30 10004317 Service Manual Plate Processor Silver
39. LEMEN E E DRAIN VALVE FROM DEV WASTE REPLENISH T1976 Wash anti foam unit The wash section is connected to the wash anti foam unit in a closed system The wash water is applied on the plate and recirculates to the anti foam unit A centrifuge removes foam that is generated in the anti foam unit The anti foam tank is equipped with a heating element and a temperature sensor to keep the water temperature in range and a min level sensor to control the water level Service Manual Plate Processor Silver 0614 Functional description Rinse and finisher section Rinse and finisher section Rinse section In the rinse section the plate is rinsed off with finisher solution cascading from the finisher section The rinse section is equipped with a min level sensor and a heating element to keep the temperature in range Finisher section In the finisher section the fresh and clean finisher solution is applied in a thin layer to the developed and washed plate to protect it from oxidation dirt fingerprints etc and to make the fixed silver areas on the plate ink acceptant Later when the plate is fixed in the printing machine the layer will be rinsed off The finisher section is equipped with a min level sensor a temperature sensor and a heating element to keep the temperature in range The bellow pump will keep the appropriate finisher level and during processing the excess finisher will cascade through an overflow
40. MOS 084 SLA yad ta Bunes era H A A s 3 S Ae IA AASTAAA Fin T esL BRL FEL BRL PEE TERT 23 3 IP fe e fe le pry 1 211 38 BH e rex s i T OL Folli x 2 ue 1900 d 7 T T oluoloel3 Joloedeo JoloN Duneo 5 SL 13 duind pow T Er JemeJq useM 1e deu 2 LO AAA AAAA 8 amp i m di en TT TT TT TT 3 3 nn UMS gt Lk E o L 6 lot fut zi jer for 585 of NE _ 35001 7 EVA 8 5 5 z B5 s 5 5 88 88 88 RAIA 5 i B 104 6nld 3 ES lo Lm lo E j I LA ey 21 p Eros IAAA dung OSLO TETT act TET TEET TELET TEETE TETT FEET TEL L 28 8 f LL gg E fe mm IL IL IL L J HX EO SX 9 Lex SIX 92 92 92 83 ya Jedsluld 518 lt x x 8 8 8 5 1 6 8 T 88 8 8 8 a Dugeau 2 EN S ze zx me Em w lt gt n o ES Z venum wv 21831816 N To 10 9 qe 295 Jedslul ro
41. NDIX A CIRCLIP D4X0 7 4 411 DIN 6799 HANDLE SOUTHCO TP P2 44 ACTUATOR SAFETY SWITCH AZ17 170 B5 SPRING GAS 250N 265 5 100 9034TD DAMPED SPRING GAS 250N 265 5 100 9035TZ DAMPED HINGE SOUTHCO 96 50 510 50 HINGE SOUTHCO 96 50 520 50 SEE APPENDIX A SEE APPENDIX A SUPPORT ACTUATOR COVER NUT M6 D10X18 ROLLER W HOLDER GUIDE EXIT ROLLER 0614 23 Spare parts T8518 STAND 0614 Service Manual Plate Processor Silver Spare parts Stand Pos No 68 1 1388 2 35359 3 35360 4 45865 5 0063966 6 l 8 9 10001618 10 10001424 11 10007033 12 35358 13 10009615 14 57173 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 85 1388 39999 35360 45865 0063966 10001618 10001424 10007033 32358 10009615 5 173 Specification STOPPER D120X10 LEG TRAPEZOID DAO METAL NUT LEG ADJ TRAPEZOID 36 KM 1 BUSHING 258 68 D45 50X1 6 BUSHING 258 66 SEE APPENDIX A SEE APPENDIX A SEE APPENDIX A BRACKET ATTACHMENT STAND SCREW 6 16 HE HFC8007 STOPPER DOMED BLANKING D38 BUSHING TRAPEZOID DAOX2 GASKET D41 33 2 LEG TRAPEZOID Service Manual Plate Processor Silver 0614 Spare parts T8519 CLOSED STAND 0614 Service M
42. RAYBAR O RING 13 3X2 4 EPDM SPRAYBAR COMPLETE RETAINER BAYONET CAP INCL GASKET NOZZLE TONGUE TYPE 684 568 56 GUIDE WASH COMPLETE GUIDE SHAFT BUSHING D20X2 3X70 CIRCLIP D14 A2 DIN 471 SECTION GUIDE WASH SPRINGSEAL WASH OUT SPLASHGUIDE WASH INNER REAR SPLASHGUIDE WASH INNER FRONT SPRINGSEAL WASH IN 0803 LS 2 2 40 D 0 Plate Processor Silver co LO co To c 92 9 CO lt b N gt lt o e z lt o gt T N me BS Q Un 0614 Spare parts Guides and spray tubes Guides and spray tubes Pos No 68 1 10006670 2 10006668 3 35434 4 92229 5 73743 6 73744 7 10005976 40005979 9 42132 Service Manual Plate Processor Silver 0614 85 10006670 10006668 35434 88482 73022 73023 10005974 10005973 32906 Specification VALVE TUBE SPRAY NUT M22 MOULDED O RING 13 3X2 4 EPDM TUBE SPRAY SINGLE ROW SCRABER COMPLETE PLATE FINISHER BAR SCRABER FINISHER GUIDE FIN 2 GUIDE RINSE GUIDE EXIT DEV 5 33 Spare parts T8532 ROLLERS 0614 Service Manual Plate Processor Silver Pos No 68 1 73241 2 10002826 3 73262 4 10013520 5 43600 6 74038 y 10003014 8 10003013 9 10003012 10 88960 11 88958 12 13 14 Lo 16 17 18 19 20 21 22 23 24 25 26 21 28 29 30 Service Manual Pla
43. Service Manual Raptor 68 85 Silver GLUNZ amp JENSEN Service Manual Raptor 68 85 Silver Edition FC January 2008 This book has part No 51261 General information This manual Part O General information This manual Products covered This manual is valid for the following processors Raptor 68 Silver from serial no 91802 0262 Raptor 85 Silver from serial no 91699 0116 The serial number is specified on the processor name plate located on the rear end of the tank on the left side A This manual is for Service Technicians only The directions given must not be followed by unauthorized personnel Always read the Safety Instruction Manual part No 21741 before installing the equipment Other manuals Please see description of Manuals delivered with the plate processor later in this chapter Publisher This manual is published by GLUNZ amp JENSEN A S Haslevvej 13 DK 4100 Ringsted Denmark 45 57 68 8181 E mail gjhq glunz jensen com Internet www glunz jensen com Copyright 2006 by GLUNZ amp JENSEN A S 0728 Service Manual Plate Processor Silver General Information 0 3 The processor Reservations This manual was written and illustrated using the best possible information available at the time of publication Any differences between this manual and the equipment reflect improvements introduced after the publication of the manual Changes technica
44. WASH BRACKET PUMP WASH PUMP BELLOW W PLUG HEATER REPLENISH DEV FITTING TERMOSENSOR HOSE D9 D13 FINISH REPL HOSE D9 D13 ADDITIV WASH HOSE RUBBER 09 5 L 265 HOSE RUBBER D9 5 L 524 PUMP IWAKI MD 10L PUMP IWAKI MD 10L SENSOR TEMP BRACKET WATER VALVE HOSE CLEAR PVC D10 14 VALVE CHECK TP 30401000002 WHITE FITTING CIRCULATION PUMP SUPPORT PUMP SEC3 4 BRACKET PUMP SEC3 4 BRACKET PUMP MD 15 MD 20 PIPE SPRAYBAR INLET N me x Q Q Un 48 TANK Service Manual Plate Processor Silver 0803 Spare parts Tank 68 1 10008065 2 10008070 3 26392 4 5304 5 85234 6 22322 y 74500 8 16767 9 10001956 10 10003381 LI 3982 12 54563 13 63043 14 10002845 Lo 73016 16 10009485 17 74226 18 14458 19 98706 20 98274 21 6169 22 10013412 23 10013418 24 10011006 25 10011020 26 74399 Zi 8372 28 0151083 29 92 96 30 25344 Service Manual Plate Processor Silver 85 10006012 10006023 25569 5304 85179 32332 74500 16787 10001957 10003381 79982 54563 63043 10002845 3016 10009485 74226 14458 98706 98274 6169 10013412 10013418 10011006 10011020 74399 8372 0151083 22796 25344 Specification AIRDUCT UPPER AIRDUCT LOWER SENSOR TEMP THERMISTOR PLASTIC CABLE TIE 100X2 5 PL GUIDE HEATER COMPLETE GUIDE DRYER BRUSH ANTISTATIC
45. anual Plate Processor Silver Spare parts Closed stand Closed stand Pos No 68 85 Specification 5 7 50946 50946 LATCH SEE APPENDIX SEE APPENDIX A Service Manual Plate Processor Silver 0614 Spare parts T8520 TABLE EXIT 0614 Service Manual Plate Processor Silver Spare parts mp Table exit Pos No 68 85 Specification 1 15262 15262 NUT M6 D10X18 2 45804 45804 LINCH PIN D41X4 5 PLATED YELLOW 3 10004768 10004768 SCREW FINGER DIN 653 M4X10 4 SEE APPENDIX A 9 SEE APPENDIX A 6 SEE APPENDIX A SEE APPENDIX A 8 74616 74616 EDGE PROFILE TABLE EXIT 9 Service Manual Plate Processor Silver 0614 Plate Processor Silver Service Manual HANDSHOWER 0614 Spare parts Spare parts Handshower 5 11 Pos No 68 85 Specification 1 35315 35315 HOLDER PIPE D20 2 74388 74388 GASKET EPDM SHORE7O 24X17X2 3 10002936 10002936 FITTING HANDSHOWER 4 10003060 10003060 HOSE 1 2 X3 4 RGX2 5M D 45911 45911 GASKET FIBER 1 2 D18X12 5X2 6 0011361 0011361 FITTING VALVE BALL 1 2 MA FE y 10003029 10003029 CHECKVALVE DWIA DNIOGF 8 79901 73901 JET SHOWER 9 45932 45932 HOLDER PIPE D16 W LOCK 10 11 12 13 14 Lo 16 17 18 19 20 21 22 23 24 25 26 21 28 29 30 Service Manual Plate Processor Silver 0614 Spare parts 5 12 18523 DRAWER WASH UN
46. arts Dev section Specification LID TRAY DEV STOPPER D10 D7 D6 085 0100 699 03 DRAIN LEVEL ELECTROPOLISHED O RING 10 1X1 6 TUBE DRAIN LEVEL COMPLETE ROLLER SH20 STR 850 BUSHING INCL GEAR ROLLER STEEL D25 SHAFT RACK DEV O RING D25 3X2 4 GUIDE DEV BUSHING GUIDE DEV SPRING GUIDE LID DEV INCL TUBE TUBE SUPPORT LID GEAR Z24 M2 B15 MANIFOLD RACK DEV LEFT O RING D2 SCR M6X50 HE SO CP4 BEARING VESSEL BEARING ROLLER RACK SPRING 20MM R 15 97N MM O RING D3 L237 MANIFOLD RACK DEV RIGHT SPRING GROUND ROLLER STEEL BLOCK SUCTION MANIFOLD WIRE GROUND ROLLER DEV RACK SIDE DEV LEFT STOP BLOCK DEV RACK RACK SIDE DEV RIGHT W STOP BLOCK Service Manual Plate Processor Silver 0614 Plate Processor Silver LO E S Q AVN c D gt da 99 2 O Lu 9 na N me BS Q Un 0803 Spare parts Wash section Pos No 68 1 10006207 2 10003754 3 35434 4 10003960 5 10005027 6 10003689 y 85245 8 73745 9 64699 10 35598 11 74329 12 73990 13 42219 14 42218 Lo 10002852 16 17 18 19 20 21 22 23 24 25 26 21 28 29 30 Service Manual Plate Processor Silver 85 10005997 10003754 35434 10003707 10005027 10003689 98547 79029 64699 39598 74329 73932 42204 42203 10002851 Specification COVER WASH PLUG SP
47. at the processor s JOG function may still be active making the drive system run idle at intervals There will be no bip advise or display message when the processor is in stand by mode or process mode Service Manual Plate Processor Silver 0614 Trouble shooting Before starting trouble shooting Before starting trouble shooting 0614 IMPORTANT Plates and chemicals are very sensitive materials and correct storage is vital to obtain a satisfactory production result Incorrect storage may very well result in unsatisfactory processing quality etc Contact your local supplier for information about storage requirements for plates and chemicals Before making adjustments of the equipment make sure that incorrect storage of plates and chemicals can be excluded Settings for temperatures replenish and speed as shown on the Cleaning Settings quick guide are mandatory and are to be considered a condition for the Agfa Accreditation of the plate processor for the Agfa Lithostar Plates It is recommended that the Plate Setter Device is calibrated once the settings has been confirmed in the processor Service Manual Plate Processor Silver Problems with the processor Trouble shooting Problems with the processor Symptom Probable cause Remedy NO FUNCTION ACTIVE Mains switch turned off or power cable not connected to main power outlet Fuse s blown e Connect cable to main power outlet and or tur
48. cessor Unintended use of the equipment Glunz amp Jensen A S do not take any responsibility for any damage or accidents caused by unintended use of the equipment As the equipment is certified by accredited test laboratory UL International Demko A S itis absolutely prohibited to make any modifications electrical nor mechanical of the equipment If however this prohibition is disregarded Glunz amp Jensen s warranty will no longer apply and the certification labels for UL C UL and CE certification of the equipment shall be removed as the certification will no longer apply to the equipment Intended use of the equipment Development of photographic materials as specified in Technical specifications in Part 1 in this manual Installation Never install the processor in explosive environments Itis the responsibility of the owner and operator s of this processor that the installation is made in accordance with local regulations and by engineers authorized to carry out plumbing and electrical installations Installation service and repair must be performed only by service technicians who are trained in servicing the equipment The installation procedure is described in the separate Installation manual The manufacturer cannot be held responsible for any damage caused by incorrect installation of this processor Technical data Observe technical data from the processor name plate and from Part 1
49. e in and outputs for the control of heaters motors etc L O On the HPU board is switch 51 for HPU HCU settings E The setting should be a cle ai C H a ELI Switch S1 A Not used Switch 1 Not used Switch S1 B Off HPU Switch S1 B OFF HPU On Not used SS 0614 Service Manual Plate Processor Silver Maintenance General Part 3 Maintenance General This chapter holds the special service information such as adjusting procedures cleaning of pumps etc For software related service information please refer to the separate MPA Service Information manual For user related maintenance and cleaning procedures refer to the Plate Processor User Manual ELECTRICAL SHOCK HAZARD Please note that where this label appears on the processor electrical shock hazard still SUPPLY BEFORE SERVICING exists when main switch IS turned off TO BE SERVICED BY AUTHORIZED PERSONNEL ONLY RISQUE DE CHOC LECTRIQUE AVANT TOUTE INTERVENTION DEBRANCHER TOUTES LES SOURCES DE COURANT MAINTENANCE PAR PERSONNEL AUTORISE SEULEMENT WARNING When performing any service maintenance calibration or trouble shooting etc it may be necessary to override the function of the processor s interlock switches In these cases please be aware that the processor s JOG function is still active making the drive system
50. elul LX 499u9 uo UMOUS AO LNYLHOdWI 8Od WHY OL 3 gt OFF o UMOJ IUE Hue 5 OHMS Bui plel a JeuAlod uo EL Ien ido 19591 oneuiojne i Lea YUM ped 2 ped m f 8 Lf NdH OL A0 elg S 4 MOIISA 17 OL i oe 3 ool 12 OL 20594 AX 3 002 01044 _ umor If 91 21 Qi uS e ong 9 uo 014 Suolloeuuoo 860610 Jo0ldnJuelul 4 19991 EWONE INO NLY 2 UUMSOLUJ8U U 1ling 00g 9 f OEZ S ela 917 OL i am Je oo Ove 126 917 OL A002 002 c Ka S tN p 5958 e N M 99441 L Kal Ore 9 o LL Noyz 96ueJO LYX 5 LSX y oos U91IAS 4 89d reuondo 01 2 peu rep MONA MOIISA 8 v JeyoelS 10 e2z 5 59 UMOIE Jeldnoo eoueiddy 2 umolg UMO0Jg lt OLX ang
51. er 85 6323 15510 10002876 9597 73603 10011118 74582 10011112 10011113 74697 74698 10010818 10010534 10004075 10011114 10011117 10011115 Spare parts Dunk management Specification CLAMP HOSE D13 27 CLAMP HOSE D11 18MM MANIFOLD WASTE D20 5 1 CPL BRACKET REPL TUBE HOSE DEV FINISHER DUNK HOSE REINFORCED SPIRAL 020 026 4 HOSE Y DUNK HOSE REINFORCED 3 4 PVC HOSE FLEXIBLE 020 23 1 750 HOSE SPIRAL L 1000 SPS 20 HOSE SPIRAL L 500 5 5 35 SUCTION TUBE 2 PIN SENSOR SUCTION TUBE 2 PIN SENSOR CONTRAVALVE TUBE WASTE SENSOR 2 PIN L 282 HOSE REINFORCED SPIRAL 020 026 4 HOSE REINFORCED 3 4 PVC HOSE REINFORCED SPIRAL D20 D26 4 0614 Spare parts oJ amp 9 Aa SA T8526 DRIVE 0614 Service Manual Plate Processor Silver Drive Pos No IN IA 101 A 100 N 13 68 73241 98936 88102 85569 10016983 32786 73250 88104 98330 73242 6520 73240 73209 14 10002910 15 10002994 Service Manual Plate Processor Silver 73246 73966 30537 5659 98170 73902 63774 85 73241 98936 88102 92269 10016983 32786 73250 98104 98336 73242 6520 73240 73209 10002910 10002994 73246 73966 36537 5659 98170 73902 63774 Spare parts Drive Specification CLIPS R SHAPE D2 5X20 BRACKET BEARING BEARING BRACKET BRACKET BEARING GEAR Z26
52. in this manual Chemicals Itis the responsibility of the owner of this equipment that data is available concerning possible health risk from the chemicals used with the equipment 0614 Service Manual Plate Processor Silver General Information The processor End of lifetime disposal The equipment is designed for easy disassembling All disposal of parts from the machine must be made according to local regulations with special regards to following parts For recycling purposes significant components are marked with material specification according to the ISO 11469 standard PVC tank etc must be sent to a waste deposit with recycling in view Alternatively the PVC can be incinerated at a suitable incinerating plant and other electric equipment must be sent to a suitable waste deposit Service assistance If help is needed to correct any problem with the equipment please contact your local supplier Service Manual Plate Processor Silver 0614 0 6 Table of contents Table of contents Part 0 General information 0 2 eee eae eee dee eee ee eed bee eee 0 2 Products covered 0 2 Other 1141 4 me cata usa 0 2 e me ce S Ps s sm 0 2 Reservations eed she ee X mu Rok e b i i Row owas 0 3 No
53. l inaccuracies and typographic errors will be corrected in subsequent editions Asa part of our policy of continuous improvement we reserve the right to alter design and specifications without further notice Notes Cautions and Warnings Throughout the manual notes cautions and warnings are written in bold like the example below Always replace a fuse with one of the same size and rating as the old one Symbol Meaning Explanation The operator should observe and or act according to the nm Note information in order to obtain the best possible function of the equipment The operator must observe and or act according to the Caution information in order to avoid any mechanical or electrical damage to the equipment The operator must observe and or act according to the A Warning information in order to avoid any personnel injury The processor Accreditation The settings illustrated on page 2 2 on the quickguide 51240 delivered with the processor are mandatory and are to be considered a condition for the Agfa Accreditation of the silver plate processor for the Agfa Lithostar plates It is recommended that the plate setter device is calibrated once the settings have been confirmed in the processor Service Manual Plate Processor Silver 0614 i General Information The processor Approvals Approvals will appear from the labels attached to the name plate or the frame part of the pro
54. lown Replace blower Replace defective electronics Replace fuse Service Manual Plate Processor Silver 0614 i Trouble shooting Problems with the processor Symptom Probable cause Remedy NO FINISHER Pump defective Replace pump ALTHOUGH Finisher filter clogged e Clean filter MACHINE IS IN Finisher container empty e Refill container PROCESS Electronics defective Replace defective MODE electronics Fuse s blown Replace fuse e Finisher hose blocked e Clean hose Pump valves blocked or defective Clean or replace valve FINISHER PUMP RUNS BUT NO FINISHER Finisher hose blocked Pump valves blocked or Clean hose Clean or replace valve NO ALARMS defective DEVELOPER Pump defective Replace pump REPLENISHMENT Electronics defective Replace defective PUMP DOES NOT electronics WORK Fuse s blown e Replace fuse DEVELOPER e Replenishment hose e Clean hose REPLENISHMENT PUMP blocked RUNS BUT NO Pump valves blocked or e Clean or replace valves REPLENISHMENT defective e Replenish container empty Refill container REPLENISHMENT Electronics defective Replace defective SYSTEM electronics DOES NOT WORK Replenishment parameters e Make correct settings ALTHOUGH settings not correct THE MACHINE IS IN PROCESS MODE NO DEVELOPER Developer circulation Replace pump CIRCULATION
55. n main switch on Replace fuse PROCESSOR CANNOT INITIALIZE Configuration error If main power has been cut off temporarily the processor switches to off mode green led flashes Defective PCB Cables not properly connected Reload software Replace PCB Check cables and make proper connections MACHINE WILL NOT START UP MMU PCB defective Replace defective part MACHINE DOES NOT START WHEN A PLATE IS INSERTED e MANUAL START program runs Input sensor s defective Wait until program has finished Replace defective sensor NO WASH WATER ALTHOUGH MACHINE IS IN PROCESS MODE Electronics defective Water tap closed Water solenoid valve defective Water solenoid valve filter clogged Malfunction of pump in wash anti foam unit Filter valve closed Level sensors in wash anti foam unit dirty defective Replace defective electronics Open water tap Replace valve Clean filter Check pump and repair or replace whatever is necessary Open valve Check sensors and clean replace whatever is necessary DRYER BLOWER WORK HEATER DOES Temperature sensor defective Heating element defective Electronics defective Fuse s blown Replace temperature sensor Replace heating element Replace defective electronics Replace fuse DRYER BLOWER DOES NOT WORK Blower defective Electronics defective Fuse s b
56. nts Technical Specifications Functional Description Service Information Service Maintenance Trouble Shooting Spare Parts Electrical Diagrams MPA Service Information 3 Language English Contents Menu structure service menus Control Panel Service Information Configuration Calibration Procedures T31525 0614 Service Manual Plate Processor Silver General Information Manuals delivered with the processor User manuals CE Declaration Of Conformity 4 Language Various Contents Survey of the directives to which the products conform Safety Instruction Manual 5 Language Various Contents General Safety Information User Manual CD 6 Language 4 Contents Processor User Manual 7 and MPA Control Panel manual 8 Processor User Manual 7 Print from the CD 6 Contents Operating and cleaning procedures MPA Control Panel user manual 8 Print relevant language from the CD 6 Contents Functional description Menu structure user available Operation and programming Alarm list MPA Quick Guide 9 Language English Contents Survey of Control Panel User Functions Cleaning Quick Guide 10 Language 4 Contents Quick overview guide to cleaning procedures Use the Processor User Manual for detailed guide to cleaning procedure Keep the manuals with the machine for reference at all times Service Manual Plate Processor Silver 0614 General Information Manuals delive
57. onal description 2 3 Developer section ES Developer section In the developer section the plate is developed Circulation A circulation pump recirculates the developer in the section Level control temperature The developer bath is equipped with a min level detector circuit and to keep the temperature in range a heater a thermostat and for some models a chiller unit connected to a heat exchange unit The chiller unit is a closed system in which water is cooled and circulated through the heat exchange unit DEV DIF S1 INPUT OVERFLOW CIRCULATION TUBE DEV TANK MIN SENSOR __CHILLER TUBE DEV HEATING 1 mn SENSOR MAIN DRIVE MOTOR R1 L TEMP SENSOR M3 CIRCULATION PUMP CHILLER OPTIONAL WASTE CONT MAX SENSOR OPTIONAL m B10 MIN SENSOR OPTIONAL REPLENISH WASH Service Manual Plate Processor Silver 0614 0614 Functional description Developer section Replenishment anti oxidation system The replenishment system automatically adds fresh developer to the developer section to compensate for chemicals expended during processing and for lost activity caused by plate development The processor measures the plate size to determine the correct amount of replenisher for each plate The time replenish system adds fresh developer to the developer section to compensate for lost activity caused by o
58. ower the right end of the roller into the bath tank 2 Insert the roller key between the upper roller and the lower roller as shown 3 Press the roller into the bearing by pressing the roller key upwards 4 Repeat 3 and 4 for the gear end of the brush roller Mount the spraytubes 5 131579 Service Manual Plate Processor Silver 0614 0614 Service Manual Plate Processor Silver Trouble shooting General Part 4 Trouble shooting General If the processor does not work properly refer to the following pages to find the paragraph that comes closest to your problem The trouble shooting guide is divided into 2 sections a Problems with the processor b Problems with processed material For information about alarm messages see the MPA Control Panel manual For cleaning and maintenance subjects see the processor user manual and chapter 3 in this manual Use the Test functions parameters on the control panel to test individual components See the MPA Service Information manual The electrical diagrams are located in Appendix A To change a fuse switch off all power to the machine first Always ensure that the new fuse is of the correct rating according to the diagram WARNING When performing any service maintenance calibration or trouble shooting etc it may be necessary to override the function of the processor s interlock switches In these cases please be aware th
59. red with the processor 0 12 0614 Service Manual Plate Processor Silver General gt Part 1 Technical specifications General environmental information The processor does not contain e Ozone depleting substances according to Montreal protocol e Asbestos e Polychlorinated biphenyl or Poly Cyclohexylenedimethylene Terephthalate e Mercury Cadmium e Lead as additive to plastic parts Plastic parts Significant plastic parts are marked according to ISO 11469 Batteries No batteries in this equipment End of life Estimated product life 10 years Spare parts and service period 7 years after last sales Packaging Plastic packaging materials are marked according to ISO 11469 Noise emission Acoustical noise according to ISO 11201 1996 Sound pressure level Operational mode 65 dB Stand by mode 55 dB Service Manual Plate Processor Silver 0614 Technical specifications Mechanical specifications 1 2 Chemical emissions Ozone 0mg m Dust 0 mg m Styrene 0mg m Heat emissions Operation 3300 W 11200 BTU hour Stand by 750 W 2560 BTU hour Mechanical specifications Performance 68 models 85 models Plate types Single sided silver based offset plates Plate width Min Max 311 675 mm 311 850 mm 12 2 26 6 12 2 33 5 Plate length Min 290 mm 11 4 Plate thickness Min Max 0 15 0 30 mm 0 006 0 012
60. rm the wash unit 5 which continuously circulates the water As a result of the wash process the wash water contains a high concentration of silver particles Rinse finisher 3 Rinse with solution cascading from the finisher section and application of a thin layer of finisher onto the developed and washed plate to protect it from oxidation dirt fingerprints etc and to make the unexposed silver areas ink acceptant T31528 Service Manual Plate Processor Silver 0614 Functional description General Dryer 4 Drying of the plate to ensure immediate handling of the plate Wash anti foam unit 5 Water from the wash section is circulated through the wash unit for demolition of the foam created during the wash process The processor sections are described in detail on the following pages x 5 VSC P D K DOLO T31528 Control panel Processor functions settings and alarms are controlled from the control panel placed on the right side of the processor The control panel functions are described in the MPA Control Panel manual delivered on the enclosed CD 0614 Service Manual Plate Processor Silver Functi
61. rm water Reinstall in reverse order observing that the outlet nozzle 5 of the cover is placed as it was before dismounting it and that the O ring 2 is placed correctly in the groove of the impeller housing 1 T31064 Service Manual Plate Processor Silver Maintenance 3 Cleaning The wash spray bar The water distribution from the nozzles is sensitive and important for a proper wash off function Clean with warm water and compressed air blow from the inside and out Take the nozzles apart like shown below a If a nozzle is blocked by dirt never use a paper clip or similar to clean it If stribes appears on the processed material it is most likely blocked spary nozzles In that case clean the spray bar and spray nozzles as described above Make sure to assemble like shown below b T31524 Service Manual Plate Processor Silver 0614 Maintenance Rinse and finisher spray tube 3 6 Rinse and finisher spray tube Adjustment The pressure in the rinse and finisher spray bars can be adjusted to obtain the best possible application of solution to the plate Pressure is adjusted as shown in the illustration below The valve is fully open from the factory As part of a cleaning process the spray tubes should be cleaned with hot water to remove potential blocking of the holes 191527 0614 Service Manual Plate Processor Silver Maintenance Rinse and finisher spray
62. run idle at intervals There will be NO advice when the JOG function starts Service Manual Plate Processor Silver 0614 Maintenance Safety check Safety check i Below described safety check should be performed at least once a year Electrical Refer to the electrical diagrams in the back of this manual Check proper function of Lid switches Processor must stop when just one of the switches are deactivated The COVER OPEN message must appear in the control panel display Centrifuge switch The processor must stop when the drawer is pulled out The COVER OPEN message must appear in the control panel display Main switch Processor must turn off when set to 0 Emergency stop The processor must turn off when activated Mechanical Check proper function location of Side fenders left right Make sure the fenders are properly secured with 2 screws each Lower side panels left right Top covers front rear Inner covers Covers electronics boxes Make sure covers are secured by screws Fuses The fuses for the various functions are located in the electronics cabinet behind the upper right fender fuses are placed on the fuse PCB behind the cover A fuse label on the inside of the cover for the wiring box shows the position and rate of the fuses When changing a fuse first switch off all power to the machine Always ensure that the new fuse is of the correct
63. te Processor Silver 85 73241 10002826 73262 10013520 43600 4038 10003011 10003010 10002925 88959 98233 Spare parts Rollers Specification CLIPS R SHAPE D2 5X20 WHEEL RUBBER D40 D16X10 GEAR Z19 M2 012 BEARING ROLLER SNAP BEARING ROLLER SNAP BLACK GUIDE PLATE GEAR GUIDE ROLLER DAO COMPLETE GUIDE ROLLER DAO COMPLETE ROLLER 040 COMPLETE ROLLER SH40 BULGED COMPLETE ROLLER SH30 STR BUSHING COMPLETE 0614 5 35 Spare parts 18533 ELECTRONICS BOX 0614 Service Manual Plate Processor Silver Electronics box Pos No 68 Not ill 10017976 13111X0008003111X000800 2 6896 3 6716 4 16414 5 10030625 26054 8 10025327 9 26508 10 26602 ded 26724 12 10035096 13 0151083 30311 30312 16 10031624 36500 36501 36563 45512 53794 54303 54394 64979 73395 74627 2 10030889 Service Manual Plate Processor Silver 86075 88128 88129 85 10017976 6896 6716 16414 10030625 64121200020141212000201 26054 10029327 26508 26602 26724 10055096 0151083 30311 36312 10031624 36500 36501 36563 45512 53794 54303 54394 64979 73355 74627 10030889 36075 88128 88129 Spare parts Electronics box Specification CD W SOFTWARE Please also see page 5 1 TERMINAL STRIP FUSE 4A 6 3X32 MM FUSE 2A 6 3X32 MM S B SWITCH L2 16 66 5X66 5 RELAY GFCI 4
64. tes Cautions and 5 0 3 THO POCOS Or zl o ae 0 3 ACCIOGIANON mea s yuy us s 0 3 APON Ss x uxor PS ei 0 4 Unintended use of the 0 4 Intended use of the 0 4 0 4 Technical Gata 0 4 0 4 End of lifetime disposal 0 5 Service assistance 0 5 Manuals delivered with the 0 10 SEI 0 10 Processor Installation 1 0 10 Processor Service Manual 2 0 10 MPA Service Information 3 0 10 User Manuals 0 11 CE Declaration Of Conformity 4 0 11 Safety Instruction Manual 5 0 11 User Manual 6 0 11 Processor User Manual 7 2 0 11 MPA Control Panel user manual 8 0 11 MPA Quick Guide 9 0 11 Cleaning Quick Guide 10 0 11 Part 1 Technical 5 1 1 General environmental
65. xidation and evaporation The replenishment anti oxidation developer is added to the section by means of a pump Priming of developer system Each time main power has been turned off or a replenishment container has been replaced the processor automatically starts priming when switched into stand by mode The priming ensures that air traps in the circulation system are removed 250 ml of replenishment is pumped into the circulation system The circulation pump will stop and start for 10 sec and 20 sec respectively three times in total After priming the processor is ready to process Service Manual Plate Processor Silver Functional description Wash section 23 Wash section In the wash section the exposed emulsion is washed off the plate The water is applied to the plate through a spray tube above the plate Wash is based on water of which 2 is developer solution automatically added from the developer replenishment system The small amount of developer in the wash water will prevent build up of aleae in the wash tank The processor uses the water from the wash anti foam unit see description below and fresh tap water je WATER K9 VALVE WASH WATER REPLENISH FILL FLOW LIMITER SPRAY BAR RINSE FILTER RESTRAINER C 2 M M HIGH PRESSURE W PUMP WASH OFF 21 M18 M17 CENTRIFUGE MOTOR WASH OFF B3 DI MIN SENSOR DRAWER RA TEMP SENSOR HEATING E
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