ABRITES Diagnostic for Ford/Mazda User Manual
Contents
1. 55 Reset the Differential Pressure Sensor Learned Values via o e vao ae i dd da dead daski 55 Reset the High Pressure Fuel System Learned VAUES sano eval one ije baca 55 Enel Injector Correction PRO ooo sensei to e is dsl sa AB 55 Relearn ee ee EI KER aida 55 Reset the Mass Air Flow MAF Sensor Learned Values c i2 lt iccceseassdsensscsoeveassasasccesvovasuewaee 56 Reset the Fuel Pressure Relief Valve Open Count Learned Value 56 Reset the Fuel Pressure Relief Valve Open Duration Learned Value 56 Speed Limite da ap m me or eena a 56 Transmission Control Module TCM Jona pa godien a pone ssa dd aaa 56 Body Control Mamie BOM ooo 57 Issued by Abritus 72 Itd Manual Version 2 00 DEF October 02 3013 Set Vehicle Power Mde ooo ok 57 Restraints Control Module RCM P 57 Clear Restraint Control Module RCM Crash Data Memory 57 Restraints Control Module RCM Module Central Car Configuration CCC Update 57 Passenger Air Bag Deactivation PAD Switch Activation nee 57 Ford OBD II diagnostic interface pinout and mii opi e oo dao ati oni 58 dira NE ODNO emo emae prema 60 P IR RN sages ja aki don A atv MeN A MN V DEA VA ZRA 61 C ntact ONE MA sa 62 Issued by Abritus 72 ltd Manual Version 2 00 Brez October 02 3013 Overview ABRITES Commander for Ford Mazda is a professional soft2. PALS NUMDEI UI Keys 3 PCM Failsafe Status Inactive Status Disabled Master Key Present No Clear Key Mode Status Inactive PCM Verify OK No PCM ID Status Stored No Anti Scan Function Disabled PCM Request Received No Unlimited Transponder Security Key ID 01000000 Session 87 Operational Strategy Control Fail Set Security Access Switch Ok PCM Executing PATS Coded Access AAAF59 gt AE85 Ok Execute PATS Security Access Granted Executing Erase All PATS Keys Ok PATS Number Of Keys 0 Set Service Mode Ok Security Access Coded Service Module No Spare Key Programming Enabled Unlimited Keys Mode Disabled Timed access 480 sec Close PCM Set Security Access Switch Ok PCM Session 81 zi af ok X Issued by Abritus 72 Itd Manual Version 2 00 NM October 02 3013 PATS Initialization This procedure is used to match the PCM to IPC HEC and or BCM or FIP as appropriate It is important that the key in the ignition is programmed to the vehicle otherwise module initialization is not possible PCM Powertrain Control Module HEC Hybrid Electrical Cluster instrument cluster FIP Fuel Injection Pump A Key Leaming Operation 4 PATS Initialization Service Module No Spare Key Programming Enabled Unlimited Keys Mode Disabled Timed access 480 sec PATS Security Access In Progress PATS Number Of Keys 0 Fail
3. Page Safety Toos a Step 1 enter a VIN Vehicle Identification Number VIN Previous VINS Either enter a new VIN or select WFOWXXGCDW5B01234 a previously requested VIN from the Previous VINs Step 2 submit the As Built request Your request will be submitted to As Built During peak times this operation could take up to 5 minutes Do not press the submit button more than once Doing so will only cancel the current request and issue another which will start process over again Warning Inaccurate or no data will be displayed if an invalid VIN is entered please verify VIN accuracy by running Oasis Also AS Built data only applies to some 1999 to current model year vehicles m Done I _ rnemet a 10 4 Issued by Abritus 72 ltd Manual Version 2 00 Boza October 02 3013 Step 5 The Module Reprogramming page will open with the VIN and Vehicle Data at the top Below this are two columns the one on the left is PCM data and the one on the right is BCE data Only programmable modules available in that vehicle will be listed under BCE Modules Some modules may have more than one line of data If a module is not listed then it is not a programmable module Module Reprogramming VIN WFOWXXGCDW5B01234 Vehicle Data 3735 FFFF FF69 click here if module data required is not available below PCM 1 FFFF PCM 2 410D PCM 3 7841 PCM 4 FFFF PCM 5 2020 PCM 6 FF
4. Key Learning Operation 4 Program PATS Key s Program PATS Kev PCM PATS EI X PCM PATS Se PCM Securit ge Prepare New PATS Key PCM Service PCM Spare K PCM Unlimit tiri t Senate PCM Timed a It Very Impor an pom mars wu Steps 2 3 and 4 must be executed PCM Failsaf a PCM status Within LO sec PCM Master PCM Clear K PCM PCM ver PCM PCM ID peu mise 3 Insert New PATS Key PCM PCM Req POM tnlimt 4 Turn Ignition ON PCM Session PCM Operati 5 Press OK PCM Set Sec PCM Executi PCM PATS Se Close 0 Delay remaining 4 sec October 02 3013 A Key Leaming Operation Program PATS Key _ Prograz KANE nv PCM PATS pela AUS a Mu SL PCM PATS Se PCM Securit PCM Service PCM sare There are 3 keys programmed PCM Unlimit PCM Timed a PCM PATS Se pom pars m DO you want to program another PCM Failsai PCM Status key PCM Master PCM Clear F PCM PCM Ve PCM PCM ID PCM Anti Sc PCM PCM Rec PCM Unlimit PCM Sessior PCM Operati PCM Set Sed PCM Executi PCM PATS Se DAI Delay remaining 4 sec Issued by Abritus 72 Itd Manual Version 2 00 NE October 02 3013 PATS Erase All Keys This procedure will erased all stored keys from the PATS system memory Once completed a minimum of 2 new keys must be programmed Key Leaming Operation Erase All PATS Keys
5. appear as USB Serial Port COMxx where xx is the number of the port Try to reconnect the USB connector of the interface Try to reconnect the OBD2 connector of the interface Be sure that the interface is connected with the car properly Issued by Abritus 72 ltd Manual Version 2 00 Bam October 02 3013 CAN DTC ECM ECU IPC TCM SLM TPMS ACC TC ESP EPS EHPS SAS SADS CIM BCM PATS DLC PCM KOEO KOER Abbreviations Controller Area Network Diagnostic Trouble Code Engine Control Module Electronic Control Unit Instrument Panel Cluster Transmission Control Module Shift Lever Module Tire Pressure Monitoring System Adaptive Cruise Control Traction Control Electronic Stability Program Electro Power Steering Electro Hydraulic Power Steering Steering Angle Sensor Semi Active Damping System Column Integrated Module Body Control Module Passive Anti Theft System Data Link Connector Powertrain Control Module Key ON Engine OFF Test Key ON Engine Running Test Remote Keyless Entry Issued by Abritus 72 ltd Manual Version 2 00 par October 02 3013 Contact Information www abritus72 com www abrites com sales abritus72 com support abritus72 com Issued by Abritus 72 ltd Manual Version 2 00
6. to use the same number Valid digits are 0 9 and the letters A F If the PID UNL KEY ID is not available unlimited key mode is turned on and must be turned off before viewing the stored code At this time unlimited keys may be programmed to the vehicle To view change the stored code follow the procedure for disabling the unlimited key mode below Monitor the PID UNL KEY ID and compare its value against the code chosen in Step 1 It should not be the same key code Issued by Abritus 72 ltd Manual Version 2 00 Bi October 02 3013 PATS OUT IN code Calculator The special function PATS INcode Calculator is commonly used together with Ford Mazda IDS Open Special Functions list control and select OutIncode Calculator icon Qus Qutlncode Calculator Following dialog appears on the display fi Incode Calculator lal x Gen 0044 000000 000000 Calculate Incode Issued by Abritus 72 ltd Manual Version 2 00 October 02 3013 Start Ford IDS and connect to the car Follow instructions and lets IDS read vehicle data For example let you have this IDS screen i5ixi Coded Access You will be reguired to enter the following data into TIS TIS will supply an Incode for use on the following screen VIN WFOMXXGBWD1234567 Reason For Access 3 Part Number 4M5T 10849 GM Serial Number 000020 100885 Outcode 0040 8EDB43 000000 Error Control 19844 The es
7. which will result in differences in the learned values If a new component is installed the difference in learned values may result in poor driveability or set a diagnostic trouble code This service function will reset the learned values of the old component The learning process of the new component may occur immediately or over a number of drive cycles Fuel Injector Correction Factors Execute this procedure if a Fuel Injector has been replaced a Relearn Vehicle Data Execute this procedure to force a previously configured PCM to relearn new configuration data from BCM Issued by Abritus 72 ltd Manual Version 2 00 Kozani October 02 3013 Reset the Mass Air Flow MAF Sensor Learned Values Execute this service function if a new mass air flow sensor has been installed Reset the Fuel Pressure Relief Valve Open Count Learned Value This procedure clears the counters that store the total number of times the fuel rail pressure relief valve has opened Reset the Fuel Pressure Relief Valve Open Duration Learned Value This procedure clears the counters that store the total time the fuel rail pressure relief valve has opened Speed Limiter This procedure sets maximum vehicle speed Transmission Control Module TCM Body Control Module BCM a Set Vehicle Power Mode This application enables the setting of the vehicle power mode Issued by Abritus 72 ltd Manual Version 2 00 October e Restrai
8. 1 00 FNOS Interaction Layer Version Number 03 24 03 FNOS Network Initialization Version Number 01 12 00 FNOS Transport Layer Version Number 02 34 02 FNOS Diagnostics Version Number 01 25 00 FNOS Generation Tool Version Number 03 75 29 FNOS Bootloader Version Number 01 02 00 CAN DB Database Version Number 04 07 16 ECU Hardware Part Number 4M5F 14B115 BB ECU Strategy Software Part Number 4M51 14C026 BA ECU Calibration Software Part Number 4M51 14C088 CA Module Programming amp Configuration Design Specification v 2001 1 m pz EOU Resat wieko xi E Le Issued by Abritus 72 Itd Manual Version 2 00 prsni October 02 3013 Read Clear DTC Bi 60 IPC Instrument Panel Control Module 9 CMDTCs found U1900 CAN Communication Bus Fault Receive Error Status 60 No Additional Fault Symptom Available for this DTC DIC Present at Time of Reguest MIL Off for this DTC Test Complete Accelerator Position Sensor Out of Range Status 60 No Additional Fault Symptom Available for this DIC DIC Present at Time of Reguest MIL Off for this DTC Test Complete Fuel Sender Circuit Open Status 60 No Additional Fault Symptom Available for this DIC DTC Present at Time of Request MIL Off for this DTC Test Complete B1681 PATS Transceiver Module Signal Is Not Received Status 60 Issued by Abritus 72 ltd Manual Version 2 00 October 02 3013 Live Data Bi Live Data oix Ecu List le Graph U
9. 8 If needed edit As Built data before writing PMI Programmable Module Installation 00000000 B7 46 30 57 58 58 47 43 44 57 35 42 30 31 38 34 WFOWXXGCDWS5B OLI Issued by Abritus 72 Itd Manual Version 2 00 October 02 3013 Step 9 Turn Ignition OFF and properly connect new ECU Use Write button to enter data in newly installed ECU Step 10 During the write process automatic backup of PMI data is performed If something going wrong you can find backup PMI file in AVDI log folder PMI backup files have format Backup yyyymmdd hh mm ss pmi Use Load and Write buttons to restore data Issued by Abritus 72 Itd Manual Version 2 00 EM 02 3013 Fuel Injector Programming TDCi Engines Fuel Injector Correction Factors There are 3 common situations that demand this function After Injector replacement Fuel Injection system calibration Drivability problems like Lack of power Black smoke and the presence of DTC s P2336 P2337 P2338 can often be fixed by re entering the existing 4 injector codes Note On earlier model years pre 2003 it is not possible to read the actual injector codes It is important to check the codes carefully before entering them After entering an injector code the fuel system will initially run without any pilot injector sequence The car must be driven for a few kilometers Engine Type Duratorq Turbo Diesel Common Rail Injection Capacity 1 6L Imp
10. FF PCM 7 FFFF PCM 8 FFFF PCM 9 FFFF FFFF A4FF FFFF FF26 3727 FFFF FFFF FFFF FFFF 0310 FFO2 FFC9 265D FFB2 FF11 FF12 FF13 FF14 End of As Built information 720 01 01 720 02 01 720 03 01 720 03 02 720 03 03 720 03 04 coco 5757 5746 5847 3542 3334 1152 oc 5757 57DD 3057 58A7 4344 57A9 3031 3237 95 726 01 01 640C SOFE ED 726 02 01 2704 308B 727 01 01 0203 083D 730 01 01 5746 3057 58B5 736 01 01 5746 3057 58BB 741 01 01 5746 3057 58C6 760 01 01 760 01 02 760 01 03 760 01 04 760 02 01 5746 5847 3542 3334 006A 3057 58E5 4344 57E7 3031 3275 D3 Issued by Abritus 72 Itd Manual Version 2 00 Bes October 02 3013 Step 6 Find data for desired ECU by ID Enter As Built vehicle data in commander Note that you must enter data without leading spaces one entry per line PMI Programmable Module Installation 1152 0C 5757 57DD 3057 5847 4344 5749 3031 3237 95 Issued by Abritus 72 ltd Manual Version 2 00 October 02 3013 Step 7 Another view format Here you can see whole PMI data block Double click on data block to see and edit it in binary editor PMI Programmable Module Installation C0c01142 575B57575B Issued by Abritus 72 ltd Manual Version 2 00 October 02 3013 Step
11. OB FACM Fuel Additive Control Module CAN OC BECM Battery Energy Control Module CAN OD PMM Powertrain Control Monitor Module CAN OE SGM Starter Generator Control Module CAN OF AHCM Auxiliary Heater Control Module CAN OF FFH Fuel Fired Coolant Heating Module K Line 10 PCM Powertrain Control Module CAN 10 PCM Powertrain Control Module K Line 11 SPCM Secondary Powertrain Control Module CAN 15 CCM Cruise Control Module CAN ar a mam amp Vehicle Selection mo A ava LE Mileage EEPROM Flash Service Key Learning Outlncode Remote Car Audio Recalibration Functions Calculator Keyless Entry si 8 OE Mo o S D Injectors Live Data Powertrain Airbag Snapshots PMI Speed Limiter 2 Issued by Abritus 72 Itd Manual Version 2 00 BEE October 02 3013 Vehicle Context By default when ABRITES Commander for Ford Mazda is started in the main list are displayed all available electronic contrl units You can reduce the number of displayed units by specifying the vehicle context To change the vehicle context select a desired model LY ABRITES Commander for Ford Mazda 4 9 www abritus72 com Imjx NEON A erctocoa vm E CAN Fiesta 5 FL Fiesta 6 CAN 4 Fiesta ractio K Line Focus K Line Previous Focus K Line Focus e CAN Focus Focus Cabriolet Focus Electric Open Focus RS Fusion Fusion FL Galaxy 2 Galaxy 3 Kuga 1 Kuga 2 Mondeo Mondeo e Options
12. October 02 3013 ABRITES Diagnostic for Ford Mazda User Manual October 02 3013 Table of Contents IVETVIEM dee A DVE A E S A AE E TAM gra Uje o DRM o Vehicle COEK osudila a i S sd ds Da dd a dn La e FC Ws rme dagiveeteacsehessuad esesaceansdudszaneestes Read otal DA E ni 10 alb o nn e e EE AA a e o O em 11 Special PUNCHONS Rep e NA EI eon 12 Memory e GRA Wite re mm m een 12 JA TESEN e 14 PATS iN 15 PATS E AR m va m m ema ra o e ro eena 16 PATS Brase AU Keys e o e nv 18 PATS mana a 19 Spare Key Programming Enable Disable 20 Unlimited Key Mode Enable Disable son anakonde 21 PATS OUT IN code UNI cers x deena needy 22 Vebi le Identification Data VID Blok sode kov nano sosa jojo dova iaai sada 25 Central Car Configurati i E o 29 Programmable Module Installation PMI ppp 30 F el nje ior Propraminine TDCi Engines nano nea ako veke 41 Powertrain Control Module RENEE ojo 54 Reset Keep Alive Memory KAM Jicin ene R aE E RE a 54 Reset the Diesel Particulate Filter DPF Learned Values 54 Reset the Water in Fuel WIF Warning Indicator p p 54 Reset the Knock Sensor Learned V NES 54 Reset the Fuel Metering Valve Learned Vlg eeeeeee 54 Reset the Intake Air Throttle Valve Learned Values aaaaaaaaaa aaa aaa aaa avau 55 Reset the Exhaust Gas Recirculation EGR Valve Learned Values
13. P Scan for Units Clear all DTCs Filter Mondeo Ranger Fiesta 5 2002 w US Ford Models lt lt select Ford Model gt gt w Issued by Abritus 72 Itd Manual Version 2 00 E October 02 3013 Scanning for ECUs Device scanning function is helpful when you want to perform a quick DTC check of all available device units in a vehicle When you click on the Scan all button on the main screen a progress window will appear The bahaviour of the scanning can be chaned by the Device Scanning option Refer to the Configuration section A lt Scan Result gt Issued by Abritus 72 ltd Manual Version 2 00 October 02 3013 Options Issued by Abritus 72 ltd Manual Version 2 00 October 02 3013 Diagnostic ECU identification With this function hardware and software variant calibration level can be seen This information is useful when an used ECU is needed to replace damaged original part Bi 60 IPC Instrument Pane Control Module _Inix Part Number Identification Prefix 4MST Part Number Identification Base 10849 Part Number Identification Suffix GM OCOB Vehicle ID VIN WFOWXXGCDW5B11026 Module Serial Number 0020100885 Software Version Number v 0 06 09 2004 FNOS CAN Driver Version Number 01 07 01 FNOS OSEK NM Version Number 03 39 03 FNOS NM Junior Version Number 01 1
14. ctober 02 3013 Key Learning Go to the Special Functions screen Select Key Learning A ABRITES Commander for Ford Mazda 4 4 www abritus 72 com iof x BTCM Battery Control Module ESOF Electronic Shift On the Fly 00 DSP Audio Digital Signal Processing Module 00 FACP Front Audio Control Pannel 00 CM Compass Module 00 SOBDM Secondary OBD Control Module 07 FCM Fuel Cell Control Module 08 CTCM Coolant Temperature Control Module OB FACM Fuel Additive Control Module OC BECM Battery Energy Control Module OD PMM Powertrain Control Monitor Module OE SGM Starter Generator Control Module OF AHCM Auxiliary Heater Control Module OF FFH Fuel Fired Coolant Heating Module 10 PCM Powertrain Control Module 10 PCM Powertrain Control Module 10 PCM Powertrain Control Module 11 SPCM Secondary Powertrain Control Module ar a 1 sse 3 3 S Vehicle Selection Special Functions tte 3 MA ra Mileage See Outincode Remote Car Audio Injectors Recalibration Calculator Keyless Entry moc 1 a Z R Powertrain i Snapshots Service Custom Dump Tool Functions zl Issued by Abritus 72 Itd Manual Version 2 00 October 02 3013 PATS Information Key Leaming 333333333333333333333 Read PATS Info Read PATS Info PATS Related PATS Security Access Type Coded Security Access Coded Service Module Yes Spare Key Programming Enabled Unlimited Keys Mode Disab
15. ctober 02 3013 EY ABRITES Commander for Ford Mazda 4 3 www abritus72 com i lo x m mno CDP Compact Disc Player Changer Module DABM Digital Audio Broadcast Module CAN 86 AAM Audio Amplifier Module CAN 87 TVM Television Module CAN 89 APIM Accessory Protocol Interface Module CAN 8A FEM Front Entertainment Control Moule CAN 8B REM Rear Entertainment Control Module CAN 8C RACM Rear Audio Control Module CAN G 8D DACMC Digital Audio Control Module C CAN 90 TEL Telephone Control Module CAN Open 91 TCU Telematic Control Unit Module CAN 92 SPRM Speech Recognition Module CAN 94 ACCM Air Conditioning Control Module CAN 98 HVAC HVAC Control Module CAN 99 RHVAC Rear HVAC Control Module CAN 9C SCME Seat Control Module E CAN 9D SCMF Seat Control Module F CAN AO DDM Driver Front Door Module CAN zi amp Vehicle Selection Special Functions le Options w gt A S S Bom B Mileage EEPROM Flash Key Learning Outlncode Remote Car Audio Injectors Recalibration Calculator Keyless Entry a ra Options me A R f 2 Powertrain Airbag Snapshots Custom Dump Tool Test J1850 Full Scan 7 Adaptor zl Exit Issued by Abritus 72 Itd Manual Version 2 00 BEE 32 32 WFOSXXWPD55P0122 Issued by Abritus 72 ltd Manual Version 2 00 October 02 3013 VIN WF05XXWPD55P01222 Tyre Size 829 Axle Ratio 3 492 Anti Lock Brake Sys
16. e CAN 10 PCM Powertrain Control Module K Line 11 SPCM Secondary Powertrain Control Module CAN 15 CCM Cruise Module CAN ar ane Vehicle Selection kene Options pe HE qe i Ej Mileage EEPROM Flash Key Learning Outlncode Car Audio Injectors Recalibration Calculator Entry o i H e ha Nm a a fi 0 VID Powertrain Airbag Snapshots Service Custom Dump Tool Functions Exit Issued by Abritus 72 Itd Manual Version 2 00 Bom October 02 3013 Step 2 Following Dialog Appears Select ECU from combobox 4 ECU if As Built if Parameter i Hex Save As Built Data Issued by Abritus 72 ltd Manual Version 2 00 BEE October 02 3013 Step 3 If the original ECU is available you can read PMI data Use Read button Step 4 If the original ECU is not available you can obtain vehicle PMI data from Motorcraft website Connect to internet and open online form Motorcraft website Enter the VIN in the box and press Submit button at the bottom As Built VIN Request Windows Internet Explorer 1 ini x Go o http www motorcaftservice com vdirs SPubs default asp pageid spubs_as_call v B x E Google RE File Edit View Favorites Tools Help w Favorites ss E Suggested Sites Web Slice Gallery v Z As Built VIN Request n a Grd Professional Technician Society ZHE SYSTEM_NAME AS BUILT HOST COMMUNICATIONS lan
17. e Special Functions screen Select Remote Keyless Entry Remote Keyless Entry Remote Keyless E olx RKE Slot 1 Program Following Dialog Appears Number Of Known Keys 0 v Turn ignition OFF and press button Read to get number of programmed smart keys Press button Erase to erase all of programmed smart keys Press button Program to program smart key You will be prompted to remove Key Cover and to place the key in emergency slot in the steering column shroud All of smart key operations must be performed while ignition is OFF Issued by Abritus 72 Itd Manual Version 2 00 October 02 3013 Manual reprogram a remote transmitter The following procedure has to be used to program the remote control key 1 Turn ignition from OFF to RUN 4 times within 6 seconds with the 4 th time ending in OFF 2 The system will chime to confirm programming mode entry 3 Press any button on the first remote transmitter 4 System will chime to confirm programming 5 Repeat steps 2 and 4 for all subsequent remote transmitters 6 Turn ignition to the RUN position to exit the programming mode Note All keyfobs for the vehicle must be programmed at the same time Any of the keyfobs which are not programmed during this procedure will no longer function Up to 4 transmitters can be programmed Issued by Abritus 72 ltd Manual Version 2 00 cam October 02 3013 Dump Tool Dump Tool is an in
18. e attempting Injector Programming it is necessary for the vehicle to be left stationary with the Engine off for at least 8 hours This is to ensure that the engine is stone cold before Injector Programming is performed Failure to follow these instructions may result in failure of the Injector Programming function and or drivability problems amp Vehicle Selection Special Functions e Options O e A A Car Config Odometer Read Write Flash Key Learning Outlncode Remote Powertrain Correction EEPROM Calculator Keyless Entry Noa PCM Config Custom Dump Tool Sniffer Issued by Abritus 72 ltd Manual Version 2 00 October 02 3013 mre olx Injector 1 Cylynder 1 Read Injector 2 Cylynder 3 Injector 3 Cylynder 4 Injector 4 Cylynder 2 Issued by Abritus 72 Itd Manual Version 2 00 a October 02 3013 lol H Injector 1 Cylynder 1 4C3DB9D7247CF31D 2 Injector 2 Cylynder 3 61C03C097FAC46B2 KR gt Injector 3 Cylynder 4 Wiite 525182E2EE859F7D Injector 4 Cylynder 2 vi E76EFO0C102CA8A07 Delphi Issued by Abritus 72 ltd Manual Version 2 00 EN October 02 3013 lt Fuel Injectors Eix Injector 1 Cylynder 1 9CC452AA 2 Injector 2 Cylynder 3 6F8656AD amp S Injector 3 Cylynder 4 Wite OC7DF21B Injector 4 Cylynder 2 vi O2E48BB5 Issued by Abritus 72 ltd Manual Version 2 00 pan October 02 3013 Remote Keyless Entry Go to th
19. edure if the following new component has been installed Fuel Injector Each injector has an individual 20 digit code called an injector correction factor This code applies individual compensation for each injector as a means of reducing the fuel delivery tolerance Perform this procedure to enter the required injector correction factor The injector correction factor is located on the injector body Enter the injector correction factors in cylinder order To update or enter a new code select the required injector and enter the relevant code Enter all of the required Issued by Abritus 72 ltd Manual Version 2 00 EH October 02 3013 codes then press the return key displayed on the screen This function is required by service centres when an Injector needs to be replaced or there is a driveability problem For 1 6 TDCi engines the each injector has an 8 digit calibration code stamped on the body For 1 8 2 0 2 2 and 2 4 TDCi engines the each injector has a 16 digit calibration code stamped on the body These codes relate to the electrical and structural characteristics of each injector which are defined during production The PCM must know the calibration codes for each injector in order to treat and operate the injectors in the correct manner This helps to reduce emissions and improve performance The code must be programmed in by communicating and downloading the code into the PCMs memory There are three common situations which de
20. led Timed access 480 sec PATS Security Access In Progress PATS Number Of Keys 3 Failsafe Status Inactive Status Disabled Master Key Present No Clear Key Mode Status Inactive PCM Verify OK No PCM ID Status Stored No Anti Scan Function Disabled PCM Request Received No Unlimited Transponder Security Key ID 01000000 Session 87 Session 81 PATS Security Access Denied Issued by Abritus 72 ltd Manual Version 2 00 October 02 3013 PATS Key Learning This procedure will add keys to the PATS system memory Keys already known to the PATS system will not be erased A Key Leaming Operation 4 Program PATS Key x ua Program PATS Key PCM PATS Related PCM PATS Security Access Type Coded PCM Security Access Coded PCM Service Module Yes PCM Spare Key Programming Enabled PCM Unlimited Keys Mode Disabled PCM Timed access 480 sec PCM PATS Security Access In Progress PCM PATS Number Of Keys 3 PCM Failsafe Status Inactive PCM Status Disabled PCM Master Key Present No PCM Clear Key Mode Status Inactive PCM PCM Verify OK No PCM PCM ID Status Stored No PCM Anti Scan Function Disabled PCM PCM Request Received No PCM Unlimited Transponder Security Key ID 01000000 PCM Session 87 PCM Operational Strategy Control Fail PCM Set Security Access Switch Ok PCM Executing PATS Coded Access AA6B5A gt 6A86 Ok PCM PATS Security Access Granted A
21. lement this service function if a new fuel injector has been installed Each injector has an individual 9 digit code called an injector correction factor This code applies individual compensation for each injector as a means of reducing the fuel delivery tolerance Perform this procedure to enter the required injector correction factor The injector correction factor is located on the head of the injector The injector correction factor is 8 digits long Ignore the last digit of the 9 digit code printed on the fuel injector Enter the injector correction factors in cylinder order To update or enter a new code select the required injector and enter the relevant 8 digit code Enter all of the required codes then press the return key displayed on the screen Engine Type Duratorq Turbo Diesel Common Rail Injection Capacity 1 8L Issued by Abritus 72 ltd Manual Version 2 00 ESEM October 02 3013 Capacity 2 0L The data required for each injector can be found on the injector body It consists of 16 characters numbers and letters If you are certain that the original injectors are still fitted to the engine you may find the data on a lebel on the engine Engine Type Duratorq Turbo Diesel Common Rail Injection Capacity 2 2L Capacity 2 4L Capacity 3 2L Carry out this procedure if the Fuel Injector has been replaced Each injector has an individual 16 digit code called an injector correction factor This code applies i
22. mand this function 1 After Injector replacement 2 Fuel injection system calibration 3 To cure drivability problems Lack of power black smoke and the presence of DTC s P2336 Cylinder 1 Above Knock Threshold P2337 Cylinder 2 Above Knock Threshold P2338 Cylinder 3 Above Knock Threshold P2339 Cylinder 4 Above Knock Threshold can often be fixed by re entering the existing 4 injector codes Fuel Injectors Programming is used on the following vehicles Model Engine MY Fiesta 1 6 TDCi 2004 Focus 1 8 TDCi 2001 2005 FFDA F9DA F9DB Focus 2 0 TDCi 2001 2005 FIFA Focus new shape 1 6 TDCi 2005 Focus C Max 1 6 TDCi 2005 Mondeo 2 0 TDCi 2000 2006 HJBA HJBB HJBC FMBA N7BA Mondeo 2 2 TDCi 2005 2006 Transit 2 0 TDCi 2000 2005 Transit 2 4 TDCi 2000 2005 H9FA Transit Connect 1 8 TDCi 2002 2006 NOTE On earlier model years approx pre 2003 it is not possible to read the actual injector codes On these vehicles you will see 00 00 00 00 00 00 00 00 or FF FF FF FF FF FF FF FF or a mixture After entering an injector code the fuel system will initially run without any pilot injection sequence The car must be driven for a few miles to correct this The codes of the ORIGINAL injectors fitted to vehicle can be found on a label which is fitted to the side of the engine or on the Issued by Ab
23. ndividual compensation for each injector as a means of reducing the fuel delivery tolerance Perform this procedure to enter the required injector correction factor The injector correction factor is located on the injector body To update or enter a new code select the required injector and enter the relevant 16 digit code Enter all of the required codes then press the return key displayed on the screen If a label listing the injector code is still present on top of the engine remove it Information on the label is no longer correct and could mislead other service technicians The Pilot Correction Learn procedure must now be performed Engine Type Duratorq Turbo Diesel Common Rail Injection Capacity 2 2L Perform this procedure if the following new component has been installed Fuel Injector Each injector has an individual 6 digit code called an injector correction factor This code applies individual compensation for each injector as a means of reducing the fuel delivery tolerance Perform this procedure to enter the required injector correction factor The injector correction factor is located on the injector body Enter the injector correction factors in cylinder order To update or enter a new code select the required injector and enter the relevant code Enter all of the required codes then press the return key displayed on the screen Engine Type Duratorq Turbo Diesel Common Rail Injection StgV Capacity 2 0L Perform this proc
24. ning process of the new component may occur immediately or over a number of drive cycles Reset the Water in Fuel WIF Warning Indicator Execute this procedure only if water is detected in the fuel After performing this procedure the WIF warning indicator is extinguished Reset the Knock Sensor Learned Values Execute this procedure only if a full set of replacement injectors has been fitted The engine must not be running Reset the Fuel Metering Valve Learned Values Execute this procedure if High Pressure Fuel Pump has been renewed The engine must not be running Issued by Abritus 72 ltd Manual Version 2 00 pan October 02 3013 a Reset the Intake Air Throttle Valve Learned Values Execute this procedure if Intake Air Throttle Valve has been installed Reset the Exhaust Gas Recirculation EGR Valve Learned Values Execute this service function if a new exhaust gas recirculation valve has been Installed a Reset the Differential Pressure Sensor Learned Values This procedure will return the learned values back to the nominal settings Reset the High Pressure Fuel System Learned Values This service function must be performed if any new components associated with the high pressure fuel pressure system have been installed The powertrain control module will continually learn the characteristics of certain components over time There may be differences in the characteristics from the old and new components
25. nits Number of Trouble Codes Set due to Diag 0 DTC s83 Electronic Throttle Control ETC Throt 27 0029 Volts Desired RPM for Idle Speed Control Hig 900 0 RPM Engine Oil Temp 20 00 c Vehicle Speed High Resolution 0 000 KPH Sensor supply voltage 4 95 Volts dose Issued by Abritus 72 Itd Manual Version 2 00 October 02 3013 Special Functions ABRITES Commander for Ford Mazda provide some diagnostic functions which are specific only to our product or they are not supported by the other similar diagnostic tools These functions are separated in the Special Functions list The list is located in the bottom right corner of the main screen You can run a special function by double clicking on it or by selecting it and clicking on the button Open in the right of the list 1U FLM rowervrain Lontro1 Module K Line J 11 SPCM Secondary Powertrain Control Module CAN 15 CCM Cruise Control Module CAN Vehicle Selection S Options a PA EE m gt 2 3 E s Mileage EEPROM Flash Service Key Learning Outlncode Remote Car Audio Recalibration Functions Calculator Keyless Entry SB EE Gyana 7S Injectors VID Live Data Powertrain Airbag Snapshots PMI Speed Limiter mi Options Exit Memory Read Write Issued by Abritus 72 Itd Manual Version 2 00 ees Read Write EEPROM its IPC Instrument Panel Cluster F Issued by Abritus 72 Itd Manual Version 2 00 O
26. nts Control Module RCM Clear Restraint Control Module RCM Crash Data Memory This routine will clear the crash data memory in the Restraints Control Module Restraints Control Module RCM Module Central Car Configuration CCC Update Carry out this procedure if RCM module has been replaced Passenger Air Bag Deactivation PAD Switch Activation The following procedure will activate deactivate the passenger air bag switch Issued by Abritus 72 ltd Manual Version 2 00 October 02 3013 Ford OBD II diagnostic interface pinout and wiring 16 pin J1962 OBD 2 car proprietary connector at the Ford car Diagnostic interface for all model Ford vehicles J1850 PWM Bust LINE J1850 PWM Bus LS CAN Low Low speed 125Kb CAN bus Flash EEPROM Program Signal 18V High speed 500 Kb CAN bus CGND SGND FEPS HS CAN Low Interfaces used 1996 2004 ISO 9141 1996 2007 UBP 1996 2001 J1850 PWM only 2002 2006 J1850 PWM or CAN after 2006 CAN Issued by Abritus 72 ltd Manual Version 2 00 BEE October 02 3013 Troubleshooting Below you can find a list of typical problems and how to solve them Problem When starting the ABRITES Commander for Ford Mazda a message box with the text Connection Error Interface not connected appear Solution Be sure that the USB interface drivers are installed properly You can look at the device manager the USB interface should
27. ritus 72 ltd Manual Version 2 00 EH October 02 3013 engine rocker top if it has not yet been removed The codes of the ORIGINAL injectors fitted to vehicle can be found on a label which is fitted to the side of the engine or on the engine rocker top if it has not yet been removed The codes on the label are in the following format 1 amp 2 X1111111122222222X 384 X3333333344444444X Where 11111111 is the code for injector 1 22222222 is the code for injector 2 33333333 is the code for injector 3 44444444 is the code for injector 4 NOTE The injectors are in the physical order NOT firing order When replacing an Injector the code stamped on the body of the new Injector must be programmed into the PCM NOT the code on the label Duratorq Turbo Diesel Common Rail Injection 2 4L Carry out this procedure if the following component has been replaced Fuel Injector Each injector has an individual 16 digit code called an injector correction factor This code applies individual compensation for each injector as a means of reducing the fuel delivery tolerance Perform this procedure to enter the required injector correction factor The injector correction factor is located on the injector body To update or enter a new code select the required injector and enter the relevant 16 digit code Enter all of the required codes then press the return key displayed on the screen WARNING Befor
28. safe Status Inactive Status Disabled Master Key Present No Clear Key Mode Status Inactive PCM Verify OK No PCM ID Status Stored No Anti Scan Function Disabled PCM Request Received No Unlimited Transponder Security Key ID 01000000 Session 87 Operational Strategy Control Fail Set Security Access Switch Ok Executing PATS Coded Access A2AB58 gt AA84 Ok PATS Security Access Granted Set Immobiliser Identification Fail Parameter Reset Security ID Ok Set Security Access Switch Ok Session 81 af ok ojx Execute Close Issued by Abritus 72 Itd Manual Version 2 00 October 02 3013 Spare Key Programming Enable Disable Enables or disables the spare key programming procedure as listed in the Owners manual Issued by Abritus 72 ltd Manual Version 2 00 October 02 3013 Unlimited Key Mode Enable Disable Unlimited key mode is intended for use by those customers who need more than 8 keys for their vehicle The unlimited key mode is set up by creating a special unique unlimited transponder security key code and programming this key code into all of the vehicle keys so they contain the same key code The customer must choose an 8 digit number except for 00000000 or 00000001 to be programmed into all of their vehicles keys or to all of the keys they want programmed to one vehicle All customer vehicles keys or all keys for one vehicle need
29. sential here is the line Outcode 0040 8EDB43 000000 This is SINGLE outcode It is used during key erasing or programming operation If ECU initialization is needed IDS returns DOUBLE outcode Outcode 0044 8EDB43 ABCDEF Note that SINGLE outcode has xx40 in the first digits group and DOUBLE outcode has xx44 Issued by Abritus 72 ltd Manual Version 2 00 brani October 02 3013 Be sure that you enter xx44 PATS Outcode Prefix as it is provided from IDS Enter digits from Outcode line in the three edit boxes and press button Calculate After a short time calculated INCode will appear in Incode edit box Enter calculated value in IDS fi Incode Calculator Boix 0040 8EDB43 000000 Calculate Incode D2 5 3 0 O 0 0 Issued by Abritus 72 ltd Manual Version 2 00 par October 02 3013 Vehicle Identification Data VID Block VID block is a array of 128 bytes present in PCM Powertrain Control Module in most of Ford Mazda models VID consists of are many configurable vehicle parameters VIN Tyre Size Axle Ratio Anti Lock Brake System Auxiliary Cabin Heaters Cooling Pack Air Conditioning Transmission Body Type Driveline Speed Control Generator Vehicle Speed Output Vehicle Type Fuel Type Octane Of Fuel Octane Adjust Spark Retard Country Go to the Special Functions screen Select VID Issued by Abritus 72 ltd Manual Version 2 00 SETI O
30. strument for editing the content of the EEPROM files of specific electronic control units You have to select a unit and load a dump file Then when you click on the Parameters button you will see a pop up window with all available parameters related to the chosen unit Typical parameters are odometer security code and VIN For the airbag units the option clear crash data is available You can modify them by clicking on the parameter value When complete with modifications click on the OK button The dump data will be updated accordingly All necessary check sums will be regenerated Issued by Abritus 72 ltd Manual Version 2 00 Kn October 02 3013 Service Functions e Powertrain Control Module PCM Reset Keep Alive Memory KAM This procedure will reset the Learned Values stored in the Powertrain Control Module PCM such as idle and fuel Reset the Diesel Particulate Filter DPF Learned Values This procedure must be carried out if a new diesel particulate filter is installed The powertrain control module will continually learn the characteristics of certain components over time There may be differences in the characteristics from the old and new components which will result in differences in the learned values If a new component is installed the difference in learned values may result in poor driveability or set a diagnostic trouble code This service function will reset the learned values of the old component The lear
31. tem Equipped Auxiliary Cabin Heaters Equipped Cooling Pack North Africa Gulf Coast Countries Air Conditioning Equipped Transmission Manual Body Type Driveline Front Wheel Drive Speed Control Generator 120 Amp Vehicle Speed Output Message from ABS via CAN Vehicle Type Focus Fuel Type Gasohol Octane Of Fuel 91 RON Octane Adjust Spark Retard Normal Country European Issued by Abritus 72 Itd Manual Version 2 00 October 02 3013 Central Car Configuration Issued by Abritus 72 ltd Manual Version 2 00 October 02 3013 Programmable Module Installation PMI Step 1 Go to the Special Functions screen Select PMI FJ ABRITES Commander for Ford Mazda 4 5 www abritus72 com o x BTCM Battery Control Module s ESOF Electronic Shift On the Fly CAN 00 DSP Audio Digital Signal Processing Module CAN 00 FACP Front Audio Control Pannel CAN 00 CM Compass Module CAN 00 SOBDM Secondary OBD Control Module CAN 07 FCM Fuel Cell Control Module CAN 08 CTCM Coolant Temperature Control Module CAN OB FACM Fuel Additive Control Module CAN OC BECM Battery Energy Control Module CAN OD PMM Powertrain Control Monitor Module CAN OE SGM Starter Generator Control Module CAN OF AHCM Auxiliary Heater Control Module CAN OF FFH Fuel Fired Coolant Heating Module K Line 10 PCM Powertrain Control Modul
32. ware for diagnostic of Ford Mazda vehicles Standard diagnostic functions e Read Vehicle Identification e Read Fault Codes DTC Clear Fault Codes Device Scan Data Display Measured values Diesel Engine Injectors Programming e Programmable Module Installation e Service Functions Special functions e Read Write EEPROM e Mileage Recalibration e Key Learning Advanced functions Custom Request Dump Tool Supported protocols High Speed CAN 500kb 6 14 e Mid Speed CAN 125kb 3 11 K line 7 e J1850 PWM 2 10 requires additional adapter Note Depending on the purchased version some of these functions may not be available in your software Issued by Abritus 72 ltd Manual Version 2 00 pama October 02 3013 Getting Started When you run ABRITES Commander for Ford Mazda it will try to detect automatically the appropriate hardware interface and will connect with it If the connection failed a message box with the explanation of the problem will appear EY ABRITES Commander for Ford Mazda 4 9 www abritus72 com Injx BTCM Battery Control Module S ESOF 4WD Electronic Shift on the Fly CAN 00 DSP Audio Digital Signal Processing Mo CAN 00 FACP Front Audio Control Pannel CAN 00 CM Compass Mirror Module CAN 00 SOBDM Secondary OBD Control Module A CAN 07 FCM Fuel Cell Control Module CAN 08 CTCM Coolant Temperature Control Module CAN
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