4060-xxx Service Manual (P/N 12G9221)
Contents
1. 7 74 Service Manual Assembly 36 cont Options 4060 xxx Asm Part index number Units Description NS 56P1427 1 Optra Forms 32MB Flash card NS 56P1428 1 Optra Forms 16MB Flash card NS 56P1429 1 Simplified Chinese font card NS 56P1430 1 Traditional Chinese font card NS 56P1438 1 Japanese font card NS 56P1101 1 Cable assembly 6 parallel A C NS 56P0161 1 Cable assembly SER PAR 1284C INA NS 56P0162 1 Cable parallel 1284 C B adapter Parts catalog 7 75 4060 xxx Assembly 37 Miscellaneous Asm Part index number Units Description NS 99A1633 NS 99A0585 NS 99A0267 NS 99A0268 NS 99A0269 NS 99A0299 NS 99A0271 NS 99A0404 NS 99A0413 NS 99A0572 NS 99A0577 NS 99A0675 NS 99A0676 NS 99A0677 NS 99A0083 NS 99A0512 NS 99A0513 NS 99A0702 NS 99A0703 NS 99A0704 NS 99A0705 NS 99A0706 NS 99A0707 NS 99A0710 NS 99A0711 NS 99A0712 NS 99A0208 Parts packet screw Parts packet contact kit Parts packet retainers Parts packet springs paper feed Parts packet duplex option fan mounting Parts packet duplex option cam follower assembly Parts packet envelope option gears Parts packet retainers envelope option Parts packet screw duplex Parts packet bearings 500 sheet stacker Parts packet cable ties 10 each Parts packet screw high capacity feeder Parts packet nuts high capacity feeder Parts packet washers high capacity feeder Parts kit multipurpose tray Pa2. Bee Ge Units Description 20 1 56P1386 1 Cable laser 2 56P1387 1 Cable HSYNC 3 56P1390 1 Cable system board to fuser board 4 56P1403 1 Exit sensor 5 56P1402 1 Narrow media sensor 6 56P1405 1 Cable AC fuser lamp to LVPS 7 56P1388 1 Cable mirror motor 000 010 Parts catalog 7 39 4060 xxx Assembly 21 250 sheet paper tray 7 40 Service Manual Assembly 21 250 sheet paper tray 4060 xxx Units Description 21 1 99A0263 3 Parts packet screw option board 2 56P0557 1 Board option tray 3 99A0627 1 Jumper pin 4 99A0263 1 Parts packet screw switch spring 5 99A0063 1 Spring switch activate 6 99A0445 1 Stud assembly 250 sheet frame 7 99A0448 1 Arm paper out 250 sheet 8 99A0263 3 Parts packet screw auto comp mounting 9 99A1054 1 Pick arm assembly 10 99A0277 1 Wear plate pass thru 11 99A0263 2 Parts packet screw wear plate mounting 12 99A0276 1 500 Drive roll assembly 13 99A0451 1 Roll skewed backup 14 99A0282 1 Cable 250 sheet autoconnect 15 99A0450 1 Retainer roller 16 99A0350 1 Sensor paper low 17 99A0679 2 Bracket 250 sheet frame retention 18 99A0677 4 Parts packet washer 19 99A0263 4 Parts packet screw 20 99A0070 2 Pick roll assembly 21 99A1638 1 Base 250 sheet option 22 99A0026 1 Tray bias arm assembly 23 99A0419 1 Spring tray bias 24 99A0058 4 Pad machine mounting 25 99A0288 1 Sensor option pass thru 26 99A1666 1 Label tray options 27 99A
3. Asm Part index number Units Description NS 56P0695 1 8MB memory option NS 56P0696 1 16MB memory option NS 56P0697 1 32MB memory option NS 56P0698 1 64MB memory option NS 56P0699 1 128MB memory option NS 56P1417 1 16MB Flash card NS 56P1418 1 32MB Flash card NS 56P1420 1 Card assembly Bar Code NS 56P1421 1 Card assembly IPDS and SCS TNe NS 56P1419 1 Hard disk with adapter 20 GB NS 99A0629 1 Adapter card SES tor SCS NS 13A0296 1 Cable Twinax NS 13A0297 1 Cable Coax NS 99A0545 1 External serial adapter NS 13A0298 1 Cable serial NS 56P2029 1 Card assembly ImageQuick NS 56P1424 1 Optra Forms hard disk with adapter 20 GB NS 99A1890 1 Tray assembly 250 sheet special media NS 99A1647 1 Rib assembly 250 sheet special media tray NS 99A1654 1 Tray universal adjustable 250 sheet NS 56P1100 1 Cartridge empty shipping NS 99A1605 1 Kit cap stack bails 500 sheet NS 56P1742 1 MarkNet N2101e Ethernet 10BaseT 100Base TX internal print server NS 56P1743 1 MarkNet N2104fl SC fiber optic 10MB internal NS 56P1744 1 MarkNet N2103fx SC fiber optic 100MB internal NS 56P1741 1 MarkNet N2100t token ring internal print server NS 56P0161 1 INA serial and parallel C NS 56P0162 1 Adapter parallel 1284 C B NS 56P1437 1 Parallel 1284 B interface card NS 56P1436 1 5232 serial interface NS 90A2485 1 Tray assembly UAT 400 sheet NS 56P1425 1 PrintCryption card assembly NS 56P1435 1 Serial adapter int w out 5 V
4. 4 1339538 1 Power cord set Austria Belgium BlueMark Catalan CIS Czechoslovakia Finland France Germany Greece Hungary Italy Netherlands Norway Poland Portugal Russia Slovak countries Spain Sweden Turkey 4 1339537 1 Power cord set Ireland U K 4 1339539 1 Power cord set Israel 4 1339552 1 Power cord set Japan 4 1339540 1 Power cord set Switzerland 4 1339541 1 Power cord set Botswana Lesotho Namibia Pakistan South Africa 4 1342534 1 Power cord set 8 ft Chile Uruguay 4 1339543 1 Power cord set Denmark 4 1339545 1 Power cord set 8 ft right angle Argentina HV 4 1342530 1 Power cord set Paraguay HV 4 43H5546 1 Power cord set PRC HV 4 1339549 1 Power cord set Brazil HV 4 1339551 1 Power cord set Brazil LV 5 56P1375 1 Power supply high voltage 6 99A0263 1 Parts packet screw s System board mtg 2 System board mtg Front 2 System mtg ground 1 HVPS mtg 2 INA cover mtg 12 Interconnect board mtg 2 Interconnect board shield ground 1 Interconnect shield mtg 5 Outer shield mtg 10 Parallel connector mtg 2 7 56P1385 1 Cable front harness HVPS input sensor toner sensor Parts catalog 7 29 4060 xxx Assembly 16 Electronics card assemblies Ze 7 7 30 Service Manual Assembly 16 Electronics card assemblies 4060 xxx Asm Part index number Unit
5. Ethernet blank 8 56P1343 1 Shield inner assembly 1 slot 000 010 9 56P1345 1 Shield outer 1 slot 000 010 Parts catalog 7 33 4060 xxx Assembly 18 Cabling diagrams 1 7 34 Service Manual Assembly 18 Cabling diagrams 1 4060 xxx n ie Units Description 18 1 56 1408 1 Cartridge fan 2 56P1360 1 Fan main w cable 3 56P1391 1 Sensor standard bin level with cable 4 56P1382 1 Int card autocomp card cable paper low out sensors 5 56P1326 1 Pick arm assembly 250 sheet 000 010 5 56P1325 1 Pick arm assembly 500 sheet 200 210 400 410 6 56P1383 1 Cable autoconnect bottom 7 56P1400 1 Autoconnect top 000 010 7 56P1401 1 Autoconnect top 200 210 400 410 8 56P1384 1 Cable main drive motor Parts catalog 7 35 4060 xxx Assembly 19 Cabling diagrams 2 7 36 Service Manual Assembly 19 Cabling diagrams 2 4060 xxx Units Description 19 1 56P1394 1 Switch cover closed w cable assembly 2 56P1385 1 Cable front harness HVPS input sensor toner sensor 3 56P1395 1 Switch cover closed 4 56P1398 1 Sensor MPF cable 5 99A2438 1 solenoid w cable 6 56P1399 1 Smart contact assembly w cable NS 56P1389 1 Cable deflector Parts catalog 7 37 4060 xxx Assembly 20 Cabling diagrams 3 400 410 200 210 000 010 7 38 Service Manual Assembly 20 Cabling diagrams 3 4060 xxx
6. 7 99A0288 1 Sensor pass thru 8 99A1812 1 Label tray option number 9 99A1666 1 Label options 10 99A0677 4 Parts packet washer bracket 250 sheet frame retention mounting 11 99A0263 4 Parts packet screw bracket 250 sheet frame retention mounting 12 99A0679 2 Bracket 250 sheet frame retention NS 99A0717 1 Cable paper low switch NS 99A0720 1 Cable lower limit switch Parts catalog 7 61 4060 xxx Assembly 30 Kiosk vertical paper adapter 7 62 Service Manual Assembly 30 Kiosk vertical paper adapter 4060 xxx Ge Units Description 30 1 99A0231 1 Bail support 2 99A1646 1 Arm assembly pivot 3 99A1819 1 Mounting frame assembly 4 99A0240 12 Parts packet retainer 5 99A0234 16 Parts packet screw 6 99A1705 1 Gear idler 7 99A1704 2 Gear idler 8 99A0197 1 Shaft drive rear 9 99A0079 1 Tray assembly backup roller 10 99A0208 3 Parts packet pulley 11 99A0087 6 Spring backup roller 12 99A0086 6 Roller backup 13 99A1706 1 Tray assembly drive roller 14 99A0125 1 Frame assembly right side 15 99A0232 1 Cover right 16 99A1820 2 Belt 185G 17 99A0226 1 Guide paper exit 18 99A0122 2 Shaft assembly drive roller 19 99A0137 1 Frame assembly left side 20 99A0088 1 Cover backup tray 21 99A0085 1 Tray backup roller Parts catalog 7 63 4060 xxx Assembly 31 Kiosk horizontal paper adapter 2 7 64 Service Manual Assembly 31 Kiosk horizontal paper adapter 4060 x
7. Pad base 500 sheet 7 99A0419 1 Spring tray bias 8 99A0026 1 Tray bias arm assembly 9 99A0288 1 Sensor option pass thru 10 99A0895 1 Restraint side 500 sheet tray 11 99A0292 4 Wear strips 12 99A1829 1 Label tray option number 13 99A1583 1 Plate 500 sheet tray wear 14 99A0126 3 Finger autosize 15 99A0124 1 Plate snap in 16 99A1952 1 Label paper size 17 99A1582 1 Slider autosize 500 sheet 18 99A0120 2 Restraint pad 19 99A1576 1 Tray assembly 500 sheet 20 99A1537 1 Knob paper size 21 99A1602 1 Restraint back 500 sheet tray 22 99A1601 1 Latch back restraint 23 99A1666 1 Label options 24 56P0557 1 Board option tray 25 99A0447 1 Shaft 500 sheet drive 26 99A0282 1 Cable 250 autoconnect 27 99A1750 1 Wear plate pass thru 28 99A0276 1 500 Drive roll assembly 29 99A0263 2 Parts packet screw wear plate mounting 30 99A0450 1 Retainer roller 31 99A0451 1 Roller skewed backup 32 99A0438 2 Bushing drive roll 33 99A0275 1 Spring power takeoff 34 99A0263 3 Parts packet screw board mounting 35 99A0267 1 Parts packet retainer aligner assembly 36 99A0280 1 Bearing drive shaft low 37 99A0446 1 Aligner assembly paper 38 99A0274 1 Gear feed roll 39 99A0063 1 Spring switch activate Parts catalog 7 45 4060 xxx Assembly 22 cont 500 sheet paper tray 7 46 Service Manual Assembly 22 cont 500 sheet paper tray 4060 xxx Units Description 22 40 99A0286 1 Spring ba
8. Spanish 13 56P1759 1 Kit operator panel overlay WW English Simplified Chinese Traditional Chinese and Japanese 14 56P1310 1 Operator panel assembly 110V 14 56P1311 1 Operator panel assembly 220V 15 56P1313 1 Cover left door 250 1 slot 000 010 16 99A1524 1 Cartridge load spring 17 56 1394 1 Switch cover closed w cable assembly 18 56P1312 1 Cover left door 500 2 slot 200 210 400 410 NS 99A0577 1 Parts packet cable ties 10 each NS 99A1594 1 Retainer cable NS 99A0263 5 Parts packet screw left side cover mounting NS 99A0263 3 Parts packet screw right side cover mounting NS 99A0263 6 Parts packet screw laser cover NS 99A0263 5 Parts packet screw upper front cover mounting Parts catalog 7 3 4060 xxx Assembly 2 Frame 1 7 4 Service Manual Assembly 2 Frame 1 4060 xxx aru Units Description 2 1 56P1322 1 Frame EP module 000 010 1 56P1347 1 Frame EP module 200 210 400 410 2 56P1320 1 Right side frame assembly 3 99A1540 4 Nut plate frame extension 200 210 400 410 4 99A0263 4 Parts packet screw 5 99A1518 1 Frame extension right 200 210 400 410 6 99A1538 1 Contact RSF ground 7 99A1517 1 Frame extension left 200 210 400 410 8 56P1321 1 Left side frame Parts catalog 7 5 4060 xxx Assembly 3 Frame 2 7 6 Service Manual Assembly 3 Frame 2 4060 xxx nm Ge Units D
9. upper diverter 6 99A2540 4 Bearing redrive 7 99A2517 1 Shaft assembly upper exit 8 99A2516 1 Deflector upper 9 99A0363 1 Pulley drive 10 1 Bearings 500 sheet stacker PP 99A0572 11 99A0368 1 Shaft assembly lower 12 99A0913 1 Shaft assembly 40T middle stacker 13 99A2515 1 Shaft assembly upper drive 14 99A2518 1 Shaft assembly lower exit 15 99A2538 1 Belt FHT 86T 16 99A2543 1 Cover optical sensor 17 99A2529 1 Guide inner bias 18 99A2527 1 Frame assembly left 19 99A2533 1 Bar upper output tray 20 99A2523 1 Spring output tray 21 99A2548 1 Bumper output tray 22 99A2549 1 Card assembly left stapler bin level 23 99A1717 1 Gear drive 24 99A2513 1 Motor assembly drive 25 99A2551 1 Clutch assembly stapler option 26 99A2547 1 Pulley belt idler 27 99A2552 1 Bushing tensioner CBM Parts catalog 7 71 4060 xxx Assembly 35 StapleSmart finisher 4 7 72 Service Manual Assembly 35 StapleSmart finisher 4 4060 xxx Units Description 35 1 99A2559 1 Paper alignment wheel NS 99A2480 1 Kit maintenance StapleSmart wheels NS 99A2525 1 Sensor stapler pass thru NS 99A2530 1 Cable assembly right stapler bin level NS 99A2534 2 Ground cable stapler tray bar NS 99A2524 1 Cable stapler NS 99A2532 1 Cable ground NS 99A2504 1 Cable assembly left stapler bin level NS 99A2546 1 Label pinch point NS 99A0548 1 Tie cable Parts catalog 7 73 4060 xxx Assembly 36 Options
10. with cable 31 99A0062 1 Bracket level sensor 32 56P1360 1 Fan main w cable 33 99A2018 1 Support left lower stacker Parts catalog 7 7 4060 xxx Assembly 3 cont Frame 2 7 8 Service Manual Assembly 3 cont Frame 2 4060 xxx ieee Units Description 3 34 9941596 1 Contact LSF ground 35 56P1317 1 Duct left stacker 250 sheet 000 010 35 99A2016 1 Duct left stacker 500 sheet 200 210 400 410 36 99A1644 1 Door assembly redrive 250 sheet 37 99A1613 1 Flag output paper level 000 010 37 56P1316 1 Flag output paper level 200 210 400 410 38 99A2017 1 Guide extension NS 99A1541 1 Clip external ground NS 99A0263 17 Parts packet screw Parts catalog 7 9 4060 xxx Assembly 4 Printhead 1 000 010 000 010 ded Units Description 4 1 56P1386 1 Cable laser 2 99A0263 3 Parts packet screw printhead mounting 3 56P1396 1 Printhead assembly includes all cables 000 010 4 56P1387 1 Cable HSYNC 5 56P1388 1 Cable mirror motor 000 010 7 10 Service Manual 4060 xxx Assembly 5 Printhead 2 200 210 200 210 mm Units Description 5 1 56P1386 1 Cable laser 2 99A0263 3 Parts packet screw printhead mounting 3 56P1443 1 Printhead assembly includes all cables 200 210 4 56P1387 1 Cable HSYNC Parts catalog 7 11 4060 xxx Assembly 6 Printh
11. 0272 1 Shaft 250 sheet drive 28 99A0275 1 Spring power takeoff 29 99A0280 1 Bushing drive shaft low 30 99A0274 1 Gear feed roll 31 99A0273 1 Gear bevel 32 99A0279 1 Bearing drive shaft 33 99A0281 1 Cable 250 sheet autoconnect Parts catalog 7 41 4060 xxx Assembly 21 cont 250 sheet paper tray 7 42 Service Manual Assembly 21 cont 250 sheet paper tray 4060 xxx Ta Units Description 21 34 99A1536 1 Tray assembly 250 sheet option 35 99A0892 1 Restraint side 250 sheet tray 36 99A0119 4 Wear strips 37 99A1829 1 Label tray option number 38 99A0121 1 Clip 250 sheet tray wear 39 99A0126 3 Finger autosize 40 99A0127 1 Slider autosize 250 sheet 41 99A0124 1 Plate snap in 42 99A1952 1 Label paper size 43 99A1537 1 Knob paper size 44 99A0120 2 Restraint pad 45 99A0893 1 Restraint back 250 sheet tray 46 99A1601 1 Latch back restraint NS 99A0286 1 Spring backup roller NS 99A1928 1 Spring bellcrank 250 sheet tray option NS 99A0438 2 Bushing drive roll NS 99A0278 1 Bellcrank roller release Parts catalog 7 43 4060 xxx Assembly 22 500 sheet paper tray 7 44 Service Manual Assembly 22 500 sheet paper tray 4060 xxx n Units Description 22 1 99A0350 1 Sensor paper low 2 99A0263 3 Parts packet screw auto comp mounting 3 99A0405 1 Pick arm assembly 4 99A0070 2 Pick roll assembly 5 99A1636 1 Base 500 sheet tray 6 99A0058 4
12. 2 99A0279 1 Bearing drive shaft 3 99A0273 1 Gear bevel 4 99A0276 1 500 Drive roll assembly 5 99A0263 2 Parts packet screw frame mounting 6 99A0451 1 Roll skewed backup 7 99A0267 1 Parts packet retainer roller 8 99A0675 2 Parts packet screw wear plate mounting 9 99A0277 1 Wear plate wear pass thru 10 99A0445 1 Stud assembly 250 sheet frame 11 99A0280 1 Bearing drive shaft low 12 99A0275 1 Spring power takeoff 13 99A0272 1 Shaft 250 sheet drive 14 99A0446 1 Aligner assembly paper 15 99A0267 1 Parts packet retainer aligner assembly 16 99A0274 1 Gear feed roll 17 99A0278 1 Bellcrank roller release 18 56P0556 1 Card assembly 2000 tray option 19 99A0263 3 Parts packet screw tray option card mounting NS 99A0675 10 Parts packet screw door to door frame mounting NS 99A0676 6 Parts packet nut support frame 1 hex support frame 2 hex NS 99A0677 6 Parts packet washer support frame 1 star support frame 2 star NS 99A0684 1 Cable HCIT 14 pin flex NS 99A0286 1 Spring backup roller Parts catalog 7 59 4060 xxx Assembly 29 High capacity feeder 5 7 60 Service Manual Assembly 29 High capacity feeder 5 4060 xxx Units Description 29 1 99A0263 3 Parts packet screw auto comp assembly mounting 2 99A1055 1 Arm assembly pick 2000 3 99A0070 2 Roll assembly pick 4 99A0692 1 Base 2000 option 5 99A0263 1 Parts packet screw deflector mounting 6 99A0678 1 Deflector base
13. 60 210 210 Lexmark T634 Non network 4060 400 400 Lexmark T634n Network 4060 410 410 Parts catalog 7 1 4060 xxx Assembly 1 Covers 7 2 Service Manual Assembly 1 Covers 4060 xxx Ge Units Description 1 1 56P1300 1 Cover fuser wick assembly 2 99A2074 1 Cover assembly redrive cap 3 56P1301 1 Cover assembly laser assembly 250 sheet output 000 010 3 56P1302 1 Cover assembly laser assembly 500 sheet output 200 210 400 410 4 99A1587 1 Support paper 5 56P1305 1 Hinge upper front cover 6 56P1306 1 Cover right side 250 sheet output 000 010 6 56P1307 1 Cover right side 500 sheet output 200 210 400 410 7 99A0007 1 Label TLI ID serial 8 56P1303 1 Upper front cover with Lexmark logo 9 56P1308 1 Latch upper cover 10 56P1309 1 Cover assembly lower front 11 99A0004 1 Spring latch 12 56P1356 1 Cover clear bezel 000 010 12 56P1358 1 Cover clear bezel 200 210 12 56P1862 1 Cover clear bezel 400 410 13 56P1753 1 Kit operator panel overlay English Brazilian Portuguese French and Spanish 13 56P1754 1 Kit operator panel overlay Dutch French German and Italian 13 56P1755 1 Kit operator panel overlay Czech and Hungarian 13 56P1756 1 Kit operator panel overlay Danish Finnish Norwegian and Swedish 13 56P1757 1 Kit operator panel overlay Polish Russian and Turkish 13 56P1758 1 Kit operator panel overlay WW English and
14. 99A0119 4 Wear strips 7 99A1812 1 Label tray option number 8 99A0121 1 Clip 250 sheet tray wear 9 99A0126 3 Finger autosize 10 99A0124 1 Plate snap in 11 99A0127 1 Slider autosize 250 sheet Parts catalog 7 19 4060 xxx Assembly 11 Integrated paper tray 500 sheet 7 20 Service Manual Assembly 11 Integrated paper tray 500 sheet 4060 xxx Units Description 11 1 99 1576 1 Tray assembly 500 sheet 2 99A1895 1 Restraint side 3 99A0292 4 Strip wear 4 99A1812 1 Label tray option number 5 99A1583 1 Plate 500 sheet tray wear 6 99A0126 3 Finger autosize 7 99A0124 1 Plate snap in 8 99A1582 1 Slider autosize 500 sheet 9 99A0120 2 Restraint pad 10 99A2093 1 Restraint back 11 99A1601 1 Latch back restraint Parts catalog 7 21 4060 xxx Assembly 12 Drives Main drive and developer drive g 7 22 Service Manual Assembly 12 Drives Main drive and developer drive 4060 xxx n Units Description 12 1 56P1330 1 Gearbox w motor 000 010 1 56P1332 1 Gearbox w motor 200 210 1 56P1858 1 Gearbox w motor 400 410 2 99A0134 1 Shaft power takeoff 250 000 010 2 99A1569 1 Shaft power takeoff 500 200 210 400 410 3 99A0275 1 Spring power takeoff shaft 4 56P2136 1 Gear bevel with grease packet and washer 5 99A1544 1 Developer drive assembly 6 99A2081 1 Parts packet developer drive
15. 99A0658 2 Magnet door 19 99A0650 1 Frame assembly 20 99A0661 1 Tray assembly elevator 21 99A1806 1 Card assembly 2000 option control 22 99A0677 4 Parts packet washer card asm mounting 23 99A0675 4 Parts packet screw card asm mounting 24 99A0392 1 Kit door switch spring and bumper 25 99A0677 1 Parts packet washer door switch spring mounting 26 99A0676 1 Parts packet nut door switch spring mounting NS 99A0690 1 Cable optical sensor Parts catalog 7 53 4060 xxx Assembly 26 High capacity feeder 2 7 54 Service Manual Assembly 26 High capacity feeder 2 4060 xxx Asm Part index number Units Description 26 1 99A0188 3 Guide rear paper use with 99A0219 2 99A0675 Parts packet screws including Top frame mounting 6 Base mounting 2 Power supply board mtg 2 Sensor bracket mtg 2 Support 1 frame mtg 2 Screw 2 3 99A0219 1 Frame assembly top with labels 4 99A0677 Parts packet washers including Top frame clamp 2 Base mounting 2 Motor plate mtg 4 Power supply board 2 Sensor bracket mtg 2 5 99A0719 1 Clamp top frame mounting 6 99A0676 Parts packet nuts including Base mounting 2 2 56 switch mounting 2 Power supply cover 2 Power supply ground 2 7 99A0663 1 Pulley idler 8 99A0664 1 Belt drive 9 99A1807 1 Cable AC internal wiring 10 99A0653 1 Switch lower limit microswitch 11 99A1808 1 Cor
16. Parts Breakdown Lexmark T63x 4060 xxx Extracted From Service Manual LEXMARK Passion for printing ideas 4060 xxx Edition June 2003 The following paragraph does not apply to any country where such provisions are inconsistent with local law LEXMARK INTERNATIONAL INC PROVIDES THIS PUBLICATION AS IS WITHOUT WARRANTY OF ANY KIND EITHER EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE Some states do not allow disclaimer of express or implied warranties in certain transactions therefore this statement may not apply to you This publication could include technical inaccuracies or typographical errors Changes are periodically made to the information herein these changes will be incorporated in later editions Improvements or changes in the products or the programs described may be made at any time Comments may be addressed to Lexmark International Inc Department D22A 032 2 740 West New Circle Road Lexington Kentucky 40550 U S A or e mail at ServicelnfoAndTraining Lexmark com Lexmark may use or distribute any of the information you supply in any way it believes appropriate without incurring any obligation to you You can purchase additional copies of publications related to this product by calling 1 800 553 9727 In other countries contact your point of purchase Lexmark Lexmark with diamond design MarkNet MarkVision and Prebate a
17. arator pad Spring sep pad Arm separator Spring sep 6 99A1531 1 MPF lower deflector 7 99A0263 2 Parts packet screw lower deflector mounting 8 mm 7 99A0263 2 Parts packet screw lower deflector mounting 12 mm 8 99A2071 1 Sensor MPF paper out 9 99A0081 1 Spring assembly separator 10 99A0263 1 Parts packet screw frame mounting 11 99A0073 2 Screw damper 12 99A0074 2 Bushing pick roll shaft 13 99A2027 1 MPF frame assembly NS 99A0267 2 Parts packet clip pick roll shaft Parts catalog 7 15 4060 xxx Assembly 9 Paper feed alignment 7 16 Service Manual Assembly 9 Paper feed alignment 4060 xxx Asm Part index number Units Description 9 1 56P1327 1 Alignment assembly paper feed 2 99A0263 1 Parts packet screw clip ref ground mounting 3 56P1349 1 Clip reference ground 4 56P1346 1 Parts packet reference adjust Screw paper reference adjust Washer paper reference adjust Nut paper reference adjust NS 99A0263 3 Parts packet screw alignment asm mounting Parts catalog 7 17 4060 xxx Assembly 10 Integrated paper tray 250 sheet 7 18 Service Manual 4060 xxx Assembly 10 Integrated paper tray 250 sheet n P Units Description 10 1 99A1536 1 Tray integrated 250 sheet 2 99A1601 1 Latch back restraint 3 99A2160 1 Restraint back 250 sheet tray 4 99A0120 2 Restraint pad 5 99A1894 1 Restraint side 250 sheet tray 6
18. ckup roller 41 99A1664 1 Bellcrank roller release 42 99A0273 1 Gear bevel 43 99A0279 1 Bearing drive shaft 44 99A0281 1 Cable 250 sheet autoconnect 45 99A1702 1 Stud assembly 500 frame 46 99A1645 1 Arm paper out 500 NS 99A0452 4 Washer frame mounting NS 99A1665 1 Deflector base 500 NS 99A1667 2 Bracket 500 sheet tray retention NS 99A1929 1 Spring bellcrank 500 sheet option tray Parts catalog 7 47 4060 xxx Assembly 23 Duplex option 7 48 Service Manual 4060 xxx Assembly 23 Duplex option Asm Part index number Units Description 23 1 56P1414 1 250 duplex assembly 1 56P1416 1 500 duplex assembly Parts catalog 7 49 4060 xxx Assembly 24 Envelope feeder 7 50 Service Manual Assembly 24 Envelope feeder 4060 xxx Units Description 24 1 99A0389 1 Paper weight assembly 2 99A1694 1 Guide edge 3 99A1696 1 Cover top 4 99A0485 1 Sensor envelope pass thru 5 99A0393 1 Clutch restraint gear 6 99A1697 1 Cover right side 7 99A0390 1 Support slide out 8 99A0488 7 Roller support 9 99A0382 1 Motor stepper DC 10 99A1666 1 Label options 11 99A0388 1 Switch envelope out 12 99A1700 1 Board assembly electronic control 13 99A0271 1 Parts packet gear kit 14 99A1698 1 Cover left side NS 99A0404 1 Parts packet retainer 4 mm PP NS 99A0404 3 Parts packet retainer clip 5 mm shaft NS 99A0404 2 Parts packet retainer 6 mm NS 99A0404 3 Par
19. d AC external jumper 12 99A0714 1 Cover power supply 13 99A0667 1 Power supply board 14 99A0715 1 Cable low voltage power supply 15 99A0698 2 Clamp feed frame 16 99A0685 1 Bushing 17 99A0654 1 Switch paper low 18 99A0651 1 Sensor assembly paper out upper limit 19 99A0659 1 Frame printer support 1 20 99A0695 1 Parts kit paper size switch assembly Parts catalog 7 55 4060 xxx Assembly 27 High capacity feeder 3 7 56 Service Manual 4060 xxx Assembly 27 High capacity feeder 3 Units Description 27 1 99A0687 4 Parts packet mounting feet 2 99A0672 4 Parts packet foot stabilizer 3 99A1793 3 Parts packet screw w washer motor mt 4 99A1795 1 Motor assembly DC 5 99A1798 1 Plate drive pulley 6 99A1794 3 Parts packet nut and washer drive pulley plate 7 99A1796 1 Belt DC motor drive 8 99A1797 1 Idler pulley belt tension 9 99A1800 1 Pulley drive 10 99A1799 1 AC receptacle lower AC 11 99A1801 1 Retainer C clip 12 99A1802 1 AC receptacle upper AC 13 99A1803 1 Cover top LVPS 14 99A1804 3 Nut w lock washer top LVPS cover mounting 15 99A1805 1 Grommet top LVPS cover Parts catalog 7 57 4060 xxx Assembly 28 High capacity feeder 4 7 58 Service Manual Assembly 28 High capacity feeder 4 4060 xxx Bee Units Description 28 1 99A0281 1 Cable 250 sheet autoconnect
20. ead 3 400 410 400 410 E i UM Units Description 6 1 56P1386 1 Cable laser 2 99A0263 3 Parts packet screw printhead mounting 56P1854 1 Printhead assembly includes all cables 400 410 56P1387 1 Cable HSYNC 7 12 Service Manual Assembly 7 4060 xxx Paper feed autocompensator i UM Units Description 7 1 56P1325 1 Pick arm assembly 500 sheet 200 210 400 410 1 56P1326 1 Pick arm assembly 250 sheet 000 010 2 56P1337 1 Parts packet bellcrank and spring for 250 tray 000 010 2 56P1331 1 Parts packet bellcrank and spring for 500 tray 200 210 400 410 3 99A0070 2 Pick roll assembly 4 56 1324 1 Flag paper out 250 sheet 000 010 4 56P1323 1 Flag paper out 500 sheet tray 200 210 400 410 5 99A0263 1 Parts packet screw hanger 6 56P1406 1 Card asm paper wt paper low out sensor 7 56P1382 1 Int card autocomp card cable paper low out sensors Parts catalog 7 13 4060 xxx Assembly 8 Paper feed multipurpose feeder 7 14 Service Manual Assembly 8 Paper feed multipurpose feeder 4060 xxx Asm Part index number Units Description 8 1 99A0075 1 Screw socket set 5 mm 2 99A0071 1 Arm assembly MPF 3 99A0076 1 Pick roll assembly 4 99A0084 1 Flag MPT paper out 5 56P1352 1 MPF pad separator arm assembly includes Pad restraint Pad separator Housing sep
21. escription 3 1 99 1857 1 Upper redrive deflector 2 99A0104 1 Upper diverter spring 3 99A2151 1 Redrive assembly 250 in 250 out 000 010 3 56P1328 1 Redrive assembly 500 in 500 out 200 210 400 410 4 56P1318 1 Duct main cap 5 99A0263 3 Parts packet screw 6 99A2021 1 Support right stacker plate 000 010 6 56P1319 1 Support right stacker plate 200 210 400 410 7 99A2020 1 Transfer plate assembly 8 99A2077 4 Pad machine mounting 9 56 1399 1 Smart cartridge contact assembly w cable 10 56P1408 1 Cartridge fan 11 56P1361 1 Toner sensor assembly 12 99A0585 1 Parts packet contact kit Contact doctor blade TAR developer roll 3 Contact PC drum 1 Contact charge roll 1 Block contact mounting 4 Screw contact mounting 5 13 99A0028 1 Spring tray bias 14 99A2019 2 Spring cartridge hold down 15 99A0026 1 Tray bias arm assembly 16 99A0039 2 Roller developer support 17 99A1525 1 Deflector upper PF 18 56P1334 1 Deflector inner 000 010 18 56P1336 1 Deflector inner 200 210 400 410 19 99A0053 1 Sensor input 20 99A1546 1 Shield gear G0 MPF 21 99A0549 1 Shield ESD assembly with label 22 99A2445 1 Guard gear 23 99A2078 1 Pan motor drip 24 56P1350 1 Board input tray ITC 25 99A2076 1 Pan drip ITC 26 99A0063 1 Paper switch activate 27 99A0567 1 Link gear release 28 99A0556 1 Spring counterbalance 29 56P1314 1 Shroud fan 000 010 29 56P1315 1 Shroud fan 200 210 400 410 30 56P1391 1 Sensor standard bin level
22. left side 2 99A1017 1 Roll assembly charge 3 99A1555 1 Bushing charge roll 4 99A0513 1 Parts kit charge roll link asm right side 5 56P1357 1 Transfer roll assembly 6 99A0349 1 Arm transfer roll assembly right 7 99A0184 1 Spring transfer roll right 8 99A0185 1 Shaft transfer pivot 9 99A0181 1 Spring transfer roll left 10 99A1578 1 Arm transfer roll left NS 99A0263 1 Parts packet screw charge roll NS 99A0267 1 Parts packet retainer pivot shaft Parts catalog 7 27 4060 xxx Assembly 15 Electronics power supplies 7 28 Service Manual Assembly 15 4060 xxx Electronics power supplies Asm Part PA index number Units Description 15 1 56P1369 1 LVPS 110 V ac 000 010 1 56P1371 1 LVPS 110 V ac 200 210 400 410 1 56P1372 1 LVPS 220 V ac 000 010 1 56P1374 1 LVPS 220 V ac 200 210 400 410 2 56P1365 1 Fuse for 110 V ac LVPS 5 a 250V fuse F1 000 010 2 56P1367 1 Fuse for 220 V ac LVPS 3 15 a 250V fuse F1 200 210 400 410 3 56 1366 1 Fuse for 110 V LVPS 10 a 250V fuse 2 200 210 400 410 3 56P1364 1 Fuse for 220 V ac LVPS 6 3 a 250V fuse F2 000 010 4 43H5248 1 Power cord set USA Canada Columbia Costa Rica Dominican Republic El Salvador Ecuador Guatemala Honduras Mexico Nicaragua Panama Puerto Rico Saudi Arabia Taiwan LV Venezuela Virgin Islands 4 1332514 1 Power cord set 8 ft Bolivia HV Peru HV
23. r bin empty 14 99A2541 1 Sensor cover stapler bin empty 15 99A2511 1 Bail center stapler 16 99A2508 1 Kit stacking bail 17 99A2500 1 Cover left base assembly 18 99A2507 1 Top cover bail plate left side Parts catalog 7 67 4060 xxx Assembly 33 StapleSmart finisher 2 SC s 4 Fi 1 H 8 0 7 68 Service Manual Assembly 33 StapleSmart finisher 2 4060 xxx Units Description 33 1 99A2575 1 Stapler cartridge holder 321 C 2 99A2526 1 Stapler assembly 3 99A2556 1 Bracket attach 4 99A0263 1 Parts packet screws 5 99A1820 1 Belt 185G 6 99A2544 1 Card assembly right stapler bin level 7 99A0362 1 Arm assembly belt idler 8 99A2545 1 Spring swing arm 9 99A2548 1 Bumper output tray 10 99A2533 1 Bar upper output tray 11 99A2523 2 Spring output tray 12 99A2543 2 Cover optical sensor 13 99A2528 1 Frame assembly right 14 99A2557 1 Clip static ground Parts catalog 7 69 4060 xxx Assembly 34 StapleSmart finisher 3 5500 27 7 70 Service Manual Assembly 34 StapleSmart finisher 4060 xxx Bee Ge Units Description 34 1 99A0263 1 Parts packet screws 2 56P1747 1 System card assembly stapler option 3 99A2531 1 Switch assembly top cover open 4 99A2539 1 Flange pulley 5 99A0104 1 Spring
24. re trademarks of Lexmark International Inc registered in the United States and or other countries ImageQuick Optra Forms PrintCryption and StapleSmart are trademarks of Lexmark International Inc LEXFAX is a service mark of Lexmark International Inc Other trademarks are the property of their respective owners 2003 Lexmark International Inc All rights reserved UNITED STATES GOVERNMENT RIGHTS This software and any accompanying documentation provided under this agreement are commercial computer software and documentation developed exclusively at private expense P N 12G9328 4060 xxx 7 Parts catalog How to use this parts catalog SIMILAR ASSEMBLIES If two assemblies contain a majority of identical parts they are shown on the same list Common parts are shown by one index number Parts peculiar to one or the other of the assemblies are listed separately and identified by description NS Not Shown in the Asm Index column indicates that the part is procurable but is not pictured in the illustration e PP Parts Packet in the Description column indicates the part is contained a parts packet The parts catalog uses the last three digits of the type to identify model specific replacement FRUSs Model name Configuration Machine type Parts catalog Lexmark T630 Non network 4060 000 000 Lexmark T630n Network 4060 010 010 Lexmark T632 Non network 4060 200 200 Lexmark T632n Network 40
25. rts kit charge roll link asm left side Parts kit charge roll link asm right side Printer stand caster non locking Printer stand caster locking Printer stand grommet wire Printer stand lock cam Printer stand storage shelf Printer stand door assembly cabinet Printer stand filler rear top piece Printer stand table assembly large Printer stand table assembly small Parts packet pulley ol 2n o2 on h MM MM 0 4 0 4 8 0 4 8 0 4 ch 0 4 C NS 99A0234 Parts packet screw kiosk NS 99A0394 Grease packet Nyogel 744 NS 7371454 Relocation kit 250 250 sheet printer NS 7371455 Relocation kit 500 250 sheet printer 7 76 Service Manual
26. s Description 16 1 56 2131 1 System board assembly non network 000 includes 56P1444 1 56P2133 1 System board assembly non network 200 includes 56P1444 1 56P1852 1 System board assembly non network 400 includes 45P1444 2 56P2130 1 System board assembly network 010 includes 56P1445 2 56P2132 1 System board assembly network 210 includes 56P1445 2 56P1853 1 System board assembly network 410 includes 45P1445 3 56P1340 1 Interconnect board assembly 1 slot 000 010 4 2 Screws PP 99A0263 5 56P1339 1 Interconnect board assembly 2 slot 200 210 400 410 6 56P1850 1 Card assembly Bar code 6 56P1740 1 Card assembly IPDS and SC5 TNe 6 56P1422 1 Card assembly ImageQuick 7 56P1445 1 Card assembly communications network 8 56P1444 1 Card assembly communications non network 9 99A0426 2 Screws parallel connector mounting 10 99A0263 1 Screw USB attaching Parts catalog 7 31 4060 xxx Assembly 17 Electronics shields 7 32 Service Manual Assembly 17 Electronics shields 4060 xxx nm i Units Description 16 1 99A0263 1 Parts packet screw INA cover mounting 2 56P1341 1 Cover INA flat blank 3 99A0263 6 Parts packet screw outer shield mounting 4 99A0263 1 Parts packet screw inner shield mounting 5 56P1344 1 Shield outer 2 slot 200 210 400 410 6 56P1342 1 Shield inner assembly 2 slot 200 210 400 410 7 99A1611 1 Shield
27. shaft coupler gear 55 7 99A0263 3 Parts packet screw developer drive ground NS 99A0263 4 Parts packet screw gearbox mounting NS 99A0263 3 Parts packet screw motor mounting Parts catalog 7 23 4060 xxx Assembly 13 Hot roll fuser 7 94 Service Manual Assembly 13 4060 xxx Hot roll fuser Asm Pan Units Description index number 13 1 56 1333 1 Fuser assembly w 115V lamp 000 010 200 210 1 56P1338 1 Fuser assembly w 100V lamp 000 010 200 210 1 56P1335 1 Fuser assembly w 220V lamp 000 010 200 210 1 56P1859 1 Fuser assembly w 115V lamp 400 410 1 56P1860 1 Fuser assembly w 220V lamp 400 410 1 56P1861 1 Fuser assembly w 100V lamp 400 410 2 99A1658 1 Cover fuser wiper cavity 3 56P1415 1 Wiper assembly wet 4 56P1348 1 Kit fuser cover assembly with thermistor thermal fuse and L amp R fuser lamp contact assemblies w fuser cover control card 5 99A0263 4 Parts packet screws Contact assembly 4 Solenoid mounting 1 Board cover mounting 1 Fuser cover assembly 4 Hanger 7 6 56 1362 1 Lamp 115 000 010 200 210 6 56 1363 1 Lamp 220 000 010 200 210 7 2 Screw 99 0263 8 56 1402 1 Sensor narrow media 9 56P1403 1 Sensor exit Parts catalog 7 25 4060 xxx Assembly 14 Transfer charging 7 26 Service Manual 4060 xxx Assembly 14 Transfer charging Units Description 14 1 99 0512 1 Parts kit charge roll link asm
28. ts packet retainer 7 mm shaft NS 99A0384 1 Shaft drive pressure roller NS 99A0385 1 Cable auto connect front NS 99A0494 1 Spring cam clutch NS 99A0427 1 Label envelope orientation icon NS 99A0469 1 Deflector guide NS 99A1699 1 Guard pass thru sensor NS 99A0413 6 Screw top motor board NS 99A0484 1 Belt gear drive NS 99A0491 1 Bracket stack limiter NS 99A0400 1 Spring restraint roll shaft NS 99A0489 1 Spring latch return NS 99A0487 1 Flag envelope out sensor Parts catalog 7 51 4060 xxx Assembly 25 High capacity feeder 1 7 52 Service Manual Assembly 25 High capacity feeder 1 4060 xxx nm P E Units Description 25 1 99A0660 1 Frame printer support frame 2 2 99A0675 3 Parts packet screw printer support 2 frame mounting 3 99A0698 2 Clamp feed frame 4 99A0675 4 Parts packet screw feed frame clamp 5 99A0691 2 Bearing Nyliner leadscrew top 6 99A0656 1 Cover left side 7 99A0681 3 Strip wear 8 99A1818 1 Strip wear dimple 9 99A0675 3 Parts packet screw deflector mt 8 18 x 7 8 inch 10 99A1829 1 Label tray option number 11 99A0662 2 Transfer leadscrew assembly 12 99A0716 2 Bearing leadscrew bottom 13 99A0676 4 Parts packet nut 6 32 hinge mounting 14 99A0677 4 Parts packet washer hinge mounting flat 15 99A0677 4 Parts packet washer hinge mounting star 16 99A0657 2 Hinge door 17 99A0655 1 Door assembly front 18
29. xx Ge Units Description 31 1 99A0231 1 Bail support 2 99A1646 1 Arm assembly pivot 3 99A1819 1 Mounting frame assembly 4 99A2409 12 Parts packet retainer 5 99A0234 15 Parts packet screw 6 99A1705 1 Gear idler 7 99A1704 2 Gear idler 8 99A0197 1 Shaft drive rear 9 99A0079 1 Tray assembly backup roller 10 99A0208 3 Parts packet pulley 11 99A0087 6 Spring backup roller 12 99A0086 6 Roller backup 13 99A1707 1 Tray assembly drive roller 14 99A0907 1 Frame assembly right side 15 99A0232 1 Cover right 16 99A1820 2 Belt 185G 17 99A0122 2 Shaft assembly drive roller 18 99A0906 1 Frame assembly left side 19 99A0088 1 Cover backup tray 20 99A0085 1 Tray backup roller Parts catalog 7 65 4060 xxx Assembly 32 StapleSmart finisher 7 66 Service Manual Assembly 32 StapleSmart finisher 1 4060 xxx Units Description 32 1 99A2505 1 Cover top assembly 2 99A2510 1 Clip brush ground 3 99A2506 1 Top cover bail plate right side 4 99A2512 1 Door access 5 99A1785 2 Latch rear access door 6 99A2501 1 Cover right base assembly 7 99A2503 1 Cover stapler access 8 99A2502 1 Switch stapler access door assembly 9 2 Screws switch stapled access mounting 99A2509 Parts Packet 10 99A2519 1 Cover accumulator assembly 11 99A2520 1 Tray output assembly 11 99A2542 1 Tray output 12 99A1666 1 Label tray options 13 99A2521 1 Sensor staple
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