Operating instructions gear units for overhead trolley systems
Contents
1. HS40 HS41 Gei M5 HS40 HS41 amp MS M4 HS40 HS41 S M1 M3 M5 M HS41 ig Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK 19 7 Mounting Positions M1 M6 S50 HS60 DR DT DV 7 4 HS50 HS60 DR DT DV 06 010 200 270 T 0 R JE pp 180 D ke l 90 B A N af Se 20 Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK Mounting Positions HK30 HK40 HK50 HK60 DR DT DV M1 M6 7 5 HK30 HK40 HK50 HK60 DR DT DV 06 009 200 270 T Hpt1e W Am l X2. Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK 21 22 Lubricants General information on lubricants 8 Lubricants 8 1 General information Lubricant table Key to the lubricant table Anti friction bearing greases General information on lubricants Unless a special arrangement is made SEW EURODRIVE supplies the drives with a lubricant fill specifically for the gear unit and mounting position The decisive factor is the mounting position M1 M6 Sec Mounting Positions specified when ordering the drive You must adapt the lubricant fill to any subsequent changes made to the mounting position Sec Lubricant fill quantities The lubricant table for SEW drives on the following page shows the approved lubricants for SEW gear units Note the following key to the lubricant table Abbreviations used meaning of shading and notes CLP Mineral oil CLP PG Polyglycol W gear units conforms to USDA H1 CLP HC Synthetic hydrocarbons E Ester oil water pollution danger category WGK 1 HCE Synthetic hydrocarbons ester oil USDA H1 certification HLP Hydraulic oil Synthetic lubricant synthetic based anti friction bearing grease Mineral lubricant mineral based anti friction bearing grease 1 Helical worm gear units with PG oil please contact SEW 2 Spe
3. with standard gear units ambient temperature according to the lubricant table in Sec Lubricants see standard no oil acid gas vapors radiation etc with special versions drive configured in accordance with the ambient conditions with Spiroplan HW30 gear units and HS helical worm gear units no large external mass moments of inertia which could exert a retrodriving load on the gear unit 3 3 Preliminary work The output shafts and flange surfaces must be thoroughly cleaned of anti corrosion agents contamination or such like use a commercially available solvent Do not let the solvent come into contact with the sealing lips of the oil seals danger of damage to the material Extended storage Gear units of the extended storage type have of the gear unit an oil fill suitable for the mounting position so the unit is ready to run mineral oil CLP and synthetic oil CLPHC You should still check the oil level before startup See Sec Inspection Maintenance Inspection and maintenance of the gear unit e a higher oil level in some cases synthetic oil CLP PG Adjust the oil level before startup see Sec Inspection Maintenance Inspection and maintenance of the gear unit Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK Mechanical Installation Installing the gear unit 3 4 Installing the gear unit Installation in damp areas or in the open air
4. l 925o NO OX EE Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK worm gear units Important Notes 1 Important Notes Safety and Always follow the safety and warning instructions in this publication warning instructions Electrical hazard Possible consequences Severe or fatal injuries Hazard Possible consequences Severe or fatal injuries Hazardous situation Possible consequences Slight or minor injuries Harmful situation Possible consequences Damage to the drive and the environment Tips and useful information POLE A requirement of fault free operation and fulfillment of any rights to claim under guarantee is that you adhere to the information in the operating instructions Consequently read the operating instructions before you start working with the drive E The operating instructions contain important information about servicing and should be kept in the vicinity of the unit e Adjust the lubricant fill volumes and position of the breather valve accordingly if you change the mounting position see sections Lubricants and Mounting Positions Follow the instructions in Sec Mechanical Installation Installing the gear unit Waste disposal Please follow the current instructions e Housing parts gears shafts and anti friction bearings of the gear units must be disposed of as steel scrap The same applies to gray cast iron castings u
5. Gear unit venting The gear unit or gearmotor may only be flange mounted or installed in the specified mounting position on a level vibration damping and torsionally rigid trolley structure Do not tighten the mounting flanges and housing legs against one another and comply with the permitted overhung and axial loads Always use bolts of quality 8 8 for mounting gearmotors The oil checking and drain plugs as well as the breather valves must be freely accessible At the same time also check that the oil fill is as specified for the mounting position see Sec Lubricants Lubricant fill quantities or refer to the information on the nameplate Adjust the lubricant fill volumes accordingly in the event of a change in mounting position Use plastic inserts 2 3 mm thick if there is a risk of electrochemical corrosion between the gear unit and the driven machine connection between different metals such as cast iron stainless steel Fit the bolts with plastic washers Ground the housing using the grounding bolts on the motor Drives are supplied in corrosion resistant versions for use in damp areas or in the open air Any damage to the paintwork e g on the breather valve must be repaired All gear units are delivered by SEW ready for the mounting position with the breather valve installed and activated No venting is possible for Spiroplan gear units and heli cal worm gear units e HW30 in mounting positions M3 M4 and M5 e H
6. EURODRIVE Edition Gear Units for Overhead Trolley Systems 04 2003 Operating Instructions 1056 6511 EN EURODRIVE SEW EURODRIVE et F me A Contents 1 Important Notes d 2 Safety Notes sn issnnennnnnns 3 Mechanical Installation 8 1 Required tools resources 3 2 Before you begin 3 3 Preliminary work 3 4 Installing the gear unit 3 5 MOUNTING cess ce ren 3 6 Mounting the operating lever ee 4 RL Ps CEE ne l 4 1 Startup of HW30 gear units and HS helical EO 4 2 Startup of HK helical bevel gear units 4 3 Clutch na een ae 5 Inspection and Maintenance use 5 1 Inspection and maintenance intervals 5 2 Lubricant change intervals 5 3 Inspection and maintenance of the gear unit N 6 Malfunctions esesnesnrennnnnnnnnnnnnnnnnunnunnnnnunnnnnennunnenn NE 6 1 Gear unit malfunCtiONS rvrrrrerrerrerrrerenre 7 Mounting Positions 7 1 General information on mounting positions MEMS PA HW30 DRUID EE 7 3 HS40 DR DT HS41 DR DT 7 4 HS50 HS60 DR DT DV nenne 75 HK30 HK40 HK50 HK60 DR DT DV 8 Eubricants 24 2 2224022 ne ae 8 1 General information on lubricants 8 2 Lubricant table eeceeeeeeeeteeeeeeeeeeeeeeeees 8 3 Lubricant fill quantities 9 IndeX 2 2 2 Ense S 9 1 Index of changes
7. Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 9 4431 84 70 Sales Parque Tecnol gico Edificio 302 Fax 34 9 4431 84 71 Service E 48170 Zamudio Vizcaya sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsvagen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 41717 17 Sales Jurastrasse 10 Fax 41 61 41717 00 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chon Buri SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales Bangpakong Industrial Park 2 Fax 66 38 454288 Service 700 456 Moo 7 Tambol Donhuaroh sewthailand sew eurodrive co th Muang District Chon Buri 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 1 4340 64 1 4320 29 7 rue Ibn El Heithem Fax 216 1 4329 76 ZI SMMT 2014 M grine Erriadh Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 2
8. Gear Units for Overhead Trolley Systems HW HS HK Lubricants Lubricant fill quantities 8 3 Lubricant fill quantities The specified fill quantities are guide values The precise values vary depending on the stages and gear ratio When filling it is essential to check the oil level plug since this indicates the precise oil level The following table shows the lubricant fill quantities depending on the mounting position 24 Mi Me Gear unit Fill quantity in liters type M1 M2 M3 M4 M5 M6 HW30 0 65 0 65 0 65 0 75 0 65 0 65 HS40 1 0 1 0 1 0 1 45 1 35 1 0 HS41 1 0 1 0 1 0 1 45 1 35 HS50 1 4 1 4 1 5 1 95 HS60 2 8 2 7 2 8 3 9 HK30 1 35 1 20 1 15 1 45 HK40 1 7 1 7 1 9 2 3 HK50 2 4 2 6 2 8 3 6 HK60 2 7 2 9 3 1 3 9 Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK Index 1 9 Index 9 1 Index of changes The following amendments and changes have been made to the previous edition of the Gear Units for Overhead Trolley Systems operating instructions publication number 1052 3707 edition 07 2001 General The HK30 HK50 HK60 series have been included in the operating instructions Sec Mounting All mounting position sheets have been revised Positions Sec The lubricant table has been completely revised The lubricant fill quantities have Lubricants been updated and supplemented by the values for the HK30
9. frequency inverter 3 6 Mounting the operating lever With Spiroplan HW30 gear units and HS40 41 helical worm gear units install the supplied operating lever into the existing sliding selector shaft and secure with a lock nut Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK 11 4 12 C vi Startup Startup of HW30 gear units and HS helical worm gear units 4 Startup 4 1 Startup of HW30 gear units and HS helical worm gear units Running in period Self locking Please note The direction of rotation of the output shaft in series HS40 41 helical worm gear units has been changed from CW to CCW this is different to the SHB4 series Change direction of rotation Swap over two motor feeder cables The Spiroplan HW30 gear unit and HS helical worm gear units require a running in period of at least 24 hours before reaching their maximum efficiency A separate running in period applies for each direction of rotation if the gear unit is operated in both directions of rotation The table shows the average power reduction during the running in period No of HS helical worm gear unit Spiroplan HW30 gear unit starts Power reduction i range Power reduction i range 1 start about 12 about 55 220 about 15 about 39 75 2 start about 6 about 20 75 about 10 about 19 5 32 5 3 start about 8 about 14 33 16 33 4 start l about 8 about 10 25 5
10. sewfinanzas cantv net 06 2003 EURODRIVE EURODRIVE
11. start about 3 about 6 25 about 5 about 8 2 Spiroplan HW30 gear units 1 and 2 start i gt 16 5 and the HS helical worm gear units 1 start i gt 55 are statically self locking This means they cannot be moved when the trolley drive clutch is engaged even when the brake is released In the event of a malfunction positioning or movement of the trolley is only possible when the clutch is disengaged 4 2 Startup of HK helical bevel gear units 4 3 Clutch No special startup instructions are required for helical bevel gear units providing the gear units have been installed in accordance with Sec Mechanical Installation The integrated positive clutch enables the separation of the power flow between the gear unit final gear and the output shaft The clutch can be engaged e at standstill of motor and output shaft e with running motor in positioning or trailing mode gear unit final gear and output shaft are turning approximately synchronously e at low output speed in low speed mode with pole changing motors at low frequency 10 15 Hz when operating with a frequency inverter Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK Inspection and Maintenance Inspection and maintenance intervals 5 Inspection and Maintenance 5 1 Inspection and maintenance intervals Frequency What to do Every 3000 machine hours at least every 6 months
12. 16 4419164 Sales Hareket Sistemleri Sirketi 216 3838014 Service Bagdat Cad Koruma Cikmazi No 3 Fax 90 216 3055867 TR 81540 Maltepe ISTANBUL sew sew eurodrive com tr 06 2003 Address List l USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 467 3792 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte sewventas cantv net Valencia Estado Carabobo
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14. 67710 99 Service PL 92 518 Lodz http www sew eurodrive pl sew sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 71222 Bucuresti sialco sialco ro Russia Sales St Petersburg ZAO SEW EURODRIVE Tel 7 812 5357142 812 5350430 P O Box 263 Fax 7 812 5352287 RUS 195220 St Petersburg sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 849 47 70 M canique G n rale Fax 221 849 47 71 Km 8 Route de Rufisque senemeca sentoo sn B P 3251 Dakar Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 1705 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate Telex 38 659 Singapore 638644 sales sew eurodrive com sg 06 2003 i Address List Slovenia Sales Celje Pakman Pogonska Tehnika doo Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 2311 Service Cnr Adcock Ingram and Aerodrome Roads ljansen sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004
15. HK50 HK60 series Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK 25 1 Index 9 2 Index A W Activating the breather valve 9 Waste disposal 4 Anti friction bearing greases 22 C Carrying wheels 10 Changing the oil 14 Check the oil 14 Checking the oil level 14 Clutch 12 E Extended storage of the gear unit 7 G Gear unit malfunctions 15 Gear unit venting 8 l Inspection and maintenance 13 Installation tolerances 7 Installing the gear unit 8 L Lubricant fill quantities 24 Lubricant table 23 Lubricants 22 Lubrication change intervals 13 Maintenance intervals 13 Mechanical Installation 7 Motor terminal box 17 Mounting 10 Mounting carrying wheels 10 Mounting positions 16 Mounting the operating lever 11 O Operating lever 11 P Position of the output shaft 17 R Required tools resources 7 Running in period 12 S Startup 12 T Transport storage 5 Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK 1 Address List Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle Stra e 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de Service P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Electronics Tel 49 171 7210791 Servic
16. S40 41 in mounting positions M5 Exception Gear units for extended storage pivoted mounting positions and mounting at an angle are delivered with a screw plug installed at the existing vent hole The customer must replace the highest screw plug by the supplied breather valve on each individual gear unit before startup With gearmotors for extended storage pivoted mounting positions and mounting at an angle the supplied breather valve is located in the terminal box of the motor Enclosed gear units are delivered without a breather valve 1 Maximum permitted flatness error for flange mounting approximate values with reference to DIN ISO 1101 Flange 120 600 mm max error 0 2 0 5 mm Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK Mechanical Installation Installing the gear unit Activating the As a rule the breather valve is already activated at the factory If this is not the breather valve case remove the transport fixture from the breather valve before starting up the gear unit 1 Breather valve with 2 Remove the transport fixture 3 Activated breather valve transport fixture H b 02053BXX 02054BXX 02055BXX Painting the gear Make sure that you carefully cover the breather valve and the oil seals if all or some of unit the drive surface is to be painted Remove the strips of tape after completing the paint job Operating Instructions Gear Units for Ov
17. cial lubricant for Spiroplan gear units only 3 Recommendation Select SEW fg 2 1 2 4 Note critical starting behavior at low temperatures 5 Low viscosity grease 6 Ambient temperature Lubricant for the food industry 2 Wh EN AN Biodegradable oil lubricant for use in agriculture forestry and water resources Si The anti friction bearings in SEW gear units and motors are given a factory fill with the greases listed below SEW EURODRIVE recommends regreasing anti friction bearings with a grease fill at the same time as changing the oil Ambient temperature Manufacturer Type Anti friction bearing in 30 C 60 C Mobil Mobilux EP 2 gear unit 40 C 80 C Mobil Mobiltemp SHC 100 25 C 80 C Esso Unirex N3 Anti friction bearing in 25 C 60 C Shell Alvania R3 motor 80 C 100 C Kl ber Barrierta L55 2 45 25 C Shell Aero Shell Grease 16 Special greases for anti friction bearings in gear units i 30 C e Aral Aral Eural Grease EP 2 w 20 40 C Ki ber A kl berbio M32 82 The following grease quantities are required For fast running bearings motor and gear unit input end Fill one third of the cavities between rolling elements with grease For slow running bearings in gear units and gear unit output end Fill two thirds of the cavities between rolling elements with grease Operating Instructions Gear Unit
18. e Check the oil Depending on the operating conditions see illustration below at the latest every 3 years Change mineral oil e Renew the anti friction bearing grease Depending on the operating conditions see illustration below at the latest every 5 years Change synthetic oil e Renew the anti friction bearing grease The Spiroplan HW30 gear unit has lubrication for life and is therefore maintenance free Varying depending on external factors Touch up or renew the surface anticorrosion coating 5 2 Lubricant change intervals 04640AXX Figure 1 Oil change intervals for standard gear units under normal ambient conditions 1 Operating hours 2 Sustained oil bath temperature e Average value per oil type at 70 C Change the oil more frequently when operating special versions subject to more severe aggressive ambient conditions Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK 13 14 Inspection and Maintenance Inspection and maintenance of the gear unit 5 3 Inspection and maintenance of the gear unit Checking the oil level Check the oil Changing the oil Do not mix different synthetic lubricants and do not mix synthetic with mineral lubricants The standard lubricant is mineral oil except for Spiroplan HW30 gear units The position of the oil level plug the oil drain plug and the breather valve depends on th
19. e Gear Units and Motors Tel 49 172 7601377 Assembly Garbsen SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Service near Hannover Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen scm garbsen sew eurodrive de P O Box Postfach 110453 D 30804 Garbsen Kirchheim SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 near M nchen Domagkstra e 5 Fax 49 89 909552 50 D 85551 Kirchheim scm kirchheim sew eurodrive de Langenfeld SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 near D sseldorf Siemensstra e 1 Fax 49 2173 8507 55 D 40764 Langenfeld scm langenfeld sew eurodrive de Meerane SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 near Zwickau Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane scm meerane sew eurodrive de Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 185 http www usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Eta
20. e mounting position Refer to the mounting position diagrams Disconnect gearmotor from voltage supply and secure it to prevent unintentional restart Wait until the gear unit has cooled down Danger of burns Refer to Sec Installing the gear unit when changing the mounting position For gear units with oil level screw Remove oil level plug check the fill level and correct it if necessary Reinstall the oil level plug Disconnect gearmotor from voltage supply and secure it to prevent unintentional restart Wait until the gear unit has cooled down Danger of burns 2 Remove some oil from the oil drain plug 3 Check the oil consistency Viscosity Ifyou can see that the oil is heavily contaminated we recommend that you change the oil even if this is outside the service intervals specified in Sec Inspection and maintenance intervals For gear units with oil level plug Remove oil level plug check the fill level and correct it if necessary Reinstall the oil level plug Change the oil only when the gear unit is at operating temperature 1 OO O1 BR PY Disconnect gearmotor from voltage supply and secure it to prevent unintentional restart Wait until the gear unit has cooled down Danger of burns Note The gear unit must still be warm because the high viscosity of cold oil will make it more difficult to drain the oil correctly Place a container under the oil drain plug Remov
21. e the oil level plug breather plug breather valve and oil drain plug Drain the oil completely Install the oil drain plug Pour in new oil of the same type through the vent hole If you are planning to change the oil type first contact SEW customer service Pour in the correct amount of oil in accordance with the mounting position see Sec Lubricant fill quantities or as stated on the nameplate Check at the oil level plug 7 Reinstall the oil level plug Reinstall the breather plug breather valve Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK Malfunctions gt A Gear unit malfunctions lt Ge 6 Malfunctions 6 1 Gear unit malfunctions Malfunction Possible cause Remedy Unusual regular running noise A Meshing grinding noise bearing damage B Knocking noise irregularity in the gearing A Check the oil see Sec Inspection and Maintenance replace bearings B Contact customer service Unusual irregular running noise Foreign bodies in the oil e Check the oil see Sec Inspection and Maintenance Stop the drive contact customer service Oil leaking from the gear unit cover from the motor flange from the motor oil seal from the gear unit flange e from the output end oil seal gt Rubber seal on the gear cover plate leaking Oil seal defective Gear unit not vented ou A Tighten the bolts on the g
22. ear cover plate and observe the gear unit Oil still leaking contact customer service B Contact customer service C Vent the gear unit see Sec Mounting Positions Oil dripping from breather valve A Too much oil B Drive operated in incorrect mounting position C Frequent cold starts oil foams and or high oil level A Correct the oil volume see Inspection and Maintenance B Mount the breather valve correctly see Sec Mounting Positions and correct the oil level see Lubricants Output shaft does not turn although the motor is running or the input shaft is rotating Connection between shaft and hub in gear unit is interrupted e Check the clutch function Send in gear unit gearmotor for service 1 Itis normal for small amounts of oil grease to emerge from the oil seal during the running in phase 24 hour running time see also DIN 3761 Please have the following information available if you require the assistance of our customer service e Nameplate data complete e Nature and extent of the fault Time of occurrence and accompanying circumstances of the fault e Presumed cause Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK 15 16 Mounting Positions M1 M6 General information on mounting positions 7 Mounting Positions 7 1 General information on mounting positions Mounting position designation Symbols u
23. erhead Trolley Systems HW HS HK 3 Mechanical Installation Mounting 3 5 Mounting Mounting The illustration below shows a sample mounting device for fitting a carrying wheel onto carrying wheels a gear shaft end You may not have to install the thrust bearing on the mounting device ln 1 2 1 Gear shaft end m ess 3 2 Thrust bearing er 3 Carrying wheel 03605AXX The following illustration shows the correct mounting arrangement B of a carrying wheel to avoid excessively high overhung loads 1 Wheel hub A Incorrect B Correct 03369BXX e Use only a mounting device for installation of the input and output elements Use the center bore and the thread on the shaft end for positioning purposes e Never drive carrying wheels etc onto the shaft end by hitting them with a hammer damage to bearings housing and the shaft Note Applying lubricant to the carrying wheel hub before mounting makes the job easier 10 Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK Mechanical Installation Mounting the operating lever Input and output elements such as carrying wheels etc must be equipped with a touchguard Mechanical By actuating the clutch it is possible to mechanically separate the output from the motor clutch which continues to turn Engage the clutch at low output speeds with pole changing motors and motors controlled by a
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26. ing noises as the shaft rotates Secure the shaft keys for test mode without drive components Do not render monitoring and protection equipment inoperative even for test mode Switch off the gearmotor if in doubt whenever changes occur in relation to normal operation e g increased temperature noise vibration Determine the cause contact SEW if necessary Follow the instructions in Sec Inspection and maintenance Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK Mechanical Installation Required tools resources 3 Mechanical Installation 3 1 Required tools resources e Set of spanners e Mounting device Required compensating elements shims spacing rings Fasteners for input and output elements Lubricant e g NOCO fluid Installation tolerances Shaft end Flanges Diametric tolerance in accordance with DIN 748 Centering shoulder tolerance in accordance with ISO k6 for solid shafts with d4 lt 50 mm DIN 42948 ISO m6 for solid shafts with d4 gt 50 mm ISO j6 at b4 lt 230 mm Center hole in accordance with DIN 332 shape ISO h6 at b gt 230 mm DR 3 2 Before you begin The drive may e the entries on the nameplate of the gearmotor match the voltage supply system only be installed if e the drive is undamaged no damage caused by transport or storage and if e itis certain that the following requirements have been fulfilled
27. les Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr Boznos otenet gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex sew sewhk com No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 sew eurodrive voros matarnet hu 06 2003 i Address List India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831021 Sales Plot No 4 Gide Fax 91 265 2831087 Service Por Ramangamdi Baroda 391 243 sew baroda gecsl com Gujarat Technical Offices Bangalore SEW EURODRIVE India Private Limited Tel 91 80 22266565 308 Prestige Centre Point Fax 91 80 22266569 7 Edward Road sewbangalore sify com Bangalore Mumbai SEW EURODRIVE India Private Limited Tel 91 22 28348440 312 A 3rd Floor Acme Plaza Fax 91 22 28217858 Andheri Kurla Road Andheri E sewmumbai vsnl net Mumbai Ireland Sales Dublin Alperton Engine
28. ng Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park New South Wales 2164 Fax 61 2 9725 9905 enquires sew eurodrive com au 06 2003 i Address List Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belgium Assembly Brussel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Am ncio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http w
29. nless there are separate collection arrangements Some worm gears are made of non ferrous metals and must be disposed of accordingly Collect waste oil and dispose of it correctly Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK Safety Notes 2 Safety Notes Preliminary remarks General information Intended usage Transport storage The following safety notes are principally concerned with the use of gear units For operation of gearmotors also refer to the safety notes for motors in the corresponding operating instructions Also take account of the supplementary safety notes in the individual sections of these operating instructions During and after operation gearmotors gear units and motors have live and moving parts and their surfaces may be hot All work related to transport storage setting up mounting connection startup maintenance and repair may only be performed by trained personnel observing e the corresponding detailed operating instruction s and wiring diagrams e the warning and safety signs on the gear unit gearmotor e the specific regulations and requirements for the system and e national regional regulations governing safety and the prevention of accidents Severe injuries and damage to property may result from e incorrect use e incorrect installation or operation removal of required protective covers or the housing when this is not
30. permitted These gearmotors gear units are intended for industrial systems They correspond to the applicable standards and regulations The technical data and the information about permitted conditions are to be found on the nameplate and in the documentation It is essential to observe all specified information Inspect the delivery for any damage in transit as soon as you receive the delivery Inform the transport company immediately It may be necessary to preclude startup Tighten screwed in transport lugs firmly They are only designed for the weight of the gearmotor gear unit do not attach any additional loads The installed lifting eyebolts are in accordance with DIN 580 The loads and regulations specified in that document must always be observed If the gearmotor is equipped with two suspension eye lugs or lifting eyebolts then both suspension eye lugs should be used for transport In this case the tension force vector of the slings must not exceed a 45 angle in accordance with DIN 580 Use suitable sufficiently rated handling equipment if necessary Remove any transport fixtures before startup Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK Installation mounting Startup operation Inspection maintenance Safety Notes Follow the instructions in Sec Mechanical Installation Check the correct direction of rotation of the gearmotor Listen for unusual grind
31. rminal box the 180 type with X cable entry will be supplied We recommend selecting cable entry 2 with mounting position M3 Important Only cable entries X and 2 are possible with the DR63 motor Exception This restriction does not apply with the IS plug connector Only output shaft position A is possible for HW30 and HS40 41 overhead trolley systems Output shaft positions A or B are possible for HK30 HK40 HK50 HK60 and HS50 HS60 overhead trolley systems Position of the output shaft 51555AXX Figure 4 Output shaft A or B Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK 17 Mounting Positions M1 M6 HW30 DR DT 7 2 HW30 DR DT 06 007 200 270 T JJ 1800 a l SSC F Gei M3 M4 M5 ES M2 M3 M4 Ge M1 M2 M5 M Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK Mounting Positions HS40 DR DT HS41 DR DT M1 M6 7 3 HS40 DR DT HS41 DR DT 06 008 200 270 T 180 L 22 co
32. s for Overhead Trolley Systems HW HS HK bv0 24S ujjousy 00 dd ounbBuoT 000 da WEIN 00 d3 S1 leseaibsouz dg 00 74N qnyesy 0079 eluealy aus 700 da Xn IGOW 00 da 89 WEIN 0021 97 39 wu s sqn y 097 9 IHN wuAs sqn y y punodwo9 EISALL EUS 00 asea19 ajAobA9 0 000 00 e 09t SA 9d d 1L 6 818 LS NIG ST 06M SZ DHS Sqnjigon 001 2A O6MSZ AVS S19 IdV 097 eg juASndo 09 ava jobaq le y S 09 LH MAIS 4sqn y 09 zV9 orqusgn y z 097 SA PJEPUE S Lubricants Lubricant table 097 19 qaindo 9 OVd snje9 09 1889 jeang jeay 09 LHNY Io43qniy ZE D4 UASAH ywiuwins seqniy 09 19 p n 4 episse9 aus v29 DHS GOW ZE DA 0zz v xoundo 022 d19 aqnjuAs 02z 008 oqu 022 9 HD yjuAsiaqniy og a AobAj9 go a 022 SA 051 d19 urjouoy 001 na seabydo 00 edoisn OOL OOLL oqu 001 dX 49 1oB1ou3 dg 001 94 jobeq le y 091 L WIO Us Kl 00 ejewo aus 129 JeoBlIqon 001 9A OSL 9A 99 4719 OSL dg ajoeuuld 051 7 93 wuAs sqn y 629 DHS GOW OSL SA 09 dg ejoeuuid 097 7 93 yuAs san y GH 097 ejewo Ueus ve9 DHS 1goN 097 SA 089 d19 aqnjuAs 089 008 oqu 089 dX 9S uAsyouj dg 089 9 HD uuAsioqnI 089 IH epAoBAj9 gon a 089 SA 9d d19 089 d 10 urjouoy 089 ING seabydo 089 edoisn SL ZAH opuey 089 00LL loq
33. sed In the case of right angle gearmotors for overhead trolley systems SEW distinguishes between four mounting positions M1 M4 In addition mounting positions M5 and M6 are possible for HW30 and HS40 overhead trolley systems and mounting position M5 for HS41 overhead trolley systems The following figure shows the spatial orientation of the gear unit in mounting positions M1 M6 on Sa 51527AXX Figure 2 Diagram of mounting positions M1 M4 for overhead trolley systems The following table shows which symbols are used in the mounting position sheets and what they mean Meaning Breather valve Oil level plug Oil drain plug Operating Instructions Gear Units for Overhead Trolley Systems HW HS HK Mounting Positions 7 General information on mounting positions M1 M6 Position of the motor terminal box and the cable entry Position of the output shaft Possible positions of the terminal box are 0 90 180 or 270 as viewed onto the fan guard B side Furthermore the position of the cable entry can be selected The possibilities are X normal position 1 2 or 3 i Lag L an Sas 90 B 0 R 03063BXX Figure 3 Position of the terminal box and the cable entry Unless other information is given regarding the te
34. uL 089 dX Y9 1oB1ou3 dg OL INH d 1H 1oB1ou3 dg 089 94 106 q 1e1Y 089 L WAS 10499114 10 0 LIN xejjosi 089 ejewo 24S SLL SNIISL EUS 9 9 JeobjiqoN NLL 20 1goN 089 DA 99 d19 NH dIH Da 0 piepuels 9 OVd sme9 72 94 UASAH Juuns 18qn1 v29 DHS GOW 9H d19 IAH gp a uljouey 43 Jeobndo 97 ss jysy da opuey 89 00LL JOqUL 9 94 jobeq le y 99 1 W39 losaqniy ze l SNIISL 1ISUS Wel 20 l on NH dIH osi d uljouay 001 Wa seabido OSL edoJan OOL OOLL loquL 001 dX 49 1oB1euz dg 00 94 jobeq le y 0SL L W39 loseqniy 001 ejewo Haus 129 JeobjiqoN 99 d19 05 dg epoeuurd 0S1 7 93 wuAs sqn y 629 IHS l JoN 022 d19 uAsiun uljouay 022 v 213934 uAg Jeabndo ozz dg ajoeuuld OZ2 0LSL 10quL 072 Svd jobeq le y 022 7 93 wuAs sqn y GH 022 ejewo IISUS 0 9 DHS GOW 0zz vxeyndo 022 d19 aqn uAs 022 008 out 022 dX 9S uAsyouj dg ozz SI 1069q le y 022 9 HD uyu sieqnI aM EISAIL Haus og a14j0bAj9 l on ozz d10 ujjousy ozz na Jeobndo ozz edoisn OZZ I0OLL loquL 022 dX 49 1of1su3 dq ozz 94 1069q le y 022 W39 lo12qn1M ozz ejewo Ileys 089 Jea l qoN 23 SH S 4 YH MOU Lubricant table 8 2 00l 0G LU 05 Do Ou JI 9ON to1n ost Operating Instructions
35. ww sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GMBH Tel 359 2 9532565 Bogdanovetz Str 1 Fax 359 2 9549345 BG 1606 Sofia bever mbox infotel bg Cameroon Sales Douala Electro Services Tel 237 4322 99 Rue Drouot Akwa Fax 237 4277 03 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADALTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca reynolds sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Street Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande sewsales entelchile net LAMPA RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 http www sew com cn Service Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 6258
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