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Movifit-SC - Operating Instructions

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1. 812531083 terminal diagrams depicted in this section differ depending on the fieldbus system used The area dependent on the fieldbus is therefore depicted as hatched and is described in the following sections 812479499 Mains terminal power bus No Name Function 1 1 Mains connection 2 L1 Mains connection phase L1 IN 3 L2 Mains connection phase L2 IN 4 L3 Mains connection phase L3 IN 11 PE Mains connection PE OUT 12 L1 Mains connection phase L1 OUT 13 L2 Mains connection phase L2 OUT 14 L3 Mains connection phase L3 OUT MOVIFIT SC Operating Instructions Electrical Installation Standard ABOX MTA S02 00 x C C C ING POJSC o ac zs RC Sc Sc Rc Sc Sc Sc BC RC 8 aC BG 8 X35
2. X30 emm 181 ES X31 S3 812542731 PROFIBUS terminal No Name Function X30 1 A_IN PROFIBUS line A incoming 2 B IN PROFIBUS line B incoming 3 0V5 PB 0V5 reference potential for PROFIBUS for measuring purposes only X31 1 A OUT PROFIBUS line A outgoing 2 B OUT PROFIBUS line B outgoing 3 5V PB 5 V output PROFIBUS for measuring purposes only MOVIFIT SC Operating Instructions 53 Electrical Installation Standard ABOX MTA S02 00 Pin assignment for EtherNet IP PROFINET IO and Modbus TCP C RC IAC ac 9 EX ING EX C NC X N ES Ems ac SG RC pere 151 OG SG C SG RC R S OG Ia SG 8 81254
3. SC ING e lec EG IAC e Je o C XC 00 SC 03 RC AC OG 5 SG OG RC ex IC 8 812541067 terminal No Name Function X45 1 Res Reserved 2 Res Reserved 3 Res Reserved 4 Res Reserved 5 Res Reserved 11 Res Reserved 12 Res Reserved 13 Res Reserved 14 Res Reserved 15 Res Reserved 21 Res Reserved 22 Res Reserved 23 Res Reserved 24 Res Reserved 25 Res Reserved 31 Res Reserved 32 Res Reserved 33 Res Reserved 34 Res Reserved 35 Res Reserved MOVIFIT SC Operating Instructions Electrical Installation Standard ABOX MTA S02 00 5 3 6 Fieldbus dependent terminal pin assignment PROFIBUS terminal assignment C EX a Exw SC INC PCAC SG RC NG XC 5 DC SG C SC aC AC eG BC RC N 60 1156 8
4. 94 Dual motor operation 93 Single motor operation 93 Y Y Adapter xn eie 57 61 66 MOVIFIT9 SC Operating Instructions 153 EURODRIVE SEW EURODRIVE Driving the world Drive Technology Drive Automation System Integration Services How we re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network thatis that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations SEW EURODRIVE d Driving the world With a global presence With innovative With online information that offers responsive technology that solves software updates and reliable solutions tomorrow s problems via the Internet available Anywhere today around the clock EURODRIVE SEW EURODRIVE GmbH amp Co KG Box 3023 D 76642 Bruchsal Germany
5. 812532747 24 V supply terminal 24 V power bus No Name Function X20 1 FE Functional ground IN 2 24V 24 V continuous voltage supply IN 3 0V24 C 0V24 reference potential continuous voltage IN 4 FE Functional ground IN 5 24 5 24 V supply switched IN 6 0 24 S 03 24 reference potential switched 11 FE Functional ground OUT 12 24V_C 24 V continuous voltage supply OUT 13 0 24_ 0 24 reference potential continuous voltage OUT 14 FE Functional ground OUT 15 24V_S 24 V supply switched OUT 16 0 24 S 03 24 reference potential switched OUT MOVIFIT SC Operating Instructions Electrical Installation Standard ABOX MTA S02 00 2 C ING C Inc C ec RC AC 19 N mu pev N mA N Sc Se NC Nig RG DE y C 226 aC BC RC BC Ste 952027659 Motor connection terminal connection via hybrid cable No Name Function Motor X8 1 PE Motor 1 PE connection 2 U_M1 Output motor 1 phase U 3 V 1 Output motor 1
6. C RE BE ae EK 812539403 SBus terminal CAN No Name Function X35 1 CAN_GND 0 V reference potential for SBus CAN 2 CAN_H SBus CAN_H incoming 3 CAN_L SBus CAN_L incoming 4 24V_C_PS 24 V supply continuous voltage for peripheral devices 5 0V24 C 03 24 reference potential continuous voltage for peripheral devices jumpered with X20 3 11 CAN GND 0 V reference potential for SBus CAN 12 CAN H SBus CAN outgoing 13 CAN L SBus CAN L outgoing 14 24V C PS 24 V supply continuous voltage for peripheral devices 15 0V24 C 03 24 reference potential continuous voltage for peripheral devices jumpered with X20 3 1 X35 terminals can only be used with function levels Technology or System Diagnostics RJ10 socket No Name Function X50 1 5V 5 V supply 2 RS RS485 diagnostics interface 3 RS RS485 diagnostics interface 4 0 5 0 reference potential for RS485 123 4 MOVIFIT SC Operating Instructions 51 52 Electrical Installation Standard ABOX MTA S02 00 5 3 5 Option dependent terminal assignment I O terminals X45
7. 59 64 68 74 terminal connection 49 50 ee E TU e eg eeu 126 Installation Don 8 Installation electrical 33 Installation mechanical 20 Assembly instructions 21 Hygienicplus version 30 Opening closing mechanism 26 Tightening torques Hygienicplus 31 Tightening 28 Installation altitude 37 Installation instructions 24 V voltage levels connection 36 24 V voltage levels meaning 36 24V C meaning sss 36 24V meaning sese 36 24V S meaning 36 Additional for standard 41 Conductor end sleeves 41 Connecting hybrid cables 44 Derating x a i EU Perd 37 Earth leakage circuit breakers 34 Enabling the terminals 42 Equipotential 35 FE definition 2 35 Installation altitude 37 Mains contactor 2 2 34 PE conne
8. MOVIFIT SC Operating Instructions 127 128 Interfaces Technical Data 9 9 Interfaces Interface SBus interface not with function level Classic Transmission technology Bus termination Interface to other SBus capable SEW units CAN bus in accordance with CAN specification 2 0 parts A and B ISO 11898 compliant 120 Q terminating resistor in conjunction with ABOX MTA S02 00 is already installed and can be actived via the switch With all other ABOX versions you must use an external terminating resistor RS 485 diagnostic interface Diagnostic interface not electrically isolated from MOVIFIT electronics 9 9 1 PROFIBUS interface PROFIBUS Function level Classic Technology System PROFIBUS protocol option PROFIBUS DP DPV1 Supported baud rates 9 6 kBaud 1 5 MBaud 3 12 MBaud with automatic detection Bus termination In conjunction with the standard ABOX MTA S02 00 this is already installed and can be activated via the switch With all other ABOX versions you must use an external terminating resistor Maximum line length 9 6 kBaud 19 2 kBaud 93 75 kBaud 187 5 kBaud 500 kBaud 1 5 MBaud 12 MBaud 1 200 m 1 200 m 1 200 m 1 000 m 400 m 200 m 100 m To extend the length several segments can be coupled using repeaters The maximum expansion cascading depth can be found in the manuals for the DP ma
9. Color coding marking Motor Green yellow PE terminal Black U1 U1 Black V1 V1 Black W1 W1 Blue 15 White 14 3a Red 13 4a Black 1 la Black 2 2a Shield end The inner shield is applied using the PE terminal and the overall shield is applied with an EMC cable gland on the motor housing MOVIFIT SC Operating Instructions 91 6 92 Startup instructions ago Startup 6 Startup 6 7 Startup instructions A DANGER You must disconnect the units from the mains before removing or installing the MOVIFIT EBOX Severe or fatal injuries from electric shock Disconnect MOVIFIT from the mains using an appropriate external disconnecting device and secure it against unintentional reconnection to the voltage supply Then wait at least for 1 minute The surface temperature of the MOVIFIT can be very high during operation Danger of burns Touch the MOVIFIT only when it has cooled down sufficiently A A AN NOTICE Never remove the MOVIFIT SC EBOX during operation Doing so can lead to dangerous electric arcs forming between the EBOX and the ABOX which can cause irreparable damage to the unit risk of fire irreparable con tacts Never remove the MOVIFIT SC EBOX during operation MOVIFIT SC Operating Instructions Startup go Startup instructions 6 1 1 Wiring notes for single motor operation The motor phases U V
10. res OFF lt DEF Wl DEF IP SMR res OFF DHCP 1167697803 1167754379 This sets the address parameters to the following default values IP address 192 168 10 4 Subnet mask 255 255 255 0 Gateway 0 0 0 0 4 Mount the MOVIFIT EBOX on the ABOX and close it 5 Switch on the 24V_C and 24V_S supply voltage s The associated control LEDs should now light up green 98 MOVIFIT SC Operating Instructions Startup g 6 Startup MOVIFIT 9 6 3 3 Startup with DeviceNet 1 Check the MOVIFIT connection 2 Set the DeviceNet address at DIP switch S2 of the MOVIFIT ABOX 3 Set the baud rate at DIP switch S2 of the MOVIFITS ABOX 4 Start up the MOVIFIT motor starter see section Startup MOVIFIT motor starter see page 100 5 Mount the MOVIFIT EBOX on the ABOX and close it 6 Switch on the 24V_C and 24V_S supply voltage s The associated control LEDs should now light up green Setting the The DeviceNet address is set using DIP switches S2 1 to S2 4 The baud rate is set DeviceNetaddress using DIP switches 52 7 S2 8 MAC ID and baud rate S2 ON 1 2 4 1 N Il O O ONIO v 1 pare o 837570443 1 Baud rate setting 2 DeviceNet address setting The following table uses address 9 as an example to show how to set the DIP switches for any bus addresses DI
11. es jam RY RJ10 812444555 Scope of delivery Interface adapter Cable with RJ10 plug connector Interface cable RS 232 UWS21B or USB USB11A 86 MOVIFIT SC Operating Instructions Electrical Installation Hybrid cables 5 12 Hybrid cables 5 12 1 Overview Hybrid cables are available for connecting MOVIFIT SC and motors The following table provides an overview of the available hybrid cables MOVIFIT SC Hybrid cables Length Cable Drive type Standard ABOX Part no DR63 DT71 90 0819 967 1 Variable A Motor with ISU4 02 plug Part no DR63 DT71 90 A 0819 969 8 connector MTA S02 00 Part DV100 DV112 DR 71 132 0819 970 1 Part DV100 DV112 DR 71 132 A 0819 874 8 Hybrid ABOX MTA S42 00 MTA S52 00 Part number 0819 972 8 Variable Motor with ASB4 BA01AB04DA plug con MTA S62 00 nector Part number 0819 875 6 Variable A Motor with plug connector AMB4 MA01AB04DA Part number 0819 973 6 Variable A Motor with APG4 plug con nector Part number 0819 975 2 Variable A Motor with cable glands Part number 0818 736 3 hybrid cable drum 30m A Motor with cable glands Part number 0818 739 8 hybrid cable drum 100 m ASEPTIC DAS motor MOVIFIT9 SC Operati
12. 54 Connection for SBus terminal 51 Connection of mains terminal 45 Description az a ded ues tubes 65 Dimension drawing option M11 136 Dimension drawing standard 135 Enabling the terminals 42 67 VersiOns est icv a eene edet urs 67 N Nameplate ace 19 Wee 18 INV 26 ee 83 Connection 83 Properties 83 Wiring diagram 2 83 Opening closing mechanism 26 Operating displays 104 Operating mode setting 102 Operation 2 2 10 104 MOVIFIT SC Operating Instructions Operation with keypad 117 Optional metal cable glands 134 Options 134 Other applicable documentation 8 tisch emat e dent 127 P PG connection eee crede idees 86 35 PE defiriition 35 Plug COMNGCIONS tote tates 37 Power bus Connection examples 76 Power bus connection 70 PROFIBUS EEDS e
13. Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 49595201 Rybni na 40 Fax 421 2 49595200 SK 83554 Bratislava sew sew eurodrive sk http www sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 ul Vojtecha Spanyola 33 Fax 421 41 700 2514 SK 010 01 Zilina sew sew eurodrive sk Bansk Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovsk cesta 85 Fax 421 48 414 6566 SK 97411 Bansk Bystrica sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 dross sew co za Johannesburg 2013 P O Box 90004 Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 70
14. ions tier 106 111 SE USRI a adt iis ets 105 For DeviceNet 2 107 For 113 For Modbus TCP 113 For 5 2 106 For PROFINET 111 General ess LER 104 M Mains contactor 34 Mains terminal connection 45 Manual operation with 117 Mechanical installation 20 Approved installation position 20 Installation instructions 20 Metal cable glands 134 Modbus TCP LEDS os 113 Technical data 129 Modbus TCP interface 129 Modbus TCP socket connection 67 73 Modbus TCP terminal connection 54 Modbus TCP startup with 98 Motor terminal connection 47 Motor connection 71 MOVIFIT motor combinations 94 149 150 Index MOVIFIT motor starter startup 100 MOVIFIT SC dn re ae end 95 MTA H12 00 C
15. 40 Conductor end 22 41 Connecting hybrid cables 44 Connection for 24 V distributor terminal 48 Connection for 24 V terminal 46 Connection for EtherNet IP terminal 54 Connection for I O terminal 49 50 52 Connection Modbus TCP terminal 54 Connection for motor terminal 47 Connection for PROFIBUS terminal 53 Connection for PROFINET terminal 54 Connection for SBus terminal 51 Connection of diagnostic interface 51 Connection of mains terminal 45 Description seai aeea aeaa a taaa 39 Dimension drawings 2 2 135 Enabling the terminals 42 PROFIBUS connection 43 cedit eee dede eter tes 40 Starting frequency maximum 125 oo ate etel ap e n etae 92 Advanced 1 nee nee 103 Bus termination PROFIBUS 97 in Easy mode 101 in Expert mode sss 103 MOVIFIT 96 MOVIFIT motor starter 100 MOVIFIT SC 95 Startup 100 with DeviceNet 22 99 with EtherNet IP 222 7 98 with Modbus TCP secen 98 With PROFIBUS sss 96 wit
16. per to max 60 C Climate class EN 60721 3 3 class 3K3 Storage temperature 25 to 85 C EN 60721 3 3 class 3K3 Permissible oscillation and impact According to EN 50178 load Overvoltage category according to IEC 60664 1 VDE 0110 1 Pollution class 2 according to IEC 60664 1 VDE 0110 1 within the housing Installation altitude h Up to 1 000 m without restrictions installation altitude at 1000 m and higher see section Electrical Installation Installation instructions Mass ABOX MTA S02 00 Approx 4 5 kg ABOX MTA S42 00 MTA S52 00 MTA S62 00 Approx 4 8 kg ABOX MTA H12 00 MTA H22 00 Approx 6 0 kg MOVIFIT SC Operating Instructions Technical Data Maximum starting frequency 94 Maximum starting frequency The following figure depicts the maximum starting frequency of the MOVIFIT SC unit Note also the specifications for starting frequencies for the connected motor The max imum starting frequency only applies to the motor starter 1 9 8 100 200 300 400 500 600 700 800 900 1000 1100 1200 1013101579 1 Current in A 2 Switching cycles h MOVIFIT SC Operating Instructions 125 126 Technical Data General electronics data 9 5 General electronics data General electronics data Electronics and sensor su
17. 3 0 24_ 0 24_ 0V24_S 0V24 S 4 0104 0105 0106 0000 0107 0001 5 n c n c 40 Pin 21 22 23 28 M12 plug connector 1 VO24 VO24 Res standard coding female 2 01101 01103 Res 2 3 0V24 C 0V24 C Res 4 DI100 DI102 Res 5 EA W 807 4 5 MOVIFIT versions with 12 DI 4 DI O 12 DI Function level Fieldbus 4 or System All Classic PROFINET EtherNet IP Modbus TCP MOVIFIT versions with 6 DI 2 DI O 6 DI 2 DI O Function level Fieldbus Classic PROFIBUS or DeviceNet MOVIFIT versions with 4 DI 4 DI Function level Fieldbus None SBus slave MOVIFIT SC Operating Instructions Electrical Installation 5 Han Modular amp ABOX MTA H12 00 MTA H22 00 5 7 Han Modular ABOX MTA H12 00 MTA H22 00 5 7 1 Description The following figure shows the Han Modular ABOX for MOVIFIT SC depending on the fieldbus interface PROFIBUS 1 2 MTA11A 503 H121 00 3 4 12 5 11 10 9 8 7 6 PROFINET Ethernet IP DeviceNet MTA11A 503 H223 00 MTA11A 503 H122 00 4 4 OF MIO 5 936437515 1 M12 plug connector for I Os 2 M23 plug connector 12 pin for I O extension box 3 SBus CAN 4 In conjunction with PROFIBUS PROFIBUS IN With PROFINET EtherNet IP Modbus TCP Ethernet port 1 With DeviceNet wired to X11
18. 67 Connection for PROFINET terminal 54 Connection for sensors actuators 59 64 68 Connection of mains terminal 45 Description 56 60 65 Dimension drawings 135 Enabling the terminals 42 SBu s terminal esed 51 Variants iav beu 58 62 67 Hybrid ABOX EtherNet IP socket connection 67 Hybrid cable connection 44 Hybrid cables uite erepti 130 Chemical properties 131 Connection 89 Electrical properties 130 Mechanical design 130 Mechanical properties 131 QVelVIGW 87 Thermal properties 131 Hygenicplus version 132 Optional metal cable glands 134 Sealing materials and surfaces 132 MOVIFIT SC Operating Instructions Index Hygienicplus version 30 Installation notes 2 30 Tightening 31 Tightening torques 31 Hygienicplus version optional 5 i indue ite dra 16 sockets connection
19. Mechanical Installation Assembly instructions Size 2 812584331 TIPS 1 Observe the minimum installation clearance so that the EBOX can be removed from the ABOX 2 Observe the minimum installation clearance required to operate the mainte nance switch and to ensure heat dissipation for the unit For detailed dimension drawings see the section Dimension drawings see page 135 MOVIFIT9 SC Operating Instructions 23 24 Mechanical Installation Assembly instructions 2 Mount at least 4 screws on the mounting surface SEW EURODRIVE recommends using screw size M6 and depending on the base dowel pins if necessary Use appropriate washers or screw and washer assemblies for the mounting plates with special surface treatment on the version min 4 x M6 758550411 3 Attach the ABOX to the screws using the mounting plate 758565899 MOVIFIT SC Operating Instructions Mechanical Installation Assembly instructions 4 Tighten the screws A CAUTION Danger due to falling load Minor injuries You will have to tighten at least 4 wall screws to ensure a secure fit after mounting 758590731 MOVIFIT SC Operating Instructions 25 4 Mechanical Installation Central opening closing mechanism 44 Cen
20. Customers cannot use terminal strips X25 X30 or X31 because the described plug connectors are assigned to them 5 6 1 Description The following figure shows the hybrid ABOX with M12 plug connectors for connecting I Os and the push pull RJ45 plug connector for Ethernet connection 1 2 3 4 5 915673995 1 Maintenance switch option 2 PE connection 3 M12 plug connector for I Os 4 Diagnostics socket RJ10 under the screw connection 5 Push pull RJ45 plug connector for Ethernet connection NOTICE According to IEC PAS 61076 3 117 push pull RJ45 sockets may only be used with the appropriate push pull RJ45 mating connector Commercially available RJ45 patch cables without push pull connector housings do not lock into the connectors Such cables can damage the sockets and are therefore not suitable Closing plug optional Type Figure Contents Part number Ethernet closing plug 10 pieces 1822 370 2 for push pull RJ45 socket 30 pieces 1822 3710 MOVIFIT SC Operating Instructions 65 66 adapter Electrical Installation Hybrid ABOX MTA S62 00 Use a Y adapter with an extension for connecting two sensors actuators to an M12 plug connector The Y adapter is available from various manufacturers Manufacturer Escha Type WAS4 0 3 2FKM3 915294347 Manufacturer Binder Type 79 5200 1180380683 Manuf
21. Incoming Bus termination Outgoing cable 837562251 Bus termination Switch Incoming Outgoing cable cable 837566347 TIP When using the following connection boxes please note Hybrid ABOX MTA S52 00 Han Modular ABOX MTA H12 00 In contrast to the standard ABOX these connection boxes require a plug in bus termi nator M12 at the last station instead of the outgoing bus connection MOVIFIT SC Operating Instructions 6 97 6 g Startup Startup MOVIFIT 6 3 2 Startup with PROFINET IO EtherNet IP or Modbus TCP 1 Check the MOVIFIT connection TIP In conjunction with PROFINET IO EtherNet IP or Modbus TCP you do not have to make any settings on the MOVIFIT for fieldbus startup The entire fieldbus startup is carried out via software tools and is described in the applicable manuals MOVIFIT Function Level Classic manual MOVIFIT Function Level Technology manual 1 The MOVIFIT Function Level Classic and MOVIFIT Function Level Technology manuals are available in several fieldbus specific versions 2 Start up the MOVIFIT motor starter see section Startup MOVIFIT motor starter see page 100 3 Set DIP switch S11 2 DEFIP to ON DIP switch 11 2 MOVIFIT function level Technology MOVIFIT function level Classic 11 11 Ub res OFF
22. MOVIFIT SC Operating Instructions 61 Electrical Installation Hybrid ABOX MTA S52 00 5 5 2 Variants The following variants of the hybrid ABOX are available for MOVIFIT SC MTS e MTA11A 503 S52 00 Optional switch disconnector The following figure shows the screw connections and plug connectors of the hybrid ABOX depending on the fieldbus interface PROFIBUS MTA11A 503 S5 1 00 M12 B coding male female M25 M16 RES lt _ e M12 standard coding female ar no ee M16 M12 standard coding female gt He 7 20 PROFINET MTA11A 503 S5 3 EtherNet IP MTA11A 503 S5 2 25 M12 D coding Modbus TCP 11 503 55 3 00 we i 5 93 fva 16 A DeviceNet MTA11A 503 S5 2 Sa cw Micro style connector X11 M M20 M12 standard coding female M12 standard coding female M20 M16 M12 standard coding female 62 cw M12 standard coding female M20 915682827 MOVIFIT SC Operating Instructions Electrical Installation Hybrid ABOX MTA S52 00 5 5 3 Pin assignment of fieldbus interface X11 X12 PROFIBUS X11 PROFIBUS IN Pin Assignment X12 PROFIBUS OUT Pin Assignment M12 plug connector 1 n c M12 plug connector 1 5V
23. S02 00 Connecting the Forconnecting MOVIFIT and the motor SEW EURODRIVE recommends using the hybrid cables shielded and pre fabricated SEW hybrid cables specifically designed for this pur pose see section Hybrid cables see page 87 Theouter shield of the hybrid cable must be attached to the housing of the unit using a suitable EMC cable gland The inner shield of the hybrid cable must be connected via a shield plate in the MOVIFIT ABOX as follows 812434571 44 MOVIFIT SC Operating Instructions Electrical Installation Standard ABOX MTA S02 00 5 3 4 Fieldbus option independent terminal assignment A DANGER The maintenance switch only disconnects the integrated motor circuit breaker from the mains Voltage is still present on the terminals of the MOVIFIT unit Severe or fatal injuries from electric shock Switch off the power to the MOVIFIT using a suitable external disconnecting device and wait at least 1 minute before opening the wiring space x A 96000 OLET SC wc co C cas RCIRC aC ARG zx ES EE Ez M N ER 19191910 SC EE CISC SG ACLA 8 45 QC 8
24. UMANE Py MOVIFIT SC Edition 10 2008 Operating Instructions 11662611 EN SEW EURODRIVE Driving the world Contents 1 General Informatlon eerte 5 1 1 Use of operating 5 1 2 Structure of the safety 5 13 Rights to claim under 20 0 0 emen 6 1 4 SExclusion otliability tret i ee RR 6 1 5 os IE UBI IEEE ee 6 2 Safety Notes iiie die tee iicet inpar ete diente Ca euer 7 2 1 General 7 2 2 gt en edited 7 2 9 USO imn LEER a D 8 24 Other applicable documentation 4424 8 2 5 Transportation and 8 2 0 Installationi ide Re ete tee tuna cote da 8 27 Electrical connection 9 2 8 Sate Eo RH 9 2 9 Operation eeu adt e 10 ABUnnarri5pe 11 Bill SOVEIVIGW cnim fee tm tta mine
25. 11 3 2 EBOX active electronics 13 3 3 ABOX passive connection unit 14 3 4 Hygienicplus version 16 3 5 Unit designation SO 25 5 usos pct ia edu 18 4 Mechanical nnn nnns 20 4 1 Installation emm 20 4 2 Approved installation position 88 20 4 3 Assembly instructions 1 11 a aiai 21 4 4 Central opening closing mechanism 80 26 4 5 Tightening torques eni ws 28 46 Hygienicplus 30 5 Electrical Installation 33 5 1 Installation planning taking into account EMC 33 5 2 Installation instructions all versions se m 34 5 3 Standard MTA S02 00 4 4 01 39 54 Hybrid ABOX 542 00 56 5 5 Hybrid ABOX 552 00 60 5 6 Hybrid ABOX MTA S62 00 eene 65 5 7 MTA H12 00 22 00 69 5 8 Power bus connection examples 76 5 9 Connect
26. 5 n c n c n c n c 6 DI 2 DI O Pin X21 X22 X23 X24 M12 plug connector 1 VO24 l VO24 l VO24 II 024 11 standard coding female 2 Res Res Res Res 2 3 0V24 C 0V24 C 0V24 C 0V24 C 4 0100 0101 0102 0103 1 EA TN 5 n c n c 8 Pin 25 X26 X27 X28 way 3 1 024 111 VO24 III VO24 IV VO24 IV 4 26 2 Res Res Res Res 3 0V24 C 0V24 C 0V24 S 0V24 S 4 0104 0105 0106 0000 0107 0001 5 n c 40 Pin 21 22 23 28 M12 plug connector 1 VO24 VO24 Res standard coding female 2 DI101 DI103 Res 2 3 0V24 C 0V24 C Res 4 DI100 01102 1 Y 5 UNE 4 5 MOVIFIT versions with 12 DI 4 DI O 12 DI Function level Fieldbus 4 DI O or System All Classic PROFINET EtherNet IP Modbus TCP 6 DI MOVIFIT versions with 6 DI 2 DI O 2 DI O Function level Fieldbus Classic PROFIBUS or DeviceNet MOVIFIT versions with 4 DI 4 DI Function level Fieldbus None SBus slave MOVIFIT SC Operating Instructions Electrical Installation 5 Hybrid ABOX MTA S62 00 5 6 Hybrid ABOX MTA S62 00 TIP The hybrid ABOX is based on the standard ABOX MTA S02 00 Therefore the following only describes the additional plug connectors in comparison with the ABOX with terminals and cable bushings For a description of the terminals refer to section Standard ABOX MTA S02 00 see page 39
27. A correctable fault has occurred Check the DeviceNet red connection Bit strobe connection is in timeout cable 1s timeout state Check the timeout cycle response P831 If a response with fault is set reset the unit once the fault has been corrected Red Critical fault or A fault that cannot be corrected has e Check the DeviceNet critical link occurred cable failure BusOff status Check the address DUP MAC check has detected a fault ID Is another unit already using the same address MOVIFIT9 SC Operating Instructions 109 7 110 x a Operation Status LEDs for MOVIFIT SC BUS F LED The BUS F LED indicates the physical state of the bus node The function is described in the following table BUS F Status Meaning Remedy Off No error The number of bus errors is within the normal range error active state Flashing Bus warning The unit is performing a DUP MAC Activate another red check and cannot send any messages DeviceNet station in the 1s because no other stations are con network cycle nected to the bus error passive state Check the wiring and ter minating resistors Red Bus error Bus off status Check the setting for the The number of physical bus errors has address baud rate wiring increased despite a switch to the error and terminating resistors passive state Access to the bus is deactivated Yellow Po
28. DIP 7 OFF 64 3 Connect the bus termination on MOVIFIT at the last bus station If MOVIFIT is located at the end of a PROFIBUS segment the unit can only be connected to the PROFIBUS mains via the incoming PROFIBUS line To prevent malfunctions in the bus system due to reflections etc the PROFIBUS segment must be terminated using bus terminating resistors at the first and last physical stations TIP The PROFIBUS is not interrupted when you remove the EBOX electronics unit from the ABOX connection unit 96 MOVIFIT SC Operating Instructions Startup Startup MOVIFIT 4 Start up the MOVIFIT motor starter see section Startup MOVIFIT motor starter see page 100 5 Mount the MOVIFIT EBOX on the ABOX and close it 6 Switch on the 24V_C and 24V_S supply voltage s The associated control LEDs should now light up green Bus termination see page 14 The bus terminating resistors are already installed in the MOVIFIT ABOX only with standard ABOX MTA S02 00 and can be activated using switch S1 see section Bus termination ON On Bus termination OFF Off factory setting 1 z 5 837515659 51 2 837519755 The following table shows the operating principle of the bus termination switch Bus termination switch 51 Bus termination ON On Bus termination OFF Off Switch cable
29. Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW Sew eurodrive com
30. is only permitted under observance of the EMC directive 2004 108 EC MOVIFIT SC meets the requirements stipulated in the low voltage directive 2006 95 EC The standards contained in the declaration of conformity are used for MOVIFIT SC Technical data and information on the connection requirements are provided on the nameplate and in the documentation these must be observed under all circumstances Safety functions MOVIFIT SC may not perform any safety functions unless they are described and expressly approved Use only components in safety applications that were explicitly designed and supplied for this purpose by SEW EURODRIVE Other applicable documentation In addition note the following publication DR DV DT DTE DVE AC Motors CT CV Asynchronous Servomotors operating instructions AC Motors DRS DRE DRP operating instructions Transportation and storage Observe the notes on transportation storage and proper handling Observe the climatic conditions as stated in the Technical Data sections Installation The units must be installed and cooled according to the regulations in the relevant documentation Protect MOVIFIT SC from excessive strain The following applications are prohibited unless the unit is explicitly designed for such use Use in potentially explosive areas Use in areas exposed to harmful oils acids gases vapors dust radiation etc Use in non stationary applicatio
31. 10 138 Address List 10 Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraRe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Ernst Blickle Strafse 1 Fax 49 7251 75 1711 Center D 76676 Graben Neudorf sc mitte sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger StraRe 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 5 Fax 49 89 909552 50 D 85551 Kirchheim near Munchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Siemensstrae 1 Fax 49 2173 8507 55 D 40764 Langenfeld near Dusseldorf sc west sew eurodrive de Electronics SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Ernst Blickle StraRe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany
32. DUP MAC check Unit is switched off Apply supply voltage via DeviceNet connector Theunitis online and no connection has been established DUP MAC check performed success fully Aconnection to a master has not yet been established Missing incorrect or incomplete config uration Include the station in the master s scan list and start communication in the master Unitis online Connection is active established state A correctable fault has occurred Polled I O and or bit strobe I O connec tions are in timeout status A correctable fault has occurred in the unit e Check the DeviceNet cable e Check the timeout response P831 If a response with fault is set reset the unit once the fault has been corrected Mod Net Status Off Not switched on offline Flashing Online and in green operational 1s mode cycle Green Online opera tional mode and con nected Flashing Minor fault or red connection 1s timeout cycle Red Critical fault or critical link failure A fault that cannot be corrected has occurred BusOff status DUP MAC check has detected a fault e Check the DeviceNet cable Check the address MAC ID Is another unit already using the same address MOVIFIT SC Operating Instructions 107 108 A 228 Operation Status LEDs for MOVIFIT SC PIO LED The funct
33. During normal operation of MOVIFIT drives earth leakage cur rents 3 5 mA can occur In accordance with EN 61800 5 1 a second PE connection at least with the same cross section as the supply system cable is required parallel to the protective earth via separate points of connection Leakage currents gt 3 5 mA may arise in service Use contactor switch contacts in utilization category AC 3 according to IEC 158 to connect MOVIFIT drives rcuit breakers Do not use a conventional earth leakage circuit breaker as a protective device Universal current sensitive earth leakage circuit breakers trip current 300 mA are permitted for use as protective devices During normal operation of MOVIFIT earth leakage currents of gt 3 5 mA can occur SEW EURODRIVE recommends that you do not use earth leakage circuit breakers However if an earth leakage circuit breaker Fl is specified as a direct or indirect touch guard observe the following note in accordance with EN 61800 5 1 A WARNING Wr ong type of earth leakage circuit breaker installed Severe or fatal injuries MOVIFIT can cause direct current in the protective earth In cases where an earth leakage circuit breaker Fl is used for protection against direct or indirect contact only an earth leakage circuit breaker Fl of type B on the external power supply side of the MOVIFIT is permitted 5 2 3 Mains contactor Only use a contactor of utilization c
34. M T x11 NS 812546059 DeviceNet Pin no X11 X30 Function Color coding Micro style 1 3 DRAIN Equipotential bonding Blue connector standard 2 5 V DeviceNet voltage supply 24 V Gray coding 3 1 V DeviceNet reference potential 0V24 Brown 4 4 CAND_H CAN_H data line Black 5 2 CAND_L CAN_L data line White MOVIFIT SC Operating Instructions 56 Electrical Installation Hybrid ABOX 42 00 5 4 Hybrid MTA S42 00 TIP The hybrid ABOX is based on the standard ABOX MTA S02 00 Therefore the following describes only the additional plug connectors in comparison with the standard ABOX For a description of the terminals refer to section Standard ABOX MTA S02 00 see page 39 Customers cannot use terminal strip X25 because the described plug connectors are assigned to it 5 4 1 Description The following figure depicts the hybrid ABOX with M12 plug connectors for connecting digital I Os 915287947 Maintenance switch option PE connection M12 plug connector for I Os Diagnostics socket RJ10 under the screw connection MOVIFIT SC Operating Instructions Electrical Installation 5 Hybrid ABOX MTA S42 00 Y adapter Use a Y adapter with an extension for connecting two sensors actuators to an M12 plug connector The Y adapter is available from various manufacturers Manufact
35. MTA S62 00 option M11 136 Dimension drawings 135 DIP switch rninn a 100 103 5170 2 3 Ie 102 102 utt dut enn 102 S10 6 Rhee a 102 Disposal 2 121 Drilling template Size 1 with M11 stainless steel rail 22 Size 1 with standard 21 Size 2 with standard 23 E Earth leakage circuit breakers 34 Easy mode i aa 101 EBOX Combinations with Han Modular ABOX 12 Combinations with hybrid ABOX 11 Combinations with standard ABOX 11 Description teda 13 Nameplate 18 Unit designation 2 18 Versions Overview 11 147 Index EIT Gonneclion iui eti ie eret teer A 85 Properties 85 Wiring diagram 85 Electrical connection 9 Electrical installation 33 Electronics data 2 2 126 cable gland Hygienicplus 32 EMC cable glands 29 Enabling the terminals 42 SE 83 84 EIT
36. O expansion connection PROFIsafe 75 Motor socket connection 222 71 Plug connector overview 69 Power bus socket connection 70 ids dte el oua dips 70 502 00 Additional installation instructions 41 Conductor end sleeves 41 Connecting hybrid cables 44 Connection for 24 V distributor terminal 48 Connection for 24 V terminal 46 Connection for diagnostic interface 51 Connection for EtherNet IP terminal 54 Connection for I O terminal 49 50 52 Connection for Modbus TCP terminal 54 Connection for motor terminal 47 Connection for PROFIBUS terminal 53 Connection for SBus terminal 51 Connection of mains terminal 45 Description 39 Dimension drawing option M11 136 Dimension drawing standard 135 Enabling the terminals 42 PROFIBUS connection 43 tt 40 Versions 3 Ses re A 40 MTA S42 00 Additional installation instructions 41 Conductor end sleeves 41 Connecting hybrid c
37. a 1 f E A V E eo e XS e EET TTT 50 a r LJ Lu ry 179 7 d S Y e 839163019 MOVIFIT SC Operating Instructions 135 Dimension drawings xc aR E 2 1 D l 5 N 50 Y lo 189 7 a 1529108107 136 MOVIFIT SC Operating Instructions Technical Data Dimension drawings 9 13 2 Dimension drawing in conjunction with Han Modular ABOX H12 and H22 ral 8 1 Brent 000000 334 4 lt MOVIFIT SC Operating Instructions 316 6 min 50 839195531 137
38. by 24V_S while the digital inputs 0112 to 0115 are at the reference potential 0 24 S as these can be connected to the outputs on the same connections as an alternative Depending on the application the supply voltage can be switched off for operation to specifically deactivate the actuators in the system centrally The integrated option card and the sensor actuator interfaces available on it are sup plied by 24V_O Depending on the application the 24V_O can be supplied by either 24V_C or 24V_S via jumpers at X29 or it can be supplied externally In this case note that the entire option card with the connected sensors and actuators is no longer supplied when voltage is disconnected This generally prompts an error message Both voltages 24V_C and 24 6 be connected via terminal X20 with a large line cross section and further looped to the next unit as 24V power bus The 24V_O voltage is to be connected to terminal X29 TIP For connection examples refer to section Power bus connection examples see page 70 36 MOVIFIT SC Operating Instructions Electrical Installation Installation instructions all versions 5 2 7 Plug connectors All MOVIFIT plug connectors are illustrated in these operating instructions with a con tact end view 5 2 8 Protective devices MOVIFIT drives are equipped with integrated overload protection devices which make external devices obsolete 5 2 9 UL c
39. circuit in the motor output you must replace the EBOX Only SEW EURODRIVE is authorized to carry out the repair Cable length between MOVIFIT and Max 15 m with SEW hybrid cable type A motor Hybrid cable shielding Apply outer shield with EMC cable gland apply inner shield with EMC shield clamp see section Installation instructions Interference immunity Meets EN 60947 4 2 Interference emission on mains side According to class A limit as per EN 60947 4 2 with EMC compliant installation Operating mode 51 600034 1 53 50 For max cycle duration see section Maximum starting frequency see page 125 Cooling type DIN 41751 Self cooling Degree of protection Standard IP65 in accordance with EN 60529 MOVIFIT housing closed and all cable bush ings and plug connections sealed Hygienic S version IP66 in accordance with EN 60529 and IP69K in accordance with DIN 40050 9 MOVIFIT housing closed and all cable bushings sealed according to the relevant degree of protection Ambient temperature 25 C to 40 reduction 3 to max 60 C Climate class EN 60721 3 3 class 3K3 Storage temperature 25 to 85 C EN 60721 3 3 class 3K3 Permissible oscillation and impact According to EN 50178 load Overvoltage category according to IEC 60664 1 VDE 0110 1 Pollution class 2 according to IEC 60664 1 VDE 0110 1 within the housing Installation altitude h Up to 1 000 m without restrict
40. for DeviceNet connector 73 Connection for diagnostic interface 75 Connection for EtherNet IP socket 73 Connection for I O sockets sensors actuators 74 Connection for Modbus TCP socket 73 Connection for PROFIBUS connector socket iiio atas 73 Connection for PROFINET socket 73 Connection for SBus connector 73 Description ei tees 69 I O expansion connection PROFIsafe 75 Motor socket connection 71 Plug connector overview 69 Power bus socket connection 70 VaHlahlls do attese e DR ae 70 Hybrid ABOX Additional installation instructions 41 Bus systems available 58 62 67 Conductor end sleeves 41 Connecting hybrid cables 44 Connection for 24 V distributor terminal 48 Connection for diagnostic interface 51 Connection for EtherNet IP socket 67 Connection for EtherNet IP terminal 54 Connection for I O sockets 59 64 68 Connection for I O terminal 52 Connection for Modbus TCP socket 67 Connection for Modbus TCP terminal 54 Connection for motor terminal 46 47 Connection for PROFINET socket
41. jumpered with X20 5 14 0 24 S 0 24 reference potential switched jumpered with X20 6 15 Res Reserved 16 Res Reserved 17 24V O 24 V supply for option card supply 18 0 24_ 0V24 reference potential for option card supply TIPS The terminal assignment X29 illustrated here applies as of status 11 of the wiring board If you use a wiring board with another status consult SEW EURODRIVE The status of the wiring board is indicated in the first status field of the ABOX name plate Status ne 10 10 10 Status of the wiring circuit board You can find an example of a nameplate in section Sample ABOX type code 48 MOVIFIT SC Operating Instructions Electrical Installation Standard ABOX MTA S02 00 CHINE C EN N zx Nc C S 516 812537739 terminal connection of sensors actuators No System function level with PROFIBUS Technology function level with PROFIBUS DeviceNet PROFINET EtherNet IP or Modbus TCP Classic function
42. kBaud 125 kBaud DeviceNet cable length See DeviceNet specification V 2 0 500 kBaud 100 m 250 kBaud 250m 125 kBaud 500 m Bus termination 120 external connection Process data configuration See MOVIFIT Function Level Classic See MOVIFIT Function Level manual Technology manual Bit strobe response Checkback signal of the unit status via bit strobe data Address setting DIP switch Name of EDS files SEW MOVIFIT Classic eds SEW MOVIFIT TECH DNET eds Name of icon files SEW MOVIFIT Classic ico SEW MOVIFIT TECH DNET ico MOVIFIT9 SC Operating Instructions 129 130 Technical Data Cable type A hybrid cable 9 10 Cable type A hybrid cable 9 10 1 Mechanical design US 1 K x 2 839041931 1 Overall shield 2 Shield SEW work standard W3251 817 953 0 Supply cores 7 x 1 5 mm Control core pair 2 x 0 75 mm Insulation TPE E polyolefin Conductor Bare E Cu strand extra fine wires with individual wire 0 1 mm Shield Tinned E Cu wire Overall diameter Max 15 9 mm Color of outer cable sheath Black 9 10 2 Electrical properties Conductor resistance for 1 5 mm at 20 C Max 13 Q km Conductor resistance for 0 75 at 20 C Max 26 O km Operating voltage for 1 5 core Operating voltage for 0 75 core Insulation resistance at 20 C Max 600 V accord
43. l Afrique Fax 225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Iwata SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Iwata http www sew eurodrive co jp Shizuoka 438 0818 sewjapan sew eurodrive co jp Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Busan SEW EURODRIVE KOREA Co Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva lt http www sew eurodrive lt Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Joh
44. level with PROFINET Function level Classic with PROFIBUS or DeviceNet Name Function Name Function X25 1 000 Binary input 0100 switching signal DIOO Binary input DIOO switching signal DI02 Binary input 0102 switching signal 0101 Binary input 0101 switching signal 2104 Binary input 0104 switching signal DI02 Binary input DIO2 switching signal Encoder 1 connection track A 4 0106 Binary input 0106 switching signal DI03 Binary input DIO3 switching signal Encoder 2 connection track A 5 DIO8 Binary input 0108 switching signal 0104 Binary input 0104 switching signal Encoder 3 connection track A DI10 Binary input DI10 switching signal 0105 Binary input 0105 switching signal 0112 0000 Binary input 0112 or binary output 0106 0000 Binary input 0106 binary output 2000 switching signal switching signal 8 DI14 D002 Binary input DI14 or binary output 2002 0107 0001 Binary input 0107 or binary output 0001 switching signal switching signal 11 DIO1 Binary input DIO1 switching signal Terminals X25 11 to X25 18 are reserved with the 12 DIO3 Binary input 0103 switching signal Classic function level PROFIBUS or DeviceNet 13 0105 Binary input 0105 switching signal Encoder 1 connection track B 14 DIO7 Binary input DIO7 switching signal Encoder 2 connection track B 15 DIO9 Binary input 0109 switching signal Encoder 3 connection track B 16 DI11 Binary input DI11 switching signal 17 DI13 DO
45. master rate Check all cables in your PROFIBUS Businterruption DP network master is not in operation RUN LED The following table shows the statuses of the RUN LED BUS F RUN Meaning Remedy x Off MOVIFIT not ready for operation Check DC 24 V supply e No DC 24 V supply Switch on MOVIFIT again Exchange EBOX if problem occurs repeatedly x Green MOVIFIT component hardware OK Off Green operating correctly MOVIFIT is currently exchanging data with the DP master data exchange and all subordinate drive systems x Flashing PROFIBUS address is set equal to 0 or Check the PROFIBUS address that is set green higher than 125 the MOVIFIT ABOX x Yellow MOVIFIT is currently being initialized Internal unit fault Switch on MOVIFIT again Exchange EBOX if problem occurs repeatedly X Any status 106 MOVIFIT SC Operating Instructions Operation A 2 Status LEDs for MOVIFIT SC lt 7 1 3 Bus specific LEDs for DeviceNet This section describes the bus specific LEDs for DeviceNet In the following figure the LEDs are shown as dark 4 TON 4 4 N y N EN Y d MOVIFIT EURODRIVE 836125963 Mod Net LED The function of the Mod Net LED described in the following table is defined in the DeviceNet specification Meaning Remedy Unit is offline Unit is performing
46. parameterized operation Parameter setting range for motor 0 150 Irateg trigger time 0 lt t lt 15 s default value t 2 s current monitoring Motor current is measured in phase W Motor protection Thermistor Brake control Integrated brake function BGE Fusing in MOVIFIT 16 AT fuses circuit breaking capacity 1 5 kA Important When the fuse triggers e g due to a short circuit in the motor output you must replace the EBOX Only SEW EURODRIVE is authorized to carry out the repair Cable length between MOVIFIT and Max 15 m with SEW hybrid cable type A motor Hybrid cable shielding Apply outer shield with EMC cable gland apply inner shield with EMC shield clamp see section Installation instructions Interference immunity Meets EN 60947 4 2 Interference emission on mains side According to class A limit as per EN 60947 4 2 with EMC compliant installation Operating mode 51 EN 600034 1 53 50 For max cycle duration see section Maximum starting frequency see page 125 Cooling type DIN 41751 Self cooling Degree of protection Standard IP65 in accordance with EN 60529 MOVIFIT housing closed and all cable bush ings and plug connections sealed Hygienic version IP66 in accordance with EN 60529 and IP69K in accordance with DIN 40050 9 MOVIFIT housing closed and all cable bushings sealed according to the relevant degree of protection Ambient temperature 25 to 40 C reduction 3
47. phase or 24 V supply is present but supply voltage not OK Yellow Flashing steadily fast Ready for operation Operating status Release brake of drive 1 and or drive 2 without drive enable Green yellow Flashing with alter nating colors Ready but timeout Faulty communication with cyclical data exchange Green Flashing steadily fast Current limit active Drive operating at current limit MOVIFIT SC Operating Instructions 115 116 SS 228 Operation Status LEDs for MOVIFIT SC LED LED status Operating status Description color Red Flashing steadily Not ready Internal CPU error EEPROM error output open slowly watchdog Red 3 x flashing break Fault 44 Ixt utilization Fault 01 Overcurrent in motor output stage Fault 11 Overtemperature in output stage Red 4x flashing break Fault 84 Overload in motor Fault 31 TF was triggered Red 5x flashing break Fault 89 Overtemperature in brake Red 6x flashing break Fault 06 Mains phase failure MOVIFIT SC Operating Instructions 24 NS Operation Manual operation using the keypad lt 7 2 Manual operation using the DBG keypad 7 2 1 Connection MOVIFIT units have an X50 diagnostic interface RJ10 plug connector for parameter setting and manual operation The X50 diagnostic interface is located under the cable gland shown in the followin
48. phase V 4 W M1 Output motor 1 phase W 5 15 M1 Connection for SEW brake motor 1 terminal 15 blue 1 6 14 M1 Connection for SEW brake motor 1 terminal 14 white 7 13 M1 Connection for SEW brake motor 1 terminal 13 red X81 1 TF M1 Connection for temperature sensor TF TH motor 1 2 TF M1 Connection for temperature sensor TF TH motor 1 3 DBOO Binary output Brake released motor 1 switching signal 24 V 4 0V24 C 0 24 reference potential for brake output for motor 1 Important For operation with only one motor use terminals X8 and X81 In this case do not connect terminals X9 and X91 x9 1 PE Motor 2 PE connection 2 U_M2 Output motor 2 phase U 3 V_M2 Output motor 2 phase V 4 W_M2 Output motor 2 phase W 5 15 M2 Connection for SEW brake motor 2 terminal 15 blue 2 6 14 M2 Connection for SEW brake motor 2 terminal 14 white 7 13 M2 Connection for SEW brake motor 2 terminal 13 red X91 1 M2 Connection for temperature sensor TF TH motor 2 2 TF M2 Connection for temperature sensor TF TH motor 2 3 DBO1 Binary output Brake released motor 2 switching signal 24 V 4 0 24_ 0 24 reference potential for brake output for motor 2 DANGER If binary outputs DBOO or DB01 are used to control the brake do not change the param eters of the functions of the binary outputs Severe or fatal injuries Before using the binary output for controlling the brake check the param
49. plug connector micro style connector 5 With PROFIBUS PROFIBUS OUT or terminating resistor With PROFINET EtherNet IP Modbus TCP Ethernet port 2 6 Diagnostics socket RJ10 under the screw connection 7 Han Modular plug connector for connecting an external braking resistor 8 Han Modular plug connector for connecting motor 2 9 Han Modular plug connector for connecting motor 1 10 Han Modular plug connector for power connection power distribution with T adapter 11 PE connection 12 M12 plug connector for optional I Os NOTICE According to IEC PAS 61076 3 117 push pull RJ45 sockets may only be used with the appropriate push pull RJ45 mating connector Commercially available RJ45 patch cables without push pull connector housings do not lock into the connectors Such cables can damage the sockets and are therefore not suitable MOVIFIT SC Operating Instructions 69 70 Electrical Installation Han Modular ABOX MTA H12 00 MTA H22 00 5 7 2 Variants The following variants of the Han Modular ABOX are available for MOVIFIT SC MTS e MTA11A 503 H22 00 MTA11A 503 H12 00 Switch disconnector integrated as standard 5 7 3 Power bus pin assignment X1 Power bus 1 Assignment Han Modular with Module a HAN CC Protected 2 module pin inserts male a1 Ma
50. provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW EUROCOME Tel 33 3 87 29 38 00 Zone Industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach reducom_sew yahoo fr 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin http www sew eurodrive com ar MOVIFIT SC Operating Instructions Address List 2555 Rue Leger LaSalle Quebec H8N 2V9 Australia Assembly
51. via bit 10 can be deacti vated The motor phases U V W of the motors must also be connected correctly in accor dance with the motor connection terminals in MOVIFIT at the terminals X8 X81 motor 1 or X9 X91 motor 2 so that the motor turns clockwise in dual motor operation DANGER Incorrect connection will cause incorrect motor rotation and or uncontrolled motor startup Severe or fatal injuries Check the wiring before starting the motor MOVIFIT SC Operating Instructions 6 93 6 94 g Startup Startup instructions 6 1 3 Wiring notes for brakes For operating SEW motors with a brake the brake can be connected to the terminals in MOVIFIT which are provided for the SEW brake without any further measures do not use a brake rectifier Two digital outputs are available on MOVIFIT for operating non SEW motors with a brake These outputs can be used to control non SEW brake s using appropriate additional measures e g brake rectifier y DANGER If binary outputs DBOO or DB01 are used to control the brake do not change the param eters of the functions of the binary outputs Severe or fatal injuries Before using the binary output for controlling the brake check the parameter settings 6 1 4 Possible MOVIFIT motor combinations MOVIFIT SC is available in the unit power ratings 1 5 kW 4 kW The unit is equipped with an ov
52. 0 223 3 Ce 10 pieces M20 x 1 5 1820 224 1 5 2 10 pieces M25 x 1 5 1820 226 8 EMC cable gland lt 10 M16 x 1 5 1820 478 3 brass nickel plated D 10 pieces M20 x 1 5 1820 479 1 2 10 pieces M25 x 1 5 1820 480 5 9 12 Options Type Figure Contents Part number Ethernet closing plug 10 pieces 1822 370 2 for push pull RJ45 socket 30 pieces 1822 3710 Ethernet adapter RJ45 M12 1 piece 1328 168 2 RJ45 internal M12 external For each unit two pieces are required 134 MOVIFIT SC Operating Instructions Technical Data Dimension drawings 9 13 Dimension drawings 9 13 1 Dimension drawing in conjunction with standard or hybrid ABOX S02 542 552 S62 MOVIFIT SC with standard mounting rail e zu SP
53. 0 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 94 43184 70 Sales Parque Tecnoldgico Edificio 302 Fax 34 94 43184 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service 5 55303 J nk ping http www sew eurodrive se Box 3100 5 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch 144 MOVIFIT SC Operating Instructions Address List Thailand Assembly Chonburi SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales 700 456 Moo 7 Donhuaroh Fax 66 38 454288 Service Muang sewthailand sew eurodrive com Chonburi 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 71 4340 64 71 4320 29 5 Rue El Houdaibiah Fax 216 71 4329 76 1000 Tunis tms tms com tn Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419164 3838014 Sales Hareket Sistemleri San ve Tic Ltd Sti 3738015 Service Bagdat Cad Koruma Cikmazi No 3 Fax 90 216 3055867 TR 34846 Maltepe ISTANBUL http Awww sew eurodrive com tr sew sew eurodrive com tr Ukraine Sales Dnepr
54. 00999 Im NN 99 W MOVIFIT SEW 4 4 y p 835912971 The following table shows the statuses of the DI and DO LEDs LED Status Meaning 0100 to Yellow Input signal present at binary input DI DI15 Off Input signal at binary input DI open or 0 0000 to Yellow DO output switched 0003 ina n Off DO output logical 0 The following table shows the statuses of the 24V C and 24V S LEDs LED Status Meaning Remedy 24V C Green 24V C continuous voltage is present Off 24V C continuous voltage is not present Check 24V C voltage supply 24V S Green 24V S actuator voltage is present Off 24V S actuator voltage is not present Check 24V S voltage supply MOVIFIT SC Operating Instructions Status LEDs for lt CE SS Operation A SF USR LED The SF USR LED indicates various statuses depending on the function level The following table shows the statuses of the SF USR LED SF USR Function level Y S Meaning Remedy Off Standard operating state MOVIFIT is exchanging data with the connected drive system integrated motor starter Red MOVIFIT cannot exchange data with the integrated motor starter Check the DC 24 V supply of the integrated motor starter Flashing Red 2s cycle MOVIFIT initialization error
55. 1160 Bogdanovetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 33 431137 Rue Drouot Akwa Fax 237 33 431137 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca marketing sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 marketing sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 Fax 1 514 367 3677 marketing sew eurodrive ca Additional addresses for service in Canada provided on request MOVIFIT SC Operating Instructions 10 139 10 140 Address List Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 info sew eurodrive cn Service http www sew eurodrive cn Assembly Suzhou SEW EURODRIVE Suzhou Co Lt
56. 2 00 MTA H22 00 MTA S62 00 X50 X50 X50 812561035 3 The remaining procedure for startup parameter setting in Expert mode differs depending on the MOVIFIT function level selected See the following manuals for more information Function Level Classic MOVIFIT Function Level Technology aa MOVIFIT Function Level System 1 The MOVIFIT Function Level Classic and MOVIFIT Function Level Technology manuals are available in several fieldbus specific versions MOVIFIT SC Operating Instructions 103 7 x lt Operation d Status LEDs for MOVIFIT SC 7 Operation 71 Status LEDs for MOVIFIT SC 7 1 1 General LEDs LEDs DI and DO 24V C and 24V S LEDs 104 This section describes the fieldbus independent and option independent LEDs These LEDs are shown as dark in the figures The LEDs that are shown as white differ depending on which fieldbus version is used these LEDs are described in the following sections The following figure depicts examples of the PROFIBUS variants Function level Classic with PROFIBUS or DeviceNet 4 4 A je ecce 55 50 52 OL 1 Q AP INN MOVIFIT SEW 4 AM 835907723 Function level Technology or System with PROFIBUS DeviceNet or PROFINET Function level Classic with PROFINET gt gt N ERRER 3909
57. 3336715 MOVIFIT SC Operating Instructions Electrical Installation Power bus connection examples Connection example with two separate 24 V voltage circuits L3 L2 L1 PE FE 24V_C 0V24V C 24 6 FE The following figure depicts a basic connection example for the power bus with two separate 24 V voltage circuits for sensor actuator supply x1 MOVIFIT 29 11213 5 6 7 8 24V_C 0 24 C FE 24 0V24V S MOVIFIT9 SC Operating Instructions L___ 0V24V 983343883 77 Electrical Installation Power bus connection examples 5 8 2 Power bus with Han Modular plug connector TIP This example applies for the following connection boxes Han Modular ABOX MTA H12 00 Han Modular ABOX MTA H22 00 Power distribution and line protection 78 SEW EURODRIVE recommends using HARTING Power S products for power bus project planning Two lines of max 6 mm can be routed in the AC 400 V 50 60 Hz and DC 24 V supply cable The spur lines leading to MOVIFIT have a cross section of 4 mm and are a maximum of 1 5 m long The Han Power S distributor is available from Harting part number 6104 202 1069 812456203 Supply sensor group IV 24V S In the connector of the Han Power S d
58. 3V 5V 0 Contact open Number of simultaneously control 8 16 with 24 V lable inputs 8 with 28 8 V Sensor supply 4 groups Rated current Permitted total current DC 24 V according to EN 61131 2 interference voltage proof and short circuit proof 500 mA per group 2 A 1 ambient temperatures above 30 C Internal voltage drop 2 V Potential reference Groups to III 24V C Group IV 24V S MOVIFIT SC Operating Instructions Digital outputs 9000 2003 Technical Data 9 7 Digital outputs 0000 0003 Digital outputs Function level Classic with PROFIBUS or DeviceNet Function level Technology or System with PROFIBUS or DeviceNet Function level Classic Technology or System with PROFINET EtherNet IP or Modbus TCP Number of outputs 0 2 0 4 Output type Rated current Permitted total current PLC compatible in accordance with EN 61131 2 interference voltage proof and short circuit proof 500 mA 2 1 at ambient temperatures above 30 C Leakage current Max 0 2 mA Internal voltage drop 2 V Potential reference 24V_S 9 8 Digital outputs DB00 DB01 Digital outputs Output type PLC compatible in accordance with EN 61131 2 interference voltage proof and short circuit proof Rated current 150 mA Leakage current Max 0 2 mA Internal voltage drop 2 V Potential reference 24V C
59. 4395 EtherNet IP PROFINET Modbus TCP connection RJ45 socket No Name Function X30 1 TX Transmit line port 1 positive Ethernet port 1 2 TX Transmit line port 1 negative 3 RX Receive line port 1 positive 8 114 Res On 75 ohm lead 5 Res On 75 ohm lead 7 6 RX Receive line port 1 negative 629 qox 7 Res On 75 ohm lead 8 Res On 75 ohm lead X31 1 TX Transmit line port 2 positive Ethernet port 2 2 TX Transmit line port 2 negative 3 RX Receive line port 2 positive 8 114 Res On 75 ohm lead 5 Res On 75 ohm lead 2 6 RX Receive line port 2 negative ES Tog 7 Res On 75 ohm lead 8 Res On 75 ohm lead MOVIFIT SC Operating Instructions Electrical Installation Standard ABOX MTA S02 00 DeviceNet terminal pin assignment X30 X45 X25 BEBE UU VY VY y MINE ME 1 2 3 41 5 1 112131 4 51 61 71 8 UL UR OO S3 11112 1314 115 1112113 14 15161718 lU 21 22 23 24 25 2112212324125 26 2728 i 31 32 33 34 35 31 32 33 34 35 36 37 38 X35 0 Micro Style Connector
60. 52 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex contact sew eurodrive hk No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Assembly Vadodara SEW EURODRIVE India Private Limited Tel 91 265 2831086 Sales Plot No 4 GIDC Fax 91 265 2831087 Service POR Ramangamdi Vadodara 391 243 http www seweurodriveindia com Gujarat sales seweurodriveindia com subodh ladwa seweurodriveindia com Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate info alperton ie Glasnevin Dublin 11 http www alperton ie Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon http www liraz handasa co il office liraz handasa co il Italy Assembly Milano SEW EURODRIVE di Blickle amp Co s a s Tel 39 02 96 9801 Sales Via 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it MOVIFIT SC Operating Instructions 10 141 10 142 Address List Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour
61. C may have live uninsulated and sometimes moving or rotating parts as well as hot surfaces corresponding to its relevant degree of protection The unauthorized removal of covers improper use incorrect installation or improper operation may result in severe injuries to persons or damage to property Consult the documentation for further information Target group Only qualified electricians may perform installation startup fault repair and servicing work observe IEC 60364 and CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention regulations In the context of these basic safety notes qualified electricians are persons familiar with the installation assembly startup and operation of the product and who possess the qualifications to perform the tasks required of them All activity in the other areas of transportation storage operation and disposal must be carried out by persons who are appropriately trained MOVIFIT SC Operating Instructions 2 3 2 3 1 2 4 2 5 2 6 Safety Notes Designated use Designated use MOVIFIT SC is a component intended for installation in electrical systems or machines When installed in machines startup of the MOVIFIT SC i e start of designated use is prohibited until it is determined that the machine meets the requirements stipulated in EC directive 98 37 EC Machine directive Startup i e the start of designated use
62. CP X11 port 1 Pin Assignment X12 port 2 Pin Assignment Push pull RJ45 plug 1 TX Push pull RJ45 plug 1 TX connector 2 TX connector 2 TX 3 RX 3 RX 4 Res 4 Res 5 Res TN N 1 5 Res 6 RX 7 so RX 7 Res 6 5 4 3 7 Res 8 Res 8 Res NOTICE According to IEC PAS 61076 3 117 push pull RJ45 sockets may only be used with the appropriate push pull RJ45 mating connector Commercially available RJ45 patch cables without push pull connector housings do not lock into the connectors Such cables can damage the sockets and are therefore not suitable y PROFIBUS X11 PROFIBUS IN Pin Assignment X12 PROFIBUS OUT Pin Assignment M12 plug connector 1 n c M12 plug connector 1 5V_PB B coding male 2 coding female 2 A_OUT 1 3 ne 2 3 OV5_PB T 4 B IN i 4 B_OUT EN 5 FE a 5 FE NC 3 5 4 iier 5 DeviceNet X11 Pin Assignment Micro style connector 1 DRAIN standard coding male 2 V 3 V 4 CAND_H 5 CAND_L SBus CAN Can only be used with function levels Technology or System 3 5 X14 Pin Assignment M12 plug connector 1 FE standard coding male 2 n c 1 3 OV5 II T 4 1 2 lye 5 a MOVIFIT SC Operating Instructi
63. ED status Operating status Description Off Not ready No 24 V power supply Red Constantly lit Not ready 24V_C and 24V_P power supply OK Defect on motor starter s power section circuit board Yellow Constantly lit Ready but unit inhibited Standard operation No enable Motor starter ready for operation 24 V elec tronics power supply and mains voltage present Motor starter power section not enabled Green Constantly lit Unit enabled Standard operation enable for single motor operation Motor starter ready for operation 24 V elec tronics power supply and mains voltage present Motor enabled Standard operation enable for dual motor opera tion Motor starter ready for operation 24 V elec tronics power supply and mains voltage present Both drives enabled Green Flashing steadily Ready for operation Standstill current function active Green 1 x flashing break Unit enabled Standard operation enable for dual motor opera tion Motor starter ready for operation 24 V elec tronics power supply and mains voltage present Drive 1 enabled Green 2 x flashing break Unit enabled Standard operation enable for dual motor opera tion Motor starter ready for operation 24 V elec tronics power supply and mains voltage present Drive 2 enabled Yellow Flashing steadily Not ready Self test
64. FIT SC Operating Instructions 10 145 146 Index Index 0 9 24 V distributor terminal connection 48 72 24 V terminal connection 46 24 V voltage levels meaning 36 24V C voltage eese 36 24V voltage 36 24V S voltage iu n pte Phe 36 A ABOX Combinations with EBOX 11 Han Modula 12 Han Modular braking resistor connection 71 Han Modular connection for DeviceNet connector 22 22 2 73 Han Modular connection for SBus 2 73 Han Modular description 15 69 Han Modular EtherNet IP socket connection 73 Han Modular I O sockets connection 74 Han Modular Modbus TCP connection 73 Han Modular motor socket connection 71 Han Modular plug connector overview 69 Han Modular power bus socket connection 2 20 70 Han Modular PROFIBUS connection 73 Han Modular PROFINET socket CONNECTION 73 Han Modular variants 9 70 Hybrid ad di 11 Hybrid bus systems 58 62 67 Hybrid description 14 56 60 65 Hybrid dimension drawings 135 Hybrid enabling the terminals 42 Hybrid hybri
65. II 0104 0107 24 V sensor supply group II DIO2 DIO3 from 24V_C from 24V_C 25 VO24 IIl 24 V sensor supply group 0108 0111 24 V sensor supply group 0104 DIO5 from 24V_C from 24V_C 26 024 11 24 V sensor supply group 0108 0111 24 V sensor supply group 0104 DIO5 from 24V_C from 24V_C 27 VO24 IV 24 V sensor supply group IV 0112 0115 24 V sensor supply group IV 0106 DIO7 from 24V S from 24V 5 28 VO24 IV 24 V sensor supply group IV DI12 DI15 24 V sensor supply group IV 0106 DIO7 from 24V S from 24V 5 31 0V24 C 0V24 reference potential for sensors 32 0V24 C 0V24 reference potential for sensors 33 0V24 0V24 reference potential for sensors 34 0V24 C 0V24 reference potential for sensors 35 0V24 C 0V24 reference potential for sensors 36 0V24 C 0V24 reference potential for sensors 37 0V24 S 0V24 reference potential for actuators or sensors group IV 38 0V24 S 0V24 reference potential for actuators or sensors group IV 50 MOVIFIT SC Operating Instructions Electrical Installation 5 Standard ABOX MTA S02 00 C INC C RC IAC C Jac C ING C RENEE N EE gt Ex N zx SG o NC SG 03 G RC AC
66. Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belarus Sales Minsk SEW EURODRIVE BY Tel 375 17 298 38 50 RybalkoStr 26 Fax 375 17 29838 50 BY 220033 Minsk sales sew by Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive be info caron vector be Service Industrial Gears SEW Caron Vector S A Tel 32 84 219 878 Competence Rue de Parc Industriel 31 Fax 32 84 219 879 Center BE 6900 Marche en Famenne http www sew eurodrive be service wallonie sew eurodrive be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Amancio Gaiolli 152 Rodovia Fax 55 11 6480 3328 Service Presidente Dutra Km 208 http www sew eurodrive com br Guarulhos 07251 250 SP sew sew com br SAT SEW ATENDE 0800 7700496 Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 915
67. O1 Binary input 0113 or binary output DOO1 switching signal 18 0115 0003 Binary input 0115 or binary output 2003 switching signal MOVIFIT SC Operating Instructions 49 Electrical Installation Standard ABOX MTA S02 00 CINE C C N EY zx AR RC C Ne BC RE 812537739 terminal connection of sensors actuators No System function level with PROFIBUS Technology function level with PROFIBUS DeviceNet PROFINET EtherNet IP or Modbus TCP Classic function level with PROFINET Function level Classic with PROFIBUS or DeviceNet Name Function Function X25 21 VO24 I 24 V sensor supply group DIOO 0103 24 V sensor supply group DIOO DIO1 from 24V C from 24V C 22 VO24 I 24 V sensor supply group DIOO 0103 24 V sensor supply group DIOO DIO1 from 24V C from 24V C 23 VO24 II 24 V sensor supply group II 0104 0107 24 V sensor supply group II DIO2 0103 from 24V C from 24V 24 VO24 II 24 V sensor supply group
68. P switch setting Value DIP S2 1 ON 1 DIP S2 2 OFF 2 DIP S2 3 OFF 4 DIP S2 4 ON 8 DIP S2 5 OFF 16 DIP S2 6 OFF 32 The following table shows how to set the baud rate using DIP switches S2 7 52 8 Baud rate Value DIP 52 7 DIP 52 8 125 kBaud 0 OFF OFF 250 kBaud 1 ON OFF 500 kBaud 2 OFF ON Reserved 3 ON ON MOVIFIT SC Operating Instructions 99 6 g Startup Startup MOVIFIT motor starter 64 Startup MOVIFIT motor starter 6 4 1 Startup mode You can use one of the following startup modes to start the MOVIFIT motor starter MOVIFIT SC can be put into operation quickly and easily in Easy mode using DIP switch S10 see section EBOX page 13 To operate the unit in Expert mode set DIP switch 510 1 to ON This mode includes additional parameters The parameters can be adjusted to suit the applica tion using the MOVITOOLS MotionStudio software tool function levels Classic and Technology TIP Important When you are using the System function level MOVIVISION you must activate the Expert mode switch 10 1 After Expert mode is activated the unit and its parameters are initialized only once according to the setting of DIP switches S10 2 to S10 6 When Expert mode is activated DIP switches S10 2 to S10 6 are only re effected when you set the P802 Factory setting parameter to Delivery stat
69. ROM Use parameter P802 to set the delivery status perform a reset and re parameterize the unit Consult SEW Service if the fault recurs External ter 26 0 0 Low signal on the terminal that was minal programmed with the External fault function only with SBUS slave Ixt utilization 44 100 1 The total current from the measured Reduce the load on the drives output currents of drives 1 and 2 Do not enable both drives at the same exceeds 180 Inateq unit time Initialization 45 9 1 Unable to recognize mains phase Check unit s power supply connection fault mains sequence Is a 3 phase power supply connected cor recognition rectly Note The mains phase sequence is detected automatically CAN communi 47 0 0 Timeout with cyclical communication cation timeout Checksum 94 0 Defective EEPROM Contact SEW Service Copy error 97 0 2 4 Error during data transmission Repeat copying process or set the delivery status and re parameterize the unit Motor related fault Motor overcur 1 3 3 The measured output current of drive Check configuration rent in drive 1 1 exceeds the configured switch off Reduce the load on the drive current for the duration of the delay time specified in the parameters Motor overcur 1 4 4 The measured output current of drive Check configuration rent in drive 2 2 exceeds the configured switch off Reduce the load on the drive current for the duration of the delay time specified in the parameters TF
70. Startup SAGVIEITS Level ating instructions MOVIFIT SC Technol n2 or see page 95 AC Motors Manual MOVI DRS DRE DRP Section Startup Programming operating instruc MOVIFIT motor in the PLC Editor tions starter see Manual Libraries page 100 MPLCMotion 07 and MPLCMotion MM for MOVI PLC System Manual MOVIVISION Configuration and Diagnostic Tool Manual MOVIFIT Function Level System available in several fieldbus specific versions MOVIFIT SC Operating Instructions 1 You only have to set parameters when the Expert mode is activated 2 The MOVIFIT Function Level Classic and MOVIFIT Function Level Technology manuals are 95 6 Startup Startup MOVIFIT 6 3 Startup MOVIFIT 6 3 1 Startup in conjunction with PROFIBUS 1 Check the MOVIFIT connection 2 Set the PROFIBUS address at DIP switch S2 of the MOVIFIT ABOX see section ABOX see page 14 Use DIP switches 1 to 7 to set the PROFIBUS address 2 gt n 837511563 Example Address 17 2 Switch 8 Reserved Addresses 1 to 125 Valid addresses Addresses 0 126 127 Are not supported The following table uses address 17 as an example to show how to set the DIP switches for any bus address DIP switch setting Value DIP 1 ON 1 DIP 2 OFF 2 DIP 3 OFF 4 DIP 4 OFF 8 DIP 5 ON 16 DIP 6 OFF 32
71. System 1 1 MOVIFIT Function Level Classic and MOVIFIT Function Level Technology manuals are available in several fieldbus specific versions 8 1 1 Fault table Fault Fault Sub Inter Cause Remedy no error nal no fault no Unit related faults warnings Mains phase 6 1 1 Mains phase failure during mains Check the supply system cable for phase failure detection failure Important The failure of 2 mains phases does not lead to the error Mains phase failure Instead the state Not ready 24V is displayed without an error display Mains phase 6 2 2 Mains phase failure occurs after Check the supply system cable for phase failure mains detection failure Important The failure of 2 mains phases does not lead to the error Mains phase failure Instead the state Not ready 24V is displayed without an error display Startup fault 9 99 3 In the dual motor operation oper Check the connection sequence of the mains Mains phase ating mode the mains input phases input phases and switch two mains phases to sequence L1 L2 and L3 must be connected to obtain a clockwise rotating field the connection terminals in the cor rect order When the motor phases are connected correctly for both motors the direction of rotation is set to CW An incorrect mains phase sequence is detected and rejected as a fault Startup error in 9 100 2 In the single motor operation oper Check the dri
72. T ABOX and they can be activated using the S1 switch MOVIFIT MOVIFIT MOVIFIT EH si si 1 X30 PROFIBUS DP PROFIBUS DP iii PROFIBUS DP AI mn nn 20 maio paolo 812474507 1 DIP switch S1 for bus termination 2 Shield plate see section Connecting the PROFIBUS line see page 43 MOVIFIT SC Operating Instructions 79 M12 plug connectors Electrical Installation Connection examples for fieldbus systems TIP The example applies for the following connection boxes Hybrid ABOX 552 00 Han Modular ABOX MTA H12 00 The following figure depicts the basic connection topology for PROFIBUS using M12 plug connectors the example shows a Han Modular ABOX 1 The connection boxes have M12 plug connectors for connection to the PROFIBUS They comply with the recommendations of PROFIBUS directive no 2 141 tion technology for PROFIBUS To prevent malfunctions in the bus system due to reflections etc the PROFIBUS segment must be terminated at the first and last physical
73. Unit type S MOVIFIT SC motor starter MT MOVIFIT unit series MOVIFIT SC Operating Instructions Unit Design 3 Unit designation MOVIFIT SC 3 5 2 Sample ABOX nameplate AULAE ERAT M MTR118 503 5021 D01 0 MOVIFIT SO 01 8508099801 0001 06 C Eingang Input U 3x380 500V RC 1 EURODRIVE 5o onz 107 D 76646 Bruchzal T 25 Anschlussbox Feldbus Fieldbus Profibus Connection box Made in Germany Status 11 11 10 10 10 1 TIME LU AU UAE NAE UL UL UI 812581003 1 ABOX status field MT A 11 A 50 3 S02 1 D 01 00 M11 ABOX option M11 Stainless steel mounting rail ABOX version 00 Series Maintenance switch type 01 With rotary button ABB Maintenance switch version D Switch disconnector Fieldbus 1 PROFIBUS 2 DeviceNet 3 EtherNet IP PROFINET Modbus TCP Connection configuration 02 Standard ABOX with terminals and cable bushings 42 Hybrid ABOX with M12 for I Os 52 Hybrid ABOX with M12 for I Os bus 62 Hybrid ABOX with M12 for I Os and push pull RJ45 for bus 12 Han Modular ABOX with M12 for I Os bus and industrial plug connectors H22 Han Modular ABOX with M12 for I O push pull RJ45 and industrial plug connec tors Connection type 3 3 phase AC Connection voltage 50 380 500 V Version Series 11 Standard 12 Hygienic S version Unit type A Connection
74. V 3 x 480 V or 3 x 500 V Selecting the rated brake voltage for SEW three wire brakes If you use motors with SEW three wire brakes the rated brake voltage must be selected using DIP switches 510 4 and 510 5 in accordance with the following table Setting options for DIP switches S10 4 and S10 5 switch 510 4 DIP switch 510 5 Rated brake voltage drive 1 and drive 2 0 0 400 V 1 1 500V 1 0 Reserved 0 1 Reserved Important For operation with only one motor use X8 and X81 terminals or the X8 plug connector NOTICE The rated brake voltage must match the rated power supply voltage DIP switch S10 6 Soft start DIP switch S10 6 OFF Soft start is activated DIP switch 510 6 ON Soft start is deactivated MOVIFIT SC Operating Instructions Startup go 6 Startup MOVIFIT motor starter 6 4 3 Advanced startup and parameter setting in Expert mode 1 Set DIP switch S10 1 to ON see section EBOX see page 13 Activating mode S10 837925643 2 Connect MOVIFIT to a PC or laptop MOVIFIT RS 232 USB11A l _ 2 _ 812444555 Connect USAB11A UWS21B to MOVIFIT via the X50 diagnostics socket The diagnostics socket is located under the cable gland shown in the following figure 802 00 MTA S42 00 MTA H12 00 MTA S5
75. W must be correctly connected in accordance with the motor connection terminals in the MOVIFIT unit This ensures that the motor rotates in the required direction in single motor operation A DANGER Important For operation with only one motor use the X8 and X81 terminals or X8 plug connectors Do not connect any cables to the X9 and X91 terminals do not insert any plugs in the X9 plug connector DANGER Incorrect connection will cause incorrect motor rotation and or uncontrolled motor startup Severe or fatal injury Check the wiring before starting the motor 6 1 2 Wiring notes for dual motor operation In dual motor operation mode the mains phases L1 L2 and L3 must be connected correctly in accordance with the mains phase sequence at the terminals in the unit If you do not follow this sequence the unit generates the error message Startup no 9 internal error 3 when the power is connected In this case the power section will not be enabled TIPS You can deactivate the monitoring of the mains phase sequence in the MOVIFIT SC control word Control word bit 10 value 0 Mains phase sequence monitoring is activated Control word bit 10 value 1 Mains phase sequence monitoring is deactivated You must enable the function in parameter 8927 OFF Mains phase sequence monitoring is activated ON factory setting Mains phase sequence monitoring
76. _PB B coding male B coding female 2 A_IN 2 A_OUT 1 3 2 3 0V5 PB 4 B IN i 4 B_OUT 5 5 7 4m 9 Ethernet PROFINET EtherNet IP or Modbus TCP X11 port 1 Pin Assignment X12 port 2 Pin Assignment M12 plug connector 1 TX M12 plug connector 1 TX D coding female 2 RX D coding female 2 RX 2 3 TX 2 3 TX 4 RX ae 4 RX T T 4 4 DeviceNet X11 Pin Assignment Micro style connector 1 DRAIN standard coding male 2 V 1 3 V 4 CAND_H 5 CAND_L 7 3 5 MOVIFIT SC Operating Instructions 63 64 5 5 4 Electrical Installation Hybrid ABOX MTA S52 00 pin assignment X21 X28 I Os 12 DI 4 DI O Pin 21 X22 X23 X24 Encoder 1 Encoder 2 connection connection M12 plug connector 1 024 1 VO24 l VO24 II 024 11 standard coding female 2 DIO1 0103 0105 0107 Encoder track Encoder track B 2 3 0V24 C 0V24 C 0V24 C 0V24 C 4 0100 0102 0104 0106 1 EAS Encoder track Encoder track A 1 E 5 S Pin X25 X26 X27 X28 4 5 Encoder 3 connection 1 024 111 VO24 III VO24 IV VO24 IV 2 0109 0111 0113 0001 0115 0003 Encoder track 3 0V24_C 0V24 C 0V24 S 0V24 S 4 0108 0110 0112 0000 0114 0002 Encoder track
77. able with a drip loop see the following figure 512769547 MOVIFIT SC Operating Instructions Mechanical Installation 4 MOVIFIT Hygienicplus version 4 6 2 Tightening torques for version NOTICE The IP69K degree of protection is achieved only if the plastic screw plugs delivered as standard are replaced by suitable 6 screw connections Refer to section Optional metal screw connections see page 134 for screw connec tions available at SEW EURODRIVE Only the listed stainless steel screw connections are suitable for IP69K Blanking plugs Tighten the blanking plugs optionally supplied by SEW EURODRIVE to 2 5Nm 22 Ib in 512774539 MOVIFIT SC Operating Instructions 31 Mechanical Installation MOVIFIT Hygienicplus version EMC cable glands Tighten the EMC cable glands optionally supplied by SEW EURODRIVE to the following torques 512772875 Screw connection Part number Size Tightening torque EMC cable glands nickel plated 1820 478 3 M16 x 1 5 3 0 Nm to 4 0 Nm 26 35 Ib in Dress 1820 479 1 M20 x 1 5 8 5 Nm to 5 0 Nm 31 44 Ib in 1820 480 5 M25 x 1 5 4 0 Nm to 5 5 Nm 35 49 Ib in EMC cable glands stainless 1821 636 6 M16 x 1 5 3 5 Nm to 4 5 Nm 31 40 Ib in Steel 1821 637 4 M20 x 1 5 5 0 Nm to 6 5 Nm 44 57 Ib in 1821 638 2 M25 x 1 5 6 0 Nm to 7 5 Nm 53 66 Ib in The cable retainer in the cable gland m
78. ables 44 Connection for 24 V distributor terminal 48 Connection for 24 V terminal 46 Connection for diagnostic interface 51 Connection for EtherNet IP terminal 54 Connection for sockets sensors actuators 59 Connection for I O terminal 52 Connection for Modbus TCP terminal 54 Connection for motor terminal 47 Connection for PROFINET terminal 54 Connection for SBus terminal 51 Connection of mains terminal 45 Descfibligh sitom Mini 56 Dimension drawing option M11 136 Dimension drawing standard 135 Enabling the terminals 42 PROFIBUS connection 43 Variants istae ee etui 58 aie three t 58 552 00 Additional installation instructions 41 Conductor end sleeves 41 Connecting hybrid cables 44 Connection for 24 V distributor terminal 48 Connection for 24 V terminal 46 Connection for diagnostic interface 51 Connection for EtherNet IP socket 67 Connection for EtherNet IP terminal 54 Connection for I O sockets sensors act
79. acturer Phoenix Contact Type SAC 3P Y 2XFS SCO The cable sheath is made out of PVC Make sure to use appropriate UV pro tection 1180375179 Manufacturer Murr Type 7000 40721 1180386571 MOVIFIT SC Operating Instructions Electrical Installation Hybrid ABOX MTA S62 00 5 6 2 Variants The following variants of the hybrid ABOX are available for MOVIFIT SC MTS e MTA11A 503 S62 00 Optional switch disconnector The following figure shows the screw connections and plug connectors of the hybrid ABOX PROFINET MTA11A 503 S6 3 00 EtherNet IP 11 503 56 3 00 Push Pull Modbus TCP 503 56 3 odbus MTA11A 503 S6 3 00 i 6 Te y 6555 571676 SR M20 H Cae M12 standard coding female M16 M12 standard coding female eee 4 M20 934776075 5 6 3 Pin assignment of fieldbus interface X11 X12 Ethernet PROFINET EtherNet IP or Modbus TCP X11 port 1 Pin Assignment X12 port 2 Pin Assignment Push pull RJ45 plug 1 TX Push pull RJ45 plug 1 TX connector 2 TX connector 2 TX 3 RX 3 RX 4 Res 4 Res 5 Res 5 Res 6 RX 6 RX 7 Res 7 Res 8 Res 8 Res NOTICE According to IEC PAS 61076 3 117 push pull RJ45 sockets may only be used with th
80. andard coding female 2 DIO1 0103 0105 0107 Encoder track Encoder track B 2 3 0V24 C 0V24 C 0V24 C 0V24 C 4 0100 0102 0104 0106 1 EAS Encoder track Encoder track A 1 E 5 S Pin X25 X26 X27 X28 4 5 Encoder 3 connection 1 024 111 VO24 III VO24 IV VO24 IV 2 0109 0111 0113 0001 0115 0003 Encoder track 3 0V24_C 0V24 C 0V24 S 0V24 S 4 0108 0110 0112 0000 0114 0002 Encoder track 5 n c n c n c n c 6 DI 2 DI O Pin X21 X22 X23 X24 M12 plug connector 1 VO24 l VO24 l VO24 II 024 11 standard coding female 2 Res Res Res Res 2 3 0V24 C 0V24 C 0V24 C 0V24 C 4 0100 0101 0102 0103 1 EA TN 5 n c n c 8 Pin 25 X26 X27 X28 way 3 1 024 111 VO24 III VO24 IV VO24 IV 4 26 2 Res Res Res Res 3 0V24 C 0V24 C 0V24 S 0V24 S 4 0104 0105 0106 0000 0107 0001 5 n c 40 Pin 21 22 23 28 M12 plug connector 1 VO24 VO24 Res standard coding female 2 DI101 DI103 Res 2 3 0V24 C 0V24 C Res 4 DI100 01102 1 ES 5 n c n c Res 4 LE 5 MOVIFIT versions with 12 DI 4 DI O 12 DI Function level Fieldbus 4 DI O or System All Classic PROFINET EtherNet IP Modbus TCP 6 DI MOVIFIT versions with 6 DI 2 DI O 2 DI O Function level Fieldbus Classic PROFIBUS or DeviceNet MOVIFIT versions with 4 DI 4 DI Function level Fieldbus None SBus slave MOVIFIT9 SC Operating Instructions 59 60 Electrical I
81. ategory AC3 EN 60947 4 1 as a mains con tactor MOVIFIT SC Operating Instructions Electrical Installation Installation instructions all versions 5 2 4 Notes PE connection and or equipotential bonding DANGER Incorrect connection of PE Severe or fatal injuries or damage to property from electric shock The permitted tightening torque for the screw connection is 2 0 2 4 Nm 18 21 Ib in Observe the following notes regarding PE connection Prohibited assembly procedure Recommendation Assembly with forked Assembly with solid connecting wire cable lug Permitted for cross sections up to Permitted for all cross sections max 2 5 mm M5 SO 1 0 323042443 323034251 323038347 1 Forked cable lug suitable for M5 PE screws Earth leakage currents 2 3 5mA may occur during normal operation To meet the requirements of EN 61800 5 1 observe the following note Route a second PE conductor with the cross section of the supply system cable parallel to the protective earth via separate terminals or use a copper protective earth conductor with a cross section of 10 mm 5 2 5 Definition PE FE PE refers to the mains side protective earth connection The PE conductor in the mains connection cable may only be connected with terminals marked with PE these are designed for the maximum permissible mains connection cross section FE refers to conn
82. box MT MOVIFIT unit series MOVIFIT SC Operating Instructions 19 Mechanical Installation Installation instructions 4 Mechanical Installation 4 17 Installation instructions Mount MOVIFIT only on a level vibration proof and torsionally rigid support struc ture as described in the section Approved installation position Use suitable cable glands use reducing adapters if necessary For versions with plug connectors make sure to use the matching mating connectors Use screw plugs to seal cable entries not in use Use protective caps to seal plug connectors not in use CAUTION Risk of injury due to protruding parts especially the mounting rail Risk of cutting or crushing Cover sharp and protruding parts especially the mounting rail to protect against injury and damage Make sure that only trained specialists carry out the installation 4 2 Approved installation position The following figure depicts the approved installation position for MOVIFIT MOVIFIT is attached by means of a mounting plate using the four screws already installed in the mounting surface For further information refer to section Assembly instructions see page 21 812409611 TIP This section uses the version with terminals and cable bushings as an example However the assembly instructions are applicable for all versions MOVIFIT SC Operating Instructions Me
83. chanical Installation 4 Assembly instructions 43 Assembly instructions 1 Drill the holes necessary to secure at least four screws to the mounting surface as shown in the following figure SEW EURODRIVE recommends using screw size M6 and depending on the base suitable dowel pins if necessary Size 1 In conjunction with a standard mounting rail 280 303 5 min 50 758540299 TIPS For detailed dimension drawings see the section Dimension drawings see page 135 1 Observe the minimum installation clearance so that the EBOX can be removed from the ABOX 2 Observe the minimum installation clearance required to operate the mainte nance switch and to ensure heat dissipation for the unit MOVIFIT SC Operating Instructions 21 4 Mechanical Installation Assembly instructions Size 1 In conjunction with the optional M11 stainless steel mounting rail 799309835 TIPS 1 Observe the minimum installation clearance so that the EBOX be removed from the ABOX 2 Observe the minimum installation clearance required to operate the mainte nance switch and to ensure heat dissipation for the unit For detailed dimension drawings see the section Dimension drawings see page 135 22 MOVIFIT SC Operating Instructions
84. connection o eeu 85 ES16 84 NV26 connection 83 Equipotential bonding 33 35 ES10 inta fi ime tn 84 Connection 84 Properties eno 84 Wiring diagram 2 83 Ethernet adapter RJ45 M12 134 Ethernet closing plug 134 EtherNet IP PED Se itt eL d e tenet 113 Technical 129 EtherNet IP interface 129 EtherNet IP socket connection 67 73 EtherNet IP terminal connection 54 EtherNet IP startup with 98 Exclusion of liability 6 Expert mode 103 F Fault table 118 FE definition 35 DM HARUM S 34 G General information 5 Exclusion of liability esses 6 Rights to claim under warranty 6 Structure of the safety notes 5 General LEDS gt 104 Han Modular ABOX Connection for 24 V distributor terminal 72 Connection for braking resistor ext 71 Connection
85. cted Red Critical fault or A fault that cannot be corrected has e Check the DeviceNet critical link occurred cable failure BusOff status Check the address DUP MAC check has detected a fault ID Is another unit already using the same address MOVIFIT SC Operating Instructions SN Operation gt pike Status LEDs for MOVIFIT SC lt 2 BIO LED The BIO LED checks the bit strobe I O connection The function is described in the following table BIO Status Meaning Remedy Flashing DUP MAC Unit is performing DUP MAC check Activate at least one other green check Ifthe station does not leave this status DeviceNet station in the 500 ms after about 2 seconds it means that no network cycle further stations were found Off Not switched Unit is switched off Switch on the unit on Unit is in offline status Check whether the BIO offline but not connection type was acti performing vated in the master DUP MAC check Flashing Online and in Unit is online Check the unit configura green operational DUP MAC check performed success tion in the master 1s mode fully cycle ABIO connection is being established with a master configuring state Missing incorrect or incomplete con figuration Green Online opera Unitis online tional mode e ABIO connection has been established and con established state nected Flashing Minor fault or
86. ction 35 PE definition iusserat etae 35 Plug connectors 37 PROFIBUS connection 43 Protective devices 37 Supply system cables connecting 34 UL compliant installation 37 Wiring check 38 Installation instructions general 34 Installation instructions mechanical installation 20 Installation planning EMC compliant 33 Installation position approved 20 Interface adapter 86 MOVIFIT SC Operating Instructions Interfaces cb triremes 128 DeviceNet interface 129 EtherNet IP interface 129 Modbus TCP interface 129 PROFIBUS interface 128 PROFINET interface 128 SB s nterface cde ee 128 L LED ceto eel ete 104 sai detiene deat etant 104 pL Op 104 BIOM cse 109 ois Beatie fo i 106 110 112 DIES reu ta tom eto 104 104 link act T r aa a e aa eaa a 112 114 MKT ACE 25 isi 112 114 Mod NE siii pu 107 MS isnt te eoe de eU 113 Eo ntes i 113 PIO it ite tac num 108 115
87. ctions 121 122 marking UL approval and C Tick 9 Technical Data 91 marking UL approval and C Tick 9 1 1 CE marking e Low voltage directive The MOVIFIT drive system complies with the regulations of the low voltage direc tive 2006 95 EC Electromagnetic compatibility EMC MOVIFIT SC motor starters are designed for use as components for installation in machinery and systems They meet the following EMC product standards Interference emission EN 60947 4 2 limit class A Interference immunity 60947 4 2 Provided the installation instructions are complied with the CE marking require ments for the entire machine system in which they are installed are satisfied on the basis of the EMC directive 2004 108 EEC For detailed information on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE 2006 95 EC and the EMC directive 2004 108 EC We can provide a declaration of con C The CE mark on the nameplate indicates conformity with the low voltage directive formity on request 9 1 2 UL approval D D UL and cUL approval has been granted for the MOVIFIT unit series UU 9 1 3 C Tick approval has been granted for the MOVIFIT unit series C Tick certifies confor mity with ACA Australian Communications Authority standards MOVIFIT SC Operating Instructions Technica
88. d Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn Jiangsu Province 215021 Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267891 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological shenyang sew eurodrive cn Development Area Shenyang 110141 Wuhan SEW EURODRIVE Wuhan Co Ltd Tel 86 27 84478398 10A 2 6th Road Fax 86 27 84478388 No 59 the 4th Quanli Road WEDA 430056 Wuhan Additional addresses for service in China provided on request Colombia Assembly Bogota SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogota sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d Tel 385 1 4613 158 Service PIT 4 II Fax 385 1 4613 158 HR 10 000 Zagreb kompeks inet hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 255 709 601 Business Centrum Praha Fax 420 220 121 237 Luzn 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew e
89. d cable connection 44 Hybrid I O socket connection 59 64 68 Hybrid Modbus TCP socket connection 67 Hybrid PROFINET socket connection 67 Hybrid variants 58 62 67 MTA H12 00 description 69 MTA H12 00 plug connector overview 69 MTA H12 00 variants 70 MTA H22 00 description 69 MTA H22 00 plug connector overview 69 MTA H22 00 versions 70 502 00 description 39 502 00 variants 40 502 00 versions 40 MTA S42 00 description 56 MTA S42 00 variants 58 MTA S42 00 versions 58 MTA S52 00 description 60 MTA S52 00 variants 62 MTA S52 00 versions 62 MTA S62 00 description 65 MTA S62 00 variants 67 MTA S62 00 versions 67 Nameplate 2 2 2 19 Standatd eatem 11 Standard bus systems 40 Standard description 14 39 Standard dimens
90. e appropriate push pull RJ45 mating connector Commercially available RJ45 patch cables without push pull connector housings do not lock into the connectors Such cables can damage the sockets and are therefore not suitable MOVIFIT SC Operating Instructions 67 68 5 6 4 Electrical Installation Hybrid ABOX MTA S62 00 pin assignment X21 X28 I Os 12 DI 4 DI O Pin X21 X22 X23 X24 Encoder 1 Encoder 2 connection connection M12 plug connector 1 VO24 l VO24 l VO24 II VO24 II standard coding female 2 0101 DI03 DIO5 0107 Encoder track Encoder track i 3 0V24 C 0V24 C 0V24 C 0V24 C 4 0100 0102 0104 0106 1 EA TW Encoder track Encoder track A 1 Om 5 n c n c SES Pin X25 X26 X27 X28 4 5 Encoder 3 connection 1 VO24 III VO24 III VO24 IV VO24 IV 2 DIO9 DI11 0113 2001 0115 0003 Encoder track 3 0V24 C 0V24 C 0V24 S 0V24 S 4 0108 0140 0112 0000 0114 0002 5 n c 6 DI 2 DI O Pin X21 X22 X23 X24 M12 plug connector 1 VO24 l VO24 l VO24 II VO24 II standard coding female 2 Res Res Res Res 2 3 0V24 C 0V24 C 0V24 C 0V24 C 4 DIOO 0101 0102 0103 1 5 Pin X25 X26 X27 X28 W773 gt lt 2d 1 VO24 III VO24 III VO24 IV VO24 IV 4 5 2
91. ections for functional ground You can connect any existing grounding conductor in the 24 V connection cable CAUTION Do not connect the mains side PE there These connections are not designed for this purpose and there fore electrical safety is not guaranteed MOVIFIT SC Operating Instructions Electrical Installation Installation instructions all versions 5 2 6 Meaning of the 24 V voltage levels 1 24V_C Electronics and sensor supply 2 24V_S Actuator supply 3 24V_O Option supply Connection of voltages MOVIFIT SC has a total of 3 different 24 V potential levels which are electrically iso lated from each other e 1 24V C Continuous e 2 24 5 Switched e 3 24V_0 Option Depending on the requirements of the application these can either be isolated supplied externally or connected to each other via a X29 distributor terminal The MOVIFIT control electronics and the sensors connected to the sensor supply out puts VO24 VO24 Il and VO24 Ill are supplied by 24V C Usually this supply voltage may not be switched off for operation as MOVIFIT can in this case no longer be addressed via the fieldbus or network and the sensor signals can no longer be pro cessed The unit also requires a certain amount of time to start up when switched on again The digital outputs DO and the actuators connected to them are supplied by 24V_S The sensor supply output VO24 IV is also supplied
92. ee section I O pin assignment see page 59 see page 64 see page 68 see page 74 MOVIFIT 995367179 Wiring diagram MOVIFIT EI7 5 UB 4 n 6 cnD 12345678910 7 3 9 B ul e 991622027 1 24 V supply voltage 2 0V24 reference potential 3 Encoder input MOVIFIT track A 4 Encoder input MOVIFIT track B MOVIFIT SC Operating Instructions 85 Electrical Installation PC connection 5 11 connection 5 11 1 Diagnostic interface MOVIFIT units have an X50 diagnostic interface RJ10 plug connector for startup parameter setting and servicing MTA S02 00 542 00 MTA H12 00 MTA S52 00 MTA H22 00 MTA S62 00 X50 X50 812561035 TIP Depending on the function level used different functions are available These are described in the corresponding manuals Manual for MOVIFIT function level Classic Manual for MOVIFIT function level Technology Manual for MOVIFIT function level System 5 11 2 Interface adapter The diagnostic interface can be connected to a PC using one of the following options UWS21B with serial interface RS 232 part number 1 820 456 2 USB11A with USB interface part number 0 824 831 1 PC MOVIFIT RS 232 USB11A
93. embly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 d http www sew eurodrive pl sew sew eurodrive pl 24 Hour Service Tel 48 602 739 739 48 602 SEW SEW sewis sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 338 494 770 M canique G n rale Fax 221 338 494 771 Km 8 Route de Rufisque senemeca sentoo sn B P 3251 Dakar Serbia Sales Beograd DIPAR Tel 381 11 347 3244 381 11 288 0393 Fax 381 11 347 1337 office dipar co yu MOVIFIT SC Operating Instructions 10 143 10 Address List
94. equency for releasing toring for brake release without drive enable for brake 2 brake 2 the brake without drive enable MOVIFIT SC Operating Instructions Service SEW electronics service 8 2 8 3 SEW electronics service Disposal If a fault cannot be corrected please consult SEW Service see section Address list When contacting SEW Service always provide the following information Unit designation 1 Serial number 2 Digits in the status field 3 Brief description of the application Nature of the fault Accompanying circumstances e g initial startup Your own presumptions as to what has happened Any unusual events preceding the problem etc 1 15119015 503 10 00 2 50 01 8508099801 0001 06 3 Status 11 10 10 10 10 e 2 pj mmm R SO 01 8508099801 0001 06 C C Eingang Input Ausgang Output U 3x380 500V RC 10 U EURODRIVE 5 mes OF EE D 76646 Bruchsal T 25 40 C Motorstarter Feldbus Fieldbus Prof ibus Classic Motor starter 3 Mada is Canaan 1010328587 A External nameplate B Internal nameplate 1 Unit designation 2 Serial number 3 Status field This product consists of Iron Aluminum Copper Plastic Electronic components Dispose of all components in accordance with applicable regulations MOVIFIT SC Operating Instru
95. ercurrent protection device that is designed for the corresponding unit rating and triggers at 180 of the rated unit current NOTICE To ensure that this overcurrent protection device does not trigger you must strictly comply with the total current in accordance with the operating mode and the motor s used Note that the total current is 4 A 1 5 KW unit or 8 7 A 4 KW unit depending on the operating mode and the motor s used MOVIFIT SC Operating Instructions Startup Startup procedure for MOVIFIT SC a c 9 6 2 Startup procedure for MOVIFIT SC The following sections describe how to start up MOVIFIT SC Depending on the MOVIFIT function level note additional documentation for fieldbus configuration and advanced startup parameter setting The following tables provide an overview of MOVIFIT SC startup and refer to additional publications Motor MOVIFIT SC FC Parameter setting Fieldbus configuration Programming 1 2 3 4 792881803 Function 1 2 3 4 level Startup Startup Parameter setting Fieldbus con Motor MOVIFIT SC Programming figuration Classic Observe Section Startup Manual DR DV DT DTE DVE instructions MOVIFIT Function Level AC Motors CT CV see page 92 Classic Technol Asynchronous M echno ogy Servomotors oper Section
96. esignated 8 Electrical connection 9 General 7 Installation 8 151 Index pei 10 Other applicable documentation 8 Safe disconnection 9 Target 7 Transportation and storage 8 Safety notes structure 5 SBus Technical data 128 SBus connector connection 73 SBus interface 22 128 SBus terminal connection 51 Sealing materials 132 Sensors actuators connection 59 64 68 74 SerVICe tee RE bei ode det 118 Disposal nei tee aate res 121 SEW electronics service 121 Unit diagnostics 118 Setting the baud rate 99 Setting the MAC ID 2 4 4 99 SEW electronics service 121 repe ee on Pret s 33 Soft start setting 2 102 Standard ABOX Additional installation instructions 41 Bus systems available
97. eter settings MOVIFIT SC Operating Instructions Electrical Installation Standard ABOX MTA S02 00 CINE C eG C Jac C Joc C Inc C RC MC C N EY zx A x N 29 Nc BC RG SE RG NE XG Me C C RE QC J 8 lt Re EK 812536075 No Distributor terminal 24 V for distributing the supply voltage s to the option card X29 Name Function 1 24V C 24 V supply continuous voltage jumpered with X20 2 2 0 24 0V24 reference potential continuous voltage jumpered with X20 3 3 24V S 24 V supply switched jumpered with X20 5 4 0 24 S 0V24 reference potential switched jumpered with X20 6 5 Res Reserved 6 Res Reserved 7 24V O 24 V supply for option card supply 8 0 24_ 0V24 reference potential for option card supply 11 24V C 24 V supply continuous voltage jumpered with X20 2 12 0 24_ 0V24 reference potential continuous voltage jumpered with X20 3 13 24V S 24 V supply switched
98. eter gt 10 mm gt 160 Cable with outer diameter 10 mm 100 N MOVIFIT9 SC Operating Instructions 29 30 Mechanical Installation MOVIFIT Hygienicplus version 4 6 Hygienic version TIPS SEW EURODRIVE guarantees that the HygienicP special surface treatment is free from faults when delivered Report any damage that has occurred during transport immediately Although the special surface treatment has a high impact resistance the housing sur faces are to be handled with care The corrosion protection can be affected by damage to the special surface treatment resulting from improper handling during transport installation operation cleaning etc SEW EURODRIVE is not liable for such damage 4 6 1 Installation notes Observe the following additional notes when installing the MOVIFIT SC Hygienic version sure to prevent moisture and dirt from entering the unit during the installation After electrical installation and during assembly make sure all gaskets and sealing surfaces are clean and undamaged Check the state of the profile gasket in the EBOX when performing maintenance work If damaged Consult SEW EURODRIVE Degree of protection 6 is achieved only if the plastic screw plugs delivered as standard are replaced by suitable IP69K screw connections and the approved mounting position is observed see page 20 Make sure to install the c
99. for detailed fault diagnostics Flashing red MOVIFIT indicates a fault status cause of fault has already been eliminated Use PROFIBUS to acknowledge the fault message Use MOVIVISION for detailed fault diagnostics Valid for selected function level C Function level Classic T Function level Technology S Function level System MOVIFIT SC Operating Instructions 105 N T gt a Operation Status LEDs for MOVIFIT SC 7 1 2 Bus specific LEDs for PROFIBUS This section describes the bus specific LEDs for PROFIBUS In the following figure the LEDs are shown as dark 4 N A N N m MOVIFIT N EURODRIVE 836104971 BUS F LED The following table shows the statuses of the BUS F LED BUS F RUN Meaning Remedy Off Green MOVIFIT is exchanging data with the DP master data exchange Flashing Green The baud rate is being detected Check the configuration of the DP red However MOVIFIT is not being master addressed by the DP master Check whether all the modules con MOVIFIT was configured incor figured during project planning are rectly or not configured in DP master permitted for the MOVIFIT variant used MC FC SC Red Green Connection to the DP master has Check the PROFIBUS DP connection failed of MOVIFIT MOVIFIT does not detect baud Check the DP
100. g figure OOOO OOOO OOO OOOO OOO DKG60B DBG 793024907 A WARNING The surfaces of MOVIFIT and of the external options e g the braking resistor can reach high temperatures during operation Danger of burns Do not touch MOVIFIT or the external options until they have cooled down suffi ciently You can also connect the DBG keypad to the MOVIFIT unit using option DKG60B 5 m extension cable NOTICE The degree of protection specified in the technical data applies only if the screw plug of the diagnostic interface is mounted correctly A missing or incorrectly installed screw plug can cause damage to MOVIFIT Screw the screw plug back on with the seal after manual operation 7 2 2 Operation TIP For notes on operating the MOVIFIT drive in manual operation refer to the MOVIFIT Function Level Technology or MOVIFIT Function Level Classic manual MOVIFIT9 SC Operating Instructions Service Unit diagnostics 8 Service 81 Unit diagnostics TIP manuals Depending on the function level in use further diagnostic tools are available via MOVITOOLS MotionStudio or MOVIVISION These are described in the respective MOVIFIT Function Level Classic manual Manual for MOVIFIT Function Level Technology Manual for MOVIFIT function level
101. g instructions with the Han Modular ABOX EBOX ABOX MTA H12 00 4 S 88 Han Modular ABOX with M12 for I Os and bus and with industrial plug connectors MTA H22 00 MOVIFIT SC with integrated motor starter EE Han Modular ABOX with M12 for I Os push pull RJ45 and industrial plug connectors 1 With DeviceNet micro style connector for DeviceNet connection 2 Not available with DeviceNet and PROFIBUS 12 MOVIFIT SC Operating Instructions Unit Design 3 EBOX active electronics unit 3 2 active electronics unit The MOVIFIT SC is a closed electronics unit with communication interface I Os and motor starter MTS 00 848535563 1 Central opening closing mechanism Operation LEDs for 1 can be labeled communication and unit status 3 Connection to connection box 4 DIP switch S10 for unit functions MOVIFIT SC Operating Instructions 13 14 Unit Design ABOX passive connection unit 3 3 passive connection unit 3 3 1 Standard ABOX and hybrid The following figure gives an example of the MOVIFIT standard ABOX MOVIFIT hybrid ABOX ABOX MTA S02 00 ABOX MTA S42 00 ABOX MTA S52 00 ABOX MTA S62 3 812524427 1 Mounting rail 2 Connection to EBOX 3 Protection cover 4 Maintenance s
102. g between the MOVIFIT units Install and fasten all electronics units EBOX Seal all cable openings and plug connections that are not in use MOVIFIT SC Operating Instructions Electrical Installation Standard ABOX MTA S02 00 5 3 Standard MTA S02 00 5 3 1 Description The following figure depicts the standard ABOX with MTA S02 00 terminals and cable bushings 8855 LE Ss gt gt La S 2 812547723 1 Maintenance switch option 2 PE connection 3 Diagnostics socket RJ10 under the screw connection MOVIFIT SC Operating Instructions 39 Electrical Installation Standard ABOX MTA S02 00 5 3 2 Variants The following variants of the standard ABOX are available for MOVIFIT SC MTS e MTA11A 503 S02 00 Optional switch disconnector The following figure shows the screw connections and plug connectors of the standard ABOX depending on the fieldbus interface PROFIBUS 503 50 1 00 PROFINET 503 50 3 00 EtherNet IP MTA11A 503 S0 3 00 Modbus TCP MTA11A 503 S0 3 00 i M16 A a e 29 E DeviceNet MTA11A 503 S0 2 00 Micro Style M25 Connector X11 M16 M20 COCOCOCOC2 2 55527 16 1022350091 MOVIFIT SC Opera
103. g connection has elapsed The status can be reset by restarting the communication e Check the bus connection of MOVIFIT e Check the master scanner e Check all Ethernet cables There is no controlling connec tion MS and NS LEDs status MS NS Off Flashing Red green Flashing Red red Red x Flashing Flashing green green Flashing Off green Green x x Flashing red x Flashing green x Green There is a controlling connection with a master scanner X Any status MOVIFIT9 SC Operating Instructions 113 114 x a Operation d Status LEDs for MOVIFIT SC link act 1 and link act 2 LEDs The following table shows the statuses of the link act 1 and link act 2 LEDs LED Status Meaning link act 1 Ethernet port 1 link Green act Yellow link act 2 Ethernet port 2 link Green act Yellow ink Ethernet cable connects unit with other Ethernet station act Active Ethernet communication active MOVIFIT SC Operating Instructions Operation A 2 Status LEDs for MOVIFIT SC lt 7 1 6 RUN PS LED motor starter status LED The following figure shows the RUN PS LED shown as dark As an example the figure shows the PROFIBUS variant in the Technology or System function level aps WD MOVIFIT BN EURODRIVE 2 y y 836134539 LED color L
104. h PROFINET sss 98 Startup instructions 2 2 92 Wiring for dual motor operation 93 Wiring for single motor operation 93 Wiring of brakes 94 Startup mode i ai 100 EASY iiia iiec d pete need 101 a 103 Storages d tto dn tees el 8 Supply system cables connecting 34 SUITaC6S oinnia m 132 T Target group oeoa a 7 Technical data 122 ee e eda 122 marking 122 Digital inputs 126 Digital outputs DOO0 DOOS 127 Dimension drawings 135 General electronics data 126 Hybrid cable cable type A 130 Hygeniocplus version 132 Interfaces tsi ete ede 128 UE approval cte ia 122 Version with operating point 400 V 50 Hz 123 Version with operating point 460 V 60 Hz 124 Tightening torques Blanking 05 28 Blanking plugs Hygienicplus 31 cable gland Hygienicplus 32 cable glands 29 Topology DeviceNet 2 82 EtherNetlP 2420 40 os eee 81 PROFIBUS via M12 plug connectors 80 PROFIBUS
105. information in this documentation or require further information please contact SEW EURODRIVE 1 2 Structure of the safety notes The safety notes in these operating instructions are structured as follows A SIGNAL WORD Nature and source of danger Possible consequence s if disregarded Measure s to avoid the danger o gt lt 3 c 22 Symbol Signal word Meaning Consequences if disre garded Example DANGER Imminent danger Severe or fatal injuries gt WARNING Possible dangerous situation Severe or fatal injuries General danger f CAUTION Possible dangerous situation Minor injuries Specific danger NOTICE Possible damage to property Damage to the drive system or its environ e g electric shock ment TIP Useful information or tip Simplifies handling of the drive system MOVIFIT SC Operating Instructions 1 3 1 4 1 5 General Information Rights to claim under warranty Rights to claim under warranty Adhering to the operating instructions is a prerequisite for fault free operation and the fulfillment of any right to claim under warranty You should therefore read the operating instructions before you start working with the unit Make sure that the operating instructions are available to persons responsible for the plant and its operation as well as to persons who work independently on the unit You must also ensure that the documen
106. ing to Max 600 V according to Min 20 MQ x km MOVIFIT SC Operating Instructions Technical Data Cable type A hybrid cable 9 10 3 Mechanical properties Suitable for cable carriers Bending cycles gt 2 5 million Traveling velocity x 3 m s Bending radius in the cable carrier 10 x diameter for fixed routing 5 x diameter Torsional strength e g rotary table applications Torsion 180 at a cable length of gt 1 m Torsional cycles gt 100 000 TIP If reversed bending and high torsional load occur for a length of 3 m check the mechanical margin conditions more closely Please contact SEW EURODRIVE in such cases 9 10 4 Thermal properties Processing and 30 C 90 load capacity according to DIN VDE 0298 4 operation 30 C 80 according to Transport and 40 C 90 load capacity according to DIN VDE 0298 4 storage 30 C 80 according to Flame retardant according to UL1581 Vertical Wiring Flame Test VW 1 Flame retardant according to CSA C22 2 Vertical Flame Test FT 1 9 10 5 Chemical properties e Oil resistant according to VDE 0472 part 803 method B General resistance to fuels such as diesel and gasoline in accordance with DIN ISO 6722 parts 1 and 2 General resistance to acids alkalis cleaning agents General resistance to dusts e g bauxite and magnesite Insulat
107. ins phase L1 3 4 a 2 Mains phase L2 3 Mains phase L3 XO 4 ALOY Module b pe 7578 s e 54 24V C te ee b 2 7 b3 n c fe b 5 0V24 C 1 b 6 n c 5 b 7 n c O T e O b 8 0V24 S Grounding pins PE PE housing DANGER The maintenance switch disconnects only the integrated frequency inverter from the mains Voltage is still present on the X1 plug connector of the MOVIFIT Severe or fatal injuries from electric shock Switch off the power to the MOVIFIT using a suitable external disconnecting device before touching the plug connector contacts MOVIFIT SC Operating Instructions Electrical Installation Han Modular ABOX MTA H12 00 MTA H22 00 5 7 4 Motor pin assignment 8 9 Motor Pin X8 9 Han Modular Compact with 1 TF4 M1 TF M2 module socket insert female 2 18 M1 18 M2 3 U M1 U M2 4 W M1 M2 5 TF M1 TF M2 6 14 M1 14 M2 7 15 M1 15 M2 8 M1 V M2 1 2 A CAUTION Important For operation with one motor use plug connector X8 Do not insert any plugs in the X9 plug connector TIP To connect MOVIFIT and the motor SEW EURODRIVE recommends using the shielded and pre fabricated SEW hybrid cables with Harting plug connectors specifi cally designed for this
108. ion and cable jacket material is halogen free in accordance with VDE 0472 part 815 Within the specified temperature range free from substances interfering with wetting agents silicon free MOVIFIT SC Operating Instructions 131 132 Technical Data Hygienicplus version 9 11 HygienicP 5 version 9 11 1 Properties of sealing materials and surfaces Sealing material property EPDM is the standard sealing material for the HygienicPlus version The following table shows a selection of various EPDM properties Take this information into account when planning your system Property EPDM stability Alkali resistance Very good Resistance to ageing Very good Ammonia water free Very good Ethanol Very good Gasoline resistance Low Vapor Up to 130 Hot water Very good Lye Very good Carbonic acid Very good Methanol Very good Sodium chloride Very good Oil vegetable ethereal Good to medium Oil and grease resistance Low Ozone resistance Very good Phosphoric acid 50 Very good Nitric acid 40 Good Hydrochloric acid 38 Very good Acid resistance Very good Sulfuric acid 30 Very good Silicone oils and greases Very good Drinking water Very good Suds laundry detergent Very good Sugar watery Very good Permitted temperature range 25 to 150 C TIP The low rated stability of EPDM in case of contac
109. ion drawings 135 Standard enabling the terminals 42 Standard hybrid cable connection 44 Standard PROFIBUS connection 43 Standard variants 2 40 Unit designation 19 Versions Overview 11 Approved installation position 20 epe dedii 20 Blanking 05 28 blanking plugs Hygienicplus 31 EMC cable gland Hygienicplus 32 EMC cable glands 29 Hygienicplus version 30 Opening closing mechanism 26 B Blanking plugs 28 Blanking plugs Hygienicplus 31 Braking resistor connection 71 Bus termination PROFIBUS 97 C te tette eter eds 122 122 Combinations of MOVIFIT motors 94 Conductor end sleeves 41 Connection 24 V distributor terminal 48 72 24 V terminal tette 46 24 V voltage levels 36 Braking resistor ext 71 DB Ge sli atit estie tie 117 DeviceNet ro tai ders 82 MOVIFIT SC Operating Instruc
110. ion examples for fieldbus 79 5 10 Encoder connection neccessari ai 83 5 11 PO cornection tib erre ee eee 86 5 12 Hybrid cables ee den et eee 87 MOVIFIT SC Operating Instructions Contents 92 0 1 Startup instructlors 92 6 2 Startup procedure for 5 95 6 3 Startup ondes ta E 96 6 4 Startup MOVIFIT motor starter cde tn thru bre cu titudo td 100 T rep ER sc cee ELE 104 7 4 Status LEDs for MOVIEITS SO tnt caus e bte ee td 104 7 2 Manual operation using the 117 8 eR 118 8 1 118 8 2 SEW electronics service 121 853 IDISDOS2l 121 9 cte tree sees 122 9 1 CE marking UL approval and 122 9 2 Version with operating point 400 50 2 123 9 3 Version with operating point 460 V 60 2 124 94 Maximum starting 125 9 5 General electro
111. ion is described in the following table The PIO LED checks the polled I O connection process data channel PIO Status Meaning Remedy Flashing DUP MAC Unit is performing DUP MAC check Activate at least one other green check Ifthe station does not leave this status DeviceNet station in the 500 ms after about 2 seconds it means that no network cycle further stations were found Off Not switched Unit is switched off Switch on the unit on Unitis in offline status Check whether the PIO offline but not connection type was acti performing vated in the master DUP MAC check Flashing Online and in Unit is online Check the unit configura green operational DUP MAC check performed success tion in the master 1s mode fully cycle APIO connection is being established with a master configuring state e Missing incorrect or incomplete config uration Green Online opera Unitis online tional mode e APIO connection has been established and con established state nected Flashing Minor fault or A correctable fault has occurred Check the DeviceNet red connection e nvalid baud rate set at the DIP cable 1s timeout Switches Check the positions of the cycle Polled connection is in timeout DIP switches for the baud status rate Check the timeout response P831 If a response with fault is set reset the unit once the fault has been corre
112. ions installation altitude at 1000 m and higher see section Electrical Installation Installation instructions Mass MTA S02 00 Approx 4 5 kg ABOX MTA S42 00 MTA S52 00 MTA S62 00 Approx 4 8 kg ABOX MTA H12 00 MTA H22 00 Approx 6 0 kg MOVIFIT SC Operating Instructions 123 Technical Data Version with operating point 460 V 60 Hz 9 3 Version with operating point 460 V 60 Hz Motor starter MTS11A015 MTS11A040 Supply voltages VMains AC 3x 380 V 400 V 415 V 460 V 500 V Permitted range V Mains AC 380 V 10 AC 500 V 10 Mains frequency fMains 50 60 Hz 10 Rated operating current at 460 V Imax AC 4 0 2x2 5A Imax AC7 5A 2 4 1 Imn 0 5A 2 0 5 lmn 0 5A 2 0 5 Maximum starting frequency See section Maximum starting frequency see page 125 Cycle times Typically 10 ms Power connection Number of motor outputs 2 2 x 3 phases not short circuit proof Number of brake outputs 2 not short circuit proof Caution Dangerous contact voltage The motor and brake outputs are switched using semiconductors Motor startup time Max 0 5 s fast disconnection gt 180 within 1 s Soft startup time 0 0 2 1 s can be parameterized Reversing time for single motor 0 05 0 2 10 s can be
113. istributor mentioned above part number 6104 202 1069 the 24V S supply voltage of sensor supply group IV is jumpered with 24V C continuous voltage Accessories Harting provides the following accessories for the Han Power S distributor Type Cable diameter Part number at Harting Bushing seal for small entry 7 10 mm 0912 000 9965 10 13 mm 0912 000 9966 13 16 mm 0912 000 9967 Filler plug for small entry 0912 000 9968 Bushing seal for large entry 7 10 mm 0912 000 9969 10 13 mm 0912 000 9970 13 16 mm 0912 000 9971 16 19 mm 0912 000 9972 19 22 mm 0912 000 9973 Filler plug for large entry 0912 000 9974 MOVIFIT SC Operating Instructions Electrical Installation Connection examples for fieldbus systems 5 9 Connection examples for fieldbus systems 5 9 1 PROFIBUS Via terminals TIP The example applies for the following connection box Standard ABOX MTA S02 00 Hybrid ABOX MTA S42 00 The following figure shows the PROFIBUS connection via terminals If MOVIFIT is located at the end of a PROFIBUS segment it can only be connected to the PROFIBUS mains using the incoming PROFIBUS line To prevent malfunctions in the bus system due to reflections etc the PROFIBUS segment must be terminated at the first and last physical stations with bus termi nating resistors The bus terminating resistors are already installed in the MOVIFI
114. l Data Version with operating point 400 V 50 Hz 9 2 Version with operating point 400 V 50 Hz Motor starter MTS11A015 MTS11A040 Supply voltages VMains AC 3x 380 V 400 V 415 V 460 V 500 V Permitted range VMains 380 V 10 AC 500 V 10 Mains frequency fMains 50 60 Hz 10 Rated operating current at 400 V Imax AC 4 0A 2x2 5A Imax AC 8 7 2 4 8 A 0 5 2 0 5 0 5 2 0 5 Maximum starting frequency See section Maximum starting frequency see page 125 Cycle times Typically 10 ms Power connection Number of motor outputs 2 2 x 3 phases not short circuit proof Number of brake outputs 2 not short circuit proof Caution Dangerous contact voltage The motor and brake outputs are switched using semiconductors Motor startup time Max 0 5 s fast disconnection gt 180 within 1 s Soft startup time 0 0 2 1 s can be parameterized Reversing time for single motor 0 05 0 2 10 s can be parameterized operation Parameter setting range for motor 0 150 trigger time 0 lt t lt 15 s default value t 2 s current monitoring Motor current is measured in phase W Motor protection Thermistor Brake control Integrated brake function BGE Fusing in MOVIFIT 16 AT fuses circuit breaking capacity 1 5 kA Important When the fuse triggers e g due to a short
115. land on the housing of the MOVIFIT ABOX see section Connecting the hybrid cables see page 44 MOVIFIT9 SC Operating Instructions 89 90 Electrical Installation Hybrid cables With open cable The table shows the assignment of the following hybrid cables end MOVIFIT and motor side e Partnumber 0819 975 2 Partnumber 0 818 7363 Partnumber 098187398 MOVIFIT SC connection terminal Hybrid cables Connection terminal Motor 1 Motor 2 Color coding marking Motor for dual motor operation 8 1 9 1 Green yellow PE terminal 8 2 9 2 Black U1 U1 8 3 9 3 Black V1 V1 X8 4 X9 4 Black W1 W1 X8 5 X9 5 Blue 15 5a X8 6 X9 6 White 14 3a X8 7 X9 7 Red 13 4a 81 1 91 1 Black 1 1 81 2 91 2 Black 2 2a The inner shield is applied across a shield Shield end The inner shield is applied plate and the overall shield is applied with an using the PE terminal and EMC cable gland on the housing of the the overall shield with an MOVIFIT ABOX see section Connecting EMC cable gland on the the hybrid cables see page 44 motor housing MOVIFIT SC Operating Instructions Electrical Installation Hybrid cables With plug connector MOVIFIT side and open cable end motor side The table shows the assignment of the following hybrid cables Part number 1811 121 1 1811 128 9 Hybrid cables Connection terminal
116. lectrical Installation Connection examples for fieldbus systems 5 9 3 DeviceNet TIP The example applies for the following connection boxes Standard ABOX MTA S02 00 e Hybrid ABOX MTA S52 00 Han Modular ABOX MTA H12 00 The following figure shows the basic connection topology for DeviceNet using a micro style connector the example depicts an ABOX with terminals and cable bushings The connection can be made via a multiport T connector Observe wiring instruc tions in accordance with DeviceNet specification 2 0 The DeviceNet segment must be terminated using bus terminating resistors at the first and last physical station to prevent malfunctions in the bus system due to reflec tions etc Use external bus terminating resistors MOVIFIT MOVIFIT MOVIFIT MOVIFIT 86 8 JA 2 2 2 7 812472843 1 Bus terminating resistor 120 O 2 T connector 3 Multiport 82 MOVIFIT SC Operating Instructions Electrical Installation 5 Encoder connection 5 10 Encoder connection 5 10 1 Connecting the NV26 proximity sensor Properties Installation Wiring diagram The NV26 proximity sensor offers the following features 2 sensors with 6 pulses revolu
117. ly available in one color 8 Connection board with high resistance to condensation special surface treatment 9 ABOX with special surface treatment only available in one color 10 With the Hygienic S version generally without maintenance switch 11 Stainless steel screw plugs available as an option MOVIFIT SC Operating Instructions 17 Unit Design Unit designation MOVIFIT SC 3 5 Unit designation MOVIFIT SC 3 5 1 Sample EBOX nameplate Typ MTS118015 503 P 108 900 50 01 8508099801 0001 06 Status 11 10 10 10 10 TULERIT 2 C POVIFIT S0 01 8508099801 0001 06 Eingang Input Ausgang Output U 3x380 500V AC EURODRIVE I 7 98 RC P 0U 37 1 5KW I f 50 107 f D 76646 Bruchsal T 25 40 C Motorstarter Feldbus Fieldbus Prof ibus Classic saron 1 TTE iii MMM OTT 848593163 External nameplate B Internal nameplate 1 EBOX status field 11 015 50 3 1 0 00 EBOX version 00 Series Version Function level 0 Classic 1 Technology 2 System Fieldbus P1 PROFIBUS D1 DeviceNet E2 PROFINET E3 EtherNet IP Modbus TCP 21 SBus slave Connection type 3 3 phase Connection voltage 50 AC 380 500 V Unit power 015 1 5 kW 040 4 0 Version Series 11 Standard 12 HygienicP version
118. message for 31 100 2 Temperature sensor of drive 1 trig Make sure that the temperature sensor is motor 1 gers connected correctly Reduce the load on the drive Lower ambient temperature Prevent heat build up Note You must let the drive cool down before resetting the fault TF message 31 101 3 Temperature sensor of drive 2 trig Make sure that the temperature sensor is motor 2 gers connected correctly Reduce the load on the drive Lower ambient temperature Prevent heat build up Note You must let the drive cool down before resetting the fault Output open 82 2 1 The measured output current of drive Check the motor cable of drive 1 detected for 1 is less than 1 lRated unit When the drive 1 drive is enabled Output open 82 3 2 The measured output current of drive Check the motor cable of drive 2 detected for 2 is less than 1 lRated unit when the drive 2 drive is enabled for dual motor oper ation Cyclical moni 84 5 1 Cyclical monitoring has triggered for Reduce load on drive 1 reduce starting fre toring drive 1 drive 1 quency Cyclical moni 84 6 2 Cyclical monitoring has triggered for Reduce load on drive 2 reduce starting fre toring drive 2 drive 2 quency MOVIFIT SC Operating Instructions 119 120 Service Unit diagnostics Fault Fault Sub Inter Cause Remedy no error nal no fault no UL protecti
119. ncti vi i DI O Classic PROFIBUS or DeviceNet MOVIFIT SC Operating Instructions Electrical Installation Han Modular amp ABOX MTA H12 00 MTA H22 00 Option I Os with PROFIsafe option S11 Pin X41 X42 X43 X44 M12 plug connector 1 Reserved Reserved Reserved Reserved standard codingyfemale 2 Reserved Reserved Reserved Reserved 3 Reserved Reserved Reserved Reserved 4 Reserved Reserved Reserved Reserved a 5 Reserved Reserved Reserved Reserved Jim 5 7 9 Pin assignment of diagnostic interface Diagnostic interface X50 Pin Assignment Diagnostic interface 1 5 V X50 RJ10 socket 2 RS 3 RS 4 0 5 MOVIFIT SC Operating Instructions 76 Electrical Installation Power bus connection examples 5 8 Power bus connection examples 5 8 1 Power bus in conjunction with terminal connection TIP The examples are valid for the following connection boxes Standard ABOX MTA S02 00 Hybrid ABOX MTA S42 00 Hybrid ABOX MTA S52 00 Hybrid ABOX MTA S62 00 Connection The following figure shows a connection example for the power bus with a common 24 V example with a voltage circuit for the sensor actuator supply common 24 V voltage circuit KS lt X29 NS 5 C XA RA p m 24 24V 0V24 0V24V 98
120. nds using pre fabricated SEW hybrid cables espe cially designed for connecting MOVIFIT units and motors Line shields Must have good EMC characteristics high shield attenuation Must not serve only as mechanical protection for the cable Must be connected to a wide area of the unit s metal housing at the cable ends see also section Connecting the PROFIBUS cable see page 43 and section Connecting the hybrid cable see page 44 TIP Additional information is available in the SEW publication Drive Engineering Practical Implementation EMC in Drive Engineering MOVIFIT9 SC Operating Instructions 33 34 Electri cal Installation Installation instructions all versions 5 2 Installation in structions all versions 5 2 1 Connecting supply system cables 5 2 2 Earth leakage ci The rated voltage and frequency of the MOVIFIT motor starter must correspond to the data of the supplying system Line cross section according to input current Imaing for rated power see section Technical Data Install the line fuse atthe beginning of the supply system cable behind the supply bus junction Use type D DO NH fuses or circuit breakers Select the fuse size according to the line cross section Do not use a conventional earth leakage circuit breaker as a protective device Uni versal current sensitive earth leakage circuit breakers type B are permitted as a protective device
121. nema ets 106 Technical data 128 PROFIBUS connector socket connection 73 PROFIBUS interface 128 PROFIBUS terminal connection 53 PROFIBUS startup With 96 PROFINET LEDS a 111 Technical data 128 PROFINET interface 128 PROFINET IO startup with 98 PROFINET socket connection 67 73 PROFINET terminal connection 54 PROFIsafe connection 75 Protective devices 37 Proximity sensor ee 83 84 R Rated brake voltage setting 102 Rated power supply voltage setting 102 Rights to claim under warranty 6 S 510 1 DIP switch 100 103 510 2 switch 02241 1 1 102 510 3 DIP switch 22 1 102 510 4 DIP switch 000000 102 510 6 DIP switch 102 Safe disconnection 9 Safety functions esse 8 safety Notes uice cate eid e aes 7 D
122. ng Instructions 87 88 Electrical Installation Hybrid cables MOVIFIT SC Hybrid cables Length Cable Drive type Han Modular ABOX Part number 1810 096 1 Variable A Motor with ASB4 BA01AB04DA plug MTA H12 00 connector MTA H22 00 Part number 1810 098 8 Variable A Motor with plug connector 4 MA01AB04DA Variable A Motor with APG4 plug con nector Part number DT DV71 100 1811 121 1 Variable Part number DV112 1811 128 9 MOVIFIT SC Operating Instructions Electrical Installation Hybrid cables 5 12 2 Connection of hybrid cables With open cable The table shows the assignment of the following hybrid cables end MOVIFIT side and plug Part number 0819 967 1 connector motor 0819 969 8 side 0819 970 1 0819 874 8 Partnumber 0819 9728 Partnumber 08198756 Partnumber 08199736 MOVIFIT SC connection terminal Hybrid cables Motor 1 Motor 2 Color coding marking for dual motor operation 8 1 9 1 Green yellow 8 2 X9 2 Black U1 X8 3 X9 3 Black V1 X8 4 9 4 Black W1 8 5 9 5 Blue 15 X8 6 9 6 White 14 X8 7 X9 7 Red 13 X81 1 91 1 Black 1 X81 2 91 2 Black 2 The inner shield is applied across a shield plate and the overall shield Shield end is applied with an EMC cable g
123. nics 126 96 Digital Inp ts bees t Eee eer ERR Ee HERD 126 97 Digital outputs 000 003 127 9 8 Digital outputs DBOO DBO 1 127 9 91 Interfaces 128 9 10 Cable type A hybrid 130 9 11 Hygienicplus 132 9 12 134 913 Dimension GrAWINGS icit 135 10 Address List 138 VOX due EE ERE 146 MOVIFIT SC Operating Instructions General Information Use of operating instructions 1 General Information 1 1 Use of operating instructions The operating instructions are an integral part of the product and contain important infor mation for operation and service The operating instructions are written for all employees who assemble install start up and service this product The operating instructions must be kept available in a legible condition Ensure that per sons responsible for the system and its operation as well as persons who work inde pendently on the unit have read through the operating instructions completely and understood them If you are unclear about any of the
124. nly sufficient for overvoltage class 2 If the installation calls for overvoltage class 3 you will have to install additional external overvoltage protection to limit overvoltage peaks to 2 5 kV phase to phase and phase to ground If safe electrical disconnection is required it must be implemented outside the unit at altitudes of more than 2 000 m 6 561 ft above sea level safe electrical disconnec tion in accordance with EN 61800 5 1 and EN 60204 Up to 2 000 m above sea level the permitted rated supply voltage is 3 x 500 V Every 100 m it is reduced by 6 V to a maximum of 3 x 380 V at 4 000 m above sea level MOVIFIT SC Operating Instructions 37 38 Electrical Installation Installation instructions all versions 5 2 11 Wiring check After the wiring check Before connecting the system to the power source for the first time you must perform a wiring check to prevent injuries to persons and or damage to systems and equipment caused by incorrect wiring Perform this check as follows Remove all electronic units EBOX from the connection units Check the insulation of the wiring in accordance with applicable national standards Check the grounding Check the insulation between the supply system cable and the DC 24 V cable Check the insulation between mains cable and communication cable Check the polarity of the DC 24 V cable Check the polarity of the communication cable Ensure equipotential bondin
125. ns with strong mechanical oscillation and impact loads see section Technical Data MOVIFIT SC Operating Instructions Safety Notes Electrical connection 2 7 Electrical connection Observe applicable national accident prevention guidelines when working on live MOVIFIT SC e g BGV Electrical installation must be carried out according to pertinent regulations e g line cross sections fusing and protective earth connection The documentation contains additional information You will find notes on EMC compliant installation e g shielding grounding arrange ment of filters and routing of lines in the MOVIFIT SC documentation The manu facturer of the system or machine is responsible for observing the limits established by EMC legislation Protective measures and protection devices must comply with the regulations in force e g EN 60204 or EN 61800 5 1 2 8 Safe disconnection MOVIFIT SC meets all requirements for safe disconnection of power and electronic connections in accordance with EN 61800 5 1 All connected circuits must also satisfy the requirements for safe disconnection MOVIFIT SC Operating Instructions 10 2 9 Safety Notes Operation Operation Systems into which MOVIFIT SC is installed must be equipped with additional moni toring and protection devices if necessary according to the applicable safety regula tions e g the law governing technical equipment accident p
126. nstallation Hybrid ABOX MTA S52 00 5 5 Hybrid ABOX MTA S52 00 TIP The hybrid ABOX is based on the standard ABOX MTA S02 00 Therefore the following describes only the additional plug connectors in comparison with the standard ABOX For a description of the terminals refer to section Standard ABOX MTA S02 00 see page 39 Customers cannot use terminal strips X25 X30 or X31 because the described plug connectors are assigned to them 5 5 1 Description The following figure depicts the hybrid ABOX with M12 plug connectors for connecting I Os and bus 2 3 4 5 934768139 Maintenance switch option PE connection M12 plug connector for I Os Diagnostics socket RJ10 under the screw connection M12 plug connector for the fieldbus connection MOVIFIT SC Operating Instructions Electrical Installation 5 Hybrid ABOX MTA S52 00 Y adapter Use a Y adapter with an extension for connecting two sensors actuators to an M12 plug connector The Y adapter is available from various manufacturers Manufacturer Escha Type WAS4 0 3 2FKM3 915294347 Manufacturer Binder Type 79 5200 1180380683 Manufacturer Phoenix Contact Type SAC 3P Y 2XFS SCO The cable sheath is made out of PVC Make sure to use appropriate UV pro tection 1180375179 Manufacturer Murr Type 7000 407 21 1180386571
127. o two cross section sizes below the rated cross section 2 When connecting untreated flexible conductors or conductors with a small cross section that cannot be installed directly firmly insert a screw driver into the activation opening to open the clamping spring Terminals X8 X81 X9 X91 X29 X45 X25 X30 X31 X35 812404619 1 Always use a screw driver to connect these terminals regardless of the conductor type 42 MOVIFIT SC Operating Instructions Electrical Installation Standard ABOX MTA S02 00 Connection of the Observe the following guidelines compiled by the PROFIBUS Nutzerorganisation e V PROFIBUS cable user organization Internet www profibus com when installing the PROFIBUS in MOVIFIT Installation guidelines for PROFIBUS DP FMS order number 2 111 German or 2 112 English Installation recommendations for PROFIBUS order number 8 021 German or 8 022 English Apply the cable shield of the PROFIBUS cable as follows 812446219 TIPS Note that the PROFIBUS connector cores inside the MOVIFIT must be kept as short as possible and are always of equal length for the incoming and outgoing bus The PROFIBUS is not interrupted when you remove the EBOX electronics unit from the ABOX connection unit MOVIFIT SC Operating Instructions 43 Electrical Installation Standard ABOX MTA
128. ompliant installation Use only copper conductors with a temperature range of 75 C as connection cables MOVIFIT SC is designed for operation on voltage supply systems with a maximum supply current of AC 5 000 A and a maximum rated voltage of AC 500 V As unit fuses for MOVIFIT SC use UL compliant fuses whose power data does not exceed 25 A 600 V For UL compliant installation only the EBOX specified on the ABOX nameplate may be mounted to the ABOX The UL certification refers only to the ABOX EBOX com bination stated on the nameplate For UL compliant installation the load capacity of the X1 power terminal is limited to a maximum of 25 A sum of the device current and the pass through current to con nected devices For UL compliant installation the maximum ambient temperature of the MOVIFIT SC is limited to 40 C with Prateg reduction 3 per up to 60 C The motor starters MTS11A015 and MTS11A040 are suitable for group installation 5 2 10 Installation altitude higher than 1 000 m above sea level MOVIFIT with supply voltages of 380 to 500 V can be used at altitudes of more than 1 000 m 3 281 ft above sea level up to a maximum of 4 000 m 13 123 ft above sea level under the following peripheral conditions The rated continuous power is reduced based on the reduced cooling above 1 000 m see section Technical Data At 1 000 m 3 281 ft above sea level and higher the air and creeping distances are o
129. onnection for 24 V distributor terminal 72 Connection for braking resistor ext 71 Connection for DeviceNet connector 73 Connection for diagnostic interface 75 Connection for EtherNet IP socket 73 Connection for I O sockets sensors actuators 74 Connection for Modbus TCP socket 73 Connection for PROFIBUS connector a ete 73 Connection for PROFINET socket 73 Connection for SBus connector 73 Description 69 Dimension drawing 2 137 I O expansion connection PROFIsafe 75 Motor socket connection 71 Plug connector overview 22 4 69 Power bus socket connection 70 i ie eet 70 MTA H22 00 Connection for 24 V distributor terminal 72 Connection for braking resistor ext 71 Connection for DeviceNet connector 73 Connection for diagnostic interface 75 Connection for EtherNet IP socket 73 Connection for I O sockets sensors actuators 74 Connection for Modbus TCP socket 73 Connection for PROFIBUS connector SOCK Clg redes 73 Connection for PROFINET socket 73 Description iiit 69 Dimension drawing 137 I
130. ons 73 Electrical Installation Han Modular amp ABOX MTA H12 00 MTA H22 00 5 7 8 pin assignment 21 28 19 41 44 74 I Os 12 DI 4 DI O Pin X21 X22 X23 X24 Encoder 1 Encoder 2 connection connection M12 plug connector 1 VO24 I 024 1 VO24 II VO24 II standard coding female 2 0101 0103 0105 0107 2 Encoder track B Encoder track 0V24_C 0V24 C 0V24 C 0V24 C 4 ag 4 2100 0102 0104 0106 R Encoder track A Encoder track A way 22 5 FE FE FE FE 4 5 Pin X25 X26 X27 X28 Encoder 3 connection 1 VO24 III 024 11 VO24 IV VO24 IV 2 DI09 DI11 0113 0001 0115 0003 Encoder track 0V24_C 0V24_C 0V24 S 0V24 S 0108 0140 0112 0000 0114 0002 Encoder track A 5 FE FE FE FE 6 DI 2 DI O Pin X21 X22 X23 X24 M12 plug connector 1 024 1 024 1 VO24 l VO24 II standard coding female 2 Res Res Res Res 2 3 0V24 C 0V24 C 0V24 C 0V24 C 4 0100 0101 0102 0103 Te TA 5 E Pin X25 X26 X27 X28 4 acre 5 1 VO24 II 024 11 VO24 IV VO24 IV 2 Res Res Res Res 3 0V24 C 0V24 C 0V24 S 0V24 S 4 0104 0105 0106 0000 0107 0001 5 MOVIFIT versions with 12 DI 4 DI O 12 DI 4 Function level Fieldbus DIJO Technology or System All Classic PROFINET EtherNet IP Modbus TCP MOVIFIT versions with 6 DI 2 DI O 601 2 Function level Fieldbus u
131. opetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http Awww seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6433 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo ventas sew eurodrive com ve sewfinanzas cantv net MOVI
132. or serious unit fault Incorrect card ID Switch on MOVIFIT again If the fault is still present replace the EBOX or contact SEW Service Flashing Red Off Other unit fault ICE program is running Use MOVITOOLS MotionStudio to read out the fault status Eliminate the cause of the fault and acknowl edge this fault Green ICE program is running The ICE program controls the green LED For the meaning see the ICE program docu mentation Red Due to an error boot project was cancelled or did not start Use MOVITOOLS PLC Editor Remote Tool to log on and check the boot project MOVIFIT initialization fault Incorrect EBOX ABOX combina tion Incorrect card ID Check the MOVIFIT EBOX type Place the correct EBOX on the ABOX and perform the complete startup process Flashing Red No ICE application program loaded Load an IEC application program and if necessary restart the integrated PLC Flashing yellow The IEC application program has been loaded but it is not running PLC Stop Check the IEC application program using MOVITOOLS MotionStudio and start the integrated PLC Flashing 1 x red and nx green Red Fault status reported by the ICE program MOVIFIT displays a fault status For status remedy see the ICE program doc umentation Eliminate the cause of the fault and use PROFIBUS to acknowledge the fault mes sage Use MOVIVISION
133. or sales sew eurodrive com my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE MEXIKO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Queretaro scmexico seweurodrive com mx 76220 Queretaro Mexico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader MA 20300 Casablanca Fax 212 22618351 ali alami premium net ma MOVIFIT SC Operating Instructions Address List Netherlands Ustanicka 128a PC Ko amp um IV floor SCG 11000 Beograd Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 24 10 20 Sales Solgaard skog 71 Fax 47 69 24 10 40 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Peru Ass
134. or the driven machine disconnect the unit from the mains before correcting the fault Caution Danger of burns The MOVIFIT SC surface temperature can exceed 60 C during operation Do not connect terminals X9 and X91 in single motor operating mode MOVIFIT SC Operating Instructions Unit Design 3 Overview 3 Unit Design 3 1 Overview 3 1 1 Combinations in connection with standard and hybrid ABOX The following figure shows the MOVIFIT versions described in this instruction manual with the standard ABOX and the hybrid ABOX EBOX ABOX Version MTA S02 0 Standard with terminals and cable bushings 542 00 MTS 00 HP Hybrid ABOX with M12 for I Os MTA S52 00 co CO COCOGQ OO c eee CELIA X MOVIFIT SC with integrated motor starter Hybrid ABOX with M12 for I Os and bus MTA S62 00 Hybrid ABOX with M12 for I Os and push pull 8 453 1 With DeviceNet Micro style connector for DeviceNet connection 2 Not available with DeviceNet 3 Not available with DeviceNet and PROFIBUS MOVIFIT SC Operating Instructions 11 3 Unit Design Overview 3 1 2 Combinations in connection with Han Modular ABOX The figure that follows shows the MOVIFIT versions described in these operatin
135. pply 24V C continuous Vin DC 24 V 15 20 according to EN 61131 2 lin 500 mA typically 200 mA for MOVIFIT electronics plus up to 1 500 mA 3 x 500 mA for sensor supply depending on number and type of connected sensors Important If 24V S and 24V P are supplied by 24V C the currents specified below must be added together Actuator supply 24V S switched Vin DC 24 V 15 20 according to EN 61131 2 lin 2 000 mA 4 outputs with 500 mA each or 1 x sensor supply group 4 with 500 mA Electrical isolation Separate potentials for Fieldbus connection X30 X31 potential free 5 connection X35 1 3 potential free 24V C for MOVIFIT electronics diagnostic interface X50 and digital inputs DI groups to Ill e 24V S for digital outputs DO and digital inputs DI group IV Shielding of bus cables Apply using EMC metal cable glands or EMC shield clamps see section Installation instructions 9 6 Digital inputs Digital inputs Function level Classic with Function level Technology or System with PROFIBUS or DeviceNet PROFIBUS or DeviceNet Function level Classic Technology or System with PROFINET EtherNet IP or Modbus TCP Number of inputs 6 8 12 16 Input type PLC compatible according to EN 61131 2 digital inputs type 1 R approx 4 sampling time x 5 ms Signal level 15 V 30 V 1 Contact closed
136. purpose see section Hybrid cables see page 87 5 7 5 Pin assignment of braking resistor X6 External braking resistor X6 HAN Q5 0 socket insert female n c n c R n c R PE housing MOVIFIT9 SC Operating Instructions 71 72 Electrical Installation Han Modular amp ABOX MTA H12 00 MTA H22 00 5 7 6 Terminal assignment for distributor terminal 24 V to option card X29 812487819 Distributor terminal 24 V for distributing the supply voltage s to the option card No Name Function X29 1 24V_C 24 V supply continuous voltage jumpered with X20 2 2 0 24 C 07 24 reference potential continuous voltage jumpered with X20 3 3 24 24 V supply switched jumpered with X20 5 4 0 24 S 0 24 reference potential switched jumpered with 20 6 5 Res Reserved 15 Res 6 Res Reserved 16 Res 7 24V 24 V supply for option card supply 0V24 O 0 24 reference potential for option card supply Res Reserved 10 Res Reserved MOVIFIT SC Operating Instructions Electrical Installation Han Modular ABOX MTA H12 00 MTA H22 00 5 7 7 Pin assignment of fieldbus interface Ethernet PROFINET EtherNet IP or Modbus T
137. repeatedly X Any status MOVIFIT SC Operating Instructions 111 112 x a Operation Status LEDs for MOVIFIT SC BUS F LED The following table shows the statuses of the BUS F LED RUN BUS F Meaning Remedy Green Off MOVIFIT is currently exchanging data with the PROFINET master data exchange Green Flashing The flashing function in the PROFINET green master configuration is activated to flashing visually locate the stations green red Green Red Connection to the PROFINET Check the PROFINET connection of master has failed MOVIFIT MOVIFIT does not detect a link Check the PROFINET master e Businterruption Check all cables in your PROFINET PROFINET master not in opera network tion link act 1 and The following table shows the statuses of the link act 1 and link act 2 LEDs link act 2 LEDs LED Status Meaning link act 1 Ethernet port 1 ink Ethernet cable connects unit with other Ethernet station link Green act Active Ethernet communication active act Yellow link act 2 Ethernet port 2 link Green act Yellow MOVIFIT SC Operating Instructions Operation A 2 Status LEDs for MOVIFIT SC lt 7 1 5 Bus specific LEDs for Modbus TCP EtherNet IP This section describes the bus specific LEDs for Modbus TCP and EtherNet IP In the following figure the LEDs are shown a
138. revention regulations etc Additional protective measures may be necessary for applications with increased poten tial risk Changes to the MOVIFIT SC using the software are permitted Do not touch live components or power connections immediately after disconnecting the MOVIFIT SC from the supply voltage because there may still be some charged capac itors Wait for at least 1 minute after having switched off the supply voltage As soon as supply voltage is present at the MOVIFIT SC the terminal box must be closed i e the MOVIFIT EBOX and any hybrid cable connector must be connected and screwed on The EBOX of the MOVIFIT SC and any power plug connectors must never be discon nected during operation Doing so can lead to dangerous electric arcs forming which can cause irreparable damage to the unit fire risk irreparable contacts Important The MOVIFIT maintenance switch only disconnects the integrated motor switch from the mains The terminals of the MOVIFIT SC are still connected to the mains voltage after the maintenance switch is activated The unit may still be live and connected to the mains even if the operation LEDs and other display elements are no longer illuminated Mechanical blocking or the unit s internal safety functions can cause a motor standstill Eliminating the cause of the problem or performing a reset can result in the drive re starting automatically If for safety reasons this is not permitted f
139. rotection Easy to clean housing self draining design Surface with anti adhering properties High impact resistance of the surface against mechanical damage Compatibility with cleaning agents having the following properties Alkaline Acidic Disinfectant Never mix cleaning and disinfecting agents Never mix acids and chlorine alkalis as poisonous chlorine gas will result Strictly observe the safety instructions of the cleaning agent manufacturer Resistant to temperature fluctuations Not sensitive to condensation due to connection boards with a special surface treat ment TIPS The Hygienic 4s design is only available in connection with the standard ABOX MTA12 S02 00 For additional features of the Hygienic PIUS version refer to section Technical Data MOVIFIT SC Operating Instructions Unit Design 3 Hygienicplus version optional The following figure depicts the additional features of MOVIFIT units in the optional HygienicP S version MTS12 00 1 2 3 4 5 6 ABOX 12 502 00 11 848559627 1 with special surface treatment only available one color 2 Signal plug connector with gasket 3 Gasket between ABOX coverplate 4 Power plug connector with gasket 5 Screws with thread sealant 6 Replaceable profile gasket 7 Mounting rail with special surface treatment on
140. s 81 PROFINET socket 67 73 PROFINET terminal 54 SBus connector 73 SBus 0 51 Connection example Terminal connection 8 76 D DBG Connection cii ei edd 117 Manual Operation 117 Operation maie enge 117 keypad manual operation 117 BI ES 37 MOVIFIT9 SC Operating Instructions Designated use eee 8 DeviceNet LDEDS V Eua ERIS 107 Setting the baud rate 99 Setting the MAC ID 99 Startup with iid eade 99 Technical data hs 129 DeviceNet connector connection 7 DeviceNet interface 129 Diagnostic interface connection 51 75 Digital inputs sse 126 Digital outplits 127 Dimension drawing 12 00 ied eee 137 22 00 137 502 00 option M11 136 MTA S02 00 standard 135 MTA S42 00 option M11 136 MTA S42 00 standard 135 MTA S52 00 standard 135 MTA S52 00 option M11 136 MTA S62 00 standard 135
141. s dark MOVIFIT EURODRIVE y y 4 829213195 The following table shows the statuses of LEDs MS module status NS network Meaning Remedy MOVIFIT not ready for opera tion No DC 24 V supply e Check DC 24V supply Switch on MOVIFIT again Exchange EBOX if problem occurs repeatedly MOVIFIT is performing an LED test This status may only be active for a short time at startup Aconflict has been detected in the IP address assignment Another station in the network uses the same IP address e Check whether there is a unit in the network with the same IP address e Change the MOVIFIT IP address e Check the DHCP settings for IP address assignment of the DHCP server applies only if you are using a DHCP Server Fault in MOVIFIT component hard ware Switch on MOVIFIT again Reset MOVIFIT to the factory set tings Exchange if problem occurs repeatedly Application is started MOVIFIT does not yet have any IP parameters The TCP IP stack is starting Ifthe status continues and the DHCP DIP switch is activated MOVIFIT is waiting for data from the DCHP server e Set DIP switch S11 1 of the DHCP server to OFF e Check the DHCP server connection only if DHCP is activated and the status continues MOVIFIT component hardware OK The timeout interval of the con trollin
142. ssign ment X25 terminal see page 45 For hybrid ABOX or Han Modular ABOX see section I O pin assignment see page 59 see page 64 see page 68 see page 74 MOVIFIT 940193803 Wiring diagram ES16 MOVIFIT 596596966 n B K2 2 UB L K1 K2K0 KT K2 KO UB 3 UBL A E Ld 4 940061195 1 Encoder input MOVIFIT track A 2 Encoder input MOVIFIT track B 3 24 V supply voltage 4 0V24 reference potential 84 MOVIFIT SC Operating Instructions Electrical Installation 5 Encoder connection 5 10 3 Connection of incremental encoder EI7 Properties The EI7 incremental encoder offers the following features HTL or sin cos interface MOVIFIT does not evaluate sin cos signals EI71 1 pulse revolution gt 4 increments revolution EI72 2 pulses revolution gt 8 increments revolution 1 EI76 6 pulses revolution gt 24 increments revolution 1 EI7C 24 pulses revolution gt 96 increments revolution 1 1 With 4 fold evaluation Encoder monitoring and evaluation is possible with MOVIFIT function level Technology Installation Use a shielded cable to connect the EI7 incremental encoder to the matching encoder inputs of MOVIFIT For standard ABOX see section Fieldbus option independent terminal assign ment X25 terminal see page 45 For hybrid ABOX or Han Modular ABOX s
143. stations with bus termi nating resistors A plug in bus terminator M12 must be used for the last station in place of the out going bus connection MOVIFIT MOVIFIT MOVIFIT PROFIBUS DP MOVIFIT MOVIFIT 88 6 I 00000 0000 t9 ooo 00000 0000 812484491 Bus terminating resistor MOVIFIT SC Operating Instructions Electrical Installation Connection examples for fieldbus systems 5 9 2 PROFINET EtherNet IP TIP The example applies for the following connection boxes Standard ABOX MTA S02 00 Hybrid ABOX MTA S42 00 Hybrid ABOX MTA S52 00 Hybrid ABOX MTA S62 00 Han Modular ABOX MTA H22 00 The following figure shows the basic connection topology for PROFINET using RJ 45 or AIDA plug connectors the example depicts a hybrid MOVIFIT MOVIFIT MOVIFIT B _1_ jJ mu PROFINET MOVIFIT MOVIFIT MOVIFIT 812486155 MOVIFIT SC Operating Instructions 81 E
144. ster or the repeater modules Address setting Addresses 1 to 125 can be set using DIP switches in the connection box DP ID number Classic Technology System 600Anex 2458646 600Bnex 24587 dec O77Anex 1914 dec GSD file name Classic Technology System SEW 600A GSD SEW 600B GSD SEW 077A GSD Bitmap file name Classic SEW600AN BMP SEW600AS BMP Technology SEW600BN BMP SEW600BS BMP 9 9 2 PROFINET interface PROFINET Function level Classic Technology PROFINET protocol option PROFINET IO RT Supported baud rates 100 MBit s full duplex SEW ID number 010Anex Unit ID number 2 Connection technology M12 RJ45 push pull and RJ45 plug connectors in the ABOX Integrated switch Supports autocrossing autonegotiation Permitted cable types Category 5 and higher class D in accordance with IEC 11801 Maximum line length from switch to switch 100 m in accordance with IEEE 802 3 GSD file name GSDML V2 1 SEW MTX yyyymmdd xml GSDML V2 1 SEW MTX yyyymmdd xml Bitmap file name SEW MTX Classic bmp SEW MTX Technology bmp MOVIFIT SC Operating Instructions Technical Data Interfaces 9 9 3 EtherNet IP interface EtherNet IP Function level Technology Automatic baud rate detection 10 MBaud 100 MBaud Connection technology M12 RJ45 push pull and RJ45 plug connectors in
145. t with mineral oils gasoline grease etc results from the fact that EPDM swells when it comes into contact with these mate rials However these chemicals do not destroy EPDM MOVIFIT SC Operating Instructions Technical Data Hygienicplus version Surface properties Advanced anti adhesive surface properties Surface roughness R lt 1 6 to2 Resistance to acidic and alkaline cleaning agents Sulfuric acid 10 Caustic soda 10 Never mix cleaning and disinfecting agents Never mix acids and chlorine alkalis as poisonous chlorine gas will result Strictly observe the safety instructions of the cleaning agent manufacturer Resistance to materials at installation location Grease Mineral oils Edible oils Gasoline Alcohol Solvents Resilient against shock and impact load Impact resistant Resistant to temperature change 25 to 60 C Increased temperature for cleaning processes 80 C Water jet resistant Approx 100 l min Steam cleaning according to DIN 40050 part 9 Max 80 100 bar approx 15 l min Max 80 30 seconds Light resistant Direct sunlight MOVIFIT9 SC Operating Instructions 133 Technical Data Options 9 11 2 Optional metal cable glands and protective caps Type Figure Contents Size Part number Stainless steel screw plugs 10 pieces M16 x 1 5 182
146. tation is legible Exclusion of liability Copyright You must comply with the information contained in these operating instructions to ensure safe operation of MOVIFIT SC and to achieve the specified product character istics and performance features SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded 2008 SEW EURODRIVE All rights reserved Copyright law prohibits the unauthorized reproduction modification distribution and use of this instruction manual in whole or in part MOVIFIT SC Operating Instructions Safety Notes General information 2 2 1 2 2 Safety Notes The following basic safety notes are intended to prevent injury to persons and damage to property The operator must ensure that the basic safety notes are observed and complied with Ensure that persons responsible for the system and its operation as well as persons who work independently on the unit have read through the operating instruc tions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information please contact SEW EURODRIVE General information Never install or start up damaged products In the event of damage submit a complaint to the shipping company immediately During operation MOVIFIT S
147. the ABOX Integrated switch Supports autocrossing autonegotiation Maximum line length 100 m in accordance with IEEE 802 3 Addressing 4 byte IP address or MAC ID 00 69 Can be configured using DHCP server or MOVITOOLS MotionStudio with version 5 5 and higher default address 192 168 10 4 dependent on the setting of DIP switch S11 Manufacturer ID vendor ID 013Bhex Name of EDS files SEW MOVIFIT TECH ENIP eds Name of icon files SEW MOVIFIT TECH ENIP ico 9 94 Modbus TCP interface Modbus TCP Function level Technology Automatic baud rate detection 10 MBaud 100 MBaud Connection technology M12 RJ45 push pull and RJ45 plug connectors in the ABOX Integrated switch Supports autocrossing autonegotiation Maximum line length 100 m in accordance with IEEE 802 3 Addressing 4 byte IP address MAC ID 00 69 Can be configured using DHCP server or MOVITOOLS MotionStudio with version 5 5 and higher default address 192 168 10 4 dependent on the setting of DIP switch S11 Manufacturer ID vendor ID 013Bhex Supported services FC3 FC16 FC23 FC43 9 9 5 DeviceNet interface DeviceNet interface Function level Classic Technology Protocol option Master slave connection set with polled I O and bit strobe I O Supported baud rates 500 kBaud 250
148. the setting options S10 6 gogo 837604491 10 1 2 3 4 5 6 Meaning Startup Operating Rated power Rated brake voltage Soft start mode mode supply volt drive 1 2 age 20 21 ON Experte Dyalmotor 500 V 1 1 Deactivated mode operation Single OFF Easy mode motor oper 400 V 0 0 Activated ation NOTICE Use only suitable tools e g a slotted screwdriver with a blade width smaller than 3 mm to set the DIP switches The force used for setting the DIP switches must not exceed 5 MOVIFIT SC Operating Instructions 6 101 6 102 g Startup Startup MOVIFIT motor starter switch 510 2 Operating mode DIP switch 510 2 OFF Selection of single motor operation DIP switch 510 2 ON Selection of dual motor operation A DANGER Important For operation with only one motor use the X8 and X81 terminals or X8 plug connectors Do not connect any cables to the X9 and X91 terminals and do not insert any plugs in the X9 plug connector DIP switch S10 3 DIP switches S10 4 and S10 5 Rated power supply voltage DIP switch 510 3 OFF Selection of rated power supply voltage of 400 V Choose this setting when the mains supply a voltage of AC 3 x 380 V 3 x 400 V or 3x415 V switch 510 3 ON Selection of rated power supply voltage of 500 V Choose this setting when the mains supply a voltage of AC 3 x 460
149. ting Instructions Electrical Installation Standard ABOX MTA S02 00 5 3 3 Additional installation instructions for MTA S02 00 Permitted connection cross section and current carrying capacity of the terminals Terminal data X1 X20 X8 X9 X25 X30 X31 X35 X45 X81 X91 X29 Connection cross section mm 0 2 6 mm 0 08 41 mm 0 08 mm 2 51 mm 0 2 1 51 mm Connection cross section AWG AWG 24 AWG 10 AWG 28 AWG 121 AWG 28 AWG 141 AWG 24 AWG 161 length Current carrying X1 32A 20A 10A 10A capacity max contin X20 16A uous current Conductor stripping 13 15 mm 8 9 mm 5 6 mm 5 6 mm 1 The maximum permitted cross section is reduced by one unit when conductor end sleeves are used e g 2 5 mm 1 5 mm Conductor end sleeves Use conductor end sleeves without insulating shrouds for terminals X1 X20 X8 and X9 DIN 46228 part 1 material E CU MOVIFIT9 SC Operating Instructions 41 Electrical Installation Standard ABOX MTA S02 00 Enabling the terminals Terminals X1 X20 Connecting conductors without a screw driver Connecting conductors using a screw driver Gaul 812407947 812406283 1 Single wire conductors and flexible conductors with conductor end sleeves can be installed directly without using a tool up t
150. tion 24 increments revolution with 4 fold evaluation Encoder monitoring and evaluation is possible with MOVIFIT function level Technology There must be a 45 angle between the sensors Use shielded cables to connect the NV26 proximity sensor to the matching encoder inputs of MOVIFIT For standard ABOX see section Fieldbus option independent terminal assign ment X25 terminal see page 45 For hybrid ABOX or Han Modular ABOX see section I O pin assignment see page 59 see page 64 see page 68 see page 74 MOVIFIT 940059275 1 Encoder input MOVIFIT track B 2 Encoder input MOVIFIT track A NV26 MOVIFIT PNP 940197899 1 1 24 V supply voltage 2 2 0V24 reference potential 3 3 Encoder input MOVIFIT track A or track B MOVIFIT SC Operating Instructions 83 Electrical Installation Encoder connection 5 10 2 Connecting the incremental encoder ES16 Properties The ES 16 incremental encoder offers the following features 6 pulses revolution for each track 24 increments revolution with 4 fold evaluation Encoder monitoring and evaluation is possible with MOVIFIT function level Technology Installation Use a shielded cable to connect the ES16 incremental encoder to the matching encoder inputs of MOVIFIT For standard ABOX see section Fieldbus option independent terminal a
151. tions Index DeviceNet connector 73 Diagnostic interface 51 75 Elt encoder 85 Encode S 83 ES16 encoder nde 84 EtherNeUlP Ene 81 EtherNet IP socket 67 73 EtherNet P terminal 54 FieldDUses thee ms 79 Hybrid cable 2 44 Hybrid cables eee 89 VO expansion PROFIsafe 75 I O sockets sensors actuators 59 64 68 74 VO terminal 49 50 52 Mains terminal esses 45 Modbus TCP socket 67 73 Modbus TCP terminal 54 Motor socket ee 71 Motor terminal eese 47 NV26 encoder 83 IPOs ee 86 teri re Dates 35 Power bus socket 70 Power bus with Han Modular plug oo 78 Power bus terminal connection 1 x 24 V 76 Power bus terminal connection 2 x 24 V 77 PROFIBUS 43 PROFIBUS connector socket 73 PROFIBUS terminal 53 PROFIBUS via M12 plug connectors 80 PROFIBUS via terminals 79 PROFINET tte fetu
152. tral opening closing mechanism A WARNING The surface temperature of the MOVIFIT SC can be very high during operation Danger of burns Do not touch MOVIFIT SC until it has cooled down sufficiently NOTICE If the torque is too high the central opening closing mechanism can be destroyed Tighten the retaining screw up to the stop using a tightening torque of 7 Nm 60 Ib in The degree of protection specified in the technical data only applies when a unit is mounted correctly When the EBOX is removed from the ABOX moisture dust or for eign particles can damage the MOVIFIT Protect the and EBOX when the unit is open 4 4 1 Opening the unit A socket wrench SW8 is required for the central retaining screw 1 Loosen the central retaining screw and continue to turn it counterclockwise until the EBOX stops moving further up 813086859 2 Remove the EBOX from the ABOX by lifting it upwards Do not twist the EBOX t _ 1 a p 90 ABOX 8 813353099 26 MOVIFIT SC Operating Instructions Mechanical Installation 4 Central opening closing mechanism 4 4 2 Closing the unit A socket wrench SW8 is required for the central retaining screw 1 Position the EBOX on the ABOX Donottwist the EBOX Hold the EBOX only by both sides during the procedure see the follo
153. uators 64 Connection for I O terminal 52 MOVIFIT SC Operating Instructions Index Connection Modbus TCP socket 67 Connection for Modbus TCP terminal 54 Connection for motor terminal 47 Connection for PROFINET socket 67 Connection for PROFINET terminal 54 Connection for SBus terminal 51 Connection of mains terminal 45 Description reer 60 Dimension drawing option 11 136 Dimension drawing standard 135 Enabling the terminals 42 Variants dauid etel 62 cui 62 562 00 Additional installation instructions 41 Conductor end 22 41 Connecting hybrid cables 44 Connection for 24 V distributor terminal 48 Connection for 24 V terminal 46 Connection for diagnostic interface 51 Connection for EtherNet IP terminal 54 Connection for I O sockets sensors actuators 68 Connection for I O terminal 52 Connection Modbus TCP terminal 54 Connection for motor terminal 47 Connection for PROFINET terminal
154. urer Escha Type WAS4 0 3 2FKM3 915294347 Manufacturer Binder Type 79 5200 1180380683 Manufacturer Phoenix Contact Type SAC 3P Y 2XFS SCO The cable sheath is made out of PVC Make sure to use appropriate UV pro tection 1180375179 Manufacturer Murr Type 7000 40721 1180386571 MOVIFIT SC Operating Instructions 57 58 Electrical Installation Hybrid ABOX 542 00 5 4 2 Variants The following variants of the hybrid ABOX are available for MOVIFIT SC MTS e MTA11A 503 S42 00 Optional switch disconnector The following figure shows the screw connections and plug connectors of the hybrid ABOX PROFIBUS MTA11A 503 S4 1 00 PROFINET MTA11A 503 S4 3 00 EtherNet IP 11 503 54 3 00 Modbus TCP MTA11A 503 S4 3 00 iid iid m 25555 5553 eo CIC IC M20 2o aaae M12 standard coding female M16 M12 standard coding female ece a AKK 915317771 MOVIFIT SC Operating Instructions Electrical Installation Hybrid ABOX MTA S42 00 5 4 3 pin assignment X21 X28 I Os 12 DI 4 DI O Pin 21 X22 X23 X24 Encoder 1 Encoder 2 connection connection M12 plug connector 1 024 1 024 1 VO24 II 024 11 st
155. urodrive dk Egypt Sales Cairo Copam Egypt Tel 20 2 22566 299 1 23143088 Service for Engineering amp Agencies Fax 20 2 22594 757 33 El Hegaz ST Heliopolis Cairo http Awww copam egypt com copam datum com eg Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Reti tee 4 EE 75301 Peetri k la Rae vald Harjumaa Fax 372 6593231 veiko soots alas kuul ee MOVIFIT SC Operating Instructions Address List Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesimaentie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Production Karkkila SEW Industrial Gears OY Tel 358 201 589 300 Assembly Valurinkatu 6 Fax 358 201 589 310 Service FIN 03600 Karkkila sew sew fi http Awww sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 8
156. us Otherwise the system will ignore the changing of the DIP switch setting Unit behavior If Expert mode is activated all parameters are set to factory settings during transition from Easy mode to Expert mode For the following parameters which can be set using DIP switch S10 the DIP switch setting becomes effective only once Starter operating mode Rated power supply voltage Rated brake voltage drive 1 Rated brake voltage drive 2 Unit behavior If Expert mode is deactivated all parameters are set to factory settings during transition For the following parameters which can be set using DIP switch S10 the DIP switch from Expert setting is in effect mode to Easy mode Starter operating mode Rated power supply voltage Rated brake voltage drive 1 Rated brake voltage drive 2 100 MOVIFIT SC Operating Instructions Startup g Startup MOVIFIT motor starter 6 4 2 Startup in Easy mode 1 Set DIP switch S10 1 to OFF see section EBOX see page 13 Activating Easy mode S10 1 2 837600139 2 Setthe unit parameters using DIP switches 510 2 to S10 6 see the following section Description of DIP switches 510 2 to 510 6 Straightforward startup is now possible without having to make any further settings Description of DIP In Easy mode the unit parameters are set using the DIP switches S10 2 to S10 6 switches 510 2 to The following section describes
157. ust withstand the withdrawal force of the cable from the cable gland as follows Cable with outer diameter 10 mm 2 160 N Cable with outer diameter lt 10 mm 100 MOVIFIT SC Operating Instructions Electrical Installation 5 Installation planning taking into account EMC aspects 5 Electrical Installation 5 1 Installation planning taking into account EMC aspects Successful installation of decentralized drives depends on selecting the correct cables providing correct grounding and a functioning equipotential bonding Always apply the relevant standards Take special consideration of the following Equipotential bonding Low impedance HF capable equipotential bonding must be provided indepen dent of the protective earth connection see also VDE 0113 or VDE 0100 part 540 through Large surface area for connec tion of MOVIFIT mounting rail to the system untreated unpainted uncoated mounting surface Use of flat grounding strips HF litz wire between MOVIFIT and system grounding point Low impedance HF capable connection between connected motor and system grounding point 1597229067 Donotuse the line shield of data lines for equipotential bonding e Data lines and 24 V supply Must be routed separately from cables subject to interference e g control cables from solenoid valves motor cables Connection between MOVIFIT and motor SEW EURODRIVE recomme
158. ve 84 7 3 Motor 1 switches off when there is an functions for excess of 600 lRated unit for more motor 1 than 30 ms 7 Motor 1 switches off when there is an excess of 400 Inateg unit for more than 400 ms 8 Motor 1 switches off when there is an excess of 300 IrRated unit for more than 600 ms UL protective 84 8 4 Motor 2 switches off when there is an functions for excess of 600 lRated unit for more motor 2 than 30 ms 8 Motor 2 switches off when there is an excess of 400 unit for more than 400 ms 10 Motor 2 switches off when there is an excess of 300 Igateq unit for more than 600 ms Motor tempera 84 9 5 When motor 1 reaches a thermal uti Reduce the load on the drive ture simulation lization of 11096 the unit shuts down Lower ambient temperature motor 1 Prevent heat build up Note You must let the drive cool down before resetting the fault Motor tempera 84 10 6 When motor 2 reaches a thermal uti Reduce the load on the drive ture simulation lization of 110 the unit shuts down Lower ambient temperature motor 2 Prevent heat build up Note You must let the drive cool down before resetting the fault Cyclical moni 89 2 1 Cyclical monitoring has triggered for Reduce the starting frequency for releasing toring for brake brake 1 the brake without drive enable release without drive enable for brake 1 Cyclical moni 89 3 2 Cyclical monitoring has triggered for Reduce the starting fr
159. ve connection the single ating mode the measured output motor opera current of drive 2 is greater than In the single motor operation operating tion operating 10 Inated unit mode only one drive can be connected at the mode This output current is caused by the terminals provided for drive 1 Tact that Important Because this monitoring func the drive is connected to the tion is only activated when the output cur terminal or to the X9 plug con rent of drive 2 exceeds 10 lRated unit the nector or incorrect wiring can cause the drive to two drives are connected to the rotate in the wrong direction or the second MOVIFIT unit in single motor drive to turn in an uncontrolled manner operation operating mode Thermal over 11 1 2 The measured heat sink temperature Lower the ambient temperature load has exceeded the permitted limit Prevent heat build up value Reduce the load on the drive s Total utilization 11 4 5 The total drive utilization in dual Reduce the load on the drives too high motor operation is too high MOVIFIT SC Operating Instructions Unit diagnostics Fault Fault Sub Inter Cause Remedy no error nal no fault no CPU fault 20 21 0 0 Reset the fault If the fault occurs repeatedly 37 send the unit to SEW EURODRIVE for inspection EEPROM fault 25 0 4 7 Fault when accessing EEP
160. via terminals 79 PROFINET 81 Transition Easy gt Expert mode 100 eio ERR ERES 8 MOVIFIT SC Operating Instructions Index Type code ABOX 5c metodi adnate 19 18 U UL pproval ee 122 UL compliant installation 37 Unit behavior during transition Easy gt Expert mode 100 Unit behavior during transition Expert gt Easy mode i dti rh tee id 100 Unit design nre tee 11 ABOX passive connection unit 14 EBOX electronics 13 Hygienicplus version optional 16 Overview 2 11 Unit designation 18 19 EBOX ca ee ae 18 Unit designation ABOX A eed Ao creed tee 19 EBOX als 18 Unit diagnostics 2 2 2214242 118 Fault table rere ee 118 USBA1TA iot 86 UWS21B eie aires 86 Versions 12 00 70 MTA A2200 70 502 00 40 642 00 1 ies 58 552 00 62 562 00 67 Voltage levels 24 V meaning 36 Wiring check 38 Wiring notes
161. wer off External voltage supply has been Check the external voltage turned off or is not connected supply and wiring of the unit MOVIFIT SC Operating Instructions Operation A 2 Status LEDs for MOVIFIT SC lt 7 1 4 Bus specific LEDs for PROFINET This section describes the bus specific LEDs for PROFINET In the following figure the LEDs are shown as dark dii MOVIFIT EURODRIVE 836109067 RUN LED The following table shows the statuses of the RUN LED RUN BUS F Meaning Remedy Green x MOVIFIT component hardware OK Green Off Correct MOVIFIT operation MOVIFIT is currently exchanging data with the PROFINET master data exchange and all subordinate drive systems Off x MOVIFIT not ready for operation Check DC 24 V supply e No DC 24 V supply Switch on MOVIFIT again Exchange EBOX if problem occurs repeatedly Red x Fault in MOVIFIT component hard Switch on MOVIFIT9 again Exchange ware EBOX if problem occurs repeatedly Flashing MOVIFIT9 component hardware does Switch on MOVIFIT again Exchange green not start EBOX if problem occurs repeatedly Flashing MOVIFIT component hardware does Switch on MOVIFIT again Exchange yellow not start if problem occurs repeatedly Yellow x MOVIFIT component hardware does Switch on MOVIFIT again Exchange not start if problem occurs
162. wing figure 813362059 813384075 3 MOVIFIT is closed correctly when the redirector of the closing mechanism 2 is on the mounting plate 1 2 2 A Ny 1 813392395 MOVIFIT SC Operating Instructions 27 28 Mechanical Installation Tightening torques 4 5 Tightening torques 4 5 1 Blanking plugs Tighten the blanking plugs optionally supplied by SEW EURODRIVE using a tightening torque of 2 5 Nm 22 Ib in 758614667 MOVIFIT SC Operating Instructions Mechanical Installation 4 Tightening torques 4 5 2 cable glands Tighten the EMC cable glands optionally supplied by SEW EURODRIVE to the following torques 758624523 Screw connection Part number Size Tightening torque EMC cable glands nickel plated 1820 478 3 M16 x 1 5 3 5 Nm to 4 5 Nm 31 40 Ib in brass 1820 479 1 M20 x 1 5 5 0 Nm to 6 5 Nm 44 57 Ib in 1820 480 5 M25 x 1 5 6 0 Nm to 7 5 Nm 53 66 Ib in EMC cable glands stainless 1821 636 6 M16 x 1 5 3 5 Nm to 4 5 Nm 31 40 Ib in steel 1821 637 4 M20 x 1 5 5 0 Nm to 6 5 Nm 44 57 Ib in 1821 638 2 M25 x 1 5 6 0 Nm to 7 5 Nm 53 66 Ib in The cable retainer in the cable gland must withstand the withdrawal force of the cable from the cable gland as follows Cable with outer diam
163. witch 5 switch S1 for bus termination PROFIBUS version only 6 DIP switches S3 for bus termination SBus 7 DIP switch S2 for bus address PROFIBUS and DeviceNet version only 8 Diagnostic interface below screw connection 9 Grounding screws 10 Micro style connector DeviceNet version only MOVIFIT SC Operating Instructions Unit Design 3 ABOX passive connection unit 3 3 2 Han Modular ABOX The following figure depicts the Han Modular connection box with Han Modular and M12 plug connector TIP The figure below shows an example of the connection technology of the PROFIBUS version For detailed information on other variants refer to section Electrical Installa tion ABOX MTA H12 00 ABOX MTA H22 00 2 4 52 812501131 1 Mounting rail 2 Connection to EBOX 3 Protection cover 4 Maintenance switch 5 Grounding screws 6 switch S2 for bus address PROFIBUS and DeviceNet version only 7 Diagnostic interface below screw connection MOVIFIT SC Operating Instructions 15 16 3 4 3 4 1 Unit Design Hygienicplus version optional 5 version optional Properties The Hygienic Us version has the following characteristics IP66 in accordance with EN 60529 and IP69K in accordance with DIN 40050 9 MOVIFIT housing closed and all cable bushings sealed according to the relevant degree of p

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