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Operating Instructions – MOVIDRIVE® MDX60B/61B

1. Serial interface Operator Switchover signal lt gt Usignal S 11 option panel option System bus terminating resistor Ml 5 12 UWS21B DBG60B XT 9 6 kBaud lt gt 57 6 kBaud Bl 5 13 9 Frequency input active S 14 INT ON OFF X12 System bus reference DGND 1 System bus high amp 1 SC11 2 System bus low m SC12 3 R11 000 X11 _ m DC 10V 10V DCO 4 20 mA DC 10 1 1 n S 4 U SEES lt n1 0 10 V 10 V AMT 2 Li 1 DC 0 20 mA 4 20 N AM2 3 4 EM 2 Reference potential for analog signals AGND 4 T E O DC 10V REF2 5 Higher level 000 controller 00 X13 a gt Binary SEU 000 IController inhibit DI 1 lt Sub D 9 pol OOO 8 CWistop 0101 2 Hi ub D 9 pole g CCWistop DI 2 3 NT Binary Enable stop 010 3 4 outputs 5 n in21 DIg4 5 wi E n12 n22 a DIZ5 6 mH g 7 segment display B Reference X13 DI D1 DCOM 7k 1 3 Operating status DC 24 V output gt VO24 8 b 0 Inverter not ready Reference potential for binary
2. SEW EURODRIVE Driving the world B I de 4 14 EP i 5 m SEW EURODRIVE Driving the world EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
3. F16 TITL Wirkt auf K11 i BW T eut 3 95 f H 1 1 affects K11 affects K11 96 The d 7 BW When the signal contact F16 trips When the internal temperature qa K11 must be opened and DI Controller Switch trips K11 must be opened When the external bimetal relay inhibit must receive a 0 signal The resistor and DI Controller inhibit F16 trips K11 must be opened and circuit must not be interrupted must receive a 0 signal The DI Controller inhibit must resistor circuit must not be receive a 0 signal The resistor interrupted circuit must not be interrupted 1805563147 Overload protection Braking resistor type Design speci Internal temperature switch External bimetallic relay fied 16 BW Required BW One of the two options internal temperature switch external bimetallic relay is required BW 003 BW 005 Adequate Permitted BW090 P52B Adequate Operating Instructions MOVIDRIVE MDX60B 61B 60 Installation Wiring diagram for basic unit 4 7 5 Signal terminals Control unit
4. 8 R 9 R PE 1805410571 Fig 4 Touch guard for MOVIDRIVE MDX61B size 2S Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Touch guard for power terminals 4 6 2 Sizes4and 5 IP20 is achieved for MOVIDRIVE MDX61B sizes 4 and 5 AC 500 V units MDX61B0370 0450 0550 0750 AC 230 V units MDX61B0220 0300 as soon as one of the following conditions is fulfilled Cables with shrink tubing and a cable cross section of 2 35 mm AWG2 are connected to X1 X2 X3 X4 The additional DLB11B touch guard need not be installed Cables with shrink tubing and a cable cross section of 35 mm AWG2 are connected to X1 X2 X3 X4 The DLB11B touch guard must be installed properly see section Installing the DLB11B touch guard The DLB11B must be connected to power terminals that are not connected The DLB11B does not have to be connected to the PE terminals If neither of the conditions is fulfilled the degree of protection is IP10 The DLB11B touch guard 12 pieces included in the scope of delivery is available via the part number 0823 111 7 Operating Instructions MOVIDRIVE amp MDX60B 61B 53 Installation Touch guard for power terminals Installing the Proceed as follows to install the DLB11B touch guard ns Iouem Figure Power terminal with connected power cable with a cable cross section of g 35
5. Error Suberror Code Designation Code Designation Possible cause Measure 0 DCS error Error during transfer of Interruption in connection during Send the configuration files 1 configuration data to the program download again monitoring unit 2 Configuration data for soft Subassembly configured with Configure subassembly with ware version of the subas incorrect software version of the permitted version of the pro sembly is invalid programming interface gramming interface Then Switch subassembly off and on again Unit was programmed with Program or configuration data Check the design of the subas incorrect programming was loaded into the unit with an sembly Configure again with 3 interface incorrect programming interface valid programming interface Then switch the unit off and on again 4 Faulty reference voltage Supply voltage of the e Check supply voltage 5 subassembly is defective Switch unit off and on Faulty component in the again 6 Faulty system voltage subassembly 7 8 9 Faulty test voltage Immediate 40 Faulty DC 24 V voltage 108 DCS error stop mal supply function P Ambient temperature of Temperature at the place of Check the ambient tempera 11 the unit is not in the operation is not in the permitted ture defined range range Check ZSC activation Plausibility error for posi For the position changeover e Ch
6. 2058963851 196 Operating Instructions MOVIDRIVE amp MDX60B 61B Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings 8 7 9 Size 6 The following dimension drawing shows MDX61B size 6 dimensions in mm in 382 15 0 E x 280 11 0 T 2 0 08 140 5 51 9 1d To of i IM S Q o N A a co E N N 9 8 J S eoo e eoo eoe ooo eoo eoo 1 9 N 294 11 6 318 12 5 2058967435 Operating Instructions MOVIDRIVE amp MDX60B 61B 197 198 KVAJ IN L MOVIDRIVE 8 7 10 Size7 Technical Data and Dimension Drawings 9 MDX61B dimension drawings The following dimension drawing shows MDX61B size 7 dimensions in mm in 575 22 6 225 8 86 0000 g BEBE EM 0000 000000 0000 000000 0000 000000 0000 000000 0000 oo00oo 55090 000000 0000 0000 0000 000000 0000 000000 0000 000000 2000 000000 Donn Donn 000000 ponn 000000 ponn GOOD 0000 0000 0000 000000 0000 0000 000000 0000 000000 0000 0000 000000 0000 DO000D
7. Error Suberror Code Designation Code Designation Possible cause Measure The reference cam is e Check reference cam missing or does not switch e Check limit switch Reference Immediate Limit switches are connection 39 ir val disconnec 0 Reference travel error connected incorrectly e Check reference travel tion P Reference travel type was type setting and required changed during reference parameters travel Error during boot Immediate synchronization between abi 40 Boot synchro disconnec 0 Timeout at boot synchroni inverter and option Install a new option card if this nization zation with option PEAK error reoccurs tion e Synchronization ID not incorrectly transmitted 0 Error Watchdog timer Error in communication e Consult SEW Service from to option between system software e Check IPOS program 17 Watchdog IPOS error and option software ius Watchdog in the IPOSP program e Check whether the unit 41 Watchdog Ae has been activated for the option e application module application version P079 ion without the application Check the selected version has been loaded in technology function P078 a MOVIDRIVE B unit The wrong technology function has been set if an application module is used e Encoder connected Check encoder connection incorrectly Extend ramps e Acceleration ramps too SetP component to higher short value
8. 145 6 4 Memory Card oett eq e bp dite pq tes nue dti 149 1 ce 151 7 1 Errorinformation 2 22 indian 151 7 2 Error messages and list of errors 152 7 3 SEW Electronics Service eee nennen 168 7 4 Extended storage idee 168 To DISPOSAL Lii RE EU ee eot Rs 169 8 Technical Data and Dimension Drawings een 170 8 1 marking UL approval and C Tick 170 8 2 General technical data 171 8 3 MOVIDRIVE MDX60 61B 5 3 AC 400 500 V 173 84 MOVIDRIVE MDX61B 2 3 AC 230 V UNIS 181 8 5 MOVIDRIVE MDX60 61B electronics data 185 8 6 MOVIDRIVE MDX60B dimension drawWiNgS nennen 187 87 MOVIDRIVE MDX61B dimension drawings 189 8 8 Technical data for options DEH11B DEH21B DEU2ZTB DERTTB BW s TE HP eat 199 8 9 Technical data of DIO11B and DFC11B options 201 9 Declarations of Conformity siennes 203 93 utto tse Ot eet ded epit dan 203 92 MOVIDRIVE with DFS11B DFS21B ee 204 9 3 MOVIDRIVE with 921 0 931 205 10 Address Directory eret enr IRE 206 INO E 226 Operating Instructions MOVIDRIVE amp MDX60B 61B General Information How to use the operating instructions
9. France Rh ne Alpes SEW USOCOME Tel 33 4 72 15 37 04 ouest Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach reducom_sew yahoo fr 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin http www sew eurodrive com ar Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Sales Adelaide SEW EURODRIVE PTY LTD Tel 61 8 8161 4000 Service 9C Park Way Fax 61 8 8161 4002 Mawson Lakes SA 5095 enquires sew eurodrive com au Brisbane SEW EURODRIVE PTY LTD Tel 61 7 3276 5100 1 34 Collinsvale St Fax 61 7 3276 5102 Rocklea Queensland 4106 enquires sew eurodrive com au Perth SEW EURODRIVE PTY LTD Tel 61 8 9478 2688 105 Robinson Avenue Fax 61 8 9277 7572 Belmont W A 6104 enquires sew eurodrive com au Technical Office Townsville SEW EURODRIVE PTY LTD Tel 61 7 4779 433
10. 6 0 24 260 10 2 8 6 2 Size 0S with mounted braking resistor 45 1 8 1940795915 The following dimension drawing shows MDX60B size 0S with braking resistor dimen sions in mm in 10 0 39 5 0 2 oO JE a 292 11 5 317 12 5 280 11 GoGoe9 0666069 60000 249 0 8 Y 260 10 2 Operating Instructions MOVIDRIVE amp MDX60B 61B 71 5 2 81 gt 1940798987 187 8 SA B Technical Data and Dimension Drawings TIT MOVIDRIVE MDX60B dimension drawings P Hz 8 6 3 Size 0M The following dimension drawing shows MDX60B size OM dimensions in mm in 32 SE 25 Y ry Y gee ry _ um T MININ l lo 559 249 9 8 gt gt 260
11. 465 18 3 445 17 5 090 0000 000 09099999 2058956683 194 Operating Instructions MOVIDRIVE amp MDX60B 61B Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings 8 7 7 Size 4 The following dimension drawing shows MDX61B size 4 dimensions in mm in 307 12 1 2 0 08 280 11 0 140 5 51 Operating Instructions MOVIDRIVE amp MDX60B 61B 2058960267 195 M Technical Data and Dimension Drawings TIT MOVIDRIVE MDX61B dimension drawings IP Hz 8 7 8 Size5 The following dimension drawing shows MDX61B size 5 dimensions in mm in 280 11 0 330 13 0 140 5 51 2 0 08
12. 143 IPOS parameter editing 149 Language 109 Parameter mode 146 Setting parameters 117 Starting up the speed controller 114 Startup functions 110 Startup 110 User menu engen 147 Variable mode 147 Wake up 148 DC link adapter 20 41 DC link adapter 4Q 42 DG link coupling citt een 43 Declaration of conformity MOVIDRIVE sese 203 MOVIDRIVE with DCS21B DCS31B 205 MOVIDRIVE with DFS11B DFS21B 204 DEH11B Connection 83 93 Technical data pin a Mae 199 Terminal description 83 DEH21B Connection 86 Technical data 199 DER11B Connection 90 96 Technical data 200 DEU21B Connection 88 Technical data safe edes 200 DFC11B Connection irte pere SIR 104 Technical data 202 Operating Instructions MOVIDRIVE amp MDX60B 61B Index Dimension drawings
13. 27 Mounting base sssss 36 Mounting position 27 MOVITOOLS MotionStudio 118 227 Index N Nameplate BW090 P52B braking 13 Control unit sizes 1 7 13 Option cardu einen 14 Power section sizes 1 7 13 SIZE Deren et uia pn eet 12 SIZES Nn sais et ae eeepc ne 13 Online help 119 Operating displays 143 7 segment 142 Option card Installation removal 79 80 Option combinations 77 Option slots 2 rote Ht e Pte re iced eas 77 P Parameter list 128 Power section size 7 25 Power shield clamp 48 Power supply unit size 7 25 R Removing installing the front cover 45 Removing installing the keypad 44 idet use ide utm 168 Reset uui nee 151 Rights to claim under limited warranty 7 RS485 interface 69 S Safety notes Slr ctufe ceteri te haleine tae tena dinde Er des 6
14. 151 System bus SBus 68 T Technical data Braking resistor BW T 201 DER TIB ies 200 DECTIB 2a a A wun ens 202 DIOT141B Ha agree 201 Electronics data basic units 185 General information 171 Option DEH11B es 199 Option DEH21B hs 199 Option DEU2IB 200 Size 0 AC 400 500 V units 173 Size 1 AC 230 V units 181 Size 1 AC 400 500 V units 174 Size 2 MC 400 500 V units 175 Size 2 AC 230 V units 182 Size 25 AC 400 500 V units 175 Size AC 230 V units 183 Size AC 400 500 V units 176 Size 4 AC 230 V units 184 Size 4 AC 400 500 V units 177 Size 5 AC 400 500 V units 178 Size 6 AC 400 500 V units 179 Size 7 AC 400 500 V units 180 Technical support aaa eaaa aana aana nenen 119 Operating Instructions MOVIDRIVE amp MDX60B 61B Index Terminal descri
15. Terminal pin Description Core color in prefabricated cable 1 Ref Pink PK Reference 2 Ref Gray GY 3 cos Red RD Cosine signal 4 cos Blue BU 5 sin Yellow YE Sine signal 6 sin Green GN 9 TF TH KTY Brown BN violet VT Motor protection 10 TF TH KTY White WH black BK The resolver signals have the same numbering on the 10 pin Phoenix terminal strip and in the plug connectors Connect the resolver as follows CM71 112 DS56 100 i 1 Ref PK Et uu E n ZDERTIE X15 2 Ref GY uy 3 cost RD H 2 4 cos BU pots 5 sin 6 sin GN B 7 N C ve 8 N C bod mE 5 9 TF TH KTY BN 10 TF TH KTY WH r B T i BK i 1 Plug connectors 2 Terminal strip 1806120331 Operating Instructions MOVIDRIVE amp MDX60B 61B Installation 4 Connection of encoder options 4 22 3 Connection of external encoders to the DEH11B and DER11B options Voltage supply SEW encoders with DC 24 V voltage supply max DC 180 mA are connected directly to X14 These SEW encoders are then powered by the inverter SEW encoders with a DC 5 V voltage supply must be connected via the DC 5 V encoder power supply type DWI11A option part number 822 759 4 HIPERFACE
16. Installation Installation instructions for the basic unit Proceed as follows to fasten the wall bracket 13 to MOVIDRIVE B size 7 1 Loosen not unscrew the 4 retaining screws of the front cover 1 until you can lift it off Remove the front cover 1 2 Remove the insert 2 Loosen the 5 retaining screws 5 to do so 3 The wall bracket 13 is screwed onto MOVIDRIVE B at 5 points A B see above figure Position the a washer 7 at each point centrically between inverter and wall brack et 13 Place the lock washer 5 and the washer 6 onto the socket head screw 4 M8x30 Insert the preassembled socket head screw through the two mounting holes A Screw the M8 nut 8 onto the socket head screw Tightening torque 20 Nm Apply thread locking compound Screw the wall bracket to MOVIDRIVE B at the 3 mounting bores B using the retaining screws 11 and washers 12 4 Replace the insert 2 into the unit and fasten it using the 5 retaining screws 5 Replace the front cover 1 onto the unit and fasten it using the 4 retaining screws 6 To mount MOVIDRIVES B size 7 to a wall material not included in the scope of de livery use 4 retaining screws 14 and washers 15 for the 4 mounting holes at the top of the unit and 5 retaining screws 9 and washers 10 for the 5 mounting holes on the wall brack et 13 Operating Instructions MOVIDRIVE amp MDX60B 61B 39 4 Installatio
17. Selectable par EcL g Comment Parameter set 1 2 T 1ms 206 Sampling time n controller 0 5 ms 207 Load precontrol VFC 150 0 150 21 Hold controller 210 P gain hold controller 0 1 0 5 32 22_ Synchronous operation control only parameter set 1 220 P gain DRS 1 10 200 221 Master gear ratio factor 1 3 999 999 999 222 Slave gear ratio factor 1 3 999 999 999 Mode 1 Mode 2 Mode 3 Mode 4 223 Mode selection Mode 5 Mode 6 Mode 7 Mode 8 224 Slave counter 99 999 999 10 10 99 999 999 Inc 225 Offset 1 32 767 10 10 32 767 Inc 226 Offset 2 32 767 10 10 32 767 Inc 227 Offset 3 32 767 10 10 32 767 Inc With MOVITOOLS MotionStudio 228 Precontrol filter DRS 0 100 ms Not visible on the DBG60B key 23 Synchr oper with synchr encoder Off 230 Synchronous encoder Equal ranked Chain 231 Factor slave encoder 1 1000 232 Factor slave synchronous encoder 1 1000 233 Synchronous encoder resolution 128 256 512 1024 2048 234 Master encoder resolution 128 256 512 1024 2048 24 Synchronous operation with catch up 240 Synchronous speed 6000 1500 6000 rpm 241 Synchronous ramp 0 2 50s 26 _ Process controller parameters 260 Operating mode Controller off Control Step response 261 Cycle time 1 5 10 ms 262 Interruption No response Move closer to setpoint 263 Factor K 0 1 32 767 264 Integrative time Th 0 10 65535 ms 265 Derivative
18. 1 General Information 1 1 Howto use the operating instructions The operating instructions are an integral part of the product and contain important in formation for operation and service The operating instructions are written for all employ ees who assemble install startup and service this product The operating instructions must be legible and accessible at all times Make sure that staff responsible for the plant and its operation as well as persons who work indepen dently on the unit have read the operating instructions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information contact SEW EURODRIVE 1 2 Structure of the safety notes The safety notes in these operating instructions are designed as follows Pictogram gt SIGNAL WORD Type and source of danger Possible consequence s if disregarded Measure s to prevent the danger Pictogram Signal word Meaning Consequences if disregarded Example gt 1 DANGER Imminent danger Severe or fatal injuries A WARNING Possible dangerous situation Severe or fatal injuries General danger CAUTION Possible dangerous situation Minor injuries Specific danger e g electric shock NOTICE Possible damage to property Damage to the drive system or its environ ment INFORMA Useful information or tip TION Simplifies the handling of the dri
19. 25 Pulse 2 plausibility error at binary input DI4 26 27 Pulse 2 plausibility error at binary input DI5 28 29 Pulse 2 plausibility error at binary input DI6 wo 1 Pulse 2 plausibility error at binary input DI7 32 33 Pulse 2 plausibility error at binary input DI8 No pulse 2 voltage present at binary input DI1 Check configuration of the DI1 binary input according to configuration and wiring diagram Check the wiring Check configuration of the DI2 binary input according to configuration and wiring diagram Check the wiring Check configuration of the DI3 binary input according to configuration and wiring diagram Check the wiring Check configuration of the 014 binary input according to configuration and wiring diagram Check the wiring Check configuration of the DI5 binary input according to configuration and wiring diagram Check the wiring Check configuration of the DI6 binary input according to configuration and wiring diagram Check the wiring Check configuration of the DI7 binary input according to configuration and wiring diagram Check the wiring Check configuration of the DI8 binary input according to configuration and wiring diagram Check the wiring 34 35 Plausibility error in the speed recording The difference between the two velocity sensors is higher than the configured speed cut off thresh
20. Manual operation remains active when the power supply is switched off and on how ever the inverter is then inhibited Use the Run key to enable and start the inverter at Nmin in the selected direction of rotation The speed is increased and decreased using the 1 and keys INFORMATION The signals at the binary inputs take effect as soon as manual operation is finished Bi nary input X13 1 0129 Controller inhibit does not have to be switched from 1 to and back to 1 The drive can start according to the signals at the binary inputs and the setpoint sources A DANGER Risk of crushing if the motor starts up unintentionally Severe or fatal injuries Ensure that the motor cannot start inadvertently for example by removing the signal terminal block X13 Additional safety precautions must be taken depending on the application to avoid injury to people and damage to machinery 126 Operating Instructions MOVIDRIVE MDX60B 61B Startup go 5 Starting the motor 5 5 6 Startup in VFC amp Flying start operating mode The parameter P320 Automatic adjustment is deactivated in the VFC amp Flying start mode It is important that the stator resistance P322 IxR compensation 1 is set cor rectly to ensure that the flying start function is performed properly INFORMATION Due to exact motor data the proper function of the flying start function has only been tested
21. Only use the input contactor K11 Sec Wiring diagram for basic unit to switch the inverter on and off Do not use it for jog mode For jog mode use the the commands Enable stop CW stop or CCW stop Observe a minimum switch off time of 10 s for the supply system contactor K11 4 1 6 PE connection CEN 61800 5 1 Earth leakage currents 2 3 5 mA may occur during normal operation To meet the re quirements of EN 61800 5 1 observe the following Supply system lead 10 mm Route a second PE conductor with the cross section of the power supply line in parallel to the protective earth via separate terminals or use a copper protective earth conductor with a cross section of 10 mm AWG 7 Supply system cable 10 mm 16 mm Route a copper protective earth conductor with the cross section of the supply system lead Supply system cable 16 mm 35 mm Route a copper protective earth conductor with a cable cross section of 16 2 mm Supply system cable lt 35 mm Route a copper protective earth conductor with the cross section ofthe supply system lead Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Installation instructions for the basic unit 417 IT systems MOVIDRIVES B is designed for operation on TN and TT systems with a directly grounded star point Operation on voltage supply systems with a non grounded star point is permitted In this case SEW EURODRIVE recommends
22. 4 8 3 AC 400 500 V units sizes 3 and 4 MOVIDRIVE MDX61B 503 0150 0220 0300 0370 0450 Size 3 Braking resistors Trip current Part number Part number Part number BW BW BW BW BW BW lp 9 1 821 684 3 1 820 4163 BW018 035 T lp 13 9 A 1820 138 5 BW018 075 T lp 20 4 A 1820 139 3 BW915 T lp 32 7 A 1820 413 9 lp 14 4A 821 680 0 1820 4147 BW012 050 T lp 20 4 1820 1407 BW012 100 T lp 28 9 A 1820 141 5 BW106 T lp 47 4 A 1820 083 4 BW206 T IF 54 8 A 1820 412 0 Line chokes Part number ND045 013 line AC 45 A 8260133 A ND085 013 line AC 85A 8260141 B ND150 013 line 150 825 548 2 ND300 0053 line 300 A 827 7214 Line filter Part number NF035 503 827 128 3 A NF048 503 827 117 8 B A NF063 503 Umax AC 550 V 827 4142 B A NF085 503 827 4150 B NF 115 503 827 4169 Output chokes Inner diameter Part number HD001 d 50 mm 813 325 5 For cable cross sections 1 5 16 mm AWG 16 6 HD003 d 88 mm 813 558 4 for cable cross sections gt 16 mm AWG 6 Output filter only in VFC operating Part number mode HF033 403 825 785 X A B D A D HF047 403 825 786 8 B A HF450 503 826 948 3 B A In rated operation 100 B With variable torque load 125 C Conne
23. The factory setting for the parameter is highlighted in bold Par Name Value range Par Name Value range DISPLAY VALUES 04_ Binary input options 00_ Process values 040 Binary input 11 000 Speed 6100 0 6100 rpm 041 Binary input DI11 1001 User display Text 042 Binary input DI12 002 Frequency 0 600 Hz 043 Binary input DI13 003 Actual position 0 231 4 inc 044 Binary input DI14 une 004 Output current 0 250 In 045 Binary input DI15 005 Active current 250 0 250 In 046 Binary input DI16 1006 Motor utilization 1 0 200 047 Binary input DI17 007 Motor utilization 2 0 200 048 Status of binary inputs DI1 0117 008 DC link voltage 0 1000 V 05 Binary outputs of basic unit 009 Output current A 050 Binary output DBO BRAKE 01 Status displays 051 Binary output DO 1 010 Inverter status 052 Binary output DO22 011 Operating status 053 Binary output DO 3 Not in DBG60B 012 Error status 054 Binary output DO 4 013 Current parameter set 1 2 055 Binary output 5 014 Heat sink temperature 20 0 100 C 059 Status of binary outputs DB DO 1 DO 5 015 Operating hours h 06_ Binary outputs option 016 Enable hours h 060 Binary output DO1S 017 Work kWh 061 Binary output DO11 018 KTY utilization 1 0 200 96 062 Binary output DO12 019 KTY utilization 2 0 200 96 063 Binary output DO13 02_ Analog setpoints 064 Binary output DO14 ii E 020 Analog input 11 10 0 10V 065 Binary ou
24. Weight 2 0 kg 4 4 Ib 2 5 kg 5 5 Ib Dimensions W x H x D 45 mm x 317 mm x 260 mm 1 8 in x 12 5 in x 10 2 in 67 5 mm x 317 mm x 260 mm 2 66 in x 12 5 in x 10 2 in MDX61B standard version VFC CFC SERVO 0005 5A3 4 00 0008 5A3 4 00 0011 5 3 4 00 0014 5A3 4 00 Part number 827 730 3 827 731 1 827 732 X 827 733 8 MDX61B Application version VFC CFC SERVO 0005 5A3 4 0T 0008 5A3 4 0T 0011 5A3 4 0T 0014 5A3 4 0T Part number 827 7346 827 735 4 827 736 2 827 737 0 Weight 2 3 kg 5 1 Ib 2 8 kg 6 2 Ib Dimensions W x H x D 72 5 mm x 317 mm x 260 mm 2 85 in x12 5 in x10 2 in 95 mm x 317 mm x 260 mm 8 7 in x12 5 in x10 2 in Recommended motor power MOVIDRIVE B system manual section Motor selection Operating Instructions MOVIDRIVE amp MDX60B 61B 173 KVAJ IN Technical Data and Dimension Drawings TT 1 T MOVIDRIVE MDX60 61B 5 3 AC 400 500 V units P Hz 8 3 2 Size 1 AC 400 500 V units MOVIDRIVE MDX61B 0015 5A3 4 0_ 0022 5 3 4 0 0030 5A3 4 0_ 0040 5A3 4 0 INPUT Nominal supply voltage to EN 50160 Vs 3 x AC 380 V 500 V supply frequency fsuppiy 50 Hz 60 Hz 5 Nominal supply system current Isuppiy 100 AC 3 6 A AC 5 0A AC 6 3A AC 8 6 A at Vsuppiy 3 AC 400 V 125 AC4 5 A AC6 2A AC 7 9A AC 10 7 A OUTPUT Apparent output power Sn 2 8
25. 1500 6100 rpm Sp Current limit 1 2 0 150 BGO 0 200 In 304 Torque limit 0 150 BGO 0 200 96 32 33 Motor compensation 1 2 asynchronous KE Automatic adjustment 1 2 o 321 331 Boost 1 2 0 100 96 322 332 IxR adjustment 1 0 100 323 333 Premagnetizing time 1 2 0 2s 324 334 Slip compensation 1 2 0 500 rpm 34 Motor protection Off 340 342 Motor protection 1 2 On asynchronous On synchronous 341 343 Type of cooling 1 2 Fan Forced cooling 344 Interval for motor protection 0 1 4 20s 345 346 IN U monitoring 1 2 0 1 500A 35 Motor direction of rotation 350 351 Direction of rotation reversal 1 2 on 36 Startup only available in DBG60B 360 Startup Yes No MOVITOOLS Motion Studio SHELL 4__ REFERENCE SIGNALS 40 Speed reference signal 400 Speed reference value 0 1500 6000 rpm 401 Hysteresis 0 100 500 rpm 402 Delay time 0 1 9s 132 Operating Instructions MOVIDRIVE MDX60B 61B Startup Complete parameter list 5 9 Name MS etting range Par Selectable par Factory setting Comment Parameter set 1 2 403 Signal 1 if N lt n gt Nref 41_ Speed window signal 410 Window center 0 1500 6000 rpm 411 Range width 0 6000 rpm 412 Delay ti
26. 19 20 FOR SEW MOTORS The calculation is performed After calculation the next menu item appears automatically FOR NON SEW MOTORS For non SEW motors a calibration process is required to perform the calculation When prompted apply a 1 signal to terminal X13 1 DISS CONTROL INHIBIT Apply a 0 signal to terminal X13 1 again after the calib ration is complete e AT calculation the next menu item appears automati cally Set SAVE to YES The data motor parameters are copied to the non volatile memory of MOVIDRIVES The startup procedure is now complete Press the key to return to the context menu Press the key to scroll down to the QUIT menu item Confirm the setting by pressing the key The basic display appears Operating Instructions MOVIDRIVE amp MDX60B 61B 9 C06 SAVE NO STARTUP DATA IS BEING COPIED MANUAL MODE STARTUP COPY TO DBG COPY TO MDX SIGNATURE QUIT BASIC VIEW 0 00rpm 0 000Amp CONTROLLER INHIBIT 113 5 114 C Startup Startup with DBG60B keypad 5 3 5 Starting up the speed controller Startup is performed without the speed controller first Section Startup procedure steps 1 through 17 Important Set encoder evaluation to YES Initiate the startup of the speed controller with YES The selected operating mode is displayed If the setting is cor rect go to the next menu item Select th
27. Max voltage is limited to 240 V e Suitable for use on a circuit capable of delivering not more than 10 000 rms symmet rical ampere MOVIDRIVE B models with suffix 0015 to 0040 and 0370 to 1320 400 V units only Max voltage is limited to 500 V MOVIDRIVE B models with suffix 0220 to 0300 230 V units only Max voltage is limited to 240 V e Suitable for use on a circuit capable of delivering not more than 18 000 rms symmet rical amperes MOVIDRIVE B models with suffix 1600 to 2500 400 V units only Max voltage is limited to 500 V Operating Instructions MOVIDRIVE amp MDX60B 61B 47 Installation Information regarding UL 4 4 3 Branch circuit protection AC 400 500 V units AC 230 V units MOVIDRIVE Max supply short cir Max supply voltage Max fuse rating MDX60B 61B 5 3 cuit current 0005 0008 0011 0014 AC 5000 A AC 500 V AC 15A 600 V 0015 0022 0030 0040 AC 10000 A AC 500 V AC 35 A 600 V 0055 0075 AC 5000 A AC 500 V AC 60 A 600 V 0110 AC 5000 A AC 500 V AC 110 A 600 V 0150 0220 AC 5000 A AC 500 V AC 175 A 600 V 0300 AC 5000 A AC 500 V AC 225 A 600 V 0370 0450 AC 10000 A AC 500 V AC 350 A 600 V 0550 0750 AC 10000 A AC 500 V AC 500 A 600 V 0900 AC 10000 A AC 500 V AC 250 A 600 V 1100 AC 10000 A AC 500 V AC 300 A 600 V 1320 AC 10000 A AC 500 V AC 400 A 600 V 1600 AC 18000 A AC 500 V AC 400 A 600
28. X 1805566603 Factory setting kk If the binary inputs are connected to the DC 24 V voltage supply X13 8 VO24 install a jumper between X13 7 DCOM and X13 9 DGND on MOVIDRIVE DGND X10 X12 X13 X16 X17 is connected with PE as standard threaded hole see section Unit structure You can establish galvanic isolation by removing the M4 x 14 grounding screw External voltage supply via X 10 only for size 0 6 With size 7 the 24 V backup voltage must be connected via the DC power supply unit Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Wiring diagram for basic unit 4 7 6 Description of terminal functions on the basic unit power section and control unit Terminal Function X1 1 2 3 L1 L2 L3 PE Supply system connection X2 4 5 6 U V W PE Motor connection X3 8 9 R R PE Braking resistor connection X4 Uz Uz PE DC link connection 9 10 11 12 L1 L2 L3 PE Connection of switched mode power supply only for size 7 S11 Change I signal DC 0 4 20 am gt V signal DC 10 V 0 10 V 0 10 V factory setting to V signal 12 Switching system bus terminating resistor on off factory setting OFF 13 Set baud rate for the RS485 interface XT Either 9 6 or 57 6 baud factory setting 75 6 baud 14 Switch frequency input on or off factory setting switched off X12 1 DGND Reference potential system bus X12 2 Sc11 System bus high X12 3 sc12
29. 1 1 Controller inhibit active 2 2 No enable 3 3 Standstill current 4 4 Enable 5 5 n control speed control 6 6 M control torque control 7 7 Hold control 8 8 Factory setting 9 9 Limit switch contacted A 10 Technology option 12 1 5 reference travel d 13 Flying start E 14 Calibrate encoder F Error number Error display flashing H Status display Manual operation t 16 Inverter is waiting for data U 17 Safe Stop active blinking dot IPOSPIUS program is running Flashing display STOP via DBG60B RAM defective A WARNING Incorrect interpretation of display U Safe stop active Severe or fatal injuries The display U Safe stop is not safety related and must not be used as a safety function 142 Operating Instructions MOVIDRIVE amp MDX60B 61B Information messages ago 6 1 2 DC link voltage display of size 7 INFORMATION The DC link voltage display goes out about 20 seconds after the power off 6 1 3 DBG60B keypad Basic displays 6 2 Information messages Information messages on the DBG6OB ca 2 s in duration or in MOVITOOLS Motion Display when X13 1 DISS CONTROL INHIBIT Display when X13 1 DI CONTROL INHIBIT 1 and inverter is not enabled ENABLE STOP 0 Display for enabled inverter Information message Error display Studio SHELL message that can be ac
30. Drive Technology Drive Automation System Integration Y Services EURODRIVE Operating Instructions AAN T H4 zu L mm mm ss ala MOVIDRIVE MDX60B 61B Edition 01 2010 16837614 EN SEW EURODRIVE Driving the world Contents Contents 1 General Information aaa wan ana da aga dienen nn Der 6 1 4 to use the operating instructions 6 1 2 Structure of the safety notes 6 1 3 Rights to claim under limited warranty 7 1 4 Exclusion ot liability Hen tre t Hiper een Meet 7 1 9 Copyright notlice 5 enr io DR PNEU e 7 2 Safety Notes uon nn 8 2 1 General information a aa aaa aa a E E a aan 8 2 2 Target JOUA eier ud e e 8 2 3 Designated iin 9 2 4 Transportation storage 9 2 5 jhstallationisc angie ee etter eee eet pcm d ER 10 2 6 Electrical connecti ri c nee t e este aiite 10 2 7 Safe disconnection gg rer EA 10 2 8 Operation cheer cic dece Ag as aa nan nannten 11 3 Unit Structure EA NA NAK NE T 12 3 1 Unit designation nameplates and scope of delivery 12 3 2 Scope of delivery neue uno ere in dede a sa da 14 3 37 5126 Oetker diea ren tiere ttes E 16 od led veni aen Mene 17 3 5 Size 2S 18 3 67 9120 2 sien tated Ot
31. H1023 Operating Instructions MOVIDRIVE amp MDX60B 61B 139 5 140 go Startup Complete parameter list Name Selectable par BAN uae Comment Parameter set 1 2 92 IPOS Monitoring 920 SW limit switch CW 231 1 0 231 1 Inc 921 SW limit switch CCW 231 1 0 251 1 Inc 922 Position window 0 50 32767 inc 923 Lag error window 0 5000 231 1 inc 924 Position monitoring detection On off 93 IPOS Special functions 930 Override On off 931 IPOS ctrl word Task 1 Stop Start Stop ae CHER 932 IPOS ctrl word Task 2 Start Stop ELM aie NN 933 Jerk time 0 005 2s 938 IPOS speed task 1 0 9 additional commands ms 939 IPOS speed task 2 0 9 additional commands ms 94 IPOS Variables encoder This parameter is only available on the 940 IPOS variables edit On off DBG60B keypad not in MOVITOOLS MotionStudio Motor encoder X15 941 Source actual position Ext encoder X14 Absolute encoder X62 942 Encoder factor numerator 1 32767 943 Encoder factor denominator 1 32767 With MOVITOOLS MotionStudio 944 Encoder scaling ext Encoder x1 x2 x4 x8 x16 x32 x64 a Not visible on the DBG60B key TTL 945 Synchronous encoder type X14 SIN COS HIPERFACE 946 Synchronous encoder counting Normal direction X14 Inverted 947 HIPERFACE Offse
32. Installation f gro DE 40 Braking resistor BW 30 Cable cross sections 29 Cables and 27 DC link adapter 2Q 41 DC link adapter 4Q 42 DC link coupling 43 DEB21B ione enatis 56 DLV AB A nen 38 DEKTTB a eh es e 2e 40 DESTAB zn net oit 36 DLAT B i Lem 43 DEZ T2B iii dee sue 41 D ZT4B URN 42 HD output choke 33 IT Systems 4 2222 rtr eet er 29 Line and brake contactors 28 Mounting base sus 36 PE connection 28 Shielded control 31 SIZE One ne de nn arts 34 Sj NE 35 Touch guard 21 56 Wall bracket anaa 38 Installing and removing option cards 79 Interface adapter DWET1B iode 71 DWET12B 5 uno ee 71 USB11A 2 n dati ar 75 UWS21B ii gagu aan aga ana ag deed 73 L Line choke 63 Line filter assignment 63 Long term 171 Master Slave connection 100 Memory Card gkah cnet eiae teles 149 Minimum clearance
33. SBus address 1 2 0 63 882 892 SBus group address 1 2 0 63 883 893 SBus timeout interval 1 2 0 650 125 250 kBd 884 894 Baud rate SBus 1 2 500 kBd 1000 kBd 885 895 Synchronization ID SBus 1 2 0 2047 Operating Instructions MOVIDRIVE amp MDX60B 61B Startup Complete parameter list ago 5 9 Name Selectable par Eur g Comment Parameter set 1 2 886 896 CANopen address 1 2 1 127 887 Synchronization ext Controller a 888 Synchronization time SBus 1 2 1 5 10ms 889 899 Parameter channel 2 s 9 IPOS PARAMETERS 90 IPOS reference travel 900 Reference offset 231 1 0 2311 Inc 901 Reference speed 1 0 200 6000 rpm 902 Reference speed 2 0 50 6000 rpm 903 Reference travel type 0 8 904 Reference travel to zero pulse 905 HIPERFACE Offset X15 231 1 0 231 1 Inc 906 Cam distance 231 1 0 251 1 Inc 910 Gain X controller 0 1 0 5 32 911 Positioning ramp 1 0 01 1 20s 912 Positioning ramp 2 0 01 1 20s 913 Travel speed CW 0 1500 6000 rpm 914 Travel speed CCW 0 1500 6000 rpm 915 Velocity precontrol 199 99 0 100 199 99 Linear Sine Square Electronic Synchronous operation Cross cutter 917 Ramp mode Mode 1 Mode 2 918 Bus setpoint source HO H499
34. 1 Transient recovery time is too long Setting gt 1 Recommended setting range 0 90 1 1 10 factory setting 1 Converted mass moment of inertia of the load gear unit driven machine on the motor shaft Time required for the shortest ramp INFORMATION Activate encoder monitoring P504 ON after completing the startup The function and voltage supply of the encoder will then be monitored Ifa Hiperface encoder is connected it is always monitored regardless of the setting of parameter P504 Encoder monitoring is not a safety function 108 Operating Instructions MOVIDRIVE MDX60B 61B Startup with DBG60B keypad 5 3 2 Selecting a language Startup a 5 The figure below shows the keys for selecting the language 4 1 2 3 4 Key Key Key Key e i3 CJ 1809425035 Move up to the next menu item Confirm entry Move down to the next menu item A list of languages is displayed The following text appears on the display when the keypad is switched on for the first time or after activating the start mode SEW EURODRIVE The symbol for language selection then appears on the display 1810055819 Proceed as follows to select the language Press the amp key A list of languages is displayed on the screen Use the 1 4 keys to select the language you require Confirm your selection using the key The basic di
35. 150 adjustable Minimum permitted brake RBwmin 2 70 resistance value 4Q operation Output voltage Vo Max Veupply PWM frequency fpwm Adjustable 4 or 8 kHz Speed range resolution na An 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy 2 PVmak 2300 W 2500 W 2700 W Cooling air consumption 600 m3 h Weight 60 kg 130 Ib Dimensions WxHxD 280 mm x 1000 mm x 382 mm 11 0 in x39 37 in x 15 0 in Cross section of unit terminals X1 X2 X3 X4 M12 bolt with nut Max 185 mm Press cable lug DIN 46235 Tightening torque 20 Nm 1 The system and output currents must be reduced by 20 from the nominal values for Veuppiy x AC 500 V 2 The performance data applies to fpyym 4 kHz MDX61B Standard version 0900 503 4 00 1100 503 4 00 1320 503 4 00 Part number 827 9713 827 972 1 827 974 8 MDX61B Application version 0900 503 4 0T 1100 503 4 0T 1320 503 4 0T Part number 827 9918 827 992 6 827 993 4 Constant load Recommended motor power Prot 90 kW 120 HP 110 kW 148 HP 132 kW 177 HP Variable torque load or constant load without overload recommended motor power PMot 110 kW 148 HP 132 KW 177 HP 160 KW 215 HP Recommended motor power MOVIDRIVE B System manual section Motor selection Operating Instructions MOVIDRIVE amp MDX60B 61B 179 KV
36. 2 3 1 2 4 Designated use Drive inverters are components intended for installation in electrical systems or ma chines In case of installation in machines startup of the drive inverters meaning the start of proper use is prohibited until it is determined that the machine meets the requirements stipulated in the EC Directive 98 37 EC machine guideline observe EN 60204 Startup i e the start of designated use is only permitted under observance of the EMC 2004 108 EC directive The drive inverters meet the requirements stipulated in low voltage guideline 2006 95 EC The harmonized standards of the EN 61800 5 1 DIN VDE T105 series in connec tion with EN 60439 1 VDE 0660 part 500 and EN 60146 VDE 0558 are applied to these drive inverters You must observe the technical data and information on the connection requirements as provided on the nameplate and in the documentation Safety functions MOVIDRIVE MDX60 61B inverters may not perform safety functions without higher level safety systems Use higher level safety systems to ensure protection of equipment and personnel For safety applications refer to the information in the following publications Safe disconnection for MOVIDRIVE MDX60B 61B Conditions Safe disconnection for MOVIDRIVE MDX60B 61B Applications Transportation storage Observe the notes on transportation storage and proper handling Observe the climatic conditions as stated in the secti
37. 5 5 Starting the motor 5 5 1 Analog setpoint selection The following table shows the signals that must be present on terminals 11 2 All and X13 1 X13 6 DISS DI 5 when the UNIPOL FIX SETPT setpoint is selected P100 to operate the drive with an analog setpoint entry X13 1 X11 2 AI11 X13 2 X13 3 4 13 5 13 6 Function Analog input Bee 0101 0102 RU DI 4 DI 5 n1 AT CWistop CCWistop 11 21 12 22 inhibit Controller inhibit X 0 X X X 0 0 Stop X 1 X X 0 0 0 Enable and stop X 1 0 1 0 0 Clockwise at 50 Nmax 5V 1 1 1 0 0 Clockwise with nmax 10 V 1 1 0 1 0 0 Counterclockwise with m S P PIT 5 70 50 Nmax 5V 1 0 1 1 0 0 Counterclockwise with 10 V 1 0 1 1 0 Nmax 122 Operating Instructions MOVIDRIVE amp MDX60B 61B Startup go 5 Starting the motor 5 5 2 Travel diagram The following travel diagram shows by way of example how the motor is started with the wiring of terminals X13 1 X13 4 and analog setpoints Binary output X10 3 Brake is used for switching brake contactor K12 max Speed i t11 up CW 50 Nmax t11 up CW 1 Input DIOS controller inhibit o Input DI 1 CW stop o q i Input DI 2 CCW stop i 0 Input DIO3 1 Enable stop i o 1 Output DB i brake 0 tes
38. BW BW100 005 lp 1 0 826 269 1 BW100 006 IF 2 4 821 7017 1820 419 8 BW100 006 T BW168 BW168 T IF 3 6 A 820 604 X 1820 133 4 BW268 BW268 T IF 4 2 A 820 7151 1820 417 1 BW147 BW147 T IF 5 1 820 7135 1820 134 2 BW247 BW247 T IF 6 5 820 714 3 1820 084 2 BW347 BW347 T IF 9 2 A 820 798 4 1820 135 0 a IF 5 5A 821 689 4 1820 136 9 BW039 026 T 15 8 2 1820 415 5 BW039 050 T IF 11 3 A 1820 137 7 Line chokes Part number ND020 013 liine AC 20 A 826 012 5 ND045 013 liine AC 45 826 013 3 Line filter Part number NF009 503 827 4126 A NF014 503 827 116 X B A NF018 503 Umax ACSS0V B NF035 503 827 128 3 Output chokes Inner diameter Part number HD001 50 mm 2 in 813 3255 2 cable cross sections 1 5 16 mm AWG 16 HD002 d 23 mm 0 91 in 813 557 6 For cable cross sections lt 1 5 mm AWG 16 HD003 88 mm 3 5in 813 558 4 for cable cross sections gt 16 mm AWG 6 Output filter only in VFC operating Part number mode HF015 503 826 030 3 A HF022 503 826 031 1 B A HF030 503 826 032 X B HF040 503 826 311 6 B A HF055 503 826 3124 B A HF075 503 826 3132 B A HF023 403 825 784 1 B A HF033 403 825 785 X B A In rated operation 100 B With variable torque load 125 Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Assignment of braking resistors chokes and filters
39. COS signal track K1 SPD X15 2 SIN signal track B K2 1896062419 X15 3 Signal track C X15 4 DATA X15 5 Reserved X15 6 Reference potential TF TH KTY X15 7 Reserved X15 8 Reference potential DGND X15 9 COS Signal track A K1 X15 10 SIN Signal track B K2 X15 11 Signal track C KO X15 12 DATA X15 13 Reserved X15 14 TF TH KTY connection X15 15 DC 12 V tolerance range DC 10 5 13 V max load X14 15 and X15 15 DC 650 mA Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Connection and terminal description of the DEH11B HIPERFACE option INFORMATION f X14 is used as an incremental encoder simulation output the switchover X14 7 must be jumpered with DGND X14 8 The DC 12 V supply voltage from X14 and X15 is sufficient to operate SEW encoders except HTL encoders with a DC 24 V supply voltage With all other encoders check whether they can be connected to the DC 12 V supply voltage NOTICE Do not connect HTL encoders E C to X15 of option DEH11B Doing so can destroy the X15 motor encoder input on the DEH11B option Only connect HTL encoders E C to option DEH11B 12B using the interface adapter DWE11B 12B gt Sec Connecting the interface adapter type DWE11B 12B 4 17 2 Permissible encoders at X 14 Refer to section Connecting external encoders to X 14 page 92 4 17 3 Permissible encoders at X 15 The follow
40. Do not touch live components or power connections immediately after disconnecting the drive inverters from the supply voltage because there may still be some charged capac itors Note the respective reference plates on the drive inverter Keep all covers and doors closed during operation The fact that the status LED and other display elements such as the display LED on size 7 units are no longer illuminated does not indicate that the unit has been discon nected from the power supply and no longer carries any voltage Check that there is no voltage present before touching power connections even if the LED display indicates that there is no voltage Mechanical blocking or internal safety functions of the unit can cause a motor standstill Eliminating the cause of the problem or performing a reset may result in the drive re starting automatically If for safety reasons this is not permitted for the driven machine disconnect the unit from the supply system before correcting the error Operating Instructions MOVIDRIVE amp MDX60B 61B 11 3 Unit Structure Unit designation nameplates and scope of delivery 3 Unit Structure 3 1 Unit designation nameplates and scope of delivery 3 1 4 Example Unit designation MDX60 B 0011 5 A 3 4 00 00 Standard OT Application XX Special unit XX L Coated pcbs 4 4Q with brake chopper Quadrants 2 20 Connection type 3 3 phase Radio interfer B Radio interfe
41. Installation Connection of incremental encoder simulation 4 23 Connection of incremental encoder simulation 4 23 1 Incremental encoder simulation Connector X14 of the DEH11B or DER11B option can also be used as the incremental encoder simulation output For this purpose you must jumper switchover X14 7 with DGND X14 8 X14 then delivers the incremental encoder signals with a signal level ac cording to RS422 The number of pulses is With DEH11B as on X15 motor encoder input With DER11B 1024 pulses revolution DEH11B DER1B 00 XM ME A K1 1 D A SN 9 in 2 fae s elt Il B K2 1 EL ll co PK alle e Ko Se m e e e 5e e e amp 1806349707 Fig 16 Incremental encoder simulation connection to DEH11B or DER11B Part number of the prefabricated cable Option type DEH DER11B X14 Incremental encoder simulation For fixed installation 819 768 7 Operating Instructions MOVIDRIVE amp MDX60B 61B 4 Installation Master slave connection 4 24 Master slave connection 4 24 1 Master Slave connection Connector X14 of the DEH11B or DER11B option can also be used for the internal syn chronous operation application master slav
42. Keep the length of the cable between the line filter and inverter to an absolute minimum and never more than 400 mm Unshielded twisted cables are sufficient Use also unshielded lines for the supply system cable lt SEW EURODRIVE recommends taking one of the following EMC measures on the motor side to maintain class C1 and C2 limits Shielded motor cable HD output choke option HF output filter option in operating modes VFC and V f Compliance with category C2 according to EN 61800 3 has been tested in a CE typical drive system SEW EURODRIVE can provide detailed information on request A WARNING This product can cause high frequency interferences in residential areas which can re quire measures for interference suppression Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Installation instructions for the basic unit HD output choke Install the output choke close to the inverter but outside the minimum clearance for cooling For HD001 HD003 Route all three phases U V W of the motor cable 1 through the output choke To achieve a higher filter effect do not route the PE conductor through the output choke MOVIDRIVE 1804844811 Fig 2 Connection of output choke HD001 HD003 1 Motor cable Operating Instructions MOVIDRIVE amp MDX60B 61B 33 4 Installation Installation instructions for the
43. M canique G n rale Fax 221 338 494 771 Km 8 Route de Rufisque senemeca sentoo sn B P 3251 Dakar Serbia Sales Beograd DIPAR Tel 381 11 347 3244 381 11 288 Ustanicka 128a 0393 PC IV floor Fax 381 11 347 1337 SCG 11000 Beograd office dipar co yu Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 33595 202 Rybni na 40 Fax 421 2 33595 200 SK 831 06 Bratislava sew sew eurodrive sk http www sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 Industry Park PChZ ulica M R Stef nika 71 SK 010 01 Zilina Fax 421 41 700 2514 sew sew eurodrive sk Banska Bystrica SEW Eurodrive SK s r o Rudlovska cesta 85 SK 974 11 Banska Bystrica Tel 421 48 414 6564 Fax 421 48 414 6566 sew sew eurodrive sk KoSice SEW Eurodrive SK s r o Slovenska ulica 26 SK 040 01 KoSice Tel 421 55 671 2245 Fax 421 55 671 2254 sew sew eurodrive sk Operating Instructions MOVIDRIVE MDX60B 61B 10 221 10 222 Address Directory Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assemb
44. Normally open contact Selection option Parameter menu P62 X10 6 DO 1 NC NC contact System bus SBus X12 1 DGND Reference CAN bus according to CAN specification 2 0 parts A and B trans X12 2 potential mission technology according to ISO 11898 max 64 stations termi X12 3 SC11 SBus high nating resistor 120 Q can be activated using DIP switches SC12 SBus low RS485 interface X1340 ST11 RS485 EIA standard 9 6 kbaud max 32 stations X1344 ST12 RS485 Max cable length 200 m d Dynamic terminating resistor with fixed installation TF TH KTY input X10 1 TF1 Response threshold at 2 2 9 10 96 1 The unit provides a current of Imax DC 400 mA for the DC 24 V outputs VO24 binary outputs If this value is insufficient a DC 24 V voltage supply must be connected to X10 9 VI24 Operating Instructions MOVIDRIVE amp MDX60B 61B 185 186 KVAJ IN Technical Data and Dimension Drawings TT 1 T MOVIDRIVE MDX60 61B electronics data IP Hz MOVIDRIVE MDX60 61B General electronics data Reference terminals X11 4 X12 1 X13 9 X16 6 X10 2 X10 10 X13 7 Permitted cable cross section AGND Reference potential for analog signals and terminals X11 1 and X11 5 REF1 REF2 DGND Reference potential for binary signals system bus RS485 interface and TF TH DCOM Reference potential for binary inputs X13 1 X13 6 and X16 1 X16 2 DIOQ DIO5 0126 0107 core per
45. Operating Instructions MOVIDRIVE amp MDX60B 61B 171 8 Technical Data and Dimension Drawings TT T General technical data 8 2 1 MOVIDRIVE MDX60 61B unit series size 0 The following figure shows the MOVIDRIVE MDX60 61B unit series size 0 1940365835 8 2 2 MOVIDRIVE MDX61B unit series sizes 1 to 7 The following figure shows the MOVIDRIVE MDX61B unit series sizes 1 to 7 2059056779 172 Operating Instructions MOVIDRIVE amp MDX60B 61B Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5 3 AC 400 500 V units 83 MOVIDRIVE MDX60 61 B 5 3 AC 400 500 V units 8 3 1 Size 0 MOVIDRIVE MDX60 61B 0005 5A3 4 0 0008 5A3 4 0 0011 5A3 4 0 0014 5A3 4 0 Size 0S OM INPUT Nominal supply voltage to EN 50160 Vsuppiy 3 x AC 380 V 500 V Line frequency fsupply 50 Hz 60 Hz 5 Nominal supply system current Isupply 100 AC 1 8 AC2 2A 2 8 A AC 3 6 A at Vsuppiy 3 AC 400 V 125 AC2 3A AC2 7A AC 3 5 A AC 4 5 A OUTPUT Apparent output power Sn 1 4 KVA 1 6 kVA 2 1 kVA 2 8 kVA at Vsuppiy 3 AC 380 500 V Rated output current IN 2 24 AC3 1A 4 at Vsuppiy 3 AC 400 V Continuous output current 125 In Io AC 2 5 A AC3A 3 8 A AC5A at Vsuppiy 3 400 V and fpyym 4 kHz Continuous output current 100 IN lb at Vsuppiy 3 AC 400 V and fpyym 8 kHz AC2A AC 2 4 A AC 3 1 A
46. Secure the shield clamps to the top and the bottom of the unit 1805286795 1 Contact clips 2 Retaining screws for contact clip 3 Shield plate 4 Retaining screw for shield clamp Operating Instructions MOVIDRIVE amp MDX60B 61B 49 4 Installation Shield clamps 4 5 2 Shield clamp for power section size 1 A shield clamp is supplied as standard for the power section with MOVIDRIVE MDX61B size 1 Install this shield clamp on the power section together with the unit s retaining screws 1805289867 1 Power section shield clamp 2 PE connection y 4 5 3 Shield clamp for power section sizes 2S and 2 A shield clamp for the power section is supplied as standard with two retaining screws with MOVIDRIVE MDX61B sizes 2S and 2 Install this shield clamp using the two re taining screws 4 U SIM 6 w _ 8 9 R 55 wer 060 8 9 R J ER 1805291787 1 Power section shield clamp 2 PE connection y The shield clamps for the power section provide you with a very convenient way of in stalling the shield for the motor and brake cables Apply the shield and PE conductor as shown in the figures below 4 5 4 Shield clamp for power section sizes 3 to 7 No shield clamps for the power section are supplied with MOVIDRIVE MDX61B sizes 3 to 7 Use commercially available shield clamps for installing the shielding of motor and brake cables Apply the shield as closely as possible to the inver
47. Size a bes 188 190 Size OS wince de are 187 189 SIZE Tim mn A te es 191 912629 dm 192 193 SIZe 3 xin cee Sth eee ne 194 S ZE 195 irte nem 196 Size sie eto bios 197 SIZQ oM recta 198 DIO11B One tion rere ats 101 Technical 201 212 adieu Meteo dede 56 DE ETTB zer tte tertie 38 DEK Bi cas aient boite o dae 40 DESTIB Zz 2 ehe 36 DEZATTB2z reed EI 43 DEZ Bia et ee ees 41 DEZ14B rdiet 42 DWET Bz Sins a a ga ana tits nl ee 71 DWE12B iz 2a I ee na Ng ns 71 E Electronics 168 Encoder card 80 Erronlist 1 ana 153 ErTOt mOlrory i sitet beg Mare 151 Error message via 7 segment display 152 Establishing communication with other units 118 Exclusion of liability seene 7 Extended 168 External encoder connection 92 G General information 6 Incremental encoder simulation Connection dii ee tannins 99 Information messages on the DBG60B 143 Operating Instructions MOVIDRIVE amp MDX60B 61B
48. Weight 27 kg 60 Ib Dimensions WxHxD 280 x 522 mm x 307 mm Cross section of unit terminals X1 X2 X3 X4 M10 bolt with nut Max 70 mm Press cable lug DIN 46235 Tightening torque 14 Nm 1 The system and output currents must be reduced by 20 from the nominal values for Veuppiy 3 x AC 500 V 2 The performance data applies to fpyym 4 kHz MDX61B Standard version Part number 0370 503 4 00 0450 503 4 00 827 967 5 827 968 3 MDX61B Application version 0370 503 4 0T 0450 503 4 0T Part number 827 985 3 827 986 1 Constant load Recommended motor power Pyot 37 kW 50 HP 45 kW 60 HP Variable torque load or constant load without overload recommended motor power PMot 45 kW 60 HP 55 kW 74 HP Recommended motor power MOVIDRIVE B system manual section Motor selection Operating Instructions MOVIDRIVE amp MDX60B 61B 177 KVAJ IN Technical Data and Dimension Drawings iI C MOVIDRIVE MDX60 61B 5 3 AC 400 500 V units IP Hz 8 3 6 Size 5 AC 400 500 V units MOVIDRIVE MDX61B 0550 503 4 0 0750 503 4 0 INPUT Nominal supply voltage to EN 50160 Vsuppiy 3 x AC 380 V 500 V supply frequency fsupply 50 Hz 60 Hz 5 Nominal supply system current Luppiy 100 AC 94 5 A AC 117 A at Vsuppiy 3 AC 400 V 125 118 1
49. error Access to the EEPROM of the memory card has failed Activate factory settings perform reset and reset parameters Contact SEW service if the error occurs again Replace memory card 26 External ter minal Emergency stop P External terminal Read in external error signal via programmable input Eliminate respective cause reprogram terminal if neces sary Operating Instructions MOVIDRIVE amp MDX60B 61B 155 156 Service Error messages and list of errors Error Suberror Code Designation Pci Code Designation Possible cause Measure 0 Both limit switches missing Open circuit both limit e Check wiring of limit or open circuit Switches missing Switches 27 No limit Emergency Limit switch reversed Limit switches are swapped Swap over limit switch switches stop over in relation to direction connections 3 Both limit switches are of rotation of motor Reprogram terminals active simultaneously 0 Fault Fieldbus timeout e Check communications Fieldb 2 Fieldbus card does not No communication between routine of the master 28 s ie stop boot master and slave within the pro e Extend fieldbus timeout imeout jected response monitoring time P819 or deactivate monitoring 29 Limit switch Emergency 0 Hardware limit switch A limit switch was reached in e Check travel range c
50. 0 0022 2A3 4 0 0037 2A3 4 0 INPUT Nominal supply voltage to EN 50160 Vsuppiy 3x AC200V 240V supply frequency fsupply 50 Hz 60 Hz 5 Rated supply current Isuppiy 100 AC 6 7 AC 7 8 A AC 12 9 at Vsuppiy 3 AC 230 V 125 AC8 4A AC 9 8 A 16 1 A OUTPUT Apparent output power 5 2 7 kVA 3 4 kVA 5 8 kVA at Vsuppiy 3 AC 230 240 V Nominal output current IN AC 7 3A AC 8 6 A AC 14 5 A at Vsuppiy 3 AC 230 V Continuous output current 125 IN at Vsuppiy 3 AC 230 V with fpyym kHz ACSIA AC IOSA ACABA Continuous output current 100 IN Ip at Veupply 3 AC 230 V with fpyym 8 kHz AC 7 3 A AC 8 6 A AC 14 5 A Current limitation Imax Motor and regenerative 150 In duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable 4 13 in x12 4 in x9 21 in Minimum permitted brake Rgwmin 27 Q resistance value 4Q operation Output voltage Vo Max Vsupply PWM frequency fpwm Adjustable 4 8 12 16 kHz Speed range resolution 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at S 1 Pymax 110W 126 W 210W Cooling air consumption 40 m3 h Weight 2 8 kg 6 2 lb Dimensions WxHxD 105 mm x 314 mm x 234 mm Cross section of unit terminals X1 X2 X3 X4 Separable terminal strip 4 mm conductor end sleeve DIN 46228 Tightening t
51. 10V nalog 1 A1 i ov in i d t11 up CW t11 down CW 111 down CW n N min start stopp Stop r mp t13 50 max 1810131851 INFORMATION The motor is not energized the event of a controller inhibit 0100 0 A motor with out brake will coast to standstill Operating Instructions MOVIDRIVE amp MDX60B 61B 123 5 C Startup Starting the motor 5 5 3 Fixed setpoints The following table shows the signals that must be present on terminals X13 1 X13 6 DISS 0105 when the UNIPOL FIX SETPT setpoint is selected P100 to operate the drive with the fixed setpoints F ncli n Penne X13 2 DIO1 X13 3 0102 X13 4 0103 X13 5 0104 X13 6 0165 inhibit CW stop CCW stop Enable stop n11 n21 n12 n22 Controller inhibit 0 x X x X X Stop 1 X X 0 X X Enable and stop e 0 0 7 X X CW operation D fail non a o m with n11 1 1 0 1 CW operation 1 an RAH WAH n nun with n12 1 1 0 0 1 CW operation 1 n RAH nam a nun with n13 1 1 0 1 1 CCW operation ds m Wan aan aan m with n11 L 0 1 1 1 0 124 Operating Instructions MOVIDRIVE MDX60B 61B Startup go 5 Starting the motor 5 5 4 Travel diagram The following travel diagram shows an example of how the drive is started with the wir ing of terminals X13 1 X13 6 and internal fixed setpoints Bin
52. 1184030219 1 Switch to online mode symbol 3 Select the unit you want to startup 4 Open the context menu and select the command Startup Startup The Startup wizard opens 5 Follow the instructions of the startup wizard and then load the startup data onto your unit 120 Operating Instructions MOVIDRIVE MDX60B 61B Startup go 5 Startup for HTL motor encoders Operation of MOVITOOLS MotionStudio Observe the following safety notes when starting up an HTL motor encoder to MOVIDRIVE MDX61B SEW motor type 1 IEC NEMA CSA DX 02 JEC xj Motor type 1 0 9054 Motor rated voltage 1 V 400 Motor rated frequency 1 Hz 50 Mains rated voltage V 400 SEW encoder type CRETE 1 Encoder type INCR ENCODER TTL 2 Encoder increments Inc rev 1024 3 835 Response TF sensor no RESPONSE 530 Sensor type 1 SENSOR 1810081419 Fig 23 Settings for startup of a motor with HTL motor encoder 1 SEW encoder type selection list 2 Encoder type selection list 3 PPR count selection list Select Non SEW encoder from the SEW encoder type list 1 Select INCREM ENC TTL from the Encoder type list 2 n the dropdown menu PPR count 3 select the PPR count 1024 for SEW HTL encoders printed on the HTL motor encoder Operating Instructions MOVIDRIVE MDX60B 61B 121 5 go Startup Starting the motor
53. 138 Ramp limit VFC No Yes 139 Ramp monitoring 1 No 14 Speed ramps 2 140 Ramp t21 up CW 0 2 2000s 141 Ramp t21 down CW 0 2 2000s 142 Ramp t21 up CCW 0 2 2000s 143 Ramp t21 down CCW 0 2 2000s 144 Ramp t22 UP DOWN 0 10 2000s 145 S pattern t22 0 3 146 Stop ramp t23 0 2 20s 147 Emergency stop ramp t24 0 2 20s EE No 149 Ramp monitoring 2 Yes 15_ Motor potentiometer parameter sets 1 and 2 150 Ramp t3 up 0 2 20 50 s 151 Ramp t3 down 0 2 20 50 s Save last OFF setpoint ON 16_ Fixed setpoints 1 160 Internal setpoint n11 6000 150 6000 rpm In 161 Internal setpoint n12 6000 750 6000 rpm In 162 Internal setpoint n13 6000 1500 6000 rpm In 17_ Fixed setpoints 2 170 Internal setpoint n21 6000 150 6000 rpm In 171 Internal setpoint n22 6000 750 6000 rpm In 172 Internal setpoint n23 6000 1500 6000 rpm 96 IN 255 CONTROLLER PARAMETERS 20 Speed control only parameter set 1 e i m 001 292 201 Time constant n controller 0 10 300 ms Gain 292 Accel prectrl 065 203 Filter acceleration precontrol 0 100 ms 204 Filter actual speed value 0 32 ms 205 Load precontrol 150 0 150 Operating Instructions MOVIDRIVE amp MDX60B 61B Startup go Complete parameter list Name
54. 2 862 8199 Operating Instructions MOVIDRIVE amp MDX60B 61B 10 217 Address Directory Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 ssacar g inco com Ib Beirut Middle East Drives S A L offshore Tel 961 1 494 786 Sin EI Fil Fax 961 1 494 971 B P 55 378 philipppe acar medrives com Beirut Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva lt http www sew eurodrive lt Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Technical Offices Kota Kinabalu SEW EURODRIVE Sdn Bhd Kota Kinabalu Branch Lot No 2 1st Floor Inanam Baru Phase III Miles 5 1 2 Jalan Tuaran Inanam 89350 Kota Kinabalu Sabah Malaysia Tel 60 88 424792 Fax 60 88 424807 Kuala Lumpur SEW EURODRIVE Sdn Bhd No 2 Jalan Angger
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56. 25544113 District Centre Janak Puri salesdelhi seweurodriveindia com New Delhi 110 058 vikram juneja seweurodriveindia com Pune SEW EURODRIVE India Private Limited Tel 91 20 25380730 735 Lunawat Prism 4th floor S No 148 Fax 91 20 25380721 Neena Co Operative Housing Society Paud salespune seweurodriveindia com Road praveen hosur seweurodriveindia com Pune 411038 Maharashtra Raipur SEW EURODRIVE India Private Limited Tel 91 771 4090765 A 42 Ashoka Millenium Complex Fax 91 771 4090765 Ring Road 1 sutanu sarkar seweurodriveindia com Raipur 492 001 Chhattisgarh Indonesia Represented by Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 No 9 Tuas Drive 2 Fax 65 68612827 Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate info alperton ie Glasnevin Dublin 11 http www alperton ie Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon http www liraz handasa co il office liraz handasa co il Italy Assembly Milano SEW EURODRIVE di Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Technical Offices Bologna SEW EURODRIVE di R Blickle amp Co s a s Tel 39 051 65
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58. 3 89 76 58 71 Aquitaine Char entes SEW USOCOME Parc d activit s de Magellan 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Tel 33 5 57 26 39 00 Fax 33 5 57 26 39 09 Auvergne Lim ousin SEW USOCOME 27 avenue du Colombier F 19150 Laguenne Tel 33 5 55 20 12 10 Fax 33 5 55 20 12 11 Basse Nor mandie SEW USOCOME 5 rue de la Limare F 14250 Brouay Tel 33 2 31 37 92 86 Fax 33 2 31 74 68 15 Operating Instructions MOVIDRIVE amp MDX60B 61B Address Directory France Bourgogne SEW USOCOME Tel 33 3 85 49 92 18 10 rue de la Poste Fax 33 3 85 49 92 19 F 71350 Saint Loup G anges Bretagne SEW USOCOME Tel 33 2 28 21 12 52 Le bois Foucaud F 44270 Saint M me Le Tenu Fax 33 2 28 21 12 84 Centre Poitou SEW USOCOME 18 avenue Andr Amp re Appartement 14 F 37540 Saint Cyr sur Loire Tel 33 2 47 41 33 23 Fax 33 2 47 41 34 03 Champagne Ardenne SEW USOCOME Impasse des Ouises F 10120 Saint Andr les Vergers Tel 33 3 25 79 63 24 Fax 33 3 25 79 63 25 Franche Comt SEW USOCOME 5 route de Besan on Maison B F 25870 Devecey Tel 33 3 81 60 20 47 Fax 33 3 81 87 75 93 lle de Franceest SEW USOCOME Tel 33 1 64 17 02 47 Somme 45 rue des Cinelles Fax 33 1 64 17 66 49 F 77700 Bailly Romainvilliers Ile de France SEW USOCOME Tel 33 1 41 05 92 74 nord Picardie 25bis rue Kl ber F 92300 Le
59. 4 Fieldbus slot 5 Expansion slot 6 Encoder slot 7 X3 Braking resistor connection 8 R 9 R and PE connection 8 X2 Motor connection 4 U 5 V 6 W 9 PE connection 10 Shield clamp for signal cables 11 X17 Signal terminal strip for safety contacts for safe stop 12 X10 Signal terminal strip for binary outputs and TF TH input 13 X16 Signal terminal strip binary inputs and outputs 14 X13 Signal terminal strip terminal strip for binary inputs and RS485 interface 15 X11 Signal terminal strip for setpoint input Al1 and 10 V reference voltage 16 X12 Signal terminal strip system bus SBus 17 Grounding screw M4 x 14 18 DIP switches S11 514 19 XT Slot for DBG60B keypad or UWS21B serial interface 20 7 segment display 21 Memory card Operating Instructions MOVIDRIVE amp MDX60B 61B Unit Structure 3 Size 6 3 10 Size6 MDX61B 503 AC 400 500 V units 0900 1100 1320 B 3 1 zo id JU an T 1 8 p Mm 2205804427 1 PE connection 2 X1 Power supply connection 1 L1 2 L2 3 L3 3 X4 Connection for DC link coupling Uz Uz 4 Fieldbus slot 5 Expansion slot 6 Encoder slot 7 X3 Braking resistor connection 8 R 9 R 8 X2 Motor connection 4 U 5 V 6 W and PE connection 9 Sh
60. 818 5 INFORMATION For detailed information on the DEH21B option refer to the MOVIDRIVE MDX61B DIP11B DEH21B absolute encoder cards The DEH21B option card can be installed in MOVIDRIVE MDX61B sizes 0 to 7 Only SEW EURODRIVE staff may install or remove the DEH21B option for MOVIDRIVE MDX61B size 0 The DEH21B option card must be plugged into the encoder slot The DC 24 V power supply of an encoder connected to X62 is ensured when X60 is supplied with DC 24 V Observe the Project planning chapter in the MOVIDRIVE MDX60B 61B system manual 9t Description Terminal Function DEH21BI s Absolute encoder connec X62 1 Data lon X62 2 Reserved X62 3 Cycle amp X62 4 Reserved e X62 5 DGND X62 6 Data X62 7 Reserved 62 8 Pulse 2 m X62 9 DC 24 V output x 502 X60 Voltage supply X60 1 24VIN X60 2 DGND 150 x X15 Motor encoder input X15 1 COS signal track A K1 2 15 2 SIN signal track B K2 e X15 3 Signal track C KO X15 4 DATA X15 5 Reserved X15 6 Reference potential TF TH KTY 1806096139 X15 7 Reserved X15 8 Reference potential DGND X15 9 COS Signal track A K1 X15 10 SIN Signal track B K2 X15 11 Signal track C KO X15 12 DATA X15 13 Reserved X15 14 TF TH KTY connection X15 15 DC 12 V tolerance range DC 10 5 13 V max load X15 15 DC 650 mA 86 Operating Instructions MOVID
61. 9 HF325 403 829 948 3 A In rated operation 100 B With variable torque load 125 C Connect two braking resistors in parallel and set twice the trip current on F16 2 x D Connect three braking resistors in parallel and set three times the trip current on F16 3 x Ir E Connect four braking resistors in parallel and set four times the trip current on F16 4 x Ir F Connect five braking resistors in parallel and set five times the trip current on F16 5 x Ir H Two filter in parallel Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Assignment of braking resistors chokes and filters 4 8 5 AC 230 V units sizes 1 to 4 MOVIDRIVE MDX61B 2_3 0015 0022 0037 0055 0075 0110 0150 0220 0300 Size 1 2 3 4 Braking resis parinum A BW Trip current ber Bw Per BW BW BW BW039 003 16 2 7 821 687 8 BW039 006 IF 3 9 A 821 688 6 Be IF 5 5 821 6894 1820 136 9 BW039 026 T 1 8 1 1 820 415 5 BW027 006 IF 4 7A 822 422 6 BW027 012 IF 6 6 822 423 4 BW018 015 T lp 9 1A 1 820 416 3 c Cc C Cc BW018 035 T Ip 13 9 A 1 820 138 5 c Cc Cc Cc BW018 075 T 1F 20 4A 1 820 139 3 c C Cc Cc BW915 T IF 32 6 A 1820 413 9 c Cc
62. A AC 146 3 A OUTPUT Apparent output power 5 73 5 KVA 91 0 kVA at Vsuppiy 3 AC 380 500 V Rated output current In AC 105A AC 130A at Vsuppiy 3 AC 400 V Continuous output current 125 IN at Veupply 3 AC 400 V with fpyym kHz Be Tots Continuous output current 100 IN Ip at Veupply 3 AC 400 V with fpyym 8 kHz AC 105A AC 130A Current limitation Imax Motor and regenerative 150 In duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted brake RBwmin 60 40 resistance value 4Q operation Output voltage Vo Max Vsupply PWM frequency fpwm Adjustable 4 8 12 16 kHz Speed range resolution 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy 2 1700 W 2000 W Cooling air consumption 360 m3 h Weight 35 kg 77 Ib Dimensions WxHxD 280 mm x 610 mm x 330 mm 11 0 in x24 0 in x13 0 in Cross section of unit terminals X1 X2 X3 X4 M10 bolt with nut Max 70 mm Press cable lug DIN 46235 Tightening torque 14 Nm 1 The system and output currents must be reduced by 20 from the nominal values for Veuppiy 3 x AC 500 V 2 The performance data applies to fpyym 4 kHz MDX61B Standard version 0550 503 4 00 0750 503 4 00 Part number 827 969 1 827 970 5 MDX61B Application version 0550 503 4 0T 0750 503 4 0T Part n
63. AC 1 V responds to the number of pulses TTL encoder with negated tracks Encoder with signal level to RS422 DC 12 V tolerance range DC 10 5 13 V 2058970635 Motor encoder input X15 Permitted encoder types HIPERFACE encoder sin cos encoder AC 1 V TTL encoder with negated tracks Encoder with signal level to RS422 Permitted PPR count 128 256 512 1024 2048 Encoder power supply DC 12 V tolerance range DC 10 5 13 V Imax DC 650 mA 1 Total current load of DC 12 V encoder supply lt DC 650 mA 8 8 2 Encoder card type DEH21B option DEH21B option DEH21B Encoder input X62 SSI encoder input Motor encoder input X15 Permitted encoder types HIPERFACE encoder sin cos encoder AC 1 TTL encoder with negated tracks Encoder with signal level to RS422 Permitted PPR count 128 256 512 1024 2048 Encoder power supply DC 12 V tolerance range DC 10 5 13 V Imax DC 650 mA External power supply con nection X60 2058987019 24VIN DC 24 V power supply for encoder connected to X62 1 Total current load of DC 12 V encoder supply x DC 650 mA Operating Instructions MOVIDRIVE amp MDX60B 61B 199 200 KVAJ IN 8 8 3 Technical Data and Dimension Drawings maga Technical data for options DEH11B DEH21B DEU21B DER11B BW T Encoder card type DEU21B option DEU21B o
64. AG 3048 Continuous output current 100 In Ip at Vsuppiy 3 AC 400 V with fpyym 8 kHz AC 12 5 A 16 24 Current limitation Imax Motor and regenerative 150 In duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted brake Rgwmin 47 220 resistance value 40 operation Output voltage Vo Max Vsupply PWM frequency fpwm Adjustable 4 8 12 16 kHz Speed range resolution Ana 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION 4 13 in x13 2 in x11 6 in Power loss at Sy 2 Pymax 220 W 290 W 400 W Cooling air consumption 80 m3 h Weight 6 6 kg 15 Ib Dimensions WxHxD 105 mm x 335 mm x 294 mm 135 mm x 315 mm x 285 mm 5 31 in x12 4 in x11 2 in Cross section of unit terminals X1 X2 X3 X4 Terminal blocks 4 mm conductor end sleeves DIN 46228 M4 screw and washer assembly with terminal clip 4 mm conductor end sleeve DIN 46228 6 mm crimp cable lug DIN 46234 Tightening torque 0 6 Nm 1 5 Nm 1 The system and output currents must be reduced by 20 from the nominal values for V 2 The performance data applies to fpyym 4 kHz supply 3xAC 500 V MDX61B Standard version 0055 5A3 4 00 0075 5A3 4 00 0110 5A3 4 00 Part number 827 961 6 827 962 4 827 963 2 MDX61B Application version 0055 5A3 4 0T 0075 5A3 4 0T 01
65. Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Egypt Sales Cairo Copam Egypt Tel 20 2 22566 299 1 23143088 Service for Engineering amp Agencies Fax 20 2 22594 757 33 El Hegaz ST Heliopolis Cairo http www copam egypt com copam datum com eg Service Sharjah Copam Middle East FZC Tel 971 6 5578 488 Sharjah Airport International Free Zone Fax 971 6 5578 499 P O Box 120709 copam me geim ae Sharjah United Arabian Emirates Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Reti tee 4 Fax 372 6593231 EE 75301 Peetri k la Rae vald Harjumaa veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Technical Offices Helsinki SEW EURODRIVE OY Tel 358 201 589 300 Luutnantintie 5 Fax 358 9 5666 311 FIN 00410 Helsinki sew sew fi Vaasa SEW EURODRIVE OY Tel 358 201 589 300 Hietasaarenkatu 18 Fax 358 6 3127 470 FIN 65100 Vaasa sew sew fi Rovaniemi SEW EURODRIVE OY Tel 358 201 589 300 Valtakatu 4 Fax 358 201 589 239 FIN 96100 Rovaniemi sew sew fi Production Karkkila SEW Industrial Gears Oy Tel 358 201 589 300 Assembly Valurinkatu 6 PL 8 Fax 358 201 589 310 FI 03600 Karkkila 03601 Karkkila sew sew fi http www sew eurodrive fi Gabon Sales Libreville ESG E
66. GmbH amp Co KG Tel 49 711 16072 0 Friedrich List Stra e 46 Fax 49 711 16072 72 D 70771 Leinfelden Echterdingen tb stuttgart sew eurodrive de Ulm SEW EURODRIVE GmbH amp Co KG Tel 49 7348 9885 0 DieselstraRe 14 Fax 49 7348 9885 90 D 89160 Dornstadt tb ulm sew eurodrive de Wirzburg SEW EURODRIVE GmbH amp Co KG Tel 49 931 27886 60 N rnbergerstraRe 118 Fax 49 931 27886 66 D 97076 W rzburg Lengfeld tb wuerzburg sew eurodrive de Zwickau Meer SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 ane D nkritzer Weg1 Fax 49 3764 7606 20 D 08393 Meerane tb zwickau sew eurodrive de France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW EUROCOME Tel 33 3 87 29 38 00 Zone Industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Technical Offices Alsace SEW USOCOME Tel 33 3 89 74 51 62 1 rue Auguste Gasser F 68360 Soultz Fax 33
67. INFORMATION Power loss at Sy 2 Pyar 3000 W 3600 W 4400 W Cooling air consumption 1200 m3 h Weight 2Q variant 260 kg 573 Ib 4Q variant 280 kg 617 Ib Dimensions WxHxD 700 mm x 1490 mm x 470 mm 27 6 in x58 7 in x18 5 in Conductor rails X1 X2 X3 Connection rail with bore for M12 Max 2 x 240 mm Press cable lug DIN 46235 Tightening torque 70 Nm 620 Ib in 1 The system and output currents must be reduced by 20 from the nominal values for Veuppiy x AC 500 V 2 The performance data applies to fpyym 2 5 kHz MDX61B Application version With coated printed circuit boards Part number 1600 503 2 0T L 1600 503 4 0T L 829 976 5 829 980 3 2000 503 2 0T L 2000 503 4 0T L 829 977 3 829 981 1 2500 503 2 0T L 2500 503 4 0T L 829 978 1 829 983 8 Constant load Recommended motor power Prot 160 kW 215 HP 200 kW 268 HP 250 kW 335 HP Variable torque load or constant load without overload 200 kW 268 HP 250 kW 335 HP 315 kW 422 HP Recommended motor power Prot Recommended motor power See MOVIDRIVE B System manual section Motor selection Operating Instructions MOVIDRIVE amp MDX60B 61B Technical Data and Dimension Drawings MOVIDRIVE MDX61B 2 3 AC 230 V units 84 MOVIDRIVE MDX61B 2 3 AC 230 V units 8 4 1 Size 1 AC 230 V units MOVIDRIVE MDX61B 0015 2A3 4
68. Installation Connecting the RS485 interface 4 10 1 Wiring diagram of the RS485 interface X13 1805890699 Cable specification Use a 4 core twisted and shielded copper cable data transmission cable with braided copper shield The cable must meet the following specifications Cable cross section 0 25 0 75 mm AWG 23 to AWG 19 Cable resistance 100 150 O at 1 MHz Capacitance per unit length x 40 pF m at 1 kHz Connecting the Connect the shield to the electronics shield clamp on the inverter or higher level shield controller and make sure it is connected over a wide area at both ends Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Connecting the interface adapter option type DWE11B 12B Cable length The permitted total cable length is 200 m 656 ft Terminating resis Dynamic terminating resistors are installed Do not connect any external tor terminating resistors NOTICE There must not be any potential displacement between the units connected via the RS485 This may affect the functionality of the units Take suitable measures to avoid potential displacement such as connecting the unit ground connectors using a separate cable 4 11 Connecting the interface adapter option type DWE11B 12B 4 11 1
69. PC PC COM 1 4 kos mm ERE N GND m1 16 UWS21B A H 1 TxD hoc i l max 5 m 16 5 ft O RS232 1 2 1805918987 Fig 7 UWS21B PC connection cable 1 1 connection 9 pin D sub connector 1 9 pin D sub socket 2 Operating Instructions MOVIDRIVE amp MDX60B 61B 74 Installation Connecting the interface adapter option USB11A 4 13 Connecting the interface adapter option USB11A 4 13 1 Part number Interface adapter USB 114A 824 831 1 4 13 2 Scope of delivery The scope of delivery for the USB11A includes USB11A interface adapter USB connection cable PC USB11A type USB A B Connection cable for MOVIDRIVE MDX60B 61B USB11A cable RJ10 RJ10 CD ROM with drivers and MOVITOOLS MotionStudio The USB11A interface adapter supports USB 1 1 and USB 2 0 4 13 3 Connecting MOVIDRIVE USB11A PC Use the connection cable 1 RJ10 RJ10 supplied to connect the USB11A option to the MOVIDRIVE unit Plug the connection cable 1 into the XT terminal slot of the MOVIDRIVE MDX60B 61B and into the RS485 slot of the USB11A e Note that the DBG60B keypad and the USB11A interface adapter cannot be connected to MOVIDRIVE at the same time Use the supplied USB connection cable 2 type USB to connect the USB11A to the PC MOVIDRIVE MDX60 61B PC COM 1 4 2 USB11A SS 1806016651 Fig 8 Connection cable for MOVIDRIVE MDX60
70. Part number and description DWE11B part number 188 187 6 The interface adapter DWE11B HTL TTL in the form of an adapter cable is used to connect single ended HTL encoders to theDEH11B DEH21B option Only the A B and C tracks are connected The interface adapter is suitable for all HTL encod ers that were operated on MOVIDRIVE A MDV and MCV and can be connected without any rewiring effort 1805896331 A 5x2x0 25 mm AWG 23 length 1000 mm 39 37 in max cable length inverter encoder 100 m 328 ft B DC 24 V connection for HTL encoder 1 x 0 5 mm AWG 20 length 250 mm 9 84 in Signal Terminal of 9 pin sub D socket C encoder end A 1 B 2 C 3 UB 9 GND 5 Operating Instructions MOVIDRIVE amp MDX60B 61B 71 72 Installation Connecting the interface adapter option type DWE11B 12B DWE12B part number 188 180 9 The interface adapter DWE12B HTL TTL in the form of an adapter cable is used to connect single ended HTL encoders to theDEH11B DEH21B option In addi tion to the A B and C track you will also have to connect the negated tracks A B C SEW EURODRIVE recommends using this interface adapter for any new sys tem 1805896331 4x2 x 0 25 mm AWG 23 length 1000 mm 39 37 in max cable length inverter encoder 200 m 656 ft B DC 24 V connection for HTL encoder 1 x 0 5 mm AWG 20 length 250 mm
71. SBus 15 Grounding screw M4 x 14 16 DIP switches S11 S14 17 XT Slot for DBG60B keypad or UWS21B serial interface 18 7 segment display 19 Memory card Operating Instructions MOVIDRIVE MDX60B 61B 19 20 3 7 Size 3 Unit Structure Size 3 MDX61B 503 AC 400 500 V units 0150 0220 0300 MDX61B 203 AC 230 V units 0110 0150 80600 OO 0008 0666066 2205798667 1 PE connection 2 X1 Power supply connection 1 L1 2 L2 3 L3 3 X4 Connection for DC link coupling Uz Uz 4 Fieldbus slot 5 Expansion slot 6 Encoder slot 7 X3 Braking resistor connection 8 R 9 R 8 X2 Motor connection 4 U 5 V 6 W 9 Shield clamp for signal cables and PE connection 10 X17 Signal terminal strip for safety contacts for safe stop 11 X10 Signal terminal strip for binary outputs and TF TH input 12 X16 Signal terminal strip binary inputs and outputs 13 X13 Signal terminal strip terminal strip for binary inputs and RS485 interface 14 X11 Signal terminal strip for setpoint input Al1 and 10 V reference voltage 15 X12
72. SETPT RS485 Fieldbus Motor potentiometer 100 Setpoint source Motor por analog Fix setpt analog 1 Master SBus1 Master RS485 SBus 1 Frequency input SBus 2 IPOS setpoint 101 Control signal source Terminals 102 Frequency scaling 0 1 10 65 kHz No response 405 Fault response to wire breakage Immediate stop fault Alt Rapid stop fault Rapid stop warning 11_ Analog input AI1 110 scaling 10 0 1 0 1 1 10 111 Al Offset 500 0 500 mV Ref N MAX Ref 3000 rpm U Off N MAX 112 Al1 operating mode N Off N MAX N MAX 0 20 mA N MAX 4 20 mA 113 AI1 voltage offset 10 0 10V 114 AI1 speed offset 6000 0 6000 rpm 0 5 100 ms 115 Filter speed setpoint 0 Filter off 12 Analog inputs optional No function 0 10 V setpt 1 120 Al2 operating mode 0 10 V Hlimit Actual value PID controller 13 Speed ramps 1 Operating Instructions MOVIDRIVE amp MDX60B 61B 129 5 130 go Startup Complete parameter list Name Selectable par Eu NE Comment Parameter set 1 2 M30 Ramp t11 up CW 0 2 2000s M31 Ramp t11 down CW 0 2 2000s M32 Ramp t11 up CCW 0 2 2000 s 133 Ramp t11 down CCW 0 2 2000 s 134 Ramp t12 UP DOWN 0 10 2000 s 135 S pattern t12 0 3 136 Stop ramp t13 0 2 20s 137 Emergency stop ramp t14 0 2 20s Yes
73. Tel 46 910 7153 80 Tr dg rdsgatan 8 Fax 46 910 7153 93 S 93131 Skelleftea skelleftea sew se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Technical Offices Rhaetian Swit zerland Andre Gerber Es Perreyres CH 1436 Chamblon Tel 41 24 445 3850 Fax 41 24 445 4887 Bern Solothurn Rudolf B hler Muntersweg 5 CH 2540 Grenchen Tel 41 32 652 2339 Fax 41 32 652 2331 Central Switzer land and Ticino Beat L tolf Baumacher 11 CH 6244 Nebikon Tel 41 62 756 4780 Fax 41 62 756 4786 Central Switzer land Aargau Armin Pfister Stierenweid CH 4950 Huttwill BE Tel 41 62 962 54 55 Fax 41 62 962 54 56 Z rich Ticino Gian Michele Muletta Fischerstrasse 61 CH 8132 Egg bei Z rich Tel 41 44 994 81 15 Fax 41 44 994 81 16 Bodensee and East Switzerland Markus K nzle Eichweg 4 CH 9403 Goldach Tel 41 71 845 2808 Fax 41 71 845 2809 Taiwan R O C Sales Nan Tou Ting Shou Trading Co Ltd No 55 Kung Yeh N Road Industrial District Nan Tou 540 Tel 886 49 255353 Fax 886 49 257878 Operating Instructions MOVIDRIVE MDX60B 61B 10 223 Address Directory Taiwan R O C Taipei Ting Shou Trading Co Ltd Tel 886 2
74. V 2000 AC 18000 A AC 500 V AC 500 A 600 V 2500 AC 18000 A AC 500 V AC 600 A 600 V MOVIDRIVE Max supply short cir Max supply voltage Max fuse rating MDX61B 2 3 cuit current 0015 0022 0037 AC 5000 A AC 240 V AC 30A 250 V 0055 0075 AC 5000 A AC 240 V AC 110A 250 V 0110 AC 5000 A AC 240 V AC 175 A 250 V 0150 AC 5000 A AC 240 V AC 225 250 V 0220 0300 AC 10000 A AC 240 V AC 350 250 V 44 4 Ambient temperature The units are suitable for an ambient temperature of 40 C max 60 C with derated out put current To determine output current rating at higher than 40 C the output current should be de rated 2 5 per C between 40 and 50 C and 3 per C between 50 C and 60 C INFORMATION Use only tested units with a limited output voltage U max DC 30 V and limited output current lmax 8 as an external DC 24 V voltage source UL certification does not apply to operation in voltage supply systems with a non grounded star point IT systems 48 Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Shield clamps 45 Shield clamps 4 5 1 Shield clamp for power section size 0 A set of shield clamps is supplied as standard for the power section of MOVIDRIVE MDX60B 61B size 0 The shield clamps are not yet installed Install the shield clamps for the power section as follows Secure the contact clips to the shield plates
75. V W and PE connection separable 19 X3 Braking resistor connection R R and PE connection separable 20 Power shield clamp for motor connection and braking resistor connection Operating Instructions MOVIDRIVE amp MDX60B 61B Unit Structure 3 Size 1 3 4 Size MDX61B 5A3 AC 400 500 V units 0015 0022 0030 0040 MDX61B 2A3 AC 230 V units 0015 0022 0037 3 4 6900 COO G9o3G9o OOOO DAO 5 2205808267 1 X1 Power supply connection 1 L1 2 L2 3 L3 separable 2 X4 Connection for DC link coupling Uz 07 separable 3 Fieldbus slot 4 Expansion slot 5 Encoder slot 6 X3 Braking resistor connection 8 R 9 R and PE connection separable 7 X2 Motor connection 4 U 5 V 6 W and PE connection separable 8 Shield clamp for signal cables and PE connection 9 X17 Signal terminal strip for safety contacts for safe stop 10 X10 Signal terminal strip for binary outputs and TF TH input 11 X16 Signal terminal strip binary inputs and outputs 12 X13 Signal terminal strip terminal strip for binary inputs and RS485 interface 13 X11 Signal terminal strip for setpoint input Al1 and 10 V reference voltage 14 X12 S
76. and protected against external voltage to DC 30 V selection option parameter menu P64 AOC1 AOC2 Current outputs DC 0 4 20 mA short circuit proof and pro tected against external voltage to DC 30 V selection option parameter menu P64 Response time 5 ms Resolution 12 bit Binary inputs Isolated optocoupler PLC compatible EN 61131 X22 1 X22 8 DI1 D117 Internal resistance Signal level Ri 3 lg DC 10 Sampling interval 1 ms Eau DC 13 V 30 V 1 Contact closed Complies with EN 61131 DC 3 V 5 0 Contact open Function X22 1 X22 8 DI10 DI17 Selection option Parameter menu P61_ Binary outputs X23 1 X23 8 DO1 D017 PLC compatible EN 61131 2 response time 1 ms Signal level O DCOV 1 DC 24 V Function X23 1 X23 8 DO10 DO17 Selection option Parameter menu P63 Imax DC 50 mA short circuit proof and protected against external voltage to DC 30V Reference terminals X20 3 X21 3 AGND Reference potential for analog signals AI21 A122 AO 1 AO 2 X21 6 DCOM Reference potential for binary inputs X22 1 X22 8 DI1 DI17 X22 9 DGND Reference potential for binary signals reference potential for DC 24 X22 10 V supply Voltage input X23 9 24VIN Supply voltage DC 24 V for binary outputs DO10Q DO17 Permitted line cross section 0 08 1 5 mm AWG 28 16 0 25 1 mm AWG 22 17 One core per terminal T
77. automatically Set SAVE to YES The data motor parameters are copied to the non volatile memory of MOVIDRIVES The startup procedure is now complete Press the key to return to the context menu Press the key to scroll down to the QUIT menu item Confirm the setting by pressing the key The basic display appears Operating Instructions MOVIDRIVE amp MDX60B 61B 9 D00 JO OF THE MOTOR 4 600 C18 STIFFNESS 1 000 D00 J BRAKE FAN 1 000 C20 10e 4kgm LOAD MOMENT OF INERTIA 0 200 C21 s SHORTEST RAMP 0 100 CO6 CALCULATION NO C06 SAVE NO STARTUP DATA IS BEING COPIED MANUAL MODE STARTUP COPY TO DBG COPY TO MDX SIGNATURE QUIT BASIC VIEW 0 00rpm 0 000Amp CONTROLLER INHIBIT 115 116 ego 1 Startup Startup with DBG60B keypad Once startup is complete copy the parameter set from MOVIDRIVE to the DBG60B keypad You have the following options Inthe context menu select the COPY TO DBG menu item Confirm the setting by pressing the key The parameter set is copied from MOVIDRIVE to DBG60B n the context menu select the PARAMETER MODE menu item Select parameter P807 MDX DBG The parameter set is copied from MOVIDRIVE to DBG60B The parameter set can now be copied to other MOVIDRIVE units using DBG60B Plug the DBG60B keypad into the other inverter You have the following options to copy th
78. esse X14 Input for external encoder or X14 1 cos signal track A K1 DER11B output for incremental encoder sim x14 2 sin signal track B K2 ulation X14 3 Signal track C 9g el X14 4 DATA 15 X14 5 6 Reserved jjs X14 7 Switchover 19 8 The pulse count of the incremental 44 5 Reference potential DGND encoder simulation is always 1024 X14 9 vocc sap tack KT ON pulses per revolution sig K1 X14 10 sin signal track B K2 X14 11 Signal track C KO 0 X14 12 DATA 5 X14 13 14 Reserved 6 64 X14 15 DC 12 V tolerance range DC 10 5 13 V max load DC 650 mA X15 Resolver input X15 1 S2 rs a X15 2 cos 51 1806100363 X15 3 Ref R1 X15 4 N C X15 5 Reference potential TF TH KTY X15 6 sin S4 X15 7 cos S3 X15 8 Ref R2 X15 9 TF TH KTY connection INFORMATION f X14 is used as an incremental encoder simulation output the switchover X14 7 must be jumpered with DGND X14 8 The DC 12 V supply voltage from X14 is sufficient to operate SEW encoders except HTL encoders with a DC 24 V supply voltage With all other encoders check whether they can be connected to the DC 12 V supply voltage Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Connection and terminal description of the DER11B resolver option 4 20 2 Permissible encoders at X 14 Refer to section Connecting external encoder
79. if the hoist falls Severe or fatal injuries MOVIDRIVE MDX60B 61B is not designed for use as a safety device in hoist appli cations Use monitoring systems or mechanical protection devices to ensure safety 5 2 Preliminary work and resources Check the installation DANGER Risk of crushing if the motor starts up unintentionally Severe or fatal injuries Ensure that the motor cannot start inadvertently for example by removing the electronics terminal block X13 Additional safety precautions must be taken depending on the application to avoid injury to people and damage to machinery Performing startup with the DBG60B keypad Plug the connector of the DBG60B keypad into the XT slot For startup with PC and MOVITOOLS MotionStudio Plug an interface adapter e g USB11A into the XT slot and connect it to the PC with an interface cable RS232 Install and start MOVITOOLS MotionStudio on your PC Switch on the supply voltage and if necessary the DC 24 V supply Check that the default parameter settings are correct e g factory setting e Check the set terminal assignment gt P60 P61 INFORMATION A group of parameter values is changed automatically at startup The parameter de scription P700 Operating modes explains which parameters are affected by this step For the parameter description refer to the MOVIDRIVE MDX60 61B system man ual section Param
80. inputs and outputs 14 X13 Signal terminal strip terminal strip for binary inputs and RS485 interface 15 X11 Signal terminal strip for setpoint input Al1 and 10 V reference voltage 16 X12 Signal terminal strip system bus SBus 17 Grounding screw 4 x 14 18 DIP switches S11 S14 19 XT Slot for DBG60B keypad or UWS21B serial interface 20 7 segment display 21 Memory card Operating Instructions MOVIDRIVE MDX60B 61B 21 22 3 9 Size 5 Unit Structure Size 5 MDX61B 503 AC 400 500 V units 0550 0750 m g 3 mmu TENG A 4 A d 5 13 6 sim RE FE U de ore olok SK ihe EEE 9 8 7 2205802507 1 PE connection 2 X1 Power supply connection 1 L1 2 L2 3 L3 3 X4 Connection for DC link coupling Uz Uz and PE connection
81. kVA 3 8 kVA 4 9 kVA 6 6 kVA at Veupply 3 AC 380 500 V Rated output current IN AC4A AC5 5A AC 9 5 A at Veupply 3 AC 400 V Continuous output current 125 In Ip 5 AC 6 9A AC 8 8A AC 419 A at Veupply 3 AC 400 V and fpwm 4 kHz Continuous output current 100 In Ip at Veupply 3 AC 400 V and fpwm 8 kHz AC4A AC5 5A ACTA AC 9 5 A Current limitation Imax Motor and regenerative 150 In duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted brake Rgwmin 68 Q resistance value 4Q operation Output voltage Vo Max V supply PWM frequency fpwm Adjustable 4 8 12 16 kHz Speed range resolution Any 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION 2 4 13 in x12 4 in x9 21 in Power loss at Sy Pymax 85 W 105 W 130 W 180 W Cooling air consumption 40 m3 h Weight 3 5 kg 7 7 Ib Dimensions WxHxD 105 mm x 314 mm x 234 mm Cross section of unit terminals X1 X2 X3 X4 Terminal blocks 4 mm conductor end sleeves DIN 46228 Tightening torque 0 6 Nm 1 The system and output currents must be reduced by 20 from the nominal values for Vsuppiy 3 x AC 500 V 2 The performance data applies to fpyym 4 kHz MDX61B Standard version 0015 5A3 4 00 0022 5A3 4 00 0030 5A3 4 00 0040 5
82. maintenance has been neglected Electrolytic capacitors are used in the inverters They are subject to aging effects when deenergized This effect can damage the capacitors if the unit is connected using the rated voltage after a longer period of storage If you have not performed maintenance regularly SEW EURODRIVE recommends that you increase the line voltage slowly up to the maximum voltage This can be done for example by using a variable transformer for which the output voltage has been set ac cording to the following overview Operating Instructions MOVIDRIVE amp MDX60B 61B Service Disposal The following stages are recommended AC 400 500 V units Stage 1 AC 0 V to AC 350 V within a few seconds Stage 2 AC 350 V for 15 minutes Stage 3 AC 420 V for 15 minutes Stage 4 AC 500 V for 1 hour AC 230 V units Stage 1 AC 170 V for 15 minutes Stage 2 AC 200 V for 15 minutes Stage 3 AC 240 V for 1 hour After you have completed the regeneration process the unit can be used immediately or stored again for an extended period with maintenance 7 5 Disposal Please follow the current instructions Dispose in accordance with the material structure and the regulations in force for instance as Electronics scrap circuit boards Plastic housing Sheet metal copper Operating Instructions MOVIDRIVE amp MDX60B 61B 169 170 Technical Data and Dimension Drawings CE marking
83. mm AWG2 Remove the plastic saddle 1 and push the DLB11B touch guard 3 on the respec tive stud 2 of the power terminal Make sure that the cable output is straight Install the cover for the power terminals Figure Il Power terminal without connected power cable Push the DLB11B touch guard 1 on the respective stud 2 Install the cover for the power terminals 1805413643 1805519115 1 Plastic saddle 1 Touch guard 2 Terminal stud 2 Terminal stud 3 Correctly mounted touch guard 3 Correctly mounted touch guard For additional information on the X1 X2 X3 and X4 power terminals refer to the Tech nical Data section Operating Instructions MOVIDRIVE amp MDX60B 61B Installation 4 Touch guard for power terminals 4 6 3 Sizes 4 6 For MOVIDRIVE size 4 AC 500 V units MDX61B0370 0450 AC 230 V units MDX61B0220 0300 size 5 MDX61B0550 0750 and size 6 MDX61B0900 1100 1320 two 2 touch guards with eight 8 retaining screws are supplied as standard In stall the touch guard on both covers of the power terminals 1 8 NH E 9 09 0 1805522187 Fig 5 Touch guard for MOVIDRIVE MDX61B sizes 4 5 and 6 The touch guard comprises the following parts 1 Cover plate 2 Connection plate 3 Screen only for size 5 IP10 is only achieved for the MOVIDRIVE MDX61B units sizes 4 5
84. n Barcelona Tel 34 93 7162200 Avenida Francesc Maci 40 44 Oficina 4 2 Fax 34 93 7233007 E 08208 Sabadell Barcelona Lugo Delegaci n Noroeste Tel 34 639 403348 Apartado 1003 Fax 34 982 202934 E 27080 Lugo Madrid Delegaci n Madrid Tel 34 91 6342250 Gran Via 48 2 A D Fax 34 91 6340899 E 28220 Majadahonda Madrid Seville MEB Tel 34 954 356 361 P logono Calonge C A Nave 2 E 41 077 Sevilla Fax 34 954 356 274 mebsa sevilla mebsa com Operating Instructions MOVIDRIVE amp MDX60B 61B Address Directory Spain Valencia MEB Tel 34 961 565 493 Musico Andreu i Piqueres 4 Fax 34 961 566 688 E 46 900 Torrente Valencia mebsa valencia mebsa com Sri Lanka Sales Colombo SM International Pte Ltd Tel 94 1 2584887 254 Galle Raod Fax 94 1 2582981 Colombo 4 Sri Lanka Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping jonkoping sew se Sales G teborg SEW EURODRIVE AB Tel 46 31 70968 80 Gustaf Werners gata 8 Fax 46 31 70968 93 S 42132 V stra Fr lunda goteborg sew se Stockholm SEW EURODRIVE AB Tel 46 8 44986 80 Bj rkholmsv gen 10 Fax 46 8 44986 93 S 14146 Huddinge stockholm sew se Malm SEW EURODRIVE AB Tel 46 40 68064 80 Borrgatan 5 Fax 46 40 68064 93 S 21124 Malm malmo sew se Skellefte SEW EURODRIVE AB
85. reference voltage 15 X12 Signal terminal strip system bus SBus 16 Grounding screw M4 x 14 17 DIP switches S11 S14 18 XT Slot for DBG60B keypad or UWS21B serial interface 19 7 segment display Operating Instructions MOVIDRIVE amp MDX60B 61B Unit Structure 3 Size 2 3 6 Size 2 MDX61B 5A3 AC 400 500 V units 0110 MDX61B 2A3 AC 230 V units 0055 0075 CCE EEE OOOO 2205794827 1 X1 Power supply connection 1 L1 2 L2 3 L3 2 X4 Connection for DC link coupling Uz Uz and PE connection 3 Fieldbus slot 4 Expansion slot Encoder slot 6 X3 Braking resistor connection 8 R 9 R and PE connection 7 X2 Motor connection 4 U 5 V 6 W 8 Shield clamp for signal cables and PE connection 9 X17 Signal terminal strip for safety contacts for safe stop 10 X10 Signal terminal strip for binary outputs and TF TH input 11 X16 Signal terminal strip binary inputs and outputs 12 X13 Signal terminal strip terminal strip for binary inputs and RS485 interface 13 X11 Signal terminal strip for setpoint input Al1 and 10 V reference voltage 14 X12 Signal terminal strip system bus
86. tb erfurt sew eurodrive de G strow SEW EURODRIVE GmbH amp Co KG Tel 49 3843 8557 80 Am Gewerbegrund 3 Fax 49 3843 8557 88 D 18273 G strow tb guestrow sew eurodrive de P O Box Postfach 1216 D 18262 G strow Hamburg SEW EURODRIVE GmbH amp Co KG Tel 49 40 298109 60 Bramfelder StraRe 119 Fax 49 40 298109 70 D 22305 Hamburg tb hamburg sew eurodrive de Hannover Garb SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 10 sen Alte Ricklinger Str 40 42 Fax 49 5137 8798 50 D 30823 Garbsen tb hannover sew eurodrive de P O Box Postfach 1104 53 D 30804 Garbsen Heilbronn SEW EURODRIVE GmbH amp Co KG Tel 49 7143 8738 0 Zeppelinstrake 7 Fax 49 7143 8738 25 D 74357 B nnigheim tb heilbronn sew eurodrive de Herford SEW EURODRIVE GmbH amp Co KG Tel 49 5221 9141 0 Radewiger StraRe 21 Fax 49 5221 9141 20 D 32052 Herford tb herford sew eurodrive de P O Box Postfach 4108 D 32025 Herford Karlsruhe SEW EURODRIVE GmbH amp Co KG Tel 49 7245 9190 10 Ettlinger Weg 2 Fax 49 7245 9190 20 D 76467 Bietigheim tb karlsruhe sew eurodrive de Box Postfach 43 D 76463 Bietigheim Kassel SEW EURODRIVE GmbH amp Co KG Tel 49 561 95144 80 Lange Stra e 14 Fax 49 561 95144 90 D 34253 Lohfelden tb kassel sew eurodrive de Koblenz SEW EURODRIVE GmbH amp Co KG Tel 49 2652 9713 30 Bahnstra e 17a Fax 49 2652 9713 40 D 56743 Mendig tb koblenz sew eurodrive de Lahr SEW EURODRIVE GmbH amp Co KG Tel 49 7821 90999 60 Europastr
87. terminal 0 20 2 5 mm AWG 24 12 Two cores per terminal 0 25 1 mm AWG 22 17 x17 1 X17 2 Safety contact X17 3 X17 4 Permitted cable cross section Power consumption X17 4 Input capacitance X17 4 Time for restart Time to inhibit output stage DGND Reference potential for X17 2 VO24 Voyt DC 24 V only to supply X17 4 of the same unit cannot be used to supply other units SOV24 Reference potential for DC 24 V safe stop input safety contact SVI24 DC 24 V safe stop input safety contact One core per terminal 0 08 1 5 mm AWG28 16 Two cores per terminal 0 25 1 0 mm AWG23 17 Size 0 SW Size 1 5 W Size 2 2S 6 W Size 3 7 5 W Size 4 8 W Size 5 10 W sizes 6 to 7 6 W Size 0 27 uF Sizes 1 7 270 uF ta 200 ms ts 100 ms Signal level DC 19 2 V 30 1 Contact closed DC 30 V 5 0 Contact open Operating Instructions MOVIDRIVE amp MDX60B 61B Technical Data and Dimension Drawings MOVIDRIVE MDX60B dimension drawings 8 6 MOVIDRIVE MDX60B dimension drawings 8 6 1 Size 05 The following dimension drawing shows MDX60B size 05 dimensions in mm in ejoo o H 6092990 249 9 8 10 0 39 gt 317 12 5 292 11 5 280 11
88. using earth leakage monitors with pulse code measurement for voltage supply systems with a non grounded star point IT systems Using such devices prevents the earth leakage monitor mis tripping due to the ground capacitance of the inverter No EMC limits are specified for interference emission in voltage supply systems without grounded star point IT systems Size 7 can be converted for IT networks Note the information in the MOVIDRIVE MDXO60B 61B Inspection and Maintenance of Size 7 manual 4 1 8 Cable cross sections 4 1 9 Unit output Supply system cable Cable cross section according to rated input current Iyains at rated load Motor cable Cable cross section according to rated output current lated Signal cables of basic unit terminals X10 X11 X12 X13 X16 One core per terminal 0 20 2 5 mm AWG 24 to 13 Two cores per terminal 0 25 1 mm AWG 23 to 17 Signal cables of terminal X17 and DIO11B terminal expansion board terminals X20 X21 X22 One core per terminal 0 08 1 5 mm AWG 28 to 16 Two cores per terminal 0 25 1 mm AWG 23 to 17 NOTICE MOVIDRIVE B can suffer irreparable damage if you connect capacitive loads Only connect ohmic inductive loads motors Never connect capacitive loads 1804838667 Operating Instructions MOVIDRIVE amp MDX60B 61B 29 4 Installation Installation instructions for the basic unit 4 1 10 I
89. xa sew eurodrive cn Zone Xi An 710065 Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogota sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d Tel 385 1 4613 158 Service PIT Erd dy 4 11 Fax 385 1 4613 158 HR 10 000 Zagreb kompeks inet hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 255 709 601 Business Centrum Praha Fax 420 220 121 237 Luzna 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Technical Offices Brno SEW EURODRIVE CZ S R O Tel 420 543 256 151 420 543 256 K enov 52 CZ 60200 Brno 163 Fax 420 543 256 845 Hradec Kr lov SEW EURODRIVE CZ S R O Cechova 498 CZ 50202 Hradec Kr lov Tel 420 495 510 141 Fax 420 495 521 313 Plze SEW EURODRIVE CZ S R O Tel 420 378 775 300 Areal a s Fax 420 377 970 710 Zahradni 173 2 CZ 32600 Plze Ostrava SEW EURODRIVE CZ S R O Tel 420 738 339 044 Studensk 6202 17 CZ 708 00 Ostrava Poruba Mobile 420 724 889 965 Operating Instructions MOVIDRIVE amp MDX60B 61B Address Directory Czech Republic Klatovy SEW EURODRIVE CZ S R O Tel 420 376 310 729 Technick kancel Klatovy Fax 420 376 310 725 Doma lick 800 CZ 33901 Klatovy
90. 020010 SEW EURODRIVE GmbH amp Co KG Ernst Blickle Stra e 42 D 76646 Bruchsal PN declares under sole responsibility that the frequency inverters of the series MOVIDRIVE B with built in DCS21B PROFIsafe DCS31B are in conformity with Machinery Directive 2006 42 EC 1 Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC 4 applied harmonized standards EN 13849 1 2008 5 EN 61800 5 1 2007 EN 61800 3 2007 1 These products are intended for installation in machines Startup is prohibited until it has been established that the machinery into which these products are to be incorporated complies with the provisions of the aforementioned Machinery Directive 4 According to the EMC Directive the listed products are not independently operable products EMC assessment is only possible after these products have been integrated in an overall system The assessment was verified for a typical system constellation but not for the individual product 5 All safety relevant requirements of the product specific documentation operating instructions manual etc must be met over the entire product life cycle Bruchsal 11 12 09 Johann Soder Place Date Managing Director Technology a b 8 Authorized representative for issuing this declaration on behalf of the manufacturer b Authorized representative for compiling the technical documents Operating Instructions MOVIDRIVE MDX60B 61B 205 10 206 10 Address Directo
91. 0W Cooling air consumption 180 m h Weight 14 3 kg 31 5 Ib Dimensions WxHxD 200 mm x 465 mm x 308 mm Cross section of unit terminals X1 X2 X3 X4 M6 screw and washer assembly with washer max 25 mm Crimp cable lug DIN 46234 Tightening torque 3 5 Nm 1 The performance data applies to fpyym 4 kHz MDX61B Standard version 0110 203 4 00 0150 203 4 00 Part number 827 999 3 828 0002 MDX61B Application version 0110 203 4 0T 0150 203 4 0T Part number 828 009 6 828 0118 Constant load Recommended motor power Prot 11 kW 15 HP 15 kW 20 HP Variable torque load or constant load without overload recommended motor power PMot 15 kW 20 HP 22 kW 30 HP Recommended motor power MOVIDRIVE B System manual section Motor selection Operating Instructions MOVIDRIVE amp MDX60B 61B 183 KVAJ IN Technical Data and Dimension Drawings TIT T MOVIDRIVE MDX61B 2 3 AC 230 V units IP Hz 8 4 4 Size 4 AC 230 V units MOVIDRIVE MDX61B 0220 203 4 0_ 0300 203 4 0_ INPUT Nominal supply voltage to EN 50160 Vsuppiy 3x AC 200 V 240 V supply frequency fsupply 50 Hz 60 Hz 5 Rated supply current Isuppiy 100 AC 72A AC 86 at Vsuppiy 3 AC 230 V 125 AC 90A AC 107 A OUTPUT Apparent output power Sn 31 8 kVA 37 8 kVA at Vsuppiy 3 AC 230 240 V Nomin
92. 1 AC 400 500 V units size 0 MOVIDRIVE MDX60 61B 5A3 0005 0008 0011 0014 Size 0 Braking resistors Trip current Part number Part number BW BW BW BW T Bwo90 P52B 824 563 0 BW072 003 IF 0 8A 826 058 3 BW072 005 IF 1 2 826 060 5 BW168 BW168 T IF 3 6 A 820 604 X 1820 133 4 BW100 006 BW100 006 T IF 2 4A 821 7017 1820 419 8 Line chokes Part number ND020 013 X line AC 20 A 826 0125 Line filter Part number NF009 503 Umax AC 550 V 827 4126 Output chokes Inner diameter Part number HD001 d 50 mm 2 in 813 3255 for cable cross sections 1 5 to 16 mm AWG 16 to 6 HD002 d 23 mm 0 91 in 813 5576 For cable cross sections lt 1 5 mm AWG 16 Output filter only in operating mode Part number HF008 503 826 029 X A HF015 503 826 030 3 B A HF022 503 826 031 1 B 1 Internal thermal overload protection no bimetallic relay required A In rated operation 100 B With variable torque load 125 Operating Instructions MOVIDRIVE amp MDX60B 61B 63 Installation Assignment of braking resistors chokes and filters 4 8 2 AC 400 500 V units sizes 1 2S and 2 MOVIDRIVE MDX61B 5A3 0015 0022 0030 0040 0055 0075 0110 Size 1 2s 2 Braking resistors Trip current Part number Part number BW BW T BW
93. 10 2 67 5 2 66 1940843915 8 6 4 Size OM with mounted braking resistor The following dimension drawing shows MDX60B size OM with braking resistor dimen sions in mm in 8 _ SB glo Y A Y eoe ki m 1 Kao D C MININ 1 e Y dase 249 9 8 A 6 0224 L 260 10 2 67 5 2 66 94 3 7 1940846987 188 Operating Instructions MOVIDRIVE MDX60B 61B Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings 87 MOVIDRIVE MDX61B dimension drawings INFORMATION For MOVIDRIVE MDX61B size 0 installing a braking resistor does not affect the di mensions Therefore MOVIDRIVE MDX61B size 0 dimensions are displayed without an installed braking resistor 8 7 1 Size 0S The following dimension drawing shows MDX61B size OS dimensions in mm in S S 215 A Y 00000020 A H 89 608 ss 888 RA looo OOO 20 OOO Le 000060002 1 i 249 9 8 d m 260 10 2 a 72 5 2 85 1940851339
94. 10 5A3 4 0T Part number 827 9799 827 980 2 827 9810 Constant load Recommended motor power Pyot gt 5 5 kW 7 4 HP 7 5 kW 10 HP 11 kW 15 HP Variable torque load or constant load without overload recommended motor power Pot 7 5 kW 10 HP 11 kW 15 HP 15 kW 20 HP Recommended motor power MOVIDRIVE B System manual section Motor selection Operating Instructions MOVIDRIVE amp MDX60B 61B 175 KVAJ IN EUER RI Technical Data and Dimension Drawings TITLE MOVIDRIVE MDX60 61B 5 3 AC 400 500 V units IP Hz 8 3 4 Size 3 AC 400 500 V units MOVIDRIVE MDX61B 0150 503 4 0_ 0220 503 4 0_ 0300 503 4 0_ INPUT Nominal supply voltage to EN 50160 Vsuppiy 3 x AC 380 V 500 V supply frequency fsupply 50 Hz 60 Hz 5 Nominal supply system current Isupply 100 AC 28 8 A AC 414 A AC 54 at Vsuppiy 3 AC 400 V 125 AC36A AC51 7A AC 67 5 A OUTPUT Apparent output power 5 22 2 kVA 31 9 kVA 41 6 kVA at Vsuppiy 3 AC 380 500 V Rated output current In 32 A AC 46 A AC 60 A at Vsuppiy 3 AC 400 V Continuous output current 125 IN at Vsuppiy 3 AC 400 V with fpyym kHz Bead BESTER AR Continuous output current 100 In Ip at Veupply 3 AC 400 V with fpyym 8 kHz AC 32 A AC 46 A AC 60 A Current limitation Imax Mo
95. 1000 kBaud Max 64 CAN bus stations can be addressed via system bus SBus Use a repeater after 20 or 30 nodes depending on the length of the cables and the cable capacity The SBus supports transmission technology compliant with ISO 11898 The Serial Communication manual contains detailed information about the system bus that can be ordered from SEW EURODRIVE 4 9 1 SBus wiring diagram Control unit Systembus NH 812 Terminating resistor Control unit Systembus E 512 Terminating resistor Control unit Systembus NH 812 Terminating resistor ON OFF ON OFF ON OFF Systembus X12 Systembus X12 Systembus X12 Ref 1 DGND 1 Ref DGND 1 Ref DGND 1 Systembus High 39 SC11 2 SystembusHigh 4 85 SC11 2 7 Systembus High 4 8 SC11 2 Systembus Low b SC12 Systembus Low b SC12 34 Systembus Low fb SC12 wo ES 23 s o _ 5 1805703179 Cable specification Use a 4 core twisted and shielded copper cable data transmission cable with braided copper shield The cable must meet the following specifications Cable cross section 0 25 0 75 mm AWG 23 to AWG 19 Cable re
96. 13 1 1 1 Protective earth shield K11 3 L L1 12 L3 U U U Line filter option NF 9 9 9 i L1 L2 13 DC link aca connection F14 F15 F14 F15 F14 F15 K11 AA K11 AA K11 AA AC 3 AC 3 AC 3 DB DB DB DGND 12 LN NN K12 X CN AC 3 AC 3 DGND DGND Section Braking resistor connection BW BW T BW P 1 white 1 white 1 BE 2 BE 2 BG 3 red B red H BGE 4 ble 4 blue 1 Brake connector CT CV DR DT DV CT CV DR DT DV T5 Cutoff in the DC and AC Cutoff in the AC circuits circuit CT CV CM71 112 Cutoff in the DC and AC circuits 1805559691 With sizes 1 2 and 25 there is no PE connection next to the supply system connection terminals and motor con nection terminals X1 X2 In this case use the PE terminal next to the DC link connection X4 You must adhere to the connection sequence of the brake connector Incorrect connection will cause irrepa rable damage to the brake Read the operating instructions for the motors when connecting the brake using the terminal box INFORMATION Connect the brake rectifier using a separate supply system lead Supply via the motor voltage is not permitted Always switch off the brake on the DC and AC sides with all hoist applications Drives that require a rapid brake response time CFC and SERVO operating modes Operating Instructions MOVI
97. 198 829 8 ES1T ES2T EV1T PREY me EI 198 828 X p _ 818 164 03 Operating Instructions MOVIDRIVE amp MDX60B 61B Installation 4 Connection of encoder options 4 22 Connection of encoder options 4 22 1 Connection of DEH11B option Encoder connec tion at X 15 DR71 315 DT DV DS56 CT CV CM71 112 CMP with plug connec tor Depending on the motor type and motor configuration the encoder is connected via plug connector or terminal box Connect the encoder to the option DEH11B as follows max 100 m 330 ft eos A 000 0000 ge cos sin sin C e Daten mm Q 2 VT UB UB RD BU G DGND mH GY PKRPK PK Bye s mra CHE HE EU CHE ie ie cee ote E a sate t ats d ANA 1806065547 Connect the HIPERFACE encoder to the option DEH11B as follows AS1H ES1H AV1H AF1HIEFIH O o e A Eee DEH11B X15 cost 3RD A cos 4BU H i 2 5 1 o 0 2 DATA INI TF THIKTY 9 TF TH KTY 10 WH 111 GY PK ES Us 12 x 000000 00 PK GY 1806065547 INFORMATION Important for DT DV or CT CV motors TF or TH is not connected with the encoder cable but must be connected using an additional 2 core shielded cable Ope
98. 2 310 7055 15 info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 36902200 Sales Unit No 801 806 8th Floor Fax 852 36902211 Service Hong Leong Industrial Complex contact sew eurodrive hk No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu Iceland Sales Reykjavik Velaverk ehf Tel 354 568 3536 Bolholti 8 3h Fax 354 568 3537 IS 105 Reykjavik velaverk velaverk is India Registered Office Vadodara SEW EURODRIVE India Private Limited Tel 91 265 3045200 91 265 Assembly Plot No 4 GIDC 2831086 Sales POR Ramangamdi Vadodara 391 243 Fax 91 265 3045300 91 265 Service Gujarat 2831087 http www seweurodriveindia com sales seweurodriveindia com subodh ladwa seweurodriveindia com Assembly Chennai SEW EURODRIVE India Private Limited Tel 91 44 37188888 Sales Plot No K3 1 Sipcot Industrial Park Phase II Fax 91 44 37188811 Service Mambakkam Village c v shivkumar seweurodriveindia com Sriperumbudur 602105 Kancheepuram Dist Tamil Nadu Operating Instructions MOVIDRIVE amp MDX60B 61B Address Directory India Technical Offices Ahmedabad SEW EURODRIVE India Private Limited 306 Shaan office complex Behind Sakar IV Ellisebridge Ashram Road Ahmedabad Gujarat Tel 91 79 40072067 68 Fax 91 79
99. 3 12 Leyland Street Fax 61 7 4779 5333 Garbutt QLD 4814 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http www sew eurodrive at sew sew eurodrive at Technical Offices Linz SEW EURODRIVE Ges m b H Tel 43 732 655 109 0 Reuchlinstr 6 3 Fax 43 732 655 109 20 A 4020 Linz tb linz sew eurodrive at Graz SEW EURODRIVE Ges m b H Tel 43 316 685 756 0 Grabenstra e 231 Fax 43 316 685 755 A 8045 Graz tb graz sew eurodrive at Dornbirn SEW EURODRIVE Ges m b H Tel 43 5572 3799 0 LustenauerstraRe 27 1 Fax 43 5572 3725 99 20 A 6850 Dornbirn tb dornbirn sew eurodrive at Bangladesh Sales Dhaka Jainex Industrial and Engineering Ltd Tel 880 1713103502 B 12 Apon Nibash East Nasirabad Bangladesh Fax 880 31 613041 jainexbd onlinectg net Operating Instructions MOVIDRIVE amp MDX60B 61B Address Directory Belarus Sales Minsk SEW EURODRIVE BY Tel 375 17 298 38 50 RybalkoStr 26 Fax 375 17 29838 50 BY 220033 Minsk sales sew by Belgium Assembly Br ssel SEW Caron Vector Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive be info caron vector be Service Compe tence Center Industrial Gears SEW Caron Vector Rue de Parc Industriel 31 BE 6900 Marche en Famenne Tel 32 84 219 878 Fax 32 84 219 879 ht
100. 31 575 57 24 43 NL 7207 BH Zutphen oost vector nu Industrieterrein de Revelhorst VECTOR Aandrijftechniek B V Tel 31 77 36 61 873 Mercuriusweg 8A Fax 31 77 36 62 109 NL 5971 LX Grubbenvorst zuid vector nu VECTOR Aandrijftechniek B V Tel 31 299 66 63 38 Weberstraat 74 Fax 31 299 47 60 55 NL 1446 VV Purmerend noordwest vector nu Industrieterrein De Baanstee New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Technical Office Palmerston SEW EURODRIVE NEW ZEALAND LTD Tel 64 6 355 2165 North C Grant Shearman RD 5 Aronui Road Fax 64 6 355 2316 Palmerston North sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 24 10 20 Sales Solgaard skog 71 Fax 47 69 24 10 40 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Operating Instructions MOVIDRIVE MDX60B 61B 10 219 10 Address Directory Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulca
101. 4 20 mA LJ D aov1 TT 191 2 AOC1 T 219 1 1 LI 39 AGND 1 39 AGND 4 L 4 9 aov2 0 4 20 mA T 49 Aov2 LI 5 Aoc2 J 5 AOC2 L 69 AGND 1 6 AGND Bienes a Bae d 1806377995 Fig 21 Current outputs AOV1 and AOV2 Operating Instructions MOVIDRIVE amp MDX60B 61B 103 4 Installation Connection and terminal description of the DFC11B option 4 26 Connection and terminal description of the DFC11B option 4 26 1 Part number CAN Bus interface option type DFC11B 824 317 4 INFORMATION The CAN bus interface type DFC11B option can only be used with MOVIDRIVE MDX61B not with MDX60B The DFC11B option must be plugged into the fieldbus slot The DFC11B option is powered via MOVIDRIVE MDX61B A separate voltage supply is not required Front view of Description DIP switch Fonction DFC11B Terminal DIP switch block S1 Sets the terminating R Terminating resistor for the CAN Bus cable resistor Reserved X31 3 CAN Low jumpered with X30 2 X31 CAN bus connection X31 2 CAN High jumpered with X30 7 X31 1 DGND CAN X30 CAN bus connection X30 1 Reserved Sub D9 to CiA standard X30 2 CAN Low jumpered with X31 3 X30 3 DGND CAN X30 4 Reserved X30 5 Reserved X30 6 DGND CAN X30 7 CAN High jumpered with X31 2 X30 8 Reserved X30 9 Reserved 1806384907 1 DGND of the CAN Bus interface is indepen
102. 4 Reset behavior 840 Manual reset No Yes 841 Auto reset 842 Restart time 1 3 30s 85 Scaling actual speed value 850 Scaling factor numerator 1 65535 3 d Can only be set via MOVITOOLS 851 Scaling factor denominator 1 65535 MotionStudio 852 User defined unit rpm 86_ Modulation 2 5 kHz Factory setting of 4 kHz MOVIDRIVE MDX61B size 7 860 861 PWM frequency 1 2 VFC 8 kHz AC 500 V units MDX61B1600 2000 12 kHz 2500 2 5 kHz 16 kHz 862 863 PWM fix 1 2 2 5 kHz Factory setting of 4 kHz MOVIDRIVE MDX61B size 7 964 8 kHz AC 500 V units MDX61B1600 2000 16 kHz 2500 2 5 kHz 87_ Process data description 870 Setpoint description PO1 Control word 1 The following PO assignment can 871 Setpoint description PO2 Speed up sal v No function speed current position LO max speed 872 Setpoint description PO3 No function Max currents slp state s control word 1 control word 2 Speed 96 IPOS PO DATA 873 Actual value description P11 Status word 1 The following Pl assignment can be 874 Actual value description PI2 Speed Set No function speed output current e active current position LO position HI status word 875 Actual value description PI3 Output current 1 status word 2 speed 96 IPOS PI DATA reserved status word 3 876 PO data enable 88 89 Serial communication SBus 1 2 880 890 Protocol SBus 1 2 SBUSMOMIEINIC CANopen 881 891
103. 40072069 bankim barot seweurodriveindia com Bengaluru SEW EURODRIVE India Private Limited 308 Prestige Centre Point 7 Edward Road Bengaluru 560052 Karnataka Tel 91 80 22266565 Fax 91 80 22266569 salesbang seweurodriveindia com ganesh seweurodriveindia com Chandigarh SEW EURODRIVE India Private Limited Sujit Kumar Mishra H No 5464 3 Modern Housing Complex Manimajra Chandigarh 160101 Tel 91 9878469579 Fax 91 1722738664 saleschand seweurodriveindia com Chennai SEW EURODRIVE India Private Limited 2nd Floor Josmans Complex No 5 McNichols Road Chetpet Chennai 600031 Tamil Nadu Tel 91 44 42849813 Fax 91 44 42849816 saleschen seweurodriveindia com c v shivkumar seweurodriveindia com Coimbatore SEW EURODRIVE India Private Limited Office No 60 Arpee Centre Opp Annapoorna Hotel 420 N NSR Road Saibaba Colony Coimbatore 641 0111 Tamil Nadu Tel 91 422 2455420 Fax 91 422 2443988 salescmb seweurodriveindia com p selvakumar seweurodriveindia com Cuttack SEW EURODRIVE India Private Limited Plot No 1764 Nuasahi Nayapalli Bhubaneswar 12 Orissa Tel 91 9937446333 manoranjan sahoo seweurodrivein dia com Hyderabad SEW EURODRIVE India Private Limited 408 4th Floor Meridian Place Green Park Road Amerpeet Hyderabad 500016 Andhra Pradesh Tel 91 40 23414698 Fax 91 40 23413884 saleshyd seweurodriveindia com ma choudary seweuro
104. 44 is installed remove it first 2 Press the grooved clip on top of the front cover 3 Keep the clip pressed down to remove the front cover Operating Instructions MOVIDRIVE amp MDX60B 61B 1804955147 45 Installation Removing installing the front cover 4 3 2 Installing the front cover Proceed as follows to install the front cover 1804958219 Fig 10 Installing the front cover 1 Insert the underside of the front cover into the support 2 Keep the grooved clip on top of the front cover pressed down 3 Push the front cover onto the unit 46 Operating Instructions MOVIDRIVE MDX60B 61B Installation 4 Information regarding UL 4 4 Information regarding UL 4 4 1 Field wiring power terminals Use 60 75 C copper wire only Models with suffix 0003 to 0300 Use 75 C copper wire only Models with suffix 0370 to 2500 Tighten terminals to in lbs Nm as follows Series Frame size in Ibs Nm MOVIDRIVE B OXS 0S OL 5 0 6 1 28 5 0 6 2 13 1 5 3 31 3 5 4 5 120 14 6 180 20 7 620 70 4 4 2 Short circuit current rating Suitable for use on a circuit capable of delivering not more than 5 000 rms symmet rical amperes MOVIDRIVE B models with suffix 0005 to 0014 and 0055 to 0300 400 V units only Max voltage is limited to 500 V MOVIDRIVE B models with suffix 0015 to 0150 230 V units only
105. 53 driver2 error INC Aor encoder type tion SSI DATA faulty 54 Incremental counter devia 55 tion 56 Plausibility error in The wiring of the encoder does e Check encoder type and 57 encoder interface A3401 not correspond to the configured configuration SSI incremental Check the encoder connection wiring e Check polarity of the encoder data e Check function of the encoder 164 Operating Instructions MOVIDRIVE amp MDX60B 61B Service Error messages and list of errors Error Suberror Code Designation DET Code Designation Possible cause Measure 58 Plausibility error SIN COS Incorrect encoder type con e Check the encoder 59 encoder connection nected connection Check the encoder 60 connection jumper 61 between pin 1 and pin2 62 Plausibility error incremen Phase error of the incremental Check the encoder 63 tal encoder connection or sin cos encoder connection Replace the defective encoder 64 Plausibility error SSI Connected encoder type does e Check the encoder 65 encoder connection not correspond to the configura connection tion e Check connected encoder 66 Plausibility error SSI lis 67 tener encoder connection 68 Faulty switching of the LOSIDE driver DO2 M 69 Faulty switching of the HISIDE driver DO2 P 70 Faulty switching of the LOSIDE driver DO
106. 9 Operating Instructions MOVIDRIVE amp MDX60B 61B 15 Unit Structure Size 0 3 3 Sized MDX60 61B 5A3 AC 400 500 V units 0005 0008 0011 0014 14 Ta Sg 12 ED 11 10 dy 6 B IL p 16 17 18 eH ali 7 z ESL i lt 5 6 a D a eo 2205806347 View of the underside of the unit 1 Power shield clamp for supply system connection and DC link connection 2 X4 Connection for DC link connection Uz Uz PE connection separable 3 X1 Power supply connection L1 L2 L3 and PE connection separable 4 Only with MDX61B Fieldbus port 5 Only with MDX61B Encoder slot 6 Shield clamp for signal cables MDX61B size 0 7 X10 Signal terminal strip for binary outputs and TF TH input 8 X16 Signal terminal strip binary inputs and outputs 9 X13 Signal terminal strip terminal strip for binary inputs and RS485 interface 10 X11 Signal terminal strip for setpoint input All and 10 V reference voltage 11 X12 Signal terminal strip system bus SBus 12 DIP switches S11 514 13 XT Slot for DBG60B keypad or UWS21B serial interface 14 7 segment display 15 Memory card 16 Grounding screw M4 x 14 17 X17 Signal terminal strip for safety contacts for safe stop 18 X2 Motor connection U
107. 9 84 in Signal Terminal of 9 pin sub D socket C encoder end A 1 A 6 B 2 B 7 C 3 8 UB 9 GND 5 Operating Instructions MOVIDRIVE amp MDX60B 61B Installation 4 Connection of interface adapter option UWS21B RS232 4 12 Connection of interface adapter option UWS21B RS232 4 12 1 Part number Interface adapter UWS21B 1 820 456 2 4 12 2 Scope of delivery The scope of delivery for the UWS21B option includes UWS21B CD ROM with MOVITOOLS MotionStudio Serial interface cable with 9 pin sub D socket and 9 pin sub D connector to connect the UWS21B option to the PC Serial interface cable with two RJ10 connectors to connect UWS21B to MOVIDRIVES 4 12 3 MOVIDRIVE UWS21B connection Use the connection cable supplied to connect the UWS21B option to the MOVIDRIVE unit Plug the connection cable into the XT terminal socket of the MOVIDRIVE unit Note that the DBG60B keypad and the UWS21B serial interface cannot be connected to the MOVIDRIVE at the same time UWS21B 4 Fig 6 Connection cable between MOVIDRIVE and UWS21B MOVIDRIVE MDX60 61B 1805915915 Operating Instructions MOVIDRIVE MDX60B 61B 73 Installation Connection of interface adapter option UWS21B RS232 4 12 4 Connecting UWS21B to PC Use the connection cable supplied shielded RS232 standard interface cable to connect the UWS21B option to the
108. A3 4 00 Part number 827 957 8 827 958 6 827 959 4 827 960 8 MDX61B Application version 0015 5A3 4 0T 0022 5A3 4 0T 0030 5A3 4 0T 0040 5A3 4 0T Part number 827 9756 827 976 4 827 977 2 827 978 0 Constant load Recommended motor power Prot 1 5 kW 2 0 HP 2 2 kW 3 0 HP 3 0 kW 4 0 HP 4 0 kW 5 4 HP Variable torque load or constant load without overload recommended motor power Pot 2 2 kW 3 0 HP 3 0 kW 4 0 HP 4 0 kW 5 4 HP 5 5 kW 7 4 HP Recommended motor power MOVIDRIVE B System manual section Motor selection Operating Instructions MOVIDRIVE amp MDX60B 61B Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5 3 AC 400 500 V units 8 3 3 Sizes 2S and 2 AC 400 500 V units MOVIDRIVE MDX61B 0055 5A3 4 0 0075 5A3 4 0 _ 0110 5A3 4 0 Size 28 2 INPUT Nominal supply voltage to EN 50160 Veupply 3 x AC 380 V 500 V supply frequency fsuppiy 50 Hz 60 Hz 5 Nominal supply system current Isuppiy 100 AC 11 3 A AC 14 4 A AC 21 6A at Vsuppiy 3 AC 400 V 125 AC 14 1A AC 18 0A AC 27 0A OUTPUT Apparent output power Sn 8 7 kVA 11 2 kVA 16 8 kVA at Vsuppiy 3 AC 380 500 V Rated output current In AC 12 5 A AC 16A AC 24 A at Vsuppiy 3 AC 400 V Continuous output current 125 In I at Vsuppiy 3 AC 400 V with fpyym kHz i AC TIGA AGUA
109. AC4A Current limitation Imax Motor and regenerative 200 In duration depending on capacity utilization Internal current limitation Imax 0 200 adjustable Minimum permitted brake Rgwmin 680 resistance value 4Q operation Output voltage Vo Max Viine PWM frequency fpwm Adjustable 4 8 12 16 kHz Speed range resolution na Ana 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy 2 Puinax 42W 48 W 58 W 74W Cooling air consumption 3 m3 h 9 m3 h Cross section of unit terminals X1 X2 X3 X4 Terminal blocks 4 mm conductor end sleeves DIN 46228 Tightening torque 0 6 Nm 1 The system and output currents must be reduced by 20 from the nominal values for V 2 The performance data applies to fpyym 4 kHz supply 3xAC 500 V MDX61B standard version 0005 5A3 4 00 0008 5A3 4 00 0011 5A3 4 00 0014 5A3 4 00 Part number 827 722 2 827 723 0 827 724 9 827 7257 MDX61B Application version 0005 5A3 4 0T 0008 5A3 4 0T 0011 5A3 4 0T 0014 5A3 4 0T Part number 827 726 5 827 727 3 827 728 1 827 729 X Constant load Recommended motor power Prot 0 55 kW 0 74 HP 0 75 kW 1 0 HP 1 1 kW 1 5 HP 1 5 kW 2 0 HP Variable torque load or constant load without overload recommended motor power PMot 0 75 kW 1 0 HP 1 1 kW 1 5 HP 1 5 kW 2 0 HP 2 2 kW 3 0 HP
110. AJ IN Technical Data and Dimension Drawings TT 1 T MOVIDRIVE MDX60 61B 5 3 AC 400 500 V units IP Hz 8 3 8 Size 7 AC 400 500 V units MOVIDRIVE MDX61B 1600 503 2 0T L 1600 503 4 0T L 2000 503 2 0T L 2000 503 4 0T L 2500 503 2 0T L 2500 503 4 0T L INPUT Nominal supply voltage to EN 50160 Vsuppiy 3x AC 380 V 500 V supply frequency fsupply 50 Hz 60 Hz 5 Nominal supply current Isupply 100 AC 280 A AC 340 A AC 435 A at Vsuppiy 3 AC 400 V 125 AC 340A AC 425 A AC 535 A OUTPUT Apparent output power Su 208 kVA 263 kVA 326 kVA at Veupply 3 AC 380 500 V Rated output current ly AC 300 A AC 380A AC 470A at Veupply 3 AC 400 V Continuous output current 125 IN at Vsuppiy 3 AC 400 V with fpyym 2 5 kHz iis ACASA ACB A Continuous output current 100 IN Ip at Vsuppiy 3 400 V with fpwm 2 5 kHz AC 300A AC 380A AC 470A Temperature range 0 50 C Current limitation Imax Motor and regenerative 150 In duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted brake RBwmin 1 10 resistance value 4Q operation Output voltage Vo Max Vsupply PWM frequency Adjustable 2 5 or 4 kHz Speed range resolution na Ana 6000 0 6000 min 0 2 across the entire range GENERAL
111. B 61B USB11A Operating Instructions MOVIDRIVE amp MDX60B 61B 76 Installation Connecting the interface adapter option USB11A 4 13 4 Installation Connect the USB11A to a PC and MOVIDRIVE MDX60B 61B using the connection cables supplied nsert the enclosed CD into the CD drive of your PC and install the driver The first free COM port on the PC will be assigned to the USB11A interface adapter 4 13 5 Operation with MOVITOOLS MotionStudio After installation the PC recognizes the USB11A interface adapter after approximately 5 to 10 s Start MOVITOOLS MotionStudio INFORMATION If the connection between the PC and USB11A is interrupted you will have to restart MOVITOOLS MotionStudio Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Option combinations for MDX61B 4 14 Option combinations for MDX61B 4 14 1 Arrangement of the option slots Size 0 0005 0014 Size 1 6 0015 1320 2 1 3 1806023691 1 Encoder slot for encoder options 2 Fieldbus slot for communication options 3 Expansion slot for communication options only sizes 1 to 6 Operating Instructions MOVIDRIVE amp MDX60B 61B 77 Installation Option combinations for MDX61B 4 14 2 Option card combinations for MDX61B The option cards are different sizes and can only be installed in the matching option slots The following list sh
112. C link top left 8 Position the 2 screws of the fixing strap U at the DC link top right 9 Position the 4 screws of the fixing straps U and U on the insulating spacer 10 Tighten all screws of the fixing straps U and U 11 Replace the covers Operating Instructions MOVIDRIVE amp MDX60B 61B 41 4 Installation Installation instructions for the basic unit DC link adapter 4Q The DC link adapter 4Q DLZ14B part no 1 822 728 7 can be used to provide a DC link connection at the bottom of the unit 2276334603 1 Loosen the 4 screws of the upper cover and remove it 2 Loosen the 4 screws of the lower cover and remove it 3 Position the 2 screws of the conductor rail 1 U on the brake chopper module bot tom left on the insulating spacer Position the 2 screws of the conductor rail 1 U on the insulating spacer Tighten all screws of the fixing strap U Screw on the angle bracket 3 NO a Replace the covers 42 Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Installation instructions for the basic unit DC link coupling To connect 2 inverters that are installed next to each other you can use the DLZ11B DC link coupling part no 1 823 193 4 So XX Sa TI auda Wa I 2276338443 1 Th
113. Cc BW012 025 P Ip 14 4 A 1820 4147 BW012 050 T lp 20 4 A 1820 140 7 BW012 100 T lp 28 8 A 1820 141 5 BW106 T lp 47 4 A 1 820 083 4 Cc Cc BW206 T IF 54 7 A 1820 412 0 Cc c Line chokes Part number ND020 013 S liine AC 20 A 826 012 5 A ND045 013 S liine AC 45A 826 013 3 B A ND085 013 S line AC 85 A 826 014 1 B A ND150 013 S liine AC 150A 825 548 2 B Line filter Part number NF009 503 827 4126 A NF014 503 827 116 X B A NF018 503 827 4134 B NF035 503 827 128 3 Umax AC 550 V NF048 503 827 117 8 A NF063 503 827 4142 B NF085 503 827 4150 A NF115 503 827 416 9 B Output chokes Inner diameter Part number HD001 50 mm 2 813 325 5 for cable cross sections 1 5 to 16 mm AWG 16 to 6 HD002 d 23 mm 0 91 in 813 557 6 For cable cross sections lt 1 5 mm AWG 16 HD003 d 88 mm 3 5in 8135584 for cable cross sections gt 16 mm AWG 6 A In rated operation 100 B With variable torque load 125 C Connect two braking resistors in parallel and set twice the trip current on F16 2 x Ir Operating Instructions MOVIDRIVE amp MDX60B 61B 67 Installation Connecting the system bus SBus 1 4 9 Connecting the system bus SBus 1 INFORMATION Only when P884 SBus baud rate 1000 kBaud MOVIDRIVE compact MCH4_A units are not allowed to be combined with other MOVIDRIVE units in the same system bus combination The units are allowed to be mixed when baud rates
114. Complete parameter list You can add or delete parame ters You can save a maximum of 50 parameter entries The parameters are displayed in the order in which they are stored in the inverter The parameters are not sorted au tomatically Use the Z key to call up the context menu Select the menu item USER MENU and press the OK key to confirm The user menu with the most frequently used parameters appears Operating Instructions MOVIDRIVE amp MDX60B 61B 147 148 AS Al Operation ET Functions of the DBG60B keypad Adding parame ters to the user menu Deleting parame ters from the user menu Proceed in this order to add parameters to the user menu e Use the key to call up the context menu Select the PARAMETER MODE menu item Choose the parameter you require and confirm your entry using the key Press the key to return to the context menu In the context menu select the menu item ADD Pxxx is the parameter you selected previously Confirm the setting by pressing the key The selected parameter is stored in the user menu Proceed in this order to delete parameters from the user menu Use the key to call up the context menu Select the menu item USER MENU Select the parameter that is to be deleted Confirm the setting by pressing the key Press the key to return to the context menu In the context menu select the menu item DELETE Pxxx xxx is the par
115. Connect the HIPERFACE encoder AV1H as follows encoder connec tion max 100 m DEH11B DER11B NG TONG Ya EP NG YEN X14 COS 3RD 2 ix L 1 REFCOS 4BU 3 Be SIN 5YE j 2 1 REFSIN 6 GN 401 19 DATA 8 BK alle H y i e DATA i42 Us12RDBU n ie 11 ig Se GY 15 8 x UI oe 1806128523 Fig 12 Connecting the HIPERFACE encoder AV1H to DEH11B DER11B as external encoder You may still connect HIPERFACE encoders via a prefabricated cable with conductor end sleeves max 100 m DEH11B DER11B Shape Sogo nn nn ee X14 COS 3RD Zu REFCOS 4BU 3 p SIN 5YE D 2 1 REFSIN 6 GN Lo 9 2 DATA 8BK DATA 7 VT 6 12 M e Us 12RDBU ass L 11GYPK 2 GY 15 08 es e Y 1806128523 Fig 13 Connecting the HIPERFACE encoder AV1H to DEH11B DER11B as external encoder Operating Instructions MOVIDRIVE amp MDX60B 61B 97 98 Installation Connection of encoder options Connection of sin cos and TTL encoders DC 24 V Connection of TTL encoder DC 5 V Proceed as follows to connect sin cos encoders and TTL encoders with DC 24 V supply EH1S EH1R ES1S ES1R max 100 m DEH11B DER11B 15 EVIR ES2R ES2
116. DC 24 V maximum current carrying capacity Imax DC 400 mA External voltage supply X10 9 VI24 Un DC 24 V 15 20 96 according to EN 61131 2 With size 7 connect 24 V backup voltage via the DC power supply unit No connection at the control unit Binary inputs X13 1 X13 6 and X16 1 X16 2 Internal resistance Signal level Isolated optocoupler PLC compatible EN 61131 sampling interval 1 ms DI DI 5 and 0106 0107 Ri 3 lg DC 10 mA DC 13 V 30 1 Contact closed According to EN 61131 DC 3 V 5 0 Contact open Function X13 1 DISS With fixed assignment Controller inhibit X13 2 X13 6 X16 1 X16 2 DIS1 DIS5 DI 6 DI 7 Selection option Parameter menu P60_ Binary outputs PLC compatible EN 61131 2 response time 1 ms X10 3 X10 7 and X16 3 X16 5 DB DO 2 and DOW3 DOG5 Signal level O DCOV 1 DC 24V Important Do not apply external voltage Function X10 3 DB With fixed assignment Brake Imax DC 150 mA short circuit proof protected against X10 7 X16 3 X16 5 external voltage to DC 30 V DO22 DOQ3 DOG5 Selection option Parameter menu P62 Imax DC 50 mA short circuit proof protected against external voltage to DC 30 V Relay output X10 4 X10 6 DO 1 Load capacity of the relay contacts Uma DC 30 V Imax DC 800 mA Function X10 4 DO 1 C Shared relay contact X10 5 DO 1 NO
117. DRIVE amp MDX60B 61B 57 Installation Wiring diagram for basic unit 4 7 2 Power section and DC power supply unit size7 For connecting the brake refer to the wiring diagram of size 1 6 L1 L1 L2 L2 Fee ee et P1112713 F11 F12 F13 K11 AC 3 l L1 L2 L3 Line filter option NF L1 L2 13 Power section Section Braking resistor connection BW BW T BW P 2079053451 Technical data of Rated current AC 2 4 A supply lt Inrush current AC 30 A AC 380 500 V INFORMATION Note that the connection of external 24 V power supply units to the X10 9 control ter minal is not permitted in backup mode via power supply unit Incorrect connection prompts an error message 4 7 3 Brake rectifier in the control cabinet Install the connection cables between the brake rectifier and the brake separately from other power cables when installing the brake rectifier in the control cabinet Joint instal lation is only permitted with shielded power cables Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Wiring diagram for basic unit Power section
118. Directive 2006 95 EC EMC Directive 2004 108 EC 4 applied harmonized standards EN 13849 1 2008 5 EN 61800 5 1 2007 EN 61800 3 2007 1 These products are intended for installation in machines Startup is prohibited until it has been established that the machinery into which these products are to be incorporated complies with the provisions of the aforementioned Machinery Directive 4 According to the EMC Directive the listed products are not independently operable products EMC assessment is only possible after these products have been integrated in an overall system The assessment was verified for a typical system constellation but not for the individual product 5 All safety relevant requirements of the product specific documentation operating instructions manual etc must be met over the entire product life cycle Bruchsal 11 12 09 Johann Soder Place Date Managing Director Technology a b 8 Authorized representative for issuing this declaration on behalf of the manufacturer b Authorized representative for compiling the technical documents Operating Instructions MOVIDRIVE amp MDX60B 61B 203 9 KVA l Declarations of Conformity TIT T MOVIDRIVE with DFS11B DFS21B 9 2 MOVIDRIVE with DFS11B DFS21B EC Declaration of Conformity EURODRIVE 900010010 SEW EURODRIVE GmbH amp Co KG Ernst Blickle Stra e 42 D 76646 Bruchsal ES declares under sole responsibility that the frequency i
119. E B size 0 unit with the option DHP11 you have to use a new DHP11B option card with the configuration data set file name sewcopy that you saved previously If an absolute encoder is used as a motor or synchronous encoder you must reference the encoder after you have replaced the unit When replacing an absolute encoder you have to reference it again Operating Instructions MOVIDRIVE amp MDX60B 61B Service A Error information lt NS 7 Service 7 1 Error information 7 14 4 Error memory The fault memory P080 stores the last five error messages errors t 0 t 4 The oldest error message is deleted whenever more than five error messages have occurred The following information is stored when a malfunction occurs Error that has occurred Status of binary inputs outputs Operating status of the inverter Inverter status Heat sink temperature Speed Output current Active current Unit utilization DC link voltage ON hours Enable hours Parameter set Motor utilization 7 1 2 Switch off responses There are three switch off responses depending on the fault the inverter remains inhib ited in fault status Immediate discon The unit can no longer brake the drive the output stage goes to high resistance in the nection event of a fault and the brake is applied immediately Brake 0 Rapid stop The drive is braked with the stop ramp t13 t23 Once the stop speed is reached
120. Higobashi Shimizu Bldg 10th flor Fax 81 6 6444 8338 1 3 7 Tosabori Nishi ku sewosaka crocus ocn ne jp Osaka 550 0001 Tokyo SEW EURODRIVE JAPAN CO LTD Tel 81 3 3239 0469 Omarimon Yusen Bldg 13th floor Fax 81 3 3239 0943 3 23 5 Nishinbashi Minato ku sewtokyo basil ocn ne jp Tokyo 105 0003 Kazakhstan Sales Almaty SEW EURODRIVE LLP Tel 7 727 334 1880 Raimbek Ave 348 Fax 7 727 334 1881 KZ 050061 Almaty http www sew eurodrive kz sew sew eurodrive kz Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Busan SEW EURODRIVE KOREA Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Technical Offices Daegu SEW EURODRIVE KOREA Ltd Tel 82 53 650 7111 No 1108 Sungan officetel Fax 82 53 650 7112 87 36 Duryu 2 dong Dalseo ku Daegu 704 712 DaeJeon SEW EURODRIVE KOREA Ltd Tel 82 42 828 6461 No 1502 Hongin officetel Fax 82 42 828 6463 536 9 Bongmyung dong Yusung ku Daejeon 305 301 Kwangju SEW EURODRIVE KOREA Co Ltd Tel 82 62 511 9172 4fl Dae Myeong B D Fax 82 62 511 9174 96 16 Unam dong Buk ku Kwangju 500 170 Seoul SEW EURODRIVE KOREA Ltd Tel 82 2 862 8051 No 504 Sunkyung officetel 106 4 Kuro 6 dong Kuro ku Seoul 152 054 Fax 82
121. M ford Correct numerator umeraton E or denominator factor AGIAN Set incorrectly After zero adjustment Zero adjustment performed reset Encoder defective Replace absolute encoder 0 Parameter set upload is e Memory card cannot be e Repeat copying process was faulty written or read Restore default setting 1 Download of parameter e Error during data P802 and repeat copying Immediate set to unit cancelled transmission process 97 Copyerror disconnec 2 Not possible to adopt tion parameters Not possible to adopt parameters from memory card Immediate TB t t 98 CRC error disconnec 0 CRC via internal flash cov PRE Send unit in for repair tion error Flash memory defective Operating Instructions MOVIDRIVE amp MDX60B 61B 159 160 Service Error messages and list of errors Error Suberror Code Designation ET Code Designation Possible cause Measure Only in IPOsPlus operating Rewrite the IPOSPIUS program mode so that ramp times and travel IPOS ramp _ mmediate Positioning ramp is sinusoidal or ing velocities can only be 99 calculation disconnec 0 Ramp calculation error square and an attempt is made altered when the inverter is tion to change ramp times and trav inhibited eling velocities with enabled inverter T ine Vibration sensor warning gt Determine cause of vibrations 100 Vibration Displa
122. MOVIDRIVE in ing mode hardware ramp function that is needed technology version OT by MOVIDRIVE unitin e From the Startup gt 2 Wrong assignment operat technology version Select technology Oberan Immediate ing mode technology P916 was used to seta function menu select 35 RR 9 disconnec function ramp type that does not the technology function tion match the selected that matches P916 technology function Check the settings of P916 P916 was used to set a and P888 ramp type that does not match the selected synchronization time P888 0 Hardware is missing or not e of option card not Use correct option card permitted allowed e Set correct setpoint source Encoder slot error Setpoint source control P100 cc Immediate signal source or operating Set correct control signal 36 on MISS disconnec Fieldbus slot error mode not permitted for this source P101 9 tion Expansion slot error option card e Set correct operating Incorrect encoder type set mode P700 or P701 for DIP11B Set the correct encoder type System Immediate 0 Error watchdog overflow Error while executing system 37 watchdog system software Consult SEW Service Svstem soft Immediate 0 System software error 38 Beles disconnec System malfunction Consult SEW Service tion Operating Instructions MOVIDRIVE amp MDX60B 61B Service Error messages and list of errors
123. MOVIDRIVE MDX60B 61B system manual Front view of Description Terminal Function DEU11B 21B X14 Input for external encoder or X14 1 COS signal track A K1 DEU11B 21B E incremental encoder X14 2 SIN signal track B K2 MERC X14 3 Signal track C pulse X14 4 DATA CANHigh FA X14 5 6 Reserved xi X14 7 Switchover S Output for incremental encoder X14 8 Reference potential DGND 122 simulation 14 9 COS Signal track A Signal level to RS422 14 16 SIN Signal track B The number of pulses is the gnal track B K2 same as on X15 motor encoder X14 11 Signal track C pulse 155 99 input X14 12 DATA CANLow o 2 X14 13 DC 24 V encoder supply xfs X14 14 Reserved 9 of X14 15 DC 12 V encoder power supply X15 Motor encoder input X15 1 COS signal track A K1 X15 2 SIN signal track B K2 X15 3 Signal track C pulse X15 4 DATA X15 5 Reserved X15 6 Reference potential TF TH KTY X15 7 Reserved X15 8 Reference potential X15 9 COS Signal track A K1 X15 10 SIN Signal track B K2 X15 11 Signal track C KO pulse X15 12 DATA X15 13 DC 24 V encoder supply X15 14 TF TH KTY connection X15 15 DC 24 V tolerance range DC 10 5 13 v 1 The maximum load on X14 13 and X15 13 is DC 650 mA in total If the overall unit load on the 24 V level exceeds 400 mA you must connect an extern
124. Mot 30 kW 40 HP 37 kW 50 HP Recommended motor power MOVIDRIVE B System manual section Motor selection Operating Instructions MOVIDRIVE amp MDX60B 61B Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B electronics data 8 5 MOVIDRIVE MDX60 61B electronics data MOVIDRIVE MDX60 61B General electronics data Voltage supply X11 1 REF1 DC 10 V 5 96 0 Imax DC 3 mA Reference voltages for setpoint potentiometer for setpoint input X11 5 REF2 DC 10 V 0 5 96 Imax DC 3 mA Setpoint input n1 X11 2 X11 3 Al11 Al12 Voltage or current input can be set with S11 and P11 sampling interval 1 ms differential input Operating mode AI11 A112 Resolution Internal resistance Voltage input n1 DC 0 10 V or DC 10 V 0 10 V 12 bit R 40 external voltage supply R 20 supply from REF1 REF2 Current input n1 DC 0 20 mA or DC 4 20 mA 11 bit Ri 250 Q Internal setpoints Parameter set 1 n11 n12 n13 6000 0 6000 rpm Parameter set 2 n21 n22 n23 6000 0 6000 rpm Time ranges of the speed ramps at An 3000 rpm down 0 2000 s 1 Ramp t11 t21 up 0 2000 s 2 Ramp t12 t22 up down 0 2000 s Stop ramp 113423 down 0 20 s t14 t24 down 0 20 s t8 up 0 2 50s Emergency ramp Motor potentiometer down 0 2 50 s Auxiliary voltage output X13 8 X10 8 VO24 Vour
125. O M ircui 2 jas B DC 0 V short circuit at the out Check wiring at the output 71 Faulty switching of the put HISIDE driver DOO P 72 Faulty switching of the LOSIDE driver DO1 M Rapid stop 73 Faulty switching of the 109 DCS alarm anne HISIDE driver DO1 P 74 Undervoltage test watch DC 0 V short circuit at on of the dog for LOSIDE driver DC 0 V outputs 2 Check wiring at the outputs 75 Undervoltage test watch DC 24 V short circuit at on of the dog for HISIDE driver DC 24 V outputs 76 CCW and CW monitoring 77 in DMC module activated simultaneously 78 CCW and CW monitoring Only one direction of rotation 79 range of the OLC activated Multiple activation can be activated in the DMC simultaneously module 80 CCW and CW monitoring 81 in JSS module was acti vated simultaneously 82 Timeout error MET Input element with time monitor Check wiring of input 83 _ Time monitoring start sig ing is faulty element nal for confirmation button Input element is faulty 84 Timeout error MEZ Two hand operation with time 85 Time monitoring for two monitoring is faulty hand button 86 EMU1 monitoring error e Check hardware 87 Faulty monitoring of the external SUP Spa time to 88 EMU2 monitoring error disconnection channel short 89 e Check switching contacts i Check configuration 410 Exe protec Emergency 0 Duration of operation Duration of operation below 5 Shorten duration of tion error stop below 5 Hz exceeded Hz e
126. Operating Instructions MOVIDRIVE MDX60B 61B 189 IP Hz 8 SA B Technical Data and Dimension Drawings TI MOVIDRIVE MDX61B dimension drawings 8 7 2 Size 0M The following dimension drawing shows MDX61B size OM dimensions in mm in 10 0 39 5 0 2 gt TT gt 14 08009000 317 12 5 292 11 5 280 11 MOVIDRIVE i 00002000 249 9 8 6 0 24 t I 260 10 2 67 5 2 66 4 gt 95 3 7 2058928651 190 Operating Instructions MOVIDRIVE amp MDX60B 61B Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings 8 7 3 Size 1 The following dimension drawing shows MDX61B size 1 dimensions in mm in 234 8 21 105 4 13 S 0 24 85 3 3 11471028 300 11 8 314 124 eoo OOOO LAC 6 0 24 2058933131 Operating Instructions MOVIDRIVE amp MDX60B 61B 191 8 WA Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings IP Hz 8 7 4 Size 25 The following dimension drawing shows MDX61B siz
127. Operating Instructions MOVIDRIVE amp MDX60B 61B 79 80 Installation Installing and removing option cards 4 15 2 Basic procedure for installing removing an option card The following figure shows the basic procedure for installing an option card in MOVIDRIVE MDX61B size 1 7 1 Remove the retaining screws holding the card retaining bracket Pull the card retain ing bracket out evenly from the slot do not twist 2 Remove the retaining screws of the black cover plate on the card retaining bracket Remove the black cover plate 3 Position the option card onto the retaining bracket so that the retaining screws fit into the corresponding bores on the card retaining bracket 4 Insert the retaining bracket with the installed option card into the slot pressing slightly so it is seated properly Secure the card retaining bracket with the retaining Screws 5 To remove the option card follow the instructions in reverse order Operating Instructions MOVIDRIVE amp MDX60B 61B Installation 4 Connecting encoders and resolvers 4 16 Connecting encoders and resolvers INFORMATION The wiring diagrams do not show the view onto the cable end but the connection to the motor or MOVIDRIVE The conductor colors specified in the wiring diagrams are in accordance with IEC 757 and correspond to the conductor colors used in the pre fabricated cables from SEW 4 16 1 General installation
128. P component of positioning Reset speed controller Immediate controller too small parameters e Incorrectly set speed e Increase lag error 42 Lag error disconnec 0 Positioning lag error I tion controller parameters to erance Value of lag error tolerance e Check wiring of encoder too small motor and mains phase e Check whether mechanical system components can move freely or if they are blocked Check RS485 connection e g 43 RS485 Rapid stop Communication timeout at Error during communication via inverter PC inverter Timeout P RS485 interface interface RS485 DBG60B If necessary con tact SEW Service 0 Unit utilization error Unitutilization IxT value e Decrease power output 8 UL monitoring error gt 125 Extend ramps Immediate If suggested actions not 44 Unit utilization disconnec possible use larger tion inverter Reduce load 0 General error during initial No parameters set for Restore factory settings ization EEPROM in power section Consult SEW Service if the 3 Data bus error during RAM or parameters set error still cannot be reset check incorrectly Insert the option card e card not in contact correctly 6 CPU clock error with backplane bus 7 Error in the current evalua Immediate tion 45 Initialization disconnec 40 Error setting the flash pro tion tection 11 Data bus error during RAM check 12 Parameter setting error synchronous operation intern
129. RAMP GENERATORS CONTROLLER INHIBIT 13 SPEED 1 CONTROLLER INHIBIT 13 SPEED RAMPS 1 CONTROLLER INHIBIT M32 s T11 UP CCW 0 13 CONTROLLER INHIBIT 132 s T11 UP CCW 0 13_ CONTROLLER INHIBIT 132 s T11 UP CCW 0 20_ CONTROLLER INHIBIT 132 s T11 UP CCW 0 20 CONTROLLER INHIBIT Operating Instructions MOVIDRIVE amp MDX60B 61B 7 Operation ee 6 Functions of the DBG60B keypad lt 11 Pressthe key or key to select another parameter or go back to the parameter subgroup menu using the key 12 Pressthe key or key to select another parameter sub group or go back to the main parameter group menu using the Ekey 13 Press the key to return to the context menu 6 3 4 Variable mode 13 SPEED 1 CONTROLLER INHIBIT P 1 SETPOINTS RAMP GENERATORS CONTROLLER INHIBIT BASIC VIEW PARAMETER MODE VARIABLE MODE WAKE UP PARAMETER H variables are displayed in the variable mode To call up the variable mode proceed as follows Use the key to call up the context menu Select the VARIABLE MODE menu item and confirm with the key The variable mode display appears lt You can use the 5 key to edit the variables 6 3 5 User menu The DBG60B keypad has a standard user menu containing the parameters that are used most often The parameters in the user menu are displayed with a before the parameter number Sec
130. RIVE amp MDX60B 61B Installation Connection and terminal description of the DEH21B option INFORMATION The DC 12 V supply voltage from X15 is sufficient to operate SEW encoders except HTL encoders with a DC 24 V supply voltage With all other encoders check whether they can be connected to the DC 12 V supply voltage NOTICE Do not connect HTL encoders E C to X15 of the DEH21B option Doing so can destroy the X15 motor encoder input of the DEH21B option Only connect HTL encoders E C to option DEH21B using the interface adapter DWE11B 12B Sec Connecting the interface adapter type DWE11B 12B Operating Instructions MOVIDRIVE MDX60B 61B 87 4 Installation Connection and terminal description of the DEU21B option 4 19 Connection and terminal description of the DEU21B option 4 19 1 Part number Multi encoder card option type DEU21B 18221696 INFORMATION lt For detailed information on the DEU21B option refer to the MOVIDRIVES MDX61B multi encoder card DEU21B manual The DEU21B option card can be installed in MOVIDRIVE MDX61B sizes 0 to 7 Only SEW EURODRIVE staff may install or remove the DEU21B option for MOVIDRIVE MDX61B size 0 The DEU21B option card must be plugged into the encoder slot The DC 24 V power supply of an encoder connected to X62 is ensured when X60 is supplied with DC 24 V Observe the Project planning chapter in the
131. S KM A X14 YE FS A K1 1 A KT SN r D B ka RD SSSSSSSS 8 K2 T 10 c ko K 3 uB LKTK2KoKTK2Ko KO 11 eS UBLABCABC UB WH o 15 Se 1 BN i 8 BK 12 VT Sor eng 1806336395 Figure 14 Connecting the sin cos encoder to DEH11B DER11B as an external encoder DC 5 V encoders with a DC 5 V voltage supply EV1T EH1T ES1T and ES2T must be connected via the DC 5 V encoder power supply type DWI11A option part number 822 759 4 The sensor cable must also be connected to correct the supply voltage of the encoder Connect this encoder as follows DEH11B DER11B X14 gt i 1 A K1 YE XL A 4 DWIMA 1 9 A 6 2 BC 2 B i L7 M SIT FB e 1 1 Q LT la T BK BE x 1 EV1T max 100 ES1T ES2T Or PER a ars SELON LEE ES A K1 1 KT i 6 SGSSSSSSS NB Ka RO 2 B K2 BU i i 75 2 C KO Li 3 8 UBLABCABC C KoSY ig S WH ti 9 8 JEN i i 5 VT S 4 1806339467 Fig 15 Connecting the TTL encoder EV1T to MDX via DWI11A as an external encoder Connect the sensor cable VT on the encoder to UB do not jumper with DWI11A Operating Instructions MOVIDRIVE amp MDX60B 61B
132. Scope of delivery 14 MDX60B 61B size 0 14 MDX60B 61B size 1 7 14 MDX60B 61B size 25 15 Shield clamps sss 48 Starting the motor Analog setpoint 122 Fixed setpoints 124 Manual operation 126 Startup General notes 105 Preliminary work and resources 107 With DBG60B 108 Storage 171 Structure MDX60B 61B size 0 16 MDX61B size 1 17 MDX61B size 2 19 MDX61B size 25 18 MDX61B size 3 20 MDX61B size 4 21 MDX61B size 5 22 MDXO615B siZe 6 uit epe eects ie 23 MDX61B size 7 24 MDX61B size 7 control 24 MDX61B size 7 power section 25 MDX61B size 7 power supply unit 25 Switch off response to faults
133. Signal terminal strip system bus SBus 16 Grounding screw M4 x 14 17 DIP switches S11 S14 18 XT Slot for DBG60B keypad or UWS21B serial interface 19 7 segment display 20 Memory card Operating Instructions MOVIDRIVE amp MDX60B 61B Unit Structure 3 Size 4 3 8 Size4 MDX61B 503 AC 400 500 V units 0370 0450 MDX61B 203 AC 230 V units 0220 0300 1 2 3 A ae i 3 ONE N 4 eoo 5 000 000 000 6 a fefe sn 9 8 7 2205800587 1 PE connection 2 X1 Power supply connection 1 L1 2 L2 3 L3 3 X4 Connection for DC link coupling Uz Uz and PE connection 4 Fieldbus slot 5 Expansion slot 6 Encoder slot 7 X3 Braking resistor connection 8 R 9 R and PE connection 8 X2 Motor connection 4 U 5 V 6 W 9 PE connection 10 Shield clamp for signal cables 11 X17 Signal terminal strip for safety contacts for safe stop 12 X10 Signal terminal strip for binary outputs and TF TH input 13 X16 Signal terminal strip binary
134. System bus low X11 1 REF1 DC 10 V max DC 3 am for setpoint potentiometer X11 2 3 AI11 12 Setpoint input n1 differential input or input with AGND reference potential signal form gt P11 S11 X11 4 AGND Reference potential for analog signals REF 1 REF2 Al AO X11 5 REF2 DC 10 V max DC 3 mA for setpoint potentiometer X13 1 0126 Binary input 1 with fixed assignment Controller The binary inputs are electrically isolated by 13 2 DI 1 inhibit optocouplers X13 3 DI 2 Binary input 2 factory setting CW stop e Selection options for binary inputs 2 to 6 DIO1 X13 4 DI 3 Binary input factory setting CCW stop zo DIS Parameter menu P60_ 13 5 DI 4 Binary input 4 factory setting Enable stop X13 6 DI 5 Binary input 5 factory setting n11 n21 Binary input 6 factory setting n12 n22 X13 7 DCOM Reference for binary inputs X13 1 to X13 6 DIO to DI 5 and X16 1 X16 2 DI 6 to 01027 Switching binary inputs with DC 24 V external voltage Connection X13 7 DCOM must be connected to the reference potential of the external voltage Without jumper X13 7 X13 9 DCOM DGND Isolated binary inputs With jumper X13 7 X13 9 DCOM DGND Non isolated binary inputs The binary inputs must be switched with 24 V from X13 8 or X10 8 VO24 Jumper required X13 7 X13 9 DCOM DGND X13 8 VO24 Auxiliary supply output DC 24 V max load X13 8 and X10 8 400 mA for external command switches X13 9 DGND Reference
135. UL approval and C Tick 8 Technical Data and Dimension Drawings 8 1 CE marking UL approval and C Tick 8 1 1 CE marking Low voltage directive MOVIDRIVE MDX60B 61B inverters comply with the regulations of the Low Voltage Directive 2006 95 EC Electromagnetic compatibility EMC The designated use of MOVIDRIVE inverters and regenerative power supply units is as components for installation in machinery and systems They comply with the EMC product standard EN 61800 3 Variable speed electrical drives Provided that you comply with the installation instructions for the SEW components the CE mark ing requirements for the entire machine system in which they are installed are satis fied on the basis of the EMC directive 2004 108 EC For detailed information on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE Compliance with limit classes C1 C2 or C3 has been tested in a CE typical drive system SEW EURODRIVE can provide detailed information on request The CE mark on the nameplate indicates conformity with the low voltage directive 2006 95 EC We can provide a declaration of conformity on request 8 1 2 UL cUL GOST R 0 8 1 3 UL cUL approval USA and the GOST R certificate Russia have been approved for the entire MOVIDRIVE unit series cUL is equivalent to CSA approval C Tick approval has been granted for
136. VIDRIVE B System manual section Motor selection Operating Instructions MOVIDRIVE amp MDX60B 61B Technical Data and Dimension Drawings MOVIDRIVE MDX61B 2 3 AC 230 V units 8 4 3 Size 3 AC 230 V units MOVIDRIVE MDX61B 0110 203 4 0 0150 203 4 0 INPUT Nominal supply voltage to EN 50160 Vsuppiy 3x AC 200 V 240 V supply frequency fsupply 50 Hz 60 Hz 5 Rated supply current Isuppiy 100 AC 40A AC 49 A at Vsuppiy 3 AC 230 V 125 AC 50A AC 61 OUTPUT Apparent output power Sn 17 1 kVA 21 5 kVA at Veupply 3 AC 230 240 V Nominal output current IN AC 42 54 at Vsuppiy 3 AC 230 V Continuous output current 125 IN Ip at Vsuppiy 3 AC 230 V with fpyym 4 kHz AG IRVA ACOR Continuous output current 100 IN Ip at Vsuppiy 3 AC 230 V with fpyym 8 kHz AC 42 54 Current limitation Imax Motor and regenerative 150 IN duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable 7 87 in x18 3 in x12 1 in Minimum permitted brake Rgwmin 71 50 5 60 resistance value 40 operation Output voltage Vo Max Vsupply PWM frequency Adjustable 4 8 12 16 kHz Speed range resolution na Ana 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy 580 W 72
137. a e 3 1 Fax 49 7821 90999 79 D 77933 Lahr Schwarzwald tb lahr sew eurodrive de Langenfeld SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 10 Siemensstra e 1 Fax 49 2173 8507 50 D 40764 Langenfeld tb langenfeld sew eurodrive de Magdeburg SEW EURODRIVE GmbH amp Co KG Tel 49 39203 7577 1 Breiteweg 53 Fax 49 39203 7577 9 D 39179 Barleben tb magdeburg sew eurodrive de Mannheim SEW EURODRIVE GmbH amp Co KG Tel 49 621 71683 10 BesseltraRe 26 Fax 49 621 71683 22 D 68219 Mannheim tb mannheim sew eurodrive de M nchen SEW EURODRIVE GmbH amp Co KG Tel 49 89 90955 110 DomagkstraRe 5 Fax 49 89 90955 150 D 85551 Kirchheim tb muenchen sew eurodrive de Minster SEW EURODRIVE GmbH amp Co KG Tel 49 251 41475 11 Hafenplatz 4 Fax 49 251 41475 50 D 48155 Munster tb muenster sew eurodrive de Nurnberg SEW EURODRIVE GmbH amp Co KG Tel 49 911 98884 50 Platten ckerweg 6 D 90455 Nurnberg Fax 49 911 98884 60 tb nuernberg sew eurodrive de Operating Instructions MOVIDRIVE amp MDX60B 61B 10 207 10 208 Address Directory Germany Regensburg SEW EURODRIVE GmbH amp Co KG Tel 49 941 46668 68 Im Gewerbepark A15 Fax 49 941 46668 66 D 93059 Regensburg tb regensburg sew eurodrive de Rhein Main SEW EURODRIVE GmbH amp Co KG Tel 49 6172 9617 0 Niederstedter Weg 5 Fax 49 6172 9617 50 D 61348 Bad Homburg tb rheinmain sew eurodrive de Stuttgart SEW EURODRIVE
138. able par en g Comment Parameter set 1 2 52 Mains OFF monitoring 520 Mains OFF response time 0 5s 521 Mains OFF response db 522 Phase failure monitoring Of 53 Motor temperature protection No sensor EPISODE TF THIKTY KTY only for DS CM motors No sensor 531 Sensor pae TF THIKTY KTY only for DS CM motors 532 Source of motor temperature 1 X10 X15 533 Source of motor temperature 2 X10 X15 54 Gear unit motor monitoring 540 brat to drive vibration warn Display error oes saisi d responses can 541 Response to drive vibration fault Rapid stop warning SS od emere S IG gt imm 542 Response to oil aging warning Display error rapid stop fault rapid stop warng 543 Response to oil aging fault Display error emerg st warng rapid stop warng 544 Disi to oil aging overtemper Display error 545 Response to oil aging ready Display error 549 Response to brake wear Display error 55 DCS safety monitor 550 Status DCS safety monitor 551 Binary inputs DCS 1 8 552 e DOS DO0 P Display value that cannot be changed 553 Serial number DCS 554 CRC DCS 555 Fault response DCS Immediate stop 556 DCS alarm response Malfunction No response display error Motor encoder X15 557 Actual position source DCS Ext encoder X14 Absolute encoder X62 56 Current limit Ex e motor T On 560 Current limit Ex e motor Off 561 Frequency A 0 5 60Hz 562 Current limit A 0 50 150 563 Freq
139. ak No 6 Da tekin Is Merkezi Kat 4 Daire 2 TR 01170 SEYHAN ADANA Ankara SEW EURODRIVE Tel 90 312 385 33 90 Hareket Sistemleri San ve Tic Ltd Sti Fax 90 312 385 32 58 Ozcelik Is Merkezi 14 Sok No 4 42 TR 06370 Ostim Ankara Bursa SEW EURODRIVE Tel 90 224 443 45 60 Hareket Sistemleri San ve Tic Ltd Sti Fax 90 224 443 45 58 evler Mah Bayraktepe Sok Akay Is Merkezi Kat 3 No 7 6 TR Nil fer Bursa Izmir SEW EURODRIVE Tel 90 232 469 62 64 Hareket Sistemleri San ve Tic Ltd Sti 1203 11 Sok No 4 613 Hasan Atli Is Merkezi TR 35110 Yenisehir izmir Fax 90 232 433 61 05 Operating Instructions MOVIDRIVE amp MDX60B 61B Address Directory Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http Awww sew eurodrive ua sew sew eurodrive ua Sales Kiev SEW EURODRIVE GmbH Tel 380 44 503 95 77 S Oleynika str 21 Fax 380 44 503 95 78 02068 Kiev kso sew eurodrive ua Donetsk SEW EURODRIVE GmbH Tel 380 62 38 80 545 25th anniversary of RKKA av 1 B of 805 Fax 380 62 38 80 533 Donetsk 83000 dso sew eurodrive ua Uruguay Sales Montevideo SEW EURODRIVE Uruguay S A Tel 598 2 21181 89 Jose Serrato 3569 Esqina Corumbe Fax 598 2 21181 89 CP 12000 Montevideo sewuy sew eurodrive com uy USA Production Southeast SEW EURODRIVE INC Tel 1 864 439 7537 A
140. al DC 24 V supply to X10 9 X10 10 Observe the Project planning chapter in the MOVIDRIVE MDX60B 61B Sys tem manual 88 Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Connection and terminal description of the DEU21B option NOTICE The connections on X14 and X15 must not be installed or removed during operation Electrical components in the encoder or on the encoder card could be destroyed De energize the inverter before plugging or removing the encoder connections Switch off the supply voltage and the DC 24 V X10 9 INFORMATION f X14 is used as an incremental encoder simulation output the switchover X14 7 must be jumpered with DGND X14 8 The 24 V encoders from SEW except HTL and Hiperface have a wide voltage range DC 10 V 30 V and can be supplied alternatively with DC 24 V PIN13 or DC 12 V PIN15 Operating Instructions MOVIDRIVE MDX60B 61B 89 Installation Connection and terminal description of the DER11B resolver option 4 20 Connection and terminal description of the DER11B resolver option 4 20 1 Part number Resolver card option type DER11B 824 307 7 INFORMATION The Resolver card type DER11B option can only be used with MOVIDRIVE MDX61B not with MDX60B The DER11B option must be plugged into the encoder slot Front view of Description Terminal Function DER11B
141. al output current IN AC 80 A AC 95A at Vsuppiy 3 AC 230 V Continuous output current 125 IN Ip at Vsuppiy 3 AC 230 V with fpyym 4 kHz BEER AGNE Continuous output current 100 IN Ip at Vsuppiy 3 AC 230 V with fpyym 4 kHz AC 80A AC 95 A Current limitation Imax Motor and regenerative 150 In duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable 11 0 in x 20 6 in 12 1 in Minimum permitted brake Rgwmin 3Q resistance value 4Q operation Output voltage Vo Max Vsupply PWM frequency fpwu Adjustable 4 8 12 16 kHz Speed range resolution 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy 1 Pymax 1100 W 1300 W Cooling air consumption 180 m3 h Weight 26 3 kg 57 Ib Dimensions WxHxD 280 mm x 522 mm x 307mm M10 bolt with nut Cross section of unit terminals X1 X2 X3 X4 max 70 mm Press cable lug DIN 46235 Tightening torque 3 5 Nm 1 The performance data applies to fpyym 4 kHz MDX61B Standard version 0220 203 4 00 0300 203 4 00 Part number 828 001 0 828 002 9 MDX61B Application version 0220 203 4 0T 0300 203 4 0T Part number 828 0126 828 013 4 Constant load Recommended motor power Prot 22 kW 30 HP 30 kW 40 HP Variable torque load or constant load without overload recommended motor power P
142. al synchronous operation Operating Instructions MOVIDRIVE MDX60B 61B 157 158 Service Error messages and list of errors Error Suberror Code Designation Piia Code Designation Possible cause Measure 46 System bus 2 Rapid stop 0 Timeout system bus CAN2 Error during communication via Check system bus connection timeout P System bus 2 System bus 1 Rapid stop 0 Timeout system bus CAN1 Error during communication via 47 timeout P system bus 1 Check system bus connection Only with DRS11B e Check encoder signals of lsmediate Encoder signal from master master synchronous 48 Hardware disconnec 0 Hardware synchronous synchronous encoder faulty encoder DRS tion operation Hardware required for Check encoder wiring synchronous operation is Replace synchronous faulty operation card Only in IPOSPIUS operating e Check serial connection to mode external control IPOS control No An attempt was made to set Check write values of 77 0 Invalid trol d IPOS word response P an invalid automatic mode external control via external controller Set correct value for P016 e P916 BUS RAMP is set Only in IPOsPlus operating Check the user program de Check iti f th IPOS SW limit No response Software limit switch in ie ean is a aa 78 0 Programmed target position is Software limit switches Switch P reached aun outside tr
143. ameter you selected previously Confirm the setting by pressing the key The selected parameter is deleted from the user menu 6 3 6 Wake up parameter The wake up parameter is the parameter that is displayed when the DBG60B is Switched on The factory setting for the wake up parameter is the basic display You can select which parameter should be the wake up parameter The following options can be used as the wake up parameter e Parameter parameter mode Parameter from the user menu user menu H variable variable mode Basic display Proceed as follows to save a wake up parameter First select the required parameter in parameter mode In the context menu select the menu item XXXX INITIAL PARAM is the selected initial parameter Confirm the setting by pressing the key Operating Instructions MOVIDRIVE amp MDX60B 61B Operation lt Er 6 Memory 6 3 7 IPOSPIUS MOVITOOLS MotionStudio is required for programming IPOSPIUS You can only use the DBG60B keypad to edit or change IPOSP S variables H The IPOSPluse program is also stored in the DBG60B keypad when it is saved and is consequently also transferred when the parameter set is copied to another MOVIDRIVE unit Parameter P931 can be used for starting and stopping the IPOSPluse program from the DBG60B keypad 6 4 Memory card The pluggable memory card is installed in the basic unit The basic data is sto
144. and 6 when the following conditions are fulfilled Touch guard is fully installed Shrink tubing is installed on the power cables of all power terminals X1 X2 X4 see following picture 1805525259 INFORMATION If the above conditions are not met MOVIDRIVE units sizes 4 5 and 6 have degree of protection IPOO Operating Instructions MOVIDRIVE MDX60B 61B 55 Installation Touch guard for power terminals 4 6 4 Size Installation of Degree of protection IP20 is achieved for MOVIDRIVE MDX61B size 7 when the touch touch guard guard DLB21B part no 1 822 608 6 is trimmed to size by the customer and mounted in DLB21B front and behind the power connections 2307312139 INFORMATION If the above conditions are not met MOVIDRIVES units size 7 have degree of protec tion IPOO Operating Instructions MOVIDRIVE amp MDX60B 61B Installation 4 Wiring diagram for basic unit 4 7 Wiring diagram for basic unit 4 7 1 Power section and brake size 1 6 L1 L2 L3 PE rE E F11 F12 F
145. ary output X10 3 DBOO Brake is used for switching brake contactor K12 Input DIDS controller inhibit o 1 Input DIO1 CW stop ng Input DI 2 CCW stop Input DIOS Enable stop Input DIO4 n11 n21 Input DIOS n12 n22 Output DBO brake titiup Cw Speed t11 cw itt up cow Stop ramp t13 1810136203 INFORMATION The motor is not energized in the event of a controller inhibit DI 0 A motor with out brake will coast to standstill Operating Instructions MOVIDRIVE MDX60B 61B 125 go Startup Starting the motor 5 5 5 Manual operation The inverter can be controlled using the DBG60B keypad in manual operation context menu manual operation The 7 segment display on the unit shows H during manual operation The binary inputs are then without any functions for the duration of manual operation with the exception of X13 1 0120 Controller inhibit Binary input X13 1 0100 Con troller inhibit must get 1 signal to enable the drive to be started in manual operation The drive can also be stopped in manual operation by X13 1 The direction of rotation is not determined by the CW stop or CCW stop binary in puts Instead you select the direction of rotation using the DBG60B keypad Enter the required speed and then the direction of rotation CW CCW using the sign key
146. ated cables for connecting encoders resolvers We recommend using these prefabricated cables Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Connection and terminal description of the DEH11B HIPERFACE option 4 17 Connection and terminal description of the DEH11B HIPERFACE option 4 17 1 Part number HIPERFACE encoder card type DEH11B option 824 310 7 INFORMATION The HIPERFACE encoder card type DEH11B option is only possible in conjunction with MOVIDRIVE MDX61B not with MDX60B The DEH11B option must be plugged into the encoder slot Front view of Description Terminal Function DEH11B X14 Input for external encoder or X14 1 COS signal track A K1 DEH11B output for incremental encoder X14 2 SIN signal track B K2 simulation X14 3 Signal track C KO TE X14 4 DATA 14 5 6 Reserved lt X14 7 Switchover 1 LM Pulse count of the incremental X14 8 Reference potential DGND ERO maa an 14 9 COS Signal track 1024 pulses revolution with HIPERFACE encoderon x15 X14 10 SIN Signal track B K2 155 98 As at X15 Motor encoder input X14 11 Signal track C o 2 with sin cos encoder or TTL X14 12 DATA x 25 sensor on X15 14 13 14 Reserved go 94 X14 15 DC 12 V tolerance range DC 10 5 13 V max load X14 15 and X15 15 DC 650 mA X15 Motor encoder input X15 1
147. ates that the keypad is in parameter mode Press the 5 key to change to edit mode The flashing cursor disappears You can use the 1 key or key to select or set the correct parameter value Confirm the setting by pressing the key Press the 5 key to return to the parameter mode The flashing cursor appears again Press the 1 key to select the next parameter Operating Instructions MOVIDRIVE amp MDX60B 61B 5 117 5 go Startup Operation of MOVITOOLS MotionStudio 5 4 Operation of MOVITOOLS MotionStudio 5 4 1 Via MOVITOOLS MotionStudio Tasks Establishing com munication with other units Executing func tions with the units 118 The software package enables you to perform the following tasks with consistency Establishing communication with units Executing functions with the units The SEW Communication Server is integrated into the MOVITOOLS MotionStudio software package for establishing communication with the units The SEW Communication Server allows you to create communication channels Once the channels are established the units communicate via these communication channels using their communication options You can operate up to four communication channels at the same time MOVITOOLS MotionStudio supports the following types of communication channels Serial RS 485 via interface adapters System bus SBus via interface adapters Ethernet e EtherCAT Fieldb
148. ation ramps 1 4Q operation power e Check supply cable to Immediate Braking resistor circuit braking resistor 04 Brake chop disconiec interrupted e Check technical data of per tion Short circuit in the braking braking resistor resistor circuit e Replace MOVIDRIVE if Brake resistance too high the brake chopper is Brake chopper is defective defective 06 Mains phase Immediate 0 DC link voltage periodi Phase failure e Check the line cable failure disconnec cally too low Inadequate line voltage e Check configuration of the tion quality supply system e Check supply fuses contactor 3 Line frequency fault 4 2 0 DC link voltage too high DC link voltage too high Extend deceleration ramps 1 2Q operation e Check supply cable to the braking resistor DC link over I mediate 2 DC link voltage too high in Check technical data of 07 voltage disconnec 4Q operation braking resistor tion Phase U 3 Phase V 4 Phase W Operating Instructions MOVIDRIVE amp MDX60B 61B 153 154 Service Error messages and list of errors Error Suberror Code Designation Paia Code Designation Possible cause Measure 0 Inverter in current limit or e Speed controller or current e Reduce load in slip limit controller in VFC operating Increase deceleration time 3 Actual speed system mode without encoder P501 or P503 limit exceeded operating at settin
149. avel range delimited by software limit switches The following items do not match anymore after having replaced the memory card aH Power Immediate Deviating hardware config Ensure identical hardware or 79 UN disconnec 0 uration when replacing the restore factory setting param 9 tion memory card ariant identification eter factory setting Unit series Application or standard version e cards Immediate O RAM test error 80 RAM test disconnec hen unit fault RAM geret Consult SEW Service tion e Check startup data and Only in VFC hoist operating perform new startup if mode necessary The motor could not be supplied Check connection with the correct amount of cur between inverter and rent during the pre magnetizing motor time e Check cross section of Rated motor power too motor cable and increase if small in relation to rated necessary inverter power Immediate Start diti ith Motor cable cross section 81 Start condition disconnec 0 Sr CODOINONEL ON ANR too small ti hoist lon Only for operation with a lin ear motor as of firmware 18 The drive has been set to Enable although the Perform commutation commutation offset between travel in the No enable linear motor and linear state and then switch to encoder is not known This Enable once the inverter means that the inverter has acknowledged in cannot set the current status word bit 25 that indicator c
150. basic unit 4 1 15 Installation notes for size 6 The MOVIDRIVE units of size 6 0900 1320 are equipped with a factory mounted lifting lug 1 Use a crane and the lifting eye 1 to install the unit DANGER Suspended load Danger of fatal injury if the load falls Do not stand under the suspended load Secure the danger zone If a crane is not available you can push a carrying bar 2 through the rear panel 4 to facilitate installation included in the delivery scope of size 6 Secure the carrying bar 2 against axial displacement using the split pins 3 see figure below 3 4 1 2 1 4 3 222202222 LZ IN 1 Fixed lifting eye 2 Carrying bar included in the delivery of size 6 3 2 split pins included in the delivery of size 6 4 Rear panel 1802249355 34 Operating Instructions MOVIDRIVE MDX60B 61B Installation Installation instructions for the basic unit Installation notes for size 7 4 1 16 MOVIDRIVE units size 7 1600 2500 have 4 fixed lifting eyes 2 for transport You may only use these four lifting eyes 2 for installation Danger of fatal injury if the load falls DANGER Suspended load Align the lifting eyes with the direction of tension Do not stand u
151. bed in this section are used for setting the inverter so it can be adapted optimally to the motor that is connected and to suit the basic conditions Operating Instructions MOVIDRIVE MDX60B 61B 105 Startup General startup instructions 5 1 4 Inverter motor combinations The following tables indicate which inverter motor combinations this applies to 400 500 V units MES MDX60 61B in VFC operating SENTIDO 0005 5A3 4 DT80K4 0008 5A3 4 DT80N4 0011 5A3 4 DT90S4 0014 5A3 4 DT90L4 0015 5A3 4 DT90L4 0022 5A3 4 DV100M4 0030 5A3 4 DV100L4 0040 5A3 4 DV112M4 0055 5A3 4 DV132S4 0075 5A3 4 DV132M4 0110 5A3 4 DV160M4 0150 503 4 DV160L4 0220 503 4 DV180L4 0300 503 4 DV200L4 0370 503 4 DV225S4 0450 503 4 DV225M4 0550 503 4 DV250M4 0750 503 4 DV280S4 0900 503 4 DV280M4 1100 503 4 031594 1320 503 4 D315M4 1600 503 4 DRS315M4 2000 503 4 DRS315L4 2500 503 4 DRS315L4 230 V units RUE MDX60 61B in operating SEW 0015 2 3 4 DT90L4 0022 2A3 4 DV100M4 0037 2A3 4 DV112M4 0055 2A3 4 DV132S4 0075 2A3 4 DV132M4 0110 203 4 DV160M4 0150 203 4 DV160L4 0220 203 4 DV180L4 0300 203 4 DV200L4 106 Operating Instructions MOVIDRIVE amp MDX60B 61B Preliminary work and resources Startup go 5 1 5 Hoist applications 8 DANGER Risk of fatal injury
152. ched off and back on again or a fault reset was performed then the enable remains ineffective until the inverter receives valid data again via the interface which is monitored with a timeout 7 2 Error messages and list of errors 7 2 1 Error message via 7 segment display The fault code is shown in a 7 segment display The following display sequence is used e g fault code 100 Flashes ca 1 s T Display off ca 0 2s HE om Hundreds if available ca 1s pai 5 Display off 0 2 s 0 pm Tens 1 s px 0 Display off ca 0 2 s pm lanl Ones 1s 0 X Display off ca 0 2 s 1939352587 Following a reset or if the error code resumes the value the display switches to the operating display 7 2 2 Suberror code display The suberror code is displayed in MOVITOOLS MotionStudio version 4 50 and higher or in the DBG60B keypad 152 Operating Instructions MOVIDRIVE MDX60B 61B Service Error messages and list of errors 7 2 3 Error list The factory set error response is listed in the Response P column P indicates that the response is programmable via P83 error response or with IPOSPIUS In the event of error 108 P indicates that the response can be programmed via P555 DCS error response In the event of error 109 P indicates that the response can be pro
153. ct two braking resistors in parallel and set twice the trip current on F16 2 x D Connect three braking resistors in parallel and set three times the trip current on F16 3 x Ir E Connect four braking resistors in parallel and set four times the trip current on F16 4 Ip Operating Instructions MOVIDRIVE amp MDX60B 61B 65 66 Installation Assignment of braking resistors chokes and filters 4 8 4 400 500 V units sizes 5 to 7 MOVIDRIVE MDX61B 503 0550 0750 0900 1100 1320 1600 2000 2500 Size 5 6 7 Braking resistors Trip current Part number BW BW BW106 T lp 47 4A 1820 083 4 C C C D BW206 T IF 54 8 A 1820 412 0 C C C D BW1 4 170 T IF 110A 1330 1527 BW003 420 T IF 129 A 1330 234 5 Cc C C Line filter Part number NF115 503 827 416 9 A NF150 503 827 417 7 B NF210 503 Umax AC 550 V 827 418 5 A NF300 503 827 419 3 B NF600 503 1796 338 9 B B B Output chokes Inner diameter Part number HD001 d 50 mm 813 325 5 For cable cross sections 1 5 16 mm AWG 16 6 HD003 d 88 mm 813 558 4 for cable cross sections gt 16 mm AWG 6 HD004 Connection 816 885 7 with M12 bolt HD005 Connection 1 796 3362 With M12 cable lug B B B M10 PE connection Output filter only in V f and VFC operating mode Part number HF450 503 826 948 3 H H HF180 403 829 909
154. ction Operating Instructions MOVIDRIVE amp MDX60B 61B Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5 3 AC 400 500 V units 8 3 5 Size 4 AC 400 500 V units MOVIDRIVE MDX61B 0370 503 4 0 0450 503 4 0 INPUT Nominal supply voltage to EN 50160 Vsuppiy 3 x AC 380 V 500 V supply frequency fsupply 50 Hz 60 Hz 5 Nominal supply system current Isuppiy 100 AC 65 7 A AC 80 1 A at Vsuppiy 3 AC 400 V 125 AC 81 9 A AC 100 1 A OUTPUT Apparent output power 5 51 1 kVA 62 3 KVA at Vsuppiy 3 AC 380 500 V Rated output current In AC 73 A AC 89A at Vsuppiy 3 AC 400 V Continuous output current 125 IN at Veupply 3 AC 400 V with fpyym kHz Been AGITA Continuous output current 100 IN Ip at Veupply 3 AC 400 V with fpyym 8 kHz AC 73 AC 89 A Current limitation Imax Motor and regenerative 150 In duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable 11 0 in x20 6 in x12 1 in Minimum permitted brake RBwmin 60 resistance value 4Q operation Output voltage Vo Max Vsupply PWM frequency fpwm Adjustable 4 8 12 16 kHz Speed range resolution 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy 2 1200 W 1450 W Cooling air consumption 180 m3 h
155. dent from DGND of the basic unit 4 26 2 Connection MOVIDRIVE CAN The DFC11B option is connected to the CAN bus at X30 or X31 in the same way as the SBus Sec System bus connection SBus 1 in the basic unit X12 In contrast to the SBus1 SBus2 is electrically isolated and made available via option DFC11B 104 Operating Instructions MOVIDRIVE amp MDX60B 61B Startup General startup instructions 5 Startup 5 1 General startup instructions Uncovered power connections Severe or fatal injuries from electric shock Install the touch guard according to the regulations Never start the unit if the touch guard is not installed 5 1 1 Requirements The drive must be configured correctly to ensure that startup is successful Refer to the MOVIDRIVE MDX60 61B system manual for detailed project planning notes and an explanation of the parameters 5 1 2 Parameters of non SEW motors The database stores parameters of SEW motors and non SEW motors We do not war rant that the parameter data of the non SEW motors is correct and up to date 5 1 3 VFC operating modes without speed control MOVIDRIVE MDX60 61B inverters are factory set to be taken into operation with the SEW motor which is adapted to the correct power level The motor can be connected and the drive started immediately in accordance with section Starting the motor page 102 INFORMATION The startup functions descri
156. driveindia com Jamshedpur SEW EURODRIVE India Private Limited Flat No B 2 B S Apartment Road No 4 Contractor s area Bistupur Jamshedpur 831 001 Chhattisgarh Tel 91 9934123671 siddaratha mishra seweurodrivein dia com Kolkata SEW EURODRIVE India Private Limited 2nd floor Room No 35 Chowringhee Court 55 Chowringhee Road Kolkata 700 071 West Bengal Tel 91 33 22827457 Fax 91 33 22894204 saleskal seweurodriveindia com a j biswas seweurodriveindia com Lucknow SEW EURODRIVE India Private Limited 69 Shiv Vihar Colony Vikas Nagar 5 Lucknow 226022 Uttar Pradesh Tel 91 9793627333 amit nigam seweurodriveindia com Madgaon SEW EURODRIVE India Private Limited Flat No G1 Shivas Laxmi Prasad Co Operative Housing Society Padmanarayan Estate Near Jivottaam Math Gagole Madgao Goa 403 602 samrat chakravorty seweurodrivein dia com Operating Instructions MOVIDRIVE amp MDX60B 61B 10 215 10 216 Address Directory India Mumbai SEW EURODRIVE India Private Limited Tel 91 22 28348440 312 A 3rd Floor Acme Plaza J B Nagar Fax 91 22 28217858 Andheri Kurla Road Andheri E salesmumbai seweurodriveindia com Mumbai 400059 Maharashtra p s ray seweurodriveindia com New Delhi SEW EURODRIVE India Private Limited Tel 91 11 25544111 418 419 Suneja Tower 1 Fax 91 11
157. e e e i 19 Q TOZO Dirt rires rte denses aT tre ets ee a 20 SEB 5126 discant RU entente het 21 3 97 65 9 made ardent ne tem A A ar at 22 3 10 51266 ie end nik alien 23 3 11 SZENE nde ta diem dida nte 24 Operating Instructions MOVIDRIVE amp MDX60B 61B Contents 4 6 EE 26 4 1 Installation instructions for the basic unit 26 4 2 Removing installing the keypad em 44 4 3 Removing installing the front cover 45 4 4 Information regarding UL ss 47 4 5 Shield clamps 49 4 6 Touch guard for power terminals sse 52 4 7 Wiring diagram for basic 57 4 8 Assignment of braking resistors chokes and filters 63 4 9 Connecting the system bus SBus 1 68 4 10 Connecting the RS485 interface 69 4 11 Connecting the interface adapter option type DWE11B 12B 71 4 12 Connection of interface adapter option UWS21B 5232 73 4 13 Connecting the interface adapter option USB11A 75 4 14 Option combinations for MDX61B 77 4 15 Installing and removing option cards sssee 79 4 16 Connecting encoders and resolvers eaaa anaa eaaa aana nean e 81 4 17 Connection and terminal description of t
158. e 2S dimensions in mm in 105 4 13 294 11 6 g 70 2 8 5 0 2 Di 335 13 2 325 12 8 OOOO 9696 6000 eo 0800686 7 0 28 2058949003 192 Operating Instructions MOVIDRIVE MDX60B 61B Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings 8 7 5 Size 25 The following dimension drawing shows MDX61B size 2 dimensions in mm in 285 11 2 130 5 12 15 105 4 13 re ee A e 4 er ow e ei c 69060 3 5 8 696 eoe 0 000 000 e 5 4 6 5 0 26 124 5 4 9 2058953099 Operating Instructions MOVIDRIVE MDX60B 61B 193 IP Hz 8 SA B Technical Data and Dimension Drawings TI MOVIDRIVE MDX61B dimension drawings 8 7 6 Size 3 The following dimension drawing shows MDX61B size 3 dimensions in mm in 308 12 1 _ 200 7 87 2 0 08 105 4 13 2009 TY d KJ
159. e Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile ventas sew eurodrive cl Operating Instructions MOVIDRIVE MDX60B 61B 10 211 10 212 Address Directory China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 info sew eurodrive cn Service http www sew eurodrive cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn Jiangsu Province 215021 Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267891 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological Develop shenyang sew eurodrive cn ment Area Shenyang 110141 Wuhan SEW EURODRIVE Wuhan Co Ltd Tel 86 27 84478398 10A 2 6th Road Fax 86 27 84478388 No 59 the 4th Quanli Road WEDA 430056 Wuhan Xi An SEW EURODRIVE Xi An Co Ltd Tel 86 29 88241718 No 12 Jinye 2nd Road Fax 86 29 68686296 Xi An High Technology Industrial Development logistic
160. e connection of several MOVIDRIVE units For this purpose you must jumper switchover X14 7 with DGND X14 8 on the master end The following figure shows an X14 X14 connection 7 master slave connection be tween two MOVIDRIVE units MOVIDRIVE Master MOVIDRIVE Slave X14 Fan MM I PRO er 9 BU 2YE 10 GN 3 VT 11 BK 1 C e e e e oe e 5 O1 O 1 gt E NANA NAN A T aD e 1806354443 Part number of the prefabricated cable For fixed installation 817 958 1 INFORMATION lt Amaximum of 3 slaves can be connected to the MOVIDRIVE master mportant Do not connect X14 7 when connecting the individual MOVIDRIVE slaves together Only jumper the connections X14 7 and X14 8 on the MOVIDRIVE master 100 Operating Instructions MOVIDRIVE MDX60B 61B Installation Connection and terminal description of the DIO11B option 4 25 Connection and terminal description of the DIO11B option 4 25 1 Part number Input output card type DIO11B 824 308 5 INFORMATION The input output card type DIO11B option is only possible in conjunction with MOVIDRIVE MDX61B not with MDX60B The DIO11B option must be plugged into the fieldbus slot If the fieldbus slot is not available you can plu
161. e correct encoder type Set the correct encoder resolution FOR SEW MOTORS Enter whether the motor has a brake Set the stiffness of the control system If the drive tends to oscillate setting lt 1 Transient recovery time is too long Setting gt 1 Recommended setting range 0 90 1 1 10 Enter whether the motor has a flywheel fan Z fan C29 encoder NO C09 n CONTROL NO COO STARTUP PARAMETER SET 2 VFC n CONTROL C15 ENCODER TYPE INCREM ENCOD TTL SINE ENCODER RESERVED C16 ENC RESOLUT 512 Inc 1024 Inc 2048 Inc C17 BRAKE WITHOUT WITH C18 STIFFNESS 1 000 C19 Z FAN WITHOUT WITH Operating Instructions MOVIDRIVE amp MDX60B 61B Startup Startup with DBG60B keypad e 5 10 11 12 13 14 15 FOR NON SEW MOTORS Enter the moment of inertia of the motor Set the stiffness of the control system If the drive tends to oscillate setting lt 1 Transient recovery time is too long Setting gt 1 Recommended setting range 0 90 1 1 10 Enter the moment of inertia of the brake and fan Enter the mass moment of inertia of the load gear unit driven machine extrapolated for the motor shaft Enter the time for the shortest ramp you want Start the calculation for the startup data by choosing YES The process lasts a few seconds The calculation is performed After calculation the next menu item appears
162. e load and or high or temperature sen e Temperature sensor of a ensure adequate cooling sor defective phase module faulty Check fan 3 Overtemperature size 7 If F 11 is issued even switched mode power though the temperatures is supply obviously not too high this 11 ed 6 Heat sink temperature too Be Riu high or temperature sen module sor defective Replace the phase module Phase U Size 7 7 Phase V 8 Phase W size 7 Immediate Control signal source not 13 Control sig disconnec 10 available e g control sig Control signal source not Set correct control signal nal source tion nal source fieldbus without defined or defined incorrectly P101 fieldbus card Operating Instructions MOVIDRIVE amp MDX60B 61B Service Error messages and list of errors Code Error Designation Response P Code Suberror Designation Possible cause Measure 14 Encoder Immediate disconnec tion Encoder not connected defective encoder defec tive encoder cable 25 Encoder error X15 Speed range exceeded Encoder at X15 turns faster than 6542 rpm 26 Encoder error X15 Card is defective Error in the quadrant eval uation 27 Encoder error encoder connection or encoder is defective 28 Encoder error X15 Com munication error RS485 channel 29 Encoder error X14 Com municatio
163. e parameter set from DBG60B to another inverter n the context menu of the new inverter choose the COPY TO MDX menu item and confirm your entry using the key The parameter set is copied from DBG60B to MOVIDRIVE n the context menu select the PARAMETER MODE menu item Select parameter P806 DBG MDX The parameter set is copied from DBG60B to MOVIDRIVES DANGER Severe or fatal injury Make sure that the data set you copy is suitable for the application rameter settings incorrect due to unsuitable data sets Enter any parameter settings which differ from the factory settings in the parameter list page 106 In the case of non SEW motors set the correct brake application time P732 P735 Observe the notes for starting the motor in the section Starting the Motor page 102 In case of connection and transition point at 87 Hz set parameter P302 312 Maximum speed 1 2 to the value for 87 Hz Activate encoder monitoring for TTL and sin cos encoders P504 ON Encoder monitoring is not a safety function Operating Instructions MOVIDRIVE amp MDX60B 61B Startup go Startup with DBG60B keypad 5 3 6 Setting parameters Proceed in this order to set the parameters Call up the context menu using the key In the context menu select the PARAMETER MODE menu item Confirm your entry with the key The flashing cursor under the parameter number indic
164. e units that you want to connect must be installed at ground level and 100 mm apart from each other Loosen the 4 screws of the upper cover and remove it Loosen the 4 screws of the lower cover and remove it Insert the 2 DC link couplings 1 into the units Screw the DC link coupling 1 to one unit first before attaching it to the other units Tighten the screws 2 oc FB W NM Replace the covers Operating Instructions MOVIDRIVE MDX60B 61B 43 4 Installation Removing installing the keypad 42 Removing installing the keypad 4 2 1 Removing the keypad Proceed as follows 1804920715 1 Unplug the connection cable from the XT slot 2 Carefully push the keypad downward until it comes off the upper fixture on the front cover 3 Remove the keypad forward not to the side 4 2 2 Installing the keypad Proceed as follows 1804922635 1 Place the underside of the keypad onto the lower fixture of the front cover 2 Push the keypad into the upper fixture of the front cover 3 Plug the connecting cable into the XT slot 44 Operating Instructions MOVIDRIVE MDX60B 61B Installation Removing installing the front cover 4 3 Removing installing the front cover 4 3 10 Removing the front cover Proceed as follows to remove the front cover Fig 9 Removing the front cover 1 If a keypad page
165. eck JSS activation 12 tion chan ANA p ZSC JSS or DMC is perma Check DMC activation 9 nently activated only for monitoring via position Faulty switching of the 13 LOSIDE driver 0002 P DO02 M Faulty switching of the 14 HISIDE driver DO02 P DO02 M 15 Faulty switching of the TC t LOSIDE driver DOO M Short circuit of the output Check wiring at the output 16 Faulty switching of the HISIDE driver DOO P 47 Faulty switching of the LOSIDE driver DOO1 M 18 Faulty switching of the HISIDE driver DOO1 P Operating Instructions MOVIDRIVE amp MDX60B 61B 161 162 Service Error messages and list of errors Error Suberror Code Designation Code Designation Possible cause Measure 0 DCS alarm 1 Communication error at DCS21B 31B option does Check hardware the CAN interface of the not receive any valid data from connection to the inverter inverter the inverter Check version of the inverter 2 Plausibility error digital Check configuration of the 3 input at pulse P1 DI1 binary input according to configuration and wiring diagram Check the wiring 4 Plausibility error digital Check configuration of the 5 input at pulse P2 DI2 binary input according to configuration and wiring diagram Check the wiring 6 Pulse 1 plausibility error at Check configuration of the 7 binary input DI3 DI3 binary input acco
166. emperature controlled fan response threshold 45 C Degree of protection EN 60529 NEMA1 Sizes 0 to 3 Sizes 4 to 6 Size 7 IP20 IPOO power connections IP10 power connections with fitted Plexiglas cover supplied as standard and e shrink tubing not included in scope of delivery IP10 power connections Refer to section Touch guard page 56 Operating mode Continuous operation with 5096 overload capacity size 0 100 96 Overvoltage category 1 according to IEC 60664 1 VDE 0110 1 Pollution class 2 according to IEC 60664 1 VDE 0110 1 active substances Protection against mechani 391 cally active substances Protection against chemically 3C2 Installation altitude h Up to h lt 1000 m 3281 ft without restrictions The following restrictions apply at h 2 1000 m 3281 ft from 1000 m 3281 ft to max 4000 m 13120 ft reduction by 1 per 100 m 328 ft e from 2000 m 6562 ft to max 4000 m 13120 ft AC 230 V units Uy reduction by AC 3 V per 100 m 328 ft AC 500 V units Uy reduction by AC 6 V per 100 m 328 ft Over 2000 m 6562 ft only overvoltage class 2 external measures are required for overvoltage class 3 Overvoltage classes according to DIN VDE 0110 1 1 In case of long term storage the unit must be connected to the mains voltage for at least 5 minutes every two years otherwise the unit s service life may be reduced
167. equire you to enter values For example you can use the F1 key to display the ranges of values for the unit parameters Operating Instructions MOVIDRIVE amp MDX60B 61B 5 119 go Startup Operation of MOVITOOLS MotionStudio 5 4 2 First steps Starting the soft Proceed as follows to start MOVITOOLS MotionStudio and create a project in creating 1 Start the MOVITOOLS MotionStudio from the Windows start menu via Start Programs SEW MOVITOOLS MotionStudio MOVITOOLS MotionStudio 2 Create a project with name and storage location Establishing com Proceed as follows to establish a communication with MOVITOOLS MotionStudio and munication and scan your network scanning the net 1 wane Set up a communication channel to communicate with your units For detailed information on how to configure a communication channel see the sec tion regarding the relevant communication type 2 Scan your network unit scan Press the Start network scan button 1 in the tool bar W 8 X Eg 1 1132720523 1 Select the unit you want to configure 2 Right click to open the context menu As a result you will see a number of unit specific tools to execute various functions with the units Starting up the Proceed as follows to start up the units online units online 1 Switch to the network view 2 Click on Switch to online mode 1 in the toolbar W D X 5 1
168. eters Operating Instructions MOVIDRIVE amp MDX60B 61B 5 107 Startup 9 ago Startup with DBG60B keypad 5 3 Startup with DBG60B keypad 5 3 1 General information Startup with the DBG60B keypad is only possible in VFC operating modes Startup in CFC and SERVO operating modes is only possible using the MOVITOOLS Motion Studio operating software Required data The following data is required to ensure startup is successful Motor type SEW or non SEW motor Motor data Rated voltage and rated frequency Additionally for non SEW motors Rated current rated power rated factor cos and rated speed Rated line voltage The following data is also needed for startup with a speed controller Encoder type and encoder resolution Startup parameters SEW encoder type Encoder type PPR count HIPERFACE 128 ASH ES1H AV1H AF1H HIPERFACE 1024 ES1S ES2S EV1S EH1S EF1H SINE ENCODER 1024 ES1R ES2R EV1R EH1R ES1T ES2T 1 EH1T INCREM ENCODER 1024 1 DC 5V TTL encoders ES1T ES2T EV1T and EH1T must be connected via the DWI11A option see In stallation section Motor data SEW motor Brake yes or no and flywheel fan yes or no Non SEW motor Mass moment of inertia of motor brake and fan Stiffness of the control system factory setting 1 suitable for most applications If the drive tends to oscillate setting lt
169. g limit due e Check encoder Speed diff bel to mechanical overload or connection swap A A and peed erence phase failure in the power B B pairs if necessary ramp setpoint and actual Immediate value for 2xiamp tinie supply or motor e Check encoder voltage 08 Speed monis disconnec higher than ii sli Encoder not connected supply toring tion P g P correctly or incorrect Check current limitation 4 Maximum rotating field direction of rotation Extend ramps if necessary speed exceeded Nmax is exceeded during Check motor cable and Maximum rotating field fre torque control motor quency with VFC max In operating mode VFC e Check mains phases 150 Hz and V f max 600 Output frequency 2 150 Hz Hz exceeded In operating mode V f Output frequency 2 600 Hz 0 Startup missing Immediate Wrong operating mode Inverter has not been started up Perform startup for the 09 Startup disconnec selected f s or the selected operating mode required operating mode tion 2 Wrong encoder type or defective encoder card e Incorrect command Check the content of the detected during IPOSPluse program memory and if Emergency program execution necessary correct 10 IPOS ILLOP stop 0 Invalid IPOS command e Incorrect conditions during e Load the correct program command execution into the program memory e Check program sequence gt IPOSPS manual 0 Heat sink temperature too Thermal overload of inverter Reduc
170. g the DIO11B input output card in the expansion slot The extended handle end of the plug connectors terminals X20 X21 X22 X23 must only be used for removing the plug connectors not for plugging them in Front view of Terminal Function DIO11B DIOMB X20 1 2 Al21 22 Setpoint input n2 DC 10 V 0 10 V or DC 0 10V Differential input or input with AGND reference potential Ai21 FTT 4 9 X20 3 AGND Reference potential for analog signals REF1 REF2 A AO AI22 29 Z X21 1 AOV1 Analog voltage output V1 factory setting actual speed AGND L1 39 x21 4 2 Analog voltage output V2 factory set to output current Load capacity of the analog voltage outputs Imax DC 10 mA AOV1 LI 119 X21 2 AOC1 Analog current output C1 factory setting actual speed nn 29 X21 5 AOC2 Analog current output C2 factory setting output current AOV2 4g N P642 645 Operating mode 1 2 sets whether the voltage outputs V1 2 DC 2 sig 10V e 0 10 V or the current outputs C1 2 DC 0 4 20 mA are in effect AGND elg Selection options for the analog outputs Parameter menu P640 643 Max permitted cable length 10 m max output vol
171. gain Press the Gi key to select the next parameter Select either stand alone motor or group drive Press the key to select the next parameter Select the operating mode you require Press the key to select the next parameter Select whether an encoder is to be evaluated Press the key to select the next parameter Select the operating mode you require Press the key to select the next parameter Select the motor type If a 2 or 4 pole SEW motor is con nected select the correct motor from the list If a non SEW motor or an SEW motor with more than four poles is con nected select NON SEW MOTOR from the list Press the key to select the next parameter Operating Instructions MOVIDRIVE amp MDX60B 61B STARTUP PREPARE FOR STARTUP C00 STARTUP PARAMETER SET 1 PARAMETER SET 2 C22 MOTORS SINGLE MOTOR IDENT MOTORS C26 OPER MODE 1 STANDARD V F VFC C29 encoder NO C36 OPER MODE SPEED CONTROL HOIST C02 MOTOR TYPE 1 DT71D2 DT71D4 DT80K2 C02 MOTOR TYPE 1 NON SEW MOTOR DT63K4 DR63S4 5 111 Startup 9 ago Startup with DBG60B keypad 10 Enter the rated motor voltage for the selected connection co3 V type according to the value specified on the nameplate MOT RATED VOLT 1 400 000 Example Nameplate 230 A 4001450 Hz A connection enter 400 V connection transition point at 50 Hz enter 230 V A connection transition p
172. grammed via P556 DCS alarm response Error Suberror Code Designation ADM Code Designation Possible cause Measure 00 No error 0 Output stage Short circuit at output Rectify the short circuit 1 Vcr monitoring or under Motor too large Connect a smaller motor Voltage monitoring ofthe Defective output stage Contact SEW Service for gate driver Power supply advice if the output stage Current converters is defective 5 Inverter remains in hard Ramp limit is deactivated e Activate P138 and or ware current limit and set ramp time is too increase ramp time 6 monitoring or under short voltage monitoring of the e Defective phase module gate driver or overcurrent e Supply voltage 24 V or 24V of the current converter generated from it is instable Immediate Phase U Interruption or short circuit 01 Overcurrent 7 Ph V on the signal lines from the tion 270885 phase modules 8 Phase W 9 Phase U and V 10 Phase U and W 11 Phase V and W 12 Phase U and V and W 13 Voltage supply Current converter in sta tus mains operation 14 MFE signal lines inmediat Ground fault Eliminate ground fault 6 56 It SEW Servi 03 Ground fault disconnec 0 Ground fault n the motor lead uisa RUE tion the inverter the motor 0 DC link voltage too high in much regenerative Extend deceler
173. he DEH11B lei 83 4 18 Connection and terminal description of the DEH21B option 86 4 19 Connection and terminal description of the DEU21B option 88 4 20 Connection and terminal description of the DER11B resolver option 90 4 21 Connecting external encoders to X 14 92 4 22 Connection of encoder options ssssssssssseeeneees 93 4 23 Connection of incremental encoder simulation 99 4 24 Master slave connection 100 4 25 Connection and terminal description of the DIO11B option 101 4 26 Connection and terminal description of the DFC11B option 104 MEE e dp PCM 105 5 1 General startup instructions sssssseemmR 105 5 2 Preliminary work and resources 107 5 3 Startup with DBG60B keypad 108 5 4 Operation of MOVITOOLS MotionStUdiO ee 118 5 5 Starting Me motoi ic dicte ena litre c addc aged keit dis 122 5 6 Complete parameter list 128 Operating Instructions MOVIDRIVE amp MDX60B 61B Contents 6 Operation ac in inneren anna ea anse 142 6 1 Operating displays 4 142 6 2 Information messages 143 6 3 Functions of the DBG60B
174. hem horizontally tilted or upside down following figure applies to all sizes SEN 1802306443 4 1 3 Separate cable ducts Route power cables and signal cables in separate cable ducts Operating Instructions MOVIDRIVE amp MDX60B 61B 27 28 Installation Installation instructions for the basic unit 41 4 Fuses and earth leakage circuit breakers Install the input fuses at the beginning of the supply system lead after the supply bus junction Wiring diagram for basic unit power section and brake SEW EURODRIVE recommends that you do not use earth leakage circuit breakers but take alternative measures Please refer to the section PE connection If you want to use an earth leakage circuit breaker RCD nonetheless note the following according to EN 61800 5 1 A WARNING e MOVIDRIVE can cause a DC current in the PE conductor which might result in a mal function of the earth leakage circuit breaker The use of an incorrect earth leakage circuit breaker type can cause death or severe injuries Either take alternative measures instead of earth leakage circuit breakers according to the relevant standards e g 61800 5 1 EN 60204 1 see section PE connection or use earth leakage circuit breakers of type B 41 5 Line and brake contactors Only use contactors in utilization category AC 3 IEC 60947 4 1 as mains and brake contactors INFORMATION e
175. ide 41 speed configured maximum velocity the permitted and configured velocity range e Check configuration set max velocity Analyze the velocity development using the SCOPE function 42 Configuration error Accel The current acceleration is out Check encoder type and 43 eration side the configured acceleration configuration SSI range incremental e Check the encoder connection wiring e Check polarity of the encoder data e Check function of the encoder 44 Plausibility error in The wiring of the encoder does e Check encoder type and 45 encoder interface A3401 not correspond to the configured configuration SSI encoder 1 and A3402 data incremental encoder 2 e Check the encoder 109 DCS alarm stop connection wiring warning P Check polarity of the encoder data e Check function of the encoder 46 Encoder supply voltage Encoder voltage supply is out e Overload in the supply 47 error A3403 encoder 1 side the defined range min DC voltage of the encoder A3404 encoder 2 20 V max DC 29 V internal fuse has triggered e Check supply voltage of the DCS21B 31B option 48 The reference voltage input of Check reference voltage input 49 Reference voltage error encoder system is outside of the encoder system the defined range 50 Difference level RS485 51 driver 1 error INC B or SSI CLK faulty 52 Difference level R8485 No encoder connection incor Check the encoder connec
176. ield clamp for signal cables 10 X17 Signal terminal strip for safety contacts for safe stop 11 X10 Signal terminal strip for binary outputs and TF TH input 12 X16 Signal terminal strip binary inputs and outputs 13 X13 Signal terminal strip terminal strip for binary inputs and RS485 interface 14 X11 Signal terminal strip for setpoint input Al1 and 10 V reference voltage 15 X12 Signal terminal strip system bus SBus 16 Threaded hole for grounding screw M4 x 8 or M4 x 10 17 DIP switches S11 S14 18 XT Slot for DBG60B keypad or UWS21B serial interface 19 7 segment display 20 Memory card Operating Instructions MOVIDRIVE amp MDX60B 61B 23 Unit Structure Size 7 3 11 Size7 3 11 1 Control unit MDX61B 503 AC 400 500 V units 1600 2000 2500 A 19 17 16 4 5 10 6 9 8 7 2077051275 4 Fieldbus slot 5 Expansion slot 6 Encoder slot 7 Shield clamp for signal cables 8 X17 Signal terminal strip for safety contacts for safe stop 9 X10 Signal terminal strip for binary outputs and TF TH input 10 X16 Signal terminal strip binary inputs and outputs 11 X13 Signal terminal strip terminal strip for binary inputs and RS485 interface 12 X11 Signal terminal s
177. ignal terminal strip system bus SBus 15 Grounding screw M4 x 14 16 DIP switches 11 S14 17 XT Slot for DBG60B keypad or UWS21B serial interface 18 7 segment display 19 Memory card Operating Instructions MOVIDRIVE amp MDX60B 61B 17 18 3 5 Unit Structure Size 2S Size 2S MDX61B 5A3 AC 400 500 V units 0055 0075 8006 COON 68 OOOO 9699 N S S 4 S S S S S S S 4 S S S S S S 0 1 2 x16 2205796747 1 X1 Power supply connection 1 L1 2 L2 3 L3 2 X4 Connection for DC link coupling Uz 07 and PE connection 3 Memory card 4 Fieldbus slot 5 Expansion slot 6 Encoder slot 7 X3 Braking resistor connection 8 R 9 R and PE connection 8 Shield clamp for signal cables and PE connection 9 X2 Motor connection 4 U 5 V 6 W 10 X17 Signal terminal strip for safety contacts for safe stop 11 X10 Signal terminal strip for binary outputs and TF TH input 12 X16 Signal terminal strip binary inputs and outputs 13 X13 Signal terminal strip terminal strip for binary inputs and RS485 interface 14 X11 Signal terminal strip for setpoint input Al1 and 10 V
178. ik Mokara 31 46 Kota Kemuning Seksyen 31 40460 Shah Alam Selangor Darul Ehsan Tel 60 3 5229633 Fax 60 3 5229622 sewpjy po jaring my Kuching SEW EURODRIVE Sdn Bhd Tel 60 82 232380 Lot 268 Section 9 KTLD Fax 60 82 242380 Lorong 9 Jalan Satok 93400 Kuching Sarawak East Malaysia Penang SEW EURODRIVE Sdn Bhd Tel 60 4 3999349 No 38 Jalan Bawal Kimsar Garden 13700 Prai Penang Fax 60 4 3999348 seweurodrive po jaring my Operating Instructions MOVIDRIVE amp MDX60B 61B Address Directory Mauritania Sales Zou rate AFRICOM SARL Tel 222 54 40134 En Face March Dumez Fax 222 54 40538 P B 88 cybertiris mauritel mr Zou rate Mexico Assembly Qu retaro SEW EURODRIVE MEXICO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Qu retaro scmexico seweurodrive com mx C P 76220 Qu retaro M xico Morocco Sales Casablanca Afit Tel 212 522618372 5 rue Emir Abdelkader Fax 212 522618351 MA 20300 Casablanca ali alami premium net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam VECTOR Aandrijftechniek B V Tel 31 575 57 44 94 Gelderhorst 10 Fax
179. ing SEW encoders can be connected to the option HIPERFACE encoder card type DEH11B Encoder on DR series AC motors MOVIDRIVE MOVIDRIVE A Motor type Encoder vens Motor Cable Details ES7S DR71 DR132 ES7R AS7W 1362 2021 EG7S Ga DR160 DR225 EG7R N AG7W 1362 2048 ES7S X15 DR71 DR132 ES7R 1361 7621 AS7W page 93 EG7S RE DR160 DR225 EG7R mt AG7W 1361 7648 1360 2659 DR315 EH7S GO x 1362 3206 Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Connection and terminal description of the DEH11B HIPERFACE option Encoders on DT DV and CM series motors MOVIDRIVE MOVIDRIVE Motor type Encoder vc Motor Cable Details AS1H DT DV DS56 Peas AKOH 1332 453 5 CT ICV CM71 112 FRON AV1H Et CMP HER Margin 1332 455 1 EG7C AS1H ES1H 1332 457 8 CM71 112 AV1H AF1H CUTE Vo Me EG7C 1332 454 3 EH1S ES1S ESOS 1332 459 4 02098 DT DV EV1S Ga CT JCV ES1R ES2R 1332 458 6 EV1R EH1R D 198 829 8 ES1T ES2T DT DV EVIT dor DE EMIT 198 828 X 817 957 3 Operating Instructions MOVIDRIVE amp MDX60B 61B 85 Installation Connection and terminal description of the DEH21B option 4 18 Connection and terminal description of the DEH21B option 4 18 1 Part number Encoder card option DEH21B 1820
180. ing resistors get very hot when the braking resistors are loaded with P ated Risk of burns and fire Choose a suitable installation location Braking resistors are usually mounted on top of the control cabinet Donottouch the braking resistors 4 1 13 Binary inputs binary outputs The binary inputs are electrically isolated by optocouplers The binary outputs are short circuit proof and protected against external voltage to DC 30 V External voltages gt DC 30 V can cause irreparable damage to binary outputs 30 Operating Instructions MOVIDRIVE amp MDX60B 61B Installation 4 Installation instructions for the basic unit 4 1 14 EMC compliant installation All cables except for the supply system lead must be shielded As an alternative to the shielding the option HD output choke can be used for the motor cable to achieve the emitted interference limit values MOVIDRIVE B 2394134795 Fig 1 Shielded cables When using shielded motor cables e g prefabricated motor cables from SEW EURODRIVE you must keep the unshielded conductors between the shield and connection terminal of the inverter as short as possible Apply the shield by the shortest possible route and make sure it is grounded over a wide area at both ends Ground one end of the shield using an interference suppressi
181. installation such as shielding grounding arrange ment of filters and routing of lines in the documentation of the drive inverters Always observe these notes even with drive inverters bearing the CE marking The manufac turer of the system or machine is responsible for maintaining the limits established by EMC legislation Protective measures and protection devices must comply with the regulations in force e g EN 60204 or EN 61800 5 1 Required preventive measure Grounding the unit MOVIDRIVE B size 7 has an additional display LED under the lower front cover The lit display LED indicates a DC link voltage Do not touch power connections Check that there is no voltage present before touching power connections even if the LED display indicates that there is no voltage 2 7 Safe disconnection The unit meets all requirements for safe disconnection of power and electronic connec tions in accordance with EN 61800 5 1 All connected circuits must also satisfy the re quirements for safe disconnection Operating Instructions MOVIDRIVE amp MDX60B 61B Safety Notes Operation 2 8 Operation Systems with integrated drive inverters must be equipped with additional monitoring and protection devices if necessary according to the applicable safety guidelines such as legislation governing technical equipment accident prevention regulations etc The op erating software may be used to make changes to the drive inverter
182. installed The set of shield clamps comprises 3 2 3 Size1 7 2 shield clamps for power cable 2 contact clips each 1 shield clamp for signal cable 1 contact clip for MDX60B 1 shield clamp for signal cable 2 contact clips for MDX61B 6 contact clips 6 screws for attaching the contact clips 3 screws for attaching the contact clips to the unit 1 set of shield clamps for signal cable not installed The set of shield clamps comprises 1 shield clamp for signal cable 1 contact clip 2 contact clips 2 screws for attaching the contact clips 1 screw for attaching the shield clamp to the unit Only for size 6 Carrying bar and 2 split pins For size 7 you can order the connection set DLA11B part no 18223125 with connection screws and 3 PE terminals 14 Operating Instructions MOVIDRIVE amp MDX60B 61B Unit Structure Scope of delivery 3 2 4 Size 25 Accessories set not installed The accessories set following figure comprises 2 mounting feet 1 to be plugged into the heat sink 2 touch guards 2 to be fastened to terminals X4 U U and X3 R 8 R 9 Degree of protection IP20 is achieved as soon as one of the following conditions is fulfilled Touch guard 2 mounted to X3 X4 section Touch guard An adequately prefabricated cable is connected to X3 X4 If neither of the two conditions is fulfilled the degree of protection is IP10 1 2 205902925
183. knowledged No Text DBG60B SHELL Description 1 ILLEGAL INDEX Index addressed via interface not available Attempt to execute a non implemented function 2 NOT IMPLEMENT Anincorrect communication service has been selected Manual operation selected via invalid interface e g fieldbus 3 READ ONLY VALUE Attempt to edit a read only value 4 PARAM INHIBITED Parameter lock P 803 ON parameter cannot be altered 5 SETUP ACTIVE You tried to change parameters during setup 6 VALUE TOO HIGH You tried to enter a value that is too high 7 VALUE TOO LOW You tried to enter a value that is too low 8 REQ CARD MISSING The option card required for the selected function is missing 10 ONLY VIA ST1 Manual operation must be completed using X13 ST11 ST12 RS 485 11 ONLY TERMINAL Manual operation must be exited via TERMINAL DBG60B or UWS21B 12 NO ACCESS Access to selected parameter denied 13 tue INHIBEEMISS Set terminal DI Controller inhibit 0 for the selected function 14 INVALID VALUE You tried to enter an invalid value 46 PARAM NOT LOCKED RAMS EE a to cyclic write access Parameter Operating Instructions MOVIDRIVE MDX60B 61B 6 9 143 6 144 AS a Operation Information messages Operating Instructions MOVIDRIVE amp MDX60B 61B No Text DBG60B SHELL Description Parameter to be cha
184. l encoder input max 200 kHz Permitted encoder types HIPERFACE encoder 2 pole User AC 7 7 kHz Uin Ure 0 5 X14 The number of pulses is 1024 Sin cos encoder AC 1 Vp pulses revolution TTL encoder with negated tracks Encoder power supply DC 12 V tolerance range DC 10 5 13 V Imax DC 650 mA Motor encoder input X15 Resolver 1 Total current load of DC 12 V encoder supply x DC 650 mA Operating Instructions MOVIDRIVE amp MDX60B 61B Technical Data and Dimension Drawings Technical data of DIO11B and DFC11B options 8 8 5 BW T BW P braking resistor option BW T BW P braking resistor Connection cross section for signal contact 1x2 5 mm Switching capability of the thermostat s signal contact e DC2A DC 24 V DC11 AC2A AC 230V AC11 Switching contact According to EN 61800 5 1 8 9 8 9 1 Technical data of DIO11B and DFC11B options Input output card type DIO11B option Option DIO11B 2058995467 Setpoint input n2 X20 1 X20 2 AI21 Al22 operating mode Resolution Internal resistance AI21 AI22 Voltage input Differential input or input with AGND reference potential n2 DC 0 10 V or DC 10 V 0 10 V 12 bit sampling time 1 ms Ri gt 40 kQ Analog outputs X21 1 X21 4 X21 2 X21 5 AOV1 AOV2 Voltage outputs DC 10 V 0 10 V Imax DC 10 mA short circuit proof
185. lace inverter coupling 16 Inverter coupling error Replace inverter coupling PLD version incompatible 17 Precharge discharge con Precharge discharge control e Consult SEW service if the trol error processor has signaled internal error reoccurs error Replace precharge dis charge control 18 Defective DC link fan The DC link fan is faulty Consult SEW Service e Check whether DC link choke fan is connected or faulty 19 Communication power Faulty communication with Consult SEW service if the section control unit inverter coupling during opera error reoccurs tion More than once per second e Replace inverter coupling an internal error 20 Communication power The control unit has not sent e Consult SEW service if the section control unit any messages to the inverter error reoccurs coupling for a while Replace inverter coupling 21 Uz measurement implausi Defective phase module Consult SEW service if the ble phase R error reoccurs 22 Uz measurement implausi ble phase S 23 Uz measurement implausi 166 Operating Instructions MOVIDRIVE amp MDX60B 61B Service Error messages and list of errors Error Suberror Code Designation DL PE Code Designation Possible cause Measure 197 Supply sys Immediate 1 Line overvoltage motor Inadequate line voltage quality Check supply fuses con tem disconnec inverter only at start of pre tactor tion charging process e Check configuration of the 2 Line
186. ladite 40 Arrangement of the option slots 77 Assignment Braking 63 Eine Chokei iiti Mr dre tanins 63 e Rae 63 B Baud rale saraga aana 202 Braking resistor 63 Braking resistor BW Technical 201 C CE marking a 170 Connecting external encoders 97 Connection DEHITB iiL sa aana 83 93 DEH21B lines immense ets 86 DERTIBz uu erue 90 96 DEUZIB eie ded 88 104 11 iiie ert te prin 101 ERCOGOGEX ineat ee de 81 External encoder 92 Incremental encoder simulation 99 Iesolver x nun em 81 RS485 interface 69 System bus 5 68 Connection technology 202 Control unit size 7 24 Copyright notice n 7 C TIcK approval 2 npe reste 170 D DBG60B Basic 143 Copy function 145 Delivery condition 109 Functions of the 145 Information messages
187. lectro Services Gabun Tel 241 741059 Feu Rouge Lalala Fax 241 741059 1889 Libreville Gabun Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Operating Instructions MOVIDRIVE MDX60B 61B 10 213 10 214 Address Directory Great Britain Technical Offices London SEW EURODRIVE Ltd Tel 44 20 8458 8949 764 Finchely Road Temple Fortune Fax 44 20 8458 7417 GB London N W 11 7TH Midlands SEW EURODRIVE Ltd Tel 44 1527 877 319 5 Sugar Brook court Fax 44 1527 575 245 Aston Road Bromsgrove Worcs B60 3EX Scotland SEW EURODRIVE Ltd Tel 44 17 8647 8730 Scottish Office No 37 Enterprise House Springkerse Business Park GB Stirling FK7 7UF Scotland Fax 44 17 8645 0223 Northern Ireland Heyn Engineering NI Ltd 1 Corry Place Belfast BT3 9AH Tel 44 02890350022 Fax 44 02890350012 info heyn co uk http www heyn co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr Technical Office Thessaloniki Christ Boznos amp Son S A Asklipiou 26 562 24 Evosmos Thessaloniki Tel 30 2 310 7054 00 Fax 30
188. ly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 info sew co za Johannesburg 2013 P O Box 90004 Bertsham 2013 Cape Town SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens cfoster sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaco Place Fax 27 31 700 3847 Pinetown cdejager sew co za Durban P O Box 10433 Ashwood 3605 Nelspruit SEW EURODRIVE PTY LTD Tel 27 13 752 8007 7 Christie Crescent Vintonia P O Box 1942 Nelspruit 1200 Fax 27 13 752 8008 robermeyer sew co za Technical Offices Port Elizabeth SEW EURODRIVE PTY LTD 8 Ruan Access Park Old Cape Road Greenbushes 6000 Port Elizabeth Tel 27 41 3722246 Fax 27 41 3722247 dtait sew co za Richards Bay SEW EURODRIVE PTY LTD 103 Bulion Blvd Richards Bay P O Box 458 Richards Bay 3900 Tel 27 35 797 3805 Fax 27 35 797 3819 jswart sew co za Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 94 43184 70 Sales Parque Tecnol gico Edificio 302 Fax 34 94 43184 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Technical Offices Barcelona Delegaci
189. me 0 1 9s qn ig Inner 413 Signal 1 if Outside 42_ Speed setpoint actual value comparison 420 Hysteresis 0 100 300 rpm 421 Delay time 0 1 9s 422 Signal 1 if n n Nsetp 43_ Current reference signal 430 Current reference value 0 100 200 In 431 Hysteresis 0 5 30 IN 432 Delay time 0 1 9s 433 Signal 1 if m 9 I gt 44_ Imax signal 440 Hysteresis 0 5 50 In 441 Delay time 0 1 9s 442 Signal 1 if Imax 1 lt Imax DNE MONITORING FUNCTIONS 50 Speed monitoring Off Mot 500 502 Speed monitoring 1 2 aoe i Regenerative Mot amp regener 501 503 Delay time 1 2 0 1 10s T No 504 Encoder monitoring motor Yes en No 505 Synchronous encoder monitoring Yes 51 Synchronous operation monitoring 510 Positional tolerance slave 10 25 32 768 Inc 511 Lag error prewarning 50 99 999 999 Inc 512 Lag error limit 100 4000 99 999 999 Inc 513 Deceler Lag error signal 0 1 99s 514 Counter LED display 10 100 32 768 Inc 515 Delay time position signal 5 10 2000 ms 516 X41 Encoder monitoring Yes No 517 X41 Pulse count monitoring Yes No 518 X42 Encoder monitoring Yes No 519 X42 Pulse count monitoring Yes No Operating Instructions MOVIDRIVE amp MDX60B 61B 133 5 go Startup Complete parameter list Name Select
190. muros 54 esc lisboa sew eurodrive pt Fracc o P 2660 533 S o Juli o do Tojal Porto SEW EURODRIVE LDA Tel 351 229 350 383 Av 25 de Abril 68 Fax 351 229 350 384 4440 502 Valongo MobilTel 351 9 32559110 esc porto sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro 220 Operating Instructions MOVIDRIVE amp MDX60B 61B Address Directory Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Technical Office Yekaterinburg ZAO SEW EURODRIVE Tel 7 343 310 3977 Kominterna Str 16 Fax 7 343 310 3978 Office 614 eso sew eurodrive ru RUS 620078 Ekaterinburg Irkutsk ZAO SEW EURODRIVE Tel 7 3952 25 5880 5 Armii Str 31 Fax 7 3952 25 5881 RUS 664011 Irkutsk iso sew eurodrive ru Moskau ZAO SEW EURODRIVE Tel 7 495 9337090 RUS 107023 Moskau Fax 7 495 9337094 mso sew eurodrive ru Novosibirsk ZAO SEW EURODRIVE Tel 7 383 3350200 pr K Marksa d 30 Fax 7 383 3462544 RUS 630087 Novosibirsk nso sew eurodrive ru Togliatti ZAO SEW EURODRIVE Tel 7 8482 710529 Sportivnaya Str 4B office 2 Fax 7 8482 810590 Samarskaya obl RUS 445057 Togliatti Senegal Sales Dakar SENEMECA Tel 221 338 494 770
191. n Installation instructions for the basic unit Heat dissipation A DLK11B air duct part no 1 822 603 5 is available as an option to dissipate heat of through air duct MOVIDRIVE B size 7 Install the air duct in such a way that it points vertically upwards see below figure 2076990731 Hole pattern of the air duct 115 5 91 e e Do 560 670 2076993419 40 Operating Instructions MOVIDRIVE amp MDX60B 61B Installation 4 Installation instructions for the basic unit DC link adapter 2Q DC link adapter 2Q DLZ12B part no 1 822 729 5 can be used to provide a DC link connection at the bottom of the unit SL Roo Loo Loon SS wo WUWUS DODD Boa Loo uuuuo 2276336523 Loosen the 4 screws of both the upper and lower cover and remove them Loosen the 5 screws of the insert and remove it Place the cover panel on the fastening pin of the slot for the brake chopper module PrN gt Position the 2 upper retaining screws 2 of the cover panel 1 in the frame Position the 2 lower retaining screws of the cover panel in the frame 5 Screw the insulating spacers tightly to the cover panel 1 6 Screw the insulating spacers tightly to the frame bottom 7 Position the 2 screws of the fixing strap U at the D
192. n error RS485 channel 30 Unknown encoder type at X14 X15 31 Plausibility check fault X14 X15 Increments have been lost 32 Encoder error X15 Hiperface Hiperface encoder at X15 reports error 33 Encoder error X14 Hiperface Hiperface encoder at X14 reports error 34 Encoder error X15 resolver Encoder connection or encoder is defective Encoder cable or shield not connected correctly Shortcircuit broken encoder wire Encoder defective Check encoder cable and shield for correct connection short circuit and broken wire 17 18 19 20 21 22 23 24 System mal function Immediate disconnec tion Stack overflow error Stack underflow error Fault External NMI Fault Undefined opcode Protection fault error Illegal word operand access error Illegal instruction access error Illegal external bus access error Inverter electronics disrupted possibly due to effect of EMC e Check grounding and shielding and improve if necessary Consult SEW service if the error reoccurs 25 EEPROM Rapid stop Read or write error on EEPROM power section 11 NV memory read error NV RAM inside the unit 13 NV memory chip card System module defective 14 NV memory chip card Memory card defective 16 NV memory initialization
193. nder the suspended load Secure the danger zone Always use all 4 lifting eyes fs 2077398155 Installed front cover 4 lifting eyes 1 2 35 Operating Instructions MOVIDRIVE amp MDX60B 61B 4 Installation Installation instructions for the basic unit 4 1 17 Optional scope of delivery for size 7 Mounting base The mounting base DLS11B with mounting material 9 part no 1 822 602 7 is used to install MOVIDRIVE B size 7 on the floor of the control cabinet MOVIDRIVE B size 7 must be screwed onto the mounting base immediately after installation see fol lowing figure Do not take MOVIDRIVE B size 7 into operation until the mounting base has been completely mounted n n n n n n n n QU 2076968843 The mounting material pos 3 8 is enclosed in a plastic bag 1 Front cover 5 Lock washer 2 Insert for external power supply 6 Washer 3 Retaining screws for insert 7 Washer 4 Machine screw 8 x 30 hexagon socket 8 M8 nut 36 Operating Instructions MOVIDRIVE MDX60B 61B Installation 4 Installation instructions for the basic unit Do the following to install the mounting base 9 to MOVIDRIVE B size 7 1 Loosen not unscrew the 4 retaining screws of the front cover 1 until you can lift it off Remove the front cover 1 2 Remove the insert 2 Loosen the 5 retaining screws 5 to do so 3 The following ste
194. nged can only be set in the state CONTROLLER 17 INVERTER ENABLED INHIBIT Attempt to change to manual mode during enabled operation Operation SS A 6 Functions of the DBG60B keypad lt 2 6 3 Functions of the DBG60B keypad 6 3 1 Key assignment for DBG60B 1 2 3 4 5 6 7 8 9 10 Key 11 Key 12 Key JOG e z CJ 8 t Bee 6 3 2 Copy function of the DBG60B The DBG60B keypad can be used for copying complete parameter sets from one MOVIDRIVE unit to other MOVIDRIVE units Proceed as follows 1810609803 Stop Up arrow moves up to the next menu item Start OK confirms the entry Activate the context menu Down arrow moves down to the next menu item Decimal point Sign reversal Digits O 9 Change menu Select language Delete previous entry In the context menu select the menu item COPY TO DBG Confirm the setting by pressing the key After the copying process has finished plug the keypad in the other inverter In the context menu select the menu item COPY TO Confirm the setting by pressing the key Operating Instructions MOVIDRIVE MDX60B 61B 145 6 146 AS Al Operation ET Functions of the DBG60B keypad 6 3 3 Parameter mode Proceed as follows to set the parameters in parameter mode 1 10 Activate the c
195. no ATE Lima sewperu sew eurodrive com pe Philippines Represented by Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 No 9 Tuas Drive 2 Fax 65 68612827 Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 676 53 00 Sales ul Techniczna 5 Fax 48 42 676 53 45 Service PL 92 518 d http www sew eurodrive pl sew sew eurodrive pl 24 Hour Service Tel 48 602 739 739 48 602 SEW SEW serwis sew eurodrive pl Technical Office Tychy SEW EURODRIVE Polska Sp z o o Tel 48 32 32 32 610 ul Fabryczna 5 Fax 48 32 32 32 647 PL 43 100 Tychy Bydgoszcz SEW EURODRIVE Polska Sp z o o Tel 48 52 3606590 ul Fordonska 246 Fax 48 52 3606591 PL 85 959 Bydgoszcz Poznan SEW EURODRIVE Polska Sp z o o Tel 48 61 8741640 ul Romana Maya 1 Fax 48 61 8741641 PL 61 371 Poznan Radom SEW EURODRIVE Polska Sp z o o Tel 48 48 365 40 50 ul Stowackiego 84 Fax 48 48 365 40 51 PL 26 600 Radom Szczecinek SEW EURODRIVE Polska Sp z o o Tel 48 94 3728820 ul Mickiewicza 2 Fax 48 94 3728821 PL 78 400 Szczecinek Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Technical Offices Lisboa SEW EURODRIVE LDA Tel 351 21 958 0198 N cleo Empresarial de S o Juli o do Tojal Fax 351 21 958 0245 Rua de Entre
196. notes The D sub connectors shown in the wiring diagrams have a 4 40 UNC thread lt Max line length inverter encoder resolver 100 m 328 ft with a capacitance per unit length lt 120 nF km Cable cross section 0 20 0 5 mm AWG 24 20 fyou cut a core of the encoder resolver cable insulate the cut off end of the core Use shielded cables with twisted pair conductors and make sure they are grounded on both ends over a large surface area Atthe encoder in the cable gland or in the encoder plug Atthe inverter in the housing of the D sub plug Route the encoder resolver cable separately from the power cables 4 16 2 Connecting the shield Connect the shield of the encoder resolver cable over a large area On the inverter Connect the shield on the inverter end in the housing of the sub D connector follow ing figure 2286956939 Operating Instructions MOVIDRIVE amp MDX60B 61B 81 82 Installation Connecting encoders and resolvers On the encoder Connect the shield on the encoder resolver side at the respective grounding clamps resolver following figure When using an EMC screw fitting apply the shield over a wide area in the cable gland For drives with a plug connector connect the shield on the encoder plug 1806052363 4 16 3 Prefabricated cables SEW EURODRIVE offers pre fabric
197. nstalling braking resistors BW BW T BW P Mounting permitted on horizontal surfaces vertical surfaces with brackets at the bottom and perforated sheets at top and bottom Mounting not permitted on vertical surfaces with brackets at the top right or left 4 1 11 Connection of braking resistors Use two tightly twisted leads or a 2 core shielded power cable Cable cross section according to trip current Ir of F16 The rated voltage of the cable must amount to at least Vg V 300 V 500 V in accordance with DIN VDE 0298 Protect the braking resistor except for BW90 P52B using a bimetallic relay wiring diagram for basic unit power section and brake Set the trip current according to the technical data of the braking resistor SEW EURODRIVE recommends using an overcurrent relay from trip class 10 or 10A in accordance with EN 60947 4 1 For braking resistors of the BW T BW P series the integrated temperature switch overcurrent relay can be connected using a 2 core shielded cable as an alternative to a bimetallic relay Flat type braking resistors have internal thermal overload protection fuse which cannot be replaced Install the flat type braking resistors together with the appropriate touch guard 4 1 12 Operating braking resistors The connection leads to the braking resistors carry a high pulsed DC voltage during rated operation A WARNING The surfaces of the brak
198. nverter coupling reference Defective inverter coupling Consult SEW Service voltage Replace inverter coupling 5 Power section configura Different phase modules Inform SEW service tion installed in the unit e Check and replace phase modules 6 Control unit configuration Control unit line inverter or Replace or correctly assign the motor inverter incorrect control unit of line and motor inverter 7 Communication power No communication Check control unit installation section control unit 8 Communication pre No communication e Check wiring charge discharge control Consult SEW Service Immediate inverter coupling 196 Power section Idisconnec 110 Communication power The inverter coupling does not Replace inverter coupling tion section control unit support protocol 11 Communication power Faulty communication with Replace inverter coupling section control unit inverter coupling at power up CRC error 12 Communication power Inverter coupling uses protocol Replace inverter coupling section control unit that does not match control unit 13 Communication power Faulty communication with Replace inverter coupling section control unit inverter coupling during opera tion More than once per second a CRC error 14 Control unit configuration Missing PLD functionality for Replace control unit EEPROM data set size 7 15 Inverter coupling error Inverter coupling processor has Consult SEW service if the signaled internal error error reoccurs Rep
199. nverters of the series MOVIDRIVE B with built in DFS11B PROFIsafe DFS21B PROFIsafe are in conformity with Machinery Directive 2006 42 EC 1 Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC 4 applied harmonized standards EN 13849 1 2008 5 EN 62061 2006 EN 61800 5 1 2007 EN 61800 3 2007 1 These products are intended for installation in machines Startup is prohibited until it has been established that the machinery into which these products are to be incorporated complies with the provisions of the aforementioned Machinery Directive 4 According to the EMC Directive the listed products are not independently operable products EMC assessment is only possible after these products have been integrated in an overall system The assessment was verified for a typical system constellation but not for the individual product 5 All safety relevant requirements of the product specific documentation operating instructions manual etc must be met over the entire product life cycle Bruchsal 11 12 09 Johann Soder Place Date Managing Director Technology a b 8 Authorized representative for issuing this declaration on behalf of the manufacturer b Authorized representative for compiling the technical documents 204 Operating Instructions MOVIDRIVE MDX60B 61B Declarations of Conformity 9 MOVIDRIVE with DCS21B DCS31B 9 3 MOVIDRIVE with DCS21B DCS31B EC Declaration of Conformity EURODRIVE 900
200. oint at 87 Hz Also enter 230 V However set parameter P302 MAXIMUM SPEED 1 to the value for 87 Hz after startup first and then start the drive Example Nameplate 400 N 690 A 50 Hz Only A connection possible enter 400 V A connection is not possible Press the key to select the next parameter 11 Enter the rated frequency specified on the motor nameplate C04 Hz Example 230 A 400 50 Hz MOT RATED FREQ 1 Enter 50 Hz in A and A connection 50 000 Press the key to select the next parameter FOR SEW MOTORS 12 The motor values are stored for SEW 2 and 4 pole motors and need not be entered FOR NON SEW MOTORS 12 Enter the following motor nameplate data PANE rated motor current observe connection type A or e C11 rated motor power e C12 power factor cos e C13 rated motor speed 13 Enter the rated power supply voltage C05 for SEW motor CO5 v C14 for non SEW motor RATED MAINS VLTG 400 000 14 If no TF TH is connected to X10 1 2 or X15 Set NO 835 RESP TF SIG RESPONSE If a TF TH is connected set the required error response To select the sensor you must set P530 sensor NO RESPONSE type 1 after startup DISPLAY ERROR 15 Start the calculation for the startup data by choosing YES C06 CALCULATION The process lasts a few seconds NO 112 Operating Instructions MOVIDRIVE MDX60B 61B Startup Startup with DBG60B keypad e 5 16 16 17 18
201. old Check track again with the data of the encoder configuration Check the velocity sensor Use the SCOPE function to set speed signals so that they are congruent 36 37 Plausibility error in the position acquisition The difference between the two position sensors is higher than the configured value Check track with the configured data of the encoder setting Check position signal Are all signals connected correctly to the 9 pin encoder connector Check the encoder connector for correct wiring Is the jumper between pin 1 and pin 2 on the 9 pin encoder connector closed SSI absolute encoder Use the SCOPE function to set positions signals so that they are congruent Operating Instructions MOVIDRIVE amp MDX60B 61B 163 Service Error messages and list of errors encoder 1 and A3402 encoder 2 data Error Suberror Code Designation Code Designation Possible cause Measure 38 Plausibility error incorrect The current position is outside e Check track with the 39 position range the configured range configured data of the encoder setting e Check position signal correct offset if necessary Use the SCOPE function to read off the position and set in ratio to the configured values 40 Plausibility error incorrect The current velocity exceeds the e drive moves outs
202. on General technical data Operating Instructions MOVIDRIVE amp MDX60B 61B Safety Notes Installation 2 5 Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation Protect the drive inverters from excessive strain Ensure that components are not de formed and or insulation spaces are maintained particularly during transportation Avoid contact with electronic components and contacts Drive inverters contain components that can be damaged by electrostatic energy and improper handling Prevent mechanical damage or destruction of electric components may pose health risk The following applications are prohibited unless the unit is explicitly designed for such use Use in potentially explosive atmospheres Use in areas exposed to harmful oils acids gases vapors dust radiation etc Use in non stationary applications which are subject to mechanical vibration and impact loads in excess of the requirements in EN 61800 5 1 2 6 Electrical connection Observe the applicable national accident prevention guidelines when working on live drive inverters for example BGV A3 Electrical installation is to be carried out in compliance with pertinent regulations e g cable cross sections fusing protective conductor connection For any additional infor mation refer to the applicable documentation You will find notes on EMC compliant
203. on capacitor 220 nF 50 V to avoid ground loops If using double shielded cables ground the outer shield on the inverter end and the inner shield at the other end 1804841739 Fig 1 Correct shield connection using metal clamp shield clamp or cable gland Operating Instructions MOVIDRIVE amp MDX60B 61B 31 32 Installation Installation instructions for the basic unit Youcan also use earthed sheet metal ducts or metal pipes to shield the cables Route the power and signal cables separately Ground the inverter and all additional units to ensure high frequency compatibility wide area metal on metal contact between the unit housing and ground e g unpainted control cabinet mounting panel INFORMATION MOVIDRIVE B is a product with restricted availability in accordance with EN 61800 3 It may cause EMC interference In this case it may be recommended for the operator to carry out suitable measures lt For detailed information on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE NF line filter Interference emis sion category The NF line filter option can be used to maintain the class C1 limit for MOVIDRIVE MDX60B 61B units size 0 to 5 Do not switch between the line filter and MOVIDRIVE MDX60B 61B Install the line filter close to the inverter but outside the minimum clearance for cooling
204. ons can be pro 641 Scaling AO1 10 0 1 10 grammed No function ramp input setpoint 642 Operating mode AO1 OFF 10 10 0 20 4 20 speed actual speed 643 Analog output AO2 Output current actual frequency output current active current unit utilization lt IPOS 644 Scaling AO2 1004510 output relative torque 645 Operating mode AO2 OFF 10 10 0 20 4 20 IPOS output 2 Operating Instructions MOVIDRIVE amp MDX60B 61B 5 9 135 5 go Startup Complete parameter list Name M etting range Par Selectable par Factory setting Comment Parameter set 1 2 as CONTROL FUNCTIONS 70 Operating modes VFC 1 VFC 1 amp GROUP VFC 1 amp HOIST VFC 1 amp DC BRAK VFC 1 amp FLYSTART VFC n CONTROL VFC n CTRL amp GRP VFC n CTRL amp HOIST VFC n CTRL amp SYNC 700 Operating mode 1 VFC n CTRL amp IPOS CFC CFC amp M CONTROL CFC amp IPOS CFC amp SYNC SERVO SERVO amp M CONTROL SERVO amp IPOS SERVO amp SYNC VFC2 VFC 2 amp GROUP 701 Operating mode 2 VFC 2 amp HOIST VFC 2 amp DC BRAK VFC 2 amp FLYSTART 702 Motor category Rotational Linear 71 Standstill current 710 711 Standstill current 1 2 0 50 Imot 72 Setpoint stop function Off 720 723 Setpoint stop function 1 2 On 7211724 Stop setpoint 1 2 0 30 500
205. ontacted stop approached IPosPlus operating mode e Correct user program Emergency mmediate 0 Time violation stop emer Drive overloaded e Check configuration 30 stop disconnec gency stop rate e Emergency stop ramp too e Extend emergency stop Timeout tion short ramp Motor too hot TF TH has Let motor cool off and triggered reset error TF TH of the motor not e Check connections link connected or connected between MOVIDRIVE 31 TF TH sen No 0 Thermal motor protection incorrectly and TF TH Sor tripped response P error MOVIDRIVE connection Ifa TF TH is not and TF TH connection on connected Jumper X10 1 motor interrupted with X10 2 Set P835 to No response Programming principles vio Check and correct the 32 us nn 0 IPOS program defective lated leading to system internal IPOSPIUS User program see stack overflow 1 5 manual Immediate 0 Setpoint source not avail Setpoint able e g control signal Setpoint source not defined or Set correct setpoint source 33 disconnec Source ti Source fieldbus without defined incorrectly P100 ion fieldbus card P Ramp ses 0 ue violation rapid stop Time of downward ramps mk the downwards Timeout don exceeded e g due to overload Eliminate overload 0 Operating mode not avail Operating mode not defined Use P700 or P701 to set able or defined incorrectly correct operating mode 1 Wrong assignment operat P916 was used to set a Use
206. ontext menu by pressing the Press the key to start the PARAMETER MODE The first display parameter P000 SPEED appears Press the key or H key to select the main parameter groups 0 to 9 Press the 1 key or key to select the required main parameter group The flashing cursor is positioned under the number of the main parameter group Activate parameter subgroup selection in the main parameter group by pressing the key The flashing cursor moves one position to the right Press the key or key to select the required parameter subgroup The flashing cursor is positioned under the number of the parameter subgroup Activate parameter selection in the required parameter sub group by pressing the key The flashing cursor moves one position to the right Press the key or key to select the desired parameter The flashing cursor is positioned under the third digit of the parameter number Press the key to activate the setting mode for the selected parameter The cursor is positioned under the parameter value Press the key or key to select the desired parameter value Confirm the setting by pressing the key Exit the setting mode by pressing the key The flashing cursor is posi tioned under the third digit of the parameter number again BASIC VIEW PARAMETER MODE VARIABLE MODE WAKE UP PARAMETER 000 SPEED 0 0 CONTROLLER INHIBIT P 1 SETPOINTS RAMP GENERATORS CONTROLLER INHIBIT P 1 SETPOINTS
207. operation as well as persons who work independently on the unit have read through the operating instruc tions carefully and understood them If you are unclear about any of the information in this documentation please contact SEW EURODRIVE General information Never install or start up damaged products Submit a complaint to the shipping company immediately in the event of damage During operation drive inverters can have live bare and movable or rotating parts as well as hot surfaces depending on their degree of protection Removing covers without authorization improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property Refer to the documentation for additional information Target group Only qualified electricians are authorized to install startup or service the units or cor rect unit faults observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines Qualified personnel in the context of these basic safety notes are All persons familiar with installation assembly startup and operation of the product who possess the nec essary qualifications Any activities regarding transportation storage operation and disposal must be carried out by persons who have been instructed appropriately Operating Instructions MOVIDRIVE amp MDX60B 61B Safety Notes Designated use 2 3
208. orque 0 6 Nm 1 The performance data applies to fpyy 4 kHz MDX61B Standard version 0015 2A3 4 00 0022 2A3 4 00 0037 2A3 4 00 Part number 827 994 2 827 995 0 827 996 9 MDX61B Application version 0015 2A3 4 0T 0022 2A3 4 0T 0037 2A3 4 0T Part number 828 003 7 828 004 5 828 005 3 Constant load Recommended motor power 1 5 kW 2 0 HP 2 2 kW 3 0 HP 3 7 kW 5 0 HP Variable torque load or constant load without overload recommended motor power PMot 2 2 kW 3 0 HP 3 7 kW 5 0 HP 5 0 kW 6 7 HP Recommended motor power MOVIDRIVE B system manual section Motor selection Operating Instructions MOVIDRIVE amp MDX60B 61B 181 KVAJ IN upra a MOVIDRIVE MDX61B Technical Data and Dimension Drawings 2 3 AC 230 V units P Hz 8 4 2 Size 2 AC 230 V units MOVIDRIVE MDX61B 0055 2A3 4 0_ 0075 2A3 4 0_ INPUT Nominal supply voltage to EN 50160 Vsuppiy 3x AC 200 V 240 V supply frequency fsupply 50 Hz 60 Hz 5 Rated supply current Isuppiy 100 AC 19 5 A AC 27 4 A at Vsuppiy 3 AC 230 V 125 AC 24 4 A AC 34 3 A OUTPUT Apparent output power Sn 8 8 kVA 11 6 kVA at Vsuppiy 3 AC 230 240 V Nominal output current IN AC22A AC29A at Vsuppiy 3 AC 230 V Continuous output current 125 IN Ip at Vsuppiy 3 AC 230 V with fpyym 4 kH
209. orrectly commutation was successful Only in VFC hoist operating Check connection mode between inverter and Immediate Two or all output phases motor 82 Open output disconnec 0 open with VFC interrupted Check startup data and tion e Rated motor power too perform new startup if small in relation to rated inverter power necessary Operating Instructions MOVIDRIVE amp MDX60B 61B Service Error messages and list of errors Error Suberror Code Designation Er Code Designation Possible cause Measure 0 Motor temperature simu Motor utilization too high Reduce load lation error IN U monitoring 1 triggered Extend ramps 2 Short circuit or open circuit P530 set later to KTY Observe longer pause 84 Motor protec Emergency in the temperature sensor times tion stop P Check P345 346 3 No thermal motor model Select a larger motor available 4 UL monitoring error s 0 Error in connection with No memory card e Tighten knurled screw Memory mod Immediate memory module Memory card defective Insert and secure memory 86 disconnec tion 2 Hardware card detection wrong memory card e Replace memory card Technolo mediates 4 0 Technology function A technology function was acti 87 disconnec selected with standard unit Disable technology function function tion va
210. outputs do not give a level if the DC 24 V supply voltage is not connected The supply voltage DC 24 V can also be jumpered from the X10 8 connection of the basic unit if the load does not exceed DC 400 mA current limitation in X10 8 DIO11B x22 EE ov T110 DGND 24V xal Ur 99 24VIN 1806364811 Fig 17 Voltage input 24VIN X23 9 and reference potential DGND X22 10 4 25 3 Voltage input n2 The analog setpoint input n2 AI21 22 can be used as a differential input or as an input with AGND reference potential Differential input Input with AGND reference potential DIO11B DIO11B ul X20 L1 19 121 J 19 121 gt LI 28 A122 i 1 29 A122 X 36 AGND e TT 39 AGND HO CD me E ov 1806367883 Fig 18 Setpoint input n2 4 25 4 Current input n2 You must use an external load if the analog setpoint input n2 Al21 22 should be used as a current input For example Rg 500 Q DC 0 20 10 DIO11B 0 20 mA X20 i 119 A121 es 215 122 s e 1806370955 Fig 19 Current input wi
211. ows the possible combinations of option cards for MOVIDRIVE MDX61B MOVIDRIVE MDX61B Option card Designation Encoder slot Fieldbus port Expansion slot Size 0 size 7 Size 0 size 7 Size 1 size 7 DEH11B Encoder input incr HIPERFACE X DEH21B Encoder input absolute encoder X DEU21B Encoder input absolute encoder X DER11B Encoder input resolver HIPERFACE X DFP21B PROFIBUS fieldbus interface X DFI11B INTERBUS fieldbus interface x DFI21B Fieldbus interface INTERBUS LWL x DFD11B Fieldbus interface DeviceNet x DFC11B CAN CANopen fieldbus interface x DFE11B DFE12B Ethernet fieldbus interface x DFE13B DFE32B PROFINET IO fieldbus interface x DFE33B EtherNet IP fieldbus interface x DFE24B EtherCAT fieldbus interface X DFS11B PROFIBUS fieldbus interface with X PROFIsafe safe stop DFS12B PROFIBUS fieldbus interface with X PROFIsafe DFS21B PROFINET IO fieldbus Interface with X PROFIsafe Safe Stop DCS21B Safety monitor X 31B DIO11B 1 O expansion X x DRS11B Phase synchronous operation X DIP11B SSI encoder interface X DHP11B User programmable MOVI PLC X basic controller DHE41B User programmable MOVI PLC X x advanced controller DHF41B User programmable MOVI PLC x advanced controller DHR41B User programmable MOVI PLC x advanced controller DHP11B DHP11B OST11B RS485 interface OST11B DHP11B DHP11B OST11B only in combina
212. ponn poupu gp00000 0000 oo00000 0000 000000 0000 00008 4080 000000 9000 000000 Annn 000000 000000 000000 0000 po0000 ANAO 000000 0000 000000 0000 000000 0080 DOOGOOU PODO 000000 Anan 000000 NANA 1 Anan 000000 000000 aaaa DODCOU 000000 000000 000000 ARAQ 000000 0000 000000 0000 000009 0000 1000000 NONA 700 27 6 1490 58 7 anaagt aaaaaa Baaaaaa anonna anoanan 0000000 0000000 0000000 e 20050885 000000 Onnan aaaaaaa BEGBBOD BEOGBBOD EEGOBOD GEGOBOD elelelelefefe e GEGEBEH Anagagadg BBOGBBOD anaanan e Qo000aa gpaagaa d 473 18 62 2058967435 Operating Instructions MOVIDRIVE amp MDX60B 61B Technical Data and Dimension Drawings Technical data for options DEH11B DEH21B DEU21B DER11B BW T 8 8 Technical data for options DEH11B DEH21B DEU21B DER11B BW T P 8 8 1 HIPERFACE encoder card type DEH11B option Option DEH11B Output for incremental encoder simulation or Input for external encoder X14 Output for incremental encoder External encoder input max 200 kHz simulation Permitted encoder types Signal level to RS422 HIPERFACE encoder The number of pulses at X14 cor at X15 motor encoder input Encoder power supply Imax DC 650 mA sin cos encoder
213. potential for binary signals X13 10 ST11 RS485 baud rate has a fixed setting of 9 6 kBaud X13 11 ST12 RS485 X16 1 DI 6 Binary input 7 factory setting No function The binary inputs are electrically isolated by X16 2 0107 Binary input 8 factory setting No function optocouplers X16 3 Binary output 3 factory setting IPOS output e Selection options for binary inputs 7 to 8 0106 0167 Parameter menu P60 X16 4 DO 4 Binary output 4 factory setting IPOS output Selection options for binary outputs 3 to 5 X16 5 DO 5 Binary output 5 factory setting IPOS output DO 3 D0 5 Parameter menu P62_ Do not connect external voltage to binary outputs X16 3 DOWI and X16 5 00905 X16 6 DGND Reference potential for binary signals Operating Instructions MOVIDRIVE amp MDX60B 61B 61 62 Installation Wiring diagram for basic unit Terminal Function X10 1 TF1 KTY TF TH connection connect to X10 2 via TF TH factory set to No response P835 X10 2 DGND Reference potential for binary signals KTY X10 3 DBOO Binary output DB with fixed assignment Brake load capacity max DC 150 mA short circuit proof pro tected against external voltage to DC 30 V X10 4 DOG1 C Shared contact binary output 1 factory setting Ready X10 5 DO 1 NO Normally open contact binary output 1 max load of relay contacts DC 30 V and DC 0 8 A X10 6 DO 1 NC NC contact binar
214. pply via the DC 5 V encoder power encoders DC 5 V supply type DWI11A option part number 822 759 4 The sensor cable must also be to DT DV motors connected to correct the supply voltage of the encoder Connect this encoder as follows DEH11B X15 max 5m PN x 1 ak YES S4 Dwima 9 A KT CN 6 12 o8 2 B k2y RD a 10 B K2 BU 7 o 3 cm tke sl o 11 CRM 8 z 115 UBMH ie e 9 5 8 JBN 52 BK BM iL ij E B tes ka 700 my ooo YE Ea GN ii SSSSSSSS RD 2 UBLK1K2KORTK2KO KO PK d S UBLABCAB C C Ko GY 8 ui UB WH i 9 1 BN E veli 1 1806077579 Connect the sensor cable VT on the encoder to UB do not jumper on the DWI11A Operating Instructions MOVIDRIVE amp MDX60B 61B 95 96 Installation Connection of encoder options 4 22 2 Connection of DER11B resolver option to X 15 CM motors The resolver connections are accommodated in a plug connector or on the 10 pin Wago terminal strip Terminal pin assignment Connection DS Motors The resolver connections in the terminal box are either located on a 10 pin Phoenix terminal strip or in the plug connector CM plug connector DS56 Intercontec type ASTAO21NNOO 10 000 5 000
215. ps apply to each of the 4 mounting holes Position the washer 7 centrically between inverter and mounting base 9 Place the lock washer 5 and the washer 6 onto the socket head screw 4 M8x30 nsert the preassembled socket head screw through the mounting hole Screw the M8 nut 8 onto the socket head screw Tightening torque 20 Nm Apply thread locking compound 4 Replace the insert 2 into the unit and fasten it using the 5 retaining screws 5 Replace the front cover 1 onto the unit and fasten it using the 4 retaining screws Dimension drawing The following figure shows the dimensions of the mounting base of mounting base se 699 417 2076984331 Operating Instructions MOVIDRIVE MDX60B 61B 37 4 Installation Installation instructions for the basic unit Wall bracket The wall bracket DLH11B 13 part no 1 822 610 8 is used to attach MOVIDRIVE B size 7 to the wall see following figure Do not take MOVIDRIVE B size 7 into op eration until the installation of the unit is complete 15 99 5 Pd i A in agg 9 5x 10 5x SNI 12 3 8 ja amp 11 3x 2076987019 The installation material for wall mounting is not included in the scope of delivery of SEW EURODRIVE 38 Operating Instructions MOVIDRIVE MDX60B 61B
216. ption i ec sen 61 SE E Ga had Marae EA 83 93 DEH21B ti ir e al 86 DERT11B uae tete 90 96 DEU21B iie nom ame 88 DECTTB iub eed me tbe 104 101 Tightening torques 26 Timeout active 152 Touch guard DLB21B 56 Touch guard for power terminals 52 U UL approval erii poter ecce 170 Unit designation s 12 Operating Instructions MOVIDRIVE amp MDX60B 61B Unit structure MDX60B 61B size 0 16 MDX61B size 1 17 MDX61B slze 2 sce et 19 MDX61B size 25 18 MDX61B size 3 20 MDX61B Siz8 4 teet etti dece 21 MDX61B size 5 22 MDX61B size b abisa akas pa a nen 23 MDX61B size 7 24 MDX61B size 7 control unit 24 25 MDX61B size 7 power supply unit 25 USR TTA eem Oed 75 Use Of the operating instructions 6 UWS2IB un at air eio 73 Wallibracket Ra 38 Wiring diagram Braking resistor BW BW T BW P 59 DC power supply unit size 7 58 Power section and 57 Signal terminals asarana KEKENAN 60 0 9 7 segment display 152 229
217. ption DEU 21B External encoder connection X14 Output for incremental encoder simu lation Signal level to RS422 The number of pulses is the same as on X15 motor encoder input Permitted encoder types HIPERFACE encoders sin cos encoder AC 1 Vop CANopen encoder TTL encoder with negated tracks HTL encoder SSI encoder SSI combination encoder EnDat encoder Encoder with signal level to RS422 Permitted PPR count 2 4096 increments Encoder power supply 24 V encoder supply 1 DC 24 V encoder supply 1 Motor encoder connection X15 Permitted encoder types HIPERFACE encoders sin cos encoder AC 1 Vop TTL encoder with negated tracks HTL encoder SSI encoder SSI combination encoder EnDat encoder Encoder with signal level to RS422 Permitted PPR count 2 4096 increments Encoder power supply DC 24 V voltage supply 1 DC 12 V voltage supply 1 The maximum load on X14 13 and X15 13 is DC 650 mA in total If the overall unit load on the 24 V level exceeds 400 mA you must connect an external DC 24 V supply to X10 9 X10 10 Observe the Project planning chapter in the MOVIDRIVE MDX60B 61B Sys tem manual 8 8 4 Resolver card type DER11B option DER11B option DER 11B 2058990603 Output for incremental encoder simulation or external encoder input Output for incremental encoder simulation Signal level to RS422 Externa
218. rating Instructions MOVIDRIVE amp MDX60B 61B 93 94 Installation Connection of encoder options CMT 1 112 with Connect the HIPERFACE encoder to the option DEH11B as follows terminal box max 100 m M M Hm ee E A H E H lt DEH11B X15 cos 1 AN COS 9 sin 2 fis sin 10 E o DATA 5 H DATA 14 10960 114 d o TF TH KTY 6 i g U 15 i f ep GY le 1806071179 Connecting sin cos high resolution sin cos encoders and TTL encoders with DC 24 V supply can also and TTL encoders be connected to DEH11B Proceed as follows to connect sin cos encoders and TTL en DC 24 V to DT coders with DC 24 V supply to the DEH11B option DV CT CV a motors E S E R DEH11B X15 A K1 7 1 AN a 9 D BAKA En m 2 5 o8 SSSSSSSS 2 7 i 10 20 c ko PK i 3 0 GY o 11 96 UBLABCABC UB WH A 115 o BN 0 8 BK 91 VT De A Leto ne od SAUL Mare M Se eRe ep e GER Zu 1806074507 Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Connection of encoder options Connecting TTL Connect the TTL encoders with a DC 5 V voltage su
219. rding to configuration and wiring diagram Check the wiring 8 Pulse 1 plausibility error at Check configuration of the binary input DI4 DI4 binary input according Rapid stop 9 109 DCS alarm ang to configuration and wiring diagram No pulse1 voltage present at Check the wiring 10 Pulse 1 plausibility error at binary input DI1 Check configuration of the 11 binary input DI5 DI5 binary input according to configuration and wiring diagram Check the wiring 12 Pulse 1 plausibility error at Check configuration of the 13 binary input DI6 DI6 binary input according to configuration and wiring diagram Check the wiring 14 Pulse 1 plausibility error at Check configuration of the 15 binary input DI7 DI7 binary input according to configuration and wiring diagram Check the wiring 16 Pulse 1 plausibility error at Check configuration of the 17 binary input DI8 DI8 binary input according to configuration and wiring diagram Check the wiring Operating Instructions MOVIDRIVE amp MDX60B 61B Service Error messages and list of errors Code Error Designation Response P Code Suberror Designation Possible cause Measure 109 DCS alarm Rapid stop warning P 18 19 Pulse 2 plausibility error at binary input DI1 20 21 Pulse 2 plausibility error at binary input DI2 22 23 Pulse 2 plausibility error at binary input DI3 24
220. red on the memory card and is always up to date If a unit has to be replaced the plant can be started up again quickly without PC and data backup by simply re plugging the memory card You can install as many option cards as required 1810728715 Fig 34 MDX60B 61B memory card Operating Instructions MOVIDRIVE MDX60B 61B 149 6 150 SS 27 6 4 1 a Operation Memory card Notes for replacing the memory card Only plug in the memory card when the MOVIDRIVE B unit is switched off You can install the memory card from the original unit in a new inverter The following combinations are permitted Original unit MOVIDRIVE MDX60B 61B New inverter MOVIDRIVE MDX60B 61B 00 00 or OT OT OT The same options that were available in the original unit must be installed in the new inverter If this is not the case the error message 79 HW configuration hardware configu ration is displayed You can remedy the error by calling up the DELIVERY CONDI TION menu item from the context menu P802 factory setting This resets the unit to its initial delivery condition You must then restart the unit The counter status of the DRS11B option and the data of the DH 1B and DCS B op tions are not stored on the memory card When you replace the memory card you have to install the DRS11B DH 1B and DCS B option cards from the original unit in the new inverter If the original unit was a MOVIDRIV
221. rence suppression C1 ence suppression A Radio interference suppression C2 on the line side 0 No radio interference suppression 5 AC 380 500 V Supply voltage 2 AC 200 230 V Recommended 0011 1 1 kW motor power Version B 60 No options can be installed Series 61 Options can be installed 3 1 2 Example System nameplate size 0 The system nameplate for MDX60B 61B size 0 is attached to the side of the unit MINI AM TYP MDX60B0005 5A3 4 00 P N 08275661 SO 01 0123456789 0001 03 LISTED Cingang Input Ausgang Output IND PONT EQ 2008 EURODRIVE U 5p 380 500V 10 D 76646 Bruchsal f 50 60Hz 54 m Umrichter I 6 s00W 180079 Movidrive T 0 404 IP 0 6 6 WA Lestari B ec Made in Germany Status 12 10 13 11 1A 11 TAURI LEUTE ATL UA 276 13 TERR 1799724171 12 Operating Instructions MOVIDRIVE MDX60B 61B Unit Structure Unit designation nameplates and scope of delivery 3 1 3 Example Nameplate for BW090 P52B braking resistor The braking resistor BW090 P52B is only available for MDX60B 61B size 0 BREMSWIDERSTAND BW 090 P52B SEW Sach Nr 08245630 Nr 1234 D ER 90Ohm P 100 W 1799727243 3 1 4 Example System nameplate for sizes 1 7 The system nameplate is attached to MDX61B as follows Onthe side of the units of size 1 6 Onthe upper front cover of
222. rpm 7221725 Start offset 1 2 0 30 500 rpm 73_ Brake function 730 733 Brake function 1 2 731 734 Brake release time 1 2 0 2s 7321735 Brake application time 1 2 0 2s 74 Speed skip function 740 742 Skip window center 1 2 0 1500 6000 rpm 7411 743 Skip width 1 2 0 300 rpm 75 Master slave function Master slave off Speed RS485 Speed SBus speed 485 SBus Torque RS485 750 Slave setpoint Torque SBus Torque 485 SBus Load share RS485 Load share SBus Load share 485 SBus 136 Operating Instructions MOVIDRIVE amp MDX60B 61B Startup go Complete parameter list Name Selectable par m Mr g Comment Parameter set 1 2 751 Scaling slave setpoint 10 0 1 10 76 Manual operation No 760 Lockout run stop keys Yes 77_ Energy saving function 770 Energy saving function 78_ Ethernet configuration 780 IP address 000 000 000 000 192 168 10 x 223 255 255 255 781 Subnet mask 000 000 000 000 255 255 255 000 223 255 255 255 782 Standard gateway 000 000 000 000 223 255 255 255 783 Baud rate Display value that cannot be changed 0 100 1000 MBaud 784 MAC address Display value that cannot be changed 00 0F 69 XX XX XX 785 EtherNet IP startup configuration Rad IP parameters 8 UNIT FUNCTIONS 80 Setup 800 User men
223. ry Address Directory Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraRe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Production Graben SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Ernst Blickle StraRe 1 Fax 49 7251 75 2970 D 76676 Graben Neudorf P O Box Postfach 1220 D 76671 Graben Neudorf stringen SEW EURODRIVE stringen GmbH Tel 49 7253 92540 Franz Gurk Stra e 2 Fax 49 7253 925490 D 76684 Ostringen oestringen sew eurodrive de P O Box Postfach 1174 D 76677 Ostringen Service Compe Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 tence Center Ernst Blickle StraRe 1 Fax 49 7251 75 1711 D 76676 Graben Neudorf sc mitte sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraRe 5 Fax 49 89 909552 50 D 85551 Kirchheim near Munchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 SiemensstraRe 1 Fax 49 2173 8507 55 D 40764 Langenfeld near Dusseldorf
224. s to X 14 page 92 4 20 3 Resolver at X 15 2 pole resolvers AC 7 V 7 kHz can be connected at X15 resolver input The gear ratio of the resolver amplitudes must be approximately 0 5 1096 The control dynamics de crease if the value is lower the evaluation may be unstable if the value is higher SEW EURODRIVE offers the following prefabricated cables for connecting resolvers to DER11B Encoders on DT DV and CM series motors MOVIDRIVE Motor type MOVIDRIVE Ed inverter Motor Cable Details DS56 CM71 112 199 4875 Resolver 4 199 3194 CM71 112 199 589 8 Resolver DS56 page 96 Resolver Ne lt 1332 844 1 CMP p _ 0199 487 5 Resolver 0199 319 4 Operating Instructions MOVIDRIVE amp MDX60B 61B 91 Installation Connecting external encoders to X 14 4 21 Connecting external encoders to X 14 4 21 1 External encoder at DEH11B and DER11B X 14 The following external encoders can be connected to connector X14 of the DEH11B op tion and the DER11B option External encoder at DEH11B and DER11B MOVIDRIVE X 14 MOVIDRIVE Encoder en Cable Details AS1H 818 0156 ES1H AV1H EEE 818 165 9 AS1H 1810 695 1 ES1H AV1H 707 4 lt 1810 697 8 EH1S ESIS 819 869 1 ES2S page 97 EV1S Ga ESIR SA ES2R 818 168 3 EV1R EH1R
225. sc west sew eurodrive de Electronics SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Ernst Blickle Straf e 42 D 76646 Bruchsal Fax 49 7251 75 1769 sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Technical Offices Augsburg SEW EURODRIVE GmbH amp Co KG Tel 49 821 22779 10 August Wessels Stra e 29 Fax 49 821 22779 50 D 86156 Augsburg tb augsburg sew eurodrive de Berlin SEW EURODRIVE GmbH amp Co KG Tel 49 306331131 30 LilienthalstraRe 3a Fax 49 306331131 36 D 12529 Sch nefeld tb berlin sew eurodrive de Bodensee SEW EURODRIVE GmbH amp Co KG Tel 49 7551 9226 30 Burgbergring 91 Fax 49 7551 9226 56 D 88662 Uberlingen tb bodensee sew eurodrive de Bremen SEW EURODRIVE GmbH amp Co KG Tel 49 421 33918 10 Bornstr 19 22 Fax 49 421 33918 22 D 28195 Bremen tb bremen sew eurodrive de Dortmund SEW EURODRIVE GmbH amp Co KG Tel 49 231 912050 10 HildastraRe 10 Fax 49 231 912050 20 D 44145 Dortmund tb dortmund sew eurodrive de Dresden SEW EURODRIVE GmbH amp Co KG Tel 49 351 26338 0 Hauptstra e 32 D 01445 Radebeul Fax 49 351 26338 38 tb dresden sew eurodrive de Operating Instructions MOVIDRIVE amp MDX60B 61B Address Directory Germany Erfurt SEW EURODRIVE GmbH amp Co KG Tel 49 361 21709 70 Dubliner Stra e 12 Fax 49 361 21709 79 D 99091 Erfurt
226. signals 1 DGND 9 DGND 1 Controller inhibited RS485 ST11 10 ri 2 Not enabled RS485 ST12 11 1 3 Standstill current X16 bg 4 VFC operation No function 0106 1 N 5 n control No function DIS7 2 IPOS output DO23 3 bg 9 IPOS output DOZ4 4 7 Hold control IPOS outpu gt DOG5 5 1 8 Factory setting Reference potential for binary signals 6 N 97 n 1 9 Limit switch reached EN 1 A Technology option u NTEN X10 a 74 8 nput TF TH IKTY TF1 1 1 63 d ENSE tavel T m Reference pot f binary signals DGND 2 on T DO 5 Brake DB 3 kj 4 Li KA E Encoder calibration Relay contact mE 4 TT veh 2 5 _ Ready for operation AC 3 F Error display Ss a Relay contact DO 1 NO 5 RE d Ex H Manual operation a gt Relay NC contact DO 1 NC 6 i pe a t Waiting for data iFault DOZ2 7 Bl N U Safe stop active am 3353 DC 24 V output gt _ 24 8 Liste o EAR IPOS program 3258 DC 24 V input 4 Vi24 9 ncc 1 ina flashi E 85850 Reference potential DGND 10 2S running flashing 89 2 for binary signals 1 Connect external DC 24 V dot 0 c T i5 amp Be na m supply depending on the option 2 SALAH MOVIDRIVE electronic data 2 E 8 i EH wi SS We O x 5 88 RIESE Deere A gt N
227. sistance 120 O at 1 MHz Capacitance per unit length x 40 pF m at 1 kHz Suitable cables include CAN bus or DeviceNet cables Connecting the Connectthe shield to the electronics shield clamp on the inverter or master controller shield and make sure it is connected over a wide area at both ends Cable length The permitted total cable length depends on the baud rate setting of the SBus P884 125kBaud 320 m 1050 ft 250kBaud 160 m 525 ft 500 kBaud 80 m 260 ft 1000 kBaud 40 130 ft Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Connecting the RS485 interface Terminating resis Switch on the system bus terminating resistor S12 ON at the start and end of the tor System bus connection Switch off the terminating resistor on the other units 812 OFF NOTICE There must not be any potential displacement between the units connected with the SBus This may affect the functionality of the units Take suitable measures to avoid potential displacement such as connecting the unit ground connectors using a separate cable 4 10 Connecting the RS485 interface The RS485 interface X13 ST11 ST12 can be used for connecting max 32 MOVIDRIVE units e g for master slave operation or 31 MOVIDRIVE units and a master control system PLC The baud rate is set to 9 6 baud by default Operating Instructions MOVIDRIVE amp MDX60B 61B 69 70
228. size 7 TYP MDX61B0110 5A3 4 00 P N 08279632 0 01 0008264724 0001 05 kaweng EURODRIV JUNE an aan e MOVIDRIVE Typ LISTED INO UMRICHTER P N 08243492 S N 0001699 ONT EQ 2006 Hoda inermes 1A 18 40 14 m on IP 20 A 1799730315 3 1 5 Example Nameplate for power section sizes 1 7 The power section nameplate is attached to MDX61B as follows Onthe side of the units of size 1 6 Top left inside the size 7 unit IM MDx60A0076 5A3 4 00 EINGANG INPUT U 3 380 500V 10 F 50 60Hz 5 dd dA 400v AUSGANG OUTPUT TOV U Ne F 0 1 80Hz l 16 AC 400V P 11 2KVA Lastart M 1799758987 3 1 6 Example Nameplate for control unit sizes 1 7 The control unit nameplate is attached to the front of MDX61B size 1 7 ERN muna awanan nt SEW Status 14 11 12 13 10 10 cc EURODRIVE 1799762059 Operating Instructions MOVIDRIVE amp MDX60B 61B 13 3 Unit Structure Scope of delivery 3 1 7 Example Option card nameplate aim mamma en man um a n Sachnr 18205 31 Sernr 0139860 Baust 121110 1799765131 3 2 Scope of delivery 3 2 1 Sizes 0 7 Connector housing for all signal terminals X10 X17 connected Connector housing for the power terminals X1 X4 connected Pluggable memory card connected 3 2 2 Sized 1 set of shield clamps for power cable and signal cable not
229. splay is now shown in your chosen language Operating Instructions MOVIDRIVE amp MDX60B 61B 109 Startup 9 go Startup with DBG60B keypad 5 3 3 Startup The figure below shows the keys required for startup 6 5 1810058891 1 Key f Move up to the next menu item 2 Key 9 Confirm entry 3 Key Activate the context menu 4 Key 1 Move down to the next menu item 5 Key 5 Change the menu display mode gt edit mode 6 Key Cancel or abort startup 5 3 4 Startup procedure 1 0 signal at terminal X13 1 DIO CONTROL INHIBIT 0 00rpm e g by disconnecting the electronics terminal block X13 0 000Amp CONTROLLER INHIBIT 2 Activate the context menu by pressing the BASIC VIEW PARAMETER MODE VARIABLE MODE 3 Press the key to scroll down to the STARTUP menu MANUAL MODE item STARTUP COPY TO DBG COPY TO MDX 110 Operating Instructions MOVIDRIVE MDX60B 61B Startup go Startup with DBG60B keypad Press the key to begin the startup procedure The first parameter appears The flashing cursor under the parameter number indicates that the keypad is in display mode Press the 3 key to change to edit mode The flashing cursor disappears Press the 1 key or 1 key to select PARAMETER SET 1 or PARAMETER SET 2 Confirm the setting by pressing the key Press the 5 key to return to display mode The flashing cursor appears a
230. ssembly Region 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manufacturing 1 864 439 9948 Service Lyman S C 29365 Fax Assembly 1 864 439 0566 Corporate Offices Fax Confidential HR 1 864 949 5557 http www seweurodrive com cslyman seweurodrive com Assembly Northeast SEW EURODRIVE INC Tel 1 856 467 2277 Sales Region Pureland Ind Complex Fax 1 856 845 3179 Service 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Midwest Region SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Southwest SEW EURODRIVE INC Tel 1 214 330 4824 Region 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Western Region SEW EURODRIVE INC Tel 1 510 487 3560 30599 San Antonio St Fax 1 510 487 6433 Hayward CA 94544 cshayward seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo ventas sew eurodrive com ve sewfinanzas cantv net Operating Instructions MOVIDRIVE MDX60B 61B 10 225 226 Index Index A Accessories set size 2S 15 AI dut 12a up Ott
231. t X14 231 1 0 231 1 Inc 948 Automatic encoder replacement On off detection 95_ Absolute encoder 950 Encoder type No encoder 951 Counting direction gka 952 Clock freguency 1 200 953 Position offset 231 1 0 251 1 Inc 954 Zero point offset 231 1 0 231 1 Inc 955 Encoder scaling x1 x2 x4 x8 x16 x32 x64 956 CAN encoder baud rate 96_ IPOS Modulo function Off Short 960 Modulo function Right CCW 961 Modulo numerator 0 1 291 1 Operating Instructions MOVIDRIVE amp MDX60B 61B Startup Complete parameter list ago 5 9 Name Setting range Par Selectable par Eactorysattiig Comment Parameter set 1 2 962 Modulo denominator 0 1 231 4 963 Modulo encoder resolution 0 4096 20000 97 IPOS synchronization 970 DRAM synchronization No yes 971 Synchronization phase 2 0 2ms 924 Position monitoring detection On off Operating Instructions MOVIDRIVE amp MDX60B 61B 141 6 go Operation Operating displays 6 Operation 6 1 Operating displays 6 1 1 7 segment display The 7 segment display shows the operating condition of MOVIDRIVE and in the event of an error an error or warning code 7 segment display Unit status Meaning high byte in status word 1 0 0 24 V operation inverter not ready
232. tage DC 15 V DI1 1 S X21 3 6 AGND Reference potential for analog signals REF1 REF2 Al AO Dus H 29 X22 1 8 DI10 17 Binary inputs 1 8 factory setting No function 49 The binary inputs are electrically isolated by optocouplers 0114 51 x Selection options for the binary inputs Parameter menu P61_ 0115 69 S 22 9 DCOM Reference potential for the binary inputs DI1 17 79 X22 10 DGND Reference potential for binary signals DI17 Im 89 Without jumper 22 9 22 10 DCOM DGND Isolated binary inputs DCOM Li 99 With jumper X22 9 X22 10 DCOM DGND Non isolated binary inputs PGND 1109 X23 1 8 DO1 17 Binary outputs 1 8 factory setting No function DO1 1d Load capacity of binary outputs Iha DC 50 mA short circuit proof protected DO 7 29 against external voltage to DC 30 V bo12 HI 3 9 Do not apply external voltage to the binary outputs D013 0 49 DO14 Hi 5S S X23 9 24VIN Supply voltage DC 24 V for binary outputs 0010 0017 non isolated reference DO15 69 DO16 719 DO17 Ld 89 24VIN 9 9 1806361739 Operating Instructions MOVIDRIVE amp MDX60B 61B 101 4 Installation Connection and terminal description of the DIO11B option 4 25 2 Voltage input 24 VIN The 24VIN X23 9 voltage input serves as DC 24 V supply voltage for the binary out puts DO1 0017 Reference potential is DGND X22 10 The binary
233. ted in a standard version Immediate Flying start error n CTRL operating Inverter not enabled Before 88 Flying start disconnec actual speed is tion Actual speed gt 6000 rpm with 6000 rpm the inverter enabled n i 92 DIP encoder Error display 1 Stahl WCS3 dirt problem Encoder signals an error Possible cause Encoder is problem P dirty clean encoder The encoder signals an error e Check absolute encoder e g power failure connection Connection cable between Check connection cables the encoder and DIP11B Set correct cycle does not meet the nn requirements twisted pair educe maximum 93 md en 0 Fault Absolute encoder shielded traveling velocity or ramp Cycle frequency for cable Replace absolute encoder length too high Permitted max speed acceleration of encoder exceeded Encoder defective 0 Power section parameters 5 Control unit data Inverter electronics disrupted EEPROM Immediate T 94 shut off 6 Power section data possibly due to effect of EMC or Send unit in for repair a defect 7 Invalid version of the con figuration data set No plausible position could be correct encoder determined prius Check IPOSPIUS travel e Incorrect encoder type set arameters re X IPOSPUS travel parameter m DIP plausibil JEmergency Validity check of absolute Check traveling velocity 95 0 x set incorrectly ity error stop P position v
234. ter 50 Operating Instructions MOVIDRIVE amp MDX60B 61B Installation 4 Shield clamps 4 5 5 Shield clamp for signal cables Install the shield clamp for the signal cable as follows If installed remove the keypad and the front cover Size 0 Attach the shield clamp on the bottom of the control unit Sizes 1 to 7 Attach the shield clamp on the bottom of the control unit Size 0 MDX 60B MDX 61B 1805296011 Sizes 1 to 7 1805401483 1 Contact clip s 2 Retaining screw s for contact clips 3 Shield plate 4 Retaining screw for shield clamp Operating Instructions MOVIDRIVE MDX60B 61B 51 Installation Touch guard for power terminals 4 6 Touch guard for power terminals DANGER Uncovered power connections Severe or fatal injuries from electric shock Install the touch guard according to the regulations Never start the unit if the touch guard is not installed 4 6 1 Size 25 IP20 is achieved for MOVIDRIVE MDX61B size 2S if one of the following conditions is fulfilled Touch guard is installed on X3 X4 An adequate cable is connected to X3 X4 If neither of the two conditions is fulfilled the degree of protection is IP10 la 6000 eq GOO00G990 0600
235. th external load 102 Operating Instructions MOVIDRIVE MDX60B 61B Installation 4 Connection and terminal description of the DIO11B option 4 25 5 Voltage outputs AOV1 and AOV2 Assign the analog voltage outputs AOV1 and AOV2 in accordance with the following fig ure DIO11B DIO11B X20 X20 J 19 A121 J 18 AI21 LI 29 A122 J 29 Al22 319 AGND J 319 AGND X21 lt X21 nn gt J 1 Aov1 J 19 Aov1 7 29 1 J 29 1 d v AGND T 39 AGND L 49 AOV2 2 L1 49 Aov2 1 5 9 AOC2 T 5 9 2 69 AGND 69 AGND Br d 1806376075 Fig 20 Voltage outputs AOV1 AOV2 4 25 6 Current outputs AOC1 and AOC2 Assign the analog current outputs AOC1 and AOC2 in accordance with the following fig ure DIO11B DIO11B X20 X20 Ll 149 121 L1 1 121 LI 2 AI22 T 219 122 L1 39 AGND 1 3l9 AGND 21 lt X21 0
236. the brake is applied DB Brake 0 The output stage goes to high resistance after the brake reaction time has elapsed P732 P735 Emergency stop The drive is braked with the emergency ramp t14 t24 Once the stop speed is reached the brake is applied DB Brake 0 The output stage goes to high resistance after the brake reaction time has elapsed P732 P735 7 1 3 Reset An error message can be acknowledged by Switching the supply system off and on again Recommendation Observe a minimum switch off time of 10 s for the supply system contactor K11 lt Reset via input terminals that is via an appropriately assigned binary input 0121 to DIO 7 with the basic unit 0110 0117 with the DIO11B option Manual reset in SHELL P840 YES or Parameter Manual reset lt Manual reset using the DBG60B Auto reset performs up to five unit resets with an adjustable restart time Risk of crushing if the motor starts up automatically after an auto reset Severe or fatal injuries lt Do not use auto reset with drives where an automatic restart represents a danger to people or units Perform a manual reset Operating Instructions MOVIDRIVE amp MDX60B 61B 151 Ner 7 DNA Service lt Error messages and list of errors 7 1 4 Inverter is waiting for data If the inverter is controlled via a communication interface fieldbus RS485 or SBus and the power was swit
237. the entire MOVIDRIVE range of units C Tick certifies conformity with ACMA Australian Communications and Media Authority stan dards Operating Instructions MOVIDRIVE amp MDX60B 61B Technical Data and Dimension Drawings General technical data General technical data The following table lists the technical data applicable to all MOVIDRIVE MDX60B 61B inverters regardless of their type version size and performance MOVIDRIVE MDX60B 61B All sizes Interference immunity Meets EN 61800 3 Interference emission with EMC compliant installation Sizes 0 to 7 meet EN 61800 3 Sizes 0 to 5 According to limit value class C1 to 61800 3 with a corre sponding line filter Sizes 0 1 2S and 2 in accordance with limit value class C2 to EN 61800 3 without additional measures Size 6 and 7 in accordance with limit value class C2 to EN 61800 3 with corresponding line filter Ambient temperature Uy IN reduction Ambient temperature Climate class 0 C 50 C at Ip 100 In and fpyym 4 kHz size 7 2 5 kHz 0 C 40 C at Ip 125 In and fpyyyy 4 kHz size 7 2 5 kHz 0 C 40 C at Ip 100 In and fpy 8 kHz size 7 4 kHz 2 5 In per K between 40 C 50 C 3 IN per K at 50 C 60 C EN 60721 3 3 class 3K3 Storage temperature 25 C 70 C EN 60721 3 3 class 3K3 DBG keypad 20 60 C Cooling type DIN 41751 Forced cooling t
238. time T 0 1 30 ms 266 Precontrol 32767 0 32767 27_ Process controller input values 270 Setpoint source Parameters IPOS variable Analog 1 Analog 2 271 Setpoint 32767 0 32767 272 IPOS setpoint address 0 1023 273 Time constant 0 0 01 2000 s 274 Scaling setpoints 32 767 1 32 767 Operating Instructions MOVIDRIVE amp MDX60B 61B 5 9 131 5 go Startup Complete parameter list Name Selectable par ER uae Comment Parameter set 1 2 275 Actual value source Analog 1 Analog 2 IPOS Variable 276 IPOS actual value address 0 1023 277 Actual value scaling factor 32 767 1 32 767 278 Actual offset value 32767 0 32767 279 Time constant actual value 0 500 ms 28 Process controller limits 280 Minimum offset actual value 32767 0 32767 281 Maximum offset actual value 32767 10000 32767 282 Minimum output PID controller 32767 1000 32767 283 Maximum output PID controller 32767 10000 32767 284 Minimum output process controller 32767 0 32767 285 Maximum output process controller 32767 7500 32767 amp MOTOR PARAMETERS 30 31 Limits 1 2 nn Start stop speed 1 2 0 150 rpm 2077 Minimum speed 1 2 0 15 6100 rpm 202 Maximum speed 1 2 0
239. tion with DHP11B OST11B 1 When fieldbus slot is not available 2 When encoder slot is not available Operating Instructions MOVIDRIVE amp MDX60B 61B Installation Installing and removing option cards 4 15 Installing and removing option cards INFORMATION For MOVIDRIVE MDX61B size 0 only SEW EURODRIVE is authorized to install or remove option cards For MOVIDRIVE MDX61B sizes 1 to 7 you can install or remove the option cards yourself 4 15 1 Before you start Observe the following notes before installing or removing an option card NOTICE e Electrostatic charge Damage to electronic components Disconnect the inverter from the power Switch off the DC 24 V and the supply system voltage Take appropriate measures to protect the option card from electrostatic charge use discharge strap conductive shoes etc before touching it Before installing the option card remove the keypad gt Sec Removing installing the keypad and the front cover Sec Removing installing the front cover After having installed the option card replace the keypad Sec Removing installing the keypad and the front cover gt Sec Removing installing the front cover Keep the option card in its original packaging until immediately before you are ready to install it Hold the option card by its edges only Do not touch any of the components
240. tor and regenerative 150 In duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted brake RBwmin 150 120 resistance value 4Q operation Output voltage Vo Max Vsupply PWM frequency fpwm Adjustable 4 8 12 16 kHz Speed range resolution 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy 2 550 W 750 W 950 W Cooling air consumption 180 m3 h Weight 15 0 kg 33 Ib Dimensions WxHxD 200 mm x 465 mm x 308 mm 7 87 in x18 3 in x12 1 in Cross section of unit terminals X1 X2 X3 X4 M6 screw with washer max 25 mm Crimp cable lug DIN 46234 Tightening torque 3 5 Nm 1 The system and output currents must be reduced by 20 from the nominal values for Veuppiy 3 x AC 500 V 2 The performance data applies to fpyym 4 kHz MDX61B Standard version 0150 503 4 00 0220 503 4 00 0300 503 4 00 Part number 827 964 0 827 965 9 827 966 7 MDX61B Application version 0150 503 4 0T 0220 503 4 0T 0300 503 4 0T Part number 827 982 9 827 983 7 827 984 5 Constant load Recommended motor power 15 kW 20 HP 22 kW 30 HP 30 kW 40 HP Variable torque load or constant load without overload recommended motor power PMot 22 kW 30 HP 30 kW 40 HP 37 kW 50 HP Recommended motor power MOVIDRIVE System manual section Motor sele
241. tp www sew eurodrive be service wallonie sew eurodrive be Antwerp SEW Caron Vector Tel 32 3 64 19 333 Glasstraat 19 Fax 32 3 64 19 336 BE 2170 Merksem http www sew eurodrive be service antwerpen sew eurodrive be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 2489 9133 Sales Avenida Amancio Gaiolli 152 Rodovia Presi Fax 55 11 2480 3328 Service dente Dutra Km 208 http www sew eurodrive com br Guarulhos 07251 250 SP sew sew com br SAT SEW ATENDE 0800 7700496 Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 33 431137 Rue Drouot Akwa Fax 237 33 431137 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea ON L6T 3W1 http www sew eurodrive ca watson sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 Tilbury Industrial Park Fax 1 604 946 2513 7188 Honeyman Street b wake sew eurodrive ca Delta BC V4G 1G1 Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Fax 1 514 367 3677 Lasalle PQ H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chil
242. tput DO15 021 Analog input AI2 10 0 10V 066 Binary output DO16 022 External current limit 0 100 067 Binary output DO17 03 Binary inputs of basic unit 068 Status of binary outputs DO1 DO17 030 Binary input DIOS CONTR INHIBIT 07 Unit data 031 Binary input DIO1 070 Unit type 032 Binary input DIZ2 071 Rated output current 033 Binary input DI 3 072 Option 1 encoder slot 034 Binary input DI 4 Not in DBG60B 073 Option 2 fieldbus slot 035 Binary input DI 5 074 Option 3 expansion slot 036 Binary input DI 6 076 Basic unit firmware 037 Binary input DI 7 077 DBG firmware Only in DBG60B 039 Status of binary inputs DIO DIG7 078 Technology function Standard 09 Unit type Application 128 Operating Instructions MOVIDRIVE amp MDX60B 61B Startup Complete parameter list ago 5 9 08 Error memory 092 Fieldbus baud rate 1080 Error t 0 093 Fieldbus address 081 Error t 1 094 PO1 Setpoint 082 Error t 2 095 PO2 Setpoint 083 Error t 3 096 Setpoint 084 Error t 4 097 PI1 Actual value 09 Bus diagnostics 098 PI2 Actual value 090 PD configuration 099 PI3 Actual value 091 Fieldbus type Name oul etting range Par Selectable par Factory setting Comment Parameter set 1 2 TER SETPOINTS RAMP GENERATORS 10_ Setpoint selection UNIPOL FIX SETPT BIPOL FIX SETPT UNIPOL FIX
243. trip for setpoint input Al1 and 10 V reference voltage 13 X12 Signal terminal strip system bus SBus 14 Grounding screw M4 x 14 15 DIP switches S11 S14 16 XT Slot for DBG60B keypad or UWS21B serial interface 17 7 segment display 19 Memory card Operating Instructions MOVIDRIVE amp MDX60B 61B Unit Structure Size 7 3 11 2 Power section MDX61B 503 AC 400 500 V units 1600 2000 2500 B Er esee m ABLE CHE rjo 5 Os 1 Solo sOHOPO Jolko qj lello lohong Pho 8 5 3 2 m 4 B 2077053963 1 PE connection rail thickness 10 mm 2 X1 Power supply connection 1 L1 2 L2 3 L3 3 X3 Braking resistor connection 8 R 9 R 4 X2 Motor connection 4 U 5 V 6 W 5 Uz Only with DC link adapter accessory 3 11 3 Power supply unit MDX61B 503 AC 400 500 V units 1600 2000 2500 it qun AN cad adn eff LU 2306976267 1 DC power supply unit 2 Screw Operating Instructions MOVIDRIVE MDX60B 61B 25 26 Installation Installation instructions for the basic unit 4 Installation 4 1 Installation instructions for the basic unit 4 1 1 Tightening torques Tightening torques Onl
244. u On off only in DBG60B 801 Language Dependent on DBG60B version No 1802 Factory setting Default Delivery state 1803 Parameter lock ar No me Error memo 804 Reset statistics data KWh coun Operating hours 806 Copy DBG60B MDX Yes No Only in DBG60B 807 Copy MDX DBG60B Yes No Only in DBG60B 81_ Serial communication 810 RS 485 address 0 99 811 RS485 group address 100 199 812 RS485 timeout interval 0 650 819 Fieldbus timeout interval 0 0 5 650 s 82_ Brake operation d 4 quadrant operation 1 2 e 83 Error responses 830 Response EXT ERROR Emergency stop malf The following fault responses can 831 Response FIELDBUS TIMEOUT Rapid stop warning Beetle m MCN 832 Response MOTOR OVERLOAD Emergency stop malf stop fault emerg st fault e 833 Response RS485 TIMEOUT Rapid stop warning rapid stop fault rapid stop warng 834 LAG ERROR response Emergency stop malf emerg st warng rapid stop warng 835 Response TF SIGNAL No response 836 837 Response SBus TIMEOUT 1 2 EMERG ST FAULT 838 Response SW limit switch Emergency stop malf Operating Instructions MOVIDRIVE amp MDX60B 61B 5 9 137 5 138 go Startup Complete parameter list Name MS etting range Par Selectable par Factory setting Comment Parameter set 1 2 839 Response to positioning interrup No response tion 8
245. uency B 0 10 104 Hz 564 Current limit B 0 80 200 565 Frequency C 0 25 104 Hz 566 Current limit C 0 100 200 134 Operating Instructions MOVIDRIVE amp MDX60B 61B Complete parameter list Startup ago Name M etting range Par Selectable par Factory setting Comment Parameter set 1 2 6 TERMINAL ASSIGNMENT 60 Binary inputs of basic unit Binary input DIOS Fixed assignment with CONTR INHIBIT 600 Binary input 01 1 CWistop The following functions can be pro F F grammed 601 Binary input DI 2 CCW stop _ No function enable stop CW stop 602 Binary input DI 3 Enable stop CCW stop 603 Binary input DIZ4 n11 n21 n11 n21 n12 n22 fix setpt sw over param sw over ramp sw over 604 Binary input 0105 12 22 Motor potentiometer up motor poten 605 Binary input DI 6 No function tiometer down Ext error error reset hold control e 606 Binary input DIZ7 No function ICW limit switch 61 Binary inputs option CCW limit switch IPOS input 610 Binary input 0116 No function reference cam ref trav start 611 Binary input D111 No function slave free run setpoint hold mains on set DRS zero point e 612 Binary input DI12 No function DRS slave start DRS teach in e 613 Binary input DI13 No f
246. umber 827 988 8 827 989 6 Constant load Recommended motor power Pyot 55 kW 74 HP 75 kW 100 HP Variable torque load or constant load without overload recommended motor power PMot 75 kW 100 HP 90 kW 120 HP Recommended motor power MOVIDRIVE B system manual section Motor selection Operating Instructions MOVIDRIVE amp MDX60B 61B Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5 3 AC 400 500 V units 8 3 7 Size 6 AC 400 500 V units MOVIDRIVE MDX61B 0900 503 4 0 1100 503 4 0 1320 503 4 0 INPUT Nominal supply voltage to EN 50160 Vsuppiy 3 x AC 380 V 500 V supply frequency fsupply 50 Hz 60 Hz 5 Nominal supply system current Isuppiy 100 AC 153 A AC 180 A 225A at Vsuppiy 3 AC 400 V 125 AC 191A AC 225A AC 281 A OUTPUT Apparent output power 5 118 kVA 139 kVA 174 kVA at Vsuppiy 3 AC 380 500 V Rated output current In AC 170A AC 200 A AC 250 A at Vsuppiy 3 AC 400 V Continuous output current 125 IN at Veupply 3 AC 400 V with fpyym kHz AC RTRA Continuous output current 100 IN Ip at Vsuppiy 3 AC 400 V with fpyym 4 kHz AC 170A AC 200A AC 250A Temperature range 0 50 C Current limitation Imax Motor and regenerative 150 IN duration depending on capacity utilization Internal current limitation Imax 0
247. unction DRS master stopped 614 Binary input DI14 No function oscillation warning break wear oil aging warning oil aging error oil 615 Binary input DI15 No function aging overtemp oil aging ready 616 Binary input DI16 No function 617 Binary input DI17 No function 62 Binary outputs of basic unit Binary output DB Fixed assignment with Brake 620 Binary output DOO1 Ready The following signals can be pro 621 Binary output DO 2 Ifault grammed No function malfunction ready 622 Binary output DO23 IPOS output output stage on 623 Binary output DO 4 IPOS output rotating field on brake rel brake engaged motor standstill e 624 Binary output DO 5 IPOS output parameter set lt speed reference 63 Binary outputs option speed window nom act val comp 630 Binary output DO19 No function curr reference Imax signal motor utilization 1 motor utiliz 2 631 Binary output DO11 No function DRS PREWARN DRS lag error 632 Binary output DO12 No function DRS slave in pos IPOS in position 633 Binary output DO13 No function IPOS reference IPOS output IPOS malfunction reserved Ex e 634 Binary output DO14 No function current limit LSM commutation S 635 Binary output DO15 No function pattern safe stop 636 Binary output DO16 No function 637 Binary output DO17 No function 64 Optional analog outputs 640 Analog output AO1 Actual speed The following functi
248. undervoltage only supply system with line inverter 199 DC link charg Immediate 4 Precharging was aborted Unable to charge DC link Precontrol overload ing disconnec Connected DC link capac tion ity too high e Short circuit in the DC link check DC link connection in case of several units Operating Instructions MOVIDRIVE amp MDX60B 61B 167 168 Service SEW Electronics Service SEW Electronics Service Send in for repair Please contact the SEW EURODRIVE electronics service if an error cannot be rec tified Customer and spare parts service When contacting SEW electronics service always quote the digits on the status label so that our service personnel can assist you more effectively Provide the following information when sending the unit in for repair Serial number nameplate Unit designation Standard version or application version Digits on the status label Short description of application drive application control via terminals or serial Connected motor motor type motor voltage connection A or A Nature of the fault e Accompanying circumstances Your own presumptions as to what has happened Anyunusual events preceding the problem etc Extended storage If the unit is stored for a long time connect it to the mains voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced Procedure when
249. us PROFIBUS DP DP V1 Tool Calling Interface The available channels can vary depending on the units and its communication options The software package offers uniformity in executing the following functions Parameterization for example in the parameter tree of the unit Startup Visualization and diagnostics Programming The following basic components are integrated into the MOVITOOLS MotionStudio software package allowing you to use the units to execute functions MotionStudio MOVITOOLS All functions communicate using tools MOVITOOLS MotionStudio provides the right tools for every unit type Operating Instructions MOVIDRIVE amp MDX60B 61B Startup go Operation of MOVITOOLS MotionStudio Technical support SEW EURODRIVE offers you a 24 hour service hotline Simply dial 49 0 18 05 and then enter the letters SEWHELP via the telephone key pad Of course you can also dial 49 0 18 05 7 39 43 57 Online help After installation the following types of help are available to you This documentation is displayed in a help window after you start the software If the help window does not appear at the start deactivate the Display control field in the menu under Settings Options Help If the help window appears again activate the Display control field in the menu un der Settings Options Help e Context sensitive help is available for the fields which r
250. vallois Perret Fax 33 1 41 05 92 75 Ile de France SEW USOCOME Tel 33 1 60 81 10 56 sud 6 chemin des Bergers Fax 33 1 60 81 10 57 Lieu dit Marchais F 91410 Roinville sous Dourdan Lorraine SEW USOCOME Tel 33 3 83 96 28 04 Alsace nord 1 rue de la For t F 54250 Champigneulles Fax 33 3 83 96 28 07 Midi Pyr n es SEW USOCOME Tel 33 5 61 08 15 85 Roussillon 179 route de Grazac Fax 33 5 61 08 16 44 F 31190 Caujac Nord Pas de SEW USOCOME Tel 33 3 21 10 86 86 Calais 209 route d Hesdigneul F 62360 Hesdin l Abb Fax 33 3 21 10 86 87 Paris lle de France ouest SEW USOCOME 42 avenue Jean Jaur s F 78580 Maule Tel 33 1 30 90 89 86 Fax 33 1 30 90 93 15 Pays de la Loire SEW USOCOME 4 rue des Ch taigniers F 44830 Brains Tel 33 2 51 70 54 04 Fax 33 2 51 70 54 05 Provence Alpes C te d Azur SEW USOCOME R sidence Les Hesp rides B t B2 67 boulevard des Alpes F 13012 Marseille Tel 33 4 91 18 00 11 Fax 33 4 91 18 00 12 Rh ne Alpes est SEW USOCOME Mont e de la Garenne F 26750 G nissieux Tel 33 4 75 05 65 95 Fax 33 4 75 05 65 96 Rh ne Alpes nord SEW USOCOME Parc d Affaires Roosevelt Rue Jacques Tati F 69120 Vaulx en Velin Tel 33 4 72 15 37 03 Fax 33 4 72 15 37 15 Operating Instructions MOVIDRIVE amp MDX60B 61B 10 209 10 210 Address Directory
251. ve system Operating Instructions MOVIDRIVE amp MDX60B 61B General Information Rights to claim under limited warranty 1 3 Rights to claim under limited warranty A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the operating instructions Therefore read the operating instructions before you start working with the unit 1 4 Exclusion of liability You must comply with the information contained in these operating instructions to en sure safe operation of the MOVIDRIVE MDX60B 61B inverters and to achieve the specified product characteristics and performance requirements SEW EURODRIVE does not assume liability for injury to persons or damage to equipment or property re sulting from non observance of these operating instructions In such cases any liability for defects is excluded 1 5 Copyright notice 2009 SEW EURODRIVE All rights reserved Copyright law prohibits the unauthorized duplication modification distribution and use of this document in whole or in part Operating Instructions MOVIDRIVE amp MDX60B 61B 2 2 1 2 2 Safety Notes Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property The operator must ensure that the basic safety notes are read and observed Make sure that persons responsible for the plant and its
252. with SEW motors SEW EURODRIVE does not guarantee a proper function of the flying start function for non SEW motors Note the following when performing startup for an SEW motor with DBG60B or MOVITOOLS MotionStudio The value of the stator resistance P322 IxR compensation 1 is set for an SEW motor at operating temperature winding temperature 80 For flying start with a cold motor you have to reduce the stator resistance P322 IxR compensation 1 by 0 34 96 per Kel vin Note the following when performing startup for a non SEW motor with DBG60B or MOVITOOLS MotionStudio Measure the stator resistance P322 IxR compensation 1 at startup Proceed as fol lows 1 Start up the motor in VFC operation mode Enable the motor in standstill Note the value of P322 IxR compensation 1 stator resistance for step 6 Select the VFC amp Flying start operating mode Set P320 Automatic adjustment 1 to Off In P322 IxR compensation 1 stator resistance enter the value you noted in step 3 a BR W NM Operating Instructions MOVIDRIVE MDX60B 61B 127 5 go Startup Complete parameter list 5 6 Complete parameter list 5 6 1 General information lt The parameters in the quick menu are marked by a display on the DBG60B keypad
253. wo cores per terminal Operating Instructions MOVIDRIVE amp MDX60B 61B 201 8 Technical Data and Dimension Drawings TT T Technical data of DIO11B and DFC11B options IP Hz 8 9 2 CAN Bus interface type DFC11B option DFC11B option Communication profile SEW MOVILINK CANopen CAN Layer 2 Number of process data words 1 10 process data words Baud rate Setting using parameter P894 125 kbaud 250 kbaud 500 kbaud 1 Mbaud Connection technology Sub D9 plug connector X30 plug assigned to CIA standard or via terminal X31 Permitted line cross section X31 One core per terminal 0 20 2 5 mm AWG24 12 CAN Bus connection Two cores per terminal 0 25 1 mm AWG22 17 Terminating resistor 120 set using DIP switch S1 R Addressing Setting via parameter P891 SBus MOVILINK or P896 CANopen Tools for startup MOVITOOLS MotionStudio software DBG60B keypad 2058998539 202 Operating Instructions MOVIDRIVE MDX60B 61B Declarations of Conformity MOVIDRIVE9 9 Declarations of Conformity 9 1 MOVIDRIVE EC Declaration of Conformity SGRODRIVE 900230010 SEW EURODRIVE GmbH amp Co KG gt Ernst Blickle Stra e 42 D 76646 Bruchsal EN declares under sole responsibility that the frequency inverters of the series MOVIDRIVE B are in conformity with Machinery Directive 2006 42 EC 1 Low Voltage
254. xceeded operation below 5 Hz 113 Analog Input No response 0 Al analog input open cir Al1 analog input open circuit Check wiring open circuit P cuit Timeout f e Check startup Rapid stop MOVI PLC communica 2 e 116 MOVI PLC warning 0 tion timeout Check wiring error 123 Positioning Emergency 0 Error Positioning Posi Target monitoring when inter Perform positioning process interruption stop P tioning interruption rupted positioning is resumed without interruption until it is Target would be overrun complete Operating Instructions MOVIDRIVE amp MDX60B 61B 165 Service Error messages and list of errors ble phase T Error Suberror Code Designation Paii Code Designation Possible cause Measure 124 Ambient con Emergency 1 Permitted ambient temper temperature gt 60 C Improve ventilation and ditions stop P ature exceeded cooling conditions Improve air supply to the control cabinet check filter mats 1 Discharge resistor Discharge resistor overload Observe waiting time for power on off 2 Hardware ID precharge Incorrect precharge discharge e Consult SEW Service discharge control control variant Replace precharge dis charge control 3 Inverter coupling PLD Live Defective inverter coupling Consult SEW Service Replace inverter coupling 4 I
255. y error 0 Vibrations diagnostics DUV10A operating instruc Continue operation until F101 warning P warning tions occurs SEW EURODRIVE recom 101 Vibration error Rapid stop 0 Vibration diagnostics error Vibration sensor reports error monds tat you remedy the P cause of the vibrations imme diately 102 Oil aging Display error 0 aging warning Error message from the oil Schedule oil change warning P aging sensor SEW EURODRIVE recom 103 aging error Display iror 0 Oil aging error EN messagefromitheoil mends that you change the P aging sensor f gear unit oil immediately Oil aging Let oil cool down 104 overtempera Display error 0 Oil aging overtemperature Overtemperature signal from the Check if the gear unit cools P oil aging sensor ture properly Check voltage supply of oil T MET aging sensor Oil aging Display error REN Oil aging sensor is not ready for 105 ready signal P 0 Oil aging ready signal operation Check and if necessary replace the oil aging sensor Replace brake lining 106 Brake wear aoe error Brake wear error Brake lining worn Motors operating instruc tions Immediate e Check main contactor 107 Eine compo disconnec 1 No feedback signali fron Defective main contactor Check control cables nents tion main contactor Operating Instructions MOVIDRIVE amp MDX60B 61B Error messages and list of errors Service
256. y output 1 X10 7 0092 Binary output DB 2 factory set to Fault max load capacity DC 50 mA short circuit proof protected against external voltage to DC 30 V Selection options for binary outputs 1 and 2 DO 1 and DO22 Parameter menu P62 Do not apply external voltage to binary outputs X10 3 and X10 7 0002 X10 8 VO24 Auxiliary supply output DC 24 V max load X13 8 and X10 8 400 mA for external command switches X10 9 VI24 Input DC 24 V voltage supply backup voltage depending on options unit diagnosis when supply system X10 10 DGND off Reference potential for binary signals Note for X 10 9 Only connect external backup voltage DC 24 V to sizes 0 6 With size 7 the DC power supply unit must be connected to the supply system Refer to section Power section and DC power supply unit size 7 page 58 X17 1 DGND Reference potential for X17 2 X17 2 VO24 Auxiliary supply voltage DC 24 V only to supply X17 4 on the same unit X17 3 SOV24 Reference potential for DC 24 V safe stop input safety contact X17 4 SVI24 DC 24 V safe stop input safety contact XT Only service interface Option slot DBG60B UWS21B USB11A Operating Instructions MOVIDRIVE amp MDX60B 61B Installation 4 Assignment of braking resistors chokes and filters 4 8 Assignment of braking resistors chokes and filters 4 8
257. y use original connection elements Note the permitted tightening torques for of power terminals MOVIDRIVE power terminals Size Tightening torque Nm Ib in 0 1 and 2S 0 6 5 2 1 5 13 3 3 5 31 4and5 14 0 124 6 20 0 177 7 70 0 620 The permitted tightening torque for the signal terminals is 0 6 Nm 5 Ib in General tightening Note the permitted tightening torques torques Component Screws Tightening torque Nm Ib in Screw cover 5 x 25 1 4 1 7 12 15 Screws with integral disk M4 1 7 15 M5 3 4 30 M6 5 7 50 Current rail screws M10 20 180 Insulating spacer M10 SW32 30 270 Operating Instructions MOVIDRIVE amp MDX60B 61B Installation 4 Installation instructions for the basic unit 4 1 2 Minimum clearance and mounting position Leave at least 100 mm 4 in clearance above and below the unit for optimum cooling Make sure air circulation in the clearance is not impaired by cables or other installation equipment With sizes 4 5 and 6 do not install any components which are sensitive to high temperatures within 300 mm 12 in of the top of the unit Ensure unobstructed cooling air supply and make sure that the units are not subjected to heated air from nearby components There is no need for clearance at the sides of the unit You may line up the units directly next to each other Onlyinstall the units vertically Do not install t
258. z AS eS An Continuous output current 100 In Ip at Vsuppiy 3 230 V with fpyym 8 kHz AC22A AC 29A Current limitation Imax Motor and regenerative 150 IN duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted brake Rgwmin 120 resistance value 4Q operation Output voltage Vo Max Veupply PWM frequency fpwm Adjustable 4 8 12 16 kHz Speed range resolution na Anr 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy 1 300 W 380 W Cooling air consumption 80 m3 h Weight 5 9 kg 13 Ib Dimensions WxHxD 135 mm 315 mm x 285 mm 5 31 in x12 4 in x11 2 in Cross section of unit terminals X1 X2 X3 X4 4 screw and washer assembly with terminal clip 4 mm conductor end sleeve DIN 46228 6 mm crimp cable lug DIN 46234 Tightening torque 1 5 Nm 1 The performance data applies to fpyym 4 kHz MDX61B Standard version 0055 2A3 4 00 0075 2A3 4 00 Part number 827 997 7 827 998 5 MDX61B Application version 0055 2A3 4 0T 0075 2A3 4 0T Part number 828 006 1 828 008 8 Constant load Recommended motor power Prot 5 5 kW 7 4 HP 7 5 kW 10 HP Variable torque load or constant load without overload recommended motor power PMot 7 5 kW 10 HP 11 kW 15 HP Recommended motor power MO

Operating Instructions – MOVIDRIVE® MDX60B/61B

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Operating Instructions – MOVIDRIVE® MDX60B/61B