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Operating Instructions - Tecnica Industriale S.r.l.

1. BC05 BC2 Motor size 71 80 90 100 Max braking torque Nm 7 5 30 Braking power W 29 41 Control factor lg l 4 4 Rated voltage Vy BC05 BC2 l l l l Vac Voc acl apc acl Apc 24 1 22 1 74 42 40 46 18 1 10 1 39 1 42 2 00 48 47 52 20 0 96 1 23 1 27 1 78 56 53 58 24 0 86 1 10 1 13 1 57 60 59 66 27 0 77 0 99 1 00 1 42 73 67 73 30 0 68 0 87 0 90 1 25 7T 74 82 33 0 60 0 70 0 79 1 12 88 83 92 36 0 54 0 69 0 71 1 00 97 93 104 40 0 48 0 62 0 63 0 87 110 105 116 48 0 42 0 55 0 57 0 79 125 117 131 52 0 38 0 49 0 50 0 71 139 132 147 60 0 34 0 43 0 45 0 62 153 148 164 66 0 31 0 39 0 40 0 56 175 165 185 72 0 27 0 34 0 35 0 50 200 186 207 80 0 24 0 31 0 31 0 44 230 208 233 96 0 21 0 27 0 28 0 40 240 234 261 110 0 19 0 24 0 25 0 35 290 262 293 117 0 17 0 22 0 23 0 32 318 294 329 125 0 15 0 20 0 19 0 28 346 330 369 147 0 13 0 18 0 18 0 24 400 370 414 167 0 12 0 15 0 15 0 22 440 415 464 185 0 11 0 14 0 14 0 20 500 465 522 208 0 10 0 12 0 12 0 17 Key IH Holding current r m s value in the supply cable to the SEW EURODRIVE brake rectifier lg Accelerator current brief inrush current Ig Direct current with direct DC voltage supply VN Rated voltage rated voltage range Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 10 Technical Data Maximum permitted overhung loads 1
2. 1 00 0 80 0 60 0 40 0 20 0 00 0 200 400 600 800 1000 1200 1400 1600 1800 2000 n 1 min 1 60 Hz limit characteristic curve 2 50 Hz limit characteristic curve 3 with VE forced cooling fan 49 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Operating Modes and Limit Values Asynchronous servomotors Limits for current and torque 6 6 Asynchronous servomotors Limits for current and torque NOTE ON EXPLOSION PROTECTION The values specified in the table for maximum current torque and speed must not be exceeded during operation 6 6 1 Speed class 1200 min Motor type My M max HES In mx Nm Nm min A A CT71D4 II3D 2 1 6 1 1 2 7 CT80NA II3D 4 3 13 1 9 44 CT90LA4 II3D 8 5 26 3 3 8 2 CV100M4 II3D 13 38 4 2 10 9 CV100L4 II3D 22 66 Den 7 5 20 4 CV132S4 II3D 31 94 10 1 26 9 CV132M4 II3D 43 128 10 7 26 9 CV132ML4 II3D 52 156 16 0 43 2 CV160M4 II3D 62 186 19 8 52 7 CV160L4 II3D 81 242 26 7 69 6 CV180M4 II3D 94 281 32 3 79 2 CV180L4 II3D 106 319 2500 35 3 88 7 CV200L4 113D 170 510 51 0 137 5 6 6 2 Speed class 1700 min Motor type Mn M max
3. Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 12 107 12 108 Appendix Operating and maintenance instructions for WISTRO forced cooling fan 12 1 1 Wiring diagram for VE forced cooling fan enclosure 1 wistro Electrical connection IL 3 D series 3 4 Star connection T2 w2 U2 V2 12 u O Q ui vi wii 11 ul ol nm 3 A Delta connection PE T1 T2 T2 W2_ U2 V2 12 O uty vi wii 11 La el B T 1 LIA Delta Steinmetz T T2 wal u2 val 12 Q ul vi wt 11 N T1 U1 T1 black V1 T2 light blue WA T3 brown U2 T4 green V2 T5 white W2 T6 yellow Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Appendix Operating and maintenance instructions for WISTRO forced cooling fan 12 1 2 Voltage range for VE forced cooling fan enclosure 2 wistro Range of operating voltage type IL in line with EN 60334 Mode max Frame Blower ax size diameter Range of voltage permissible current mm gt A 50Hz 60Hz ale 230 277 230 277 an a eo 230 277 230 277 025 16x200 300 230 277 083 Cem 380 500 380 575 006 T1 me 390 50 380 575 ae a 15 390 500 380 575 ae a 169 380 500 360 575 aus a 156 20 29 220 332 010 eo me 220 29 220 332 028
4. 5 8 2 Enclosure IP54 SEW EURODRIVE motors in category II3D are supplied with at least enclosure IP54 5 8 3 Operation at high ambient temperatures If the nameplate indicates that motors are allowed to be operated up to an ambient tem perature of gt 50 C standard 40 C then it is essential that the cables and cable en tries used are suited for temperatures gt 90 C 5 8 4 Temperature class surface temperature The maximum surface temperature is 120 C or 140 C depending on the type 5 8 5 Speed classes The motors are designed in the speed classes 1200 min 1700 min 2100 min and 3000 min see sec Operating Modes and Limit Values 5 8 6 Impermissible high surface temperatures Explosion proof motors in category II3D ensure safe operation under normal operating conditions The motor must be switched off securely in the case of overload to avoid the risk of impermissibly high temperatures 34 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Electrical Installation Category 3D asynchronous servomotors 5 8 7 Protection against excessive temperature To ensure that the permitted limit temperature is not exceeded explosion proof asyn chronous servomotors in the CT and CV series are always equipped with a positive tem perature coefficient thermistor TF When installing the positive temperature coefficient it is important that the sensor is evaluated by a device
5. 1 Remove the following Forced cooling fan and incremental encoder if installed see Sec Preliminary work for motor and brake maintenance Flange cover or fan guard 21 2 Push the rubber sealing collar 5 aside by loosening the clamp Extract up the abraded matter Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 83 Inspection Maintenance Inspection and maintenance of BMG BM 3 Check the brake disc 7 7b The brake lining is subject to wear it is essential that its thickness is not less than the specified minimum value To be able to estimate how much wear has occurred since the last inspection the thickness of the new brake discs is also given Motor type Brake type Minimum disc New disc brake brake thickness thickness mm mm D F T71 D F V100 BMG05 BMG4 9 12 3 D F V112M D F V132S BMG8 10 13 5 D F V132M D F V225M BM15 BM62 10 14 2 Replace the brake disc when the brake disc thickness is below the minimum see Sec Changing the BMG05 8 BM15 62 brake disc 4 For BM30 62 Loosen the setting sleeve 10d by turning it towards the bearing end shield 5 Measure the working air gap A following figure use a feeler gauge and measure at three points offset by 120 n BM between the pressure plate 8 and the brake coil body 12 With BMG between the pressure plate 8 and the damping plate 9 6 Tigh
6. Gearmotors Industrial Gear Units Drive Deene Drive Automation Services UMANE NN Explosion Proof AC Motors Asynchronous Servomotors Edition 04 2007 t 4559441 EN Operating Instructions SEW EURODRIVE Driving the world Contents Contents 1 General Information 44 c anna nn nn anna nennen 5 1 1 Structure of the safety notes 5 1 2 Rights to claim under limited warranty sssesm 6 1 3 Exclusion f liability cease tele aan aa 6 2 Safety NOTES asnarin ER E ER PRFERTRFERAEHROEERFFLERETERFEREERETEREEURTEGFEN 7 2 1 Preliminary information eene 7 2 2 General inuenies Ein Led doe tse Hera diete dede ge Du 7 Ce See EE 8 2 4 Other applicable documentation nenn 8 2 5 Transportation oie e Lepidus am rien 9 2 6 Installation assemblv nnn 9 2 7 Inspection maintenance nennen 9 3 Motor Besigh ere Inr EAA bete GA 10 Bedi oda 10 3 2 Nameplate unit designation en 11 4 Mechanical Installation nunnuessssnnsnannnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnan nn 14 4 1 Before you start trennen 14 4 2 Mechanical mstallaton en 14 5 Electrical Installation 26er rri een 17 5 1 General information ssssssssssssssssssee eene 17 5 2 le ue Ke 18 5 3 Special aspects for operation with a frequency inverter cceee 18 5 4 Improving the grounding EM 19 5
7. The limit values of the permitted braking work see sec Permitted work done by the brake page 92 must always be observed The machine designer is responsible for ensuring that the machine dimensions are selected correctly on the basis of the SEW EURODRIVE project planning regulations and the brake data in Drive Engineering Practical Implementation Vol 4 Checking the func tion of the brake Checking cross sections Connecting the brake rectifier Check that the brake is functioning correctly prior to startup to make sure the brake lin ings are not rubbing as this would lead to overheating The cross sections of the connection cables between the power system the rectifier and the brake must be sufficiently large to guarantee the function of the brake see Sec Op erating currents in Technical Data Depending on its design and function the SEW EURODRIVE brake rectifier or brake control system is connected in the terminal box of the motor e orin the switch cabinet outside the potentially explosive atmosphere In either case connect the connect cables between the voltage supply rectifier and brake connections according to the wiring diagram 5 8 10 Connecting VE forced cooling fan Category II3D motors can be equipped with a forced cooling fan as an option For notes on connection and safe operation refer to the operating instructions of the VE forced cooling fan Operating Instructions
8. D Low Voltage Directive 73 23 EEC Guideline 94 9 EC pr EN 61241 0 Electrical apparatus for use in atmospheres containing combustible dust General requirements EN 61241 1 Electrical apparatus for use in atmospheres containing combustible dust Protection through housing tD EN 50281 1 1 Electrical apparatus for use in atmospheres containing combustible dust Protection through housing EN 50281 1 2 Electrical apparatus for use in atmospheres containing combustible dust Protection through housing EN 60079 0 EN 50014 Electrical apparatus for potentially explosive atmospheres General requirements EN 60079 1 EN 50018 Electrical apparatus for potentially explosive atmospheres Flameproof enclosure d EN 60079 7 EN 500019 Electrical apparatus for potentially explosive atmospheres Increased safety e EN 60034 Rotating electrical machines Technical data and information on the permitted conditions are given on the nameplate and in the documentation they have to be observed under all circumstances 24 Other applicable documentation The following publications and documents have to be observed as well Explosion Proof Gear Units R 7 F 7 K 7 S 7 Series Spiroplan W operating instructions for gearmotors Operating instructions of the frequency inverter for motors powered by inverters Operating instructions of installed options if applicable Corresponding wiring diagrams Operating Instructions Explosion Proo
9. 1 7 X tg time 6 2 Frequency inverter operation in category 2G 6 2 1 Using category 2G motors NOTES ON EXPLOSION PROTECTION The following applies The frequency inverter can only be operated with motors that are permitted for this operating mode according to the EC prototype test certificate It is not permitted to connect more than one of the described motors to one frequency inverter The voltage at the motor terminal board must projected be to prevent overheating For startup ensure that the motor voltage complies with the specifications of the EC prototype test certificate If the motor voltage is too low undercompensation slip increases which causes higher temperatures in the rotor of the motor If the motor voltage is too high overcompensation the stator current is very high and the winding temperature rises more sharply If the mechanical load is the same operation on a frequency inverter causes a more significant motor temperature rise due to the harmonic content in current and voltage Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Operating Modes and Limit Values Frequency inverter operation in category 2G 6 2 2 Conditions for safe operation General Motor frequency inverter combina tion Thermal motor protection Overvoltage at the motor terminals Gear units Install the frequency inverter outside the potentially explosive atmos
10. 1690 CV160L4 M 177 218 75 225 mox 113D Nbase 1882 1824 CV180M4 M 218 255 85 255 max ID Nbase 1939 1894 CV180L4 M 260 293 98 293 2500 max EI pate 1824 1786 CV200L4 M 329 412 149 447 max ID Nase 1830 1792 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Operating Modes and Limit Values Soft start units Speed class 3000 min 6 9 My Mmax Nmax Eus MOVIDRIVE Motor type INm Nm Nm min Hz 0015 0022 0030 0040 0055 0075 0110 CT71D4 M 6 0 2 0 6 max EI Npase 2280 CT80N4 ae Mmax 9 7 11 0 ID Nbase 2560 2350 CT90L4 M 12 7 18 0 24 0 8 1 24 3500 max 13D Ni 2790 2650 2490 CV100M4 E Mmax 26 5 34 6 ID Nbase 2620 2490 CV100L4 mee Mmax 31 8 49 0 13D Na 2800 2600 M max My Mmax Nmax MOVIDRIVE Motor type INE Nm Nm min Hz 0110 0150 0220 0300 0370 0450 0550 0750 CV132S4 M 51 69 30 89 max 113D Npase 2740 2650 CV132M4 agr esie Mmax 67 99 114 ID Nbase 2750 2600 2450 CV132ML4 M 94 124 133 44 133 3500 max 113D hias 2765 2656 2547 CV160M4 M 98 131 161 54 163 max ID Nbase 2630 2550 2470 CV160L4 Te Mmax 124 155 192 216 113D Nbase 2720 2680 2620 2545 CV180M4 M 150
11. 2 Safety Notes 2 1 Preliminary information The following basic safety notes must be read carefully to prevent injury to persons and damage to property The operator must make sure that the basic safety notes are read and observed Make sure that persons responsible for the plant and its operation as well as persons who work independently on the unit have read through the operating instructions carefully and understood them If you are unclear about any of the informa tion in this documentation please contact SEW EURODRIVE 2 2 General Never install damaged products or take them into operation Submit a complaint to the shipping company immediately in the event of damage During operation motors and gearmotors can have live bare and movable or rotating parts as well as hot surfaces depending on their enclosure Explosive gas mixtures or dust concentrations in combination with hot energized and moving parts of electrical machinery can cause serious injury or death Removing covers without authorization improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to machinery Consult the documentation for additional information Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Safety Notes Designated use 23 Designated use The electric motors are intended for industrial systems They fulfill the applicable stan dards and regulations D
12. Technical Data 8 Install the rubber sealing collar back in place and re install the dismantled parts Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Inspection Maintenance Inspection and maintenance of the brake BC 8 4 5 Replacing the BMG brake disk When fitting a new brake disc in BMG 05 4 x 9 mm in BMG 8 BM 62 x 10 mm inspect the other removed parts as well and install new ones if necessary Risk of crushing if the drive starts up unintentionally Severe or fatal injuries A DANGER Isolate the motor and brake from the power supply before starting work safeguarding them against unintentional power up Remove the following Forced cooling fan and incremental encoder if installed see Sec Preliminary work for motor and brake maintenance Flange cover or fan guard 21 circlip 20 and fan 19 Remove the rubber sealing collar 5 and the manual brake release Setting nuts 18 conical coil springs 17 studs 16 release lever 15 Unscrew hex nuts 10e carefully pull off the brake coil body 12 brake cable and take out the brake springs 11 Remove the damping plate 9 pressure plate 8 and brake disc 7 7b and clean the brake components 5 Install a new brake disc 6 Re install the brake components Except for the rubber sealing collar fan and fan guard set the working air gap gt Sec Inspecti
13. erkl rt in alleiniger Verantwortung die Konformit t der folgenden Produkte declares under sole responsibility conformity of the following products d clare sous sa seule responsabilit que les produits Motoren eDT eDV in Kategorie 2D Motors eDT eDV in category 2D Moteurs eDT eDV de cat gorie 2D mit der Richtlinie 94 9 EG with the directive 94 9 EC respectent la directive 94 9 CE angewandte harmonisierte Normen EN 50014 1999 applicable harmonized standards EN 50281 1 1 1998 Normes harmonis es appliqu es EN 60034 1 2000 SEW EURODRIVE h lt folgende technische Dokumentationen zur Einsicht bereit SEW EURODRIVE has the following documentation available for review SEW EURODRIVE tient disposition la documentation technique suivante pour consultation Vorschriftsm ige Bedienungsanleitung Installation and operating instructions in conformance with applicable regulations Notice d utilisation conforme aux prescriptions Technische Bauunterlagen Technical design documentation Dossier technique de construction Ort Datum Gesch ftsf hrer Vertrieb und Marketing Place date Lieu et date Managing Director Sales and Marketing Directeur g n ral international commercial et marketing Bruchsal 28 05 2004 dau H Sondermann 106 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Appendix Operating and maintenance instructions for WISTRO forced cool
14. h Gol Go ARO wo 135 150 8 135 1516 BC2 90 100 130 0 25 0 6 30 24 20 16 10 6 6 5 0 1 GA NIOU AONI 1 o AONI 135 150 8 135 1516 BMG4 100 130 0 25 0 6 40 30 24 wn 135 150 8 135 1516 BMG8 112M 1328 300 0 3 0 9 75 55 45 37 30 19 12 6 9 5 NUU oo P Oo wn 1 AONI 3 184 845 3 135 570 8 1 When checking the working air gap note Parallelism tolerances on the brake disk may give rise to deviations of 0 15 mm after a test run 2 BMG05 Should the maximum braking torque 5 Nm not be sufficient the brake coil body of the BMG1 brake can be built in 3 BMG2 Should the maximum braking torque 20 Nm not be sufficient the brake coil body of the BMG4 brake can be built in 90 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Technical Data Work done working air gap braking torques of BM15 62 10 2 Work done working air gap braking torques of BM15 62 Brake type For motor size Work done until mainte nance 108 J Working air gap min mm max Braking torque Nm Braking torque settings Type and number of springs Standard red Order number of springs Standard red BM15 132M ML 160M 500 BM30 160L 180 750 BM31 200 225 750 0 3 0 9 150 125 100 75
15. Anti condensation heating for motors in category II3D 63 Inspection Maintenance uuusssusnnnnnannnnnannnnnnnnnnnnnnnnnnnnnnnanmannnnnnnnnnnnn nenn 64 8 1 Inspection and maintenance periods ssssesenntttnrenssreesertttrnrrnnnenneeene 65 8 2 Preliminary work for motor and brake maintenance en 65 8 3 Inspection maintenance on the motor sssssessensrrenseneseeseeerrrnrrnnrennseene 69 8 4 Inspection and maintenance of the brake BC nn 72 8 5 Inspection and maintenance of BMG DM sese 82 Malfunctions 88 9 1 Motor problems c e een ernennt 88 9 2 Brake poroblems eren ennemis nene 89 9 3 Malfunctions when operating with a frequency inverter 89 9 4 Customer service ies aaas e a eene these eant EI ia tenens 89 Technical Dat reete eere Pr EENG EES See 90 10 1 Work done working air gap braking torques of BMG05 8 BRO3 BC 90 10 2 Work done working air gap braking torques of BM15 62 91 10 3 Permitted work done by the brake emm 92 10 4 Operating currents Te EE etn Ree ree an 95 10 5 Maximum permitted overhung loads cc ccceeceeeeeeeeeeeeneeeeeseeeneeeeeeeeneaees 98 10 6 Permitted ball bearing types mm 100 Declaration of Conformity uessnnnsennennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsnnnnnnnrnennnn 101 11 1 Motors brakes in category 2G series
16. Explosion Proof AC Motors Asynchronous Servomotors Electrical Installation 5 Motors and brake motors of category 3G 3D and 3GD Type 1b Cross section gt 1 5 mm 1 A gt 1 5 mm x AWG 16 1 External connection with ring cable lug for example according to DIN 46237 or DIN 46234 2 Terminal stud 3 Hexagon nut with flange 4 Terminal link 5 Terminal washer 6 Winding connection with Stocko connection terminal Type 2 1 Terminal stud 2 Lock washer 3 Terminal washer 4 Winding connection 5 Upper nut 6 Washer 7 External connection with ring cable lug for example according to DIN 46237 or DIN 46234 8 Lower nut Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 31 32 Electrical Installation Motors and brake motors of category 3G 3D and 3GD Type 3 1 External connection with ring cable lug for example according to DIN 4637 or DIN 46234 2 Terminal stud 3 Upper nut 4 Washer 5 Terminal link 6 Lower nut 7 Winding connection with ring cable lug 8 Serrated lock washer TF temperature sensor STOP Do not apply voltage The positive temperature coefficient PTC thermistors comply with DIN 44082 Resistance measurement measuring instrument with V lt 2 5 V orl 1 mA Standard measured values 20 500 Q thermal resistance gt 4000 Q When using the temperature sensor
17. Technical Data in case of problems see Sec Malfunctions STOP In brake motors with self reengaging manual brake release the manual brake release lever must be removed after startup maintenance A bracket is provided for storing the lever on the outside of the motor 58 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Startup go 7 Parameter setting Frequency inverters for category 2G 7 2 Parameter setting Frequency inverters for category 2G 7 2 1 Parameter setting The parameters that have to be set for current monitoring depend on the motor The exact values are specified in the EC prototype test certificate Current limitation A 1 5 In motor meee MSS RIES Depends on SINN motor type QQ Permitted N x S NS continuous current ra III NL ONIS NNNNNNNNNNNNNNNN BERRA CRRA RSA gt f Hz fA fB fc fbase After motor startup current limitation 11 is active Current limit 12 determines the perma nently permitted current The current limitation function can be activated during startup or via parameter P560 current limitation Ex e motor for permitted motors The characteristic curve is defined by operating points A B and C The following param eters are set during startup Parameter Point A Point B Point C Frequency Hz P561 P563 P565 Current limitation in of In P562 P564 P566 7 2 2 Overload
18. V V HF 008 503 1 2 5 2 11 15 18 26 12 14 21 HF 015 503 1 4 3 9 20 24 34 15 18 26 HF 022 503 1 6 5 7 23 27 40 19 23 33 HF 030 503 1 8 6 5 5 24 29 42 18 22 31 HF 040 503 2 10 8 4 5 24 29 43 20 24 34 HF 055 503 2 12 10 3 2 21 25 36 17 21 30 HF 075 503 2 16 13 2 4 21 25 36 17 20 30 HF 023 403 3 23 19 1 6 20 24 35 17 20 29 HF 033 403 3 33 26 1 2 22 26 37 17 20 30 HF 047 403 4 47 38 0 8 20 25 36 17 20 29 NOTE For SEW ouput chokes HD the voltage drop is negligible current compensated Voltage drop at motor cables Line cross section 10 13 16 20 25 Load with I A 30 40 50 63 250 Copper Volt age drop AV V with length 100 1 5 mm 5 3 8 10 6 13 3 17 3 21 3 1 2 5 mm 3 2 48 64 8 1 10 4 12 8 16 4 mm 1 9 2 8 3 8 4 7 6 5 8 0 10 6 mm 4 4 5 3 6 4 10 mm 3 2 4 0 16 mm 25 mm 35 mm 50 mm 70 mm 95 mm 150 mm 185 mm 1 Load not permitted according to IEC60364 5 52 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Startup go 7 Parameter setting Frequency inverter for categories 3G 3D 3GD 7 3 Parameter setting Frequency inverter for categories 3G 3D 3GD 7 3 1 General Use the appropriate operating instructions fo
19. Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu 114 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Address List India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831086 Sales Plot No 4 Gidc Fax 91 265 2831087 Service Por Ramangamdi Baroda 391 243 http www seweurodriveindia com Gujarat mdoffice seweurodriveindia com Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate info alperton ie Glasnevin Dublin 11 Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon office liraz handasa co il Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Iwata SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Iwata http www sew eurodrive co jp Shizuoka
20. foot mounted flange mounted gear motors Motor type Flange mounted and foot mounted motors Gearmotor AC motor Brakemotor eDT71 eDT80 6303 2RS J C3 6204 2RS J C3 6203 2RS J C3 eDT90 eDV100 6306 2RS J C3 6205 2RS J C3 eDV112 eDV132S 6307 2RS J C3 6208 2RS J C3 6207 2RS J C3 eDV132M eDV160M 6309 2RS J C3 6209 2RS J C3 eDV160L eDV180L 6312 2RS J C3 6213 2RS J C3 10 6 2 Category 3 Drive end bearing AC motor brakemotor Non drive end bearing foot mounted flange mounted gear 100 motors Motor type Flange mounted Gearmotor and foot AC motor Brakemotor mounted motors DFR63 6303 2RS J C3 6203 2RS J C3 6202 2RS J C3 DT71 DT80 6303 2RS J C3 6204 2RS J C3 6203 2RS J C3 DT90 DV100 6306 2RS J C3 6205 2RS J C3 DV112 DV132S 6307 2RS J C3 6208 2RS J C3 6207 2RS J C3 DV132M DV160M 6309 2RS J C3 6209 2RS J C3 DV160L DV180L 6312 2RS J C3 6213 2RS J C3 DV200LS DV225M 6314 2RS J C3 6314 2RS J C3 DV250 DV280M 6316 2RS J C3 6315 2RS J C3 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Declaration of Conformity Motors brakes in category 2G series eDT eDV and BC 11 11 Declaration of Conformity 11 1 Motors brakes in category 2G series eDT eDV and BC S dasi T lv E Konformit tserkl ru ng WS eclaration of Confor
21. hrer Vertrieb und Marketing Place date Lieu et date Managing Director Sales and Marketing Directeur g n ral international commercial et marketing Bruchsal 28 05 2004 oda H Sondermann Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 101 Declaration of Conformity Motors in category 3GD series eDT eDV 11 11 2 Motors in category 3GD series eDT eDV EG Konformit tserkl rung WwW SEW EC Declaration of Conformity ajo D claration de conformit CE Giele EURODRIVE Nr No N 900130007 SEW EURODRIVE GmbH amp Co KG Ernst Blickle Stra e 42 D 76646 Bruchsal erkl rt in alleiniger Verantwortung die Konformit t der folgenden Produkte declares under sole responsibility conformity of the following products d clare sous sa seule responsabilit la conformit des produits mentionn s ci apres Motoren und Bremsmotoren der Baureihe DR63 Motors and break motors of the series Moteurs et moteurs frein des s ries DV Kategorie 11 3G amp II3D amp II 3GD in category de cat gories Kennzeichnung 3G Ex nA II T3 marking identificateur II3G Ex nA II T4 II3D Ex tD A22 IP5X T120 C II3D Ex tD A22 IP6X T120 C mit der with the respetent la Richtlinie 94 9 EG Directive Directive 94 9 EC 94 9CE EMV Richtlinie 89 336 EG EMC Directive Directive CEM 89 336 EC 89 336 CE angewandte harmonisierte Normen applied harmonized standards Normes har
22. 2 GD 5 6 Motors and brakemotors in category 2G 2D and 2 GD 5 6 1 General information The explosion proof dust explosion proof SEW EURODRIVE motors of the eDR eDT and eDV series are designed for the following application zones Motor category Area of application 2G Application in zone 1 and compliance with the design requirements for equipment group Il category 2G 2D Application in zone 21 and compliance with the design requirements for equip ment group Il category 2D 2GD Application in zone 1 or zone 21 and compliance with the design requirements for equipment group II category 2GD 5 6 2 Brakes in flameproof enclosure protection type d In addition SEW EURODRIVE offers brakes in the determinant protection type d to EN 50018 or EN 60079 1 for use in potentially explosive atmospheres The flameproof enclosure for brakemotors only applies to the brake cavity The motor and the wiring space for the brake are designed in protection type e 5 6 3 Terminal boxes Depending on the category the terminal boxes have the following minimum degree of protection Motor category Degree of protection 2G IP54 2D IP65 2GD IP65 5 6 4 Code X If the code X appears after the certification number on the declaration of conformity or the EC prototype test certificate this indicates the certificate contains special conditions for safe application of the motors 5 6 5 Temperat
23. 2GD nenne 20 Category ID 33 Category 3G 3D 3GD nennen 25 Tolerances for installation 15 Transportation 3 ritieni de 8 U Using the wiring diagrams cceeeeeeeeeeeeeeeeeee 16 Ww Wiring notes a ben 17 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors EURODRIVE SEW EURODRIVE Driving the world Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How we re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network that is that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations SEW EURODRIVE Driving the world c L ji With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomorrow s problems via the Internet available Anywhere today around the clock e
24. 350 350 500 800 800 1200 3000 3000 2600 3000 400 500 650 900 1200 1200 1300 1800 2500 2900 4300 2 70 100 130 180 240 250 260 400 600 600 1000 10 5 1 Overhung load conversion for off center force application FxL based on bearing service life FxW based on shaft strength 98 The permitted overhung loads must be calculated using the following formulae in the event that force is not applied at the center of the shaft end The smaller of the two val ues F according to bearing service life and Fyy according to shaft strength is the permitted value for the overhung load at point x Note that the calculations apply to Ma max a Fut FRX N b x C Fxw N f x FR Permitted overhung load x 1 2 N x Distance from the shaft shoulder to the force application point in mm a b f Motor constants for overhung load conversion mm c Motor constant for overhung load conversion Nmm Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Technical Data Maximum permitted overhung loads Figure 10 Overhung load F for off center force applications Motor constants for overhung load con version a b f d l Size 2 pole 4 pole 6 pole 8 pole mm mm Nmm Nmm Nmm Nmm mm mm mm DFR63 161
25. 4 Brake disc 12 Stud 20 Circlip 5 Pressure plate 13 Nuts 21 Retaining screw 6 Damping plate 14 Dowel pin 22 Fan guard 7 Brake coil body 15 Release lever 8 Hexagonal nut 16 Conical spring 76 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Inspection Maintenance Inspection and maintenance of the brake BC BM30 62 brake 5 DD B3 2 3 5 6 7 7b 8 4 4 Checking the brake setting the working air gap Risk of crushing if the drive starts up unintentionally Severe or fatal injuries Isolate the motor and brake from the power supply before starting work safeguarding them against unintentional power up 5 Driver 8 Circlip 10a Rubber sealing collar 10d Circular spring 10e Brake disc 11 only BM 32 62 12 Brake stationary disk annular 13 spring Brake disc 14 Pressure plate Stud 3 pcs Adjusting sleeve Hexagonal nut Brake spring Brake coil body V ring Dowel pin 15 16 17 18 19 20 23 Release lever with hand lever Stud 2 pcs Conical spring Hexagonal nut Fan Circlip Clamping strap Remove the following Forced cooling fan and incremental encoder if installed see Sec Preliminary work for motor and brake maintenance Flange cover or fan guard 21 abraded matter Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Pus
26. 438 0818 sewjapan sew eurodrive co jp Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Busan SEW EURODRIVE KOREA Co Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 Bourj Hammoud Beirut 961 1 4982 72 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 13 115 13 116 Address List Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva lt http www sew eurodrive lt Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodr
27. 5 Environmental conditions during operation sssseeess 20 5 6 Motors and brakemotors in category 2G 2D and 2 GD 21 5 Motors and brake motors of category 3G 3D and 3GD 26 5 8 Category 3D asynchronous servomotors 34 6 Operating Modes and Limit Values uunuusnsnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 38 6 1 Permitted operating modes mee 38 6 2 Frequency inverter operation in category 20 38 6 3 Frequency inverter operation in categories 3G 3D and 3GD 45 6 4 Motor inverter assignment MOVIDRIVE and MOVITRACS 48 6 5 Asynchronous motors Thermal limit characteristic curves 49 6 6 Asynchronous servomotors Limits for current and torque 50 6 7 Asynchronous servomotors Thermal limit characteristic curves 52 6 8 Asynchronous servomotors Frequency inverter assignment 53 DH sSoftstarbunits t Doe eR tro erar enden 57 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Contents 10 11 12 13 Ic eT 58 7 1 Prerequisites for startup me 58 7 2 Parameter setting Frequency inverters for category 26 59 7 3 Parameter setting Frequency inverter for categories 3G 3D 3GD 61 7 4 Altering the blocking direction on motors with a backstop 62 7 5
28. 50 35 25 6 Ow ZS wnt 1 GA B OD 184 486 5 184 487 3 300 250 200 150 125 100 75 50 SS My 1 00 Ri 187 455 1 187 457 8 BM322 180 750 BM622 200 225 750 0 4 0 9 300 250 200 150 100 1 ROO L 600 500 400 300 250 200 150 100 SS My 1 o0 187 455 1 187 457 8 1 When checking the working air gap note Parallelism tolerances on the brake disk may give rise to deviations of 0 15 mm after a test run 2 Double disk brake Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 10 91 Technical Data Permitted work done by the brake 10 3 Permitted work done by the brake A DANGER Risk of explosion if the maximum permitted braking work per braking operation is exceeded Severe or fatal injuries The maximum braking work per brake application shown in the characteristic curves must not be exceeded not even in the case of emergency brake applications If you are using a brake motor you have to check whether the brake is approved for use with the required starting frequency Z The following diagrams show the permitted work done per cycle Wmax for different brakes and rated speeds The values are given with reference to the required starting frequency Z in cycles hour 1h For assistance in determining the braking work refer to Drive Eng
29. DTE 90 C4 0 75 kW 2100 1 1 kW 3000 DTE 90 S4 1 1 kW 2100 1 1 kW 3000 DTE 90 L4 1 5 kW 2100 2 2 kW 3000 DVE 100 M4 2 2 kW 2100 4 0 kw 3000 DVE 100 L4 3 0 kW 2100 5 5 kW 3000 DVE 112 M4 4 0 kw 1800 7 5 kW 2400 DVE 132 S4 5 5 kW 1800 11 kW 2000 DVE 132 M4 7 5 kW 1800 11 kW 2000 DVE 160 M4 11 kW 1800 22 kW 2000 DVE 160 L4 15 kW 1800 22 kW 2400 DVE 180 M4 22 kW 1800 37 kW 2400 DVE 180 L4 22 kW 1800 37 kW 2500 DVE 200 L4 37 kW 1800 55 kW 2500 DVE 225 S4 37 kW 1800 55 kW 2500 DVE 250 M4 55 kW 2100 90 kW 2500 DVE 280 S4 75 kW 2100 132 kW 2500 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Operating Modes and Limit Values Asynchronous motors Thermal limit characteristic curves 6 5 Asynchronous motors Thermal limit characteristic curves 6 5 4 Thermal torque limit characteristic curves Thermal torque limit characteristic curve in inverter operation for 4 pole AC motors and AC brake motors in connection M M rated 1 20 1 00 0 80 0 60 0 40 0 20 0 00 nn 2 T1 0 400 800 1200 1600 2000 2400 2800 3200 3600 n 1 min 1 104 Hz limit characteristic curve 2 87 Hz limit characteristic curve 3 with VE forced cooling fan Thermal torque limit characteristic curve in inverter operation for 4 pole AC motors and AC brake motors in A connection M M rated 1 20
30. Lm p 2m mom aan ee 160 200 220 290 220 332 0 85 max power input W 38 41 44 88 88 107 185 225 32 33 34 90 93 94 148 280 32 33 34 90 93 94 148 280 bipolar Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 12 109 12 110 Appendix Operating and maintenance instructions for WISTRO forced cooling fan 12 1 3 EC Declaration of Conformity Forced cooling fan VE wistro EG Konformit tserkl rung EC Declaration of Confirmity atex kategorie 3D 20 10 2003 Produkt Fremdl ftungsaggregate IL 3D der Ger tgruppe II Kategorie 3D Typ B20 IL bis Typ C60 IL WISTRO erkl rt die bereinstimmung des o a Produktes mit Folgenden Richtlinien 94 9 EG Angewandte Normen EN 60034 EN 50281 1 1 EN 50014 WISTRO tr gt f r die Ausstellung dieser EG Konformit tserkl rung die alleinige Verantwortung Die Erkl rung ist keine Zusicherung im Sinne der Produkthaftung Product Forced ventilation units IL 3D of group II category 3D Typ B20 IL to typ C60 IL WISTRO herewith declares the conformity of a m product with following directive 94 9 EC Applied standards EN 60034 EN 50281 1 1 EN 50014 WISTRO has the sole responsibility for issuing this EC declaration of conformity This declaration is not an assurance as defined by product liability Langenhagen 21 10 2003 Ge
31. Nmax In eg Nm Nm min A A CT71D4 113D 2 0 6 1 5 3 7 CT80NA II3D 4 3 13 2 6 6 1 CT90L4 II3D 8 5 26 4 5 11 3 CV100M4 113D 13 38 5 8 14 9 CV100L4 II3D 22 66 10 2 28 0 CV132S4 1113D 31 94 en 13 9 37 1 CV132M4 II3D 41 122 18 5 49 6 CV132MLA II3D 49 148 23 1 61 6 CV160M4 II3D 60 181 26 8 70 7 CV160L4 II3D 76 227 35 2 90 1 CV180M4 II3D 89 268 43 3 104 5 CV180L4 II3D 98 293 2500 50 2 123 0 CV200L4 II3D 162 485 68 9 183 9 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Operating Modes and Limit Values Asynchronous servomotors Limits for current and torque 6 6 3 Speed class 2100 min Motor type Mn M max Nmax In es Nm Nm min A A CTT71D4 lI3D 2 1 6 1 9 4 6 CT80NA II3D 4 3 13 3 3 7 6 CT90LA lI3D 8 5 26 5 7 14 1 CV100M4 II3D 13 38 7 3 18 8 CV100L4 II3D 21 64 12 5 34 0 CV132S4 1113D 31 94 en 17 4 46 6 CV132M4 II3D 41 122 18 1 44 9 CV132MLA II3D 49 148 26 7 71 3 CV160M4 II3D 60 179 33 3 87 6 CV160L4 II3D 75 224 43 9 112 1 CV180M4 II3D 85 255 52 8 125 6 CV180L4 II3D 98 293 2500 57 9 141 9 CV200L4 113D 149 446 79 8 209 4 6 6 4 Speed class 3000 min Motor type Mn Mmax HE In er Nm Nm min A A CT71D4 II3D 2 0
32. Parameter setting Frequency inverters for category 2G AUoup ster 1X V3 x 2x0 xf XL R Since the resistance R is small enough to be neglected compared to the inductance L the equation can be simplified to AU outp fitter x J3x2xaxfxL The voltage drop of the motor cable depends on the motor current and the cross section length and material of the cable The voltage drop can be found in the table Voltage drop at the motor cable see Sec Parameter setting Frequency inverters for category 2G Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Operating Modes and Limit Values Frequency inverter operation in category 2G Ur f break motor fbreak FI Ubreak FI 2 Uqeviation UBreak The voltage drop at the inverter is determined by the voltages across the rectifier path the voltages at the output stage transistors the transformation principle from mains to DC link voltage and then to three phase voltage the anti overlap times resulting from the clocking of the output stage and the missing voltage time areas the modulation process the load state and the energy dissipation of the DC link capacitors To simplify the calculation use the value of 7 596 of the supply input voltage This value is to be taken as the maximum possible voltage drop at the inverter This ensures a re liable configuration Breakpoint of the motor Breakpoint frequency set at the
33. V ring 17 Fan 18 Circlip 19 Fan guard 20 Retaining screw 69 8 Inspection Maintenance Inspection maintenance on the motor 8 3 2 Procedure Risk of crushing if the drive starts up unintentionally Severe or fatal injuries Isolate the motor and brake from the power supply before starting work safeguarding them against unintentional power up 1 Remove the forced cooling fan and incremental encoder if installed see Sec Pre liminary work for motor and brake maintenance 2 Remove the flange cover or fan guard 19 and the fan 17 3 Remove the hexagon head cap screws 15 from the drive end bearing shield 5 and the non drive end bearing shield 14 release the stator 13 from the drive end bear ing shield 4 Motors with BM BMG brake Openthe terminal box loosen the brake cable from the rectifier Press off the B endshield and brake from the stator lift it off carefully feed brake cable using the trailing wire Pull the stator back by approx 3 to 4 cm 5 Visual inspection Is there any moisture or gear unit oil inside the stator f not continue with 9 fthere is condensation continue with 7 Ifthere is gear oil have the motor repaired by a specialist workshop 6 If there is moisture inside the stator With gearmotors Remove the motor from the gear unit Motors without a gear unit Remove the A flange Remove the rotor 9 7 Clean the win
34. eDT eDV and BC 101 11 2 Motors in category 3GD series eDT el 102 11 3 Motors brakemotors in category 2GD and 20 103 11 4 Motors brakemotors in category 3D series CT CV 104 11 5 Motors brakemotors in category 2G series eh 105 11 6 Motors brakemotors in category 2D series eDT eDV 106 Lee TT ETE 107 12 1 Operating and maintenance instructions for WISTRO forced cooling fan sssse mem 107 Address List rre reete Eee een ea 111 le Ree aout 120 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors General Information Structure of the safety notes 1 General Information 1 1 Structure of the safety notes The safety notes in these operating instructions are designed as follows Pictogram A SIGNAL WORD Type and source of danger Possible consequence s if the safety notes are disregarded Measure s to prevent the danger gt Pictogram Signal word Meaning Consequences in case of disregard Example DANGER Imminent danger Severe or fatal injuries A Possible dangerous situation Severe or fatal injuries General danger A Y A CAUTION Possible dangerous situation Minor injuries Specific danger e g electric shock NOTE ON EXPLO Important note on explosion pro Suspension of explosion protection and Ex SION PROTECTION tection danger
35. frequency inverter Voltage at breakpoint fbreak pj set at the frequency inverter 5 Uaeviation Uri AUoutp filter AUcabie AU inp fitter choke Rated voltage of the motor NOTE The voltage drop across the output filter has to be compensated by the slope of the V f characteristic curve breakpoint The voltage drop at the cable is compensated by the IxR compensation SEW fre quency inverters adjust this value in the Automatic calibration ON mode every time the frequency inverter is started 6 2 4 Determining the motor breakpoint To avoid undercompensation the motor breakpoint has to be projected so that the volt age drop see Sec Determining the voltage drop between mains and motor is taken into account There are 3 ways to ensure this Terminal voltage at breakpoint lt Rated voltage of the motor Terminal voltage at breakpoint can be set to the rated voltage of the motor Motor voltage selection Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 41 42 2 Operating Modes and Limit Values Frequency inverter operation in category 2G 6 2 5 Terminal voltage at breakpoint Rated voltage of the motor Determining the motor breakpoint The base frequency is set to a lower value at the frequency inverter during startup Note that the available speed range is now limited In this example the field weakening range undercompensation begins bel
36. maintenance of BMG BM 8 5 4 Brakes BMG BM for category II3G II3D motors BMG 05 8 BM 15 brake 18 tig rin 1 Motor 9 Brake spring 2 Spacer ring 10 Housing cover 3 Driver 11 V ring 4 Brake disc 12 Stud 5 Pressure plate 13 Nuts 6 Damping plate 14 Dowel pin 7 Brake coil body 15 Release lever 8 Hexagonal nut 16 Conical spring Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 19 17 Setting nut 18 Circlip 19 Fan 20 Circlip 21 Retaining screw 22 Fan guard Inspection Maintenance Inspection and maintenance of BMG BM BM30 62 brake 5 5 DD B3 2 Driver 3 Circlip 5 Rubber sealing collar 6 Circular spring 7 Brake disc 7b only BM 32 62 Brake stationary disk annular spring Brake disc 8 5 2 Checking the brake setting the working air gap A DANGER Risk of crushing if the drive starts up unintentionally Severe or fatal injuries 8 10a 10d 10e 11 12 13 14 Pressure plate Stud 3 pcs Adjusting sleeve Hexagonal nut Brake spring Brake coil body V ring Dowel pin 15 16 17 18 19 20 23 Release lever with hand lever Stud 2 pcs Conical spring Hexagonal nut Fan Circlip Clamping strap Isolate the motor and brake from the power supply before starting work safeguarding them against unintentional power up
37. motors of category 3G 3D and 3GD 5 7 9 Connecting the motor NOTE It is essential to comply with the valid wiring diagram Do not connect or start up the motor if this wiring diagram is missing The following wiring diagrams can be obtained from SEW EURODRIVE by specifying the motor order number see Sec Unit designation nameplate Associated wiring diagram Series Number of poles Connection designation number X placeholder for version DR63 4 6 AIA DT14 08 857 X 03 4 6 8 ATA DT13 08 798 X 6 8 4 in Dahlander connection AEDS BEA NZ DT DV AA A L DT53 08 739 X 1 DTE DVE EIS ER DT43 08 828 X 7 de ER DT45 08 820 X 7 ATA DT48 08 767 X 3 Checking cross Check the cross sections of the cables based on the rated motor current the valid in sections stallation regulations and the requirements where the unit is installed Checking the wind Check the winding connections in the terminal box and tighten them if necessary ing connections Motor connection Depending on size and electrical design the motors are supplied and connected in dif ferent ways Comply with the connection type specified in the following table Series Connection DR63 Motor connection via tension spring terminal strip DT DV DTE DVE Motor connection via terminal board Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Electrical Installat
38. must ensure that the output connec tion of the frequency inverter to improve the EMC characteristics does not significantly reduce the terminal voltage at the motor x 5 96 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 54 Operating Modes and Limit Values Asynchronous servomotors Frequency inverter assignment 6 8 6 CT CV II3D MOVIDRIVE combinations Recommended combination The table lists the recommended motor MOVIDRIVE combinations depending on the speed class Other combinations should not be used because this could cause an over load in the motors NOTE ON EXPLOSION PROTECTION The values specified in the table for maximum current and maximum speed must not be exceeded during operation Speed class 1200 mn Mmax MOVIDRIVE MN Mmax Nmax n Motor type INm Nm Nm min Hz 0015 0022 0030 0040 0055 0075 0110 CT71D4 M 7 5 2 1 6 max ID Nbase 600 CT80N crs 41 Base Mmax 13 0 Npase 540 CT90L4 M 18 2 25 7 8 5 26 max M3D Npase 928 781 CV100M4 M 29 0 37 0 13 38 3500 max EI Nbase 883 781 CV100LA ET Mmax 326 453 60 13D Nbase 1062 947 813 CV132841 M 64 84 31 94 max EI Nbase 992 915 CV132M4 M 82 125 43 128 max 13D Nase 1011 877 Mmax Mn Mmax Dmax MOVIDRIVE Motor typ
39. positive co efficient thermistors TF Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Electrical Installation Motors and brake motors of category 3G 3D and 3GD 5 7 6 Protection exclusively with motor protection switch Note the following when installing the motor protection switch to EN 60947 The motor protection switch must trip immediately in the event of a phase failure The motor protection switch must be set to the rated motor current indicated on the nameplate Pole changing motors must be protected with mutually interlocked motor protection switches for each pole number 5 7 7 Protection exclusively with PTC thermistor TF The positive coefficient thermistor must be evaluated using a suitable device Observe the applicable installation regulations 5 7 8 Protection with motor protection switch and additional PTC thermistor The conditions stated for exclusive protection with motor protection switches also apply here Protection with positive temperature coefficient thermistors TF only represents a supplementary protection measure which is irrelevant to certification for potentially ex plosive conditions NOTE ON EXPLOSION PROTECTION Proof of the efficacy of the installed protective equipment is required prior to startup Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 27 28 Electrical Installation Motors and brake
40. protection Operation above the permitted current range is permitted for 60 seconds To prevent a sudden reduction of the current limitation and thus torque shocks after about 50 sec onds the current is reduced to the permitted value along a ramp within 10 seconds The current can again exceed the permitted range after a recovery time of 10 minutes Op eration below 5 Hz is permitted for 60 seconds After this time has elapsed the unit Switches off with error F110 Ex e protection and performs an emergency stop as an error response The binary inputs P62 can be parameterized to Ex e current limitation active Conditions for setting the output 1 signal Current limit 1 exceeded Recovery time not elapsed yet Operation 5 Hz longer than 60 seconds The current time monitoring is not reset by an error reset The current time monitoring is active both for mains operation and 24 V backup mode If the mains is switched off without 24 V backup mode the monitoring function is reset completely Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 59 7 60 Voltage drop Startup ago Parameter setting Frequency inverters for category 2G across SEW output filters Filter Choke Voltage drop V V 400V V 500V IN400 IN500 L 50 Hz 60 Hz 87 Hz 50 Hz 60 Hz 87 Hz Type Size A A mH V V V V
41. rne rene 25 Category 3G 3D und 3GD Temperature sensor TE 31 Category 3G 3D 3GD Enclosure tr Le EHE near 25 Motor protection switch nn 26 Surface temperature nssnenneeeseeee enr rrr rennene 25 Terminal bon 25 Connecting forced cooling fan Category ID a eae dE d s 36 Category 3G 3D and 30D en 32 Connecting the brake Category 2G 2D and 20D sess 24 Category RBE 36 Category 3G 3D and 30D een 32 D Designated use seeenneeeenieee nenne 7 E Electrical installation cccceeeeeeeeeeeeeeeesees 16 EMG ser Qu 18 Enclosure Category 2G 2D 2GD nenne 20 Category ID an hen ee 33 Category 3G 3D 3GD nenne 25 Equipotential bonding seen 16 Exclusion of liability sees 5 F Forced cooling fan sse 106 Frequency inverter operation sssseesseeeseeereene 17 G Grounding 2 e iot eet PR 18 I Inspection and maintenance periods 64 Inspection maintenance een 63 Inspection maintenance work brake BC 71 Installation Electrical 2 ettet Tot een 16 Mechanical namen 13 Installation tolerances en 15 Installing the motor sense 15 L Limit values for current and torque 49 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Index M Malfunctions Brake ioa cest ette ttis 88 Frequenc
42. temperature range is from 50 C to 90 C See the following table for the amount of grease required Motor type 71 80 90 100 112 132 132M 160M 160L 225 250 280 Grease g 9 15 15 20 45 80 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 71 8 Inspection Maintenance Inspection and maintenance of the brake BC 8 4 Inspection and maintenance of the brake BC 1 Motor 2 Spacer ring 3 Driver 4 Brake disc 5 Pressure plate 6 Circular spring 7 Brake disc 8 Pressure plate 9 Damping plate BMG only 10 10a Stud 10b Counter spring 10c Pressure ring 10e Hex nut 11 Brake spring 12 Brake coil body 13 for BMG Gasket for BM V ring 14 Dowel pin 15 Release lever with hand lever 16 Stud 2 pcs 17 Conical spring 18 Hexagonal nut 19 Fan 20 Circlip 21 Fan guard 22 Hex head screw 23 Clamping strap 72 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Inspection Maintenance Inspection and maintenance of the brake BC 8 4 1 Brake BC setting the working air gap A DANGER Risk of crushing if the drive starts up unintentionally Severe or fatal injuries Isolate the motor and brake from the power supply before starting work safeguarding them against unintentional power up Remove t
43. the winding connections in the terminal box and tighten them if necessary gt ob serve tightening torques With motors of size 63 the supply cables must be secured in the spring clamp terminal strip according to the wiring diagram Connect the protective earth to the protective con ductor connection so that the cable lug and housing material are separated by a washer A connection connection PE connection gt Su Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Electrical Installation Motors and brakemotors in category 2G 2D and 2 GD TF temperature sensor STOP Do not apply voltage The positive temperature coefficient PTC thermistors comply with DIN 44082 Resistance measurement measuring instrument with V lt 2 5 V or 1 mA Standard measured values 20 500 Q thermal resistance gt 4000 Q When using the temperature sensor for thermal monitoring the evaluation function must be activated to maintain reliable isolatio
44. 0 5 Maximum permitted overhung loads The following table lists the permitted overhung loads top value and axial forces bot tom value of explosion proof AC motors Permitted overhung load Fg N Mount 1 min Permitted axial load FA N FA tensile force FA pressure ing posi No of Size tion poles 132ML 250 63 71 80 90 100 112 132S 132M 160M 160L 180 200 225 280 750 680 920 1280 1700 1750 1900 2600 3600 3800 5600 6000 8 200 240 320 400 480 560 640 960 960 1280 2000 1000 640 840 1200 1520 1600 1750 2400 3300 3400 5000 5500 8000 Foot d 6 160 200 240 320 400 480 560 800 800 1120 1900 2500 mounte motor 1500 560 720 1040 1300 1400 1500 2000 2600 3100 4500 4700 7000 8000 4 120 160 210 270 270 270 400 640 640 940 2400 2400 2500 3000 400 520 720 960 980 1100 1450 2000 2300 3450 2 80 100 145 190 200 210 320 480 480 800 750 850 1150 1600 2100 2200 2400 3200 4600 4800 7000 7500 8 250 300 400 500 600 700 800 1200 1200 1600 2500 1000 600 800 1050 1500 1900 2000 2200 2900 4100 4300 6300 6800 11000 dd 6 150 200 250 300 400 500 600 700 1000 1000 1400 2400 3000 mounte motor 1500 500 700 900 1300 1650 1750 1900 2500 3200 3900 5600 5900 8700 9000 4 110 140 200 250 350
45. 132M4 3500 Mmax 89 121 ID ab Ailes Npase 1440 1330 CV132ML4 Mmax 83 114 148 13D DE MS Npase 1562 1485 1331 CV160M4 Mmax 120 176 ID o0 J AIS Nbase 1420 1310 CV160LA Mmax 170 226 13D IB eee Nbase 1470 1400 CV180M4 Mmax 168 226 268 ID ee Ire Nbase 1550 1510 1460 CV180L4 Mmax 217 269 IISD Se I RE ins 1450 1420 CV200L4 Mmax 353 420 485 ID 162 489 Nass 1421 1395 1344 55 Operating Modes and Limit Values Asynchronous servomotors Frequency inverter assignment Speed class 2100 min M My Mmax max al MOVIDRIVE Motor type INm Nm Nm min Hz 0015 0022 0030 0040 0055 0075 0110 TAR 1 m Mmax 6 0 Npase 1280 CT80N4 M 9 7 13 0 43 13 max 1I3D Npase 1754 1510 CT90L4 M 18 3 25 5 85 26 3500 max 13D DEN 1843 1677 CV100M4 E Mmax 28 0 38 0 ID Nbase 1760 1626 CV100L4 5 m Mmax 337 440 64 113D Na 2003 1894 1645 M M M max a nme MOVIDRIVE Motor type INE Nm Nm min uzj 0110 0150 0220 0300 0370 0450 0550 0750 CV132S4 M 72 94 31 94 max 113D Npase 1850 1722 CV132M4 M 95 122 41 122 max ID Nbase 1850 1670 CV132ML4 van 49 448 3500 Mme 195 Nbase 1715 CV160M4 M 139 179 60 179 max ID Nbase 1792
46. 146 11 2 10 16 8 103 19 10 13 14 30 DT71 158 5 143 8 11 4109 16 10 183 10 19 5 10 13 6 14 30 DT80 213 8 193 8 17 5 10 242 10 282 103 31 10 13 6 19 40 S DT90 227 8 202 8 274 10 39 6 10 45 7 10 48 7 10 13 1 24 50 SDT100 270 8 240 8 42 310 573 10 67 109 75 10 14 1 28 60 DV100 270 8 240 8 42 3 10 573 10 67 103 75 10 14 1 28 60 S DV112M 286 8 256 8 53 10 75 7 10 86 5 10 94 6 10 24 1 28 60 S DV132S 341 8 301 8 70 5 10 96 1 10 112 10 122 10 24 1 38 80 DV132M 344 5 304 5 87 1 10 120 103 144 10 156 10 20 1 38 80 DV132ML 404 5 364 5 120 10 156 103 198 10 216 5 10 20 1 38 80 DV160M 419 5 364 5 150 10 195 9 10 248 10 270 10 20 1 42 110 DV160L 435 5 380 5 177 5 103 239 10 262 5 10 293 10 22 15 42 110 DV180 507 5 452 5 266 10 347 10 386 10 432 10 22 15 48 110 DV200 537 5 482 5 258 5 10 302 5 10 330 10 0 55 110 DV225 626 5 556 5 490 10 0 60 140 DV250 658 588 630 10 0 65 140 DV280 658 588 z 630 10 0 75 140 Second motor Contact SEW EURODRIVE regarding permitted load for 2nd motor shaft end shaft end Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 10 99 Technical Data Permitted ball bearing types 10 10 6 Permitted ball bearing types 10 6 1 Category 2 Drive end bearing AC motor brakemotor Non drive end bearing
47. 191 228 79 237 max ID Nbase 2790 2745 2700 CV180L4 M 182 220 276 94 281 2500 max EI pate 2620 2580 2540 CV200L4 M 293 123 370 max ID Nase 2573 Soft start units Soft start units are permitted for use with motors in category II3D as long as the motors are fitted with a TF temperature sensor Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 57 7 ag Startup Prerequisites for startup 7 Startup 7 1 Prerequisites for startup NOTES Observe the safety notes in section 2 during installation 7 1 1 Before startup make sure that The drive is undamaged and not blocked the measures stipulated in section General Preparations are performed after extended storage period All connections have been made properly The direction of rotation of the motor gearmotor is correct motor rotating clockwise U V W to L1 L2 L3 All protective covers have been installed correctly All motor protection equipment is active and set for the rated motor current The self reengaging manual brake release is used in case of hoist drives There are no other sources of danger present 7 1 2 During startup make sure that The motor is running correctly no overload no speed fluctuation no loud noises etc The correct braking torque is set according to the specific application see Sec
48. 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo ventas sew eurodrive com ve sewfinanzas cantv net Operating Instructions Explosion P
49. 50 mm SO j6 for x 230 mm ISO m6 for 2 50 mm ISO h6 for 22 230 mm Center bore in accordance with DIN 332 shape DR 4 2 3 Installing the motor The motor or gearmotor may only be mounted or installed in the specified mounting position on a level and torsionally rigid support structure that is not subject to shocks Clean the output shafts thoroughly to ensure they are free of anti corrosion agents use a commercially available solvent Do not allow the solvent to penetrate the bearings and shaft seals this could damage the material Carefully align the motor and the driven machine to avoid placing any unacceptable strain on the motor shafts observe permitted overhung load and axial load Do not butt or hammer the shaft end Ensure there is sufficient clearance around the unit to allow for adequate cooling Furthermore the unit must be positioned in such a way that it does not reuse the air warmed by other devices Balance components for subsequent mounting on the shaft with a half key output shafts are balanced with a half key NOTE ON EXPLOSION PROTECTION If using belt pulleys Only use belts that do not build up an electrostatic charge Do not exceed the maximum permitted overhung load for motors without gear units see Sec Maximum permitted overhung loads page 96 page 98 Use an appropriate cover to protect motors in vertical mounting positions from objects or fluids enter
50. 6 2 6 6 1 CT80NA4 II3D 3 8 11 4 3 9 6 CT90L4A II3D 8 1 24 7 5 18 6 CV100MA II3D 13 38 10 0 25 9 CV100L4 II3D 18 54 15 0 39 5 CV132S4 II3D 30 89 en 23 0 60 9 CV132M4 113D 38 115 30 4 80 8 CV132ML4 II3D 44 133 36 9 96 1 CV160M4 II3D 54 163 43 0 110 9 CV160L4 II3D 72 217 59 1 149 3 CV180M4 II3D 79 237 69 9 161 8 CV180L4 II3D 94 281 2500 84 6 204 4 CV200L4 II3D 123 370 98 5 246 0 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Operating Modes and Limit Values Asynchronous servomotors Thermal limit characteristic curves 6 7 Asynchronous servomotors Thermal limit characteristic curves 6 7 1 Note the speed class During project planning note that the characteristic curves are different for each speed class 6 7 2 Operating mode The characteristic curves show the permitted torque ratings in continuous duty S1 De termine the effective operating point for different operating modes 0 8 0 6 0 4 0 2 I 0 0 0 00 1500 2000 2500 3000 3500 4000 Figure 5 Thermal torque limit characteristic curves 1 Speed class 1200 1 min 2 Speed class 1700 1 min 3 Speed class 2100 1 min 4 Speed class 3000 1 min 5 with VE forced cooling fan 52 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Operating Modes and Limit Values Asynchronous servomotors Frequency inverter assignment 6 8
51. 61 Remove forced cooling fan first if installed Unscrew the screw 366 from the adapter flange and remove the cover plate 369 Unscrew the clamping hub connection of the coupling AA O N gt Loosen the retaining screws 232 and turn the conical spring washers 251 out wards Wu Remove the encoder 220 together with the coupling 233 6 Lever off the adapter flange 236 after removing the screws 234 NOTE During re assembly make sure the runout of the shaft end is lt 0 05 mm Brakes for the encoder mounting must be completely replaced Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Inspection Maintenance 8 Preliminary work for motor and brake maintenance 8 2 2 Removing incremental encoder ES1 ES2 1 733 367 220 361 ES1 ES2 220 Encoder 361 Protective cowl 367 Retaining bolt 733 Retaining screw for the torque arm 1 Remove the protective cowl 361 2 Unscrew the retaining screws 733 for the torque arm 3 Open the screw cover at the rear of the incremental encoder 220 4 Unscrew the central retaining screw 367 by about two to three turns and loosen the cone by tapping lightly on the head of the screw Then unscrew the retaining screw and remove the incremental encoder NOTE During re assembly Apply NOCOS FLUID to the encoder spigot Tighten the central retaining screw 367 to 2 9 Nm NOTE O
52. 62 brake Key BMG3 BM 15 BM30 31 BM32 62 Motor size 112 132S 132M 160M 160L 225 Max braking torque Nm 75 150 600 Braking power W 65 95 120 Inrush current ratio Ip ly 6 3 7 5 8 5 Rated voltage Vy BMG8 BM 15 BM 30 31 BM 32 62 I l l Vac Voc acl acl Acl 24 2 77 4 15 4 00 42 40 46 2 31 3 35 x 48 47 52 2 10 2 95 56 53 58 1 84 2 65 60 59 66 1 64 2 35 73 67 73 1 46 2 10 7T 74 82 1 30 1 87 88 83 92 1 16 1 67 97 93 104 1 04 1 49 110 105 116 0 93 1 32 1 78 125 117 131 0 82 1 18 1 60 139 132 147 0 73 1 05 1 43 153 148 164 0 66 0 94 1 27 175 165 185 0 59 0 84 1 13 200 186 207 0 52 0 74 1 00 230 208 233 0 46 0 66 0 90 240 234 261 0 41 0 59 0 80 290 262 293 0 36 0 53 0 71 318 294 329 0 33 0 47 0 63 346 330 369 0 29 0 42 0 57 400 370 414 0 26 0 37 0 50 440 415 464 0 24 0 33 0 44 500 465 522 0 20 0 30 0 40 1 Direct current for operation with BSG lu Holding current r m s value in the supply cable to the SEW brake rectifier lp Accelerator current brief inrush current Ig Direct current with direct DC voltage supply VN Rated voltage rated voltage range Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Technical Data Operating currents 10 4 3 BC brake
53. 7 1 43 2 20 60 59 66 27 0 81 1 23 0 97 1 37 1 03 1 58 1 27 2 00 73 67 73 30 0 72 1 10 0 86 1 23 0 92 1 41 1 14 1 76 7T 74 82 33 0 64 0 98 0 77 1 09 0 82 1 25 1 00 1 57 88 83 92 36 0 57 0 87 0 69 0 97 0 73 1 12 0 90 1 40 97 93 104 40 0 51 0 78 0 61 0 87 0 65 1 00 0 80 1 25 110 105 116 48 0 45 0 69 0 54 0 77 0 58 0 90 0 72 1 11 125 117 131 52 0 40 0 62 0 48 0 69 0 52 0 80 0 64 1 00 139 132 147 60 0 36 0 55 0 43 0 61 0 46 0 70 0 57 0 88 153 148 164 66 0 32 0 49 0 39 0 55 0 41 0 63 0 51 0 79 175 165 185 72 0 29 0 44 0 34 0 49 0 37 0 56 0 45 0 70 200 186 207 80 0 26 0 39 0 31 0 43 0 33 0 50 0 40 0 62 230 208 233 96 0 23 0 35 0 27 0 39 0 29 0 44 0 36 0 56 240 234 261 110 0 20 0 31 0 24 0 35 0 26 0 40 0 32 0 50 290 262 293 117 0 18 0 28 0 22 0 31 0 23 0 35 0 29 0 44 318 294 329 125 0 16 0 25 0 19 0 27 0 21 0 31 0 25 0 39 346 330 369 147 0 14 0 22 0 17 0 24 0 18 0 28 0 23 0 35 400 370 414 167 0 13 0 20 0 15 0 22 0 16 0 25 0 20 0 31 440 415 464 185 0 11 0 17 0 14 0 19 0 15 0 22 0 18 0 28 500 465 522 208 0 10 0 15 0 12 0 17 0 13 0 20 0 16 0 25 lp Accelerator current brief inrush current lu Holding current r m s value in the supply cable to the SEW brake rectifier Ig Direct current with direct DC voltage supply VN Rated voltage rated voltage range Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 10 95 10 96 Technical Data Operating currents 10 4 2 BMG 8 BM 32
54. A j EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW Sew eurodrive com
55. Asynchronous servomotors Frequency inverter assignment 6 8 4 General Install the frequency inverter outside the potentially explosive atmosphere 6 8 2 Permitted frequency inverters The highest dynamic properties and control quality is achieved by using frequency in verters from the MOVIDRIVE series The frequency inverters listed in table CT CV II3D MOVIDRIVE combinations are then mandatory The use of other types of frequency inverters is permitted Make sure that the permitted operating data of the motors see Sec Asynchronous servomotors Limits for current and torque page 50 is not exceeded 6 8 3 Permitted operating modes for MOVIDRIVE frequency inverters To ensure highest dynamic properties frequency inverters of the MOVIDRIVE series must be started up in a CFC operating mode VFC operating modes are also permitted 6 8 4 Supply voltage of the frequency inverter The supply voltage of the frequency inverter must not fall below the minimum value of 400 V The maximum permitted supply voltage must be limited to 500 V Otherwise the fre quency inverter currents can cause dangerous overvoltages to build up at the motor connection terminals 6 8 5 EMC measures The following components are permitted for the MOVIDRIVE frequency inverters Line filters of the NF series e Output chokes of the HD series NOTE ON EXPLOSION PROTECTION If using a different type of frequency inverter you
56. C Directive Directive CEM 89 336 EC 89 336 CE angewandte harmonisierte Normen applied harmonized standards Normes harmonis es appliqu es EN 61241 1 2004 prEN 61241 0 2002 EN 60034 1 1998 A11 2002 Ort Datum Gesch ftsf hrer Vertrieb und Marketing Place date Lieu et date Managing Director Sales and Marketing Directeur g n ral international commercial et marketing Bruchsal 01 02 07 77977 A H Sondermann 104 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Declaration of Conformity Motors brakemotors in category 2G series eDR 11 11 5 Motors brakemotors in category 2G series eDR f zin D Jv E Konformit tserkl rung WS eclaration of Conformity D claration de conformit CE are EURODRIVE im Sinne der Richtlinie 94 9 EG Anhang VIII Nr No N 137 02 according to EC Directive 94 9 EC Appendix VIII au sens de la directive CE 94 9 CE Annexe VIII SEW EURODRIVE GmbH amp Co KG Ernst Blickle Stra e 42 D 76646 Bruchsal erkl rt in alleiniger Verantwortung die Konformit t der folgenden Produkte declares under sole responsibility conformity of the following products d clare sous sa seule responsabilit que les produits Motoren eDR in Kategorie 2G Motors eDR in category 2G Moteurs eDR de cat gorie 2G mit der Richtlinie 94 9 EG with the directive 94 9 EC respectent la directive 94 9 CE angewandte harmonisiert
57. D4 EN 60034 In Nr 3009818304 0002 06 i 4 n 1465 Nm 0 70 kW 0 37 cos P O V 230 400 A 1971 14 Hz 50 O Tat 20 40 F kg 92 IP 65 M B5 112G Ex e IIT3 t s 29 d II2D Ex tD A21 IP65 T120 C Baja 2006 PTB 99ATEX 3402 03 AA 186 228 6 15 Figure 2 Nameplate for category 2GD 3 2 2 Unit designation Example AC brake motor in eDT 71D 4 BC05 HR TF category 2G Temperature sensor PTC resistor Manual brake release Brake Motor pole count Motor size Motor series Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 11 Motor Design Nameplate unit designation 3 2 3 Nameplate of category 3 motors Motor series DR DT DV Example Category 3GD SEWNEAITROPDIIRINYEE 76646 Bruchsal d d Germany Tp DTF90S4 BNG TF II3G EN 60034 In Nr 3009818304 0001 06 i H kW 1 1 cs 0 77 Nm O Amin 1300 IM B5 V 230 400 A 4 85 2 8 Hz 50 Ta 20 40 C kg 31 P 65 K F Bremse V 230 Nm 20 Gleichrichter owes 113G Ex nAIIT3 113D Ex tD A22 IP65 T140 C Jahr 2006 Erd AA Made in Germany 186 353 3 17 Figure 3 Nameplate 3 2 4 Unit designation Example AC brake motor in DFT 90S 4 BMG TF II3G category 3G Ze Unit category Temperature sensor PTC resistor Brake Motor pole count Motor size Motor series Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Motor Design 3 Nam
58. Explosion Proof AC Motors Asynchronous Servomotors 37 38 Operating Modes and Limit Values Permitted operating modes 6 Operating Modes and Limit Values 6 1 Permitted operating modes Motor type and Protection against Permitted operating mode unit category impermissibly high tempera tures exclusively by eDT eDV TH Si woe Protective circuit breaker Heavy starting not possible Si 4 no load starting frequency according to eDT BC catalog data starting frequency is to be PTC thermistor TF calculated under load W Frequency inverter operation according to specifications Heavy start Motor protection switch and posi S1 eDT eDV otor protection switch and posi No heavy start 12D EU requency inverter operation according to en temperature ther F e t dnai specifications DR DT DV P w she Si II3GD II3D rotective circuit breaker No heavy start 81 e 4 no load starting frequency according to DR DT DV catalog data starting frequency is to be DT BM IDV BM PTC thermistor TF calculated under load Heavy start II3GD II3D Frequency inverter operation according to specifications Soft start units 1 Heavy starting is present when a motor protection switch that was properly selected and set for normal operating conditions trips during the acceleration time This is usually the case when the acceleration time is gt
59. M30 31 10 BM30 31 BM32 62 BM32 62 10 1 10 10 10 gh 10 1 10 10 10 gh 10 gt z Z Figure 9 Maximum permitted work done per cycle at 1000 and 750 min 94 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Technical Data Operating currents 10 4 Operating currents The current values l4 holding current specified in the tables are r m s values Use only units to measure the r m s values The inrush current accelerator current lg only flows for a short time max 150 ms when the brake is released or during voltage dips below 70 96 of the rated voltage There is no increased inrush current if the BG brake rectifier is used or if there is a direct DC voltage supply both are only possible with brakes up to motor size BMG4 10 4 1 BMG 05 BMG 4 brake BMG05 BMG1 BMG2 BMG4 Motor size 71 80 80 90 100 100 Max braking torque Nm 5 10 20 40 Braking power W 32 36 40 50 Inrush current ratio Ip ly 4 4 4 4 Rated voltage Vy BMG05 BMG 1 BMG 2 BMG 4 Vac Vpc ln lc ln Ig In Ig In lc Aac Apc Aac Anc Aacl Apc Aac Apc 24 1 38 1 54 1 77 2 20 24 23 25 10 2 0 3 3 24 3 7 42 40 46 18 1 14 1 74 1 37 1 94 1 46 2 25 1 80 2 80 48 47 52 20 1 02 1 55 1 22 1 73 1 30 2 00 1 60 2 50 56 53 58 24 0 90 1 38 1 09 1 54 1 16 1 7
60. N EXPLOSION PROTECTION During re assembly make sure the encoder shaft does not rub against the fan guard Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 67 68 Inspection Maintenance Preliminary work for motor and brake maintenance 8 2 3 Removing the VE forced cooling fan SID F f LIT 1 Before installing the forced cooling fan 1 check the fan wheel and the fan motor for damage 2 After installation turn the fan wheel to make sure that the fan wheel does not rub in any place The minimum distance between fan wheel and stationary parts is 1 mm NOTE Observe the operating instructions of the forced cooling fan page 107 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Inspection Maintenance Inspection maintenance on the motor 8 3 Inspection maintenance on the motor 8 3 1 Example Motor DFT90 1 Circlip 2 Oil flinger ring 3 Oil seal 4 Screw plug 5 A flange endshield 6 Circlip 7 Ball bearings 11 12 8 Circlip 9 Rotor 11 Ball bearings 12 Shim washer 13 Stator 14 Non drive end bearing shield 15 Hex head screw Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 54008AXX 16
61. NA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Townsville SEW EURODRIVE PTY LTD Tel 61 7 4779 4333 12 Leyland Street Fax 61 7 4779 5333 Garbutt QLD 4814 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belarus Sales Minsk SEW EURODRIVE BY Tel 375 17 298 38 50 RybalkoStr 26 Fax 375 17 29838 50 BY 220033 Minsk sales sew by Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive be info caron vector be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Am ncio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on requ
62. Proof AC Motors Asynchronous Servomotors Inspection Maintenance Inspection and maintenance of the brake BC 8 With manual brake release Use setting nuts 17 to set the floating clearance s be tween the conical coil springs 16 pressed flat and the setting nuts following fig ure Brake Floating clearance s mm BC05 1 5 BC2 2 Important This floating clearance s is necessary so that the pressure plate can move up as the brake lining wears Otherwise reliable braking is not guar anteed 9 Reinstall the fan 19 and fan guard 22 NOTES Thelockable manual brake release is already released if resistance is encountered when operating the grub screw The self reengaging manual brake release can be released with normal hand pressure STOP In brake motors with self reengaging manual brake release the manual brake release lever must be removed after startup maintenance A bracket is provided for storing the lever on the outside of the motor Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 75 8 Inspection Maintenance Inspection and maintenance of the brake BC 8 4 3 Brakes BMG BM for category II3G II3D motors BMG 05 8 BM 15 brake 19 18 T tig rin 13 14 1 Motor 9 Brake spring 17 Setting nut 2 Spacer ring 10 Housing cover 18 Circlip 3 Driver 11 V ring 19 Fan
63. aking torque The braking torque can be changed in steps see Sec Work done working air gap braking torques of brake BMG 05 8 BC by installing different brake springs by changing the number of brake springs Risk of crushing if the drive starts up unintentionally Severe or fatal injuries Isolate the motor and brake from the power supply before starting work safeguarding them against unintentional power up Remove the following parts replace in case of wear Fan guard 22 circlip 20 fan 19 circlip 18 setting nuts 17 conical coil springs 16 release lever 15 nuts 13 studs 12 V ring 11 housing cover 10 Make sure not to damage the ignition gap when removing the housing cover 10 2 Vacuum up the abraded matter 3 Unscrew the hex nuts 8 and pull off the brake coil body 7 by about 70 mm caution brake cable Change or add brake springs 9 Arrange brake springs symmetrically Install the brake coil body and hex nuts Arrange the brake cable in the pressure chamber while doing so Turn back hex nuts byca 120 means working air gap set Re install the following removed parts Housing cover 10 Important During installation make sure that the ignition gaps are undamaged clean and free from rust V ring 11 studs 12 nuts 13 release lever 15 conical coil springs 16 Operating Instructions Explosion
64. approved for this purpose so it complies with the 94 9 EC directive The positive coefficient thermistor must be evalu ated using a suitable device Observe the applicable installation regulations 5 8 8 Connecting the motor NOTE It is essential to comply with the valid wiring diagram Do not connect or start up the motor if this wiring diagram is missing Checking cross sections Checking the wind ing connections The following wiring diagrams can be obtained from SEW EURODRIVE by specifying the motor order number see Sec Unit designation nameplate Associated wiring diagram Series Number of poles Connection designation number X placeholder for version CT CV 4 Alk DT13 08 798 X 6 Check the cross sections of the cables based on the rated motor current the valid in stallation regulations and the requirements where the unit is installed Check the winding connections in the terminal box and tighten them if necessary Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 35 Electrical Installation Category 3D asynchronous servomotors Motor connection 1 External connection with ring cable lug for example according to DIN 4637 or DIN 46234 2 Terminal stud 3 Upper nut 4 Washer 5 Terminal link 6 Lower nut 7 Winding connection with ring cable lug 8 Serrated lock washer Tightening
65. arings is reduced by 10 of motors each year after storage periods exceeding one year Check whether the motor has absorbed moisture as a result of being stored for a long time Measure the insulation resistance for this purpose measuring voltage 500 V The insulation resistance see following figure varies greatly depending on the temperature The motor must be dried if the insulation resistance is not adequate MO 0 20 40 60 80 C 14 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Mechanical Installation Mechanical installation Drying the motor Heat the motor with hot air or via isolation transformer Connect the windings in series see following figure Auxiliary AC voltage supply max 10 96 of the rated voltage with max 20 96 of the rated current Trafo O The drying process is finished when the minimum insulation resistance has been ex ceeded Check terminal box whether theinside is clean and dry the connections and fixing parts are free from corrosion the joint seals are OK the cable glands are sound otherwise clean or replace them Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 15 4 Mechanical Installation Mechanical installation 4 2 2 Installation tol erances Shaft end Flanges Diameter tolerance in accordance with DIN 748 Centering shoulder tolerance to DIN 42948 ISO k6 for x
66. ctions Explosion Proof AC Motors Asynchronous Servomotors Address List Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 d http www sew eurodrive pl sew sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 849 47 70 M canique G n rale Fax 221 849 47 71 Km 8 Route de Rufisque senemeca sentoo sn B P 3251 Dakar Serbia Sales Beograd DIPAR d o o Tel 381 11 347 3244 381 11 288 Ustanicka 128a 0393 PC Kosum IV floor Fax 381 11 347 1337 SCG 11000 Beograd dipar yubc net Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Brat
67. d current is already close to the rated current even when the voltage is normal Adjust motor to mains voltage Rated operation type S1 to S10 DIN 57530 exceeded e g through excessive starting frequency Adjust rated operation type of motor to required operating conditions if necessary call in a specialist to determine correct drive Excessively loud Ball bearing compressed contaminated or damaged Re align motor inspect ball bearing gt Sec Permitted ball bearing types grease if necessary Sec Lubri cant table for anti friction bearings of SEW motors replace Vibration of rotating parts Rectify cause possible imbalance Foreign bodies in cooling air passages Clean cooling air passages Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Malfunctions Brake problems 9 2 Brake problems Malfunction Possible cause Remedy Brake does not release Incorrect voltage on brake control unit Apply correct voltage Brake control unit failed Install a new brake control system check internal resis tance and insulation of brake coil check switchgear Max permitted working air gap exceeded because brake lining worn down Measure and set working air gap Voltage drop on supply cable 1096 Provide for correct connection voltage check cable cross section Inadequate cooling brake overheats Replace typ
68. ding dry it and check it electrically see Sec Preliminary work 8 Install new ball bearings 7 11 only use authorized ball bearings see Sec Per mitted ball bearing types 9 Fit a new oil seal 3 in the drive end bearing shield apply grease to the oil seals Klueber Petamo GHY 133N before assembly 10 Reseal the stator seat Hylomar L Spezial and grease the V ring or labyrinth seal DR63 11 Install the motor brake and accessories 12 Check the gear unit gt gear unit operating instructions 70 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Inspection Maintenance Inspection maintenance on the motor 8 3 3 Replacing the adapter plate TENE TS AS III 1 Tension spring terminal strip 2 Adapter plate 3 Screws To prevent screws from loosening secure the screws 2 that are used to attach the adapter plate 1 in size 63 motors using Loctite or a similar substance 8 3 4 Lubricating the backstop The backstop is supplied with the corrosion protection low viscosity grease Mobil LBZ If you want to use a different grease make sure that it complies with NLGI class 00 000 with a base oil velocity of 42 mm s at 40 C on a lithium soap and mineral oil base The application
69. e must correspond to the width of the slot in the terminal stud following table Widths of terminal stud slot Tightening torque of the Motor size mm forcing nut Nm eDT 71 C D eDT 80 K N eDT 90S L 2 5 4 0 eDT 100 LS L eDV 100 M L eDV 112 M 3 1 4 0 eDV 132 S eDV 132 M ML 4 3 6 0 eDV 160 M eDV 160 L 6 3 10 0 eDV 180 M L Observe the permitted air and creeping distances when connecting the supply system cable Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 23 24 Electrical Installation Motors and brakemotors in category 2G 2D and 2 GD 5 6 12 Connecting the motor NOTE It is essential to comply with the valid wiring diagram Do not connect or start up the motor if this wiring diagram is missing Checking cross sections Checking the wind ing connections Motor connection The following wiring diagrams can be obtained from SEW EURODRIVE by specifying the motor order number Sec Type code nameplate Associated wiring diagram Series Number of poles designation number X placeholder for version eDR 63 4 6 DT14 08 857 X 03 eDT and eDV 4 6 DT13 08 798 X 06 eDT with brake BC 4 AT101 09 861 X 04 Check the cross sections of the cables based on the rated motor current the valid in stallation regulations and the requirements where the unit is installed Check
70. e BG brake rectifier with type BGE Brake coil has interturn fault or short circuit to exposed conductive part Replace complete brake and brake control system spe cialist workshop check switchgear Rectifier defective Replace the rectifier and brake coil Motor does not brake Working air gap not correct Measure and set working air gap Brake lining worn down Replace entire brake disk Incorrect braking torque Change the braking torque gt Sec Technical Data By the type and number of brake springs Brake BMG 05 By installing the same brake coil body design as in brake BMG 1 Brake BMG 2 By installing the same brake coil body design as in brake BMG 4 BM G only Working air gap so large that set ting nuts come into contact Set the working air gap BRO3 BM G only Manual brake release device not set correctly Set the setting nuts correctly Brake is applied with time lag Brake is switched on AC voltage side Switch on DC and AC voltage sides e g BSR please refer to wiring diagram Noises in vicinity of brake Gearing wear caused by jolting startup Check project planning Pulsating torques due to incorrectly set fre quency inverter Check correct setting of frequency inverter according to operating instructions Malfunctions when operating with a frequency inverter The symptoms described in the Motor Problems section may also occur
71. e INm Nm Nm min Hz 0110 0150 0220 0300 0370 0450 0550 0750 CV132ML4 Mmax 126 156 IISD aM sd Npase 922 819 CV160M4 M 125 169 62 186 3500 max ID Npase 986 909 CV160LA Mmax 163 240 13D aa Tib se 1043 954 CV180M4 M 241 282 94 281 max ID libase 1050 986 CV180LA Mmax 231 308 van 106 319 2500 a naar CV200L4 PUN Mmax 326 402 494 510 ID libase 1011 986 947 940 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Operating Modes and Limit Values Asynchronous servomotors Frequency inverter assignment Spe m n Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 1 ed class 1700 My Mmax Nmax Eus MOVIDRIVE Motor type INm Nm Nm min Hz 0015 0022 0030 0040 0055 0075 0110 CT71D4 m Mmax 6 0 EI Nbase 1250 CT80N4 M 12 6 wan 43 13 Mae base CT90LA Mmax 18 0 23 5 13D Bal ee 3500 base 1400 1280 CV100M4 38 Mmax 25 7 36 0 ID Nbase 1402 1274 CV100L4 5 m Mmax 329 442 57 113D Nbase 1510 1402 1274 CV132841 Mmax 59 91 ID M 2 Nbase 1470 1330 Mn Mmax Nmax Dueh MOVIDRIVE Motor type INm Nm Nm min Hz 0110 0150 0220 0300 0370 0450 0550 0750 CV
72. e Normen EN 50014 1999 applicable harmonized standards EN 50019 2000 Normes harmonis es appliqu es EN 60034 1 2000 SEW EURODRIVE h lt folgende technische Dokumentationen zur Einsicht bereit SEW EURODRIVE has the following documentation available for review SEW EURODRIVE tient disposition la documentation technique suivante pour consultation Vorschriftsm ige Bedienungsanleitung Installation and operating instructions in conformance with applicable regulations Notice d utilisation conforme aux prescriptions Technische Bauunterlagen Technical design documentation Dossier technique de construction Ort Datum Gesch ftsf hrer Vertrieb und Marketing Place date Lieu et date Managing Director Sales and Marketing Directeur g n ral international commercial et marketing Bruchsal 28 05 2004 dius H Sondermann Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 105 Declaration of Conformity Motors brakemotors in category 2D series eDT eDV 11 11 6 Motors brakemotors in category 2D series eDT eDV amp ET m ii E Konformit tserkl rung WS S eclaration of Conformity D claration de conformit CE I EURODRIVE im Sinne der Richtlinie 94 9 EG Anhang VIII Nr No N 133 09 according to EC Directive 94 9 EC Appendix VIII au sens de la directive CE 94 9 CE Annexe VIII SEW EURODRIVE GmbH amp Co KG Ernst Blickle Stra e 42 D 76646 Bruchsal
73. e brake cables alongside switched mode power cables as otherwise there is a risk of disrupting brake control systems Switched mode power cables include in particular Output cables from frequency inverters and servo controllers converters soft start units and brake units Supply cables for brake resistors and similar options 5 2 2 Protecting motor protection devices against interference To protect SEW motor protection devices temperature sensors TF winding thermostats TH against interference Route separately shielded supply cables together with switched mode power lines in one cable Do not route unshielded supply cables together with switched mode power lines in one cable 9 3 Special aspects for operation with a frequency inverter When motors are powered from inverters you must adhere to the wiring instructions is sued by the inverter manufacturer It is essential to observe Sec Operating Modes and Limit Values and the operating instructions of the frequency inverter Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Electrical Installation Improving the grounding EMC 5 4 Improving the grounding EMC For improved low impedance grounding at high frequencies we recommend using the following connections with the DR DV DT AC motors Size DT71 DV 132S 1 M5x10 thread rolling screw and 2 serrated lock washers to DIN 6798 in the stator housing S
74. e cn Service http www sew eurodrive cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn Jiangsu Province 215021 P R China Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267891 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 P R China Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological Develop shenyang sew eurodrive cn ment Area Shenyang 110141 P R China Additional addresses for service in China provided on request Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogot sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 Il Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 13 113 13 Address List Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 220121234 Business Centrum Praha Fax 420 220121237 Luzna 591 http www sew eurodrive cz CZ 16000 Praha 6 Vok
75. entional power up Remove the following Forced cooling fan and incremental encoder if installed see Sec Preliminary work for motor and brake maintenance Flange cover or fan guard 21 circlip 20 and fan 19 Remove the rubber sealing collar 5 and the manual brake release Setting nuts 18 conical coil springs 17 studs 16 release lever 15 dowel pin 14 Unscrew hex nuts 10e pull off the brake coil body 12 by approx 50 mm watch the brake cable Change or add brake springs 11 Arrange brake springs symmetrically Re install the brake components Except for the rubber sealing collar fan and fan guard set the working air gap see Sec Inspecting brake BMG 05 8 BM 15 62 points 4 to 7 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Inspection Maintenance Inspection and maintenance of BMG BM 6 With manual brake release Use setting nuts 18 to set the floating clearance s be tween the conical coil springs 17 pressed flat and the setting nuts see following figure Brake Floating clearance s mm BMG05 1 1 5 BMG2 8 2 BM15 62 2 Important This floating clearance s is necessary so that the pressure plate can move up as the brake lining wears Otherwise reliable braking is not guar anteed 7 Install the rubber sealing collar back in place and re install the dismantled
76. eplate unit designation 3 2 5 Nameplate of category 3 motors CT CV motor series Example Category 3D S IW IU XOT 3 Bruchsal Germany Typ CV 100L4 BMG TF ES1S II3D 3 IEC 34 Nr 1783048036 0003 02 i A 1 min 2100 Nm Nm 66 max Motor min 3500 max Motor IMB3 Ov 305 A 14 8 Hz 73 Ta 20 40 kg 40 IP 54 KI F Bremse V 400 Nm 40 Gleichrichter BGE Il 3D Ex tD A22 T 140 C Baujahr 2002 Schmierstoff Made in Germany 187 835 2 13 Figure 4 Nameplate 3 2 6 Unit designation Example Asyn chronous servo CV 100L4 BMG TF ES1S II3D brake motors in category II3D Ee Unit category Encoder type Temperature sensor PTC resistor Brake Motor pole count Motor size Motor series Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 13 4 Mechanical Installation Before you start 4 Mechanical Installation NOTE Observe the safety notes in section 2 during installation 4 1 Before you start The drive may only be installed when the entries on the nameplate of the drive match the voltage supply system the drive is undamaged no damage caused by transportation or storage itiscertain that the conditions for the operational environment are complied with see Sec Safety Notes 4 2 Mechanical installation 4 2 1 Preliminary work Long term storage Please note that the grease utilization period of the ball be
77. est Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 33 431137 Rue Drouot Akwa Fax 237 33 431137 B P 2024 Douala 112 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Address List Canada Assembly Toronto SEW EURODRIVE CO OF CANADALTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca marketing sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADALTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C VAG 1 E2 marketing sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADALTD Tel 1 514 367 1124 2555 Rue Leger Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 marketing sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 info sew eurodriv
78. f AC Motors Asynchronous Servomotors Safety Notes Transportation 2 5 2 6 2 7 Transportation Inspect the shipment for any damage that may have occurred in transit as soon as you receive the delivery Inform the shipping company immediately It may be necessary to preclude startup Tighten installed eyebolts They are only rated for the weight of the motor gearmotor do not attach any additional loads The built in lifting eyebolts meet DIN 580 Always observe the loads and regulations listed in this standard If the gearmotor is equipped with two suspension eye lugs or lift ing eyebolts then both of the suspension eye lugs should be used for transportation In this case the tension force vector of the slings must not exceed a 45 angle in accor dance with DIN 580 Use suitable sufficiently rated handling equipment if necessary Remove any transpor tation fixtures prior to startup Installation assembly Follow the instructions in Sec Mechanical Installation Inspection maintenance Follow the instructions in Sec Inspection Maintenance Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 10 Motor Design AC motor 3 Motor Design NOTE The following illustration is intended to explain the general structure Its only purpose is to facilitate the assignment of components to the spare parts lists Discrepancies are possible depending on the motor si
79. for thermal monitoring the evaluation function must be activated to maintain reliable isolation of the temperature sensor circuit If the tem perature reaches an excessive level the thermal protection function must be effective immediately Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Electrical Installation Motors and brake motors of category 3G 3D and 3GD 5 7 10 Connecting the brake Note the limit val ues for permitted work done The BMG BM brake is released electrically The brake is applied mechanically when the voltage is switched off A DANGER Risk of explosion if the maximum permitted braking work per braking operation is exceeded Severe or fatal injuries The maximum braking work per braking operation must not be exceeded not even in the case of emergency braking operations The limit values of the permitted braking work see sec Permitted work done by the brake page 92 must always be observed The machine designer is responsible for ensuring that the machine dimensions are selected correctly on the basis of the SEW EURODRIVE project planning regula tions and the brake data in Drive Engineering Practical Implementation Vol 4 Checking the func tion of the brake Checking cross sections Connecting the brake rectifier Check that the brake is functioning correctly prior to startup to make sure the brake lin ings are not rubbing a
80. for this Before re startup of the motor make sure that all regulations are complied with and doc ument this with a label on the motor or a written test report NOTE ON EXPLOSION PROTECTION D Maintenance and repair work must always be performed by SEW EURODRIVE or repair workshops for electrical drives Use only original spare parts from the relevant and valid spare parts lists otherwise the explosion poof approval for the motor will become void The routine test must be repeated whenever motor parts relating to explosion protection are replaced Motors can become very hot during operation danger of burns Isolate the motor and brake from the power supply before starting work safeguarding them against unintentional re start Ensure that the motor is assembled correctly and all openings have been plugged after service and maintenance work Clean motors in explosion proof areas regularly Prevent dust from building up higher than 5 mm Clean the optional VE forced cooling fan at regular intervals Prevent dust from building up higher than 5 mm Observe the operating instructions of the forced cooling fan Never rework the surfaces of the ignition gap Always keep ignition gap clean and protect it from corrosion Explosion protection is largely dependent on the IP enclosure Therefore always check that the seals are fitted correctly and in perfect condition when performing any work on the machine Apply grease wi
81. h the rubber sealing collar 5 aside by loosening the clamp Extract up the 77 Inspection Maintenance Inspection and maintenance of the brake BC 3 Check the brake disc 7 7b The brake lining is subject to wear it is essential that its thickness is not less than the specified minimum value To be able to estimate how much wear has occurred since the last inspection the thickness of the new brake discs is also given Motor type Brake type Minimum disc New disc brake brake thickness thickness mm mm D F T71 D F V100 BMG05 BMG4 9 12 3 D F V112M D F V132S BMG8 10 13 5 D F V132M D F V225M BM15 BM62 10 14 2 Replace the brake disc when the brake disc thickness is below the minimum see Sec Changing the BMGO5 8 BM15 62 brake discs 4 For BM30 62 Loosen the setting sleeve 10d by turning it towards the bearing end shield 5 Measure the working air gap A following figure use a feeler gauge and measure at three points offset by 120 n BM between the pressure plate 8 and the brake coil body 12 With BMG between the pressure plate 8 and the damping plate 9 6 Tighten the hexagon nuts 106 Until the working air gap is set correctly see Sec Technical Data n BM 30 62 until the working air gap is initially 0 25 mm 7 For BM30 62 Tighten the setting sleeves Against the brake coil body Until the working air gap is set correctly see Sec
82. he following parts replace in case of wear Fan guard 22 circlip 20 fan 19 circlip 18 setting nuts 17 conical coil springs 16 release lever 15 nuts 13 studs 12 V ring 11 housing cover 10 Make sure not to damage the ignition gap when removing the housing cover 10 2 Vacuum up the abraded matter 3 Carefully tighten the hex nuts 8 evenly until a slight resistance is noticeable means working air gap 0 Turn back hex nuts byca 120 means working air gap set Re install the following removed parts Housing cover 10 Important During installation make sure that the ignition gaps are undamaged clean and free from rust V ring 11 studs 12 nuts 13 release lever 15 conical coil springs 16 With manual brake release Use setting nuts 17 to set the floating clearance s be tween the conical coil springs 16 pressed flat and the setting nuts following fig ure Brake Floating clearance s mm BC05 1 5 BC2 2 Important This floating clearance s is necessary so that the pressure plate can move up as the brake lining wears Otherwise reliable braking is not guar anteed Reinstall the fan 19 and fan guard 22 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 73 74 Inspection Maintenance Inspection and maintenance of the brake BC 8 4 2 Changing the BC br
83. ineering Practical Implementation Drive Planning Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Technical Data Permitted work done by the brake 10 10 3 1 Category II3D BMG 05 BM 62 and category II2G BC05 and BC2 w w te 3000 1 min te 4500 1 min BM32 BM62 J BM15 J BM30 BM31 BM15 10 BMG8 BMG2 BMG4 BC2 BMG05 BMG1 BC05 BMG8 BMG2 BMG4 BMG05 BMG1 10 104 104 103 103 102 102 10 10 1 10 102 10 ch 104 1 10 102 10 c h 104 Z Z Figure 6 Maximum permitted work done per cycle at 3000 and 1500 min i08 1000 1 min seg 750 1 min l BM32 BM62 j BM32 BM62 J BM30 BM31 J BM30 BM31 BM15 BM15 10 BMG8 105 BMG8 BMG2 BMG4 BMGO5 BMG1 BMG2 BMG4 BMG05 BMG1 104 104 103 103 102 102 10 10 Ci Ci 1 10 102 10 c h 104 1 10 10 10 c h 104 Z Z Figure 7 Maximum permitted work done per cycle at 1000 and 750 min Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 93 Technical Data Permitted work done by the brake 10 3000 1 min Wmax 1500 1 min BMG05 1 BMG2 4 BMGO5 1 BMG8 BMG2 4 BM15 BMG8 BM30 31 BM15 BM32 62 10 10 1 10 10 10 gh 10 1 10 10 10 ch 10 Figure 8 Maximum permitted work done per cycle at 3000 and 1500 min W W D 5 1000 1 min e 750 1 min J BMG05 1 J BMGO05 1 BMG2 4 BMG2 4 BMG8 BMG8 BM15 BM15 4 4 10 B
84. ing protection cowl C Installation in damp locations or in the open 16 Use suitable cable glands for the incoming cable use reducing adapters if necessary according to the installation instructions Coat the threads of cable glands and screw plugs with sealant and tighten them well then coat them again Seal the cable entry well Clean the sealing surfaces of the terminal box and the terminal box cover carefully before re assembly gaskets have to be glued in on one side Replace brittle gaskets Restore the anticorrosion coating if necessary Check enclosure according to nameplate Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Electrical Installation General information 5 Electrical Installation NOTE Observe the safety notes in section 2 during installation Switch contacts in utilization category AC 3 to EN 60947 4 1 must be used for Switching the motor and the brake 5 1 General information 5 1 4 Additional regulations for potentially explosive atmospheres In addition to the generally applicable installation regulations for low voltage electrical equipment e g in Germany DIN VDE 0100 DIN VDE 0105 it is also necessary to comply with the special provisions on setting up electrical machinery in potentially ex plosive atmospheres operating safety regulations in Germany EN 60079 14 EN 50281 1 2 EN 61241 14 and specific provisions fo
85. ing fan 12 Appendix 12 1 Operating and maintenance instructions for WISTRO forced cooling fan OPERATION AND MAINTENANCE MANUAL DUST EXPLOSION PROTECTION WISTRO SEPARATELY DRIVEN FAN AGGREGATE MODEL IL ATEX 3D betriebs und wartungsanleitung d ATEX 3D WISTRO Separately driven fan aggregate FLA in accordance with EU Guidelines 94 9 type and related norms see EU conformity declaration are usually supplied pre finished The bearings are designed to be maintenance free for a lifespan of 40 000 operating hours With operating times longer than this the FLA should be replaced with a new unit Protect class IP66 in accordance with EN 60529 max permissible surface temperature is 120 C The appropriate safety provisions regarding protection against contact with moving parts DIN EN 294 have been fulfilled Before installation ensure that the fan wheel can rotate smoothly and that the fan blades are neither deformed nor bent This can lead to imbalances which can have a negative effect on lifespan The electrical connection is dependent on operating mode one phase or three phase according to the connection plan Appendix 1 The connection schematic is also engraved or glued to the terminal box lid The FLA must be protected with the integrated PTC and a suitable relay They may be monitored thermally as sole protection with the integrated PTC in conjunction with a suitable relay The max permissible currents are listed in the
86. ion Motors and brake motors of category 3G 3D and 3GD Motor connection With motors of size 63 the supply cables must be secured in the spring clamp terminal tension spring ter strip according to the wiring diagram Connect the protective earth to the protective con minal strip ductor connection so that the cable lug and housing material are separated by a washer A connection A connection PE connection Motor connection terminal board Terminal stud Tightening torque of Connection at Design Connection Scope of delivery diameter the hex nut customer site type Cross section M4 1 6 Nm lt 1 5 mm Type 1a Massive wire Pre assembled terminal Conductor end links sleeve lt 6 mm Type 1b Ring cable lug Pre assembled terminal links lt 6 mm Type 2 Ring cable lug Small connection accesso ries in enclosed bag M5 2 0 Nm 10 mm Type 2 Ring cable lug Small connection accesso ries in enclosed bag M6 3 0 Nm lt 16 mm Type 3 Ring cable lug Small connection accesso ries in enclosed bag M8 6 0 Nm
87. islava SEW Eurodrive SK s r o Tel 421 2 49595201 Rybni na 40 Fax 421 2 49595200 SK 83554 Bratislava sew sew eurodrive sk http sk sew eurodrive com Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 ul Vojtecha Spanyola 33 Fax 421 41 700 2514 SK 010 01 Zilina sew sew eurodrive sk Bansk Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovsk cesta 85 Fax 421 48 414 6566 SK 97411 Bansk Bystrica sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 13 117 13 118 Address List South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 dross sew co za Johannesburg 2013 P O Box 90004 Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O B
88. it in both zone 2 and zone 22 In this case the more stringent conditions and restrictions apply see details on II3G and II3D 6 3 2 Conditions for safe operation General Motor frequency inverter combina tion Temperature class and maximum sur face temperature Install the frequency inverter outside the potentially explosive atmosphere The listed motor frequency inverter combinations are recommended for category II3G motors Frequency inverters that have similar values with respect to output current and output voltage EN60079 15 can also be used The listed motor frequency inverter combinations are recommended for category II3D motors If you want to operate category II3D motors on other frequency inverters the maximum speeds frequencies and the thermal torque limiting characteristic curves must also be observed In addition we strongly recommend you use a frequency inverter matching the respective power rating Motors in category II3G are in the temperature class T3 The maximum surface temperature of II3D motors is 120 C or 140 C II3GD motors are in temperature class T3 and have a maximum surface temperature of 120 C or 140 C Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 45 46 2 Operating Modes and Limit Values Cl Frequency inverter operation in categories 3G 3D and 3GD Protection against excessive temper ature Supply voltage of the frequency in
89. itch must be approved by a notified body and assigned a corresponding inspection number The motor protection switch must be set to the rated motor current indicated on the nameplate or in the prototype test certificate 5 6 9 Protection exclusively with PTC thermistor TF The positive coefficient thermistor must be evaluated using a suitable device Observe the applicable installation regulations 5 6 10 Protection with motor protection switch and additional PTC thermistor The conditions stated for exclusive protection with motor protection switches also apply here Protection with positive temperature coefficient thermistors TF only represents a supplementary protection measure which is irrelevant to certification for potentially ex plosive conditions NOTE ON EXPLOSION PROTECTION Proof of the efficacy of the installed protective equipment is required prior to startup 22 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Electrical Installation 5 Motors and brakemotors in category 2G 2D and 2 GD 5 6 11 Motor connection Motors with a terminal block with a slotted terminal stud 1 according to directive 94 9 EC see following figure are only allowed to be connected using lugs 3 to DIN 46295 The cable lugs 3 are attached using forcing nuts with an integrated lock washer 2 Alternatively a solid round wire can be used for the connection The diameter of the wir
90. ive com my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE MEXIKO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Queretaro scmexico seweurodrive com mx C P 76220 Queretaro Mexico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader Fax 212 22618351 MA 20300 Casablanca ali alami premium net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 241 020 Sales Solgaard skog 71 Fax 47 69 241 040 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe Operating Instru
91. ize DV112M DV280 Screw and 2 serrated lock washers in the bore of the eye bolt Thread size of the eye bolt DV112 132S M8 DV132M 180L M12 DV200 280 M16 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 19 20 5 5 5 5 1 5 5 2 5 5 3 5 5 4 Electrical Installation Environmental conditions during operation Environmental conditions during operation Ambient temperature The temperature range of 20 C to 40 C must be ensured unless specified otherwise on the nameplate Motors intended for use in higher or lower ambient temperatures have the appropriate designation on the nameplate Installation altitude The maximum installation altitude of 1000 m above sea level must not be exceeded Hazardous radiation Motors must not be subjected to hazardous radiation such as ionizing radiation Con tact SEW EURODRIVE if necessary Hazardous gases vapors and dusts If used according to their designated use explosion proof motors are incapable of ignit ing explosive gases vapors or dusts However explosion proof motors may not be sub jected to gases vapors or dusts that endanger operational safety for example through Corrosion Damage to the protective coating Damage to the sealing agent etc Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Electrical Installation Motors and brakemotors in category 2G 2D and
92. ized standards Normes harmonis es appliqu es EN 60079 7 2003 EN 60079 0 2004 prEN 61241 0 2002 EN 61241 1 2004 EN 60034 1 1998 A11 2002 Ort Datum Gesch ftsf hrer Vertrieb und Marketing Place date Lieu et date Managing Director Sales and Marketing Directeur g n ral international commercial et marketing Bruchsal 01 02 07 We H Sondermann Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 11 103 Declaration of Conformity Motors brakemotors in category 3D series CT CV 11 11 4 Motors brakemotors in category 3D series CT CV EG Konformit tserkl rung ON EC Declaration of Conformity D claration de conformit CE wee EURODRIVE Nr No N 900140007 SEW EURODRIVE GmbH amp Co KG Ernst Blickle Stra e 42 D 76646 Bruchsal erkl rt in alleiniger Verantwortung die Konformit t der folgenden Produkte declares under sole responsibility conformity of the following products d clare sous sa seule responsabilit la conformit des produits mentionn s ci apres Motoren und Bremsmotoren der Baureihe CT Motors and break motors of the series CV Moteurs et moteurs frein des series Kategorie II 3D category categorie Kennzeichnung II3D Ex tD A22 IP5X T140 C marking identificateur II3D Ex tD A22 IP6X T140 C mit der with the respetent la Richtlinie 94 9 EG Directive Directive 94 9 EC 94 9CE EMV Richtlinie 89 336 EG EM
93. lt 25 mm Type 3 Ring cable lug Connection accessories pre assembled M10 10 0 Nm 50 mm Type 3 Ring cable lug Connection accessories pre assembled M12 15 5 Nm 2x lt 50 mm Type 3 Ring cable lug Connection accessories pre assembled M16 30 0 Nm 2x lt 95 mm Type 3 Ring cable lug Connection accessories pre assembled The types printed in bold apply to S1 operation for the standard voltages and standard frequencies according to the data specified in the catalog Alternative versions can have different connections e g other diameters of the terminal studs and or a different scope of delivery Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 29 5 Electrical Installation Motors and brake motors of category 3G 3D and 3GD Type 1 a Ifthe cross section of the external connection is x 1 5 mm it can be installed directly below the terminal washer b Ifthe cross section of the external connection is gt 1 5 mm it must be installed with a cable lug below the terminal washer Observe the permitted air and creeping distances for the connection Type 1a Cross section lt 1 5 mm gt 8 lt 10 mm lt 1 5 mm2 gt AWG 16 1 External connection with cross section lt 1 5 mm 2 Terminal stud 3 Hexagon nut with flange 4 Terminal link 5 Terminal washer 6 Winding connection with Stocko connection terminal 30 Operating Instructions
94. mity BIN ENS 9008 D claration de conformit CE EURODRIVE im Sinne der Richtlinie 94 9 EG Anhang VIII Nr No N 132 08 according to EC Directive 94 9 EC Appendix VIII au sens de la directive CE 94 9 CE Annexe VIII SEW EURODRIVE GmbH amp Co KG Ernst Blickle Stra e 42 D 76646 Bruchsal erkl rt in alleiniger Verantwortung die Konformit t der folgenden Produkte declares under sole responsibility conformity of the following products d clare sous sa seule responsabilit que les produits Motoren und Bremsen eDT eDV und BC in Kategorie 2G Motors and brakes eDT eDV and BC in category 2G Moteurs et freins eDT eDV et BC de cat gorie 2G mit der Richtlinie 94 9 EG with the directive 94 9 EC respectent la directive 94 9 CE angewandte harmonisierte Normen EN 50014 1999 applicable harmonized standards EN 50018 1994 Normes harmonis es appliqu es EN 50019 1 1 1994 EN 60034 1 2000 SEW EURODRIVE h lt folgende technische Dokumentationen zur Einsicht bereit SEW EURODRIVE has the following documentation available for review SEW EURODRIVE tient disposition la documentation technique suivante pour consultation Vorschriftsm ige Bedienungsanleitung Installation and operating instructions in conformance with applicable regulations Notice d utilisation conforme aux prescriptions Technische Bauunterlagen Technical design documentation Dossier technique de construction Ort Datum Gesch ftsf
95. monis es appliqu es EN 60079 0 2004 EN 60079 15 2003 prEN 61241 0 2002 EN 61241 1 2004 EN 60034 1 1998 A11 2002 Ort Datum Gesch ftsf hrer Vertrieb und Marketing Place date Lieu et date Managing Director Sales and Marketing Directeur g n ral international commercial et marketing H Sondermann 102 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Declaration of Conformity Motors brakemotors in category 2GD and 2G 11 3 Motors brakemotors in category 2GD and 2G EG Konformit tserkl rung A SEW EC Declaration of Conformity ia D claration de conformit CE AU EURODRIVE Nr No N 900120007 SEW EURODRIVE GmbH amp Co KG Ernst Blickle Stra e 42 D 76646 Bruchsal erkl rt in alleiniger Verantwortung die Konformit t der folgenden Produkte declares under sole responsibility conformity of the following products d clare sous sa seule responsabilit la conformit des produits mentionn s ci apr s Motoren der Baureihe eDT Motors of the series eDV Moteurs des s ries Kategorie Il 2G amp II 2GD category cat gories Kennzeichnung 2G Ex ell T3 marking identificateur 2G Ex ell T4 II2G Ex ed IIB T3 II2D Ex tD A21 IPeX T120 C mit der with the respetent la Richtlinie 94 9 EG Directive Directive 94 9 EC 94 9CE EMV Richtlinie 89 336 EG EMC Directive Directive CEM 89 336 EC 89 336 CE angewandte harmonisierte Normen applied harmon
96. n of the temperature sensor circuit If the tem perature reaches an excessive level the thermal protection function must be effective immediately 5 6 13 Connecting the brake Inspecting the igni tion gap Checking cross sections Connecting the brake The flameproof brake BC Ex de is released electrically The brake is applied mechan ically when the voltage is switched off Check the ignition gap of the flameproof brake for damage before establishing the con nection The cross sections of the connection cables between the rectifier and the brake must be sufficiently large to guarantee the function of the brake see Sec Operating currents in Technical Data The brake rectifier from SEW EURODRIVE is installed and connected in the switch cab inet according to the enclosed circuit diagram outside the potentially explosive atmo sphere Connect the connection cables between the rectifier and the separate brake ter minal box on the motor Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 25 26 9 7 5 7 1 Electrical Installation Motors and brake motors of category 3G 3D and 3GD Motors and brake motors of category 3G 3D and 3GD General information The explosion proof dust explosion proof SEW EURODRIVE motors ofthe DR 63 DT DTE DV and DVE series are designed for the following application zones Motor category Area of application 3G Application in zone 2 and c
97. ng brake BMG 05 8 BM 30 62 setting the working air gap points 4 to 7 With manual brake release Use setting nuts 18 to set the floating clearance s be tween the conical coil springs 17 pressed flat and the setting nuts following fig ure Brake Floating clearance s mm BMG05 1 1 5 BMG2 8 2 BM15 62 2 Important This floating clearance s is necessary so that the pressure plate can move up as the brake lining wears Otherwise reliable braking is not guar anteed Install the rubber sealing collar back in place and re install the dismantled parts Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 79 8 Inspection Maintenance Inspection and maintenance of the brake BC 8 4 6 Changing the braking torque The braking torque can be changed in steps see Sec Technical Data byinstalling different brake springs by changing the number of brake springs Risk of crushing if the drive starts up unintentionally Severe or fatal injuries e Isolate the motor and brake from the power supply before starting work safeguarding them against unintentional power up 1 Remove the following Forced cooling fan and incremental encoder if installed see Sec Preliminary work for motor and brake maintenance Flange cover or fan guard 21 circlip 20 and fan 19 2 Remove the rubber sealing collar 5 and the manual brake relea
98. ntenance intervals individually in accordance with the project 8 1 Inspection and maintenance periods Unit unit part Time interval operation Brake BMG02 BR03 BMG05 8 BM15 62 BC brake Motor Motor with backstop Drive Varies Air ducts and surfaces Varies of the motor and the forced cooling fan if applicable planning documents e g Project Planning for Drives 8 2 Preliminary work for motor and brake maintenance Risk of crushing if the drive starts up unintentionally Severe or fatal injuries e Isolate the motor and brake from the power supply before starting work safeguarding them against unintentional power up Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Inspection Maintenance Preliminary work for motor and brake maintenance 8 2 1 Removing the incremental encoder EV2 ii 369 220 361 mm m U5 en 236 233 366 251 232 Incremental encoder EV2 to size 225 220 Encoder 251 Conical spring washer 232 Machine screw 361 Protective cowl fan guard 233 Coupling 366 Machine screw 234 Hex head screw 369 Cover plate 236 Adapter flange Remove the protective cowl 3
99. ompliance with the design requirements for equipment group II category 3G 3D Application in zone 22 and compliance with the design requirements for equip ment group Il category 3D 3GD Application in zone 2 or 22 and compliance with the design requirements for equipment group II category 3GD Enclosure IP54 SEW EURODRIVE motors in category 3G 3D and 3GD are supplied with at least en closure IP54 Operation at high ambient temperatures If the nameplate indicates that motors are allowed to be operated up to an ambient tem perature of gt 50 C standard 40 C then it is essential that the cables and cable glands used are suited for temperatures gt 90 C Temperature class surface temperature The motors are designed for temperature class T3 The maximum surface temperature is 120 C or 140 C Protection against impermissibly high surface temperatures Explosion proof motors in category 3G 3D and 3GD ensure safe operation under nor mal operating conditions The motor must be switched off securely in the case of over load to avoid the risk of impermissibly high surface temperatures The motor can be protected with a motor protection switch or a positive temperature co efficient PTC thermistor For permitted operating modes depending on the motor pro tection see Sec Permitted operating modes page 38 SEW EURODRIVE equips brake motors and pole changing motors in category 3G 3D and 3GD with
100. on on motors with a backstop 7 4 Altering the blocking direction on motors with a backstop 7 10 6 1 Fan guard 5 Felt ring 9 Wedge element train 2 Fan 6 Circlip 10 Shim washer 3 Machine screw 7 Threaded hole 4 V ring 8 Driver 7 4 4 Dimension x after installation Motor Dimension x after instal lation DT71 80 6 7 mm DT90 DV100 9 0 mm DV112 132S 9 0 mm DV132M 160M 11 0 mm DV160L 225 11 0 mm DV250 280 13 5 mm Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Startup go Anti condensation heating for motors in category II3D Do not start up the motor in blocking direction ensure correct connection of power supply with motor Note the direction of rotation of the output shaft and the number of stages when mounting the motor on a gear unit For inspection purposes you can operate the backstop one time with half the motor voltage in the blocking direction Risk of crushing if the drive starts up unintentionally Severe or fatal injuries Disconnect the motor from the power supply before starting work and protect it against unintentional re start 1 Remove the fan guard 1 and the fan 2 remove the machine screws 3 Remove the V ring 4 and sealing flange with felt ring 5 Collect the grease for sub sequent use Remove the circlip 6 not with DT71 80 additionally for DV132M 160M remo
101. ovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Egypt Sales Cairo Copam Egypt Tel 20 2 22566 299 1 23143088 Service for Engineering amp Agencies Fax 20 2 22594 757 33 EI Hegaz ST Heliopolis Cairo http www copam egypt com copam datum com eg Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Reti tee 4 Fax 372 6593231 EE 75301 Peetri k la Rae vald Harjumaa veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WEG 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex contact sew eurodrive hk No 4
102. ow 50 Hz already f Hz 1 V f characteristic curve motor characteristic curve 2 V f corrected set characteristic curve 3 Rated motor voltage 4 Mains voltage To set the breakpoint at the frequency inverter in this example set 400V and the fre quency calculated according to formula ftype motor X Umains Utype X Uaeviation ftype FI Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Operating Modes and Limit Values Frequency inverter operation in category 2G 6 2 6 Terminal voltage at breakpoint can be set to the rated voltage of the motor Determining the On the V f characteristic curve of the motor the motor breakpoint is raised by the calcu motor breakpoint lated voltage drop AU For this kind of projecting the entire speed range of the motor can be used As a cross check the input voltage of the frequency inverter has to fulfill the following requirements Umains Umotor Uri AUoutp filter AU cable AUinp fiter choke 600 500 400 f Hz 1 V f characteristic curve motor characteristic curve 2 V f corrected set characteristic curve 3 Rated motor voltage 4 Mains voltage To set the breakpoint set 464 V and 50 Hz at the frequency inverter in this example If the mains voltage is below the calculated value of Upreak AUdeviation enter the val
103. ox 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 94 43184 70 Sales Parque Tecnol gico Edificio 302 Fax 34 94 43184 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chonburi SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales 700 456 Moo 7 Donhuaroh Fax 66 38 454288 Service Muang sewthailand sew eurodrive com Chonburi 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 71 4340 64 71 4320 29 5 Rue El Houdaibiah Fax 216 71 4329 76 1000 Tunis tms tms com tn Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 164 3838014 15 Sales Hareket Sistemleri San ve Tic Ltd Sti Fax 90 216 3055867 Service Bagdat Cad Koruma Cikmazi No 3 http www sew eurodrive com tr TR 34846 Maltepe ISTANBUL sew sew eurodrive com tr Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Address List Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56
104. parts STOP repeated Replace setting nuts 18 and hexagon nuts 10e if the removal procedure is Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 87 9 88 Malfunctions Motor problems 9 Malfunctions 9 1 Motor problems Malfunction Possible cause Remedy Motor does not start up Interruption in supply cable Check connections correct if necessary Brake does not release Sec Brake faults Fuse has blown Replace fuse Motor protection has triggered Check motor protection for correct setting correct error if necessary Motor protection does not switch error in control Check motor protection control correct error if necessary Motor does not start or only with difficulty Motor designed for delta connection but used in start connection Correct connection Voltage or frequency deviate considerably from setpoint at least while being switched on Provide better power supply system check cross section of supply cable Motor does not start in star connection only in delta connection Torque not sufficient in start connection Switch on directly if delta inrush current is not too great else use a larger motor or a special design contact SEW EURODRIVE Contact fault on star delta switch Rectify fault Incorrect direction of rotation Motor connected incorrectly Swap over two
105. phases Motor hums and has high current consumption Brake does not release Sec Brake faults Winding defective Rotor rubbing Send motor to specialist workshop for repair Fuses blow or motor protec tion trips immediately Short circuit in line Rectify short circuit Short circuit in motor Send motor to specialist workshop for repair Lines connected incorrectly Correct connection Ground fault on motor Send motor to specialist workshop for repair Severe speed loss under load Overload Measure power use larger motor or reduce load if neces sary Voltage drops Increase cross section of incoming cable Motor heats up excessively measure temperature Overload Measure power use larger motor or reduce load if neces sary Insufficient cooling Correct cooling air supply or clear cooling air passages retrofit forced cooling fan if necessary Ambient temperature is too high Comply with permitted temperature range Motor in delta connection instead of star connection as provided for Correct connection Loose contact in incoming cable one phase missing Rectify loose contact Fuse has blown Look for and rectify cause see above replace fuse Mains voltage deviates from the rated motor voltage by more than 5 A higher voltage has a particularly unfavorable effect in motors with a low speed winding since in these the no loa
106. phere Inverters have to fulfill the following conditions for powering explosion proof motors Control mode constant machine flow Rated output current of the frequency inverter lt twice the rated motor current Switching frequency gt 3 kHz Thermal motor protection is ensured by the following measures Winding temperature monitoring through PTC thermistors TF built into the winding The TF is monitored via an evaluation unit that complies with directive 94 9 and is labeled with Ex identification IO Motor current monitoring according to the specifications of the EC prototype test certificate Motor torque limitation according to the specifications of the EC prototype test certificate The overvoltage at the motor terminals must be limited to 1700 V To do so limit the input voltage at the frequency inverter to 500V If the drive is operated regeneratively quite often due to the application e g hoist appli cations you must use output filters sine filters to prevent dangerous overvoltages at the motor terminals If a reliable calculation of the voltage at the motor terminals is not possible the voltage peaks have to measured with suitable equipment after startup using the rated load of the drive if possible From the perspective of the gear unit restrictions apply to the maximum input speed when using controlled gearmotors For input speeds above 1500 min please contact SEW EURODRIVE Operating Ins
107. pply to the maximum speed when using controlled gearmotors For input speeds above 1500 min please contact SEW EURODRIVE Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 47 48 6 4 Operating Modes and Limit Values Motor inverter assignment MOVIDRIVE and MOVITRAC Motor inverter assignment MOVIDRIVE and MOVITRAC Motor Maximum permitted output power of MOVIDRIVE and MOVITRAC A Nmax min A Nmax min DR63S4 0 25 kW 2100 0 25 kW 3600 DR 63M4 0 25 kW 2100 0 37 kW 3600 DR63L4 0 25 kW 2100 0 55 kW 3600 DT71K4 0 25 kW 2100 0 25 kW 3600 DT71C4 0 25 kW 2100 0 37 kW 3600 DT71D4 0 37 kW 2100 0 55 kW 3600 DT 80K4 0 55 kW 2100 0 75 kW 3600 DT SON A 0 75 kW 2100 1 1 KW 3600 DT90S4 1 1 kW 2100 1 5 kW 3600 DT90L4 1 5 kW 2100 2 2 kW 3600 DV 100M 4 22kW 2100 3 0 kW 3600 DV 100L 4 3 0 kw 2100 4 0 kW 3600 DV 112M 4 4 0 kW 2100 5 5 kW 3600 DV 13284 5 5 kW 2100 7 5 kW 3600 DV 132M4 7 5 kW 2100 9 2 kW 3600 DV 132 ML4 9 2 kW 2100 11 kW 3600 DV 160M 4 11 kW 2100 15 kW 3600 DV 160L 4 15 kW 2100 22 kW 3600 DV 180M 4 22 kW 2100 22 kW 2700 DV 180L 4 22 kW 2100 37 kW 2700 DV 200L 4 37 kW 2100 37 kW 2700 DV 225 84 37 kW 2100 55 kW 2700 DV 225 M4 55 kW 2100 55 kW 2700 DVE 250 M4 55 kW 2100 75 kW 2500 DVE 280 S 4 75 kW 2100 132 kW 2500 DTE 90 K4 0 75 kW 2100 1 1 kW 3000
108. r frequency inverter startup The current MOTION Studio or MOVITOOLSsoftware will lead you through the startup procedure It is essential to note that the maximum speed must be reset after each guided startup Note the following mandatory frequency inverter settings for operating DT DV AC mo tors in categories II3G II3D and II3GD 7 3 2 Setting the maximum frequency or maximum speed The frequency inverter parameters which limit the maximum motor speed must be set according to the assignment tables for motor frequency inverter combinations 7 3 3 Setting the IxR and Boost parameters The parameters must be set as described in the following section The motor may not be at operating temperature but must have cooled off to ambient temperature Using frequency inverters of the MOVIDRIVE and MOVITRAC Set parameter for Automatic adjustment to Yes Enable drive briefly the parame ters IxR and Boost are determined and saved Then set parameter for Automatic adjustment to No Manually chang If altering the IxR and Boost parameters manually technical application reasons ing the IxR and dictate that the maximum current limit value in the Assignment of motor frequency Boost parame inverter setting the current limitation table must not be exceeded ters Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 61 7 62 go Startup Altering the blocking directi
109. r the machine 5 1 2 Using the wiring diagrams Connect the motor only as shown in the wiring diagram included with the motor Do not connect or start up the motor if this wiring diagram is missing You can obtain the valid wiring diagram free of charge from SEW EURODRIVE 5 1 3 Cable entries The terminal boxes have metric threaded holes according to EN 50262 or NPT threaded holes according to ANSI B1 20 1 1983 All metric cable entries are supplied with ATEX certified closing plugs To establish the correct cable entry the sealing plugs must be replaced by ATEX ap proved cable glands with strain relief Select the cable screw fitting according to the outer diameter of the cable used The IP enclosure of the cable entry must be at least as high as the IP enclosure of the motor All cable entries that are not required must be sealed off with an ATEX certified closing plug after completion of the installation maintaining the enclosure 5 1 4 Equipotential bonding In accordance with EN 60079 14 IEC 61241 14 and EN 50281 1 1 a connection may have to be established to an equipotential bonding system Note Sec Improving the grounding EMC page 19 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 17 18 Electrical Installation Wiring notes 5 2 Wiring notes Comply with the safety notes during startup 5 2 1 Protection against interference from brake control systems Do not rout
110. roof AC Motors Asynchronous Servomotors 13 119 Index Index A Ambient conditions Br 19 Basar tas io uie ea 19 Hazardous radiatton nennen eener 19 Installation altitude nn 19 Temperature ccccecceceeceeeeeeeeeeceeceeceeeeeeeeteees 19 MAD OM i mut E 19 Anti condensation heating for motors of Category DD 62 Applicable documentation 7 B Backstop inen ees 61 Blocking direction for motors with a backstop 61 Brake control zogen dirt ae 17 C Cable entries esses 16 Category 2G 2D and 2GD Connecting the brake sss 24 Motor connection ssesssesseeeeree 22 Temperature sensor TE 24 Category 2G 2D 2GD Brake e Ld dues renes 20 Be IN 20 Motor protection switch sssssssessnnenreneeeeereeeeene 21 Surface temperature nennen 21 Temperature classes nn 20 Temperature sensor TE 21 Terminal HOX eh a aaae ean 20 Category 3D Connecting forced cooling fan 36 Connecting the brake ce eeeeeeeeeeeeeneneeees 36 Enclosure utn erbe ie s 33 Speed classes eneee eneee eeete nennen renerne 33 Surface temperature nennen 33 Temperature class sonsenneei neeese eeste ee renne rreren 33 Temperature sensor TE 35 Terminal DOX jes 2 2 t seriei te eaae 33 Category 3G 3D and 3GD Connecting forced cooling fan 32 Connecting the brake ee eeeeeeeeeeeeneeeees 32 Temperature class ssnnsenneneere neeese ee reene
111. s resulting from this STOP Possible damage to property Damage to the drive system or its environ D 5 NOTE Useful information or a tip Simplifies the handling of the drive system Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 1 2 1 3 General Information Rights to claim under limited warranty Rights to claim under limited warranty A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the operating instructions Conse quently read the operating instructions before you start working with the unit Make sure that the operating instructions are available to persons responsible for the plant and its operation as well as to person who work independently on the unit You must also ensure that the documentation is legible Exclusion of liability You must comply with the information contained in these operating instructions to en sure safe operation of the explosion proof electric motors and to achieve the specified product characteristics and performance requirements SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non ob servance of these operating instructions In such cases any liability for defects is ex cluded Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Safety Notes Preliminary information
112. s this would lead to overheating The cross sections of the connection cables between the power system the rectifier and the brake must be sufficiently large to guarantee the function of the brake see Sec Op erating currents in Technical Data Depending on its design and function the SEW EURODRIVE brake rectifier or brake control system is installed and connected according to the enclosed circuit diagram For category 3G and 3GD the brake rectifier or brake control system has to be installed in the control cabinet outside the potentially explosive area For category 3D installation is permitted in the control cabinet outside the potentially explosive area or in the terminal box of the motor 5 7 11 Connecting VE forced cooling fan Category II3D motors can be equipped with a forced cooling fan as an option For notes on connection and safe operation refer to the operating instructions of the VE forced cooling fan Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 33 5 Electrical Installation Category 3D asynchronous servomotors 5 8 Category 3D asynchronous servomotors 5 8 1 General information The explosion proof dust explosion proof SEW EURODRIVE motors of the CT and CV series are designed for the following application zones Motor category Area of application 3D Application in zone 22 and compliance with the design requirements for equip ment group Il category 3D
113. sch ftsf hrer W Strohmeyer General Manager Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Address List 13 Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle Stra e 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Compe Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 tence Center Ernst Blickle Stra e 1 D 76676 Graben Neudorf Fax 49 7251 75 1711 sc mitte sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Alte Ricklinger Stra e 40 42 D 30823 Garbsen near Hannover Tel 49 5137 8798 30 Fax 49 5137 8798 55 sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG D nkritzer Weg 1 D 08393 Meerane near Zwickau Tel 49 3764 7606 0 Fax 49 3764 7606 30 sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Domagkstra e 5 D 85551 Kirchheim near M nchen Tel 49 89 909552 10 Fax 49 89 909552 50 sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Siemensstra e 1 D 40764 Langenfeld near D sseldorf Tel 49 2173 8507 30 Fax 49 2173 8507 55 sc west sew eurodrive de Electronics SEW EURODRIVE GmbH amp Co KG Ernst Blickle Stra e 42 D 76646 Bruchsal Tel 49 7251 75 1780 Fax 49 7251 75 1769 sc elektronik
114. se Setting nuts 18 conical coil springs 17 studs 16 release lever 15 3 Unscrew hex nuts 10e pull off the brake coil body 12 by approx 50 mm watch the brake cable 4 Change or add brake springs 11 Arrange brake springs symmetrically 5 Re install the brake components Except for the rubber sealing collar fan and fan guard set the working air gap see Sec Inspecting brake BMG 05 8 BM 15 62 points 5 to 8 80 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Inspection Maintenance Inspection and maintenance of the brake BC 6 With manual brake release Use setting nuts 18 to set the floating clearance s be tween the conical coil springs 17 pressed flat and the setting nuts see following figure Brake Floating clearance s mm BMG05 1 1 5 BMG2 8 2 BM15 62 2 Important This floating clearance s is necessary so that the pressure plate can move up as the brake lining wears Otherwise reliable braking is not guar anteed 7 Install the rubber sealing collar back in place and re install the dismantled parts STOP repeated Replace setting nuts 18 and hexagon nuts 10e if the removal procedure is Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 81 82 Inspection Maintenance Inspection and maintenance of BMG BM 8 5 Inspection and
115. sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW EUROCOME Tel 33 3 87 29 38 00 Zone Industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Parc d Affaires Roosevelt Rue Jacques Tati F 69120 Vaulx en Velin Tel 33 4 72 15 37 00 Fax 33 4 72 15 37 15 Paris SEW USOCOME Zone industrielle 2 rue Denis Papin F 77390 Verneuil l Etang Tel 33 1 64 42 40 80 Fax 33 1 64 42 40 88 Additional addresses for service in France provided on request Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 13 111 13 Address List Algeria Sales Alger Reducom Tel 213 21 8222 84 16 rue des Freres Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach reducom_sew yahoo fr 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTI
116. t the brake springs 11 Remove the damping plate 9 pressure plate 8 and brake disc 7 7b and clean the brake components 5 Install a new brake disc 6 Re install the brake components Except for the rubber sealing collar fan and fan guard set the working air gap gt Sec Inspecting brake BMG 05 8 BM 30 62 setting the working air gap points 4 to 7 With manual brake release Use setting nuts 18 to set the floating clearance s be tween the conical coil springs 17 pressed flat and the setting nuts following fig ure Brake Floating clearance s mm BMG05 1 1 5 BMG2 8 2 BM15 62 2 Important This floating clearance s is necessary so that the pressure plate can move up as the brake lining wears Otherwise reliable braking is not guar anteed Install the rubber sealing collar back in place and re install the dismantled parts Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 85 86 Inspection Maintenance Inspection and maintenance of BMG BM 8 5 4 Changing the braking torque The braking torque can be changed in steps see Sec Technical Data by installing different brake springs by changing the number of brake springs Risk of crushing if the drive starts up unintentionally Severe or fatal injuries Isolate the motor and brake from the power supply before starting work safeguarding them against unint
117. table Current usage range IL Model Appendix 2 The cable guide opening is protected by a sealing plug at the factory An ATEX compatible screwed cable gland should be used for the connection The diameter of the connection cable should match the size of cable gland After installation and electrical connection carry out a test run In doing so ensure that the rotational direction of the fan wheel matches the directional arrow on the interior of the air intake grate and so blows over the motor to be cooled Attention If the rotational direction is incorrect cooling power is reduced significantly There is a risk that the machine component to be cooled may overheat In operation ensure particularly in dusty atmospheres that excessive dust residue does not build up on the fan blades because this can also lead to imbalances which reduce lifespan This also applies to particulate atmospheres such as in the woodworking industry or coal pulverising A canopy is recommended for these or similar situations Canopies may also easily be mounted retrospectively by loosening the four flange bolts instar bolts inserting the fastening angle and tightening the bolts again Retroactive mounting of a canopy must be carried out by properly qualified personnel and be appraised and documented by a qualified person When replacing the fan wheel due to damage or destruction only an ATEX compliant fan wheel made from conductive plastic may be used
118. ten the hexagon nuts 106 Until the working air gap is set correctly see Sec Technical Data n BM 30 62 until the working air gap is initially 0 25 mm 7 For BM30 62 Tighten the setting sleeves Against the brake coil body Until the working air gap is set correctly see Sec Technical Data 8 Install the rubber sealing collar back in place and re install the dismantled parts Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Inspection Maintenance Inspection and maintenance of BMG BM 8 5 3 Replacing the BMG brake disk When fitting a new brake disc in BMG 05 4 x 9 mm in BMG 8 BM 62 x 10 mm inspect the other removed parts as well and install new ones if necessary A DANGER Risk of crushing if the drive starts up unintentionally Severe or fatal injuries Isolate the motor and brake from the power supply before starting work safeguarding them against unintentional power up Remove the following Forced cooling fan and incremental encoder if installed see Sec Preliminary work for motor and brake maintenance Flange cover or fan guard 21 circlip 20 and fan 19 Remove the rubber sealing collar 5 and the manual brake release Setting nuts 18 conical coil springs 17 studs 16 release lever 15 dowel pin 14 Unscrew hex nuts 10e carefully pull off the brake coil body 12 brake cable and take ou
119. th a grease depot Kl ber Patemo GHY133N to the lip of the oil seal before assembly Always perform safety and functional tests following all maintenance and repair work thermal protection brake Explosion protection can only be ensured if motors and brakes are serviced and maintained correctly Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Inspection Maintenance Inspection and maintenance periods What to do If used as a working brake At least every 3000 hours of If used as a holding brake Every 2 to 4 years depending on operating conditions i Inspect the brake D D D D D D Measure brake disc thickness Brake disc lining Measure and set working air gap Pressure plate Carrier gearing Pressure rings Vacuum up the abraded matter Inspect the switch elements and change if necessary e g in case of burn out Adjust the brake Every 10 000 hours of operation Inspect the motor Check ball bearings and replace if necessary Replace the oil seal Clean cooling air passages Change the low viscosity grease of the backstop depending on external factors Repair or renew surface anticorrosion coating depending on external factors Clean air ducts and surfaces 1 The amount of wear is affected by many factors and the service life may be short The machine designer must calculate the required inspection mai
120. tion of the frequency inverter to improve the EMC characteristics does not significantly reduce the terminal voltage at the motor x 5 96 Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Frequency inverter operation in categories 3G 3D and 3GD Operating Modes and Limit Values Maximum permit ted torques Maximum permit ted speeds fre quencies Group drives Motors operated with a frequency inverter must not exceed the maximum torques spec ified in this section The values may be exceeded for brief periods if the effective oper ating point lies below the characteristic curve It is essential to observe the maximum speeds frequencies listed in the assignment ta bles for the motor frequency inverter combinations These values must not be ex ceeded Group drive means that several motors are connected to one frequency inverter output NOTE ON EXPLOSION PROTECTION Motors of the DR DT DV DTE DVE series in category II3G or II3GD for use in zone 2 may generally not be operated as group drive Gear units The following restrictions apply to motors of the DR DT DV DTE DVE series in category II3D for use in zone 22 The line lengths specified by the frequency inverter manufacturer must not be exceeded The motors in a group must not be more than two power ratings apart Each motor has to be monitored From the perspective of the gear unit restrictions a
121. torques Arrange the cables and terminal links as shown in the wiring diagram and screw them on firmly Observe the tightening torques specified in the following table Diameter of the terminal studs Tightening torque of the hex nut Nm M4 1 6 M5 2 M6 3 M8 6 M10 10 M12 15 5 M16 30 TF temperature sensor STOP Do not apply voltage The positive temperature coefficient PTC thermistors comply with DIN 44082 Resistance measurement measuring instrument with V lt 2 5 V or lt 1 mA Standard measured values 20 500 Q thermal resistance gt 4000 Q When using the temperature sensor for thermal monitoring the evaluation function must be activated to maintain reliable isolation of the temperature sensor circuit If the tem perature reaches an excessive level the thermal protection function must be effective immediately Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Electrical Installation Category 3D asynchronous servomotors 5 8 9 Connecting the brake Note the limit val ues for permitted work done The BMG BM brake is released electrically The brake is applied mechanically when the voltage is switched off A DANGER Risk of explosion if the maximum permitted braking work per braking operation is exceeded Severe or fatal injuries The maximum braking work per braking operation must not be exceeded not even in the case of emergency braking operations
122. tructions Explosion Proof AC Motors Asynchronous Servomotors 39 Operating Modes and Limit Values Frequency inverter operation in category 2G 6 2 3 Calculating the motor voltage Upower supply A Vinput filter A Vinput choke A Uoutput filter A Ucapie 40 For inverter operation the motor voltage is calculated as follows Umotor Umains AU inp fitter I choke AUFi AUoutp fiter AUcabie The mains voltage is measured directly with a multimeter or alternatively by reading the DC link voltage Uyz in the inverter Umains Uvz 1 35 The voltage drop across the input filter depends on the design of the filter For more de tailed information please refer to the documentation of the respective line filter For optional SEW input chokes ND the voltage drop can be calculated as follows AUi choke 1X V3 x 2x xf x L R2 Since the resistance R is small enough to be neglected compared to the inductance L the equation can be simplified to AUinp choke Ix 3x2xnaxfxL For the value of the inductance L refer to the documentation of the the line choke The voltage drop at the output filter is in proportion to the modulated output basic fre quency and to the motor current In individual cases it might be necessary to ask the manufacturer of the output filter about it The voltage drop of SEW output filters can be found in the table Voltage drop across SEW output filters see Sec
123. ue calculated according to the formula ftype motor ftype FI X Umains Utype gt Uaeviation for mains voltage and frequency Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 43 44 2 Operating Modes and Limit Values Frequency inverter operation in category 2G 6 2 7 Motor voltage selection Determining the Select a motor winding with a rated voltage that corresponds exactly to the calculated motor breakpoint voltage at the motor terminal board Note that the modified motor winding requires a pro portionally higher current ftype motor X Umains Utype T 3 Useviation ftype FI The following values are set at the inverter ftype FI ftype motor Utype FI Utype gt Udeviation NOTES The maximum frequency may not exceed the value of fbreak motor Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Frequency inverter operation in categories 3G 3D and 3GD Operating Modes and Limit Values 6 3 Frequency inverter operation in categories 3G 3D and 3GD 6 3 14 Using motors in category II3GD NOTE ON EXPLOSION PROTECTION The following applies Use as category II3G unit in zone 2 The same conditions and restrictions apply as to category II3D motors Use as category II3D unit in zone 22 The same conditions and restrictions apply as to category II3G motors Use as category II3GD un
124. ure classes The motors are authorized for temperature classes T3 and T4 The temperature class of the motor can be found on the nameplate the declaration of conformity or the EC prototype test certificate supplied with the motor Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 5 Electrical Installation Motors and brakemotors in category 2G 2D and 2 GD 5 6 6 Surface temperatures The maximum surface temperature is 120 C Information about the surface temperature of the motor can be found on the nameplate the declaration of conformity or the EC pro totype test certificate 5 6 7 Protection against impermissibly high surface temperatures The increased safety protection type requires that the motor is switched off before it reaches the maximum permitted surface temperature The motor can be protected with a motor protection switch or a positive temperature coefficient PTC thermistor The type of motor protection is specified in the EC proto type test certificate 5 6 8 Protection exclusively with motor protection switch Note the following when installing the motor protection switch to EN 60947 e For categories 2G and 2GD With starting current ratio lA ly listed on the nameplate the response time of the motor protection switch must be less than the warm up time tg of the motor The motor protection switch must trip immediately in the event of a phase failure The motor protection sw
125. ve the shim washers 10 Pull the driver 8 and wedge element train 9 completely off using the threaded holes 7 turn them by 180 and press them back on 5 Re fill the grease 6 Important Do not exert pressure on or hit the wedge elements danger of damaging the material During the press in operation shortly before the wedge element penetrates the outer ring slowly turn the rotor shaft by hand in the direction of rotation This allows the wedge element to slide into the outer ring more easily Install the remaining parts of the backstop by following steps 4 to 2 in reverse order Note the installation dimension x for the V ring 4 7 5 Anti condensation heating for motors in category II3D In category II 3D motors connect the anti condensation heating to the connection leads marked H1 and H2 Check the connection voltage against the voltage specification on the nameplate Anti condensation heating for motors in category II3D Must not be switched on until the motor has been switched off Must not be switched on while the motor is operating Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 7 63 64 Inspection Maintenance Anti condensation heating for motors in category II3D 8 Inspection Maintenance The motor may be repaired or modified only by SEW service personnel or staff of repair workshops or plants who has had the necessary training
126. verter Overvoltage at the motor terminals EMC measures Only motors that are equipped with a positive temperature coefficient thermistor TF are permitted for operation on a frequency inverter to ensure that the permitted limit temper ature is not exceeded The positive temperature coefficient thermistor has to be evalu ated using an appropriate device The supply voltage of the frequency inverter must not fall below the value of 400 V The overvoltage at the motor terminals must be limited to 1700 V To do so limit the input voltage at the frequency inverter to 500V If the drive is operated regeneratively quite often due to the application e g hoist appli cations you must use output filters sine filters to prevent dangerous overvoltages at the motor terminals If a reliable calculation of the voltage at the motor terminals is not possible the voltage peaks have to measured with suitable equipment after startup using the rated load of the drive if possible The following components are permitted for the MOVIDRIVE frequency inverters Line filters of the NF series Output chokes of the HD series Output filter sine filter HF If an output filter is used the voltage drop has to be compensated via the filter Ob serve Sec Calculating the motor voltage page 40 NOTE ON EXPLOSION PROTECTION If using a different type of frequency inverter you must ensure that the output connec
127. when the motor is operated with a frequency inverter Please refer to the frequency inverter oper ating instructions for the meaning of the problems that occur and to find information about rectifying the problems 9 3 9 4 Customer service 9 4 1 Customer service tomer service Data from the nameplate complete Type and extent of the problem Assumed cause Please have the following information to hand if you require the assistance of our cus Time the problem occurred and any accompanying circumstances Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors 10 Technical Data Work done working air gap braking torques of BMG05 8 BR03 BC 10 Technical Data 10 1 Work done working air gap braking torques of BMG05 8 BR03 BC Brake type For motor size Work done until mainte nance 10 J Working air gap min mm max Braking torque Nm Braking torque settings Type and number of brake springs Standard red Order numbers for brake springs Standard red BMG052 71 80 60 0 25 0 6 5 0 4 0 2 5 1 6 1 2 135 017 X 135 018 8 BC05 71 80 60 0 25 0 6 7 5 6 0 5 0 4 0 2 5 1 6 1 2 1 GA NIU AONI 1 o ES ON S 135 017 X 135 018 8 BMG1 80 60 0 25 0 6 10 7 5 6 0 N 135 017 X 135 018 8 BMG2 90 100 130 0 25 0 6 20 16 10 6 6 5 0
128. y inverter ssssseeeeene 88 foren e 87 Mechanical mstalatton nne nne nenret 13 Motor connection Category 2G 2D and 2GD en 22 Category 3D nersini denaii aa 35 Tension spring terminal strip 23 27 28 Terminal D0ard ccccccssececceeecesseeeeeeeaaees 27 28 Motor design ie ee shoes lads g et tee 9 Motor protection devices en 17 Motor protection switch Category 2G 2D and 2GD en 21 Category 3G 3D and 3GD en 26 Motor inverter assionment 47 o Overhung Ioade 44H nn nn nnnnnn nn 97 P PTC thermistor Category 2G 2D and 2GD en 21 Category 3G 3D and 3GD een 26 R Regulations for potentially explosive atmospheres 16 Removing forced cooling fan 67 Removing incremental encoder EST nisu raten 66 STE 66 EN ee Fee Em cmi 65 Rights to claim under limited warranty 5 S Speed classes Category she een 33 Surface temperature Category 2G 2D and 2GD nn 21 Category ID ae 33 Category 3G 3D and 3GD een 25 T Temperature class Category 2G 2D and 2GD een 20 Category 3D on eite ia 33 Category 3G 3D and 3GD een 25 Temperature sensor Category 2G 2D and 2GD 21 24 Category 3D ae 35 Category 3G 3D and 3GD 26 31 Terminal box Category 2G 2D
129. ze and version 3 1 AC motor ONGUN A A CH 12 13 16 20 22 Rotor complete Circlip Key Flanged end shield Screw plug Circlip Deep groove ball bearing Circlip Hex head screw tie rod Stator complete Nilosring Hex head bolt 31 32 35 36 37 41 42 44 100 101 103 106 Key Circlip Fan guard Fan V ring Equalizing ring Non drive end bearing shield Deep groove ball bearing Hexagonal nut Lock washer Stud Oil seal 31 20 44 41 107 Oil flinger ring 111 Gasket 112 Terminal box lower part 113 Machine screw 115 Terminal board 116 Terminal clip 117 Hex head bolt 118 Lock washer 119 Machine screw 123 Hex head bolt 129 Screw plug 130 Sealing ring 131 Sealing ring 132 Terminal box cover 134 Screw plug 135 Sealing ring Operating Instructions Explosion Proof AC Motors Asynchronous Servomotors Motor Design Nameplate unit designation 3 2 Nameplate unit designation 3 2 1 Nameplate of category 2 motors Example Category 2G SEM EIRODRUVE Bruchsal Germany ars Typ eDT71D4 37 Nr 3009818304 0002 99 i 1 1 min 1465 Nm kW 0 37 cos 0 70 V 230 400 A 1 97 14 Hz 50 IM B5 kg 92 IP 54 K B te s 29 IA IN 3 7 Il 2 G EEx ell T3 Baujahr 1999 PTB 99 ATEX 3402 03 Schmierstoff 186 228 6 12 Figure 1 Nameplate for category 2G Example Category 2GD G IW WRO DIR 3 76646 Bruchsal 0 Germany 102 Typ eDT71

Operating Instructions - Tecnica Industriale S.r.l.

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