USER MANUAL
Contents
1. Choke Throttle lever BEFORE STARTING AFTER STARTING See Daily Checks on page 8 Switch the throttle lever to idle Open the choke gradually STARTING Run the engine warm for around 5 minutes Switch the engine power switch to on Open the fuel cock Switch the throttle lever to 1 3 of full RPM STOPPING Adjust the choke If the engine is cold close the choke com pletely Do not use the choke if the engine is warm or if the Switch the engine to idle and let it run for a few minutes air temperature is high Switch the engine power switch to off Start by pulling the starting handle Pull it first until the mechanism engages Then pull it hard and fast Close the fuel cock SWepoc INTERNATIONAL AB FR 85 F 70A F 90A F140 OPERATING INSTRUCTIONS The machine s vibration elements start when the throttle is increased The best packing is achieved at full engine RPM Avoid running the engine at other RPM The machine s vibration element stops when the throttle lever is switched to idle The machine is only designed to be used outdoors Work with the machine in daylight or other adequate lighting Ballast must be wetted or naturally damp All other use is discouraged Maximum inclination 20 FR 85 18 F 70A F 90A Before operation fill the water tank with clean water and open the water cock lever horizontal 1 Add water here 2 Water cock Check that all 4 drains at the front of the2. be empty and the fuel cock switched off e When the machine is parked ensure that it cannot tip over The machine may not incline more than 20 FR 85 18 e The operator must use ear protectors when working with the machine e The operator must ensure that no unauthorised persons are in the immediate vicinity of the machine STANDARDS Noise Measurement in accordance with the standard EN 500 4 Rev 1 1998 Annex C In accordance with the conditions in Directive 2000 14 EC Annex VI the following values are reported MN ER ES Sound pressure level at the oper ator s ears LpA 90dB A 904B A 90dB A Permitted sound power level L 105 dB A 105 dB A 105 dB A 108 dB A Guaranteed sound power level L 105 dB A 105 dB A 105 dB A 105 dB A As the sound pressure level at the operator s ears exceeds 85 dB A ear protectors must be used during operation Hand arm vibrations The vibration acceleration was measured in accordance with the ISO 5349 standard during operation on a graveled surface The measurement values were translated into the maximum daily exposure time for regular usage For additional information about vibrations please confer the regulation AFS 2005 15 from the Swedish Work Environment Authority effective July 1st 2005 As Fra Fon Jon Hand arm vibrations m s 3 1 3 9 3 5 3 5 The maximum daily exposure time Exhaust Emissions Th
3. plate let water out Before moving out onto freshly laid asphalt you must ensure that the entire base plate has been covered with water by first moving over another surface with the water cock open You should avoid running out of water as the asphalt may then adhere to the base plate which must then be carefully scraped clean TRANSPORTATION The machine has a lifting eye that can be used for a hook or rope Check before lifting that the lifting eye and its mounting on the machine are undamaged Check also that the transport wheels and the base plate s rubber dampers are undamaged and firmly attached For transportation by vehicle the machine must be secured with for example approved straps Note Secure it by the base plate and not the rubber cushioned upper part The machine has transport wheels only F 90A and F140 as standard equipment When the wheels are not being used they are located on brackets on the control handle Check that all 4 drains at the front of the plate let water out 10 SWepoc INTERNATIONAL AB Dok 101481B GB 0641 Dok 101481B GB 0641 FR 85 F 70A F 90A F140 SUWepoc INTERNATIONAL AB 11 SWEeERNOC INTERNATIONAL AB SWEPAC INTERNATIONAL AB Address Box 132 341 23 Ljungby Sweden tel 46 0 372 156 00 fax 46 0 372 837 41 E mail mail swepac se Internet www swepac se
4. 4 STANDARDS Te en dista 4 SIGNS sans 5 TECHNICAL DATA a ea 6 METHOD OF OPERATION seese 6 TECHNICAL DESCRIPTION 0 eee ee ener 7 DAILYCHEERS ne 8 BEFORE STARTING ar 9 STARTING ea een 9 AFTER STARTING ae 9 STOPPING dd 9 OPERATING INSTRUCTIONS oo eee 10 TRANSPORTATION 2 2 8222 10 SWepoc INTERNATIONAL AB FR 85 F 70A F 90A F140 SAFETY INSTRUCTIONS e Before using the machine the operator must be informed of the manufacturer s safety instructions and instructions for use e The machine may only be used outdoors e The machine may not be used if protection and safety devices are not present or not working e The operator may not leave the machine unattended when the engine is on When the vibrator is connected the operator must be able to control the movement of the machine using the control handle and the start stop controls The machine may be operated only by a trained operator e During maintenance work or other interventions in the machine the engine must always be off e Switch the engine off before adding fuel Avoid fuel spillage and immediately wipe off any spilled fuel Add fuel only in well ventilated areas e Avoid touching hot engine parts for example the silencer e Before lifting the machine check that the lifting device and its mounting are not damaged and that the rubber dampers on the base plate are undamaged and tightened e During transportation and storage the fuel tank should
5. Swe NOC FR 85 F 70A INTERNATIONAL AB F 90A F 140 USER MANUAL Dok 101481B GB 0641 FR 85 F 70A F 90A F140 SUWUREPOC INTERNATIONAL AB Dok 101481B GB 0641 Dok 101481B GB 0641 FR 85 F 70A F 90A F140 USE SWEPAC FR 85 is used to pack ballast under foundations on pavements in trenches etc The rounded base plate makes the machine very suitable for packing around pillars foundations wells etc In places with poor access for example in pipe and cable trenches the machine is easy to use The machine is suitable for packing sand and gravel in thin layers SWEPAC F 70A F 90A are used to pack freshly laid asphalt on pavements and garage approaches in connection with roadworks etc The machine is designed to pack small asphalt areas and is particularly suitable for additional works and repair works The compact design with an articulated control handle makes the machine very easy to manoeuvre The machine is also suitable for packing sand and gravel in thin layers SWEPAC F 140 is used to pack ballast under foundations on garage approaches and on pavements etc The machine is also suitable as a com plement to larger packing machines for example rollers when packing areas with poor access The compact design and articu lated control handle make the machine very easy to manoeuvre and also suitable for use in trench works CONTENTS USE spies a a a 3 SAFETY INSTRUCTIONS sesers
6. e machines meet the requirements for exhaust emissions in accordance with EU Directive 2002 88 EC stage 2 4 SWERDC INTERNATIONAL AB Dok 101481B GB 0641 Dok 101481B GB 0641 FR 85 F 70A F 90A F140 SIGNS Warning Signs Machine Signs SWEMOC LJUNGBY SWEDEN CE 8 INTERNATIONAL AB MODEL SERIAL NO MANUFACTURED MAX WEIGHT MAX OUTPUT Before use carefully read the manual and its safety instruc tions so that you can handle the machine safely Ensure that the manual is always accessible 7 6 Manufacturer Place country of manufacture CE mark Model name Year of manufacture Max engine power Max weight Serial number NI t GN Engine silencer to avoid burns or discomfort do not touch hot engine parts when the engine is on or when the machine has recently been used Belt drive Keep hands tools and other objects away from the belt drive when the machine is on to avoid injury and damage See the safety instructions in the manual As the sound pressure level at the operator s ears exceeds 85 dB A ear protectors must be used when working with the machine to prevent hearing damage SUWUREPOC INTERNATIONAL AB FR 85 F 70A F 90A F140 TECHNICAL DATA FR 85 Net Welt 88 kg Base plate w x 1 430 x 430 mm Speed cis approximately 25 m min Permitted inclination 18 Cen
7. e water tank holds 12 litres F 70A or 21 litres F 90A The water cock is located at the back of the tank easily accessible for the operator The sprinkler system pours water on the base plate and prevents asphalt from adhering to it 6 SWepoc INTERNATIONAL AB Dok 101481B GB 0641 Dok 101481B GB 0641 TECHNICAL DESCRIPTION FR 85 F70A F 90A F 140 FR 85 F 70A F 90A F140 er ON ES IS mo RENNER DE hu Ne SE EST S mo SWepoc INTERNATIONAL AB gt Rh U Control handle Transport wheel Option Petrol engine Rubber damper Vibration element Sleeve for transport wheel Base plate Engine plate V belt Centrifugal clutch Lifting eye Handle Water tank Lifting eye Centrifugal clutch V belt Vibration element Base plate Petrol engine Sleeve for transport wheel F 90A only Engine plate Rubber damper Water cock Transport wheel F 90A only Handle Lifting eye Centrifugal clutch V belt Vibration element Base plate Petrol engine Sleeve for transport wheel Engine plate Rubber damper Transport wheel FR 85 F 70A F 90A F140 DAILY CHECKS Fuel Check Check that there is fuel in the tank Top up if necessary Engine Oil Level Check Check the oil level in the crankcase every day The oil must reach the edge of the filling hole when the machine is on a Le The air filter must be checked at least once every working week When working i
8. n account of the direction of rotation and the position of the vibration element at the front end of the base plate the vibrator moves forwards under its own power The petrol engine is well protected against da mage in connection with use and transportation by a sturdy protective frame with a protective panel on the top Trans port wheels are standard not on the F 70A and FR85 F 90A Net weight 108 kg Base plate W x 1 610 x 560 mm Speed al approximately 23 m min Permitted inclination 20 Centrifugal force 14 000 N Vibration frequency 93 Hz Drive engine Honda GX 120 Engine poWer 2 9 kW Engine RPM 3600 RPM Fuel tank volume 2 5 litres Fueltype ESA a Unleaded petrol 95 98 octane Oil quantity crankcase 0 6 litres Water tank volume 21 litres F 140 Net weight 141 kg Base plate W x 1 610 x 470 mm A asetada approximately 25 m min Permitted inclination 20 Centrifugal force 19 000 N Vibration frequency 88 Hz Drive engine Honda GX 160 Engine poWer 4 0 kW Engine RPM 3400 RPM Fuel tank volume 3 6 litres Fuel D nia mt Unleaded petrol 95 98 octane Oil quantity crankcase 0 6 litres F70A F 90A Th
9. n dusty conditions check daily 1 Paper element 2 Foam plastic element Cleaning 1 Remove the foam plastic element and the paper element and check that they are undamaged Replace damaged parts 2 Wash the foam plastic element in liquid with a high flashpoint and let it dry properly Dip in engine oil and squeeze dry 3 Strike the paper element against a hard object a few times to loosen any dirt Oil Fuel Leakage Check every day that the engine is not leaking oil or fuel Ifa leak is discovered the machine may not be operated until the fault has been remedied See also the separate engine instructions V belt Drive Check the tension and condition of the V belt regularly Re place a damaged V belt with the new type A 30 for FR 85 F 70A F 90A B 30 for F 140 Water Sprinkling System Use only clean water Always empty the tank after use Risk of freezing Check that the nozzles are not clogged up Rubber Dampers Check the condition of the rubber dampers regularly Replace damaged dampers Polyuretan Pad A polyuretan pad is used for stone paving work to protect against stones and ground clinker OIL and FUEL RECOMMENDATIONS Engine oil SAE 10W 30 Fuel u een Unleaded petrol or alkylate 8 SWepoc INTERNATIONAL AB Dok 101481B GB 0641 Dok 101481B GB 0641 FR 85 F 70A F 90A F140 sx N Idle 1 6 SA RPM Fuel cock
10. trifugal force 14 000 N Vibration frequency 93 Hz Drive engine Honda GX 120 Engine power 2 9 kW Engine RPM nee 3600 RPM Fuel tank volume 2 5 litres Fiel t DE ias Unleaded petrol 95 98 octane Oil quantity crankcase 0 6 litres F 70A Net weight 79 kg Base plate w x 1 550 x 530 mm A liisa neva approximately 23 m min Permitted inclination 20 Centrifugal force 11 000 N Vibration frequency 96 Hz Drive engine Honda GX 120 Engine power 2 9 kW Engine RPM nee 3600 RPM Fuel tank volume 2 5 litres Fuel type iii Unleaded petrol 95 98 octane Oil quantity crankcase 0 6 litres Water tank volume 12 litres METHOD OF OPERATION The machine consists of a base plate with a vibration ele ment and an upper part cushioned from the base plate which is designed as both an engine plate and water tank F 70A F 90A The cushioning between the base plate and the upper part consists of rubber dampers The power is transmitted from the petrol engine to the vibration element via a V belt which can be adjusted with a belt tensioner The engine V belt pulley is fitted with an integrated centrifugal clutch which allows the engine to be started and run idle without the vibrator being connected O
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