Operating Instructions
Contents
1. Cleaning cloth Marker permanent Bolt cutter Flat wrench SW 24 Pipe tongs Skinning tool Cable stripping knife Side cutters Crimping tool Allen key 2 mm Hot air blower Talcum Grease n addition Bench vice with Aluminium or plastic protective jaws VEGAVIB 62 Cable shortening set T Mounting VEIA 4 2 Mounting sequence L Fig 1 Cable shortening set for VEGAVIB 62 Crimp connector yellow 2 pieces article no 2 11444 Crimp connector red 3 pieces article no 2 18710 Shrinking hose blue 9 8 x 30 mm 1 pce article no 1 243 Shrinking hose black 3 x 55 mm 1 pce article no 1 1207 O rings 24 x 1 5 mm 2 pocs article no 2 28877 Pins M4 x 6 4 pcs article no 2 28894 Cable clamp 12 x 20 mm 1 pce article no 2 28876 NQOQA WM The numbers refer to the figures on the following pages Mounting 1 Interrupt power supply of the sensor and remove con nection cable Dismount the sensor Clean cable 9 of the sensor Determine the new sensor length L according to the illustration with a measuring tape and mark with a marker Specifications on the sensor length L are available in the operating instructions of the sensor AUO nm 8 VEGAVIB 62 Cable shortening set 01 080 N3 600 30097 EN 080310 VEA Mounting 5 45 64 Fig 2 Cut the cable with a bolt cutter 9 Cable 5 Cut the cable 9 with a bolt cutter ap2. yellow red green yellow separately through the outer holes of the perforated disc 10 Do not lead the beige plastic cords 11 through the perforated disc 18 Slide the cable clamp 7 flush onto the suspension cable 12 While doing this turn the cable clamp in the direction of the cable twist to avoid fraying the wire rope The chamfered side facilitates insertion of the cable 19 Tighten the threaded pins 6 evenly on all sides with an Allen wrench 2 mm The threaded pins should all be screwed in to the same depth in the cable clamp approx 3 Nm 2 2 Ibf ft 20 Cut the beige plastic cords as short as possible with side cutters 12 VEGAVIB 62 Cable shortening set 01 080 N3 6008 30097 EN 080310 VEIA Mounting 21 Remove the insulation of the screened green GN and yellow YE wires over a length of 60 mm 2 4 in Slide the braiding slighly backward and open it a little with a sharp object in the back area Make sure that the wires do not get damaged 60mm 2 23 64 Fig 10 Pull the cores out of the braiding 11 Plastic cords GN Green YE Yellow 22 Pull the yellow and green wires backward out of the braiding 23 Exchange O rings 5 grease thread and o rings VEGAVIB 62 Cable shortening set 13 Mounting Fig 11 Exchange O rings prepare the wires 3 Shrinking hose blue 4 Shrinking hose black 5 O rings 14 Pressu
3. Operating Instructions VEGAVIB 62 Cable shortening set Vibration Wy Content Wel Content 1 About this document 14 F hctionz css a See RE ERES 3 1 2 Target group sem ERU ORE 3 1 3 Symbolism used 0220005 3 2 For your safety 2 1 Authorised personnel 005 4 2 2 Appropriateuse llle ellen 4 2 3 Warning about misuse 4 2 4 Environmental instructions 4 3 Product description 3 4 Configuration l l esses 5 3 2 Principle of operation 5 3 3 Packaging transport and storage 5 4 Mounting 4 1 General instructions llle 7 4 2 Mounting sequence 44 8 5 Maintenance and fault rectification 5 1 Maintenance ss 2 2 6 8 uoo RR oko 17 5 2 Instrument repair 00004 17 6 Dismounting 6 1 Dismounting steps l l 18 62 Disposal cec Re ER vea ERR RIP 18 7 Supplement 7 1 Technicaldata llle 19 2 VEGAVIB 62 Cable shortening set 01 080 N3 600 30097 EN 080310 About this document 1 About this document 1 1 Function This operating instructions manual has all the information you need for quick mounting and setup of a replacement module cable shortening set Please read this manual before you start setup 1 2 Target group This operating instructions manual is directed to trained personnel The contents of this man
4. he described steps in reverse order 6 2 Disposal The cable shortening set consists of materials which can be recycled by specialised recycling companies Materials see chapter Technical data Take note of the specifications in the sensor documentation 18 VEGAVIB 62 Cable shortening set 01 080 N3 600 30097 EN 080310 VEIA Supplement 7 Supplement 7 1 Technical data General data Materials wetted parts The cable shortening set does not alter the durability of the sensor The materials used are listed in the operating instructions of the sensor Sensor length 0 3 80 m 1 262 ft Approvals The respective sensor approvals are not qualified or restricted in any way when the cable shortening set is correctly applied VEGAVIB 62 Cable shortening set 19 VEE A Printing date VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone 49 7836 50 0 Fax 49 7836 50 201 E mail info de vega com www vega com 0 CE amp All statements concerning scope of delivery application practical use and operating conditions of the sensors and processing systems correspond to the information avail able at the time of printing VEGA Grieshaber KG Schiltach Germany 2008 Subject to change without prior notice 30097 EN 080310
5. ironmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental protection The environment man agement system is certified according to DIN EN ISO 14001 Please help us fulfil this obligation by observing the environ mental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGAVIB 62 Cable shortening set 01 080 N3 600 30097 EN 080310 Product description Scope of delivery Area of application Functional principle Packaging Transport Transport inspection 3 Product description 3 1 Configuration The scope of delivery encompasses e Cable shortening set e Documentation this operating instructions manual 3 2 Principle of operation The cable shortening set is a set of parts used to shorten a VEGAVIB 62 in cable version PUR temperature range 40 4150 C The cable shortening set can be used e g when the sensor has to be guided through a narrow tube The cable shortening set must not be used if the sensor is deployed for solids detection in water The cable of the sensor consists of a suspension cable the electrical cables and an outer insulation 3 3 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle no
6. parts for mounting Fig 7 Sever the suspension cable 12 with a bolt cutter 7 Cable clamp 9 Cable 10 Perforated disc 12 Suspension cable 12 Cut the suspension cable 12 with a bolt cutter and keep the perforated disc 10 for mounting 13 Clean the remaining cable of the sensor 9 of oil and grease and rub it off with talcum The old cable crimping cannot be used anymore and must be correctly disposed of 100 mm i Fig 8 Slide the parts onto the cable 6 Pins 4 pcs 7 Cable clamp 8 Mounting boss 9 Cable 10 Perforated disc 14 Pressure screw 15 Pressure ring 16 Rubber wrapping 17 Washer 18 Rubber rings 4 pcs 19 Upper part of the oscillator VEGAVIB 62 Cable shortening set 11 Mounting VERA 14 Slide the individual parts 14 15 16 17 18 19 according to the drawing onto the cable Make sure that the shoulder of the washer 17 points to the pressure ring 15 Remove the outer insulation of the cable over a length of 100 mm 4 in 16 Shorten the suspension cable 12 with a bolt cutter by 70 mm 2 8 in remaining length 30 mm 1 2 in 100 mm 3 15 146 1 3 18 Fig 9 Shorten the suspension cable slide on the cable clamp 6 Pins 7 Cable clamp 10 Perforated disc 12 Suspension cable 17 Place the perforated disc 10 onto the bare suspension cable 12 and lead the 4 wires green
7. prox 145 mm ca 5 7 in above the new sensor length L 6 Clamp the upper part of the oscillator 19 in a bench vice Fig 3 Loosen the pressure screw 9 Cable 14 Pressure screw 7 Unwind pressure screw 14 with a fork wrench SW 24 so that the cable does not turn during the following dis assembly 8 Clamp the lower part of the oscillator below the screwed separating position in the bench vice Do not clamp on the fork tines VEGAVIB 62 Cable shortening set 9 Mounting Vela m Fig 4 Unwind the vibrating element 9 Cable 14 Pressure screw 19 Upper part of the oscillator 9 Loosen the upper part of the oscillator 19 with pipe tongs and unscrew it Both threaded connections are secured with soluble locking paint Make sure that the cable 9 does not turn Fig 5 Pull apart the vibrating element carefully cut the wires A Upper part of the oscillator B Lower part of the oscillator 10 Stretch out the two parts A and B carefully Cut the wires directly on the crimping with side cutters see arrows Comms 0000 Fig 6 Pull the cable out of the upper part of the oscillator 9 Cable 10 Perforated disc 19 Upper part of the oscillator aa 10 VEGAVIB 62 Cable shortening set 01 080 N3 600 30097 EN 080310 VEIA Mounting 11 Pull the cut cable 9 out of the upper part of the oscillator 19 Keep all
8. re screw 19 Upper part of the oscillator 24 Bring the shieldings of the wires yellow and green together and twist them Insulate the twisted shielding with the black shrinking hose 4 according to the drawing Shrink over the transition green black yellow in the insulated core with the blue shrinking hose 3 2 m Fig 12 Connect the cores 6 Pins 7 Cable clamp 12 Suspension cable GN Green BK Black YE Yellow RD Red GN YE Green yellow 25 Strip off the insulation of the wires over a length of 5 mm 0 2 in and connect according to drawing with crimp connectors and crimping tools 14 VEGAVIB 62 Cable shortening set 01 080 N3 600 30097 EN 080310 VEIA Mounting Fig 13 Connect cores with crimping tools 1 Crimp connector yellow 2 pcs 2 Crimp connector red 3 pcs 3 Shrinking hose blue 14 Pressure screw 19 Upper part of the oscillator 26 Assemble the parts of the vibrating element A B Provide the thread with screw retention Make sure that no wires get squashed The cable must not turn B Fig 14 Screw the vibrating element together 14 Pressure screw A Upper part of the oscillator B Lower part of the oscillator 27 Screw the parts of the vibrating element together tightly To do this clamp the lower part of the oscillator B into the bench vice and turn only the upper part of the oscillator A The cable m
9. rmal loads during transport is assured by a test according to DIN EN 24180 The packaging of standard instruments consists of environ ment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instruc tions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or concealed defects must be appropriately dealt with VEGAVIB 62 Cable shortening set 5 Product description VEIEA Storage Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport e Storage and transport temperature see Supplement temperature Technical data Ambient conditions e Relative humidity 20 85 6 VEGAVIB 62 Cable shortening set 01 080 N3 600 30097 EN 080310 Mounting 4 Mounting 4 1 General instructions Necessary tools Measuring tape Yardstick
10. ual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunc tions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure VEGAVIB 62 Cable shortening set 3 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protection equipment must always be worn 2 2 Appropriate use The cable shortening set is used to shorten VEGAVIB sensors in cable version VEGAVIB 62 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to System components through incorrect mounting or adjustment 2 4 Env
11. ust not turn 28 Pull the cable 9 to the top and press the seal rings 18 and the washer 17 into the upper part of the oscillator 19 29 Slide the pressure screw 14 and the pressure ring 15 onto the rubber jacket 16 VEGAVIB 62 Cable shortening set 15 Mounting E 15 Cable sealing Pressure screw Pressure ring Rubber wrapping Washer Rubber rings Upper part of the oscillator 30 Provide the pressure screw 14 with screw retention and screw it into the upper part of the oscillator 19 31 Tighten the pressure screw 14 with the fork wrench SW 24 approx 6 Nm 4 4 Ibf ft 32 Check the length of the sensor 33 Mount the sensor 34 Connect the sensor according to the operating instructions of the sensor 35 Check the correct switching function of the sensor 16 VEGAVIB 62 Cable shortening set 01 080 N3 600 30097 EN 080310 We DA Maintenance and fault rectification 5 Maintenance and fault rectification 5 1 Maintenance When mounted correctly on the sensor the cable shortening set is virtually maintenance free There are no restrictions with regard to the specifications in the sensor documentation 5 2 Instrument repair Take note of the specifications in the sensor documentation VEGAVIB 62 Cable shortening set 17 Dismounting Vela 6 Dismounting 6 1 Dismounting steps Note chapter Mounting and carry out t
Download Pdf Manuals
Related Search