RM-650 Recharge Module User's Guide
Contents
1. e Terminal pads for connection to a disconnect switch e AC Input Part of power entry module Outputs Front panel e Current Sense terminals for internal current indication e Voltage Sense terminals for terminal pad disconnect switch voltage indication Controls e AC Power on off Rocker switch part of power entry module Rear panel e Manual Automatic select Rotary switch to select automatic mode off reset or manual steps Front panel Indicators Front panel Step Enable LED Current status and ready indicator e Overcurrent LED Current status indicator e Overvoltage LED Voltage status indicator e Step Status LEDs 7 Current and step status indicator Ventilation Requirements e Unit must be kept at least six inches away from other surfaces e Air flow must remain unobstructed Installation Requirements e Unit must be operated in a normal vertical position Wheels on floor Dimensions e Weight 70 Ibs e Size 35 H x 18 W x 16 D Operating Environment e Operating Temperature Range 20 F to 140 F Accessories e Current Cables 8 ft standard 102. 650 Voltage Sense For reading the voltage across the disconnect switch RM 650 rear panel terminal pads 3 4 Rear Panel Connectors AC Power Entry Module Connects the RM 650 to a 115VAC power source Do not connect to a protected power source See the RM 650 warnings before making this connection Terminal Pads Pads for connecting the RM 650 to the positive and negative on the disconnect switch See the RM 650 warnings before making these connections 3 5 Main Panel Indicators Controls and Indicators Step Enable LED On indicates current is less than 450 amps Off when current is 450 amps or greater Overcurrent LED On indicates current is greater than 700 amps The RM 650 is disabled when this LED is on Overvoltage LED On indicates voltage is greater than 10 volts The RM 650 is disabled when this LED is on Step Status LEDs When flashing indicates the step resistance level at which the RM 650 is operating and indicates current is 450 amps or greater When on not flashing indicates current is less than 450 amps and the function of that step is complete LED Indicator LED Status Refer to the Manual Step Enable On Current is less Off Current is 450 than 450 amps amps or more Overcurrent On Current is 700 Off Current is less See the Overcurrent amps or greater than 700 amps Overvoltage and Reset section Overvoltage On Voltage is 10 Off Voltage is less See the Overcurren
3. RM 650 Recharge Module User s Guide 990 South Rogers Circle Suite 11 Boca Raton FL 33487 Tel 561 997 2299 Fax 561 997 5588 www alber com 1 Warranty and Limitation of Liability LIMITED WARRANTY Alb rcorp warrants that the software product will perform in accordance with the accompanying written materials for a period of ninety 90 days from the date of receipt Some states and jurisdictions do not allow limitations on duration of an implied warranty so the above limitation may not apply to you To the extent allowed by applicable law implied warranties on the software product if any are limited to ninety 90 days CUSTOMER REMEDIES Alb rcorp s entire liability and your exclusive remedy shall be at Alb rcorp s option either return of the price paid or replacement of the software product that is returned to Alb rcorp with proof of purchase This Limited Warranty is void if failure of the software product has resulted from accident abuse or misapplication Any replacement software product will be warranted for the remainder of the original period or thirty 30 days whichever is longer Alb rcorp shall not be liable for any data or programs stored in or used in conjunction with this software product Without prejudice to the foregoing generality Alb rcorp shall not be liable for the loss or corruption of data or programs stored in or used in conjunction with this or any other software product nor shall Alb rcorp be liab
4. Remember Do not activate the next step until the active step LED stops flashing 5 When all the Step Status LEDs are on not flashing and Step Enable is on measure the current and voltage on the RM 650 a Connect a millivoltmeter to the Current Sense terminals b Read the voltage A reading of 1mV indicates 7 amps of current is flowing through the RM 650 NOTE You may measure this current at any time during the test 1 mV 7 amps 10 mV 70 amps 100 mV 700 amps c Connect a voltmeter to the Voltage Sense terminals and read the voltage d If you determine the current and voltage levels are acceptable the test is complete WARNING It is the user s responsibility to determine what current and voltage levels are safe and acceptable for connecting the battery back to the power bus 6 After the test is complete set the rotary switch to Off Reset 7 Disconnect the current cables from the disconnect switch 8 Set the RM 650 AC power switch to Off if done Using the RM 650 4 3 Automatic Mode Operation To operate in automatic mode do the following 1 With the rotary switch at Off Reset observe the Step Enable LED If the LED is on the current through the RM 650 is less than 450 amps If the LED is off the current is 450 amps or greater Power down the RM 650 and disconnect from the disconnect switch The test cannot continue NOTE If the Overcurrent or Overvoltage LED is on refer to the Ov
5. al Description 1 Receiving Upon receipt visually inspect the RM 650 to verify there is no shipping damage It is your responsibility to initiate and settle damage claims with the shipper Alb rcorp will assist with claims if necessary but will not be liable for shipping damage not reported to the shipper You should also verify the items received match the packing slip Alb rcorp is not responsible for missing items not reported within ten days after receipt by the customer 1 1 Contact Information Proper connection of equipment to the device under test is essential to the correct functioning of your system If you have any questions about equipment connection or operation please contact us Call Alb rcorp at 561 997 2299 or fax us at 561 997 5588 Request RM 650 assistance 2 General Description The Alb rcorp RM 650 Recharge Module is a current limiting instrument that facilitates the recharging of a battery that has been disconnected from the power bus The unit applies a resistance across a disconnect switch and limits current to 700 amps Typical maximum current is 650 amps Heavy duty current cables that connect the RM 650 rear panel terminal pads to a disconnect switch are supplied with the unit e Reduces the risk of high current draw when reconnecting a battery to the power bus e Easy to read LEDs indicate current voltage and process status e Protected against overcurrent and overvoltage e Front panel terminals
6. ercurrent Overvoltage and Reset section 2 Ifthe Step Enable LED is on turn the rotary switch to Auto The Step Status 1 LED lights The Step Enable LED may be on or off depending on the current If the Step Status 1 LED flashes the current is 450 amps or greater If Step Status is on not flashing the current is less than 450 amps and the function of that step is complete 3 When Step Status is on not flashing and Step Enable is on the RM 650 advances to step 2 The Step Status 2 LED lights The Step Enable LED may be on or off 4 The unit automatically continues to increment up to step 7 5 When all the Step Status LEDs are on not flashing and Step Enable is on measure the current and voltage on the RM 650 a Connect a millivoltmeter to the Current Sense terminals b Read the voltage A reading of 1mV indicates 7 amps of current is flowing through the RM 650 NOTE You may measure this current at any time during the test 1 mV 7 amps 10 mV 70 amps 100 mV 700 amps c Connect a voltmeter to the Voltage Sense terminals and read the voltage d Ifyou determine the current and voltage levels are acceptable the test is complete WARNING It is the user s responsibility to determine what current and voltage levels are safe and acceptable for connecting the battery back to the power bus 6 After the test is complete set the rotary switch to Off Reset 7 Disconnect the current cables fro
7. f the voltage reading is less than 10 volts and the polarity is correct continue with the manual or automatic mode section of this manual If the voltage is 10 volts or greater or the polarity is wrong STOP Do not continue Using the RM 650 4 2 Manual Mode Operation To operate in manual mode do the following 1 With the rotary switch at Off Reset observe the Step Enable LED If the LED is on the current through the RM 650 is less than 450 amps If the LED is off the current is 450 amps or greater Power down the RM 650 and disconnect from the disconnect switch The test cannot continue NOTE If the Overcurrent or Overvoltage LED is on refer to the Overcurrent Overvoltage and Reset section 2 Ifthe Step Enable LED is on turn the rotary switch to 1 The Step Status 1 LED lights The Step Enable LED may be on or off depending on the current If the Step Status 1 LED flashes the current is 450 amps or greater If Step Status is on not flashing the current is less than 450 amps and the function of that step is complete NOTE If you advance the rotary switch before the step is complete refer to the Overcurrent Overvoltage and Reset section 3 When Step Status 1 is on not flashing and Step Enable is on turn the rotary switch to 2 The Step Status 2 LED lights The Step Enable LED may be on or off 4 Observe the LED status as previously described and continue incrementing the rotary switch up through step 7
8. for easy voltage and current measurement e Automatic or manual operation e AC powered portable and easy to use in shop or field e Handle and wheels for easy moving RM 650 operation consists of connecting the instrument across the disconnect switch and selecting manual or automatic operation LEDs provide information on current voltage and process status The unit is powered from 115VAC and may be used immediately upon receipt No calibration is required Controls and Indicators 3 Controls and Indicators This section describes the controls and indicators on the RM 650 Additional item descriptions may appear elsewhere in this manual or in related manuals CURRENT VOLTAGE RM 650 O STEP ENABLE OVERCURRENT OFF RESET 1 2 9 AUTO O di O OVERVOLTAGE 7 6 5 CONTROL STATUS 1 2 3 4 5 6 7 O O O O O O 0 STEP STATUS Figure 1 RM 650 Main Panel 3 1 Main Panel Controls Manual or Automatic rotary switch Activates the operation of the RM 650 Selects automatic operation manual operation and off reset With manual operation the user selects the next resistance step applied across the disconnect switch 3 2 Rear Panel Controls On Off switch Part of the AC Power Entry Module Turns the main power off or on Does not initiate the test 4 amp fuse A replaceable fuse located in the AC Power Entry Module 3 3 Main Panel Connectors Current Sense For determining the current level flowing through the RM
9. ited States of America Safety Information e Except as explained in this manual do not attempt to service Alb rcorp equipment yourself Opening the equipment may expose you to dangerous voltages Refer servicing beyond that described in this manual to authorized personnel e Do not allow liquids or moisture to get into the equipment If liquid does get into the equipment unplug it immediately and contact your nearest authorized service center or Alb rcorp directly e Ensure equipment is provided adequate ventilation Do not block equipment ventilation openings e Do not exceed equipment voltage or power ratings and capabilities e Make sure that equipment is properly grounded e Do not let unauthorized persons operate or service the equipment e Use of this product in a manner not specified could compromise the designed in safety of this product WARNINGS Do not connect the RM 650 to a protected power source Severe damage may result if the normal 115VAC line goes down and the RM 650 remains on The RM 650 must be powered on and the rotary switch must be set to Off Reset before connecting across a disconnect switch Voltage must be less than 10 volts at the disconnect switch before making this connection You must observe correct polarity when making this connection User injury or equipment damage may result if the above warnings are not observed Table of Contents Te RECEIVING wscsscdesssscvevescssccssincn
10. le for the cost of retrieving or replacing lost or corrupted data Alb rcorp s sole and exclusive liability for any and all losses and damages arising out of any cause whatsoever shall in no event exceed the purchase price of the software product purchased NO LIABILITY FOR CONSEQUENTIAL DAMAGES Alb rcorp shall not in any case be liable for any damages including special incidental indirect exemplary collateral or consequential arising from breach of warranty breach of contract negligence or under any other legal theory arising from the warranty herein stated or the purchase of product including without limitation loss of profits use or goodwill Some states and countries do not allow the exclusion or limitation of incidental or consequential damages therefore the above exclusion or limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary state to state and country to country If you desire to contact Alb rcorp for any reason please contact Alb rcorp 990 South Rogers Circle Suite 11 Boca Raton FL 33487 email alber alber com Information in this document is subject to change without notice RM 650 Recharge Module User s Guide Book Revision 1 0 4200 035 2002 Alb rcorp 990 South Rogers Circle Suite 11 Boca Raton FL 33487 This manual may not be copied in whole or in part without express written permission from Alb rcorp Printed in the Un
11. m the disconnect switch 8 Set the AC power switch to Off if done Using the RM 650 4 4 Overcurrent Overvoltage and Reset The Overcurrent LED Overvoltage LED and Off Reset rotary switch are on the RM 650 front panel Overcurrent LED When on this LED indicates that the internal current flowing through the RM 650 is greater than 700 amps This disables the RM 650 and terminates the test To restart in manual mode turn the rotary switch to Off Reset and refer to the Manual Mode Operation section of this manual If this LED lights while in automatic mode you may attempt the test using manual mode Overvoltage LED When on this LED indicates that the voltage at the disconnect switch terminals is greater than 10 volts This disables the RM 650 Testing cannot continue Power down the RM 650 and disconnect the current cables from the disconnect switch Preventive Maintenance 5 Preventive Maintenance The RM 650 requires minimal preventive maintenance Inspect the current cables periodically to confirm the connectors are firmly attached and clean With the unit disconnected from all AC and DC voltage sources you may open the cabinet and blow out any dust that may have accumulated There are no internal air filters to clean Specifications 6 RM 650 Specifications Power e Less than 2 amps or 250 watts at 115VAC 10 60Hz Fuses Rear panel e One 4 amp fuse fast blow Part of power entry module Inputs Rear panel
12. o not connect to a protected power source WARNING Do not connect the RM 650 to a protected power source Severe damage may result if the normal 115VAC line goes down and the RM 650 remains on 2 To power on the RM 650 set the rear panel AC power switch to On 3 Set the main panel rotary switch to Off Reset 4 Usinga digital voltmeter measure the voltage across the disconnect switch If it is less than 10 volts continue with the next step If the voltage is 10 volts or greater STOP Do not continue 5 Confirm the RM 650 is powered on and set to Off Reset Using the RM 650 6 Connect the current cables to the RM 650 rear panel terminal pads observing polarity red cable to positive black cable to negative 7 Connect the other end of the current cables across the open disconnect switch as described in a or b below Be certain to observe polarity red cable most positive black cable most negative a Ifthe disconnect switch is on the positive side of the battery connect the positive cable to the positive bus and connect the negative cable across the open disconnect switch to the most positive point of the battery b Ifthe disconnect switch is on the negative side of the battery connect the positive cable to the most negative point of the battery and connect the negative cable across the open disconnect switch to the negative bus 8 Connect a digital voltmeter to the RM 650 Voltage Sense terminals on the main panel I
13. seosscensccssevesvvenectessuecsvesscaceuseecaesusbseseeuscusesvesasecsbuscessavecdosseetesssucvessvescesesse 1 1 CONTACTINFORMATION sei ae e a ae aa ian 2 GENERAL DESCRIPTION cos cvicccdsicccssdessiees sasecics socstesedescsensesdse sd cssedsscssecs dexsdssoeast ese sods duseudsvdevsteassends 3 CONTROLS AND INDICATORS sissciecssesscessssnccetesnsssssnccndsstvecsesesacsssetnessesednostenstvesseuccsentecetveescseseeute 3 1 MAIN PANEL CONTROLS cccecsessscecececeessnsececececsesenscaeceecceesesaaeceeececseeaaececececseneaeaeceeeesesenseaeeeeecs BoD REAR PANELICONTROE Siri orti er Dieses 3 3 MAIN PANEL CONNECTORS iii 3 4 REAR PANEL CONNECTORS iii 3 5 MAIN PANEL INDICATORS ccsesecceccceceessnsececececsesesceececcceesesaueceecceceeaaesecececeessaeaeeeeeesesenssaeeeeees A USING THE RM650 8 iii bici cvstesssisessvsdes secs dasctscssossclesdeassccunedsesocesedsecects access sesesdsnencecsdoseweasesecdossseeee Alls CONNECTING THE UNIT solar hl rilanciare ala leale 427 MANUAL MODE OPERATION scita nia 43 us AUTOMATIC MODE OPERATION tfo in r E rina 4 4 OVERCURRENT OVERVOLTAGE AND RESET 5 PREVENTIVE MAINTENANC Eisscsessciicsccsssoaestecesccsas chcpsessczadsousoveseats sodeaceecbiasesasnaczacscasvessssecaccesssesase 6 RM 650 SPECIFICATIONS sisssscsiescsss scsvescecensceds soosesdescevestesendosvecsedascovasduscadestececsensuscescutecsesoeteeceseetes 10 iii Receiving and Gener
14. t volts or greater than 10 volts Overvoltage and Reset section Step Status On Current is less than 450 amps and the step is done Flashing Current is 450 amps or greater and the step is in process See the Manual Mode or Automatic Mode Operation section Figure 2 LED Indicators Using the RM 650 4 Using the RM 650 This section describes how to connect the RM 650 and operate it in manual and automatic modes WARNING v RM 650 on v Set to Off Reset v Less than 10 volts v Correct polarity Before connecting across the disconnect switch Power on the RM 650 Set the rotary switch to Off Reset You must measure less than 10 volts across the open disconnect switch Observe correct polarity when connecting You may injure yourself or damage the equipment if you don t follow these instructions when making this connection The RM 650 generates heat and requires adequate ventilation on all sides Keep the unit at least six inches away from other surfaces Do not obstruct air flow Keep the unit vertical on its wheels Do not lay the unit horizontally as this will inhibit heat dissipation 4 1 Connecting the Unit Connect the RM 650 as follows Figure 2 shows a typical RM 650 to disconnect switch connection CHARGER Figure 3 RM 650 to Disconnect Switch Schematic 1 Connectthe AC cord to the RM 650 rear panel AC Power Entry Module Connect the other end to a 115VAC source D
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