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        S1-5010 Diagnostic Insulation Tester User Guide
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1.        o s 8 as OD    GB    EA Voltage setting       A  y     a    Right Hand Cursor    keys  Press to select and    highlight the required  voltage before  commencing test     oO 09 0    O         o 0 Oo O08 O D OO D       VARI position  Gives the option to      i  Select a non standard  voltage between 25 V  and 5000 V before           commencing test    ii  Continuously vary the  voltage in 25 V steps  during a test     Test duration    Test Button    Backlight key  Press to      i  Switch backlight On or Off   ii  Initiate the    On screen     display above the key     Setting Up Procedures    The S1 5010 can be powered by   e Internal rechargeable battery which provides at least 8 hours of testing   e Mains input of 95 volts to 280 volts 50 60 Hz   e 12   15 Volts d c or a c    General    The S1 5010 is fitted with a 12 volt  7 Amp hour sealed lead acid battery  The maintenance free  battery will last for at least 5 years if kept charged and not subjected to prolonged high temperatures    Occasional exposure to  50   C will do little harm but a continuous temperature  gt 40   may cause  irreparable damage   It is advisable to fully charge the battery before the instrument is put into service  for the first time  Charging is carried out by external a c  mains supply  or by 12 V d c  or a c  supply   To fully recharge the battery after 8 hours of use takes about 16 hours  The battery capacity display  symbol indicates the state of charge     Mains supply re charging    The
2.     1 5010  Diagnostic Insulation Tester    User Guide    AN SAFETY WARNINGS    e Safety Warnings and Testing Precautions must be read and understood before the  instrument is used  They must be observed during use    e The circuit under test must be switched off  de energised and isolated before test  connections are made     e The test terminal panel and side recess panel must be kept in a dry  clean condition     e Circuits must be discharged before disconnecting the test leads   Capacitive loads  can be lethal  See    Testing Precautions        e Circuit connections must not be touched during a test     e In certain circumstances  break down of the circuit under test may cause the  instrument to terminate the test in an uncontrolled manner  possibly causing a loss of  display and warning indications while the circuit remains energised  In this event  it is  important that the circuit is discharged and the instrument is turned off  before  touching any connections     e Replacement fuses must be of the correct type and rating   e The instrument should not be used if any part of it is damaged     e Refer to    Testing Precautions    for further explanations and precautions     NOTE  THE INSTRUMENT MUST ONLY BE USED BY SUITABLY TRAINED AND COMPETENT PERSONS     Symbols used on the instrument    A Caution  Refer to accompanying notes    N Risk of electric shock   C     Equipment complies with relevant EU Directives     o  Equipment protected throughout by Double Insulation  C
3.     Resistance in MQ in scientific notation  eg  2 94E 05   2 94 x 10   MQ   294 GQ       eg  5 58E 04   5 58 x 10  MQ   558 GQ          Real Time    Download Display example    Type of Test  Insulation Resistance    Step Voltage  Polarization Index    Dielectric Discharge    Selected test  voltage    Reading Frequency  IR  DD  amp  Pl    Reading 1   4 Every 15 seconds   Reading 5   13 Every minutes   Reading 14   17 Every 5 minutes     Test Type DIR  Start Date 12917998  start Time 16 57  Test Voltage   Resistance 1   Resistance 2   Resistance 3   Resistance 4   Resistance 5   Resistance  amp    Resistance 7   Resistance      Resistance 9   Resistance 10  Resistance 11  Resistance 12  Resistance 13  Resistance 14  Resistance 15  Resistance 16  Resistance 17  Resistance 18  Resistance 19  Resistance 20   How ended   Final Resistance 36 7  Final otage z546  Duration   Capacitance   Pl   T1    21 5010 V1 0K       TEST NUMBER 1 STARTED AT 1311  TEST SET Y SET TIME  RE  D D  SOO O74 00         Reading 18   20   Not used     Reading Frequency   SV only     Every 15 secs       How test endedVierge    Blank   Timed out        Manually stopped      Excess interference    j   Breakdown      Low Battery    Fuse ruptured          Test number  designated by start date        Test times T1  amp  T2    Not  applicalble   if applicable     SV Test IR  DD  amp  PI Test     Batch    Download Display examples       m eee eee       25    Test Voltages     Test Voltage accuracy     Test current 
4.     Setup    code must then  be entered by anyone wishing to access the Setup screens     1     ore a    D gt     8     9     From the    Menu    screen  use the left hand cursor keys to select and highlight    SETUP      Press the    CHANGE    E key  T   The    SETUP    screen is displayed    Press the    NEXT    E key  The    SETUP MODE    screen is displayed    Use the left hand cursor keys to select and highlight    SETUP SECURITY CODE       Press the    CHANGE    E key to set the code to    ON      or    OFF       If an exisiting code is to be  changed  set the code to    OFF     exit the screen  return back to the screen and then set the code  back to    ON     Press the    END     amp  key to exit back to the    Menu    screen    Highlight    SETUP  and press the    CHANGE    B key  The    ENTER THE SECURITY CODE     screen is displayed    Enter  and remember  the new 3 digit security code using the         B      and    NEXT   keys   Press the    END    G key to return back to the    Menu    screen     Note   Persons with access to the Setup mode will also be able to access  and control  the    Power  On    code     Set   Reset Date Format  Date format can be selected as DD   MM   YY   YY MM DD  MM DD YY  Note that changes  to the Date format will only be shown in subsequent test data     1     oo IY    6     From the    Menu    screen  use the left hand cursor keys to select and highlight    SETUP       Press the    CHANGE      key  T   The    SETUP    screen is disp
5.  250 kQ  Maximum additional error 5  at 100 MQ   95   280 Va c  12  15 V a c  or d c    15 seconds to 90 minutes   Internal rechargeable 12 V  7 Ah lead acid   At least 8 hours from a fully charged battery  Backlit dot matrix LCD  256 x 128 pixels   Bargraph style level indicator   Conforms to IEC 61010 1 Voltmeter rated for use on  300 V phase to earth systems  Category Ill    IP54 with side recess panel closed   In accordance with IEC61326 1   Refer to www megger com   Measured current   gt 100 nA  0 2     C   Measured voltage 0 1     C   Operating  20  C to  50  C   Storage  25  C to  65  C   2000 m   90  RH non condensing at 40  C   9 kg   327 mm x 316 mm x 196 mm    60 mm pouch   Wipe disconnected instrument with a clean cloth  dampened with soapy water or Isopropyl alcohol  IPA      Accessories    Supplied with the instrument   User Guide   High Voltage test lead  3m long  3 supplied   RS232 communication lead   PC download software   Test record cards  x 5    Accessory pouch    Optional   Fused Test Lead Set   8m HV Test Lead set   15m HV Test Lead set   Shielded test lead set   12 V d c  automotive charging lead   Remote control   Download    Windows    software   S1 S1  5 kV Calibration Box   CB101   Test Record Card  Pack of 20     Publications     A Stitch in Time       Part Number    6172 283  8101 181    25955 025    6220 594  6172 112  6420 116    6320 240  8101 182  8101 183  6311 080  6231 584  6220 644  6311 077  6111 217    AVTM21 P8B    2     Repair and War
6.  5 minutes  taking successive measurements until the final voltage value is reached                         5052 42 4MQ  05 00  5000V 42 4MQ  4000v 44 9MQ 0 01 pF  3000V 48 3MQ  2000V 58 8 MQ  1000V 69 7 MQ  H5OOOVSTEPVOLTAGETEST  STEP VWOLTAGETEST  C0 E             Example of Step Voltage Testing display    Fault Conditioning  Burn     For a normal Insulation resistance test  when a Burn test is not initiated  the voltage will be turned Off  after a breakdown  This reduces the possibility of unintentional damage to the insulation by carbon  tracking  or by arcing  Burn test mode disables the    breakdown    detector and allows the Insulation  resistance test voltage to be continued until it causes burning and insulation breakdown at a weak  point of the circuit  If a Burn test is initiated  the instrument will maintain the high voltage even after a  breakdown is caused  enabling the location of the failure to be seen or heard     19    Data Retrieve    Results are automatically stored when a test runs for more than one minute  Tests are identified by  date and test number  At each date change  test numbering restarts at 1  The time of the test  24 hour  clock format  is also stored  A maximum of 75 tests can be stored  Attempting to store more than 75  tests will cause the oldest test results to be erased  A warning message will appear before test results  are automatically erased     Display Stored Test results   From the    Menu    screen  use the left hand cursor st keys 
7.  advice on the best course of action to take     Returning Instrument for Repair    lf returning an instrument to the manufacturer for repair  it should be sent freight pre paid to the  appropriate address  A copy of the Invoice and of the packing note should be sent simultaneously  by airmail to expedite clearance through Customs  A repair estimate showing freight return and  other charges will be submitted to the sender  if required  before work on the instrument  commences     28    Notes    29    Notes    30       Archcliffe Road  Dover  Kent CT17 9EN England  T  0  1 304 502101   F  0  1 304 207342    UNITED STATES   PO Box 9007  Valley Forge  PA 19484 9007 USA   T 1 610 676 8500   F 1610 676 8610    UNITED STATES   4271 Bronze Way  Dallas  Texas 75237 1017 USA  T 1 800 723 2861   T 1 214 330 3203   F 1 214 337 3038    Megger SARL   Z A  Du Buisson de la Couldre  23 rue Eug  ne Henaff   78190 TRAPPES   France   T  33  0 1 30 16 08 90   F  33  0 1 34 61 23 77    This instrument is manufactured in the United Kingdom   The company reserves the right to change the specification or design without prior notice     Megger is a registered trademark    Part No  6172 283 V05 Printed in England 1108  www megger com    
8.  and hold the red button for at least five seconds  Two bleeps are sounded  To warn that    a test is in progress  BURN is displayed  alternating with 444   symbols  The test terminal  indicator light flashes    6  Test progression is shown by a Bargraph  Using the left hand cursor keys a Results or  Graph result screen can be selected either during  or after a test     Break down of the circuit and the related noise interference may cause the instrument terminate    the operation  possibly causing a loss of display while the circuit remains energised  In this  event  it is important that the circuit is discharged before touching any connections  If necessary   switch the instrument off  and then on again to reset the display     7  To stop the test at any time  press the red test button     DISCHARGING    is displayed  until the  circuit is in a safe condition    8  To return to the menu display press the    Menu     amp  key    9  If required  Setup the test button to the    NOT LOCKED    position     Remote operation  A software package  1 S1 is available for controlling the S1 5010 directly from a PC  You may also    automatically define certain test sequences  See    Accessories        16    Test Mode Summary    Insulation Resistance Testing   This test mode measures insulation resistance continuously at the selected voltage  The test is  applied for a short but specific duration  immediately after which a reading is taken  Test duration is  typically 30 or 60 seconds an
9.  application of a mains supply of 95   265 V a c   50   60 Hz powers the instrument  and charges  the battery  The S1 5010 will operate on a supply as low as 90 volts  but this will not fully charge the  battery  Charging is automatic as soon as the mains supply is connected to the IEC 320 connector in  the side recess panel  Confirm that the red indicator lamp is illuminated     12 V supply re charging    The application of an external 12   15 volt d c or a c  supply powers the instrument and charges the  battery at the same rate of charge as the mains input  It is possible to connect both mains and a 12  volt input simultaneously  but this will not charge the battery any faster  The socket accepts 12  15 volt  d c   any polarity connection  or 12   15 volt a c  A charging lead fitted with an automotive cigar lighter  plug for charging the battery from a vehicle is available  See    Accessories      Charging is automatic  as soon as the 12 V supply is connected to the 12 V DIN socket  Confirm that the red indicator lamp  is illuminated        Leave unconnected    Connection Connection    12 V DIN socket  Caution   Applying more than 15 V to this socket may overcharge the battery     Battery Charging Notes       Do not leave battery in a totally discharged state  Frequent charging to keep the battery    topped  up    will maximise battery life        When charging the battery indoors  the area should be well ventilated      The battery should only be charged at temperatures i
10.  repairs  lost production  lost profits and in human terms  from lives saved in the  event of dangerous electrical faults     Regular insulation testing of electrical equipment can help to detect deteriorating insulation  The  effects which cause insulation to deteriorate include mechanical damage  vibration  excessive heat or  cold  dirt  oil  moisture and localized voltage stresses   all of which can arise on most industrial or utility  equipment     Insulation tests are sometimes used in isolation as absolute measures of the quality of the insulation   This is most appropriate when equipment is being installed and checked for compliance with a  specified    Pass    level  For operational equipment the key factors are trends in the insulation readings     It is therefore important that records of insulation readings are kept  relating to each piece of  equipment or    Asset    in your testing regime  Megger supplies test record cards to assist with such  record keeping  and now with the  1 5010  the results can be downloaded directly to a computer     There are also a number of influences on the insulation readings   temperature  humidity and surface  leakage for example and a range of test techniques have been developed to help with the  interpretation of your insulation tests     Megger     INSULATION TEST RECORD  Equipment Ne Rating  Location Date Installed         co   c   5          E  Ch Si 1     r a  ia      peri           Example Test Record card    21    Applicatio
11. 7i    To Guard Terminal To  ve Terminal    lli    The guard terminal is at the same potential as the negative terminal  Since the leakage resistance  iseffectively in parallel with the resistance to be measured  the use of the guard causes the current  flowing through surface leakage to be diverted from the measuring circuit  The instrument therefore  reads the leakage of the insulator  ignoring leakage across its surface     Measurements above 100 G    Measurements up to 100 GQ can be made without any special precautions  assuming that the test  leads are reasonably clean and dry  The guard lead can be used to remove the effects of surface  leakage if necessary  The S1 5010 is capable of measuring up to 5 TQ  and down to 0 01 nA   equivalent to 500 TQ at 5000 V   When measuring resistances this high  the test leads should not be  allowed to touch each other or any other object since this will introduce leakage paths  Sharp points  at the test lead connections should also be avoided since this will encourage corona discharge         2 5 KV     PELVEUELTVIPUIPTIAT TTP GROUND       The drawing shows the stresses and subsequent leakages which will occur between the test leads if  neither is connected to earth  ground   These leakages have significant effect and occur through the  air itself     The following drawing shows the effect of connecting the guard lead to the ground  This reduces the  stray leakage into the negative  measurement input  terminal considerably  but this te
12. Reset Locking Test button  The red Test button defaults to locking  when pushed for more than 1 second  The button can be  set to    Locked    or    Unlocked        1     Oo RwWD    From the    Menu    screen  use the left hand cursor keys to select and highlight    SETUP      Press the    CHANGE      key  T   The    SETUP    screen is displayed    Press the    NEXT E key    Press the    NEXT      key again    Use the left hand cursor keys to select and highlight    TEST BUTTON       Press the    Change      key to select    LOCKING     or    NOT LOCKING     as required     Note   If    NOT LOCKING    is selected    Fault Conditioning       BURN  mode is not available     f   8     12    Press the    OK    B key   Press the    END     amp  key to return back to the    Menu    screen     Operation    A Testing Precautions  A The circuit under test must be completely de energized  and isolated before test connections are made    e The  1 5010 can generate up to 5 mA at 5000 V  Circuit connections must not be touched  when testing    e When turned On  voltage in excess of 5 volts across the   and   terminals will be indicated on the  display    e The voltage indicator and automatic discharge features of the S1 5010 should be regarded as  additional safety features and not a substitute for normal safe working practice    e When carrying out prolonged unattended tests  care should be taken ensure that harm or damage  Cannot be caused    e When using the   BURN    feature  care mus
13. SETUP  screen is displayed   Use the left hand cursor keys to select the test  identified as OFF  to be enabled   Press the    CHANGE     amp  key  The    SETUP MODE    screen is displayed   Press the    SIMPLE    B  or the    ENHANCED  E key  as required  The    TEST RANGES    screen is  displayed   6  Use the left hand cursor keys to individually select and highlight any voltage ranges to be  switched Off or On  Press the    ON     amp  or    OFF      key  as appropriate   7  On completion  press the    END     amp  key to return tothe    SETUP  screen   8  Press the    END   amp  key to return back to the    Menu    screen   Alternatively  a test can be enabled by individually setting at least one test voltage to    ON        oe a E      geneesepennnnnnenunnnennnennnEnEEn H  i   Y    INSULATION BAANT Jiii   SETUP MODE  RESISTANCE 14 88    POLARIZATION 7500    EX    Ti   i ara  STEP 100   DOTEST  VOLTAGE WERT TEST 4    18 STORED 500v  HETRIEWE  SETUP VARI FO0OW J    CHANGE 1 SIMPLE ER HANEED DISABLE      SETUP MODE    i ENHANCED Genov 28004 1 i DD TEST RANGES  Pl ERHAGGEO   SOOO 2400Y TOO KORV   SORIN T  SW ENHANCED S000V 25004   2500 V    i000     Sow  VARIABLE  OFF    COO iff soeoy 25000 itoy SUAN  TESTS STORED 12    griaa 14 24  CHAHEE HENT       Example showing the enabling of a DD Test   Delete Stored Test results   1  From the    Menu    screen  use the left hand cursor keys to select and highlight    SETUP       2  Press the    CHANGE    E key  t   The    SETUP  scre
14. V SOOV   suseneesanees Coy SIMPLE   SO00W 25004   DO SIMPLE jo00   7500y 1000Y S00    TESTS STORED 5    gari   il 08 38  CHANGE HENT       2500 W OW    Pritt rrr  a H l       Setting Up Procedures    Example showing the setup of an enhanced SV Test    Setup PI Test    1   2   3     11     12   13     From the    Menu    screen  use the left hand cursor keys to select and highlight    SETUP      Press the    CHANGE      key  T   The    SETUP  screen is displayed    Use the left hand cursor keys to select and highlight    PI     Press the    CHANGE    B key  The     PI TEST SETUP    screen is displayed    Press the    PI TEST TIMES     amp  key  The    PI TEST TIMES    screen is displayed    Press the    NEXT B key to highlight and select the First Value  the Second Value or the Stop  Time as required    Using the           et        keys  adjust the timing as required    Press the    OK     amp  key to return to the    PI TEST SETUP  screen    Use the left hand cursor keys to select and highlight    PI     Press the    CHANGE    Gikey  The    PI  TEST SETUP    screen is displayed    Press the    SET PI TEST     amp  key  The    PI TEST SETUP MODE    screen is displayed       Press the    SIMPLE     amp  or the ENHANCED      key as required    TEST RANGES    screen is    displayed  Note   selecting the    DISABLE     amp  key will disable and remove the IP test from the     Menu    screen  See    Disable the Test       Use the left hand cursor keys to individually select and hi
15. alibration is successful  these  numbers  which will be approximately 1 00  will disappear immediately so that the instrument is ready  for use     Successful completion of the calibration check indicates that two of the measuring ranges are working  correctly when measuring the equivalent of about 200 MQ  If these two ranges are working  it is most  probable that the other range is also working  To be sure that the third range is working  run an  insulation test with the test leads disconnected  There is an accurate internal leakage current of 5 nA  which is always added to the current entering the negative terminal  This current is subtracted later   during the calculations  With the terminals open circuit  the instrument is effectively measuring 5 nA  and if it measures this correctly will get a result of O nA 0 2 nA  Visually checking this reading  confirms that the third range is working correctly     To achieve reliable resistance readings it is also necessary for the terminal voltage to be measured  correctly  To quickly check the internal voltmeter  run an insulation test with the terminals open circuit  at various voltages  e g  500 V  1000 V  2500 V and 5000 V   The voltage generated is specified to be  accurate to  5  but in practice it is usually better than this and about 1  higher than the nominal  voltage   Since the voltmeter circuit is independent to the voltage generator  visually checking the  actual voltage reading gives a good degree of confidence that th
16. ation tester for all types of electrical equipment offering  measurement capability up to several T  The instrument performs automatic tests  enabling  consistent operation without operator input  stores results and can be operated from a PC  Flexible  power supply options and robust  portable construction allow the instrument to be used in a wide  variety of applications  It is particularly suitable for analyzing the insulation of large machines  HV  generators and cables  When turned On  voltage in excess of 50 volts across the   and   terminals  will be indicated on the display  together with the flashing HY symbols     Switchable filtering allows stable readings to made when in the presence of high levels of 50 Hz or  60 Hz interference     Polarization Index and Dielectric Discharge tests are performed automatically  and test duration  and voltages can be adjusted according to user preference for these tests  A Step Voltage test can  also be performed automatically  with a voltage of 2500 V or 5000 V and a fixed test duration of 5  minutes  It is also possible to restrict operation to user defined voltages  to disable the graph plotting  or to disable certain types of tests  This is all done using the    Setup    screen  The settings can be  security code protected  It is also possible to set a general security code to prevent unauthorized use  of the instrument     The 31 5010 can be powered from the main supply  or by the its own internal rechargeable battery    which 
17. average   The displayed value will move to the most recently acquired result  e g  If FILT 3 is in operation and  the filter  amp  key is pressed once  to select the FILT 30  the most recent unfiltered result is displayed   This will be followed by the average of two results  three results  four results etc  until it showing the  average of the last 30 results  Note that averaging is performed on measured current  not calculated  resistance   This is the best way to reject incoming a c  interference but it can produce some unusual  settling characteristics when observing resistance measurements     15    Operation    Fault Conditioning  Burn   BURN disables the normal    breakdown    detection and enables the Insulation test voltage to  continue even after breakdown at any weak point of the circuit insulation  This will enable the  location of the failure to be seen or heard   Note   The Test Button must be be set to    LOCKED    position to use the BURN mode    A  Care must be taken that no unintentional harm or damage can be caused    1  Setup the Test Button to the    LOCKED     position  See    Set   Reset Locking Test button       2  From the    Menu    screen  select INSULATION RESISTANCE    using the left hand cursor keys    3  Use the right hand cursor keys to select and highlight the time indicator  Press the    CHANGE    E  key  followed by the              keys to set the required time    4  Set the required Test Voltage with the right hand cursor keys    5  Press 
18. before it is stopped automatically   Maximum test duration is 90 minutes   Accept the default test  time or use the right hand cursor keys to select and highlight the time indicator  Press the E     CHANGE    key  followed by the                keys to set the required time     The required Test Voltage is selected with the right hand cursor keys  For specific types of test   pre determined default voltages are set  For instance  the Step Voltage test only offers test  voltage options of 2500 or 5000 volts  The    VARI    position gives the option to select a non   standard voltage between 25 and 5000 V d c   or to continuously vary the voltage in 25 V steps  during a test by using the right hand cursor keys     Battery condition indication is given in the bottom left hand corner of the display  If the battery  becomes completely exhausted the instrument will refuse to operate  Recharge the battery as  soon as possible  If the battery is not recharged it could degrade to a state where it will not  recharge     Note   Test results and settings are protected by a backup battery so these will not be lost     14    To start a Test  press the red button for at least one second  Two bleeps are sounded and the  A  flashing test terminal indicator light  and symbols warn that a test is in progress     If Enhanced tests have been selected  after one minute  three types of result screen can be  selected  Results   Bargraph   Graph  using the left hand cursor keys either during  or afte
19. chnique is only  permissible if the item under test is isolated from the ground      Isolated    means insulated by a  resistance of at least 5 MQ for the positive terminal or 10 kQ for the negative terminal      i E D Sl E77  ev    The following drawing shows a problem which can occur  If one end of the sample is grounded and  this is required to be connected to the positive terminal  then the negative  measurement  lead is  surrounded by a 5 kV field  This is likely to cause at least 1 nA of unwanted leakage current   representing a 5 TQ resistance in parallel with the sample under test        23    Test Techniques    Z777       When taking measurements  above 100 GQ therefore  the user should ground the Guard Lead where possible  otherwise parallel  leakage paths may occur     Circuit Block Diagram       Calibration check  The  1 5010 contains several independent circuits which can be used to perform comparative checks  without the use of any external equipment  If the automatic calibration check passes  this means that  most of the instrument functions are working correctly  This section describes further simple checks  which can be performed to test those areas not covered by the automatic calibration check     The S1 5010 has three measuring ranges which are selected automatically  The calibration check  uses an internal 5 uA current source to check the operation of the high current and medium current  ranges  The results are shown as two numbers in the display and if c
20. d the  1 5010 will allow you to set this duration  and the test will finish  automatically  The reading will not necessarily be the maximum value but if the same duration is used  each test  then the same point on the curve of increasing apparent resistance is being compared  On  installation these readings will be compared to the required minimum specification  Further readings  taken for maintenance purposes must be monitored for any trend that they show  The readings are  subject to variation from temperature and humidity and these factors may require the insulation  reading to be corrected  Information on temperature correction is given in the MEGGER publication     A Stitch in Time     Alternatively  a Polarization Index  PI  test may be used     ae    TIME 10818      php Ea    ha   T           rp rpagig pia        Example of IR Graphic display  Polarization Index  PI  Test    Time resistance tests are successive insulation readings at specified times  taking the ratio of  dielectric absorption into account  and are independent of temperature  Good insulation generally  shows an increase in resistance over a 10 minute period  With contaminated insulation  absorption  effects are masked by high leakage currents and the readings are therefore fairly flat     Insulation U7 A  probably good or   ie PPa    MQ    4  7     4     4           B  7  7        Moisture and dirt  may be present       0 TIME 10 Minutes    The PI test is a particular example of the time resistance meth
21. e internal voltmeter is working  correctly  If all these tests are successful the confidence level for correct operation of insulation tests  will be about 99   The internal reference voltage has not been tested   If this is wrong  everything  would in error by the same amount and you would never know   To check the internal reference   connect an external voltmeter and start a test at a voltage which is within the capabilities of your  voltmeter   Please note that most voltmeters do not like more than 1 kV      lf you wish to perform a proper calibration check using external resistors  the CB101 5 kV resistor box  with 10 MQ  100 MQ  1 GQ and 10 GQ resistors is available from Megger Limited     24    Appendix 1    abies Selected test Selected test Leakage PI1 and P12 _ pp index  and software voltage duration current  in pA  if appicable  if applicable        identity    51 5010 W 1 0K    TEST NUMBER 1 S7ARTED AT 134196 12 20 DATA OLYPUT EVERY 2 SECONDS     TEST SET Y SET TIME    RESCH ue  TERM Y DURATION ENDED CAPfuF  PH Pl Do     DD  Sony 02 00 Capacitance  2 94E 05 4 26E 09 2370 of the item  7 00E 04 3526 08 J465 under test       5 96866E 04  4 206 08 z521       1 5 50E 04_ 4 606 09 2532    5 56866E 04 4 566 08 z542    5 50E 04   4 56E 08 2542 00 10 STOPPED 0 02              Heading Type of Test    Insulation Resistance Actual terminal voltage How test ended    Step Voltage    STOPPED  TIME OUT  BREAKDOWN  BATTERY LOW  FUSE BLOWN    Polarization Index  Dielectric Discharge
22. e working  practice   Care must be taken to prevent capacitive circuits becoming disconnected during a test   leaving the circuit in a charged state   Dielectric Absorption  Some capacitive items exhibit an effect called Dielectric Absorption  The dielectric can absorb  charge during the test  After the item is discharged  the absorbed charge is released back onto  the capacitive    plates    effectively raising the voltage of the item  possibly to dangerous  levels  Safe working practice dictates that tested items should be firmly shorted out with a  shorting link  after discharge  until required for use       13    Operation    Performing Tests   General    Ensure that all test leads are clean and in good condition  and firmly connect them to the  instrument and to the isolated circuit under test     Switch the instrument On by pressing the yellow    On   Off    switch once  The calibration check  runs to check the operation of the measurement system and correct any small calibration errors  which may occur during the life of the instrument        The    Menu    screen is displayed on completion of the calibration check  If necessary  adjust the  contrast setting using the M key     The  amp  key allows the back light to be switched On or Off   Switching the back light off  will  conserve battery power by 10       Select the required Test mode using the left hand cursor keys     Test time shown in the bottom right hand corner of the display indicates maximum test duration  
23. en is displayed    3  Use the left hand cursor keys to select and highlight    TESTS STORED     Press the    CHANGE     key  The    DELETE ALL TESTS   CONFIRM    screen is displayed    4  Accept or reject the deletion by pressing the    YES      or the NO      key  The    SETUP MODE     screen is displayed    5  On completion press    END     amp  key to return back to the    Menu    screen     Set   Reset Date and Time   1  From the    Menu    screen  use the left hand cursor keys to select and highlight    SETUP      Press the    CHANGE    E key  T   The    SETUP  screen is displayed    Use the left hand cursor keys to select the current Date and Tiime    Press the    CHANGE     amp  key  T   The    SETUP MODE        SET CLOCK    screen is displayed   Press the    NEXT  amp  key to highlight and select the Time   Date component to be adjusted   Using the           and        keys  adjust the time   Date as required     Or VI a D    Setting Up Procedures    7  Press the    END     amp  key to return to the    SETUP  screen   8  Press the    END    key to return back to the    Menu    screen   Note   Date format can be also be changed as required  See    Set   Reset Date Format        Set   Reset Printer Baud Rate  This is the communication rate used when retrieving results to a serial printer     1  From the    Menu     screen  use the left hand cursor keys to select and highlight    SETUP   2  Press the    CHANGE      key  T   The    SETUP  screen is displayed    3  Press t
24. g  and on completion of a test     ENHANCED    mode provides basic  test results and a graph plot and a Bargraph as the test progresses  Individual voltage ranges for  each type of test can be switched Off or On as required     From the    Menu    screen  use the left hand cursor keys to select and highlight    SETUP       Press the    CHANGE      key  t   The    SETUP    screen is displayed    Use the left hand cursor keys to select and highlight the required test    Press the    CHANGE     amp  key  The    SETUP MODE    option screen for the selected test is   displayed    5  Press the    SIMPLE      or the    ENHANCED    E key as required  The    TEST RANGES    screen is  displayed  Note   selecting the    DISABLE     amp  key will disable and remove the test from the     Menw    screen  See    Disable a Test       6  Use the left hand cursor keys to individually select and highlight any voltage ranges to be  switched Off or On  Press the    On    B or    OFF      key  as appropriate    7  On competion  press the    END     amp  key to return to the    SETUP  screen    8  Press the    END    E key to return to the    Menu    screen     AONI    SETUP MODE    IHSULATI  H  RESISTANCE  POLARIZATION 2000Y  IH DEX    98 10 27 S000  14 23    SVTEST    STEP 10000  VOLTAGE HENT TEST 4   DOTEST 10 STORED Soo  RETRIEVE  BET UF VARI 2000W i    CHANGE A SIMPLE ENHANCED    f  non    Tet  S VW TEST RANGES    O00    ak          IR ERRAMEED FODOV 25004 woo SOV   Pl ENHANCED SO00W 2500W 000
25. ghlight any voltage ranges to be  switched Off or On  Press the    ON     amp  or    OFF      key  as appropriate    On completion  press the    END     amp  key to return to the    SETUP    screen    Press the    END     amp  key to return to the    Menu    screen     Disable a Test mode  When a test mode is disabled  it is removed fromthe    Menu    screen     1     D O Oe 2S    From the    Menu    screen  use the left hand cursor keys to select and highlight    SETUP      Press the    CHANGE      key  T   The    SETUP  screen is displayed    Use the left hand cursor keys to select the test to be disabled    Press the    CHANGE     amp  key  The    SETUP MODE    screen is displayed    Press the    DISABLE     amp  key  The    SETUP  screen is displayed    Press the    END     amp  key to return to the    Menu    screen     lternatively  a test can be disabled by individually setting each test voltage to    OFF           FSLANIEATIND    in m  iit Vlei BLED TIST    HE FTAL       AT hl   ia  EERE oy  15007 ibbiy Dai  DI wai ppap Boe   HERT  oe pidaia iioi EPY  Ep CARLEEN gpr Piby MII MAF   ba it   11    a    ak J JETEF Heti  DI iimiicah Fidiy PSE TIPET ey 5  H IMGREEd cde PIANT   P I T E 5 T  i   IEBAS  iD peppy j  iaa eee THR    TEANA Sleiman HI F  WERNI Thik  A ELET BLE       Example showing the disabling of a PI Test  Enable a Test mode  From the    Menu    screen  use the left hand cursor keys to select and highlight       SETUP    Press the    CHANGE    E key  T   The    
26. he    NEXT   amp  key  Use the left hand cursor keys to select and highlight    PRINTER  BAUD       Press the    CHANGE     amp  key  T   The    PRINTER BAUD    screen is displayed    Use the    NEXT   key to select and highlight the Baud Rate as required    Press the    END    B key    7  Press the    END     amp  key to return back to the    Menu    screen     PHR    Set   Reset PC Baud Rate  This is the communication speed to your PC when retrieving results to a PC file and does not affect  the speed when using the S1 5010 with the remote control software  The default Baud rate is 9600     From the    Menu    screen  use the left hand cursor keys to select and highlight    SETUP   Press the    CHANGE    E key  T   The    SETUP  screen is displayed    Press the    NEXT      key  Use the left hand cursor keys to select and highlight    PC BAUD      Press the    CHANGE    B key  The    PC BAUD    screen is displayed    Use the    NEXT      key to select and highlight the Baud Rate as required    Press the    END     amp  key    7  Press the    END   amp  key to return back to the    Menu    screen     COS ey  gt     Security Codes   There are two security code systems to inhibit access by unauthorized persons  The user definable 3  digit    Power On    code controls access entry into the instrument  The user definable 3 digit    Setup     code controls access to the Setup displays     Set   Reset    Power On    Code   to set or re set the 3 digit    Power On    code to contro
27. itance of the item under test     Larger items with more capacitance will take longer e g  long supply cables  The absorption current  decreases relatively slowly compared with the charging current  In essence it depends upon the  nature of the insulation material     The conduction or Leakage current builds up quickly to a steady value and then remains constant  for a particular applied voltage under stable conditions  It is this current that is affected by moisture   dirt etc  and the degree to which it flows bears a direct relation to the quality of the insulation  and  consequently to the value of the insulation resistance measured  An increase in the leakage current  is a pointer to possible future problems     22    Test Techniques    Using the Guard terminal    For basic insulation tests and where there is little possibility of surface leakage affecting the  measurement  it is unnecessary to use the guard terminal  i e  if the insulator is clean and there are  unlikely to be any adverse current paths  However in cable testing  there may be surface leakage  paths across the insulation between the bare cable and the external sheathing due to the presence  of moisture or dirt  Where it is required to remove the effect of this leakage  particularly at high testing  voltages  a bare wire may be bound tightly around the insulation and connected via the third test lead  to the guard terminal    G               gt             Pare    eee OD       aren  To  ver Terminal        
28. l access enty into the instrument the    POWER ON  SECURITY CODE    is switched to On in the    Setup    mode  When the instrument is switched Off and  On again  the new code is entered  to operate the instrument  This    Power On    code must then be  entered by anyone wishing to use the instrument     1  From the    Menu     screen  use the left hand cursor keys to select and highlight    SETUP     2  Press the    CHANGE    E key  T   The    SETUP    screen is displayed    3  Press the    NEXT      key  The    SETUP MODE    screen is displayed    4  Use the left hand cursor keys to select    POWER ON SECURITY CODE     Press the    CHANGE     key to set the code to    ON   or    OFF  as required   If an existing code is to be changed  set  the code to OFF  exit the screen  return back to the screen and then set the code back to    ON       5  Press the    END   amp  key to exit back to the    Menu    screen    6  Switch the instrument Off  pause  and then switch back On again  The    ENTER THE SECURITY  CODE    input screen is displayed    7  Enter  and remember  the new 3 digit security code using the         B      and    NEXT    E keys    On completion  press the    OK     amp  key  The instrument powers up and the    Menu    screen is    displayed     10    Set   Reset    Setup    Code    To set or re set the 3 digit    Setup    code  the code is switched from OFF to ON  The screen is then  exited and on re entry  the required user definable 3 digit code is entered  This
29. lass II      Contents    Safety Warnings  General Description  Features and Controls  Battery or Mains Operation  Mains supply re charging  12 V supply re charging  Battery Charging Notes  Setting up procedures  Setup Language  Setup IR  SV and DD Tests  Setup PI Tests  Disable a Test Mode  Enable a Test Mode  Delete Stored Test Results  Set   Reset Date and Time  Set   Reset Printer Baud rate  Set   Reset PC Baud rate  Setup   Reset    Power On    code  Setup   Reset    Setup    code  Set   Reset Date format  Set   Reset Current limit  Set   Reset Data Output Rate  Set   Reset Locking test button  Operation  Testing Precautions  Performing tests   General  Using the Filter  Fault Conditioning  Burn   Remote Operation  Test Mode Summary  Insulation Resistance Testing  Polarization Index Testing  Dielectric discharge Testing  Step Voltage Testing  Fault Conditioning  Burn   Data Retrieve  Display stored Test results  Download stored Test results to a printer  Downloading Test results to a PC  Application Notes  Preventive Maintenance  Insulation testing concepts  Test Techniques  Using the Guard terminal  Measurements above 100 GQ  Circuit block diagram  Calibration Check  Appendix 1  Specification  Accessories  Repair and Warranty    OWMOON NNN DDD DH O1 fF ND    MPMONMONDNNNNNNNNONNNNYN HA a a a fetter a a feet Seta ooo Ss Ss  O N OO   0OA FPWWWNHRHH KH TDTDOAUDOAWDOAGAODAAWAAOAN NNO OTK OON   lt  HH HY DODO O    ee     General Description    The  1 5010 is an advanced insul
30. layed    Press the    NEXT      key  The    SETUP MODE    screen is displayed    Use the left hand cursor keys to select and highlight    DATE FORMAT       Press the    CHANGE    B key to select the appropriate sequence for Day  DD  Month  MM  and  Year  YY     Press the    END     amp  key to return back to the    Menu    screen     Set   Reset Current limit    Se ad ke ee    S  1        3   4  5  6    N    From the    Menu    screen  use the left hand cursor keys to select and highlight    SETUP      Press the    CHANGE      key  T   The    SETUP    screen is displayed    Press the    NEXT      key  The    SETUP MODE    screen is displayed    Use the left hand cursor keys to select and highlight    CURRENT LIMIT       Press the    CHANGE    A key to select 2 mA or 5 mA    Press the    END     amp  key to return back to the    Menu    screen     et   Reset Data Output Rate   for    Real time    output    From the    Menu    screen  use the left hand cursor keys to select and highlight    SETUP       Press the    CHANGE    E key  T   The    SETUP    screen is displayed    Press the    NEXT      key    Press the    NEXT      key again     DATA OUTPUT EVERY       is displayed    Press the    Change    B key  The         and      controls are displayed    Using the         and        keys  adjust the Data Rate as required  Maximum   1 second  Minimum    60 seconds   Press the    OK    B key    Press the    END     amp  key to return back to the    Menu    screen     11    Set   
31. limit     Measurement ranges     Digital  Resistance  Voltage   Current   Capacitance   Analogue  Resistance    Accuracy   0 30  C   Resistance    d c  Test Voltage  Current  Capacitance  Interference rejection     Max capacitance discharge   Discharge time   Guard terminal     Operational supply   Test Duration   Battery    Battery life   Display    Battery Indicator   Safety     Environmental Protection   EMC    Operational uncertainties   Temperature coefficient     Temperature range     Maximum altitude   Humidity range   Weight   Dimensions   Cleaning     26    Specification    500 V  1000 V  2500 V  5000 V   25 V to 5000 V in 25 V steps    5  on 10 MQ load and above    25 V at test voltage  lt 500 V    12 V at test voltage  lt 125 V   2 mA or 5 mA  Selectable    Charge time  lt 2 5 s per uF to charge to 5 kV at 5 mA    10 kQ to 500 GQ at 500 V   10 KQ to 1 TQ at 1000 V   10 kQ to 2 5 TQ at 2500 V   10 KQ to 5 TQ at 5000 V   50 to 1000 V a c  d c   5000 V when testing    0 01 nA to 999 HA   0 01 uF   10 0 UF  measures up to 20 UF if  lt 2 5 kV   10 kQ to 1 TQ    5  1 MQ to 1TQ at 5 kV     5  1 MQ to 100 GQ at 500 V     5  1 MQ to 10 GQ at 50 V     20  100 kQ to 1 MQ and 1 TQ to 5 TQ at 5 kV    20  100 kQ to 1 MQ and 100 GQ to 500 GQ at 500 V    2   1 V    5   0 2 nA    5   0 01 UF   4 mA at 50 60 Hz for  lt 5  additional error    for test volts  gt  500 V    20 0 uF at 5 KV  or 80 UF at 2 5 kV    lt 100 ms per uF from 5 kV to 50 V   Guards out parallel resistance down to
32. n Notes    Insulation Testing Concepts    Insulation resistance can be considered by applying Ohm   s Law  The measured resistance  isdetermined from the applied voltage divided by the resultant current     R  V     There are two further important factors to be considered  These are  i  the nature of the current  through and or over the insulation  and  ii  the length of time for which the test voltage is applied   These two factors are linked  The total current that flows is made up of three separate currents        100 _Capacitance  hanging current  z  10  Conduction Absorption  or leakage   current  1 1 LT Teed   L  0 1 1 10    Titre    Components of insulation test current  1  Capacitance charging current  This current is initially high and drops as the insulation becomes  charged up to the applied voltage   2  Absorption current  This current is also initially high but drops at a much slower rate than the  charging current   3  Conduction or Leakage current  This is a small steady current that can be sub divided into two     a  A current flowing along conduction paths through the insulation material    b  A current flowing along conduction paths over the surface of the insulation material   As the total current depends upon the time for which the voltage is applied  Ohm   s Law theoretically  applies at infinite time     The charging current falls relatively rapidly as the equipment under test becomes charged up  The  actual length of time depends upon the size and capac
33. n the range O   C to 40   C      No harm will occur to the battery is kept on charge indefinitely        If the instrument is idle for long periods  recharge the battery for at least 24 hours every 6  months  more frequently if the storage temperature is  gt 40   C      Setting Up Procedures    Note  t If pre set  the    SETUP    security code input screen will be displayed  Enter the 3 digit security  code using the         B      and    NEXT    E keys  Press the    OK     amp  key to display the    SETUP     screen    Setup Screens   Any changes made to the    Setup    screens will be retained  Memory contents will only be lost in the  unlikely event of a power loss combining a failure of the main and the backup battery  When power is  restored  Setup conditions will revert to the default settings i e  All tests enabled   all voltages enabled   First PI value T1   1minute  Second value T2   10 minutes  Stop time  T3    10 minutes  and  enhanced test mode     Setup Language      1  From the first    Menu    screen  use the left hand st cursor keys to select and highlight    SETUP      2  Press the    CHANGE    E key  T   The    LANGUAGE SELECTION    screen is displayed    3  Use the left hand cursor keys to select and highlight the required language    4  Press the    YES    key  The    SETUP  screen is displayed     Setup IR  SV and DD Tests   Simple or Enhanced mode can be selected for each type of test  except DD test      SIMPLE    mode  provides basic test results durin
34. nal to drive an external warning light  Capacitive loads are automatically discharged at the  end of a test     Beneath the display  four tactile Keys normally control    l   Electrical    noise    Filter    Hi E   Contrast      Back light     Negative Terminal       Features and Controls    Guard Terminal       To insert and lock in shrouded test plugs l     4  Push in l  4  4  4  4  4  4  4  4  4  4  4  1  4  4  4  4  tl  4  4  4  4  4  4  4      4  4  4  4  4  4  4  4  rai  HV Warning    Flashes when a test is in  progress or a hazardous  voltage is present     Date and time    Mode setting    Left Hand Cursor keys  Press to      i  Select and highlight the  required mode     ii  Select test Results     amp  Bargraph   Graph  in Enhanced mode    when test has run   1 minute     Battery Capacity Indicator    Power On   Off Switch  Press to turn On   Off     Filter key  Press to             l       i  Sequentially select filter times    See    Using the Filter        li  Initiate the    On screen    display    above the key          o    0    0   o 6  oO 0 O 2 O O Oo D  o             8 4  amp   oO G9 Oo 0 O 8 Oo D    o  O  o  D    MEGGER       POLARIZATION  INDEH  HEIT TEST 3    ETEF  Hai 22 STORED    DD TEST  RETRIEDE    Contrast keys  Press to    i  Adjust the screen contrast   ii  Initiate the    On screen    display  above the key    oO oO    ot og O 2 OB    Positive Terminal    To release shrouded test plugs  turn a quarter turn and pull out    oO Oo O    Dauna OD    ao
35. ng and deterioration  of insulation to be assessed  The result is dependent on the discharge characteristic  so the internal  condition of the insulation is tested  largely independent of any surface contamination  The charge that  is stored in the insulation material under test  is measured during the discharge phase     The charge that is stored during the insulation test is automatically discharged at the end of the test  when the discharge resistors are switched across the terminals  The rate of discharge depends only  on the discharge resistors and the amount of stored charge from the insulation     The capacitive current quickly decays from a high value with a relatively short time constant  a few  seconds   The absorption  or re absorption during a discharge  current starts from a lower level but  has a much longer time constant  up to several minutes   This is caused by ions and dipoles re   aligning themselves within the insulation  When an electric field is applied some ions are able to move   and some dipoles align themselves within the field  These effects reverse themselves slowly when the  test voltage is removed  caused by particles returning to their natural random state The DD test  measures the discharge currents 1 minute after an insulation test has been completed  At this time  the capacitive current has usually become insignificant compared with the re absorption current  The  level of re absorption after this time shows the condition of the insulation ma
36. od  and takes the ratio of the insulation  values at 1 minute  designated T1  and at 10 minutes  designated T2    this is the Polarization Index   The PI test also has the advantage of not requiring temperature correction           Example of PI display    17    Test Mode Summary    The value of PI can often help in the situation where past test record frequency are limited  by giving  a rough guide to condition of insulator  The figures should always be interpreted in the context of the  equipment history and your experience     PI TEST RESULT INSULATION CONDITION  2 0 to 4 0                Very Good    There are two specific conditions to be aware of when interpreting PI test results  particularly if a  history of the equipment is unavailable     1  Dry  brittle insulation  e g  on windings  on can give a high PI but fail under shock conditions     2  If multi layered insulation fails in one of the layers while the others retain high resistances  the  effect on the test current will tend to increase the PI value  masking possible problems from  surface leakage caused by dirt and contamination     Dielectric Absorption Ratio is the term applied to a Polarization Index at other time intervals using     Setup     Whatever times are set  these will be carried through to the Dielectric Discharge  DD  test  which produces a PI value while it is doing the DD test     Dielectric Discharge Testing    The Dielectric Discharge  DD  Test is a diagnostic insulation test that allows agei
37. provides for at least 8 hours of continuous testing  The battery symbol  F inthe bottom  left of the display indicates battery capacity  Connecting power to the supply connector  or to the 12  volt connector in the side recess panel will automatically charge the battery whether the instrument  is switched    On    or    Off     A high level of internal isolation allows the 51 5010 to be used while the  battery is being recharged  An internal battery management system switches the instrument off after  ten minutes of inactivity  Test results and settings will not be lost when the instrument is switched off     HV    On    indicator connection i  12 V d c  connection  5 V logic signa output     Plug in supply of 10   15 V   To connect an external HV to charge the battery    indicator     Fuse  RS232 connection 200 mA   250 V  Download    Real time    or     Batch    results to PC     Remote operation  Mains connection       Plug in supply of 95   265 V a c   Battery Charge Indicator to charge the battery     Test results are stored internally but the A5232 connection allows an external computer to receive  results in real time or to receive results previously stored     Safe testing is achieved with a double insulated plastic case  double insulated test lead connectors     a one second delayed start test button  high voltage warning symbols 44444 flash on the display   and the test terminal HY warning light flashes  A socket in the side recess panel provides a 5 volt  logic sig
38. r a  test     To stop a test at any time  press the red test button  If the red test button is not pressed  the  test will terminate at the end of the set test duration    Allow the item to discharge   A test will automatically terminate if      The set test duration is completed     Excessive electrical noise occurs     The circuit insulation under test suffers a complete breakdown     The battery becomes exhausted     The 200 mA Guard fuse ruptures  when the Guard terminal is in use        An internal fault occurs     When the test is terminated the item under test will be automatically discharged   e To return to the menu display and start another test  press the    Menu     amp  key     e To switch the instrument Off  press the On   Off button once  Auto switch off operates after 10  minutes inactivity     e On completion of a test  the item under test is automatically discharged  The high voltage  warnings continue to operate until the terminal voltage falls to less than 50 volts  If the test has  run for more than one minute  three types of result display can be selected  Results   Bargraph    Graph  using the left hand cursor keys     Using the Filter   If stable readings are being obtained it is not necessary to use the filter  The multi pole electrical  interference filter system enables measurements to stabilise in a few seconds while rejecting 50Hz  and 60Hz interference currents  up to 4 mA  Under adverse conditions it may be necessary to switch  in additional sof
39. ranty    The instrument circuit contains static sensitive devices  and care must be taken in handling the  printed circuit board  If the protection of an instrument has been impaired it should not be used  and  be sent for repair by suitably trained and qualified personnel  The protection is likely to be impaired  if  for example  the instrument shows visible damage  fails to perform the intended measurements   has been subjected to prolonged storage under unfavourable conditions  or has been exposed to  severe transport stresses     New Instruments are Guaranteed for 1 Year from the Date of Purchase by the User   Note   Any unauthorized prior repair or adjustment will automatically invalidate the Warranty     Instrument Repair and Spare Parts  For service requirements for Megger   Instruments contact    Megger Limited Meggeror Megger SARL   Archcliffe Road Valley Forge Corporate Center Z A  Du Buisson de la Couldre  Dover PO Box 9007 93340  23 rue Eugene Henaff   Kent  CT17 9EN  PA 19484 9007 78190 TRAPPES   England U S A  France   Tel   44  0  1304 502243 Tel   1  610  676 8500 Tel   33  1  30 16 08 90   Fax   44  0  1304 207342 Fax   1  610  676 8610 Fax   33  1  34 61 23 77    or an approved repair company     Approved Repair Companies    A number of independent instrument repair companies have been approved for repair work on most  Megger instruments  using genuine Megger spare parts  Consult the Appointed Distributor   Agent  regarding spare parts  repair facilities and
40. t be taken that no harm or damage can be caused    e The test terminal area and side recess panel recess must be kept in a dry  clean condition    e If any part of the instrument is damaged  it should not be used  but returned to the manufacturer  or an approved repair company    e Fuse replacement must be of the correct type and rating  See    Specification       e Should the plug on the power cord not be the type for your socket outlets  receptacles   do not  use an adaptor  Use a suitable alternative power cord  Wires in power cords are coloured as    follows    U K   International U S A   Earth  Ground Yellow Green Green  Neutral Blue White  Phase  Line  Brown Black    If using a fused plug  a 3 Amp fuse to BS1362 should be fitted     A  Working with Capacitive Loads    Charged Circuit Discharge  Capacitive circuits charged to several kV can be lethal     Circuits must be discharged before handling and connecting the test leads  and  similarly before disconnecting the test leads     At the end of a test  any external capacitance is discharged automatically and the warning  devices will continue to indicate until the terminals are in a safe condition  While the  instrument design incorporates maximum safety  safe working practice should assume that the  instrument discharge circuit and warning devices could fail  and a shorting link should be  connected across capacitive loads before handling them  Automatic discharge must not be relied upon as an alternative to normal saf
41. terial  providing that the  insulation material has been fully charged for full absorption to take place  typically 10 to 30 minutes    A high re absorption current shows that the insulation has been contaminated  usually by moisture  A  low current usually shows that the insulation is clean and has not absorbed much moisture     The dielectric discharge test measures the discharge current 60 seconds after the insulation test is  completed  This is converted to a figure of merit which gives a figure for the quality of the insulation   independent of the test voltage  This value is temperature dependent so it is important to test at a  reference temperature  or record the value     The DD value is defined as     Current flowing after 1 minute  mA _   tmin  Test Voltage  V  x Capacitance  pF  VxC    18    The maximum DD value that can be measured  assuming the default test voltage of 500 V  is typically  20  if the capacitance of the test sample is 1uF  but decreasing to 2 for a capacitance of 10 uF  If the  maximum value has been exceeded the result will show a     gt     symbol in front of the number  e g        gt 20            Step Voltage Testing    This test is based on the principle that an ideal insulator will produce identical insulation readings at  all voltages  while an insulator which is being over stressed  will show lower insulation values at  higher voltages  The selected voltage  2 5 kV or 5 kV  steps from zero by one fifth of the final value  every minute  for
42. to select and highlight    RETRIEVE      Press the    START      key  The output device list is displayed    Use the left hand cursor st keys to select and highlight    DISPLAY       Press the    OK    B key  The first test results are displayed    Press    NEXT      and    LAST      keys to display subsequent or previous test results    On completion press the    END     amp  key to return back to the    Menu    screen     wt I    Download stored Test results to a Printer   An external Printer can be connected to the optically isolated RS232 connector in the side recess  panel  It is safe to connect a printer to this socket while tests are being performed  Test results can be  sent in real time  and the data output rate can be adjusted from 1 to 60 seconds via the Setup screen   The default Baud rate is 9600  and this can be adjusted via the Setup screen  Test results are sent to  the RS 232 socket every 5 seconds  The format of the output data is comma delimited ASCII     Connect and set up the Printer    From the    Menu    screen  use the left hand cursor keys to select and highlight    RETRIEVE      Press the    START E key  The    SELECT OUTPUT DEVICE LIST screen is displayed    Use the left hand cursor keys to select and highlight    PRINTER       Press the    OK    B key  The first test results are displayed    Press    NEXT      and    LAST      keys to display the required test results    Press the    START      key  The message    PRINTOUT IN PROGRESS     is displa
43. tware filtering  A steady reading will then be obtained at the expense of a longer  settling time     Filter settings available   No Filter    Fastest settling time  Rejects a c  interference up to 1 mA   Default  FILT 3  Hardware filter  Approximately 3 second settling time  4 mA a c  rejection   FILT 10  Adds software filter giving moving average over 10 seconds   FILT 30  As above  for 30 seconds   FILT 100  As above  for 100 seconds     At the start of a test  the default setting FILT 3 is set  This provides very good interference rejection   allowing measurements to be made quickly  Pressing the filter  amp  key will sequentially advance filter  settings  To optimise the settling time  toggle the filter key several times to turn the filter Off  Note that  if the filter is turned On again  either manually or automatically  it may cause a transient change in the  reading which can last up to several seconds     Tip  If a long time constant filter is in use  toggle the filter  amp  key to re start the filter and obtain the  required reading faster     Note   When testing at less than 500 volts  the tolerance to external interference is reduced  This is  because of voltage regulation problems caused by a c  current flowing into the positive terminal  impedance of about 80 kQ  Such a condition will be evident by the fact that the terminal voltage will  change from its set value     Note   Selecting a new filter time discards all previous readings and begins building up a new 
44. yed    When the completed message is displayed  press the    MENU     amp  key to return back to the     SELECT OUTPUT DEVICE LIST screen    9  Press the    END     amp  key to return back to the    Menu    screen     Sn p e o o    Downloading Test results to a PC   Test results may be downloaded to a PC in one of two ways         Real Time     downloading while  carrying out a test  or    Batch     downloading a single or multiple results after a test s  has been  completed and stored in the memory of the S1 5010   In both cases  the download of results takes  place via the RS232 port of the S1 5010 to a COM port of the PC        Real Time    downloading uses the AVOLOAD DOS program on the diskette supplied with the  instrument        Batch    downloading uses the AVODNLDR DOS program on the diskette supplied with the  instrument     Examples of a    Real Time    display  and    Batch    displays are given in    Appendix 1      Instructions on how to use both programs are contained in the README file on the diskette   Alternatively  the S1 S1    Windows    program can be used to set up and control the  1 5010  instrument  and download    Real time    and    Batch    data  See    Accessories        20    Application Notes    Preventive Maintenance    The proverb    A stitch in time saves nine    inspired the title of an Megger Limited booklet on insulation  testing  as it neatly sums up the benefits of preventative maintenance  The savings come in financial  terms from costly
    
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IC-F5022/F6022 Instruction Manual  Grundig 32 VLE 4302 BF 32" HD-ready Black  Anleitung  ドライブを快適にする装備    Document - Ville de Neuchâtel    Copyright © All rights reserved. 
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