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Operating Instructions - VEGASWING 63 -

1. Fig 4 Horizontal installation recommended mounting position particularly for adhesive products 1 Switching point 2 Marking on top with threaded versions marking aligned to flange holes with flange versions With flange versions the fork is aligned to the flange holes as follows Fig 5 Fork position with flange versions Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry Rain and condensation water can thus drain off This ap plies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels VEGASWING 63 transistor NPN PNP 11 4 Mounting Transport Pressure Vacuum Handling Welding socket Fig 6 Measures against moisture ingress Caution Do not hold VEGASWING 63 on the tuning fork Particularly with flange or tube versions the tuning fork can be damaged just by the weight of the instrument Transport coated instruments very carefully and avoid touching the tuning fork Remove the packaging or the protective cover just before installation The process fitting must be sealed if there is gauge or low pressure in the vessel Before use check if the seal
2. Tube extension 316L Alloy C22 2 4602 316L 316L with Alloy C22 plated 316L with ECTFE coated 316L with PFA coating Klingersil C 4400 316L Alloy C22 2 4602 316L with ECTFE coating 316L with PFA coating 316L Alloy C22 2 4602 316L with ECTFE coating 316L with PFA coating plastic PBT Polyester Aluminium die casting AISi1OMg powder coated basis Polyester 316L 316L NBR stainless steel housing precision casting silicone aluminium plastic housing stainless steel housing electropolished PMMA Makrolon 316L 316L 316L Borosilicate glass Schott no 8421 1 4101 lt 105 mbar I s PN 64 80 6000 mm 3 15 80 3000 mm 3 15 80 4000 mm 3 15 21 3 mm 0 839 in 236 22 in 118 11 in 157 48 in approx 0 8 4 kg 0 18 8 82 Ibs approx 920 g m 9 9 oz ft 26 VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 VEGA 9 Supplement Layer thickness ECTFE approx 0 5 mm 0 02 in PFA approx 0 5 mm 0 02 in Surface quality Standard R approx 3 um 1 187 in Hygienic version 3A R lt 0 8 um 3 157 in Hygienic version 3A R lt 0 3 um 1 183 in Process fittings Pipe thread cylindrical DIN 3852 A G 4 G1 American pipe thread conical 34 NPT or 1 NPT ASME B1 20 1 Flanges DIN from DN 25 ASME from 1 hygienic fittings Slotted nut DN 40 PN 40 Clamp 1
3. Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications SIL applications This symbol indicates instructions for functional safety which must be taken into account particularly for safety relevant applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence of actions Numbers set in front indicate successive steps in a procedure Battery disposal This symbol indicates special information about the disposal of bat teries and accumulators VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 2 For vour safetv 2 Forvour safetv 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use The VEGASWING 63 is a sensor for point level detection You can find detailed information about the area of application in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions For safety
4. 250 C 58 482 F e 70 C 158 F ns DAC erar sire ue EN 104 F 0 C D so c 82 F 50 C 100 C 150 C 200 C 250 C 58 F 122 F 212 F 302 F 392 F 4820F 40 C 40 F Fig 29 Ambient temperature Process temperature 1 Process temperature in C F 2 Ambient temperature in C F 3 Temperature range with temperature adapter 30 VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 9 Supplement D 64 928 40 580 20 290 21 14 5 50 C 0 C 58 F 32 F 100 C 150 C 200 C 250 C Q 212 F 302 F 392 F 482 F Fig 30 Process temperature Process pressure with switch position gt 0 7 g cm sensitivity switch 1 Process pressure in bar psig 2 Process temperature in C F 50 C 0 C 58 F 32 F 250 C 100 C 150 C 200 C 212 F 302 F 392 F 482 F Fig 31 Process temperature Process pressure with switch position 2 0 5 g cm sensitivity switch 1 Process pressure in bar psig 2 Process temperature in C F Viscosity dynamic Flow velocity Density Vibration resistance Instrument housing Sensor 0 1 10000 mPa s requirement with density 1 max 6 m s with a viscosity of 10000 mPa s 0 7 2 5 g cm 0 025 0 09 Ibs in 0 5 2 5 g cm 0 018 0 09 Ibs in by switching ove
5. F 212 F 302 F 392 F 482 F Fig 26 Influence of the process temperature on the switching point Shifting of the switching point in mm in Process temperature in C F Switching point at reference conditions notch Tuning fork ROD 28 VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 VEGA Influence of the product density on the switching point D 10 25 64 8 546 9 Supplement 6 15 64 4 5 32 Tr 2 5 64 w 2 5 64 4 Sisa 6 15 64 8 5 16 emo T T T 0 6 0 8 1 1 2 1 4 1 6 1 8 2 22 24 0 022 0 029 0 036 0 043 0 051 0 058 0 065 0 072 0 079 0 087 Fig 27 Influence of the product density on the switching point Shifting of the switching point in mm in Product density in g em Ib in Switch position gt 0 5 g cm 0 018 Ib in Switch position gt 0 7 g cm 0 025 Ib in Switching point at reference conditions notch Tuning fork OO ROI gt Influence of the process pressure to the switching point 10 25 64 6 15 64 12 25 38 51 64 174 1 362 6 551 1 739 7 928 2 Fig 28 Influence of the process pressure to the switching point 1 Shifting of the switching point in mm in 2 Process
6. 79 mm 80 mm 79 mm 86 mm 3 39 3 03 3 15 3 177 5 NU x x E E E E E E gt e E M20x1 5 si m20xt 5 LE M20x1 5 ja NPT ja NPT i Ye NPT M20x1 5 D Ya NPT B Fig 32 Housing versions in protection IP 66 IP 67 and IP 66 IP 68 0 2 bar Plastic housing Stainless steel housing electropolished Stainless steel housing precision casting Aluminium housing ROD 2 A suitable cable is the prerequisite for maintaining the protection rating VEGASWING 63 transistor NPN PNP 33 9 Supplement Housing in protection IP 66 IP 68 1 bar 103 mm 150 mm 6 91 84mm 3 31 EE d wo 6 ely e M20x1 5 L M20x1 5 M20x1 5 Fig 33 Housing versions with protection rating IP 66 IP 68 1 bar 1 Stainless steel housing precision casting 2 Aluminium housing 34 VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 VEGA 9 Supplement VEGASWING 63 21 3 mm T T 0 84 19 mm 0 75 8 33 7 mm Fig 34 VEGASWING 63 Thread Clamp Cone DN 25 Slotted nut DN 40 Flange Tuchenhagen Varivent Sensor length see chapter Technical data FROARON VEGASWING 6
7. screened cable should be used Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the seal or use a suitable cable gland In hazardous areas use only approved cable connections for VEGAS WING 63 Take note of the corresponding installation regulations for Ex applica tions Cover all housing openings conforming to standard according to EN 60079 1 5 2 Connection procedure With Ex instruments the housing cover may only be opened if there is no explosive atmosphere present Proceed as follows 1 Unscrew the housing cover 2 Loosen compression nut of the cable entry gland 3 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires 4 Insert the cable into the sensor through the cable entry VEGASWING 63 transistor NPN PNP 15 5 Connecting to power supplv VEGA Housing overview 9 Open the terminals with a screwdriver Insert the wire ends into the open terminals according to the wir ing plan Tighten the terminals with a screwdriver Check the hold of the wires in the terminals by lightly pulling on them Tighten the compression nut of the cable entry gland The seal ring must completely encircle the cable 10 Screw the housing lid back on The electrical connect
8. DIN 32676 ISO 2852 316L Clamp 2 DIN 32676 ISO 2852 316L conus DN 25 PN 40 Tuchenhagen Varivent DN 50 PN 10 Max torque process fitting Thread G34 A 34 NPT 75 Nm 55 Ibf ft Thread G1 A 1 NPT 100 Nm 73 Ibf ft Gas tight leadthrough optional Leakage rate lt 105 mbar I s Pressure resistance PN 64 Output variable Output Floating transistor output permanently shortcircuit proof Load current lt 400 mA Voltage loss lt 1V Switching voltage lt 55V DC Blocking current 10 pA Modes switchable A Max detection or overflow overfill protection B Min detection or dry run protection Accuracy according to DIN EN 60770 1 Reference conditions and actuating variables according to DIN EN 61298 1 Ambient temperature 18 30 C 64 86 F Relative humidity 45 75 96 Air pressure 860 1060 mbar 86 106 kPa 12 5 15 4 psig Product temperature 18 30 C 64 86 F Product density 1 g cm 0 036 Ibs in water Product viscosity 1mPas Superimposed pressure 0 kPa VEGASWING 63 transistor NPN PNP 27 9 Supplement VEGA Sensor installation Vertically from top Density selection switch 2 0 7 g cm Measuring accuracy Deviation 1 mm 0 04 in Influence of the process temperature on the switching point 0 C 50 C 100 C 150 C 200 C 250 C 32 F 122
9. PNP 13 4 Mounting VEGA Agitators Gas tight leadthrough A Due to agitators vibrations or similar the level switch can be sub jected to strong lateral forces For this reason do not use an overly long extension tube for VEGASWING 63 but check if you can mount a VEGASWING 61 level switch on the side of the vessel in horizontal position Extreme vibration caused by the process or the equipment e g agitators or turbulence in the vessel can cause the extension tube of VEGASWING 63 to vibrate in resonance This leads to increased stress on the upper weld joint Should a longer tube version be neces sary you can provide a suitable support directly above the tuning fork to secure the extension tube This measure applies mainly to applications in Ex areas category 1G or WHG Make sure that the tube is not subject to bending stress due to this measure Fig 9 Lateral suppot of VEGASWING 63 The second seal of the gas tight leadthrough option prevents an uncontrolled leakage of the medium The service life of the gas tight leadthrough depends on the chemical resistance of the materials See Technical data Caution If it is determined e g via an error message from VEGASWING 63 that medium has already penetrated into the vibrating element the instrument must be exchanged immediately 14 VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 VEGA 5 Connecting
10. VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 Notes VEGASWING 63 transistor NPN PNP 39 Printing date VEGA All statements concerning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior notice C 29230 EN 141015 VEGA Grieshaber KG Schiltach Germany 2014 VEGA Grieshaber KG Phone 49 7836 50 0 Am Hohenstein 113 Fax 49 7836 50 201 77761 Schiltach E mail info de vega com Germany www vega com
11. evaluation system The integrated electronics evaluates the level signal and outputs a switching signal With this switching signal a connected device can be operated directly e g a warning system a pump etc The data for power supply are specified in chapter Technical data 3 3 Operation The switching condition of VEGASWING 63 with plastic housing can be checked when the housing is closed signal lamp With the basic setting products with a density gt 0 7 g cm 0 025 Ibs in can be de tected The instrument can be adapted if products with lower densitv are to be measured VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 3 Product description Packaging Transport Transport inspection Storage Storage and transport temperature On the electronics module vou will find the following displav and adjustment elements e Signal lamp for indication of the switching condition green red e DIL switch for sensitivity adjustment e Mode adjustment for selection of the switching condition A B 3 4 Storage and transport Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test based on ISO 4180 The packaging of standard instruments consists of environment friendly recyclable carton material The sensing element is additional ly protected with a cardboard cover For special versions PE foam or P
12. find a repair form as well as detailed information on how to proceed at www vega com downloads and Forms and certificates By doing this you help us carry out the repair quickly and without hav ing to call back for needed information If a repair is necessary please proceed as follows e Printand fill out one form per instrument e Cleanthe instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please contact the agency serving you to get the address for the return shipment You can find the agency on our home page WWW Vega com 24 VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 8 Dismount 8 Dismount 8 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order With Ex instruments the housing cover may only be opened if there is no explosive atmosphere present 8 2 Disposal The instrument consists of materials which can be recycled by spe cialised recycling companies We use recyclable materials and have designed the parts to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective nat
13. to power supply Note safety instructions Take note of safety instructions for Ex applications Voltage supply Connection cable Connection cable for Ex applications A b 5 Connecting to power supplv 5 1 Preparing the connection Alwavs keep in mind the following safetv instructions Warning Connect oniv in the complete absence of line voltage e The electrical connection must only be carried out by trained personnel authorised by the plant operator e Always switch off power supply before connecting or disconnect ing the instrument In hazardous areas you must take note of the respective regulations conformity and type approval certificates of the sensors and power supply units Connect the voltage supply according to the following diagrams Take note of the general installation regulations As a rule connect VEGAS WING 63 to vessel ground PA or in case of plastic vessels to the next ground potential On the side of the instrument housing there is a ground terminal between the cable entries This connection serves to drain off electrostatic charges In Ex applications the installation regulations for hazardous areas must be given priority The data for power supply are specified in chapter Technical data The instrument is connected with standard two wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 for industrial areas
14. 3 transistor NPN PNP 35 9 Supplement VEGASWING 63 options ey ft B 178 mm 7 01 ill Fig 35 Options 1 Gas tight leadthrough 2 Temperature adapter 36 VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 VEGA 9 Supplement 9 3 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit gesch tzt durch gewerbliche Schutzrechte N here Informationen unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad indus trial Para mayor informaci n revise la pagina web www vega com Tlukun npogykunn cbupmb BETA 3auujarorcs no BceMy Mupy npaBaMM Ha UHTENNEKTYANbHYIO co6crBeHHOCTb JanbHeliwyto uHcbopmaunuto cvorpure Ha calire www vega com VEGAR JI MELREA AAF UR o SE amp iB 2 A bk lt www vega com 9 4 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator VEGASWING 63 transistor NPN PNP 37 Notes 38
15. 8550 The hotline is manned 7 days a week round the clock Since we offer this service worldwide the support is only available in the English language The service is free only standard call charges are incurred 22 VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 VEGA 7 Maintenance and fault rectification Checking the switching signal Reaction after fault recti fication Error Cause Rectification VEGASWING 63 signals covered without being submerged overfill pro tection VEGASWING 63 signals uncovered when being submerged dry run pro tection Operating voltage too low Check operating voltage Electronics defective Press the mode switch If the instrument then changes the mode the vibrating element may be covered with buildup or mechanically damaged Should the switching function in the correct mode still be faulty re turn the instrument for repair Press the mode switch If the instrument then does not change the mode the electronics module may be defective Ex change the electronics module Unfavourable installation location Mount the instrument at a location in the vessel where no dead zones or air bubbles can form Buildup on the vibrating element Check the vibrating ele ment and the sensor for buildup and remove the buildup if there is any Wrong mode selected Set the correct mode
16. E foil is also used Please dispose of the packaging material through specialised recycling companies Transport must be carried out in due consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or con cealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions e Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 VEGASWING 63 transistor NPN PNP 9 4 Mounting VEGA Suitability for the process conditions Switching point 4 Mounting 4 1 General instructions Make sure that all parts of the instrument coming in direct contact with the process especially the sensor element process seal and process fitting are suitable for the existing process conditions such as process pressure process temperature as well as the chemical properties of the medium You can find the specifications i
17. ING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 VEGA 3 Product description Scope of delivery Constituent parts Type label 3 Product description 3 1 Configuration The scope of delivery encompasses e VEGASWING 63 point level switch e Documentation this operating instructions manual Safety Manual Functional safety SIL optional Supplementary instructions manual Plug connector for level sensors optional Ex specific Safety instructions with Ex versions if necessary further certificates The VEGASWING 63 consists of the components e Housing lid e Housing with electronics e Process fitting with tuning fork Fig 1 VEGASWING 63 with plastic housing 1 Housing lid 2 Housing with electronics 3 Process fitting The type label contains the most important data for identification and use of the instrument e Article number Serial number Technical data Article numbers documentation SIL identification with SIL rating ex works VEGASWING 63 transistor NPN PNP 3 Product description VEGA Application area Functional principle Voltage supply With the serial number you can access the delivery data of the instru ment via www vega com VEGA Tools and serial number search You can find the serial number on the inside of the instrument as well as on the type label on the outside 3 2 Principle of
18. L switch for mode adjustment 3 DIL switch for sensitivity adjustment Control lamp for indication of the switching status e Green Output closed e Red Output open e red flashing failure With the mode adjustment A B you can change the switching condition of the relay You can set the required mode according to the VEGASWING 63 transistor NPN PNP 19 6 Setup VEGA Sensitivity adjustment 3 Function chart A max detection or overflow protection B min detection or dry run protection With this DIL switch 3 you can set the switching point to liquids having a density between 0 5 and 0 7 g cm 0 018 and 0 025 Ibs in With the basic setting liquids with a density of 0 7 g cm 0 025 Ibs in can be detected In liquids with lower density you must set the switch to 2 0 5 g cm 0 018 Ibs in The specifications for the position of the switching point relate to water density value 1 g cm 0 036 Ibs in In products with a different density the switching point will shift in the direction of the housing or tuning fork end depending on the density and type of installation Note Keep in mind that foams with a density 2 0 45 g cm 0 016 Ibs in are detected by the sensor This can lead to erroneous switchings particulary when the sensor is used for dry run protection 6 3 Function chart The following chart provides an overview of the switching conditions depending on the set mode and the
19. Operating Instructions Vibrating level switch with tube extension for liquids VEGASWING 63 transistor NPN PNP i Document ID 29230 Contents VEGA Contents 1 About this document 1 1 FUNC m 4 12 Target groups iie eor e cea e fe sare ta diane dr ted vic en Da 4 T 3 Symbols USO mas red a e Et p ehe ie re oen ed est cio FE ee Exe seer ad 4 2 For your safety 25 Authorised personnel 2 2 arret aei ores pr p p eap un 2 2 Appropriate lise insit tae ie essen eres c tee Pec eare asus erne 2 3 Warning about incorrect use 2 4 General Safety instructions 222222 aa eter er terree Yee a e p eese NIRE EXER epu 6 Sa EEN E Bis Rea da r FEE 2 5 Safety label on the instrument 11 22 ssssssnzzninnzzzzzsisnznezannzzjonisssntaszisirizenzersirkiziikenszson erzjiei 6 2 6 CE conformity 2 77 SIL CONF OM Ya A ER i mens oase Genie 6 2 8 Safety instructions for EX areas sienne ianarezzodugaiii nn eee netii Easan narua nE ETA ba a si FAR 6 29 Environmental instru tiotis scissciiscisessevacesisscvsstesaccvesevsssesncenastesovdevsceacucseaces tants e EXPE E EFE GEHE CREE 6 3 Product description Qi Te 1 f To erret erret tetto tarta AD EE ERR PRSE tesa sdacsaccanasnssteontaesasazsnsieeasedstnarsnes 3 2 Principle of operation 38 ot L iter E sty HER EE RE EETERETR cece s0tsncedoessyslacaceezes CREER ER ADHERE TERR ERR SKO RUE SEER 3 4 Storage and transport enne etern
20. and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden 2 3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a state of the art instrument complying with all prevailing regulations and guidelines The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for the trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula tions The safety instructions in this operating instructions manual the na tional installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden The safety approva
21. e enne nennen rennen nnns 9 4 Mounting 44 Genetalinstr clions c nir eb npe beet b e i edi e p He grep rte 10 42 Mountinginstructlbnsui 2e e n e deci ri EL ERE edd d e Pa Bad lj 12 5 Connecting to power supply 5 1 Preparing the COnnectiom ooo cnet fr t nre tere t eie eer cia e SE a 5 2 Connection proGedUure ierit rit n f nera el E P EE E Ee Pea 5 3 Wiring plan single chamber housing ES 5 4 Wiring plan version IP 66 IP 68 1 bar 18 6 Setup 6 1 General information aiite tcr eerie tori n ad cv nep ep ee erede 19 6 2 Adjustment elemehls net t ti e ri a lr crise ken kinn 19 6 3 F rictiori Chart emm emn timer nn EE 20 7 Maintenance and fault rectification Tal Maintenance noni te ca enata Cra cad nd vaa p b D DE Ua SY Eee DRE ER Dn 72 Rectitvitatits issa ia ia rikatt DEUS a L A nn ren 7 8 Exchanging the electronics EN 7 4 How to proceed if a repair is needed eese eene nennen tnnt sans anser 24 8 Dismount 8 1 Dismounting steps nennen enennen nnne enn ARE enne ener ener nennen nen 25 SPEED ELE E EE 25 9 Supplement 9 12 Technical data teer teret t td ea tr tite dissect ttes 26 EPAMEEBI I 33 2 VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 Contents mo Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery Y
22. g to power supplv Wire assignment con nection cable AS NI Fig 13 PNP action 5 4 Wiring plan version IP 66 IP 68 1 bar Fig 14 Wire assignment connection cable The numbers of the wires corre spond to the terminals of the instrument brown voltage supply White Yellow blue voltage supply Shielding O amp O 18 VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 6 Setup Function Configuration Signal lamp 1 Mode adjustment 2 6 Setup 6 1 Generalinformation The figures in brackets refer to the following illustrations With plastic housings the switching condition of the electronics can be checked when the housing cover is closed control lamp With the basic setting products with a density 2 0 7 g em 0 025 Ibs in can be detected For products with lower density the switch must be set to gt 0 5 g cm 0 018 Ibs in On the electronics module you will find the following display and adjustment elements e Signal lamp 1 e DIL switch for mode adjustment A B 2 e DIL switch for sensitivity adjustment 3 Note Always immerse the tuning fork of VEGASWING 63 in a liquid to test its function Do not test the function of VEGASWING 63 with your hand This can damage the sensor 6 2 Adjustment elements Fig 15 Oscillator SWEGOT Transistor output 1 Control lamp LED 2 DI
23. ion is finished 5 3 Wiring plan single chamber housing The following illustrations apply to the non Ex as well as to the Ex d version Fig 10 Material versions single chamber housing O amp O Plastic not with EEx d Aluminium Stainless steel not with EEx d Stainless steel electropolished not with EEx d Filter element for pressure compensation or blind plug with version IP 66 IP 68 1 bar not with EEx d 16 VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 VEGA 5 Connecting to power supply Electronics and terminal compartment e g T I Fig 11 Electronics and terminal compartment single chamber housing Control lamp DIL switch for mode adjustment DIL switch for switching point adaptation Ground terminal Connection terminals RON Wiring plan We recommend connecting VEGASWING 63 in such a way that the switching circuit is open when there is a level signal line break or failure safe state The instrument is used to control relays contactors magnet valves warning lights horns as well as PLC inputs Caution A There is no reverse polarity protection Take note of the polarity of the output lines aaan Fig 12 NPN action VEGASWING 63 transistor NPN PNP 17 5 Connectin
24. ional laws Pass the instrument directly on to a spe cialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal VEGASWING 63 transistor NPN PNP 25 9 Supplement 9 Supplement 9 1 Technical data General data Material 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting thread Process fitting flange Process seal Tuning fork Extension tube 21 3 mm 0 839 in Materials non wetted parts Plastic housing Aluminium die casting housing Stainless steel housing precision casting Stainless steel housing electropol ished Seal between housing and housing cover Light guide in housing cover plastic Ground terminal Temperature adapter optional Gas tight leadthrough optional Supporting material Glass potting Contacts Helium leak rate Pressure resistance Sensor length L 316L Alloy C22 2 4602 316L ECTFE coated 316L PFA coated Tube diameter Weight Instrument weight depending on process fitting
25. l markings and safety tips on the device must also be observed VEGASWING 63 transistor NPN PNP 5 2 For vour safetv VEGA 2 5 Safety label on the instrument The safety approval markings and safety tips on the device must be observed 2 6 CE conformity This device fulfills the legal requirements of the applicable EC guide lines By attaching the CE mark VEGA provides a confirmation of successful testing You can find the CE conformity declaration in the download area of www vega com 2 7 SIL conformity VEGASWING 63 fulfills the requirements of functional safety accord ing to IEC 61508 resp IEC 61511 You can find further information in the Safety Manual VEGASWING series 60 2 8 Safety instructions for Ex areas Please note the Ex specific safety information for installation and op eration in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments 2 9 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental pro tection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfill this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGASW
26. lements Mode switch A Max detection or overflow overfill protection B Min detection or dry run protection Density changeover switch gt 0 5 g cm 0 5 2 5 g cm 0 018 0 9 oz in gt 07 g cm 0 7 2 5 g cm 0 025 0 9 oz in Voltage supply Operating voltage 10 55V DC Power consumption max 0 5 W 1 Depending on the version M12 x 1 according to ISO 4400 Harting 7 8 FF 32 VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 VEGA 9 Supplement Electrical protective measures Protection rating Plastic housing IP 66 IP 67 NEMA 4X Aluminium and stainless steel stand IP 66 IP 68 0 2 bar NEMA 6P2 ard Aluminium and stainless housing IP 66 IP 68 1 bar NEMA 6P optionally available Overvoltage category IH Protection class Il Approvals Instruments with approvals can have different technical specifications depending on the version For that reason the associated approval documents of these instruments have to be carefully noted They are part of the delivery or can be downloaded under www vega com via VEGA Tools and nstrument search as well as via Downloads and Approvals 9 2 Dimensions Housing in protection IP 66 IP 67 and IP 66 IP 68 0 2 bar 59mm 69 mm 2 32 2 72 116 mm 4 57
27. level Switching status Control lamp Mode A Overflow protection closed Mode A Overflow protection open Mode B Dry run protection closed Mode B Dry run protection open 2 E3 E3 CJ Red Failure of the supply any open voltage O mode A B Off 20 VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 6 Setup Level Switching status Control lamp Fault anv open flashes red VEGASWING 63 transistor NPN PNP 21 7 Maintenance and fault rectification VEGA Reaction when malfunc tions occur Causes of malfunction Fault rectification 24 hour service hotline 7 Maintenance and fault rectification 7 1 Maintenance If the instrument is used properly no special maintenance is required in normal operation 7 2 Rectify faults The operator of the system is responsible for taking suitable meas ures to rectify faults VEGASWING 63 offers maximum reliability Nevertheless faults can occur during operation These may be caused by the following e g e Sensor e Process e Voltage supply e Signal processing The first measure to take is to check the output signal In many cases the causes can be determined this way and the faults quickly rectified Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 85
28. material is resistant against the measured product and the process temperature The max permissible pressure is specified in chapter Technical data or on the type label of the sensor The vibrating level switch is a measuring instrument and must be treated accordingly Bending the vibrating element will destroy the instrument Warning The housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing Use the hexagon above the thread for screwing in 4 2 Mounting instructions VEGASWING 63 has a defined thread starting point This means that every VEGASWING 63 is in the same fork position after being screwed in Remove therefore the supplied seal from the thread of VEGASWING 63 This seal is not required when using a welded socket with O ring in front Keep in mind that this welded socket is not suitable for coated instru ment versions Screw VEGASWING 63 completely into the welded socket The later position can be determined already before welding Mark the appropriate position of the welded socket Before welding unscrew VEGASWING 63 and remove the rubber ring from the welded socket The welded socket has a marking notch Weld the socket with the notch facing upward or in case of pipelines DN 32 up to DN 50 aligned with the direction of flow 12 VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 4 Mounting Adhesive pr
29. n chapter Technical data and on the nameplate In general VEGASWING 63 can be installed in any position The instrument only has to be mounted in such a way that the tuning fork is atthe height of the desired switching point The tuning fork has lateral markings notches that indicate the switching point with vertical mounting The switching point applies to water in conjunction with the basic setting of the density switch gt 0 7 g cm 0 025 Ibs in When mounting VEGASWING 63 make sure that this marking is at the height of the requested switching point Keep in mind that the switching point of the instrument will shift if the medium has a density other than water water is 1 g cm 0 036 Ibs in For products lt 0 7 g cm 0 025 Ibs in and 0 5 g cm 0 018 Ibs in the density switch must be set to gt 0 5 g cm Keep in mind that foams with a density 2 0 45 g cm 0 016 Ibs in are detected by the sensor This can lead to erroneous switchings particulary when the sensor is used for dry run protection Fig 2 Vertical mounting Switching point approx 13 mm 0 51 in Switching point with lower density Switching point with higher density Switching point approx 27 mm 1 06 in ROD 10 VEGASWING 63 transistor NPN PNP SLOLT L N3 0 26c 29230 EN 141015 Moisture 4 Mounting Fig 3 Horizontal mounting 1 Switching point 0
30. oducts Inflowing medium Product flow Fig 7 Marking on the welded socket 1 Marking In case of horizontal mounting in adhesive and viscous products the surfaces of the tuning fork should be vertical in order to reduce buildup on the tuning fork On the screwed version you will find a marking on the hexagon With this you can check the position of the tuning fork when screwing it in When the hexagon touches the seal the thread can still be turned by approx half a turn This is sufficient to reach the recommended installation position In the case of flange versions the fork is aligned with the flange holes When used in adhesive and viscous products the tuning fork should protrude into the vessel to avoid buildup For that reason sockets for flanges and mounting bosses should be avoided when mounting horizontally If VEGASWING 63 is mounted in the filling stream unwanted false measurement signals can be generated For this reason mount VE GASWING 63 at a position in the vessel where no disturbances e g from filling openings agitators etc can occur This applies particularly to instrument types with long extension tube Fig 8 Inflowing medium To make sure the tuning fork of VEGASWING 63 generates as little resistance as possible to product flow mount the sensor so that the surfaces are parallel to the product movement VEGASWING 63 transistor NPN
31. operation VEGASWING 63 is a point level sensor with tuning fork for point level detection It is designed for industrial use in all areas of process technology and can be used in liquids Typical applications are overfill and dry run protection The small tuning fork allows use in all kinds of tanks and vessels Thanks to its simple and rugged measuring system VEGASWING 63 is virtually unaffected by the chemical and physical properties of the liquid It functions even under difficult conditions such as turbulence air bub bles foam generation buildup strong external vibration or changing products Function monitoring The electronics module of VEGASWING 63 continuously monitors the following criteria via frequency evaluation e Strong corrosion or damage on the tuning fork e Loss of vibration e Line break to the piezo drive If a malfunction is detected or in case of power failure the electronics takes on a defined switching condition i e the output is open safe state The tuning fork is piezoelectrically energised and vibrates at its mechanical resonance frequency of approx 1200 Hz The piezos are fixed mechanically and are hence not subject to temperature shock limitations The frequency changes when the tuning fork is covered by the medium This change is detected by the integrated electronics module and converted into a switching command VEGASWING 63 is a compact instrument i e it can be operated with out external
32. ou can find them listed in chapter Product descrip tion Instructions manuals for accessories and replacement parts Tip To ensure reliable setup and operation of your VEGASWING 63 we offer accessories and replacement parts The corresponding docu mentations are e 30173 Electronics module VEGASWING series 60 34296 Protective cover 29750 Lock fitting for VEGASWING 63 unpressurized 29751 Lock fitting for VEGASWING 63 16 bar 29752 Lock fitting for VEGASWING 63 64 bar Editing status 2014 10 08 VEGASWING 63 transistor NPN PNP 3 1 About this document VEGA BOD bpm 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instruc tions for maintenance and fault rectification Please read this informa tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained specialist personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbols used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result
33. pressure in bar psig 3 Switching point at reference conditions notch 4 Tuning fork Repeatability Hysteresis Switching delay Measuring frequency 0 1 mm 0 004 in approx 2 mm 0 08 in with vertical installation approx 500 ms on off approx 1200 Hz VEGASWING 63 transistor NPN PNP 29 9 Supplement Ambient conditions Ambient temperature on the housing Storage and transport temperature Process conditions Measured variable Process pressure Maximum allowable operating pressure Process temperature thread or flange temperature 40 70 C 40 158 F 40 80 C 40 176 F Limit level of liquids 1 64 bar 100 6400 kPa 14 5 928 psig The process pressure is dependent on the process fitting for example Clam p or flange see the following diagrams 100 bar 10000 kPa 1450 psig or 1 5 times process pressure The function of the instrument is ensured up to an operating pressure of 100 bar 10000 kPa 1450 psig at a maximum process temperature of 50 C 122 F only with threaded versions VEGASWING 63 of 316L Alloy C22 50 150 C 58 302 F 2 4602 Process temperature thread or flange temperature with temperature adapter option VEGASWING 63 of 316L Alloy C22 50 250 C 58 482 F 2 4602 VEGASWING 63 with ECTFE coating 50 150 C 58 302 F VEGASWING 63 with PFA coating 50
34. r 1 g at 5 200 Hz according to EN 60068 2 6 vibration with resonance 1 g with 5 200 Hz according EN 60068 2 6 vibration at resonance with sensor length up to 50 cm 19 69 in With a sensor length gt 50 cm 19 69 in you have to fix the extension tube with a suitable support See mounting instructions VEGASWING 63 transistor NPN PNP 31 9 Supplement VEGA Electromechanical data version IP 66 IP 67 and IP 66 IP 68 0 2 bar Cable entry plug Single chamber housing 1 x cable gland M20 x 1 5 cable 9 5 9 mm 1 x blind plug M20 x 1 5 or 1 x closing cap NPT 1 x blind plug NPT or 12x plug depending on the version 12x blind stopper M20E 11 5 Screw terminals for wire cross section up to 1 5 mm AWG 16 Electromechanical data version IP 66 IP 68 1 bar Cable entry Single chamber housing 1x IP 68 cable gland M20 x 1 5 1 x blind plug M20 x 1 5 or 1x closing cap NPT 1 x blind plug NPT Connection cable Wire cross section gt 0 5 mm AWG 20 Wire resistance lt 0 036 O m 0 011 O ft Tensile strength 1200 N 270 Ibf Standard length 5m 16 4 ft Max length 1000 m 3280 ft Min bending radius 25 mm 0 984 in with 25 C 77 F Diameter approx 8 mm 0 315 in Colour standard PE Black Colour standard PUR Blue Colour Ex version Blue Adjustment e
35. with the mode switch overflow protection dry run protection Wir ing should be carried out according to the closed circuit principle Signal lamp flashes red Error on the vibrating el ement Check if the vibrating el ement is damaged or extremely corroded Interference on the elec tronics module Exchanging the electron ics module instrument defective Exchange the instrument or send it in for repair Depending on the reason for the fault and the measures taken the steps described in chapter Set up may have to be carried out again 7 3 Exchanging the electronics If the electronics module is defective it can be replaced by the user In Ex applications only an electronics module with respective Ex ap proval may be used VEGASWING 63 transistor NPN PNP 23 7 Maintenance and fault rectification VEGA You can find all the information you need to carry out an electronics exchange in the handbook of the new electronics module In general all electronics modules of series SW60 can be inter changed If you want to use an electronics module with a different signal output you carry out the complete setup You find the neces sary suitable operating instruction on our homepage Note Keep in mind that enamelled instrument versions need special electronics modules These electronics modules are called SW60E or SW60E1 7 4 How to proceed if a repair is needed You can

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