Installation manual - HAINBUCH America WORKHOLDING
Contents
1. 59 Clamping device 60 Po NER 59 Manara lisa 59 bros o 61 E Environmental protection 20 G c coc M qas 41 Oreds AA aa asus 41 Intended use 11 K 41 M Maintenance schedule 69 O Operating conditions 30 T PE RR Hydraulic actuation 33 Mechanical actuation 32 P His To Cors Ino PN 44 Personal protective equipment APR 13 Protective gloves 13 Protective goggles 13 Protective work clothing 13 Safety loolweor 13 Personnel requirements 10 Possibilities of clamping 37 Power speciflicotions 31 68 R PCO tdo 81 PUMICE uice indigna 79 AL ista dte e UE 80 Ausbralie aaa 81 Firape een 76 Germany 75 S Scope of 8 Sp re PS 9 Special dangers 14 el 45 S iro O je P X 32 Subsequent storoge 57 Symbols on the packaging A2 82 HAINBUCH2. 31 3 5 Dimensional 31 SE DE 31 4 Structure and FORE een ERU 32 4 1 Overview mechanical actuation 1a 32 4 2 Overview hydraulic ochuoton a 33 A 35 4 4 Possibilities of 37 2 HAINBUCH 4 5 Accessories in scope of deiwer 38 4 5 1 Work piece SUP u 38 4 5 2 Profile jaws with T slot pute 38 4 6 Optional Accessories anna 38 4 6 So ja a att aaa eM dic AL ab 37 2 5 2 Tight Ta ree rere pee tee NEMO S LOAD 40 4 6 3 Combi clamping insert nsaan 40 4 6 4 Soft top jaws for tight owes 40 4 6 5 Quick change master Io 40 4 6 6 Quick change chuck Wisin 40 4 6 7 Chuck SPANNTOP and icons aaa 41 4 6 8 Mandrels Mando and Mando 41 Ke 41 4 6 10 Grease PT 41 LEONE C a 4 5 Transporting packaging soring aa 42 5 1 Safety instructions for transporting 42 5 2 Symbols on the PGI u an 42 5 3 Transport A 43 5 4 Unpacking and inner company Ironsport aa 43 m ad cu 44 Nodes Mc 45 6 Assembly BKA 46 5 1 Pre considerotion NA 47 6 2 Prepardatistis ncc c co bete A 48 AA eium es
3. 3 6 65 10 70 kN 40 60 30 20 O Fig 3 29 o HAINBUCH 3 2 4 Clamping force diagram size 140 160 Frad kN 280 0 min 260 240 220 200 180 e 140 120 100 4 ze 80 60 40 20 S 3 66 5 20 30 40 3 3 Operating conditions Environment Mechanical actuat 50 Fig 4 Specification Temperature range 70 80 90 100 EN Value Unit 15 65 In each possible operating condition maximum draw force and compressive force may not be exceeded 30 o HAINBUCH 3 4 Power specifications y NOTE Material damage if the power specifica tions do not agree If the power specifications of clamping device machine adapter and machine do not agree severe damage extending to total damage can occur Only operate clamping devices and adapters in machines with the same power specifications Information on maximum clamping force and draw tube force is provided on the clamping device and the ad apter 3 5 Dimensional sheet Dimension sheets for the respective product can be re quested from HAINBUCH 3 6 Type designation The type designation is on the product and includes the following information ID no marked with the symbol 2 Maximum speed rpm 3 Maximum clamping force kN Fig 5 HA NBUCH 31 4 Structure and function 4 1 Overview mechanical actuation Fig 1 Clamping unit 9
4. 3 Open the protective door or hood 4 Clean the clamping device of chips and production residues with a soft lint free cloth 5 Close the protective door or hood 56 HAINBUCH 7 Disassembly subsequent storage disposal 7 1 Safety Safeguarding against restart If there is break in production that lasts longer than 3 days the clamping device must be disassembled and properly stored in accordance with the manufacturer s specifications see section Transport packaging stor age Prior to disassembling Put the machine in set up mode Remove fuels and auxiliary materials as well as resid ual processing materials and dispose of these items in an environmentally responsible manner DANGER Life threatening danger if restarted without authorization When disassembling there is danger of the en ergy supply being switched on inadvertently This poses a life threatening hazard for persons in the danger zone u Prior to starting the tasks switch off all energy supplies and safeguard them from being switched on again AN WARNING Danger of injury due to falling compon ents When mounting components can fall and cause severe injury and material damage Two people are always required for this task m Use a crane a For assembly on a vertically suspended spindle always use a suitable mounting aid HA NBUCH 57 DANGER Risk of injury by released energy Risk of injury duri
5. T Transport inspection Transport Trouble shooting Trouble shooting table 22 31 U Unpocking 43 HA NBUCH 83 HAINBUCH SPANNENDE TECHNIK HAINBUCH GMBH SPANNENDE TECHNIK PO Box 1262 DE 71667 Marbach Erdmannh user Stra e 57 DE 71672 Marbach Phone 49 0 7144 907 0 Fax 49 0 7144 18826 sales hainbuch de www hainbuch com 24h Emergency call 49 0 7144 907 444 06 2013 Part no 80001 0054_en Subject to technical modifications
6. dna nda 74 10 2 Representa ves MP ea a 74 e RR TA 75 le de mR a dtd RR een E 76 2 Amer oec eu Sia Sa a DS 79 A PAG TA 80 10 2 5 1 gt 81 A PP xn BO POE PRE 81 A oS 82 Translation of original installation manual 4 Q HAINBUCH 1 General 1 1 Information about this manual This manual enables safe and efficient handling of the clamping device The manual is a component of the clamping device and must be kept in the immediate vicinity of the clamping device where it is accessible for personnel at all times Personnel must have carefully read and understood this manual prior to starting all tasks The basic prerequisite for safe work is compliance with all the safety instructions and handling instructions in this manual Illustrations in this manual are provided for a basic under standing and may deviate from the actual model of the clamping device It is assumed that the reader is familiar with standard pro cedures such as cleaning the mounting surfaces 1 2 Description of variants Two variants of the QUADROK plus clamping device are presented in this manual QUADROK plus System size 120 manual qm a hydraulic gh QUADROK plus System size 200 manual qm a hydraulic gh If the variants differ in structure installation disas sembling and maintenance or fault correction they will be described separately Based on th
7. hydraulic actuating Bet tigungsdruck hydr Bet tigung Axialkraft Fax J o 0 0 10 2 30 40 50 Druck p bar Based on the read value here e g 9 kN go in the second diagram on the y axis horizontal to the intersec tion Now you can read the necessary pressure for this axial force here 8 Nm 22 o HAINBUCH f r DIN6322A 14 Clamping edge for clamps For clamping set up you can use the feather key grooves for DIN6322A They can clamp axially parallel or diag onal HA NBUCH 23 3 1 2 Size 200 al t 22 x 2 2 2 E o E e E E 5 Q s 3 3 2323 44 s icr o D o gt 5203235 25 EQ E S E 2x 28 22 9 E 2a 2 We n Be o O ENS Es O S E SE 5 ZS lt U QUADROK S200 200 ma dok 45 28 17 267x201 110 30 100 Nm manual QUADROK gt 65 Npa 200 40 23 17 110 30 mx dock 267x191 45 bar hydraulic Utilization of the diagrams Clamping height and clamping force diagram Spannh hen und Spannkraftdi agramm 37 Example Clamping height 70mm IV 7 11726 I D H A slalkraft Faz KN E 2 e Example Clamping height 30mm Fadlalk ra ft rad k N Based on the clamping height go horizontal to the right from t
8. 7144 907 672 Fax 49 0 7144 907 872 E Mail benjamin schuh hainbuch de Michael Simon Sales Representative HAINBUCH GMBH Am Tannenberg 8 DE 63776 M mbris Phone 49 0 7144 907 667 Fax 49 0 6029 994932 E Mail michael simon hainbuch de E J rg Schlag Sales Representative HAINBUCH GMBH Martin Drucker StraBe 21 DE 04157 Leipzig Phone 49 0 7144 907 665 Fax 49 0 341 24689012 E Mail joerg schlag hainbuch de E0 Thomas Klumpp Technical Consultant HAINBUCH GMBH Hahnbergweg 15 DE 72270 Baiersbronn Phone 49 0 7144 907 663 Fax 49 0 7144 291131 E Mail thomas klumpp hainbuch de 10 2 2 Europe Austria GG Koli W Gruber amp Co GmbH ngasse 6 1090 Vienna Pho Fax E m Internet ne 43 0 1 3107596 0 43 0 1 3107596 31 ail ggw gruber ing at www gruber ing at J rg Tittel Technical Consultant HAINBUCH GMBH Wunnensteinstra e 10 DE 71711 Steinheim Murr Phone 49 0 7144 907 668 Fax 49 0 7144 819864 E Mail joerg tittel hainbuch de M Werkzeug Technik Nord Commercial Agency Emmy Noether Str 1 DE 24558 Henstedt Ulzburg Phone 49 0 4193 8891780 Fax 49 0 4193 88917888 E Mail win wtn gmbh de Carsten Zander Technical Consultant HAINBUCH GMBH Friedrich Ebert StraPe 9 DE 31848 Bad M nder Phone 49 0 7144 907 669 Fax 49 0 5042 506751 E Mail carsten zander hainbuch de Belgium BIS Technics bvba sprl Zevenputtenstraat 20 3690 Zutenda
9. Clamping edge for clamps 2 Pointed splined base jaws with T slot 10 Base end stop 3 Cylindrical screw clamping unit 1 1 Base end stop screw 4 Actuating unit qm dock 12 Lubricating nipple 5 Actuating hexagonal SW15 13 Opening for fix jaws 6 Bayonet coupling 1 qm dock 1 4 Bayonet adapter 7 Bayonet coupling 2 qm dock 15 Seal 8 Surface for screws 16 Fitting bore 32 Order Hotline 49 0 7144 907 333 QUADROK plus Structure and function english 4 2 Overview hydraulic actuation Fig 7 1 Connection thread loosening 4 Bayonet coupling 2 mh dock 2 Connection thread clamping 5 Surface for screws 3 Bayonet coupling 1 mh dock 6 Clamping edge for clamps Note the maximum pressure settings of each size With increasing pressure reduction may occur depend ing on the power pack to extensions of the clamping time HA NBUCH 33 Order Hotline 49 0 7144 907 333 Marking Fig 8 1 Connection thread G Y loosening 5 Surface for screws 2 Connection thread clamping 6 Clamping edge for clamp 3 Bayonet coupling 1 mh dock 4 Bayonet coupling 2 mh dock Note the maximum pressure settings of each size With increasing pressure reduction may occur depend ing on the power pack to extensions of the clamping time 34 HAINBUCH 4 3 Brief description The QUADROK plus is an end stop chuck The QUADROK plus is not appropriate
10. applicable guidelines and configuration criteria are the prerequisites 70 HAINBUCH 9 Trouble shooting Possible fault causes and the tasks to correct these faults are described in the following section If faults occur more frequently the maintenance intervals must be shortened to correspond to the actual system load Contact the manufacturer if there are faults that cannot be corrected by following the instructions below see the service address on the back of this operating instruction 9 1 Safety Trouble shooting The following always applies 1 For faults that pose a direct danger for personnel and or property immediately execute the emergency stop function 2 Determine the cause of the fault 3 If correction of the fault requires work in the danger zone put the machine in set up mode 4 Immediately inform the responsible parties at the installation site of the fault 5 Depending on the type of fault either have author ized specialized personnel correct the fault or correct it yourself The trouble shooting table provided below lists personnel who are authorized to correct the fault 6 IF there is a fault that was not caused by the clamping device the cause of the fault may be in the machine area See the operating manual for the machine in this regard HA NBUCH 7 9 2 Trouble shooting table Fault Possible cause Fault correction Corrected by
11. due to horizontal parts Before transporting the clamping device in hori zontal condition Put the clamping device on a non slip pad Screw in the eye bolts WARNING Life threatening danger due to suspen ded loads Some clamping devices must be lifted with a crane When lifting the clamping device there is a life threatening hazard due to falling parts or parts swinging out of control Never step under suspended loads a Comply with the instructions concerning the in tended attachment points Ensure that the sling gear is securely seated Do not attach lifting gear in projecting compon ents Only use approved hoists and sling gear with sufficient bearing capacity Do not use rope and belts that are torn or frayed o HAINBUCH Moving parts Wrong clamping of the work piece WARNING Danger of injury due to moving parts Rotating parts of the clamping device can cause serious injuries Do not reach into moving parts or handle mov ing parts during operation Note the gap dimensions of moving parts Do not open covers when the device is in oper ation Be aware of afterrun time Prior to opening the covers ensure that all parts have come to a standstill a Wear tight fitting protective work clothing in the danger zone WARNING Danger of injury due to incorrect clamp ing of the work piece Incorrect work piece clamping may lead to the ejection of the work piece and resul
12. due to loss of clamp ing force Fouling of the clamping device can cause the clamping device to lose considerable clamping force a Always comply with the maintenance and cleaning intervals specified in this manual In conjunction with the maintenance intervals regularly check the maintenance status of the clamping device through clamping force meas urements 62 HAINBUCH gt NOTE Material damage due to use of the wrong cleaning agent cleaner Seals and clamping elements can be damaged due to use of the wrong seals and clamping ele ments Do not use any solvents that contain ester or polar solvents for cleaning purposes Risk of injury Slipping while the lubricating with a grease gun can lead to severe cuts WARNING Risk of injury due to stored energy The clamping device can be designed with disc springs These disc springs are under permanent tension The release of the stored energy can cause injuries By loosening the corresponding screws they have to be operated continuously alternately to reduce the clamping pressure to a minimum a Particularly cautious approach is required a For cleaning and maintenance disassemble the clamping device from the machine Always wear personal protective equipment NOTE Damage of seal rings and segmented clamping bushing Do not use ester containing solvents or polar solvents for cleaning the clamping device Seals and
13. personnel as well as for safe and trouble free operation 2 1 Responsibility of the customer The device is used in industrial applications Con sequently the owner of the device is subject to legal in dustrial safety obligations In addition to the safety instruction in this manual gener ally valid safety and accident protection guidelines and environmental protection guidelines must be adhered to and complied with for the area of implementation of the device 2 2 Personnel requirements WARNING Danger of injury due to insufficient qualification Improper handling of the clamping device can cause serious injury or material damage Only have activities performed by personnel who are qualified to perform these activities The following qualifications are cited in the operating manual for the various activity areas Specialized personnel are personnel who due to their specialized training skills and experience as well as knowledge of the ap plicable regulations are capable of executing the tasks assigned to them and of recognizing and avoiding possible hazards on their own HA N BUCH 2 3 Intended use Hydraulic specialist The hydraulic specialist has been trained for the partic ular task area in which he is active and is familiar with the relevant standards and regulations Due to his spe cialized training and experience the hydraulic special ist can perform tasks on hydraulic equipment and re
14. standard draw unit 3 1 Remove the cylindrical screws 4 2 Remove the QUADROK plus clamping unit 2 3 Put the chuck on the standard draw unit 3 A Screw in the cylindrical screws 5 and tighten them firmly 52 HAINBUCH 6 3 4 Assembly of the mandrel a Special tools required a Allen wrench For the assembly of the mandrel the QUADROK plus clamping unit 2 must be separated from the standard draw unit 3 1 Remove the cylindrical screws 4 2 Remove the QUADROK plus clamping unit 2 3 Put the mandrel on the standard draw unit 3 A Screw in the cylindrical screws 5 and tighten them firmly WARNING Risk of injury Tools and gages that are thrown out of the ma chine can cause injury a Remove all tools and gages from the working area of the machine before the machine is star ted up HA NBUCH 53 Risk of injury If the clamping pressure is too low clamped work piece may be thrown out If the clamping pressure is too high severe dam ages of the components of the clamping device may occur the throwing out of the work piece u Before operation set the operation pressure back to operation level The operating pressure should be checked and adjusted regularly AN WARNING Slipping danger due to escaping hydraulic fluid Escaping sprayed out hydraulic oil can cause serious injuries a Make sure that all o rings seals for the hydraul ic pneum
15. Clamping Safety screw not Unscrew the safety screw Specialist unit cannot loosened a bit see section Disas be changed semble the clamping unite Clamping Fouling between the Remove the clamping Specialist device does draw mechanism and unite move the draw notopenor the clamping unit tube back and clean the release coupling area see stroke is section Disassembling insufficient the clamping unit Dimensional deviation Check the dimensions of Specialist of the draw tube the draw tube adapter adapter and correct them if necessary Clamping Work piece is over di Replace with a suitable Specialist force is too mensioned clamping unit low Insufficient hydraulic Check the machine side Hydraulic pressure on the hydraulic aggregate specialist clamping cylinder Defective clamping Contact the machine Machine cylinder or blocked manufacturer manufacturer draw tube Eccentric Concentricity error of Check concentricity at Specialist dimensional the segmented mandrel the taper of the deviation on segmented mandrel the work correct if necessary see piece section Checking and adjusting the face run and the concentricity 72 HA NBUCH Fault Possible cause Fault correction Corrected by Dimensional Contaminated coupling Clean the coupling area Specialist deviation on area of the clamping device the work see section Cleaning piece Contaminated Disassemble the clamping Specialist c
16. Q HAINBUCH SPANNENDE TECHNIK Installation manual EN QUADROK plus Table of contents Reo ro mE 5 1 1 Information about this 5 1 2 Description of VO AAA eae MICO 5 1 3 Explanation of 5 aaa 6 1 4 Limitations of ssa Gaiden 7 LSM RRM e RR PAPA wa aaa maa AP saa 8 A 8 IAL SETA 8 1 8 Spare see ee 9 LE Warranty TEL MIS nern messen 9 VESS 10 2 1 Responsibility of the customer a 10 2 2 Personnel reouirements nennen 10 2 3 O ee 1 2 4 Personal protective eouipment 13 2 5 Special dongerz 14 2 6 FUI ai 16 2 7 Clamping a 18 2 8 Bo lp op M P n 19 AA Ee 19 2 10 Environmental 20 3 Technical OO u a a de dis nn dte ERRESA 21 3 1 General informotion ee SR ias 21 ee ee 2 3 l 2 Size 200 PN 24 3 2 Clamping tore diria 26 3 2 1 Clamping force diagram size 42 52 sss 27 3 2 2 Clamping force diagram size 65 80 28 3 2 3 Clamping force diagram size 100 125 29 3 2 4 Clamping force diagram size 140 160 30 3 3 Operating conditons a 30 3 4 Power 212 00
17. ail winfried gogg hainbuch de HAINBUCH GmbH Spannende Technik Erdmannh user Stra e 57 DE 71672 Marbach Phone 49 0 7144 907 333 Fax 49 0 7144 18826 E Mail verkauf hainbuch de ZE Thomas Helfer Industrievertretung Commercial Agency Gerwigstra e 4 DE 76437 Rastatt Phone 49 0 7222 916231 Fax 49 0 7222 916240 Mobil 49 0 171 2032559 E Mail helfer industrievertretung t online de Anika Hensen Sales Representative HAINBUCH GmbH M hlenberg 15 DE 53902 M nstereifel Phone 49 0 7144 907 6750 Fax 49 0 7144 18826 E Mail anika hensen hainbuch de CS Thomas Hummel Sales Representative HAINBUCH GMBH Pfarrer Hopp Stra e 1 DE 93142 Pirkensee Phone 49 0 7144 907 674 Fax 49 0 7144 907 874 E Mail thomas hummel hainbuch de Henry Miersch Sales Representative HAINBUCH GMBH Feldstra e 51 DE 06917 Jessen Phone 49 0 7144 907 664 Fax 49 0 3537 200455 E Mail henry miersch hainbuch de CO Ulrich Remmel Commercial Agency GildestraPe 18 DE 58791 Werdohl Phone 49 0 2392 9383 0 Fax 49 0 2392 9383 17 E Mail info remmel de Internet www remmel de Renee Reuter Sales Representative HAINBUCH GMBH Br hlstra e 7 DE 73252 Lenningen Phone 49 0 7144 907 670 Fax 49 0 7026 371871 E Mail renee reuter hainbuch de o HAINBUCH 75 Benjamin Schuh Sales Representative HAINBUCH GMBH Am Erlengraben 39 DE 91459 Markt Erlbach Phone 49 0
18. al Phone 32 89518890 Fax 432 89518899 E mail info bistechnics com Internet www bistechnics com 76 o HAINBUCH Czech Republic Slovakia TMC CR s r o Masn 27 9 60200 Brno Phone 420 548214572 Fax 1420 548217219 E mail infoGtmccr cz Internet www tmccr cz Estonia Latvia Lithuania DV Tools OU Peterburi tee 34 4 11415 Tallinn Phone 372 6030508 Fax 372 6030508 E mail info dv tools ee France HAINBUCH France SNC Equipements de machines outils Zl Lons Perrigny 1600 Route de la Li me 39570 Lons le Saunier Phone 33 384876666 Fax 33 384876677 E mail info hainbuch fr Internet www hainbuch com Great Britain HAINBUCH UK Ltd 6 Newmarket Keys Business Village Keys Park Road Hednesford Staffordshire WS12 2HA Phone 44 1543 478710 Fax 44 1543 478711 Mobile 44 7980212784 E mail nick peter amp hainbuch co uk Internet www hainbuch com Greece PAPET Papadopoulos GbR Hauptstra e 75 DE 73061 Ebersbach Fils Phone 49 71635858 530668 Fax 49 716352265 E mail paris papet technologies de Denmark Jorn B Herringe A S Ramsamagle Syvvejen 31 4621 Gadstrup Phone 45 46170000 Fax 45 46170001 E mail sales jbh tools dk Internet www ibh tools dk Finland Oy Maanter Ab PL 70 Keinum enkuja 2 01510 Vantaa Phone 358 29006130 Fax 358 290061130 E mail maantera maantera fi Internet www maantera fi France Representative for Haute Savoie Utilis France Sarl 597 Av
19. an vary due to the mainten ance condition of the clamping device state of lubrication and degree of contamination see chapter Mainten ance The clamping force must be checked at regular intervals This requires the use of static clamping force measuring devices CAUTION Damages due to excessive draw and compressive force An excessive draw force and or compressive force may damage the clamping device The max draw force and compressive force may not be exceeded 18 o HAINBUCH 2 8 Screws Moving parts WARNING Danger of injury due to screws and stud screws being accelerated out of the device Screws and stud screws radially attached to the product can be accelerated out of the device and cause severe injuries a At the product radially mounted screws and stud screws which were loosened for assembly and maintenance must be re tightened with the correct tightening torque a The tightening torque is shown in the assembly drawing of the product or it is engraved on the device itself in the direct vicinity of the screw or stud screw a All screws or stud screws that are not marked with a tightening torque specification are tightened with the prescribed tightening torque and locked medium strength bonding in the factory and should only be unscrewed after consultation with the manufacturer If in doubt you must contact the manufacturer immediately do determine the subsequent procedure 2 9 Fu
20. ar Bangalore 560 008 Phone 91 25279551 Fax 91 9986997959 E Mail ahr rao gmail com Israel M T M Machine Tools Marketing Ltd 31 Harbazel 69710 Tel Aviv Phone 972 36479560 Fax 972 36479578 E mail sales mtm co il Internet www mtm co il Korea HIOIL E amp T Co Lid 160 5 Seokchon dong Songpa gu Seoul 138 844 Phone 82 24137911 Fax 82 24137910 E Mail informGhioilent com Internet www hainbuch co kr Taiwan GSTC Technology Co Ltd No 418 Youn Chun East 1st Rd Taichung City 40877 Taiwan Phone 88 6423805678 Fax 88 6423805511 E mail gstc seed net tw Internet www gstctech com tw India M la Sales Corporation 5 Yeshwantnagar Telco Century Enka Road 411018 Pune Phone 91 20 27477405 Fax 9 20 27464249 E mail infoGmla sales com Internet www mla sales com Indonesia PT STAHL ARBEIT WTC Mangga Dua 2nd Floor A 6 JL Mangga Dua Raya No 8 Jakarta 14430 Phone 62 21 3777 6622 Fax 62 21 3001 8070 E mail info stahl arbeit com Internet www stahl arbeit com Japan NK Works Co LTD 2 17 17 lwamoto cho Chiyoda ku Tokyo 101 0032 Phone 81 338645411 Fax 81 338646752 E mail info nk works co jp Internet www nk works co jp Malaysia Singapore amp Vieinam Jebsen amp Jessen Technology S Pte Ltd Process Engineering Division 18 Enterprise Road Singapur 629824 Phone 65 63053692 Fax 65 63053699 E mail phillip lee jjsea com Internet www sea com Thailand PTT Preci
21. as an internal clamping device As an end stop chuck the clamping device can be used for several different applications m Vise One pair of jaws is removed The second pair of jaws has one mobile and one tight jaw The mobile jaw presses the work piece on the tight jaw Centric clamping vise One pair of jaws is disassembled the second pair of jaws centers the work piece Double vise Of each pair of jaws only one jaw is assembled In both dimensions the work piece is pressed on a tight jaw Centric clamping vise and vise From one pair of jaws only one jaw is assembled and presses the work piece on a tight jaw The second pair of jaws centers and clamps the work piece Double centric clamping vise With both pairs of jaws the work piece can be centered and clamped In case of need the base end stops can be replaced by further models Therefore release the QUADROK plus from the actuating unit by loosening the 4 mounting screws Move the actuating unit into release position and lift the QUADROK plus out of the bayonet locking Please note the markings for the bayonet position Rotate the QUADROK plus by 90 till the marking CLOSED then move the actuating into reserve posi tion By the 4 positioning cones the QUADROK plus is positioned for repeat accuracy HA NBUCH 35 Adjusting the clamping range The changing of the jaws is necessary for changing the model of the master jaws changing
22. atic interfaces are available and in undamaged condition Make sure that the clamping device is empty and leakage of hydraulic fluid is avoided 6 4 Work piece WARNING Risk of injury due to thrown out parts During clamping of the work piece and the pro cessing parts can be thrown and cause severe in juries and property damage a Check the clamping diameter of the work piece a Tighten only work pieces that meet the dimen sional requirements a For clamping very long work pieces use in ad dition a tailstock a steady rest for support Do not exceed the maximum clamping pres sure Make sure that the correct supply pressure neither too high nor too low is set 54 HAINBUCH 6 5 Inspections CAUTION Risk of injury When placing the work piece a Make sure that the hands fingers may not be clamped between the flange and the work piece NOTE Material damage due to damaged clamping devices A damaged incomplete or unbalanced clamping device can significantly damage or even destroy the machine tool and the work piece a Only install undamaged complete and precisely bal anced clamping devices a f in doubt contact the manufacturer Ensure the following points prior to each installation and start up of the clamping device All allen screws of the clamping device must be present and tightened with the proper tightening torque The balance screws of the clamping device must a
23. buch com Italy HAINBUCH Italia srl Via Caduti di Nassiriya 5 22036 Cantu Co Phone 39 0313355351 Fax 39 031611570 E mail infoG amp hainbuchitalia it Internet www hainbuchitalia it Norway Onstad Maskin A S Chr H Blomsgt 13 3717 Skien Phone 47 35532373 74 Fax 47 35532375 E mail postmaster onstadmaskin no Internet www onstadmaskin no Romania Banatech srl Carasului Str 26 325400 Caransebes Phone 40 255517175 Fax 40 355814125 Mobile 40 749220553 E mail office banatech ro Internet www banatech ro Slovakia NS s r o V cka ulica 4109 10 01841 Dubnica N V Phone 421 424450873 Fax 421 424440406 E mail tnsGtnssro sk Internet www tnssro eu Spain Portugal ATM Asistentes Tecnologicos del Mecanizado S L Isaac Albeniz 29 08402 Granollers Barcelona Phone 34 938606572 Fax 34 938791689 E mail atm sI atmbarcelona com Switzerland Utilis M llheim AG Pr zisionswerkzeuge Kreuzlinger Strasse 22 CH 8555 M llheim Phone 41 0 52 7626262 Fax 41 0 52 7626200 E mail info utilis com Internet www utilis com 78 HAINBUCH Turkey Hidkom Organize Sanoyi B lgesi 75 Yil CD Demirciler Sit B Blok No 2 16159 Nil fer Bursa Phone 90 2242438292 Fax 90 2242436365 E mail hidkom tr net Internet www hidkom com 10 2 3 America Brasil Sanposs Tecnologia Suprimentos e Consultoria Internacional Ltda Rua C ndia n 65 Jardim do Mar CEP 09726 220 S o Ber
24. cially matched for protection of the vulcanized segments of the segmented clamping bushings and increase their service life and elosticity by a significant factor 38 o HAINBUCH 1 Serrated jaw 2 Smooth jaw 3 Soft jaw A T slot nut 5 Work piece support 6 Cross stop 7 Fixed master jaw 8 Fixed corner master jaw only for size 120 9 Combination clamping insert 10 Soft top jaw 4 6 1 Soft jaw Soft jaws to build of your own outline Model in 16MnCr5 ALCuMgPb F40 soft Variable width B HA NBUCH 39 4 6 2 Tight jaw Tight jaws for vise operation The tight jaw is hung up to the QUADROK plus with his tappets and screwed with the screws M10 Into the grooves combi clamping insert can be screwed The threads on the side are provided for the end stop screw 4 6 3 Combi clamping insert Optional to the tight jaws Variable length L 4 6 4 Soft top jaws for tight jaws Advantage of the soft top jaw Building your own outline Adaption to the tight jaw Centered positioning by a cylindrical pin to reach re petition accuracy Model 16MnCr5 ALCuMgPb F40 soft 4 6 5 Quick change master jaw Master jaw with quick change operation Caution special clamping jaws with quick change oper ation are requested Changing the jaws by simple turning the locking bolt and unmounting and or mounting the appropriate chuck jaw 4 6 6 Quick change chuck jaw Possible in several
25. clamping elements could be damaged HA NBUCH 63 8 2 Cleaning NOTE Material damage if cleaned with com pressed air s Cleaning the clamping device with compressed air can force metal chips into thread and grooves This can damage or even destroy the clamping device Never clean the clamping device with com pressed air a Auxiliary material required u Ester free non polar cleaning agent u Soft lint free cloth Loosen and remove the screws 1 Turn the actuating screw 2 to the left to move the actuating unit into release position Turn the clamping unit by 90 from marking ZU to marking AUF Remove the clamping unit Loosen and remove the screws 1 Remove the base end stop 2 7 Pull out the opposite pair of base jaws up out of the clamping unit 8 Loosen and remove the stroke limit 1 10 Clean all the components listed below with cleaning agent and a cloth remove all oil and grease residues m Actuating unit a Clamping unit Jaws optional bayonet adapter base end stop cylindrical screws 1 1 Check all seals 1 if necessary clean or replace them 12 Check the CENTREX all 6 balls must be there Rae EE 49 0 144 907 333 HAINBUCH 65 13 Push the bayonet adapter 1 from the down side into the housing till end stop Place the adapter that one wing of the adapter shows to
26. cognize and avoid possible dangers on his own u Electric specialist The electric specialist has been trained for the particu lar task area in which he is active and is familiar with the relevant standards and regulations Due to his specialized training and experience the electric specialist can perform tasks on electric equip ment and recognize and avoid possible dangers on his own Only persons from whom it can be expected that they re liably execute their work are considered as personnel Persons whose capability to react is impaired for in stance through drugs alcohol or medication are not approved Comply with age specific and job specific regulations that are applicable at the installation site when select ing personnel The clamping device is designed for installation in a ma chine tool Within the machine tool the clamping device is designed exclusively as a through bore chuck for bar work and or as an end stop chuck for chuck work The clamping device should only be mounted operated maintained and cleaned by instructed specialized per sonnel Intended use also includes compliance with all the in structions in this manual HA NBUCH 11 The clamping device is to be used for the case of applic ation contractually agreed between the producer de liverer and the user as well as such cases of application described in the product description which are also in accordance with the technical value
27. ctionally lubricated The insertion of lubricant is provided only on the mech anical surfaces Pay attention to the instructions for lub ricants in the chapter Maintenance Avoid too much lubricant on the bearing surface as this can cause face runout Avoid lubricant between the clamping element clamp ing head segmented clamping bushing and the guid ing cone as this can cause concentricity error and face runout Seal rings e g o ring quad ring seal and sealing surfaces must be lubricated Note the information in the chapter Maintenance Note that the function surfaces plate surface mating surface cone surface and seal surface may not be damaged CAUTION Wear safety shoes during the assembly and maintenance work Make sure that the starting of the spindle is im possible HA NBUCH 47 6 2 Preparations The total weight of the clamping device consisting of spindle flange and clamping unit depends on the size and can be as much as 43 kg Depending on the weight to safely lift the clamping device out of the package and position it in the machine it must be hooked into a crane WARNING Danger of injury due to falling compon ents When mounting components can fall and cause severe injury and material damage Two people are always required for this task a From weight 15kg use a crane Special tools required a Allen wrench a Oil stone m Crane u Eye bolts 6 3 Installatio
28. device must be positioned in standing condi tion Make sure that a non slip pad has been laid All tools and accessories which are not in scope of delivery are marked as optional in the operat ing instructions Two people are required for this task Special tools required Crane from weight 15 kg u Lifting eye bolts HA NBUCH 43 5 5 Packaging About the pack aging Handling pack aging materials 1 Screw lifting eye bolts into the thread in the circumfer ence of the clamping device 2 Hook the load handling equipment into the lifting eye bolts 3 Use a crane to carefully lift the clamping device out of the transport packaging and put it down on a stable level substrate 4 Prevent the clamping device against rolling away Individual packages are packed according to the expec ted transport conditions Environmentally friendly materi als have been used exclusively for the packaging Packaging should protect the specific components from transport damage corrosion and other damage until in stallation Therefore do not destroy the packaging re move it just before installation fi The packed goods are sealed foil airtight and packed in cartons See the Technical Data sec tion for the specific weight of the respective sizes Dispose of packaging materials in accordance with the respectively valid statutory regulations and local guidelines NOTE D Improper disposal causes env
29. different and or customer specifica tion Available only on request 40 HAINBUCH Fig 21 4 6 10 Grease gun Fig 22 4 6 11 Key Qa 4 6 7 Chuck SPANNTOP and TOPlus Chuck is possible in different and or customer specific variants Available only on request 4 6 8 Mandrels Mando and Mando Adapt Mandrel is possible in different and or customer specific variants Available only on request The universal grease for chuck and mandrel lubrication is supplied in a 1000g can The order number for the universal grease is 2085 0003 it can be ordered from HAINBUCH The grease gun is filled with universal grease which is pressed into the clamping device The grease gun has a pointed mouthpiece The order number for the grease gun is 2086 0004 it can be ordered from HAINBUCH The key has the order number 10684 0001 it can be ordered from HAINBUCH HA NBUCH 41 5 Transporting packaging storing 5 1 Safety instructions for transporting Unbalanced pack age oc WARNING Danger of falling due to an unbalanced package Packed goods can have an unbalanced package If attached incorrectly the package can tip and cause life threatening injuries Note the markings on the packages m Attach the crane hook in such a manner that it is located above the center of gravity a Carefully lift and see if the load tilts If neces sary change the attachment Transport a For trans
30. e headers sections and action steps can al ways be assigned to a specific variant Starting with weight 15 kg eye bolts must be used to transport the clamping device Usual approaches like a cleaning of the areas for screw ing are presupposed to be familiar HA NBUCH 5 1 3 Explanation of symbols Safety instructions Tips and recom Safety instructions are indicated by symbols in this oper ating manual The safety instructions are introduced by signal words that express the scope of the hazard The safety instructions must be strictly adhered to you must act prudently to prevent accidents personal injury and material damage DANGER indicates an imminent dangerous situation than can result in death or serious injury if it is not avoided AN WARNING A e indicates a possible dangerous situation that can result in death or serious injury if it is not avoided CAUTION indicates a possible dangerous situation that can result in minor or light injury if it es not avoided NOTE indicates a possible dangerous situation that can result in material damage if it is not avoided indicates useful tips and recommendations as well as information for efficient and trouble free operation mendations 6 HAINBUCH 1 4 Limitations of liability All information and instructions in this operating manual have been provided under due consideration of applic able standards and r
31. e the lower limit a If the measured clamping forces are outside the allowed range the maintenance is mandatory to perform After servicing the clamping forces have to be re examined If the clamping force even after the mainten ance is not in the permitted area please contact the manufacturer Example for size 42 52 With an axial force Fax of 25 kN the radial clamping force is depending on the maintenance state of the clamping device in the range between 22 kN and 66 kN it must not be smaller than 22 kN or higher than 66 kN 26 HAIN BUCH 3 2 1 Clamping force diagram size 42 52 Frad kN 120 110 gi a S 100 90 80 70 60 50 40 30 20 f 10 KO o Li 14 6 1013 20 30 Fig 1 Size 42 Fax KN HA NBUCH 27 3 2 2 Clamping force diagram size 65 80 Frad kN p min 140 130 120 110 100 Size 80 Size 65 90 80 70 60 14 5 Y 20 30 40 45 50 Fox KN Fig 2 28 HAINBUCH 3 2 3 Clamping force diagram size 100 125 Fraa n min 190 180 00 9215 1 1 I 1 I 1 1 I 1 1 i i x i I G 1 1 Y 1 9 I 1 Y I 1 7 l 1 I I 1 I H H gt I 1 Ty 1 1 9 1 7 H 1 I 1 I 1 I 1 H 1 I 1 I I 1 I 1 1 1 I 1 I l 1 I I l 1 I 1 1 1 o o O O O O O O O X C Pa sO LO f CN O Os a sO LO 40 30 20 O
32. egulations the current state of tech nology as well as our many years of experience The manufacturer assumes no liability for damage due to gt Failure to follow the instructions in the manual Non intended use Deployment of untrained personnel Unauthorized conversions Technical changes Use of non approved spare parts The actual scope of delivery can vary from the explana tions and graphic representations provided in this manual in the case of special versions if supplemental order op tions are desired or on the basis of the latest technical changes The agreed obligations in the delivery contract the gener al terms and conditions as well as delivery conditions of the manufacturer and the statutory regulations valid at the time the contract was concluded apply CAUTION Our damping devices are balanced with balance quality G 4 in one level n 1 The data on the rotation balance refers to rota tionally symmetrical work pieces The clamping of not rotationally symmetrical work pieces may not be clamped and or only be clamped after consultation with the manufacturer Balancing bolts and balancing weights at the clamping devices may not be removed disas sembled HA NBUCH 7 1 5 Max RPM 1 6 Copyright CAUTION The maximum permissible RPM of the clamping device must be redetermined in every application case on the basis of the clamping forces required for machining Of a
33. enue du Mont Blanc 74460 Marnaz Phone 33 450963630 Fax 33 450963793 E mail contactQutilis com Internet www utilis com Great Britain Leader Chuck Systems Ltd 9 Century Park Birmingham B9 4 NZ Phone 44 1217714843 Fax 44 1217710966 E mail information leaderchuck com Internet www leaderchuck com Hungary GGW Gruber amp Co GmbH Kolingasse 1090 Vienna Phone 43 0 1 3107596 0 Fax 43 0 1 3107596 31 E mail ggw gruber ing at Internet www gruber ing at HA NBUCH 77 Ireland Machine Shop amp Engineering Supplies Ltd 11 Vale View Lawn The Park Cabinteely Dublin 18 Phone 353 12847003 Fax 353 12857955 E mail machshop indigo ie Netherlands BIS Specials Brandenburg Industry Service Dongen BV Dreef 7 6996 BA Drempt Phone 31 313482566 Fax 31 313482569 E mail info bisspecials com Internet www bisspecials com Poland BIM Sp z o o ul Wysogotowska 9 62081 Przezmierowo Phone 48 616232041 Fax 48 616232040 E mail bim bazafirm pl Russia LLC Rosna Engineering Melnichnaya 4 192019 St Petersburg Phone 812 4129213 Fax 812 4125586 E mail rosna rosna spb ru Internet www rosna spb ru Slovenia Elmetool d o o Prvomajska ulica 62 5000 Nova Gorica Phone 386 53303300 Fax 386 53303304 E mail info elmetool si Sweden HAINBUCH Svenska AB Kemistv gen 17 18379 Taby Phone 46 87327550 Fax 46 87327650 E mail hainbuch hainbuch se Internet www hain
34. he leading edge of the clamping device here e g 30 mm till the thin line clamping height then search upwards or downwards for the intersection with the thick line Fax If you follow further to the right you can read the maxim um permissable axial force for this clamping height Be cause of strength this value may not be exceeded 24 HA NBUCH Axialkraft Fax Actuating torque manual actuating Bet tigungsm om ent man Bet tigung i Cg km 00 Drehm om ent Based on the read value here e g 28 kN go in the second diagram on the y axis horizontal to the intersec tion Now you can read the necessary torque for this axial force here 81 Nm Actuating torque hydraulic actuating Bet tigungsdruck hydr Bet tigung 0 10 20 30 40 50 Druck p bar Based on the read value here e g 28 kN go in the second diagram on the y axis horizontal to the intersec tion Now you can read the necessary actuating pres sure for this axial force here 27 Nm HA NBUCH 25 3 2 Clamping force diagram In the diagrams the effects of friction and the clamping diameter are included 1 NOTE The measured values for the radial clamping force Fa may not leave the permitted area Un der optimal conditions the values for Fa are be low the top in bad conditions abov
35. icant material damage on the clamping device and on the ma chine Only tighten the allen screws of the spindle with the torque prescribed by the spindle or machine manufacturer Two people are required for this task Special tools required E Crane from weight 15 kg Allen wrench 1 Put the machine in set up mode 2 Wipe off the mating surfaces of the machine table with a soft lint free cloth and remove all oil and grease residues Positioning by centering bolt If the centering is done with a centering bolt make sure that the diameter of the bolt extends max 4 mm into the QUADROK plus The fitting bore in the actuator unit has a diameter of 50 H7 3 Lift the clamping device by using the crane and put it on the machine table 4 Screw all allen screws 1 into the T slut nuts in the machine table with an allen wrench and hand tighten in a cross pattern HA NBUCH 51 6 3 2 Assembling the jaws Special tools required a Allen wrench 8 The distances of the jaws to the central axis must be the same The serration of jaws and base jaws must gear into each other 1 Push each opposing pair of jaws from the outside to the base jaws 2 Tighten the screws with the correct tightening torque 6 3 3 Assembly of the chuck a Special tools required Allen wrench For the assembly of the chuck the QUADROK plus clamping unit must be separated from the
36. ilities fitting groove and fitting bore not visible included centered in basic plate Clamping possibilities clamping shoulder and groove for direct screw fitting Actuating unit manual qm dock hydraulic qh dock High precision guide for clamping accuracy wear protection 49 0 7144 907 333 HA NBUCH 37 4 5 Accessories in scope of delivery 4 5 1 Work piece support 2x work piece supports with 2 screws M10 The work piece support can also be mounted with 1 screw for each bead The support plate must be posi tioned in a way that the work piece bears on it straight Note the stroke of the jaws stroke direction may not be blocked 4 5 2 Profile jaws with T slot nuts 4x profile jaws clamping edge 5 mm in clamping posi tion 3 5 mm above the work piece end stop Adjustable clamping range 80 to 250 mm For concentric clamping the pairs of jaws must be adjus ted similar Variable width B 4 6 Optional Accessories The accessories described here are not included in the scope of delivery Specially developed segmented clamping bushings match to the respective maximum RPM are available for each clamping device Trouble free and precise function of HAINBUCH clamping devices is only ensured when using original HAINBUCH segmented clamping bushings Lubricating grease and grease gun are required for cleaning and preservation of the clamping device The lubricating grease is also spe
37. iron mental damage Packaging materials are valuable raw materials and in many cases they can be reused or they can be effectively treated and recycled u Dispose of packaging materials in an environ mentally responsible manner a Comply with locally applicable disposal guidelines If necessary commission a special ized company to dispose of packaging 44 HAINBUCH 5 6 Storing Storage of pack ages Subsequent storage of the clamping device fi Under certain circumstances instructions for stor age and subsequent storage are affixed to the packages that extend beyond the requirements cited here Comply with these instructions accordingly Only store packages under the following conditions Do not store outdoors Store in a dry and dust free location Do not expose to aggressive media u Protect from direct sunlight Avoid mechanical vibration Storage temperature 15 bis 35 C Relative humidity max 60 For storage periods longer than 3 months Check the general condition of all parts and the packaging at regular intervals Touch up or re apply anti corrosion agents as neede Only re store the clamping device under the following conditions Thoroughly clean the clamping device prior to sub sequent storage see section Cleaning Thoroughly oil and grease the clamping device see section Cleaning Store the clamping device in airtight foil The clamping device must be
38. kage of fluids can lead to severe in juries u Open the pressure relief screw and drain re maining liquid a Discard the liquid NOTE Improper disposal causes environ mental damage Lubricants and other auxiliary materials are sub ject to treatment as special waste and should only be disposed of by approved specialist com panies Local municipal authorities or specialized disposal com panies provide information on environmentally respons ible disposal HA NBUCH 61 8 Maintenance Environmental pro Comply with the following instructions for environmental tection protection when performing maintenance work At all lubricating points where lubricant is applied by hand remove escaping used or excess grease and dispose of it in accordance with applicable local regu lations Collect used oil in suitable containers and dispose of it in accordance with applicable local regulations 8 1 General Cleanliness of the appropriate end stop as well as the guidance diameters are conditions for reaching the con centricity and perpendicularity tolerances Clean these surfaces with an appropriate cleaner CAUTION Danger of injury due to improper hand ling of cleaners Improper handling of cleaners can cause health impairments Always comply with the safety data sheets and guidelines provided by the manvfacturer of the cleaning agent for handling using the cleaners A CAUTION Danger of injury
39. lamping taper unit and clean the clamping taper see section Cleaning Formal defect Elastic deformation of Use feedstock with fewer Specialist on the work feedstock that is subject formal defects piece to formal defects After If technically justifiably machining the reduce the clamping workpiece returns to its pressure original form Marks on the Point or linear work Replace with a clamping gt Specialist clamping piece clamping unit that has a smoother surface clamping surface Excessive dimensional Replace with a clamping Specialist difference between the unit that has a suitable work piece diameter clamping bore and the clamping bore 9 3 Start up after corrected fault After correcting the fault execute the following steps to start up again 1 Reset the emergency stop device 2 Acknowledge the fault on the machine tool controller 3 Ensure that no one is in the danger zone 4 Start the machine tool HA NBUCH 73 10 Appendix 10 1 Service Hotline Order Hotline Quickly ordered and delivered A call is all it takes 49 0 7144 907 333 Schedule Hotline Current status of your order Just call 49 0 7144 907 222 24h emergency call Has there been a crash or other technical emergency Our experts are at your service around the clock 49 0 7144 907 444 10 2 Representatives The sales partners and service employees listed below are available for f
40. ll RPMs of the groups specified the lowest given RPM must always be used This manual is protected by copyright and is provided ex clusively for internal purposes Delivery of the operating manual to third parties duplica tion in any form including excerpts as well as exploit ation and or communication of the content are not per mitted except for internal use without written approval from the manufacturer Actions to the contrary make damage compensation man datory We reserve the right to enforce additional claims 1 7 Scope of delivery All tools and accessories that are not included in the scope of delivery are marked as optional In scope of delivery of the clamping device QUADROK plus set serrated jaws and T slot nuts 1 pair of work piece supports Actuating tool only for manual actuating 8 HAINBUCH 1 8 Spare parts WARNING Safety risk if the wrong spare parts are used Incorrect or defective spare parts can cause dam age malfunction or total failure they can also impair safety Only use manufacturer s original spare parts Only purchase spare parts from authorized dealers or dir ect from the manufacturer Addresses are in the ap pendix 1 9 Warranty terms The warranty terms are included in the manufacturer s terms and conditions HA NBUCH 9 2 Safety This section provides an overview o fall the important safety aspects for optimal protection of
41. ll be present and undamaged u All rubber segments must be intact this means that they are neither torn nor are they porous at any point u All edges and bearing surfaces are intact this means that they are neither broken nor do they show any signs of wear u The set speed of the machine tool should not exceed the maximum permissible speed of the clamping device The maximum draw tube force specified on the peri meter of the clamping device must not be exceeded The clamping pressure of the machine must be suffi ciently high HA NBUCH 55 All mounting tools must be removed from the interior of the machine a Clamping device and work piece must be compatible check the clamping diameter regularly The work piece must be clamped into the clamping device with sufficient work piece tension Do a pressure loss test and a measurement of clamp ing force 6 6 Control of the stroke position WARNING Crushing danger from moving parts Crushing danger from moving parts during con trolling the stroke position Gaps caused while controlling the stroke posi tion can cause severe injury Only do the controlling of the stroke position with assembled changing parts a Only run the machine in set up mode or jog mode 6 7 Activities after production is concluded 1 Move the clamping device into unclamped position 2 Switch off the machine tool and safeguard it from being switched on again
42. n WARNING Danger of injury due to unintentional startup of the tool spindle Unexpected start up of the tool spindle can cause severe injury u Prior to switching on automatic mode close all protective doors or hoods that are present on the machine tool Unscrew all ring nuts from the clamping device and remove them from the interior of the ma chine a Only run the machine in set up mode or jog mode a Always remove immediately all the tools and wrenches from the clamping device after use 48 HAINBUCH WARNING Risk of injury By operating the clamping device without chan ging parts clamping head segmented clamping bushing work piece end stops there is an in creased risk of crushing injuries by the stroke of the moving components of the clamping device By uncontrolled discharge of the clamping pro cess e g by incorrect installation of the energy supply or faulty programming there is an in creased danger AN WARNING A Risk of injury Bending in the working area of the machine can cause severe head injuries Risk of injury Material damage due to unintentional start up of the tool spindle Unexpected start up of the tool spindle can cause severe injury Make sure that the system is pressure free and that a restart of the machine can be excluded Risk of injury Contamination of the mechanism can influence reduce the stroke thus the clamping force is reduced and thus the
43. nardo do Campo S o Paulo Phone 55 11 41266711 Fax 55 11 41266710 Correo electr nico tsci sanposs com br Internet www sanposs com br Canada HAINBUCH America Corp Workholding Technology W129 N10980 Washington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 Correo electr nico sales hainbuchamerica com Internet www hainbuch com Mexico HAINBUCH America Corp Workholding Technology W129 N10980 Washington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 Correo electr nico sales hainbuchamerica com Internet www hainbuch com Canada Representative for Ontario Qu bec J Winkel amp Associates Inc 6516 Warbler Lane L5N 6E1 Mississauga Ontario Phone 1 4143589550 Fax 4143589560 Correo electr nico sales amp hainbuchamerica com Internet www hainbuch com USA HAINBUCH America Corp Workholding Technology W129 N10980 Washington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 Se habla espa ol Tel 1 2143268081 Correo electr nico sales hainbuchamerica com Internet www hainbuch com HA NBUCH 79 10 2 4 Asia China HAINBUCH Shanghai Co Ltd Workholding Technology 1 F West building No 388 East Kangqiao Rd Pudong Shanghai 201319 Phone 86 2120916384 Fax 86 2120916383 E mail sales hainbuch cn Internet www hainbuch cn India A H Rao Management amp Technology Consultant Gr Fl HNO 4157 14th Main HAL 2nd Stage Indiranag
44. nctionality NOTICE With high contamination of the clamping device the functionality is no longer guaranteed El a The cleaning and maintenance intervals must be observed HA NBUCH 19 2 10 Environmental protection Lubricants 1 NOTE Environmental hazard due to incorrect handling Incorrect handling of environmentally hazardous substances particularly improper disposal can cause significant environmental damage a Always comply with the instructions cited below a If environmentally harmful substances should in advertently get into the environment initiate suitable measures immediately If in doubt noti fy the responsible municipal authority about the damage The following environmentally harmful substances are used Lubricants like greases and oils can contain toxic sub stances Ensure that they do not get into the environment The device must be disposed of by a specialized dispos al company To achieve trouble free operational performance of the clamping device only use HAINBUCH lubricants See the appendix for reference addresses 20 HAIN BUCH 3 Technical data 3 1 General information 3 1 1 Size 120 3 9 5t Ye p o o2 O x ol 6 5 o 5 c 5 ae 5 S 5 El E 5 _ oO pm 9 E 2 O 0 A 59 30 USE 87 0 e gt 5 5 65 g
45. ng device see section Cleaning 9 11 3 Lightly grease all allen screws Remove excess grease with a cloth For subsequent storage tightening the allen screws hand tight suffices This facilitates re com missioning and protects the allen screws 4 Remount the clamping devices see section Cleaning 12 20 5 Use the lubricating nipples 1 to grease the clamping unit with a grease gun and universal grease Lightly grease all interior and outer surfaces of the clamping device Remove excess grease with a cloth 7 Pack the clamping device airtight in foil Place it on a level impact free storage location and safeguard it from falling 8 4 Use of lubricant With the usage of lubricant you may only use grease that corresponds to the requirements concerning bond pres sure stability and solubility in lubricating coolant In addition no dirt particles may be in the grease they cause run errors if they come in in between two mating surfaces We recommend for this the following lubricant HAINBUCH grease see product information 68 HAINBUCH Alternatives Lubricant Manvfacturer Product Universal MicroGleit GP 355 grease Kl ber QNB 50 Zeller amp Gmelin DIVINOL 5024440 Bremer Leguill RIVOLTA WAR Special grease Kl ber MICROLUBE GL 261 8 5 Maintenance schedule Interval Daily Weekly Every 6 months Maintenance tasks are described in the
46. ng the disassembling of the bal ance weight due to released energy u Pay attention to the safety instruction during the disassembly of the stroke limit screw A WARNING Risk of injury due to stored energy The clamping device can be designed with disc springs These disc springs are under permanent tension The release of the stored energy can cause injuries By loosening the corresponding screws they have to be operated continuously alternately to reduce the clamping pressure to a minimum a Particularly cautious approach is required a For cleaning and maintenance disassemble the clamping device from the machine Always wear personal protective equipment WARNING Danger of injury due to vertical suspen ded spindle Bending into the machine work are when assem bling overhead can cause severe head injuries Secure components prior to overhead as sembly a For assembly on a vertically suspended spindle always use a suitable mounting aid HA N BUCH 7 1 1 Disassembling the jaws Special tools required Allen wrench 1 Loosen the screws 2 Pull out each opposing pair of jaws from the base jaws 7 1 2 Disassembling the chuck Special tools required a Allen wrench 1 Loosen and remove the cylindrical screws 5 2 Remove the chuck from the standard draw unit 7 1 3 Disassembling the mandrel Special tools required Allen wrench 1 Loosen and remove the cylindrical
47. port always use a suitable clamping means crane a Make sure that a rolling falling of the clamp ing device is not possible 5 2 Symbols on the packaging Fragile Identifies packages with fragile or sensitive contents Handle the packed goods with care do not allow them to fall and do not subject them to impact Protect from moisture Keep packed goods dry and protected against moisture HAIN BUCH 5 3 Transport inspection Check delivery immediately upon receipt to ensure thot delivery is complete and to identify any transport damage Proceed as follows it there is apparent external damage Do not accept the delivery or only accept it with reser vation Note the extend of transport damage on the transport documents or on the transport company s delivery tick et a Submit a complaint fi Report any defect as soon as it is detected Claims for damage compensation can only be enforced during the applicable periods for giving notice of lack of conformity 5 4 Unpacking and inner company transport fj Usually the clamping device is packed vertically Depending on the size it has threaded bores in the circumference of the clamping device for as sembling the eye bolts In these threaded bores lifting eye bolts can be screwed in To safely lift the clamping device out of the pack age it must be hooked into a crane depending on the weight For transporting with transport trolley the clamp ing
48. rk clothing is tight fitting work clothing with low resistance to tear ing with tight sleeves and without projecting parts It is primarily used to protect against entanglement by mov ing machine parts Do not wear rings chains or other jewelry Safety footwear for protection against heavy falling parts and slipping on slippery substrates For special tasks Special protective equipment is required when executing wear special tasks Separate reference is made to this equip ment in the specific sections of this manual This special protective equipment is explained below Hard hat to protect against falling and flying parts and materials Protective goggles pO to protect eyes from flying parts and liquid splashes e C Protective gloves to protect hands from friction abrasion puncture wounds or deeper injuries as well as from contact with hot surfaces HA NBUCH 13 2 5 Special dangers Horizontal lying parts Suspended loads In the following section residual risks are cited that occur due to installation of the clamping device in a machine tool In each case the residual risks that have been de termined based on a risk analysis of the machine must be specified by the customer Follow the safety instructions listed here and the warn ings in the other sections of this manual to reduce health hazards and to avoid dangerous situations A WARNING Danger of injury
49. s The safe function of the clamping device is as far as it can be foreseen guaranteed when it is used for the in tended purpose in accordance with the appropriate safety regulations Any use that extends beyond the intended use or any other use of the clamping device is considered to be mis use and can cause dangerous situations WARNING Danger due to misuse Misuse of the clamping device can cause danger ous situations Particularly refrain from the following uses of the clamping device a Use in machines other than machine tools a Use in machine tools with technical data other than that specified on the clamping device Claims of any type due to damage arising from non in tended use are excluded Unintended and improper use of the Power Chuck is for example If workpieces are not clamped properly If safety regulations are disregarded and persons are working at the Power Chuck without additional protect ive devices e g for machining If Power Chuck is used for machines or tools for which it is not intended 12 HAIN BUCH 2 4 Personal protective equipment Wearing of personal protective equipment is required to minimize health hazards when working with the device Always wear the protective equipment necessary for the respective task when working with the device Follow the instructions that have been posted in the work area Always wear For all tasks always wear Protective wo
50. screws 6 2 Remove the chuck from the standard draw unit o HAINBUCH 59 7 1 4 Disassembling the clamping device Two people are required for this task Always use a crane Special tools required a Crane a Wrench 2 1 Put the machine in set up mode 2 Disassemble the jaws see Disassembly the jaws 71 3 Loosen and remove the cylindrical screw 1 by using a wrench dA TB 4 Screw in the eye bolts 2 o 5 Lift the clamping device from the machine table by NIS ll p SS SS using a crane and place it safely 6 Wipe off the mating surfaces of machine table Fig 35 o with a soft lint free cloth and remove all oil and grease residues 7 2 Subsequent storage of the clamping device The damping device must be cleaned and treated with corrosion protection for subsequent storage see section Cleaning Ti NOTE The storage conditions are specified in the section Transport packaging and storage 60 HAINBUCH 7 3 Disposal If a return or disposal agreement has not been con cluded then recycle disassembled components A CES NOTE Composite materials For disposal clamping devices which include composite materials mineral cast CFK must be returned at HAINBUCH Risk of injury due to leaking fluids Hydraulically or pneumatically operated clamp ing devices may contain residues of liquids Un controlled lea
51. se UD n 48 6 3 1 Assembling the clamping dewviee as 5 6 3 2 Assembling the jaws aa tnter nnns 52 6 3 3 Assembly of the chuck o repeto ds 52 6 3 4 Assembly of the monde 53 6 4 Work BIBLE aste SE MEDIUM 54 esM e 55 6 6 Control of the stroke position 56 6 7 Activities after production is 2 2 2 56 7 Disassembly subsequent storage dispose 57 57 7 1 1 Disassembling the 5 22 20 0022 300000000 59 7 1 2 Disassembling the chuck aa 59 7 1 3 Disassembling the mondrel aa 59 7 1 4 Disassembling the clamping device sss 60 7 2 Subsequent storage of the clamping 60 ele 61 HA NBUCH 3 8 MGS GNC ek TRITT 62 PA https tet ert ere 62 8 2 ney 64 Did Pres rvafl ll Ra 68 8 4 Use of ubeieont 68 8 5 Maintenance schedule dd 69 86 ERR RR acest cp do cea a sae 70 9 Trouble Enea EE 71 CEU A o o 71 9 2 Trouble shooting vie 72 9 3 Start up ofter corrected 2 erento ee aa 73 10 Appendix ULM NEMUS DENEN ME EM UNE MUS 74 10 1 Service Holling rire tritt bra b ennt bn
52. sections above that are required for optimal and trouble free operation If increased wear is detected during regular inspections then reduce the required maintenance intervals according to the actual indications of wear Contact the manufacturer see the service address on the back if you have questions concerning maintenance tasks and intervals Maintenance task Visual inspection and complete cleaning in case of heavy contamination see section Cleaning Clean the clamping unit see section Cleaning Grease the clamping unit see section Preservation Completely disassemble and clean the clamping unit see section Cleaning For proper operation of the coolant feed a prefil tering with duplex filter mesh size 100 pm 3754 is necessary The duplex filter is mounted on the coolant cleaning system HA NBUCH 69 8 6 Bolt torque Metric ISO thread The guide values for bolt tightening torque for achieving the highest permissible pre tension for metric ISO thread are specified in Nm in the table Total friction coefficient 0 12 90 utilization of the apparent limit of elasticity Torque for Diameter a mm Nm MA 7 A M5 8 7 M6 10 12 M8 13 25 M 10 17 50 M 12 19 100 M 16 24 14 220 M 20 30 17 400 M 24 36 19 600 The table shows the maximum permissible values and does not include any other safety factors Knowledge of the
53. sion Tools Co Ltd HAINBUCH Workholding Solutions Eastern Seaboard Ind Est Micro Fty Ph 2 ESIE Rd 14 64 93 Moo 4 Tambon Pluak Daeng Amphur Pluak Daeng Rayong 21140 Phone 66 2362 8656 Mobile 66 818384 924 Fax 66 2362 8656 E mail anuwat hb pit com Internet www hainbuch com 80 o HAINBUCH 10 2 5 Australia Australia Romheld Automation Pty Ltd Unit 30 115 Woodpark Road Smithfield NSW 2164 Phone 61 297211799 Fax 461 297211766 E mail sales romheld com au Internet www romheld com au 10 2 6 Africa South Africa Retecon PTY Ltd P O Box 1472 1620 Kempton Park Phone 27 119768600 Fax 27 113942471 E mail tools retecon co za Internet www retecon co za o HAINBUCH 81 11 Index A ACCESSOTIE MM optiondcl 38 Scope of delivery 38 NS AA uch ee 52 Clamping device 51 NOW C 52 Mondrel 53 Preporoltions 48 Work piece 54 B acia 70 Brief 35 64 Control of stroke position 56 D Description of variants 5 Dimensional sheet 31 Disassembly ess Chuck
54. stored securely in posi tion If this is not guaranteed use a suitable container for the clamping device or equip the shelf with a cir cumferential securing edge HA NBUCH 45 6 Assembly WARNING During the initial installation of the clamping device severe injuries may occur a The initial installation must be done only by qualified personnel a All screws remaining in the clamping must be tightened firmly a All tools and keys must be removed after install ation A WARNING Risk of injury due to stored energy The clamping device can be designed with disc springs These disc springs are under permanent tension The release of the stored energy can cause injuries By loosening the corresponding screws they have to be operated continuously alternately to reduce the clamping pressure to a minimum a Particularly cautious approach is required a For cleaning and maintenance disassemble the clamping device from the machine Always wear personal protective equipment 46 HAINBUCH 6 1 Pre consideration Screws are tightened according to the size of the screw and the general torque To avoid axis parallel warpage under load and to get stiffness turn in the screws evenly To avoid precision error clean the screw joint surfaces and also the mating surfaces see service instructions The ex works wetting of the plate surfaces and the clamping element is only corrosion protection It s not fun
55. t E 2 Xx E E o e gt E ae 8 gt o ax O oc EL 2 de E2 Q 5 lt QUADROK o 02 345 275 7 230x230x206 250 20 65Nm mx dock manual QUADROK 5120 2 3 120 29 5 22 5 7 220x220x196 250 20 mx dock 23 bar hydraulic Utilization of the diagrams Clamping height and clamping force diagram Spannh hen und Spannkraftdiagramm 1 Example Clamping height 45mm Example Clamping height 15mm Spannhohe min Radialkraft Frad kl Based on the clamping height go horizontal to the right from the leading edge of the clamping device here e g 45 mm till the thin line clamping height then search upwards or downwards for the intersection with the thick line Fax HA NBUCH 21 If you follow further to the right you can read the maxim um permissable axial force for this clamping height Be cause of strength this value may not be exceeded Actuating torque manual actuating Bet tigungsmoment man Bet tigung N a E 3 Axialkraft Fax CX RE o e e e 10 20 30 40 50 60 70 80 80 100 Drehmoment Based on the read value here e g 9 kN go in the second diagram on the y axis horizontal to the intersec tion Now you can read the necessary torque for this axial force here 25 Nm Actuating torque
56. t in serious in juries Under dimensioned tolerance parts can lead to incorrect clamping Check the unmachined work pieces at random on dimensional accuracy Too low supply pressure can lead to the reduction of clamping force Too high supply pressure can lead to damage of the components of the clamping device a Check and adjust if necessary the supply pres sure regularly Do random checks of the unmachined work pieces on dimensional accuracy HA NBUCH 15 Missing changing WARNING parts Danger of injury due to missing chan ging parts When operating the clamping device without changing parts segmented clamping bushing clamping heads work piece end stops there is a higher danger of crushing injuries due to the stroke of movable components of the clamping device The clamping process may not be initiated without assembled segmented clamping bush ing and or work piece end stop Parts with sharp A WARNING edges Risk of injury When screwing in individual components such as for example work piece end stops threaded ad apters and similar devices that are equipped with an external thread or wear caused by burrs there is risk of cutting The operation must be done only by qualified personnel Wearing of gloves PSA is required 2 6 Further warnings AN WARNING Risk of injury Never start rotating the clamping device without a clamped work piece a For opera
57. the side of the bolt NOTE Material damage due to wrong assembly With wrong assembly a problem with the face run may occur a When assembling the stroke limit make sure that the screws are tightened with the correct tightening torque 14 Screw in the stroke limit 1 tighten it firmly with 25 Nm and stick it together with medium strength 15 Plase the opposite pair of base jaws on the tob of the guiding ZN CAUTION Risk of squeezing danger due to mov ing parts When inserting the jaws the seal must be lifted 16 Push the base jaws till stop downwards into the clampin g unit The wings of the bayonet adapter must gear into the nuts at the jaws 66 HAINBUCH 17 Put the base end stop 1 on the clamping unit 18 Screw in the screws 1 and tighten them firmly with the correct tightening torque 19 Put on the clamping unit 20 Turn the clamping unit by 90 from the marking AUF to the marking ZU 21 Turn the actuating screw 2 to the right to move the actuation unit into clamping position 22 Screw in the screws 1 and tighten them firmly with the correct tightening torque HA NBUCH 67 8 3 Preservation Special tools required Universal grease 2085 0003 m Grease gun Oil stone u Soft lint free cloth 1 Disassemble the clamping device see section Cleaning 1 8 2 Clean the clampi
58. the size of the QUADROK plus 5120 5200 or assembling additional clamping devices e g SPANNTOP chuck or mandrel changing the actuating unit hydraulic manual By the serration of the master jaws 1 16 x90 the width of the jaws can be adjusted in steps of 1 5875 mm Thereby the jaws of each pair of jaws should be adjus ted from a reference edge e g the back edge of the master jaws on which it is measured If the jaws can not be shifted similar the work piece can not be centered correctly The stroke of the jaws effects axially and radially so the tolerance of the work piece influences directly the axial position of the jaws When using the tight jaws remove the profile jaws and put in the tight jaws into the housing by the two end stop ashlars By the grooves the combi clamping inserts can be assembled as required The positions of the end stop bars are variably movable and positional Make sure that they are not in the mov ing range of the master jaws 36 HAINBUCH 4 4 Possibilities of clamping The QUADROK plus is a 4 side clamping vise that posi tions a work piece with high accuracy and clamps powerful All movable jaws can be replaced with a fixed jaw 1 Thread and fit for depth end stop Combi clamping insert with serrated and smooth clamping area Tight master jaws with positive con nection to the housing Standard serration Chip protected driving mechanics 7 Aligning possib
59. tion any available clamping position must be clamped with a suitable work piece 16 HAINBUCH WARNING Risk of injury Never reach for the clamping device while the spindle is rotating Before starting to work on the mandrel make sure the machine spindle cannot be put in motion AN WARNING Risk of injury Falling down of the clamping device or its parts can cause severe bruises and fractures The dead weight of the clamping device or its parts can lead to high physical stress WARNING Risk of injury By repeated reworking or wear and tear of the clamping surfaces sharp edges and burrs may appear and lead to severe cutting damages WARNING Risk of injury Missing o rings or seals may cause severe injuries Due to missing fallen out O rings and seals compressed air or hydraulic fluids which are un der high pressure may expel a Make sure that all O rings seals for the hy draulic pneumatic connections are available and undamaged f necessary lubricate them before assembly and or during service WARNING Damage of clamping device The clamping device may be released exclusively in the standing condition HA NBUCH 17 2 7 Clamping force Risk of injury Leaking sprayed out hydraulic oil can cause ser 1005 injury a Make sure that all O rings seals for the hy draulic and or pneumatic connections are available and undamaged The achieved clamping force c
60. urther consultation or support Overview of German postal codes 010 049 350 369 560 569 730 739 880 899 060 089 370 399 570 599 740 749 900 919 ME 090 189 200 479 600 659 750 799 ER 920 949 190 289 EJ 480 499 660 699 ER 800 819 950 969 ES 290 319 R 500 549 Ed 700 709 A 820 829 970 978 320 339 GEN 550 559 R 710 719 830 859 979 340 349 400 479 3 720 729 860 879 980 999 o HAINBUCH 10 2 1 Germany EX Werner Bock KG Commercial Agency Neue Reihe 2 DE 33699 Bielefeld Phone 49 0 521 92458 0 Fax 49 0 521 92458 99 E Mail bockkg gmx de Internet www werner bock kg de Bock amp Strothmann GmbH Commercial Agency Berliner Allee 49 DE 30855 Langenhagen Godshorn Phone 49 0 511 781068 Fax 49 0 511 782960 E Mail vertrieb bockundstrothmann de Internet www bockundstrothmann de Uwe Fischer Sales Representative HAINBUCH GMBH Im Apfent le 25 DE 72525 M nsingen Auingen Phone 49 0 7 144 907 662 Fax 49 0 7381 183783 E Mail uwe fischer hainbuch de Z J rg Fedtke Sales Representative HAINBUCH GMBH Kunkelsberg 2 DE 45239 Essen Phone 49 0 7144 907 661 Fax 49 0 201 2463 839 E Mail joerg fedtkeGhainbuch de Winfried Gogg Sales Representative HAINBUCH GMBH Kantstr 16 DE 88471 Laupheim Phone 49 0 7144 907 673 Fax 49 0 7144 907 872 E M
61. work piece is not properly tightened and can be thrown out Clean the product regularly see chapter Maintenance and service HA NBUCH 49 Risk of injury If the clamping pressure is too low clamped work piece may be thrown out If the clamping pressure is too high severe dam ages of the components of the clamping device may occur the throwing out of the work piece u Before operation set the operation pressure back to operation level The operating pressure should be checked and adjusted regularly The dimension of the work pieces should be checked regularly clamping e Transport a a For transport always use a suitable clamping means crane a Make sure that a rolling falling of the clamp ing device is not possible WARNING Danger of injury due to vertical suspen ded spindle Bending into the machine work are when assem bling overhead can cause severe head injuries Secure components prior to overhead as sembly a For assembly on a vertically suspended spindle always use a suitable mounting aid HA N BUCH 6 3 1 Assembling the clamping device Fig 26 NOTE Material damage due to the wrong tightening torque of the allen screws in the spindle flange The tightening torque of the allen screws is pre scribed by the spindle or machine manufacturer Incorrect tightening torque of the allen screws in the spindle flange can cause signif
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