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Operating Instructions VEGAPULS 65

1. 1 1 b PVNE SW AG mm 1 891 G112A 112 NPT SDN PVDF SW 46 mm 1 81 240mm 1 58 T G1 A 12 NPT 9 33 mm cle 130 lt 9 RS ig E EE D S SR P N E 9 9 33 mm asop t E E aa E z 8 35 OJN os E E EIE 1 Q Uu Fig 50 VEGAPULS 65 threaded version 1 Threadand hexagon of PVDF for sockets with 50 mm height inactive length 82 mm 55 64 2 Threadand hexagon of PVDF or 316L for sockets with 100 mm height inactive length 120 mm 4 23 32 or 250 mm height inactive length 270 mm 10 5 8 68 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 VEGA 11 Supplement VEGAPULS 65 flange version 94 mm 3 70 2 mm 0 08 120 mm 4 72 270 mm 10 63 33mm 1 30 395 mm 15 55 545 mm 21 46 Fig 51 VEGAPULS 65 flange version for sockets with 100 mm height inactive length 120 mm 4 23 32 or 250 mm height inactive length 270 mm 10 5 8 VEGAPULS 65 4 20 mA HART two wire 69 11 Supplement VEGA 11 3 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit geschutzt durch gewerbliche Schutzrechte Nahere Information
2. Echo from the tank bottom larger than the level echo for example with products with 2 5 oil based solvents Check parameters Type of medium Vessel height and Floor form adapt if necessary VEGAPULS 65 4 20 mA HART two wire 55 9 Diagnosis asset management and service VEGA Fault description Error pattern Cause Rectification 13 Measured value Varying condensation or con Carry out false signal suppres jumps sporadically to tamination on the antenna Sion or increase false signal wards 100 during suppression in the close range emptying by editing With bulk solids use radar sen Sor with purging air connection Reaction after fault recti Depending on the reason for the fault and the measures taken the fication steps described in chapter Setup must be carried out again or must be checked for plausibility and completeness 24 hour service hotline Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is also available outside normal working hours seven days a week around the clock Since we offer this service worldwide the support is provided in English The service itself is free of charge the only costs involved are the normal call charges 9 5 Exchanging the electronics module If the electronics module is defective it can be replaced by the
3. Fig 28 Connecting the PC via HART to the signal cable Sensor HART resistance 250 Q optional depending on processing Connection cable with 2 mm pins and terminals Processing system PLC Voltage supply Interface adapter for example VEGACONNECT 4 QAOM e Note 1 With power supply units with integrated HART resistance internal resistance approx 250 Q an additional external resistance is not necessary This applies e g to the VEGA instruments VEGATRENN 149A VEGAMET 381 VEGAMET 391 Common Ex separators are also usually equipped with a sufficient current limitation resistance In 44 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 7 Setup with PACTware such cases the interface converter can be connected parallel to the 4 20 mA cable dashed line in the previous illustration 7 2 Parameter adjustment Prerequisites For parameter adjustment of the sensor via a Windows PC the con figuration software PACTware and a suitable instrument driver DTM according to FDT standard are required The up to date PACTware version as well as all available DTMs are compiled in a DTM Collec tion The DTMs can also be integrated into other frame applications according to FDT standard Note Pe To ensure that all instrument functions are supported you should always use the latest DTM Collection Furthermore not all described functions are included in older firmware ver
4. 20 mm 0 788 in ee D Fig 46 Deviation under reference conditions 1 Reference plane 2 Antenna edge 3 Recommended measuring range Repeatability lt 1 mm Variables influencing measurement accuracy Specifications apply to the digital measured value Temperature drift Digital output 3 mm 10 K relating to the max measuring range or max 10 mm Additional deviation through electromag x50 mm netic interference acc to EN 61326 Specifications apply also to the current output Temperature drift Current output 0 03 10 K relating to the 16 mA span max 0 3 Deviation on the current output through 9 x15 pA analogue digital conversion VEGAPULS 65 4 20 mA HART two wire 61 11 Supplement VEGA Deviation on the current output due to lt 150 uA strong high frequency electromagnetic fields acc to EN 61326 Characteristics and performance data Measuring frequency C band 6 GHz technology Measuring cycle time approx 350 ms Step response time 3s Beam angle 24 Emitted HF power depending on the parameter adjustment Average spectral transmission power 31 dBm MHz EIRP density Max spectral transmission power 24 dBm 50 MHz EIRP density Specific absorption rate SAR 0 47 mW kg Ambient conditions Ambient storage and transport tempera 40 80 C 40 176 F ture Process conditions For the process conditions ple
5. 2 6 NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany The published NAMUR recommendations are accepted as the standard in field instrumentation The device fulfills the requirements of the following NAMUR recom mendations e NE21 Electromagnetic compatibility of equipment e NE 43 Signal level for malfunction information from measuring transducers e NES53 Compatibility of field devices and display adjustment components e NE 107 Self monitoring and diagnosis of field devices For further information see www namur de 2 7 Radio license for Europe The instrument is approved according to EN 302372 1 2 2006 04 for use in closed vessels 2 8 Radio license for USA Canada The instrument is in conformity with part 15 of the FCC regulations Take note of the following two regulations e The instrument must not cause any interfering emissions e The device must be insensitive to interfering immissions including those that may cause undesirable operating conditions Modifications not expressly approved by the manufacturer will lead to expiry of the operating licence according to FCC IC The instrument is in conformity with RSS 210 of the IC regulations The instrument may only be used in closed vessels made of metal concrete or fibre reinforced plastic VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 VEGA 2 For your safety
6. 5 3 Wiring plan single chamber housing The following illustration applies to the non Ex as well as to the Ex ia version VEGAPULS 65 4 20 mA HART two wire 21 5 Connecting to power supply Electronics and terminal compartment Electronics compartment Fig 13 Electronics and terminal compartment single chamber housing Voltage supply signal output For display and adjustment module or interface adapter For external display and adjustment unit Ground terminal for connection of the cable screen A amp oN 5 4 Wiring plan double chamber housing The following illustrations apply to the non Ex as well as to the Ex ia version Fig 14 Electronics compartment double chamber housing 1 Internal connection to the connection compartment 2 For display and adjustment module or interface adapter Information The connection of an external display and adjustment unit is not pos sible with this double chamber housing 22 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 VEGA 5 Connecting to power supply Terminal compartment Connection compartment Radio module PLICS MOBILE D Fig 15 Terminal compartment double chamber housing 1 Voltage supply signal output 2 For display and ad
7. Failure signal current output adjustable mA value unchanged 20 5 mA 22 mA lt 3 6 mA Max output current 22 mA Starting current lt 3 6 mA x 10 mA for 5 ms after switching on Load see load diagram under Power supply Damping 63 of the input variable 0 999s adjustable HART output values according to HART 7 0 PV Primary Value Distance to the level SV Secondary Value Level as percentage value Default values can be assigned individually 60 VEGAPULS 65 4 20 MA HART two wire 60207 L N3 SIS9 36515 EN 140209 VEGA 11 Supplement TV Third Value Linearised percentage value QV Fourth Value Scaled measured value Fulfilled HART specification 7 0 Further information of Manufacturer ID See website of HART Communication Foundation Device ID Device Revision Accuracy according to DIN EN 60770 1 Process reference conditions according to DIN EN 61298 1 Temperature 118 30 C 64 86 F Relative humidity 45 75 96 Air pressure 860 1060 mbar 86 106 kPa 12 5 15 4 psig Installation reference conditions Min distance to installations 200 mm 7 874 in Reflector Plane plate reflector False reflections Biggest false signal 20 dB smaller than the useful signal Deviation with liquids See following diagrams Og pS 20 mm 0 788 in 8 mm 0 315 in Mr NN Dus 0 1 0 m 3 28 ft 8 mm 0 315i bee aa
8. e Internal check of the electronics e Indication of the instrument type hardware and software version measurement loop name on the display or PC e Indication of the status message F 105 Determine measured value on the display or PC e The output signal jumps to the set fault current As soon as a plausible measured value is found the corresponding current is outputted to the signal cable The value corresponds to the actual level as well as the settings already carried out e g factory setting 26 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 6 Set up with the display and adjustment module 6 Setup with the display and adjustment module 6 1 Insert display and adjustment module The display and adjustment module can be inserted into the sensor and removed again at any time You can choose any one of four differ ent positions each displaced by 90 It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Place the display and adjustment module in the requested posi tion onto the electronics and turn to the right until it snaps in 3 Screw housing cover with inspection window tightly back on Removal is carried out in reverse order The display and adjustment module is powered by the sensor an ad ditional connection is not necessary N wx Fig 23 Installing the display and adjustment module in the electronics compa
9. 2 9 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental pro tection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfill this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGAPULS 65 4 20 mA HART two wire 7 3 Product description VEGA Type label Serial number Instru ment search 3 Product description 3 1 Configuration The type label contains the most important data for identification and use of the instrument VEGAPULS HKMAX 0008X Ex ia IC T amp T1 Ga Ga Gb Gb 77761 Schi I tach Germany Fig 1 Layout of the type label example Instrument type Product code Approvals Power supply and signal output electronics Protection rating Measuring range Process and ambient temperature process pressure Material wetted parts Hardware and software version 10 Order number 11 Serial number of the instrument 12 Data Matrix Code for Smartphone App 13 Symbol of the device protection class 14 ID numbers instrument documentation 15 Reminder to observe the instrument documentation 16 Notified authority for CE marking 17 Approval directive OANA ARWNH The type labe
10. Large distance to the medium Large angles of repose e Properties sensor Mean averaging High measured value jumps are accepted Bunker with fast filling e Vessel of concrete or metal also multiple chamber silo Structured vessel walls Installations present e Process measurement conditions Measured value jumps e g by truck loading Large distance to the medium Large angles of repose e Properties sensor Lower averaging Very high measured value jumps are accepted Heap e Sensor mounting on movable conveyor belts e Detection of the heap profile e Height detection during filling e Process measurement conditions Measured value jumps e g by the profile of the heap or trav erses Large angles of repose Measurement near the filling stream e Properties sensor Mean averaging High measured value jumps are accepted Crusher e Vessel installations wear and protective facilities available e Process measurement conditions Measured value jumps e g by truck loading Fast reaction time Large distance to the medium e Properties sensor Little averaging Max reaction speed very high measured value jumps are accepted VEGAPULS 65 4 20 mA HART two wire 35 6 Set up with the display and adjustment module VEGA Setup Vessel height measuring range Setup Vessel form Setup Adjustment Demonstration e Adjustment for all applications which ar
11. Plastic housing 69mm 84mm 2 72 8 31 o 79 mm 3 11 279mm M16x1 5 4 41 4 41 M20x1 5 Ye NPT M20x1 5 O Y2 NPT Fig 47 Housing versions in protection IP 66 IP 68 0 2 bar with integrated display and adjustment module the housing is 9 mm 0 35 in higher 1 Single chamber version 2 Double chamber version Aluminium housing 120 mm 4 72 M20x1 5 Ye NPT M20x1 5 Ye NPT Fig 48 Housing versions in protection IP 66 IP 68 0 2 bar with integrated display and adjustment module the housing is 9 mm 0 35 in higher 1 Single chamber version 2 Double chamber version 66 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 VEGA 11 Supplement Aluminium housing in protection rating IP 66 IP 68 1 bar 150mm 105mm 4 13 M20x1 5 Y2 NPT o Fig 49 Housing versions in protection IP2166 IP268 10bar with integrated display and adjustment module the housing is 9l mmy O0 35 lin higher 1 Single chamber version 2 Double chamber version VEGAPULS 65 4 20 mA HART two wire 67 11 Supplement VEGAPULS 65 threaded version 1 61 276 1 4485 SW 50 mm 1 97
12. Plug options Signal circuit Indication circuit M20 x 1 5 V NPT Plug M12 x 1 according to ISO 4400 Harting HAN 7 8 FF M12x 1 plug Wire cross section spring loaded terminals Massive wire cord Stranded wire with end sleeve 0 2 2 5 mm AWG 24 14 0 2 1 5 mm AWG 24 16 Electromechanical data version IP 66 IP 68 1 bar Options of the cable entry Cable gland with integrated connec tion cable Cable entry Blind plug Connection cable Wire cross section Wire resistance Tensile strength Standard length Max length Min bending radius Diameter approx Colour Non Ex version Colour Ex version Display and adjustment module Display element Measured value indication Number of digits Size of digits Adjustment elements Protection rating unassembled mounted into the housing without cover Materials Housing Inspection window M20 x 1 5 cable 5 9 mm Ve NPT M20 x 1 5 V NPT 0 5 mm AWG 20 lt 0 036 O m 1200 N 270 Ibf 5 m 16 4 ft 180 m 590 6 ft 25 mm 0 984 in with 25 C 77 F 8 mm 0 315 in Black Blue Display with backlight 5 WxH 7x13mm 4 keys IP 20 IP 40 ABS Polyester foil Interface to the external display and adjustment unit Data transmission digital I2C Bus VEGAPULS 65 4 20 mA HART two wire 63 11 Supplement C
13. aba j 5 All interfering signals in this section are detected by the sensor and stored after confirming with OK Note Check the distance to the product surface because if an incorrect too large value is entered the existing level will be saved as a false echo The filling level would then no longer be detectable in this area If a false signal suppression has already been created in the sensor the following menu window appears when selecting False signal suppression False signal suppression Update Create new The menu item Delete is used to completely delete an already cre ated false signal suppression This is useful if the saved false signal suppression no longer matches the metrological conditions in the vessel 40 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 6 Set up with the display and adjustment module Additional adjustments Linearization curve A Additional adjustments Reset The menu item Extend is used to extend an already created false signal suppression This is useful if a false signal suppression was carried out with a too high level and not all false signals could be de tected When selecting Extend the distance to the product surface of the created false signal suppression is displayed This value can now be changed and the false signal suppression can be extended to this range A linearization is necessary for all vessels i
14. and adjust ment module also the description of the menu sections Display and Info In the main menu point Setup the individual submenu points should be selected one after the other and provided with the correct parameters to ensure optimum adjustment of the measurement The procedure is described in the following Setup Each medium has different reflection properties With liquids further interfering factors are fluctuation product surface and foam genera tion With bulk solids these are dust generation material cone and additional echoes from the vessel wall To adapt the sensor to these different measuring conditions the selection Liquid or Bulk solid should be made in this menu item Setup Medium Measurement loop name Liquid hd Solvent Fenuoation Chen nixtures Vessel height Me range Water based v s Medium Medium Pouder dust Granules pellets Ballast pebbles w EEWEHEREZSSEE Through this selection the sensor is adapted perfectly to the product and measurement reliability particularly in products with poor reflec tive properties is considerably increased Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key In addition to the medium also the application i e the measuring site can influence the measurement With this menu item the sensor can be adapted to th
15. in the Wait for the end of the Determine start phase the measured Switch on phase measured value could not yet be Duration depending on value determined the version and parameter adjustment up to approxi mately 3 min F113 EMC interference Remove EMC influences Communica Transmission error with the Exchange 4 wire power tion error external communication supply unit or electronics with 4 wire power supply unit F125 Temperature of the elec Check ambient temperature Impermissi tronics in the non specified Isolate electronics bleelectronics Section Use instrument with higher temperature temperature range F260 Error in the calibration car Exchanging the electronics Error in the ried out in the factory Send instrument for repair calibration Error in the EEPROM 50 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 9 Diagnosis asset management and service Function check Out of specification Maintenance Setup error range Max measuring range of the instrument not sufficient Code Cause Rectification Text mes sage F261 Error during setup Repeat setup Error in the False signal suppression Repeat reset configuration faulty Error when carrying out a reset F264 Adjustment not within the Check or correct installation Installation vessel height measuring and or parameter adjust ment Useaninstrument with big g
16. systems cathodic corrosion protection it must be taken into account that significant potential differences exist This can lead to unacceptably high shield currents if the cable shield is grounded at both ends VEGAPULS 65 4 20 mA HART two wire 19 5 Connecting to power supply VEGA Connection technology Connection procedure Information The metallic parts of the instrument process fitting transmitter con centric tube etc are conductively connected with the inner and outer ground terminal on the housing This connection exists either directly via connecting metallic parts or in case of instruments with external electronics via the screen of the special connection cable You can find specifications on the potential connections inside the instrument in chapter Technical data 5 2 Connecting The voltage supply and signal output are connected via the spring loaded terminals in the housing Connection to the display and adjustment module or to the interface adapter is carried out via contact pins in the housing Information The terminal block is pluggable and can be removed from the electronics To do this lift the terminal block with a small screwdriver and pull it out When reinserting the terminal block you should hear it snap in Proceed as follows li 2 Unscrew the housing cover If a display and adjustment module is installed remove it by turn ing it slightly to the left Loo
17. to e Outdoor mounting e Installations in areas where high humidity is expected e g through cleaning processes e Installations on cooled or heated vessels Make sure that all parts of the instrument exposed to the process are suitable for the existing process conditions These are mainly Active measuring component e Process fitting e Process seal Process conditions are particularly e Process pressure e Process temperature e Chemical properties of the medium e Abrasion and mechanical influences You can find the specifications of the process conditions in chapter Technical data as well as on the type label 4 2 Mounting instructions The PTFE washer of the antenna encapsulation serves also as process seal To compensate the normal bias voltage loss due to the seal materials you have to use also disc springs in addition to the flange screws for fastening PTFE plated flanges We recommend flexible retaining washers e g Schnorr VS or S or detent edged rings e g Gross VS KD VEGAPULS 65 4 20 mA HART two wire 138 4 Mounting VEGA Polarisation Suitable retaining elements are also available from us Bei den Ausf hrungen f r Prozesstemperaturen 196 200 C 321 392 F liegen die Sicherungselemente bei Size Article no Type M16 7 32880 Detent edged ring Gross VS KD M20 3 32881 Detent edged ring Gross VS KD M24 5 3
18. user In Ex applications only instruments and electronics modules with ap propriate Ex approval may be used If there is no electronics module available on site the electronics module can be ordered through the agency serving you The electron ics modules are adapted to the respective sensor and differ in signal output or voltage supply The new electronics module must be loaded with the default settings of the sensor These are the options e Inthe factory e Oronsite by the user In both cases the serial number of the sensor is needed The serial numbers are stated on the type label of the instrument on the inside of the housing as well as on the delivery note When loading on site first of all the order data must be downloaded from the Internet see operating instructions manual Electronics module 9 6 Software update The following components are required to update the sensor soft ware e Sensor Voltage supply Interface adapter VEGACONNECT PC with PACTware Current sensor software as file 56 VEGAPULS 65 e 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 9 Diagnosis asset management and service You can find the actual sensor software as well as detailed infor mation of the procedure under www vega com downloads and Software You can find information about the installation in the download file Caution Instruments with approvals can be bound to certain software
19. 0 In addition to the status messages in the following tables there are more detailed error messages available under the menu item Diagnostics via the display and adjustment module PACTware DTM and EDD The status messages are divided into the following categories Failure Function check Out of specification Maintenance requirement and explained by pictographs AT Fig 30 Pictographs of the status messages Failure red Out of specification yellow Function check orange Maintenance blue A amp oN Failure Due to a malfunction in the instrument a failure message is outputted This status message is always active It cannot be deactivated by the user Function check The instrument is in operation the measured value is temporarily invalid for example during simulation This status message is inactive by default It can be activated by the user via PACTware DTM or EDD Out of specification The measured value is unstable because the instrument specification is exceeded e g electronics temperature This status message is inactive by default It can be activated by the user via PACTware DTM or EDD Maintenance Due to external influences the instrument function is limited The measurement is affected but the measured value is still valid Plan in maintenance for the instrument because a failure is expected in the near future e g due to buildup VEGAPULS 65 4 20 mA HART tw
20. 2882 Retaining washer Schnorr VS or S To seal effectively the following requirements must be fulfilled 1 Make sure the number of flange screws corresponds to the num ber of flange holes 2 Use disc springs to compensate the preload loss of the PTFE washer Fig 2 Use of disc springs 1 Single disc spring 2 Laminated disc spring 3 Tighten screws with the necessary torque see chapter Technical data Note It is recommended retightening the screws in regular intervals depending on process pressure and temperature Recommended torque see chapter Technical data The emitted radar impulses of the radar sensor are electromagnetic waves The polarisation is the direction of the electrical wave compo nent By turning the instrument in the connection flange or mounting boss the polarisation can be used to reduce the effects of false echoes The position of the polarisation is marked on the process fitting of the instrument 14 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 4 Mounting Installation position Fig 3 Position of the polarisation 1 Marking hole When mounting the VEGAPULS 65 keep a distance of at least 500 mm 19 69 in to the vessel wall If the sensor is installed in the center of dished or round vessel tops multiple echoes can arise These can however be suppressed by an appropriate adjustment see c
21. A 11 Supplement Housing material Version IP protection class NEMA protection Aluminium Single chamber IP 66 IP 68 0 2 bar NEMA 6P IP 68 1 bar NEMA 6P Double chamber IP 66 IP 67 NEMA 4X IP 66 IP 68 0 2 bar NEMA 6P IP 68 1 bar NEMA 6P Stainless steel electro Single chamber IP 66 IP 68 0 2 bar NEMA 6P polished Stainless steel investment Single chamber IP 66 IP 68 0 2 bar NEMA 6P casting IP 68 1 bar NEMA 6P Double chamber IP 66 IP 67 NEMA 4X IP 66 IP 68 0 2 bar NEMA 6P IP 68 1 bar NEMA 6P Overvoltage category Protection class Approvals Instruments with approvals can have different technical data depending on the version For that reason the associated approval documents of these instruments have to be carefully noted They are part of the delivery or can be downloaded under www vega com VEGA Tools and Instrument search as well as via www vega com downloads and Approvals Overvoltage protection Max permissible current per circuit 0 6A R per circuit 3 60 L per circuit 0 mH C per circuit OnF Response voltage 41V DC Response time 10 s Nominal leakage current 11 2 Dimensions 10 kA 8 20 us The following dimensional drawings represent only an extract of all possible versions Detailed dimensional drawings can be downloaded at www vega com downloads under Drawings VEGAPULS 65 4 20 mA HART two wire 65 11 Supplement
22. Deviation 53 T E Type label 8 Echo curve memory 48 Echo curve of the setup 39 V EDD Enhanced Device Description 47 Vessel form 36 Electronics and terminal compartment single Vessel height 36 chamber housing 22 Vessel installations 17 Error codes 51 Event memory 48 F False signal suppression 39 Fault rectification 52 Functional principle 9 G Grounding 19 H HART resistor 44 L Linearisation curve 41 VEGAPULS 65 4 20 mA HART two wire 71 Printing date VEGA All statements concerning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior notice C 36515 EN 140209 VEGA Grieshaber KG Schiltach Germany 2014 VEGA Grieshaber KG Phone 49 7836 50 0 Am Hohenstein 113 Fax 49 7836 50 201 77761 Schiltach E mail info de vega com Germany www vega com
23. FE plated FKM Spaeh FPM70 Klingersil C 4400 attached PVDF PTFE PTFE plastic PBT Polyester Aluminium die casting AISi1OMg powder coated basis Polyester 316L NBR stainless steel housing precision casting silicone aluminium plastic housing stainless steel housing electropolished Polycarbonate 316L Between ground terminal and metallic process fitting G1 A according to DIN 3852 A with 316L G1 2A similar to DIN 3852 A B with PVDF 1 NPT DIN from DN 25 ANSI from 1 60 Nm 44 25 Ibf ft 2 15 4 kg 4 409 33 95 Ibs Torque for NPT cable glands and Conduit tubes Plastic housing Aluminium Stainless steel housing Input variable Measured variable max 10 Nm 7 376 Ibf ft max 50 Nm 36 88 Ibf ft The measured quantity is the distance between process fitting of the sensor and product surface The reference plane is the seal surface on the hexagon or the lower side of the flange VEGAPULS 65 4 20 mA HART two wire 59 11 Supplement Fig 45 Data of the input variable 1 Reference plane 2 Measured variable max measuring range 3 Antenna length 4 Useful measuring range Max measuring range 35 m 114 83 ft Recommended measuring range up to 10 m 32 81 ft Output variable Output signal 4 20 mA HART Range of the output signal 3 8 20 5 mA HART default setting Signal resolution 0 3 pA Resolution digital 1 mm 0 039 in
24. Hi operation node reset False signal suppression Copy sensor settings Peak val measurenent The following reset functions are available Delivery status Restoring the parameter settings at the time of ship ment from the factory incl the order specific settings A created false signal suppression user programmable linearization curve as well as the measured value memory will be deleted Basic settings Resetting the parameter settings incl special param eters to the default values of the respective instrument Any stored false signal suppression user programmable linearization curve as well as the measured value memory is deleted Setup Resetting of the parameter settings to the default values of the respective instrument in the menu item Setup User generated false VEGAPULS 65 4 20 mA HART two wire 41 6 Set up with the display and adjustment module VEGA signal suppression user programmed linearization curve measured value memory as well as event memory remain untouched The linearization is set to linear False signal suppression Deleting a previously created false signal suppression The false signal suppression created in the factory remains active Peak values measured value Resetting of the measured min and max distances to the actual measured value The following table shows the default values of the instrument De pending on the instrument version not all menu items are available or differe
25. Operating Instructions Radar sensor for continuous level measurement of liquids VEGAPULS 65 4 20 mA HART two wire Cli Document ID 36515 Contents VEGA Contents 1 About this document Tet FUNCOM aeir TRIER ach vss IC DII 4 Moules 4 T1 3 Symbolism Used e bes rp beet eon debe ecd edd eb Het Eee ads 4 2 For your safety 24 Authorised persotnel 2 2 erre eere cc use netu nies ka ee NAESER E iate PEDE RR n Seca eru e avis 22 jJApproptiate lise uci ned lesse cecus teet us nas ce eaen aE N Er E sa rasa ecu EU 2 3 Warning about incorrect use 2 4 General Safety instructions ccccccccscsecsecsssscesssssencesstesssssssssssecsesesssssessseceed conseedtocssases ses eines 2 5 GE conformity ccr csv O A E EER 2 6 NAMUR recommendations 2 Radiolicense Tor Europe iore ttt ees Ea Ae arip E Anan SENTEN ESSEE EUR 28 Radio license tor USA Can ad aiescicccescosfsctecdscceisecenaseictacsacascssiencsbdsissdassecietanacedssersesseesarsued 6 2 9 Environmental IMStUCTONS crc seuss creer teer oe ke aee ERR RE CEP on Ervis risina 7 3 Product description 3 1 CONMIQUIATION szik rer Dro Ert rae RENE ERE Ee Rep Er HER HER ES ERR FERREUS NOE EFARIRRREF TARARE REER 3 2 Principle of operation 3 3 Packaging transport and storage sssssssssseseee eene enne nena 10 3 4 Accessories and replacement parts sssssssssssseeeeeeeeenenenen nennen 10 4 Mounting 41 Gerneralinstr cliol
26. PC with PACTware DTM or the control system with EDD Data are thus read out and also reset Up to 500 events are automatically stored with a time stamp in the sensor non deletable Each entry contains date time event type event description and val ue Event types are for example e Modification of a parameter e Switch on and switch off times e Status messages according to NE 107 e Error messages according to NE 107 The data are read out via a PC with PACTware DTM or the control system with EDD The echo curves are stored with date and time and the corresponding echo data The memory is divided into two sections Echo curve of the setup This is used as reference echo curve for the measurement conditions during setup Changes in the measure ment conditions during operation or buildup on the sensor can thus be recognized The echo curve of the setup is stored via e PC with PACTware DTM e Control system with E e Display and adjustme DD nt module 48 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 9 Diagnosis asset management and service Status messages Further echo curves Up to 10 echo curves can be stored in a ring buffer in this memory section Further echo curves are stored via e PC with PACTware DTM e Control system with EDD 9 3 Asset Management function The instrument features self monitoring and diagnostics according to NE 107 and VDI VDE 265
27. The first measures are e Evaluation of fault messages for example via the display and adjustment module e Checking the output signal e Treatment of measurement errors Further comprehensive diagnostics options are available with a PC with PACTware and the suitable DTM In many cases the reasons can be determined in this way and faults rectified 52 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 VEGA 9 Diagnosis asset management and service Check the 4 20 mA signal Treatment of measure ment errors with liquids Connect a multimeter in the suitable measuring range according to the wiring plan The following table describes possible errors in the current signal and helps to remove them Error Cause Rectification 4 20 mA signal Fluctuations of Set damping according to the not stable the measured instrument via the display and variable adjustment module or PACTware DTM 4 20 mA signal Electrical con Check connection according to missing nection faulty chapter Connection steps and if necessary correct according to chapter Wiring plan Voltage supply Check cables for breaks repair if missing necessary Operating volt Check adapt if necessary age too low or load resistance too high Current sig Electronics Exchange the instrument or send it nal greater than module in the in for repair 22 mA or less sen
28. al factors that influence the operat ing voltage e Lower output voltage of the power supply unit under nominal load e g with a sensor current of 20 5 mA or 22 mA in case of fault e Influence of additional instruments in the circuit see load values in chapter Technical data The instrument is connected with standard two wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 1 for industrial areas screened cable should be used For instruments with housing and cable gland use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter exchange the seal or use a suitable cable gland We generally recommend the use of screened cable for HART multi drop mode With plastic housing the NPT cable gland or the Conduit steel tube must be screwed without grease into the threaded insert Max torque for all housings see chapter Technical data If screened cable is required we recommend connecting the cable Screen on both ends to ground potential In the sensor the screen must be connected directly to the internal ground terminal The ground terminal on the outside of the housing must be connected to the ground potential low impedance With Ex systems the grounding is carried out according to the instal lation regulations In electroplating and CCP
29. ase also note the specifications on the type label The lower value always applies Process temperature measured on the process fitting Process fitting thread PVDF 40 130 C 40 266 F Other process fittings 40 150 C 40 302 F Vessel pressure Screwed part PVDF 1 2 bar 100 200 kPa 14 5 29 0 psig Screwed part and flange 316L 1 16 bar 100 1600 kPa 14 5 232 psig Vessel pressure relating to the flange see supplementary instructions manual Flanges ac nominal stage cording to DIN EN ASME JIS Vibration resistance 4gat5 200 Hz according to EN 60068 2 6 vibration with resonance Shock resistance 100 g 6 ms according to EN 60068 2 27 mechanical shock Electromechanical data version IP 66 IP 67 and IP 66 IP 68 0 2 bar Options of the cable entry Cable gland M20 x 1 5 cable 5 9 mm Cable entry Ve NPT Blind plug M20 x 1 5 2 NPT 9 Time span after a sudden measuring distance change by max 0 5 m in liquid applications max 2 m with bulk solids applications until the output signal has taken for the first time 90 of the final value IEC 61298 2 9 Outside the specified beam angle the energy of the radar signal has a level which is reduced by 50 3 dB EIRP Equivalent Isotropic Radiated Power 62 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 VEGA 11 Supplement Closing cap
30. automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved 6 3 Parameter adjustment The instrument is adapted to the application conditions via the pa rameter adjustment The parameter adjustment is carried out with an adjustment menu The main menu is divided into five sections with the following func tions Display Diagnostics Additional adjustments Info Setup Settings e g for measurement loop name medium applica tion vessel adjustment signal output Display Settings e g for language measured value display lighting Diagnosis Information e g on instrument status pointer measure ment reliability simulation echo curve Further settings Instrument unit false signal suppression linearisa tion curve reset date time reset copy function Info Instrument name hardware and software version date of manu facture instrument features Information In this operating instructions manual the instrument specific param eters in the menu sections Setup Diagnosis and Aaditional set tings are described The general parameters in these menu section are described in the operating instructions manual ndicating and adjustment module VEGAPULS 65 4 20 mA HART two wire 29 6 Set up with the display and adjustment module VEGA Setup Medium Setup Application You can find in the operating instructions manual Display
31. ded socket mounting In case of very big socket diameters the active antenna part can be slightly recessed in the socket The following rule applies to the standard version of VEGAPULS 65 Socket diameter corresponds to max socket height In liquids direct the sensor as perpendicular as possible to the prod uct surface to achieve optimum measurement results Fig 8 Alignment in liquids The mounting location of the radar sensor should be a place where no other equipment or fixtures cross the path of the microwave signals Vessel installations such as e g ladders limit switches heating spi rals struts etc can cause false echoes and impair the useful echo Make sure when planning your measuring site that the radar sensor has a clear view to the measured product In case of existing vessel installations a false echo storage should be carried out during setup If large vessel installations such as struts or supports cause false echoes these can be attenuated through supplementary measures Small inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections VEGAPULS 65 4 20 mA HART two wire 17 4 Mounting Fig 9 Cover smooth profiles with deflectors Agitators If there are agitators in the vessel a false signal memory should be Foam generation carried out with the agitators in motion This ensu
32. dition the echo curve of the setup can be also displayed in the echo curve window and compared with the actual echo curve Diagnostics Echo curve memory Simulation Curve indication Save echo curve of the setup ics Additional adjustments Info Device status The following circumstances cause interfering reflections and can influence the measurement e High sockets Vessel installations such as struts Agitators Buildup or welded joints on vessel walls VEGAPULS 65 4 20 mA HART two wire 39 6 Set up with the display and adjustment module VEGA Note A false signal suppression detects marks and saves these false sig nals so that they are no longer taken into account for level measure ment This should be done with the low level so that all potential interfering reflections can be detected Proceed as follows 1 Select the menu item Additional settins with gt and confirm with OK With gt you have to select the menu item False signal suppression and confirm with OK Additional adjustments Instrument units False signal suppression Linearization curve PIN Date Tine y 2 Confirm again with OK False signal suppression Change 3 Confirm again with OK False signal suppression Create new 4 Confirm again with OK and enter the actual distance from the sensor to the product surface 10 000 0 000 35 000 C S
33. e with amplitude higher than the level echo Check parameter Application especially vessel top type of medium dished end high dielectric constant adapt if necessary 3 Measured value jumps towards 100 si 3 Due to the process the ampli tude of the level echo sinks A false signal suppression was not carried out Carry out a false signal sup pression Amplitude or position of a false echo has changed e g condensation buildup false Signal suppression no longer matches Determine the reason for the changed false signals carry out false signal suppression e g with condensation Measurement error during filling Fault description Error pattern Cause Rectification 4 Measured value re mains unchanged during filling False echoes in the close range too big or level echo too small Strong foam or spout genera tion Max adjustment not correct Eliminate false echoes in the close range Check measurement situation Antenna must protrude out of the socket installations Remove contamination on the antenna In case of interferences due to installations in the close range Change polarisation direction Create a new false signal sup pression Adapt max adjustment 5 Measured value re mains in the bottom section during filling Echo from the tank bottom larger than the level echo for example
34. e already included An assistant for simple project configuration simplifies the adjustment considerably Saving printing the project as well as import export functions are also part of the standard version In the full version there is also an extended print function for complete project documentation as well as a save function for measured value VEGAPULS 65 4 20 mA HART two wire 45 7 Setup with PACTware VEGA and echo curves In addition there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves The standard version is available as a download under www vega com downloads and Software The full version is avail able on CD from the agency serving you 7 3 Saving the parameter adjustment data We recommend documenting or saving the parameter adjustment data via PACTware That way the data are available for multiple use or service purposes 46 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 8 Set up with other systems 8 Setup with other systems 8 1 DD adjustment programs Device descriptions as Enhanced Device Description EDD are available for DD adjustment programs such as for example AMS and PDM The files can be downloaded at www vega com downloads under Software 8 2 Field Communicator 375 475 Device descriptions for the instrument are available as EDD for pa rame
35. e applications The adjustment possibilities depend on the selection Liquid or Bulk solid under Medium Setup Measurement loop nane Medium Vessel type Vessel height Me range The following options are available when Liquid is selected Fipplicati Replication E s Stilling tube Application Mob plastic vessel Open waters Storage tank on ships Moren flune Stirred vessel Rainwater overfall Dosing vessel Open waters Denonstration The selection Standpipe opens a new window in which the inner diameter of the applied standpipe is entered 30 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 6 Set up with the display and adjustment module Application Stilling tube v 0 500 Tube inner dianeter Tube inner dianeter 0 500 m 0 015 1 000 The following features form the basis of the applications Storage tank Setup large volumed upright cylindrical spherical Product speed slow filling and emptying Process measurement conditions Condensation Smooth product surface High requirements to the measurement accuracy Properties sensor Slight sensitivity against sporadic false echoes Stable and reliable measured values by averaging High accuracy Short reaction time of the sensor not required Storage tanke with product circulation Setup large volumed upright cylindrical spherical Product speed slow f
36. e not typically level meas urement Instrument demonstration Object recognition monitoring additional settings required e Properties sensor Sensor accepts all measured value changes within the measur ing range immediately High sensitivity against interferences because virtually no averaging Through this selection the sensor is adapted optimally to the applica tion or the location and measurement reliability under the various basic conditions is increased considerably Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key With this selection the operating range of the sensor is adapted to the vessel height and the reliability with different frame conditions is increased considerably Independent from this the min adjustment must be carried out Setup Vessel height Meas range 35 000m Max adjustment E a Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key Also the vessel form can influence the measurement apart from the medium and the application To adapt the sensor to these measure ment conditions this menu item offers you different options for vessel bottom and ceiling in case of certain applications Vessel botton Vessel top BEE Straight Conical mADished boile Angular Max adjustme
37. ect disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a spe cialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive 58 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 VEGA 11 Supplement 11 Supplement 11 1 Technical data General data 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting thread flange Process seal Thread PVDF Process seal Thread 316L Antenna for sockets 50 mm 1 969 in Antenna for sockets 100 mm 3 937 in and 250 mm 9 843 in Materials non wetted parts Plastic housing Aluminium die casting housing Stainless steel housing Seal between housing and housing cover Inspection window in housing cover optional Ground terminal Ohmic contact Process fittings Pipe thread cylindrical ISO 228 T1 American pipe thread tapered Flanges Torque of the flange screws min Weight PVDF 316L 316L PT
38. en unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad indus trial Para mayor informaci n revise la pagina web www vega com Jluuna npogykynn cbupmb BETA 3augujarorcs no BceMy Mupy npaBaMM Ha MHTeTITIEKTyaTIBHyIlO co6crBeHHOCTb JanbHe iuryro wHcpopwauyro cvorpure Ha catre www vega com VEGAJX amp JI TE S ER 7B ARF URP o 3t 48 Ri 2 LIE lt www vega com gt 11 4 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator 70 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 VEGA INDEX INDEX A M Adjustment 37 38 Main menu 29 Adjustment system 29 Meas reliability 38 Application Measured value memory 48 Bulk solid 34 Liquid 30 N Standpipe 30 NAMUR NE 107 50 51 C O Check output signal 53 Overfill protection according to WHG 41 Connecting Electrically 20 P Mechanically 13 Peak value indicator 38 To the PC 44 Connection R Cable 19 Reflection properties 30 Steps 20 Repair 57 Technology 20 Reset 41 Curve indication Echo curve 39 S False signal suppression 39 Sensor orientation 17 Service hotline 56 D Socket 16 Default values 42 Status messages NAMUR NE 107 49
39. ent 1100 00 x 10 00 110 00 cc eS TY ER i j 3 Setthe requested percentage value with and save with OK The cursor jumps now to the distance value Max adjustment 10 000 0 000 75 000 p 4 Enterthe appropriate distance value in m corresponding to the percentage value for the full vessel Keep in mind that the max level must lie below the min distance to the antenna edge 5 Save settings with OK The respective min and max measured value is saved in the sensor The values are displayed in the menu item Peak values Diagnostics Peak values Distance Device status Min Peak values Distance E Electronics temperature 0 108 m adjustnents Meas reliabilitu Max Sinulation 12 911m When non contact level sensors are used the measurement can be influenced by the respective process conditions In this menu item the measurement reliability of the level echo is displayed as dB value The measurement reliability equals signal strength minus noise The higher the value the more reliable the measurement With a function ing measurement the values are 10 dB 38 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 6 Set up with the display and adjustment module Diagnostics Meas reliability Peak values Distance Electronics temperature 15 dB Ics Additional adjustments Simulation Info Curve indication Diagnoses Curve indica T
40. er measuring range F265 Measurement function dis turbed Sensor no longer carries out a measurement Operating voltage too low Check operating voltage Carry out a reset Disconnect operating volt age briefly The following table shows the error codes and text messages in the status message Function check and provides information on causes as well as corrective measures Simulation ac tive Code Cause Rectification Text mes sage C700 A simulation is active Finish simulation Wait for the automatic end after 60 mins The following table shows the error codes and text messages in the status message Out of specification and provides information on causes as well as corrective measures Code Cause Rectification Text mes sage S600 Temperature of the elec Check ambient temperature Impermissi tronics in the non specified Isolate electronics ble electronics Section Use instrument with higher temperature temperature range S601 Danger of vessel overfilling Make sure that there is no Overfilling further filling Check level in the vessel S603 Operating voltage below Check electrical connection Impermissi specified range if necessary increase ble operating operating voltage voltage The following table shows the error codes and text messages in the status message Maintenance and provide
41. et up with the display and adjustment module Buildup Separation of oil and water possible Overfilling into the antenna possible e Properties sensor Measurement speed optimized through little averaging Entering the tube inside diameter takes the running time shift into consideration Echo detection sensitivity reduced False signal suppression recommended l l l Plastic tank e Vessel Measurement fix mounted or integrated Measurement depending on the application through the vessel top With empty vessel the measurement can be carried out through the bottom e Process measurement conditions Condensation on the plastic ceiling In outside facilities water and snow on the vessel top possible e Properties sensor False signals outside the vessel are not taken into consideration False signal suppression recommended Transportable plastic tank e Vessel Material and thickness different Measurement through the vessel top e Process measurement conditions Measured value jump with vessel change e Properties sensor Quick adaptation to changing reflection conditions through vessel change False signal suppression required Open water gauge measurement e Gauge rate of change slow gauge change e Process measurement conditions Distance sensor to water surface to big Extreme damping of output signal due to wave generation Ice and condensation on the antenna possible Spider
42. hapter Setup If you cannot maintain this distance you should carry out a false signal storage during setup This applies particularly if buildup on the vessel wall is expected In such a case it is recommended to repeat the false signal storage at a later date with existing buildup 19 69 gt 500 mm Fig 4 Mounting of the radar sensor on round vessel tops In vessels with conical bottom it can be advantageous to mount the sensor in the center of the vessel as measurement is then possible down to the lowest point of the vessel bottom VEGAPULS 65 4 20 mA HART two wire 15 4 Mounting Inflowing medium Fig 5 Mounting of the radar sensor on vessels with conical bottom Do not mount the instruments in or above the filling stream Make sure that you detect the product surface not the inflowing product Fig 6 Mounting of the radar sensor with inflowing medium Socket The active part of the antenna i e the conical antenna part should protrude completely out of the socket To meet the different socket dimensions sensors for socket lengths up to 50 100 and 250 mm 2 4 10 in are available 16 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 4 Mounting Sensor orientation Vessel installations Fig 7 Recommen
43. he Echo curve shows the signal strength of the echoes over the tion Diagnostics Echo curve memory Additional adjustments False signal suppression measuring range in dB The signal strength enables an evaluation of the quality of the measurement Diagnostics Curve indication Meas reliability Simulation Curve indication anal suppression Info The False signal suppression displays the saved false echoes see menu Additional settings of the empty vessel with signal strength in dB over the measuring range A comparison of echo curve and false signal suppression allows a more detailed statement of the reliability Echo curve False signal suppression 120 120 t4b1 277 8 8 The selected curve is permanently updated A submenu with zoom functions is opened with the OK key e X Zoom Zoom function for the meas distance e Y Zoom 1 2 5 and 10x signal magnification in dB e Unzoom Reset the presentation to the nominal measuring range with single magnification With the function Echo curve memory the echo curve can be saved at the time of setup This is generally recommended for using the As set Management functions it is absolutely necessary If possible the curve should be saved with a low level in the vessel With the adjustment software PACTware and the PC the high resolu tion echo curve can be displayed and used to recognize signal changes over the operating time In ad
44. he cable screen Fig 19 Top view of the plug connector Pin 1 Pin2 Pin 3 Pin4 A amp oN 24 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 5 Connecting to power supply Contact pin Colour connection ca Terminal electronics ble in the sensor module Pin 1 Brown 5 Pin2 White 6 Pin 3 Blue 7 Pin4 Black 8 Electronics compartment 5 6 Double chamber housing with DIS ADAPT H TWier ok ado Fig 20 View to the electronics compartment 1 DIS ADAPT 2 Internal plug connection 3 Plug connector M12 x 1 Assignment of the plug connector Fig 21 Top view of the plug connector 1 Pint 2 Pin2 3 Pin3 4 Pin4 Contact pin Colour connection ca Terminal electronics ble in the sensor module Pin 1 Brown 5 Pin2 White 6 Pin 3 Blue 7 Pin 4 Black 8 VEGAPULS 65 4 20 mA HART two wire 25 5 Connecting to power supply VEGA Wire assignment con nection cable 5 7 Wiring plan version IP 66 IP 68 1 bar m Fig 22 Wire assignment in permanently connected connection cable 1 brown and blue to power supply or to the processing system 2 Shielding 5 8 Switch on phase After connecting the instrument to power supply or after a voltage recurrence the instrument carries out a self check for approx 30 s
45. he instrument having to be installed Proceed as follows 1 Select the menu item Setup with gt and confirm with OK Now select with gt the menu item Min adjustment and confirm with OK Setup Min adjustment Vessel height Me range Max adjustment 0 00 IO Min adjustment Damping Current output mode 2 Edit the percentage value with OK and set the cursor to the requested position with 5 Min adjustment E2000 00 10 00 110 00 3 Setthe requested percentage value with and save with OK The cursor jumps now to the distance value VEGAPULS 65 4 20 mA HART two wire 37 6 Set up with the display and adjustment module VEGA Setup Max adjustment Diagnosis Peak value Diagnosis Measurement reliability Min adjustment 5 000 0 000 75 000 SS _ 4 Enter the suitable distance value in m for the empty vessel e g distance from the sensor to the vessel bottom corresponding to the percentage value 5 Save settings with OK and move with ESC and gt to the max adjustment Proceed as follows 1 Select with gt the menu item Max adjustment and confirm with OK Setup Max adjustment Vessel type Vessel height Me range 100 007 Max adjustment Min adjustment 0 000m Dans 1971 n 2 Prepare the percentage value for editing with OK and set the cursor to the requested position with 5 Max adjustm
46. illing and emptying Installations small laterally mounted or large top mounted stirrer Process measurement conditions Relatively smooth product surface High requirements to the measurement accuracy Condensation Slight foam generation Overfilling possible Properties sensor Slight sensitivity against sporadic false echoes Stable and reliable measured values by averaging High accuracy because not adjusted for max speed False signal suppression recommended l l l l Storage tank on ships Cargo Tank Product speed slow filling and emptying Vessel Installations in the bottom section bracers heating spirals High sockets 200 500 mm also with large diameters Process measurement conditions Condensation buildup by movement Max requirement on measurement accuracy from 95 Properties sensor Slight sensitivity against sporadic false echoes Stable and reliable measured values by averaging High accuracy False signal suppression required l Stirrer vessel reactor Setup all vessel sizes possible Product speed VEGAPULS 65 4 20 mA HART two wire 31 6 Set up with the display and adjustment module VEGA Fast to slow filling possible Vessel is very often filled and emptied e Vessel Socket available Large agitator blades of metal Vortex breakers heating spirals e Process measurement conditions Condensation buildup by movement Strong spo
47. is cine cett dede eo edt eb Pe pm Ga deta 13 42 Mounting Instructions uou peii obese Feb pede irat heavens ads 13 5 Connecting to power supply 5 1 Preparing the connection irren nin er ci nn e c anaemia 5 2 COonnecllit cineri D ee UTPGERRERHTRFERTE ER REOR ais es Eee 5 3 Wiring plan single chamber housing T 5 4 Wiring plan double chamber housing esessesse nennen ener 22 5 5 Wiring plan double chamber housing Ex d ia sse 24 5 6 Double chamber housing with DIS ADAPT sai 5 7 Wiring plani version IP 66 P 68 1 b8r irre erri 5 8 Switch on phase y aacienrte rer teet return i o Re ERE EE CE tester EE E oe e Fein ciate 6 Setup with the display and adjustment module 6 1 Insert display and adjustment module nnnm n 27 6 2 Adjustment system ene rer ner rires in rer ne vsS 6 3 Parameter adjustment ses 6 4 Saving the parameter adjustment d ata inii ec ic e 43 7 Setup with PACTware Ai Oonnectthe PO itii imi rete riar o ar A E ENESE 44 T2 Parameteradjustmont nde enia en A a Le DERE ER LER ARRIERE 45 7 8 Saving the parameter adjustment data ssssssssssssseee eee 46 8 Setup with other systems 8 1 DD adjustment programs ssssssseesene enne nre tente teneret nnne 47 8 2 Field Communicator 375 475 cccccccccccccesessseccecescessseeccccecescsseauseccesceeuseeecesesensaneseeeess 47 9 Diagnosis asset manage
48. is equipped with a display and adjustment module the data in the sensor can be saved in the display and adjustment module The procedure is described in the operating instructions manual Display and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails The following data or settings for adjustment of the display and ad justment module are saved e All data of the menu Setup and Display e Inthe menu Additional adjustments the items Sensor specific units temperature unit and linearization e The values of the user programmable linearization curve The function can also be used to transfer settings from one instru ment to another instrument of the same type If it is necessary to exchange a sensor the display and adjustment module is inserted into the replacement instrument and the data are likewise written into the sensor via the menu item Copy sensor data VEGAPULS 65 4 20 mA HART two wire 43 7 Setup with PACTware VEGA 7 Setup with PACTware 7 1 Connect the PC Via the interface adapter directly on the sensor Fig 27 Connection of the PC directly to the sensor via the interface adapter 1 USB cable to the PC 2 Interface adapter VEGACONNECT 3 Sensor Via the interface adapter and HART 3 e n L e 1 i 0000000
49. justment module or interface adapter S For external display and adjustment unit 4 Ground terminal for connection of the cable screen Information The use of an external display and adjustment unit and a display and adjustment module in parallel in the connection compartment is not supported Fig 16 Connection compartment radio module PLICSMOBILE 1 Voltage supply You can find detailed information on connection in the supplementary instructions PLICSMOBILE GSM GPRS radio module VEGAPULS 65 4 20 mA HART two wire 23 5 Connecting to power supply VEGA Electronics compartment Terminal compartment Plug M12 x 1 for external display and adjustment unit 5 5 Wiring plan double chamber housing Ex d ia 2 oo i 4 20mA e po 5 6 7 8 ITE o qme Fig 17 Electronics compartment double chamber housing Ex d ia 1 Internal connection to the connection compartment 2 Fordisplay and adjustment module or interface adapter 3 Internal connection to the plug connector for external display and adjust ment unit optional Note If an instrument with Ex d ia approval is used HART multidrop op eration is not possible Fig 18 Connection compartment double chamber housing Ex d ia 1 Voltage supply signal output 2 Ground terminal for connection of t
50. l as the valid safety regulations and accident prevention rules must be observed by the user For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden The safety approval markings and safety tips on the device must also be observed Depending on the instrument version the emitting frequencies are in the C or K band range The low emitting frequencies are far below the internationally approved limit values When used correctly there is no danger to health VEGAPULS 65 4 20 mA HART two wire 5 2 For your safety VEGA 2 5 CE conformity The device fulfills the legal requirements of the applicable EC guide lines By affixing the CE marking we confirm successful testing of the product You can find the CE Certificate of Conformity in the download section of our homepage Electromagnetic compatibility Instruments in four wire or Ex d ia version are designed for use in an industrial environment Nevertheless electromagnetic interference from electrical conductors and radiated emissions must be taken into account as is usual with class A instruments according to EN 61326 1 If the instrument is used in a different environment the electromag netic compatibility to other instruments must be ensured by suitable measures
51. l contains the serial number of the instrument With it you can find the following instrument data on our homepage e Product code HTML e Delivery date HTML e Order specific instrument features HTML e Operating instructions and quick setup guide at the time of ship ment PDF e Order specific sensor data for an electronics exchange XML e Testcertificate PDF optional Go to www vega com VEGA Tools and Instrument search Enter the serial number Alternatively you can access the data via your smartphone VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 3 Product description Scope of this operating instructions manual Scope of delivery Application area Functional principle e Download the smartphone app VEGA Tools from the Apple App Store or the Google Play Store e Scan the Data Matrix code on the type label of the instrument or e Enter the serial number manually in the app This operating instructions manual applies to the following instrument versions e Hardware version from 2 1 0 e Software version from 4 5 1 The scope of delivery encompasses e Radar sensor e Documentation Quick setup guide VEGAPULS 65 Test certificate measuring accuracy optional Operating instructions manual Display and adjustment mod ule optional Supplementary instructions GSM GPRS radio module optional Supplementary instructions manual Heating fo
52. mediately High sensitivity against interferences because virtually no averaging Caution If a separation of liquids with different dielectric constant occurs in the vessel for example through condensation the radar sensor can detect under certain circumstances only the medium with the higher dielectric constant Keep in mind that layer interfaces can cause faulty measurements If you want to measure the total height of both liquids reliably please contact our service department or use an instrument specially de signed for interface measurement The following options are available when Bulk solid is selected Bunker quick fillina Heap Crusher The following features form the basis of the applications Silo slim and high e Vessel of metal weld joints e Process measurement conditions Filling too close to the sensor System noise with completely empty silo increased e Properties sensor Stable measured values through higher averaging 34 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 6 Set up with the display and adjustment module False signal suppression recommended with setup required for automatic false signal suppression Automatic false signal suppression with partly filled vessel Bunker large volumed e Vessel of concrete or metal Structured vessel walls Installations present e Process measurement conditions
53. ment and service 9 1 Mairniternarice oie cess nnne nn rne en n err arr d He HX FE rer RE EEEE 48 2 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 VEGA Contents 10 11 9 2 Measured value and event memory eese eene neret tern tenens nnne 48 9 3 Asset Management function ne 9 4 Rectily fauls krenn nae dons E EVEA Na PE ap ORTE SE E EEr Iaia 9 5 Exchanging the electronics module eese nne nennen nennen 56 9 6 Software update S 9 7 How to proceed if a repair is needed eeeeeeeeeeeeeeee nennen nennen tenerent nnne 57 Dismounting 10 1 BismotlntitigiSte DSi eum ecce enano eere t nere aperto ee a seen Dear eerte ora a a eene tiene e eo one RNEER NA 58 SLOPE MEIBIETo opm 58 Supplement ITA Techinical daldic otii reet eee tete ce terre pererrettrreere mercer rercrrer eet repe certs 59 14 2 BIEDOFiSIOTIS 2c ecoute Fes tuia ree eee Coetu ee pras etae Fes icto ect Ee eter pues eee REED arcte ect 65 Safety instructions for Ex areas Please note the Ex specific safety information for installation and op x eration in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments Editing status 2014 01 28 VEGAPULS 65 4 20 mA HART two wire 3 1 About this document VEGA OP DP me 1 About this document 1 1 Function This operating instructio
54. n which the vessel volume does not increase linearly with the level e g a horizontal cylindri cal or spherical tank and the indication or output of the volume is required Corresponding linearization curves are preprogrammed for these vessels They represent the correlation between the level percentage and vessel volume By activating the appropriate curve the volume percentage of the vessel is displayed correctly If the volume should not be displayed in percent but e g in or kg a scaling can be also set in the menu item Display Additional adjustments Setup Instrument units Displau False sianal suppression Hi cylinder Diagnostics Linearization curve Sphere Additional adjustments PIN Palner Bowlus Flume Info Date Time Venturi trapezoidal weir Enter the requested parameters via the appropriate keys save your settings and jump to the next menu item with the ESC and gt key Caution Note the following if the instrument with corresponding approval is used as part of an overfill protection system according to WHG If a linearization curve is selected the measuring signal is no longer necessarily linear to the filling height This must be considered by the user especially when adjusting the switching point on the limit signal transmitter With a reset certain parameter adjustments carried out by the user are reset Additional adjustments Reset Reset PIN acto Date Tine Select R 2 Setup
55. ns manual provides all the information you need for mounting connection and setup as well as important instruc tions for maintenance and fault rectification Please read this informa tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained specialist personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence of actions Numbers set in front indicate successive steps in a procedure Battery disposal This symbol indicates special information about the disposal of bat teries and accumulators VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 2 For your safety 2 For your safety 2 1 Authorised personnel All ope
56. nt we Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key Since the radar sensor is a distance measuring instrument the distance from the sensor to the product surface is measured For indication of the real level an allocation of the measured distance to the percentage height must be carried out To perform the adjustment enter the distance with full and empty ves sel see the following example 36 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 6 Set up with the display and adjustment module Setup Min adjustment im 89 37 100 2 10m 393 7 L ov D Fig 26 Parameter adjustment example min max adjustment 1 Min level max meas distance 2 Max level min meas distance If these values are not known an adjustment with the distances of for example 10 and 90 is possible Starting point for these distance specifications is always the seal surface of the thread or flange You can find specifications of the reference plane in chapter Technical data By means of these settings the real level will be calculated The real product level during this adjustment is not important be cause the min max adjustment is always carried out without chang ing the product level These settings can be made ahead of time without t
57. ntly assigned Menu Menu item Default value Setup Measurement Sensor loop name Medium Liquid Water Bulk solids Crushed stones gravel Application Storage tank Silo Vessel form Vessel bottom dished boiler end Vessel top dished boiler end Vesell height Recommended measuring range see Measuring range Technical data in the supplement Min adjustment Recommended measuring range see Technical data in the supplement Max adjustment 0 000 m d Damping 0 0s Current output 4 20 mA lt 3 6 mA mode Current output Min current 3 8 mA max current Min Max 20 5 mA Block adjustment Released Display Language Like order Displayed value Distance Display unit m Scaling size Volume l Scaling 0 00 lin O I 100 00 lin 1001 Backlight Switched off 42 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 6 Set up with the display and adjustment module Menu Menu item Default value Additional adjust Distance unit m ments Temperature unit C Probe length Length of the standpipe Ex factory Linearisation Linear curve HART mode Standard Address 0 6 4 Saving the parameter adjustment data We recommended noting the adjusted data e g in this operating instructions manual and archiving them afterwards They are thus available for multiple use or service purposes If the instrument
58. o wire 49 9 Diagnosis asset management and service VEGA This status message is inactive by default It can be activated by the user via PACTware DTM or EDD Failure The following table shows the error codes in the status message Failure and gives information on the reason and rectification Keep in mind that some information is only valid with four wire instruments Code Cause Rectification Text mes sage F013 Sensor does not detectan Check or correct installation no measured echo during operation and or parameter adjust value avail Antenna system contami ment able nated or defective Clean or exchange process component or antenna F017 Adjustment not within Change adjustment accord Adjustment specification ing to the limit values dif span too small ference between min and max gt 10 mm F025 Index markers are not con Check linearization table Error in the tinuously rising for example Delete table Create new linearization illogical value pairs table F036 Failed or interrupted soft Repeat software update No operable ware update Check electronics version software Exchanging the electronics Send instrument for repair F040 Hardware defect Exchanging the electronics Error in the Send instrument for repair electronics F080 General software error Disconnect operating volt age briefly F105 The instrument is still
59. on in the operating instructions VE GADIS 62 Document ID 36469 The PLICSMOBILE T61 is an external GSM GPRS radio unit for transmission of measured values and for remote parameter adjust ment of plics sensors The adjustment is carried out via PACTware DTM by using the integrated USB connection You can find further information in the supplementary instructions PLICSMOBILE T61 Document ID 37700 The PLICSMOBILE is an internal GSM GPRS radio unit for transmis sion of measured values and for remote parameter adjustment of plics sensors The adjustment is carried out via PACTware DTM by using the integrated USB connection You can find further information in the supplementary instructions PLICSMOBILE GSM GPRS radio module Document ID 36849 The protective cover protects the sensor housing against soiling and intense heat from solar radiation You will find additional information in the supplementary instructions manual Protective cover Document ID 34296 Screwed flanges are available in different versions according to the following standards DIN 2501 EN 1092 1 BS 10 ANSI B 16 5 JIS B 2210 1984 GOST 12821 80 You can find additional information in the supplementary instructions manual Flanges according to DIN EN ASME JIS Document ID 31088 The electronics module VEGAPULS series 60 is a replacement part for radar sensors of VEGAPULS series 60 There is a different version available for each type of signal
60. onfiguration connection cable Cable length max Integrated clock Date format Time format Time zone Ex factory Rate deviation max Measurement electronics temerature Resolution Accuracy Voltage supply Operating voltage U Non Ex instrument Ex ia instrument Ex d ia instrument Ex d ia instrument with ship approval 4 wire screened 25m Day Month Year 12 h 24 h CET 10 5 min year 1 C 1 8 F 1 C 1 8 F Operating voltage U illuminated display and adjustment module Non Ex instrument Ex ia instrument Ex d ia instrument Interpolation protection 9 6 35V DC 9 6 30V DC 14 35V DC 15 35V DC 16 35V DC 16 30V DC 20 35V DC Integrated Permissible residual ripple Non Ex Ex ia instrument for 9 6 V lt U lt 14V for 18 V lt U lt 36 V 0 7 V 16 400 Hz s 1 0 V 16 400 Hz Permissible residual ripple Ex d ia instrument for18V U 36V Load resistor Calculation Example Non Ex instrument with U 24 V DC Electrical protective measures Protection rating 1 V 16 400 Hz U U 0 022 A min 24 V 9 6 V 0 022 A 655 Q Housing material Version IP protection class NEMA protection Plastic Single chamber IP 66 IP 67 NEMA 4X Double chamber IP 66 IP 67 NEMA 4X 64 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 VEG
61. output You can find further information in the operating instructions Elec tronics module VEGAPULS series 60 Document ID 36801 VEGAPULS 65 4 20 mA HART two wire 11 3 Product description VEGA Supplementary electron ics for double chamber housing The supplementary electronics is a replacement part for sensors with double chamber housing and 4 20 mA HART two wire You can find further information in the operating instructions Supple mentary electronics for 4 20 mA HART two wire Document ID 42764 12 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 VEGA 4 Mounting Screwing in A Protection against mois ture Suitability for the process conditions Sealing to the process 4 Mounting 4 1 General instructions On instruments with process fitting thread the hexagon must be tight ened with a suitable screwdriver Wrench size see chapter Dimen sions Warning The housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing Protect your instrument against moisture penetration through the fol lowing measures e Use the recommended cable see chapter Connecting to power supply e Tighten the cable gland e Turn the housing in such a way that the cable gland points down ward e Loopthe connection cable downward in front of the cable gland This applies particularly
62. r display and adjustment module optional Supplementary instructions manual Plug connector for con tinuously measuring sensors optional Ex specific Safety instructions with Ex versions if necessary further certificates e DVD Software amp Documents containing Operating instructions Safety instructions PACTware DTM Collection Driver software 3 2 Principle of operation The VEGAPULS 65 is a radar sensor for continuous measurement of liquids under simple process conditions It is particularly suitable for level measurement in vessels with small process fittings and under simple process conditions The instrument can be used with products with an e value 21 8 The actually achievable value depends on the measuring conditions the antenna system the standpipe or bypass The antenna of the radar sensor emits short radar pulses with a duration of approx 1 ns These pulses are reflected by the product and received by the antenna as echoes The transit time of the radar pulses from emission to reception is proportional to the distance and hence to the level The determined level is converted into an appropri ate output signal and outputted as measured value VEGAPULS 65 4 20 mA HART two wire 9 3 Product description VEGA 3 3 Packaging transport and storage Packaging Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assu
63. rations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use VEGAPULS 65 is a sensor for continuous level measurement You can find detailed information about the area of application in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions 2 3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a state of the art instrument complying with all prevailing regulations and guidelines The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for the trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula tions The safety instructions in this operating instructions manual the na tional installation standards as wel
64. red by a test based on ISO 4180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport Transport must be carried out in due consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device Transport inspection The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or con cealed defects must be appropriately dealt with Storage Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions e Notin the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport e Storage and transport temperature see chapter Supplement temperature Technical data Ambient conditions e Relative humidity 20 85 3 4 Accessories and replacement parts PLICSCOM The display and adjustment module PLICSCOM is used for measured value indication adjustment and diagnosis It can be inserted into the sensor or the external display and adjustment unit and removed at any time You can find f
65. res that the interfer ing reflections from the agitators are saved with the blades in different positions Fig 10 Agitators Through the action of filling stirring and other processes in the vessel dense foams which considerably damp the emitted signals may form on the product surface If foams are causing measurement errors the biggest possible radar antenna should be used As an alternative sensors with guided microwave can be used These are unaffected by foam generation and are best suited for such ap plications 18 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 VEGA 5 Connecting to power supply Safety instructions Voltage supply Connection cable Cable gland 1 2 NPT Cable screening and grounding 9 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e lfovervoltage surges are expected overvoltage arresters should be installed Power supply and current signal are carried on the same two wire cable The operating voltage can differ depending on the instrument version The data for power supply are specified in chapter Technical data Provide a reliable separation between the supply circuit and the mains circuits according to DIN EN 61140 VDE 0140 1 Keep in mind the following addition
66. rt ment of the single chamber housing VEGAPULS 65 4 20 mA HART two wire 27 6 Set up with the display and adjustment module VEGA Key functions Fig 24 Insertion of the display and adjustment module into the double chamber housing 1 Inthe electronics compartment 2 inthe connection compartment with Ex d ia version not possible Note If you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication a higher cover with an inspection glass is required 6 2 Adjustment system Fig 25 Display and adjustment elements 1 LC display 2 Adjustment keys e OK key Move to the menu overview 28 VEGAPULS 65 4 20 mA HART two wire 60c0rv L N3 SIS9 36515 EN 140209 6 Set up with the display and adjustment module Adjustment system Main menu Confirm selected menu Edit parameter Save value e key Presentation change measured value Select list entry Select editing position e key Change value of the parameter e ESC key Interrupt input Jump to next higher menu The device is adjusted via the four keys of the display and adjustment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Ap prox 60 minutes after the last pressing of a key an
67. s and insect nestle in the antennas Floating material and animals sporadically on the water surface e Properties sensor Stable and reliable measured values by high averaging Insensitive in the close range l l l Open flume flow measurement e Gauge rate of change slow gauge change e Process measurement conditions Ice and condensation on the antenna possible Spiders and insect nestle in the antennas Smooth water surface VEGAPULS 65 4 20 mA HART two wire 33 6 Set up with the display and adjustment module VEGA Exact measurement result required Distance to the water surface normally relatively high e Properties sensor Stable and reliable measured values by high averaging nsensitive in the close range Rain water overfall weir e Gaugerate of change slow gauge change e Process measurement conditions Ice and condensation on the antenna possible Spiders and insect nestle in the antennas Turbulent water surface Sensor flooding possible e Properties sensor Stable and reliable measured values by high averaging Insensitive in the close range Demonstration e Adjustment for all applications which are not typically level meas urement Instrument demonstration Object recognition monitoring additional settings required e Properties sensor Sensor accepts all measured value changes within the measur ing range im
68. s information on causes as well as corrective measures VEGAPULS 65 4 20 mA HART two wire 51 9 Diagnosis asset management and service VEGA Reaction when malfunc tions occur Procedure for fault recti fication Code Cause Rectification Text mes sage M500 With the reset to delivery Repeat reset Error with the Status the data could not Load XML file with sensor reset delivery be restored data into the sensor status M501 Hardware error EEPROM Exchanging the electronics Error in the Send instrument for repair non active linearization table M502 Hardware error EEPROM Exchanging the electronics Error in the Send instrument for repair diagnosis memory M503 The echot noise ratio is the Check installation and Reliability too small for a reliable meas process conditions low urement Clean the antenna Change polarisation direc tion Use instrument with higher sensitivity M504 Hardware defect Check connections Error on an Exchanging the electronics device inter Send instrument for repair face M505 Level echo can no longer Clean the antenna No echo avail Pe detected Use a more suitable able antenna sensor Remove possible false echoes Optimize sensor position and orientation 9 4 Rectify faults The operator of the system is responsible for taking suitable meas ures to rectify faults
69. s sporadically to 100 6 during filling Varying condensation or con tamination on the antenna Carry out a false signal sup pression or increase false signal suppression with con densation contamination in the close range by editing 10 Measured value jumps to 2 100 or 0 m distance E Level echo is no longer detected in the close range due to foam generation or false echoes in the close range The sensor goes into overfill protec tion mode The max level 0 m distance as well as the status message Overfill protection are outputted Check measuring site Antenna must protrude out of the socket Remove contamination on the antenna Use a sensor with a more suit able antenna Measurement error during emptying Fault description Error pattern Cause Rectification 11 Measured value re mains unchanged in the close range during emptying False echo larger than the level echo Level echo too small Remove false echoes in the close range Check Antenna must protrude out of the socket Remove contamination on the antenna Incase of interferences due to installations in the close range Change polarisation direction After removing the false ech oes the false signal suppres sion must be deleted Carry out a new false signal suppression 12 Measured value jumps towards 0 during emptying
70. sen compression nut of the cable entry gland Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires Insert the cable into the sensor through the cable entry Fig 11 Connection steps 5 and 6 Single chamber housing 20 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 5 Connecting to power supply Fig 12 Connection steps 5 and 6 Double chamber housing 6 Insertthe wire ends into the terminals according to the wiring plan Information Solid cores as well as flexible cores with wire end sleeves are insert ed directly into the terminal openings In case of flexible cores without end sleeves press the terminal from above with a small screwdriver the terminal opening is then free When the screwdriver is released the terminal closes again You can find further information on the max wire cross section under Technical data Electromechanical data 7 Checkthe hold of the wires in the terminals by lightly pulling on them 8 Connect the screen to the internal ground terminal connect the outer ground terminal to potential equalisation 9 Tighten the compression nut of the cable entry gland The seal ring must completely encircle the cable 10 Reinsert the display and adjustment module if one was installed 11 Screw the housing cover back on The electrical connection is finished
71. sions You can download the latest instrument software from our homepage A description of the update procedure is also available in the Internet Further setup steps are described in the operating instructions manu al DTM Collection PAC Tware attached to each DTM Collection and which can also be downloaded from the Internet Detailed descrip tions are available in the online help of PACTware and the DTMs Sensor Parametrierung Device name Description Lil q39 amp m VEGAPULS 62 HART Radar sensor for continuous level measurement with hom antenna VEGA Measurement loop name Sensor Application Min max adjustment Damping Current output E Display Diagnostics E Additional settings Info Software version Serial number E Setup Min max adjustment Max adjustment c gt Min adjustment 5 Max adjustment in percent Set distances for level percentages Distance A Distance B 100 00 Distance A max adjustment 0 000 m OFFLINE Min adjustment in percent 000 Distance B min adjustment 20 000 m OK Cancel Apply Ip Disconnected G Data set ah Administrator fe lt noname gt Administrator Fig 29 Example of a DTM view Standard Full version All device DTMs are available as a free of charge standard version and as a full version that must be purchased In the standard version all functions for complete setup ar
72. sor defec than 3 6 mA tive The below tables show typical examples of application related meas urement errors with liquids The measurement errors are differentiated according to the following e Constant level e Filling e Emptying The images in column Error pattern show the real level with a bro ken line and the level displayed by the sensor as a continuous line 1 Real level 2 Level displayed by the sensor Notes e Wherever the sensor displays a constant value the reason could also be the fault setting of the current output to Hold value e Incase of a too low level indication the reason could be a line resistance that is too high VEGAPULS 65 4 20 mA HART two wire 53 9 Diagnosis asset management and service VEGA Measurement error with constant level Fault description Error pattern Cause Rectification 1 Measured value shows a too low or too high level Min max adjustment not correct Adapt min max adjustment Wrong linearization curve Adapt linearization curve Installation in a bypass tube or standpipe hence running time error small measurement error close to 100 large error close to 0 Check parameter Application with respect to vessel form adapt if necessary bypass standpipe diameter 2 Measured value jumps towards 0 Multiple echo vessel top product surfac
73. ter adjustment with the Field Communicator 375 or 475 For the integration of the EDD in the Field Communicator 375 or 475 the software Easy Upgrade Utility is required which is available from the manufacturer This software is updated via the Internet and new EDDs are automatically taken over into the device catalogue of this software after they are released by the manufacturer They can then be transferred to a Field Communicator VEGAPULS 65 4 20 mA HART two wire 47 9 Diagnosis asset management and service VEGA Measured value memory Event memory Echo curve memory 9 Diagnosis asset management and service 9 1 Maintenance If the device is used correctly no maintenance is required in normal operation 9 2 Measured va lue and event memory The instrument has several memories which are available for diagno sis purposes The data remain even with voltage interruption Up to 60 000 measured values can be stored in the sensor in a ring memory Each entry cont ains date time as well as the respective measured value Storable values are for example Distance Filling height Percentage value Lin percent Scaled Current value Meas reliability Electronics temperature When the instrument is shipped the measured value memory is active and stores distanc e measurement certainty and electronics temperature every 3 minutes The requested values and recording conditions are set via a
74. urther information in the operating instructions Display and adjustment module PLICSCOM Document ID 27835 VEGACONNECT The interface adapter VEGACONNECT enables the connection of communication capable instruments to the USB interface of a PC For parameter adjustment of these instruments the adjustment software PACTware with VEGA DTM is required You can find further information in the operating instructions Interface adapter VEGACONNECT Document ID 32628 VEGADIS 81 The VEGADIS 81 is an external display and adjustment unit for VEGA plics sensors 10 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 3 Product description DIS ADAPT VEGADIS 62 PLICSMOBILE T61 PLICSMOBILE Protective cap Flanges Electronics module For sensors with double chamber housing the interface adapter DIS ADAPT is also required for VEGADIS 81 You can find further information in the operating instructions VE GADIS 81 Document ID 43814 The adapter DIS ADAPT is an accessory part for sensors with double chamber housings It enables the connection of VEGADIS 81 to the sensor housing via an M12 x 1 plug You can find further information in the supplementary instructions Adapter DISADAPT Document ID 45250 VEGADIS 62 is suitable for measured value indication and adjustment of sensors with HART protocol It is looped into the 4 20 mA HART signal cable You can find further informati
75. ut generation Very agitated surface foam generation e Properties sensor Higher measurement speed through lower averaging Sporadic false echoes are suppressed Dosing vessel e Setup all vessel sizes possible e Product speed Fast filling and emptying Vessel is very often filled and emptied e Vessel narrow installation situation e Process measurement conditions Condensation buildup on the antenna Foam generation e Properties sensor Measurement speed optimized by virtually no averaging Sporadic false echoes are suppressed False signal suppression recommended Standpipe e Product speed very fast filling and emptying e Vessel Vent hole Joins like flanges weld joints Shifting of the running time in the tube e Process measurement conditions Condensation Buildup e Properties sensor Measurement speed optimized through little averaging Entering the tube inside diameter takes the running time shift into consideration Echo detection sensitivity reduced Bypass e Product speed Fast up to slow filling with short up to long bypass tube possible Often the level is hold via a control facility e Vessel Lateral outlets and inlets Joins like flanges weld joints Shifting of the running time in the tube e Process measurement conditions Condensation 32 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 6 S
76. ver sions Therefore make sure that the approval remains effective with a software update You can find detailed information on www vega com downloads and Approvals 9 7 How to proceed if a repair is needed You can find a repair form as well as detailed information on how to proceed under www vega com downloads and Forms and certifi cates By doing this you help us carry out the repair quickly and without hav ing to call back for needed information If a repair is necessary please proceed as follows e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please contact the agency serving you to get the address for the return shipment You can find the agency on our home page www vega com VEGAPULS 65 4 20 mA HART two wire 57 10 Dismounting 10 Dismounting 10 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel or pipeline high temperatures cor rosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 10 2 Disposal The instrument consists of materials which can be recycled by spe cialised recycling companies We use recyclable materials and have designed the parts to be easily separable Corr
77. with products with 2 5 oil based solvents Check parameters Medium Vessel height and Floor form adapt if necessary 6 Measured value re mains momentarily unchanged during fill ing and then jumps to the correct level NS Turbulence on the product surface quick filling Check parameters change if necessary e g in dosing ves Sel reactor 54 VEGAPULS 65 4 20 mA HART two wire 60207 L N3 SIS9 36515 EN 140209 VEGA 9 Diagnosis asset management and service Fault description Error pattern Cause Rectification 7 Measured value jumps towards 0 during filling Amplitude of a multiple echo vessel top product surface is larger than the level echo Check parameter Application especially vessel top type of medium dished end high dielectric constant adapt if necessary The level echo cannot be distin guished from the false echo at a false echo position jumps to multiple echo Incase of interferences due to installations in the close range Change polarisation direction Chose a more suitable installa tion position 8 Measured value jumps towards 100 during filling Due to strong turbulence and foam generation during filling the amplitude of the level echo sinks Measured value jumps to the false echo Carry out a false signal sup pression 9 Measured value jump

Operating Instructions VEGAPULS 65

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