RADIOSAFE Series Installation and operating instructions manual
Contents
1.2. Range m Fig A IR field width m 3 4 1 Choice of receiver RSRA program The receiver has 10 programs which are user definable by two B selectors Reset mode for Reset Selector protection mode after Number of Dangerous dde radio wired area IR startup Los ei Au emergency emergency access recommended Remarks P and S21 stop 2 stops control S24 1 wireless 0 Manual Radio NO YES 1 Manual cm NO NO panel 2 Automatig Radio 2 NO YES 3 Automatic Control NO NO panel 4 Manual Radio NO YES Special application 5 Not used 6 Not used 7 Not used 8 Manual Radio 4 YES YES Receiver module controls access to dangerous area with radio remote control 9 Manual Control 4 YES NO Receiver module controls access to dangerous panel area with radio remote control lectronique E Ref doc 330740E EN r02 21 01 2010 Page 12 41 1 Reset mode for protection circuits S11 S14 and S21 S24 e Manual start Once the protection circuits connected across 11 S14 and S21 S24 are again active you must restart the equipment using the ON button wired on the control panel e Automatic start Once the protection circuits connected across 11 S14 and S21 S24 are again active the system is automatically restarted provided the remote control is on its charger 2
3. L1 t lt imx Remote control t lt t lt t lt E must be deactivated 3s 3s 1s S of 0 Onsteady QD Flashing slow regularly Flashing fast 3 Flashing with error code tmax maximum time for transmitter enable after it is picked up off charger AA zl Ref doc 330740E EN r02 21 01 2010 OC nine ERE Page 18 41 Switch B 1 e Protection circuits connected to S12 S14 and S22 S24 always active e Manual startup only by ON button connected to S42 e Transmitter acknowledged if one of charger contacts connected to S32 and S34 opens e Reset of transmitter emergency stop by ON button connected to S42 after reset of remote control by its ON button green Power supply A1 A2 Emergency stop 1 812 814 Emergency stop 2 S22 S24 Monitoring contact 1 S32 Monitoring contact 2 S34 Remote control emergency stop D oe a cs E Reception LED _ eje ele e a ON button 42 1 noni li B ll mt LL oA EU mi TL ij wewe A r1 rt l1 a pee __ activation without radio Relays and LEDs K1 K2 F1 FE rt Static outputs 27 to 77 pias 00 E IE Output 58 run 2 els lle zleexlels __ LED error code L2 IOS _ 109 LE je Yxjo lx x Je xs AAA 2 pi Output 48 rr zle o PERO 3 me hie SEM i a Run LED Je PO t lt t lt tmax Remote control t lt 3s must be deactivated 1s S of 0 Onsteady E Flashing slow regularly Flashing fast 3 Flashing with
4. 21 01 2010 lectronique gt Page 35 41 9 2 4 Receiver radio function fault isolation The red and green led states describe a malfunction in the radio part of the safety receiver Name of Led Message and colour Message not received Message received with Indicates validity of correct identity code BE Normal identity code Message received with Flashing incorrect identity code regularly Safety micro led 1 RED Serial link ON V3 Power supply error 2 flashes Safety relay 3 flashes In case of EEPROM 4 flashes Indicates a fault fault RAM 5 flashes ROM 6 flashes Micro type 7 flashes indicet Hi No radio reception OFF ndicates radio Normal reception quality Bad radio reception Flashing Good radio reception ON Serial link OFF Safety micro led 2 GREEN Power supply error 2 flashes VA Safety relay 3 flashes In case of EEPROM 4 flashes Indicates a fault fault RAM 5 flashes ROM 6 flashes Micro type 7 flashes SOC nine ESSE Page 36 41 Ref doc 330740E EN r02 21 01 2010 10 Warranty All our devices are guarantied 2 years as of the date of manufacture indicated on the product wear parts not included No repair modification or replacement of a product during the warranty period can be understood as an extension of the warranty period Limits of warranty The warranty does not cover defects resulting from e Transport e False operation or non observance of connection
5. 4s 434150 o 44 43415 Je 1 List of frequencies available for Denmark 2 List of frequencies available for Singapore ar 434250 o 48 434275 o 49 434300 o 59 434325 o 51 434350 Je 52 434375 o 5s 434400 o 54 434425 o 5s 434450 o 56 434475 o sr 434500 o 58 434525 o 59 434550 o 69 434575 o 61 434600 o 62 434625 o 6s 434650 64 434675 Jo 7 3 Receiver and charger installation precautions The receiver and charger wiring must always be performed with all power shut down Provide a fuse protection circuit connected in series on input A1 24V DC of the receiver See section 3 2 Receiver RSRA The product should be installed near the intervention area For this purpose we strongly recommend that the receiver be mounted in a housing On the front panel of the housing we recommend wiring e An emergency stop A wired emergency stop should be mounted on the front panel of the housing This emergency stop can be used when the radio remote control is set on its charger e A system on button The system on button is used to reset the receiver module when commissioning or following a fault lectronique z Ref doc 330740E EN r02 21 01 2010 Page 26 41 On the sides of the unit we recommend e Mounting the charger support To avoid any ambiguity when the radio remote control is inactive
6. press the On button to validate your choice Fig 4 Caution No 99 corresponds to an infinite activity monitoring duration when the counting unit is in minutes 1 When the counting duration is in seconds the number 99 corresponds to 99 seconds gt The function is then deactivated if you forget to stop the transmitter it will discharge completely Exit the activity monitoring duration programming mode by pressing the emergency stop palmswitch Fig 6 WC UN Fig 1 Electronic key s Fig 4 memory 1 Caution functioning mode without activity monitoring could be dangerous Be sure to indicate the new transmitter activity monitoring duration on the key identification sheet m lA AY s E ZI ES Ref doc 330740E EN r02 21 01 2010 lectronique 2 Page 30 41 8 3 3 Procedure for locking unlocking access to transmitter programming 1 Switch off the receiver 2 Insert the electronic key in the transmitter 3 Press and hold buttons B1 B2 and On Unlock the emergency stop palmswitch fig 1 Wait until the orange indicator goes off before releasing buttons B1 B2 and On Led indications transmitter locked orange indicator light on green indicator light off transmitter unlocked orange and green indicator lights on 4
7. 7 times Flashes 7 times Internal error electronic key or transmitter Pressed URE Before Onion BE Flashes 8 times Flashes 8 times Internal URE transmitter errror pressed pressed After On Horn bt Radio transmission pressed Flashes PAST Flash battery charge below 10 Al EN uy ES Ref doc 330740E EN r02 21 01 2010 lectronique Page 33 41 9 2 2 Fault isolation relative to receiver parameter definitions or configuration The safety receiver has two redundant electronic circuits integrating 4 microprocessors For this reason the fault and error indications are divided into two groups on these 4 processors e The 2 white indicator lights V1 and V2 indicate the state of the receiver safety functions o Receiver state when transmitter is on its charger V1 On and V2 Off o Receiver state when transmitter is active V1 and V2 On Note The states of indicator lights V3 and V4 is described in section 8 2 4 In the event of a fault at least one of the two indicator lights V1 or run2 V2 is off or both indicator lights flash In this case they may even flash with different error codes No Error code number of consecutive flashes of 2 white indicator lights V1 and or V2 Error Cause Communication In the event of a serious communication error the 2 indicator lights V1 Off and V2 are off this is a serious error
8. Select the locked or unlocked state by pressing button B2 the selected mode is indicated on the indicator lights Fig 2 amp 3 5 Validate the selected mode by pressing the On button Fig 4 6 The transmitter URE saves the new mode in the electronic key and switches off the indicator lights 7 Exitthe lock unlock configuration mode by pressing the emergency stop palmswitch Fig 6 Note If an operator attempts to program the frequency or the duration for the activity monitoring time delay with the transmitter in the locked state the transmitter will indicate an error by its indicator lights which will flash 4 times Locking Unlocking E Je AD Ags T aa eee Q Q Fig 1 Fig 2 Fig 3 Electronic key s memo lt Fig 4 d n zl Ref doc 330740E EN r02 21 01 2010 SC nine ESSE Page 31 41 8 3 4 Procedure for validation of an electronic key Reminder To use the RADIOSAFE radio remote control system the identity code contained in the transmitter memory must be identical to the identity code of the electronic key which is itself identical to that of the receiver If a maintenance transmitter is used or an electronic key is changed you must copy the information contained in the electronic key to the transmitter memory Condition for using this p
9. The unit must be sent in for error repair 5 Adiustment error V1 and V2 flash 5 times the 10 position switches for the 2 circuits do not J have the same positions Undervoltage or V1 flashes 6 times the power supply voltage is less than 0 85Un overvoltage V1 flashes 6 times the power supply voltage is greater than 1 15Un 7 Short circuit One of the inputs is short circuited V2 flashes 8 times the return loop for terminals Y1 Y2 is not closed when 8 Safety relay error the safety outputs are inactive One of the output relays or its control circuit is defective 9 Safety output The 2 controls for the safety relays do not correspond control error Software program One of the processors has recognised an error in the running of its 10 error program 11 Parity error The 2 processors take too much time to achieve the same state 12 Version error The software versions of the 2 processors do not match the unit must be sent in for repair 13 Software memory The software memory is defective The unit must be sent in for repair error 14 RAM error The processor working memory is defective The unit must be sent in for repair Ref doc 330740E EN r02 lectronique Sr 21 01 2010 Page 34 41 9 2 3 Receiver input fault isolation The various operating states leading to deactivation of the safety outputs are indicated by an error code No simultaneously by the white LED V2 and static output 58 The white LED
10. an emergency stop system 11 2 Need A maintenance operator may need to intervene 1 in a dangerous area where a load transferring machine is operating in automatic mode This intervention may be aimed for example at determining the cause of a random fault or detecting a malfunction or visually inspecting products manufactured without stopping the automatically controlled system The operator s safety is ensured by an individual portable protection device transmitter equipped with an emergency stop palmswitch enabling him to stop the machine should he find himself in a dangerous situation 1 Intervention condition described in section 5 2 Intervention conditions 11 3 Application diagram Transfer cranes Interlocked door on disconnector power supply switched Passage request g it tt Ea Ltt Rise Safety light barrier Dedicated access Control panel Radio Operator with Passage g receiver RSRA j radio transmitter request URE 11 4 Wiring diagram See section 6 2 2 1 Recommended wiring diagram n zl sy Ref doc 330740E EN r02 21 01 2010 lectronique Page 38 41 11 5 Procedure 1 The transmitter must be placed on its charger the wired emergency stop must be unlocked and the gate must be closed or the safety light barrier activated This state is indicated by the white V2 led and static output 58 which are off 2 Before entering the prote
11. automatically deactivates the remote control radio transmission cut off when the buttons BPSV BPDV and ON are not actuated for a duration defined for N minutes or seconds The N parameter is configurable by the user and can take the values of 01 to 98 minutes or seconds In its standard configuration the time delay unit is defined for minutes On delivery this duration is defined for 15 minutes If the time delay unit is defined for minutes and the N value is defined for 99 minutes the transmitter considers that the time delay duration is infinite up to complete discharge of its battery If the time delay unit is defined for seconds configured by you and the N value is defined for 99 seconds the transmitter will be deactivated after 99 seconds if none of the function buttons or the ON button is used Note 1 The switches COM2 COM3 do not act on the Activity monitoring function Note 2 The duration and the type of counting unit for the Activity monitoring function minute or second are stored in the electronic key of the transmitter URE 3 1 4 Battery charge To ensure optimum battery performance start by charging and fully discharging the battery the first time During the charge the orange indicator light on the transmitter comes on continuously the green indicator light indicates the charge level Green indicator light flashes fast charge Green indicator light on steady slow or upkeep cha
12. button on the remote control and the passage request button located inside the equipment Once the two buttons are released the passage is again inhibited slowly flashing V2 led and static output 58 7 Once outside the protected area the operator sets the remote control on the charger and the charger contact closes The transmitter should be deactivated within 1 second On deactivation of the remote control the white V2 led and static output 58 go off Note The inhibit time and the maximum time tolerated between the moment the transmitter is picked up off the charger and activation of the transmitter can be adjusted using the rotary A switches on the receiver The two passage request buttons are connected in parallel across terminals S33 S34 of the safety receiver As indicated in section 7 3 1 Special case Equipment area access an indicator light column should be wired on the housing containing the safety receiver Refer to the section covering 7 3 Receiver and charger installation precautions 11 6 Area access in manual mode The procedure for access is the same except that the equipment is stopped before the intervention using the portable transmitter See section 5 2 Intervention conditions Here below a sheet to be stuck up next to the indicator light column This sheet specifies the states of the equipment and the portable transmitter Al EN uy Ref doc 330740E EN r02 21 01 2010
13. cita a Goo ee ae on DX chi DO dde san dede als rares 13 5 2 Intervention conditions 1 erronee sse ra sna aaa rayon ae enn En ay ERN NR ER RSRRRRSRERENKRGRENRR Rea tient ist 13 5 3 efe Hot LE Lo RN 13 6 Receiver wiring diagram according to intervention condition 13 6 1 Control of machine without area access control 13 6 2 Wiring Ko LES Le Le LL PAPA NO AO TE 13 6 2 1 Diagram of functions according to program selected 13 6 2 2 Control of machine with area access control ss 13 6 2 2 1 Recommended winihg diagram ii osa aus Ru de EE HE EUR UL A ln ean Anne 13 6 2 3 Diagram of functions according to program selected 13 7 Installation recommendations ss 13 7 1 General information s sisien nnii sivcsesecvessestee ede aaa iE aAa sara aaa Narine anaa rD KAE 13 7 2 Choice of utilization TrequencY inicia nne 13 7 3 Receiver and charger installation precautions ss 13 7 3 1 Special case Equipment area access iii 13 7 3 2 Receiver antenna installation position sise 13 8 Commissioning ss ssssssssrrenrrrrrrrrenmmnennnnnnnnnneeeerssnnnns 13 8 1 Commissioning Pr cautiOns nssamsnereneemansenanngennnenadneane fr 13 8 2 Starting up the radio remote control ss 13 8 3 Configuring the transmitter cana dada ida 13 8 3 1 Procedure for programming frequency siennes 13 8 3 2 Procedure for programming transmitter activity monitoring duration 13 8 3 3 Procedure for l
14. emergency stop by ON button connected to S42 after reset of transmitter by its ON button green Power supply A1 A2 Emergency stop 1 812 814 Emergency stop 2 822 824 bo Monitoring contact 1 S32 Monitoring contact 2 S34 EBENEN Remote control emergency stop sms __ Reception LED _ e e e je e 8 ON button 42 EA o mM Remote control ON buton mni ni nt sea TUTE activation without radio LT HH O Relays and LEDs K1 K2 LL BENE rs Sa oupus 27107 E HEN ur eee x o lz le e Te 557 e Oui 48 er serie lore Tar Run 1 LED Remote control must be deactivated of 0 Onsteady Y Flashing slow regularly A Flashing fast 3 Flashing with error code tmax maximum time for transmitter enable after it is picked up off charger all zl Ref doc 330740E EN r02 21 01 2010 SC nine ESSE Page 21 41 Switch B 4 e Protection circuits connected to S12 514 and S22 S24 always active manual startup by ON button connected to S42 e Transmitter acknowledged if one of charger contacts connected to S32 and S34 opens e Manual startup by transmitter ON button possible for all functions Power supply A1 A2 Emergency stop 1 512514 EE Emergency stop 2 S22 S24 Po Monitoring contact 1 S32 Monitoring contact 2 S34 Remote control emergency stop ot a fins Reception LED e 118 e
15. error code tmax maximum time for transmitter enable after it is picked up off charger AA zl sy Ref doc 330740E EN r02 21 01 2010 lectronique gt Page 19 41 Switch B 2 e Protection circuits connected to S12 514 and S22 S24 always active automatic startup e Transmitter acknowledged if one of charger contacts connected to S32 and S34 opens e Reset of transmitter emergency stop by its ON button green Power Suppl AD LLL Emergency stop 1 S12 S14 Emergency stop 2 S22 S24 Monitoring contact 1 S32 Monitoring contact 2 S34 Remote control emergency stop EE AAA Reception LED__9 fee CES e je ON button 542 Remote control ON button Mu Sua 7 710 DE M activation without radio e LL I jas EE or E caes Static outputs 27 to 77 Em n ED eer Cat CEA CIE He k p x ei Tx e es ee leo ete Run 1 LED 9 L L lt tmax Remote control ES s must be deactivated of Onsteady Y Flashing slow regularly M amp E Flashing fast 3X Flashing with error code tmax maximum time for transmitter enable after it is picked up off charger all zl Ref doc 330740E EN r02 21 01 2010 OC nine ESSE Page 20 41 Switch B 3 e Protection circuits connected to S12 514 and S22 S24 always active automatic startup e Transmitter acknowledged if one of charger contacts connected to S32 and S34 opens e Reset of transmitter
16. error in reception module Link with RS232 V3 Not applicable Flashing regularly interface reception of incorrect identity code Green ind light No radio signal Flashing irregularly poor reception Va Good radio reception Error code error in reception module Green ind i Safety relays K1 and Safety relays K1 and lights K1 and K2 ue Notapplicable K2 NA K2 lectronique 2 Ref doc 330740E EN r02 21 01 2010 Page 13 41 Ind light state Off Flashing On steady Static output 17 Safety relays inactive or charger monitoring contacts open or remote control Not applicable Remote control inactive charger monitoring contacts closed and safety activated relays activated Safety outputs Flashing regularly 2 PE P activated on standby for reactivation by No PA e ar System fault one of the ON pushbuttons Error code Charger contacts closed and relays One of the safety functions does not allow activation of share safety outputs Safety outputs Static Output on ae Flashing rapidly to indicate activated 58 subsequent to a system fault that transmitter must be activated Flashing slowly during area access inhibit condition e The 2 white indicator lights V1 and V2 indicate the state of the receiver safety functions o Receiver state when transmitter is on its charger V1 on and V2 off o Receiver state when trans
17. for 0 5s Overload and temperature protection Indicators 2 yellow indicator lights state of safety module 2 red indicator lights state of safety relays 1 red indicator light wrong identity code or diagnostic 1 green indicator light radio reception quality Ref doc 330740E EN r02 lectronique 21 01 2010 Page 9 41 The RSRA receiver has the following outputs 100 mA opto coupled static outputs 6 function outputs Safety relays e 2guided contact safety relays 3 NO EEI Removable connection gt JR 969 block screw terminals Se Soe TT ry L 22 S24 323 A34 A2 A5 AM 48 S12 SM S21 13 23 33 17 27 37 R 56969 69 6909 6963 69 69 69 09 Red indicator light V3 wrong identity code ete 4 Vu X lt x J J O xk White lights V1 amp V2 Safety module status Y 3 j 1 1 Ia e la hal Pu 4 ar ar n Antenna BNC connector Green ind lights K1 and K2 Safety relay status Green indicator light V4 Radio reception quality Safety outputs and inputs Terminals Function A1 24VDC power supply for safety modules of receiver RSRA A2 Common ground 48 24V static output safety module status 58 24V static output safety module status of witch catch transmitter of charger S11 Input 1 for 1 emergency stop or 1 safety barrier S12 S13 Input 2 f
18. lectronique 2 Page 39 41 12 CE declaration of conformity Translated from French C DECLARATION OF CONFORMITY The manufacturer JAY Electronique ZAC la B tie rue Champrond Product serial number 38334 ST ISMIER Cedex FRANCE Declares that the Transmitter Receiver assembly described in its user manual and designated here below RADIOSAFE URE RSRA is compliant e With the requirements specified for the machines defined in appendix I of the 98 37 EC directive valid up to 12 28 2009 and 2006 42 EC directive valid up to 12 29 2009 concerning alignment of the legislation of the member states relative to machines To this end the notified body n NB 0035 T V Rheinland Industrie Service Automation Software and Information Technology ASI Am Grauen Stein 51105 K ln has issued a CE type examination certificate No 01 205 064909 reflecting compliance with the following standards e EN ISO 13849 1 2008 for the performance level PLe Category 4 EN 60204 1 2006 EN 60947 5 1 2004 EN 61508 1 7 2001 for the SIL 3 EN ISO 13850 2008 e EN 50178 1997 This equipment can be used in applications up to Category 4 PLe per EN ISO 13849 1 and SIL 3 per IEC 61508 e With the requirements of the European Directive of the advisory hearing held March 9 1999 concerning alignment of the legislation of the member states relative to HF equipment and telecommunications terminals R amp TTE 99 5 CE dated March 9 1999 with sp
19. placed on its charger we recommend that you do not mount the charger support in a way which is directly visible by the operators For example a protective screen plate could be used as shown in the photo below On the top of the housing we recommend e Mounting an indicator light assembly The indicator light column will show the state of the equipment and the radio remote control transmitter The indicator light column information sheet should be fastened near the indicator light column See example given on last page of manual Indicator light column Product mounted in housing information sheet 7 3 1 Special case Equipment area access For an area access configuration application program 8 or 9 an access authorization request pushbutton must be wired on either side of the area access The two buttons will allow the operator to access and exit the intervention area See wiring diagram in section 6 2 2 Control of machine with area access control 7 3 2 Receiver antenna installation position Supplied with the product is an antenna a 50 cm antenna extender and a BNC BNC elbow If a metal electrical housing is used the receiver antenna should be remote mounted on the top of the housing If a plastic housing is used the receiver antenna can be connected directly on the RADIOSAFE receiver In the event of poor radio wave propagation for example when intervening in an enclosure we recommend that the receiver antenna be
20. Je e o ON button 542 Remote contol ON buton oo LIE oa TH TL ATT activation without radio Relays and LEDs K1 K2 Ooo Lr MI ET Suti outputs 2717 es ao Slelel ele x Tele el je fE Q see afalen e es e Run 1 LED CS A EN t lt tmax Remote control t lt R must be deactivate of Onsteady Y Flashing slow regularly A Flashing fast 3 Flashing with error code tmax maximum time for transmitter enable after it is picked up off charger 6 2 2 Control of machine with area access control Programs 8 and 9 of the safety receiver are used to manage access to a machine area The difference between these two programs is in the reset mode following a wireless emergency stop On the other hand one of the two wired emergency stop inputs is used to manage dangerous area access See appendix A example application 6 2 2 1 Recommended wiring diagram All the inputs must be wired including the charger contacts the ON button and the emergency stop input If emergency stop inputs S11 S12 and S13 S14 are not used they must be bridged two by two all zl Ref doc 330740E EN r02 21 01 2010 SC nine ESSE Page 22 41 Diagram for area access b 24V DC Emerg stop 1 Al S12 S14 S13 I7 l Antenna N Charger contacts Gate contact open none S24 co Safety receiver RSRA 58 1 ARMES N Orange 1 7 Radio transmitter active 1 Ind light co
21. RADIOSAFE Series Wireless emergency stop system Installation and operating instructions manual Al zl sy Ref doc 330740E EN r02 21 01 2010 lectronique Page 1 41 TABLE OF CONTENTS 1 Guidelines for safe USE ss sssssnnnnrrsrrrrreernnennnnnnnensnns 4 2 Presentation of RADIOSAFE emergency stop system 6 2 1 Unpacking the product iii acallar 6 2 2 Configuration on delivery ccoo ii 6 2 3 Prod ct code da TT 7 3 Technical characteristics iuris ici 7 3 1 Transmitter URE acicate a MH 3 1 1 Identity Code C 3 1 2 Electr nic y A E i a aaia 3 1 3 Activity monitoring function 3 1 4 Battery Charger rr ies ria da 3 2 Receiver RSRA ici ri da Yn Ve nne le dc Add 9 3 3 IR Startup option UR ii 11 3 3 1 Presentation of infrared module UDF ss iisisseseieeiireeeeeeeeereeeereeeeeennes 11 3 3 2 Positioning the infrared module UDF ui eee ee eee N cesses a e aa e a a Gai 12 3 4 Configuring the FECCIVEN narran ia 12 3 4 1 Choice of receiver RSRA program siennes 12 3 4 2 Definition of receiver indicator lights and diagnostic outputs mmm 13 3 5 Presentation OF charge duis ex QU pA AIR am DA FR C cha DR rado E CET UVP C UR lien cd 13 4 Operating priBDcIple oro dass 13 4 1 Intervention in equipment area 13 5 Product safety and intervention conditions 13 5 1 Product Safety aaa tua ribs bae i pncbod
22. Reset after wireless emergency stop e Control panel Following an emergency stop using the radio remote control the equipment must be restarted using the ON button wired on the control panel e Wireless Following an emergency stop using the radio remote control the equipment can be restarted using the radio remote control without returning to the control panel Setting transmitter activation time and gate or safety barrier inhibit time The transmitter activation protected area access request and gate or safety barrier inhibit times are configurable by two selectors The two selectors must always be placed in the same position Position of 2 A selectors Position of A selectors Transmitter activation or access request time Inhibit time 1 105 cy sma maximum gate or ARA BEA inhibit time 3 4 2 Definition of receiver indicator lights and diagnostic outputs The various states and faults of the safety receiver are indicated by 4 leds and by 3 static outputs Ind light state Off Flashing On steady White ind light All outputs inactive Error code system fault All No system fault v1 subsequent to a system outputs inactive fault charger contacts SN closed and relays Flashing as for output 58 if White ya light activated Led V1 is on Mrd all outputs inactive system fault if Led V1 is off subsequent to a system or flashing fault Error code Red ind light
23. V1 remains on So long as the cause of the fault has not been eliminated static output 48 is activated It flashes regularly as soon as reactivation of the module by one of the ON button is possible Error code number of consecutive State Cause flashes of white ind light V2 charger contact is open and the emergency stop 4 Radio transmitter palmswitch on the remote control is pressed emergency stop charger contact is open and radio communication has not been activated System stopped by a 2 wired protection One of inputs S12 S14 or S22 S24 is deactivated component The contacts of a safety element have not been activated within the required time frame The contacts of this component must first be deactivated before a new activation can be recognised 3 Time delay error The charger contact has been opened but radio communication has not been activated in time In protected area access mode the passage button or the ON button on the remote control has not been released after the passage request stop Error inone of the N Activation time greater than time delay duration selected 4 Activated on power up of module buttons Activated on appearance of a fault Protected area access mode button S34 activated at 5 Passage button error moment of power up 6 Charger contact error Only one of the two charger contacts is open Al EN uy ES Ref doc 330740E EN r02
24. ance For typical use of function buttons 50 H at 50 utilisation at 20 C Storage temperature 20 C to 50 C Battery charge temperature range 0 C to 40 C Caution Fast charging outside this temperature range can result in damage to battery Operating temperature range 20 C to 45 C Weight with battery 240 g Dimensions 46 x 78 x 143 mm 3 1 1 Identity code The transmitter and receiver are linked by a frequency and an identity code A receiver will only recognize and execute commands from the associated transmitter same identity code and frequency The frequency is programmable by the user The transmitter identity code is contained in the electronic key and in the transmitter URE The receiver identity code is unique and frozen this code is programmed in factory The identity code can have 65536 different combinations 3 1 2 Electronic key The electronic key used with the RADIOSAFE radio remote control system ensures a dual function It enables startup of the transmitter while limiting access to the remote control to trained qualified persons only lt contains all the information defined for operation of the product including the last frequency programmed the system identity code The activity monitoring function the configuration of the function buttons on the transmitter and the type of button button or rotary When removed the electronic key
25. ature range 0 C to 50 C Storage temperature range 30 C to 70 C Connection Spring terminals for wires 0 08 to 2 5 Radio characteristics Characteristics compliant with ETS 300 220 Frequency 64 frequencies programmable in 433 434 MHz Antenna 1 4 wave as accessory plugs in to BNC connector Sensitivity lt 100 dBm Electrical characteristics Power supply voltage Un 24 VDC Voltage range at max 5 ripple 0 85 to 1 15 Un Consumption max 120 mA Static output not loaded Secure relay outputs terminals 13 14 23 24 33 34 or 31 32 Contacts 3 NO Type of contacts Linked contact relays Pull in time at Un Automatic start 1 s max power up Automatic restart 70 ms max Manual start 110 ms max Trip time reaction 12 S14 S22 824 S32 S34 25 ms max Stop remote control 170 ms max Assigned output voltage AC250V Low voltage switching gt 100 mV Thermal current Ith 5A Switching capacity Per AC 15 AC 3A 230 V for NO contacts EN60947 5 1 AC 2A 230 V for NC contacts EN60947 5 1 Per DC 13 DC 8A 24 V at 0 1 Hz EN60947 5 1 Electrical service life Per AC15 at 2A AC230V 100 000 cycles EN60947 5 1 Short circuit rating Maximum fuse rating 6 A gL EN60947 5 1 Mechanical service life 10 x 10 6 cycles Static outputs terminals 48 58 17 27 37 47 57 67 77 Type of outputs Static outputs PNP Nominal voltage Un A3 A4 DC 24V Voltage range 0 85 to 1 15 Un Output voltage DC 24V max 100mA thermal max 400 mA
26. cted area the operator picks up the transmitter from the charger The charger contact S31 S32 opens The operator has a certain period of time set by the A switches on the receiver to activate the transmitter The activation waiting time is indicated by rapid flashing of the white V2 led and static output 58 3 Wait until the transmitter orange indicator light goes off before activating the transmitter with green On button Once activated the white V2 led and static output 58 come on steady 4 In order to pass through the protected access the operator must simultaneously press the green ON button on the transmitter and the passage request button located outside the protected area When the two buttons are released the passage is inhibited This state is indicated by a Led V2 and static output 58 which flash slowly The operator must move through the gate and close it or go through the safety light barrier before the end of the inhibit time which is realized by the blinking of the V2 indictor light and the output nb 58 This inhibit time is customizable by selector 5 This inhibit time is interrupted when the operator crossed the safety light barrier or closed the access zone gate White indicator light V2 and static output 58 are again on steady 6 Once the intervention is completed in order to come out of the area the operator must again perform the passage request by simultaneously pressing the On
27. d the receiver safety relays remain active Output 58 and the V2 LED flash rapidly to indicate that the remote control must be activated The receiver safety relays are deactivated if the transmitter is not activated after the maximum period of time set on the A switches has elapsed The safety relays are also deactivated if one of the charger contact remains close Once the remote control is activated output 58 and the V2 LED come on steady From this moment on the emergency stop function on the transmitter also acts on the receiver So long as the safety relays are active the auxiliary buttons on the remote control control the 6 static outputs 27 to 77 of the module Depending on the operating mode selected the safety receiver can also be activated by the ON button on the transmitter if the charger contacts are open 4 1 Intervention in equipment area See procedure in appendix 5 Product safety and intervention conditions 5 1 Product safety The product is designed to satisfy the following requirements e Wireless Emergency stop system in compliance with the standards o DIN ISO 13849 1 2008 Category 4 Performance Level e o EN 61508 1 7 2001 SIL 3 o CE declaration of conformity by notified body e Key enabling use by a qualified operator e Detection of presence of transmitter on charger inhibiting operation of equipment if transmitter is not placed on its charger after use 5 2 Intervention con
28. diagrams when setting the equipment into service e Insufficient supervision or servicing utilization not complying with the specifications detailed in the technical manual and as a general rule storage operation or environment conditions atmospheric chemical electrical or other conditions e Conditions not specified on order of the equipment The warranty shall not apply subsequent to any modifications or additions to the equipment performed by the customer without written approval by JAY Electronique The JAY Electronique responsibility during the warranty period is limited to material and construction defects This warranty comprises repair in the JAY workshops or replacement free of charge of parts recognized to be defective following expert inspection by the JAY Technical Department The warranty shall not give rise to any compensation for damage claims Any disputes relative to a supply or settlement thereof shall be ruled by the COURT OF COMMERCE OF GRENOBLE solely competent even in the event of an Appeal or a plurality of defendants a EE uy Ref doc 330740E EN r02 21 01 2010 lectronique Page 37141 11 Appendix A Intervention in equipment area Example access to load transfer machine in monitoring diagnostic mode 11 1 Purpose The product is designed to allow a trained operator to access a closed secure area in monitoring diagnostic mode while holding a transmitter equipped with
29. ditions The interventions with the product will be made according to provisions of the articles R233 8 and R233 9 of the employment law To respect these rules an organization of the work and the operating modes must be defined to protect the safety of the operators Only the authorized persons can intervene in equipment area A product can be used in two different modes described below Monitoring Diagnostic mode Applications concerned This product can be used as a wireless stopping system by qualified personnel performing maintenance or inspection on machinery Such machinery is generally mobile or large preventing use of conventional wiring and for which a diagnostic in downgraded operating mode may be required example conveyor or load transfer area Access to this equipment in operation in the monitoring diagnostic mode is acceptable provided e The risk assessment shows that the intervening technician can be safety cleared in the event of an immediate danger e The equipment wireless emergency stop system does not create any additional hazard e The operator can regularly press a Activity monitoring button requiring him to keep the transmitter in hand e Nochange of tool or adjustment is performed by the intervening technician Ref doc 330740E EN r02 pp s A Em UEM UE HEN EN HA ZI ES 21 01 2010 lectronique Page 15 41 When these 4 conditions are satisfied the ope
30. ecial reference to article 3 1a concerning the requirements relative to the protection of health and safety with reference to standards EN 50371 2001 and EN 50178 1997 article 3 1b concerning the requirements relative to protection with respect to electromagnetic compatibility with reference to standards ETS EN 301 489 1 V1 6 1 2005 3 V1 4 1 2001 EN 61000 6 2 2005 EN 62061 2005 article 3 2 concerning the requirements relative to proper use of the radio frequency spectrum to prevent harmful interferences with reference to standard EN 300 220 1 V2 1 2 To this end the notified body n 0573 AEMC Lab 19 rue Francois Blumet ZI de l Argenti re 38330 SASSENAGE has analysed the Transmitter Receiver device indicated above in accordance with the CE type examination No R0704142C2 E A1 examinations Nos R0704142C4 E and R0904148C4 E for electromagnetic compatibility 3 1 b and examinations Nos R0704142R5 E A2 and R0904177R3 E for compliance with the requirements relative to the radio frequency spectrum 3 2 Signatory Name Bruno Guestin Position Technical Manager Place and date Grenoble 17 01 2010 Signature signed on original RSA Declarations CE de conformite 00 FR EN DE doc Ref doc 330740E EN r02 lectronique 21 01 2010 Page 40 41 STOP A protected stopping of the equipment is started In area To intervene in area with transmitter Ok Equipement operating
31. ecommended to affix a marking on the ground clarifying dangerous zones to the operators 6 Receiver wiring diagram according to intervention condition Reminder The program can be chosen using the two B switches on the front panel of the safety module The various programs available allow the user to manage or not access to a dangerous area 6 1 Control of machine without area access control Programs 0 to 4 of the safety receiver do not allow managing access to a dangerous area 6 2 Wiring diagram The manual control mode is only possible by programs 0 to 4 defined by the two B switches See 8 3 4 1 Choice of receiver RSRA program a EE uy Ref doc 330740E EN r02 E 21 01 2010 lectronique 2 Page 16 41 Use of two wired emergency stops and a radio remote controlled emergency stop 24V DC Charger Contact Emerg stop 1 Emerg stop 2 start button Antenna So Al S11 SI2 S14 S13 S22 S24 S23 832 S34 S33 S42 A3 A4 13 23 33 Y1 Y2 1 E e a Safety receiver RSRA O O O O O O O 27 37 A2 47 57 67 12 Detect transmitter on charger 3 Drange 1 column Radio transm active 27 to 77 control outputs for radio Red 1 remote control function buttons Receiver code error Ditto above with control of contacts of auxiliary relays K3 K4 24V DC Charger Contact Emerg stop 1 Emerg stop 2 K3 start button t K3 Antenna Ny A1 si1 si2 S14 S13 22
32. ed ON pushbutton connected to input S42 of the receiver e On the receiver indicator light V1 should come on and indicator light V2 should go off 3 Remove the transmitter from its charger 4 Unlock press then unlock again the transmitter emergency stop palmswitch 1 5 Wait until the orange indicator goes off before pressing on the green On button e The green indicator light on the transmitter should flash e White indicator lights V1 and V2 on the receiver should come on steady To stop the remote control press the emergency stop palmswitch on the transmitter Reminder When the emergency stop palmswitch on the transmitter is pressed the receiver safety relays immediately change state 1 Procedure for checking correct operation of emergency stop palmswitch all zl sy Ref doc 330740E EN r02 21 01 2010 lectronique gt Page 28 41 8 3 Configuring the transmitter 8 3 1 Procedure for programming frequency 1 2 3 Switch on the receiver Insert the electronic key in the transmitter Press and hold buttons B1 and B2 unlock the emergency stop palmswitch on the transmitter fig 1 Wait until the orange indicator goes off before releasing buttons B1 and B2 The channel currently selected is indicated by two flashing indicator lights on the transmitter representing the tens orange and the units green Select the new channel using channels B1 and B2 Figs 2 amp 3 By pressing button B1 the tens a
33. h and hold button B1 Unlock the emergency stop palmswitch on the transmitter Wait until the orange indicator goes off before releasing button B1 The counting unit is indicated by the two indicator lights on the transmitter When ON the orange indicator light indicates that the counting unit is in minutes When ON the green indicator light indicates that the counting unit is in seconds Select the new counting unit using button B2 Once the new counting unit is selected press the On button to validate your choice Exit the programming mode by pressing the emergency stop palmswitch Setting the duration 1 2 3 4 6 Switch off the receiver Insert the electronic key in the transmitter Press and hold buttons B1 and On unlock the emergency stop palmswitch on the transmitter Fig 1 Wait until the orange indicator goes off before releasing buttons B1 and On The duration of the activity monitoring function is indicated by the two flashing indicator lights on the transmitter representing the tens orange and the units green of the number of minutes or seconds configured Select the new duration using buttons B1 and B2 Fig 2 amp 3 By pressing button B1 the tens are incremented by pressing button B2 the units are incremented During these operations the newly selected duration is indicated by the two indicator lights on the transmitter Once the new duration is selected between 01 and 99
34. hoice of utilization frequency The 64 radio channels of the RADIOSAFE system provide a wide choice among the available frequencies For good operating quality you must ensure that the radio channel used is free throughout the area where the unit will be controlled lf several products are operating on the same site you should use frequencies that are spaced by at least 2 channels for example 5 7 9 and if necessary a frequency plan should be drawn up identifying the various machines controlled and their working frequencies To change frequency refer to the section 8 3 1 Procedure for programming frequency 433 434MHz bands with adjacent intervals of 0 025MHz Frequency h l 5 434200 o 46 434225 o Frequency MHz o 433400 02 433125 Frequency MHz 23 433650 24 433675 0 Channel Channel o3 435 50 94 483 175 o5 433200 06 453225 o8 433275 09 433300 19 433325 4 433350 O e 435 375 48 433400 714 433425 45 433450 16 433475 18 433525 19 433550 29 455575 21 43560 22 435625 n 25 453700 28 433725 28 433775 29 455800 Je 39 435825 oo 34 435850 o 32 435875 ate 3s 435900 o 34 435925 te 3s 435950 o 36 4559 5 oo e 38 434025 oo 39 434050 o 49 431075 Je 4 434100 o 42 434125 o
35. io reception of a message requesting startup sent by transmitter to receiver 2nd condition IR reception of same startup message sent simultaneously from transmitter to receiver via IR module The IR emission takes place when the green ON button is pressed At the end of the startup phase the system operates on reception of radio messages only 3 3 1 Presentation of infrared module UDF The UDF infrared module is supplied with a shielded 10m cable which is connected to the receiver connectors Connection Black wire A2 White wire A5 Blue wire IR The link can be extended up to 2x10m i e 30m in all by means of the UDWR10 accessory comprising a shielded cable and its connector The wiring of the IR module must be separate from the power cables and all other sources which may generate interference power regulator for example a EE uy ES Ref doc 330740E EN r02 21 01 2010 lectronique 2 Page 11 41 Positioning the infrared module UDF Start up area active infrared area Max range see fig A Max range Start up area Max range see fig A 3 4 Configuring the receiver The receiver module inputs and outputs can be configured in accordance with your applications To configure this parameter you must remove the front panel of the product recommended Start up area
36. io remote control must be considered both as a control unit and as a safety component for stopping a system Safe use of a radio remote control therefore calls for strict compliance of all applicable rules e For maximum safety when handling the radio remote control be sure to carefully observe the instructions given in this manual e The operator must be appropriately trained and qualified for use of the radio remote control e Onan installation an emergency stop button which is visible must always be operational When the transmitter is not being used it must be placed on its charger its emergency stop button is therefore no longer operational For this reason it is important to install the charger so that the transmitter emergency stop button is not visible when the transmitter is placed on its charger e The operator must have an uninterrupted view of the manoeuvre which he is performing When the direct field of view is insufficient the systems controlled must be equipped with auxiliary devices improving visibility When several moving systems are controlled simultaneously the systems must be equipped to reduce the consequences of a possible collision If all the safety areas are not always visible simultaneously one of the following startup modes must be used Manual startup using a wired ON pushbutton placed at a location from which all the safety areas are visible Radio controlled startup by infrared The IR receiver must a
37. lied unlocked the activity monitoring and frequency configurations corresponding to the electronic key can be directly modified by a qualified operator Receiver The receiver has 10 different application programs It is supplied factory set for program 0 selectable by 2 selectors B For information on the different programs refer to the section entitled Choice of receiver RSRA program The receiver has a time delay function It is supplied with a time delay of 10 seconds for transmitter take over according to the position 0 of 2 selectors A Refer to the section covering adjustment of time delay if this duration is not sufficient Ref doc 330740E EN r02 21 01 2010 Page 6 41 2 3 Product code Refer to the technical sales brochure ref E800 For all information concerning the product code This information is accessible on our internet site at http www jay electronique fr 3 Technical characteristics 3 1 Transmitter URE Housing Material ABS Tightness IP65 Radio Complies with ETS 300 220 Carrier UHF frequency modulated FM Frequencies 64 programmable frequencies Frequency band 433 1 to 434 675 MHz HF power lt 10 mW without license Average range 150 m in typical industrial environment 400 m in open space Battery Storage type Lithium ion Charge Discharge cycles Fast charge time Full charge time 500 cycles min 2h max 80 4 h max 100 Endur
38. lso be placed to force the user to go to a location where all the safety areas are visible e Never leave the transmitter unattended in any haphazard location especially when it is switched on e Never leave the transmitter on the ground If doing so becomes indispensable press the stop palm switch on the transmitter e If several radio remote controls are used at the same site different radio frequencies should be used spaced by at least 2 channels example channels 5 7 9 of 5 channels if several systems are operating together within a radius of 10 meters e When not in use for safety purposes remove the electronic key e Do not forget to recharge the battery when discharged e Do not use the transmitter when it is in charge e Inthe event of a malfunction immediately shut down the installation by pressing the emergency stop palm switch on the transmitter e Ensure your equipment is properly serviced and perform periodic checks in accordance with the intensity of use of your equipment Ref doc 330740E EN r02 21 01 2010 Page 4 41 Important As installer or manufacturer of the machine you are also required to indicate these guidelines for safe use in your own user manual Caution This manual describes the functions of the RSRA A002 receivers with a software version PN5910 BI A 01 OF 01 03 or higher Operating modes 8 and 9 6 2 2 Control of machine with area access control have been m
39. lumn 17 27 37 Passage request Output 1 e Stakt button S32 S34 833 S42 A3 4 O O O O O A2 47 57 67 77 Detect transmitter on charger 27 to 77 Control outputs of radiocontrol function buttons Red 1 Receiver error code Diagram for area access by safety barrier Emerg stop Trans mitter Al S11 0 NZ de s14 s13 0O0 O O Charger contacts OSSI S21 S22 S24 S23 D O Safety receiver RSRA range 1 Radio transmitter active 1 Ind light column lectronique Green 1 Equipment operating Passage request Output 1 RA Start button S32 S34 833 S542 A3 4 JT ll O O O O O O O 27 37 A2 47 57 67 77 Detect transmitter on charger 27 to 77 Control outputs of radiocontrol function buttons Red 1 Receiver error code Green 1 Equipment operating Ref doc 330740E EN r02 21 01 2010 Page 23 41 6 2 3 Diagram of functions according to program selected Reminder The program is selected using the 2 B switches see 3 4 1 Choice of receiver RSRA program Switch B 8 Access to protected area e Protection circuits connected across S12 S14 and S22 S24 always active if charger contact connected across S31 and S32 is closed Manual startup only by ON button connected to S42 following an area access request Transmitter acknowledged if charger con
40. mitter is active V1 and V2 on 3 5 Presentation of charger In addition to charging the transmitter battery the charger also has a transmitter detection function for detection of a transmitter when not used When any of programs 0 to 4 are selected the 2 NO contacts must be wired on inputs S31 S32 and S33 S34 If programs 8 or 9 are selected the 2 NO contacts must be wired in series on input S31 S2 See wiring diagram in appendix NO contact connection terminals lectronique Ref doc 330740E EN r02 21 01 2010 Page 14 41 4 Operating principle The safety receiver is equipped with a secure wireless reception module designed to interpret signals from a radio transmitter In addition depending on the program selected by the two B switches the receiver RSRA will have one or two inputs S31 S32 and S33 S34 with two control contacts indicating that the remote control is placed on its charger or not Transmitter inactive on its charger When the transmitter is on its charger the charger contacts are closed Only the wired elements are taken into account for protection Output 58 is inactive associated V2 LED is off Static outputs 27 to 77 remain inactive Safety relays K1 K2 are deactivated if the safety receiver has not been reset Transmitter active removed from its charger When the transmitter is removed from the charger the transmitter presence contacts on the charger open an
41. n battery 1 SCI B Industrial charger support UCCA 24VDC 5V DC charger power supply UCCU 230VAC 5VDC charger power supply European connector UCCW 230VAC 5VDC charger power supply UK connector 1 It is the user s responsibility to ensure that the batteries are correctly recycled We will recycle your used batteries if returned to our plant 9 2 Fault isolation 9 2 1 Transmitter fault isolation Transmitter state Orange ind light Green ind light Function Shut down or Dead man time exceeded or RESET for discharged battery Before Onion DE OFF ON battery charge gt 50 pressed Before ONE Flashes SLOW ON 50 gt battery charge gt 10 Pressed Before Som ibt Flashes FAST ON battery charge lt 10 Pressed Before On Horn bt The orange led is ON during 2 seconds ON OFF ITA Pressed when the transmitter is initialized OS ORNE ON ON Electronic key reading error Pressed Error mismatch detected between electronic key and URE memory Flashes 3 times Flashes 3 times Reprogramming is required see procedure validation of an electronic key Before ordner Onom Flashes 4 times Flashes 4 times Faulty button s bt Pressed Before or after On Horn bt pressed Before On Horn bt Pressed Before Ow ior bt Flashes 5 times Flashes 5 times Stop or start up error detected Pressed Before OnHorn bi Flashes 6 times Flashes 6 times Stop or start up error detected Pressed Before On Horn bt Flashes
42. ocking unlocking access to transmitter programming 13 8 3 4 Procedure for validation of an electronic key sise 13 nl Ex EU EA Ref doc 330740E EN r02 21 01 2010 lectronique 2 Page 2 41 9 Maintenance isidro Nue 13 9 1 Spareparts cire cali iaa ciencia ii Tan ne sers EE catar 13 9 2 FaultiisolatiON eT 13 9 2 1 Transmitter faultisolation 32 2r ra 13 9 2 2 Fault isolation relative to receiver parameter definitions or configuration 13 9 2 3 Receiver input fault isolation teri iet eee nee Re O e E at 13 9 2 4 Receiver radio function fault isolation Su nennen nennen nennt nene ne nera rra nn ra rana an 13 10 MV ARAN sioe tn iia 13 11 Appendix A Intervention in equipment area 13 TUT RR 13 IPEA ITI eiii oendeschcdeeddesntuavs Hadictedebesivbeths notice Roe 13 11 3 Application diagram 5 cossciesssicedeccsescsieedstevesccesceassdenestedesvcussecssescesnseaenecgcessienssedeascausseds 13 FLA Winna diag artius reunion a A ee RES 13 11 5 Procedure E anata 13 11 6 Area access in manual mode 1e ecesieeeeeeesen eese ene enn sunu nahen ansa usas ausus a asas sana nnmnnn aaa 13 12 CE declaration of conformity sisi 13 Ref doc 330740E EN r02 21 01 2010 Page 3 41 1 Guidelines for safe use e The European Machinery Directive states that a rad
43. odified with respect to the previous versions of the RSRA modules The modules having this new function carry the type designation RSRA A002 engraved on the side of the housing The software version is glued to the back of the housing gt Ref doc 330740E EN r02 pe 21 01 2010 Page 5 41 2 Presentation of RADIOSAFE emergency stop system 2 1 Unpacking the product The RADIOSAFE product comprises One receiver RSRA 1 One transmitter URE 2 One 24VDC 5VDC voltage adapter UCCA 3 One charger support SCI B 4 One sheet of labels UWE205 5 One key identification sheet 6 One installation and user CD 7 One BNC elbow VUB060 8 One antenna extension VUBO70 9 One quarter wave antenna VUB084 10 LIED EE 2 2 Configuration on delivery Product The product is supplied factory set for radio channel 01 i e 433 100 MHz Transmitter The transmitter activity monitoring function transmitter automatically stops if not used for an extended period of time is factory set for 15 min To modify the duration or change the counting unit to seconds refer to the Transmitter activity monitoring function section Electronic key number Aunique number is engraved on the key IMPORTANT When unpacking the products be sure to stick the electronic key identification label on the key sheet supplied with the product Locking the transmitter The transmitter is supp
44. or 1 emergency stop or 1 safety barrier S14 S21 Input 1 for 2nd emergency stop or 2nd safety barrier S22 S23 Input 2 for 2nd emergency stop or 2nd safety barrier S24 S31 Input for test of 1 charger S32 S33 Input for test of 2 charger S34 S42 Input for wired ON button Y1 Input for auxiliary relay return loop Y2 13 1 safety output NO contact 14 23 2 safety output NO contact 24 33 3 safety output NO contact 34 lectronique Ref doc 330740E EN r02 21 01 2010 Page 10 41 Static outputs assigned to remote control Terminals Function A3 24VDC power supply for static outputs assigned to remote control A2 Common ground 17 Detection transmitter on charger 27 B1 1 point of contact 37 B2 1 point of contact 47 B1 or B2 2nd point of contact 1 57 B3 1 point of contact 1 67 B4 1 point of contact 1 TT B3 or B4 2nd point of contact 1 1 Only for pushbuttons Connection for IR module UDF Terminals Function A5 12 VDC output IR Receiver signal A2 Common ground 3 3 IR startup option IR As an added feature to start up in normal mode IR startup is performed by pointing the transmitter toward an IR module located on the equipment to be controlled When this option is chosen the receiver waits for a dual condition before activating the safety and function relays 1st condition Rad
45. prevents use of the transmitter and cuts off the transmitter power supply If the identity code of the electronic key matches the identity code stored in the URE the transmitter can be started up If the identity code of the electronic key and that of the transmitter do not match the transmitter indicates the problem by its two indicator lights 3 flashes you must then perform the key programming procedure Ii lA AY s E K ES A Y E lectronique 2 Ref doc 330740E EN r02 21 01 2010 Page 7 41 In the event of a transmitter failure You can recover the electronic key and connect it to a maintenance transmitter which buttons are configured in the same way as those of the failed transmitter When this is not the case the differing buttons will not operate To perform this procedure you must re program the identity code of the key in a new transmitter URE by following the procedure described in the corresponding section In the event of loss of electronic key You can order a new electronic key reference RSWE21 B by specifying the unique 6 digit number of the old key on the order written down when you unpacked your product Caution the initial key is supplied programmed on frequency channel 01 with activity monitoring duration set for 15 minutes You must define these parameters again on your new key 3 1 3 Activity monitoring function The Activity monitoring function
46. rator can use the product If any of the conditions for operation in the monitoring diagnostic mode are not observed the equipment must be stopped and the radio remote control must be used in manual equipment operating mode The equipment area access is managed by the safety receiver Two inputs are provided on the receiver to temporarily inhibit the gate or barrier If the speed of the equipment must be reduced and controlled the signals supplied on outputs 58 and 17 indicate when the user has picked up or set down his transmitter on the charger Manual mode This manual operating mode is possible using the product insofar as command of equipment movements using function buttons associated to an emergency stop function on the transmitter is sufficient to stop the equipment controlled if necessary The transition from automatic to manual control of the equipment can be achieved by removing the transmitter from the charger Removal of the transmitter is detected by the safety receiver which supplies 2 information signals to the machine control station output 17 and 58 So long as the transmitter has not been placed on its charger the equipment remains in manual mode 5 3 Indications In certain cases of application for checking the access zone an indication indicator light column with 3 colours type must be foreseen near the access to indicate the state of the equipment See end of this document Besides it is r
47. re incremented by pressing button B2 the units are incremented During these operations the newly selected channel is indicated by the 2 indicator lights on the transmitter which flash accordingly Once the desired channel is selected choice of No 01 to 64 press the ON button to validate your selection Fig 4 Briefly press ON The transmitter sends the number of the selected channel to the receiver and saves its new working channel Fig 5 ressing and holding ON 3 seconds The transmitter sends the number of the selected channel to the receiver on each of the radio link channels and saves its new working channel Wait until the transmitter indicator lights stop flashing around 30 s Fig 5 this procedure which is preferable but longer should be followed when you do not know the initial working channel of the receiver Exit the frequency programming mode by pressing the emergency stop palmswitch Fig 6 Ch O Fig 1 n zl sy Ref doc 330740E EN r02 21 01 2010 lectronique gt Page 29 41 8 3 2 Procedure for programming transmitter activity monitoring duration Note The product is supplied with the activity monitoring duration set for 15 minutes Changing the counting unit 1 2 3 4 5 6 Pus
48. remote mounted inside the enclosure Contact us for the choice of antenna extension n zl sy Ref doc 330740E EN r02 E 21 01 2010 lectronique Page 27 41 NOK NOK OK OK OK L 8 Commissioning 8 1 Commissioning precautions Before commissioning the system the installer must Ensure e f several assemblies are installed that the transmitter electronic key and the receiver have the same identity code Check that this information matches up on the key identification sheet and on the receiver label e That the radio channel selected corresponds to the frequency plan defined for the site The product is supplied configured for channel 01 433 1 MHZ If necessary refer to the section covering the frequency change procedure e That the transmitter activity monitoring time complies with your application product supplied with activity monitoring time configured for 15 min Refer to the section covering the procedure for programming this duration 8 3 2 Procedure for programming transmitter activity monitoring duration e That the application program selected on the receiver is consistent with your wiring e That the transmitter battery is properly charged The orange indicator light on the transmitter should be off when the emergency stop palmswitch is unlocked 8 2 Starting up the radio remote control 1 Place the transmitter on its charger 2 Switch on the receiver and reset it by pressing the wir
49. rge URE charge greater than 80 Display of transmitter battery charge status when not charging Two battery charge status display functions are provided on the transmitter On power up of the remote control emergency stop palmswitch up the orange indicator light on the transmitter indicates the charge level of the storage batteries Orange indicator light off battery charge is gt 50 Orange indicator light flashes slowly battery charge is between 50 and 10 96 Orange indicator light flashes fast battery must be recharged battery charge 1096 Orange indicator light on for 2 seconds transmitter initialization as soon as the stop palmswitch is raised During operation of the remote control radio transmission a LOW BATT level charge 1096 is indicated by the orange indicator light which flashes quickly This indication is used to inform you that the remote control will soon be unavailable within less than 15 minutes Display of transmitter battery charge status transmitter charging Transmitter status Red indicator light Green indicator light Function Battery charging Flashing Fast charge Ref doc 330740E EN r02 21 01 2010 Page 8 41 3 2 Receiver RSRA Mechanical characteristics and environmental withstand capacity Housing ABS black yellow IP 40 Weight 495 g approx Dimensions 67 x 84 x 129mm not including antenna Operating temper
50. rocedure The maintenance transmitter buttons must be configured identically to that described in the electronic key or in the original transmitter 1 Switch off the receiver 2 Insert the electronic key in the transmitter 3 Push and hold buttons B2 and On Unlock the emergency stop palmswitch on the transmitter Fig 1 Wait until the orange indicator goes off before releasing buttons B2 and On The two indicator lights on the transmitter URE flash rapidly 4 Press the ON button to automatically program the identity code the two indicator lights on the transmitter go off Fig 2 The identity code information is copied from the electronic key to the transmitter memory 5 Exit the programming mode by pressing the emergency stop palmswitch Fig 4 Electronic key s memory ar Transmitter s memory With a new key the transmitter and receiver may not communicate Check that the frequency channel has not been changed If this is the case refer to the previous chapter covering the Procedure for programming frequency In this respect each new key is supplied set for channel 01 i e frequency of 433 100 MHZ Al zl sy Ref doc 330740E EN r02 21 01 2010 lectronique gt Page 32 41 9 Maintenance 9 1 Spare parts Reference amp designation RSWE21 B Programmed electronic key specify your key Nbr PRO0248 Lithium io
51. s24 s23 s32 s34 s33 s42 A3 P 13 23 33 vi Bc 0 db 0 Pa Safety receiver RSRA O Q O O 0 0 O O O 17 27 37 A2 47 57 67 77 Transmitter pickup 1 1 information d Por s M 27 to 77 control outputs for radio Red 1 remote control function buttons 1 Ind light active Receiver code error column Ref doc 330740E EN r02 lectronique EE 21 01 2010 Page 17 41 6 2 1 Diagram of functions according to program selected Reminder The program is selected using the 2 B switches See 8 3 4 1 Choice of receiver RSRA program Switch B 0 e Protection circuits connected to S12 S14 and S22 S24 always active e Manual startup only by ON button connected to S42 e Transmitter acknowledged provided one of charger contacts connected to S32 or S34 opens e Transmitter emergency stop reset by ON button green Power supply A1 A2 Emergency stop 1 812 814 Emergency stop 2 S22 S24 Monitoring contact 1 S32 Monitoring contact 2 834 Remote control emergency stop Eu IE Reception LED e E e e e ON button 42 P E AL E a LL INL Tri cm wwe 1 r1 nil ll LL OL mu activation without radio a TT Static outputs 27 to 77 RE HB EHI L p p ee es TL Output 58 un 2 sje re les alee xjs x e lo o alo LED error code Output 48 error p Lo EL RER size a fe eje er el Run 1 LED e Li el
52. tact across S31 and S32 is open Time delayed inhibit of safety element connected to 922 824 Manual startup by ON button of remote control is possible Power supply A1 A2 Emergency stop 1 812 814 Safety barrier S22 S24 b Monitoring contact 1 32 MIA Passage request S34 L 1l Remote control emergency stop L O NEN Reception LED wei te ejeje ON button S42 al Remote conte ON buton AEC activation without radio a oe ee A e E Output 8 2 a D S DD ie LED error code El w es Beceem pri Run 1 LED EE E E t lt Imax t tmax t lt tmax t lt 38 activation activation muting 1s Sat ouput 17 Ao n of 0 Onsteady Y Flashing slow regularly A Flashing fast 3 Flashing with error code tmax maximum time for enable of remote control after it has been picked up from charger and maximum time for inhibiting protection all zl Ref doc 330740E EN r02 21 01 2010 SC nine ESSE Page 24 41 Switch B 9 Access to protected area e Protection circuits connected to S12 S14 and S22 S24 always active if charger contact connected across S31 and S32 is closed Manual startup only by ON button connected to S42 Transmitter acknowledged if charger contact across S31 and S32 is open Time delayed inhibit of safety element connected to S22 S24 following area access request Reset of remote control emergency stop only by ON button connected to S42 after reset of remo
53. te control by its ON button green Poe sup atta Emergency stop 1 8128514 ooo Safety barrier S22 524 LR Monitoring contact 1 S32 L I Hes Monitoring contact 2 S34 L in Remote control emergency stop ZET Reception LED Jel Ci se jejeje ON button S42 a ieee A B weeworem BHL 11 EN IE we n niliil ln activation without radio CELL all Sr MA a Di alar ew ved Output 58 run 2 Beer mer eue e to leis le x Te je LED error code ewes Balea eae Run 1 LED 8 D HH mex tstmax Ktmax t lt 3 activation muting 1s 3s of Onsteady Y Flashing slow regularly M amp E Flashing fast Flashing with error code tmax maximum time for enable of remote control after it has been picked up from charger and maximum time for inhibiting protection all zl Ref doc 330740E EN r02 21 01 2010 SC nine ESSE Page 25 41 7 Installation recommendations 7 1 General information Experience has shown that functional reliability basically depends on the quality of the installation in particular as concerns the following points Interference suppression Choice of utilization frequency Identification of equipment controlled Position of receiver and antenna Quality of wiring of associated systems and receiver Protection of electrical power supply Maximum current of static outputs 7 2 C
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