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Installation manual - HAINBUCH America WORKHOLDING

Contents

1. e alphaa beta delta e alphaa beta delta e alphaa beta delta 0 0 000 0 000 0 000 0 1 0 647 0 117 89 735 5 1 34 137 5 617 75 740 10 1 75 884 8 766 56 441 0 2 1 294 0 234 89 470 5 2 34 854 5 713 75 429 10 2 76 908 8 779 55 936 0 3 1 941 0 351 89 205 5 3 35 575 5 807 75 116 10 3 77 944 8 790 55 423 0 4 2 589 0 468 88 939 5 4 36 299 5 901 74 801 10 4 78 991 8 798 54 903 0 5 3 236 0 584 88 674 5 5 37 026 5 994 74 484 10 5 80 051 8 803 54 376 0 6 3 884 0 701 88 409 5 6 37 757 6 086 74 165 10 6 81 124 8 804 53 840 0 7 4 532 0 818 88 143 5 7 38 490 6 177 73 843 10 7 82 211 8 803 53 296 0 8 5 180 0 934 87 877 5 8 39 228 6 267 73 520 10 8 83 311 8 798 52 744 0 9 5 829 1 051 87 611 5 9 39 968 6 356 73 194 10 9 84 425 8 790 52 183 1 6 478 1 167 87 344 6 40 713 6 444 72 865 11 85 554 8 779 51 612 1 1 7 128 1 283 87 077 6 1 41 461 6 530 72 535 11 1 86 699 8 764 51 033 1 2 7 778 1 399 86 810 6 2 42 213 6 616 72 202 11 2 87 859 8 745 50 443 1 3 8 429 1 515 86 543 6 3 42 969 6 701 71 866 11 3 89 037 8 723 49 843 1 4 9 081 1 630 86 275 6 4 43 728 6 784 71 528 11 4 90 232 8 697 49 233 1 5 9 733 1 745 86 006 6 5 44 492 6 866 71 187 11 5 91 444 8 667 48 611 1 6 10 386 1 861 85 737 6 6 45 261 6 947 70 843 11 6 92 676 8 632 47 978 1 7 11 040 1 975 85 468 6 7 46 033 7 027 70 497 11 7 93 928 8 593 47 333 1 8 11 694 2 090 85 198 6 8 46 810 7 105 70 148 11 8 95 200 8 550 46 675 1 9 12 350 2 204 84 927 6 9 47 592 7 183 69 796 11
2. Check the general condition of all parts and the packaging at regular intervals Touch up or re apply anti corrosion agents as needed Only re store the clamping device under the following conditions Thoroughly clean the clamping device prior to sub sequent storage see section Cleaning m Thoroughly oil and grease the clamping device see section Cleaning m Store the clamping device in airtight foil The clamping device must be stored securely in po sition If this is not guaranteed use a suitable con tainer for the clamping device or equip the shelf with a circumferential securing edge 30 Q HAINBUCH 6 Assembly 6 1 Preparations WARNING During the initial installation of the clamping device severe injuries may occur m The initial installation must be done only by qualified personnel m All screws remaining in the clamping must be tightened firmly m All tools and keys must be removed after in stallation WARNING Risk of injury due to stored energy The clamping device can be designed with disc springs These disc springs are under perma nent tension The release of the stored energy can cause injuries By loosening the corresponding screws they have to be operated continuously alternately to reduce the clamping pressure to a mini mum m Particularly cautious approach is required For cleaning and maintenance disassemble the clamping device from the machine Al
3. WARNING Danger of injury due to vertical suspended spindle Bending into the machine work are when as sembling overhead can cause severe head in juries Secure components prior to overhead as sembly For assembly on a vertically suspended spindle always use a suitable mounting aid Positioning CE By clever positioning of the clamping device the subsequent lubricating may be easier Position the clamping device in a way that the lubrication points of the clamping device are always accessible 6 3 Installation of the clamping device Two people are required for this task Special tools required a Allen wrench m Crane and eye bolts from weight 15 kg WARNING Crushing danger due to machine movement Due to the design of the drawtube it may not always be avoided that in the assembly of drawtube adapter and the clamping unit clam ping device there is a gap between machine and clamping device Crushing danger that can cause severe injury Never reach into the gap between machine spindle flange and clamping device 1 Put the machine tool in set up mode 2 Remove all tools from the interior of the machine 3 Set the clamping pressure of the machine tool on the lowest setting 4 Move the drawtube of the machine tool into the front stop position 34 Q HAINBUCH 5 Take the supplied chuck assembly and disassemble the spindle flange B and draw tube adapter A by removing th
4. aceia nt aa aaa acul at ii a oi ale a 32 6 3 Installation of the clamping device enere eerren reren rrere rennene 34 6 3 1 Installing the base end sp anne pi 36 6 3 2 Disassembling the base end stop 38 6 3 3 Assemble disassemble the clamping bead gt 40 6 3 4 Assembly of the workpiece end stop 41 AI data a 41 6 5 Applicable spindle Speed a 42 DD VEE aia 43 8 1 e aran 44 6 8 Control of the stroke DOSIBOTL nenne 45 6 9 Activities after production is concuded i 45 7 C Axis movement for Off Centre Positioning eese 46 7 1 Angle movement and adjusting dimension nene eee 47 7 2 Max SNE Of 5 Mii eco isi a ac e sat la taiat da aaa 48 7 2 1 C axis movement at adjusting measure A 38 25 mm 48 1 3 Max eccentricity of du 49 7 3 1 C axis movement at adjusting measure A 38 25 mm 49 7 4 Max eccentricity of 10 Mm 50 7 4 1 C axis movement at adjusting measure A 47 0 mm 50 7 5 Max eccentricity of 15 Misisipi 51 7 5 1 C axis movement at adjusting measure A 48 5 mm 51 7 5 2 C axis movement at adjusting measure A 49 0 mm 52 7 5 3 C axis movement at adjusting measure A 51 0 mm 53 7 5 4 C axis movement at adjusting measure A 58 6 Mm 54 7 5 5 C axis movement at adjusting measur
5. e HAINBUCH SPANNENDE TECHNIK Installation manual CEN Eccentric chuck Adjustable via C Axis Table of contents General Baiat ia a A NA VA A 5 1 1 Information about this Manual nenea nn 5 1 2 Explanation or symbols eil 5 1 3 Limitations of iix ea 6 TA MS ett rrt 7 i Cigliano 7 LE Spare piece 8 A II dt aa 8 ACNE 9 2 1 Responsibility of the eustomer anne 9 2 2 JersornrelTegalterieglTis di 10 23 Intended US ERI 11 2 4 Personal protective egupment eee 12 25 pedal e go cm 13 re ue GE 16 2 Clamping ie ie 17 E 18 2 9 FUNCION alos 18 2 10 Environmental prole CHON raciocinio papa a lat al at 19 3 Technical ii A u 20 3 1 ener OIM ON RUM 20 e EE 20 3 9 Uperalo Keele Ss eee 21 3 4 Power SPECMICANOAS aa dog aaa aaa 21 3 DIMENSIONS EE eet 22 360 Type oie eem 22 4 Structure and TUNCHON ita 23 4 1 Overview and brief description nenea eee eee 23 4 2 Optional ACCCSSONe Sian 24 4 2 1 Changing hr ke 25 4 2 2 Clamping header 25 4 2 3 Work piece nd OD anna eu 25 4 24 EE 26 42 9 Grease GUN RT HP 26 5 Transporting packaging Starting users gege d 27 5 1 Safety instructions for transportin i 27 5 2 Symbols on the packaging nint t ee io 27 5 3 Transport ee In EE 27 5 4 Unpacking and inner company Iransport en 28 5 9 Lio cle joe P er 29 JG E 30 2 HA NBUCH Ao ds za 31 6 1 Ee 31 Se e EL atic
6. 0 427 0 512 0 597 0 682 0 767 0 852 0 937 1 021 1 106 1 190 1 275 1 359 1 442 1 526 1 610 1 693 1 776 1 859 1 941 2 023 2 105 2 187 2 268 2 350 2 430 2 511 2 591 2 671 2 750 2 829 2 907 2 985 3 063 3 140 3 217 3 294 3 370 3 445 3 520 3 594 3 668 3 741 3 814 3 886 3 958 4 029 delta 5 0 000 89 703 89 407 89 110 88 813 88 516 88 219 87 922 87 625 87 327 87 029 86 731 86 433 86 134 85 835 85 535 85 235 84 935 84 634 84 333 84 031 83 728 83 425 83 121 82 816 82 511 82 205 81 899 81 591 81 283 80 974 80 664 80 353 80 041 79 728 79 414 79 099 78 783 78 466 78 147 77 828 77 507 77 185 76 861 76 537 76 210 75 883 75 554 75 223 74 891 74 557 alpha a 35 655 36 399 37 145 37 895 38 647 39 402 40 161 40 922 41 687 42 455 43 227 44 002 44 781 45 564 46 350 47 140 47 935 48 733 49 535 50 342 51 154 51 969 52 790 53 615 54 445 55 280 56 121 56 966 57 817 58 674 59 536 60 404 61 278 62 158 63 045 63 938 64 838 65 745 66 659 67 580 68 509 69 445 70 389 71 342 72 303 73 272 74 251 75 239 76 236 77 243 beta B 4 099 4 169 4 238 4 306 4 374 4 440 4 507 4 572 4 637 4 701 4 764 4 826 4 888 4 949 5 008 5 067 5 125 5 183 5 239 5 294 5 348 5 401 5 454 5 505 5 555 5 604 5 652 5 698 5 744 5 788 5 831 5 873 5 914 5 953 5 991 6 028 6 063 6 097 6 129 6 160 6 189 6 217 6 243 6 267 6 290 6 311 6 331 6 34
7. 27 119768600 Fax 27 113942471 E mail tools retecon co za Internet www retecon co za Japan NK Works Co LTD 2 17 17 Iwamoto cho Chiyoda ku Tokyo 101 0032 Phone 81 338645411 Fax 81 338646752 E mail info nk works co jp Internet www nk works co jp Malaysia Singapore amp Vietnam Jebsen amp Jessen Technology S Pte Ltd Process Engineering Division 18 Enterprise Road Singapore 629824 Phone 65 63053692 Fax 65 63053699 E mail phillip lee jjsea com Internet www jjsea com Thailand HAINBUCH Thailand Co Ltd WORKHOLDING SOLUTIONS 2 25 Sukhapiban 2 Road Prawet Prawet Bangkok 10250 Phone 662329 0622 23 Fax 662329 0624 E Mail info hainbuch co th Internet www hainbuch com a HA NBUCH 75 Eccentric chuck C Axis Appendix 76 wAINBUCH Order Hotline 49 7144 907 333 12 Index A ACCESS oral A 24 Assembly at daia lut iz i Clamping head 40 Work PIECE scai eine taina ia c 43 Workpiece end stop 41 B Bolt IOFO UB dada 67 Brief description 23 C Changing fixture e eee ea MA iai ien ter nea e aaa 25 AAA geen 25 Clamping head 25 Cleaning race 64 Control of the stroke position 45 D Dimensional sheet 22 E AAA Clamping head 40 PB nee 62 E Environ
8. 386 53303300 Fax 386 53303304 E mail info elmetool si Sweden HAINBUCH Svenska AB SPANNANDE TEKNIK Kemistvagen 17 18379 Taby Phone 46 87327550 Fax 46 87327650 E mail hainbuch hainbuch se Internet www hainbuch com Turkey Hidkom Organize Sanayi B lgesi 75 Yil CD Demirciler Sit B Blok No 2 16159 Nil fer Bursa Phone 90 2242438292 Fax 90 2242436365 E mail hidkom tr net Internet www hidkom com Romania Banatech srl connecting technologies Ep Miron Cristea 26 325400 Caransebes Caras Severin Phone 40 255517175 Fax 40 355814125 Mobile 40 749220553 E mail office banatech ro Internet www banatech ro Slovakia NS s r o V cka ulica 4109 10 01841 Dubnica N V Phone 421 424450873 Fax 421 424440406 E mail tns tnssro sk Internet www tnssro eu Spain Portugal ATM S L C Gran Bretanya 16 Pol Ind Pla de Llerona 08520 Les Franqueses del Vall s Barcelona Phone 34 938700885 Fax 34 938606572 E mail atm sl atmbarcelona com Switzerland Utilis Mullheim AG Prazisionswerkzeuge Kreuzlinger Strasse 22 CH 8555 Mullheim Phone 41 527626262 Fax 41 527626200 E mail info utilis com Internet www utilis com a HA NBUCH 73 11 2 2 America Argentina HAINBUCH America Corp WORKHOLDING TECHNOLOGY W129N10980 Washington Dr Germantown WI 53022 U S A Phone 1 4143589550 Fax 1 4143589560 E mail sales hainbuchamerica com Internet www hainbuchamer
9. 78 838 78 528 78 218 77 906 77 593 77 278 76 963 76 645 76 326 76 006 75 684 75 360 75 035 delta 5 74 708 74 379 74 049 73 716 73 382 73 046 72 708 72 367 72 025 71 680 71 334 70 985 70 633 70 280 69 924 69 565 69 204 68 840 68 474 68 104 67 732 67 357 66 980 66 599 66 215 65 827 65 437 65 043 64 646 64 245 63 841 63 433 63 021 62 605 62 185 61 761 61 333 60 901 60 464 60 022 59 576 59 125 58 669 58 208 57 742 57 270 56 793 56 310 55 821 55 326 alpha a 77 500 78 527 79 565 80 614 81 675 82 748 83 834 84 933 86 046 87 173 88 315 89 472 90 645 91 835 93 042 94 268 95 512 96 776 98 061 99 368 100 698 102 052 103 431 104 838 106 272 107 738 109 235 110 766 112 334 113 942 115 591 117 287 119 031 120 830 122 688 124 610 126 605 128 680 130 846 133 116 135 504 138 033 140 728 143 626 146 782 150 277 154 249 158 966 165 120 180 000 delta 5 54 824 54 317 53 802 53 281 52 752 52 216 51 673 51 121 50 562 49 994 49 417 48 830 48 235 47 629 47 013 46 386 45 749 45 099 44 437 43 762 43 074 42 371 41 654 40 920 40 170 39 403 38 616 37 810 36 982 36 132 35 257 34 356 33 426 32 465 31 470 30 438 29 365 28 246 27 075 25 845 24 547 23 170 21 699 20 113 18 383 16 461 14 273 11 668 8 260 0 000 a HA NBUCH 55 7 5 6 C axis movement at adjusting measure A 67 1 mm beta B 0 000 0 085 0 171 0 256 0 341
10. OONDARWNDN alpha a 72 986 75 898 78 884 81 950 85 107 88 364 91 732 95 226 98 863 102 663 106 652 110 865 115 345 120 153 125 377 131 151 137 700 145 466 155 583 180 000 beta delta 5 3 646 3 686 3 716 3 737 3 747 3 745 3 730 3 702 3 658 3 597 3 517 3 416 3 289 3 132 2 939 2 702 2 403 2 014 1 461 0 000 55 330 53 894 52 416 50 893 49 320 47 690 45 999 44 238 42 398 40 467 38 433 36 275 33 972 31 490 28 781 25 775 48 Q HAINBUCH 7 3 Max eccentricity of 6 mm 7 3 1 C axis movement at adjusting measure A 38 25 mm delta 5 0 000 89 195 88 389 87 583 86 775 85 966 85 155 84 342 83 525 82 706 81 883 81 056 80 225 79 388 78 546 77 699 76 845 75 984 75 115 74 239 73 354 72 461 71 557 70 643 69 719 68 782 67 833 66 870 65 894 64 902 63 895 O ONDUIDWWA O ONDUIDWWA beta delta 5 3 979 4 058 4 132 4 200 4 262 4 318 4 367 4 409 4 444 4 470 4 489 4 498 4 497 4 486 4 463 4 428 4 381 4 318 4 240 4 144 4 028 3 889 3 724 3 528 3 294 3 013 2 667 2 225 1 607 0 000 62 870 61 827 60 765 59 682 58 577 e HAINBUCH 49 7 4 Max eccentricity of 10 mm 7 4 1 C axis movement at adjusting measure A 47 0 mm alpha a delta e alphaa beta deltad e alpha a delta 0 000 0 000 1 025 89 548 43 894 4 515 70 311 k 102 453 41 643 2 051 89 095 45 067 4 603 69 768 104 499 40 586 3 077 88 643 46 247 4 688 69 220
11. m The cleaning and maintenance intervals must be observed 18 Q HAINBUCH 2 10 Environmental protection Lubricants y NOTE Environmental hazard due to incorrect handling Incorrect handling of environmentally hazar dous substances particularly improper dispo sal can cause significant environmental dama ge Always comply with the instructions cited be low m H environmentally harmful substances should inadvertently get into the environment initiate suitable measures immediately If in doubt notify the responsible municipal authority about the damage The following environmentally harmful substances are used Lubricants like greases and oils can contain toxic sub stances Ensure that they do not get into the environ ment The device must be disposed of by a specialized dis posal company To achieve trouble free operational performance of the clamping device only use HAINBUCH lubricants See the appendix for reference addresses a HAINBUCH 19 3 Technical data 3 1 General information The product is available in different sizes and vari ants Information about e g am dimensions ua weight you will find on the corresponding drawing that you can order at HAINBUCH 3 2 Overview A BC D E G P H J K Mn ce DAA Tabelle Kapitel 6 DAM TA NCBI VER fable chapter 6 NOTO HE SR s O i Es Si IN N FAN J le el AA N 0
12. machining the work piece returns to its original form several sharp teeth in the clamping surface e HAINBUCH 69 10 3 Start up after corrected fault After correcting the fault execute the following steps to start up again 1 Reset the emergency stop device 2 Acknowledge the fault on the machine tool controller 3 Ensure that no one is in the danger zone 4 Start the machine tool 70 a HAINBUCH 11 Appendix 11 1 Service Hotline Order Hotline Quickly ordered and delivered A call is all it takes 49 7144 907 333 Schedule Hotline Current status of your order Just call 49 7144 907 222 24h emergency call Has there been a crash or other technical emergency Our experts are at your service around the clock 49 7144 907 444 11 2 Representatives The sales partners and service employees listed be low are available for further consultation or support 11 2 1 Europe Austria HAINBUCH in Austria GmbH SPANNENDE TECHNIK Pillweinstr 16 5020 Salzburg Phone 43 662 825309 E mail verkauf hainbuch at Internet www hainbuch com Belgium BIS Technics bvba sprl Zevenputtenstraat 20 3690 Zutendaal Phone 32 89518890 Fax 32 89518899 E mail info bistechnics com Internet www bistechnics com Denmark J rn B Herringe A S Rams magle Syvvejen 31 4621 Gadstrup Phone 45 46170000 Fax 45 46170001 E mail sales jbh tools dk Internet www jbh tools dk
13. 71 865 72 713 73 566 74 426 75 293 76 167 77 049 77 937 78 833 79 737 80 649 81 569 82 498 83 436 84 382 85 338 86 304 87 280 88 266 89 263 90 271 91 290 92 321 93 365 94 421 95 491 96 574 97 672 98 785 99 913 101 058 102 220 103 400 104 599 105 817 107 056 108 316 109 600 110 908 112 242 113 603 114 993 116 413 117 867 119 357 delta 58 729 58 332 57 931 57 527 57 120 56 709 56 294 55 876 55 453 55 027 54 596 54 162 53 723 53 279 52 831 52 379 51 921 51 459 50 991 50 518 50 040 49 556 49 067 48 571 48 069 47 561 47 046 46 525 45 996 45 460 44 916 44 364 43 805 43 236 42 659 42 072 41 475 40 869 40 251 39 623 38 983 38 330 37 664 36 985 36 291 35 582 34 857 34 114 33 352 32 571 15 1 15 2 15 3 15 4 15 5 15 6 15 7 15 8 15 9 16 16 1 16 2 16 3 16 4 16 5 16 6 16 7 16 8 16 9 17 alpha a 120 884 122 453 124 067 125 729 127 445 129 219 131 059 132 972 134 967 137 056 139 253 141 578 144 053 146 714 149 609 152 813 156 451 160 769 166 399 180 000 delta 5 31 768 30 942 30 092 29 214 28 306 27 365 26 389 25 371 24 309 23 194 22 020 20 775 19 448 18 018 16 460 14 733 12 769 10 433 7 383 0 000 c 58 HA NBUCH 8 Disassembly subsequent storage disposal 8 1 Safety Safeguarding against restart If there is break in production that lasts longer than 3 days the clamping device must be disassembled an
14. 9 96 494 8 502 46 004 2 13 006 2 318 84 656 7 48 378 7 259 69 440 12 97 811 8 450 45 319 2 1 13 664 2 432 84 384 7 1 49 169 7 333 69 082 12 1 99 151 8 392 44 620 2 2 14 322 2 545 84 112 7 2 49 964 7 406 68 721 12 2 100 517 8 329 43 906 2 3 14 982 2 659 83 838 7 3 50 765 7 478 68 356 12 3 101 909 8 261 43 176 2 4 15 643 2 771 83 564 7 4 51 571 7 548 67 988 12 4 103 329 8 186 42 429 2 5 16 305 2 884 83 290 7 5 52 383 7 617 67 617 12 5 104 779 8 106 41 664 2 6 16 968 2 996 83 014 7 6 53 199 7 685 67 243 12 6 106 260 8 020 40 880 2 7 17 632 3 107 82 737 7 7 54 022 7 750 66 864 12 7 107 775 7 927 40 076 2 8 18 298 3 218 82 460 7 8 54 850 7 815 66 482 12 8 109 325 7 828 39 252 2 9 18 966 3 329 82 181 7 9 55 684 7 877 66 097 12 9 110 913 7 721 38 404 3 19 635 3 439 81 902 8 56 524 7 938 65 707 13 112 541 7 606 37 532 3 1 20 305 3 549 81 622 8 1 57 370 7 998 65 314 13 1 114 214 7 483 36 635 3 2 20 977 3 658 81 340 8 2 58 222 8 055 64 917 13 2 115 933 7 351 35 709 3 3 21 651 3 767 81 058 8 3 59 081 8 111 64 515 13 3 117 704 7 210 34 753 3 4 22 327 3 875 80 774 8 4 59 946 8 165 64 109 13 4 119 531 7 059 33 764 3 5 23 004 3 983 80 489 8 5 60 819 8 217 63 699 13 5 121 419 6 897 32 739 3 6 23 683 4 090 80 203 8 6 61 698 8 268 63 285 13 6 123 374 6 724 31 675 3 7 24 364 4 196 79 916 8 7 62 585 8 316 62 866 13 7 125 403 6 537 30 567 3 8 25 047 4 302 79 628 8 8 63 479 8 363 62 442 13 8 127 515 6 337 29 411 3 9 25 732 4 408 79 338 8 9 64 381 8 407 62 013 13 9 129 721 6 12
15. Austria GGW Gruber amp Co GmbH Kolingasse 6 1090 Vienna Phone 43 13107596 0 Fax 43 13107596 31 E Mail office ggwgruber com Internet www ggwgruber com Czech Republic TMC CR s r o Masn 27 9 60200 Brno Phone 420 533433722 Fax 420 548217219 E mail info tmcer cz Internet www tmccr cz Estonia Latvia Lithuania DV Tools OU Peterburi tee 34 4 11415 Tallinn Phone 372 6030508 Fax 372 6030508 E mail info dv tools ee Internet www dv tools ee a HA NBUCH 71 Finland Oy Maanter Ab PL 70 Keinum enkuja 2 01510 Vantaa Phone 358 29006130 Fax 358 290061130 E mail maantera maantera fi Internet www maantera fi France Representative for Haute Savoie Utilis France Sarl 597 Avenue du Mont Blanc 74460 Marnaz Phone 33 450963630 Fax 33 450963793 E mail contact utilis com Internet www utilis com Greece PAPET Papadopoulos GbR Martinstrasse 68 DE 73061 Ebersbach Fils Phone 49 71635858 530668 Fax 49 716352265 E mail paris papet technologies de Ireland HAINBUCH UK Ltd WORKHOLDING TECHNOLOGY 6 Newmarket Keys Business Village Keys Park Road Hednesford Staffordshire WS12 2HA Phone 44 1543 278731 Fax 44 1543 478711 Mobile 44 7980212784 E mail nick peter hainbuch co uk Internet www hainbuch com Netherlands BIS Specials Brandenburg Industry Service Dongen BV Dreef 7 6996 BA Drempt Phone 31 313482566 Fax 31 313482569 E mail info bisspecials c
16. HAINBUCH 13 Suspended loads WARNING Life threatening danger due to suspended loads Some clamping devices must be lifted with a crane When lifting the clamping device there is a life threatening hazard due to falling parts or parts swinging out of control Never step under suspended loads Comply with the instructions concerning the intended attachment points Ensure that the sling gear is securely seated Do not attach lifting gear in projecting com ponents Only use approved hoists and sling gear with sufficient bearing capacity Do not use rope and belts that are torn or frayed Moving parts d WARNING Danger of injury due to moving parts Rotating parts of the clamping device can cau se serious injuries Do not reach into moving parts or handle mo ving parts during operation Note the gap dimensions of moving parts Do not open covers when the device is in operation Be aware of afterrun time Prior to opening the covers ensure that all parts have come to a standstill Wear tight fitting protective work clothing in the danger zone c 14 HA NBUCH Wrong clamping of the work piece Missing changing parts Parts with sharp ed ges A A WARNING Danger of injury due to incorrect clamping of the work piece Incorrect work piece clamping may lead to the ejection of the work piece and result in serious injuries Under dimensioned tolerance parts can lead
17. Safety of Machinery Basic concepts DIN EN 1550 2008 07 Sicherheitsanforderungen f r die Gestaltung und Konstruktion von Spannfuttern f r die Werkst ckaufnahme Safety requirements for the design and construction of work holding chucks Bevollm chtigter f r die Zusam HAINBUCH GmbH Spannende Technik menstellung der technischen Konstruktionsleitung Unterlagen Erdmannh user Stra e 57 The person authorized to compile 71672 Marbach the relevant technical document Deutschland ation Marbach 01 01 2015 Konstruktionsleitung Head of engineering Ort Datum Funktion function of signatory Place Date a HA NBUCH 79 e HAINBUCH SPANNENDE TECHNIK HAINBUCH GMBH SPANNENDE TECHNIK PO Box 1262 DE 71667 Marbach Erdmannh user Strafe 57 DE 71672 Marbach Phone 49 7144 907 0 Fax 49 7144 18826 sales hainbuch de www hainbuch com 24h Emergency call 49 7144 907 444 01 2015 Part no 80001 0188_en Subject to technicak modifications
18. be ob served WARNING Risk of injury Never reach for the clamping device while the spindle is rotating Before starting to work on the mandrel make sure the machine spindle cannot be put in motion WARNING Risk of injury Falling down of the clamping device or its parts can cause severe bruises and fractures The dead weight of the clamping device or its parts can lead to high physical stress WARNING Risk of injury By repeated reworking or wear and tear of the clamping surfaces sharp edges and burrs may appear and lead to severe cutting damages 16 a HAINBUCH 2 7 Clamping force WARNING Risk of injury Missing o rings or seals may cause severe injuries Due to missing fallen out O rings and seals compressed air or hydraulic fluids which are under high pressure may expel Make sure that all O rings seals for the hy draulic pneumatic connections are available and undamaged m lf necessary lubricate them before assembly and or during service WARNING Damage of clamping device The clamping device may be released exclusi vely in the standing condition Risk of injury Leaking sprayed out hydraulic oil can cause serious injury Make sure that all O rings seals for the hy draulic and or pneumatic connections are available and undamaged The achieved clamping force can vary due to the main tenance condition of the clamping device state of lubri cation and degr
19. dini q Ze e PN LD A AOS ALI MI As Bean ATI VES LLL PEL LA A AS Schritt Dre D VA ARSA TRAS ESTG Section D D NS N SANS Uberdeckung nur in Nullstellung De ES Overlap only in zero position Fig 1 Guiding dimension A e Eccentricity e o 20 HA NBUCH WARNING Risk of injury Using false technical data can lead to serious personal injury and property damage The technical data label on the product as sembly drawing must be observed and may not be modified by the operator 3 3 Operating conditions Environment Specification Value Unit Temperature range 15 65 C Mechanical actuating In each possible operating condition the maximum draw force and compressive force may not be excee ded 3 4 Power specifications y NOTE Material damage if the power specifications do not agree If the power specifications of clamping device machine adapter and machine do not agree severe damage extending to total damage can occur Only operate clamping devices and adapters in machines with the same power specificati ons Information on maximum clamping force and draw tube force is provided on the clamping device and the adapter a HA NBUCH 21 3 5 Dimensional sheet Dimension sheets for the respective product can be requested from HAINBUCH 3 6 Type designation The type designation is on the product and incl
20. in the manufacturer s terms and conditions a HAINBUCH This section provides an overview o fall the important safety aspects for optimal protection of personnel as well as for safe and trouble free operation 2 1 Responsibility of the customer The device is used in industrial applications Conse quently the owner of the device is subject to legal in dustrial safety obligations In addition to the safety instruction in this manual ge nerally valid safety and accident protection guidelines and environmental protection guidelines as well as the machines manual must be adhered to and com plied with for the area of implementation of the devi ce Note in particular that the status scans of the machine must be adjusted to the respective clamping device DANGER Risk of injury due to thrown out parts Incorrect machine settings may lead to the throwing out of parts m The status scans the machine must be set to the respective clamping device m Regularly check the status scans of the ma chine see chapter Maintenance Schedule If the end position can not be reached the jaw module may no longer be used Observe the operating instructions of the ma chine WARNING Risk of injury An incorrect media supply hydraulic pneumat ic e g by damaged or missing seals or pipes can cause serious personal injury m Hydraulic and or pneumatic tubes must be secured by the machine by check valves and
21. k 106 604 39 494 4 103 88 190 47 436 4 772 68 668 k 108 774 38 366 5 130 87 736 48 634 4 853 68 109 111 014 37 197 6 157 87 283 49 841 4 933 67 546 k 113 332 35 985 7 186 86 828 51 058 5 010 66 976 115 736 34 723 8 215 86 373 52 285 5 086 66 401 k 118 236 33 406 9 246 85 918 53 522 5 159 65 819 120 846 32 028 10 278 85 461 54 770 5 230 65 230 123 579 30 579 11 312 85 004 56 029 5 299 64 635 126 455 29 050 12 347 84 545 57 299 5 365 64 033 129 499 27 427 13 384 84 085 58 582 5 429 63 424 132 743 25 692 14 423 83 624 59 877 5 491 62 807 136 232 23 820 15 465 83 162 61 185 5 549 62 182 140 030 21 775 16 508 82 699 62 506 5 605 61 549 144 236 19 504 17 554 82 233 63 842 5 658 60 908 149 015 16 915 18 603 81 766 65 192 5 709 60 258 154 690 13 831 19 655 81 298 66 558 5 756 59 599 162 096 9 794 20 710 80 827 67 940 5 800 58 930 180 000 0 000 21 767 80 355 69 338 5 841 58 251 22 829 79 881 70 754 5 878 57 562 23 893 79 404 72 188 5 912 56 862 24 962 78 925 73 641 5 942 56 151 26 034 78 444 75 114 5 969 55 427 27 110 77 960 76 608 5 992 54 692 28 191 77 473 78 124 6 011 53 944 29 276 76 984 79 662 6 025 53 182 30 366 76 492 81 225 6 035 52 405 31 461 75 996 82 813 6 041 51 614 32 561 75 498 84 428 6 042 50 807 33 666 74 997 86 071 6 038 49 984 34 777 74 491 87 744 6 029 49 143 35 894 73 983 89 448 6 015 48 283 37 017 73 471 91 186 5 995 47 404 38 146 72 954 92 960 5 969 46 505 39 281 72 434 94 771 5 937 45 583 40 424 71 91
22. the clamping device and must be kept in the immediate vicinity of the clam ping device where it is accessible for personnel at all ti mes Personnel must have carefully read and under stood this manual prior to starting all tasks The basic prerequisite for safe work is compliance with all the sa fety instructions and handling instructions in this manu al Illustrations in this manual are provided for a basic un derstanding and may deviate from the actual model of the clamping device It is assumed that the reader is familiar with standard procedures such as cleaning the mounting surfaces 1 2 Explanation of symbols Safety instructions Safety instructions are indicated by symbols in this operating manual The safety instructions are introdu ced by signal words that express the scope of the ha zard The safety instructions must be strictly adhered to You must act prudently to prevent accidents personal injury and material damage DANGER Indicates an imminent dangerous situation than can result in death or serious injury if it is not avoided WARNING Indicates a possible dangerous situation that can result in death or serious injury if it is not avoided CAUTION Indicates a possible dangerous situation that can result in minor or light injury if it es not avoided a HA NBUCH 5 Tips and recommen dations 1 NOTE mw indicates a possible dangerous situation that can result in mater
23. the machine in this regard 68 a HAINBUCH 10 2 Trouble shooting table Fault Possible cause Fault correction Corrected by Clamping Fouling between the Remove the clamping head Specialist device does draw mechanism and move the draw tube back not open or the clamping unit and clean the coupling area the release see section Disassembling stroke is the clamping head insufficient Dimensional deviation Check the dimensions of the Specialist of the draw tube draw tube adapter and adapter correct them if necessary Clamping Work piece is under di Replace with a suitable Specialist force is too mensioned clamping head low Insufficient hydraulic Check the machine side Hydraulic pressure on the hydraulic aggregate specialist clamping cylinder Defective clamping Contact the machine Machine cylinder or blocked manufacturer manufacturer draw tube Compression springs Replace compression Specialist fatigued at permanent springs tension Eccentric Contaminated coupling Clean the coupling are of the Specialist dimensional area clamping unit deviation on see chapter Cleaning the work piece Contaminated clamping Disassemble and clean the Specialist cone clamping head see chapter Cleaning Formal Elastic deformation of Use feedstock with fewer Specialist defect on the feedstock that is formal defects work piece subject to formal Use a clamping head with defects After
24. they show any signs of wear m The set speed of the machine tool should not ex ceed the maximum permissible speed of the clam ping device m The maximum draw tube force specified on the peri meter of the clamping device must not be excee ded The clamping pressure of the machine must be suf ficiently high m All mounting tools must be removed from the interi or of the machine m Clamping device and work piece must be compati ble check the clamping diameter regularly m The work piece must be clamped into the clamping device with sufficient work piece tension a Do a pressure loss test and a measurement of clamping force c 44 HA NBUCH 6 8 Control of the stroke position WARNING Crushing danger from moving parts Crushing danger from moving parts during controlling the stroke position Gaps caused while controlling the stroke posi tion can cause severe injury Only do the controlling of the stroke position with assembled changing parts Only run the machine in set up mode or jog mode Do not reach into moving parts or handle mo ving parts during operation Note the gap dimensions of moving parts Wearing of gloves PSA is required 6 9 Activities after production is concluded 1 Move the clamping device into unclamped position 2 Switch off the machine tool and safeguard it from being switched on again 3 Open the protective door or hood 4 Clean the clamping devic
25. to incorrect clamping Check the unmachined work pieces at ran dom on dimensional accuracy Too low supply pressure can lead to the reduc tion of clamping force Too high supply pressure can lead to damage of the components of the clamping device Check and adjust if necessary the supply pressure regularly Do random checks of the unmachined work pieces on dimensional accuracy WARNING Danger of injury due to missing changing parts When operating the clamping device without changing parts segmented clamping bushing clamping heads work piece end stops there is a higher danger of crushing injuries due to the stroke of movable components of the clamping device The clamping process may not be initiated without assembled segmented clamping bus hing and or work piece end stop WARNING Risk of injury When screwing in individual components such as for example work piece end stops threaded adapters and similar devices that are equipped with an external thread or wear caused by burrs there is risk of cutting The operation must be done only by qualified personnel Wearing of gloves PSA is required HAINBUCH 15 2 6 Further warnings A A A CAUTION Risk of injury A special use dependent or job based design can result in variations in the clamping strokes and thus the clamping force The notes on the associated clamping situati ons or product drawing must always
26. to stored energy The clamping device can be designed with disc springs These disc springs are under perma nent tension The release of the stored energy can cause injuries By loosening the corresponding screws they have to be operated continuously alternately to reduce the clamping pressure to a mini mum Particularly cautious approach is required For cleaning and maintenance disassemble the clamping device from the machine Always wear personal protective equipment NOTE Material damage if cleaned with compressed air CES Cleaning the clamping device with compressed air can force metal chips into thread and groo ves This can damage or even destroy the clamping device Never clean the clamping device with com pressed air ua Auxiliary material required m Ester free non polar cleaning agent m Soft lint free cloth Disassemble the clamping device See section Disassembling the clamping unit Clean all the components listed below with cleaning agent and a cloth remove all oil and grease residues m Spindle flange a Clamping unit Taper reception and coupling area Drawtube adapter Threaded adapter optional m Cylindrical screws 64 Q HAINBUCH 9 3 Preservation Fig 22 9 4 Use of lubricant m Special tools required m Universal grease 2085 0003 m Grease gun a Oil stone a Soft lint free cloth Disassembling the clamping device s
27. with the manu facturer Balancing bolts and balancing weights at the clamping devices may not be removed disas sembled CAUTION The maximum permissible speed is marked on the product By the combination of a clamping device and an add on clamping element a reduction of the maximum permissible speed may be necessa ry Of all RPMs of the groups specified the lo west given RPM must always be used Note that the clamping force is influenced by the centrifugal force of the clamping elements m If necessary adjust the machining force This manual is protected by copyright and is provided exclusively for internal purposes Delivery of the operating manual to third parties dupli cation in any form including excerpts as well as ex ploitation and or communication of the content are not permitted except for internal use without written ap proval from the manufacturer Actions to the contrary make damage compensation mandatory We reserve the right to enforce additional claims a HA NBUCH 7 1 6 Spare parts 1 7 Warranty terms WARNING Safety risk if the wrong spare parts are used Incorrect or defective spare parts can cause damage malfunction or total failure they can also impair safety Only use manufacturer s original spare parts Only purchase spare parts from authorized dealers or direct from the manufacturer Addresses are in the ap pendix The warranty terms are included
28. 0 17 8 50 M 12 19 10 100 M 16 24 14 220 M 20 30 17 400 M 24 36 19 600 The table shows the prescribed values Knowledge of the applicable guidelines and configu ration criteria are the prerequisites a HA NBUCH 67 10 Trouble shooting 10 1 Safety Trouble shooting Possible fault causes and the tasks to correct these faults are described in the following section If faults occur more frequently the maintenance inter vals must be shortened to correspond to the actual system load Contact the manufacturer if there are faults that can not be corrected by following the instructions below see the service address on the back of this operating instruction The following always applies 1 For faults that pose a direct danger for personnel and or property immediately execute the emergency stop function of the machine 2 Determine the cause of the fault 3 If correction of the fault requires work in the danger zone put the machine in set up mode 4 Immediately inform the responsible parties at the installation site of the fault 5 Depending on the type of fault either have authorized specialized personnel correct the fault or correct it yourself The trouble shooting table provided below lists personnel who are authorized to correct the fault 6 If there is a fault that was not caused by the clamping device the cause of the fault may be in the machine area See the operating manual for
29. 0 72 032 73 514 57 028 122 311 31 847 83 369 6 5 42 258 5 681 71 712 74 441 56 573 124 121 30 872 83 099 6 6 42 973 5 751 71 389 75 377 56 114 125 994 29 860 82 827 6 7 43 691 5 820 71 064 76 322 55 649 127 937 28 807 82 555 6 8 44 413 5 888 70 738 77 276 55 178 129 959 27 710 82 282 45 138 5 956 70 409 78 240 54 701 132 069 26 561 82 008 45 867 6 022 70 077 79 214 54 218 134 281 25 355 81 734 7 1 46 599 6 087 69 744 1 80 199 53 729 136 609 24 082 81 458 47 336 6 152 69 408 81 193 53 234 139 073 22 732 81 182 7 3 48 075 6 215 69 070 82 199 52 732 141 700 21 289 80 905 7 4 48 819 6 278 68 729 83 216 52 223 144 526 19 733 80 627 49 567 6 339 68 386 84 245 51 707 147 603 18 035 80 349 7 6 50 319 6 400 68 040 85 286 51 183 151 011 16 151 80 069 51 075 6 459 67 692 86 339 50 652 154 884 14 004 79 788 51 835 6 517 67 341 87 405 50 114 159 484 11 448 79 506 7 9 52 600 6 575 66 987 88 485 49 567 165 486 8 104 79 223 53 369 6 631 66 631 89 579 49 011 180 000 0 000 a HA NBUCH 57 7 7 Max eccentricity of 17 mm 7 7 1 C axis movement at adjusting measure A 90 0 mm delta e alphaa beta deltad e 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 11 11 1 11 2 11 3 11 4 11 5 11 6 114 7 11 8 11 9 12 12 1 12 2 12 3 12 4 12 5 12 6 12 7 12 8 12 9 13 13 1 13 2 13 3 13 4 13 5 13 6 13 7 13 8 13 9 14 14 1 14 2 14 3 14 4 14 5 14 6 14 7 14 8 14 9 15 alpha a 67 720 68 538 69 361 70 190 71 025
30. 0 96 623 5 898 44 638 41 573 71 381 98 518 5 853 43 667 42 730 70 848 B 100 460 5 800 42 670 O to o NND om P oh 0 o YO om Fb Go h D 50 HA NBUCH 7 5 Max eccentricity of 15 mm 7 5 1 C axis movement at adjusting measure A 48 5 mm alpha a beta B delta beta delta 5 alpha a delta 5 0 000 0 000 0 000 0 646 0 118 89 736 5 675 75 798 75 793 56 532 1 292 0 236 89 472 5 772 75 488 76 817 56 027 1 938 0 354 89 208 E 5 868 75 176 77 852 55 514 2 584 0 472 88 944 j 5 962 74 862 78 900 54 995 3 230 0 590 88 680 6 056 74 546 79 960 54 467 3 877 0 708 88 416 6 149 74 228 81 033 53 932 4 523 0 826 88 151 6 241 73 907 82 119 53 388 5 171 0 944 87 887 6 332 73 585 83 219 52 835 5 818 1 061 87 622 6 422 73 260 84 334 52 274 6 466 1 179 87 356 6 510 72 932 85 463 51 704 7 115 1 296 87 091 6 598 72 602 86 608 51 124 7 764 1 413 86 825 6 685 72 270 87 769 50 534 8 414 1 530 86 558 6 770 71 935 88 946 49 934 9 064 1 647 86 292 6 854 71 598 90 141 49 323 9 715 1 763 86 024 6 937 71 258 91 354 48 701 10 367 1 880 85 757 7 019 70 915 92 587 48 068 11 019 1 996 85 488 7 100 70 570 93 839 47 422 11 673 2 112 85 219 j 7 179 70 221 95 111 46 764 12 327 2 227 84 950 7 257 69 870 96 406 46 092 12 982 2 342 84 680 7 334 69 516 97 723 45 407 13 639 2 457 84 409 7 409 69 158 99 064 44 707 14 296 2 572 84 138 7 483 68 798 100 430 43 993 14 954 2 686 83 866 7 556 68 434 101 823 43 262 15 614 2 800 83 593 7 627 68 067 103 244 42
31. 1 28 200 4 26 420 4 513 79 046 9 65 290 8 450 61 580 14 132 034 5 887 26 927 4 1 27 109 4 617 78 754 9 1 66 208 8 490 61 141 14 1 134 469 5 634 25 583 4 2 27 800 4 720 78 460 9 2 67 134 8 528 60 697 14 2 137 048 5 358 24 155 4 3 28 494 4 823 78 164 9 3 68 068 8 564 60 248 14 3 139 799 5 055 22 628 4 4 29 191 4 925 77 867 9 4 69 012 8 598 59 793 14 4 142 760 4 720 20 980 4 5 29 889 5 026 77 568 9 5 69 964 8 629 59 333 14 5 145 985 4 345 19 180 4 6 30 590 5 126 77 268 9 6 70 925 8 658 58 866 14 6 149 558 3 919 17 181 4 7 31 294 5 226 76 966 9 7 71 897 8 685 58 394 14 7 153 621 3 423 14 901 4 8 32 001 5 325 76 662 9 8 72 878 8 709 57 915 14 8 158 449 2 818 12 184 4 9 32 710 5 423 76 357 9 9 73 869 8 730 57 431 14 9 164 752 2 009 8 628 5 33 422 5 521 76 049 10 74 871 8 749 56 94 15 180 000 0 000 0 000 52 Q HAINBUCH 7 5 3 C axis movement at adjusting measure A 51 0 mm delta 0 000 89 730 89 461 89 191 88 921 88 651 88 381 88 111 87 840 87 570 87 298 87 027 86 755 86 483 86 211 85 938 85 664 85 390 85 116 84 841 84 565 84 289 84 012 83 734 83 456 83 176 82 896 82 615 82 334 82 051 81 767 81 482 81 197 80 910 80 622 80 333 80 043 79 751 79 459 79 165 78 869 78 572 78 274 77 975 77 673 77 371 77 066 76 761 76 453 76 143 75 832 delta 5 75 519 75 204 74 888 74 569 74 248 73 925 73 600 73 273 72 944 72 612 72 278 71 941 71 602 71 261 70 916 70 570 70 220 69 868 69 513 69 154
32. 160 27 866 28 575 29 286 29 999 30 714 31 432 32 152 32 875 33 600 34 328 delta 0 000 89 716 89 432 89 147 88 863 88 578 88 294 88 009 87 724 87 439 87 153 86 867 86 581 86 295 86 008 85 720 85 432 85 144 84 855 84 566 84 276 83 986 83 694 83 403 83 110 82 817 82 523 82 228 81 932 81 636 81 338 81 040 80 740 80 440 80 139 79 836 79 532 79 228 78 922 78 615 78 306 77 996 77 685 77 373 77 059 76 743 76 426 76 108 75 788 75 466 75 143 1 2 3 4 5 6 7 8 9 O to o 4 Oo mb vw alpha a 35 059 35 793 36 529 37 268 38 011 38 757 39 505 40 257 41 013 41 772 42 534 43 300 44 070 44 844 45 621 46 403 47 189 47 979 48 773 49 572 50 375 51 183 51 996 52 814 53 636 54 464 55 297 56 136 56 980 57 830 58 686 59 548 60 417 61 291 62 172 63 060 63 955 64 856 65 766 66 682 67 607 68 539 69 479 70 428 71 386 72 352 73 328 74 313 75 308 76 313 beta 4 695 4 775 4 854 4 932 5 009 5 086 5 162 5 237 5 311 5 385 5 457 5 529 5 599 5 669 5 737 5 805 5 871 5 937 6 001 6 065 6 127 6 188 6 248 6 306 6 364 6 420 6 475 6 528 6 581 6 631 6 681 6 729 6 775 6 821 6 864 6 906 6 946 6 985 7 022 7 058 7 091 7 123 7 153 7 181 7 207 7 231 7 254 7 274 7 292 7 307 delta 5 74 818 74 491 74 162 73 832 73 499 73 165 72 828 72 490 72 149 71 806 71 461 71 114 70 764 70 412 70 058 69 701 69 341 68 979 68 614 6
33. 2006 42 EG ber Maschinen Anhang Il A EC Declaration of conformity according to EC directive 2006 42 EC on machinery Annex II A Original Konformitatserklarung Translation of original declaration of conformity Hersteller HAINBUCH GmbH Spannende Technik Manufacturer Erdmannh user Stra e 57 71672 Marbach Deutschland Diese Erkl rung bezieht sich nur auf die Maschine in dem Zustand in dem sie in Verkehr gebracht wurde vom Endnutzer nachtr glich angebrachte Teile und oder nachtr glich vorge nommene Eingriffe bleiben unber cksichtigt Die Erkl rung verliert ihre G ltigkeit wenn das Produkt ohne Zustimmung umgebaut oder ver ndert wird This declaration relates exclusively to the machinery in the state in which it was placed on the market and excludes components which are added and or operations carried out subse quently by the final user The declaration is no more valid if the product is modified without agreement Hiermit erkl ren wir dass die nachstehend beschriebene Maschine Herewith we declare that the machinery described below Produktbezeichnung Eccentric chuck C axis Product denomination allen einschl gigen Bestimmungen der Maschinenrichtlinie 2006 42 EG entspricht is complying with all essential requirements of the Machinery Directive 2006 42 EC Angewandte harmonisierte Normen Harmonised Standards used m EN ISO 12100 2011 03 Sicherheit von Maschinen Allgemeine Gestaltungsleit s tze
34. 514 16 275 2 913 83 319 7 696 67 696 104 695 41 748 16 937 3 026 83 045 7 764 67 322 106 177 40 963 17 600 3 139 82 769 7 831 66 945 107 692 40 159 18 265 3 251 82 493 F 7 896 66 563 109 243 39 333 18 932 3 363 82 216 7 959 66 179 110 832 38 484 19 599 3 475 81 938 8 021 65 790 112 462 37 611 20 269 3 585 81 658 8 081 65 397 114 136 36 712 20 940 3 696 81 378 8 139 65 000 115 857 35 785 21 612 3 806 81 097 8 195 64 599 117 630 34 828 22 287 3 915 80 814 A 8 250 64 194 119 458 33 837 22 963 4 024 80 531 8 303 63 785 121 347 32 811 23 641 4 132 80 246 8 354 63 371 123 304 31 745 24 321 4 240 79 959 8 403 62 952 125 335 30 635 25 003 4 347 79 672 8 450 62 529 127 450 29 477 25 687 4 453 79 383 8 494 62 101 129 658 28 263 26 373 4 559 79 093 8 537 61 667 131 973 26 988 27 061 4 664 78 802 8 578 61 229 134 411 25 641 27 752 4 769 78 509 8 617 60 786 136 993 24 210 28 444 4 873 78 214 8 653 60 337 139 747 22 680 29 140 4 976 77 918 8 687 59 882 142 711 21 029 29 837 5 078 77 620 8 719 59 422 145 940 19 225 30 537 5 179 77 321 8 748 58 956 149 517 17 221 31 240 5 280 77 020 8 775 58 484 153 585 14 936 31 946 5 380 76 717 8 799 58 006 158 420 12 214 32 654 5 479 76 413 8 821 57 521 164 731 8 649 33 365 5 578 76 107 8 840 57 030 180 000 0 000 a HA NBUCH 51 7 5 2 C axis movement at adjusting measure A 49 0 mm
35. 68 793 68 429 68 062 67 691 67 317 66 939 66 559 66 174 65 786 65 394 64 998 64 599 64 195 63 787 63 375 62 958 62 537 62 112 61 681 61 246 60 806 60 360 59 910 59 454 58 992 58 524 58 051 57 571 57 086 56 593 alpha a 76 230 77 255 78 291 79 339 80 399 81 472 82 558 83 658 84 772 85 901 87 045 88 205 89 381 90 575 91 787 93 017 94 267 95 538 96 830 98 144 99 483 100 846 102 235 103 652 105 099 106 577 108 087 109 633 111 217 112 841 114 509 116 223 117 989 119 809 121 690 123 638 125 660 127 765 129 962 132 265 134 691 137 259 139 998 142 945 146 155 149 712 153 755 158 559 164 831 180 000 delta 56 095 55 589 55 076 54 556 54 028 53 492 52 948 52 396 51 835 51 266 50 686 50 098 49 499 48 889 48 269 47 637 46 993 46 337 45 668 44 986 44 289 43 577 42 850 42 106 41 344 40 564 39 764 38 943 38 100 37 232 36 340 35 419 34 469 33 486 32 468 31 410 30 310 29 161 27 959 26 695 25 361 23 944 22 429 20 795 19 010 17 027 14 767 12 074 8 550 0 000 e HAINBUCH 53 7 5 4 C axis movement at adjusting measure A 58 6 mm alpha a 0 000 0 666 1 332 1 999 2 665 3 332 3 999 4 666 5 333 6 001 6 669 7 338 8 008 8 677 9 348 10 019 10 691 11 363 12 037 12 711 13 386 14 062 14 739 15 418 16 097 16 777 17 459 18 142 18 826 19 512 20 199 20 887 21 577 22 269 22 962 23 657 24 354 25 053 25 753 26 456 27
36. 787 78 940 8 1 54 143 66 271 90 687 48 447 89 475 4 2 26 564 3 873 78 655 8 2 54 922 65 909 91 811 47 874 89 212 27 222 3 958 78 368 8 3 55 705 65 544 92 950 47 292 88 949 4 4 27 881 4 043 78 081 8 4 56 493 65 175 94 105 46 700 88 686 4 5 28 542 4 127 77 792 8 5 57 287 64 803 95 278 46 097 88 423 29 206 4 211 77 503 8 6 58 085 64 429 96 469 45 484 88 160 4 7 29 871 4 294 77 212 8 7 58 889 64 050 97 68 44 860 87 897 4 8 30 538 4 377 76 919 8 8 59 698 63 669 98 906 44 224 87 634 4 9 31 208 4 459 76 625 8 9 60 513 63 284 100 155 43 576 87 370 31 880 4 540 76 330 9 61 334 62 895 101 426 42 915 87 106 5 1 32 554 4 621 76 034 9 1 62 160 62 503 102 718 42 241 86 842 5 2 33 230 4 701 75 736 9 2 62 993 62 107 104 035 41 554 86 577 33 908 4 781 75 436 9 3 63 831 61 707 105 376 40 851 86 312 5 4 34 589 4 860 75 135 9 4 64 676 61 304 106 744 40 133 86 047 5 5 35 273 4 938 74 833 9 5 65 528 60 896 108 140 39 398 85 781 35 959 5 016 74 528 9 6 66 386 60 484 109 566 38 646 85 515 5 7 36 647 5 093 74 223 9 7 67 251 60 068 111 023 37 876 85 249 5 8 37 339 5 169 73 915 9 8 68 123 59 648 112 513 37 086 84 982 5 9 38 033 5 244 73 606 9 69 002 59 223 114 039 36 275 84 714 38 730 5 319 73 295 69 889 58 79 115 604 35 441 84 447 6 1 39 429 5 393 72 982 70 783 58 359 117 210 34 584 84 178 6 2 40 132 5 466 72 667 71 685 57 920 118 861 33 700 83 909 6 3 40 837 5 539 72 351 72 596 57 476 120 560 32 789 83 640 6 4 41 546 5 61
37. 8 6 364 6 378 delta 5 74 222 73 885 73 546 73 206 72 863 72 519 72 173 71 825 71 475 71 123 70 768 70 412 70 053 69 692 69 329 68 964 68 595 68 225 67 852 67 476 67 097 66 716 66 332 65 945 65 555 65 162 64 766 64 366 63 963 63 557 63 148 62 735 62 318 61 897 61 473 61 045 60 612 60 176 59 735 59 290 58 840 58 386 57 927 57 463 56 994 56 520 56 040 55 555 55 064 54 567 alpha a 78 260 79 288 80 327 81 376 82 438 83 511 84 597 85 696 86 808 87 934 89 075 90 230 91 401 92 589 93 794 95 016 96 257 97 517 98 798 100 100 101 425 102 774 104 147 105 547 106 975 108 432 109 922 111 444 113 003 114 601 116 240 117 923 119 656 121 441 123 285 125 193 127 171 129 229 131 376 133 625 135 992 138 496 141 165 144 035 147 158 150 616 154 545 159 209 165 294 180 000 delta 5 54 065 53 556 53 040 52 518 51 989 51 453 50 910 50 359 49 800 49 233 48 657 48 072 47 479 46 875 46 262 45 638 45 004 44 358 43 700 43 030 42 346 41 649 40 938 40 211 39 468 38 708 37 929 37 132 36 313 35 473 34 609 33 719 32 801 31 854 30 873 29 856 28 799 27 697 26 545 25 335 24 060 22 707 21 262 19 705 18 007 16 122 13 977 11 424 8 086 0 000 56 a HAINBUCH 7 6 Max eccentricity of 16 mm 7 6 1 C axis movement at adjusting measure A 60 0 mm delta alphaa betaf delta e alpha a delta alpha a delta 5 0 000 89 737 4 1 25 908 3
38. 8 246 67 876 67 502 67 126 66 746 66 364 65 978 65 589 65 196 64 800 64 400 63 997 63 590 63 179 62 765 62 346 61 923 61 496 61 064 60 628 60 188 59 742 59 292 58 837 58 376 57 911 57 440 56 963 56 480 55 992 55 497 alpha a 77 329 78 355 79 392 80 441 81 502 82 575 83 661 84 761 85 874 87 001 88 143 89 301 90 474 91 665 92 873 94 099 95 344 96 609 97 895 99 203 100 534 101 889 103 270 104 677 106 114 107 581 109 080 110 613 112 183 113 793 115 445 117 143 118 890 120 692 122 553 124 479 126 477 128 557 130 727 133 001 135 394 137 928 140 629 143 534 146 697 150 201 154 182 158 911 165 081 180 000 delta 54 996 54 489 53 974 53 453 52 925 52 389 51 845 51 294 50 734 50 166 49 588 49 002 48 406 47 799 47 183 46 556 45 917 45 266 44 603 43 927 43 238 42 534 41 815 41 080 40 329 39 560 38 771 37 963 37 133 36 281 35 403 34 500 33 567 32 603 31 605 30 570 29 493 28 370 27 194 25 960 24 657 23 275 21 798 20 206 18 467 16 538 14 340 11 723 8 299 0 000 54 a HAINBUCH 7 5 5 C axis movement at adjusting measure A 60 0 mm delta 0 000 89 714 89 427 89 140 88 854 88 567 88 280 87 993 87 706 87 418 87 130 86 842 86 554 86 265 85 976 85 686 85 396 85 106 84 815 84 523 84 231 83 938 83 645 83 351 83 056 82 761 82 464 82 167 81 869 81 571 81 271 80 971 80 669 80 367 80 063 79 758 79 453 79 146
39. BE GL 261 9 5 Maintenance schedule Interval Daily Weekly Every 6 months Maintenance tasks are described in the sections above that are required for optimal and trouble free operation If increased wear is detected during regular inspecti ons then reduce the required maintenance intervals according to the actual indications of wear Contact the manufacturer see the service address on the back if you have questions concerning mainte nance tasks and intervals Maintenance task Visual inspection and complete cleaning in case of heavy contamination see section Cleaning Clean the clamping unit see section Cleaning Clean the taper reception and coupling area see sec tion Cleaning Grease the clamping unit see section Preservation Completely disassemble and clean the clamping unit see section Cleaning For proper operation of the coolant feed a pre filtering with duplex filter mesh size 100 um PI 3754 is necessary The duplex filter is moun ted on the coolant cleaning system c 66 HA NBUCH 9 6 Bolt torque Metric ISO thread The guide values for bolt tightening torque for achie ving the highest permissible pre tension for metric ISO thread are specified in Nm in the table m Total friction coefficient Uu 0 12 Torque for screw Diameter quality 10 9 Nm mm M4 7 3 4 M5 8 4 7 M6 10 5 12 M8 13 6 25 M 1
40. a permanent pressure monitoring a HAINBUCH 9 WARNING Risk of injury Declining operating force for example by decli ning energy supply may cause serious perso nal injury The product may be used only on machines where it is ensured that during use the ope rating force does not drop 2 2 Personnel requirements WARNING Danger of injury due to insufficient qualification Improper handling of the clamping device can cause serious injury or material damage Only have activities performed by personnel who are qualified to perform these activities The following qualifications are cited in the operating manual for the various activity areas Specialized personnel are personnel who due to their specialized training skills and experience as well as knowledge of the applicable regulations are capable of executing the tasks assigned to them and of recognizing and avoi ding possible hazards on their own Hydraulic specialist The hydraulic specialist has been trained for the particular task area in which he is active and is fami liar with the relevant standards and regulations Due to his specialized training and experience the hy draulic specialist can perform tasks on hydraulic equipment and recognize and avoid possible dan gers on his own Electric specialist The electric specialist has been trained for the parti cular task area in which he is active and is familiar with the relevant standa
41. alanced package WARNING Danger of falling due to an unbalanced package Packed goods can have an unbalanced packa ge If attached incorrectly the package can tip and cause life threatening injuries Note the markings on the packages m Attach the crane hook in such a manner that it is located above the center of gravity m Carefully lift and see if the load tilts If ne cessary change the attachment Transport CE m For transport always use a suitable clamping means crane Make sure that a rolling falling of the clam ping device is not possible 5 2 Symbols on the packaging Fragile Identifies packages with fragile or sensitive contents Handle the packed goods with care do not allow them to fall and do not subject them to impact Protect from moisture Keep packed goods dry and protected against moi sture 5 3 Transport inspection Check delivery immediately upon receipt to ensure that delivery is complete and to identify any transport dama ge Proceed as follows it there is apparent external dama ge m Do not accept the delivery or only accept it with re servation a HA NBUCH 27 Note the extend of transport damage on the trans port documents or on the transport company s deli very ticket m Submit a complaint 1 Report any defect as soon as it is detected Claims for damage compensation can only be enforced during the applicable periods for gi ving notice of
42. anging fixture Pneumatic changing fixture The pins of the changing fixture are inserted in the matching holes in the clamping head The changing fixture is tensioned via compressed air The clamping head is firmly clamped in the changing fixture and can be inserted into the mounted clamping device with the aid of the changing fixture The clamping heads are used to accommodate the work piece that will be machined They consists of hard steel and rubber segments that are connected via a vulcanizing process Depending on the requirements of the work piece the re are clamping heads in different sizes and with diffe rent profiles and bores 4 2 3 Work piece end stop Fig 7 The work piece end stop is manufactured with a end stop dimension according to the customers request In combination with the clamping head and the chuck it provides a functional unit o HA NBUCH 25 4 2 4 Grease The universal grease for chuck and mandrel lubricati on is supplied in a 1000g can The order number for the universal grease is 2085 0003 it can be ordered from HAINBUCH 4 2 5 Grease gun EN The grease gun is filled with universal grease which q is pressed into the clamping device The grease gun Fig 9 has a pointed mouthpiece The order number for the grease gun is 2086 0004 it can be ordered from HAINBUCH c 26 HA NBUCH 5 Transporting packaging storing 5 1 Safety instructions for transporting Unb
43. ashington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 Se habla espanol Tel 1 2143268081 E mail sales hainbuchamerica com Internet www hainbuch com India M la Sales Corporation 5 Yeshwantnagar Telco Century Enka Road Pimpri Pune 411018 Phone 91 20 27477405 Fax 91 20 27464249 E mail info mla sales com Internet www mla sales com Indonesia PT STAHL ARBEIT WTC Mangga Dua 2nd Floor A 6 JL Mangga Dua Raya No 8 Level 2 Blok C No 41 45 Jakarta 14430 Phone 62 21 3777 6622 Fax 62 21 3001 8070 E mail info stahl arbeit com Internet www stahl arbeit com 74 Y HAINBUCH Israel M T M Machine Tools Marketing Ltd 26 Hakishor St Holon 58867 Phone 972 36479560 Fax 972 36479578 E mail sales mtm co il Internet www mtm co il Korea Kimi Co B 101 98 Okgucheondongro Siheung Si 429 925 Gyeonggi Do Phone 82 24137911 Fax 82 24137910 E Mail kimi kimigroup co kr Taiwan GSTC Technology Co Ltd No 418 Youn Chun East 1st Rd Taichung City 40877 Taiwan Phone 88 6423805678 Fax 88 6423805511 E mail gstc seed net tw Internet www gstctech com tw 11 2 4 Australia Australia Romheld Automation Pty Ltd Unit 30 115 Woodpark Road Smithfield NSW 2164 Phone 61 297211799 Fax 61 297211766 E mail sales romheld com au Internet www romheld com au 11 2 5 Africa South Africa South Africa Retecon PTY Ltd P O Box 1472 1620 Kempton Park Phone
44. base end stop so that the polished side of the base end stop is pointing up 36 a HAINBUCH 4 Use the mounting bolt to insert the base end stop into the clamping device in such a manner that the lateral fixing pin of the base end stop is aligned flush with the fixing groove in the centering disk fi NOTE Material damage is possible if the clamping screws are tightened too forcefully Tightening the clamping screws too forcefully can damage or destroy them The base end stop can no longer be clamped in Tighten the clamping screws by hand Do not screw in beyond the resistance Tighten all clamping screws of the base end stop in the spindle flange clockwise with an allen wrench The base end stop is now secured Unscrew the mounting bolt counterclockwise o HA NBUCH 37 6 3 2 Disassembling the base end stop fi If the eccentric chuck will be used as through bore chuck the base end stop must be disas sembled Special tools required a Allen wrench m Mounting bolt or suitable cylindrical screw 1 Take the clamping head out of the taper of the clamping element reception 2 Insert the mounting bolt and screw it clockwise into the threaded bore in the center of the base end stop Fig 16 fi NOTE Material damage if the clamping screws are loosened incorrectly Tightening the clamping screws too forcefully can damage or destroy them The base end stop can no longer be cla
45. corresponding screws they have to be operated continuously alternately to reduce the clamping pressure to a mini mum Particularly cautious approach is required For cleaning and maintenance disassemble the clamping device from the machine Always wear personal protective equipment WARNING Danger of injury due to vertical suspended spindle Bending into the machine work are when as sembling overhead can cause severe head in juries Secure components prior to overhead as sembly For assembly on a vertically suspended spindle always use a Suitable mounting aid 60 Q HAINBUCH 8 2 Disassembly of the workpiece end stop Special tools required a Allen wrench Loosen and remove the mounting screws Remove the workpiece end stop out of the clamping device througth the assembled clamping head Fig 21 8 3 Disassembly of the eccentric chuck Two people are required for this task Special tools required a Allen wrench m Crane and eye bolts from weight 15 kg 1 Put the machine tool in set up mode 2 Remove all tools from the interior of the machine 3 Set the clamping pressure of the machine tool on the lowest setting 4 Move the drawtube of the machine tool into the front stop position 5 Loosen and remove the 8 mounting screws H at the spindle flange 6 Turn the clamping unit in the bayonet by 60 7 Remove the clamping unit E from the threaded adapter 8 Loos
46. d properly stored in accordance with the manufacturer s specifications see section Transport packaging storage Prior to disassembling m Put the machine in set up mode Remove fuels and auxiliary materials as well as re sidual processing materials and dispose of these items in an environmentally responsible manner DANGER Life threatening danger if restarted without authorization When disassembling there is danger of the energy supply being switched on inadvertently This poses a life threatening hazard for per sons in the danger zone m Prior to starting the tasks switch off all energy supplies and safeguard them from being switched on again WARNING Danger of injury due to falling components When mounting components can fall and cau se severe injury and material damage m Two people are always required for this task m Use a crane m For assembly on a vertically suspended spindle always use a suitable mounting aid DANGER Risk of injury by released energy Risk of injury during the disassembling of the balance weight due to released energy Pay attention to the safety instruction during the disassembly of the stroke limit screw a HA NBUCH 59 WARNING Risk of injury due to stored energy The clamping device can be designed with disc springs These disc springs are under perma nent tension The release of the stored energy can cause injuries By loosening the
47. d without projecting parts It is primarily used to protect against entanglement by moving machine parts Do not wear rings chains or other jewelry Safety footwear for protection against heavy falling parts and slipping on slippery substrates Special protective equipment is required when execu ting special tasks Separate reference is made to this equipment in the specific sections of this manual This special protective equipment is explained below 12 a HAINBUCH 2 5 Special dangers Horizontal lying parts Hard hat to protect against falling and flying parts and materi als Protective goggles to protect eyes from flying parts and liquid splashes Protective gloves to protect hands from friction abrasion puncture wounds or deeper injuries as well as from contact with hot surfaces In the following section residual risks are cited that occur due to installation of the clamping device ina machine tool In each case the residual risks that have been determined based on a risk analysis of the machine must be specified by the customer m Follow the safety instructions listed here and the warnings in the other sections of this manual to re duce health hazards and to avoid dangerous situati ons WARNING Danger of injury due to horizontal parts Before transporting the clamping device in ho rizontal condition Put the clamping device on a non slip pad m Screw in the eye bolts OO
48. e 8 screws H Take the draw tube adapter A and the spindle flange B to the machine 6 Assemble the draw tube adapter A on to the draw tube Turn the draw tube adapter on to the draw tube till the end of the thread Turn the draw tube adapter reverse till the feather key R is in position with the respective key slot on the spindle flange B and the spindle flange B on itself is in position with the drive pin of the machine spindle 7 Install the spindle flange B on to the machine spindle Tighten the screws H lightly only if your machine spindle has an cylindrical register 8 Use an dial indicator set on to the flange inner dia 130 O and check the concentricity of the spindle flange If necessary clock the flange by using an plastic mallet Tighten the six screws M of the flange 9 Check on the face of the chuck assembly E that the eccentric adjustment is in the centre zero position For reference look at the scale on the face of the chuck body 10 Take the chuck assembly E Connect the bayonet joint with the draw tube connector in the way that after rotating the chuck assembly by 60 the marking on the spindle flange B and the marking of the chuck assembly E match This marking is on the OD of the spindle flange B and the OD of the chuck assembly E 11 Screw in the 8 screws H to tighten the chuck assembly E to the spindle flange B Tighten the screws slightly only 12 C
49. e A 60 0 Mm 55 7 5 6 C axis movement at adjusting measure A 67 1 mm 56 7 6 Max eccentricity of TD Mii ann 57 7 6 1 C axis movement at adjusting measure A 60 0 Mm 57 TT Max eccentricity of 7 Mex ui iia 58 7 7 1 C axis movement at adjusting measure A 90 0 Mm 58 8 Disassembly subsequent storage disposal eia 59 dl Slesia 59 8 2 Disassembly of the workpiece end stop 61 8 3 Disassembly of the eccentric chuck He 61 8 4 Subsequent storage of the clamping device 62 8 Re adi 62 9 Mamen Nin RE UR 63 SMMEMEC 2 Mert 63 A ale S 64 9 3 PreservatiOMcssccnn ae Aa RECREERE aa e NR ea e RI ei 65 94 Use al Nb ore Ra ee 65 9 5 Maintenance schedule nase Cm i tele 66 a HAINBUCH 3 9 6 Bol iO 1 TEEN 67 TO rober 68 QE Ir 68 10 2 Trouble shooting Re 69 10 3 Start up after corrected Taull use n ana ata a e la oo 70 O EO DE sa acea aa e aa A 1 Mii e Mail I rrt 71 11 2 eeng 71 S BUS nein 71 11 22 AMen bili 74 11223 Ade 74 1124 AUSU le 75 ZS E E 75 4 SD 77 EG Declaration of CONTO 79 Translation of original installation manual 4 HA NBUCH 1 General 1 1 Information about this manual This manual enables safe and efficient handling of the clamping device The manual is a component of
50. e and a possibly mounted adaptation clamping device and adapter of chips and production residues using a soft lint free cloth and oil them lightly 5 Close the protective door or hood a HA NBUCH 45 7 C Axis movement for Off Centre Positioning The following table gives the C axis angle movement alpha for the linear off centre position e The stat ed values for the angular adjustment are approximate values only For adjusting the max attainable accuracy a correction of the angular rotation of the C axis during the machin ing of the first work pieces must occur The eccentricity e and the adjusting measure of A of your eccentric chuck read off the clamping device and or from the associated drawing The given angle for orientation is the angle to which the clamping device might be turned while the adjustment tool is pulled to bring the axis of the cen ters of clamping device and eccentricity to vertical ali gnment Do not confound with the given angle d for ali gnment The clamping device might be turned by the angle d after adjusting the eccentricity with pulled adjustment tool to align the axis of the work piece bet ween centric and eccentric center front sight in verti cal order Anlenkpunkt CL Spindel Exzenterachse Werkst ck CL Spannmittel 12 aufnahme zentrische Achse s e 5 Werkst ck c 46 HA NBUCH 7 1 Angle movement and adjusting dimension D
51. ece and the pro cessing parts can be thrown and cause severe injuries and property damage Check the clamping diameter of the work pie ce Tighten only work pieces that meet the di mensional requirements For clamping very long work pieces use in addition a tailstock a steady rest for support Do not exceed the maximum permissible clamping force Make sure that the applied clamping force is set correctly neither too high nor too low AN CAUTION Risk of injury When placing the work piece Make sure that the hands fingers may not be clamped between the flange and the work piece a HA NBUCH 43 6 7 Inspections NOTE Material damage due to damaged clamping devices A damaged incomplete or unbalanced clamping de vice can significantly damage or even destroy the ma chine tool and the work piece Only install undamaged complete and precisely balanced clamping devices a lf in doubt contact the manufacturer Ensure the following points prior to each installation and start up of the clamping device m All cylindrical screws of the clamping device must be present and tightened with the proper tightening torque The balance screws of the clamping device must all be present and undamaged m All rubber segments must be intact this means that they are neither torn nor are they porous at any point m All edges and bearing surfaces are intact this means that they are neither broken nor do
52. ee of contamination see chapter Maintenance The clamping force must be checked at regular inter vals This requires the use of static clamping force measuring devices CAUTION Damages due to excessive draw and compressive force An excessive draw force and or compressive force may damage the clamping device The max draw force and compressive force may not be exceeded a HAINBUCH 17 2 8 Screws Moving parts 2 9 Functionality WARNING Danger of injury due to screws and stud screws being accelerated out of the device Screws and stud screws radially attached to the product can be accelerated out of the devi ce and cause severe injuries At the product radially mounted screws and stud screws which were loosened for assem bly and maintenance must be re tightened with the correct tightening torque The tightening torque is given at the product itself near the screw or threaded pin and or given in chapter Bolt torque All screws or stud screws that are not mar ked with a tightening torque specification are tightened with the prescribed tightening tor que and locked medium strength bonding in the factory and should only be unscrewed af ter consultation with the manufacturer If in doubt you must contact the manufacturer im mediately do determine the subsequent pro cedure NOTICE With high contamination of the clamping device the functionality is no longer guaranteed
53. ee section Disassembling the clamping unit Hone all the bearing surfaces of the clamping device with an oil stone Lightly grease all cylindrical screws Remove excess grease with a cloth Remount the clamping devices Screw all cylindrical screws into the clamping device again and tighten them hand tight y For subsequent storage tightening the cylindri cal screws hand tight suffices This facilitates re commissioning and protects the cylindrical screws Use the lubricating nipples to grease the clamping unit with a grease gun and universal grease Lightly grease all interior and outer surfaces of the clamping device Remove excess grease with a cloth Pack the clamping device airtight in foil Place it on a level impact free storage location and safeguard it from falling With the usage of lubricant you may only use grease that corresponds to the requirements concerning bond pressure stability and solubility in lubricating coolant In addition no dirt particles may be in the grease they cause run errors if they come in in between two mating surfaces We recommend for this the following lubricant HAINBUCH grease See optional Accessories OO HA NBUCH 65 Alternatives Lubricant Manufacturer Product Universal MicroGleit GP 355 grease Kl ber QNB 50 Zeller amp Gmelin DIVINOL SD24440 Bremer amp Leguill RIVOLTA W A P Special grease Kl ber MICROLU
54. en and remove the cylindrical screws M 9 Remove the spindle flange B by the threaded adapter A from the machine spindle 10 Unscrew the threaded adapter A from the drawtube of the machine a HA NBUCH 61 8 4 Subsequent storage of the clamping device 8 5 Disposal The clamping device must be cleaned and treated with corrosion protection for subsequent storage see section Cleaning il NOTE The storage conditions are specified in the section Transport packaging and storage If a return or disposal agreement has not been con cluded then recycle disassembled components CAUTION Risk of injury due to leaking fluids Hydraulically or pneumatically operated clam ping devices may contain residues of liquids Uncontrolled leakage of fluids can lead to se vere injuries Open the pressure relief screw and drain re maining liquid m Discard the liquid 1 NOTE Improper disposal causes environmental damage Lubricants and other auxiliary materials are subject to treatment as special waste and should only be disposed of by approved spe cialist companies 1 NOTE Composite materials For disposal clamping devices which include composite materials mineral cast CFK must be returned at HAINBUCH Local municipal authorities or specialized disposal companies provide information on environmentally re sponsible disposal c 62 HA NBUCH 9 Maintenance Environmental pro
55. epending upon size there are different eccentricities and adjusting measures In the following table you can find some examples Size Document number Eccentricity Adjusting Clamping e dimension device A 32 SP 0915 0047 00 5 38 25 32 SP 0915 0048 00 5 38 25 32 SP 0915 0050 00 5 38 25 42 SP 0916 0014 00 10 47 5 42 SP 0916 0018 01 10 47 5 42 SP 0916 0016 01 15 48 5 42 SP 0916 0017 00 15 48 5 42 SP 0916 G001 00 15 48 5 52 SW SP 0917 0001 00 15 51 52 SW SP 0917 0002 00 15 51 52 SW SP 0917 0003 00 15 51 52 SW SP 0917 0004 00 15 51 52 SW SP 0917 0005 00 15 51 52 SW SP 0917 0006 00 15 51 65 SP 0918 0012 00 15 58 6 65 SP 0918 0014 01 15 58 6 65 SP 0918 0015 01 15 58 6 65 SP 0918 0016 01 15 58 6 65 SP 0918 0017 01 15 58 6 65 SW SP 0918 0003 00 15 60 65 SW SP 0918 0009 00 15 60 65 SW SP 0918 0010 00 15 60 65 SW SP 0918 0011 00 15 60 65 SW SP 0918 0012 00 15 60 65 SW SP 0918 0013 00 15 60 65 SW SP 0918 0014 00 15 60 80 SP 0919 0003 00 15 67 1 80 SP 0919 0004 00 15 67 1 a HA NBUCH 47 7 2 Max eccentricity of 5 mm 7 2 1 C axis movement at adjusting measure A 38 25 mm delta 5 0 000 89 004 88 007 87 009 86 009 85 006 84 000 82 990 81 976 80 956 79 931 78 899 77 859 76 811 75 753 74 686 73 608 72 519 71 416 70 300 69 169 68 021 66 857 65 673 64 470 63 245 61 996 60 722 59 421 58 090 56 727
56. f the clamping head the handling of the changing fixture is easier or more difficult Fig 19 WARNING Danger of violent pressure to hands and fingers During operation never reach into the coup ling or slot area of the clamping head nor in the changing fixture Only run the machine in set up mode or jog mode Before working at the installed clamping devi ce make sure that starting of the machine is impossible 40 Q HAINBUCH 6 3 4 Assembly of the workpiece end stop Special tools required a Allen wrench 1 Put the workpiece end stop through the assembled clamping head into the clamping device fi NOTE Material damage is possible if the mounting screws are tightened too forcefully Tightening the mounting screws too forcefully can damage or destroy them m Tighten the mounting screws by hand Do not screw in beyond the resistance 2 Screw in and firmly tighten mounting screws 6 4 Function Manual loading or automatic pick up of the work piece from the main spindle Clamping of the work piece and centric machining m Adjust the chuck for the second eccentric machining process with the adjustment tool K mounted into the machine turret The pin of the adjustment tool must be moved with the x axis to dia see above The adjustment pin must than engage with the slot J on the chuck face Using the turret force function of the machine CNC control the pressure from the adjustment p
57. heck the concentricity of the chuck assembly at the inner taper P by using an dial indicator If necessary clock the chuck assembly E The concentricity error should be smaller than 10 p Tighten all screws H firmly and check the concentricity error again a HA NBUCH 35 13 Actuate the chucking cylinder Move the draw tube in chuck closed position and back in chuck open position again With this actuation the chuck assembly is mechanically reset in centric zero position 14 Check the concentricity of the chuck assembly E at point P one more time The installation and alignment of the chuck is now completed y NOTE Before the actual machining process is initia ted please adjust the chucking pressure to the required value You also need a minimum axial drawtube force of 15 KN to ensure the correct function of the chuck The maximum draw force to be taken from the respective clamping device drawing must not be exceeded 6 3 1 Installing the base end stop Ti If the eccentric chuck will be used as end stop chuck the base end stop must be mounted Special tools required a Allen wrench Mounting bolt or suitable cylindrical screw 1 Take the clamping head out of the taper 2 Unscrew the clamping screws see section Disassembling the base end stop 3 Screw the mounting bolt clockwise into the threaded bore in the center of the base end stop Ti Screw the mounting bolt into the
58. ial damage if it is not avoided T indicates useful tips and recommendations as well as information for efficient and trouble free operation 1 3 Limitations of liability All information and instructions in this operating manu al have been provided under due consideration of ap plicable standards and regulations the current state of technology as well as our many years of experience The manufacturer assumes no liability for damage due to Failure to follow the instructions in the manual Non intended use Deployment of untrained personnel Unauthorized conversions Technical changes Use of non approved spare parts The actual scope of delivery can vary from the expla nations and graphic representations provided in this manual in the case of special versions if supplemental order options are desired or on the basis of the latest technical changes The agreed obligations in the delivery contract the general terms and conditions as well as delivery con ditions of the manufacturer and the statutory regula tions valid at the time the contract was concluded ap ply D 6 HA NBUCH 1 4 Max RPM 1 5 Copyright CAUTION Our clamping devices are balanced with balan ce quality G 4 in one level n 1 The data on the rotation balance refers to rota tionally symmetrical work pieces The clamping of nat rotationally symmetrical work pieces may not be clamped and or only be clamped after consultation
59. ica com Canada HAINBUCH America Corp WORKHOLDING TECHNOLOGY W129 N10980 Washington Dr Germantown WI 53022 U S A Phone 1 4143589550 Fax 1 4143589560 E mail sales hainbuchamerica com Internet www hainbuch com Mexico HAINBUCH America Corp WORKHOLDING TECHNOLOGY W129 N10980 Washington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 E mail sales hainbuchamerica com Internet www hainbuch com 11 2 3 Asia China HAINBUCH Shanghai Co Ltd WORKHOLDING TECHNOLOGY Room 611 612 BaoHong Center No 7755 Zhongchun Road Minhang District Shanghai 201101 Phone 86 2120916384 Fax 86 2120916383 E mail sales hainbuch cn Internet www hainbuch cn India A H Rao Technical Consultant to HAINBUCH Ground Floor 4157 14th Main HAL 2nd Stage Indiranagar Bangalore 560 008 Phone 91 8041463972 Mobile 91 9986997959 E Mail ahr rao gmail com Brasil SSanposs Tecnologia Suprimentos e Consultoria Internacional Ltda Rua Candia n 65 Jardim do Mar CEP 09726 220 Sao Bernardo do Campo Sao Paulo Phone 55 11 41266711 Fax 55 11 41266710 E mail tsci sanposs com br Internet www sanposs com br Canada Representative for Ontario Qu bec J Winkel amp Associates Inc 6516 Warbler Lane L5N 6E1 Mississauga Ontario U S A Phone 1 4143589550 Fax 14143589560 E mail sales hainbuchamerica com Internet www hainbuch com USA HAINBUCH America Corp WORKHOLDING TECHNOLOGY W129 N10980 W
60. in to the SPANNTOP coupling D of the chuck assembly E should be set to approx 1 2KN This pressure will pull the clamping head L into the chuck body G the work piece remained in clamped position Actuate the chucking cylinder and push the draw tube in front end position There is no pulling force acting now on the chuck the off centre adjustment via the C axis can now be actuated After completing the desired C axis movement the chucking cylinder has to be actuated to move in chuck closed position The work piece will be clamped with the set gripping force Disengage the adjustment tool set in the turret from the chuck by actuating an Z axis return The off centre machining process can now be actuated via the CNC program a HA NBUCH 41 Upon completion of the off centre machining move the adjustment tool K using the turret force function specified pressure on the adjustment tool to the chuck assembly approx 1 2kN into the slot J on the face off the chuck assembly X axis position of the adjustment tool pin must be at dia see above Move the chucking cylinder in chuck open position By actuating the C axis reverse the off set position of the chuck body into the centric zero position By actuating an Z axis return of the adjustment tool now the work piece gripping will be released and the work piece can be removed from the chuck if a robotic loading unloading is applied you need to p
61. lack of conformity 5 4 Unpacking and inner company transport fi Usually the clamping device is packed vertical ly Depending on the size it has threaded bores in the circumference of the clamping device for assembling the eye bolts In these threaded bores lifting eye bolts can be screwed in To safely lift the clamping device out of the package it must be hooked into a crane depen ding on the weight For transporting with transport trolley the clam ping device must be positioned in standing condition Make sure that a non slip pad has been laid All tools and accessories which are not in sco pe of delivery are marked as optional in the operating instructions Two people are required for this task m Special tools required m Crane and lifting eye bolts from weight 15 kg 1 Screw lifting eye bolts into the thread in the circumference of the clamping device 2 Hook the load handling equipment into the lifting eye bolts 3 Use a crane to carefully lift the clamping device out of the transport packaging and put it down on a stable level substrate 4 Prevent the clamping device against rolling away 28 a HAINBUCH 5 5 Packaging About the packaging Handling packaging materials Individual packages are packed according to the ex pected transport conditions Environmentally friendly materials have been used exclusively for the packa ging Packaging should protect the specific components from transport da
62. mage corrosion and other damage until installation Therefore do not destroy the packa ging remove it just before installation Ti The packed goods are sealed in foil airtight and packed in cartons See the Technical Data section for the specific weight of the re spective sizes Dispose of packaging materials in accordance with the respectively valid statutory regulations and local guidelines f NOTE a Improper disposal causes environmental damage Packaging materials are valuable raw materi als and in many cases they can be reused or they can be effectively treated and recycled m Dispose of packaging materials in an envi ronmentally responsible manner m Comply with locally applicable disposal gui delines If necessary commission a speciali zed company to dispose of packaging a HA NBUCH 29 5 6 Storing Storage of packages Subsequent storage of the clamping devi ce Ti Under certain circumstances instructions for storage and subsequent storage are affixed to the packages that extend beyond the require ments cited here Comply with these instructions accordingly Only store packages under the following conditions m Do not store outdoors m Store in a dry and dust free location Do not expose to aggressive media m Protect from direct sunlight a Avoid mechanical vibration a Storage temperature 15 bis 35 C a Relative humidity max 60 For storage periods longer than 3 months
63. mental protection 19 G Eee 26 Grease EET 26 Intended USO uie aim comit iei 11 M Maintenance schedule 66 O Operating conditions 21 SEE maina aan deea moare oaia oido dica 23 P i e qi me T 29 Personal protective equipment Hard Hal 13 Protective gloves 13 Protective goggles 13 Protective work clothing 12 Safety footwear 12 Personnel requirements 10 Power specifications 21 Preservalion uscii 65 R Hepnresentatives Rennen PA inr iii 75 EIERE AA 74 A 74 AUS ia 75 See gt AA 1 S Spare Pins 8 Special danger conil 13 SION ee 30 A duk 23 Subsequent storage 59 Symbols on the packaging 27 T Transport inspection 27 Transport inner company 28 Trouble shooting 68 Trouble shooting table 69 Type designation 22 U 18 152 oi gro Mt 28 W Work piece end stop 25 a HA NBUCH 77 Eccentric chuck C Axis Index 78 wAINBUCH Order Hotline 49 7144 907 333 EC Declaration of conformity EG Konformit tserkl rung im Sinne der EG Richtlinie
64. mped in m Loosen the clamping screws by hand Do not unscrew beyond the resistance 3 Carefully loosen all clamping screws with an allen wrench counterclockwise until resistance is tangible The base end stop is now loosened 4 Carefully pull out the base end stop straight from the front o 38 HA NBUCH WARNING Risk of injury Tools and gages that are thrown out of the ma chine can cause injury Remove all tools and gages from the working area of the machine before the machine is started up Risk of injury If the clamping pressure is too low clamped work piece may be thrown out If the clamping pressure is too high severe da mages of the components of the clamping de vice may occur the throwing out of the work piece Before operation set the operation pressure back to operation level The operating pressure should be checked and adjusted regularly WARNING Slipping danger due to escaping hydraulic fluid Escaping sprayed out hydraulic oil can cause serious injuries Make sure that all o rings seals for the hy draulic pneumatic interfaces are available and in undamaged condition Make sure that the clamping device is empty and leakage of hydraulic fluid is avoided a HA NBUCH 39 6 3 3 Assemble disassemble the clamping head For changing in the clamping head move the coupling of the clamping device to front end position Depending on the model o
65. of the moving components of the clamping device By uncontrolled discharge of the clamping pro cess e g by incorrect installation of the energy supply or faulty programming there is an incre ased danger 32 a HAINBUCH A WARNING Risk of injury Bending in the working area of the machine can cause severe head injuries CAUTION Risk of injury Unexpected start up of the tool spindle can cause severe injury Make sure that the system is pressure free and that a restart of the machine can be ex cluded Risk of injury Contamination of the mechanism can influ ence reduce the stroke thus the clamping for ce is reduced and thus the work piece is not properly tightened and can be thrown out m Clean the product regularly see chapter Maintenance and service Risk of injury If the clamping pressure is too low clamped work piece may be thrown out If the clamping pressure is too high severe da mages of the components of the clamping de vice may occur the throwing out of the work piece Before operation set the operation pressure back to operation level The operating pressure should be checked and adjusted regularly The dimension of the work pieces should be checked regularly clamping g Transport m For transport always use a suitable clamping means crane Make sure that a rolling falling of the clam ping device is not possible a HA NBUCH 33
66. om Internet www bisspecials com France HAINBUCH France SNC Equipements de machines outils ZI Lons Perrigny 1600 Route de la Lieme 39570 Lons le Saunier Phone 33 384876666 Fax 33 384876677 E mail info hainbuch fr Internet www hainbuch com Great Britain HAINBUCH UK Ltd WORKHOLDING TECHNOLOGY 6 Newmarket Keys Business Village Keys Park Road Hednesford Staffordshire WS12 2HA Phone 44 1543 278731 Fax 44 1543 478711 Mobile 44 7980212784 E mail nick peter hainbuch co uk Internet www hainbuch com Hungary GIMEX Hydraulik GmbH Selyem utca 1 9025 Gy r Phone 36 96525588 Fax 36 96427239 E mail info gimex hu Internet www gimex hut Italy HAINBUCH Italia srl Via Caduti di Nassiriya 5 22036 Cantu Co Phone 39 0313355351 Fax 39 031611570 E mail info hainbuchitalia it Internet www hainbuchitalia it Norway Onstad Maskin A S Chr H Blomsgt 13 3717 Skien Phone 47 35532373 74 Fax 47 35532375 E mail postmaster onstadmaskin no Internet www onstadmaskin no a HAINBUCH Poland BIM Sp z 0 0 Ztotniki ul Kobaltowa 6 62 002 Suchy Las Phone 48 616232041 Fax 48 616232040 E mail bim bazafirm pl Russia ROSNA Engineering LLC Sveaborgskaya street 12 Letter A office 20N 196105 Saint Petersburg Phone 7 812 4016767 Fax 7 812 4016767 E mail rosna rosna spb ru Internet www rosna spb ru Slovenia Elmetool d 0 0 Prvomajska ulica 62 5000 Nova Gorica Phone
67. opriate safety regulations Any use that extends beyond the intended use or any other use of the clamping device is considered to be misuse and can cause dangerous situations WARNING Danger due to misuse Misuse of the clamping device can cause dan gerous situations Particularly refrain from the following uses of the clamping device Use in machines other than machine tools Use in machine tools with technical data other than that specified on the clamping de vice HAINBUCH 11 Claims of any type due to damage arising from non intended use are excluded Unintended and improper use of the Power Chuck is for example m lf workpieces are not clamped properly u If safety regulations are disregarded and persons are working at the clamping device without additio nal protective devices e g for machining a f the clamping device is used for machines or tools for which it is not intended 2 4 Personal protective equipment Always wear For special tasks wear A E Wearing of personal protective equipment is required to minimize health hazards when working with the de vice m Always wear the protective equipment necessary for the respective task when working with the device a Follow the instructions that have been posted in the work area For all tasks always wear Protective work clothing is tight fitting work clothing with low resistance to tea ring with tight sleeves an
68. osition your unloading gripper in position to pick up the work piece before the actuation of the Z axis return of the adjustment tool During the opening stroke of the chucking cylinder draw tube move in front end position the chuck body G of the chuck assembly E will be mechanically aligned to the centric zero position 1 NOTE After each eccentric machining it is necessary to unload the work piece and to reset the chuck into centric zero position 6 5 Applicable spindle speed m The chuck is balanced in centric position only according to balancing accuracy 4 m Spindle speed for centric work piece machining approx 3000 to max 6000 rpm depending on the work piece and concentricity requirement m Spindle speed for eccentric work piece machining up to 5 mm max 4000 rpm m Spindle speed for eccentric work piece machining up to 10 mm max 2800 rpm m Spindle speed for eccentric work piece machining up to 15 mm max 1500 rpm m concentricity accuracy at centric position 0 02 mm m The parallel runout between centric and eccentric machined surfaces can reach to an amount of 0 03mm concerning to max clamping diameter This are approximate spindle speeds only The max spindle speed depends on the work piece contour work 42 Q HAINBUCH piece eccentricity and imbalance which influences the spindle speed 6 6 Work piece WARNING Risk of injury due to thrown out parts During clamping of the work pi
69. rds and regulations Due to his specialized training and experience the electric specialist can perform tasks on electric equipment and recognize and avoid possible dan gers on his own 10 a HAINBUCH 2 3 Intended use Only persons from whom it can be expected that they reliably execute their work are considered as person nel Persons whose capability to react is impaired for instance through drugs alcohol or medication are not approved Comply with age specific and job specific regulati ons that are applicable at the installation site when selecting personnel The clamping device is designed for installation in a machine tool according to CE compliant Within the machine tool the clamping device is designed exclusi vely as a through bore chuck for bar work and or as an end stop chuck for chuck work The clamping device should only be mounted opera ted maintained and cleaned by instructed speciali zed personnel Intended use also includes compliance with all the in structions in this manual The clamping device is to be used for the case of ap plication contractually agreed between the producer deliverer and the user as well as such cases of appli cation described in the product description which are also in accordance with the technical values The safe function of the clamping device is as far as it can be foreseen guaranteed when it is used for the intended purpose in accordance with the appr
70. tection 9 1 General Comply with the following instructions for environmen tal protection when performing maintenance work a At all lubricating points where lubricant is applied by hand remove escaping used or excess grease and dispose of it in accordance with applicable local regulations m Collect used oil in suitable containers and dispose of it in accordance with applicable local regulations Cleanliness of the appropriate end stop as well as the guidance diameters are conditions for reaching the concentricity and perpendicularity tolerances Clean these surfaces with an appropriate cleaner CAUTION Danger of injury due to improper handling of cleaners Improper handling of cleaners can cause he alth impairments Always comply with the safety data sheets and guidelines provided by the manufacturer of the cleaning agent for handling using the cleaners CAUTION Danger of injury due to loss of clamping force Fouling of the clamping device can cause the clamping device to lose considerable clamping force Always comply with the maintenance and cleaning intervals specified in this manual m In conjunction with the maintenance inter vals regularly check the maintenance status of the clamping device through clamping for ce measurements Risk of injury Slipping while the lubricating with a grease gun can lead to severe cuts HA NBUCH 63 9 2 Cleaning WARNING Risk of injury due
71. u can use your normal clamping cylinder Key advantages a Infinite eccentric adjustment via the C axis Concentric and eccentric machining in a single clamping set up m Different eccentric dimensions are possible with the same chuck and clamping head m Minimal inertia loss Work piece stabilization through axial draw force applied against the work piece end stop 4 2 Optional Accessories The accessories described here are not included in the scope of delivery Specially developed segmented clamping bushings match to the respective maximum RPM are available for each clamping device Trouble free and precise function of HAINBUCH clamping devices is only ensu red when using original HAINBUCH segmented clam ping bushings Lubricating grease and grease gun are required for cleaning and preservation of the clamping device The lubricating grease is also specially matched for protec tion of the vulcanized segments of the segmented clamping bushings and increase their service life and elasticity by a significant factor c 24 HA NBUCH 4 2 1 Changing fixture D N Fig 4 Fig 5 4 2 2 Clamping head Fig 6 Manual changing fixture The pins of the changing fixture are inserted in the matching holes in the clamping head The changing fixture is tensioned via hand force The clamping head is firmly clamped in the changing fixture and can be inserted into the mounted clamping device with the aid of the ch
72. udes gt 7 the following information 1 ID no marked with the symbol 2 Maximum speed rpm 3 Maximum clamping force kN c 22 HA NBUCH 4 Structure and function 4 1 Overview and brief description A B D E 6 P H J K ifs x EM ut Tabelle Kapitel 6 Ni Mm E UL EK Table chapter 6 EN U s ab HON SE ge CN x a Sehr D D YS Section D D fr Lape EB Uberdeckung nur in Nullstellung CHE pem NS Overlap only in zero position NN 17 p ES M R 0 L Illustration for example Fig 3 A Threaded adapter L Clamping head B Spindle flange M Cylindrical screws D Coupling N Adjusting unit E Housing O Testing edge concentricity G Clamping element reception spindle flange H Cylindrical screws P Testing surface concentricity J Clamping bolt clamping element reception K Adjusting tool R Feather key OO HA NBUCH 23 Brief description Concentric and eccentric complete machining in a single clamping set up That s right With our com pact chuck you can now turn an eccentric position on the work piece in a single set up without having to re chuck it Thus you save time and money Change over from centric to eccentric takes just a few seconds it is au tomatic and convenient due to the setting tool in the turret and the C axis of the machine spindle Minimum set up times and no machine changes whatsoever And first and foremost Yo
73. ways wear personal protective equipment The total weight of the clamping device consisting of spindle flange and clamping unit depends on the size and can be as much as 40 kg The individual weight of the spindle flange can be as much as 20 kg and the clamping unit can weigh up to 23 kg see section Technical data Depending on the weight to safely lift the clamping device out of the package and position it in the machi ne it must be hooked into a crane a HA NBUCH 31 6 2 Installation A A WARNING Danger of injury due to falling components When mounting components can fall and cau se severe injury and material damage Two people are always required for this task m From size 80 use a crane WARNING Danger of injury due to unintentional startup of the tool spindle Unexpected start up of the tool spindle can Cause severe injury Prior to switching on automatic mode close all protective doors or hoods that are present on the machine tool Unscrew all eye bolts from the clamping devi ce and remove them from the interior of the machine Only run the machine in set up mode or jog mode Always remove immediately all the tools and wrenches from the clamping device after use WARNING Risk of injury By operating the clamping device without changing parts clamping head segmented clamping bushing work piece end stops there is an increased risk of crushing injuries by the stroke

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