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HGM7110DC DC Genset Controller USER MANUAL

1. A KA een HGM7110DC Genset Controller No Items Parameters Defaults Description LCD displ il h 6 Description C disp ay getal ed contents when the input is active Configure Input 6 Contents 1 0 50 0 User defined See form 3 Setting Cl i 2 Active Type 0 1 0 0 Closed to deme 1 Open to active 0 From safety on 1 From starting 3 A 2 oe e 2 Always 3 Never 0 Warn 1 Sh 2 Tri 4 Active Actions 0 4 2 one S DEER EES 3 Trip 4 Indication 5 Active Delay 0 20 0 s 2 0 Time from detecting active to confirm LCD di e 6 Description C HISBIS EST contents when the input is active Configure Input 7 Contents 1 L f Setting 0 50 5 amp test See form 3 0 Closed to active 2 Active Type 0 1 0 ER Vt 1 Open to active Configure Output Ports Configure Output 1 Content 1 Mud l 0 239 1 Reserved See Form 4 Setting O Normally open 2 Active T 0 1 TT WW i 1 Normally close Configure Output 2 Contents 1 0 239 35 Reserved See Form 4 Setting 0 Normally open 2 A T 1 ke EN e 1 Normally close Configure Output 3 Contents 1 0 239 29 Generator closed output See Form 4 Setting O Normally open 2 Active Type 0 1 0 T MP un 1 Normally close Configure Output 4 Contents 1 0 239 31 Reserved See Form 4 Setting O Normally open 2 A T 1 GE ECK 1 Normally close Configure Output 5 HGM7110DC Genset Controller Versio
2. CAN communication shielding CAN GND SAE J1939 shield E line connect with ECU terminal only 1200 ting line i CAN H SAE J1939 signal C mpedance 1200 connecting line is recommended 1200 ting line i CAN L SAE J1939 return D mpedance 1200 connecting line is recommended Engine type Cummins CM850 HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 60 of 68 A AA mnes HGM7110DC Genset Controller 14 3 CUMMINS QSM11 IMPORT It is suitable for CM570 engine control module Engine type is QSM11 G1 QSM11 G2 Outside expand relay when fuel Fuel relay output 5 amp 8 output making port 5 and port 8 of C1 be connected Start relay output Connect to starter coil directly CAN communication shielding CAN GND C line connect with ECU terminal only CAN H A Impedance 120Q connecting line is recommended CAN L B Impedance 120Q connecting line is recommended Engine type Cummins ISB 14 4 CUMMINS QSX15 CM570 It is suitable for CM570 engine control module Engine type is QSX15 Fuel relay output 38 Oil spout switch Start relay output Connect to starter coil directly CAN communication shielding CAN GND SAE J1939 shield E line connect with ECU terminal only CAN H SAE J1939 signal C Impedance 1200 connecting line is recommended 1200 ing line i CAN L SAE J1939 return D mpedance 120Q connecting line is recommended
3. Engine type Cummins QSX15 CM570 HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 61 of 68 A SmartGen ideasforpower AA HGM7110DC Genset Controller 14 5 CUMMINS GCS MODBUS It is suitable for GCS engine control module Use RS485 MODBUS to read information of engine Engine types are QSX15 QST30 QSK23 45 60 78 and so on Outside expand relay when fuel Fuel relay output 588 output making port 05 and 08 of the connector 06 be connected Connect to starter coil directly Start relay output CAN communication shielding RS485 GND 20 line connect with ECU terminal only RS485 21 Impedance 1200 connecting line is recommended RS485 18 Impedance 120Q connecting line is recommended Engine type Cummins QSK MODBUS Cummins QST MODBUS Cummins QSX MODBUS 14 6 DETROIT DIESEL DDEC lll IV Expand 30A relay battery Fuel relay output voltage of ECU is supplied by relay Start relay output Connect to starter coil directly CAN communication shielding CAN GND line connect with controller s terminal only Impedance 1200 connecting line is H E PONY recommended CAN L CAN L Impedance 1200 connecting line is recommended Engine type Common J1939 HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 62 of 68 A Ra SmartGen 14 7 DEUTZ EMR2 Fuel relay output Expand 30A relay battery voltage of terminal 1
4. 50 Reserved HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 49 of 68 SmartGen RA ideas tor povr HGM7110DC Genset Controller 8 4 SELECTION OF SENSORS Form4 No Items Description Remark 0 Not used 1 Custom Res Curve 2 Custom 4 20mA curve 3 VDO 4 CURTIS 5 VOLVO EC Temperature 6 DATCON Defined E range is Sensor 7 SGX 0 6 KQ default is SGX sensor 8 SGD 9 SGH 10 PT100 11 14 Reserved 15 Custom 0 5V Curve 0 Not used 1 Custom Res Curve 2 Custom 4 20mA curve 3 VDO 10Bar 4 CURTIS Pressure 5 VOLVO EC Defined resistance s range is Sensor 6 DATCON 10Bar 0 6 KQ default is SGX sensor 7 SGX 8 SGD 9 SGH 10 14 Reserved 15 Custom 0 5V Curve 0 Not used 1 Custom Res Curve 3 Fuel Level m M Defined resistance s range is Sensor 4 SGH 0 6 KO default is SGH sensor 5 14 Reserved 15 Custom 0 5V Curve Anore User should make special declare when order controller if your genset equip with 4 20mA sensor or 0 5V sensor HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 50 of 68 A SmartGen PAL Tose HGM7110DC Genset Controller _ 8 5 CONDITIONS OF CRANK DINSCONNECT SELECTION oetting Descriptio 1 Engine Speed 2 Cil pressure 3 Oil pressure Engine Speed Anote 1 There are 2conditions to make starter disconnected with engine that is engine speed and oil pressure Both of them can be used s
5. Start Relay Output 16A DC28V power supply output Fuel Relay Output 16A DC28V power supply output Configurable Relay Output 1 7A DC28V power supply output Configurable Relay Output 2 7A AC250V passive output Configurable Relay Output 3 16A AC250V passive output Configurable Relay Output 4 16A AC250V passive output Configurable Relay Output 5 7A DC28V power supply output Configurable Relay Output 6 7A DC28V power supply output Case Dimensions 197mm x 152mm x 47mm Panel Cutout 186mm x 141mm Working Conditions Temperature 25 70 C Humidity 20 93 RH Storage Conditions Temperature 25 70 C Protection Level IP55 Gasket Insulation Intensity Apply AC2 2kV voltage between high voltage terminal and low voltage terminal The leakage current is not more than 3mA within 1min Weight 0 75kg HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 10 of 68 A lS martGen ideas for power 4 OPERATION 4 1 PUSHBUTTONS HGM7110DC Genset Controller Stop running generator in Auto Manual mode Lamp test press at Stop least 3 seconds Reset alarm in stop mode During stopping process press this button again to stop generator immediately Start Start genset in Manual mode Manual Mode Press this key and controller enters in Manual mode b A WU Auto Mode Press
6. 11 Charger D Onan Connected with charger s D WL terminals Be 9 l hanging in the air If there is no this terminal 12 Normally close Aux Output 2 1 5mm outputs rated 7A Details see form 2 13 Public points of relay HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 28 of 68 A SmartGen RA ideas tor povr HGM7110DC Genset Controller 14 Normally open outputs rated 7A 15 Je Aux Output 3 2 5mm Normally open 17 outputs volts free ud Aux Output 4 2 5mm rated 16A 19 NC Reserved 20 B 1 5mm 21 S 1 5mm Connect to GOV or AVR 22 User IDC 1 1 0mm Confi t Connect to 4 20 mA or 0 5 V current 23 Aa IDC 1 1 0mm transformer 24 U IDC 2 1 0mm Geer T m Connect to 4 20 mA or 0 5 V current 25 Ed IDC 2 1 0mm transformer 26 At 1 0mm 27 rom aps 1 Accumulator Voltage Input 07 75V 28 Bi 1 0mm If Acc priority or Gen priority is selected generator voltage will be input If Two accs is 29 B1 qom selected generator voltage or 2 accumulator voltage 0 75V will be input depends on generator voltage status 30 MP1 MP2 Ve has Connected with Speed sensor shielding line is 31 already connected recommended internal Ground connected is 2 Aux 1 1 2 Ge 2m active Ve 33 Aux Input 2 im Ground connected is E l active Ve 34 Aux Input 3 Jomm
7. 2014 09 27 Page 44 of 68 SmartGen ideasfor power AKA HGM7110DC Genset Controller 148 Reserved 149 Reserved 150 Config1 High Warn 151 Config1 Low Warn 152 Config1 High Shutdown 153 Config1 Low Shutdown 154 Config2 High Warn 155 Config2 Low Warn 156 Config2 High Shutdown 157 Config2 Low Shutdown 158 229 Reserved 230 Stop Mode Action in stop mode 231 Manual Mode Action in Manual mode 232 Reserved 233 Auto Mode Action in Auto mode 234 Generator On Load 235 Reserved 236 Reserved 237 Reserved 238 Reserved 239 Reserved 8 2 1 DEFINED COMBINATION OUTPUT Defined combination output is composed by 3 parts condition output S1 or S2 and condition output S3 S1 man S2 1 or S2 is TRUE while S3 is TRUE Defined combination output is outputting S1 and S2 are FALSE or S3 is FALSE Defined combination output is not outputting Anote S1 S2 S3 can be set as any item except for defined combination output which is given in the section entitled Programmable Output Ports elsewhere in this manual Anote 3 parts of defined combination output S1 S2 S3 couldn t include or recursively include themselves Example Contents of condition output S1 output port 1 is active Close when condition output S1 is active inactive close when active disconnect when inactive Contents of condition output S2 output port 2 is active HGM711
8. Can reset shutdown alarm and trip alarm when input is 3 Reset Alarm active 4 Reserved 5 Lamp Test All LED indicators are illuminating when input is active All buttons in panel is inactive except 66900 6 Panel Lock there is amp in the right of first row in LCD when input is active t Reserved 8 In Auto mode during generator normal running when 9 Inhibit Auto Stop input is active prohibit generator shutdown automatically 10 inhibit Auto Start In Aa mode EES generator start automatically when input is active 4 inhibit Seat nh ue mg prohibit fixed timing start genset when input is active 12 Reserved 13 Aux Gen Closed Connect generator loading switch s auxiliary point 14 Inhibit Gen Load Prohibit genset switch on when input is active 15 1 New ead Closed Connect to the load switch s auxiliary point of 1 Accumulator 16 2 Acc Load Closed Connect to the load switch s auxiliary point of 2 HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 47 of 68 Rr meon HGM7110DC Genset Controller Accumulator When input is active controller enters into Auto Mode 17 Auto Mode Lock all the keys except OOQ inactive and there is in the right of first row in LCD When input is active controller won t work under Auto 18 Auto Mode Invalid Mode Okey and simulate auto key input does not work 19 Reserved 20 Reserved 21 In
9. 0 1000 5 Set Value 0 1000 112 Return Value HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 31 of 68 A AA mani Gon HGM7110DC Genset Controller No Items Parameters Defaults Description 0 3600 s 5 Delay 0 1 0 0 Disable 1 Enable 2 d 11 17 Under o Lo Set Value Voltage Stop 0 3600 s 5 Delay 0 1 0 0 Disable 1 Enable 2 Over 12 0 1000 118 Set Val Voltage Stop os 0 3600 s 5 Delay Used for calculating the accumulator voltage after the compensation Vtc Vn Tc N T 20 Vtc Accumulator voltage after the Temperature compensation 1 2 5 mV C 4 a Coefficient AJ Vn Accumulator voltage before the compensation Tc Compensation Coefficient N Cell Count T Temperature Value Charge Start 0 1000 96 97 Set Value 14 Volt 0 3600 s 5 Delay Charge Stop 0 1000 96 112 Set Value 15 Volt 0 3600 s 5 Delay h Ch C t Volt 1 Ch 16 Charge Stop 0 2 0 O Charge Current Vo arge Mode Delay The accumulator charging mode is 17 Constant 0 1000 110 Constant Voltage if the charging Charge Volt voltage after the compensation has reached the set value gon Cutt The charging current during Constant 18 Charge 0 200 A 50 sa g Current Mode Current In Auto mode choose Charge Delay as its Charge Stop Mode If the Constant i 19 Char Tina 0 300 h 8 genset enters into the Constant 9 Voltage m
10. 1 0 2014 09 27 Page 52 of 68 A SmartGen 10 COMMISSIONING Please make the under procedures checking before commissioning 1 Ensure all the connections are correct and wires diameter is suitable 2 Ensure that the controller DC power has fuse controller s positive and negative connected to start battery are correct 3 Emergence stop must be connected with positive of start battery via scram button s normal close point and fuse 4 Take proper action to prevent engine to crank disconnect e g Remove the connection wire of fuel valve If checking is OK make the start battery power on choose manual mode and controller will executive routine 5 Set controller under manual mode press start button genset will start After the setting times as setting controller will send signal of Start Fail then press stop to reset controller 6 Recover the action of stop engine start e g Connect wire of fuel valve press start button again genset will start If everything goes well genset will normal run after idle running if idle run be set During this time please watch for engine s running situations and AC generator s voltage and frequency If abnormal stop genset running and check all wires connection according to this manual 7 Ifthere is any other question please contact Smartgen s service HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 53 of 68 A SmartGen 11 TYPICAL APPLICATION CURREN
11. 6 2 SHUTDOWN ALARM When controller detects shutdown alarm it will send signal to open breaker and shuts down generator hutdown alarms as following When the controller detects an emergency stop alarm signal it will initiate a shutdown alarm When the controller detects that the generator speed has exceeded the pre set value it will initiate a shutdown alarm When the controller detects that the generator speed has fallen below the pre set value it will initiate a shutdown alarm When the controller detects that the generator speed is 0 and the action select Shutdown it will initiate a shutdown alarm If the engine does not fire after the pre set number of attempts it will initiate a shutdown alarm When the controller detects that the genset current has 6 Gen Over Current exceeded the pre set value and the action select Shutdown it will initiate a shutdown alarm When count down time is O and the action select Shutdown it will initiate a shutdown alarm If an error message is received from ECU via J1939 it will initiate a shutdown alarm If an error message is NOT received from ECU via J1939 it will initiate a shutdown alarm The controller will initiate a shutdown alarm if the input is active The controller will initiate a shutdown alarm if the input is active When the controller detects that the temperature sensor is open circuit and the action select Shutdown it will initiate a shutd
12. Anote All alarms about shutdown trip and stop and trip will be sent to the pre set phone Warnings are sent to the phone according to the pre set HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 57 of 68 SmartGen Ra ideas for power HGM7110DC Genset Controller 13 2 GSM SHORT MESSAGE REMOTE CONTROL Users send order message to GSM module then controller will make actions according to this SMS order and pass back corresponding operations information Controllers only execute the orders pre set Detail orders as follo wing GENSET ALARM TUNE AR ig stopping alarm M RISE At rest status in stop bina mode GENSET AT REST SYSTEM IN MANUAL MODE At rest status in manual GENSET AT REST mess ua AO At rest status in Auto 4 SMS MODE adds Get status of GENSET GENSET AT REST genset ETE ST Running status in stop woe mode GENSET IS RUNNING SYSTEM A WW Running status in MODE GENSET IS RUNNING Manual mode a s M pr Adm ini status in Auto GENSET AT RUNNING GENSET ALARM Sonar shutdown alarm or trip alarm STOP MODE NOT Cannot start in stop 2 sMssrART START EE Start genset SMS START OK Start in manual mode AUTO MODE NOT Cannot start in auto START mode 3 Se SER SMS STOP OK Set as stop mode SMS 4 MANUAL a MANY MORE Set as manual mode MODE 5 ege SKS SMS AUTO MODE OK Set as auto mode HGM7110DC Genset Controller Version 1 0 20
13. 2 1 MAIN DISPLAY Main screen show pages use 6D to scroll the screen A Main Screen including as below Genset status ATS status Accumulator voltage Accumulator temperature Generator Current Accumulator Charge Current Accumulator Discharge Current Load current Engine speed A Accumulator Charging Curve Screen including as below Charge Start Voltage Const Charge Voltage Charge Stop Voltage Accumulator Voltage Accumulator Current Charging Status A Engine 14 including as below Engine Speed GOV AVR Engine Temperature Engine Oil Pressure A Engine 14 including as below Liquid Fuel Level Controller Voltage Charger Voltage Configure Analog 1 A NOTE If connected with J1939 engine via CANBUS port this page also includes coolant pressure coolant level fuel temperature oil pressure inlet temperature exhaust temperature turbo pressure total fuel consumption and so on different engine with different parameters A Acc Information including as below Total Running Time Total Start Times Maintenance Due A Alarm Display all of alarm information A NOTE For ECU alarms and shutdown alarms if the alarm information is displayed check engine according to it otherwise please check the manual of generator according to SPN alarm code A Press o can enter into menu interface to viewing the following items event log input output ports status Issue time of software and hardware version Time and Date A Eve
14. Genset Controller Version 1 0 2014 09 27 Page 7 of 68 A SmartGen RAS Tose HGM7110DC Genset Controller _ gt Collects and shows parameters Accumulator Accumulator Voltage after the compensation Accumulator Temperature Accumulator Charge Current Accumulator Discharge Current Load Current Generator Current gt Accumulator over voltage under voltage protection functions gt 3 fixed analog sensors temperature oil pressure and liquid level 2 configurable sensors can be set as sensor of temperature oil pressure or fuel level Precision measure and display parameters about Engine Temp WT C F both be displayed Oil pressure OP kPa Psi Bar all be displayed Fuel level FL unit Speed SPD r min unit Voltage of Battery VB V unit Voltage of Charger VD V unit Hour count HC can accumulate to max 65535 hours Start times can accumulate to max 65535 times Protection automatic start stop of the genset perfect fault indication and protection function NI output ports are relay out Parameter setting parameters can be modified and stored in internal FLASH memory and cannot be lost even in case of power outage most of them can be adjusted using front panel of the controller and all of them can be modified using PC via USB or RS485 ports More kinds of curves of temperature oil pressure fuel level can be used directly and users can define the sensor curves by themselves Mu
15. be initiatd 0 Accumulator Priority 27 System Mode 0 2 0 1 Gen Priority 2 Double Accumulator Priority Two 0 Gap Power Suppl 29 pecumUlatars HE SE ted nes Suppl Transfer Mode l p Aa 0 GOV 29 Control Mode 0 2 0 1 PWM 2 AVR 30 GOV Volt Min 0 10 0 V 0 GOV output minimum voltage HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 33 of 68 A AA mani Gon HGM7110DC Genset Controller No Items Parameters Defaults Description GOV Volt 31 Max 0 10 0 V 2 0 GOV output maximum voltage GOV Interf 32 EE 0 1 0 0 Normal Output 1 Reversed Output Type 33 GOV Gain 0 500956 20 GOV Control 34 GOV Stability 0 200096 20 GOV Control 35 GOV Kd 0 2000 0 GOV Control 36 AVR Volt Min 0 10 0 V 0 AVR output minimum voltage 37 AVR Volt Max 0 10 0 V 2 0 AVR output maximum voltage AVR Interf 38 RIESS 0 1 0 0 Normal Output 1 Reversed Output Type 39 AVR Gain 0 500956 20 AVR Control 40 AVR Stability 0 200096 20 AVR Control 41 AVR Kd 0 2000 0 AVR Control 42 PWM Gain 0 100956 20 PWM Control 43 PWM Stability 0 100946 20 PWM Control 44 PWM Kd 0 100 0 PWM Control Timer Setting Time from accumulator voltage has fallen below the Ch Start Voltage 1 laan Delay 0 3600 s 1 eg or remote start signal is active to start genset Time from accumulator charging is 2 Stop Del
16. generator un load or accumulator load is transferred into accumulator un load or accumulator is full charged after the open delay switch off signal will be output while fail to transfer delay will be initiated Once the delay has expired if switch off failed it will wait for switch off Otherwise switch off is completed Generator unload is transferred into generator load or accumulator unload is transferred into accumulator load or accumulator charge is beginning after the close delay switch on signal will be output while fail to transfer delay will be initiated Once the delay has expired if switch on failed it will wait for switch on Otherwise switch on is completed If fail to transfer warn is Enable alarm signal will be initiated whatever switch on or off failure If Open breaker detect is SELECT Disable Generator load is transferred into generator unload or accumulator load is transferred into accumulator un load or accumulator is full charged after the open delay switch off is completed Generator unload is transferred into generator load or accumulator unload is transferred into accumulator load or accumulator charge is beginning after the close delay switch on signal will be output while fail to transfer delay will be initiated Once the delay has expired if switch on failed it will wait for switch on Otherwise switch on is completed If fail to transfer warn is Enable alarm s
17. serious injury and arning significant property damage A SmartGen ideasfor power AA HGM7110DC Genset Controller Contents T OVERVIEW cae bebi mcm 6 2 PERFORMANCE AND CHARACTERIGTICS nennen 7 4 SPECIFICATION BEN 10 LL OPERA HON EEN 11 4 1 POUSABUTTON LEE 11 4 2 LOD DISPLAY EE 12 42 1 MAIN DISPLAY EE 12 4 2 2 PARAMETERS SETTING MENU 12 4 3 AUTO START STOP OPERATION BE 15 4 4 MANUAL START STOP OPERATION nennen 17 5 SWITCH CONTROLPROCEDURES enne enne ener nene nn nnn nn nnns 18 5 1 ACCUMULATOR GENSET PRIORITY GNVGIEM 18 5 2 TWO ACCUMULATOR PRIORITY SYSTEM eene nnne 20 6 PROTECTIONS 2 eeerereoouoasosooooonouoasoneooooouooaoanooseooosoooasonoesosoovooon see sgt WM ODD 22 6 1 WARNING ALARMS eee lin D t M S 22 6 2 SHUTDOWN ALARM MER gl Wf af 24 6 3 TRIP AND STOP ALARM COG S 99 RR 26 6 4 TRIP ALARM 45 A 27 7 WIRING CONNECTION ag Eee 28 8 SCOPES AND DEFINITIONS OF PROGRAMMABLE DARAMETERG naen 31 8 1 CONTENTS AND SCOPES OF PARAMETERS essere 31 8 2 PROGRAMMABLE OUTPUT PORT 42 8 2 1 DEFINED COMBINATION OUTPUT 45 8 3 PROGRAMMABLE INPUT PORTS ALL ACTIVE WHEN CONNECT TO GRAND B 47 8 4 SELECTION OF SENSORS nennen nnn nnne n nn nnn nnn nn nnns enean 50 8 5 CONDITIONS OF CRANK DINSCONNECT SELECTION 51 9 SENSORS SET TING iss
18. 0DC Genset Controller Version 1 0 2014 09 27 Page 45 of 68 A SmartGen Close when condition output S2 is active inactive close when active disconnect when inactive Contents of condition output S3 output port 3 is active Close when condition output S3 is active inactive close when active disconnect when inactive When input port 1 active or input port 2 active if input port 3 is active Defined Combination Output is outputting If input port 3 inactive Defined Combination Output is not outputting When input port 1 inactive and moreover input port 2 inactive whatever input port 3 is active or not Defined Combination Output is not outputting HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 46 of 68 A k k SmartGen HGM7110DC Genset Controller 8 3 PROGRAMMABLE INPUT PORTS ALL ACTIVE WHEN CONNECT TO GRAND B Including following functions Indication indicate only not warning or shutdown Warning warn only not shutdown Shutdown alarm and shutdown immediately Trip and stop alarm generator unloads and shutdown 0 Users Configured after hi speed cooling Trip alarm generator unloads but not shutdown Never input inactive Always input is active all the time From crank detecting from generator start From safety on detecting after safety on delay 1 Reserved 2 Alarm Mute Can prohibit Audible Alarm output when input is active
19. 0DC controller adopts 32 bits micro processor technology with precision parameters measuring fixed value adjustment time setting and threshold adjusting and etc The majority of parameters can be set using front panel and all the parameters can be set using PC via USB port and can be adjusted and monitored with the help of RS485 ports It can be widely used in all types of automatic genset control system with compact structure advanced circuits simple connections and high reliability HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 6 of 68 A SmartGen BA Tse HGM7110DC Genset Controller _ 2 PERFORMANCE AND CHARACTERISTICS HGM7110DC Control the genset to start stop by detecting the accumulator voltage or charger current gt With ARM based 32 bit SCM highly integrated hardware new reliability level gt 132x64 LCD with backlight multilingual interface including English Chinese or other languages which can be chosen at the site making commissioning convenient for factory personnel gt Improved LCD wear resistance and scratch resistance due to hard screen acrylic Silicon rubber panel and pushbuttons for better operation in high low temperature environment RS485 communication port enables remote control remote measuring remote communication via ModBus protocol gt Equipped with SMS Short Message Service function When genset is alarming controller can send short messages via SMS automatically to ma
20. 14 09 27 Page 58 of 68 A AZA SmartGen HGM7110DC Genset Controller 6 SMS DETAIL Pass back information can be set via controller software Gets details information of genset SMS INHIBIT i M 7 START INHIBIT START OK Generator start will be inhibited 8 dE PERMIT START OK Discharge the inhibit start signal Anote When sending orders users need to follow SMS orders in above form and all the letters must be capital Anote Pass back information from SMS DETAIL including working mode HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 59 of 68 SmartGen Ra nartGe HGM7110DC Genset Controller 14 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE 14 1 CUMMINS ISB ISBE Fuel relay output 39 Start relay output Connect with starter coil directly Expand 30A relay battery ECU power Auxiliary output port 1 voltage of 01 07 12 13 is Set Auxiliary output 1 as ECU supplied by relay power CAN communication shielding CAN GND SAE J1939 shield line connect with ECU terminal only 1200 ting line i CAN H SAE J1939 signal mpedance connecting line is recommended 1200 ting line i CAN L SAE J1939 retum Impedance 1200 connecting line is recommended Engine type Cummins ISB 14 2 CUMMINS QSL9 Suitable for CM850 engine control module Fuel relay output 39 Start relay output Connect to starter coil directly
21. 4 is supplied by relay Fuse is 16A HGM7110DC Genset Controller Start relay output Connect to starter coil directly 1 Connect to battery negative pole CAN communication shielding CAN GND line connect with controller s terminal only CAN H 12 Impedance 1200 connecting line is recommended CAN L 13 Impedance 120Q connecting line is recommended Engine type VolvoEDC4 14 8 JOHN DEERE Fuel relay output GJ Start relay output D CAN communication shielding CAN GND line connect with controller s terminal only CAN H V impedance 120Q connecting line is recommended CAN L U del 1200 connecting line is recommended Engine type John Deere HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 63 of 68 A Re aie 14 9 MTU MDEC Suitable for MTU engines 2000 series 4000series HGM7110DC Genset Controller Fuel relay output BE1 Start relay output BE9 CAN communication shielding CAN GND E line connect with one terminal only CAN H G Impedance 1200 connecting line is recommended CAN L F Impedance 1200 connecting line is recommended Engine type MTU MDEC 303 14 10 PERKINS It is suitable for ADEM3 ADEM4 engine control module Engine type is 2306 2506 1106 and 2806 Fuel relay output 1 10 15 33 34 Start relay output Connect to starter coil directly CAN communic
22. Ground connected is l active Ve 35 Aux Input 4 1 0mm around connec ts Details see form 3 active Ve Ground connected is Aux 1 2 T piel da E active Ve 37 Aux Input 6 tomme Ground connected is l active Ve 38 Aux Input 7 FT Ground connected is Ge l active Ve HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 29 of 68 SmartGen you nartGe HGM7110DC Genset Controller 39 Aux Input COM iome A common ERA of input port Ve has already connected internal 40 CANBUS SCR 0 5mm Impedance 1200 shielding wire is 41 CAN 0 5mm recommended its single end earthed No 42 CAN 0 5mm CANBUS no these terminals 43 RS485 SCR 0 5mm Impedance 1200 shielding wire is 44 RS485 0 5mm recommended its single end earthed No 45 RS485 0 5mm RS485 no these terminals 46 GND 47 Engine Temp Connect to temperature Sensor 48 Oil Pressure Connect to oil pressure sensor 49 Fuel Level Connect to fuel level sensor 50 Config Sensor 1 Connect to temperature sensor 54 Config Sensor 2 oil pressure sensor or fuel level Details see form 4 sensor 50 TT A common terminal of sensor Ve has NOT connected internal 53 RS232 GND 0 5mm 54 RS232 TX 0 5mm Connected to GSM module 55 RS232 RX 0 5mm A NOTE USB ports in controller rear panel are configurable parameter ports user can directly program c
23. LA smartGen HGM7110DC DC Genset Controller USER MANUAL DC Genset Controller Alarm 0 f y e e RAISE SPEED DROP SPEED Manual e ra Auto Mute GO ID pd Sg e EO ZHENGZHOU SMARTGEN TECHNOLOGY CO LTD A Chinese trademark S ma r t Gen English trademark Smartgen make your generator Smart Smartgen Technology Co Ltd No 28 Jinsuo Road Zhengzhou Henan Province P R China Tel 86 371 67988888 67981888 86 37 1 67991553 67992951 86 37 1 67981000 overseas Fax 0086 371 67992952 Web hitp www smartgen com cn http www smartgen cn Email sales smartgen cn All rights reserved No part of this publication may be reproduced in any material form including photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder Smartgen Technology reserves the right to change the contents of this document without prior notice Version history Date Version Contents 2014 09 27 1 0 Original release This manual is suitable for HGM7110DC controller only Clarification of notation used within this publication SIGN INSTRUCTION Au Highlights an essential element of a procedure to ensure correctness A Indicates a procedure or practice which if not strictly observed could Caution result in damage or destruction of equipment B Indicates error operation may cause death
24. N lt T CRANK 16A AUX OUTPUT 1 7A AUX OUTPUT SOA MAGNETIC PICKUP ml INPUT 1 NPUT 2 INPUT 3 NPUT 4 INPUT 5 AUX AUX AUX AUX AUX OUTPUT 6 7A NPUT 6 AUX a F4 0 NPUT 7 AUX CHARGER D AUX OUTPUT 2 7A250VAC Description of terminal connection HGM7110DC Genset Controller m _ AS CO hd AUX OUTPUT 3 16A250VAC AUX OUTPUT 4 16A250VAC RS232 GSM USER DEFINED 4 20 mA 0 5 V Ge ACCU1 ACCU2 CURRENT ACCUMULATOR VOLTAGE 0 75 V GND CANBUS 485 ISOLATION ISOLATION ko Kn porani A AU SENSOR 1 pts ZDC17 1502 ENGINE TEMP OIL PRESSURE SENSOR COM El B FUEL LEVEL SENSOR 2 pees ai N E Cable NO Functions Size Remark 1 DC Input Ve 2 5mm Connected with negative of starter battery Connected with positive of starter battery If wire 2 DC Input Ve 2 5mm length is over 30m better to double wires in parallel Max 20A fuse is recommended 3 Emergency Stop 2 5mm Connected with 4 Ve via emergency stop button 4 Fuel 16A 1 5mm Ve is supplied by terminal 3 rated 16A Ve is supplied by k 16A 1 5mm 5 Crank 16A 5mm EECH Connected to starter coi 6 Aux Output 1 1 5mm Ve i li 7 Aux Output 5 1 5mm JP S SUPP e Details see form 2 3 Aux Output EE terminal 2 rated 7A 9 GND 1 5mm 10 PWMOUT i mm Connect to PWM
25. T1 CURRENT2 Accu Volt 4 20mA 4 20mA 0 75V S672 MODULE 0 5V 0 5V AUX AUX AUX AUX AUX AUX OUTPUT1 OUTPUTS OUTPUT6 OUTPUT2 OUTPUT3 OUTPUT4 CONFIG4 CONFIG 5 AUX INPUT2 W AUX INPUT3 W AUX INPUT4 w CHARGER D a SENSOR COM MAGNETIC PICKUP ee HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 54 of 68 A martGen 12 INSTALLATION Controller is panel built in design it is fixed by clips when installed The controller s overall dimensions and cutout dimensions for panel please refers to as following CUT OUT E E E E a 186mm Gi E y 39 mm lg mm 184mm ees 197mm D 1 Battery Voltage Input Anote HGM7110DC controller can suit for widely range of battery voltage DC 8 35 V Negative of battery must be connected with the shell of starter The wire s diameter connect controller and battery must be over 2 5mmY If floating charger configured please firstly connect output wires of charger to battery s positive and negative directly then connect wires from battery s positive and negative to controller s corresponding ports in order to prevent the charger interfere with the normal operation of the controller 2 Speed Sensor Input Anote Speed sensor is the magnetic equipment which be installed in starter and for detecting flywheel teeth Its connection wires to controller should apply for 2 cores shielding line The shielding l
26. accumulator voltage has HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 15 of 68 A SmartGen AA Tews HGM7110DC Genset Controller _ exceeded the constant voltage value enter into the Constant Voltage Charge status and this status will last for preset time Automatic Stop Sequence 1 When the genset is charged or when the Remote Start signal is removed the Stop Delay is initiated Once this stop delay has expired the Generator Breaker will open and the Cooling Delay is then initiated 2 Afterthe Cooling Delay Fail to Stop Delay begins fuel relay is de energized complete stop is detected automatically 3 When generator is stop completely After stop delay will be initiated Otherwise fail to stop alarm is initiated and the corresponding alarm information is displayed on LCD display If generator is stop successfully after fail to stop alarm has initiated After stop delay will be initiated and the alarm will be removed 4 Generator is placed into its standby mode after its After stop delay HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 16 of 68 SmartGen AA Teese HGM7110DC Genset Controller _ 4 4 MANUAL START STOP OPERATION 1 Manual mode is selected by pressing the O button a LED besides the button will illuminate to confirm the operation Then press O button to start the generator it can automatically judge crank success and accelerate to high speed running If high temp
27. ail to Start fault will be displayed on LCD display 5 n case of successful crank attempt the Safety On timer is activated allowing Low Oil Pressure High Temperature Under speed and Charge Alternator Failure inputs to stabilise without triggering the fault As soon as this delay is over Waiting For Load delay is initiated 6 If the on load requirements have been reached then the generator close relay will be energized and the constant current charge status is settled The generator will regulate GOV AVR voltage automatically according to the charging current If the GOV AVR voltage has reached its maximum value while the charging current is lower than the Rated Charge Current Charge Fault alarm will be initiated Anote Charge Stop Mode Charge Current Volt The accumulator charges the genset with the preset rated charging current charge type constant current When the accumulator voltage has exceeded the constant voltage value enter into the Constant Voltage Charge status During the Constant Voltage Charge status the accumulator charges the genset with its minimum charging current as soon as the minimum value is reached After the accumulator voltage has reached the Charge Stop Voltage the charging is finished and the genset is enter into Stop Mode Charge Stop Mode Charge Delay The accumulator charges the genset with the preset rated charging current charge type constant current When the
28. ation shielding CAN GND line connect with controller s terminal only Impedance 1200 connecting line is CAN H 31 P EU recommended Impedance 1200 connecting line is CAN L 32 TES recommended Engine type Perkins HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 64 of 68 A yo SmartGen HGM7110DC Genset Controller 14 11 SCANIA It is suitable for S6 engine control module Engine type is DC9 DC12 and DC16 Fuel relay output 3 Start relay output Connect to starter coil directly CAN communication shielding CAN GND line connect with controller s terminal only CAN H 9 Impedance 1200 connecting line is recommended CAN L 10 Impedance 1200 connecting line is recommended Engine type Scania 14 12 VOLVO EDC3 Suitable engine control mode is TAD1240 TAD1241 and TAD1242 Fuel relay output H Start relay output E ECU power Auxiliary output 1 P Set Auxiliary output 1 as ECU power CAN communication shielding CAN GND line connect with controller s terminal only CAN H 1 Impedance 1200 connecting line is recommended CAN L 2 Impedance 1200 connecting line is recommended Engine type Volvo ANOTE When this engine type is selected preheating time should be set to at least 3 seconds HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 65 of 68 A AZA SmartGen 14 13 VOLVO EDC4 HGM7110DC Genset Controll
29. ay 0 3600 s 1 finished or remote start signal is inactive to stop genset Ti f pre ing heat plug bef 3 Preheat Delay 0 3600 s 0 an T P uM incre starter is powered up 4 Cranking Time 3 60 s 8 Time of starter power on Crank Rest The waiting time before second power 5 17 8 60 s 10 Mg do PS Time up when engine start fail Alarms for low oil pressure high 6 Safety On 1 60 s 10 temperature under speed under Delay frequency voltage charge fail are inactive Radiating ti bef t stop 9 Cooling Time 0 3600 s 10 adiating ime before genset stop after it unloads HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 34 of 68 A Keay SmartGen HGM7110DC Genset Controller No Items Parameters Defaults Description Fail to St Time between ending of cooling dela 12 9 9 SOP 0 3600 s 20 i ng Tunc Delay and stopped Aft Sto Time between genset stopped and e bd P 0 3600 s 0 g PP Time standby Engine Setting Default Conventional Engine not J1939 T E DREES ee a When connected to J1939 engine choose the corresponding type Tooth number of the engine for Flywheel Judging of sal separation 2 10 300 118 conditions and inspecting of engine Teeth speed See the installation instructions Offer standard to judge 3 Rated Speed 0 6000 RPM 1500 i WW over under loading speed Setting value is percentage of rated speed Controll
30. ayer should connect to No 31 terminal in controller while another side is hanging in air The else two signal wires are connected to No 30 and No 31 terminals in controller The output voltage of speed sensor should be within AC 1 24 V effective value during the full speed AC12V is recommended in rated speed When install the speed sensor spun the sensor until only the pointed end is protruding from the flywheel then withdraw 1 3 lap and lock the nuts of the sensor at last 3 Output And Expand Relays CAUTION All outputs of controller are relay contact output If need to expand the relays please add freewheel diode to both ends of expand relay s coils when relay coils has DC current or increase resistance capacitance return circuit when relay coils has AC current in order to prevent disturbance to controller or others equipment 4 Withstand Voltage Test HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 55 of 68 A SmartGen Acaution When controller had been installed in control panel if need the high voltage test please disconnect controller s all terminal connections in order to prevent high voltage into controller and damage it HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 56 of 68 A SmartGen RA eeng HGM7110DC Genset Controller 13 GSM SHORT MESSAGE ALARM AND REMOTE CONTROL 13 1 GSM SHORT MESSAGE ALARM When controller detects alarm it will send short message to phone automatically
31. common shutdown alarm 51 Common Trip Alarm Action when common trips alarm 52 Common Warn Alarm Action in common warning alarm 53 Reserved 54 Battery High Volts Action when battery s over voltage warning alarm 55 Battery Low Volts Action when battery s low voltage warning alarm 56 Charge Alt Fail Action when charge failure warning alarms 57 1 Acc Charge Close Control 1 accumulator charge switch to close 58 1 Acc Charge Open Control 1 accumulator charge switch to open 59 Measuring Gen Volts Two accumulator system detect the Gen voltage or 2 Accumulator Voltage effectively 60 ECU Warn Indicate ECU sends a warning signal 61 ECU Shutdown Indicate ECU sends a shutdown signal 62 ECU Com Fail Indicate controller not communicates with ECU 63 2 Acc Charge Close Control 2 accumulator charge switch to close 64 2 Acc Charge Open Control 2 accumulator charge switch to open 1 Acc Over Voltage 65 Warn 66 1 Acc Under Voltage HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 43 of 68 A SmartGen ideasfor power BA HGM7110DC Genset Controller Warn 67 1 Acc Over Voltage Shutdown 68 1 Acc Under Voltage Shutdown 69 Aux Input 1 Active Action when input port 1 is active 70 Aux Input 2 Active Action when input port 2 is active 71 Aux Input 3 Active Action when input port 3 is active 72 A
32. current has fallen 28 Charge Fault below the rated charge current it will initiate a shutdown alarm In Two Accumulator mode if both accumulator are satisfy the 29 Two Acc Fault Mc start requirement it will initiate a shutdown alarm When the controller detects that the 22 accumulator battery 30 2 Acc Over Voltage voltage has exceeded the pre set value it will initiate a shutdown alarm 41 2 Acc Under When the controller detects that 2 accumulator voltage has Voltage fallen below the pre set value it will initiate a shutdown alarm HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 25 of 68 A A SSS HGM7110DC Genset Controller 6 3 TRIP AND STOP ALARM On initiation of the trip and stop condition the controller will de energize the Close Generator Output to remove the load from the generator Once this has occurred the controller will start the Cooling delay and allow the engine to cool before shutting down the engine 1 Gen Over Current When the controller detects that the genset current has exceeded the pre set value and the action select Trip and Stop it will initiate a trip and stop alarm 2 Maintenance Due When count down time is O and the action select Trip and Stop it will initiate a trip and stop alarm 3 Digital Input When digit input port is set as Trip and Stop and the alarm is active it will initiate a trip and stop alarm 4 Charge Ove
33. e items otherwise abnormal functions occur However the configurable output ports can be set as same items HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 51 of 68 A SmartGen AMA ideas for power HGM7110DC Genset Controller 9 SENSORS SETTING 1 When reselect sensors the sensor curve will be transferred into the standard value For example if default temperature sensor is SGX 120 C resistor type its sensor curve is SGX 120 C resistor type if select the SGD 120 C resistor type the temperature sensor curve is SGD curve 2 When there is difference between standard sensor curves and using one user can adjust it in curve type 3 When input the sensor curve X value resistor must be input from small to large otherwise mistake occurs 4 If select sensor type as None sensor curve is not working 5 If corresponding sensor has alarm switch only user must set this sensor as None otherwise shutdown or warning alarm occurs 6 The headmost or backmost values in the vertical coordinates can be set as the same one as shown below kPa 800 700 600 500 400 300 200 100 32 64 96 128160192 224 O omh Normal Pressure Unit Conversion Form pa kgf cm bar psi 1Pa 1 1 02x10 1x10 1 45x10 1kgf cm 9 8x10 1 0 98 14 2 1bar 1x10 1 02 1 14 5 1psi 6 89x10 7 03x10 6 89x10 1 HGM7110DC Genset Controller Version
34. en the controller detects that the oil pressure has fallen HGM7110DC Genset Controller An ION 1 Low Oil Pressure A cate d a Wes ki below the pre set value it will initiate a warning alarm When the controller detects that the level sensor is open Level Sensor Open A MO cae 17 Circuit circuit and the action select Warn it will initiate a warning alarm When the controller detects that the fuel level has fallen below 18 Low Fuel Level pn the pre set value it will initiate a warning alarm When the controller detects that the flexible sensor 1 is open Flexible Sensor 1 l CR ee 19 circuit and the action select Warn it will initiate a warning Open Circuit alarm 20 Flexible Sensor 1 When the controller detects that the sensor 1 value has High exceeded the pre set value it will initiate a warning alarm 21 Flexible Sensor 1 When the controller detects that the sensor 1 value has fallen Low below the pre set value it will initiate a warning alarm When the controller detects that the flexible sensor 2 is open Flexible Sensor 2 4 diia 22 T circuit and the action select Warn it will initiate a warning Open Circuit alarm 23 Flexible Sensor 2 When the controller detects that the sensor 2 value has High exceeded the pre set value it will initiate a warning alarm 24 Flexible Sensor 2 When the controller detects that the s
35. enset Controller No Items Parameters Defaults Description Configure Input Ports Configure Input 1 Contents 1 0 50 28 Remote start on load See form 3 Setting 0 Closed to active 2 Active Type 0 1 0 e 1 Open to active Configure Input 2 1 Contents 0 50 26 High temperature shutdown Setting See form 3 0 Closed to active 2 Active Type 0 1 0 1 Open to active Configure Input 3 Contents Low oil pressure shutdown 1 0 50 27 dba d c PU Setting See form 3 0 Closed to active 2 Active T 0 1 0 ibd WH 1 Open to active Configure Input 4 Contents 1 0 50 0 User defined See form 3 Setting 0 Closed to active 2 Active T 0 1 0 idis WI 1 Open to active 0 From safety on 1 From starting 3 A 0 3 2 API ON 2 Always 3 Never Warn 1 Sh 2 Tri A Active Actions 0 4 0 0 HS EE rip and stop 3 Trip 4 Indication 5 Active Delay 0 20 0 s 2 0 Time from detecting active to confirm LCD display detailed contents when 6 Description l p i l ii the input is active Configure Input 5 Content 1 en j 0 50 0 User defined See form 3 Setting Cl i 2 Active Type 0 1 0 0 Closed to ape 1 Open to active 0 From safety on 1 From starting A 2 a M S 2 Always 3 Never 0 Warn 1 Shutdown 2 Trip and sto 4 Active Actions 0 4 1 l g li 3 Trip 4 Indication 5 Active Delay 0 20 0 s 2 0 Time from detecting active to confirm HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 39 of 68
36. ensor 2 value has fallen Low below the pre set value it will initiate a warning alarm When digit input port is set as warning and the alarm is active 25 Digital Input NH E BP ki it will initiate a warning alarm When GSM is enable but the controller couldn t detect GSM 26 GSM COM Failure MED module it will initiate a warning alarm When the controller detects that the 1 accumulator battery 1 Acc Over Voltage DEE 27 Warn voltage has exceeded the pre set value it will initiate a warning alarm 28 1 Acc Under When the controller detects that 1 accumulator voltage has Voltage Warn fallen below the pre set value it will initiate a warning alarm When the controller detects that the 22 accumulator battery 2 Acc Over Voltage se oa ee pce 29 Warn voltage has exceeded the pre set value it will initiate a warning alarm 30 2 ACC Under When the controller detects that 2 accumulator voltage has Voltage Warn fallen below the pre set value it will initiate a warning alarm When the controller detects that the accumulator current has 31 Charge Over Current exceeded the pre set value and the action select Warn it will initiate a warning alarm f If the charging is not finished within the preset time and the 32 Charge Over Time m de P action select Warn it will initiate a warning alarm HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 23 of 68 A SmartGen RAS tester HGM7110DC Genset Controller
37. eparately We recommend that oil pressure should be using with speed sensor together in order to make the starter separate with engine as soon as possible and can check start exactly 2 Speed sensor is the magnetic equipment which be installed in starter for detecting flywheel teeth 3 When set as engine speed must ensure that the number of flywheel teeth is as same as setting otherwise over speed stop or under speed stop may be caused 4 If genset without speed sensor please don t select corresponding items which include engine speed otherwise start fail or loss of speed signal maybe caused 5 If genset without oil pressure sensor please don t select corresponding items which include oil pressure AACAUTION Please change the controller parameters when generator is in standby mode only e g Crank disconnect conditions selection configurable input configurable output various delay otherwise shutdown alarm or other abnormal conditions may occur Avore Maximum set value must greater than minimum set value in case that the condition of too high as well as too low may occur Anote When setting the warning alarm please set the correct return value otherwise maybe abnormal alarm occurs When setting the maximum value the return value must less than set value When setting the minimum value the return value must greater than set value Anote Configurable input ports could not be set as sam
38. er Suitable engine types are TD520 TAD520 optional TD720 TAD720 optional TAD721 TAD722 and TAD732 Fuel relay output voltage of terminal 14 is supplied by relay Fuse is 16A Expand 30A relay battery Start relay output Connect to starter coil directly 1 Connected to negative of battery CAN communication shielding CAN GND line connect with controller s terminal only CAN H 12 Impedance 1200 connecting line is recommended CAN L 13 Impedance 1200 connecting line is recommended Engine type VolvoEDC4 14 14 VOLVO EMS2 Volvo Engine types are TAD734 TAD940 TAD941 TAD1640 TAD1641 and TAD1642 Terminals of controller Engine s CAN port Remark Auxiliary output 1 6 ECU stop Set Auxiliary output 1 as ECU Stop Auxiliary output 2 ECU power Set Auxiliary output 2 as ECU power Negative power Positive power CAN GND CAN communication line connect with terminal only shielding controller s CAN H 1 Hi Impedance 1200 connecting line is recommended CAN L 2 Lo Impedance 1200 connecting line is recommended Engine type Volvo EMS2 A NOTE When this engine type is selected preheating time should be set to at least 3 seconds HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 66 of 68 A RA SmartGen HGM7110DC Genset Controller 14 15 BOSCH It is su
39. er detects when it is Loading 4 Sua 0 100 90 ready to load It won t enter into R Constant Charging Mode when speed is under loading speed Loss of Speed Time from detecting speed is 0 to B 2 peed 0 3600 s 5 a ea ce ji Signal confirm the action Loss of Speed 1 Warn 1 Sh 6 Signal Action 0 1 0 0 Warn Shutdown Over Speed 7 0 200 96 114 Shutdown l Setting value is percentage of rated speed and delay value can be set 8 Under Speed 0 200 80 p y valu Shutdown Over Speed 9 Wd E 0 200 96 110 Setting value is percentage of rated ee speed delay value and return value 10 peed 0 200 86 can be set Warn 4 Battery Rated 0 60 0 V 24 0 Standard for detecting of over under Voltage voltage of battery Batt O 12 a gei 0 200 120 Setting value is percentage of rated EX Unda voltage of battery delay value and 13 y 0 200 96 85 return value can be set Volts 14 Charge Alt Fail 0 60 0 V 8 0 In normal running when charger HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 35 of 68 A KA aero HGM7110DC Genset Controller No Items Parameters Defaults Description D WL voltage under this value charge failure alarm will be initiated Max Crank times of crank attempts 15 Start Attempts 1 10 Times 3 When reach this number failure alarm will be initiated See form 5 There are 2 conditions of 16 Crank 0 2 0 disconnecting starter
40. erature low oil pressure over speed and abnormal voltage occur during genset running controller can effectively protect genset to stop detail procedures please refer to No 2 6 of Auto Start Sequence If generator is normal users can energize Gen Close Relay manually via D button or adjust engine speed manually via G o button in order to let the accumulator is charged 2 Manual stop pressing Okey can shut down the running genset detail procedures please refer to No 2 4 of Auto Stop Sequence A NOTE Manual start stop operations are used for Test only HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 17 of 68 A martGen AMA S ideas for power HGM7110DC Genset Controller 5 SWITCH CONTROL PROCEDURES 5 1 ACCUMULATOR GENSET PRIORITY SYSTEM Igen Ki 4 20mA load gt Charging Igen lacc lload Non charging Igen 0 lacc lload Igen 4 4 20mA 4 20mA lload gt Acc Load Charging lacc Igen lload Non charging lacc lload Igen K1 4 20mA lload gt T m B 8 gt K2 K3 Acc Load HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 18 of 68 A SmartGen PAL Teese HGM7110DC Genset Controller _ Charging lload Igen lacc Non charging lacc xxx lload xxx lgen 0 Accumulator Priority System In Auto mode K2 and K3 are always close When the accumulator voltage has fallen below the Charge Start Volt the genset will be started acco
41. hibit Alarm Stop All SE alarms are ponies except emergence stop i e battle mode or override mode 22 Aux Instrument Mode All outputs are prohibited in this mode 23 Reserved Controller will set maintenance time and date as default 24 Reset Maintenance when input is active 25 Reserved sid DLP SIG Connect to sensor digital input 27 Aux Low OP Connect to sensor digital input In Auto mode when input is active can start genset og Remote Start automatically and with load when genset is normal On Load running when input is inactive can stop genset automatically 29 Reserved In Manual mode when input is active can start genset 30 Aux Manual Start automatically when input is inactive can stop genset automatically 31 1 Acc Charge Closed Connect to the auxiliary point of 1 accumulator 32 2 Acc Charge Closed Connect to the auxiliary point of 24 accumulator 33 Simulate Stop key 34 Simulate Manual key 35 Reserved An external button can be connected to simulate panel 36 Simulate Auto key button 37 Simulate Start key 38 Simulate Gen Load key 39 Reserved 40 Reserved 41 Reserved 42 Reserved 43 Simulate Raise Key An external button can be connected to simulate panel HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 48 of 68 SmartGen AA Teese HGM7110DC Genset Controller _ 44 Simulate Drop Key button 45 Reserved 46 Reserved 47 Reserved 48 Reserved 49 Reserved
42. ignal will be initiated f switch on failure 2 If input port is NOT configured as Close Generator Auxiliary Generator un load is transferred into generator load close generator output Generator load is transferred into generator un load open generator output HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 21 of 68 A SmartGen AA Tose HGM7110DC Genset Controller _ 6 PROTECTIONS 6 1 WARNING ALARMS Warnings are not shutdown alarms and do not affect the operation of the gen set Warning alarms does not lead to shutdown Warning alarms types are as follows No Type d When the controller detects that the genset speed has exceeded the pre set value it will initiate a warning alarm When the controller detects that the genset speed has fallen below the pre set value it will initiate a warning alarm Loss of Speed When the controller detects that the genset speed is 0 and the 1 Over Speed 2 Under Speed Signal action select Warn it will initiate a warning alarm When the controller detects that the genset current has 4 Gen Over Current exceeded the pre set value and the action select Warn it will initiate a warning alarm After fail to stop delay if gen set does not stop completely it will initiate a warning alarm Charge Alternator When the controller detects that charger voltage has fallen Failure below the pre set value it will initiate a warning alarm When the contr
43. itable for BOSCH common rail pump engine Fuel relay output 1 40 Connect to engine ignition lock Start relay output Connect to starter coil directly CAN communication shielding CAN GND S line connect with controllers this terminal only Impedance 120Q connecting line is CAN H 1 35 m recommended CAN L 1 34 Impedance 1200 connecting line is recommended Battery negative 1 Wire diameter 2 5mm Battery positive 2 Wire diameter 2 5mm Engine type BOSCH A NOTE If there is any question of connection between controller and ECU communication please feel free to contact Smartgen s service HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 67 of 68 A AZA SmartGen 15 FAULT FINDING Controller no response with power Genset shutdown Controller emergency stop Low oil pressure alarm after crank disconnect High water temp alarm after crank disconnect Shutdown Alarm in running Crank not disconnect Starter no response Genset running while ATS not transfer RS485 communication is abnormal ECU communication failed ECU warning or shutdown HGM7110DC Genset Controller Check starting batteries Check controller connection wirings Check DC fuse Check the water cylinder temperature is too high or not Check the genset AC voltage Check DC fuse Check emergence stop button is correct or not Check whether the starting battery
44. lator voltage will be recorded and the genset voltage detection begins The genset will be started according to the preset sequence When the genset voltage rise to 1 accumulator voltage K2 close relay will active and genset takes load After 1s delay K4 open relay will active Adjust the genset voltage to reach to 2 accumulator voltage then 2 accumulator takes load K5 is closed K2 open relay active After 1s delay K1 close relay active to charge the 1 accumulator Same procedures as above when 2 Accumulator transfer to 1 Accumulator Avore All above switch actions can be implemented when the controller is in Auto mode MANUAL TRANSFER PROCEDURES Accumulator Priority K2 and K3 are always close Press e button if generator have taken load K1 Close will output unload signal K1 Open if taken no load K1 Open generator will output load signal K1 Close Generator Priority K1 and K3 are always close Press e button if Accumulator have taken HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 20 of 68 A SmartGen load K2 Close will output unload signal K2 Open if taken no load K2 Open accumulator will output load signal K2 Close Two accumulators Priority In Manual mode only genset will be started and the ATS will not act AUTO TRANSFER PROCEDURES 1 If input port is configured as Close Generator Auxiliary If Open breaker detect is SELECT Enable Generator load is transferred into
45. ltiple crank disconnect conditions speed sensor oil pressure are optional gt Widely power supply range DC 8 35 V suitable to different starting battery voltage environment gt Event log real time clock and Scheduled start amp stop function can be set as start genset HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 8 of 68 A SmartGen once a day week month gt Can be used as an indicating instrument indicate and alarm are enable only relay is inhibited With maintenance function Actions warning shutdown can be set when maintenance time out gt All parameters used digital adjustment instead of conventional analog modulation with normal potentiometer more reliability and stability Waterproof security level IP55 due to rubber seal installed between the controller enclosure and panel fascia Metal fixing clips enable perfect in high temperature environment Modular design self extinguishing ABS plastic enclosure pluggable connection terminals and embedded installation way compact structure with easy mounting HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 9 of 68 A RA SmartGen 3 SPECIFICATION HGM7110DC Genset Controller Parameter Details Working Voltage DC8 OV to 35 OV continuous power supply Overall Consumption 3W Standby mode lt 2W Speed Sensor Voltage 1 0 V to 24 V RMS Speed Sensor Frequency Maximum 10 000 Hz
46. n 1 0 2014 09 27 Page 40 of 68 A Key SmartGen HGM7110DC Genset Controller No Items Parameters Defaults Description Contents 1 0 239 38 Reserved See Form 4 Setting O Normally open 2 A T 1 SE WH i 1 Normally close Configure Output 6 Contents 1 0 239 48 Common alarm See Form 4 Setting O Normally open 2 A T 1 Evie pe ek y 1 Normally close HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 41 of 68 SmartGen Ra ideas for power HGM7110DC Genset Controller 8 2 PROGRAMMABLE OUTPUT PORTS 0 Not Used 1 Reserved 2 Reserved 3 Reserved 4 Reserved 5 Reserved 6 Reserved Details of function description please see the y Custom Combined 1 following 8 Custom Combined 2 9 Custom Combined 3 10 Custom Combined 4 11 Custom Combined 5 12 Custom Combined 6 13 Reserved 14 Reserved 15 Reserved 16 Reserved Action when over speed shutdown and emergence 17 Air Flap Control stop It can close the air inflow to stop the engine as Soon as possible Action when warning shutdown trips Can be 18 SAY e ERT externally when alarm mute configurable input port is active it can remove the alarm Action when genset start and disconnect when 19 Louver Control genset stopped completely 20 Fuel Pump Control It is controlled by limited threshold of fuel p
47. n alarm 19 Flexible Sensor 1 When the controller detects that the sensor 1 value has fallen Low below the pre set value it will initiate a shutdown alarm When the controller detects that the flexible sensor 2 is open Flexible Sensor 2 f a MH eae 20 T circuit and the action select Shutdown it will initiate a Open Circuit shutdown alarm 24 Flexible Sensor 2 When the controller detects that the sensor 2 value has High exceeded the pre set value it will initiate a shutdown alarm 00 Flexible Sensor 2 When the controller detects that the sensor 2 value has fallen Low below the pre set value it will initiate a shutdown alarm MM When digit input port is set as shutdown and the alarm is 23 Digital Input Vp CSS active it will initiate a shutdown alarm When the controller detects that the 1 accumulator battery 24 1 Acc Over Voltage voltage has exceeded the pre set value it will initiate a shutdown alarm 25 1 Acc Under When the controller detects that 1 accumulator voltage has Voltage fallen below the pre set value it will initiate a shutdown alarm When the controller detects that the accumulator current has 26 Charge Over Current exceeded the pre set value and the action select Shutdown it will initiate a shutdown alarm If the charging is not finished within the preset time and the 27 Charge Over Time GER action select Shutdown it will initiate a shutdown alarm If GOV output is 100 and the charge
48. n when sensor temperature higher High Temp than this value Detecting only after 4 50 300 C 95 Warn FE safety delay is over The delay value and return value can be set L Temp E E OU 0 0 Disable 1 Enable Warn Oil Pressure Sensor 1 Curve Type 0 15 7 SGX See form 5 Open Circuit 0 Warn 1 Shutdown 2 0 2 0 Action ve 2 No action Shutdown when oil pressure lower Low OP than this value Detecting only after 3 0 1000 kPa 103 Shutdown l safety delay is over The delay value can be set Warn when oil pressure higher than hi lue D i ly af f 4 Low OP Warn 0 1000 kPa 124 this vale etecting only after safety delay is over The delay value and return value can be set Liquid Level Sensor 1 Curve Type 0 15 4 SGH See form 5 Open Circuit O Warn 1 Shutdown 2 2 Action ie P 2 No action Warn when level lower than this value Low Level 3 0 300 96 10 It is detecting all the time The delay Warn value and return value can be set Configure Sensor 1 Configure 0 Disable 1 Enable can be set as 1 Sensor 1 0 1 0 temperature pressure liquid lever Setting sensor Configure Sensor 2 Configure 0 Disable 1 Enable can be set as 1 Sensor 2 0 1 0 temperature pressure liquid lever Setting sensor HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 38 of 68 A Keay SmartGen HGM7110DC G
49. nt Log including as below Records all start stop events shutdown alarm trip and stop alarm manual auto start or stop and the real time when alarm occurs 4 2 2 PARAMETERS SETTING MENU Parameters setting including as following Charge Settings HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 12 of 68 A SmartGen AA rpower HGM7110DC Genset Controller A Timer settings A Engine settings A Load settings A ATS settings A Analog sensor settings A Input port settings A Output port settings A Module settings A Scheduling and maintenance settings A GSM settings Example Form 1 use CQ to scroll settings o to enter settings form o O to exit settings menu Form 2 MANY to scroll settings form 3 select return and press o to return to previous menu form 1 or press to return to previous menu form 1 Form 3 use OM scroll settings O confirm settings form 4 9 to return to previous menu form 1 Form 4 Use ox to enter settings form 5 OOQ scroll settings to return to previous menu form 3 HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 13 of 68 A SmartGen AA rpower HGM7110DC Genset Controller Form 5 use BD scroll settings form 6 O enter settings form 7 to exit settings menu form 4 Form 7 use BD scroll settings form 5 O enter settings pa to exit settings me
50. nu form 4 Form 8 se use OQ scroll settings O enter settings form 4 to exit settings menu form 4 Form 6 use BD scroll settings form 5 O enter settings form 7 to exit settings menu form 4 Anote Long time pressing can exit setting directly during setting HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 14 of 68 A SmartGen RA eeng HGM7110DC Genset Controller 4 3 AUTO START STOP OPERATION Auto mode is selected by pressing the e button a LED besides the button will illuminate to confirm the operation Starting Sequence 1 When the accumulator voltage has fallen below the Charge Start Voltage or when Remote Start with load is active Start Delay timer is initiated Start Delay countdown will be displayed on LCD display 2 When start delay is over preheat relay energizes if configured preheat delay XXs information will be displayed on LCD display 3 After the above delay the Fuel Relay if configured is energized and then one second later the Start Relay is engaged The engine is cranked for a pre set time If the engine fails to fire during this cranking attempt then the fuel relay and start relay are disengaged for the pre set rest period crank rest time begins and wait for the next crank attempt 4 Should this start sequence continue beyond the set number of attempts the start sequence will be terminated and F
51. ode it will stop after the charge delay has expired Charge Sto In Auto mode choose Charge 20 9 P 0 1000 Yo 40 beten Current Current Voltage as its Charge Stop HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 32 of 68 A AA SmartGen HGM7110DC Genset Controller No Items Parameters Defaults Description Mode If the genset enters into the Constant Voltage mode the accumulator charges the genset with its set value as soon as the charge current has fallen below the set value The charging is finished if the charging voltage has reached the Charge Stop Voltage 21 Float Voltage 0 1000 Yo 80 Reserved 22 Nominal 0 1000 100 k a load voltage if the Gen Voltage Priority is selected 0 1 0 0 Disable 1 Enable 0 200 120 Charging Over Current Percentage 23 Charge OC 0 3 a 0 Warn 1 Shutdown 2 Trip and Stop 3 Trip 0 3600 s 10 Charging Over Current Delay 24 Charge 0 10 A 1 e the charge increment manually increment in Manual mode 0 1 0 0 Enable 1 Disable Charge Rest EH 25 Time 0 300 h 30 In Auto mode it IS 118 waiting time before second charging 0 1 0 0 Enable 1 Disable 0 Warn 1 Shutdown 3 2 Trip and S ados Charge Limit mp ana AOp HIB B d After the module is start successfully 0 300 h 1 if the charging is nat EES after me set delay has expired Charge Limit Time alarm will
52. oller detects that genset battery voltage has exceeded the pre set value it will initiate a warning alarm When the controller detects that genset battery voltage has fallen below the pre set value it will initiate a warning alarm When count down time is 0 and the action select Warn it will initiate a warning alarm If an error message is received from ECU via J1939 it will initiate a warning alarm When the controller detects that the breaker close or open 11 Switch Fail Warn failure occurs and the action select Warn it will initiate a warning alarm When the controller detects that the temperature sensor is open circuit and the action select Warn it will initiate a warning alarm When the controller detects that engine temperature has exceeded the pre set value it will initiate a warning alarm When the controller detects that engine temperature has fallen below the pre set value it will initiate a warning alarm When the controller detects that the oil pressure sensor is open circuit and the action select Warn it will initiate a warning alarm 5 Fail To Stop 7 Battery Over Volt 8 Battery Under Volt 9 Maintenance Due 10 ECU Warn Temperature Sensor 12 Open Circuit 13 High Temperature 14 Low Temperature Oil Pressure Open 15 Circuit HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 22 of 68 A KA SmartGen ideas for power Wh
53. ontroller via PC A NOTE If 1 accumulator 2 accumulator temperatures need to be detected Configured sensor 1 sensor 2 should be set as Temperature Sensor HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 30 of 68 A RA SmartGen HGM7110DC Genset Controller 8 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 8 1 CONTENTS AND SCOPES OF PARAMETERS Form 1 No Items Parameters Defaults Description Charge Setting Acc 1 Rated 1 d SS 0 75 V 48 The rated voltage of 1 accumulator Voltage 2 1 Cell Count 1 50 24 The battery number of 1 accumulator 0 1 0 0 Disable 1 Enable 3 Voltage Warn 0 1000 96 98 Return Value 0 3600 s 5 Delay 0 1 0 0 Disable 1 Enable P 1 Over 0 1000 115 Set Value Voltage Warn 0 1000 Yo 112 Return Value 0 3600 s 5 Delay T Und 0 1 0 0 Disable 1 Enable 5 nee 09 1000 Yo 92 Set Value Voltage Stop 0 3600 s 5 Delay 0 1 0 0 Disable 1 Enable 1 Over 6 0 1000 118 Set Value Voltage Stop 0 3600 s 5 Delay Acc 2 R 7 ddl 0 75 V 48 The rated voltage of 2 accumulator Voltage 8 1 Cell Count 1 50 24 The battery number of 2 accumulator 0 1 0 0 Disable 1 Enable oH Under 0 1000 95 Set Value 9 Voltage Warn 0 1000 98 Return Value 0 3600 s 5 Delay 0 1 0 0 Disable 1 Enable 2 Over 1 1 Yo 11 Val 0 Voltage Warn
54. own alarm When the controller detects that engine temperature has exceeded the pre set value it will initiate a shutdown alarm When the controller detects that the oil pressure sensor is open circuit and the action select Shutdown it will initiate a shutdown alarm When the controller detects that the oil pressure has fallen below the pre set value it will initiate a shutdown alarm 1 Emergency Stop 2 Over Speed 3 Under Speed 4 Loss of Speed Signal 5 Fail To Start 7 Maintenance Due 8 ECU Shutdown 9 ECU Com Fail 10 Aux High Temp 11 Aux Low OP Temperature Sensor 12 Open Circuit 13 High Temperature Oil Pressure Open 14 Circuit 15 Low Oil Pressure HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 24 of 68 A KA SmartGen ideas for power HGM7110DC Genset Controller bevel Sense Open When the controller detects that the level sensor is open 16 GE E circuit and the action select Shutdown it will initiate a Circuit shutdown alarm When the controller detects that the flexible sensor 1 is open Flexible Sensor 1 NEFAS 17 EN circuit and the action select Shutdown it will initiate a Open Circuit shutdown alarm 18 Flexible Sensor 1 When the controller detects that the sensor 1 value has High exceeded the pre set value it will initiate a shutdow
55. positive is connected with the emergency stop input Check whether the circuit is open Check the oil pressure sensor and its connections Check the temperature sensor and its connections Check related switch and its connections according to the information on LCD Check programmable inputs Check fuel oil circuit and its connections Check starting batteries Check speed sensor and its connections Refer to engine manual Check starter connections Check starting batteries Check ATS Check the connections between ATS and controllers Check connections Check setting of COM port is correct or not Check RS485 s connections of A and B is reverse connect or not Check RS485 transfer model whether damage or not Check communication port of PC whether damage Check connections of CAN high and low polarity Check if correctly connected of 1200 resister Check if type of engine correct Check if connections from controller to engine and output ports setting are correct Get information from LCD of alarm page If there is detailed alarm check engine according to description If not please refer to engine manual according to SPN alarm code HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 68 of 68
56. r Current When the controller detects that the accumulator current has exceeded the pre set value and the action select Trip and Stop it will initiate a trip and stop alarm 5 Charge Over Time If the charging is not finished within the preset time and the action select Trip and Stop it will initiate a trip and stop alarm HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 26 of 68 A SmartGen 6 4 TRIP ALARM On initiation of the trip condition the controller will de energize the Close Generator Output without stop the generator Trip alarm as following Mel Type Desen When the controller detects that the genset current has 1 Gen Over Current exceeded the pre set value and the action select Trip it will initiate a trip alarm When digit input port is set as Trip and the alarm is active it will initiate a trip alarm When the controller detects that the accumulator current has 3 Charge Over Current exceeded the pre set value and the action select Trip it will initiate a trip alarm If the charging is not finished within the preset time and the action select Trip it will initiate a trip alarm 2 Digital Input 4 Charge Over Time HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 27 of 68 martGen ideas for power HE 7 WIRING CONNECTION HGM7110DC controller s rear as following EHEHDBBOHEU B Al ZE
57. rding to the preset sequence If the on load requirements have been reached K1 Close relay will activate to charge the accumulator Genset Priority System In Auto mode K1 and K3 are always close When the accumulator voltage has fallen below the Charge Start Volt the genset will be started according to the preset sequence If the on load requirements have been reached K2 Close relay will activate to charge the accumulator If Genset failure occurs K2 Close relay will activate and the Accumulator will take load HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 19 of 68 A SmartGen RA peas eter HGM7110DC Genset Controller 5 2 TWO ACCUMULATOR PRIORITY SYSTEM Igen K1 K4 1 Acc Charging lacc1 Igen 1 Acc on load lacc1 lload 2 Acc Charging lacc2 Igen 2 Acc on load lacc2 lload 1 Accumulator Switching Mode Gap 1 Accumulator take load K4 is closed When the 1 accumulator voltage has fallen below the Charge Start Volt K4 open relay will active after 10s delay 24 Accumulator take load K5 is closed During the above transfer process the load is disconnect The genset will be started according to the preset sequence to charge the 1 Accumulator K1 is closed Same procedures as above when 2 Accumulator transfer to 1 Accumulator 2 Two Accumulator Switching Mode Continuous 1 Accumulator take load K4 is closed When the 1 accumulator voltage has fallen below the Charge Volt 2 accumu
58. this key and controller enters in Auto mode Close Open Can control generator to switch on or off in Manual mode Mute Reset Alarming sound off If there is trip alarm pressing the button at Alarm least 3 seconds can reset this alarm Raise Speed Control the genset accelerate in Manual mode Drop Speed Control the genset decelerate in Manual mode Menu Confirm 1 2 Enter into Menu interface Shift cursor and confirm the set information Up Increase 1 2 Screen scroll Up cursor and increase value in setting menu Screen scroll Down cursor and decrease value in setting menu Down Decrea 1 se 2 o Iesse ee KO See Anote Pressing ox to enter into Menu interface select Parameters and input correct passwords allows the users to set parameters Anote Pressing Dana a simultaneously will increase LCD contrast Pressing Dana 9 simultaneously will decrease LCD contrast When controller is powered on after outage LCD contrast will return factory default 6 WARNING Default password is 00318 user can change it in case of others change the advanced parameters setting Please clearly remember the password after changing If you forget it please contact Smartgen services and send all information in the controller page of ABOUT to us HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 11 of 68 A SmartGen PAL Tose HGM7110DC Genset Controller 4 2 LCD DISPLAY 4
59. ting 1 Close Time 0 20 0 s 5 0 2 Open Time 0 20 0 s 3 0 3 Check Time 0 20 0 s 5 0 heck a eR cose 0 0 Disable 1 Enable Enable il p W Se eae 0 0 Disable 1 Enable Warn Module Setting 4 Power On 0 2 0 0 Stop mode 1 Manual mode Mode 2 Auto mode o Module 1 254 4 C Nig address during remote Address sensing 3 Stop Bits 0 1 0 0 2 stop bits 1 1 stop bit 0 Simplified Chinese 1 English 4 Language 0 2 0 See For entering advanced parameters 5 Password 0 65535 00318 setting GSM Setting 1 GSM Enable 0 1 0 0 Disable 1 Enable Phone Its national and area s cods must be 2 Max 20 digi Number SE added e g China 8613666666666 Scheduling And Maintenance Setting hedul e eene 0 1 0 0 Disable 1 Enable Run Scheduled Not en aed 0 0 Disable 1 Enable Run 3 Maintenance 0 1 0 0 Disable 1 Enable Analog Sensors Setting Temperature Sensor 1 Curve Type 0 15 7 SGX See form 5 HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 37 of 68 A AA mani Gon HGM7110DC Genset Controller No Items Parameters Defaults Description Open Circuit 0 Warn 1 Shutdown 2 2 Action is S 2 No action Shutdown when sensor temperature 3 High Temp 50 300 2C 98 higher than this vale Detecting only Shutdown after safety delay is over The delay value can be set War
60. ue saison iate ed acad gud a aii 52 10 COMMISSIONING einna C 53 11 TYPICAL APPLE IG AT IOMN mv 54 12 INSTALLATION EE 55 13 GSM SHORT MESSAGE ALARM AND REMOTE CONTROL eee 57 13 1 GSM SHORT MESSAGE ALARM cisco cir 57 13 2 GSM SHORT MESSAGE REMOTE CONTROL eese 58 14 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE ee 60 14 1 GUMMINS ISB ISBE EE 60 1452 e RT lge EE 60 14 3 CUMMINS QSM11 import eegene Eege 61 HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 4 of 68 A SmartGen ideasfor power AA HGM7110DC Genset Controller 14 4 CUMMINS OGxv1p CMSIn nn enne nennen nnnnn nnne nnns nnn n nnne n ns 61 14 5 CUMMINS GCG MODUL 62 14 6 DETROIT DIESEL DDEC ege 62 14 7 DEUTZ EE 63 148 ME or AI Sl EE 63 1 amp 9 ME WE IED ENS E 64 AO RR sll FIS Sosa 64 TAL SCANIA a A A a a A 65 14 12 VOIN GIB DCS C n 65 14 13 VOLVO EDCA E 66 14 14 VOIVO I EE 66 14 5 BOSE EE 67 15 FAULFEINDINO EE 68 HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 5 of 68 A SmartGen 1 OVERVIEW HGM7110DC genset controller is used for genset automation and monitor control system of single unit to achieve automatic start stop data measurement alarm protection and three remote remote control remote measuring and remote communication The controller adopts large liquid crystal display LCD and selectable Chinese English or other languages interface with easy and reliable operation HGM711
61. ump 21 Heater Control It is controlled by limited threshold of heater 22 Cooler Control It is controlled by limited threshold of cooler 23 Oil Pre supply Output Action from crank on to safety on 24 Reserved 25 Pre Lubricate Actions in period of pre heating to safety run 26 Remote Control Output This port is controlled by communication PC Power for GSM module GSM module is reset i EE when GSM communication failed 28 Reserved 29 Close Gen Output Control generator to take load HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 42 of 68 Rr martin HGM7110DC Genset Controller 30 Open Gen Output Control generator to off load 31 1 Acc Load Close Two Accs Control 1 accumulator to take load 32 1 Acc Load Open Two Accs Control 1 accumulator to off load 33 Start Relay 34 Fuel Relay Action when genset start and disconnect when genset stop completely 35 36 37 Reserved 38 39 40 ECU Stop Used for ECU engine and control its stop 41 ECU Power Used for ECU engine and control its power 42 Reserved 43 Crank Success Close when detects a successful start signal 44 Reserved 45 Reserved 47 48 MG Action when oe common warning common shutdown common trips alarm 49 Common Trip and Stop Action when common trip and stop alarm 50 Common Shutdown Action when
62. ux Input 4 Active Action when input port 4 is active 73 Aux Input 5 Active Action when input port 5 is active 74 Aux Input 6 Active Action when input port 6 is active 75 Aux Input 7 Active Action when input port 7 is active 76 98 Reserved 99 Emergency Stop Action when emergency stop alarm 100 Failed To Start Action when failed start alarm 101 Failed To Stop Action when failed stop alarm 102 Under Speed Warn Action when under speed alarm 103 Under Speed Shutdown Action when under speed shuts down 104 Over Speed Warn Action when over speed warn 105 Over Speed Shutdown Action when over speed shutdown alarm 106 2 Acc Load Close Two Accs Control 2 accumulator to take load 107 2 Acc Load Open Two Accs Control 2 accumulator to off load 108 122 Reserved 123 Over Current Action when over current 124 133 Reserved 134 2 Acc Overvolts Warn 135 2 Acc UndervoltsWarn 136 2 Acc Overvolts Shutdown 137 2 Acc Undervolts Shutdown 138 Reserved 139 High Temp Warn Action when hi temperature warning 140 Low Temp Warn Action when low temperature warning 141 High Temp Shutdown Action when hi temperature shutdown alarm 142 Reserved 143 Low OP Warn Action when low oil pressure warning 144 Low OP Shutdown Action when low oil pressure shutdown 145 OP Sensor Open Action when oil pressure sensor is open circuit 146 Reserved 147 Low Level Warn Action when controller has low oil level alarm HGM7110DC Genset Controller Version 1 0
63. with engine Disconnect Each condition can be used alone and simultaneously to separating the start motor and genset as soon as possible Setting value is percentage of rated Wh high Disconnect speed en generator speed ig er 18 Engins Spasd 0 200 24 than the set value starter will be 9 P disconnected See the installation instruction When generator oil pressure higher Disconnect Oil than the set value starter will be 1 1 kP 2 E Pressure EIER ai disconnected See the installation instruction Load Setting 1 Rated Current 5 6000 A 500 Rated load current Over Current 0 Disable Enable ow 1 Enable 3 Over Current 0 200 Yo 120 4 Over Current 0 3 0 0 Warn 1 Shutdown Action 2 Trip and Stop 3 Trip Over Current 5 0 1 0 Tyee 0 1 6 Type 1 Delay 0 3600 s 10 Type 2 7 l 1 36 36 Multiply l Ge sut 0 1 lacc 2 lload 8 P 0 2 0 1 1 lgen 2 lload Mode 2 1 lgen 2 lacc Current 1 0 4 20mA gio 0 1 0 Curve Type 1 0 5V e Current 1 X 0 32762 m V 0 Curve Custom x0 y0 x1 y1 o5 Bread Y 0 32767 A 0 x0 y0 x1 y1 Contents HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 36 of 68 A AA An HGM7110DC Genset Controller No Items Parameters Defaults Description Current 2 0 4 20mA 2 1 S Curve Type a S 1 0 5V 27 Current 2 X 0 32762 mA V 0 1 y1 42 Curve Y 0 32767 A 0 Custom x0 y0 x1 y1 Contents Switch Set
64. x 5 telephone numbers Besides generator status can be controlled and checked using SMS gt Equipped with CANBUS port and can communicate with J1939 genset Not only can you monitoring frequently used data such as water temperature oil pressure speed fuel consumption and so on of ECU machine but also control starting up shutdown raising speed and speed droop via CANBUS port Suitable for Accumulator Priority System Generator Priority System Or Double Accumulator System gt Accumulator Priority System The accumulator supplies the power for load continuously In Auto mode the genset will start automatically to charger the accumulator if the accumulator voltage has fallen below the Charge Start Voltage gt Generator Priority System The generator supplies the power for load continuously If there is shutdown alarm occurs by either engine or generator the accumulator will supply the power for load In Auto mode the genset will charge the accumulator if the accumulator voltage has fallen below the Charge Start Voltage When the accumulator voltage has fallen below the Nominal Voltage in addition the generator abnormal condition occurs Shutdown alarm will be initiated gt Double Accumulator System Firstly the accumulator 1 supplies the power for load if the accumulator 1 satisfies the charger requirement then it will charged by the genset and the accumulator 2 supplies the power for load HGM7110DC

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