Installation manual - HAINBUCH America WORKHOLDING
Contents
1. Al 7 1 2 Changing the carrier CENTREX kwik pallet system 42 7 1 3 Disassembly of the base 43 7 2 Subsequent storoge 43 aaa amsa aaa eS 44 8 Maintenance ehe 45 SETS ENTE 45 8 2 Preservqlion a ee 46 8 3 Use of E 46 8 4 Maintenance schedde 47 8 5 Maintenance take 47 8 6 Measures after successful maintenance 47 EE 48 9 Trouble SMO E 49 258 49 E 50 9 3 Start up after corrected ou 50 JO AED u yun I A MM REED MI E UEM MM EE 51 10 1 Service OWING 51 10 2 Representatives in Germany and 51 LEE 92 10 22 e o T P S 53 iE T 56 Translation of original installation manual HATNBUCH 3 1 General 1 1 Information about this manual This manual enables safe and efficient handling of the clamping device The manual is a component of the clamping device and must be kept in the immediate vicinity of the clamping device where it is accessible for personnel at all times Personnel must have carefully read and understood this manual prior to starting all tasks The basic prerequisite for safe work is compliance with all the sa2. ale ec DR Fig 5 Variant CENTREX CENTREX kwik pallet system pallet system Outer dimensions square CN 330 x 330 Repeatability mm 0 003 Plate thickness mm CT AO Distance of the eye bolt thread in the y CI 276 direction mm Eye bolt thread CK M10 2x Spacing handle bores mm CQ 160 Handle bore height mm CR 20 Handle fastening CP 8 4x Distance of the quick change unit 220 x 220 Centering taper height mm CS 17 Weight kg 14 13 Order no 1207 0003 10461 0002 HATNBUCH 21 3 2 Operating conditions Environment Specification Value Unit Temperature range 15 65 3 3 Power specifications NOTE Material damage if the power specifica tions do not agree the power specifications of clamping device machine adapter and machine do not agree severe damage extending to total damage can occur a Only operate clamping devices and adapters in machines with the same power specifications Information on maximum clamping force and drawtube force is provided on the clamping device and the ad apter 3 4 Dimensional sheet Dimension sheets for the respective product can be re quested from HAINBUCH 3 5 Type designation The type designation is on the product and includes the Sa following information 22 HAINBUCH 4 Structure and function 4 1 Overview and brief description Fig 7 Solid mounting of the pallets wit
3. 46 R Representqotives Europe 53 Germany u uu a 52 5 Scope of deiwer 7 Ke 7 Special 1 ro 29 ignei EPI MES 2d Subsequent sforoge 40 56 HAINBUCH Symbols on the packaging 26 T Transport inspection 2 Transport inner 27 Trouble shooting 49 Trouble shooting toble 50 Type desionofon 22 U Unpocking 27 HATNBUCH 57 58 HAINBUCH CENTREX pallet system Index english E Order Hotline 49 0 7144 907 333 HAINBUCH 59 HAINBUCH SPANNENDE TECHNIK HAINBUCH CMBH SPANNENDE TECHNIK PO Box 1262 DE 71667 Marbach Erdmannh user Stra e 57 DE 71672 Marbach Phone 49 0 7144 907 0 Fax 49 0 7144 18826 verkauf amp hainbuch de www hainbuch com 24h Emergency call 49 0 71 44 907 444 11 2012 Part no 80001 0178 en Subject to technical modifications
4. 5 Uwe Fischer Sales Representative HAINBUCH CMBH Im Apfent le 25 DE 72525 M nsingen Auingen Phone 49 0 7144 907 662 Fax 49 0 7381 183783 E mail uwe fischer hainbuch de Thomas Helfer GbR Commercial Agency Gerwigstrae 4 DE 76437 Rastatt Phone 49 0 7222 916231 Fax 49 0 7222 916240 Mobile 49 0 171 2032559 E mail helfer industrievertretung t online de Anika Hensen Sales Representative HAINBUCH GmbH Erdmannh user Stra e 57 DE 71672 Marbach Phone 49 0 7144 9070 Fax 49 0 7144 18826 E mail anika hensen hainbuch de Thomas Hummel Sales Representative HAINBUCH GMBH Waldstrae 22b DE 93197 Zeitlarn Phone 49 0 7144 907 674 Fax 449 0 7144 907 874 E mail thomas hummel hainbuch de Michael Kopp Sales Representative HAINBUCH CMBH G gginger Stra e 98 DE 86199 Augsburg G ggingen Phone 49 0 7144 907672 E mail michael kopp hainbuch de mn K nne Zerspanungstechnik Commercial Agency Grootkoppel 45 DE 23858 Reinfeld Phone 49 0 4533 208100 Fax 49 0 4533 208116 Mobile 49 0 170 9621139 E mail info kuenne zerspanungstechnik de Internet www kuenne zerspanungstechnik de Henry Miersch Sales Representative HAINBUCH CMBH Feldstra e 51 DE 06917 Jessen Phone 49 0 7144 907 664 Fax 49 0 3537 200455 E mail henry mierschGhainbuch de Ulrich Remmel Commercial Agency GildestraBe 18 DE 58791 Werdohl Phone 49 0 2392 9383 0 Fax 49 0 2392 9383 17 E mail info re
5. Only re store the product under the following conditions Thoroughly clean the product prior to subsequent stor age see section Cleaning Thoroughly oil and grease the product see section Cleaning Store the product device in airtight foil HATNBUCH 29 6 Assembly 6 1 Preparations The total weight of the CENTREX pallet system and or CENTREX kwik pallet system depends on the size and can be as much as 30 kg see section Technical data Depending on the weight to safely lift the CENTREX pal let system and or CENTREX kwik pallet system out of the package and position it in the machine table it must be hooked into a crane WARNING Danger of injury due to falling compon ents When mounting components can fall and cause severe injury and material damage Two people are always required for this task m Use crane 6 2 Assembly of the pallet system WARNING Danger of injury due to unintentional startup of the tool spindle Unexpected start up of the tool spindle can cause severe injury The pallet systems CENTREX and CENTREX kwik are not allowed for use in a drilling ma chine 30 HAINBUCH 6 2 1 Assembling the base plate Tightening torque The base plate may be built only on flat machine table a Make sure that the planarity is less than 0 01 mm m For mounting use screws DIN EN ISO 4762 A x M12 a The screws must not protrude wh
6. Q HAINBUCH SPANNENDE TECHNIK CENTREX pallet system CENTREX kwik pallet system Table of contents De Mh a nasa cet eee ea 4 1 1 Information about This mantel een 4 1 2 Description of vorionts 4 1 3 Explanation of sembcl 5 UR DA RP ne ee 5 1 5 Limitations of abi rear L5 Copyright tee 1 7 Scope of deliver tnn nnns 7 1 8 Spare Pan es een 7 7 EE 8 2 1 Responsibility of the cusbomer 8 2 2 Personnel requirementss eene eene 8 2 3 Intended EE 9 2 4 Personal protective equipment neret 10 2 5 Special dangers ae CU v FRE GRO RO Rated 11 2 5 Functional ee pito uo Ute Sr die ues 14 2 7 Environmental protection une 15 ZB CHR nenne een lesen see een 15 16 3 1 General informotion ee 16 3 1 1 Base plate CENTREX pallet system 16 3 1 2 Base plate CENTREX kwik pallet zusiem nenn 18 3 1 3 Pallet EE 19 3 1 4 Hole grid pallet sss 20 3 1 5 Aluminum Balkan aa 2 2 2 Operating une tee 22 3 3 Power specifigalions usa 22 3 4 Dimensional sheet sn 22 3 5 Type designotion asien 22 Structure and unction 23 4 1
7. Spacing handle bores mm CQ 160 Handle bore height mm CR 20 Handle fastening CP 4x Distance of the quick change unit mm 220 x 220 Centering taper height mm CS 17 Hole spacing in x mm CU 230 Hole spacing in y mm 110 Bolt hole circle for plus EQ LK 230 2 x M14 Bolt hole circle for MANOK msdock ER 188 2 x M12 Bolt hole circle for hsdock EU LK 116 4 x M8 Weight kg 15 Order no 1207 0001 10461 0001 HATNBUCH 19 3 1 4 Hole grid pallet CENTREX 1 CENTREX kwik 7 8 7 e um Fig 4 Variant CENTREX CENTREX kwik pallet system pallet system Outer dimensions square CN 330 x 330 Repeatability mm 0 003 Plate thickness mm CI 40 Distance of the eye bolt thread 220 in the x direction mm Eye bolt thread M10 2x Spacing handle bores mm CQ 160 Handle bore heigth mm CR 20 Handle fastening CP M8 8x Distance of the quick change unit 220 x 220 Centering taper height mm CS 17 Grid spacing in the x direction mm DA 40 Grid spacing in the y direction mm CZ 40 Countersink CW 127 Height mm J 10 Thread size M L 10 Depth of thread mm M 26 Weight kg 13 15 Order no 1207 0003 10461 0002 20 HAINBUCH 3 1 5 Aluminum pallet CENTREX CENTREX kwik
8. cisely balanced clamping devices u f in doubt contact the manufacturer Ensure the following points prior to each installation and start up of the product All allen screws of the pallet system must be present and tightened with the proper tightening torque All rubber segments must be intact this means that they are neither torn nor are they porous at any point All edges and bearing surfaces are intact this means that they are neither broken nor do they show any signs of wear The set speed of the machine tool should not exceed the maximum permissible speed of the clamping device The maximum drawtube force specified on the peri meter of the clamping device must not be exceeded All mounting tools must be removed from the interior of the machine 38 o HAINBUCH There may not be anything between the base plate and the clamping pallet with clamping device A plane parallel support plate must be ensured 6 4 Activities after production is concluded 1 Switch off the machine tool and safeguard it from being switched on again Open the protective door or hood Clean the base plate and the clamping pallet of chips and production residues with a soft lint free cloth Close the protective door or hood HATNBUCH 39 7 Disassembly subsequent storage disposal 7 1 Safety If there is break in production that lasts longer than 3 days or if the machine will be changed for other
9. u 90 utilization of the apparent limit of elasticity Torque for Diameter en mm Nm MA 7 4 5 8 7 M 6 10 12 M 8 13 25 M 10 17 50 M 12 19 100 M 16 24 14 220 M 20 30 17 400 M 24 36 19 600 The table shows the maximum permissible values and does not include any other safety factors Knowledge of the applicable guidelines and configuration criteria are the prerequisites 48 HAINBUCH 9 Trouble shooting Possible fault causes and the tasks to correct these faults are described in the following section If faults occur more frequently the maintenance intervals must be shortened to correspond to the actual system load Contact the manufacturer if there are faults that cannot be corrected by following the instructions below see the service address on the back of this operating instruction 9 1 Safety Trouble shooting The following always applies 1 For faults that pose a direct danger for personnel and or property immediately execute the emergency stop function 2 Determine the cause of the fault 3 If correction of the fault requires work in the danger zone put the machine in set up mode 4 Immediately inform the responsible parties at the installation site of the fault 5 Depending on the type of fault either have author ized specialized personnel correct the fault or correct it yourself The trouble shooting table provided below lists personn
10. Overview and brief description 23 4 2 Overview and brief description CENTREX kwik pallet system 24 4 3 Optional Accessories inne 25 Eegeregie 25 4 3 2 Position locking mechonism aa aaa 23 ESPECIE 25 5 Transporting packaging and storing 26 5 1 Safety instructions for transporting 26 5 2 Symbols on the packaging sss 26 2 HAINBUCH e Bel elo E 26 5 4 Unpacking and inner company transportation sse 27 5 9 PA IN EE 28 5 6 SOHN 29 Eege 30 30 6 2 Assembly of the pallet 1 102 30 6 2 1 Assembling the base plote 31 6 2 2 Taking and aligning the base 32 6 2 3 Rotate the carrier plate by 90 CENTREX pallet system 33 6 2 4 Plates locking the position 34 6 2 5 Change in the carrier plates CENTREX pallet system 35 6 2 6 Change in the carrier plates CENTREX kwik pallet system 37 6 3 Inspeccion eC 38 6 4 Activities after production is concluded sss 39 7 Disassembly subsequent storage daposcl 40 EE A0 7 1 1 Changing the carrier CENTREX pallet
11. and avoiding possible hazards on their own Hydraulic specialist The hydraulic specialist has been trained for the partic ular task area in which he is active and is familiar with the relevant standards and regulations Due to his spe cialized training and experience the hydraulic special 8 o HAINBUCH 2 3 Intended use ist can perform tasks on hydraulic equipment and re cognize and avoid possible dangers on his own u Electric specialist The electric specialist has been trained for the particu lar task area in which he is active and is familiar with the relevant standards and regulations Due to his specialized training and experience the electric specialist can perform tasks on electric equip ment and recognize and avoid possible dangers on his own Only persons from whom it can be expected that they re liably execute their work are considered as personnel Persons whose capability to react is impaired for in stance through drugs alcohol or medication are not approved Comply with age specific and job specific regulations that are applicable at the installation site when select ing personnel The CENTREX pallet system is designed for mounting on machine table and for stationary machining It is de signed for stationary use and may not be used in ma chine tools The CENTREX pallet system only be mounted operated maintained and cleaned by instructed specialized per sonnel Intended use al
12. initiate suitable measures immediately If in doubt noti fy the responsible municipal authority about the damage The following environmentally harmful substances are used Lubricants like greases and oils can contain toxic sub stances Ensure that they do not get into the environment The device must be disposed of by a specialized dispos al company To achieve trouble free operational performance of the clamping device only use HAINBUCH lubricants See the appendix for reference addresses In case of visible damage or visible wear of the carbon parts a Further processing only after consultation with HAINBUCH HATNBUCH 15 3 Technical data 3 1 General information For the pallet system CENTREX and CENTREX kwik dif ferent pallets are available 3 1 1 Base plate CENTREX pallet system 16 HAINBUCH Outer dimensions square CN 330 x 330 Repeatability mm 0 003 Bushings CF Positioning element bushing 4x Plate thickness mm CT 40 Distance of the eye bolt thread in the x 53 5 direction mm Distance of the eye bolt thread in thy y Cl 276 direction mm Eye bolt thread CK M10 2x Distance of the quick change unit mm CM 220 x 220 Screw connection width mm P 252 Grooves mm BL 46 Ax Groove width mm BJ 13 5 Mounting slots for T groove table with CG 63 80 100 groove spacing mm Mounting slots for hole grid machine CH 40 50 100
13. 2 506751 E mail carsten zander hainbuch de Belgium BIS Technics bvba sprl Zevenputtenstraat 20 3690 Zutendaal Phone 32 89518890 Fax 32 89518899 E mail infoGbistechnics com Internet www bistechnics com Denmark Jorn Herringe A S Ramsgmagle Sywejen 31 4621 Gadstrup Phone 45 46170000 Fax 45 46170001 E mail sales jbh tools dk Internet www jbh tools dk HATNBUCH 53 Estonia Latvia Lithuania DV Tools OU Peterburi tee 34 4 11415 Tallinn Phone 372 6030508 Fax 372 6030508 E mail info dv tools ee France HAINBUCH France SNC Equipements de machines outils ZI Lons Perrigny 1600 Route de la Lieme 39570 Lons le Saunier Phone 33 384876666 Fax 33 384876677 E mail info amp hainbuch fr Internet www hainbuch com Great Britain HAINBUCH UK Lid 6 Newmarket Keys Business Village Keys Park Road Hednesford Staffordshire WS12 2HA Phone 44 1543 478710 Fax 44 1543 478711 Mobile 44 7980212784 E mail nick peter hainbuch co uk Internet www hainbuch com Greece PAPET Papadopoulos GbR Hauptstra e 75 DE 73061 Ebersbach Fils Phone 49 71635858 530668 Fax 49 716352265 E mail paris papet technologies de Ireland Machine Shop amp Engineering Supplies Lid 11 Vale View Lawn The Park Cabinteely Dublin 18 Phone 353 12847003 Fax 353 12857955 E mail machshop indigo ie Finland Oy Maanter Ab PL 70 Keinum enkuja 2 01510 Vantaa Phone 358 29006130 Fax
14. 358 290061130 E mail maantera maantera fi Internet www maantera fi France Representative for Haute Savoie Utilis France Sarl 597 Avenue du Mont Blanc 74460 Marnaz Phone 33 450963630 Fax 33 450963793 E mail contact utilis com Internet www utilis com Great Britain Leader Chuck Systems Lid 9 Century Park Birmingham 9 ANZ Phone 44 1217714843 Fax 44 1217710966 E mail information leaderchuck com Internet www leaderchuck com Hungary GGW Gruber amp Co GmbH Kolingasse 6 1090 Vienna Phone 43 0 1 3107596 0 Fax 43 0 1 3107596 31 E mail ggw gruber ing at Internet www gruber ing at Italy HAINBUCH Italia srl Via Caduti di Nassiriya 5 22036 Cantu Co Phone 39 0313355351 Fax 39 031611570 E mail info hainbuchitalia it Internet www hainbuchitalia it 54 o HAINBUCH Netherlands BIS Specials Brandenburg Industry Service Dongen BV Dreef 7 6996 BA Drempt Phone 31 313482566 Fax 31 313482569 E mail info bisspecials com Internet www bisspecials com Poland BIM Sp z o o ul Wysogotowska 9 62081 Przezmierowo Phone 48 616232041 Fax 48 616232040 E mail bim bazafirm pl Russia LLC Rosna Engineering Melnichnaya 4 192019 St Petersburg Phone 812 4129213 Fax 812 4125586 E mail rosna rosna spb ru Internet www rosna spb ru Sweden HAINBUCH Svenska AB Kemistv gen 17 18379 T by Phone 46 87327550 Fax 46 87327650 E mail hainbuch hainbuch se Intern
15. TE The four anchor nuts must be in the correct posi tion HATNBUCH 35 CENTREX pallet system Assembly Fig 16 2 Press the quick change screw into the screwing posi tion by using a suitable wrench 3 While pressing the quick change screw down tighten the quick change screw clockwise tightening torque max 59 Nm Order Hotline 49 0 7144 907 333 36 6 2 6 Change in the carrier plates CENTREX kwik pallet system For a highly accurate repeatability of the position of the CENTREX kwik pallets note the following The contact surfaces must be wiped with a lint free cloth The steel inserts must be inspected for damage The control groove into the quick change screw is vis ible The actuation of the locking mechanism follows these steps 1 Put the pallet on the base plate 1 NOTE The four draw in bolts must be in the correct posi tion as 22 a I ok A IO Fig 17 HATNBUCH 37 6 3 Inspections NOTE By a too high tightening torque the plate can be damaged The maximum tightening torque for the hex screw is 20 0 kN 2 Tighten the hex screw SW15 with a suitable wrench NOTE Material damage due to damaged clamping devices CES A damaged incomplete or unbalanced clamp ing device can significantly damage or even des troy the machine tool and the work piece a Only install undamaged complete and pre
16. acturer and the statutory regulations valid at the time the contract was concluded apply This manual is protected by copyright and is provided ex clusively for internal purposes Delivery of the operating manual to third parties duplica tion in any form including excerpts as well as exploit ation and or communication of the content are not per mitted except for internal use without written approval from the manvfacturer Actions to the contrary make damage compensation man datory We reserve the right to enforce additional claims 6 o HAINBUCH 1 7 Scope of delivery 1 8 Spare parts fi All tools and accessories that are not included in the scope of delivery are marked as optional In scope of delivery of the CENTREX pallet system CENTREX base plate with eye bolt Optionally the scope of delivery of the CENTREX pallet system Aluminum pallet with eye bolt and handle 1 pallet system or hole grid pallet with eye bolt and handle In scope of delivery of the CENTREX kwik pallet system 1 CENTREX kwik base plate with eye bolt Optionally the scope of delivery of the CENTREX kwik pallet system Aluminum pallet with eye bolt and handle 1 pallet system or hole grid pallet with eye bolt and handle WARNING Safety risk if the wrong spare parts are used Incorrect or defective spare parts can cause dam age malfunction or total failure they can also impair safety a Only use
17. as it is detected Claims for damage compensation can only be enforced during the applicable periods for giving notice of lack of conformity 5 4 Unpacking and inner company transportation Ti The CENTREX pallet system is packed horizont aly To safely lift the CENTREX pallet system out of the package it must be hooked into a crane depend ing on the weight For transporting with transport trolley the CENTREX pallet system must be positioned in standing condition Make sure that a non slip pad has been laid All tools and accessories which are not in scope of delivery are marked as optional in the operat ing instructions Two people are required for this task Special tools required a Crane u Lifting eye bolts 1 Screw lifting eye bolt into the threads in the CENTREX pallet system 2 Hook the load handling equipment into the lifting eye bolt 3 Use a crane to carefully lift the CENTREX pallet sys tem out of the transport packaging and put it down on a stable level substrate HATNBUCH 27 5 5 Packaging About the pack aging Handling pack aging materials Individual packages are packed according to the expec ted transport conditions Environmentally friendly materi als have been used exclusively for the packaging Packaging should protect the specific components from transport damage corrosion and other damage until in stallation Therefore do not destroy the packaging re move it just before in
18. d from HAINBUCH The universal grease for chuck and mandrel lubrication is supplied in a 1000g can The order number for the universal grease is 2085 0003 it can be ordered from HAINBUCH HATNBUCH 25 5 Transporting packaging and storing 5 1 Safety instructions for transporting Unbalanced pack age WARNING Danger of falling due to an unbalanced package Packed goods can have an unbalanced package If attached incorrectly the package can tip and cause life threatening injuries Note the markings on the packages Attach the crane hook in such a manner that it is located above the center of gravity a Carefully lift and see if the load tilts If neces sary change the attachment 5 2 Symbols on the packaging Fragile Identifies packages with fragile or sensitive contents Handle the packed goods with care do not allow them to fall and do not subject them to impact Protect from moisture Keep packed goods dry and protected against moisture 5 3 Transport inspection Check delivery immediately upon receipt to ensure that delivery is complete and to identify any transport damage Proceed as follows it there is apparent external damage Do not accept the delivery or only accept it with reser vation Note the extend of transport damage on the transport documents or on the transport company s delivery tick et a Submit a complaint 26 o HAINBUCH Report defect as soon
19. e u The aligning of the base plate can be done in two ways by the positioning elements very difficult with the use of the adjusting pallet see optional accessories Adjusting the base plate for the CENTREX pallet system m 1 Step Screw the adjusting plate on the base plate 1 A Me 2 Step Put the base plate together with the adjusting wy ei plate on the machine table Screw them on lightly 2 1 2 4 3 Step Adjusting the screwed plates base plate and carrier plate into the fitting hole 3 and at the adjusting edge 4 4 Step Screw the base plate on the machine table 2 32 HAINBUCH 6 2 3 Rotate the carrier plate by 90 CENTREX pallet system IF necessary the plate of the CENTREX pallet system may by rotated by 4 x 90 This must be realized e g a with machining a special part on a machine with axix or a with clamping device that may be assembled in several positions depending on the machining The pallets are designed with four cross shaped pock ets These have the function to hold the anchor nuts out side of the base plate in the correct position Fig 14 To rotate the pallet by 90 follow these steps u Lift the four anchor nuts lightly by pressing ligthly on the screws by using a wrench Rotate the anchor nuts by 90 HATNBUCH 33 NOTE In the new position they are also locked against rotating as in the original position Pallets withou
20. ease 2085 0003 m Grease gun Oil stone u Soft lint free cloth 1 Hone all the bearing surfaces of the product with an oil stone 2 Lightly grease all interior and outer surfaces of the product Remove excess grease with a cloth 3 Pack the product airtight in foil Place it on a level impact free storage location and safeguard it from falling 8 3 Use of lubricant With the usage of lubricant you may only use grease that corresponds to the requirements concerning bond pres sure stability and solubility in lubricating coolant In addition no dirt particles may be in the grease they cause run errors if they come in in between two mating surfaces We recommend for this the following lubricant HAINBUCH grease see product information Alternatives Lubricant Manufacturer Product Universal MicroGleit GP 355 So Kl ber QNB 50 Zeller amp Gmelin DIVINOL SD24440 Bremer Leguill RIVOLTA W A P Special grease Kl ber MICROLUBE GL 261 46 HAINBUCH 8 4 Maintenance schedule Maintenance tasks are described in the sections below that are required for optimal and trouble free operation If increased wear is detected during regular inspections then reduce the required maintenance intervals according to the actual indications of wear Contact the manufacturer see the service address on the back if you have questions concerning maintenance tasks and intervals Interval Mainte
21. el who are authorized to correct the fault 6 If there is a fault that was not caused by the clamping device the cause of the fault may be in the machine area See the operating manual for the machine in this regard HATNBUCH 49 9 2 Trouble shooting table run out of the clamping device run out of the clamping device correct if necessary Fault Possible cause Fault correction Corrected by Problems while Contamination at the Release the pallet with power Specialist dismantling the quick actuating screws otherwise contact HAINBUCH CENTREX pallet Clean the quick actuating screws system Problems while Contamination at the Release the pallet with power Specialist dismantling the draw in bolt otherwise contact HAINBUCH CENTREX kwik Clean the draw in bolt pallet system Dimensional Contamination on the Clean the CENTREX bushing and Specialist deviation on the CENTREX bushing and the CENTREX taper work piece or taper Fault concentricity or Check the concentricity and the Specialist 9 3 Start up after corrected fault After correcting the fault execute the following steps to start up again 1 Reset the emergency stop device 2 Acknowledge the fault on the machine tool controller 3 Ensure that no one is in the danger zone 4 Start the machine tool 50 o HAINBUCH 10 Appendix 10 1 Service Hotline 10 2 Representatives in Germany and Europe Order Hot
22. en attached the long holes For tightening the screws only use the following tighten ing torques DIN EN ISO 4762 M12 Property class Tightening torque 8 8 80 Nm 10 9 117 Nm 12 9 137 Nm The pallet system CENTREX and CENTREX kwik can eas ily be screwed onto the following machine table a T slot table slot spacing 63 er T slot table slot spacing 100 s a T slot table slot spacing 125 er Mounting table 40 s hole grid spacing a Mounting table 50 hole grid spacing Mounting table 100 s hole grid spacing NOTE If the carrier pallet aspirates by adhesion to the base plate it is sufficient to make a short push off with the aid of a compressed air gun through the push off hole HATNBUCH 31 6 2 2 Taking and aligning the base plate The base plate can be used in three ways a Change in several clamping devices on a base plate a The base plate must not be adjusted a Only the carrier plate must be adjusted Mounting several clamping devices on several ma chines base plates in exact position u The position of the base plate must be determined exactly The positon of the base plates may be touched the position elements CENTREX bushings a Mounting several clamping devices on several ma chines and additionally clock them by 90 CENTREX kwik by 180 a The position of the base plate must be aligned ex actly to the positon of the machine tabl
23. et www hainbuch com Turkey Hidkom Organize Sanayi B lgesi 75 Yil CD Demirciler Sit Blok No 2 16159 Nil fer Bursa Phone 90 2242438292 Fax 90 2242436365 E mail hidkom ir net Internet www hidkom com Norway Onstad Maskin A S Chr H Blomsgt 13 3717 Skien Phone 47 35532373 74 Fax 47 35532375 E mail postmaster onstadmaskin no Internet www onstadmaskin no Romania Banatech srl Carasului Str 26 325400 Caransebes Phone 40 255517175 Fax 40 355814125 Mobile 40 749220553 E mail office banatech ro Internet www banatech ro Spain ATM Asistentes Tecnologicos del Mecanizado S L Isaac Albeniz 29 08402 Granollers Barcelona Phone 34 938606572 Fax 34 938791689 E mail atm sl amp atmbarcelona com Switzerland Utilis M llheim AG Pr zisionswerkzeuge Kreuzlinger Strasse 22 CH 8555 M llheim Phone 41 0 52 7626262 Fax 41 0 52 7626200 E mail nfo utilis com Internet www utilis com HATNBUCH 55 11 Index A Accessorles Haider ta teme Ia Eds 25 Gelee 25 Position locking mechanism 25 Assembly Base ctione 3 Base plate taking and aligning 32 Carrier plate turning CENTREX pallet system 33 Carrier plates CENTREX kwik 37 Carrier plates CENTREX 35 Plates Locking the position 34 B Bo
24. fety instructions and handling instructions in this manual Illustrations in this manual are provided for a basic under standing and may deviate from the actual model of the clamping device It is assumed that the reader is familiar with standard pro cedures such as cleaning the mounting surfaces 1 2 Description of variants Two variants of the CENTREX pallet system are presen ted in this manual CENTREX pallet system CENTREX kwik pallet system the variants differ in structure installation disas sembling and maintenance or fault correction they will be described separately Based on the headers sections and action steps can al ways be assigned to a specific variant Starting with size 80 ring nuts must be used fo transport the clamping device Usual approaches like a cleaning of the areas for screw ing are presupposed to be familiar 4 HAINBUCH 1 3 Explanation of symbols Safety instructions Tips and recom mendations 1 4 Max RPM Safety instructions are indicated by symbols in this oper ating manual The safety instructions are introduced by signal words that express the scope of the hazard The safety instructions must be strictly adhered to you must act prudently to prevent accidents personal injury and material damage DANGER indicates an imminent dangerous situation than can result in death or serious injury if it is not avoided WARNING indicates a possib
25. h rapid action screws on the base plate No additional actuating medium Advantages Easy manual actuation No peripherals easy maintenance HATNBUCH 23 4 2 Overview and brief description CENTREX kwik pallet sys tem Fig 8 Draw in and locking elements clamp the device pallet and base plate via the centering bolt form and force fit Advantages u Extremely fast manual activation with e g a cordless screwdriver a Full utilization of the pallet system Automated actuation can be retrofitted pneumatic hy draulic or electric 24 o HAINBUCH 4 3 Optional Accessories 4 3 1 Handle 1 4 Fig 9 accessories described here are not included in the scope of delivery Specially developed accessories are available for each product Trouble free and precise function of HAINBUCH clamping devices is only ensured when using original HAINBUCH segmented clamping bushings The handle is designed for manual changing of the pal let It is suitable to a CENTREX pallet system and CENTREX kwik pallet system The handle has the order no 3037 0001 and can be ordered from HAINBUCH 4 3 2 Position locking mechanism 2 92 Fig 10 4 3 3 Grease The position locking mechanism may only put in one defined position It is suitable to a CENTREX pallet system and CENTREX kwik pallet system The position locking mechanism has the order no nh 112 0010 and can be ordere
26. ing special tasks Separate reference is made to this equip ment in the specific sections of this manual This special protective equipment is explained below 10 o HAINBUCH Hard hat to protect against falling and flying parts and materials Protective goggles to protect eyes from flying parts and liquid splashes Protective gloves to protect hands from friction abrasion puncture wounds or deeper injuries as well as from contact with hot surfaces 2 5 Special dangers In the following section residual risks are cited that occur due to installation of the clamping device in a machine tool In each case the residual risks that have been de termined based on a risk analysis of the machine must be specified by the customer Follow the safety instructions listed here and the warn ings in the other sections of this manual to reduce health hazards and to avoid dangerous situations Horizontal lying WARNING parts Danger of injury due to horizontal parts Before transporting the clamping device in hori zontal condition a Put the clamping device on a non slip pad Screw in the eye bolts HATNBUCH 11 Suspended loads WARNING Life threatening danger due to suspen ded loads Some clamping devices must be lifted with a crane When lifting the clamping device there is life threatening hazard due to falling parts or parts swinging out of control Never step under suspended load
27. juries u Open the pressure relief screw and drain re maining liquid a Discard the liquid NOTE Improper disposal causes environ mental damage Lubricants and other auxiliary materials are sub ject to treatment as special waste and should only be disposed of by approved specialist com panies Local municipal authorities or specialized disposal com panies provide information on environmentally respons ible disposal 44 HAINBUCH 8 Maintenance Environmental pro Comply with the following instructions for environmental tection 8 1 Cleaning protection when performing maintenance work a At all lubricating points where lubricant is applied by hand remove escaping used or excess grease and dispose of it in accordance with applicable local regu lations Collect used oil in suitable containers and dispose of it in accordance with applicable local regulations NOTE Material damage due to cleaning with compressed air CES Cleaning the clamping device with compressed air can force metal chips into thread and grooves This can damage or even destroy the pallet system a Never clean the pallet system CENTREX and CENTREX kwik with compressed air Execution only by a specialist a Auxiliary material required Ester free non polar cleaning agent u Soft lint free cloth HATNBUCH 45 8 2 Preservation Execution only by a specialist Special tools required a Universal gr
28. le dangerous situation that can result in death or serious injury if it is not avoided CAUTION indicates a possible dangerous situation that can result in minor or light injury if it es not avoided NOTE a indicates a possible dangerous situation that can result in material damage if it is not avoided indicates useful tips and recommendations as well as information for efficient and trouble free operation CAUTION The product is designed for stationary use and may not be used for rotating machining Y HAINBUCH 5 1 5 Limitations of liability 1 6 Copyright All information and instructions in this operating manual have been provided under due consideration of applic able standards and regulations the current state of tech nology as well as our many years of experience The manufacturer assumes no liability for damage due to gt Failure to follow the instructions in the manual Non intended use Deployment of untrained personnel Unauthorized conversions Technical changes Use of non approved spare parts The actual scope of delivery can vary from the explana tions and graphic representations provided in this manual in the case of special versions if supplemental order op tions are desired or on the basis of the latest technical changes The agreed obligations in the delivery contract the gener al terms and conditions as well as delivery conditions of the manuf
29. line Quickly ordered and delivered A call is all it takes 49 0 7144 907 333 Schedule Hotline Current status of your order Just call 49 0 7144 907 222 24h emergency call Has there been a crash or other technical emergency Our experts are at your service around the clock 49 0 7144 907 444 The sales partners and service employees listed below are available for further consultation or support Overview of German postal codes 010 049 400 479 s 70 71 868 879 060 089 480 499 B 720 729 880 899 090 189 500 549 730 739 900 914 190 289 550 559 740 479 915 918 290 319 560 569 750 799 919 320 339 570 599 800 839 920 949 340 349 600 659 840 851 950 979 350 369 660 699 852 866 980 999 370 399 700 709 867 o HAINBUCH 51 10 2 1 Germany Werner Bock KG Commercial Agency Neue Reihe 2 DE 33699 Bielefeld Phone 49 0 521 92458 0 Fax 49 0 521 92458 99 E mail bockkg gmx de Internet www werner bock kg de n Bock amp Strothmann GmbH Commercial Agency Berliner Allee 49 DE 30855 Langenhagen Phone 49 0 511 781068 Fax 49 0 511 782960 E mail vertrieb bockundstrothmann de Internet www bockundstrothmann de J rg Fedtke Sales Representative HAINBUCH CMBH Kunkelsberg 2 DE 45239 Essen Phone 49 0 7144 907 661 Fax 49 0 201 2463 839 E mail joerg fedtke hainbuch de
30. lt torque sese 48 Brief description CENTREX 23 CENTREX kwik 24 C Carbon CFK 15 E 45 D Description of vorionts 4 Dimensional sheet 22 Disossembly 40 Base 43 Changing the carrier pallet CENTREX keck 42 Changing the carrier pallet CENTREX uu 41 KE A4 E Environmental protection 15 G 25 Inspecfions 38 Installation Preporolions 30 Intended use 9 M Maintenance schedule 47 Operating conditions 22 S T CENTREX PM CES 23 CENTREX kwik 24 P Pockoging 1 28 Personal protective equipment Hard een 11 Protective gloves 11 Protective goggles 11 Protective work clothing 10 Safety oohwegt 10 Personnel requirements 8 Power specifvicotions 22 Preservdfl
31. manufacturer s original spare parts Only purchase spare parts from authorized dealers or dir ect from the manufacturer Addresses are in the ap pendix 1 9 Warranty terms The warranty terms are included in the manufacturer s terms and conditions HAINBUCH 7 2 Safety This section provides an overview o fall the important safety aspects for optimal protection of personnel as well es for safe and trouble free operation 2 1 Responsibility of the customer The device is used in industrial applications Con sequently the owner of the device is subject to legal in dustrial safety obligations In addition to the safety instruction in this manual gener ally valid safety and accident protection guidelines and environmental protection guidelines must be adhered to and complied with for the area of implementation of the device 2 2 Personnel requirements WARNING Danger of injury due to insufficient qualification Improper handling of the clamping device can cause serious injury or material damage Only have activities performed by personnel who are qualified to perform these activities The following qualifications are cited in the operating manual for the various activity areas Specialized personnel are personnel who due to their specialized training skills and experience as well as knowledge of the ap plicable regulations are capable of executing the tasks assigned to them and of recognizing
32. mmel de Internet www remmel de Renee Reuter Sales Representative HAINBUCH GMBH Br hlstra e 7 DE 73252 Lenningen Phone 49 0 7144 907 670 Fax 49 0 7026 371871 E mail renee reuter amp hainbuch de 52 HAINBUCH J rg Schlag Sales Representative HAINBUCH GMBH Hopfenweg 2 DE 04420 Frankenhain Phone 49 0 7144 907 665 Fax 49 0 341 9456468 E mail joerg schlag hainbuch de Michael Simon Sales Representative HAINBUCH GMBH Am Tannenberg 8 DE 63776 M mbris Phone 49 0 7144 907 667 Fax 49 0 6029 994932 E mail michael simon hainbuch de SS Thomas Klumpp Technical Consultant HAINBUCH GMBH Hahnbergweg 15 DE 72270 Baiersbronn Phone 49 0 7144 907 663 Fax 49 0 7144 291131 E mail thomas klumpp hainbuch de 10 2 2 Europe Austria GGW Gruber amp Co GmbH Kolingasse 6 1090 Vienna Phone 43 0 1 3107596 0 Fax 43 0 1 3107596 31 E mail ggwGgruber ing at Internet www gruber ing at Czech Republic Slovakia s r o 27 9 60200 Brno Phone 420 548214572 Fax 420 548217219 E mail info tmcer cz Internet www tmccr cz J rg Tittel Sales Representative HAINBUCH GMBH Wunnensteinstra e 10 DE 71711 Steinheim Murr Phone 49 0 7144 907 668 Fax 49 0 7144 819864 E mail joerg tittel hainbuch de Carsten Zander Technical Consultant HAINBUCH GMBH Friedrich Ebert Stra e 9 DE 31848 Bad M nder Phone 49 0 7144 907 669 Fax 49 0 504
33. nance task Daily Execute visual inspection If there is heavy fouling clean the pallet system CENTREX and or CENTREX kwik see section Clean ing Visual inspection of the hoses and threaded union for damage twisting and leaky seat Monthly Clean the pallet system CENTREX and or CENTREX kwik see section Cleaning 8 5 Maintenance tasks If the pallet system CENTREX CENTREX kwik is oper ated in accordance with the operating date on the type plate and if the pallet system CENTREX CENTREX kwik is assembled properly as specified in this manual then this pallet system is virtually maintenance free 8 6 Measures after successful maintenance Execute the following steps after concluding maintenance work and before switching the system on 1 Ensure that all previously removed protective devices and covers have been properly installed 2 Ensure that all tools materials and other equipment items have been removed from the work area 3 Clean the work area and remove any substances that may have escaped such as liquids processing mater ial or similar items HATNBUCH 47 8 7 Bolt torque Metric ISO thread 4 Ensure that all system safety devices are again func tioning properly The guide values for bolt tightening torque for achieving the highest permissible pre tension for metric ISO thread are specified in Nm in the table u Total friction coefficient 0 12
34. pieces on dimensional accuracy Missing changing A WARNING parts Danger of injury due to missing chan ging parts When operating the clamping device without changing parts segmented clamping bushing clamping heads work piece end stops there is a higher danger of crushing injuries due to the stroke of movable components of the clamping device a The clamping process may not be initiated without assembled segmented clamping bush ing and or work piece end stop HATNBUCH 13 2 6 Functionality E WARNING Risk of injury When screwing in individual components such as for example work piece end stops threaded ad apters and similar devices that are equipped with an external thread or wear caused by burrs there is risk of cutting a The operation must done only by qualified personnel Wearing of gloves PSA is required NOTICE With high contamination of the clamping device the functionality is no longer guaranteed a The cleaning and maintenance intervals must be observed 14 o HAINBUCH 2 7 Environmental protection Lubricants 2 8 CFK NOTE Environmental hazard due to incorrect handling Incorrect handling of environmentally hazardous substances particularly improper disposal can cause significant environmental damage a Always comply with the instructions cited below a If environmentally harmful substances should in advertently get into the environment
35. s Comply with the instructions concerning the in tended attachment points Ensure that the sling gear is securely seated Do not attach lifting gear in projecting compon ents a Only use approved hoists and sling gear with sufficient bearing capacity Do not use rope and belts that are torn or frayed Moving parts A WARNING Danger of injury due to moving parts Rotating parts of the clamping device can cause serious injuries Do not reach into moving parts or handle mov ing parts during operation Note the gap dimensions of moving parts Do not open covers when the device is in oper ation Be aware of afterrun time Prior to opening the covers ensure that all parts have come to a standstill a Wear tight fitting protective work clothing in the danger zone 12 HAINBUCH Wrong clamping of WARNING the work piece Danger of injury due to incorrect clamp ing of the work piece Incorrect work piece clamping may lead to the ejection of the work piece and result in serious in juries Underdimensioned tolerance parts can lead to incorrect clamping a Check the unmachined work pieces at random on dimensional accuracy Too low supply pressure can lead to the reduction of clamping force Too high supply pressure can lead to damage of the components of the clamping device a Check and adjust if necessary the supply pres sure regularly Do random checks of the unmachined work
36. so includes compliance with all the in structions in this manual Any use that extends beyond the intended use or any other use of the clamping device is considered to be mis use and can cause dangerous situations HATNBUCH 9 WARNING Danger due to misuse Misuse of the CENTREX pallet system can cause dangerous situations Particularly refrain from the following uses of the CENTREX pallet system a Use in machines machine tool a Use in turning machining a Use with technical data other than that specified on the CENTREX pallet system Claims of any type due to damage arising from non in tended use are excluded 2 4 Personal protective equipment Always wear For special tasks wear Wearing of personal protective equipment is required to minimize health hazards when working with the device u Always wear the protective equipment necessary for the respective task when working with the device Follow the instructions that have been posted in the work area For all tasks always wear Protective work clothing is tight fitting work clothing with low resistance to tear ing with tight sleeves and without projecting parts It is primarily used to protect against entanglement by mov ing machine parts Do not wear rings chains or other jewelry Safety footwear for protection against heavy falling parts and slipping on slippery substrates Special protective equipment is required when execut
37. stallation The packed goods are sealed in foil airtight and packed in cartons See the Technical Data sec tion for the specific weight of the respective sizes Dispose of packaging materials in accordance with the respectively valid statutory regulations and local guidelines NOTE a Improper disposal causes environ mental damage Packaging materials are valuable raw materials and in many cases they can be reused or they can be effectively treated and recycled Dispose of packaging materials in an environ mentally responsible manner a Comply with locally applicable disposal guidelines If necessary commission a special ized company to dispose of packaging o HAINBUCH 28 5 6 Storing Storage of pack ages Subsequent storage Under certain circumstances instructions for stor age and subsequent storage are affixed to the packages that extend beyond the requirements cited here Comply with these instructions accordingly Only store packages under the following conditions Do not store outdoors Store a dry and dust free location Do not expose to aggressive media u Protect from direct sunlight a Avoid mechanical vibration Storage temperature 15 bis 35 C Relative humidity max 60 For storage periods longer than 3 months a Check the general condition of all parts and the packaging at regular intervals Touch up or re apply anti corrosion agents as neede
38. t position locking may always ro tated by 180 6 2 4 Plates locking the position The position of the plates of the CENTREX and the CENTREX kwik can be locked against wrong inserting by a position locking special screw and 3 threaded pins Tragerpalette unten CH 2 Carrier plate bottom J Grundplatte _ oben 4 Base plate top Fig 15 1 Screw the special screw in on of the threads below the positioning bushing see 3 4 2 Screw the threaded pins in the positioning cones in which you may not change in siehe 1 2 34 HAINBUCH NOTE If the plate is inserted in a wrong direction the plate has a distance from the base plate of about 10 mn see 5 This shows that the plate is inser ted incorrectly a In this condition the pallet may not be attached under any circumstances CE If the plate must be inserted in this position the threaded pin in the positioning cone must be removed 6 2 5 Change in the carrier plates CENTREX pallet system For a highly accurate repeatability of the position of the CENTREX pallets note the following The contact surfaces must be wiped with a lint free cloth The steel inserts must be inspected for damage The control groove into the quick change screw is vis ible The actuation of the quick change screws follow these steps 1 Put the pallet on the base plate NO
39. tables with hole spacing mm Max actuating torque Nm BC 59 Weight kg 12 Order no 1206 0001 HATNBUCH 17 3 1 2 Base plate CENTREX kwik pallet system EH Fig 2 Outer dimensions square CN 330 x 330 Repeatability mm 0 003 Bushings CF Positioning element bushing 4x Plate thickness mm CT 40 Distance of the quick change unit mm 220 x 220 Screw connection width mm P 237 Bolt hole distance mm W 126 Grooves mm 56 4x Groove width mm 13 5 Mounting slots for T groove table with CG 63 80 100 groove spacing mm Mounting slots for hole grid machine CH 40 50 100 tables with hole spacing mm Max actuating torque Nm BC 20 Wrench size SW 15 Length mm 358 Weight kg 29 Order no 10458 0001 18 HAINBUCH 3 1 3 Pallet system CENTREX CENTREX kwik 271 e uem gem eil _ dpi Cy 8925 9 DX e 9 7 G eat 9 7 40 ef 10 eege e amp 9 68 1 eco e M e E e ENS Fig 3 Variant CENTREX CENTREX kwik pallet system pallet system Outer dimensions square CN 330 x 330 Repeatability mm 0 003 Plate thickness mm CT 40 Distance of ring nut thread in they 270 direction mm Eye bolt thread CK M10 2x
40. ts must be in the correct posi tion 42 HAINBUCH 1 Loosen and remove the hex screw SW15 by using suitable wrench 2 Remove the from the base plate NOTE For o highly accurate repeatability of the position of the CENTREX kwik pallets note the following u The contact surfaces must be wiped with a lint free cloth u The steel inserts must be inspected for damage The control groove into the quick change screw is visible 7 1 3 Disassembly of the base plate Fig 20 7 2 Subsequent storage NOTE If the carrier pallet aspirates by adhesion to the base plate it is sufficient to make a short push off with the aid of a compressed air gun through the push off hole The pallet system CENTREX and CENTREX kwik must be cleaned and treated with corrosion protection for sub sequent storage see section Cleaning NOTE The storage conditions are specified in the section Transport packaging and storage HATNBUCH 43 7 3 Disposal If a return or disposal agreement has not been con cluded then recycle disassembled components NOTE Composite materials For disposal clamping devices which include composite materials mineral cast CFK must be returned at HAINBUCH A Risk of injury due to leaking fluids Hydraulically or pneumatically operated clamp ing devices may contain residues of liquids Un controlled leakage of fluids can lead to severe in
41. work pieces the clamping device must be disassembled and properly stored in accordance with the manufacturer s specifications see section Transport packaging stor age Prior to disassembling Remove fuels and auxiliary materials as well as resid ual processing materials and dispose of these items in an environmentally responsible manner WARNING Danger of injury due to falling compon ents When mounting components can fall and cause severe injury and material damage Two people are always required for this task m Use a crane AO o HAINBUCH 7 1 1 Changing the carrier pallet pallet system To change the carrier follow these steps The four anchor nuts must be in the correct posi tion 1 Press the anchor nuts into the screwing position by using a suitable wrench 2 While pressing the anchor nuts screw down tighten the anchor nuts anti clockwise 3 Remove the from the base plate HATNBUCH NOTE For a highly accurate repeatability of the position of the CENTREX pallets note the following u The contact surfaces must be wiped with a lint free cloth The steel inserts must be inspected for damage The control groove into the quick change screw is visible 7 1 2 Changing the carrier pallet CENTREX kwik pallet system To change the carrier pallet follow these steps Fig 19 1 NOTE The four draw in bol
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