Pro Logic™ Automation and Chlorination
Contents
1. 20 5 Configuration Setup After plumbing and wiring are complete the Pro Logic MUST BE CONFIGURED before attempting to operate Configuration information is entered at the keypad and tells the Pro Logic what equipment is connected and how each should be controlled Accessing the Configuration Menus Configuring the Pro Logic requires that you navigate through the Configuration Menu and input various information For more detailed information about using the Pro Logic menu system refer to the Operation Manual To access the Configuration Menu Press repeatedly until Configuration Menu is displayed Menu Locked lt gt Press BOTH buttons SIMULTANEOUSLY for 5 seconds to unlock Configuration G MMenu Unloaked lt gt Move to configuration menu items NOTE The configuration menu automatically locks after 2 minutes of no buttons being pressed to prevent unauthorized people from changing the control logic inadvertently and possibly damaging the pool equipment or causing a call back to fix the configuration Configuration Menu Items Each item needs to be programmed and may contain additional sub menu items Refer to the following pages for information on programming Chlor Config Push to access Chlorinator option to view change lt gt Move to next configuration menu Chlorinator Toggle between Chlorinator Enabled default and Disabled Enabled lt gt Move to next menu item Displa2. Flow Switch Only applicable if the chlorinator function is enabled The flow switch cable plugs into the Pro Logic Control Center at the position shown in the diagram on page 11 Ensure that the connector catch snaps in order to provide a reliable connection Turbo Cell Only applicable if the chlorinator function is enabled The Turbo Cell should be plugged in after the Pro Logic cover panel is put back in place Refer to page 11 for the location of the connector Goldline Aqua Rite Chlorinator The Pro Logic can control one or more Goldline Aqua Rite chlorinators when additional sanitizing capacity is required A4 wire connection is used to communicate to the Aqua Rite and can be wired up to 500 apart Any outdoor rated 4 conductor cable can be used Refer to the wiring diagrams below for proper wiring connection to the Aqua Rite NOTE There must be only 1 primary unit All other Aqua Rite units must be configured as secondary D4 GREEN 3 YELLOW 2 BLACK 1 RED Jumper Removed For Secondary s Jumper Installed For Primary Factory Default Additional Aqua Rite s if required Pro Logic Aqua Rite Aqua Rite Primary Secondary NOTE Primary Secondary jumper is located underneath small circuit board GRN 1S 4 GRN YE BO 9 VEL i Pro Logic gik po 53 sik Aqua Rite RED 1 S __ _ _ _ _ _ 1 RED
3. annnnnvnnnvnnnvnnnonnnnnnvennnnnnen 13 Low Voltage Wirng mmsnesmetmsrisenimeiienmnjnsseeebint kjen de s nn 14 Configuration MENuasassnesssmsunasssamnan 21 2 511611 00 gt 10 REE 30 Heater 9 2161 6 0 passene 31 Service ONS ENE 31 Pro Logic Limited Warranty c ccsccesceeseeeeeeeeeeeeeeeeees 32 Introduction Before You Begin What s Included Before attempting to install the Pro Logic system check that the following components have been included in the package Pro Logic Electronics Unit 3 Temperature sensors with 15 ft Sm cable hose clamp What s NOT Included Some of the additional items that you may need to complete an installation include Circuit breakers None are included with control see page 12 and inside of door for suitable breakers Wire 4 conductor cable electronics unit to remote display keypad Wire conduit for 100A service from main panel to Pro Logic Wire conduit for filter pump and other high voltage loads Wire for bonding Miscellaneous Utility electrical outlet and weatherproof cover for mounting on side of Pro Logic Mounting hardware screws etc for mounting Pro Logic and remote display keypad Valves use standard Hayward Pentair Compool or Jandy valves Additional valve actuators Accessory Products Order Separately AQL CL Chlorination kit AQL CL 25FT Chlorination kit with 25ft cable AQL CHEM ORP amp pH sense kit AQL CHEM2 pH dispense kit AQL WW P
4. settings menu spa heater1 temperature pool heater1 temperature spa solar temperature pool solar temperature superchlorinate spa chlorinator setting pool chlorinator setting spa high low speed pool high low speed backlit display light beeper teach wireless remote wireless channel pH calibration wizard clean probe wizard pool filter pump1 or hi speed pool filter pump2 or lo speed spa lights aux aux2 valve3 superchlorinate diagnostic menu chlorinator diagnostics instant salt pH ORP levels flow switch cell temperature sensor water sensor air sensor solar sensor main software revision display software revision chemistry sense software revision filter bridge vsc software revision RF base software revision 6 button spa side software revision configuration menu chlorinator chemistry config Wizard pool spa lights aux1 valve3 6 button spa side remote remote menus 7 day or weekend weekday timeclock 12 hour or 24 hour time format F or C G LDLINE mes CONTROLS 092337A North Kingstown RI 02852 USA Copyright 2008 Goldine Controls
5. If Allow Low Speed is enabled low speed will be allowed even if the heater is on Push to access solar options lt gt Move to previous next configuration menu Toggle between Enabled and Disabled default Solar lt gt Move to next menu item or previous next configuration menu Toggle between Enabled and Disabled default Solar Extend lt gt Move to next menu item Toggle between Enabled and Disabled default Solar Priority lt gt Move to next menu item 1 speed Filter is not selected Allow Low Speed Disabled Toggle between Enabled and Disabled default lt gt Move to next menu item or previous next configuration menu Solar If the solar control logic is Enabled several additional steps must be taken to ensure proper operation of the solar system If the solar is operated by a valve then the Valve3 output must be setup for solar logic page 28 If the solar is operated by a pump then one of the AUX relays must be set up for solar logic page 27 Also the solar temperature sensor must be installed This sensor is typically mounted near the collector array and is used to sense whether sufficient solar heat is available If solar is Enabled the valve or solar pump relay will turn on when the water temperature is less than the desired temperature setting AND the solar sensor is hotter than the water The desired temperature is in the Settings Menu If applicable the homeo
6. Remove upper jacket and open the control box 3 Remove the jumper for the fireman s switch 4 Wire to the Pro Logic using wire rated for 105 C minimum Transformer Fireman s Switch Operating Control Terminal Board jo 120 V STA RITE 17 Hayward Variable Speed Filter Pump Refer to the diagram below for proper low voltage communica tion wiring between the Pro Logic and the Hayward Tristar Variable Speed Control VSC Connect screw terminals 1 to 1 2 to 2 etc Roms BLK VEL VSC Neon OG Use four conductor cable typically phone cable for communications connection between the VSC and the Pro Logic The maximum wiring distance is 500 feet 160 meters Note that the terminals on both the VSC interface board and the Pro Logic main board are numbered The terminal connections should be matched between both terminal blocks connect 1 to 1 2 to 2 etc The communications cable should be routed through the knockout hole on the left side of the VSC enclosure and a watertight fitting should be used to keep water and debris out of the opening The communications cable should also be routed away from the Pro Logic and VSC power co
7. 159 169 180 190 201 211 2000 240 260 280 300 320 340 360 380 400 109 118 127 136 145 154 163 172 181 2200 200 alk 233 250 267 283 300 317 333 91 98 106 114 121 129 137 144 152 253 267 2400 117 123 190 200 2600 86 90 a 127 133 2800 45 57 60 a 3 7 es 3 63 67 3200 Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal EEE Ideal Ideal Ideal Ideal Ideal 3600 Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Pool Sizing Formula Gallons Liters pool size in feet pool size in meters Rectanaular Length x Width x Length x Width x Average Depth x 7 5 Average Depth x 1000 Diameter x Diameter x Diameter x Diameter x mound Average Depth x 5 9 Average Depth x 785 Length x Width x Length x Width x Oval Average Depth x 6 7 Average Depth x 893 Type of Salt to Use It is important to use only sodium chloride NaCl salt that is greater than 99 0 pure This can be found at most pool stores in 40 80 Ib bags labeled for use in swimming pools Alternatively use common food quality or water softener salt that is at least 99 0 pure It is also acceptable to use water conditioning salt pellets however it will take longer for them to dissolve Do not use rock salt or salt with more than 1 of yellow prussiate of soda salt with
8. Countdown Timer aes en Low Speed Filter Timeclock r e ry Chlorinate anual On lt gt Move to next menu item for manual on off countdown timer and timeclock functions Aux1 Relay Toggle between Standard default and Dimmer Standard lt gt Move to next menu item or previous next configuration menu for all functions except dimmer relay solar super chlorinate and low speed Aux1 Interlock Toggle between Enabled and Disabled default Aux1 Interlock Disable lt gt Move to next menu item for all functions except dimmer relay super chlorinate and low speed Toggle between Enabled default and Disabled Aux1 Freeze Disable lt gt Move to previous next configuration menu WARNING Do not use the Pro Logic to control an automatic pool cover Swim mers may become entrapped underneath the cover i Aux1 Function Manual On Off default the aux relay will alternate between turning on and off when the aux button is pressed There is no automatic control logic Countdown Timer the aux relay will turn on when the AUX button is pressed and then will turn off automatically after a programmed time see Timers Menu Operation Manual The AUX button can also be used to turn the output off 27 Valve3 Config to view change Valve3 Function Solar Low Speed of a 2 speed Filter Pump the Pro Logic will operate the aux relay whenever the low speed operation of the filter pump is required It is very import
9. Mount the air sensor outdoors AN IMPORTANT Mount the air sensor out of direct sunlight Solar Sensor For solar applications mount the sensor near the solar collector array so that it is exposed to the same sunlight as the collectors Use additional cable 20 AWG if necessary Optional AQL CL Chlorination Kit The AQL P4 requires the use of the AQL CL or AQL CL 25FT chlorination kit when using the chlorina tor function This kit contains a Turbo Cell cell unions and flow switch Refer to pages 9 and 18 for plumbing and wiring instructions Optional AQL CHEM ORP and pH Sensing Kit The AQL CHEM is an ORP and pH sensing kit for the Pro Logic When used with the AQL CL the Pro Logic senses the pool s ORP and pH levels and generates the correct amount of chlorine to keep your pool properly sanitized Wiring and plumbing requirements for the AQL CHEM should be considered before installing the Pro Logic Refer to the AQL CHEM manual for specific installation information Optional AQL CHEM2 CO Dispensing Kit The AQL CHEM is a CO2 dispensing device that connects directly to the Pro Logic When used with an AQL CHEM the Pro Logic will sense the pool s pH level and automatically dispense the correct amount of CO2 to control the pool s pH to the desired level Wiring and plumbing requirements for the AQL CHEM2 should be considered before installing the Pro Logic Refer to the AQL CHEM2 manual for specific installation information 6 Optiona
10. Remove factory jumper from terminal block 3 Wire Pro Logic to the heater as shown 4 Ensure toggle switch is in the ON position 5 Set heater thermostats to maximum position to limit switches remove jumper white Fusible Link 15 Hayward Heaters Refer to the instructions in the heater manual for 2 wire Remote Thermostat operation under Remote Control Connections and the diagram below AP we Turn off power to heater Wire Pro Logic to terminals I amp 2 see diagram Leave jumper attached to terminals 4 amp 5 Move BYPASS dipswitch on heater circuit board to ON position up Turn heater power back on Switch heater to either Pool or Spa it doesn t make any difference which is selected the Pro Logic will take control Heater display should be bO for bypass On Heater will fire whenever Pro Logic requests when Pro Logic Heater LED is illuminated BYPASS Dipswitch located on heater circuit board CSS gt Heater Do not remove jumper Terminal block located at electrical junction box Pentair Purex MiniMax 1 2 3 4 Nn Turn power off to heater Remove factory installed jumper from the Ext Switch connector Wire the Pro Logic to the Ext Switch connector as shown below The wi
11. anti caking additives or iodized salt How to Add Salt For new plaster pools wait 10 14 days before adding salt to allow the plaster to cure Turn the circulating pump on and add salt directly into the pool Brush the salt around to speed up the dissolving process do not allow salt to pile up on the bottom of the pool Run the filter pump for 24 hours with the suction coming from the main drain use pool vacuum if there is no main drain to allow the salt to evenly disperse through out the pool The salt display may take 24 hours to respond to the change in salt concentration Always check stabilizer cyanuric acid when checking salt These levels will most likely decline together Use the chart below to determine how much stabilizer must be added to raise the level to 80 ppm POUNDS and Kg OF STABILIZER CYANURIC ACID NEEDED FOR 80 PPM Gallons and Liters of Pool Spa water ent 8 000 10 000 12 000 14 000 16 000 18 000 20 000 22 000 24 000 26 000 28 000 30 000 32 000 34 000 36 000 38 000 40 000 Level ppm 30000 37500 45000 52500 60000 67500 75000 82500 90000 97500 105000 112500 120000 127500 135000 142500 150000 0 5 3 6 7 8 0 9 4 10 7 12 0 13 4 14 7 16 0 17 3 18 7 20 0 21 3 22 7 24 0 25 3 26 7 ppm 3 6 4 3 3 6 4 3 4 9 5 4 6 1 6 7 7 3 7 9 8 5 9 1 9 7 10 3 10 9 11 5 12 0 10 ppm 4 7 5 8 TO 8 2 9 4 10 5 11 7 12 9 14 0 152 16 4 17 2 18 7 19 8 21 0 22
12. automatically switch the pool spa suction and return valves to spillover at the start of the programmed pool filtering time period or when the super chlorinate function is turned on The valves will remain in this position for the remainder of the super chlorinate period This option is usually preferable because both the pool and spa water will be filtered and sanitized If Pool Only is selected then the Pro Logic will switch the pool spa valves to the pool only position at the start of the programmed pool filtering time period or when the super chlorinate function is turned on This may be desirable on some systems with in floor cleaners because it allows the cleaner to operate all the time the pool is being filtered and or the super chlorinate is running V1 Aux1 V2 Aux2 This menu appears only if the Pool Spa Setup is Pool Only or Spa Only When enabled Valve I return will follow the Aux1 output and Valve 2 suction will follow the Aux2 output When disabled default the return and suction pool spa valves function normally Filter Off Valve Change This menu appears only if Pool Spa setup is set to Pool and Spa Std When enabled default the filter pump will shut off for 35 seconds whenever the Pool Spa valves are turning The pump will NOT shut off when a heater is in Heater Cooldown mode Push to access pump options lt gt Move to previous next configuration menu Rotates between 1 s
13. be mounted a minimum of 5 ft 2 meters horizontal distance from the pool spa or more if local codes require The Control Center is designed to mount vertically on a flat surface with the knockouts facing downward Because the enclosure also acts as a heat sink disperses heat from inside the box it is important not to block the four sides of the control Do not mount the Pro Logic inside a panel or tightly enclosed area When selecting a location note that the standard cables supplied with the Turbo Cell flow switch tem perature sensors and valve actuators if applicable are all 15 ft Sm long Temperatu re Sensors Three sensors are included with the Pro Logic A water sensor and an air sensor must be installed at all times for proper operation A solar sensor is required if the solar function is enabled Water Sensor This sensor is used to measure the pool spa temperature and is installed in the filtration plumbing after the filter but before either the solar or conventionally fueled heaters tefer to the plumbing overview diagram 1 Drill a 3 8 10mm diameter hole in the PVC piping and remove all chips and burrs 2 Insert sensor until O ring collar sits flush on the hole 3 Position hose clamp over the sensor and gently tighten until O ring makes an adequate seal Do not overtighten 4 For maximum temperature accuracy cover the sensor and 3 6cm of pipe on either side with insulation and white paint Air Sensor
14. bonded to the equipment grounding bus with copper conductors not smaller than 8 AWG US 6 AWG Canada SAVE THESE INSTRUCTIONS Introduction 1 Preparing Pool Spa Water 2 Mounting Equipment 3 Plumbing 4 Electrical Wiring 5 Configuration 6 System Startup and Checkout 7 Warranty Table of Contents Before You EQUI RE 1 gt is ge 0 RE 2 General Water Chemistry nnnnnnnnnnnonnrnnrnnnnnnnnnnnnnnnnnnnnnnr 3 Me 4 STK 701600 110 10511 gt caecccietaccteraseccsutecesestecetetatneceterenercs 6 Temperature Sensors mrsnnnnnnvnnvonvennennvnnennenvnnvennenvennennenn 6 Optional AQL CL Chlorination Kit seonrronrrrnrnnrrnnrnrnvernre 6 Optional AQL CHEM Sensing Kit ccceeeeeeseeeeeeeeeeees 6 Optional AQL CHEM2 CO Dispense Kit rnrnnnnrnrnnnne 6 Optional Remote Controls rrnnrnnnnnnnnnnnvnnnvnnvnnvnnnonnnnnennn 7 Optional Base Station eanonnnnnnnnvnnvnnnonnonnnonnvnnnnnnvnnrnnnnnn 8 Optional Valve Actuators rsrrnrrnnrenrrnnvnnvenvernvrnrnrrnrnnrnnnnnn 8 Pool Spa Conlguralbn unsmensenneisambvemmnunmssi see 9 MR NN 10 SEES RENE 10 Main Eg RE 11 Grounding and BONdING Larsnes cede yeni teecedemetucencteass 11 Circuit Breaker Installation and Wiring 0cccce cee 11 General Purpose OUutlet cccceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 12 Pro Logic Control POWEL scciccsatetcercsserestencttteestiowtecgtie 12 High Voltage Pool Equipment
15. is off first 3 minutes of filter pump operation allows the pump to prime and get water flowing when the pool spa suction return valves are in any position other than pool only or for the first 3 minutes after solar turns on allows air in the solar panels to be purged Interlock is not available for solar low speed filter pump super chlorinate or dimmer Aux1 Freeze Protection This function protects the pool plumbing and equipment against freeze damage If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze temperature threshold the Pro Logic will turn on the aux relay to circulate the water IMPORTANT this only enables operation of the AUX output during freeze see the Filter Pump Config menu to enable freeze protection for the main circulation system Push to access Valve3 options lt gt Move to previous next configuration menu 4 Rotates between Timeclock default Solar In floor Cleaner and Super Chlorinate lt gt Move to next menu item for all functions except solar and super chlorinate Valve3 Interlock Disabled Toggle between Enabled and Disabled default Valve3 Interlock lt gt Move to next menu item for all functions except super chlorinate Valve3 Freeze Disabled Toggle between Enabled and Disabled default Valve3 Freeze lt gt Move to previous next configuration menu Valve3 Function Timeclock default the valve turns on of
16. off the relay will be off On off and speed is controlled by commands sent to the pump 23 Lowest Speed This is the lowest speed that the variable speed pump is allowed to run at It is used as the lower limit in the Low Speed Settings Menu Set lowest speed from 10 default to 50 Highest Speed This is the highest speed that the variable speed pump is allowed to run at It is used as the upper limit in the High Speed Settings Menu Also this is the speed that the pump will run at during the first 3 minutes of operation anytime the pump has been off for more than 30 seconds Set highest speed from 20 to 100 default Freeze Protection Freeze protection is used to protect the pool and plumbed equipment against freeze damage If freeze protection is enabled and the AIR temperature sensor falls below the freeze threshold see below the Pro Logic will turn on the filter pump to circulate the water If Pool and Spa is selected in the Pool Spa sub menu see page 22 the valves will also alternate between the pool and spa every 30 minutes and the filter pump will turn off while the valves are turning The chlorinator will not operate if freeze protection is the only reason the pump is running Freeze Protection Speed This menu only appears if freeze protection is enabled and the pump is configured for 2 speed or variable speed pump operation This is the speed that the pump will run at during freeze protection operation Select h
17. the USA and Canada and accessory products and replacement parts If a product is defective in workmanship or materials and is removed and returned freight prepaid within one 1 year after the date of the initial system installation Goldline will at its option either repair or replace the defective product and return it freight prepaid Contact any Goldline dealer or contact Goldline at 61 Whitecap Drive North Kingstown RI 02852 for warranty service The costs incurred in removal and or reinstallation of the product are NOT covered under this warranty Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you WARRANTY EXCLUSIONS 1 Material supplied or workmanship performed by others in process of installation Damage resulting from improper installation including installation on pools larger than the product rating Problems resulting from failure to operate the product s in accordance with the recommended instructions contained in product s owners manual s Problems resulting from failure to maintain pool water chemistry in accordance with the recommendations in the owners manual s Problems resulting from tampering accident abuse negligence unauthorized repairs or alternations fire flood lightning freezing external water degradation of natural stone used in or immediately adjacent to a pool or spa war or acts of God DISCLAIMER THE EXPRESS LIMITED WARRANT
18. to the description of the Pro Logic configuration menu for information on enabling dis abling the chlorinator see page 21 Water Chemistry The table below summarizes the levels that are recommended by the Association of Pool and Spa Profes sionals APSP The only special requirements for the Pro Logic are the salt level and stabilizer CHEMICAL IDEAL LEVELS Salt 2700 to 3400 ppm Free Chlorine 1 0 to 3 0 ppm pH 7 2 to 7 6 leg 60 to 80 ppm 80 ppm best Total Alkalinity 80 to 120 ppm Calcium Hardness 200 to 400 ppm Metals 0 ppm Saturation 0 2 to 0 2 0 0 best Index Saturation index The saturation index Si relates to the calcium and alkalinity in the water and is an indicator of the pool water balance Your water is properly balanced if the Si is 0 0 2 If the Si is below 0 2 the water is corrosive and plaster pool walls will be dissolved into the water If the Si is above 0 2 scaling and staining will occur Use the chart below to determine the saturation index Si pH Ti Ci Ai 12 1 5 Calcuim Total How to use Measure pool pH temperature calcium hardness and total alkalinity Use the chart above to determine Ti Ci and Ai from your measurements Insert values of pH Ti Ci and Ai into the above equation If Si equals 2 or more scaling and staining may occur If Si equals 2 or less corrosion or irritation may occur 2 0 2 CORROSIVE 4 4 SCALI
19. typically installed at the tile line of the spa wall or in the deck within arm s reach of a pool spa occupant Refer to the AQL SS 6B installation manual for specific mounting and wiring information Wireless Remote Controls Note that the Pro Logic is compatible with AQL2 wireless remote controls only A single AQL2 BASE RF Base Station must be installed on the Pro Logic in order to use any of the Goldline wireless remote controls With the Base Station installed there is no limit on the number of wireless remotes that can used The maximum distance between the wireless remotes and the base station on the Pro Logic main control unit is 400 feet 120m line of sight or 200 feet 60m through walls etc Ifin doubt about the distance test operation before installing the remote All wireless models require the user to run the Teach Wireless routine in the Settings Menu This information can be found in the Pro Logic Operation Manual and the owner s manual of each remote AQL2 Tx RF P 4 The AQL2 Tx RF P 4 is a portable battery operated remote control designed to be used in a weather protected area rain should never hit the unit This remote comes with a wall mounted power supply for recharging the built in batteries AQL2 SS RF AQL2 POD The AQL2 SS RF and AQL2 POD are waterproof portable remote controls that are designed to be used in and around the pool spa area These units float and can be left in the water for easy access Optional
20. 2 23 3 pp 3 2 3 7 3 2 3 7 4 3 4 8 5 3 5 9 6 4 6 9 7 4 8 0 8 5 9 0 9 5 10 0 10 5 20 ppm 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 19 0 20 0 2 7 3 2 2 7 3 2 3 6 2 2 4 5 5 0 5 4 5 9 6 4 6 8 7 2 7 7 8 1 8 6 9 0 30 ppm 3 3 4 2 5 0 59 6 7 7 5 8 4 9 2 10 0 10 8 17 125 13 3 14 2 15 0 15 8 16 7 2 3 2 7 2 3 2 7 3 0 3 4 3 8 4 2 4 5 4 9 5 2 5 6 6 0 6 3 6 7 7 1 7 5 40 ppm 21 3 3 4 0 47 5 4 6 0 6 7 7 4 8 0 8 7 9 3 10 0 10 7 11 3 12 0 12 7 13 3 1 8 2 1 1 8 2 1 2 4 2 7 3 0 3 3 3 6 3 9 4 2 4 5 4 8 5 1 5 4 5 7 6 0 50 ppm 2 0 2 5 3 0 3 5 4 0 4 5 5 0 55 6 0 6 5 7 0 FAG 8 0 8 5 9 0 95 10 0 pp 1 4 1 6 1 4 1 6 1 8 2 0 2 3 2 5 2 7 2 9 3 2 3 4 3 6 3 9 4 1 4 3 4 5 60 ppm 1 3 1 7 2 0 2 3 2 7 3 0 3 3 3 7 4 0 4 3 47 5 0 5 3 5 7 6 0 6 3 6 7 91 1 1 91 1 1 1 2 1 4 1 5 1 7 1 8 2 0 2 1 2 3 2 4 2 6 2 7 2 8 3 0 70 ppm 0 7 0 8 1 0 12 1 4 1 5 70 1 8 2 0 2 2 2 3 2 5 i 2 8 3 0 3 2 3 3 45 54 45 54 64 68 77 82 91 1 0 1 1 1 2 1 2 1 3 1 3 1 4 1 5 80 ppm 00 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 Mounting the Equipment Pro Logic Control Center The Pro Logic is contained in a raintight enclosure that is suitable for outdoor mounting The control must
21. 4 Wired Wall Mount Remote Display AQL SS 6B x x W B Wired Spa Side 6 Function Remote Control 150ft cable specify color white or black AQL2 POD Handheld Wireless Waterproof Remote with Charging Station AQL2 BASE RF required AQL2 Tx RF P4 Wireless Table Top remote AQL2 BASE RF required AQL2 SS RF Wireless Spa Side Remote Control AQ2L BASE RF required AQL2 BASE RF Base Receiver AQL DIM Light Dimmer Relay GVA 24 Valve Actuator V amp A xx Valve amp Actuator xx 1P 1 5 pos seal 2P 2 pos seal Installation Steps Details on each installation step are presented on the following pages 1 Prepare the pool water page 3 General Water Chemistry Salt 2 Mounting the equipment page 6 Pro Logic main unit Temperature sensors Remote display keypad optional Valve actuators if applicable 3 Plumbing page 9 General Pool Equipment Turbo Cell Flow Switch 4 Electrical Wiring page 11 Main service Grounding and bonding Circuit breakers Pro Logic control power High Voltage pool equipment Low voltage wiring temperature sensors flow switch etc 5 Pro Logic control configuration page 21 6 System Startup and checkout page30 1 Preparing Pool Spa Water General Water Chemistry Salt is required only if you are using the chlorinator features on the Pro Logic Control If you are NOT using the chlorinator it is recommended that you follow all of the other chemistry recommendations be sides salt Refer
22. Aqua Trol Aqua Logic and Pro Logic products products with Goldline part numbers starting with AQ RITE AQ RT PRO AQ TROL AQ LOGIC AQL P AQL PS AQL CL PL P PL PS and HPC 2 to be free from defects in material or workmanship under normal use and service For three years from the date of the initial system installation on private residential swimming pools within the USA or Canada and one year from the date of initial system installation on commercial installations installations outside of the USA or Canada and for any replacement parts or accessory products including Sense and Dispense products products with Goldline part numbers starting with AQL CHEM provided they are installed in accordance with the Goldline installation instructions and specifications provided with the product If written proof of the date of the initial system installation is not provided to Goldline the manufacturing datecode on the Aqua Rite Aqua Rite Pro Aqua Trol Aqua Logic and Pro Logic electronics unit will be the sole determinant of the date of the initial system installation For residential installations in USA or Canada If a product is defective in workmanship or materials and is removed and returned freight prepaid within three 3 years after the date of the initial system installation Goldline will at its option either repair or replace the defective product and return it freight prepaid For commercial installations installations outside
23. Base Station The AQL2 BASE RF optional base station must be installed if any wireless remote control is used To install the base station remove the knockout on the upper left side of the Pro Logic main control unit insert the base station and then tighten the nut from the inside Also refer to the Base Station manual and the diagram on page 19 Optional Valve Actuators For optional actuators used with the Pro Logic note that the internal cams in the actuator may also have to be adjusted depending on the way the actuator is mounted on the valve and the desired valve action RETURN SUCTION OUT lt OUT IN gt IN d U Common on 3 Plumbin Pool Spa system configuration These systems use a single filter pump and filter Pool or spa operation is controlled by two 3 way valves suction and return Refer to the diagram below High Voltage Relays Valve Outputs CE i fq Filter Pump fl Pool Spa Suction roen NER Lights In Pool Spa Return A Aux 1 EE Valve 3 Aux 2 ge COLOR WHEEL SOLAR TEMPERATURE SENSOR SOLAR BOOST PUMP CHECK VALVE Pave CHECK POOL SPA SUCTION aa HEATER VALVE FILT
24. ER CHECK VALVE G sorar I FLOW prevents draining FILTER VALVE CELL SWITCH of raised spas PUMP IT ji OG 68500 1 MANUAL POOL SWEEP VALVE BOOST PUMP gt POOL SPA HEATER POOL SPA POOL VACUUM TEMPERATURE oe ME NU E RETURN SENSOR VALVE ad Z VALVE monn VALVE WATER SPA FEATURE ENERGY peh CHECK EG FEATURE nr eaaa m i ISOLATED WATER FEATURE IN FLOOR a CLEANER POP UP SKIM Dy OVERFLOW RETURN j SPILLOVER JET VALVE PUMP WATER WATER e POOL er FEATURE FEATURE MAIN O POP UP O DRAIN ENERGY O SUCTION SAVER NON BOOST CLEANER PRESSURE e PRESSURE PRESSURE CLEANER POP UP CLEANER CLEANER Some important notes regarding the Pro Logic control of Standard Pool Spa systems i Pool Spa Setup In Pool Spa Config select Pool and Spa 1 2 3 can be chlorinated The Pro Logic can be programmed to accommodate spa spillover if desired A conventional heater gas or heat pump and solar can be used to heat both the pool and the spa If the chlorinator cell is plumbed prior to the pool spa return valve then both the pool and the spa The water sensor should be installed prior to any heater or solar and will display either the pool or the spa temperature depending on the current operation of the pool The temperature will only be displayed when the filter pump is running If any water feature or pressure side cleaner boost pumps are used be sure to enable the interlock feature see Configuration Menu f
25. NG OK 3 The pool s chemistry must be balanced BEFORE activating the Pro Logic s optional chlorinator function NOTE If the pool does not have new water add metal remover and non copper based algaecide to the pool per manufacturer s instructions This ensures a quick troublefree transfer to the Pro Logic system Salt When using optional chlorinator function requires AQL CL chlorination kit Salt Level Use the chart below to determine how much salt in pounds or Kgs should be added to reach the recom mended levels Use the equations on the following page measurements are in feet gallons and meters liters if pool size is unknown The operating salt level is between 2700 3400 PPM parts per million with 3200 PPM being optimal Before adding any salt test the salt level This is especially important for retrofit installation to older pools where all of the chlorine added to the pool over time is ending up as salt If the level is low determine the number of gallons in the pool and add salt according to the chart below A low salt level will reduce the efficiency of the sanitization and result in low chlorine production A high salt level can cause the Pro Logic to stop chlorinating The salt in your pool spa is constantly recycled and the loss of salt throughout the swimming season should be minimal This loss is due primarily to the addition of water because of splash ing backwashing or draining because of rain Salt is not
26. PRO LOGIC Automation and Chlorination Ge LDLING ONTROLS Installation Manual for model PL P 4 G LDLING CONTROLS A HAYWARD COMPANY www goldlinecontrols com IMPORTANT SAFETY INSTRUCTIONS When using this electrical equipment basic safety precautions should always be followed including the following READ AND FOLLOW ALL INSTRUCTIONS N WARNING Disconnect all AC power during installation N WARNING Water in excess of 100 degrees Fahrenheit may be hazardous to your health N WARNING To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times A green colored terminal marked Earth Ground is located inside the wiring compartment To reduce the risk of electric shock this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment e One bonding lug for US models two for Canadian models is provided on the external surface To reduce the risk of electric shock connect the local common bonding grid in the area of the swimming pool spa or hot tub to these terminals with an insulated or bare copper conductor not smaller than 8 AWG US 6 AWG Canada e All field installed metal components such as rails ladders drains or other similar hardware within 3 meters of the pool spa or hot tub shall be
27. Pigtail The Goldline pH Dispense Pigtail is included with the AQL CHEM and is used to provide a plug in receptacle for the AQL CHEM2 solenoid valve s linecord or other line voltage pH related dispensing device peristaltic pumps solenoid valves etc that use a typical 110 VAC male plug The Pigtail wires directly to one of the Pro Logic relays The particular relay used for the Pigtail will depend on the Pro Logic model and the auxiliary outputs that are already being used For PS 8 or PS 16 models use any available Aux or Lights relay For PS 4 or P 4 models an additional relay included with the AQL CHEM must be installed for pH control Refer to the AQL CHEM manual for instructions on how to install the additional relay After determining which relay to use wire the Pigtail according to the diagram below Note that the Pigtail must be powered by a GFCB Low Voltage Wiring Valve Actuators The Pro Logic can control up to three automatic valve actuators Two of the valve outputs are dedicated to the pool spa suction Valve2 and return Valvel valves Valve3 is for general purpose use solar water feature in floor cleaner etc For installations with solar heating Goldline offers the AQ SOL KIT xx solar kit that contains a valve actuator and extra temperature sensor The xx indicates the valve type from the 3 choices below 1P 1 5 Positive Seal 2P 2 Positive Seal The Pro Logic is compatible with standard valve actuato
28. Y ABOVE CONSTITUTES THE ENTIRE WARRANTY OF GOLDLINE WITH RESPECT TO ITS POOL AUTOMATION AND CHLORINATION PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN NO EVENT SHALL GOLDLINE BE RESPONSIBLE FOR ANY CONSEQUENTIAL SPECIAL OR INCIDENTAL DAMAGES OF ANY NATURE WHATSOEVER INCLUDING BUT NOT LIMITED TO PERSONAL INJURY PROPERTY DAMAGE DAMAGE TO OR LOSS OF EQUIPMENT LOST PROFITS OR REVENUE COSTS OF RENTING REPLACEMENTS AND OTHER ADDITIONAL EXPENSES EVEN IF THE SELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU NO WHOLESALER AGENT DEALER CONTRACTOR OR OTHER PERSON IS AUTHORIZED TO GIVE ANY WARRANTY ON BEHALF OF GOLDLINE THIS WARRANTY IS VOID IF THE PRODUCT HAS BEEN ALTERED IN ANY WAY AFTER LEAVING THE FACTORY 32 Pro Logic Programming Flow Chart default menu day and time salt level E denotes conditional items reason pump is running not scheduled inspect cell reason hi speed is running not scheduled countdown time remaining heater control status system manual off check system error filter speed pH ORP levels
29. a suction valve the proper temperature setting will be used Heater Cooldown This feature ensures that the heater cools down before water circulation is stopped When enabled the Pro Logic will continue to run the filter pump for 5 minutes after the heater turns off During this period the filter pump LED will flash and also a Heater Cooldown X XX remaining message will scroll on the display 24 Solar Config to view change Solar Disabled if Solar is enabled Solar Extend Disabled if Solar is enabled Solar Priority Disabled if Solar is enabled and When the filter pump is running and the heater is on Pressing the Filter button once will cause the heater to turn off but the filter pump will continue to run for heater cooldown filter LED flashing and message on display Pushing the filter button a second time will override the heater cooldown operation and turn the filter pump off Heater Extend If Enabled the filter extend logic keeps the filter pump running beyond the normal turn off time until the pool or spa is heated up to the desired temperature setting see Settings Menu Heater extend will NOT cause the filter pump to turn on it will only delay the turn off time when the heater is operating Allow Low Speed This menu only appears if the filter is configured for 2 speed or variable speed operation During default operation high speed mode is used whenever the heater is on
30. ant that the 2 speed filter pump option be selected under the Filter Config Menu for proper operation Timeclock the aux relay will turn on and turn off at the times set for the aux 1 timeclock in the Timers Menu The AUX button can also be used to turn the output on and off Solar the aux relay operates a solar booster pump which will turn on when the filter pump is running and solar heat is available and the water is less than the desired temperature setting It is important to note that Solar Control must be enabled in the Solar Config menu for proper operation to occur Super Chlorinate if Chlorinator is enabled this option allows the user to start a Super Chlorinate cycle when the Aux button is pressed rather than using the Settings Menu Note that only one button can be assigned to this function Aux1 Relay This feature allows the user to select either Standard default or Dimmer type relay for the Aux 1 output The optional AQL DIM dimmer kit must be installed if Dimmer is desired When Dimmer is selected and the Aux output is manually turned on the and buttons adjust the level from 20 to 100 default The level is saved for the next time the aux1 output is turned from off to on Aux1 Interlock If Enabled this feature will override the function Manual On Off Countdown Timer Timeclock selected above and turn the aux off when filter pump
31. ctors L1 L2 N and ground from the primary house electrical panel to the main power connections on the Pro Logic circuit breaker base The connection at the main house panel should be to a 240VAC circuit breaker rated at 100A maximum Grounding and Bonding Connect a ground wire from the primary electrical panel to the Pro Logic ground bus bar Also ground each piece of high voltage 120 or 240VAC equipment that is connected to the Pro Logic control relays or circuit breakers The Pro Logic should also be connected to the pool bonding system by an AWG 6AWG for Canada wire A lug for bonding 2 for Canada is provided on the outside bottom of the Pro Logic enclosure Circuit Breaker Installation and Wiring Circuit breakers are to be supplied by the installer Refer to the circuit breaker chart on the following page for a list of suitable circuit breakers that can be used Follow the code and the circuit breaker manufacturer s rating requirements regarding the size and temperature rating for wiring Note that some pool equipment may be required to be connected to ground fault circuit breakers check local and NEC CEC codes 11 SUITABLE LISTED BREAKERS ronuaeurer Sinoie Dounie twin aves roe Fier Pate Cutler Hammer BR BR BRFP Murray MP T MP T MH T MP GT LX100FP Siemens QP QP QF3 Square D HOM HOM HOMFP Thomas amp Betts TB TB FP 1C TB General Purpose Outlet If desired a duplex receptacle with weatherproof cove
32. e lights relay will turn off automatically after a programmed time see Timers Menu in Operation Manual The LIGHTS button can also be used to turn the output off Low Speed of a 2 speed Filter Pump the Pro Logic will turn on the lights relay whenever the low speed operation of the filter pump is required It is very important that the 2 speed filter pump option be selected under the Filter Config Menu for proper operation Timeclock the lights relay will turn on and turn off at the times set for the lights timeclock in the Timers Menu see Timers Menu in Operation Manual The LIGHTS button can also be used to turn the output on and off Solar the lights relay can operate a solar booster pump which will turn on when the filter pump is running and solar heat is available and the water is less than the desired temperature setting It is important to note that Solar Control must be enabled in the Solar Config menu for proper operation to occur 26 Super Chlorinate if Chlorinator is enabled this option allows the user to start a Super Chlorinate cycle when the Lights button is pressed rather than using the Settings Menu Note that only one button can be assigned to this function Lights Relay This feature allows the user to select either Standard default or Dimmer type relay for the Lights output The optional AQL DIM dimmer kit must be installed if Dimmer is desired When Di
33. e steps of the Chemistry Config Wizard will set up the AQL CHEM to sense ORP and pH levels and if the AQL CL chlorination kit is used can configure the Pro Logic to generate the correct amount of chlorine to properly sanitize the pool Refer to the AQL CHEM manual for more detailed information Pool Spa Config Push to access Pool Spa options to view change lt gt Move to previous next configuration menu PENESTE ie al Pool Only default Spa Only and Pool and Spa lt gt Move to next menu item if Pool and Spa is selected Spa CountDn 00 30 Adjust time setting Manual On Off 0 05 0 10 0 15 default is 4 00 lt gt Move to next menu item if Pool and Spa is selected Spa Spillover Enabled Toggle between Enabled and Disabled default Spa Spillover lt gt Move to next menu item or previous next configuration menu if Pool and Spa is selected and if Spa Spillover is enabled Filter Operation Spa _ Spillover lt gt Move to previous next configuration menu Disabled Filter Off Valve Change Enabled 3 Q Q 3 a D O v x a Q Q 2 fo Q Toggle between Pool Only default and Spa Spillover options if Pool Only or Spa Only is selected V1 Aux1 V2 Aux 2 Toggle between Enabled and Disabled default lt gt Move to previous next configuration menu Toggle between Enabled default and Disabled lt gt Move to previous next con
34. ess the Filter button once for 2 speed pumps this may require 2 pushes of the Filter button The heater should turn off Heater LED off and the Filter LED will flash to indicated heater cooldown is active The display will periodically indicate that the filter pump is on for heater cooldown and show the minutes remaining The pump will automatically turn off at the end of the 5 minute heater cooldown period For more detailed instructions on control and operation of the Pro Logic system refer to the Operation Manual Service Mode Service mode disables all automatic control operation and is intended to be used when servicing the pool system To enter service mode push the SERVICE button once on the main unit keypad This will initially turn all outputs off and then allow you to turn outputs on off manually at the main display only In service mode the buttons on the optional remote display keypad and the optional spa side remote will turn outputs off but will not turn any output on Heater control outputs and solar control outputs are prevented from turning on if the water temperature exceeds 104 F 40 C Pushing the SERVICE button again will enter a timed service mode Service operation as described above will continue for 3 hours then automatically return to normal operation Push the SERVICE button once more to exit out of Service mode 31 LIMITED WARRANTY Goldline warrants its Aqua Rite Aqua Rite Pro
35. f at the times set for the valve3 timeclock in the Timers Menu see Operations Manual The VALVE3 button can also be used to turn the valve output on or off 28 if AQL SS 6B is connected 6B Spa Config to view change Select 6B Spa A 6B A Button 1 Pool Spa Remote Menus Enabled Solar the valve operates when the filter pump is running and solar heat is available and the water is less than the desired temperature setting Solar heating must be enabled in the Solar Config menu for proper operation to occur In Floor Cleaner the valve switches the water returning to the pool between the in floor cleaner and the normal return jets which facilitate efficient surface skimming The valve will operate the in floor cleaner for the first half of each clock hour and then switch to the jets skimming for the last half of the hour Super Chlorinate if Chlorinator is enabled this option allows the user to start a Super Chlorinate cycle when the Valve3 button is pressed rather than using the Settings Menu Note that only one button can be assigned to this function Valve3 Interlock If Enabled this feature will override the function timeclock or in floor cleaner selected above and turn the valve off when the filter pump is off first 3 minutes of filter pump operation allows the pump to prime and get water flowing or for the first 3 minutes after solar turns on allows air in the solar panels to be purged Inte
36. f not then check the following The heater is enabled Configuration Menu Heater Config The heater temperature setting is at least 2 F greater than the water temperature Settings Menu Pool Heater amp Spa Heater The filter pump is running If the pool has solar heat and the solar priority feature is enabled Configuration Menu Solar Config then solar must be off in order for the heater to fire The easiest way to force solar off is to go to the Settings Menu Pool Solar amp Spa Solar and temporarily lower the temperature settings below the current water temperature 2 Check that the heater is running If not then check Power is supplied to the heater The Pro Logic control output is properly connected to the heater control see Heater Control wiring page 14 Some heaters also have internal switches or jumpers that have to be set correctly for remote control operation tefer to the heater manual and also Heater Control page 14 Heater is turned on Kill Switch is in the ON position If a heater bypass valve is installed check that water is flowing through the heater The heater temperature setting is set as high as possible usually 104 F 40 C Also note that some heat pumps actually have be set to the lowest possible temperature 3 Once the heater is running you can verify the heater cooldown feature optional see Configuration Menu Heater Config is operating properly Pr
37. figuration menu Pool Spa Setup If Pool Only or Spa Only are selected then the pool spa valves are not needed and pushing the POOL SPA button on the display keypad will have no effect If Pool and Spa is selected then the pool spa suction and return valve actuators should be connected to the Pro Logic Pressing the POOL SPA button on the display keypad will allow the homeowner to alternate between pool and spa operation For more information on Pool and Spa refer to the Plumbing section on pages 8 Spa CountDn This menu will appear only if Pool Spa Setup is set to Pool and Spa This setting is the time after you manually switch the Pool Spa valves to Spa Only until the Pro Logic automatically returns the valves to their previous positions It is programmed in increments of 5 minutes from Manual On Off 0 minutes to 21 00 21 hours The filter is forced on during this time period Spa Spillover When spa spillover is Enabled and Pool and Spa the homeowner will be able to rotate through Pool Only both suction and return valves switched to pool Spa Only both suction and return valves switched to spa and Spillover suction valve switched to pool and return valve switched to spa by successive presses of the Pool Spa button 22 Filter Config to view change Filter Pump 1 Speed Filter Operation If Spa Spillover is selected the Pro Logic will
38. follow the wiring diagram below AND to configure the control logic according to the instructions on page 23 Lo Speed 2 Speed Hi Speed f Common Filter Ground Pump Lights A ground fault circuit breaker must be used to supply power for high voltage pool spa lighting Low voltage lights will require an external transformer For lighting systems that have both a light source and color wheel connect the light source to the Lights relay and then connect the color wheel to one of the AUX outputs Hayward Variable Speed Filter Pump Proper installation of the Hayward Tristar Variable Speed Control VSC includes high voltage input wiring communication wiring and menu configuration settings Refer to the following diagram for proper input wiring to the VSC Wiring from the 220V breaker must connect through the Pro Logic s Filter relay The Filter relay is used to supply input power to the VSC pump control The relay will be on when the filter pump output is on When the filter pump output is off 13 the relay will be off Note that when the filter pump relay is off power off to the VSC the Pro Logic will not display errors or diagnostics for the pump The filter pump relay must be on for diagnostic function 220 VAC input power to VSC Goldline pH Dispense
39. igh default or low speed operation Freeze Protection Temperature Select the temperature to be used for freeze protection Temperature is adjustable from 33 F 42 F 1 C 6 C 38 F 3 C is default This threshold will be used for all outputs that have freeze protection enabled Heater1 Config Push to access heater options to view change lt gt Move to previous next configuration menu Heater1 Toggle between Enabled and Disabled default Heater 1 Disable lt gt Move to next menu item or previous next configuration menu if Heater1 is enabled Heater1 Cooldown Toggle between Enabled and Disabled default Heater 1 Cooldown Disabled lt gt Move to next menu item if Heater1 is enabled Heater Extend Toggle between Enabled and Disabled default Heater 1 Extend Disabled lt gt Move to previous next configuration menu if Heater1 is enabled and 1 speed filter pump is not selected Allow Low Speed Toggle between Enabled and Disabled default Disabled lt gt Move to next menu item or previous next configuration menu Heater1 If the heater is Enabled the heater relay will turn on when the water temperature is less than the desired temperature setting and the filter pump is running The desired temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa settings Depending on the position of the pool sp
40. ings Timers and Configuration menus from any of the Pro Logic s remote display keypads When disabled the remote display keypads will only show the default menu and allow on off control via the pushbuttons Note that the function of the Pro Logic s built in display keypad is unchanged by this selection Once disabled the only way to enable Remote Menus is to use the local display keypad 29 All Timeclocks Toggle between 7 day default and Weekend Weekday time options 7 da lt gt Move to previous next configuration menu This selection affects ALL of the timeclock logic in the Pro Logic If 7 day is selected each timeclock will have one set of turn on turn off settings that operate every day of the week If Weekend Weekdays option is selected then the user can enter one set of turn on turn off times for the weekend fixed as Saturday Sunday and another set of turn on turn off times for weekdays Monday through Friday Toggle between 12 hour AM PM default and 24 hour time format options 12 hour AM PM lt gt Move to previous next configuration menu Units Toggle between F and PPM default and C and g L Metric options F and PPM lt gt Move to previous next configuration menu Reset Config to Initiate reset of all configuration parameters Default Press lt gt Move to previous next configuration menu config not reset Reset all configuration parameters to proceed lt gt Move to
41. l Remote Controls Goldline offers a variety of wired and wireless remote control options for the Pro Logic Each model gives you the ability to control your pool s functions from a remote location away from the Control Center Wired Remote Controls Up to 3 wired remote controls can be installed See page 19 for wiring information AQL WW P 4 The AQL WW P 4 display keypad must be mounted indoors or in a weather protected area rain should never touch the unit The display keypad is designed to mount onto a standard electrical utility box same box as a single light switch ideal for new construction or can be mounted directly onto any wall surface When selecting a location note that the wire to the Pro Logic main unit must be less than 500 long Refer to the remote s installation instructions as well as the steps below 1 Remove display keypad baseplate from the cover by lifting up on the cover at the lower end of the keypad See diagram below Remote Keypad EE push up here to remove cover 2 Screw the baseplate in the desired position screws supplied by installer 3 See Electrical Wiring page 19 for instructions on running the cable from the Pro Logic main unit to the remote display keypad AQL SS 6B x x W G or B for White Gray or Black The AQL SS 6B is a double insulated waterproof device which is intended for installation at the water s edge The remote control comes with an attached 150 cable and is
42. lost due to evaporation POUNDS and Kg OF SALT NEEDED FOR 3200 PPM Current salt Gallons and Liters of Pool Spa water level 8 000 10 000 12 000 14 000 16 000 18 000 20 000 22 000 24 000 26 000 28 000 30 000 32 000 34 000 36 000 38 000 40 000 ppm 30 000 37 500 45000 52 500 60 000 67 500 75 000 82 500 90 000 97 500 105 000 112 500 120 000 127 500 135 000 142 500 150 000 0 213 267 320 an 427 480 533 587 640 693 747 800 854 907 960 1013 1067 97 121 145 7 194 218 242 267 291 315 339 364 388 412 436 460 484 200 200 600 650 700 1000 91 273 295 318 453 187 933 400 85 424 600 a 433 823 867 158 177 197 378 398 800 320 360 0 iD ia 529 re 760 800 145 164 200 218 236 255 346 364 1000 293 330 403 440 477 513 697 133 133 150 167 183 200 217 233 317 333 1200 267 300 367 400 433 467 633 667 121 136 167 182 197 212 258 274 289 304 1400 360 390 420 450 480 510 540 570 600 164 177 191 205 218 232 246 259 263 1600 320 347 373 400 427 453 480 507 533 145 158 170 182 195 207 219 231 243 1800 280 303 327 350 373 397 420 443 467 127 138 148
43. mmer is selected and the Lights output is manually turned on the and buttons adjust the level from 20 to 100 default The level is saved for the next time the lights are turned from off to on Lights Interlock If enabled this feature will override the function Manual On Off Countdown Timer Timeclock selected above and turn the lights relay off when filter pump is off first 3 minutes of filter pump operation allows the pump to prime and get water flowing when the pool spa suction return valves are in any position other than pool only or for the first 3 minutes after solar turns on allows air in the solar panels to be purged Interlock is not available for solar low speed filter pump super chlorinate or dimmer Lights Freeze Protection This function helps protect equipment that is wired to the lights relay against freeze damage If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze temperature threshold the Pro Logic will energize the lights relay IMPORTANT this only enables operation of the lights relay during freeze see the Filter Pump Config menu to enable freeze protection for the main circulation system NOTE The configuration parameters for the Aux2 output are the same as shown below for Aux1 Aux1 Config Push to access Aux options to view change lt gt Move to previous next configuration menu i Rotates between Manual On Off default
44. nnections if possible VSC Pump Address Setting For proper communications a pump address must be set for each VSC used in the system For single pump systems the VSC address should be set to 001 When using Dual Equipment the Pool Filter pump should be set to 001 and the Spa Filter pump should be set to 002 Refer to the TriStar Pump Owner s Manual IS3220VSC and Hayward document IS3220VSCAQLL for specific instructions on setting the pump address Temperature Sensors The Pro Logic utilizes 10K ohm thermistor type sensors Three sensors water temperature air tempera ture and solar temperature are included If the Pro Logic is being used to control a solar heating system the solar sensor is required The sensors are provided with a 15 ft cable See page 6 and the diagram below for installation information POOL SPA SENSOR AIR gt PooliSpa SENSOR zu Ca 7 gt Solar Q X K SOLAR SPA gt a P SENSOR 0 Dy OD E gt p 0 0 Remote Display Keypad The Pro Logic main unit can connect to a maximum of 3 remote wired display keypads ordered sepa rately Use four conductor cable typically phone cable to connect the wired remote display keypad with the Pro Logic Control Center as shown below The maximum wiring distance is 500ft 160m Note that the terminals on both the Pro Logic main unit and the wired remote display keypad are numbe
45. or details to ensure that the pumps operate only when the filter pump is on and the system is in the pool only operating mode plumbing schematic for the pool The plumbing diagram above is intended to be used as a general guideline and is not a complete 7 The air sensor must be installed if the freeze protection feature is enabled for the filter valves or aux outputs or if the chlorinator is enabled Turbo Cell supplied with AQL CL chlorination kit The Turbo Cell used for chlorine generation should be plumbed AFTER the filter and heater If installed on a pool spa combination system the cell should be plumbed BEFORE the pool spa return valve in order to allow proper chlorination of both the pool and the spa Refer to plumbing diagram below FLOW ELECTROLYTIC ELECTROLYTIC FLOW SWITCH CELL CELL SWITCH H i224 f T m 12 min 1 VALVE VALVE Flow switch before cell Flow switch after cell POOL SPA POOL SPA The cell may be mounted vertically or horizontally and water can move in either direction through the cell Install using the 2 unions provided Tighten unions BY HAND for a watertight seal For systems with 11 2 plumbing use adaptors provided by installer Flow Switch supplied with AQL CL chlorination kit The flow switch must be plumbed in the same section of plumbing as the Turbo Cell The flow switch is a safety device that ensu
46. peed default 2 speed and variable speed options lt gt Move to next menu item if Variable Speed is selected Lowest Speed 10 Adjust the lowest speed desired for variable speed operation lt gt Move to next menu item if Variable Speed is selected Highest Speed 100 Freeze Protect Enabled if Freeze Protect is enabled Adjust the highest speed desired for variable speed operation lt gt Move to next menu item Toggle between Enabled default and Disabled Freeze Protection lt gt Move to next menu item or previous next configuration menu and 1 speed Filter is not selected Freeze Protect High Speed if Freeze Protect is enabled Freeze Temp 38 F Toggle between high speed default and low speed lt gt Move to next menu item Adjust the desired freeze protection temperature 33 F 42 F lt gt Move to previous next configuration menu Filter Pump For 2 speed pumps When a 2 speed pump is configured one of the AUX relays must also be configured to control the low speed motor winding on the pump Refer to the appropriate sections in the Installation manual for specific information regarding the control logic for 2 speed and variable speed pump operation For the Hayward Tristar variable speed pump The Filter relay is used to supply input power to the VSC pump control The relay will be on when the filter pump output is on When the filter pump output is
47. previous next menu config not reset Config reset Poe lt gt Move to previous next configuration menu Use this function to erase all previous system configuration and reset all configuration parameters back to the factory default values This function is NOT reversible be careful 6 System Startup and Checkout Before Startup Before starting the Pro Logic for the first time be sure that the following items have been completed Pool spa chemicals are within the recommended levels according to the chart on page 3 Pool spa salt level is between 2700 3400 PPM Properly rated circuit breakers are installed in the Pro Logic subpanel All wiring is performed according to NEC and local codes The Pro Logic is properly grounded and bonded The Pro Logic is properly configured to control all desired functions AAR SID Program Automatic Operation Refer to the programming flow chart on the back cover of this manual for a listing of the available menus and the items included in each menu Settings Menu Heater and or solar thermostat settings Chlorinator settings Day and Time Timers Menu Timeclock and or Countdown timer settings 30 Heater Checkout Follow these instructions to verify that the Pro Logic is properly controlling the heater 1 Check that the Pro Logic is calling for the heater to turn on as indicated by the Heater LED being illuminated If the Heater LED is illuminated go directly to step 2 i
48. r supplied by installer may be installed in the knockouts on the lower right side of the Pro Logic enclosure Per code the receptacle should be a GFCI type Alternatively connect a standard receptacle to a GFCB Pro Logic Control Power The Pro Logic requires 120VAC 2A power to operate the control logic circuits and the chlorinator This power should be connected to one of the circuit breakers AN WARNING 120VAC only permanent damage if connected to 240V Factory h Prewired 120 2VA Field Wired 12 High Voltage 120 240V Pool Equipment All Pro Logic relays are double pole they make break both legs of 240V circuits and are rated at 3HP 30A at 240V 172HP 30A at 120V Refer to the diagram below for typical relay wiring ek T gl A gle 2 2 22 Q E m VAC es 120 VAC Lt 120 VAC Load Load Load I Wiring relays for 240 VAC Wiring relays for 120 VAC Wiring GFCB for 120 VAC Pool Equipment Pool Equipment Pool Equipment IN WARNING Do not use the Pro Logic to control an automatic pool cover Swim mers may become entrapped underneath the cover Two speed filter pump Requires 2 relays FILTER plus one of the AUX relays for proper operation of both speeds IMPORTANT Be sure to
49. red Connect I to 1 2 to 2 etc Refer to diagram below kh 375 Remote Display unit s n KR PZ20222000 D 4 50 Alternative Concealed Wiring I 500 ft max If multiple remote display keypads are installed Never connect more than 2 wires to any terminal block Two remotes can be wired back to the Pro Logic main unit or the second display keypad and third if applicable can be daisy chained with one display keypad wired to the next The maximum wire run from the Pro Logic main unit to the furthest remote display keypad is 500 ft 160m Base Station Plug in the pigtail connector from the wireless base station into the wireless connector on the main PCB in the Pro Logic control unit Connector for Base Station AQL2 BASE RF ao Base Station Pro Logic Main PCB Tighten nut 19 AQL CHEM ORP and pH Sensing Kit Plug in the connector from the AQL CHEM into the AQL CHEM connector on the main PCB in the Pro Logic control unit Connector for o AQL CHEM GF V TT TT Lar ea i ay
50. res that water is flowing through the cell before the Pro Logic starts to generate chlorine Failure to properly install the flow switch can result in explosive gases accumulating in the pool plumbing system AN IMPORTANT There must be at least a 12 30cm straight pipe run before upstream the flow switch If the switch is plumbed after the cell the cell can by counted as the 12 30cm of straight pipe A IMPORTANT To ensure proper operation verify that the arrow on the flow switch points m the direction of water flow 10 4 Electrical Wiring Wireless Base Receiver Connector AQL CHEM Connector Remote Keypad Local Display Temp Sensor Inputs Heater Output Valve Connectors Flow Switch Pelee VRV Veng High Voltage Cell Connector Relays Subpanel Control Power Input Ground Bus Bar Bonding Lug s The Pro Logic Control Center requires both high and low voltage connections Low voltage connections will be made to actuators sensors remote keypad etc High voltage connections will be made to pumps lights etc as well as providing direct input power to the Control Center Always Ensure that Power is disconnected prior to doing any wiring Follow all local and NEC CEC if applicable codes Use copper conductors only Main Service Power to the Circuit Breaker Subpanel The Pro Logic circuit breaker subpanel is rated for 100A service Run properly rated condu
51. res to the Pro Logic must be separated from any line voltage wires Failure to follow these instructions may cause erratic operation of the heater Set the Power Thermostat Select switch to either Pool or Spa Set the Pool and Spa thermostats to their maximum settings Remove Factory Jumper ojoo ooo o o aajo o oo MINIMAX o SX PADDDPDDWPAN7 DOD 0 16 Raypak RP2100 Pool Spa Heater 1 Turn power off to heater 2 Push the mode button to spa mode 3 Set the temperature to the maximum 4 Push the mode button to OFF 5 Lastly plug the prewired connector in the P7 position on the board IMPORTANT The heater will display OFF when it is being remotely controlled by the Pro Logic Some homeowners see the OFF display and thinking this is a mistake change the mode to POOL or SPA which then disables the remote control by the Pro Logic To prevent this Remove the heater touch pad connector P5 which will disable the touchpad Orange Black Stripe Black Orange Stripe Drawing is for digital _ Light Blue 8 heater If heater is a X gt Heater millivolt analog 8 run red wires from Fireman s Switch to heater relay RAYPAK RP2100 STA RITE Heater 1 Turn power off to heater 2
52. rlock is not available for solar or super chlorinate Valve3 Freeze Protection This function protects the pool and plumbed equipment against freeze damage If Freeze Protection is enabled and the AIR temperature falls sensor falls below the selected freeze temperature threshold the Pro Logic will turn on the valve to allow circulation of the water IMPORTANT this only enables operation of the valve3 output during freeze see the Filter Pump Config menu to enable freeze protection for the main circulation system Push to access the 6 Button Spa Side Remote options lt gt Move to previous next configuration menu Rotates between all available remotes lt gt Move to next menu item 4 Rotates between System Off Pool Spa Filter Lights Heater1 ux1 and Aux2 lt gt Move to previous next menu item or next configuration menu Select 6B Spa This menu only appears if more than one AQL SS 6B is detected at power up Select which of the available remote controls A B or C is to be configured 6B A Button 1 This menu allows the user to map each button of the AQL SS 6B to one of the standard Pro Logic functions The default selections are Button I Pool Spa Button 2 Filter Button 3 Lights Button 4 Heater1 Button 5 Aux and Button 6 Aux2 Toggle between Enabled default and Disabled Remote Menus lt gt Move to previous next configuration menu This feature will prevent unauthorized access to the Sett
53. rs manufactured by Hayward Pentair Compool and Jandy See diagram on page I I for the location of valve connectors Heater Control The Pro Logic provides a set of low voltage dry contacts that can be connected to most gas heaters or heat pumps with 24V control circuits Refer to the diagram below for a generic connection The manuals supplied with most heaters also include specific wiring instructions for connecting the heater to an external control usually identified as 2 wire remote control For millivolt or line voltage heaters contact Gold line Tech support 908 355 7995 Refer to the diagrams and the information on the following pages for more details on the connection to several popular heaters 14 Generic Heaters 1 Wire heater to 120 240V power source per the instructions in the heater manual The Pro Logic does NOT control the power going to the heater 2 Wire the Pro Logic dry contact heater output per the diagram below Many internal parts of the heater can get very hot see the heater manufacturer s recommendations on the minimum temperature rating for wires If no guidance is given use 105 C rated wire Set any ON OFF switch on the heater to ON 4 Set the thermostat s on the heater to the maximum hottest setting ha gt Heater Kill Switch Thermostat Ce Heater Ignition Valve Laars Heaters 1 Turn power off to heater 2
54. uration menu Rotates between Manual On Off default Countdown Timer Low Speed Filter Timeclock Solar and Super Chlorinate lt gt Move to next menu item Toggle between Standard default and Dimmer lt gt Move to next menu item or previous next configuration menu ffor all functions except dimmer relay solar super chlorinate and low speed Lights Interlock Disable Toggle between Enabled and Disabled default Lights Interlock lt gt Move to next menu item for all functions except dimmer relay super chlorinate and low speed Lights Freeze Disable Toggle between Enabled and Disabled default Lights Freeze lt gt Move to previous next configuration menu Lights Function Although designated as the Lights output the function of the lights relay is similar to the aux 1 and aux2 relays If pool lights are wired to the lights relay some options including Solar function Low Speed of a 2 Speed Filter Pump Lights Interlock and Lights Freeze Protection will not be necessary and should be disabled If no pool lights are used the lights relay can be used to control other pool devices that may require these options The function of each option is shown below Manual On Off default the lights relay will alternate between turning on and off when the LIGHTS button is pressed There is no automatic control logic Countdown Timer the lights relay will turn on when the LIGHTS button is pressed Th
55. wner will be prompted to enter separate pool and spa desired temperature settings Depending on the position of the pool spa suction valve the proper temperature setting will be used Solar Extend If Enabled the filter extend logic keeps the filter pump running beyond the normal turn off time if solar heat is still available When solar heat is no longer available both the solar valve pump and filter pump will turn off simultaneously Solar extend will NOT cause the filter pump to turn on it will only delay the turn off time when solar is operating 25 Lights Config to view change Lights Function Manual On Off for manual on off countdown timer and timeclock functions Lights Relay Standard Solar Priority If both Solar Control and Heater Control are enabled the Solar Priority feature will keep the conventional heater off whenever solar heat is available This provides the most cost effective way of heating the pool When solar heat is not available the conventional heater will operate normally Allow Low Speed This menu only appears if the pool filter is configured for 2 speed or variable speed operation During default operation high speed mode is used whenever the solar heater is on If Allow Low Speed is enabled low speed pump operation will be allowed during solar heating except for the first 3 minutes after solar heat turns on Push to access Lights options lt gt Move to previous next config
56. y Toggle between Display Salt default and Minerals Salt lt gt Move to previous next configuration menu Cell Type Toggle between T CELL 5 and T CELL 15 T CELL 15 lt gt Move to next menu item Chlorinator If the chlorinator is enabled requires the use of the AQL CL chlorination kit then the cell and flow switch must also be installed and the Pro Logic will automatically chlorinate both the pool and spa according to the desired output setting see Settings Menu in the Operation manual If disabled default then neither the cell nor flow switch need to be installed and all displays relating to the chlorinator will be suppressed When the chlorinator is enabled the Pro Logic will automatically detect and control any Aqua Rite s that is installed in the system see page 20 Display Allows for the display of salt default or mineral values Cell Type Selection The Cell Type Menu appears after Display Salt Minerals in the Chlorinator Configuration Menu The options are T CELL 5 or T CELL 15 default Make the proper selection based on the electrolytic cell that is used in your system For pools up to 20 000 gallons the T CELL S is typically used The T CELL 15 is for pools up to 40 000 gallons 21 Chemistry Config Wizard to enter Press to access Chemistry Config Wizard lt gt Move to previous next menu item Chemistry Configuration Wizard Requires use of the optional AQL CHEM Sensing Kit Following th
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