YASKAWA AC Drive-V1000 Option CompoNet Installation Manual
Contents
1. Figure 17 Connect the Ground Wire and CompoNet Cable Connector to the Option YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 25 5 Installation Procedure Connection Diagram Motor CompoNet Master or Relay Terminal Block Figure 18 Wiring Diagram lt 1 gt The ground wire provided in the option shipping package must be connected during installation 14 Attach the option cover by aligning the tabs with the mounting holes seat the front cover into place and tighten the screw on the front Line up tabs Figure 19 Attach the Option Cover Note Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive Make sure no cables are pinched between the front covers and the drive when replacing the covers Note A replacement safety label is provided when using the drive in areas that may require displaying warning information in Japanese or Chinese This label can be placed over the English and French warnings on the option cover 15 set drive parameters in Table 9 for proper option performance 26 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 5 Installation Procedure Network Configuration Restrictions Some restrictions apply to CompoNet network configuration and vary in accordance with the type of cable being used Refer to the ODVA website at ww2. SI M3 V CompoNet Option CompoNet Option with cover attached CompoNet Option with cover removed Underside amp MT LED MS lt 1 gt G Functional Earth cable connection FE B LED NS 1 H Mounting tabs C Option cover Ground wire 2 D CompoNet PCB J Pass through hole for wire E Screw hole attaching option cover K Communication cable connector F Nameplate L Option connector lt 1 gt Refer to Option LED Display on page 13 for details on the LEDs 2 The ground wire provided in the option shipping package must be connected during installation Figure 1 Top Views of Option YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 11 4 Option Components Dimensions The installed option adds 27 mm 1 06 in to the total depth of the drive 27 mm 1 06 in e Figure 2 Dimensions Communication Cable Connector The communication connector on the option is a 4 pin pluggable female connector This connector is the connection point for a customer supplied CompoNet network communication cable Figure 3 Communication Cable Connector 12 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 4 Option Components T
3. T Loosen the screws attaching the NEMA Type 1 conduit bracket to the drive to remove the NEMA Type 1 conduit bracket Figure 10 Remove the NEMA Type 1 Conduit Bracket YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 21 5 Installation Procedure 8 OnNEMA Type 1 enclosure drives the screw for the drive ground terminal also acts as one of the screws that attaches the NEMA Type 1 conduit bracket to the drive Reattach the NEMA Type 1 conduit bracket according to Figure 11 and connect the drive side of the ground wire to the drive ground terminal Note The four different ground wires packaged with the option connect the option to different drive models Select the proper ground wire depending on drive size Option unit Drive side connector connector Screw size M3 Screw size M3 5 to M6 Ground terminal Drive ground terminal qa NEMA Type 1 conduit bracket screw Ground wire i 12 e EN Ground wire Figure 11 Reattach the NEMA Type 1 Conduit Bracket and Connect the Ground Wire 22 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 5 Installation Procedure 9 Reattach the bottom cover Keep the ground wire inside of the bottom cover when reattaching IP20 Open Chassis IP20 NEMA Type 1 Enclosure Figure 12 Reattach the Bottom Cover 10 On models CIMR VOBA00060 to 001811 2A00080 to 2A00690 and 4400010 to 4 0038 reattach
4. YASKAWA YASKAWA AC Drive V1000 Option CompoNet Installation Manual Type SI M3 V To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual 10007 Z a gt gt 1 v F s CompoNebB S HIRE BBS SI M3 V AP A du lt J S UY sc lt LEI Se IS ROBFTICHRICAIISNSGKS SROHSUVBUAT MANUAL NO TOBP C730600 54A Copyright 2010YASKAWA ELECTRIC CORPORATION All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication 2 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual Table of Contents 1 PREFACE AND SAFETY
5. 4 2 PRODUCT 9 S RECEIVING uu ick ee 10 4 OPTION 8 11 5 INSTALLATION PROCEDURE 16 6 RELATED PARAMETERS 28 7 5 31 8 CONFIGURING COMPONET MESSAGING 34 9 SPECIFICATIONS peres 37 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 3 1 Preface and Safety 1 Preface and Safety Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user Yaskawa accepts no responsibility for the way its products are incorporated into the final system design Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control Without exception all controls should be designed to detect faults dynamically and fail safely under all circumstances All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part Any warnings provided by Yaskawa must be promptly provided to the end user Yaskawa offers an express warranty only as to the quality of its
6. products in conforming to standards and specifications published in the Yaskawa manual NO OTHER WARRANTY EXRESS OR IMPLIED IS OFFERED Yaskawa assumes no liability for any personal injury property damage losses or claims arising from misapplication of its products 4 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 1 Preface and Safety Applicable Documentation The following manuals are available for the CompoNet option CompoNet Option Read this manual first Yaskawa AC Drive V1000 Series Option The installation manual is packaged with the SI M3 V CompoNet Installation Manual option and contains information required to Manual No TOBP C730600 54 install the option and set up related drive parameters The technical manual contains detailed Yaskawa AC Drive V1000 Series Option information about the option In the U S SI M3 V CompoNet Technical Manual access http www yaskawa com to obtain the Manual No SIEP C730600 54 technical manual Customers in other areas should contact a Yaskawa representative Yaskawa Drive Yaskawa AC Drive The drive manuals cover basic installation V1000 Quick Start Guide wiring operation procedures functions troubleshooting and maintenance information The manuals also include important information about parameter settings and drive tuning Access these sites to obtain Yaskawa instruction manuals Yaskawa AC Drive U S http www yaskawa com V1
7. serious injury by fire due to overheating of electrical connections NOTICE Damage to Equipment Observe proper electrostatic discharge ESD procedures when handling the option card drive and circuit boards Failure to comply may result in ESD damage to circuitry Never shut the power off while the drive is running or outputting voltage Failure to comply may cause the application to operate incorrectly or damage the drive Do not operate damaged equipment Failure to comply may cause further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Properly connect all pins and connectors Failure to comply may prevent proper operation and possibly damage equipment Check wiring to ensure that all connections are correct after installing the option and connecting any other devices Failure to comply may result in damage to the option YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 17 5 Installation Procedure Prior to Installing the Option Prior to installing the option wire the drive make necessary connections to the drive terminals and verify that the drive functions normally without the option inst
8. 000 Technical Manual Europe http www yaskawa eu com Japan http www e mechatronics com Other areas contact a Yaskawa representative For questions contact your local Yaskawa sales office or the nearest Yaskawa representative Terms Note Indicates supplemental information that is not related to safety messages Drive Yaskawa AC Drive V1000 Series Option Yaskawa AC Drive V1000 Series SI M3 V CompoNet Option 21020 Indicates a drive feature or function that is only available in drive software version 1020 or greater Registered Trademarks CompoNet is a trademark of the ODVA All trademarks are the property of their respective owners YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 5 1 Preface and Safety Supplemental Safety Information Read and understand this manual before installing operating or servicing this option Install the option according to this manual and local codes The following conventions indicate safety messages in this manual Failure to heed these messages could cause fatal injury or damage products and related equipment and systems DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate i
9. 6 Related Parameters 6 Related Parameters The following parameters are used to set up the drive for operation with the option Confirm proper setting of parameters in Table 9 before starting network communications No Addr Hex Table 9 Related Parameters Description Values b1 01 180 Frequency Reference Selection Selects the frequency reference input source 0 Operator Digital preset speed d1 01 to d1 17 1 Terminals Analog input terminal Al or A2 2 MEMOBUS Modbus communications 3 Option PCB 4 Pulse Input Terminal RP Default 1 Range 0 to 4 Set to 3 for CompoNet only Run Command Selection Selects the run command input source 0 Digital Operator RUN and STOP keys 1 Digital input terminals SO 2 MEMOBUS Modbus communications 3 Option PCB Default 1 Range 0 to 3 Set to 3 for CompoNet only Operation Selection after Communications Error Determines drive response when a bUS error is detected during communications with the option 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only lt 2 gt Default 1 Range 0 to 3 External Fault Detection Conditions EF0 Sets the condition for external fault detection EF0 0 Always detected 1 Detected only during operation Default 0 Range 0 1 Stopping Method for External Fault from Communication Option Determines drive response for external fault input EF0 detection during Compo
10. 9 5 Installation Procedure 4 On 20 models connect the drive side of the ground wire to the drive ground terminal Note The four different ground wires packaged with the option connect the option to different drive models Select the proper ground wire depending on drive size Option unit Drive side connector connector Screw size M3 9 Screw size M3 5 to M6 Ground wire Ground terminal Ground wire Figure 7 Connect the Ground Wire on an IP20 Open Chassis Drive 5 For IP20 Open Chassis models go to Step 9 on page 23 6 ForIP20 NEMA 1 Enclosure models CIMR VODAL F loosen the screw on the front of the NEMA Type 1 terminal cover and remove it from the drive Refer to Figure 8 for details Refer to Figure 9 for drive models CIMR VOBAOOO6F to 0018 2A0008F to 2A0069F and 4A0001F to 4A0038F which require removing the plastic terminal cover prior to removing NEMA Type 1 terminal cover Note Installing the option on IP20 NEMA Type 1 enclosure drive voids NEMA 1 protection while maintaining IP20 conformity Figure 8 Remove the NEMA Type 1 Terminal Cover 20 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 5 Installation Procedure Figure 9 Remove the Terminal Cover on an IP20 NEMA Type 1 Drive Models 0006 to BA0018F 2A0008F to 2A0069F 4A0001F to 4A0038F
11. Name Replace the option Contact Yaskawa for assistance fee AEr MAC ID Setting Error Option MAC ID is outside the acceptable setting range Cause Possible Solutions Minor Fault H2 O0 10 MAC ID is set outside the possible setting range Digital Operator Display Reset the MAC ID in F6 40 to an allowable value Fault Name Yes Serial Communication Transmission Error CALL Communication has not yet been established Cause Possible Solution Minor Fault 2 00 10 Communication wiring or terminal resistor connection is faulty there is a short circuit or something is not connected properly Check for wiring errors Correct the wiring Remove and ground shorts and reconnect loose wires Master side programming error Check communications at start up and correct programming errors Damaged communication circuitry Perform a self diagnostics check Replace the drive if the fault continues to occur YASKAWA ELECTRIC C730600 54A V1000 Option CompoNet Installation Manual 33 8 Configuring CompoNet Messaging 8 Configuring CompoNet Messaging This section provides information on the various methods used to control the drive on CompoNet Drive Configuration on CompoNet Polled Configuration Configure the drive CompoNet Polled connection before receiving commands from a Master device The two parameters that m
12. Net communication 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only lt 2 gt Default 1 Range 0 to 3 NetRef ComRef Selection Function 0 Multi step speed reference disabled 1 Multi step speed reference allowed Default 1 Range 0 1 Reset Communication Related Parameters Determines which F6 O0 and 7 00 parameters are reset to default values when the drive is initialized using 1 03 0 Do not reset parameters 1 Reset parameters Default 0 Range 0 1 28 Selects the drive address Note Used in the CompoNet Link Object Default 0 Min 0 Max 63 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual Addr Hex 6 Related Parameters Description Values Baud Rate CompoNet communication speed 0 93 75 kbps 1 Detect automatically 2 1 5 Mbps 3 3 Mbps 4 4 Mbps 5 to 255 Unused Note Used in the CompoNet Link Object Default 1 Range 0 to 4 PCA setting I O Polled Consuming Assembly data instance Note Used in the Connection Object Default 21 Min 0 Max 255 PPA setting I O Polled Producing Assembly data instance Note Used in the Connection Object Default 71 Min 0 Max 255 Speed Scaling Sets the scaling factor for the Speed Monitor in the CompoNet Object Class 2A hex Note Used in the AC DC Drive Object Default Min Max Current Scaling Sets the scaling fact
13. able 2 Communication Cable Connector Descriptions Cable color Description Red Communications DC 24 lt 1 gt White Comm Data High Blue Comm Data Low Black Network Common lt gt lt 1 gt Not used with the CompoNet Option Option LED Display The option has two bicolor red green LEDs one for Module Status MS and one for Network Status NS The operational states of the LEDs after the CompoNet power up diagnostic LED sequence are described in Table 3 Wait at least 2 seconds for the power up diagnostic process to complete before verifying the states of the LEDs Table 3 Option LED States Indication Color Status Operating Status Remarks Power supply OFF Power is not being supplied to the drive Green ON Option operating The option is operating normally Green Flashing Option initializing Incorrect settings must be corrected Red ON Fatal err r A fatal irrecoverable error occurred in the option occurred Non fatal error occurred Red Flashing A non fatal recoverable error occurred Flashing Device self test Device in self test mode Red YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 13 4 Option Components Indication Color Status Operating Status Remarks offi P Device is not online OFF su The transmission speed is being checked Power is not being supp
14. alled Refer to the Quick Start Guide packaged with the drive for information on wiring and connecting the drive Installing the Option Refer to the instructions below to install the option 1 Shutoff power to the drive wait at least five minutes after comfirming the DC bus voltage becomes safe level then loosen the screw that fastens the front cover in place and remove the front cover This drive front cover will be replaced by the option cover Cover removal varies depending on drive size DANGER Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Before installing the option disconnect all power to the drive The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level NOTICE Damage to Equipment Observe proper electrostatic discharge procedures ESD when handling the option drive and circuit boards Failure to comply may result in ESD damage to circuitry Figure 4 Remove the Front Cover 18 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 5 Installation Procedure 2 The remaining installation steps differ based on drive model Find the drive model number
15. ations and laws that may apply Specifications are subject to change without notice for ongoing product modifications and improvements 2010 2012 YASKAWA ELECTRIC CORPORATION All rights reserved MANUAL NO TOBP C730600 54A Published in Japan July 2012 10 6 lt gt 0 12 6 8
16. ause of the external fault Reset the external fault input from the master device Problem with the master program Digital Operator Display Check the program used by the master and make the appropriate corrections Fault Name 1 HU 00 Option Fault Option is not properly connected Cause Possible Solution Non compatible option connected to the drive Digital Operator Display Use only compatible options Fault Name 01 Option Fault Option is not properly connected Possible Solution Problem with the connector between the drive and option Digital Operator Display Turn the power off and check the connectors between the drive and option Fault Name n 4 ofA B 1 oFA03 Option Fault Option self diagnostics error Cause Possible Solution Option hardware fault Digital Operator Display Replace the option Fault Name oFA04 Option Fault Option Flash write mode Cause Possible Solution Option hardware fault Replace the option 32 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual Digital Operator Display 7 Troubleshooting Fault Name to oFA43 Option Fault port A Communication ID error Cause Possible Solution Option hardware fault Minor Faults and Alarms Digital Operator Display Minor Fault
17. c Standard DI DO Status Vendor Specific Yaskawa Elec 155 Enhanced Speed Status Dynamic Vendor Specific Yaskawa Elec Y Y E Assy 155 0x9B 156 0 9 E Assy 157 0x9D YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 35 8 Configuring CompoNet Messaging Drive Operation on CompoNet Polled Assemblies Quick Reference Refer to the CompoNet Option SI M3 V Technical Manual for details on polled assemblies and other message types Output Assemblies Drive Consumes instance Byte Bite Bits Bits Bit2 Bit Bito Fault 1 Speed Reference Low Byte Speed Reference High Byte stance Bye BRT Bwe Extended 1 Speed Speed Reference Low Byte Control 959 Speed Reference High Byte instance Byte Bite Bits Bits Bits Bit2 Bit Bito Speed Actual Low Byte Speed Actual High Byte NC CONO I UNIO UIN Ref from Ctrl from Running 2 Running 1 E C i id Rey E E Extended 1 Speed Speed Actual Low Byte Control Speed Actual High Byte 36 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 9 Specifications 9 Specifications Table 12 Option Specifications Specifica
18. ecurities Bldg 26 4 Yeouido dong Yeongdeungpo gu Seoul 150 737 Korea Phone 82 2 784 7844 Fax 82 2 784 8495 http www yaskawa co kr YASKAWA ELECTRIC SINGAPORE PTE LTD 151 Lorong Chuan 04 01 New Tech Park 556741 Singapore 65 6282 3003 65 6289 3003 http www yaskawa com sg YASKAWA ELECTRIC CHINA CO LTD 12F Carlton Bid No 21 HuangHe Road HuangPu District Shanghai 200003 China 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F 16 Nanking E Rd Sec 3 Taipei 104 Taiwan Phone 886 2 2502 5003 Fax 886 2 2505 1280 YASKAWA ELECTRIC INDIA PRIVATE LIMITED 17 A Electronics City Hosur Road Bangalore 560 100 Karnataka India Phone 91 80 4244 1900 Fax 91 80 4244 1901 http www yaskawaindia in Y YASKAWA YASKAWA ELECTRIC CORPORATION In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regul
19. f the drive via the master device set b1 01 to 3 or set the Net Reference bit in the assemblies or AC DC object 2 Setting F6 01 or F6 03 to 3 will allow the drive to continue to operate after detecting a fault When allowing the drive to continue operation after fault detection be sure to take proper safety measures such as installing an emergency stop switch 3 MAC addresses must be unique 4 Unavailable values will initialize Polled Consuming Assembly PCA and Polled Producing Assembly PPA 30 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 7 Troubleshooting 7 Troubleshooting Drive Side Error Codes Table 10 lists the various option related fault codes Refer to the drive Technical Manual for further information about fault codes Faults Both bUS Option Communication Error and EFO External Fault Input from the Option can appear either as an alarm or as a fault When a fault occurs the digital operator ALM LED remains lit When an alarm occurs the digital operator ALM LED flashes Check the following items first when an error code occurs on the drive Communication cable connections Make sure the option is properly installed to the drive Operation status ofthe master program and master CPU Did a momentary power loss interrupt communications Table 10 Fault Displays Causes and Possible Solutions Digital Operator Display Fault Name Option Com
20. for capacitor discharge after disconnecting power supply To conform to requirements make sure to ground the supply neutral for 400V class A Risque de d charge AVERTISSEMENT lectrique Lire le manuel avant l installation A Attendre 5 minutes apr s la coupure de l alimentation pour permettre la d charge des condensateurs Pour r pondre aux exigences s assurer que le neutre soit reli la terre pour la s rie 400V 8 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 2 Product Overview 2 Product Overview About This Product The CompoNet option provides a communications connection between the drive and an ODVA CompoNet network The SI M3 V CompoNet Option connects the drive to a CompoNet network and facilitates the exchange of data This manual explains the handling installation and specifications of this product CompoNet is a communications link to connect industrial devices such as sensors and variable frequency drives as well as masters such as programmable controllers to a CIP network By installing the CompoNet Option to a drive it is possible to do the following from a CompoNet master device operate the drive monitor the operation status of the drive change parameter settings Applicable Models The CompoNet Option can be used with the drive models in Table 1 Table 1 Applicable Models Software Version lt gt 21020 gt 1020 g
21. ication Date of publication Date of Revision Publication Number Section Revised Content July 2012 Back cover Revision Address May 2011 Front cover Revision Format Back cover Revision Address format June 2010 First edition 38 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual YASKAWA Drive V1000 Option CompoNet Installation Manual DRIVE CENTER INVERTER PLANT 2 13 1 Nishimiyaichi Yukuhashi Fukuoka 824 8511 Japan Phone 81 930 25 3844 Fax 81 930 25 4369 http www yaskawa co jp YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower 1 16 1 Kaigan Minatoku Tokyo 105 6891 Japan Phone 81 3 5402 4502 Fax 81 3 5402 4580 http www yaskawa co jp YASKAWA AMERICA INC 2121 Norman Drive South Waukegan IL 60085 U S A Phone 800 YASKAWA 927 5292 1 847 887 7000 Fax 1 847 887 7310 http www yaskawa com YASKAWA ELETRICO DO BRASIL LTDA Avenda Fagundes Filho 620 Bairro Saude S o Paulo SP04304 000 Brasil Phone 55 11 3585 1100 Fax 55 11 5581 8795 http www yaskawa com br YASKAWA EUROPE GmbH Hauptstrasse 185 65760 Eschborn Germany Phone 49 6196 569 300 Fax 49 6196 569 398 http www yaskawa eu com YASKAWA ELECTRIC UK LTD 1 Hunt Hill Orchardton Woods Cumbernauld G68 9LF United Kingdom Phone 44 1236 735000 Fax 44 1236 458182 http www yaskawa co uk YASKAWA ELECTRIC KOREA CORPORATION 9F Kyobo S
22. ive minutes after all indicators are off measure the DC bus voltage to confirm safe level and check for unsafe voltages before servicing The internal capacitor remains charged after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc Electrical Shock Hazard Do not remove the option cover while the power is on Failure to comply could result in death or serious injury The diagrams in this section may include options and drives without covers or safety shields to show details Be sure to reinstall covers or shields before operating any devices Use the option according to the instructions described in this manual Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of this product Do not touch circuit boards while the power to the drive is on Failure to comply could result in death or serious injury Do not use damaged wires stress the wiring or damage the wire insulation Failure to comply could result in death or serious injury 16 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 5 Installation Procedure Fire Hazard Tighten all terminal screws to the specified tightening torque Loose electrical connections could result in death or
23. lied Online communications established Online Device is online but no connections in the established state Flashing communications The transmission speed is determined but the I O connection not established with other nodes is not established Device is online with connections in the established state T O connection is established with other nodes Communications An error occurred disabling CompoNet communications ON HOP MAC ID duplication Bus off detected y Communications 3 Flashing communications time out occurred with th master Power Up Diagnostics An LED test is performed each time the drive is powered up The initial boot sequence may take several seconds After the LEDs have completed the diagnostic LED sequence as shown in Table 4 the option is successfully initialized The LEDs then assume operational conditions as shown in Table 3 Table 4 Power Up Diagnostic LED Sequence Sequence Module Status MS Network Status NS Time ms 1 Green OFF 250 Red OFF 250 Green Green 250 Green Red 250 Green OFF 14 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 4 Option Components Option MAC ID The option is a word MIX slave The maximum allowable MAC ID differs depending on the settings for F6 52 PCA setting and F6 53 PPA setting The maximum MAC ID is obtained by the following equation Maxim
24. munication Error After establishing initial communication the connection was lost Only detected when the run command frequency reference is assigned to the option bl 01 3 or bl 02 3 Possible Solution Master has stopped communicating Check for faulty wiring Communication cable is not connected Correct any wiring problems properly Check the various options available to minimize the effects of noise Counteract noise in the control circuit wiring main circuit lines and ground wiring If a magnetic contactor is the source of noise install a surge absorber to the contactor coil Make sure the cable used fulfills the CompoNet requirements A data error occurred due to noise If there are no problems with the wiring and the error continues to occur Option is damaged replace the option The option Expected Packet Rate EPR timer timed out Make sure that EPR time is set properly The option MAC ID and at least one other mode have the same MAC ID Verify F6 40 is set properly Connection timeout Duplicate MAC ID YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 31 7 Troubleshooting Digital Operator Display Fault Name EFO External Fault Input from the Option The alarm function for an external device has been triggered Cause Corrective Action An external fault is being sent from the master Remove the c
25. njury Indicates an equipment damage message 6 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 1 Preface and Safety General Safety General Precautions The diagrams in this book may include options and drives without covers or safety shields to illustrate details Be sure to reinstall covers or shields before operating any devices Use the option according to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and or the manual When ordering new copies of the manual contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover DANGER Heed the safety messages in this manual Failure to comply will result in death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual NOTICE Do not expose the drive or option to halogen group disinfectants Failure to comply may cause damage to the electrical components in the option Do not pack the drive in wooden materials that have been fumigated or sterilized Do no
26. on the drive nameplate and refer to the step indicated in Table 6 based on your model number Table 6 Installation Steps Based on Drive Model Enclosure Type Drive Model Steps to Follow Page IP20 Open Chassis CIMR VOOADOOOB 3 4 lt 2 gt 19 20 20 1 lt 1 gt CIMR VODA 6 7 8 2 20 21 22 lt 1 gt Installing the option on an IP20 NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity 2 After performing each step proceed to step 9 3 For IP20 Open Chassis models B Remove the bottom cover of the drive by applying pressure to the tabs on each side of the bottom cover Pull the bottom cover away from the drive while pushing in on the tabs to release the cover from the drive Refer to Figure 5 for details Refer to Figure 6 for drive models CIMR VOBAOO06B to BA0018B 2A0008B to 2A0069B and 4A0001B to 4A0038B which require removing the terminal cover prior to removing the bottom cover Figure 5 Remove the Bottom Cover on an IP20 Open Chassis Drive Models CIMR VLIBA0001B to BA0003B and 2A0001B to 2A0006B Figure 6 Remove the Terminal Cover and Bottom Cover on an IP20 Open Chassis Drive Models CIMR VLIBAO0006B to BA0018B 2A0008B to 2A0069B 4A0001B to 4A0038B YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 1
27. or for the Output Current Monitor in the CompoNet Object Class 2A hex Note Used in the AC DC Drive Object Default Min Max Torque Scaling Sets the scaling factor for the Torque Monitor in the CompoNet Object Class 2A hex Note Used in the AC DC Drive Object Default Min Max Power Scaling Sets the scaling factor for the Power Monitor in the CompoNet Object Class 2A hex Note Used in the AC DC Drive Object Default Min Max Voltage Scaling Sets the scaling factor for the Voltage Monitor in the CompoNet Object Class 2A Note Used in the AC DC Drive Object Defau Min Max Time Scaling Sets the scaling factor for the Time Monitor in the CompoNet Object Class 2A hex Note Used in the AC DC Drive Object Defau Min 15 Max MAC ID from Network Actual MAC address Note Used in the CompoNet Link Object Min 0 Max 63 Baud Rate from Network CompoNet actual communication speed 0 93 75 kbps 2 1 5 Mbps 3 3 Mbps 4 4 Mbps Note Used in the CompoNet Link Object Default 0 Range 0 to 4 Not Used YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 29 6 Related Parameters lt 1 gt To start and stop the drive with the CompoNet master device using serial communications set b1 02 to 3 or set the Net Control bit in the assemblies or Control Supervisor Object To control the frequency reference o
28. t 1020 lt 1 gt See PRG on the drive nameplate for the software version number YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 9 3 Receiving 3 Receiving Please perform the following tasks after receiving the option nspect the option for damage Contact the shipper immediately if the option appears damaged upon receipt Verify receipt of the correct model by checking the model number printed on the option nameplate Refer to Top Views of Option on page 11 for nameplate positioning Contact your supplier if you have received the wrong model or the option does not function properly Option Package Contents Description Option Unit Ground Wire Warning Labels Installation Manual 9 MANUAL Quantity Tools Required for Installation A Phillips screwdriver M3 metric 1 2 U S standard size is required to install the option and remove drive front covers Screw sizes vary by drive capacity Select a screwdriver appropriate for the drive capacity Note Tools and parts required to prepare option networking cables for wiring are not listed in this manual Refer to the ODVA website for more information 10 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 4 Option Components 4 Option Components
29. t sterilize the entire package after the product is packed Do not modify the drive or option circuitry Failure to comply could result in damage to the drive or option and will void warranty Yaskawa is not responsible for any modification of the product made by the user This product must not be modified YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual T 1 Preface and Safety W Option Unit Warning Labels Warning information is displayed on the option unit as shown in the figure below Follow all warnings and safety instructions when using the product When using the drive in an area that may require displaying warning information in Japanese or Chinese a warning label is provided with the option This label can be placed over the English and French warnings on the front of the option v YASKAWA V1000 WARNING _ Risk of electric shock x Read manual before installing Wait S minutes tor capacitor ischarge ater disconnecting power supply To conform to C requirements make sure to ground the supply neutral for 400V class AVERTISSEMENT egie de d charge Warning VNLT information pour permetre la d charge des condensateurs Pour r pondre aux exigences s assurer que le neutre reli la erre pour la s rie 400V m Warning Contents WARNING Risk of electric shock Read manual before installing A Wait 5 minutes
30. the terminal cover Refer to Figure 14 for drive models CIMR VOBAO0060 to BA0018nD 2A00080 to 2A00200 4A00010 to 4A00110 which require routing the ground wire through Figure 13 Reattach the Terminal Cover Models CIMR VLIBAOO006L to BA0018L1 240008 1 to 240069 1 4400010 to 4 0038 1 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 23 5 Installation Procedure Ground wire routing notch Figure 14 Terminal Cover Ground Wire Notch Models 0006 1 to BA0018L1 2 0008 1 to 2400200 4 0001 1 to 4A0011L1 11 Pass the ground wire through the inside of the drive bottom cover and into the through hole for the ground wire at the front of the option Figure 15 Ground Wire Routing 24 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 5 Installation Procedure 12 Attach the option to the drive Properly seat the tabs on the left and right sides of the option to the drive case Figure 16 Connect the Option 13 Connect the ground wire at the option ground terminal Tighten the screw to 0 5 0 6 Nm or 4 4 5 3 in Ibs using an M3 Phillips screwdriver Firmly plug the CompoNet cable connector into the option 5 Option ground terminal
31. tion Model SI M3 V PCB model SI M3 SI M3 V Supported Messages Explicit Messages Fragmentation is not supported Up to 44 bytes can be input and output Polled I O Messages Fragmentation is not supported Up to 8 bytes can be input and output I O Assembly Instance Input 10 types 4 8 bytes Output 10 types 4 8 bytes CompoNet Specification Word MIX slave Profile AC Drive Input Power Power is supplied from the drive Connector Type 4 pin open style screw connector Physical Layer Type Isolated Physical Layer Pulse transfer MAC ID Setting Programmable from drive keypad MAC ID 0 to 63 Communications Speed Baud Rate Programmable from drive keypad 4 Mbps 3 Mbps 1 5 Mbps 93 75 kbps Ambient Temperature 10 C to 50 C Humidity up to 95 RH no condensation Storage Temperature 20 C to 60 C allowed for short term transport of the product Area of Use Indoor free of corrosive gas airborne particles etc Altitude YASKAWA ELECTRIC C730600 54A V1000 Option CompoNet Installation Manual 1000 m or lower 37 9 Specifications Revision History The revision dates and the numbers of the revised manuals appear on the bottom of the back cover MANUAL TOBP C730600 54A Published in Japan May 2 011 10 6 Revision number Date of original publ
32. um MAC ID 64 Number of words for the I O size of PCA or PPA Note Use the larger value between PCA or PPA for the equation Example When F6 52 21 2 words and F6 53 71 2 words the maximum allowable MAC ID is 62 m Parameter F6 40 MAC ID Setting 0 to 63 The option MAC ID is set by drive parameter F6 40 MAC ID settings between 0 63 are considered a valid MAC IDs The option reads the MAC ID value from parameter F6 40 upon power up and upon a network reset Option Baud Rate The option supports standard baud rates of 93 75 kbps 1 5 Mbps 3 Mbps and 4 Mbps Table 5 Parameter F6 41 Baud Rate Setting Description 93 75 kbps Auto Detect 1 5 Mbps 3 Mbps 4 Mbps Auto Baud Rate Sensing F6 41 1 Setting parameter F6 41 to 1 enables automatic baud rate detection and allows the option to automatically determine the baud rate of the CompoNet network Connect the master to the CompoNet network to automatically detect the baud rate While the option is detecting the baud rate option LEDs will be NS OFF and MS solid green YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual 15 5 Installation Procedure 5 Installation Procedure Section Safety A DANGER Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Disconnect all power to the drive wait at least f
33. ust be configured are F6 52 Polled Consuming Assembly PCA Note Output assembly consumed by the drive F6 53 Polled Producing Assembly PPA Note Input assembly produced by the drive The default connection paths for the CompoNet Option are set for Extended Speed Control One each PCA and PPA assemblies from the Table 11 must be selected to configure the drive for polled operation Table 11 Supported Polled Assemblies PCA and PPA Assembly Number Description Type Bytes Page decimal BERE D D ea s MEMOBUS Modbus Message Command PCA Vendor Specific Yaskawa Electric YE Assy 100 0x64 Standard Control Vendor Specific Yaskawa Electric YE Assy 101 0x65 Accel Decel Time Vendor Specific Yaskawa Electric YE Assy 102 0x66 b 106 Enhanced ontrol PCA Vendor Specific Yaskawa Electric YE Assy 106 0x6A 107 Standard DI DO Control PCA Vendor Specific Yaskawa Electric YE Assy 107 0x6B 34 YASKAWA ELECTRIC TOBP C730600 54A V1000 Option CompoNet Installation Manual Vendor Specific Yaskawa Elec Standard Status Vendor Specific Yaskawa Elec ric Y ric Y 8 Configuring CompoNet Messaging Assembly Number Description Type Bytes Page decimal MEMOBUS Modbus Message Reply E Assy 151 0x97 siwo 5 Standard Status 2 PPA 8 Vendor Specific Yaskawa Electric YE Assy 152 0x98 Enhanced Control Status Vendor Specific Yaskawa Ele
34. w odva org for more information When Using Round Cable Table 7 Wiring Length when Using Round Cable Max Max Length Total Length Max No of Max Length Total Length Length of of Branch of Branch Slaves per of Sub of Sub Trunk Line Line Lines Branch Line branch Line branch Lines 4 Mbps 30m 0m 0m 0 0m 0m 3 Mbps 30m 0 5m 8m 1 0m 0m 100m 0m 0 0m 0m 30m 25m 3 0m 0m 93 75 kbps 500m 120m 0m 0m Communication Speed 1 5 Mbps When Using Round Cable and Flat Cable I II Table 8 Wiring Length when Using Round Cable Il and Flat Cable I II Max Max Length Total Length Max No of Max Length Total Length Length of of Branch of Branch Slaves per of Sub of Sub Trunk Line Line Lines Branch Line branch Line branch Lines 4 Mbps 30m 0m 0 0m 0m 3 Mbps 30m 0 5m 1 0m 1 5 Mbps 30m 2 5m 3 8 2m Communication Speed 93 75 kbps 200 If total wiring length is 200 m or shorter no limits ap W Termination Resistor Connection Install a termination resistor when connecting the option to the end of a trunk or sub trunk line 121 Q 41 1 4W EDSFiles For easy network implementation of drives equipped with the SI M3 V option an EDS file can be obtained from U S http www yaskawa com Other areas Contact a Yaskawa representative YASKAWA ELECTRIC C730600 54A V1000 Option CompoNet Installation Manual 27
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