hi ws100 configuration software operation and installation manual
Contents
1. Shiela 2 HAR 5 ENTS UU n CELL 1 CELL 2 INSTRU LOAD LOAD LOAD CELL 3 LOAD CELL 4 FIG 3 2 NON C2 LOAD CELL CONNECTION HI 215IT JUNCTION BOX 3 3 WS100 CONFIGURATION SOFTWARE 3 4 CHAPTER 4 SETUP A Brief Description of Chapter 4 Presetup Procedures Chapter 4 Setup All information contained in Chapter 4 pertains to firmware and software settings to prepare the HI 1746WS Weight Module controller for calibration and operation Alternatives to these procedures explicit or implied contained in this section are not recommended It is very important that the user and service personnel be familiar with the procedures con tained in this chapter before going through the setup procedures The Setup procedures require either Allen Bradley DOS PLC 500 AI Series Ladder Logic Editor or Allen Bradley RSLogix 500 and Allen Bradley RSLinx or RSLinx Lite Step 1 Make sure that the HI 1746 WS is installed in the rack correctly Step 2 Make sure that the HI 1746 WS has been setup correctly and that all data necessary to run the HI 1746 WS module has been entered into RSLogix 500 configuration software Step 3 Check the module ID code to verify that the jumper has been set for the proper mode of operation Local ID Code 13635 Remote ID Code 3235 If you have put the HI 1746 WS module in a2. 3 1 Installation of RSLINX or RSLINX Lite 3 1 Wiring Diagram for the HI 215IT Junction Box 3 2 C2 Loadcell Cable Connection J1 3 2 Non C2 Loadcell Cable Connection J1 3 3 CHAPTER 4 SETUP 4 1 A Brief Description of Chapter 4 4 1 Presetup Procedures 4 1 Setup Procedures 4 3 Comm Setup for SLC Models Except SLC 5 02 4 3 Comm Setup for the SLC 5 02 4 5 Comm Setup for the 1746WS Remote Rack 4 7 Legend 4 7 WS100 CONFIGURATION SOFTWARE CHAPTER 5 OPERATING PROCEDURES 5 1 A Brief Description of Chapter5 5 1 Reading Live Weight 5 1 Taring the 1746 WS 5 1 Zeroing 1746 WS 5 2 Relay 1 and Relay Status 5 2 Setting the ROC Units 5 2 A HH EN 5 2 Calibration Procedures 5 2 C2 Calibration 5 2 Hard Calibration Procedures 5 3 Soft Calibration 5 4 Setting 5 5 5 Set Point Se
3. Reed A teme Y Cunent BIZ combred sensor 1 2 senio 3 senio 4 CO NENNEN System Tost Ret J Bos Ret TT combined 1 2 seram 3 les Prove Test do Integrated Tests FIG 6 1 INTEGRATED TECHNICIAN TEST Step 2 In the Number of Sensors JBox only field you will see an up and down arrow A few things need to be said about this field e Ifyou have all C2 load cells and an HI 215IT Junction Box when you calibrate 6 1 WS100 CONFIGURATION SOFTWARE NOTE 6 2 the instrument HI WS 100 automatically loads the number of C2 load cells that are incorporated in your weight system The number will automatically display in the Number of Sensors field Having the HI 215IT Junction Box enables the configuration software to list the test results for each individual load cell in your weighing system e If you have non C2 load cells and an Hi 215JT Junction Box then you need to add the number of load cells in your sys tem by clicking on the up or down arrows or double clicking in the field and typing the number to enter the number of load cells in your weight sys tem Having the HI 215IT Junction Box enables the configuration software to list the test results for each individual load cell in your weighing system e Ifyou do not have the HI 21
4. WS100 CONFIGURATION SOFTWARE OPERATION AND INSTALLATION MANUAL INSTRUMENTS Corporate Headquarters 3860 Calle Fortunada San Diego CA 92123 1825 Phone 858 278 2900 FAX 858 278 6700 Web Site http www hardyinst com Hardy Instruments Document Number 0596 0241 01 REV A 1 Copyright November 1999 Hardy Instruments Inc All Rights Reserved Printed in the U S A 941028 Table of Contents Table of Contents TABLE OF CONTENTS TABLE OF ILLUSTRATIONS CHAPTER 1 OVERVIEW 1 1 A Brief Description of Chapter 1 1 1 About Hardy Manuals 1 2 Description 1 2 2 Calibratiofi s75 rer e ee 1 3 dotes Eee 1 3 Weighing System Tests Optional 1 4 CHAPTER 2 REQUIREMENTS 2 1 General Introduction to Chapter 2 2 1 Operating System Requirements 2 1 Minimum Hardware Requirements 2 1 Software Requirements 2 1 RSLogix OR EQUAL FOR REMOTE MODE OPERATION ONLY 2 1 CHAPTER 3 INSTALLATION 3 1 Installing the Hardy Instruments Configuration Software 3 1 Installation of RSLOGIX
5. Length 3 Source N10 5 Dest 200 Length 3 B11 0 cop 9001 1 F Copy File Source Dest Noto B11 0 Length 2 0002 4 13 Vt 12 B11 0 9095 Copy File 1 Source AMAS Dest N10 15 11 0 Length A 3 N10 15 B11 0 0004 Vt ix 13 N1045 Vt 12 cop 9909 E Copy Flle Source Dest N9 9 Length WS100 CONFIGURATION SOFTWARE 0006 0007 0008 4 10 u 13 1 Cu 15 B11 0 59 1 10 10 sore 11 0 9 15 1 12 o N10 0 49 15 10 15 N1015 N1015 NEG Vt Vt Va Not Equal 15 13 12 Source o lt Source B lt Copy File Dest M0 1 210 8 Length MOV Move Source o Dest N9 0 lt CL 15 B11 0 4 Chapter 4 Setup Ll MOV 0009 E NS 15 Source 128 lt Dest T 13 12 0010 lE Na 15 Source N10 5 Dest 13 045 E 12 0011 END FIG 4 6 HI 1746WS REMOTE RACK LADDER LOGIC WS100 CONFIGURATION SOFTWARE 4 12 Chapter 5 Operating Procedures CHAPTER 5 OPERATING PROCEDURES A Brief Description of All information contained in Chapter 5 pertains to the Chapter 5 operation of the HI WS100 Configuration Software The Operat
6. tem System Test Reads the weight for the load cells in your system If you have an HI 215IT Junction Box the weight for each individ ual load cell can be read as well as the internal reference If you do not have an HI 215IT Junction box the weight read will be combined weight for all the load cells in your weighing sys tem 6 3
7. Module 0535 0465 Rev s n 815 Be Ofri oO n oO i E E INSTRUMENT 1 Shiela LOAD CELL 1 LOAD CELL 2 LOAD CELL 3 LOAD CELL 4 FIG 3 1 C2 LOAD CELL CONNECTION HI 215IT JUNCTION BOX 3 2 1 Recommended load cell cable Hardy Instru ments Prt 6020 0001 2 Attach the load shield to the terminal block mounted next to J1 connector on the HI 200DNWM Module Chapter 3 Installation 3 Do not run load cell cable in parallel with or in the same conduit with power wiring relay cables or any other high energy cables 4 Remove the factory installed jumpers for C2 wire load cell connection 5 IT summing Card Prt 0535 0465 Non C2 1 Attach the load cell cable to the terminal Loadcell Cable block mounted next to the J1 connector Connection the HI 200DNWM Module J1 2 Factory installed jumpers to remain in place for 4 wire load cell connection 3 Do not run load cell cable in parallel with or in the same conduit with power wiring relay cables or any other high energy cables 4 Eight 8 conductor load cell cable required when Cable runs are greater than 50 feet e With Soft Calibration 1746 WEIGH SCALE MODULE 0000000000000 3
8. Write the ladder logic provided See Fig 4 4 to copy the integer file to the HI 12746 WAS s M files The ladder logic 4 5 WS100 CONFIGURATION SOFTWARE enables the HI 1746 WS to read the infor mation in the integer file Stop reading the 1 when the welght module responds READ M1 NEQ 3 0 0000 Not Equal lt gt Source N9 22 Read the M1 file Read M1 B3 0 COP 0001 1 M1 3 0 Dest 9 22 Length 21 Write the 0 File when 9 0 Is non zero NEQ JSR 0002 Not Equal Clear Source N9 0 Dest N9 0 Source B 0 Read the M1 B3 0 lt gt 1 Source Dest MO 3 0 Length 21 0004 END gt FIG 4 4 SAMPLE OF REQUIRED LADDER LOGIC FOR INTEGER FILES SLC 5 02 NOTE Our example has the HI 1746 WS weigh module located in slot 3 of the SLC and the integer file 9 N9 is chosen with the starting word 0 Step2 Click in the check box next to the Use integer file required by 5 02 needs ladder logic support See Fig 4 5 The pro gram will write to the specified integer file number 7 8 9 etc for N7 8 N9 starting at the specified offset starting word within that file The program 4 6 Chapter 4 Setup requires total of 43 integer words 21 for the MO file 21 for the fil
9. enter the Tare Weight Value The Tare Value is an artifi cial zeroing of the weight hopper so that a new weight can be displayed Also the action of adjusting out the known weight of the container from the total indicated weight so that the indicator reads net weight directly You must click in the check box next to Tare Enabled to enable the Tare Function Step3 Set the Weight Unit of measure The Weight Unit of Measure can be set to either kilograms or pounds Any weight value input to the module e g CAL LO CAL HI setpoints are in the currently selected units The unit of measure can be set at any time not just at calibration Set ting the unit of measure before calibrating reminds the user what unit of measure is 5 5 WS100 CONFIGURATION SOFTWARE 5 6 Step 4 being displayed It is important to note that the weigh scale module does not need to be calibrated again after changing the unit of measure Set the WAVERSAVER level There are 5 selectable levels 0 provides the least vibration immunity with the fastest response time 4 provides the most vibra tion immunity with the slowest response time The Default setting is 2 Click on the pull down menu next to WAVERSAVER and click on your selection FIG 5 5 PARAMETERS SETTINGS Step 5 Set the Number of Averages NumAver ages Click on the up or down arrow to reach the value you want or double click in the field and enter the value The range i
10. the hard ware and software requirements for HI WS100 Con figuration Software These requirements are the minimum requirements for loading and operating HI WS100 Configuration Software Check to see if the personal computer on which you want to install HI WS 100 Configuration Software meets these require ments It is very important that the user be familiar with this section before installing or operating this software HI WS100 Configuration Software runs on the fol lowing operating systems e Windows NT 4 0 2000 e Windows 95 98 WS100 Configuration Software requires the following hardware e CPU Pentium 133 MHz or better e free space on your hard drive e 16 e Monitors SVGA configured for 640 x 480 resolution or better e Floppy Drive 3 5 1 44 MB drive or better The HI WS100 must run in conjunction with Allen Bradley s RS LINX or RS LINX LITE therefore the HI WS100 hardware requirements are in addition to hardware requirements for RS LINX or RS LINX LITE Allen Bradley s RS LINX or RS LINX LITE soft Ware Allen Bradley s RSLOGIX software or equivalent RSLOGIX is a registered trademark of the Rockwell Corporation 2 1 WS100 CONFIGURATION SOFTWARE 2 2 Chapter 3 Installation CHAPTER 3 INSTALLATION Installing the Hardy Contact your local Hardy Representative or Hardy Instruments Instruments Sales Department for information about Configuratio
11. 5IT Junc tion Box the configuration software will give you a combined test result of all the load cells in your weighing system See Fig 6 1 Step3 Click on the Test button After a second or two the results of the test will appear in the fields The tests are 1 Loadcell Impedance e 15 the impedance at the time of the last Calibration ReadRis the impedance reported during the test e Test R indicates whether the cell 15 good or bad Keep in mind that if you have the HI 215IT Junction Box the Test R result will appear for each load cell Therefore you will know exactly which load cell failed If you do not have an HI 215IT Junction it will Chapter 6 Troubleshooting give a combined fail result but not for the specific load cell that failed You will still have to determine which Load Cell failed 2 Return to Zero Test RTZ This test returns a pass fail result on whether there is a zero load If you have an HI 215IT Junction Box individual load cells can be tested If you do not have an HI 215IT Junction box the result will be for the combined load cells in your weighing system Digital Volt Meter DVM This test returns the voltage outputs from the load cells If you have an HI 215IT Junction Box the voltage output for each individual load cell is read If you do not have an HI 215IT Junction box the voltage output read will be for the combined load cells in your weighing sys
12. INT SCREEN 5 8 FIG 5 7 C2 SERIAL NUMBER SCREEN 5 10 FIG 5 8 REMOTE 18 5 11 CHAPTER 6 TROUBLESHOOTING 6 1 FIG 6 1 INTEGRATED TECHNICIAN TEST 6 1 Chapter 1 Overview CHAPTER 1 OVERVIEW A Brief Description of Chapter 1 NOTE NOTE This manual provides the user and service personnel with a description of the specifications installation setup operation communication procedures for the Hardy Instrument s HI 100WS Configuration Soft ware to configure the HI 1746 WS Weigh Scale Mod ule designed for use in Allen Bradley s SLC 5 02 5 03 5 04 5 05 programmable controllers Chapter 1 provides a general introduction to the HI WS100 Con figuration Software The HI 100WS Software is and INTEGRATED TECHNICIAN 1 enabled The 100WS Software is designed to run on the Windows 95 98 NT 2000 platforms in conjunction with Allen Bradley s RS Linx or RS Linx Lite Industrial Pro gramming Software for Windows 95 98 NT 2000 To get the maximum service from this product users should operate this software in accordance with rec ommended practices either implied or expressed in this manual Before using the HI WS100 Software all users and maintenance personnel should read and understand all cautions warnings and safety proce dures referenced or explicitly stated in this manual Hardy In
13. RE CAUTION 4 4 Step 2 Step 3 Step 4 FIG 4 2 COMM SETUP Enter the SLC slot number of the installed 1746 WS Weigh Module in the Slot textfield Enter the Station number of your SLC in the Station textfield This number must be an Octal number for the Station number Select a driver supplied by RSLinx by clicking on the down arrow on the Driver pull down menu Click on the driver you want to use to communicate with the HI 1746 WS DO NOT CLICK IN THE CHECK BOX NEXT TO THE USE DTSA TXT FILE Step 5 If the HI 1746 WS module is installed in a remote rack click in the check box next to word Remote See Fig 4 3 Chapter 4 Setup FIG 4 3 REMOTE SELECTED ENTER FILE STARTING WORD Comm Setup for the SLC 5 02 Step 6 Step 7 Step 8 Enter the integer number used in the Lad der Logic for remote operation of the HI 1746 WS Weigh Module in the textfield next to File In our example we entered the number 7 Enter the starting number us in the Ladder Logic for remote operation of the HI 1746 WS Weigh Module in the textfield next to starting word Click on the Save button to save the set tings Normally the HI WS100 talks to the HI 1746 WS via the M Files The SLC 5 02 does not support com munication commands for direct reading and writing of M Files The SLC 5 02 supports commands to read and write integer type files Step 1
14. S100 CONFIGURATION SOFTWARE Weighing System Tests Optional e DVM Digital Volt Meter If you have a J Box the voltage outputs from the individ ual loadcells can be read If you do not have a J Box the voltage is a combined voltage output from all loadcells in the system e System Test If you have J Box you can read the weight being read on individual load cells and the internal reference Requires the HI 215IT Junction Box This test is used to diagnose drifting or unstable weight reading prob lems The Weighing System Test does the following 1 Disconnects the controller and engages an inter nal reference signal to see if the problem is within the instrument 1 Disconnects the load sensors and engages an internal in the junction box reference signal to see if the cable between the instrument and the Junction Box is causing the problem 2 Reads the weight of each load sensor to see if the load sensor might be causing the problem The ability to read the weight seen by each individual load sensor allows use of this test to make cornering leveling and load sharing adjustments to the weighing system Chapter 2 Requirements CHAPTER 2 REQUIREMENTS General Introduction to Chapter 2 Operating System Requirements Minimum Hardware Requirements NOTE Software Requirements RSLogix OR EQUAL FOR REMOTE MODE OPERATION ONLY NOTE All the information in Chapter 2 pertains to
15. e and 1 as a flag FIG 4 5 CHECKING USE INTEGER FILE SLC 5 02 Comm Setup for The ladder logic example below must be running so the 1746WS that the WS100 Configuration Software will work Remote Rack with the 1746 module installed in a Remote Rack The addresses shown in the ladder logic example are arbi trary locations If the file is added to an existing pro gram these address locations can be changed for the system to insure there are no conflicts The color cod ing of the locations is as follows Legend Green Slot for scanner module in local rack and portion of the M file to be used Yellow Integer files used for data defining the M file read write length address Also status error bits per taining to the transfers of data 4 7 WS100 CONFIGURATION SOFTWARE 4 8 Pink Integer file specified in the WS 100 program COMM SETUP screen that it will use to read write data The WS 100 Configuration Pro gram also specifies the starting word in this file The WS 100 will 17 words starting at the specified word of the file The first word is used as a trigger to start the write process Words 2 9 are the write data and words 10 17 are the read data No Color Status bits used for pro gram control Chapter 4 Setup First Pass 52 1 9000 1 Copy File 15 Source Dest
16. ep 2 Remote screen is a quick way to mon itor gross weight of an HI 1746 WS mod ule installed in a remote chassis and operating in the remote mode This screen gives the user a faster Gross Weight read ing than the Live Weight display Step 3 The indicator lights for Motion and A D Conversion and A D Converter should all be green in normal operation A motion red light means the scale exceeds the Motion Tolerance setting A D Conversion and A D Converter red lights means a mal function Chapter 5 Operating Procedures FIG 5 8 REMOTE DISPLAY WS100 CONFIGURATION SOFTWARE Chapter 6 Troubleshooting CHAPTER 6 TROUBLESHOOTING A Brief Description of Chapter 6 provides instructions on how to use Hardy Chapter 6 Instruments INTEGRATED TECHNICIAN to perform various tests for fault isolation troubleshooting of the load cells in your weighing system INTEGRATED TECHNICIAN used in conjunction with the HI 221517 Junction Box can tell you which load cell is not func tioning properly thereby eliminating the necessity of having to physically go to the load cell for testing You can see from your PC desktop which cell is not working properly IT Troubleshooting Step 1 Click on the Integrated Technician tab the Integrated Technician page appears See Fig 6 1 into Live Weight Parametrs Setpoint IntegutedTechrician 2 Corm Senn Number of Senson Bos ori Bare
17. erconnect cable and an instrument with C2 capabilities such as the HI 1746 WS Weight Scale Module All Hardy Instruments C2 certified load sensors contain digital information detailing its unique performance charac teristics If the system is fitted with C2 type load cells the HI WS100 software displays the serial numbers programmed into each load cell From the serial num bers the operator can look up the parameters of each loadcell by going to the Hardy Instruments Internet Site http www hardyinst com INTEGRATED TECHNICIAN is a system diagnostics utility which continuously monitors the weighing sys tem with up to 4 load sensors for possible malfunc tions For full functionality the HI 215IT junction box J Box should be used Full IT functionality allows the operator to rapidly troubleshoot a weighing sys tem from the HI 100WS Configuration Software Parameters Edit Display The test are Loadcell Impedance The user can see the impedance determined at calibration Base R the impedance found during the test Read R and the test result Good or Bad also shown are the volts at the loadcells at calibration Sense V and the current going to the load cells at the time of the reading e RTZ Return to Zero This test gives a pass fail on whether there is a zero load If you have a J Box individual load cells can be tested If you do not have J Box the test is done on the combined loadcells W
18. f you are starting HI WS100 for the first time you will get a Communication Failure message Don t worry about this message at this time The Comm Setup has not been configured yet Once the HI WS100 has been configured correctly the Communi cation Failure message goes away Step 9 Intro Sheet displays with the setup instructions in a text field See Fig 4 1 Scroll through the Text field and read the instructions for setting up the HI 100WS Configuration Software before starting the setup procedures Chapter 4 Setup HARDY INSTRUMENTS 5100 PROGRAM FOR 1746 WS WEIGH SCALE MODULE Beier order diia rio reper imus pd oa eck Vasiy Gat pour SUC bo o SLOG Hha ever sofware and dsts resing Io Hong enn 500 the 17463 5 at an card vith an UO made D code 13006 MO and MT 128 1 Left mouse chok on the Conn Setup tab the requeed data and heft mouse click on the 2 Ii the scale has not been calibrated left click on the Calibrate tab the deections on the soroen 3 chck on the Parameters Tab and tha weighing a FIG 4 1 INTRO PAGE Setup Procedures Comm Setup for Step 1 Click on the Comm Setup Tab Comm SLC Models Setup Page appears See Fig 4 2 Except SLC 5 02 4 3 WS100 CONFIGURATION SOFTWA
19. ge appears See Fig 5 2 HI WS100 gives you three choices for Calibration e C2 Calibration Calibration e Soft Calibration Click in the radio button next to C2 The C2 Cal parameters appear See Fig 5 2 Follow the instructions in the Text Area Field for C2 Calibration For additional information consult your HI 1746 WS manual Prt 0596 0234 01 Chapter 5 Calibration Chapter 5 Operating Procedures FIG 5 2 C2 CALIBRATION Hard Calibration Step 1 Click on the radio button next to Hard Cal Procedures ibration The Hard Calibration parameters appear See Fig 5 3 Step 2 Follow the instructions in the Text Area Field for Hard Calibration For additional information consult your HI 1746 WS manual Prt 0596 0234 01 Chapter 5 Calibration 5 3 WS100 CONFIGURATION SOFTWARE FIG 5 3 HARD CALIBRATION Soft Calibration Step 1 Click on the radio button next to Soft Cali bration The Soft Calibration parameters appear See Fig 5 4 Step 2 Follow the instructions in the Text Area Field for Soft Calibration For additional information consult your HI 1746 WS manual Prt 0596 0234 01 Chapter 5 Calibration 5 4 Chapter 5 Operating Procedures BG Mardy 975100 FIG 5 4 SOFT CALIBRATION Setting Parameters Step 1 Click on the Parameter Tab The Parame ter page appears See Fig 5 5 Step 2 Set the Tare weight Double click in the Tare Weight field and
20. ing Procedures include Reading Live Weight Calibration Creating or modifying Set point s Parameters reading C2 load cell serial num bers and quickly monitoring Gross Weight remote modules only for the HI 1746 WS Weigh Module NOTE The HI WS100 will not read non C2 load cell serial numbers Reading Live Weight Step 1 Click on the Live Weight Tab The Live Weight page appears See Fig 5 1 The Gross Net and Tare weights are displayed In addition the Rate of Change ROC and the ROC Units are displayed Relay 1 and Relay 2 status are displayed Hardy I WS 100 FIG 5 1 LIVE WEIGHT PAGE Taring the HI 1746 Step 2 To Tare the HI 1746 WS click on the Tare 5 button 5 1 WS100 CONFIGURATION SOFTWARE Zeroing HI 1746 WS Relay 1 and Relay Status Setting the ROC Units Errors Calibration Procedures C2 Calibration 5 2 Step 3 Step 4 Step 5 Step 6 Step 1 Step 2 Step 3 Step 4 To Zero the HI 1746 WS click on the Zero button The Relay 1 and Relay 2 status fields dis play only two values e Low voltage output e High 5 volts output Click on the radio button next to the unit you want to use for the Rate of Change Default is Minute The lights next to Motion Excite Error A D Conversion Error and A D Convertor Failure should all be green A red light indicates an error in the weight readings Click on the Calibrate Tab The Calibra tion pa
21. local rack and get the 3235 ID number the jumper is set incorrectly Step 4 If you have set the jumper for the HI 1746 WS module for local mode of operation and placed the module in a remote rack the 1747 ASB will display an invalid module Step 5 If these errors occur remove HI 1746 WS and reset the jumper to proper mode of operation See the HI 1746 WS Weigh Module Installation and Operation Manual Prt 0596 0234 01 Chapter 3 Page 3 2 for instructions Step 6 Reinstall the module Step 7 Repeat Steps 3 amp 4 4 1 WS100 CONFIGURATION SOFTWARE NOTE NOTE NOTE 4 2 If you are using RSLogix 500 the HI 1746 WS local mode is configured as an Other card with an module ID code of 13635 and lengths are 128 If you are using RSLogix 500 the HI 1746 WS remote mode is configured as an Other card with an I O module ID code of 3235 with two input words and two output words In remote mode the HI 1746 WS has no M files Instead it has files inside that cor respond to the 32 word I and files of the local mode HI 1746 WS and to its M files These files are called logical files meaning that they perform the func tion of LO and M files in the local mode but are not directly accessible through the SLC backplane Step 8 Double click on the HI WS100 Icon on your Windows Desktop The HI WS100 will automatically launch RSLinx I
22. n the preact to prevent relay chatter Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Step 9 Step 10 Step 1 Step 2 Double click in the Value field Enter the desired set point value Double click in the Preact field Enter the desired Preact value Preact is the number of units above or below the set point value of which the relay will trip Use as an flight compensation value Double click in the Deadband field Enter the desired Deadband value Dead band is a value used to prevent relay chat ter once the setpoint is reached You can use positive or negative values The nega tive value can be used as a low trip limit the positive value can be used as a high trip limit Click in the radio button next to the Set point Mode you want Click in the radio button next to the Value units you want to read the weight Gross Net or ROC Click on the Save button to save the set tings Click on the C2 Tab The C2 page appears See Fig 5 7 Go to the Hardy Internet Site http www hardyinst com where you can look up the parameters of your load cell s 5 9 WS100 CONFIGURATION SOFTWARE FIG 5 7 C2 SERIAL NUMBER SCREEN Remote Screen Step 1 Click on the Remote Tab The Remote page appears See Fig 5 8 NOTE The Remote Display will only appear if the HI 1746 WS module is installed in a remote chassis with the jumper set to the remote mode of operation St
23. n how to purchase the Hardy WS 100 Configuration Software Software for Windows Step 1 The SETUP program copies the required files to your hard disk Step 2 Run Windows NT 95 98 2000 and insert the Configuration Installation System Disk into the 3 5 floppy drive Step 3 Click on START Step 4 Click on Run Step 5 In the Run field type the command a setup If your floppy drive is drive b enter b setup Step 6 Press the Enter key Step 7 You can also use the Add Remove Func tion in the Control Panel dialogue box 1 Click on Start 1 Move the cursor to Settings 1 Select Control Panel 1 Double click on the Add Remove Programs icon 1 Click on the Install button Step 8 The SETUP program will lead you through the installation process Installation of Please refer to your Allen Bradley Installation and RSLOGIX Operation manual for instructions Installation of RSLINX Please refer to your Allen Bradley Installation and or RSLINX Lite Operation manual for instructions 3 1 WS100 CONFIGURATION SOFTWARE Wiring Diagram for the 215IT Junction Box C2 Loadcell When connecting the HI 215IT Junction box using C2 Cable loadcell point cable 6020 0001 use the following Connection color code J1 Model EXC SEN SIG SIG SEN EXC C2 C2 J BOX RED BLUE GRN WHT BRWN BLK GREY Table 1 C2 CABLE COLOR CODE HI 215IT J BOX 1746 Weigh Scale
24. nabled to activate Auto Zero Tolerance tracking e Auto Zero Tolerance setting automatically sets the Zero Toler ance so that the Zero Command Works as an offset of the calibrated Zero Set the Motion Tolerance Value Click in the Motion Tolerance field and enter the motion value The motion tolerance is the tolerance value used to determine if the scale is in motion If the motion is outside 5 7 WS100 CONFIGURATION SOFTWARE the motion value entered the light next to Motion Tolerance will turn to red When the scale motion is within the tolerance the light turns green Step 10 Click on the Save button to save the new parameters Set Point Setup Procedures About Set Points The set point value is the target weight or level It may be set in net gross or Rate of Change ROC When the set point is reached a relay is energized or de ener gized depending what you want the relays to do The HI 1746 WS has two output relays which can be setup in HI WS100 Configuration Software Step 1 Click on the Setpoint Tab The Setpoint page appears See Fig 5 6 L Ld FIG 5 6 SETPOINT SCREEN Three General 1 Set points activate at the set point plus the preact Rules for Set 2 Set points deactivate at the set point plus the Points deadband 5 8 Reading C2 Load Cell Serial Numbers Chapter 5 Operating Procedures 3 The deadband should be numerically larger tha
25. s 1 255 The Number of Averages sets the number of weight readings which will be used to compute the displayed weight The average is a sliding average so that a new average reading is available for display at every reading Step 6 Step 7 Step 8 Step 9 Chapter 5 Operating Procedures Set the ROCTimeBase Click on the up or down arrow to reach the value you want or double click in the field and enter the value The Rate of Change Time Base is the time period you want for weight sam pling to determine the Rate of Change either loss in weight or gain in weight The range is 1 1800 seconds Set the Zero Tolerance Double click in the Zero Tolerance field The default value is 10 units of measure Enter the new Zero Tolerance value The range is 1 to 32766 Zero Tolerance sets the range of weights so that the Zero Command works as an offset of the calibrated Zero Zero Toler ance is the number of graduations from zero that will be accepted as zero by the module To enable Zero Tolerance click in the check box next to Zero Enabled so that a check mark is visible The operator can reset this value at any time Set the Auto Zero Tolerance The default value is 10 units of measure The range is 1 to 32766 e Double click in the Auto Zero Tol erance field e Enter a positive value that does not exceed the maximum zero tolerance value or is not a negative value e Click in the check box next to Zero Track E
26. struments appreciates your business Should you not understand any information in this manual or experience any problems with the product please contact our Customer Support Department at Phone 858 278 2900 FAX 858 278 6700 e mail support hardyinst com Web Address hardyinst com C29 INTEGRATED TECHNICIAN are registered trade marks of Hardy Instruments Inc Windows is a regis tered trademark of the Microsoft Corporation RSLinx and RSLinx Lite SLC 500 are registered trademarks of the Rockwell Corporation Hardy Instruments bases all procedures on the assumption that the user has an adequate understand 1 1 WS100 CONFIGURATION SOFTWARE About Hardy Manuals Description ing of all Allen Bradley SLC 500 products In addi tion the user should understand process control and be able to interpret ladder logic instructions neces sary to generate the electronic signals that control your application s Every Hardy Installation and Operation manual is organized into easily referenced chapters that are almost always the same e Chapter 1 Provides an introduction to the instrument and an Overview of the equip ment and its capabilities Chapter 2 Provides a complete list of Specifications e Chapter 3 Contains information needed to install the HI 1746 WS both standard and optional equipment and the HI 215IT series Junction Box e Chapter 4 Provides complete hardware Configuration instr
27. tup Procedures 5 8 About Set Points 5 8 Three General Rules for Set Points 5 8 Reading C2 Load Serial Numbers 5 9 Remote Screen 5 10 CHAPTER 6 TROUBLESHOOTING 6 1 A Brief Description of Chapter 6 6 1 IT Troubleshooting 6 1 Table of Illustrations Table of Illustrations CHAPTER 3 INSTALLATION 3 1 FIG 3 1 C2 LOAD CELL CONNECTION HI 215IT JUNCTION BOX suem 3 2 FIG 3 2 NON C2 LOAD CELL CONNECTIONHI 215IT JUNCTION BOX G3 peseta ragen 3 3 CHAPTER4 SETUP 4 1 FIG 4 1 INTRO PAGE 4 3 FIG 4 2 COMM SETUP 4 4 FIG 4 3 REMOTE SELECTED ENTER FILE STARTING WORD 4 5 FIG 4 4 SAMPLE OF REQUIRED LADDER LOGIC FOR INTEGER TYPE FILES SLC 5 02 4 6 FIG 4 5 CHECKING USE INTEGER SLC 5 02 4 7 FIG 4 6 1746WS REMOTE RACK LADDER LOGIC 4 11 CHAPTER 5 OPERATING PROCEDURES 5 1 FIG 5 1 LIVE WEIGHT PAGE 5 1 FIG 5 2 C2 CALIBRATION 5 3 FIG 5 3 HARD CALIBRATION 5 4 FIG 5 4 SOFT 5 5 FIG 5 5 PARAMETERS SETTINGS 5 6 FIG 5 6 SETPO
28. uctions for setting dip switches and jumpers e Chapter 5 Pertains to the firmware soft ware Setup and preparation procedures to calibrate and operate the instrument Chapter 6 Provides all Calibration instructions e Chapter 7 Pertains to the Operating Pro cedures of the HI 1746 WS e Chapter 8 Pertains to the Troubleshoot ing procedures for repair of the instrument Hardy Instruments hopes that this manual meets your needs for information and operation All corrections or suggestions for improvements of this manual are welcome and can be sent to the Technical Publica tions Department or Customer Support Department at Hardy Instruments Inc The HI WS 100 Configuration Software is a program that enables the user to configure a remote HI 1746 WS Weigh Scale Module The HI 1746 WS Weigh Scale Module is a self contained microprocessor based I O module with control inputs and outputs that is designed to be easily plugged into the back plane of C2 Calibration IT Chapter 1 Overview an Allen Bradley SLC 5 02 5 03 5 04 or 5 05 pro grammable controller and or Remote Rack The HI 100WS is IT enabled which means you can perform the INTEGRATED TECHNICIAN IT Tests C2 Second Generation Calibration enables a scale system to be calibrated electronically without using certified test weights which equal the systems load capacity A C2 weighing system consists of up to eight 8 C2 load sensors a junction box int
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