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6500-6.2.1, Pro- Set 700 Operator Interface Installation Manual

1. DEVICE C ACCESS SYS RTXSHELL SYS I5 DEVICE C TOUCH DOS XBPCT3 EXE DEVICE C TOUCH DOS ETS EXE BUTTONS 60 AUTOEXEC BAT echo off REM REM 8 REM Default AUTOEXEC BAT for ERGOTOUCH PCT REM c 1995 Allen Bradley Co REM REM CLS PROMPT S p g set dircmd Ogne set nocvdos NO PATH C C DOS C TOUCH DOS C ACCESS BAT C ABPS700 UTIL chkdsk f lt no gt NUL del c abps700 db ps700 tidx lt yes gt NUL SMARTDRV C E 1024 2048 DOSKEY C DOS SHARE F 8192 L 20 EMOPT ALIGN C TOUCH DOS ECAL DAT BSV C TOUCH DOS BSV DAT DEFINE C ABPS700 KEY AB DEF CONT 90 AUTO ON CALL 123 C TOUCH DOS EMOPT ALIGN C TOUCH DOS ECAL DAT BSV C TOUCH DOS BSV DAT DEFINE C ABPS700 KEY AB DEF CONT 90 AUTO ON Publication 6500 6 2 1 November 1997 C 4 Troubleshooting the Operator Interface Publication 6500 6 2 1 November 1997 123 BAT
2. REM REM Display startup selection buttons wait for a touch REM with a timeout then branch based on choice 5 gt ER ER gt gt E ER KE gt ER ER ER EE GETTOUCH C STARTUP DEF t20 gt NUL if errorlevel 4 goto BADNEWS if errorlevel 3 goto INTER if errorlevel 2 goto MSDOS if errorlevel 1 goto PROSET if errorlevel 0 goto proset BADNEWS RE REM REM An invalid selection has been returned by GETTOUCH REM Notify user and exit to MS DOS REM R RE echo echo Sorry ERGOTOUCH PCT Has Encountered system difficulties echo goto END PROSET RE REM
3. e Changing operator interface configurations Appendix B Troubleshooting the operator interface SS What s different in Series A D Publication 6500 6 2 1 November 1997 Terms Abbreviations and Acronyms Using Pro Set 700 Documentation P 3 Some of the tasks described in this manual assume that you are familiar with basic computer terminology Below are a few terms relating to the Pro Set 700 Operator Interface that may be unfamiliar For a complete listing of Rockwell Automation terminology refer to the Rockwell Automation Industrial Automation Glossary publication AG 7 1 this term Bezel refers to the front rim of the Ol holding the touch surround and the overlay Touch Surround the area on the front of the OI around the touch screen display this area is touch sensitive Display Area the touch screen on the front of the Ol where video displays appear during operation Throughout this manual we abbreviate some terms and use some acronyms Use this table to become familiar with our terminology this abbreviation or acronym stands for American Standards Code for Information ASCII Interchange BIOS Basic Input Output System CMOS Complementary Metal oxide Semiconductor DRAM Dynamic Random access Memory EL electro luminescent
4. OFF kv ko ko ko ck ck ck ck ck ck ck REM REM REM Default startup command file x REM c 1994 Allen Bradley Company REM 5 MENU RE Display the startup options REM CLS echo Choose One of the Following Options echo echo 1 Run Pro Set 700 echo echo echo echo echo 2 Enter MS DOS Environment echo echo echo echo echo 3 Run Interlink Server echo echo echo echo echo echo echo echo Please Press the Appropriate Button RE
5. Whats Next Maintaining the Operator Interface What s in this Chapter Cleaning the Touch Surface Cleaning the Enclosure Touch Screen Chemical Resistance Replacing the Fuse Replacing the Using the Flight Replacing the Backlight iv Table of Contents Current Run Transferring This appendix describes how to transfer applications or other files between your Ol and development or host computer using Interlnk Interlnk is a program supplied with MS DOS 6 0 and later that lets you access data and run programs between two computers linked together by a serial or parallel cable What s in this Appendix File transfer using Interlnk requires System Requirements To configure the host computer for Interlink follow these instructions eee Configuring the Host Computer for Interink To access the Ol s hard drive follow these instructions Accessing the Ol s Hard Drive To transfer files using Interlink follow these instructions
6. Description Restore From Restore To L B 1 1 44 MB 3 5 Uriginal Locations Restore Files C Catalog select Files 9 files selected for restore Select and load a backup set catalog Application Program Problems Troubleshooting the Operator Interface 7 5 Use the space bar to select the catalogs you want to restore and choose Load 6 Open the Restore Form list box select the drive that contains the files you want to restore and choose ox 7 Inthe RESTORE FILES box choose the drive that contains the files you want to restore 8 Open the Restore To list box and specify the destination of your restored files 9 Select start Restore to begin restoring your files Backup displays status information while it restores the files Important For additional information on the restore procedures refer to an MS DOS 6 xx manual If your application programs do not behave as expected check these configuration parameters e Verify that all of the SETUP settings in the BIOS setup and Configuration programs are appropriate for the Pro Set 700 Make sure that your AUTOEXEC BAT 123 CONFIG SYS STARTUP DEF and NO files contain the information shown on page 3 Make sure that the OI has enough system resources RAM for the Pro Set 700 At the DOS prompt type mem pn The OI displays a listing of its internal memory allocations Publication 6500 6 2 1 November 19
7. Important Save the packing materials in case you need to return an item for servicing Publication 6500 6 2 1 November 1997 3 2 Preparing the Operator Interface Backing Up The Hard Drive Publication 6500 6 2 1 November 1997 Backing up your hard drive helps safeguard your files against loss if your hard disk fails or you accidentally overwrite or delete data Using a backup program you can return to older file versions move backed up files off your hard disk and transfer files easily from one computer to another ATTENTION It is extremely important to perform regular hard drive backups of your Pro Set 700 Operator Interface OD Back up your system when you e first receive your operator interface after verifying its operation e significant changes to your application as a developer To back up your OI hard drive use a program like MS DOS MSBACKUP Run this program on a host computer e via the MS DOS Interlnk program see Appendix Transferring Files or e from the OI if you have connected a floppy drive to your OI Refer to an MS DOS manual for complete instructions on using MSBACKUP Important These procedures describe how to back up your hard drive using MSBACKUP from a 1 44 MB 3 5 floppy connected to your OI see Chapter 4 Cabling Your System If you decide to back up your hard drive using one of the other hard disk backup products available refer to the documentation ac
8. REM Load the Proset 700 system REM RE Troubleshooting the Operator Interface C 5 cd ACCESS BAT CV ABPS700 CFG h d ega goto MENU INTER REM REM REM Start MS DOS s INTERLINK server 5 REM INTERSVR goto MENU MSDOS RE REM 5 Enable the DOS mouse emulator REM E RE rem EMOUSE2 COM R
9. serial port 2 4 4 6 COMB serial port 1 4 5 serial port 2 Index 1 3 setup files COMPLETE SET Pro Set 700 3 8 PS700APPSET 3 8 shielded cables SIMM P b specifications air clearance 3 7 battery chemical resistance 2 clock 2 8 display 2 display Series A dust and moisture resistance 2 electromagnetic compatibility 2 0 EMI compliance environmental 3 environmental conditions 2 6 5 Ol Series A power 2 5 safety standards 2 5 system 2 system 2 system board Series 3 system dimensions 3 system Series A D 3 support information system board specifications on Series D Series A system dimensions system failure recovery system files 123 BAT AUTOEXEC BAT CONFIG SYS system resources checking system specifications 2 for Series A T terms in this manual touch screen 2 aligning B calibrating Series D4 calibration chemical resistance 6 1 problems touch screen calibration Series A touch screen Series D 1 touch surface cleaning Series A touch surface cleaning touch surround P9 24 Series 0 2 transferring files system requirements troubleshooting application program problems CMOS setup communication problems contacting Allen Brad
10. DISPLAY TF hex TOUCH SCREEN Ressckiva TOUCHES 0 MODEL 3013 1117 REVISION 1 0 0 FIRMWARE VERSION 14 3 TOTAL RUN HOURS 5402 Hours LAST HACEKLIGHT SERVICE Srp 1 1995 TOUCH SCREEN SIZE Shor SERIAL NUMBER 000000001 DATE OF MPG Aug 15 1998 Publication 6500 6 2 1 November 1997 6 4 Maintaining the Operator Interface Replacing the Backlight The OI has a backlight that requires replacing every 25 000 hours The Hlight Recorder keeps track of the total time the backlight has been burning and calculates that time as a percentage of 25 000 hours This gives you some idea of how long you can expect your backlight to last Contact you Rockwell Automation representative for a backlight replacement kit and instructions Once you have installed a new backlight you must reset the counters to keep an accurate record of your new backlight s life expectancy 1 From Page 1 of the Flight Recorder press 1 The following confirmation screen appears This iperalin will resect tha ge BACKLIKGHTLUSEACGE Fn BACKLIGHTCYCLES 0 LAST BACKLIGHT SERVICE Sept 29 1995 Today if clock correct Are you sure 2 Choose v to reset the backlight counters to zero or to close the confirmation screen without resetting the counters Publication 6500 6 2 1 November 1997 Maintaining the Operator Interface 6 5 Current Run Hours You can also reset the Current Run Hours cou
11. Cabling Your System 4 5 The OI has two asynchronous serial ports that you can use to connect a mouse serial printer plant floor device PLC 5 processor or another computer Important The terms COM A COMI and 25 pin connector are used interchangeably in this document The terms COM B 2 and 9 pin connector are also used interchangeably You can configure COM serial port 1 as COM 1 e COM B serial port 2 as COM 2 Both ports are 16550 UART based and can transmit data at speeds up to 115 Kbaud Important The serial ports are not electrically isolated COM A COM A is a 25 pin male D connector capable of either RS 232E or RS 422A 485 communication RS 232E Communication Use a standard communications cable or make a cable for RS 232E communications using this pinout Maximum cable length is 50 ft 15 meters PinNum Signal Description INOUT 1 CGND Shield Ground 2 TXD Transmit Data OUT 3 RXD Receive Data IN 4 RTS Request to Send OUT 5 CTS Clear to Send IN 6 DSR Data Set Ready IN 7 SGND Signal Ground 8 DCD Data Carrier Detect IN 11 SRTS Secondary Request to Send OUT 19 SRTS Secondary Request to Send OUT 20 DTR Data Terminal Ready OUT 22 RI Ring Indicator IN Connect only one end of the cable to the shield ground Publication 6500 6 2 1 November 1997 4 6 Cabling Your System RS 422A To make a cable for RS 422A 485 c
12. n i I Allen Bradley Pro Set 700 Installation Operator Interface Series A and B Manual Cat No 6500 PS7TE Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will the Allen Bradley Company be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation the Allen Bradley Company cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Allen Bradley Company with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission
13. 11 000 inches 4 400 inches 11 106 inches 278 40 mm mi 6mm 282 09 mm 10 660 inches 4 27076 T _ T 3 500 inches 88 50 mm 0 125 inches 3 17 mm 10 500 inches aeg Radius 286 70 mm Comers 12 080 inches 7 306 32 mm 2 8 12510 inches 317 75 mm 4 13 200 inches 4 935 28 rmm 2 Make the cutout and drill the holes If you are mounting the OI in an enclosed cabinet be sure to provide a minimum of 1 inch 25 4 mm clearance behind the unit for proper air circulation In warm working environments this depth should be even greater to provide increased circulation In hot working environments gt 50 C a heat exchanger or air conditioner may be required 3 Bring the power cable and the communication cables up to the cutout Note For environmentally sealed installations place a bezel mounted sealing gasket between the OI bezel and the panel When properly installed the gasket provides a NEMA seal around the front of the unit 4 Use the security screwdriver to insert the security screws if applicable 5 Plug in the communication cables Publication 6500 6 2 1 November 1997 What s Next Chapter 6 Mounting the Operator Interface 5 3 6 Connect the power cable or ensure that the internal power switch is on and restore power at the source 7 Place the OI in the cutout You may need assistance to hold it in place 8 Attach the
14. Connect Power to the Operator Interface The Pro Set 700 OI has two power supply options An auto switching 110VAC 220VAC power supply and AC cable that can be wired in the field e An optional field wired DC power supply v Mount the Operator Interface Chapter 5 Refer to this section for information on mounting the OI in a rack or panel v Maintain the Operator Interface Chapter 6 Clean the Touch Screen and Enclosure Clean the touch screen with ethyl alcohol on a cotton gauze pad Clean the enclosure with a 50 solution of ethanol or isopropyl alcohol in water Replace the Fuse 1 Turn off power to the unit at the source 2 Turn the fuse holder counter clockwise 1 4 turn 3 Remove the fuse from the holder 4 Replace the fuse Publication 6500 6 2 1 November 1997 1 4 Quick Start for the Experienced User Replace the Battery ATTENTION If the battery is replaced with an incorrect type explosion may result To ensure that your battery is replaced with the correct type you must send the OI to your Rockwell Automation service representative ATTENTION Do not incinerate or dispose of lithium batteries in general trash collection They may explode or rupture violently Check state and local regulations dealing with the disposal of these materials You are legally responsible for hazards created while your battery is being discarded Ship or dispose of the battery according to the recommended p
15. EPROM Erasable Programmable Read Only Memory IDE Integrated Drive Electronics ISA Industry Standard Architecture K Kilobyte 1024 210 bytes LCD Liquid Crystal Display LED Light Emitting Diode Mbyte Megabyte 1 048 576 bytes or 1024K PLC Programmable Logic Controller Ol Operator Interface POST Power On Self Test RAM Random access Memory ROM Read Only Memory SIMM Single In line Memory Module TFT Thin Film Transistor TSA Touch Surround Area VGA Video Graphics Array Publication 6500 6 2 1 November 1997 4 Using Pro Set 700 Documentation Conventions Related Publications Publication 6500 6 2 1 November 1997 We use these conventions in this manual we show like this Press a function key prompts and messages literal text that you type variable text that you type Interlnk filename helpful information The following is a list of related publications publication publication number Pro Set 700 Job Setting Guide 6500 6 9 3 Pro Set 700 User Manual 6500 6 5 18 Pro Set 700 Reference Manual 6500 6 4 3 Plastic Molding Module Reference Manual 1771 6 5 88 SPI Protocol Interface Module User Manual 1771 6 5 97 SPI Concepts Manual 1771 6 5 122 Temperature Control Module User Manual 1771 6 5 120 Rockwell Automation Support Using Pro Set 700 Documentation P 5 Rockwell Automation offers support services worldwide with over 75 sales suppo
16. MSBACKUP COMPLETE SET MSBACKUP PS700APP SET Preparing the Operator Interface 3 5 To get online help press when Backup displays the screen window or dialog box about which you want more information The message Reading Disk Information appears on the screen as the system reads the files on the selected drive Microsoft Backup Version 6 0 Reading Disk Information WINDOWSSW INUTILS SWINTUNE AUINUN NUINUDRD SUINWORDSCL IPART NUINUDRD LETTERS NUINUDRDNSSETUP Files Examined 4 254 Important If running backup for the first time you see a dialog box regarding compatibility testing To start the compatibility test press pn Follow the instructions on your screen 5 Select Backup from the screen that appears Microsoft Backup File He Ip Microsoft Backup 6 0 Restore Back up your hard disks and network drives The system applies the setup file Publication 6500 6 2 1 November 1997 3 6 Preparing the Operator Interface Publication 6500 6 2 1 November 1997 6 Move your cursor to Start Backup On the screen that now appears and press mn Help Microsoft Backup Backup Setup File DEFAULT SET No Description Start Backup Backup From Backup To gt C Some files jj MS DOS Drive and Path Select Files 168 files with catalog selected for backup 5 5 MB free space needed on MS DOS drive Backup Tupe Full Load a different setup file 7 Insert
17. Transferring To return to Pro Set 700 follow these instructions Changing Operator Interface Configurations The Ol comes from the factory with a default configuration However you may find it necessary to change one or more of these values You can do this through the SETUP menu What s in this Appendix The NFI touch screen is aligned at the factory and does not need realignment If you try to align the touch screen manually you will need to reload the factory defaults Aligning the Touch Screen COM A is a 25 pin male D connector capable of RS 232E RS 422A or RS 485 communication By default COM A is configured for RS 232E communication Configuring A The backlight saver feature turns the backlight off if no keyboard or touch events occur on the touch screen for a configurable period of time By default this feature is enabled and configured to turn off the backlight after 15 minutes without activity The backlight can be reactivated by touching any key on the keyboard or by touching any part of the video display or Touch Surround Configuring the Backlight Saver gt v v TR Table of Contents Troubleshooting the Operator Interface If you experience trouble with your
18. materials designed for coated optics Use a 50 solution of alcohol ethyl or isopropyl in water on a cotton gauze pad or soft cotton cloth to clean the enclosure Important The alcohol should be applied only to the cloth not directly to the enclosure The Near Field Imaging touch screen is made of glass and will withstand all chemicals and their concentrations that do not corrode glass If the touch screen s surface is pitted or damaged by a chemical the screen continues to function Publication 6500 6 2 1 November 1997 6 2 Maintaining the Operator Interface Replacing the Fuse The fuse holder is located to the left and below the power socket on the OI Fuse To change the fuse follow these instructions 1 Turn off the power to the unit at the source 2 Use a flat bladed screwdriver to turn the fuse holder counter clockwise 1 4 turn It will pop out 3 Remove the fuse from the holder 4 Replace the fuse only with another 5 x 20 mm 250V 0 63A Type T slow blow fuse The following are the equivalents of this fuse that can be found in the United States BUSSMAN 630mA e LITTELFUSE 218 630 5 Reinsert the holder and turn it into the locked vertical position with the screwdriver Replacing the Battery To replace the lithium battery supplied with the system return your OI to your Rockwell Automation service representative ATTENTION If the battery is replaced with an incorrect type explosion
19. selected as RS 232E 5422 or RS 485 COM B male DE 9 connector provides RS 232E only 110 115 2K bps full duplex Ethernet AUI cables female DC 15 connector and 10 Base T twisted pair cables RJ 45 connector Clock real time clock with 32 768 KHz tuning fork crystal battery powered when terminal is turned off Power AC Input Voltage 115 230 VAC auto sensing AC Input Frequency 50 60 Hz Fuse Rating 250V 0 63A Type T slow blow 5mm x 20mm fuse Maximum Power 60 Watts Battery Lithium 3 volt with operating life of 7 years Electromagnetic Compatibility IEC 801 2 IEC 801 3 IEC 801 4 IEC 801 6 Publication 6500 6 2 1 November 1997 2 6 Introducing the Operator Interface Publication 6500 6 2 1 November 1997 Environmental Conditions Operating Storage Nerea 090 to 50 C 25 C to 60 32 F to 122 F 13 F to 140 F Humidity 50 C 95 non condensing 50 C 95 Maximum Altitude 3 048 meters 10 000 feet 12 192 meters 40 000 feet 5 57 Hz 0 006 in peak 5 57 Hz 0 015 in peak Vibration displacement displacement 58 2000 Hz 1 0G 58 2000 Hz 2 5G acceleration acceleration Shock 15 G 11 ms Pulse 30 G 11 ms Pulse Chemical Resistance The Near Field Imaging touch screen is made of glass and will withstand most chemicals and their concentrations that do not corrode glass Dust and Moisture Resistance NEMA Publ
20. 15 GND Ground 16 RDATA Read Data IN 17 GND Ground 18 HDSEL Head Select OUT 19 DSKCHG Disk Changed IN 20 MSENO Media Sense Bit 0 IN 21 Media Sense Bit 1 IN 22 GND Ground 23 GND Ground 24 0 VCC OUT 25 0 VCC OUT 26 0 VCC OUT Cabling Your System 4 13 Test the Drive As the OI completes the memory test on power up you should see the light on the floppy drive activate briefly and hear spinning and moving parts within the drive When the OI finishes booting you see the 123 menu 1 2 Choose One of the Following Options 1 Run Pro Set 700 2 Enter MS DOS Environment 4 5 Run Interlink Server Esc 3 Please Press the Appropriate Button 1 Select 2 Enter MS DOS Environment 2 Place a 3 5 formatted diskette containing files into the drive 3 At the DOS prompt type a DIR A Retu A directory of the diskette should appear on the screen If not verify your cable connections and settings in SETUP If problems continue contact your A B representative Additional tests you can try are CHKDSK A Diagnostic and disk utilities e Additional DOS commands such as Copy XCOPY Format Deltree Publication 6500 6 2 1 November 1997 4 14 Cabling Your System Installing an ISA Card Connecting Power Publication 6500 6 2 1 November 1997 There are two ISA expansion slots on the OI You can install one
21. 2 String the communication cables from the devices to the site where you are installing the OI Cabling Your System 4 3 3 Plug in the communications connections Power Connector Com A Serial Port 1 Keyboard Connecter Cam B Serial Port 2 Parallel Port External Flopey Nebwork Part AU ISA gigs Hebwerk Port 10 Publication 6500 6 2 1 November 1997 4 4 Cabling Your System Connecting a Parallel Device Connect a printer or other parallel device to the parallel port female DB 25 connector Use a standard parallel cable or construct a cable with the following pinout Maximum cable length is 3 ft 0 9 meters Publication 6500 6 2 1 November 1997 7 Signal Description IN OUT 1 Data Strobe OUT 2 DBO Data Bit 0 IN OUT 3 DB1 Data Bit 1 IN OUT 4 DB2 Data Bit 2 IN OUT 5 DB3 Data Bit 3 IN OUT 6 084 Data Bit 4 IN OUT 7 DB5 Data Bit 5 IN OUT 8 DB6 Data Bit 6 IN OUT 9 DB7 Data Bit 7 IN OUT 10 ACK Acknowledge IN 11 BUSY Busy IN 12 PE Paper End IN 13 SLCT Select IN 14 AUTO FEED Auto Feed OUT 15 ERROR Error IN 16 INIT Initialize Printer OUT 17 SLCT IN Select Input OUT 18 25 GND Signal Ground shell GND Chassis Ground Farallal Port 7 ik e Attach the cable A m Tighten the screws on the connector Pol Connecting a Serial Device
22. 306 32 mm 12 51D inches 317 75 mm 18 200 inches 335 2B rm What s Next Chapter 4 Preparing the Operator Interface 0 215 5 56 mm DA 12 PLACES Mounting screws are 810 32 4 Mounling 5 and Baltam 11 106 inches 4M inches 111 78 mm 282 08 mm 10 550 inches i 270 76 mm T 0 125 inches 3 17 mm Radius Comers Chapter 4 tells you how to connect devices to your system 3 10 Preparing the Operator Interface Publication 6500 6 2 1 November 1997 What s in this Chapter Before You Start Chapter 4 Cabling Your System This chapter contains the following information This chapter describes Connecting a Parallel Device Connecting a Serial Device Connecting a PLC Processor Connecting a Keyboard Connecting an Ethernet Cable Connecting an External Floppy Drive Installing an ISA Card Connecting Power Before you start you need some general information about shielding and connecting cables Contact your local Rockwell Automation representative for details on any required cables or special considerations for your application Shielding Cables cables must be shielded and properly grounded to help reduce the effects of electrical noise coupling e Connect each shield directly to a chassis ground e Ground each shield at the end specified in the publication for the cable A shield that is grounded at both ends forms a g
23. Publications Rockwell Automation Support Local Product Support Technical Product Assistance Questions or Comments on this Manual Quick Start for the Experienced User What s in this Chapter Before Yo SIME a E Getting Started with the Pro Set 700 Operator Interface 1 Familiarize Yourself with the Operator Interface Chapter2 2 Prepare the Operator Interface Chapter 3 Unpack the Operator Interface Back Up the Hard Drive Choose a Mounting 3 Cable Your System Chapter 4 Connect a Parallel Device Connect a Serial Device Connect a PLC 5R Connect a Keyboard Connect an External Floppy Drive Connect Power to the Operator Interface Table of Contents 4 Mount the Operator Interface Chapter5 5 Maintain the Operator Interface 6 Clean the Touch Screen and Enclosure Replace the Fuse Replace the Battery urbi MP dete twee tena deed een Introducing t
24. System What s in this Chapter 22 sewed Before Yo Start M de Shielding Cables connect the shields of the two cable segments General Connecting Information Connecting a Parallel Device Connecting a Serial COMA RS 232E Communication RO 422A 85 485 Communication Connecting a Cable to GOMB CRIT Connecting Cable to COMB Connecting a PLC Processor Connecting Keyboard Connecting an Ethernet Cable Ethernet AUI Connector Pinout Ethernet RJ 45 10 Base T Connector Pinout Connecting an External Floppy Test the Drive Installing ISA Card Connecting Power AG Whats ec DE des Mounting the Operator Interface What s in this Chapter Before You Start Security Screws Mounting in a Panel
25. cloth to clean the enclosure Important The alcohol should be applied only to the cloth not directly to the enclosure Try these suggestions before contacting your Rockwell Automation representative Firmware Problems Series Installing new firmware in a Series A OI automatically resets all the Setup parameters to factory default values If your CMOS problems arise after installing new firmware be sure you have run Setup and corrected any of the default setting for your own application If this does not improve the situation call your Rockwell Automation representative It may be possible for Rockwell Automation to supply you with an earlier version of the system BIOS which you can install Touch Screen Problems If your touch screen does not work run the SETUP software to recalibrate the touch screen If that does not restore touch screen function and you still have to use the OI you can disable the touch screen in the SETUP software and run the OI from an external keyboard or host computer until you can have it serviced Publication 6500 6 2 1 November 1997 D 6 Variable Content TTL Chap ls Linked To HD Running Publication 6500 6 2 1 November 1997 Calibration If the calibration on your OI is damaged to the point where you cannot access the calibration setup through the touch screen you can still reload the default calibration values Reboot your computer and watch the screen for the lt lt gt gt
26. it performs its initial memory check at Corrupted CMOS If your Ol is experiencing difficulty communicating with an external keyboard printer or host computer Communication Problems If your OI does not power up when you plug itin Power Problems If your touch screen does not work see Appendix B Aligning the Touch Screen Touch Screen Problems Table of Contents What s Different with Series A The Pro Set 700 Operator Interface Ol is a lightweight ergonomically designed and environmentally sealed computer It is designed for continuous use in harsh industrial environments The Series A Ol is based on the 80486 processor and utilizes innovative flat panel display technology Operator Interface Features TouchScreen Ee EE EVE Touch Screen Chemical Resistance Display Touch Surroun 0 3 System Board Listed below are the specifications for the Series A Ol 5066116211009 skeen PRX UL Y A aded Sysie TC You can calibrate your touch screen any time you wish from DOS using the Touch Screen Calib
27. may result To ensure that your battery is replaced with the correct type you must send the OI to your Rockwell Automation service representative ATTENTION Do not incinerate or dispose of lithium batteries in general trash collection They may explode or rupture violently Check state and local regulations dealing with the disposal of these materials You are legally responsible for hazards created while your battery is being discarded Ship or dispose of the battery according to the recommended procedures listed in the disposal section of Guidelines for Handling Lithium Batteries publication AG 5 4 Publication 6500 6 2 1 November 1997 Using the Flight Recorder Maintaining the Operator Interface 6 3 The Flight Recorder is a DOS utility that records operational information about the unit Use this information to establish a service cycle for your OI You should not let the Flight Recorder utility run indefinitely This utility is intended for periodic use to check stored system parameters and to reset user defined fields While it runs the Backlight Saver and Flight Recorder Time Stamping functions are not operational To access the Flight Recorder type TOUCH FLIGHT at the DOS prompt The first page of the Flight Recorder appears on the screen Ergo Touch FLIGHT RECORDER Version LOO 1 2 POWER CYCLES 15 CURRENT RUN HOURS 120 Hours BACKLIGHT USACE 24 Hanars H04 BACKLIGHT CYCLES 23
28. task tells you where to go for more information If you have any questions or are unfamiliar with the terms used or concepts presented in the procedural steps always read the referenced chapters and other recommended documentation before trying to apply the information Before you begin make sure that you understand the injection molding process your operating environment conditions e g temperature humidity etc e the peripheral devices that you want to connect to the OI e g printer keyboard etc the basic operation of your machine so that you can most effectively use the Operator Interface to set up and run it If you do not understand any of these items contact your local Rockwell Automation representative for more information or available training courses Publication 6500 6 2 1 November 1997 1 2 Quick Start for the Experienced User Getting Started with the Pro Set 700 Operator Interface Publication 6500 6 2 1 November 1997 To install the Pro Set 700 Operator Interface follow the procedures below For more information refer to the appropriate chapter in this manual v Familiarize Yourself with the Operator Interface Chapter 2 4 Prepare the Operator Interface Chapter 3 Unpack the Operator Interface Verify all of the items in your package against your packing sheet to ensure that you have all of the necessary equipment Back Up the Hard Drive 1 Select files settings and
29. 1 November 1997 4 12 Connecting an External Floppy Drive External Floppy 3 i 8 lt so Big f sp EE ae pie a E e Publication 6500 6 2 1 November 1997 Cabling Your System You can connect a standard 3 5 floppy drive to your OI to transfer information to and from floppy diskettes We have tested the TEAC FD235HF 3217 3 5 1 44Mbyte floppy drive with the OL however most other manufacturer s 3 5 floppy drives are compatible ATTENTION The TEAC FD235HF 3217 was manufactured for internal installation and has some exposed components In most cases this exposure is acceptable However if the drive is exposed to larger amounts of airborne particles protect the components with a cover plate or in sealed housing Refer to the documentation that accompanied your drive for information on how to seal the drive To make your own cable use this pinout Maximum cable length is 30 inches 76 2 cm Pin Num Signal Description In Out DENSEL Density Select OUT 2 GND Ground 3 INDEX Index IN 4 GND Ground 5 DSO Drive Select OUT 6 MTRO Motor Enable OUT 7 DIR Direction of Head Movement OUT 8 ISTEP Stepping Motor Control OUT 9 GND Ground 10 WDATA Write Data OUT 11 GND Ground 12 WGATE Write Gate OUT 13 TRKO Track 0 IN 14 Write Protect IN
30. 5 5 KBD 5 Current Limited Note If your application requires a bar code wand reader or a magnetic strip card reader connect these devices to the keyboard port in place of the keyboard You can connect the OI to an Ethernet network The OI has two on board Ethernet connections afemale 15 pin D sub connector for connecting industry standard AUI cables and transceivers an RJ 45 10 Base T connector for use with standard twisted pair wire Use standard cables or construct cables matching the following pinouts Cabling Your System 4 11 Ethernet AUI Connector Pinout Signal Description Shell PG Protective Ground Conductive Shell 1 CI S Control In Circuit Shield 2 Control In Circuit A 3 DO A Data Out Circuit A 4 DI S Data In Circuit Shield 5 Data In Circuit A 6 VC Voltage Common 7 CO A Control Out Circuit A 8 CO S Control Out Circuit Shield 9 CI B Control In Circuit B 10 DO B Data Out Circuit B 1 DO S Data Out Circuit Shield 12 DI B Data In Circuit B 13 VP Voltage Plus 14 VS Voltage Shield 15 CO B Control Out Circuit B Ethernet RJ 45 10 Base T Connector Pinout Num Signal Description 1 XMIT Transmit Data 2 XMIT Transmit Data 3 RCV Receive Data 4 N C No connect 5 N C No connect 6 RCV Receive Data 7 N C No connect 8 N C No connect Publication 6500 6 2
31. 5 7 6 20 6 4 6 4 7 7 7 8 7 5 20 6 8 7 20 6 Publication 6500 6 2 1 November 1997 2 Variable Content TTL Chap ls Linked To HD Running Configuring the Host Computer for Interlnk Accessing the 5 Hard Drive To configure the host computer for Interlnk follow these instructions 1 Add this line to the CONFIG S YS file on the host computer device c dos interlnk exe Reboot the host computer Type interlnk at the DOS command prompt to begin file transfer procedures To access the OI s hard drive follow these instructions 1 Connect the serial port of the host computer to the OI s serial port with a 7 wire null modem serial cable or connect the two computers with a parallel transfer cable between the parallel ports Exit Pro Set 700 At the command prompt of the OI type 123 pe Please Press the Appropriate Button You see Choose One of the Following Options 1 Run Pro Set 700 2 Enter MS DOS Environment Run Interlink Server E SS Publication 6500 6 2 1 November 1997 4 Touch 3 Run Interlnk Server Transferring Files Returning to Pro Set 700 Variable Content TTL Chap 1 Linked To HD Running A 3 To transfer files using Interlnk follow these instructions 1 At the command prompt of the host computer type d interlnk retum The lowest available dri
32. 97 C 8 Troubleshooting the Operator Interface Corrupted CMOS Setup Communication Problems Publication 6500 6 2 1 November 1997 If your CMOS has become corrupted the OI displays this error message after it performs its initial memory check at startup System CMOS Checksum Bad run setup Press F2 to enter Setup Press F2 to enter Setup The following message appears on your screen Warning CMOS Checksum is invalid Default values will be loaded Continue Press ENTER to continue The OI automatically replaces all the settings in Setup with factory defaults At this point you can simply save and exit or you can go through the Setup screens and change any of the parameters whose default settings are not what you need When you save and exit the OI reboots using the Setup values you have entered If your Ol is experiencing difficulty communicating with an external keyboard printer or host computer Double check the pinout and connections of any communication cable you constructed for use with the OI Verify that your communication settings communication rate parity etc are correct Make sure you have configured the correct COM port for your connection Try the cable in the other port or change the COM port in SETUP e f you are using COM A make sure you have set the communications properly for RS 232 RS 422 or RS 485 in the configuration utility Power Problems Touch Screen P
33. Backlights One Contrast Ratio 60 1 Horizontal Viewing Angle 35 to 35 Vertical Viewing Angle 30 to 10 Touch Surround The entire front surface of the OI not just the display area is touch sensitive The Pro Set 700 system has pre defined the buttons surrounding the touch screen to meet your injection molding needs Specifications Variable Content TTL Chap 1 Linked To HD Running D 3 System Board The Series A OI s main logic board has these components 486 class PC AT compatible core logic local bus IDE supporting ATA and ATA 2 2 5 hard drives PC AT compatible floppy disk drive controller supporting 3 5 1 44 Mbyte drives minimum of 128K of FLASH EPROM memory containing BIOS BIOS extended BIOS four 72 pin SIMM sockets supporting up to 52 Mbyte of DRAM memory in 4 Mbyte and 16 Mbyte SIMMs local bus flat panel controller with bit acceleration features supporting the following video resolutions 640x480 by 16 colors 640x480 by 256 colors battery backed real time calendar clock with estimated life of 7 years Listed below are the specifications for the Series A OI System Processor Operating System MS DOS 6 22 or later 486DX4 100 Memory ROM BIOS memory one 128 Kbytes x 8 bit FLASH and one optional 128K 512K FLASH device DRAM memory 4 8 16 32 and 52 Mbyte in 72 pin SIMMs Supported SIMMs include 1 Mbyte by 36 4 Mbyte or 4 Mbyte by 36 16 Mby
34. E REM A REM Display the current MS DOS version and exit to DOS REM 5 VER goto END END STARTUP DEF 1550 4 57 o1 7 50 1025772 13 50 16 57 3 NO Publication 6500 6 2 1 November 1997 C 6 Troubleshooting the Operator Interface Restoring Backed up Data Publication 6500 6 2 1 November 1997 Use this procedure to restore your previously backed up Pro Set 700 files see Chapter 1 Preparing the Operator Interface To get online help press on the host computer when Backup displays the screen window or dialog box you want more information about 1 Insert the diskette containing your backup files into the external 3 5 drive 2 At the OI system prompt type msbackup 3 Select Restore from the screen that appears Microsoft Backup File Help Microsoft Backup 6 0 Restore Back up your hard disks and network drives 4 Open the Backup Set Catalog list from the screen that appears File Help Restore Backup Set Catalog CC4070 n FUL
35. OI to the panel from the back The size of the mounting screw is 10 32 a length that extends through the wall surface and the compressed gasket but does not intrude more than 1 4 inch into the holes in the OI frame ATTENTION Do not drive the bolts more than 1 4 into the holes in the OI If you overdrive a bolt into a hole there is a risk of stripping the threads in the hole Once this happens the hole becomes unusable Chapter 6 tells you how to maintain your Operator Interface Publication 6500 6 2 1 November 1997 5 4 Mounting the Operator Interface Notes Publication 6500 6 2 1 November 1997 What s in this Chapter Cleaning the Touch Surface Cleaning the Enclosure Touch Screen Chemical Resistance Chapter 6 Maintaining the Operator Interface This chapter contains the following information This chapter describes on page Cleaning the Touch Surface 6 1 Cleaning the Enclosure 6 1 Touch Screen Chemical Resistance 6 1 Replacing the Battery 6 2 Replacing the Flight Recorder 6 3 Replacing the Backlight To clean the front surface use any commercially available non abrasive glass cleaner ATTENTION back of the touch screen the surface that is exposed to the graphic underlay is covered with a special anti reflective coating which is easily damaged by commercial glass cleaners or a clean cloth To clean this surface use any commercially available cleaning solutions and
36. Ol try these troubleshooting suggestions first If your problems persist contact your Rockwell Automation representative C 1 What s in this Appendix C 1 When you first start your Ol the system does several diagnostic checks If your unit is damaged or incomplete you might see one of several error messages Each message appears for ten seconds after which time the continues its start up coc C 1 Error C 1 If your operator interface fails completely that is it no longer boots off the hard disk and or cannot run DOS follow this proced re oe eat ee de Recovering from System Failure Booting the System from the Floppy Drive Re creating System Files CONFIG SYS AUTOEXEC BAT E AEEA STARTUPDEF Use this procedure to restore your previously backed up Pro Set 700 files see Chapter 1 Preparing the Operator Interface Restoring Backed up Data If your application programs do not behave as expected check these configuration parameters Application Program Probleme EDD DEN If your CMOS has become corrupted the Ol displays this error message after
37. PS700 Pro Set 700 application directory tree C OI device drivers and utilities tree Back up these directories when you first receive the OI before you ship the OI to your end user Important If you want to create your own setup files refer to an MS DOS manual Publication 6500 6 2 1 November 1997 3 4 Preparing the Operator Interface Publication 6500 6 2 1 November 1997 Run Backup Important Backup program files must be located on your hard disk You cannot start Backup from a floppy disk Important If you are running MSBACKUP or any other backup program for the first time you are asked to run a compatibility test Backup uses this test to adjust its configuration to your OI s hardware This ensures that your backups are reliable 1 Connect a keyboard and an external floppy drive to your OI see Chapter 4 Cabling Your System 2 Apply power to the OI see Chapter 4 Cabling Your System When the system finishes booting you should see the 123 menu If you do not see the 123 menu type 123 poum at the OI prompt 6 N Choose One of the Following Options 1 1 Run Pro Set 700 2 2 Enter MS DOS Environment E OW 3 3 Run Interlink Server Please Press the Appropriate Button 3 Select 2 Enter MS DOS Environment 4 At the OI command prompt type one of the following depending on the backup mode you want to use
38. a diskette into the floppy drive and select continue from the dialog box that appears When MSBACKUP finishes a message box appears with your backup information You now have a backup catalog which is a list of all of the files that you have backed up You can then use the backup catalog to restore files See Appendix C Troubleshooting the Operator Interface for restore procedures You can use this restore procedure in a variety of situations If a file suddenly disappears you can use your backup catalog to replace it If you have everything configured properly on one machine and you want the same configuration on another machine you can restore the files from the first machine to the second Choosing a Mounting Location Selecting an Enclosure Preparing the Operator Interface Consider these environmental requirements when you choose a location for the OI Operating Storage 090 to 50 25 C to 60 P 32 F to 122 F 13 F to 140 F Humidity 50 C 95 non condensing 50 C 95 Maximum Altitude 3 048 meters 10 000 feet 12 192 meters 40 000 feet Vibration Frequency 5 2 000 Hz 5 2 000 Hz Displacement 0 006 inch 1 G 0 015 inch 2 5 G Shock 15 G 11 ms Pulse 30 G 11 ms Pulse You can mount the OI in a rack or panel Consider these factors when you select an enclosure air clearance Figure 3 1 system dimensions Figure 3 2 mounting dimensio
39. ain it in position T WARNING Install the power outlet so that it is near the equipment and is easily accessible Cabling Your System 4 15 1 Plug the supplied standard three prong AC power cable into the AC power socket inside the OPs rear hatch cover 2 Plug the other end of the cable into a standard 15 ampere branch circuit 15 AMP Branch Circuit Detachable Power Supply Cable The operator interface comes pre configured with Pro Set 700 software already loaded When you power up the OI the unit enters POST Power On Self Test mode Startup and diagnostic activity runs on the video screen for a few seconds while the OI checks its memory Publication 6500 6 2 1 November 1997 4 16 Cabling Your System When the system finishes booting you see the 123 menu Choose One of the Following Options 1 1 Run Pro Set 700 2 2 Enter MS DOS Environment 3 3 Run Interlink Server Please Press the Appropriate Button 4 3 Select 1 Run Pro set 700 to bring up Pro Set 700 software and begin setting up your machine See the Pro Set 700 User Manual publication 6500 6 5 18 Chapter 5 What s Next oar Chapter 5 tells you how to mount your system in a rack or panel Publication 6500 6 2 1 November 1997 What s in this Chapter Before You Start Security Screws Mounting in a Panel Security Screws 4 Chapter 5 Mounting t
40. cing the operating system reformatting the hard disk using the other troubleshooting procedures described in this appendix or calling your Rockwell Automation service representative Troubleshooting the Operator Interface 3 Re creating System Files Pro Set 700 has a factory installed hard disk MS DOS software is installed and the AUTOEXEC BAT 123 BAT CONFIG SYS STARTUP DEF and NO files are set up for you If your OI fails completely you need to edit re create these files using any text editor CONFIG SYS REM REM Default CONFIG SYS for Proset 700 m REM REM DEVICE C DOS HIMEM SYS SHELL C NCOMMAND COM p 2048 FILES 75 BUFFERS 40 STACKS 0 0 REM REM REM Load the ERGOTOUCH PCT touch screen and feature REM driver REM REM
41. companying that backup program Preparing the Operator Interface 3 3 Pro Set 700 Setup Files Before you begin a backup you must select files settings and options You can store these selections in setup files Setup files simplify the backup process by providing a standard set of options that reflect all the selections you have made for a particular backup In your hard drive OI root directory are two pre defined setup files for Pro Set 700 PS700APPSET COMPLETE SET PS700APP SET Use PS700APP SET when you perform a full backup on the Pro Set 700 application directory c ABPS700 You will need at least seven floppy disks 1 44MB 3 5 Back up this directory before updating your OI with significant software update weekly during development to help guard against application loss caused by unexpected failures to the unit You can also use COMPLETE SET to perform these backups However COMPLETE SET requires more time to execute and more backup disk space because of the number of files included COMPLETE SET Use COMPLETE SET when you perform a full backup on the complete set of files required to run Pro Set 700 You will need at least 25 floppy disks 1 44MB 3 5 Important This backup set does NOT include the backup of these MS DOS directories c Nbos and c TOUCH COMPLETE SET includes these directories Ol root directory only ACCESS Control View Runtime directory tree C C C NAB
42. e problem arises from an upgrade of the BIOS firmware return the unit to Rockwell Automation for servicing DO NOT open the operator interface There are NO user serviceable parts inside the OI Your catalog series and revision numbers are shown on the label on the top of the unit Have this information ready when you contact technical support This appendix describes on page Error Messages C 1 Recovering From System Failure Restoring Backed up Data Application Program Problems Corrupted CMOS Setup 0 Communication Problems Power Problems 46 Touch Screen Problems C d When you first start your OI the system does several diagnostic checks If your unit is damaged or incomplete you might see one of several error messages Each message appears for ten seconds after which time the OI continues its start up sequence If you see any such messages record them and contact your Rockwell Automation representative for assistance Publication 6500 6 2 1 November 1997 C 2 Troubleshooting the Operator Interface Recovering from System Failure Publication 6500 6 2 1 November 1997 If your operator interface fails completely that is it no longer boots off the hard disk and or cannot run DOS follow this procedure Booting the System from the Floppy Drive 1 Insert a 3 5 system boot disk into drive A 2 Disconnect and reconnect power to the OI to reboot 3 Correct the problem by repla
43. e location Added guidelines for replacing the battery Appendix A Previously Appendix B no change in content Appendix B Previously Appendix C no change in content Appendix C Previously Appendix D no change in content Appendix D New Appendix Shows what s different in Series A Publication 6500 6 2 1 November 1997 soc ii Summary of Changes Notes Publication 6500 6 2 1 November 1997 Preface Using Pro Set 700 Documentation What s in this Preface This preface describes how to use this manual as part of the Pro Set documentation set including how to use the documentation set e D e the purpose of this manual Pro Set 700 salaton who should use this manual how to use this manual terms abbreviations conventions e related publications how to get started publication 6500 6 2 1 e Rockwell Automation support How to Use the Use this documentation set to install and use the components of your Documentation Set Pro Set 700 system This manual shows you how to install the Pro Set 700 Operator Interface Pro Set 700 Operator Interface Installation Manual 9 6500 6 2 1 v Prepare operator interface Connect peripherals and power v Mount operator interface Pro Set 700 Job Setting Guide 6500 6 9 3 Enter setpoints on Process screens Pro Set 700 User Manual 9 Pro Set 700 Reference Manual 6500 6 4 3 Load ladder logic and utilities w Wr
44. e write back L2 cache PCI bus IDE supporting ATA and ATA 2 2 5 hard drives PC AT compatible floppy disk drive controller supporting 3 5 1 44 Mbyte drives minimum of 512K of FLASH EPROM memory containing system BIOS BIOS extended BIOS two pairs of 72 pin SO DIMM sockets supporting from 8 MB to 256 MB of 3 3V EDO DRAM modules These sockets are supplied with 32 MB SO DIMMS PCI bus flat panel controller with bit acceleration features supporting the following video resolutions 640x480 by 256 colors 640x480 by 65 536 colors 640x480 by 16 777 216 colors 1024x768 by 256 colors battery backed real time calendar clock with estimated life of 10 years Publication 6500 6 2 1 November 1997 Serial Port 1 77 Parallel Port External Floppy 2 Network Port AUI CAITTTIIIIUIIILIIILIIZITIILIIEIIIIIIIIIIIIIZalll21l Network Port 10 Base T 1 D um Power Connector Fuse Keyboard Connector External Speaker COM B Serial ISA Slots rd Publication 6500 6 2 1 November 1997 Introducing the Operator Interface Communications The following communication connectors are on the side of the OI parallel port a DB 25 connector COM A a 25 pin D connector capable of either RS 232E or RS 422A 485 serial communications COM B an industry standard IBM compatible 9 pin D connector for RS 232E serial communicati
45. ection 4 8 communication connections 4 8 communication problems COMPLETE SET 3 8 CONFIG SYS CONFIG SYS Pro Set 700 1 c configuration for Interlnk configuring serial ports 1 connecting external floppy drive 4 12 parallel device PLC processor power serial device communication 4 keyboard 4 power 4 3 contacting Allen Bradley for assistance conventions in this manual P D data restoring definitions dimensions mounting 3 3 system 3 b display 2 P on display area P MER documentation comments on Plastic ius Reference Manual i problems alle Pro Set 700 Job Setting cue rri Reference Manual 4 User Manual SPI Concepts Manual P SPI Protocol Interface Module User Manual Temperature Control Module User Manual documentation set using DOS versions for Interlink DRAM P dust and moisture resistance dust and moisture resistance specifications 25 dust resistance 2 6 E LE electromagnetic compatibility specifications EMI compliance 2 7 enclosure cleaning Series A enclosure cleaning enclosures enviromental requirements environmental conditions 2 6 EPROM _P B external floppy drive connection F features of Ol features of Ol Series A file cable LA files transferring fuse replacing 6 H hard disk backup 3
46. en the screws on the connector Cabling Your System 4 9 Connecting a PLC Use serial port COM B to connect directly on an RS 232E link to the Processor 25 pin female D connector serial port on the PLC 5 processor Cable 1784 CP10 connects the OI to the PLC processor To make a cable use this wiring diagram a 3 2m 104 211 141 669 1 d 2 9 i 12 9 SKT 25 te 13 Pro Set 700 Operator Interface Cable Female 25 SKT 2 PLC Processor Cable RXD 2 Male GND 5 7 TXD 3 3 DTR 4 4 RTS DSR 6 5 CTS RTS 7 6 DSR cTs 8 8 DCD 20 19870 Publication 6500 6 2 1 November 1997 4 10 Cabling Your System Connecting a Keyboard Keyboard Connector Connecting an Ethernet Cable Publication 6500 6 2 1 November 1997 You can connect a 101 key Enhanced PC AT compatible keyboard or Allen Bradley 6160 1 keyboard to the female DIN plug Use a standard cable or construct a cable matching this pinout Maximum cable length is 12 ft 3 6 meters 7 Num Signal Description IN OUT 1 KBDCLK Keyboard Clock IN OUT 2 KBD DATA Keyboard Data IN OUT 3 Reset Keyboard Reset OUT 4 GND Signal Ground
47. h screen with or without a keyboard attached However to configure the backlight saver you must have a keyboard attached 1 Attach a keyboard to the keyboard port see Chapter 4 2 At the DOS prompt type 551700115 and press neun 3 A configuration window appears with the following prompt Use any key to activate the backlight Y N 4 Specify v if you want any key on the keyboard to activate the backlight saver or to designate a specific key You will then be asked Use full screen to activate the backlight Y N 5 Specify v if touching the screen anywhere will activate the backlight or to designate a specific area of the screen for reactivation 6 Define the delay period in minutes 0 120 If you enter a zero you will disable the backlight saver and the backlight will be permanently on A message then appears to tell you that your configuration was successful After you have completed all required screen touches saves the configuration data in the file C TOUCH DOS BS V DAT and notifies the touch screen drivers of the new configuration What s in this Appendix Error Messages Appendix C Troubleshooting the Operator Interface If you experience trouble with your OI try these troubleshooting suggestions first If your problems persist contact your Rockwell Automation representative ATTENTION If your problems persist contact your Rockwell Automation representative If th
48. h the calibration point at the upper left corner of the Touch Surround 5 Touch the calibration point at the lower right corner of the Touch Surround After you have completed all required screen touches ECAL saves the calibration data in the file c TOUCH DOS ECAL DAT and notifies the touch screen drivers of the new coordinates If you rename this file you must pass the new file name to the touch driver Follow this procedure to maintain the OI Cleaning the Touch Surface To clean the front surface of the Series A OI use ethyl alcohol on a cotton gauze pad This is more efficient than isopropyl alcohol which leaves a slight residue upon first application and safer than MEK methyl ethyl ketone MEK is harmless to the touch screen but repeated applications will discolor the metal enclosure if the paint surface is broken or scratched Troubleshooting the Variable Content TTL Chap Is Linked To HD Running 0 5 ATTENTION We do not suggest using MEK to clean the touch surface of the OI because it may be harmful to humans MEK does not damage the touch screen but repeated applications discolor the metal enclosure if the paint surface is broken or scratched If you do use MEK to clean the touch surface of your OI refer to the manufacturer s Material Safety Data Sheet MSDS for more information Cleaning the Enclosure Use a 50 solution of alcohol ethyl or isopropyl in water on a cotton gauze pad or soft cotton
49. hard drive auto ranging power supply Ethernet port floppy drive port expansion slots Publication 6500 6 2 1 November 1997 2 2 Introducing the Operator Interface Publication 6500 6 2 1 November 1997 Touch Screen The 5 display area is a Near Field Imaging touch screen finger touch selects menu choices activates commands and changes displays Messages menus and selections appear on the touch screen The NFI touch screen surface is made of glass and is very durable and reliable The NFI touch screen calculates touches electronically by measuring disturbances in an electrostatic field near the screen s surface Touch Surround The entire front surface of the OI not just the display area is touch sensitive The Pro Set 700 system has pre defined the buttons surrounding the touch screen to meet your injection molding needs Display The OI uses a Liquid Crystal Display LCD with 640 x 480 pixel resolution The panel a thin film transistor TFT display Color 65 536 colors Display Type TFT Display Size 21 1 cm 8 31 in x 15 8 cm 6 22 in Backlights Two Contrast Ratio 100 1 Horizontal Viewing Angle 60 to 60 Vertical Viewing Angle 35 to 435 Introducing the Operator Interface 2 3 System Board The main logic board has these components Pentium class PC AT compatible core logic with 133 Mhz Intel Pentium processor 256 Kbyt
50. he Operator Interface This chapter contains the following information This chapter describes on page Mounting in a Panel What s Next Important Be sure to provide enough space around the rear of the enclosure to allow for free circulation of air If you are installing the unit in a small enclosure install ventilation openings above and below the cutout to allow an adequate flow of air around the fins on the back of the unit Before you begin mounting the OI you need a Phillips screwdriver Each OI unit has openings for four optional security screws one at each corner of the back of the enclosure Once you have inserted these screws the OI cannot be opened from the front by an unauthorized user Use the security screwdriver shipped with the unit to attach these screws You can attach the OI to a panel with rear mounted bolts The OI enclosure has four bolt sockets along the top and bottom lip of the frame These are only accessible from the back of the OI Mounting Screws 14 Publication 6500 6 2 1 November 1997 5 2 Mounting the Operator Interface To mount the OI in a panel cutout 1 Mark the position and dimensions of the cutout and screw holes on the wall 0 290 inches 7 37 mm 0 2197 5 56 mm DIA BIA 4 PLACES 12 PLACES Security Screws Mounting screws are 810 32 naem 4 1 1 E Mounting Screws Security Screws Top and
51. he Operator Interface What s in this Chapter Operator Interface Features Touch Screen Touch Surround Display ss EE System Board Communications Electromagnetic Compatibility Environmental Conditions Chemical Resistance Dust and Moisture Resistance Safety Standards EMI Compliance Whats Preparing the Operator Interface Whats in this Chapter Before You Start Unpacking the Operator Interface Backing Up The Hard Drive Pro Set 700 Setup Files 700 2123400 EE IRA COMPLETE srera u fm R n Choosing a Mounting Location Selecting an System Dimensions Whats EXE 525224 Table of Contents iii Cabling Your
52. ication Bo 250 Type 4X Enclosure 12 CSA 22 2 94 91 Type 4X Enclosure 12 UL 50 Type 4X Enclosure 12 Important An optional hatch cover is required to completely seal your OI Contact your Rockwell Automation sales representative for information on the three hatch covers available for your OI Safety Standards No 950 M89 1st Edition No 950 1995 for Information Technology Equipment No 142 M1987 No 142 M87 for Process Control Equipment CSA C22 2 UL1950 1st Edition UL Subject 1092 for Process Control Equipment UL1950 1995 for Process Control Equipment UL 508 16th Edition for Industrial Control Equipment IEC 950 2nd Edition for Information Technology Equipment Introducing the Operator Interface 2 7 EMI Compliance FCC part 15 Subpart J Class A DOC Class A Battery A lithium 3 volt battery with an operating life of gt 7 years is included You must send your OI to your Rockwell Automation service representative when your battery needs replacing ATTENTION If the battery is replaced with an incorrect type explosion may result To ensure that your battery is replaced with the correct type you must send the OI to your Rockwell Automation service representative ATTENTION Do not incinerate or dispose of lithium batteries in general trash collection They may explode or rupture violently Check state and local regulations dealing with the disposal of these materials You are
53. ite ladder logic for machine sequencing and auxiliary functions Modify Pro Set 700 user interface 6500 6 5 18 Enter machine specific setup values Job Setting Guide for Pro Set 700 Systems Note The only document supplied with the Pro Set 700 Operator Interface is the Pro Set 700 Operator Interface Installation Manual publication 6500 6 2 1 If you want to order the entire documentation set contact your local Rockwell Automation sales representative and order catalog number 6500 PS7DOC Publication 6500 6 2 1 November 1997 2 Using Pro Set 700 Documentation Purpose of this Manual This manual describes how to install mount connect and configure the Pro Set 700 Operator Interface OD Who Should Use this This manual should be used by Manual technicians installing connecting and preparing the OI for use personnel operating and maintaining the OI on a day to day basis How to Use this Manual This manual is designed so that you can follow it to install use and maintain the operator interface Installation Introducing the operator interface e Preparing the operator interface _ Chapter 4 4 Cabling your system Mounting the operator interface _Chapter 5 Reference Chapter 6 Maintaining the operator interface Appendix A Transferring files
54. legally responsible for hazards created while your battery is being discarded Ship or dispose of the battery according to the recommended procedures listed in the disposal section of Guidelines for Handling Lithium Batteries publication AG 5 4 Publication 6500 6 2 1 November 1997 2 8 Introducing the Operator Interface Clock A real time clock with a 32 768 KHz tuning fork crystal is included The clock is battery powered when the OI is turned off What s Next Chapter a Chapter 3 tells you how to prepare your Operator Interface for use Publication 6500 6 2 1 November 1997 Chapter 3 Preparing the Operator Interface What s in this Chapter This chapter contains the following information This chapter describes on page Before You Start 3 1 Unpacking the Operator Interface 3 1 Backing Up the Hard Drive Choosing a Mounting Location Selecting an Enclosure 5 7 Before You Start You need these tools external floppy drive e external keyboard blank formatted diskettes Unpacking the Operator Verify all the items in your package against the packing sheet If any Interface items are missing or incorrect contact your local Rockwell Automation sales office 13 08
55. ley P b power problems touch screen problems C p troubleshooting the OI Series A P B U unpacking of the Ol V VGA _P B W wiring diagram null modem cable 6 Rockwell Automation Allen Bradley a Rockwell Automation Business has been helping its customers improve productivity and quality for more than 90 years We design manufacture and support a broad Allen Bradley range of automation products worldwide They include logic processors power and motion control devices operator interfaces sensors and a variety of software Rockwell is one of the world s leading technology companies EE Worldwide representation E Argentina Australia e Austria e Bahrain e Belgium Brazil e Bulgaria Canada Chile e China PRC gt Colombia Costa Rica Croatia e Cyprus e Czech Republic e Denmark e Ecuador e Egypt El Salvador Finland e France e Germany Greece e Guatemala e Honduras e Hong Kong Hungary Iceland e India e Indonesia e Ireland Israel gt Italy e Jamaica e Japan e Jordan e Korea e Kuwait e Lebanon e Malaysia Mexico Netherlands e New Zealand Norway e Pakistan Peru e Philippines e Poland e Portugal e Puerto Rico Qatar e Romania e Russia CIS e Saudi Arabia e Singapore e Slovakia e Slovenia e South Africa Republic e Spain e Sweden Switzerland e Taiwan e Thailand e Turkey e United Arab Emirates United Kingdom United S
56. n The OI s display area 15 a touch screen A finger touch selects menu choices activates commands and changes displays Messages menus and selections appear on the touch screen The touch surface on Series A features a matte finish hard coat impervious to most chemicals and resistant to most forms of abuse Publication 6500 6 2 1 November 1997 D 2 Variable Content TTL Chap ls Linked To HD Running Publication 6500 6 2 1 November 1997 Touch Screen Chemical Resistance The Series touch screen has a proprietary hard coating that makes it partly resistant to attack from certain chemicals The touch screen has a back printed overly permanently attached to the touch surface A textured anti glare hard coat on the exposed side of the overlay provides protection from user abuse and these chemicals acetic acid 5 e gasoline acetone MEK 50 50 milk brake fluid mineral oil butyl acetate petroleum oil catsup e sodium hydroxide 40 Cellosolve acetate strong tea coffee e trichloroethane III detergent solution 2 turpentine ethanol isopropanol 50 50 Wisk cleaning fluid hydrochloric acid concentrated vinegar Fantastik cleaning fluid VM amp P naptha Display The Series A OI uses a Liquid Crystal Display LCD with 640 x 480 pixel VGA resolution The panel is a TFT display Color 256 colors Display Type TFT Display Size 21 1 cm 8 31 in x 15 8 cm 6 22 in
57. n When connected to pin 25 provides a 100 ohm termination resistor across the pins 25 Fa Transmit Termination When connected to pin 24 provides a 100 ohm termination resistor across the pins 1 Connect only one end of the cable to the shield ground Publication 6500 6 2 1 November 1997 Cabling Your System 4 7 Connecting a Cable to COM A To connect a cable to COM use the following diagram ComA Serial Port 1 Attach the cable Tighten the screws on the connector Publication 6500 6 2 1 November 1997 4 8 Cabling Your System Publication 6500 6 2 1 November 1997 COM B COM B is a 9 pin male D connector for RS 232E communications Pro Set 700 uses COM B to communicate with the PLC 5 processor To make a cable for RS 232E communications from COM B use this pinout Maximum cable length is 50 ft 15 meters 7 Signal Description IN OUT SHELL Shield Ground 1 DCD Data Carrier Detect IN 2 RXD Receive Data IN 3 TXD Transmit Data OUT 4 DTR Data Terminal Ready OUT 5 Signal Ground 6 DSR Data Set Ready IN 7 RTS Request to Send OUT 8 CTS Clear to Send IN 9 RI Ring Indicator IN Connect only one end of the cable to the shield ground Connecting a Cable to COM B To connect a cable to COM B use the following diagram Com B Serial Fort 2 Attach the cable Tight
58. ns Figure 3 3 Figure 3 1 Air Clearance Important Be sure to provide enough space around the rear of the enclosure to allow for free circulation of air If you are installing the unit in a wall cutout install ventilation openings above and below the cutout to allow an adequate flow of air around the fins on the back of the unit Publication 6500 6 2 1 November 1997 3 8 Preparing the Operator Interface System Dimensions The system dimensions are as follows Active touch area 26 7 cm x 32 5 cm 10 5 in x 12 8 in Overall size 35 6 cm x 41 4 cm x 18 9 cm 14 0 in x 16 3 in x 5 48 in Mounting cutout size 30 632 cm x 27 076 cm 12 060 in x 10 660 in Weight 10 0 kg 22 0 lbs Figure 3 2 System Dimensions H G A 22 t 78 JI 4 6 Publication 6500 6 2 1 November 1997 356 mm 14 0 inches 41 4 16 3 inches DN 107 mm 4 20 inches gt 139mm 5 48 inches Figure 3 3 Mounting Dimensions AA Inches 1 27 mm DIA 4 PLACES Sapurity Screws n 5 11 000 inches 279 40 mm 3 500 inches 88 80 mm 10 500 inches 288 70 mm 12 080 inches
59. nter at any time to keep track of how long the system has been in use since the last reset 1 From Page 1 of the Flight Recorder press F2 The following confirmation screen appears This operation will net the following CURRENT RUN HOURS 0 Heuer Ar vou sure 2 Choose v to reset the Current Run Hours counter to zero or N to close the confirmation screen without resetting the counters 3 Press J to continue to Page 2 of the Flight Recorder for more information Publication 6500 6 2 1 November 1997 6 6 Maintaining the Operator Interface Publication 6500 6 2 1 November 1997 The following screen appears which displays information about the internal temperature and power consumption Ergo Touch FLIGHT RECORDER Veron 1 050 3 2 AMBIENT TEMPERATURE DISPLAY TEMPERATURE ME 240 hax Ac 00 1945 Phu Mas HEC Dect z 1995 1600 Average 21 C Averages 20 C Mini ic Du 02 1998 Min 18 Dec 02 1945 tadi SV SUPPLY CURRENT 12V SUPPLY CURRENT Actual 15 Ima 02 1995 38 Dh 07 1995 Averages 1 m 6 12V SLIPPL Y CURRENT Actual m Jalti 1995 MM Averages iA Note that you cannot reset any of these registers What s in this Appendix System Requirements Appendix A Transferring Files This appendix describes how to transfer a
60. of the Allen Bradley Company is prohibited Throughout this manual we use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid the hazard recognize the consequences Important Identifies information that is especially important for successful application and understanding of the product PLC PLC 5 and Pro Set are trademarks of Allen Bradley Company Inc Dynapro is a trademark of Dynapro Technologies Inc Intel 80386 80386SX and 80387 are trademarks of Intel Corp Windows MS DOS and Microsoft are registered trademarks of Microsoft Corporation PC AT is a trademark of International Business Machines Inc TEAC is a trademark of TEAC Table of Contents Important User Information Summary of Changes Series B Note Updated Information ate Using Pro Set 700 Documentation What s in this How to Use the Documentation 6 Purpose of this Who Should Use this Manual Acronyms Conventions Related
61. ommunications use this pinout PinNum Signal Description IN OUT 1 GND Shield Ground 9 Balanced Transmit Data OUT 10 TX Balanced Transmit Data OUT 14 RX Balanced Receive Data IN 15 RX Balanced Receive Data IN 17 Receive Termination When connected to pin 18 provides a 100 ohm termination resistor across the pins 18 Receive Termination When connected to pin 17 provides a 100 ohm termination resistor across the pins 24 n Transmit Termination When connected to pin 25 provides a 100 ohm termination resistor across the TX pins 25 00 Transmit Termination When connected to pin 24 provides a 100 ohm termination resistor across the TX pins Connect only one end of the cable to the shield ground RS 485 Communication To make a cable for RS 485 communications use this pinout PinNum Signal Description IN OUT 1 GND Te 9 TX RX Balanced Transmit Data IN OUT Connect to pin 14 10 TX RX Balanced Transmit Data IN OUT Connect to pin 15 14 TX RX Balanced Receive Data IN OUT Connect to pin 9 15 TX RX Balanced Receive Data IN OUT Connect to pin 10 17 Receive Termination When connected to pin 18 provides a 100 ohm termination resistor across the RX pins 18 Receive Termination When connected to pin 17 provides a 100 ohm termination resistor across the RX pins 24 0 0 Transmit Terminatio
62. ons Ethernet connectors RJ 45 10 Base T connector and female DC 15 AUI connector external floppy drive connector standard 5 pin DIN keyboard connector for 101 key enhanced PC AT compatible keyboard external speaker jack expansion slots contact your Rockwell Automation representative for more information Optional Hatch Covers To meet NEMA 4 specifications the OI s data and power connections must be sealed with a hatch cover Contact your Rockwell Automation sales representative for information on the three hatch covers available for your OI Introducing the Operator Interface 2 5 Specifications Listed below are the specifications for the OI System Operating System MS DOS 6 22 or later Processor e 133 Mhz Pentium e 66 Mhz system clock ROM BIOS memory one 512 Kbytes x 8 bit FLASH device DRAM memory 32 Mbyte Supported SIMMs include 1 M 32 4 MB 60nsec EDO Memory 2 M x 32 8 MB 60nsec EDO 4 M x 32 16 60nsec EDO 8 M x 32 32 MB 60nsec EDO 16 M x 32 64 MB 60nsec EDO VGA Controller Horizontal resolution 640 pixels Vertical resolution 480 pixels e Video memory 1 MB e Compatibility VGA to 640 x 480 x 8 16 24 bits pixels Floppy Support 1 44 Mbyte 3 1 2 floppy Touch Resolution Display area 640x480 TouchSurround 256x256 Storage Disk 1 35 GB IDE hard disk Communications 2 serial channels COM A male DB 25 connector
63. options for your Pro Set 700 setup files 2 Run the backup program Choose a Mounting Location Refer to this section for items to consider when choosing where to mount the Operator Interface v Cable Your System Chapter 4 Connect a Parallel Device Use the 25 pin female connector to connect a printer or other parallel device to the parallel port Connect a Serial Device COM A serial port 1 and COM B serial port 2 are configured as COMI respectively to connect a mouse serial printer plant floor device or another computer Important The terms COM A COMI and 25 pin connector are used interchangeably in this document The terms COM B 2 and 9 pin connector are also used interchangeably COMI is a 25 pin connector capable of either RS 232E or RS 422A 485 communication e is a 9 pin male D connector for RS 232E communication Connect a PLC 5 Processor Use an RS 232E cable to connect serial port COM B directly to the 25 pin female D connector serial port on the processor Quick Start for the Experienced User 1 3 Connect a Keyboard Connect a 101 key enhanced PC AT compatible keyboard or Allen Bradley 6160 KBD1 keyboard to the female DIN plug standard cable or construct one with the appropriate pin assignment Connect an External Floppy Drive Connect a standard 3 5 floppy drive to your OI to transfer information to and from floppy diskettes The cable is provided
64. or two 16 bit 3 4 length ISA card s meeting these criteria e maximum card length 9 5 inches e maximum card height 4 8 inches For more information on installing ISA cards contact your Rockwell Automation representative The OI comes with a standard three prong AC power cable You can also customize the OI with a hard wired AC power connection The DC power option is hard wired AC Plug The universal power supply automatically senses the voltage from the external source and within the range 115 to 230 VAC 50 to 60 Hz supplies the appropriate power without requiring any adjustment ATTENTION Once you connect the power the OI is permanently on unless you turn off the internal power switch Be sure you disconnect power to the unit before attaching or removing communication circuits or servicing the unit Important The power cord supplied with your unit has been provided with a clip on ferrite block Do not remove it unless you use a non standard power wiring option Removal will result in unacceptable emissions which may affect other equipment in the vicinity If you use another power wiring option it is important to transfer the ferrite block to the actual power cable or field wiring cable used Install it as close to the power connection on the OI as possible It must be situated within three inches of the power receptacle or adapter plate If the block does not grip the cable firmly use electrical tape to ret
65. p hatch cover 2 4 IDE P b Interlink Interink configuration ISA K keyboard connection 4 b 4 1 L LoD 3 LED lithium batter disposal 1 4 2 specifications 2 local product support P M main logic board 2 5 maintaining Ol Series A moisture resistance 2 b mounting panel 5 1 rack 5 1 mounting dimensions 0 o LPa accessing hard drive features 2 1 features Series 0 1 maintenance D 4 specifications 2 b specifications Series A troubleshooting 1 ID troubleshooting Series A fo unpacking of 3 1 operating conditions 2 5 P panel mounting parallel device connecting parallel port 2 4 4 PLC P b PLC processor port rallel 2 4 11 E POST P b 4 1 power connection 4 8 4 1 power problems power specifications Pro Set 700 setup files PS700APP SET 3 P Publication Problem Report R rack mounting rebooting the Ol recovering from system failure C re creating system files 2 replacing the backlight replacing the battery replacing the fuse resistance chemical 2 6 dust and moisture 2 6 restoring data ROM LP RS 232E link 4 4 RS 422A 485 link 4 running Backup 3 running Interink S safety standards serial device connecting
66. pplications or other files between your OI and development or host computer using Interlnk InterInk is a program supplied with MS DOS 6 0 and later that lets you access data and run programs between two computers linked together by a serial or parallel cable This appendix describes on page System Requirements A Configuring the Host Computer for Interlnk Accessing the Ol s Hard Drive A Transferring Files Returning to Pro Set 700 See your Microsoft MS DOS User s Guide for complete instructions on using Interlnk The following is a summary Important These instructions assume that Interlnk is stored in the root directory of the host computer File transfer using Interlnk requires MS DOS version 6 0 or later on the OI and MS DOS version 3 0 or later on the host computer 16K free memory on host computer and 130K free memory on the OI 7 wire null modem serial cable connecting the two computers serial ports OR a parallel transfer cable connecting the parallel ports of the two computers For more information on Interlnk refer to the MS DOS User s Guide or the online help for Interlnk and Intersvr Figure A 1 Null Modem Cable Wiring Diagrams 25 pin to 25 pin 9 pin to 9 pin 25 pin to 9 pin 2 3 2 3 2 2 3 2 3 2 3 3 4 5 4 6 4 8 5 4 5 5
67. ration Utility ECALEXEJ Calibrating the Operator Interface Follow this procedure to maintain the Ol Maintaining the Operatorninterface Cleaning the Touch Surface Cleaning the Enclosure Try these suggestions before contacting your Rockwell Automation representative Troubleshooting the Ol Firmware Problems Series Touch Screen Problems Galibration ele Summary of Changes Summary of Changes This document has been revised since the July 1996 printing Changes to this document are marked with a revision bar in the margin of the page Series B Note This document reflects information for Series B of the Pro Set 700 Operator Interface For all instructions Series B is assumed If you are using Series A refer to Appendix D What s Different in Series Updated Information The table below shows what changes were made in each chapter Chapter 1 Added information on maintaining the operator interface Chapter 2 5 ports Chapter 3 Previously Chapter 2 no change in content Chapter 4 Previously Chapter 3 no change in content Chapter 5 Previously Chapter 4 no change in content Previously Chapter 5 Chapter 6 Added illustration showing fus
68. roblems Troubleshooting the Operator Interface C 9 If your OI does not power up when you plug it in Check your power cord Make sure it is properly connected at both ends Check the fuse see Chapter 6 Maintaining the Operator Interface If it is blown replace it with another fuse of the same size and rating If your touch screen does not work see Appendix B Aligning the Touch Screen If that does not restore touch screen function and you still have to use the OI you can disable the touch screen in the SETUP software and run the OI from an external keyboard or host computer until you can have it serviced Publication 6500 6 2 1 November 1997 C 10 Troubleshooting the Operator Interface Notes Publication 6500 6 2 1 November 1997 Operator Interface Features Appendix D What s Different with Series The Pro Set 700 Operator Interface OI is a lightweight ergonomically designed and environmentally sealed computer It is designed for continuous use in harsh industrial environments The Series A OI is based on the 80486 processor and utilizes innovative flat panel display technology One of the blank buttons on Series A is marked trace on Series B 4 5 3 Ed E 0 Es 4 E This button is A 5 marked Trace on Series B dT Touch Scree
69. rocedures listed in the disposal section of Guidelines for Handling Lithium Batteries publication AG 5 4 What s Next Chapter 2 Chapter 2 Introduces the Operator Interface Publication 6500 6 2 1 November 1997 What s in this Chapter Operator Interface Features SEs ESI CIS E 6 A 5 5 7 9 pang 1 2 3 456 je Chapter 2 Introducing the Operator Interface This chapter contains the following information This chapter describes on page Operator Interface Features Specifications The Pro Set 700 Operator Interface OI is a lightweight ergonomically designed and environmentally sealed computer It is designed for continuous use in harsh industrial environments The OI is based on the Intel Pentium processor and utilizes innovative flat panel display technology The OI is pre assembled includes pre configured system software and is designed for easy installation in a variety of configurations The Pro Set 700 Operator Interface provides these key features rugged high quality design mounting flexibility flat panel displays with programmable touch surround touch screen external keyboard connection two serial ports parallel printer port IDE
70. round loop that can cause a processor to fail e Route wire away from high voltage wires in parallel runs Never connect a shield to the common side of a logic to avoid introducing noise into the logic circuit Avoid breaking shields at junction boxes If you do break a shield at a junction box connect only category two conductors in the junction box do not strip the shield back any further than necessary to make a connection connect the shields of the two cable segments Publication 6500 6 2 1 November 1997 4 2 Cabling Your System Publication 6500 6 2 1 November 1997 General Connecting Information ATTENTION Once you connect the power the Operator Interface is permanently on unless you turn off the internal power switch Be sure you disconnect the power before attaching or removing communication circuits or servicing the OI Communication devices could be damaged if power is on when you make your connections See the figure below for the location of the internal power switch n ONIDFF Switch Before you can mount your OI you must first connect your peripheral devices To connect the OI to the devices with which it communicates you must 1 Determine what communication cables you need to connect the OI to the devices with which you want it to communicate PLC processor keyboard printer Only the floppy drive cable is supplied with the OI Use standard cables for your other devices
71. rt offices 512 authorized distributors and 260 authorized systems integrators located throughout the United States alone Rockwell Automation also has representatives in every major country in the world Local Product Support Contact your local Rockwell Automation representative for e sales and order support product technical training warranty support support service agreements Technical Product Assistance If you need to contact Rockwell Automation for technical assistance please review the information in the appropriate chapter first Then call your local Rockwell Automation representative Questions or Comments on this Manual If you find a problem with this manual or have any suggestions on how we can make this manual more useful to you please fill out and send us the enclosed Publication Problem Report Publication 6500 6 2 1 November 1997 6 Using Pro Set 700 Documentation Notes Publication 6500 6 2 1 November 1997 What s in this Chapter Before You Start Chapter 1 Quick Start for the Experienced User This chapter can help you get started installing the Pro Set 700 Operator Interface Because it is a start up guide for experienced users this chapter does not contain detailed explanations about the procedures listed We provide references to other chapters in this book where you can find more information This chapter e tells you what to do before you begin briefly explains each
72. symbol This symbol appears in the prompt position for three seconds after the BIOS diagnostics Touch the screen to reload default calibration values The following confirmation message appears Factory default calibration values will be loaded The default calibration should allow you to reach the OI setup screens where you can recalibrate more precisely Note When the touch screen driver 15 loaded the DOS Calibration Utility starts automatically to allow you to calibrate right away Allen Bradley Publication Problem Report If you find a problem with our documentation please complete and return this form Pub Pro Set 700 Operator Interface Installation Manual Cat No 6500 PS7TE Pub No 6500 6 2 1 Pub Date _ November 1997 PartNo 955129 01 Check Problem s Type Describe Problem s Internal Use Only L Technical Accuracy L text illustration L Completeness L procedure step L illustration L definition info in manual What information is missing L example L guideline feature accessibility C explanation other info not in manual Clarity What is unclear Sequence What is not in the right order L Other Comments Use back for more comments Your Name Location Phone Return to Technical Communication Allen Bradley Co 1 Allen Bradley Drive Mayfield H
73. tates e Uruguay Venezuela e Yugoslavia Allen Bradley Headquarters 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Publication 6500 6 2 1 November 1997 PN 955129 01 Supersedes Publication 6500 6 2 1 July 1996 Copyright 1997 Allen Bradley Company Inc Printed in USA
74. te Horizontal resolution 640 pixelsVertical resolution 480 VGA Controller pixelsBit planes 8Video memory 512 KbytesCompatibility VGA to 640 x 480 x 8 bits pixelsRedraw time 0 25 seconds Floppy Support 1 44 Mbyte 3 1 2 floppy Touch Resolution 256 x 256 active area Storage Disk 210 MByte hard disk drive or larger 2 serial channels COM A RS 232E RS 422 485 COM B RS 232E only Communications 110 115 2K bps full duplex Ethernet AUI cables female DC 15 connector and 10 Base T twisted pair cables RJ 45 connector Clock real time clock with 32 768 KHz tuning fork crystal battery powered when terminal is turned off Publication 6500 6 2 1 November 1997 D 4 Variable Content TTL Chap ls Linked To HD Running Calibrating the Operator Interface Maintaining the Operator Interface Publication 6500 6 2 1 November 1997 You can calibrate your touch screen any time you wish from DOS using the Touch Screen Calibration Utility ECAL EXE If you have a keyboard connected you can cancel the calibration process at any time by pressing 3 Follow these steps to calibrate your OI 1 Type at the DOS prompt and press 2 Touch the symbol near the upper left corner of the video display area to set the coordinates for this area 3 Touch the symbol near the lower right corner of the video display area to set the coordinates for this area 4 Touc
75. ts OH 44124 Phone 216 646 3166 FAX 216 646 4320 Publication ICCG 5 21 August 1995 PN 955107 82 PLEASE FASTEN HERE DO NOT STAPLE Other Comments PLEASE FOLD HERE POSTAGE WILL BE PAID BY THE ADDRESSEE 6 Rockwell Automation Allen Bradley 1 ALLEN BRADLEY DR MAYFIELD HEIGHTS OH 44124 9705 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES PLEASE REMOVE Numbers 123 menu 4 1 123 BAT 700 C 1784 CP10 cable 4 b A accessing the Ol hard drive air clearance aligning the touch screen Allen Bradley support P b audio connection 4 Een Pro Set 700 backing up the hard drive backlight replacing 6 t battery disposal 2 y 63 specifications 2 battery replacing bezel P BIOS system from floppy drive C P cable pinout Interink 1 PLC processor 4 9 cable for file cables shielded cables connecting to PLC processor calibrating the touch screen checking system resources chemical resistance 2 chemical resistance specifications 2 b Index cleaning enclosure touch surface Cleaning the enclosure Series A cleaning touch surface Series A clock specifications CMOS setup COM 1 4 COM 2 4 5 com A 22 4 5 COM A connection COM B 22 4 8 COM B conn
76. ve on the host computer becomes the C drive on the OI 2 Transfer files using standard DOS commands such as xcopy DELETE etc To return to Pro Set 700 follow these instructions 1 After the files are transferred to the new drive press or 4 to break the connection and return to the 123 menu 2 Disconnect the cable 3 Touch 1 Run Pro set 700 to return to Pro Set 700 Publication 6500 6 2 1 November 1997 4 Variable Content TTL Chap ls Linked To HD Running Notes Publication 6500 6 2 1 November 1997 What s in this Appendix Aligning the Touch Screen Configuring COM A Appendix B Changing Operator Interface Configurations The OI comes from the factory with a default configuration However you may find it necessary to change one or more of these values You can do this through the SETUP menu This appendix describes on page Aligning the Touch Screen 8 1 Configuring B 1 Configuring the Backlight Saver The NFI touch screen is aligned at the factory and does not need realignment If you try to align the touch screen manually you will need to reload the factory defaults To load the factory default alignment settings 4 Delete the file TouCH DOS ECAL DAT 5 Reboot the computer If you see the error message The factory default alignment settings are invalid Use the Configuration Utility to align the touch screen contact your nearest Rock
77. well Automation service representative Do not try to realign the touch screen yourself COM A is a 25 pin male D connector capable of RS 232E RS 422A or RS 485 communication By default COM is configured for RS 232E communication To configure COM A for RS 232E RS 422A or RS 485 communication you must specify the serial communication protocol in your AUTOEXEC BAT file as follows for RS 323E XBPCT3 SERIALCFG RS232 RS 422A XBPCT3 SERIALCFG RS422 RS 485 XBPCT3 SERIALCFG RS485 Publication 6500 6 2 1 November 1997 2 Variable Content TTL Chap Is Linked To HD Running Configuring the Backlight Saver Publication 6500 6 2 1 November 1997 The backlight saver feature turns the backlight off if no keyboard or touch events occur on the touch screen for a configurable period of time By default this feature is enabled and configured to turn off the backlight after 15 minutes without activity The backlight can be reactivated by touching any key on the keyboard or by touching any part of the video display or Touch Surround Do not use a screen saver with the Pro Set 700 OI use the Backlight Saver utility supplied with the drivers and utilities Because an image cannot burn into a liquid crystal display and screen savers do not switch off the display s backlight they have no useful effect on the Pro Set 700 OI You can activate the backlight saver and reactivate the touc

6500-6.2.1, Pro- Set 700 Operator Interface Installation Manual

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