Aqua Rite™ Pro Electronic Chlorine Generator
Contents
1. IN FLOOR CLEANER TO TO SPA FROM FROM POOL POOL SPA Preparing Pool Spa Water Refer to page 2 for recommended chemical levels The pool s chemistry must be bal anced BEFORE activating the Aqua Rite Pro NOTE If the pool does not have new water add 1 quart 1 liter of metal remover and 1 quart 1 liter of non copper based algaecide to the pool per manufacturer s instructions This ensures a quick troublefree transfer to the Aqua Rite Pro system Mounting the Aqua Rite Pro Control The Aqua Rite Pro is contained in a raintight enclosure that is suitable for outdoor mounting The control must be mounted a minimum of 5 ft 1 5 meters horizontal distance or more if local codes require from the pool spa The control is designed to mount horizontally on a flat surface with the knockouts facing downward Because the enclosure also acts as a heat sink disperses heat from inside the box it is important not to block the four sides of the control Do not mount Aqua Rite Pro inside a panel or tight enclosed area 13 If an AQL CHEM kit will be used take into consideration the space necessary for mounting the unit as well as running the plumbing lines from the AQL CHEM s probe cell to the pool plumbing Refer to the AQL CHEM manual for specific mounting in structions Plumbing Ensure that the Aqua Rite Pro installation does not constitute a cross c2. is gv cv cv 6 9 ore wz z 8 1 021 elt LOL 0 0L 6 L8 0 8 vl L9 09 vs Ly Ov ee Wad or eZ 2 279 9 0 9 es 6 cv re 076 Ze Ez 2 Ez 91 8 91 0 91 Ciel 8 01 0 01 26 v8 GL L9 6S 08 og 0 6 9 8 r8 CD 2 8 9 9 6s o s sv ca 9 8 Le ze Le 0 02 061 081 0ZL 091 081 0 1 061 01 001 06 08 04 09 09 or 0c 01 001 s 6 06 8 0 8 r2 69 9 6 s Ze ze ee Ace 012 8 61 L8L gi vY9L 91 01 901 v6 28 074 8 9 LY 61 601 0 6 6 62 9 rS 6 9 8 9 192 92 ore 102 12 0 02 181 09 LY vel 01 LOL v6 08 L9 es 000091 1 0009 1 009221 00001 008 1 000801 009 6 00006 00828 00092 009 9 00009 00825 00057 oosze 0000 GN eal 0000 000 8 000 9E 0O00 vE 00026 0000 0008 00092 O00 vz 000 Z 00002 000 81 00091 0001 00021 0000 000 8 jain 49 eM eds joog s191r1 pue suojje5 Q3Q33N DIYNNVAD H3ZI I8 VIS JO pue saNnod Controls Keypad Buttons RUN STOP The Aqua Rite Pro will toggle back and forth between RUN and STOP with each push of the RUN STOP button RUN When in RUN mode the Aqua Rite Pro will produce chlorine according to the desired
3. Shown with optional AQL CHEM Chemistry Kit Electronic Chlorine Generator Operation and Installation Manual AQR PRO G eLDLING SEE Limit www goldlinecontrols com IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUC TIONS WARNING To reduce the risk of injury do not permit chil a to use this product unless they are closely supervised at times Awire bonding lug is provided on the lower external surface two for Canadian models of this unit to connect a minimum AWG 8 4 mm solid copper conductor between this unit and any metal equipment metal enclosures of electrical equip ment metal water pipe or conduit within 5 feet 1 5 m tying the unit to the local bonding grid Use Copper Conductors Only Disconnect all AC power during installation A green colored terminal marked Ground is located inside the wiring compartment To reduce the risk of electric shock this terminal must be connected to the grounding means pro vided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors sup plying the equipment All field installed metal components such as rails ladders drains or other similar hardware within 3 meters of the pool spa or hot tub shall be bonded to the equipment groundin bus with copper conductors not smaller than 8 AWG US AWG Canada NOTICE TO USERS This control product is to be used onl in accordance with the directions of this
4. lt gt Move to previous next menu item This display will be shown only if chemical sensing is enabled This display shows both pH and ORP levels status when chemistry sensing is enabled via the Chemistry Configuration Wizard requires the use of AQL CHEM Sensing Kit The Aqua Rite Pro will refer to these levels to determine how much chlorine to generate ORP and how much CO or acid to dispense pH Refer to the AQL CHEM manual for specific information about these levels as well as the recommended ranges Press to switch chlorinator operation to opposite polarity 15 second delay 84 3200PPM lt gt Move to previous next menu item 23 45V is the voltage applied to the chlorinator cell 6 75A is the current amps through the cell 84 F is the water temperature at the cell 3200PPM is the instant salt level at this time For the chlorinator to be operating several conditions must exist the filter pump must be running the flow switch must be detecting flow the chlorinator setting must be set greater than 096 the water temperature at the cell must be between 50 F and 140 F and the salt level must be within the operating range If any of these conditions are not met the chlorinator diagnostic display will tell you the reason It s possible to have more than one reason in which case after you rectify what was displayed the first time a second display will appear Ifthe current amps display is 0 00A then the chlorin
5. THESE WARRANTIES ARE VOID IF THE PRODUCT HAS BEEN ALTERED INANY WAY AFTER LEAVING THE FACTORY FOR THE ABOVE IDENTIFIED CHLORI NATION PRODUCTS THESE WARRANTIES ALSO ARE VOID IF DURING THE WARRANTY PERIOD YOU USEA REPLACEMENT CHLORINATOR CELL OTHER THANAN UNMODIFIED NEW HAYWARD GOLDLINE CHLORINATOR CELL PUR CHASED FROM HAYWARD GOLDLINE IF A WARRANTY BECOMES VOID YOU STILLMAY PURCHASE SERVICE AND OR TELEPHONE TECHNICALSUPPORT ATTHE THEN CURRENT TIME AND MATERIAL RATES ELECTROLYTIC CHLORINE GENERATOR BASIC POOL MAINTENANCE REQUIREMENTS TEST IDEAL RANGE ADJUSTMENT REQUIRED Raise desired output 96 to gt Free Chlorine 1 0 3 0 ppm increase lower desired output g to decrease OR increase or decrease pump filtration time 7 2 7 8 Too high add muriatic acid Too low add soda ash gt Alkalinity 80 120 ppm Add baking soda to increase Add acid as required to decrease z Salt 2700 3400 ppm Add salt as required to increase gt Stabilizer 60 80 ppm Add cyanuric acid to increase Calcium 200 400 ppm Add calcium to increase 5 Drain add water to decrease Electrolytic Cell inspect amp clean Refer to section in manual Questions Refer to www goldlinecontrols com for latest manual revisions additional information and helpful service G LDLING CONTROLS A HAYWARD COMPANY N Kingstown RI 02852 USA 092392C Copyrig
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7. one gallon of water to one quart of muriatic acid ALWAYS ADD ACID TO WATER NEVER ADD WATER TO ACID Be sure to wear rubber gloves and appropriate eye protection The level of the solution in the container should just reach the top of the cell so that the wire harness compartment is NOT submerged It may be helpful to coil the wiring before immersing the cell The cell should soak for a few minutes and then rinse with a high pressure garden hose If any deposits are still visible repeat soaking and rinsing Replace cell and inspect again periodically Winterizing The Aqua Rite Pro electrolytic cell and flow detection switch will be damaged by freez ing water just as your pool plumbing would In areas of the country which experience severe or extended periods of freezing temperatures be sure to drain all water from the pump filter and supply and return lines before any freezing conditions occur The electronic control is capable of withstanding any winter weather and should not be removed Spring Start up DO NOT tum the Aqua Rite Pro on until the pool water chemistry has been brought to the proper levels This information can be found on page 2 12 INSTALLATION Installation must be performed in accordance with Local and NEC codes FILTER TIMER 120 240 VAC POWER LINE SOLAR SYSTEM HEATER FLOW FILTER SWITCH ELECTROLYTIC CELL
8. 17 it must be powered by the same input voltage as the Aqua Rite Pro For Canadian models the Aqua Rite Pro shall be connected to a circuit protected by a class A ground fault interrupter Be sure to connect the ground wire to the green ground screw terminal located on the bottom of the enclosure 120 VAC TYPICAL 240 VAC WIRING AQUA TIMECLOCK SUBPANEL ES GROUND IMPORTANT IMPERS MOVE JUMPI TO POSITIONS SHOWN Note Wire the pump directly to the timeclock do not use the Aqua Rite Pro as a junction box Bonding A lug used for bonding is attached to the bottom of the Aqua Rite Pro enclosure two lugs are provided for Canadian models The Aqua Rite Pro must be bonded with an 8 AWG copper wire 6 AWG Canada to the pool bonding system Refer to the diagram below Cutout for cell cable e Bottom of Ea Q Aqua Rite Pro Enclosure Bonding lug to pool bonding system Second bonding lug for Canadian models only 15 Electrolytic Cell and Flow Switch The electrolytic cell and flow switch cables are terminated with connectors which plug into the Aqua Rite Pro for easy attachment and removal The door of the Aqua Rite Pro must be open and the front panel removed to access the cell cable and flow switch connectors Route the flow switch cable through one of the knockouts A cutout in the enclosure is
9. label It is an of fense under the Pest Control Products Act to use a control product under unsafe conditions SAVE THESE INSTRUCTIONS Table of Contents OPERATION cu MM I Wa ter CMGI SEPY es MONEE ONS T T Information taco Settings MCRL aceti coc etu 11 Maintien 12 INSTALLATION Lili nno e 13 Plum DINE 14 balls eM NNNM 5 TROUBLESHOOTING DE SSW CCD e 18 WARRANTY IVY AIAN EY T S 20 OPERATION The Aqua Rite Pro is an automatic chlorine generation system for pool or spa sanitiza tion The operation requires a low concentration of salt sodium chloride in the pool water These levels are low enough that it normally will not be tasted The Aqua Rite Pro automatically sanitizes your pool by converting the salt into free chlorine which kills bacteria and algae in the pool Chlorine will revert back to sodium chloride after killing bacteria These reactions will continuously recycle virtually eliminating the need to add sanitizing chemicals to your pool The only time you may need to add more salt to the pool is when water is replenished due to backwashing draining or splashing not evaporatio
10. previous next menu item The current status of the flow switch is displayed There is a short delay when transitioning from flow to no flow and a longer delay on the transition from no flow to flow The delay time is displayed Revision 1 10 lt gt Move to previous next menu item Display Software No function Revision 0 18 lt gt Move to previous next menu item Chemistry Sense No function Software r1 28 lt gt Move to previous next menu item Available displays depend on configuration These displays show the software revisions of various components Inspect Cell Press to reset hold to reset lt gt Move to previous next menu item For optimum operation you will need to inspect the Aqua Rite Pro chlorinator cell approximately every 3 months and clean the cell if necessary The Aqua Rite Pro will automatically remind you and display Inspect Cell hold to reset as part of the rotating Information Menu Clean the cell and then press the button during the Inspect Cell display to reset the timer 8 Check System Function depends on displayed menu item Low Salt lt gt Move to next Check System condition or previous next menu item Refer to the Troubleshooting section for information about error conditions and possible causes Settings Menu The Settings Menu is used to configure the Aqua Rite Pro and adjust various settings Access this menu by pushing the Settings Menu button Refer to the
11. provided for the cell cable The diagram below shows the location of these connections Flow Switch i Connector 5 LZ O Cell Connector Optional AQL CHEM Chemistry Kit Plug the connector from the AQL CHEM into the designated connector on the Aqua Rite Pro PCB as shown below For detailed installation and operation information refer to the AQL CHEM instructions Connector for AQL CHEM QO le NAC 3 Kl ES 2 J 16 Goldline Aqua Rite Chlorinator The Aqua Rite Pro can control one or more Goldline Aqua Rite chlorinators when addi tional sanitizing capacity is required A4 wire connection is used to communicate to the Aqua Rite s and can be wired up to 500 apart Any outdoor rated 4 conductor cable can be used Refer to the wiring diagram below and on the following page for proper wiring connection to the Aqua Rite NOTE There must be only 1 primary unit All other Aqua Rite units must be configured as secondary The Aqua Rite s power input must be wired to the LOAD SIDE of the filter pump timer the same as the Aqua Rite Pro Jumper Removed For Secondary s Jumper Installed For Primary Factory Default Addit
12. 20VAC or 240VAC on off control The Aqua Rite Pro and AQL CHEM products offer the user a complete auto mated system controlling both sanitization and pH balance NOTE Goldline does not recommend using the Aqua Rite Pro to generate bro mine NOTE Before installing this product as part of a saline water purification system in a pool or spa using natural stone for coping or for immediately adjacent patios decking a qualified stone installation specialist should be consulted regarding the appropriate type installation sealant if any and maintenance of stone used around a saline pool with electronic chlorine generator in your particular location and circumstances NOTE The use of dry acid sodium bisulfate to adjust pool pH is discouraged espe cially in arid regions where pool water is subject to excessive evaporation and is not commonly diluted with fresh water Dry acid can cause a buildup of by products that can damage your chlorinator cell Water Chemistry The table below summarizes the levels that are recommended by The Association of Pool and Spa Professionals APSP The only special requirements for the Aqua Rite Pro are the salt level and stabilizer It is important to maintain these levels in order to prevent corrosion or scaling and to ensure maximum enjoyment of the pool Test your water periodically Your authorized Aqua Rite Pro dealer or most pool stores can provide you with the chemicals and procedures to adjust the water c
13. L POOL Flow Switch IMPORTANT There must be at least a 12 25cm straight pipe run before upstream the flow switch If the switch is plumbed after the cell the cell can by counted as the 12 25cm of straight pipe To ensure proper operation verify that the arrow on the flow switch located on top of gray hex points in the direction of water flow 14 Electrolytic Cell Install using the unions provided Tighten unions BY HAND for a watertight seal For pool spa combination systems with spillover use configurations 2 or 3 above to allow chlorination of both the pool and spa during spillover but preventing overchlorination when operating the spa only Wiring Power must be shut off at the circuit breaker before performing any wiring Be sure to follow Local and NEC electrical codes To provide safe operation the Aqua Rite Pro must be properly grounded and bonded Input Power Wire the Aqua Rite Pro to the LOAD SIDE of the filter pump timer It is very important that the Aqua Rite Pro is powered only when the pump is running Note that this circuit must be protected by a Ground Fault Circuit Breaker GFCB Refer to the wiring label on the Aqua Rite Pro as well as the diagram below to determine correct wiring connections The Aqua Rite Pro is shipped from the factory with the configuration jumpers in 240VAC position If using 120VAC move the jumpers as shown below IMPORTANT If a dispensing device will be used page
14. ator is operating normally but is in the off part of its normal operating cycle Simply press either the or key to start a new cycle The Aqua Rite Pro periodically reverses the polarity of the voltage applied to the cell in order to automatically clean off any calcium deposits that may have built up on the cell It is important that you check the chlorinator operation in both polarities To do this press either the or buttons and the chlorinator will turn off wait for 15 seconds and then turn on in the opposite polarity Salt Level No function 3200 PPM lt gt Move to previous next menu item This is the average Salt Level in the pool This value is calculated over time and minimizes the effects of spikes or dips that may naturally occur Press to load the Instant Salt into the averaged salt display 3200 PPM lt gt Move to previous next menu item The Instant Salt is calculated based on the voltage current amps and water temperature at the cell at that instant There are a number of reasons why instant and average salt readings may differ Some of these include salt having just been added to the pool and not yet thoroughly mixed calcium buildup on the cell and cell aging Press the button to enter the instant salt value into the average salt level The average salt level will use this new value for its calculations Flow Switch No function Flow lt gt Move to
15. er lt gt Move to previous next menu item Use this Wizard to calibrate the optional AQL CHEM s pH probe This requires a manual pH test of the pool water using a dependable red phenol test kit see AQL CHEM manual if AQL CHEM is used Push to access Clean Probe Wizard to enter lt gt Move to previous next menu item Use this Wizard to clean the optional AQL CHEM s ORP and pH probes The probes must be clean and free from oil chemical deposits and contamination to function properly Slow response increased need to calibrate and inconsistent readings are indications that the probes need to be cleaned see AQL CHEM manual Toggle between Metric and English Metric lt gt Move to previous next menu item The Aqua Rite Pro can display temperature and units in Metric C and g L or English and PPM Make the desired selection here 10 Display Light Toggle between Always On and On for 60 sec On for 60 sec lt gt Move to previous next menu item This function controls the backlight on the display Select between Always On and On for 60 seconds If for 60 seconds option is selected then the backlight will automatically turn off 60 seconds after the last key is pressed and will stay off until next time a key is pressed Toggle between Enabled default and Disabled Beeper Enabled Move to previous next menu item When Enabled the keypad will beep every time a key is pressed If this a
16. ever it will take longer for them to dissolve Do not use rock salt salt with yellow prussiate of soda salt with anti caking additives or iodized salt How to Add or Remove Salt For new plaster pools wait 10 14 days before adding salt to allow the plaster to cure Turn the circulating pump on and add salt directly into the pool Brush the salt around to speed up the dissolving process do not allow salt to pile up on the bottom of the pool Run the filter pump for 24 hours with the suction coming from the main drain use pool vac if there is no main drain to allow the salt to evenly disperse throughout the pool The salt display may take 24 hours to respond to the change in salt concentration The only way to lower the salt concentration is to partially drain the pool and refill with fresh water Always check stabilizer cyanuric acid when checking salt These levels will most likely decline together Use the chart on page 5 to determine how much stabilizer must be added to raise the level to 80 ppm anra ania ana eia einig enia ana ana ana ana fana ana 009 oote leap jeep re p leap ooze 0 8 9 19 Zi 8 09 si zi eel ee n 0082 RS 0092 792 0062 91 eec 181 0 0002 ev pos 0081 eve
17. he electronic control s logic In most cases this self cleaning action will keep the cell working at optimum efficiency In areas where water is hard high mineral content and in pools where the water chemistry has been allowed to get out of balance the cell may require periodic cleaning Servicing and Cleaning the Aqua Rite Pro Cell Turn off power to the Aqua Rite Pro before removing the electrolytic cell Once re moved look inside the cell and inspect for scale formation light colored crusty or flaky deposits on the plates and for any debris which has passed through the filter and caught on the plates If no deposits are visible reinstall If deposits are seen use a high pressure garden hose and try to flush the scale off If this is not successful use a plastic or wood tool do not use metal as this will scratch the coating off the plates and scrape deposits off of plates Note that a buildup on the cell indicates that there is an unusually high calcium level in the pool old pool water is usually the cause If this is not corrected you may to have to periodically clean the cell The simplest way to avoid this is to bring the pool chemistry to the recommended levels as specified Mild Acid Washing Use only in severe cases where flushing and scraping will not remove the majority of deposits To acid wash turn off power to Aqua Rite Pro Remove cell from piping In a clean plastic container mix a 4 1 solution of water to muriatic acid
18. hemistry Be sure to tell the pool store that you are using an Aqua Rite Pro chlorine generator CHEMICAL IDEAL LEVELS Salt 2700 to 3400 ppm Free Chlorine 1 0 to 3 0 ppm pH 7 2 to 7 8 Cyanuric Acid E Stabilizer 20 30ppm Total Alkalinity 80 to 120 ppm Calcium Hardness 200 to 400 ppm Metals 0 ppm Saturation index 2 to 2 0 best Saturation index The saturation index Si relates to the calcium and alkalinity in the water and is an indicator of the pool water balance Your water is properly balanced if the Si is 0 2 If the Siis below 0 2 the water is corrosive and plaster pool walls will be dissolved into the water If the Si is above 40 2 scaling and staining will occur Use the chart below to determine the saturation index Si pH Ti Ci Ai 12 1 Calcuim Total Ti Hardness ci Alkalinity Ai How to use Measure pool pH temperature calcium hardness and total alkalinity Use the chart above to determine Ti Ci and Ai from your measurements Insert values of pH Ti Ci and Ai into the above equation If Si equals 2 or more scaling and staining may occur If Si equals 2 or less corrosion or irritation may occur 2 0 2 CORROSIVE lt gt SCALING OK 2 Salt Level Use the chart on page 4 to determine how much salt in pounds or Kgs need to be added to reach the recommended levels Use the equations below measurements are i
19. ht 2009 Goldine Controls
20. if necessary before adding salt 18 High Salt Amps Minerals The Aqua Rite Pro will stop generating chlorine under certain high salt conditions in order to protect the internal electronics from damage The only way to lower the salt level is to partially drain the pool and add fresh water Chlorinator Cell Sensor The cell sensor is either an open or short circuit Low Volts If the chlorinator cell voltage is too low No Cell Power If no chlorinator cell power is detected on the printed circuit board Check Flow Switch If the flow switch input is invalid Cell Power Error If achlorinator cell power error is detected on the printed circuit board Cell Missing If the chlorinator is enabled but no cell is detected CSM Comm Error If Chemistry Sensing is enabled and the Chemistry Sense Module CSM is not responding pH Probe Error If the CSM indicates that there is a problem with the pH probe pH Low Check Feeder If a pH level of 6 9 or less is detected check the feeder for proper operation pH High Check Feeder If a pH level of 8 1 or higher is detected check the chemical supply and the feeder for proper operation pH Timeout Check Feeder If the unit has been dispensing for more than the selected timeout without reaching the desired level Check the chemical supply and the feeder If both are OK the timeout may need to be increased Press the button to reset the alarm and resume dispen
21. in materials and workmanship under normal use and service for a period of one 1 year These warranties are applicable from the initial date of installation on private residential swimming pools in the US and Canada Hayward Goldline warrants all the above identified pool automation and chlorination prod ucts installed on commercial swimming pools and on swimming pools outside of the US and Canada for a period of one 1 year Likewise Hayward Goldline warrants all accessories and replacement parts for the above identified pool automation and chlorination products for a period of one 1 year Each of these warranties is not transferable and applies only to the original owner Proof of purchase is required for warranty service If written proof of purchase is not provided the manufacturing date code will be the sole determinant of the date of installation of the product To obtain warranty service or repair please contact the place of purchase or the nearest Hayward Goldline authorized warranty service center For more information on authorized service centers please contact the Hayward Goldline Technical Service Support Center 61 Whitecap Road North Kingstown RI 02852 or visit the Goldline web site at www goldlinecontrols com or the Hayward website at www haywardnet com WARRANTY EXCLUSIONS 1 Material supplied or workmanship performed by others in process of installation 2 Damage resulting from improper installation including ins
22. information below when setting system operating parameters Chlor Config Push to access Chlorinator option to view change lt gt Move to previous next menu item Body of Water Type Toggle between Pool and Spa Pools lt gt Move to next menu item Display Toggle between Salt default and Minerals Salt lt gt Move to next menu item Cell Toggle between available cell types T CELL 15 lt gt Move to previous next menu item Body of Water Type Select Pool or Spa Pool should be selected for bodies of water over 1000 gallons The Aqua Rite Pro will adjust its operation according to this selection Display Allows for the display of salt default or mineral values Cell Type Selection Make the proper selection based on the electrolytic cell that is used in your system Refer to the information below Selections are T CELL 3 T CELL 5 T CELL 9 and T CELL 15 default Note that the unit will not function properly if the wrong cell is selected T CELL 3 T CELL 3 GLX CELL 3 W T CELL 5 GLX CELL 5 GLX CELL 5 W T CELL 9 T CELL 9 GLX CELL 9 W ECELL 15 Z T CELL 15 GLX CELL 15 W if AQL CHEM is used Chemistry Config Push to access Chemistry Config Wizard Wizard to enter J lt gt Move previous next menu item Sensing System Toggle between Enabled and Disabled default Enabled lt gt Move to next menu item Requires use of the optional AQL CHEM Sensing Kit Following the s
23. inor infre quent adjustments Because the chlorine demand of the pool increases with tem perature most people find they have to adjust the desired output up at the peak of the summer and down during the colder periods NOTE After the ideal setting has been found you may need to raise the setting when the pool water temperature increases significantly when there is higher than normal bather load or when your chlorinator cell ages You may need to lower the setting when the pool water temperature decreases significantly or there are long periods of inactivity 11 The Aqua Rite Pro automatically stops generating when the pool water temperatures drops below 50 F This is usually not a problem because bacteria and algae stop grow ing at this temperature You can override this low temperature cutoff by using the Super Chlorinate function for a day Prevent overchlorination during cold weather Check chlorine levels periodically Most pools require less chlorine during cold weather and the desired output setting should be lowered accordingly Maintaining the Aqua Rite Pro System To maintain maximum performance it is recommended that you open and visually in spect the cell every 3 months or after cleaning your filter The Aqua Rite Pro will remind you to do this by displaying the message Inspect Clean Cell after approximately 500 hours of operation The Aqua Rite Pro electrolytic cell has a self cleaning feature incorporated into t
24. ional Aqua Rite s if required 0 Aqua Rite Pro Aqua Rite Aqua Rite Primary Secondary NOTE Primary Secondary jumper is located underneath small circuit board RED 16 29 GRN Aqua Rite 28 low 3 YEL Pro YEL BS black 62 BLK Aqua Rite GRN 4G 2861 RED Optional pH Dispense Wiring Requires the use of a Goldline AQL CHEM sensing device and an AQL CHEM2 AQL 2 240 or other pH dispensing device requiring 120VAC or 240VAC on off con trol screw terminal block located on the enclosure surface below the transformer is provided for connection to an 2 2 240 or other pH related dis pensing device peristaltic pumps solenoid valves etc After properly installing and configuring the AQL CHEM and the pH dispensing device the Aqua Rite Pro will turn on the dispensing device when pH correction is required IMPORTANT The dispensing device must be powered by the same voltage used to power the Aqua Rite Pro Configure the output voltage to the pH device by moving the wiring connections on the mainboard as shown on page 18 Example If an AQL CHEM2 240 240VAC will be used the Aqua Rite Pro must be powered by 240VAC Connect the 240VAC pigtail supplied with the AQL CHEM to the Aqua Rite Pro s terminal block as shown in the diagram The AQL CHEM2 240 will then plug into the pigtail s 240VAC receptacle Refer to the AQL CHEM manual for more detailed informa
25. n The Aqua Rite Pro is designed to handle the purification needs of most residential swimming pools up to 40 000 gallons 150 000 liters or the needs of most commercial pools up to 25 000 gallons 95 000 liters Check local codes for other restrictions The actual amount of chlorination required to properly sanitize a pool varies due to bather load rainfall temperature and the pool s cleanliness Aqua Rite Pro chlorine generators operating with software version 1 10 or later are designed to use one of 3 different chlorinator cells that are available from your autho rized Goldline dealer These cells are not included with the Aqua Rite Pro and must be purchased before installation Choose the appropriate cell based on the size of your pool The models are shown below CELL 15 for pools up to 40 000 gallons T CELL 9 for pools up to 25 000 gallons T CELL 3 for pools up to 15 000 gallons Note that the installation and mounting requirements are the same for all models The Aqua Rite Pro can be used with the optional Goldline AQL CHEM to provide a fully integrated chemistry solution for your pool With the AQL CHEM installed the Aqua Rite Pro senses the pool s ORP and pH levels and automatically generates the correct amount of chlorine to keep your pool properly sanitized The Aqua Rite Pro can also control pH by introducing acid or CO into the pool using an AQL CHEM2 120V AQL CHEM2 240 240V or other dispensing device requiring 1
26. n feet gallons and meters liters if pool size is unknown Gallons Liters pool size in feet pool size in meters Length x Width x Length x Width x Rectangular g Average Depth x 7 5 Average Depth x 1000 Round Diameter x Diameter x Diameter x Diameter x Average Depth x 5 9 Average Depth x 785 Length x Width x Length x Width x Oval Average Depth x 6 7 Average Depth x 893 The ideal salt level is between 2700 3400 ppm parts per million with 3200 ppm being optimal If the level is low determine the number of gallons in the pool and add salt according to the chart on page 4 A low salt level will reduce the efficiency of the Aqua Rite Pro and result in low chlorine production A high salt level can cause the Aqua Rite Pro to shutdown and may begin to give a salty taste to your pool generally the salt will begin to be tasted at a level of about 3500 4000 ppm The salt in your pool spa is constantly recycled and the loss of salt throughout the swimming season should be small This loss is due primarily to the addition of water because of splashing backwashing or draining because of rain Salt is not lost due to evaporation Type of Salt to Use It is important to use only sodium chloride NaCl salt that is greater than 99 pure This is common food quality or water softener salt and is usually available in 40 80 Ib bags labeled Coarse Solar Salt It is also acceptable to use water conditioning salt pellets how
27. on the desired output or ORP setting when AQL CHEM is used When the LED is off the Aqua Rite Pro has been manually turned off It will not produce chlorine until RUN has been selected SUPER CHLORINATE When illuminated the Super Chlorinate feature is active CHECK SYSTEM When Check System is illuminated an error has occurred that requires attention Refer to the Troubleshooting section of this manual for possible errors and solutions Information Menu The Information Menu displays valuable system and pool information The Aqua Rite Pro will default to displaying a portion of the Information Menu when no buttons have been pushed for 2 minutes The unit will automatically scroll through several status displays To access all of the Information Menu items push the INFO button on the front panel Advance through the various menu items using the or gt buttons A list of the Information Menu items is shown below if ORP Auto Sensing is not used 50 lt gt Move to previous next menu item Super Chlorinate No function 22 15 remaining lt gt Move to previous next menu item The Aqua Rite Pro desired output is shown here If Super Chlorinate is active the display will show the time remaining until the Aqua Rite Pro will return to the desired output This menu is disabled if an AQL CHEM is used and ORP Auto Sensing is enabled see AQL CHEM manual if AQL CHEM is used pH 7 5 On No function ORP 700 mV On
28. onnection with the local potable water supply Consult local plumbing codes The Aqua Rite Pro is packaged with a flow switch and cell unions The cell must be purchased separately Refer to page 1 for information about available chlorinator cells The flow switch and cell should be plumbed in the return line to the pool spa The preferred installation is after downstream all the pool equipment filter heater solar etc The electrolytic cell and flow switch tee fitting are designed to be plumbed into 2 51mm PVC pipe Adapters not included can be used for systems with 112 38 mm plumbing For proper plumbing refer to the overview diagram on page 13 Alternate configura tions 1 shows the flow switch can also be in front of the cell Configurations 2 and 3 allow for chlorination of both the pool and spa during spa spillover operation but prevent overchlorination of the spa during spa only operation Never use configura tion 4 FLOW ELECTROLYTIC SWITCH CELL n E 1 c inf 12 VALVE min 12 min POOL SPA SPA SWITCH POOL 3 FLOW SWITCH n VALVE VALVE m f po ELECTROLYTIC cu f ELECTROLYTIC 4 SPA now J SPA SWITCH POO
29. output or ORP setting when AQL CHEM is used for the entire filtering pumping cycle The Aqua Rite Pro can only produce chlorine when RUN is selected and the filter pump is running STOP When in STOP mode the Aqua Rite Pro is prevented from energizing the electrolytic cell In this position there is no chlorine generation NOTE To service any of the pool equipment or the Aqua Rite Pro the power must be turned off at the circuit breaker SUPER CHLORINATE if optional AQL CHEM sensing is NOT used When you have an abnormally high bather load a large amount of rain a cloudy water condi tion or any other condition which needs a large amount of purification to be intro duced SUPER CHLORINATE should be selected This electronically super chlori nates shocks the water for a user selectable period of 1 96 hours filter pump must be on during this time or until the power has been turned off whichever comes first The Aqua Rite Pro will automatically revert back to the previous desired output 96 setting at the end of the super chlorinate period INFO Push the INFO button to enter the Information Menu see Information Menu SETTINGS Push the SETTINGS button to enter the Settings Menu see Settings Menu CURSORS lt gt Use these buttons to scroll through submenus make selec tions and adjust values Indicator LED s RUN STOP When illuminated the Aqua Rite Pro is in automatic mode and will produce chlorine based
30. sing pH Calibration Error When using the pH Calibration Wizard and the entered test result was different from the measured pH level by 1 0 or more The pH probe may need to be cleaned or replaced ORP Probe Error If the CSM indicates that there is a problem with the ORP probe ORP Low Check Chlor If an ORP level of 350mV or less is detected Check the chlorinator for proper operation ORP High Check Chlor If an ORP level of 950mV or higher is detected Check the chlorinator for proper operation ORP High Chlor Off If an ORP level of 950mV or higher is detected and the chlorine feed mode is ORP Auto Sensing the chlorinator has been turned off Check the chlorinator for proper operation ORP Timeout Chlor Off If the unit has been chlorinating for more than the selected sanitizer timeout without reaching the desired level the chlorinator has been turned off Press the button to reset the alarm and resume chlorination Ambient Sensor If the internal ambient sensor is either open or short circuit 19 LIMITED WARRANTY effective 04 01 09 Hay ward Goldline warrants its Pro Logic and E Command pool automation products as well as its Aqua Rite Aqua Rite Pro Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship under normal use and service for a period of three 3 years Hayward Goldline also warrants its Aqua Trol chlorination products to be free of defects
31. tallation on pools larger than the product rating 3 Problems resulting from failure to install operate or maintain the product s in accordance with the recommendations contained in the owners manual s 4 Problems resulting from failure to maintain pool water chemistry in accordance with the recommendations in the owners manual s 5 Problems resulting from tampering accident abuse negligence unauthorized repairs or alternations fire flood lightning freezing external water degradation of natural stone used in or immediately adjacent to a pool or spa war or acts of God DISCLAIMER THE EXPRESS LIMITED WARRANTIES ABOVE CONSTITUTE THE ENTIRE WARRANTIES WITH RESPECT TO THEABOVE IDENTIFIED HAYWARD GOLDLINE POOLAUTOMATION AND CHLORINATION PRODUCTS AND IS IN LIEU OFALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WAR RANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THESE WARRANTIES GIVE YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS OF EQUIPMENT LOST PROFITS OR REVENUE COSTS OF RENTING REPLACEMENTS AND OTHER ADDITIONAL EXPENSES EVEN IF THE SELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCI DENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU NO WHOLESALER AGENT DEALER CONTRACTOR OR OTHER PERSON IS AUTHORIZED TO PROVIDE SUPPLEMENT OR MODIFY ANY WARRANTY ON BEHALF OF HAY WARD GOLDLINE
32. teps of the Chemistry Config Wizard will set up the AQL CHEM to sense ORP and pH levels The Aqua Rite Pro will generate the correct amount of chlorine to properly sanitize the pool based on the AQL CHEM sensing function Refer to the AQL CHEM manual for more detailed information if ORP Auto Sensing is not used Adjust the desired output for the pool 50 lt gt Move to previous next menu item The desired output 96 is used to control the amount of chlorine the Aqua Rite Pro generates Raise this setting to increase chlorine level and lower it to decrease chlorine level If an AQL CHEM is being used and ORP Auto Sensing is enabled see AQL CHEM manual the Aqua Rite Pro will override the desired chlorinator output setting and generate chlorine based on the pool s ORP level if ORP Auto Sensing is not used Super Chlorinate Adjust Super Chlorinate period 1 96 hours 22 hours lt gt Move to previous next menu item Use the Super Chlorinate feature when there is an unusually high bather load a large amount of rain a cloudy water condition or any other condition that requires a large amount of chlorine to be introduced to the pool Note that the filter pump must be running for the entire time during the Super Chlorinate period Set the actual time based on the size of the pool larger pools require more hours smaller pools require less if AQL CHEM is used pH Calibration Push to access pH Calibration Wizard Wizard to ent
33. tion 17 240VAC pH Dispensing Device Factory Default 0 0 240 Ground CHEN 240 Pigtail or 240VAC pH Dispensing Device 120VAC pH Dispensing Device For 120VAC operation position connectors as shown 120VAC Ground to AQL CHEM Pigtail or 120VAC pH Dispensing Device TROUBLESHOOTING Check System Indicator The CHECK SYSTEM LED will alert you when the Aqua Rite Pro detects any of the following conditions that are abnormal and require attention for optimal operation of your pool Press lt or gt to view all of the existing Check System conditions Inspect Cell For optimum operation you will need to inspect the Aqua Rite Pro chlorinator cell approximately every 3 months and clean the cell if necessary The Aqua Rite Pro will automatically remind you when it is time and display Inspect Cell to reset as part of the rotating Default Menu Clean the cell see instructions page 12 and then press the button during the Inspect Cell display to reset the timer Low Salt Minerals or Very Low Salt Minerals When the salt is too low the Aqua Rite Pro will generate less chlorine and the life of the cell is degraded Check the cell and clean
34. udible indication is not desired select Disabled Reset Config to Initiate reset of all configuration parameters Default Press lt gt Move to previous next menu item config not reset Reset all configuration parameters to proceed lt gt Move to previous next menu item config not reset fig t ong rese lt gt Move to previous next settings menu item Confirmed Use this function to erase all previous system configuration and reset all configuration parameters back to the factory default values This function is NOT reversible be careful Operation Assuming that the water chemical levels are in the recommended range there are three factors that you can control which directly contribute to the amount of chlo rine the Aqua Rite Pro will generate filter run time each day hours the desired output setting or ORP setting when using AQL CHEM the amount of salt in the pool The filter pump timer should set so that entire volume of pool water passes through the filter each day For pools with high chlorine demand the timer may have to be set longer to generate enough chlorine If optional AQL CHEM sensing is NOT used To find the optimum desired output setting start at approximately 5096 Test the chlorine level every few days and adjust the setting up or down accordingly It usually takes 2 3 adjustments to find the ideal setting for your pool spa and after that it should only take m
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