User manual Interroll RollerDrive
Contents
1. 01720 Vantaa Finland Tel 358 954 94 94 00 fi sales interroll com France Interroll SAS Z De Kerannou BP34 29250 Saint Pol de Leon France Tel 33 2 98 244100 fr sales interroll com Germany Interroll F rdertechnik GmbH H ferhof 16 42929 Wermelskirchen Germany Tel 492193230 de sales interroll com Hungary L rincz Kft Kast ly U 27 Pf 57 2045 T r kb lint Hungary Tel 36 23 337 891 hu sales interroll com Iceland IBH ehf Dugguvogur 10 104 Reykjavik Iceland Tel 4 354 562 6858 ingi ibh ehf is Italy Rulli Rulmeca S P A Via Arturo Toscanini 1 24011 Alm Bg Italy Tel 39 035 4300 111 venditeGrulmeca it Luxembourg Tel 49 2193 23259 be sales interroll com Netherlands Tel 49 2193 23151 nl sales interroll com Version 3 0 04 2013 en Norway Interroll A S Kobbervikdalen 65 3036 Drammen Norway Tel 47 32 88 26 00 no sales interroll com Poland Interroll Polska Sp z 0 0 ul Plochocinska 85 03 044 Warszawa Poland Tel 48 22741 7410 pl sales interroll com Portugal Rulmeca de Portugal LDA Parque Industrial do Tortosendo Edificio Parkurbis Loja 7 Apartado 113 6200 865 Tortosendo Portugal Tel 351 275 3307 80 rulmeca rulmeca interroll pt Romania Krako International SRL Str Sfanta Maria 1 5 BI 10A4 Sc 1 Apt 4 Sector 1 001494 Bucuresti Romania Tel 4021 260 2050 ro sales interroll com Slovenia 3 TEC prehrambena tehnologija hlajenje Dravska2. N ACAUION 1 Risk of injuries due to incorrect handling Troubleshooting may only be done by qualified and authorized persons Only perform troubleshooting after switching off the power Ensure that the RollerDrive cannot be turned on accidentally Symptom Possible cause Help RollerDrive is not operating No power supply Check 24 VDC power supply Plugs not connected properly Check cable connection RollerDrive is rotating in the wrong Incorrect polarity Swap over the polarity of the direction connection Abnormal noise coming out of the Motor or gearbox is damaged Replace the RollerDrive RollerDrive Interrupted RollerDrive operation Damaged motor cable Check motor cable for damage If the motor cable is damaged replace the RollerDrive Version 3 0 04 2013 en 23 Translation of the original instructions RollerDrive BT100 INTERROLL Abandonment and disposal Abandonment N ACAUION Risk of injury due to improper handling Abandonment may only be executed by qualified and authorized persons Only abandon the RollerDrive after switching off the power Ensure that the RollerDrive cannot be turned on accidentally Disconnect the motor cable from the control Unscrew the outer nut at the threaded motor shaft If the RollerDrive has a spring loaded idler shaft push the idler shaft inwards If the RollerDrive has a FTM8 idler shaft unscrew the bolt at the idler shaft Extract t
3. Tel 886 2 27 59 8869 tw sales interroll com Thailand Interroll Thailand Co Ltd 700 685 Moo 1 Amata Nakorn Panthong Chonburi 20160 Thailand Tel 66 3 844 7448 th sales interroll com Australia and New Zealand Australia Interroll Australia Pty Ltd 70 Keon Parade Thomastown Victoria 3074 Australia Tel 61 394602155 au sales interroll com New Zealand Automation Equipment NZ Ltd 26 Tawn Place Pukete Hamilton New Zealand Tel 64 7 8490281 nz sales interroll com Headquarter Interroll Schweiz AG 41 91 850 25 25 info interroll com www interroll com
4. after storage Version 3 0 04 2013 en Translation of the original instructions RollerDrive BT100 INTERROLL Version 3 0 04 2013 en Translation of the original instructions Assembly Warning information for assembly N CAUTION Rotating parts Risk of pinched fingers Do notinsert fingers between the RollerDrive and the round belt PolyVee belt or roller chain Install a protection device such as a guard plate to prevent fingers from getting trapped in the round belt PolyVee belt or roller chain gt Install an appropriate warning on the conveyor NOTICE Risk of damage leading to failure or shortened life expectancy of the RollerDrive Follow the instructions below Do not drop or mishandle the RollerDrive to avoid internal damage Check each RollerDrive visually for damage before assembly n order to prevent damage to the internal connections do not hold carry or secure the RollerDrive by the motor cable gt Do not force the RollerDrive when inserting it into the conveyor frame It should fit easily into the holes in the frame Ensure that the proper tightening torque is applied to the RollerDrive hex nut to prevent the shaft spinning in the frame and the wires twisting see Securing the RollerDrive in the conveyor frame page 19 gt Do not twist the motor cable 15 RollerDrive BT100 INTERROLL Assembly Warning notices for the electrical installation NO
5. between the RollerDrive and the round belt PolyVee belt or roller chain Do notremove the protection device Keep fingers hair and loose clothing away from the RollerDrive NOTICE Damage to the motor or the control due to induction gt Do not push items along the roller conveyor by hand Do not spin the RollerDrive manually Inspections before every gt Check the RollerDrive for visible damage startup Check all protection devices Ensure that no bystanders are in dangerous areas around the conveyor Clearly specify and monitor the way goods are placed on the conveyor Make sure that the RollerDrive is not blocked i Ambient conditions during operation see Technical specifications page 9 Procedure in case of accident or malfunction Stop the conveyor at once and ensure that it cannot be started accidentally n case of an accident Provide first aid and call for emergency assistance Inform responsible persons gt Have the malfunction repaired by qualified persons Start the conveyor only after this has been approved by qualified persons Version 3 0 04 2013 en 21 Translation of the original instructions RollerDrive BT100 INTERROLL 22 Checking the RollerDrive Replacing a RollerDrive Maintenance and cleaning Warnings concerning maintenance and cleaning N ACAUION Risk of injury due to improper handling or accidental motor starts Maintenance work and clea
6. diameter 50 mm min 30 mm 1 2 in min 50 mm 1 9 in 938 5 mm 1 52 in 4 4 f HJ lt 938 1 mm 1 5 in min 31 75 mm 1 25 in min 54 6 mm 2 15 in BF EL for tube diameter 1 9 in Other tube groove locations are possible Conical RollerDrives For conical RollerDrives there must be an 1 8 angle compensation on the motor end to avoid bending forces on the RollerDrive 13 RollerDrive BT100 INTERROLL 14 Transport and storage Transport Each RollerDrive is covered at its ends with end protectors N ACAUON 1 Risk of injury due to improper transport Transport may only be carried out by qualified and authorized persons gt Observe the following notices Do not stack pallets Check the fixation of the RollerDrives before transport Avoid hard shocks during transport Check each RollerDrive visually for damage after transport In case of damage take photos of the damaged parts To maintain the warranty instantly report any damage caused during transport to the transport company and to Interroll Do not transfer the RollerDrives between warm and cold environments as this may cause condensing water VVVVVV v Storage N CAUTION Risk of injury due to improper storage Do not stack pallets Do not stack more than four carton boxes gt Check each RollerDrive for damage
7. para Sistemas Transportadores Ltda Rua Dom Joao VI 555 Parque Industrial SA Pindamonhangaba SP CEP 12412 805 Brazil Tel 55 0 12 3648 8021 br sales interroll com Asia China Interroll Suzhou Co Ltd Block B amp C Ecological Science Hub No 1 Ke Zhi Road Suzhou Industrial Park Jiangsu Province China Postal Code 215021 Tel 86 512 62560383 cn sales interroll com India nterroll Drives and Rollers ndia Pvt Ltd No 276 4th main 4th phase Peenya Industrial Area Bangalore 560058 ndia Tel 91 080 41272666 in sales interroll com Israel Comtrans Tech Ltd P O B 17433 Tel Aviv 61174 Israel Tel 972 54 4272747 il sales interroll com nterroll Dynamic Storage Inc INTERROLL Japan Interroll Japan Co Ltd 302 1 Shimokuzawa Midori ku Sagamihara shi Kanagawa 252 0134 Japan Tel 81 42 764 2677 jp sales interroll com Korea Interroll Korea Co Ltd Rm 301 Dongsan Bldg 333 60 Shindang Dong 100 826 Choong Ku Seoul Tel 82 2 2231 1900 kr sales interroll com Singapore Interroll Asia Pte Ltd 386 Jalan Ahmad Ibrahim Jurong 629156 Singapore Republic of Singapore Tel 65 6266 6322 sg sales interroll com Sri Lanka Colombo Machinery amp Equipment Ltd No 102 Fife Road Colombo 05 Sri Lanka Tel 94 11 250 0078 79 Ik salesGinterroll com Taiwan First Auto Transfer Equipment Co Ltd 8F 3 No 65 Song De Road Hsin Yi District Taipei 11076 Taiwan
8. required to use the RollerDrive as intended d 5 49 A 2 ce ae 03 10 29 18W ge o 24 VDC 0 0 04 0 69 m s 2 123456789 Type plate Manufacturer Date of production Gear ratio Performance Nominal voltage Speed range Type of RollerDrive Serial number Product identification To identify a RollerDrive the following information is required You may enter the values of your RollerDrive in the last column Information RollerDrive label Possible value Own value Motor type Gear ratio Serial number Tube diameter 50 mm or 1 9 in Tube material Zinc plated galvanized aluminum or stainless steel with or without sleeves Roller length EL BF Roller transmission Torque transmission Idler cartridge shaft Spring loaded or floating see Dimensions of bearing seats on the non driven side page 12 Version 3 0 04 2013 en Translation of the original instructions RollerDrive BT100 INTERROLL Version 3 0 04 2013 en Translation of the original instructions Product information Technical specifications RoleDrive BT100 Rated voltage 24 VDC Voltage range 16 to 28 VDC Idle current 0 6A Maximum continuous current 1 3A Maximum peak current 4 5 A Mechanical power 11W System efficiency drive 36 Maximum ripple from power supply 5 Noise emission mounte
9. 0 00000 e eee eee 8 Technical specifications 0000 eee eee 9 Performance data 000 0c eee eee eee 10 Motor cable and plug illie 10 DriveControl for the RollerDrive BT100 4 10 Dimensions of the motor shaft lille 11 Dimensions of bearing seats on the non driven side 12 Round belt groove locations lille 13 Conical RollerDrives 2 13 Transport and storage Transports z use ex EUR ET Ro eque We Rr ean eee eee 14 SIOrage x osse hs DE kp Rees ee ee END Ee eee ee dones 14 Assembly Warning information for assembly 000222000 eee 15 Warning notices for the electrical installation 16 RollerDrive Installation llle 17 Mounting tool 5 sa iee ue RR nel E E a apea a ai Reo mpg a A 19 Electrical installation llle 20 Initial startup and operation Initial startup llis RR e 21 Operation os see aee RR Reed E OQ ERE ee b Ree qs 21 Procedure in case of accident or malfunction 0005 21 Maintenance and cleaning Warnings concerning maintenance and cleaning 22 Maintenance llle lees 22 Cleariltg zen osa itd ere OSB a Cr aed ftd A UR Fruta lS PRU es d 22 Troubleshooting Troubleshooting llle 23 Abandonment and disposal Abandonment llle 24 Disposal PCTCCCCC 24 Appendix ACCOSSOLIB
10. 1 mm 0 44 in hex Female threaded M8 FTM8 Spring loaded shaft Straight 5 mm 0 2 in 15 5 mm 0 61 in 5 mm 0 2 in mmg Nar 13 mm 0 51 in Round belt head 31 mm 1 22 in 31 mm 1 22 in 13 5 mm 0 53 in 13 mm 0 51 in 13 5 mm 0 53 in 13 mm 0 51 in L4 mm 0 16 in 4 mm 0 16 in 11 mm 0 44 in TKN x nin 4 Hte LAUH lt N 037 8 mm 1 49 in l saz 8mm 1 49 in BF EL AF 19 mm 0 75 in BFEL PolyVee head 31 mm 1 22 in 4 0 16i ELLEN 31 mm 1 22 in 11mm 0 44 in 7 4 mm 0 16 in 943 mm 1 7 in Ld BF EL 7 pee 943 mm 1 7 in BF EL AF 19 mm 0 75 in Sprocket head 11 mm 0 44 in hex shaft 3 8 in pitch 20 teeth 16 8 mm 0 66 in A 25 mm 0 37 in E den 260 9 mm 2 4 in 35 mm 1 38 in BF EL Between Frames Installation Length 12 Version 3 0 04 2013 en Translation of the original instructions RollerDrive BT100 INTERROLL Female thread IGM8 single bearing Spring loaded hex double bearing Version 3 0 04 2013 en Translation of the original instructions Product information Round belt groove locations for tube diameter 50 mm min 30 mm 1 2 in min 30 mm 1 2 in 938 5 mm 1 52 in 1 938 1 mm 1 5 in min 31 75 mm 1 25 in BF EL min 31 75 mm 1 25 in for tube diameter 1 9 in for tube
11. INTERROLL INSPIRED BY EFFICIENCY User manual Interroll RollerDrive BT100 Version 3 0 04 2013 en Translation of the original instructions Manufacturer s address Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Tel 49 2193 23 0 Fax 49 2190 2022 www interroll com Copyright The copyright of this manual remains with Interroll Engineering GmbH The operating instructions contain technical regulations and drawings which may not be reproduced partially or in full transmitted by any means utilized without permission for competitive purposes or disclosed to third parties Version 3 0 04 2013 en Translation of the original instructions RollerDrive BT100 INTERROLL Table of contents Introduction Information about the operating instructions 2 Warnings in this manual llle 2 Further symbols ak obi Gs RR Roe ew ae Rh RR RE EUER RR E Ea ide 3 Safety General safety instructions 0000 cece eee eee 4 Intended use 2 0 0 ce eee ee 4 Unintended use 0 0 ce ee 4 Qualified persons llli 5 Dangers 2 2 eee 5 InterfaceS 2 he 6 Operating modes 0 00200 cece eee 6 Product information COMPONENTS s i2 d Aeneid re E E asje hoe Ro lOS vero PP tee us 7 Product description s s s iiss ia eaa Eae aa aa aE a aiaa a ea a ET a a jai ao 7 RollerDrive label 2 0000 8 Product identification
12. S ouk 6 8 de os Weds Bane aoe Redan Poe dit Soie As eR SUR heme Be ae 25 Installation Declaration llle 26 Version 3 0 04 2013 en 1 Translation of the original instructions RollerDrive BT100 INTERROLL Contents Validity of the manual The manual is part of the product Introduction Information about the operating instructions This manual contains important advice notes and information about the RollerDrive BT100 in all phases of its lifecycle Transport assembly and start up Safe operation maintenance and troubleshooting disposal Accessories The manual describes the RollerDrive BT100 as it is delivered by Interroll In addition to this manual special contractual agreements and technical documents apply to special versions gt For trouble free safe operation and warranty claims read the manual and follow the instructions before handling the RollerDrive BT100 gt Keep the manual near to the RollerDrive BT100 gt Pass the manual on to any subsequent operator or occupant of the RollerDrive BT100 gt Interroll does not accept any liability for malfunctions or defects due to non observance of this manual gt f you have any questions after reading the operation manual feel free to contact our customer service See the last page for your local contact Warnings in this manual The warnings in this document refer to risks which may arise while using the RollerDrive BT100 For rel
13. TICE Risk of damage to the motor and or the wires of the RollerDrive gt Observe the following notices The electrical installation may only be executed by qualified and authorized persons Disconnect the power before installing removing or rewiring the RollerDrive Donotapply AC current to the RollerDrive or DriveControl device at any time as this will cause irreparable damage gt Do not apply too much tension and pressure stress to the motor connector Bending the cable and forcing the star washer over the cable can cause damage to the insulation of the cable which could result in failure of the RollerDrive gt Ensure that the RollerDrive the DriveControl and the 24 VDC power source are properly earthed through the frame or supporting structure in which the RollerDrive and the DriveControl are installed Incorrect earthing can result in the buildup of static charge which can cause the motor or DriveControl to malfunction or fail prematurely gt Do not bend the motor cable at the motor shaft Leave a minimum of 12 mm 0 5 in of excess cable for stress relief Maintain a bending radius of at least five times the cable diameter gt Do not rotate the RollerDrive manually as this generates a voltage which could damage the DriveControl Version 3 0 04 2013 en Translation of the original instructions RollerDrive BT100 INTERROLL Assembly RollerDrive Installation Inserting the motor shaft Remove the s
14. ance The RollerDrive BT100 can be used in dusty and or moist environments due to its protection class IP54 The RollerDrive BT100 is powered by a brushed mechanically commutated 24 VDC motor Thermal protection against permanent overload with temperature switch A temperature switch bimetal switch is installed on the brush bridge This switches off the RollerDrive when the temperature of the motor winding exceeds 110 C 230 F When the motor winding has cooled down again to approx 90 C 194 F the RollerDrive is switched back on again Since the Switch is not located directly in the winding it takes a certain time until a temperature increase reaches the switch If the roller is blocked immediately after the first switching on at a temperature of 20 C 68 F there is a risk of the motor winding being burned through A slow blow 2A fuse can therefore also be used as an additional faster fuse safeguard If the RollerDrive is over stressed by increased friction excessive load too many cycles etc it is automatically switched off by the overload protection After cooling down the RollerDrive starts up again automatically without a reset If the overload persists the motor switches itself off again If there in no overload it continues to run normally RollerDrive BT100 INTERROLL Product information RollerDrive label The specifications on the RollerDrive label are used to identify the RollerDrive This is
15. and insert the M8 bolt and split washer into the shaft Use a wrench to prevent the shaft pin from turning width across flats AF 13 mm or AF 19 mm depending on the shaft pin type see Round belt groove locations page 13 Useatorque wrench to tighten the bolt with 20 Nm 177 in Ibf until the split washer is completely compressed Version 3 0 04 2013 en Translation of the original instructions RollerDrive BT100 INTERROLL Assembly Securing the RollerDrive in There is a nut and a retaining washer on the shaft next to the tube This inner nut the conveyor frame has been preassembled and secured in the correct position i Do not adjust the inner nut and retaining washer gt Use a flat wrench AF 19 mm to prevent the inner nut from turning Slip a second washer and a hex nut over the motor cable and screw it onto the threaded motor shaft Ensure that washers are fitted on both sides of the profile Useatorque wrench to tighten this outer nut with 35 Nm 308 in Ibf while ensuring that the inner nut is not rotating i An angular compensation on the motor end is needed to prevent bending forces on conical RollerDrives Mounting tool For mounting the PolyVee belt you may want to build a mounting tool as shown in the figure below Place the mounting tool between two rollers to reduce the gap between the adjacent rollers i Dimensions of the mo
16. d 47 dB A Protection classification IP54 Ambient temperature in operation 0 C to 40 C 32 F to 104 F Ambient temperature during transport and storage 20 C to 75 C 4 F to 167 F Temperature changes max 1 K min 3 h two cycles in acc with IEC 68 2 14 Air humidity max 9096 not condensing Installation height above sea level max 1000 m max 3300 ft Mechanical performance performance data and performance charts are on basis of 20 C 68 F RollerDrive BT100 INTERROLL Product information Performance data Gear ratio 9 1 9 1 21 1 30 1 37 1 37 1 reduced reduced Rated torque 0 45 Nm 0 7 Nm 0 84 Nm 1 28 Nm 1 64 Nm 2 5 Nm 4 0 in Ibf 6 2 in Ibf 7 4 in Ibf 11 3 in Ibf 14 5 in Ibf 22 1 in Ibf Start up torque 1 9 Nm 2 6 Nm 3 0 Nm 4 4 Nm 6 6 Nm 6 4 Nm 17 2 in Ibf 23 0 in Ibf 26 6 in Ibf 38 4 in Ibf 58 4 in Ibf 56 6 in Ibf Rated speed 0 90 m s 0 70 m s 0 40 m s 0 30 m s 0 20 m s 0 10 m s 177 fpm 138 fpm 79 fpm 59 fpm 39 fpm 20 fpm Motor cable and plug The RollerDrive BT100 is available in two versions Motor cable Motor plug with grommet Motor cable Motor plug with grommet 10 c Pin Color Lead 1 White 24 VDC 2 Brown Ground The motor plug for the RollerDrive BT100 is CST 100 2 Contact manufactured by AMP This version is dedicated to easy Z Card connection 1 2 Pin Co
17. evant warnings see Safety page 4 and the warnings at the beginning of each chapter There are three categories of danger The following signal words are used in the document as required Danger Warning Caution Signal word Meaning Danger Indicates a hazardous situation which if not avoided will result in death or serious injury Warning Indicates a hazardous situation which if not avoided could result in death or serious injury Caution Indicates a hazardous situation which if not avoided may result in minor or moderate injury Version 3 0 04 2013 en Translation of the original instructions RollerDrive BT100 INTERROLL Introduction Structure of warnings A DANGER Nature and source of the hazard Possible consequence of non observance gt Information about how to avoid the hazard Further symbols NOTICE This symbol identifies possible material damage Information about how to avoid damage This symbol displays safety instructions This symbol marks useful and important information a gt gt This symbol marks the steps that have to be carried out Version 3 0 04 2013 en 3 Translation of the original instructions RollerDrive BT100 INTERROLL Safety General safety instructions The RollerDrive BT100 is designed according to the technical state of the art and is reliable in operation once distributed However risks may still arise Risks of phys
18. he RollerDrive from the conveyor frame VVVVV Disposal The operator is responsible for the proper disposal of the RollerDrive In doing so industry specific and local provisions must be observed for the disposal of the RollerDrive and its packaging 24 Version 3 0 04 2013 en Translation of the original instructions RollerDrive BT100 Belt DriveControl Torque arm Version 3 0 04 2013 en Translation of the original instructions INTERROLL Appendix Accessories Part Properties Round belt Belts of 4 mm 0 16 in and max 5 mm 0 20 in diameter PolyVee belt Drive head with 9 grooves for flexible V ribbed belts e PJ form ISO 9981 DIN 7867 pitch 2 34 mm 2 29 mm Belts with a max of 4 ribs Part Part 4 Z Card BT Easy 8921 Part Part Torque arm 8862 25 RollerDrive BT100 INTERROLL Appendix Installation Declaration in accordance with the EC Machinery Directive 2006 42 EC Appendix II B The manufacturer Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Germany hereby declares with sole responsibility that the product range RollerDrive BT100 is not a ready to use machine as defined by the EC Machinery Directive and therefore does not fully comply with the requirements of this directive Initial start up of these conveyor modules is not permitted until conformity of the entire machine system in which they are installed has been declared via the EC Machinery Direc
19. hipping tube from the RollerDrive i Use caution when cutting the tie wrap from the harness Do not cut the sleeves or cables on the unit Place the first star washer on the motor shaft Passthe motor cable through the 11 mm 0 44 in hex hole in the conveyor frame and insert the motor shaft into the hex hole NOTICE Internal damage to the RollerDrive due to improper handling gt Do not yet fit the retaining nut Donotbend the motor cable at the motor shaft Leave a minimum of 12 mm 0 5 in of excess cable for stress relief gt Fit one or two round belts size 4 mm max 5 mm 3 16 in or RollerDrive belts if used on the non driven end of the RollerDrive Version 3 0 04 2013 en 17 Translation of the original instructions RollerDrive BT100 INTERROLL Inserting the idler shaft Assembly The type of axis dictates how the idler shaft is inserted in the conveyor frame The spring loaded shaft is simplest to install Inserting the spring loaded hexagonal shaft gt Push the spring loaded shaft inwards and align the shaft with the hole in the conveyor frame Release the spring loaded hexagonal shaft and allow it to pop into the hole in the frame Inserting the FTM8 female thread shaft pin Place a split washer onto a M8 x 20 bolt Align the RollerDrive with the hole in the conveyor frame
20. ical injury to the user or bystanders Adverse effects of the RollerDrive and other material Disregarding the warnings in this manual may lead to serious injury Always read the entire operating and safety instructions before starting to work with the RollerDrive and follow the information contained herein in full Only instructed and qualified persons may work with the RollerDrive Always keep this user manual at hand when working on the RollerDrive so that you can consult it quickly if required Always comply with relevant national safety regulations gt If you have any questions after reading this user manual feel free to contact our customer service See the last page for contact information Intended use The RollerDrive BT100 may only be used for industrial applications and in an industrial environment to convey goods such as parts cartons totes or boxes It must be integrated in a conveyor module or a conveying system Any other use is not permitted Any changes that affect the safety of the product are not allowed The RollerDrive BT100 may only be used within the given operation limits Unintended use The RollerDrive BT100 may not be used to transport persons bulk cargo or small parts The RollerDrive is not intended for use under impact or shock loads Applications not according to the intended use of the RollerDrive BT100 require approval from Interroll Version 3 0 04 2013 en Translation of
21. lor Lead 1 Red 24 VDC 2 Black Ground DriveControl for the RollerDrive BT100 Interroll recommends using the RollerDrive BT100 in conjunction with the Interroll Z Card BT Easy Version 3 0 04 2013 en Translation of the original instructions RollerDrive BT100 INTERROLL Product information Dimensions of the motor shaft Standard configuration Hex shaft AF 11 mm 0 44 in 19 5 mm 0 77 in PY 5000 mm 197 in y E M12 x 1 5 mm 6 mm 0 24 in BF EL Standard configuration for Z Card connection Hex shaft AF 11 mm 0 44 in 19 5 mm 0 77 in 13 5 mm 0 53 in pats ry 1000 mm 2000 mm M12 x 1 5 mm 39 4 in 78 8 in J Y 6 mm 0 24 in FTM8 configuration 9 mm 0 35 in 4 mm 0 16 in M8x20 mm 0 79 in H 25 5 mm 1 in ZEN SH B d 7 fE H AF 13 mm 0 51 in M8x12 thm 0 47 in E 5000 mm 197 in BF EL L i An anti spin bracket has to be ordered separately 11 Version 3 0 04 2013 en Translation of the original instructions RollerDrive BT100 INTERROLL Product information Dimensions of bearing seats on the non driven side 1
22. ning may only be executed by qualified and authorized persons Only perform maintenance work after switching off the power Ensure that the RollerDrive cannot be turned on accidentally Setup signs indicating maintenance work Maintenance If the RollerDrive is not secured as specified in the installation instructions see Assembly page 15 it may rotate in the hole in the conveyor frame This causes the RollerDrive to also rotate and it can be damaged gt Monthly check the RollerDrive for visible damage Annually ensure that the roller shaft is secured properly in the conveyor frame If a RollerDrive is damaged or broken down must be replaced gt Install a new RollerDrive see Abandonment page 24 and see RollerDrive Installation page 17 Cleaning Increased surface friction reduces the roller speed since more power is used to overcome the resistance Therefore in a dirty environment periodic cleaning will ensure good contact with the goods and reduce friction Remove foreign materials and dirt with a simple cleaning brush not a wire brush by brushing gently Remove smaller amounts of dirt with a damp cloth When doing this make sure that wetting of the RollerDrive is no more than slightly damp gt Do not use sharp edged tools to clean the roller Version 3 0 04 2013 en Translation of the original instructions RollerDrive BT100 INTERROLL Troubleshooting Troubleshooting
23. onveyor Operating modes Operation of the installed device at the end customer s as a component in a conveyor in a complete system All operating modes which are required to guarantee and maintain safe and normal operation Explanation Comment Transport Storage Loading and unloading transport and storage Assembly Initial start up Installation at the end customer s and When de energized performing the test run Cleaning External cleaning When de energized Maintenance Repairs Maintenance and inspection tasks When de energized Troubleshooting Troubleshooting in the event of a fault When de energized Fault elimination Eliminating the fault When de energized Shut down Dismantling from the conveyor When de energized Disposal Disposal of RollerDrive and packaging 6 Version 3 0 04 2013 en Translation of the original instructions RollerDrive BT100 INTERROLL Overload protection device Version 3 0 04 2013 en Translation of the original instructions Product information Components o gt Oa Motor cable Idler bearing housing assembly Motor cartridge shaft Tube Fixed bearing housing assembly Non slip drive Motor Gearbox ldler cartridge shaft Product description The RollerDrive BT100 is an electrically driven roller It replaces external components such as motors and gears which require frequent mainten
24. se clothing Never wear jewellery such as necklaces or bracelets Wear safety shoes Do not use the RollerDrive in explosive atmospheres Always remove materials and objects which are not required from the work area Wear safety shoes Regulate and monitor careful placement of the goods on the conveyor Regularly check the RollerDrive for visible damage In case of fumes unusual noise or blocked or damaged goods stop the RollerDrive at once and ensure that the RollerDrive cannot be started accidentally Contact qualified personnel immediately to find the source the malfunction Do not step on the RollerDrive during operation gt As the product is maintenance free you only need to check regularly for visible damages unusual noise and that the screws and nuts are still tightened gt Do not open the RollerDrive gt Make sure that the RollerDrive cannot start up accidentally particularly during assembly maintenance work and in the event of a fault RollerDrive BT100 INTERROLL Normal mode Special mode Special operating mode Safety Interfaces By assembling the RollerDrive in a conveyor module potential hazards may occur These are not described in this manual and have to be analyzed during the design installation and startup of the conveyor module After assembling the RollerDrive in a conveyor module check the whole system for any new potential dangerous condition prior to turning on the c
25. the original instructions RollerDrive BT100 INTERROLL A Persons Electricity Rotating parts Working environment Malfunctioning during operation Maintenance Accidental start up Version 3 0 04 2013 en Translation of the original instructions Safety Qualified persons Qualified persons are persons who read and understand the manual and taking national regulations into account can competently execute incidental work Only instructed and qualified persons may work with the RollerDrive taking the following into account the relevant manuals and diagrams the warning and safety instructions in this manual the system specific regulations and requirements national or local regulations and requirements for safety and accident prevention Dangers The following list informs you about the various types of danger or damage that may occur while working with the RollerDrive BT100 gt gt VV NN VV VVVV WV Vv Vv Maintenance or repair work must only be executed by authorized and qualified persons in accordance with the applicable regulations Before turning on the RollerDrive ensure that no unauthorized persons are near the conveyor Only perform installation and maintenance work after you have switched off the power Ensure that the RollerDrive cannot be turned on accidentally Keep your fingers and hair away from moving parts If you have long hair always wear a hair net Never wear loo
26. tive The health and safety requirements as stated in Appendix have been applied The special technical documents as stated in Appendix VII B have been compiled and will be sent to the responsible authority if necessary Person authorized to compile the technical documents Georg Malina Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Applied EC directives Machinery Directive 98 37 EC with the amendment 98 79 EC EMC Directive 2004 108 EC RoHS Directive 2002 95 EC Applied harmonized standards ENISO 12100 Parts 1 and 2 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology Part 2 Technical principles Wermelskirchen 31st March 2010 Armin Lindholm Managing Director This declaration can be obtained at www interroll com if needed Version 3 0 04 2013 en Translation of the original instructions RollerDrive BT100 INTERROLL Appendix Version 3 0 04 2013 en 27 Translation of the original instructions Europe Austria Tel 49 2193 23 187 at sales interroll com Belgium Tel 49 2193 23 259 be sales interroll com Czech Republic Interroll CZ s r o Na R dku 7 3172 69002 B eclav Czech Republic Tel 420 519 330 210 cz sales interroll com Denmark Interroll Nordic A S Hammerholmen 2 6 2650 Hvidovre Denmark Tel 45 36 88 33 33 dk sales interroll com Finland Interroll Nordic A S Martinkylantie 53
27. ulica 7 1000 Ljubljana Slovenija Tel 386 1 5656 370 si sales interroll com Spain Interroll Espa a S A Parc Tecnol gic del Vall s C Dels Argenters 5 Edificio 1 Bp y Cp 08290 Cerdanyola del Vall s Barcelona Spain Tel 34 90211 0860 es sales interroll com Sweden Interroll Nordic A S Karlsrovagen 64 302 41 Halmstad Sweden Tel 46 35 227 077 se sales interroll com Switzerland Tel 49 2193 23 190 ch sales interroll com United Kingdom Interroll Ltd Brunel Road Corby Northants NN17 4UX United Kingdom Tel 44 1536 200 322 gb sales interroll com Africa South Africa Interroll South Africa Pty Ltd Box 327 Isando 1600 Gauteng South Africa Tel 27 112819900 7a sales interrall cam Translation of the original instructions North and South America Canada Interroll Checkstand 8900 Keele Street Unit 2 amp 3 Concord Ontario L4K 2N2 Canada Tel 1 905 660 4426 ca sales interroll com Interroll Canada Ltd 1201 Gorham Street Newmarket Ontario L3Y 8Y2 Canada Tel 1 905 727 33 99 ca sales interroll com USA nterroll Corporation 3000 Corporate Drive Wilmington N C 28405 USA Tel 1 910799 1100 us sales interroll com nterroll Automation LLC 5035 Keystone Boulevard Jeffersonville IN 47130 USA Tel 1 812 284 1000 us sales interroll com 232 Duncan Circle Hiram GA 30141 USA Tel 1 770943 1541 ca sales interroll com Brazil nterroll Logistica Elementos
28. unting tool depend on the roller pitch and the roller tube diameter Version 3 0 04 2013 en 19 Translation of the original instructions RollerDrive BT100 INTERROLL 20 Connecting with plug i Connecting with cable Assembly Electrical installation The electrical installation depends on the version of the RollerDrive BT100 With plug With cable Connect the motor plug to the DriveControl For the recommended DriveControls see DriveControl for the RollerDrive BT100 page 10 gt Connect the pins of the motor cable to your control for the pin definition see Motor cable and plug page 10 Version 3 0 04 2013 en Translation of the original instructions RollerDrive BT100 INTERROLL Initial startup and operation Initial startup Inspections before initial Ensure that no objects are in contact with rotating or moving parts startup Ensure that all bolts are tightened according to the specifications Ensure that no additional dangerous areas arise due to interfaces with other components Ensure that the wiring is in accordance with specifications and legal guidelines Check all protection devices Ensure that no bystanders are in dangerous areas around the conveyor i For information about startup see the manual for the DriveControl or your control Operation N CAUTION Rotating parts and accidental start up Risk of pinched fingers Do notinsert fingers
Download Pdf Manuals
Related Search