User Manual - Thinkpower
Contents
1. Dimension L W H mm 480 L X400 W X180 H mm Weight kg 20 1 kg Night Mode support Optional Night Mode support lt 02 Isolation type Transformerless Protection degree IP65 Operation temperature C 25 60 Heat Dissipation Convection Acoustic noise level dB lt 25 Altitude m lt 2000 without power derating Storage temperature C Real Time Clock module 30 80 yes LCD Display Graphic and digital segment Communication Interface Stamdard WiFi Model name S3600TL S4400TL S5000TL DC side Input parameters 4400 5000 Max DC power W 3600 550 Max DC voltage Vdc 75 100 75 100 Min System start Feed in voltage Vdc 75 100 100 500 100 500 MPPT voltage range Vdc 100 550 13 5 13 5 15 15 Max input current A 195 133 2 2 Number of MPP trackers 2 1 1 Strings per MPP tracker 1 2750 2750 3000 3000 Max power of Track 1 Track 2 W 2200 2200 optional Embedded DC Switch AC side output parameters 4000 4600 Nominal output power W 3300 4400 5000 Maximum output power W 3600 208 220 230 240 180 270 Nominal output voltage range V 90 60 4 5 auto selection AC grid frequency range Hz 21 23 Maximum output current A 16 Single phase AC connection with PE lt 2 5 Current distortion THDi gt 99 95 Power Factor Efficiency 97 6 97 8 Maximum conversion efficiency 972. PV2 DC EN anna PE Halal L TADE pc dan _ PUP CPU COMMUNICATION INTERFACE LCD DISPLAY PANEL RS485 WiFi Fig 2 2 2 3 Product introduction 2 3 1 Electrical connecting part eS 2 me ee ae o AC Output y N N f KO o J X N P N 2 WO q S N fe oO Z HEBER 1 i mal DC1 DC2 Fig 2 3 Tab 2 1 Description for the electrical connecting part of the inverter DC 1 2 The positive part of terminals connecting the PV array DC 1 2 The negative part aa connecting the AC Output Connected to the grid Product description A DC switch is recommended in consideration of safety In some countries there is imperative requirement for the nce caer connection of PV array and inverter so the user can select an applicable Fig 2 2 shows the internal functional diagram of S3600TL SSOOOTL series inverter After the PV array input enters the voltage boosting circuit 2 3 2 Dimensions and weight Fig 2 4 Waterproof I O terminals are located at the bottom of the inverter Be cautious when handling and installing to prevent any damage Tab 2 2 Inverter weight Model S3600TL Weight 20 1Kg Model S4400TL Weight 20 1Kg Model SSOOOTL Weight 20 1Kg 2 3 3 LCD Displaying panel The inverter is totally computerized and all the status are displayed on the LCD screen the
3. PV Array Inverter Metering Grid Fig 2 1 The research development and manufacture of S3600TL SSOOOTL series are integrated with the most updated techniques and public confirmed safety regulations However improper operation or misuse may still cause injury or loss Instruction and information provided in this manual must be followed all the time 2 2 Circuit structure Fig 2 2 shows the internal functional diagram of S3600TL SSOOOTL series inverter After the PV array input enters the voltage boosting circuit via the filter circuit the input DC voltage is boosted and stabilized to BUS value for the full bride inverter circuit and in this process the MPP tracer in the inverter will ensure the DC energy generated in the photovoltaic array can be used by the inverter circuit at maximum and the DC current will be conveyed into the grid The joint of the input and output EMC can effectively reduce the interference between the inverter and outside CPU1 and CPU2 control the inverter operation and monitor the operation state and in any abnormal working condition it will protect the inverter and external device and personal safety according to the reserve program thus extremely improve the stability and reliability of the system Product description PV1 DC BOOST MPPTI FULL BRIDGE INVERTER GEID CONNECT RELAY L eee cbb BOOST MPPT2
4. 6 Connect the other side of the communication cable to the 485 USB connector and then connect the USB to the PC Fig 3 45 7 Start the monitor software on the PC and start to communicate 27 Installation 3 6 5 Earthing requirement The inverter is a device with no transformer neither the positive nor the negative pole of the PV assembly DC side can be earthed or the inverter will not work normally or even be damaged irreversibly Trial operation 4 Trial operation 4 1 Check before operation acy Necessary safety check must be performed before the nn inverter is electrified for trial operation In S3600TL S5000TL series PV power generating system all device shells assembly supports and the GND terminal of the inverter must be safety and reliably earthed 28 4 1 1 Check for reliability of mechanical installation Check if the inverter is firmly installed and if all bolts are reliably tightened For an inverter installed on a metal supporter make sure each bolt is tightened and support has enough load bearing capacity 4 1 2 Check for connecting cables Check if all cables in the system are firmly connected without any missed or wrong connection and especially check if all positive and negative poles are correct If a DC switch is equipped on the inverter the DC switch shall be turn to the OFF state 4 1 3 Electrical check Make sure the DC input voltage of the
5. 3 058 Earhing CUS IMS ee er 28 2 3 1 Electrical connecting part cceccccccccceeeecceeteseceeceteeeeeceeees 5 4 LO One ee E re ee 29 2 3 2 Dimensions and Weight ccnnnassseenensnnnnnnnnnnneeneeeeeeeee 6 4T Check DEIOTE OPEFAON en eereeeee aaan 29 2 3 3 LCD Displaying panel 6 4 1 1 Check for reliabilily of mechanical installation 29 DG Product ADEN en ee 7 4 1 2 Check for connecting cables eeneenneeneeeen 29 SS e a PEREN EEA em etc 8 4 1 3 Electrical check 29 3 1 Safety INSET ON een nee ae ee 8 4 2 Electrify the Inverter 29 3 2 Installation ProC CUIES ccccccccceeecceeceeececeeceeeeeeeeeteceeereneeecees 8 SP TG es DIET ACH Ole ae ehe 30 3 3 Preparation before installation cccccccccccccceceeeeeeeeeeeeeeeeeees 9 IL I MCT AG Ca ana ao ened cutee ethan ges nee 30 3 3 1 Unpacking and checkNd mn seen en 9 5 2 MCT Hel Cate OF age een ea 31 3 3 2 Preparation for Tools en 10 9 3 Introduction to the function of monitor software nee 31 3 4 Selection for installation position 0cccccccccccceeececeeeeeeeeeeeeees 10 9 3 1 Main WAC ACS ernannten ee 31 BS 1 17 1 E E E E E A 12 MU WOLKIG OE ee aaa Ea ep 2 351 Installation on a wall 12 oe Race 10 89 9h 410 16 2 gt a ee na eet eee 32 5 4 2 Ready mode nee ee re ee nenne 32 Contents 5 4 3 Power generating MOdG ccccccsecesee cess eeseeeeesseeeesseeesses Oo OF POLE CUT MOU O eine areas 3
6. 5 97 2 97 3 European Efficiency 97 1 99 99 MPPT efficiency Protection yes DC reverse polarity protection yes Short circuit protection yes Ground fault residential current 42 Warranty 5 year standard 10 15 20 year extension options More technical characteristics are avaliable on demand and customized 43 Quality assurance 9 Quality assurance 9 1 Warranty Policy For our customers we provide 5 years standard warranty from the date of installation you can also upgrade your standard warranty to 10 years Please keep the purchasing invoice and trade mark clear for warranty For more information please contact your local dealer 9 2 Exception clause Any of the following situation will not be covered by our warranty policy eUse of undersigned purpose elncorrect system design elncorrect installation eUse of any unacceptable in the system eMisuse or improper operation eAny unauthorized modification or repairing ehe inverter is damaged by any force majeure electric shock fire accident earthquack or seaquake ect eOperating beyond safety regulations eDamage during transportation 44 9 3 Warranty card Quality assurance Tab 9 1 Warranty card ee er ey 2 ee ey es ee a Customer Information Name Address Zip Code Tel Installation Information PV module type parameters Number of Strings Installation Company Inverter detailed Information Fault Time Number o
7. Make sure that you have checked the package and the device before installation to avoid unnecessary damage or loss Be aware of the hot surface while the device is running Completely switch off the connection between the inverter and the grid DC side connection Wait for 10 minutes until the internal elements are fully discarged Safety instruction Do NOT restart the inverter before all the hazards have been removed Please contact your local dealer and always have licensed trader do the repairing 1 5 EMC EMC ElectroMagnetic Compatibility means the resistance of a device or system against generating any ElectroMagnetic interference to the environment without influencing the normal operation in the ElectroMagnetic environment elmmunity to the own noise Immunity to the internal electrical noise elmmunity to the external noise Immunity to the external ElectroMagnetic noise eNoise radiation level influence of ElectroMagnetic radiation to the environment e The ElectroMagnetic radiation of the inverter is harmful Notice for health ePlease never stay within 20cm from a running inverter for long Product description 2 Product description 2 1 Product applicability By S3600TL S5000TL series inverter the DC voltage generated in the PV array can be transformed into AC voltage and supplied to the grid The PV power generating system consists of PV arrays inverters meters and a public grid
8. and record all error codes 2 Try the solution listed in Tab 6 1 and 6 2 and meanwhile check as per the following steps elf the voltage at the AC DC side is normal and if the breaker is switched on elf the inverter is installed in a clean dry and well ventilated place elf the cable sectional area satisfies the requirement elf the connecting cables is too long elf all cables are firmly connected elf wiring is reasonable elf the safety standard setting is correct 3 If you meet any problem that you cannot solve by yourself please contact the client service man of Xingi Power for the optimal solution please provide the detailed system installation information inverter model serial number and fault information 36 P001 The leakage current is too high 1 Cut off the DC breaker and check if there is abnormity in the AC side 2 After the fault is removed close the DC breaker and restart the inverter 3 If the fault occurs repeatedly please ask for professional service P002 The voltage at the grid side is too high The voltage at the grid 1 Check if the inverter is normally connected to the grid communication fail on side is too low 2 Check if the grid voltage and The frequency atthe frequency are complying with the P004 grid side is too high Output scope of the inverter 3 If the fault above is removed but the P005 The frequency atthe inverter can still not work norma
9. can download the most updated monitor software and the Tip corresponding user s manual on our website 5 3 1 Main interface 1 Device list zone names of all registered devices with the communication status LIVE or OFF are displayed by a module tree and one of the device can be selected as the current device by clicking 2 Accumulated data displaying zone current power generated current day power generated total power generated CO2 SO2 reduction and coal equivalent 3 Current device current data curve 31 Human machine interaction 5 4 Inverter working mode After the inverter is started up the normal working state will be switched as per the chart below Power DC1 lt 70v amp DC2 lt 70v lt Sleepng n 5 DC1 gt 70 or DC2 gt 70v DC1 lt 100v amp DC2 lt 100v DC1 gt 100v or DC2 gt 100v DC1 lt 70v amp DC2 lt 70v Device fault environmental abnormity Standing by F gt Fault protection DC1 gt 100v or DC2 gt 100v recovery Th self detect AC Normal Th 60 70S Td Waiting Td 10 20S Device fault environmental abnormity Power generating Fault protection recovery Th self detecting Th 60 70S Fig 5 2 5 4 1 Standing by mode When the DC voltage is higher than 70V but lower than 100V the inverter will enter the sleep mode In this case the inverter will keep monitoring the DC voltage and will enter the ready mode once it reaches the working voltage 100V m lt Human machine in
10. communication system S3600TL S5000TL series supports two flexible communication modes RS485 and optional wireless WiFi The topological structure of the communication connection is introduced below E Tip See 3 6 3 for the detailed wiring terminals and 3 6 4 for the detailed wiring steps e Communication between a single device and a PC 1 Single device communication mode 1 RS485 See the figure below for the connecting method a pair of A B terminals on the inverter is connected to the A B terminals on the RS485 USB switch and the other end of the switch is connected to the computer RS485 USB Fig 3 13 2 Single device communication mode 2 WiFi module The connecting method is shown below and a pair of wireless WIFI modules are installed on the inverter and computer Fig 3 14 e Communication between multiple devices and a PC 1 Multi device communication mode 1 RS485 See the figure below for the connecting method A B terminals on the inverter are paralleled and then connected to the A B terminal on the RS485 USB switch and the other end of the switch is connected to the computer Up to 32 inverters can be connected by this mode 16 Installation of of o o o d 24 Y 24 Y I Ee l E RS485 USB RS485 RS485
11. inverter body and wake up the LCD When the inverter enter into the protection and fault mode its corresponding protection and fault code may also appear twice or more At this time the protection or fault code display space below the LCD display screen will alternately display a variety of protection or fault code every 2 seconds 2 tO C3 Co lt lt C7 co lt 5 5 LCD panel power saving mode Fig 5 6 The LCD will enter sleep mode if no operation last for 2 minutes to wake it up 9 4 5 Fault mode please tap on the shell slightly If any internal fault is detected by the inverter the inverter will stop power generating and enter the fault mode in this case fault indicator on the LCD panel will show and display the corresponding fault code 5 6 LED blink table Troubleshooting can be performed by the user according to this code The LED LCD On LCD off inverter will keep monitoring if the internal fault IS removed It will be reenter the Mode rear fees wees vend DES ices grid connect power generating mode if the fault is removed Standing by mode A Ready mode A uon Power Generating mode IV ee Protect mode Jr bc2 4 D uv Fault mode gt lt Lightened constantly Flashing 34 35 Troubleshooting and maintenance 6 Troubleshooting and maintenance 6 1 Troubleshooting This part introduces the co
12. inverter is lower than 550V with the temperature decrease of the PV array the open circuit voltage will be increased so a residual voltage at the low temperature must be put into consideration Make sure the grid parameters are complying with the inverters parameters 4 2 Electrify the inverter The inverter can be started up as per the following steps after all testing and checking steps are performed Switch on the DC breaker and turn the DC switch to the ON state if a DC switch is equipped on the inverter Switch on the AC breaker See Part 5 of this manual for Human machine interaction after the inverter is started up If enough power energy can be generated in the solar array the inverter will be started up automatically and LCD will display the normal status which means the inverter is successfully started up If the inverter is not normally started up please refer to Part 6 Troubleshooting and maintenance 29 Human machine interaction 5 Human machine interaction 5 1 LCD interface i O mM BEDE DC DEES J TO v7 Ri OOOO DZ BEEE pone lC co CO Qo lt gt OO OO co gt Fig 5 1 Tab 5 1 Introduction to symbols on the LCD panel SN Symbol Description It means the communication mode of the inverter 1 9 It means the energy source of the photovoltaic system light It means the grid 2 38 energy 3 f eo The PV system
13. shown as below Inverter BE j O t LILI H i AC Breaker SED mi PV Array ah J L 2 Un SPD DC Breaker an e A L i if i i p III Ere A RCD nr num ij GRID Fig 3 10 14 Installation There are 2 independent MPP trackers in inverter You can choose multi strings input connection Fig3 11 and common string input connection Fig3 12 We recommend that choose multi strings to harvest max PV power AAA A A A A A A AAA AAA AAA A A A wala A AA LLL LLA Lad de ao 8 ao a SRE el 8 e olelel Input1 Input2 Input1 Input2 DC DC DC DC AC AC AC AC Em Ei Fig 3 11 Fig 3 12 Tab 3 3 suggested max power input multi strings input connection common string input connection input1 3KW max l input1 input2 SKW max input2 3KW max Recommended Voltage Current for DC Breaker is 600V 25A Recommended Voltage Current for AC Breaker is 270V 35A If the inverter is equipped with the AC Breaker including the RCD the parameter of the RCD refers to the following Suggested RCD parameter mA Tab 3 4 suggested RCD parameter Number of inverter s parallel No load can be directly connected to the output side of the inverter 15 Installation 3 6 2 Structure of the
14. the installation position does not shake x The inverter shall be installed in a well ventilated place to ensure the normal heat radiation X The installation place shall be firm enough to support the inverter weight x The inverter shall be installed on a vertical wall or within 15 at most if backwards to the wall x Connecting terminal is located at the bottom X X K Fig 3 4 Installation Tab 3 2 Effective spacing dimensions Min size cm WoO LUO 3 Fig 3 5 3 5 Inverter installation Please check that the open circuit voltage short circuit current and maximum power at STC of the PV array are within the capacity of the solar inverter The full load MPPT voltage range is within the 250V 480V 3 5 1 Installation Guide 1 Take out the back board and fix it to the wall then peel the four green logos on the back board and attach them to the wall through the hole Thus the installation holes are marked O GE pp p gt re i wn O F X 2 Fig 3 6 _ Ga 2 Drill holes in the marked position as per the size of expansion screws 3 Insert the expansion tubes into the hole knock the tubes into the hole and make them level with the wall surface 12 Installation 4 Fix the back board to the wall using the tapping screws tightly Fig 3 7 5 Keep the inverter tilts slight upward and attach it to the wall bracket slightly
15. to the top of its final position and then visually check if the inverter is correctly installed on the bayonet 6 After installing the inverter adjust the screw on the back of the box to ensure that the inverter is parallel to the wall screw Fig 3 9 7 The installation is finished Installation 3 6 Electrical connection After the inverter is correctly installed on the wall or support the next step is the electrical connection for the inverter Electrical connection must be performed according to related safety standards A misoperation electrical connection may cause personal injury or death or damage the inverter irreversibly Wiring operation must be performed by a qualified electrical engineer Danger All electrical installation must be complying with local and national WS electrical standards The inverter cannot be connected to the grid unless approved by the local electrical authority and all electrical connections are completed by a qualified electrical engineer Warning Please use cables of specification recommended by us or the system safety may be deraded Warning The electrical connection for an inverter covers electrical cable connection and communication cable connection 3 6 1 Electric and electrical system structure The electric and electrical connection for the whole solar energy power generation system is
16. 4 54 9 Fault Sales ee ee ee ee 34 5 5 LED panel imode e nun 35 3 6 HED DIA TAB ee en T 35 6 Troubleshooting and maintenance 20uss 02s00nnnnnnnnnennnnnenn nen 36 Troubleshooting nee ee een a Eee coc 36 6 2 Daily M lnlenances une seen san anne 39 7 UmMinstallation 0 c cc cccecececcecececcecececeacccececeeceuceneeucenretnrsereseeese 40 7 1 Uninstallation SIepS 2s 0su0r m seele einen 40 TZ FP ACKING ee na E E 41 1 9 SOHN See ei ne dee enden eek 41 7 3 Solution at the termination of service period 22u222220s22s0 ees 41 8 Technical DATAMCLSS ix cceyenisnisiiciedereweneserianeis vriixesever ais ren 42 Se 3 1972212 91 INCE ie oc ep ctaice so EAE ET TE EE EEE TETT 44 9 1 Warranty POllCY r0nenerene een 44 92 EXCEDION CIA S Ceo esse E EENEN SARE ETEEN 44 II WV AUN NY CONC een ts sccs ecco tears ee een 45 Safety instruction 1 Safety instruction Cs Tip Please contact us if you have any problems S3600TL SSOOOTL Series inverters are designed manufactured and tested as per international safety standards However as an electrical and electric product it must be installed operated and maintained strictly according to related safety notices lf you have any problems please contact the nearest service center or authorized dealer Please do NOT install or repair the product by anyone who is not qualified by local authority We are not responsible for any da
17. RS485 Oo Fig 3 15 l The Multi device communication mode 1 with RS485 is applicable for E Tip centralized installation where wiring is convenient for the computer and devices 2 Multi device communication mode 2 RS485 and WiFi module See the figure below for the connecting method A B terminals of inverters are paralled and a pair of WiFi module is installed on any one of the inverter and the PC Up to 32 inverters can be connected by this mode ty RS485_ RS485 Fig 3 16 The Multi device communication mode 2 with RS485 and WiFi is Tip applicable for centralized installation where wiring is not convenient between the computer and devices RS485 USB switch module and WIFI wireless module are serial products Tip orderable from RS485 USB switch module can be purchased by the user of own If RS485 communication mode is selected it is recommended to use Ti two core dual twisted shield cable The recommended specification is Ti RvvP2 10 The maximum transmission distance of RS485 communication mode is 120m 17 Installation Installation WiFi wireless communication is functioning within 400m in 2 AC terminals an opening distance but interference and barrier shall be put into consideration because the actual transmission distan
18. User Manual m Installer m Operator m Maintainer PV Grid Connected Inverter e S3600TL S4400TL SSOOOTL Introduction Introduction For readers This manual is applicable for technicians of inverter installation operation and maintenance The readers shall be familiar with electrical knowledge About this manual Please read this manual carefully before using products This manual shall be kept in a place which is convenient to use Operator using this manual must be a qualified electrical engineer certified by the local electrical authority Copyright Because of the continuous product upgrading this manual will be updated correspondingly and thus there will be some unconformity between the manual description and the products and the user can acquire the most updated version from or Solar will not be responsible for nforming the user of ithemanual upgrading Applicable Models This manual provides the installation operation and maintenance of PV grid connected inverters S3600TL SSOOOTL The following models of inverter are related eS3600TL eS4400TL eSS000TL Revision Revised version No Date Description S 1 0 0EN 2012 05 01 Rev 1 Introduction Important safety instruction Symbols in this manual To ensure the personal and property safety in using the photovoltaic inverter and the high efficiency of the product related safe operation notices are provided in the manual and corresponding symbols are used f
19. ce is influenced by the installation field and external interference No load can be directly connected to the output side of the inverter 3 6 3 Wiring terminals and cable specification 1 DC wiring terminals The DC side of inverter has 4 terminals totally including two DC positive Fig 3 22 Fig 3 23 wiring terminals and two DC negative wiring terminals See the figure below 3 Communication terminals I IT 1 o FANDAN VI UNI Fig 3 17 Ig The two pairs of A B RS485 communication wiring terminals at The wring terminals as following the inverter communication side are equivalent eSingle device communication Either pair of A B RS485 communication wiring terminals can be connected if RS485 eee cei module is connected eMulti device communication Either pair of the A B RS485 l l communication wiring terminals can be connected to the WiFi Fig 3 18 Fig 3 19 module and the other pair to RS485 if WiFi module and RS485 Fig 3 20 Fig 3 21 are both connected eMulti device communication Two routes of RS485 can be connected and either pair of A B RS485 communication wiring terminals can be used as the input and the other pair as the output Installation Installation 4 Cables of the following specification will be equipped by the user Tab 3 5 Recommended cable specificatio
20. d and checked before transportation however it is still possible to be damaged during transportation please check the device again before installation If any damage please contact the transportation agency ng ne e hie Instllation back Positive DC Negative DC Inverter board Connector Connector AC Connector oe sy eu EEE EuroTerminal Installation Block Antenna Screw Packet User manual WiFi setup Guide L 3 A x Pe l Installation Package list Warranty card Certification Guide Fig 3 2 Tab 3 1 Package list J eemo o o E e E a mws f o Breer BockPackst 1 Forme rsaes communion Fe maison sew Packet Forth bck boar msnen Pe Ueerttansat Pesse end hough caretily Installation Guide Instruction on how to install the inverter Check the delivery according Package List Eu to the package list Please well keep for filling and returning us is ebay Sarg if ae become any fault in the inverter 14 Certification Installation 3 3 2 Preparation for tools The following tools will be used for installing the inverter a OO A A L SAE OOOO T Wa i P K A 6 percussion drill Press pinchers Screw driver and wrench Multimeter Hammer Fig 3 3 3 4 Selection for a installation position Some parts e g heat radiator of the inverter runs with a high temperature so it is not suitable for installing near inflammables or explosives e When selecting a
21. f used Products Date of Bill of Lading Fault Messages SN en es es a i a E Warranty Card E mail Fax Modules Per String Installation site Installer Name Model of Products Number of Fault Products Brief Fault Description and Photos Can be attached Customer Signature 45 Date
22. he DC side is not electrified before installation and maintenance The inverter must be installed operated or maintained as per the following standard and instruction and it can not be connected to the grid for power generating unless approved by the local power supply authority and all operation must be performed by a qualified electrical engineer eAll electrical installation must be performed according to the local standard of electrical installation eNo internal part except the wiring terminal can be touched during installation eA running inverter has a high voltage so no internal operation can be made within 10 min at least after the AC and DC power supply of the inverter is cut off and it is made sure by measuring the DC voltage by a multimeter that the capacity is fully discharged e Take care of the hot surface of the inverter For example the heat radiator of the power semiconductor will be kept in a high temperature after the inverter is shut down eThe inverter is deliver without any user s self maintenance assembly so please contact the local authorized installation and maintenance technist if you need to maintain your inverter 3 2 Installation procedures Start gt Prepare gt Inverterinstall gt Electrical install Vv End lt Test lt Check Fig 3 1 See the following instruction for details Installation 3 3 Preparation before installation 3 3 1 Unpacking and checking The product is carefully teste
23. installation The inverter shall be treated as per the following steps if it is to be replaced or out of service 7 1 Uninstalling steps 1 Switch off the AC breaker 2 Switch off the DC breaker 3 Wait for 10min till the inverter is fully discharged 4 Check by a multimeter and make sure neither the AC side nor the DC side is electrified 5 Press the right position of the terminal as Fig 7 1 When you hear a click then you can pull out the positive and negative DC terminal adaptor as Fig 7 2 Fig 7 1 Fig 7 2 40 Uninstallation 7 2 Packing Please pack the inverter with the original package if possible If the original package is not available please pack with a carton satisfying the following requirement eFirm enough for 45kg eEasy for handing eFully closeable 7 3 Storing The inverter must be stored in a dry and clean place of 30 C 80C 7 4 Solution at the termination of service period At the termination of inverter service period please send the inverter and package material to the designated place for electronic waste treatment Contact the related authority for treating and recovering if necessary No inverter or any part can be disposed or own accord 41 Technical parameters 8 Technical parameters Tab 8 1 Technical parameters Technical parameters General Parameters S3600TL S4400TL SSOOOTL
24. is running normally and the coin symbol means the system is generating power O1 It means the photovoltaic inverter transform the DC into AC and further send it to the grid It alternately displays the voltage and current It means the PV panel transform the luminous energy into DC It indicates the current power unit KW It indicates the electric quantity of the current day unit KWh o 00 N O E Total Kwn It indicates the total electric quantity unit KWh or MWh 30 Human machine interaction 5 2 Internal data storage This device has data storage functions and detailed data storage for 30 days can be realized without any external data storage device 1 History data storage Data will be stored once per minute the data stored include the total power generated output voltage current input voltage current 2 Running state record Running state information record It can save the running state of the device including the start time point and end time point of the running state so that the user can check the running state conveniently 5 3 Introduction to the function of monitor software S3600TL S5000TLseries inverter can realize data reviewing and parameter setting ect by the monitor software the following is a brief introduction to the monitor software and for more details please read the instruction manual for the monitor software i You
25. lly grid side is too low please ask for professional service P006 Islanding protection P007 The DC voltage is too The inverter will recover automatically low when the light is sufficient 1 Check if the inverter is normally P008 Output short circuit connected to the grid 2 Check if the grid voltage and frequency are complying with the output scope of the inverter P009 Output current DC offset 3 If the fault above is removed but the is too high inverter can still not work normally please ask for professional service 1 Switch off the DC breaker and wait 1 minute P010 Internal synchro 2 Switch on the DC breaker and check if the inverter can auto reboot 3 If the fault occurs repeatedly please ask for professional service OF Troubleshooting and maintenance Tab 6 2 Fault code and solution Displayed code Fault description Recommended solution E001 E002 The insulation resistance is low The DC1 voltage is too high 1 Switch off the breaker 2 Check if the resistance between the poles of the PV1 amp PV2 assembly and the ground is larger than 1MQ 3 lf the fault above is remove but the Inverter can still not work normally please ask for professional service 1 Switch off the DC breaker 2 Check if DC1 voltage is higher than 550V 3 If the fault above is removed but the inverter can still not work normally please ask for professional service E003 The DC2 voltage i
26. mage or loss caused by misuse or misunderstanding the information in this manual Misuse or misoperation may harm e The personal safety of the operator or a third person e The property safety of the inverter or any other property 1 1 Before installation The inverter cannot be connected to the grid unless approved by the electrical authority and it must be installed according to the local standard and related standard for an electrical enterprise Warning Please check if there is any damage on the package or the product before installing The inverter is electrical radioactived Please choose a suitable place for installing Notice Safety instruction 1 2 During installation Danger 1 3 Operation 1 4 Repair Danger Keep the PV array covered and the DC circuit breaker OFF High voltage will be generated by PV array exposed under sunshine All the cables must be connected firmly The inverter must be installed by a qualified electrical engineer certified by the local authority and the installation manual must be read through before installation It must be installed according to the local standard and related standard for an electrical enterprise eHigh voltage is a hazard make sure keep the device away from children eAny touch with the device or terminal may cause electric shock or fire Please follow all the safety instructions eA damaged device or system fault can cause electric shock
27. mmon fault and solving steps provides troubleshooting method and skills to the user and helps the user identify and solve some common fault of the inverter Tab 6 1 Protection code and solution Troubleshooting and maintenance Displayed code Protection description Recommended solution Faults mentioned in this part means the inverter enters the protection state or fault state E Tip The protection state is mostly caused by some external reasons the inverter output is not matched with the grid the grid is power off or the system is not correctly earthed and thus the inverter acts to ensure the own safety The inverter itself has no defect and can recover from the protection state if the system is correctly designed and installed Sometimes the inverter enters the protection state by the own defect and can be recovered by resetting or repairing The fault state is caused by incorrect design of system e g the DC voltage is too high and thus the inverter acts to protect the system safety The inverter can be recovered from some faults automatically or by resetting and some faults are caused by the own defect of the inverter and in this case the inverter cannot be recovered and shall be repaired Correctly identifying the fault state of the inverter is helpful for solving the fault so please threat as per the following steps 1 Check if the status displayed on the panel is a protection state or fault state
28. n DC cable between the inverter and the assembly shall be the special PV cable The voltage drop from the terminal box to the Min sectional area Max sectional area Recommended Tip inverter is about 1 2 It is recommended the inverter is sectional area name installed on the assembly support for generation to reduce the cable cost and the DC loss DC cable High performance and high quality PV array shall be used The open circuit voltage in the serial array must be lower than the E Tip maximum DC input voltage in the PV grid tied inverter and the working voltage of the serial array must comply with the MPPT Communication 05 cable RS485 voltage of the serial array must comply with the MPPT voltage 3 6 4 Steps for electrical connection in the PV grid tied inverter m Please cover the PV array by lightproof material or switch off the DC circuit breaker before electrical connection A Danger dangerous voltage will be generated by the PV array e Protect the LCD panel during wiring exposed in the shine e Protect the LCD panel and other elements from scratch or damage by cables or tools If the inverter has been electrified and tested before eee connection wiring can not be performed unless the AC and 3 DC power supplies are cut off for 10min and a multimeter shows that the DC side is tatally discharged 3 6 4 1 Steps for DC connection Steps for DC cable wi
29. n installation position please avoid the influence of noise and electromagnetic radiation to the environment A noice Fim inverter can not be installed near any place of high external electromagnetic radiation e g a TV tower communication signal tower or HV cables The inverter performance will be degraded if the environmental Noti temperature is 45 C above Make sure the inverter is installed in a otice i well ventilated place so that the power generation can be maximized 10 Installation Detailed requirement for installation position X The inverter with a protection level of IP65 can be installed in the open air x The inverter can not be installed under direction sunshine or the internal temperature of the inverter will be excessively high and thus the inverter performance will be degraded for protecting the internal elements or even the temperature protection will be activated by the excessively high temperature x The inverter shall be installed in a cool amp dry place with temperature from 25 C 60 C The environmental relative humidity is not higher than 95 and without any condensation X The inverter LCD shall be leveled with eyes and with enough space in the front for inspection x To avoid of burning or electric shock the inverter shall be installed beyond reach of children The temperature of some parts e g the heat radiator is high when the inverter is running X Make sure
30. or emphasizing the importance These important notices must be fully understood and followed Symbols used in this manual are listed below to help you carefully read and use this manual It means a highly potential danger which may cause a BELGE serious personal injury or death directly if this warning is neglected lt means a moderately potential danger which may cause Eine a serious personal injury or death directly if this warring is neglected It means a lightly potential danger which may cause a light or moderate personal injury or serious property loss if this warning is neglected lt means a potential risk which may cause device Notice malfunction or property loss if this warning is neglected It means an additional notice emphasizing or complementing the ge Tir content or providing a tip for optimizing the product operation and further helps you solve some problems or save some time Lil It means a helpful reference or notice Introduction Symbols on the inverter The inverter is attached with some labels related to operation safety Please don t install the device before carefully reading through and fully understanding these labels It means there is still residual voltage in the inverter The AGS capacitor is still electrified after the AC DC side of the inverter is cut off so the inverter cannot be maintained within 10min till the capacitor is completely discharged 10 min Danger of high vol
31. ring When designing the PV array make sure the maximum open circuit voltage is not higher than 550V at each series of PV group Otherwise the inverter will be damaged irreversibly 1 Using the striping tool to cut the PV cable and makes the cooper wire reveal as 0 cm Different colors of cables shall be used for differentiating in Tip assembling For example the positive pole is connected by a red cable and the negative by a blue cable Ti In order to balance each PV series Cable shall be with the same Fig 3 26 Fig 3 27 P sectional area J 20 21 Installation Installation 2 Using the crimping tool and put terminal into mold of crimping tool The terminal size is 5 The terminal is crimped well with PV cable wire 4 0mm so put it into the mold of 4 6mm 3 Process crimping 6 Put terminal into connector Fig 3 29 7 The DC wiring finished 4 Crimp closely between the terminal and PV cable Fig 3 30 Fig 3 33 3 6 4 2 Steps for AC connection Steps for AC cable wiring 22 23 Installation 1 Put the threaded sleeve and pressure screw of AC wring terminal and the AC wire Pressure screw Threaded sleeve Fig 3 34 2 Wire the AC wire refers to below instructions Screw the green yellow wire to the ground terminator in the AC Connector Screw the blue wire to the N Natural terminator in the AC Connector Screw the brown wire to the L Line terminator in
32. s too high 1 Switch off the DC breaker 2 Check if DC2 voltage is higher than 550V 3 If the fault above is removed but the inverter can still not work normally please ask for professional service E004 The DC1 input current is too high 1 Switch off the DC breaker 2 Check if t he system is designed incorrectly DC1 power too high 3 If the fault above is removed but the inverter can still not work normally please ask for professional service E005 The DC2 input current is too high 1 Switch off the DC breaker 2 Check if t he system is designed incorrectly DC2 power too high 3 If the fault above is removed but the inverter can still not work normally please ask for professional service 38 Troubleshooting and maintenance 6 2 Daily maintenance It is unnecessary to maintain the inverter in normal conditions but it is necessary to make sure the inverter is not covered by dust eCleaning The inverter can be cleaned by electric compressed air blower dry soft cloth or soft brush Please never clean the inverter by any water corrosive chemical agent or cleaning agent eHeat radiation To protect the normal operation and prolong the service life of the inverter the inverter must be installed in a well ventilated space without any air barrier surrounding the heat radiator at the back of the inverter and dust or snow must be removed timely if any 39 Uninstallation 7 Un
33. screen is also sound sensitive it will turn into sleep mode in 2 minutes with no operation You can wake up the screen just by slightly click on the plastic shell around the LCD displaying panel t OOOO en une OC a TEEB AC ab 0 BEEE NC 2 3 4 Product label The product label attached to the right side of the inverter Please check all the ooog OOOO OUOU Product description Li m Lo lt lt E Today wen E Total kW h information before installing MODEL S3600TL VDC max 550 V MODEL S4400TL VDC max 550 v VDC mpp 150 550 V VDC mpp 150 550 V I DC max 13 5135 A I DC max 13 5 13 5 A PAC max 3600 Ww PAC max 4400 w VAC nom 230 v VAC nom 230 v l AC max 16 A AC max 21 A FAC nom 50 60 Hz FAC nom 50 60 Hz ren Class 1 KH OE OY Class 1 DERE AN IP65 DIEE IP65 THEYRE 25 60 C THEE 25 60 C MODEL S5000TL VDC max 550 V VDC mpp 150 550 V I DC max 1515 A PAC max 5000 W VAC nom 230 vV AC max 23 A FAC nom 50 60 Hz HER Class 1 ER IP65 T E 25 60 C RF 480 L X400 W X180 H mm Eht 20 1 Kg psd AA RF 480 L X400 W X180 H mm Hit 20 1 Kg pi AA Fig 2 6 RF 480 L X400 W X180 H mm Et 20 1 Kg A AA Installation 3 Installation 3 1 Safety instruction The DC voltage at the PV array and the AC voltage at the grid side are both higher than the safe voltage It is forbidden to touch any electrified terminal directly Make sure t
34. tage and electric shock Danger of high temperature and burn injury Earth line The wasted product must be sent to the authorized collecting center Please carefully read through and fully understand the instruction manual before using the product Acceptable in the test of insulation and voltage resistance Acceptable in the function test Acceptable in the quality inspection Contents Contents Contents ES 11 1174 19521150 a igo re ctr ce cogs onceeussencen gaat aaeusarecer ch ieuadyeaesneu tan atanesasten 1 3 6 Electrical COMMECTION ceeee ieee ee eee t tte teeter e teers 14 1 1 Before installato nase ee 1 3 6 1 Electric and electrical system structure 14 1 2 During installation 202ccceseeeeeneessnneneennneeennneeneeneennnnennnnn 2 3 6 2 Structure of the communication system eeeee ees 16 1 3 Oppeln ee nen ae 2 3 6 3 Wiring terminals and cable specification 18 EAE nn 2 3 6 4 Steps for electrical connection 20 1 5 OS 3 3 6 4 1 Steps for DC connection 21 2 Product deseripli n cumsunsrseisnneseieeen nennen serien 4 3 6 4 2 Steps for AC connection 23 2 1 Product applicability uuueeeacaeeeennnnesnnnnenennnnnenennnnnnennennennnnnn 4 3 6 4 3 DC AC teminal Connection 25 2 2 Circuit structure eueeueeeneennennnneeennennneeeneenneeeeeeeeeennnenennen 4 3 6 4 4 Connect RS485 as per the following steps 26 2 3 Product introduction 5
35. teraction 5 4 2 Ready mode When the DC voltage is over 100V the inverter enter into the ready mode In this case inverter start hardware self checking and after the self checking is over the inverter enter power generating mode a SERR Sman L co Co lt AC Sil j 29 N E Today ww d ay kW h E 5 4 3 Power generating mode When the external condition satisfies the power generating condition and the after the self checking gets through the inverter will enter into the power generating mode Lis m ZJ lt ts ro Co lt Human machine interaction Human machine interaction 5 4 4 Protection mode If any external fault such as AC side grid fault is detected by the inverter the inverter will stop power generating and enter the protection mode in this case the Inthe morning and evening the light intensity is weak and protection indicator on LCD panel will show and display the corresponding langen thus the LCD keep flashing In order to avoid protection code Troubleshooting can be performed by the user according to this pe Sete HOUDIO Aue ie het ae WESTHIESHIEL code The inverter will keep monitoring ifthe external fault is removed and will IN Ole BOWEI Gomera ng THSOSILOILEREISGE EINES ST keep in the protection mode unless the fault is removed It will be reenter the ANSON CK Hiei lov an Peak Orie VEE Dean grid connect power generating mode one minute later after the fault is removed the
36. the AC Connector Fig 3 35 3 Confirm all the wires should be screwed down Connected wires Pressure screw Threaded sleeve Socket element Fig 3 36 24 Installation 4 Screw down the threaded sleeve and the pressure screw Threaded sleeve Pressure screw Fig 3 37 5 The AC connection finished 3 6 4 3 DC AC terminal connection 1 Make sure that the DC AC breaker is switched off 2 Insert the DC wiring terminal into corresponding DC terminal Fig 3 39 4 Switch on the AC breaker 5 Switch on the DC breaker 25 Installation 3 6 4 4 Connect RS485 as per the following steps 1 Remove the 6 screws on the inverter bottom cover by wrench and open the bottom cover Fig 3 40 Fig 3 41 2 Remove the waterproof cover from the RS485 communication waterproof terminal lead the cable through the cover and then to the device via the waterproof terminal 3 Estimate the cable length to the terminal peel off the cable as pre the length of the metal section of the tube type pre insulated terminal and press on the terminal by a pair of wire end sleeve pliers reliably Fig 3 42 Installation 4 Press down the top of the terminal by a flat screw driver insert the cable into the terminal A B y E E Fig 3 43 5 Cover the bottom cover of the inverter
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