User manual Interroll RollerDrive
Contents
1. 4 10 DriveControls for the RollerDrive EC310 11 Speed settings llli 11 Motor plug x maei E Rex du Rx RISE RE EE E EE 13 Dimensions of the Motor Shaft llli 14 Dimensions of idler cartridges 0000 cee eeeeeeee 14 Arrangement of Round Belt Grooves 22000000005 15 Conical RollerDrives 00000 e cece eee eee 16 Transport and storage Ihre ETT 17 Storage ied ickReadges d PEERS edd A EEG REO RUE E Eee unum d 17 Assembly Warning information for assembly 000222000e eee 18 Warning notices concerning the electrical installation 19 Installing the RollerDrive llle 20 Mounting tool aaaea aaa 0 00 eee eee 22 Electrical Installation llle 23 Initial startup and operation Commissioning llle 24 Operation lille rh 24 Procedure in case of accident or malfunction 24 Maintenance and cleaning Warnings concerning maintenance and cleaning 4 25 Maintenance sleeeleellle ll n 25 lej uum m 25 Troubleshooting Troubleshooting 1 0 0 ee ene 26 Abandonment and disposal Abandonment llle rs 27 Disposal iiiiesssiesiii 9e4 44 MR b ESL adden d ipis 27 Appendix ACCESSOMOS us sans i aie in Je tain Psy Du PAD ADI e Be RR a e HRS E E 28 Installation Declaration llle 29 Version 2 0 06 2013 en 1 Translation2. Always read the entire operating and safety instructions before starting to work with the RollerDrive and follow the information contained herein in full Only instructed and qualified persons may work with the RollerDrive Always keep this user manual at hand when working on the RollerDrive so that you can consult it quickly if required Always comply with relevant national safety regulations gt If you have any questions after reading this user manual feel free to contact our customer service See the last page for contact information Intended use The RollerDrive EC310 may only be used for industrial applications and in an industrial environment to convey goods such as parts cartons totes or boxes It must be integrated in a conveyor module or a conveying system Any other use is not permitted Any changes that affect the safety of the product are not allowed The RollerDrive EC310 may only be used within the given operation limits Unintended use The RollerDrive EC310 may not be used to transport persons bulk cargo or small parts The RollerDrive is not intended for use under impact or shock loads Applications not according to the intended use of the RollerDrive EC310 require approval from Interroll Version 2 0 06 2013 en Translation of the original instructions RollerDrive EC310 INTERROLL A Bodily injury Electricity Rotating parts Heat Working environment Faults during ope
3. Install a protection device such as a guard plate to prevent fingers from getting trapped in the round belt PolyVee belt or roller chain gt Install an appropriate warning on the conveyor NOTICE Risk of damage leading to failure or shortened life expectancy of the RollerDrive Follow the instructions below Do not drop or mishandle the RollerDrive to avoid internal damage Check each RollerDrive visually for damage before assembly n order to prevent damage to the internal connections do not hold carry or secure the RollerDrive by the motor cable Do notforce the RollerDrive when inserting it into the conveyor frame It should fit easily into the holes in the frame Ensure that the proper tightening torque is applied to the RollerDrive hex nut to prevent the shaft spinning in the frame and the wires twisting see Securing the RollerDrive in the conveyor frame page 22 gt Do not twist the motor cable Version 2 0 06 2013 en Translation of the original instructions RollerDrive EC310 INTERROLL Assembly Warning notices concerning the electrical installation NOTICE Risk of damage to the motor and or RollerDrive cables gt Observe the following safety information All electrical work should only be performed by qualified and authorized persons gt Disconnect the power supply before installing removing or rewiring the RollerDrive gt Donot apply AC current to the R
4. INTERROLL Product information Dimensions of the Motor Shaft 11 mm 0 44 in hex 16 mm 0 63 in 480mm 18 9 in 5 mm 0 2 in M12 x 1 mm Dimensions of idler cartridges 11 mm 0 44 in hex Female threaded M8 FTMB shaft pin spring loaded shaft Straight 5 mm 0 2 in 15 5 mm 0 61 in 5 mm 0 2 in umh pu 13 mm 0 51 in Straight IP66 10 mm 0 39 in ut SW 13 mm 0 51 in Round belt head 91 mm 1 22 in 31 mm 1 22 in 13 5 mm 0 53 in 13 mm 0 51 in 13 5 mm 0 53 in 13 mm 0 51 in L4 mm 0 16 in 4 mm 0 16 in 11 mm 0 44 in IT 7 ti HHR fh EX LN Y 937 8 mm 1 49 in l gaza mm 1 49 in BF EL AF 17 mm 0 67 in BFEL PolyVee head 31 mm 1 22 in 4 mm 0 16 in L 11 mm 0 44 in 31 mm 1 22 in 4 mm 0 16 in Y 243 mm 1 7 in BFIEL e 943 mm 1 7 in BF EL AF 17 mm 0 67 in Version 2 0 06 2013 en Translation of the original instructions 14 RollerDrive EC310 INTERROLL PolyVee head IP66 Product information 11 mm 0 44 in hex spring loaded shaft Female threaded M8 FTM8 shaft pin 31 mm 1 22 in 4 mm 0 16 in T umi E BF EL 943 mm 1 7 in SW 13 mm 0 51 in Toothed belt head Poly Chain G
5. You can enter the values of your RollerDrive in the last column Information Possible value Own value RollerDrive type Motor type plate Gear ratio Serial number Tube diameter 50 mm or 1 9 in Tube material Zinc plated aluminum or stainless steel with or without sleeves Roller installation EL BF lengths Roller transmission Torque transmission Idler shaft Spring loaded or female threaded shaft pin see Dimensions of idler cartridges page 14 RollerDrive EC310 INTERROLL Product information Technical specifications Rated voltage 24 VDC Voltage range 18 to 28 VDC Idle current 0 4 A Rated current 2A Maximum peak current 5A Rated power 32W Maximum ripple from power supply 3 96 Maximum number of starts stops per 30 minute Maximum noise emission mounted 55 dB A 1 Protection classification IP54 or IP66 Ambient temperature in operation 0 C to 40 C 32 F to 104 F Ambient temperature during transport and storage 30 C to 75 C 22 F to 167 F Air humidity 5 to 85 Installation height above sea level max 1000 m max 3300 ft Data applies to an ambient temperature of 20 C 68 F 1 Value can vary according to installation conditions profile shapes and the resonance behavior of the system Performance Data for RollerDrive EC310 Gear ratio Speed range Nominal torque Starting torque Hol
6. of the original instructions RollerDrive EC310 INTERROLL Contents Validity of the manual The manual is part of the product Structure of warnings Introduction Information about the operating instructions This manual contains important advice notes and information about the RollerDrive EC310 in all phases of its lifecycle Transport assembly and start up Safe operation maintenance and troubleshooting disposal Accessories The manual describes the RollerDrive EC310 as it is delivered by Interroll In addition to this manual special contractual agreements and technical documents apply to special versions gt For trouble free safe operation and warranty claims read the manual and follow the instructions before handling the RollerDrive EC310 gt Keep the manual near to the RollerDrive EC310 gt Pass the manual on to any subsequent operator or occupant of the RollerDrive EC310 gt Interroll does not accept any liability for malfunctions or defects due to non observance of this manual gt f you have any questions after reading the operation manual feel free to contact our customer service See the last page for your local contact Warnings in this manual The warnings in this document refer to risks which may arise while using the RollerDrive EC310 For relevant warnings see Safety page 4 and the warnings at the beginning of each chapter There are three categories of danger The follo
7. 13 en Translation of the original instructions RollerDrive EC310 INTERROLL Product information Motor plug P5 LI a x NOLO Pin Color Function Value 1 brown Power supply input Rated voltage 24 VDC Voltage range 18 to 28 VDC 2 white Direction of rotation U lt 4 V counter clockwise seen from the cable end U 7 V clockwise of the RollerDrive 3 blue Earth for power supply Ground and signal 4 black Fault output Open Collector Ucesat 0 5 V for l 5 mA Umax 7 30 lomax 5 mA Error Signal low No fault Signal high 5 gray Analogue speed start see table below signal Analogue speed start signal Pin 5 Voltage range 0 to 24 VDC Stop braked state 0 to 2 3 VDC Speed 2 3 VDC to 10 VDC Incline rate above 2 3 VDC 740 rpm motor revolutions linear between 2 3 and 10 VDC Max speed 10 VDC to 24 VDC The conveyor speed is calculated from the gear ratio and the nominal value also see Speed settings page 11 i In case the RollerDrive is not directly connected to the corresponding DriveControl or the Interroll extension cable connect the motor plug using a Conec M8 snap in coupling NOTICE Pins 1 and 3 are not protected against incorrect polarity connection Damage to the motor Ensure the correct polarity Version 2 0 06 2013 en 13 Translation of the original instructions RollerDrive EC310
8. 7 0 48 0 32 0 24 0 18 0 12 on off on off 1 15 0 86 0 65 0 52 0 43 0 29 0 22 0 16 0 11 on off off on 1 03 0 78 0 58 0 47 0 39 0 26 0 19 0 15 0 10 on off off off 0 92 0 69 0 52 0 41 0 34 0 23 0 17 0 13 0 09 off on on on 0 80 0 60 0 45 0 36 0 30 0 20 0 15 0 11 0 07 off on on off 0 68 0 51 0 38 0 31 0 25 0 17 0 13 0 10 0 06 off on off on 0 56 0 42 0 32 0 25 0 21 0 14 0 11 0 08 0 05 off on off off 0 44 0 33 0 25 0 19 0 17 0 11 0 08 0 06 0 04 off off on on 0 32 0 24 0 18 0 15 0 12 0 08 0 06 0 05 0 03 off off on off 0 21 0 15 0 12 0 09 0 08 0 05 0 04 0 03 0 02 off off off on 0 09 0 07 0 05 0 04 0 03 0 02 0 02 0 01 0 01 off off off off Stop or in accordance with the signals on the Speed A C ports Version 2 0 06 2013 en 11 Translation of the original instructions RollerDrive EC310 INTERROLL Product information External speed setting via digital inputs _ _ Speed input on the DriveControl Speed at gear ratio m s A B C o 91 121 161 201 244 36 1 48 1 641 9631 H H H 1 75 1 31 0 98 0 78 0 65 0 44 0 33 0 25 0 16 H H L 1 47 1 10 0 83 0 66 0 55 0 37 0 28 0 21 0 14 H L H 1 19 0 89 0 67 0 53 0 45 0 30 0 22 0 17 0 11 H L L 0 92 0 69 0 52 0 41 0 34 0 23 0 17 0 13 0 09 L H H 0 64 0 48 0 36 0 29 0 24 0 16 0 12 0 09 0 06 L H L 0 36 0 27 0 20 0 17 0 14 0 09 0 07 0 05 0 03 L L H 0 09 0 07 0 05 0 04 0 03 0 02 0 02 0 01 0 01 L L L 0 0 0 0 0 0 0 0 0 H logically active L logically inactive 12 Version 2 0 06 20
9. INTERROLL User manual Interroll RollerDrive EC310 Version 2 0 06 2013 en ranslation of the original Manufacturer s address Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Tel 49 2193 23 0 Fax 49 2190 2022 www interroll com Copyright The copyright of this manual remains with Interroll Engineering GmbH The operating instructions contain technical regulations and drawings which may not be reproduced partially or in full transmitted by any means utilized without permission for competitive purposes or disclosed to third parties Version 2 0 06 2013 en Translation of the original instructions RollerDrive EC310 INTERROLL Table of contents Introduction Information about the operating instructions 2 Warnings in this manual llle 2 Further symbols llle 3 Safety General safety instructions llli llle 4 Interided USO kein xen PEM ees ale dd a RAE qne 4 Unintended use 0 000 eee 4 Qualified persons llli 5 Dangers d eg ebore abad ice a a PE CR Rer t dE URLs 5 Interfaces 0 00 ll ns 6 Operating modes 0 02000 cece eee 6 Product information Components 2000 cece eee 7 Product Description llli 8 RollerDrive Label llle 9 Product identification 222i 9 Technical specifications 000000 cece eee 10 Performance Data for RollerDrive EC310
10. T 8 mm pitch 18 teeth 35 mm 1 38 in 27 5 mm 1 08 in 4 mm 0 16 in aufi BF EL 945 8 mm 1 8 in AF 11 mm 0 43 in hex Sprocket head IGM8 female thread shaft pin single bearing Version 2 0 06 2013 en Translation of the original instructions 11 mm 0 44 in hex shaft 3 8 in pitch 20 teeth 16 8 mm 0 66 in s 25 mm 0 37 in H B Him 260 9 mm 2 4 in 35 mm 1 38 in BF EL Between Frames Installation Length Arrangement of Round Belt Grooves min 22 mm 0 87 in for tube diameter 50 mm min 30 mm 1 2 in min 31 75 mm 1 25 in 938 4 mm 1 51 in ji Hh 938 1 mm 1 5 in i min 31 75 mm 1 25 in BF EL for tube diameter 1 9 in 15 RollerDrive EC310 INTERROLL 16 Product information Spring loaded hex double bearing for tube diameter 50 mm min 22 mm 0 87 in min 50 mm 1 9 in 938 4 mm 1 51 in 1 938 1 mm 1 5 in min 31 75 mm 1 25 in min 54 6 mm 2 15 in BF EL for tube diameter 1 9 in i Other tube groove arrangements are possible Conical RollerDrives For conical RollerDrives there must be an 1 8 angle compensation on both end to avoid bending forces on the RollerDrive Version 2 0 06 2013 en Translation of the origin
11. al instructions RollerDrive EC310 INTERROLL Version 2 0 06 2013 en Translation of the original instructions Transport and storage Transport Every RollerDrive has end protectors to cover its ends N ACAUION 1 There is a risk of injury if transported incorrectly Only qualified and authorized persons should transport the product Follow the instructions below Do not stack pallets Do not stack more than four cardboard boxes on top of each other Check that the RollerDrives are correctly fixed prior to transport Avoid serious impacts during transport Check every RollerDrive for visible damage after transport In the event of damage take photos of the damaged parts Report any damage caused by transport immediately to the transport company and Interroll to retain the right to claim for compensation Do not expose the RollerDrives to serious fluctuations in temperature as this could lead to condensation VVVVVVV v Storage N CAUTION Risk of injury due to improper storage gt Do not stack pallets Do not stack more than four cardboard boxes on top of each other gt Check each RollerDrive for damage after storage 17 RollerDrive EC310 INTERROLL 18 Assembly Warning information for assembly N CAUTION gt Rotating parts Risk of pinched fingers gt Do not insert fingers between the RollerDrive and the round belt PolyVee belt or roller chain
12. ding torque m s Nm Nm Nm 9 1 0 09 to1 75 0 45 1 10 0 36 12 1 0 07 to1 31 0 61 1 46 0 48 16 1 0 05 to0 98 0 81 1 95 0 64 20 1 0 04 to0 78 1 01 2 44 0 80 24 1 0 03 to0 65 1 21 2 92 0 96 36 1 0 02 to0 44 1 82 4 38 1 44 48 1 0 02 to0 33 2 42 5 85 1 92 64 1 0 01 to0 25 3 23 7 80 2 56 96 1 0 01 to0 16 4 84 11 69 3 84 10 Version 2 0 06 2013 en Translation of the original instructions RollerDrive EC310 INTERROLL Product information DriveControls for the RollerDrive EC310 Interroll recommends using the RollerDrive EC310 in combination with the corresponding Interroll DriveControl 20 or 54 i For more detailed information on the DriveControl please refer to the corresponding operating manual relevant catalogues or publications at www interroll com Speed settings If you do not use the recommended DriveControl see DriveControls for the RollerDrive EC310 page 11 you may change the speed of the RollerDrive EC310 by altering the voltage on pin 5 of the motor plug Speed setting on the DriveControl DIP switch setting on the Speed at gear ratio DriveControl m s A BC 0D 94 121 16 1 201 241 36 1 48 1 641 96 1 on on on on 1 75 1 31 0 98 0 78 0 65 0 44 0 33 0 25 0 16 on on on off 1 63 1 22 0 92 0 73 0 61 0 41 0 31 0 23 0 15 on on off on 1 51 1 13 0 85 0 68 0 57 0 38 0 28 0 21 0 14 on on off off 1 39 1 04 0 78 0 62 0 52 0 35 0 26 0 20 0 13 on off on on 1 27 0 95 0 72 0 5
13. ecting cable Length 2000 mm S 1004033 RollerDrive EC310 on DriveControl Version 2 0 06 2013 en Translation of the original instructions RollerDrive EC310 INTERROLL Version 2 0 06 2013 en Translation of the original instructions Appendix Installation Declaration in accordance with the EC Machinery Directive 2006 42 EC Appendix II B The manufacturer Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Germany hereby declares with sole responsibility that the product range RollerDrive EC310 is not a ready to use machine as defined by the EC Machinery Directive and therefore does not fully comply with the requirements of this directive The commissioning of these conveyor modules is not permitted until conformity of the entire machine system in which they are installed has been declared in compliance with the EC Machinery Directive The health and safety requirements as stated in Appendix have been applied The special technical documents as stated in Appendix VII B have been compiled and will be sent to the responsible authority if necessary Person authorized to compile the technical documents Georg Malina Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Applied EC directives Machinery Directive 2006 42 EC EMC Directive 2004 108 EC RoHS Directive 2002 95 EC Applied harmonized standards ENISO 12100 Parts 1 and 2 Safety of machinery Basic concepts ge
14. electronically commutated drive roller The motor electronics motors and gears are installed in the RollerDrive It has nine gear stages and can be operated at a constant conveying speed There are several overload protection systems Stall timing device If the RollerDrive is stalled while there is a run command the motor tries to restart ten times every three seconds for one second If the stall persists after these ten attempts a failure signal is set and the RollerDrive tries to restart with a 60 1 cycle restart for one second every 60 seconds until the stall is eliminated The RollerDrive will not be damaged if the system operates in a stall time device mode for a long period of time If the RollerDrive is running at the selected speed again or the run command is withdrawn the failure signal will be cancelled Slow running If there is a speed deviation of 20 from the chosen value for more than 10 seconds the motor will be switched off and the failure signal will be set The RollerDrive will try to start again after 60 seconds If the RollerDrive is running at the selected speed again or the run command is withdrawn the failure signal will be cancelled Temperature monitoring The temperature of the motor and electronic assemblies is monitored If used appropriately the roller can be installed in the conveyor with the required controls and then operated maintenance free throughout the service life of the product The Ro
15. ersion 2 0 06 2013 en Norway Interroll A S Kobbervikdalen 65 3036 Drammen Norway Tel 47 32 88 26 00 no sales interroll com Poland Interroll Polska Sp z 0 0 ul Plochocinska 85 03 044 Warszawa Poland Tel 48 22741 7410 pl sales interroll com Portugal Rulmeca de Portugal LDA Parque Industrial do Tortosendo Edificio Parkurbis Loja 7 Apartado 113 6200 865 Tortosendo Portugal Tel 351 275 3307 80 rulmeca rulmeca interroll pt Romania Krako International SRL Str Sfanta Maria 1 5 BI 10A4 Sc 1 Apt 4 Sector 1 001494 Bucuresti Romania Tel 4021 260 2050 ro sales interroll com Slovenia 3 TEC prehrambena tehnologija hlajenje Dravska ulica 7 1000 Ljubljana Slovenija Tel 386 1 5656 370 si sales interroll com Spain Interroll Espa a S A Parc Tecnol gic del Vall s C Dels Argenters 5 Edificio 1 Bp y Cp 08290 Cerdanyola del Vall s Barcelona Spain Tel 34 90211 0860 es sales interroll com Sweden Interroll Nordic A S Karlsrovagen 64 302 41 Halmstad Sweden Tel 46 35 227 077 se sales interroll com Switzerland Tel 49 2193 23 190 ch sales interroll com United Kingdom Interroll Ltd Brunel Road Corby Northants NN17 4UX United Kingdom Tel 44 1536 200 322 gb sales interroll com Africa South Africa Interroll South Africa Pty Ltd Box 327 Isando 1600 Gauteng South Africa Tel 27 112819900 7a sales interrall cam Translation of the original instruct
16. ions North and South America Canada Interroll Checkstand 8900 Keele Street Unit 2 amp 3 Concord Ontario L4K 2N2 Canada Tel 1 905 660 4426 ca sales interroll com Interroll Canada Ltd 1201 Gorham Street Newmarket Ontario L3Y 8Y2 Canada Tel 1 905 727 33 99 ca sales interroll com USA nterroll Corporation 3000 Corporate Drive Wilmington N C 28405 USA Tel 1 910799 1100 us sales interroll com nterroll Automation LLC 5035 Keystone Boulevard Jeffersonville IN 47130 USA Tel 1 812 284 1000 us sales interroll com 232 Duncan Circle Hiram GA 30141 USA Tel 1 770943 1541 ca sales interroll com Brazil nterroll Logistica Elementos para Sistemas Transportadores Ltda Rua Dom Joao VI 555 Parque Industrial SA Pindamonhangaba SP CEP 12412 805 Brazil Tel 55 0 12 3648 8021 br sales interroll com Asia China Interroll Suzhou Co Ltd Block B amp C Ecological Science Hub No 1 Ke Zhi Road Suzhou Industrial Park Jiangsu Province China Postal Code 215021 Tel 86 512 62560383 cn sales interroll com India nterroll Drives and Rollers ndia Pvt Ltd No 276 4th main 4th phase Peenya Industrial Area Bangalore 560058 ndia Tel 91 080 41272666 in sales interroll com Israel Comtrans Tech Ltd P O B 17433 Tel Aviv 61174 Israel Tel 972 54 4272747 il sales interroll com nterroll Dynamic Storage Inc INTERROLL Japan Interroll Japan Co Ltd 302 1 Shimo
17. ions with high switching cycles the temperature of the tube can reach up to 60 C 140 F Do not use the RollerDrive in explosive atmospheres Remove equipment or material which is not required from the workspace Wear safety shoes Regulate and monitor careful placement of the goods on the conveyor Regularly check the RollerDrive for visible damage In case of fumes unusual noise or blocked or damaged goods stop the RollerDrive at once and ensure that the RollerDrive cannot be started accidentally Contact qualified personnel immediately to find the source of the fault Do not step on the RollerDrive during operation gt As the product is maintenance free you only need to check regularly for visible damages unusual noise and that the screws and nuts are still tightened gt Do not open the RollerDrive gt Make sure that the RollerDrive cannot start up accidentally particularly during assembly maintenance work and in the event of a fault RollerDrive EC310 INTERROLL Normal mode Special mode Special operating mode Safety Interfaces By assembling the RollerDrive in a conveyor module potential hazards may occur These are not described in this manual and have to be analyzed during the design installation and startup of the conveyor module After assembling the RollerDrive in a conveyor module check the whole system for any new potential dangerous condition prior to turning on the conveyo
18. kuzawa Midori ku Sagamihara shi Kanagawa 252 0134 Japan Tel 81 42 764 2677 jp sales interroll com Korea Interroll Korea Co Ltd Rm 301 Dongsan Bldg 333 60 Shindang Dong 100 826 Choong Ku Seoul Tel 82 2 2231 1900 kr sales interroll com Singapore Interroll Asia Pte Ltd 386 Jalan Ahmad Ibrahim Jurong 629156 Singapore Republic of Singapore Tel 65 6266 6322 sg sales interroll com Sri Lanka Colombo Machinery amp Equipment Ltd No 102 Fife Road Colombo 05 Sri Lanka Tel 94 11 250 0078 79 Ik salesGinterroll com Taiwan First Auto Transfer Equipment Co Ltd 8F 3 No 65 Song De Road Hsin Yi District Taipei 11076 Taiwan Tel 886 2 27 59 8869 tw sales interroll com Thailand Interroll Thailand Co Ltd 700 685 Moo 1 Amata Nakorn Panthong Chonburi 20160 Thailand Tel 66 3 844 7448 th sales interroll com Australia and New Zealand Australia Interroll Australia Pty Ltd 70 Keon Parade Thomastown Victoria 3074 Australia Tel 61 394602155 au sales interroll com New Zealand Automation Equipment NZ Ltd 26 Tawn Place Pukete Hamilton New Zealand Tel 64 7 8490281 nz sales interroll com Headquarter Interroll Schweiz AG 41 91 850 25 25 info interroll com www interroll com
19. ller 25 RollerDrive EC310 INTERROLL Symptom RollerDrive does not run Troubleshooting Troubleshooting AN N CAUTION Risk of injuries due to incorrect handling Troubleshooting may only be done by qualified and authorized persons Only perform troubleshooting after switching off the power Ensure that the RollerDrive cannot be turned on accidentally Possible cause No power supply Help Check 24 VDC power supply Plug not connected properly Check cable connection RollerDrive is rotating in the wrong direction or at the wrong speed Wrong DriveControl settings on the speed and rotational direction Dip switches Change setting on DriveControl Wrong voltage at speed setting pin if the RollerDrive is not operated with the recommended Interroll DriveControl Check the voltage of the speed setting pins on the motor plug Abnormal noise coming from the RollerDrive Motor or gearbox is damaged Replace the RollerDrive Interrupted RollerDrive operation 26 Damaged motor cable Check motor cable for damage If the motor cable is damaged replace the RollerDrive RollerDrive overloaded see Overload protection device page 8 Version 2 0 06 2013 en Translation of the original instructions RollerDrive EC310 INTERROLL Abandonment and disposal Abandonment N BACNTION Risk of injury due to improper handling Abando
20. llerDrive EC310 is fitted with an electronic holding brake that allows it to be used on conveyors on a gradient or incline The motor s rotor is held in position if no travel signal is pending In the event of failure of the supply voltage the holding brake becomes ineffective as it is not a mechanical brake The RollerDrive EC310 feeds energy back when the goods being conveyed brake This results in the motor heating up less in operation and improves the energy efficiency of the system Interroll DriveControls are fitted with a switch that prevents the voltage rising above 28 V in the supply voltage When installing the system ensure that the power units are capable of feedback Version 2 0 06 2013 en Translation of the original instructions RollerDrive EC310 INTERROLL Version 2 0 06 2013 en Translation of the original instructions Product information RollerDrive Label The information on the RollerDrive label is used to identify the RollerDrive This is necessary in order to use the RollerDrive as intended j T7 E lt 2 7 6 Ce 32 mO 03 10 en Nr ER SX 37W So Vp 9 Ly 24 VDC 5 0 05 sS 0 98 m s 6 MEM EC 310 8 123456789 Label Manufacturer Rated voltage Date of production Speed range Gear ratio Type of RollerDrive Performance Serial number Product identification The following information is needed to identify a RollerDrive
21. nance and cleaning N BCNON Risk of injury due to improper handling or accidental motor starts Maintenance work and cleaning may only be executed by qualified and authorized persons Only perform maintenance work after switching off the power Ensure that the RollerDrive cannot be turned on accidentally Setup signs indicating maintenance work Maintenance If the RollerDrive is not secured as specified in the installation instructions see Assembly page 18 it may rotate in the hole in the conveyor frame This will result in the roller leads becoming twisted and eventually severed Monthly check the RollerDrive for visible damage Annually ensure that the roller shaft is secured properly in the conveyor frame If a RollerDrive is damaged or broken down it has to be replaced gt Install a new RollerDrive see Abandonment page 27 and see Installing the RollerDrive page 20 Cleaning Increased surface friction reduces the roller speed since more power is used to overcome the resistance Therefore in a dirty environment periodic cleaning will ensure good contact with the goods and reduce friction Remove foreign materials and dirt with a simple cleaning brush not a wire brush by brushing gently Remove smaller amounts of dirt with a damp cloth When doing this make sure that wetting of the RollerDrive is no more than slightly damp gt Do not use sharp edged tools to clean the ro
22. neral principles for design Part 1 Basic terminology methodology Part 2 Technical principles Wermelskirchen 31st March 2010 Armin Lindholm Managing Director This declaration can be obtained at www interroll com if needed 29 Europe Austria Tel 49 2193 23 187 at sales interroll com Belgium Tel 49 2193 23 259 be sales interroll com Czech Republic Interroll CZ s r o Na R dku 7 3172 69002 B eclav Czech Republic Tel 420 519 330 210 cz sales interroll com Denmark Interroll Nordic A S Hammerholmen 2 6 2650 Hvidovre Denmark Tel 45 36 88 33 33 dk sales interroll com Finland Interroll Nordic A S Martinkylantie 53 01720 Vantaa Finland Tel 358 954 94 94 00 fi sales interroll com France Interroll SAS Z De Kerannou BP34 29250 Saint Pol de Leon France Tel 33 2 98 244100 fr sales interroll com Germany Interroll F rdertechnik GmbH H ferhof 16 42929 Wermelskirchen Germany Tel 492193230 de sales interroll com Hungary L rincz Kft Kast ly U 27 Pf 57 2045 T r kb lint Hungary Tel 36 23 337 891 hu sales interroll com Iceland IBH ehf Dugguvogur 10 104 Reykjavik Iceland Tel 4 354 562 6858 ingi ibh ehf is Italy Rulli Rulmeca S P A Via Arturo Toscanini 1 24011 Alm Bg Italy Tel 39 035 4300 111 venditeGrulmeca it Luxembourg Tel 49 2193 23259 be sales interroll com Netherlands Tel 49 2193 23151 nl sales interroll com V
23. nment may only be executed by qualified and authorized persons Only abandon the RollerDrive after switching off the power Ensure that the RollerDrive cannot be turned on accidentally Disconnect the motor cable from the control Unscrew the outer nut at the threaded motor shaft If the RollerDrive has a spring loaded idler shaft push the idler shaft inwards If the RollerDrive has a FTM8 idler shaft unscrew the bolt at the idler shaft Extract the RollerDrive from the conveyor frame VVVVV Disposal The operator is responsible for the proper disposal of the RollerDrive In doing so industry specific and local provisions must be observed for the disposal of the RollerDrive and its packaging Version 2 0 06 2013 en 27 Translation of the original instructions RollerDrive EC310 INTERROLL 28 Belt Controls Connection accessories Appendix Accessories Part Toothed belt Properties Gates Poly Chain GT or similar Pitch 8 mm 0 31 in Toothed belt width 11 2 mm 0 44 in Hub with 18 teeth Round belt Belts with 4 mm 0 16 in and max 5 mm 0 20 in diameter PolyVee belt Drive head with 9 grooves for flexible V ribbed belts e PJ form ISO 9981 DIN 7867 Pitch 2 34 mm 0 09 mm Belts with a max of 4 ribs Part Part no DriveControl 20 S 1001415 DriveControl 54 S 1001416 ZoneControl S 1004023 SegmentControl S 1004024 ComControl S 1004025 Part Properties Part no Conn
24. ollerDrive or DriveControl device at any time as this will cause irreparable damage Do not apply too much tension or load to the motor plug Bending the cable and forcing the star washer over the cable can cause damage to the cable s insulation which could result in failure of the RollerDrive Ensure that the RollerDrive the DriveControl and the 24 VDC power source are properly earthed through the conveyor frame or supporting structure in which the RollerDrive and the DriveControl are installed Incorrect earthing can result in the build up of static charge causing the motor or DriveControl to malfunction or fail prematurely Do not bend the motor cable at the motor shaft Leave a minimum of 12 mm 0 5 in of excess cable for stress relief Give the start signal with a delay of at least 500 ms after switching on the power supply Switching on the power supply and the start signal at the same time results in peak currents in excess of 5 A and damages the RollerDrive Version 2 0 06 2013 en 19 Translation of the original instructions RollerDrive EC310 INTERROLL 20 Inserting the motor shaft i Assembly Installing the RollerDrive gt Remove any packaging and transport safety devices from the RollerDrive When installing the RollerDrive particularly in coated profiles it must be ensured that the fastening nuts and any star washers or torque safety devices used establish electrical contact with the profile
25. r Operating modes Operation of the installed device at the end customer s as a component in a conveyor in a complete system All operating modes which are required to guarantee and maintain safe and normal operation Explanation Comment Transport Storage Loading and unloading transport and storage Assembly Initial start up Installation at the end customer s and When de energized performing the test run Cleaning External cleaning When de energized Maintenance Repairs Maintenance and inspection tasks When de energized Troubleshooting Troubleshooting in the event of a fault When de energized Fault elimination Eliminating the fault When de energized Shut down Dismantling from the conveyor When de energized Disposal Disposal of RollerDrive and packaging 6 Version 2 0 06 2013 en Translation of the original instructions RollerDrive EC310 INTERROLL Version 2 0 06 2013 en Translation of the original instructions Product information Components RollerDrive EC310 Motor plug with cable Motor shaft Fixed bearing housing assembly Motor e60000 Fastening screw for idler shaft Idler bearing housing assembly Tube Pipe coupling Gears RollerDrive EC310 INTERROLL Overload protection device Holding brake Zero Motion Hold Energy feedback Product information Product Description The RollerDrive EC310 is an
26. ration Maintenance Accidental start up Version 2 0 06 2013 en Translation of the original instructions Safety Qualified persons Qualified persons are persons who read and understand the manual and taking national regulations into account can competently execute incidental work Only instructed and qualified persons may work with the RollerDrive taking the following into account the relevant manuals and diagrams the warning and safety instructions in this manual the system specific regulations and requirements national or local regulations and requirements for safety and accident prevention Dangers The following list provides information about the various types of danger or damage that may occur while working with the RollerDrive EC310 gt gt Vv VV VV VV Y VVVVV VV Maintenance or repair work must only be performed by authorized and qualified persons in accordance with the applicable regulations Before turning on the RollerDrive ensure that no unauthorized persons are near the conveyor Only perform installation and maintenance work after you have switched off the power Ensure that the RollerDrive cannot be turned on accidentally Keep your fingers and hair away from moving parts If you have long hair always wear a hair net Never wear loose clothing Never wear jewelery such as necklaces or bracelets Wear safety shoes Do not touch the RollerDrive during operation With applicat
27. rts and accidental start up Risk of crushed fingers Do not insert fingers between the RollerDrive and the round belt PolyVee belt or roller chain Do not remove the protection device Keep fingers hair and loose clothing away from the RollerDrive NOTICE Damage to the motor or the control due to induction Do not push items along the roller conveyor by hand Do not spin the RollerDrive manually Pre commissioning checks gt Check the RollerDrive for visible damage gt Check all protection devices gt Ensure that no personnel stand in hazardous areas near the conveyor gt Clearly specify and monitor the way goods are placed on the conveyor gt Ensure that the RollerDrive is not blocked i Ambient conditions during operation see Technical specifications page 10 Procedure in case of accident or malfunction Stop the conveyor at once and ensure that it cannot be started accidentally In case of an accident Provide first aid and call for emergency assistance Inform responsible persons Have the malfunction repaired by qualified persons Start the conveyor only after this has been approved by qualified persons VVVVV Version 2 0 06 2013 en Translation of the original instructions RollerDrive EC310 INTERROLL Checking the RollerDrive Replacing a RollerDrive Version 2 0 06 2013 en Translation of the original instructions Maintenance and cleaning Warnings concerning mainte
28. to build a mounting tool as shown in the figure below Place the mounting tool between two rollers to reduce the gap between the adjacent rollers Dimensions of the mounting tool depend on the roller pitch and the roller tube diameter Version 2 0 06 2013 en Translation of the original instructions RollerDrive EC310 INTERROLL Version 2 0 06 2013 en Translation of the original instructions Assembly Electrical Installation gt If the recommended DriveControl see DriveControls for the RollerDrive EC310 page 11 is used connect the motor plug to the DriveControl gt Ifthe DriveControl is not used connect your control to the motor plug refer to see Motor plug page 13 for the pin assignment 23 RollerDrive EC310 INTERROLL Initial startup and operation Commissioning Pre commissioning checks Ensure that no objects are in contact with rotating or moving parts Ensure that all bolts are tightened according to the specifications Ensure that there are no additional areas of danger caused by interfaces to other components Ensure that the wiring is in accordance with the specification and legal directives Check all protection devices Ensure that no personnel stand in hazardous areas near the conveyor i For information on commissioning refer to the DriveControl manual or the manual for your motor control Operation N CAUTION Rotating pa
29. to enable ground contact For the star washers included in the scope of supply the torque safety device must be checked with respect to the side profile Place the first pair of Nord Lock washers on the motor shaft When doing this ensure that the sloping gradations of the washers face each other Insert the motor cable and motor shaft into the hexagonal hole measuring at least 11 2 mm 0 44 in or the round hole measuring at least 12 2 mm 0 48 in in the conveyor frame NOTICE Internal damage to the RollerDrive due to improper handling gt Do not yet fit the retaining nut gt Do not bend the motor cable at the motor shaft Leave a minimum of 12 mm 0 5 in of excess cable for stress relief gt Fit one or two round belts size 4 mm max 5 mm 3 16 in or PolyVee belts if used Version 2 0 06 2013 en Translation of the original instructions RollerDrive EC310 INTERROLL Assembly Inserting the idler shaft The type of axis dictates how the idler shaft is inserted in the conveyor frame The spring loaded shaft is simplest to install Inserting the spring loaded hexagonal shaft gt Push the spring loaded shaft inwards and align the shaft with the hole in the conveyor frame Release the spring loaded hexagonal shaft and allow it to pop into the hole in the frame Inserting the female thread shaft pin Place a split
30. washer onto a M8 x 20 bolt Align the RollerDrive with the hole in the conveyor frame and insert the M8 bolt and split washer into the shaft Use a wrench to prevent the shaft pin from turning width across flats AF 13 mm or AF 19 mm depending on the shaft pin type see Arrangement of Round Belt Grooves page 15 Useatorque wrench to tighten the bolt with 20 Nm 177 in Ibf until the split washer is completely compressed Version 2 0 06 2013 en 21 Translation of the original instructions RollerDrive EC310 INTERROLL Securing the RollerDrive in the conveyor frame Gi Assembly There is a nut and a retaining washer on the shaft next to the tube This inner nut has been preassembled and secured in the correct position Do not adjust the inner nut and star washer gt Use a flat wrench AF 19 mm to prevent the inner nut from turning Use a wrench AF 36 mm with the IP66 configuration Slip a second pair of Nord Lock washers and a hex nut over the motor cable and screw onto the threaded motor shaft Ensure that a pair of Nord Lock washers are fitted on both sides of the profile Useatorque wrench to tighten this outer nut with 35 Nm 308 in Ibf while ensuring that the inner nut is not rotating An angular compensation on the motor end is needed to prevent bending forces on conical RollerDrives Mounting tool For mounting the PolyVee belt you may want
31. wing signal words are used in the document as required Danger Warning Caution Signal word Meaning Danger Indicates a hazardous situation which if not avoided will result in death or serious injury Warning Indicates a hazardous situation which if not avoided could result in death or serious injury Caution Indicates a hazardous situation which if not avoided may result in minor or moderate injury A DANGER Nature and source of the hazard Possible consequence of non observance gt Information about how to avoid the hazard Version 2 0 06 2013 en Translation of the original instructions RollerDrive EC310 INTERROLL ep Version 2 0 06 2013 en Translation of the original instructions Introduction Further symbols NOTICE This symbol identifies possible material damage gt Information about how to avoid damage This symbol displays safety instructions This symbol marks useful and important information This symbol marks the steps that have to be carried out RollerDrive EC310 INTERROLL Safety General safety instructions The RollerDrive EC310 is designed according to the technical state of the art and is reliable in operation once distributed However risks may still arise Risks of physical injury to the user or bystanders Adverse effects of the RollerDrive and other material Disregarding the warnings in this manual may lead to serious injury
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