Atexco Electric heated Steam Box User's Manual
Contents
1. 10 5 7 Concerns of operation 10 Chapter6 Instructions of maintain 12 Chapter7 Solutions of malfunction 13 Atexco z Chapter1 Concerns of installation 1 1 Principles of steam The principles of Steam Box are same as the Atmospheric Hanging Steam Box Fabrics are hung on the special fabric frame while steaming The temperature of steam chamber is about 102 C And air vent is opened to atmosphere exhausting continuously 1 2 Introductions of assembly Steam chamber There is only a steam chamber with a sealing door on the front side Dimension of the steam chamber is about 1 5m 1 0m 2 80m Length width height Electric circuitry Use three phase five wire system for power supply The steam box must be connected to three phase five wire electric circuit which have 380V phase voltage upwards 25A phase current and also have three phase air switch neutral wire and earth wire The best is connecting the steam box to three phase air switch directly but don t using three phase power supply plug Scathe will be taken to steam box if the value of breaking current isn t match the demarcating current value Water inflow Connect water supply The best is softened water to water inlet by four way water pipe Drains Use a water pipe 1 inch connects to waterspout then2. decontaminate the vented waste water After that vent waste water to the drain system Sealing Door There are six rotary knobs on the sealing door To avoid scalded don t operate if the sealing door is opened Operation panel t x NO Power supply Heating Buzzer Water scarcity Switch Temperature Timer Urgent button to Indicator light of power supply Atexco z js It lights showing the control circuit working order Heating indicator light It lights showing Electric heated steam box is been heating Buzzer Buzzer call shows working completed Water scarcity warning light It lights showing water scarcity The following works will be halted if not adding enough water to the steam box until light disposes Temperature director Temperature can be set and shown by the temperature director It is normal that there no increase of the temperature at the beginning of heating Controlling switch Begin end and restart steaming Urgent button It is a safety switch Press it can stop heating urgently After urgent button resetting the aboriginal steaming state can be keep Timer Set the time of steaming which counting from fabric started to been steamed to the setting temperature 1 3 Accessories Fabric vehicle and Fabric frame There are two fabric frames and two fabric vehicles Fabric frames for hanging fabrics Fabric vehicles for pulling and pushing the fabric frames which hang fabrics on Two whee
3. Atexco z Atexco Electric heated Steam Box User s Manual HANGZHOU HONGHUA DIGTAL TECHNOLOGY CO LTD Atexco z INDEX Chapter1 Concerns of installation 4 1 1 Principles of steam 4 1 2 Introductions of assembly 4 1 3 Accessories 9 Chapter2 Major Technology Parameters 6 Chapters Instructions of installation 7 Chapter4 Instructions of adjustment 8 4 1Temperature setting 8 4 2 Time setting 8 Chapter5 Operation rules 9 5 1 Connect with power supply 9 5 2 Fabric prepareS 9 5 3 Put fabric frame to steam box 10 5 4 Startup steam box 10 5 5 Open steam box MM 10 5 6 Reference list of steaming time
4. he top of steaming box and balance the steaming humidity on the upside of the steaming fabrics EFabric shelve f Encircling cloths nterlinings Pothook ji Towel J Towel J di Atexco z 5 3 Put fabric frame to steam box Fabric frame is pulled into the steam box by the fabric vehicle which moves along with the track on the bottom of steam box Close the sealing door then turn the handle diagonally from the bottom up 5 4 Startup steam box Turn the control switch to ON a new steaming procedure begin 5 5 Open steam box When steaming completed users can take out the fabric frame by the step 5 3 It is necessary to close the sealing door to keep heating if want to keep on steaming If not just need cutting off power and water and putting glove fabric frame and fabric vehicle to specified position 5 6 Reference list of steaming time Fabric Real steamed Steamed time temperature Cotton fabric 102 C 13 15min Silk fabric 102 C 35 min Wool fabric 102 C 25 30min Polyamide fabric 102 C 30min knitted fabric 102 C 15min Towel fabric and Heavy 102 C 25 30 min cotton fabric more than 200g m In principle heavy fabric should be steamed more time 5 7 Concerns of operation To reduce color difference steam box need warm up before steaming Hang dossal fitly a
5. ls of fabric frame are put on to the track The track is on the top of fabric vehicle In this way steam box can be pushed and pulled conveniently Atexco zZz Chapter2 Major Technology Parameters Max width of fabric 1 6m Max width of steamed 34 136m Working pressure of steam box standard atmosphere Highest steamed temperature 102 C Rated dissipation power 12KW Rated operational voltage 380 220VAC 50HZ three phase five wire Atexco z Chapter3 Instructions of installation Connect to water inlet pipeline connect to corresponding water inlet pipeline Connect to drainage pipeline connect to corresponding drainage pipeline Atexco z Chapter4 Instructions of adjustment 4 1Temperature setting Temperature parameter can be set by turning the knob which is on the operation panel Normally the set parameter is 101 5 C real parameter is 102 C at the beginning of timing 4 2 Time setting Users can adjust steaming time by adjusting the time controller within the main controller box The detail methods as follow 1 Lift the transparent shield of the adjustment 2 Unit of time adjustment Press and means add means minus to make the unit of time is M Minute 3 Figure adjustment Press and Atexco z Chapter5 Operation rules 5 1 Connect with power supply Make control panel electrifying at this moment indicator light of power supply will light 5 2 Fabric prepares Cot
6. nd avoid fabric pleating It is necessary to dry the ink before steaming to avoid color staining Filtrated soften water for working Clean water tank with detergent every month if steam box be used often If any malfunctions please refer to user s manual or contact with maintain service members 5 Make sure main control switch closed before open the sealing door of steam box 6 Please take note of cleanness 7 Please take note of safety Se Be PS Washing of fabric Hand wash Cotton fabric Rayon cotton fabric and ramie fabric wash in water refer to cotton Atexco z fabric Cold wash Hot wash whisking soap boiling 100 2 3min soap powder 2g l rinse drying or iron drying Silk fabric Cold wash three times soap boiling with boiling water 2min Cold wash Wash fastness and softening fastness 5g l softener 2g l dip5 6min in room temperature 100 C drying or iron drying Silk fabric hand wash should be soft do not scrub otherwise the surface reflection ray of the fabric will be effected Machine wash Cotton fabric machine washable Wash dewatering bleach wash dewatering soap boiling dewatering drying or ironing Silk fabric and cotton fabric Cold wash soap boiling with boiling water 2min cold wash fastness and softening setting stenter dry wrap finished product Atexco z Chapter6 Instructions of maintain 1 Steam box should be normal pressure vessel 2 The water at the b
7. ottom of steam box should be softening water Atexco z Chapter7 Solutions of malfunction status reason settle 1 Outer power supply switch isn t 1 turn on turn on 2 switch on Power Indicator 2 Three phase circuit breaker isn t 3 replace light shows switch on 4 turn off 3 Fuse burn out 5 turn on 4 Urgent button is pressed 5 Main control switch is turn off Water scarcity 1 Water level low 1 open water valve warning light 2 Down lead of water level sensor 2 reconnect shows disconnect 3 replace 3 Liquid Level Relay is spoiled 1 At the beginning of heating 1 wait No rise on evaporation discharge too small 2 replace temperature 2 Temperature Sensor is spoiled 3 replace 3 Temperature director is spoiled 4 replace 4 Electric heat element is spoiled 1 Timer is spoiled 1 replace Timer don t 2 General Relay is spoiled 2 replace time 3 Temperature director is spoiled 3 replace If malfunction can t be solved users can contact with Engineering Department of our company
8. ton fabric wool fabric ramie fabric viscose fabric knitted fabric and towel fabric It was ringed with a circuit of double cotton canvas good capillary effect about 200 g m grams weighing on the fabric shelves as encircling cloths After hung with special interlinings it is begun to hang the cloth on the first pothook of the shelves The idiographic sketch map of method was shown as below Ordinary cotton printed fabrics can be hung up in turn by the method of S shaped Heavy cotton fabrics knitted fabric and rayon fabric with more moisture can be hung up in turn by the method of S shaped hanging by a jump needle to increase the distances among the steaming fabrics for the purpose of absorbing moisture Because of less absorption of moisture real silk and nylon fabric can be hung up by the method of S shaped hanging two layer cloth per needle If the pothook can not been fully occupied by the steaming fabrics it can be hung about two needles about three meters long and the width must be greater than the steaming fabric of dried cotton canvas If the pothooks of cloth shelves are fully hung off steaming fabrics it is not necessary to be hung in the end and the front of the pothook If the length of the steaming fabric is less than 1 m it can be put the steaming fabric on the above canvas by pins and hung up the encircling cloths Then we can put special cotton covers on the top of the cloth shelves to prevent water dripping from t
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