User's Manual - Cole
Contents
1. Table 2 1 Model Requirements 3410000 01 115 VAC 60 Hz 1 Amp 3410020 27 230 VAC 50 60 Hz 0 5 Amp Note An outlet with a circuit breaker rated at 10 amps for 115 volt models 5 amps for 230 volt models should be located as close as possible to the right rear side of the station Power cords supplied with the station are 3 meters 10 feet long Product Service 1 800 522 7658 3 Chapter 3 Getting Started Now that the installation site is properly planned you are ready to inspect and install the Protector Downdraft Powder Station This chapter covers how to e Unpack the station e Install the station e Connect the electrical supply source Tools required for installation the station include a flat blade screwdriver scissors or a box knife Note The station can weigh up to 75 lbs 34 kg Always follow safe lifting guidelines when unpacking or moving the station Unpacking the Station Carefully remove the outer carton and inspect the station for damage that may have occurred in transit If the station is damaged notify the delivery carrier immediately and retain the entire shipment intact for inspection by the carrier Note United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen 15 days of delivery Do not return goods without the prior authorization of Labconco Unauthorized returns will not be accepted If the station was damaged2. User s Manual Protector Downdraft Powder Station Models 3410000 3410001 3420020 3420021 3420022 3420023 3420024 3420025 3420026 3420027 To receive important product updates complete your product registration card online at register labconco com Protecting your _laboratory environment ax 7 LABCONCO Labconco Corporation 8811 Prospect Avenue Kansas City MO 64132 2696 800 821 5525 816 333 8811 FAX 816 363 0130 E MAIL labconco labconco com HOME PAGE www labconco com Copyright 2010 Labconco Corporation All rights reserved The information contained in this manual and the accompanying products are copyrighted and all rights reserved by Labconco Corporation Labconco Corporation reserves the right to make periodic design changes without obligation to notify any person or entity of such change Warranty Labconco provides a warranty on all parts and factory workmanship The warranty includes areas of defective material and workmanship provided such defect results from normal and proper use of the equipment The warranty for all Labconco products will expire one year from date of installation or two years from date of shipment from Labconco whichever is sooner except the following Purifier Logic Biological Safety carry a three year warranty from date of installation or four years from date of shipment from Labconco whichever is sooner SteamScrubber amp FlaskScrubber Gl
3. 03 04 Evidence Drying Cabinet 230V 3410020 21 22 23 24 25 26 27 Downflow Powder Station 230V 3420020 22 24 26 Capture Portable Fume Chamber 230V Serial No Various See Individual Declaration Year of Manufacture 2010 and Subsequent I the undersigned hereby declare that the equipment specified above conforms to the above Directive s and Standard s r Lt A M2 7 S Signature S Ad SCE Denner Full Name TA iA Oe ED sear amp Cxsgnsetaisg Position Labconco P N 3696073 Rev B ECO F907 22 Product Service 1 800 522 7658
4. 10 of the nominal voltage e Transient overvoltages according to Installation Categories II Overvoltage Categories per IEC 1010 Temporary voltage spikes on the AC input line that may be as high as 1500V for 115V models and 2500V for 230V models are allowed e Used in an environment of Pollution degrees 2 1 e where normally only non conductive atmospheres are present Occasionally however a temporary conductivity caused by condensation must be expected in accordance with IEC 664 20 Product Service 1 800 522 7658 Appendix D Accessories Prefilter 3768903 Single disposable pleated paper filter The filter has a Minimum Efficiency Reporting Value MERV of 8 meaning it removes 70 85 of particles 3 0 10 microns in size 1 Ib 0 5kg Transition 3Xxxxxx Allows two separate stations to be tied together 1 Ib 0 5kg Product Service 1 800 522 7658 21 DECLARATION OF CONFORMITY Application Council Directive s 73 23 EEC 89 336 EEC 2002 95 EC RoHS 2004 1 08 EC Standard s to which conformity is declared EN61010 1 EN55022 EN61000 3 2 3 Manufacturer s Name Manufacturer s Address E mail Importer s Name Importer s Address Type of Equipment EN61326 1 Labconco Corporation 8811 Prospect Avenue Kansas City MO 64132 USA labconco labconco com See Shipping Customs Documents See Shipping Customs Documents for your equipment Laboratory Equipment Model No 3400001 02
5. as shown in Figure 6 2 3 Pull the HEPA filter away from the filter frame and install the replacement filter with its gasket facing the filter frame NOTE Take care not to touch the HEPA filter media It is very fragile 4 Reinstall the HEPA filter clamps the prefilter and the filter cover Figure 6 2 Product Service 1 800 522 7658 15 Chapter 6 Maintaining The Station Resetting a Circuit Breaker To reset the circuit breaker located on the top rear of station depress the white button until it sets Circuit Breaker Speed Control Figure 6 3 Setting the Speed Control Adjustment of the speed control varies the volume of air drawn through the perforated work surface while the unit is operating Ideally smoke released within 6 inches 150 mm above the perforated work surface should be drawn directly into the work surface Using a small screwdriver adjust the speed control to give the required downflow velocity See Figure 6 3 to locate the speed control The downflow velocity is increased by turning the speed control counter clockwise and clockwise to decrease velocity 16 Product Service 1 800 522 7658 Chapter 7 Troubleshooting Refer to the following table if the station fails to operate properly If the suggested corrective actions do not solve the problem contact Labconco for additional assistance PROBLEM CAUSE CORRECTIVE ACTION Station blower won t Unit not plugged into Plug the station i
6. perforated work surface is not obstructed e Wear a long sleeved lab coat with knit cuffs and over the cuff rubber gloves Use protective eyewear Wear a protective mask if appropriate Wipe Down e Wipe down the perforated work surface with 70 ethanol or a suitable cleaner and allow it to dry CAUTION Do not use bleach on the stainless steel work surface Use disinfectants compatible with stainless steel Dusting Evidence e Position evidence during dusting so that air flows around all surfaces of it and directly into the perforated work surface Do not overload the station Do not place objects directly on top of the perforated work surface in a manner that would obstruct the downflow e Do not obstruct the perforated work surface or the exhaust air discharge on top of the station Shutdown e Turn off the station Wipe down the perforated work surface with 70 ethanol or a suitable cleaner and allow it to dry e Remove the perforated work surface Powder can be cleaned out of the pan or the pan can be removed from the filter module and dumped in a waste container e Remove the filter cover Inspect the prefilter and replace it if necessary e Reinstall the filter cover work surface pan and perforated work surface Dispose of rubber gloves appropriately and have lab coat laundered properly 12 Product Service 1 800 522 7658 Chapter 6 Maintaining the Station The common service operations necessary to ma
7. the smoke does not flow as described see the Adjusting the Fan Speed section of Chapter 6 6 Product Service 1 800 522 7658 Chapter 4 Performance Features and Safety Precautions The Protector Downdraft Powder Station operates using the following principles e Directional airflow e Prefiltration of large particulates by an inlet prefilter e Filtration and retention of particulates by a High Efficiency Particulate Air HEPA filter The major components in the system are e The prefilter e The HEPA filter e The blower to force air through the station Product Service 1 800 522 7658 Chapter 4 Performance Features and Safety Precautions Directional Airflow Directional airflow plays a critical role in Downdraft Powder Station performance Air is drawn through the perforated work surface into the prefilter located behind the filter cover and then through the HEPA filter The filtered air is then exhausted out of the top left rear side of the filter module This is illustrated in Figure 4 1 Figure 4 1 Room Air HEPA filtered Air a Contominated Air Prefilter The prefilter is a disposable pleated paper filter The filter has a Minimum Efficiency Reporting Value MERV of 8 meaning it removes 70 85 of particles 3 0 10 microns in size See Appendix A for reorder part numbers HEPA Filter HEPA filters are disposable dry type particulate filters The filter material or media is typically made of borosi
8. Service Operations Prefilter Replacement HEPA Filter Replacement Resetting a Circuit Breaker Setting the Speed Control CHAPTER 7 TROUBLESHOOTING APPENDIX A COMPONENTS APPENDIX B DIMENSIONS APPENDIX C SPECIFICATIONS APPENDIX D ACCESSORIES DECLARATION OF CONFORMITY 13 13 14 16 14 15 16 16 17 18 19 20 21 22 Chapter 1 Introduction Congratulations on the purchase of a Labconco Protector Downdraft Powder Station The Station is designed to capture and collect fingerprint powder to prevent its spread in the room environment and on you while dusting for prints The Protector Station is the result of years of experience in manufacturing laboratory equipment and users like you suggested many of its features to us The Downdraft Powder Station offers many unique features to enhance performance and flexibility To take full advantage of them please acquaint yourself with this manual and keep it handy for future reference If you are unfamiliar with how downdraft stations operate please review Chapter 4 Performance Features and Safety Precautions before you begin using the station Even if you are an experienced station user please review Chapter 5 Using the Station it describes the station s features so that you can use it efficiently This manual and other technical information is available in PDF format at our website www labconco com Product Service 1 800 522 7658 Chapter 2 Prerequisites Be
9. assware Washers carry a two year warranty from date of installation or three years from date of shipment from Labconco whichever is sooner Blood Drawing Chairs carry a ten year warranty Carts carry a lifetime warranty Glassware is not warranted from breakage when dropped or mishandled This limited warranty covers parts and labor but not transportation and insurance charges In the event of a warranty claim contact Labconco Corporation or the dealer who sold you the product If the cause is determined to be a manufacturing fault the dealer or Labconco Corporation will repair or replace all defective parts to restore the unit to operation Under no circumstances shall Labconco Corporation be liable for indirect consequential or special damages of any kind This statement may be altered by a specific published amendment No individual has authorization to alter the provisions of this warranty policy or its amendments Lamps and filters are not covered by this warranty Damage due to corrosion or accidental breakage is not covered Returned or Damaged Goods Do not return goods without the prior authorization from Labconco Unauthorized returns will not be accepted If your shipment was damaged in transit you must file a claim directly with the freight carrier Labconco Corporation and its dealers are not responsible for shipping damages The United States Interstate Commerce Commission rules require that claims be filed with the delivery
10. carrier within fifteen 15 days of delivery Limitation of Liability The disposal and or emission of substances used in connection with this equipment may be governed by various federal state or local regulations All users of this equipment are required to become familiar with any regulations that apply in the user s area concerning the dumping of waste materials in or upon water land or air and to comply with such regulations Labconco Corporation is held harmless with respect to user s compliance with such regulations Contacting Labconco Corporation If you have questions that are not addressed in this manual or if you need technical assistance contact Labconco s Customer Service Department or Labconco s Product Service Department at 1 800 821 5525 or 1 816 333 8811 between the hours of 7 00 a m and 6 00 p m Central Standard Time Part 3412800 Rev ECO F833 TABLE Or ContTENTS CHAPTER 1 INTRODUCTION CHAPTER 2 PREREQUISITES Space Requirements Clearance Location Requirements Exhaust Requirements Electrical Requirements CHAPTER 3 GETTING STARTED Unpacking the Station Initial Operation CHAPTER 4 PERFORMANCE FEATURES AND SAFETY PRECAUTIONS Directional Airflow Prefilter HEPA Filter Blower Station Air Intake and Exhaust Safety Precautions CHAPTER 5 USING THE STATION Fan Switch Filter System Light Dusting in the Station CHAPTER 6 MAINTAINING THE STATION Routine Maintenance Schedule
11. fore you install the downdraft station you need to plan the site for installation Examine the location where you intend to install the station You must be certain that the area is level and of solid construction In addition a source of electrical power must be located near the installation site Carefully read this chapter to learn e Space requirements e Location requirements e Electrical power requirements e Exhaust requirements Refer to Appendix C Specifications for complete station electrical and environmental conditions specifications and requirements Space Requirements The dimensions for the downdraft station are shown in Appendix B Dimensions Clearance A minimum clearance of at least 6 inches 150 mm is suggested on the top of the station to allow for the unobstructed discharge of filtered air 2 Product Service 1 800 522 7658 Chapter 2 Prerequisites Location Requirements Note The station should be located on a flat level bench or work surface for proper operation Exhaust Requirements As stated earlier the exhaust discharge of the station located on the upper left side on the back of the station should never be obstructed The station is designed to have its back surface pushed against a wall but the top of the station should have no obstructions within 6 inches of the exhaust discharge Electrical Requirements The Downdraft Station models have the following electrical requirements
12. in transit you must file a claim directly with the freight carrier Labconco Corporation and its dealers are not responsible for shipping damages Do not discard the carton or packing material for the station until all of the components have been checked installed and tested 4 Product Service 1 800 522 7658 Chapter 3 Getting Started The work surface and work surface pan are shipped unassembled to the filter module To assemble the station 1 Engage the notches on the front of the pan with the pins located in the bottom corners of the filter module as shown in Figure 3 1 Figure 3 1 Engage the work surface pan With the lower pins on the side of the filter module 2 Set the work surface on top of the pan by hooking the rear flange under the bottom edge of the filter cover as shown in Figure 3 2 Figure 3 2 Ensure the work surface flange goes behind the front panel 3 Plug the power cord into the filter module The plug socket is located on the top right rear corner of the station The unit is ready for use Product Service 1 800 522 7658 5 Chapter 3 Getting Started Initial Operation Prior to use with powder you should perform the following operational tests to ensure the station is operating properly e Airflow Smoke Pattern Test v With the system fan ON introduce smoke from a cigarette chemical smoke stick etc above the work surface The smoke should flow directly down into the work surface If
13. intain the Downdraft Powder station for peak performance are listed below Routine Maintenance Schedule Weekly e Using 70 ethanol or a suitable cleaner clean the perforated work surface and work surface pan e Operate the system blower noting if the filter system light turns on Monthly or more often as required e Using a damp cloth or LabSolutions Glass amp Surface Wipes Labconco part 1570000 clean the exterior surfaces of the station particularly the perforated work surface to remove any accumulated dust e All weekly activities e Check the prefilter replace if needed Annually e All monthly activities e Replace HEPA filter Product Service 1 800 522 7658 13 Chapter 6 Maintaining The Station Service Operations Prefilter Replacement 1 Remove the filter cover by pulling the two latches down at the same time Swing the top of the panel away from the filter module and then lift the panel away from the unit as shown in Figure 6 1 2 Pull the prefilter straight away from the HEPA filter releasing it from the three prefilter clamps 3 Install the new prefilter noting the orientation the airflow arrow should point toward the HEPA filter Reinstall the filter cover Figure 6 1 14 Product Service 1 800 522 7658 Chapter 6 Maintaining The Station HEPA Filter Replacement 1 Remove the prefilter as described previously 2 Using a nut driver or wrench remove the HEPA filter clamps
14. licate microfibers formed into a thin sheet in a process similar to the production of paper This sheet is folded or pleated to increase its surface area The pleats are held in place by beads of glue that add rigidity to the media pack The pack is then set into a frame and sealed as shown in Figure 4 2 8 Product Service 1 800 522 7658 Chapter 4 Performance Features and Safety Precautions The HEPA filter manufacturer establishes the efficiency of the filter by challenging it with an aerosol of known particle size The number of particles that penetrate the filter are quantified and this establishes the efficiency of the filter The filter used in the Downdraft Powder Station is at least 99 99 efficient in removing particles 0 3 micron Note The HEPA filter media is very fragile DO NOT touch the media If you think the media of a HEPA filter is damaged Call Labconco s Product Service Department at 1 800 522 7658 or 816 333 8811 Note HEPA Filters are only effective against particulate material Gases will pass through the filter Figure 4 2 Filter frame Polyurethane seal P ke Between media pack and filter frame A f Filter media pack A continuous sheet of filter media Blower The blower assembly pulls room air through the work surface prefilter and HEPA filter and then discharges the filtered air out of the top of the unit The Downdraft Powder Station uses a motorized backward curved fan for quiet ene
15. nco at 800 821 5525 or 816 333 8811 for further information The HEPA filter in the station will gradually accumulate airborne particulate matter from the powder and from airborne particulates The rate of accumulation will depend upon the cleanliness of the air operating time and the amount of powder being used in the station Do not operate the station without all of the appropriate filters in place When handling used filters or prefilters always wear appropriate personnel protective equipment 10 Product Service 1 800 522 7658 Chapter 5 Using the Station Fan Switch The fan switch is located on the upper right rear of the station as shown in Figure 5 1 Turning the switch to the Fan position starts the blower drawing air into and through the station Figure 5 1 Fan Switch Filter System Light Filter System Light The filter system light will illuminate if the airflow across the filters is insufficient If lit first inspect or replace the prefilter If lit with a clean prefilter replace the HEPA filter NOTE If the Filter System Light illuminates during use finish the dusting of the evidence in the station and then correct the problem before using the station again Product Service 1 800 522 7658 11 Chapter 5 Using The Station Dusting in the Station Start up e Turn the fan switch to Fan e Check the condition of the prefilter and note if the filter system light is on Ensure that the
16. nto appropriate turn on outlet electrical service Check connection to the top of station Circuit breaker Reset circuit breaker tripped Filter System Light Blockage of the Check the prefilter replace if needed turns on prefilter Ensure that there is no obstruction of the exhaust on top of the station HEPA filter is If replacing prefilter does not help blocked replace the HEPA filter Product Service 1 800 522 7658 17 Appendix A Components Downdraft Powder Station Replacement Parts Item Quantity Part No Description 3768903 6938100 HEPA Filter 18 Product Service 1 800 522 7658 Appendix B Dimensions B 1 Accessory Shelf 25 8 655mm Dimension A v 2 foot wide units 24 0 3 foot wide units 36 0 TOP 4 14 0 356mm a 17 5 13 3 445mm 338mm v p T i gt SIDE Ao 1 0 25mm Product Service 1 800 522 7658 19 Appendix C Specifications Electrical Data Model Requirements Energy Use 3410000 01 115 VAC 60 Hz 1 Amp 100W 3410020 through 27 230 VAC 50 60 Hz 0 5 Amp 100W Environmental Conditions e Indoor use only e Maximum altitude 6562 feet 2000 meters e Ambient temperature range 41 to 104 F 5 to 40 C e Maximum relative humidity 80 for temperatures up to 88 F 31 C decreasing linearly to 50 relative humidity at 104 F 40 C e Main supply voltage fluctuations not to exceed
17. rgy efficient operation Station Air Intake and Exhaust In order to operate properly the perforated work surface must be unobstructed Blocking or restricting the exhaust outlet on the top of the filter module can also adversely affect the performance of the system Product Service 1 800 522 7658 9 Chapter 4 Performance Features and Safety Precautions Safety Precautions NEVER USE THIS STATION WITH HAZARDOUS CHEMICALS OR BIOHAZARDS FAILURE TO DO THIS CAN RESULT IN EXPOSURE TO THESE HARMFUL CONTAMINANTS This station is intended to be used for the containment of nuisance powders only Ensure that the station is connected to electrical service in accordance with local and national electrical codes Failure to do so may create a fire or electrical hazard Do not remove or service any electrical components without first disconnecting the station from electrical service When handling evidence or working in the station always wear appropriate personnel protective equipment NEVER attempt to dust evidence containing flammable gases or solvents in the station An open flame should NOT be used in the station HEPA filters only remove particulate matter Operations generating volatile toxic chemicals are prohibited The media of the filter is fragile and should not be touched Avoid puncturing the HEPA filter during installation or normal operation If you suspect that a HEPA filter has been damaged DO NOT use the station contact Labco
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