Home

Service Manual

1. 11 72 722 aaa 5 milo 6 2 1 NONG SEP aNG NAAN 8 2 2 Exposure center ABCD calibration 2 XQXQXQXQX aaa 10 2 3 Double exposure center Calibration 2 2XQXQXQXX a 11 2 4 Temperature calibration ccccccccceseeccceeeeceeseeeeececseaeeeesecseseeseesesenseesaeees 13 2 5 Twister g cali ANON AA 15 2 6 UNIONNRY CAID AUOT sasise a NAAN 19 2 f Replenishing system Setup 0 cece cesecceeceeseseceeeeeeesseeeaceeeesseeeeeeeenaeeeees 33 2 8 Color management from monitor to PNOtOS ee eee cee e eee eeeeeeeeeeeenees 37 Chapter 3 Service 40 az 2 616 t AA AA oe 41 3 1 DL 202P Densitometer asa AD AGA 42 WINS Cell IU OM aaa AA ANA AA AA 42 Show densitometer test value 102 2 2 2 2022 0 0 a saaan 43 SDE I Lo AA AA 44 Malunction GIAINOSIS AA ANA AGANG 47 3 2 Data backup and FESLORE GAGANA GANAN AGA 48 3 3 Linux system backup and recovery 2 X a 50 3 4 Integration with Pakon scanner 2 2 222Qa aa 57 3 5 Centr PO Se Pama ANAN AA AA 63 3 6 Unilateral valve of replenishing pump cleaning and replacement 68 oa Filter cleaning and replacement 2 22 2XXX aaa 70 3 8 Rack sleeve replacement 22 XXX aa 12 3 9 Rack cleaning and examination cccccccccccsecccseeseeceeeeeesneeeeseeeeeesseeenaees 14 3 10 Check and clean working tanks and pi
2. fh LAKI AL Disposition and description DVI Port Signal mpu conned to DVI port of Linux PC video card 50 pins socket Signal output connect to LCD 4 pins socket Switching Power supply input 10 pins socket Programmed port Chapter 4 Electrical parts and wiring diagram 120 Functions Translate signal from Linux PC video card to LCD Adjustment for replacement Redo Morning setup for all paper magazines 2 1 Morning setup Redo uniformity calibration ee 2 6 Uniformity calibration Woon touch the trimmers on board anytime unless you are requested and follow an instruction Otherwise it could cause serious photo problems 121 Chapter 4 Electrical parts and wiring diagram 4 8 Sensors Disposition F oe E Faber eF 1 audit namer lirarereHer i Papa kadi Geren Pee abs T s E PN r a I minar r iie BAT Pak a SA Sa ae a I 7 LI LI D a ur ae NG F LI 1 H so as L Le j m L n A a a i oa ee 3 AE Tae be PE See Pee Rodeo gece 1 iret Ses anan Pager kadin sentor iraran Esr Fig 4 8 1 Chapter 4 Electrical parts and wiring diagram 122 by KG TA Paper magazine D sensor Ph a k a A j a 3 w i Paper magazine door sensor Fig 4 8 3 123 Chapter 4 Electrical parts and wiring diagram r foo a 195 uas Duipeo Jede4 a po Fig 4 8 5 Chapter 4 Electrical parts and wiring diagram 124 1
3. ABCD calibration if necessary Change the STB water Clean the filters of the working tanks Clean the cross overs 3 Month maintenance Uniformity calibration if necessary Twister 4 calibration if necessary Clean the tanks if necessary Check the replenishing pumps circulation pumps and the pipes to avoid potential chemical leakage Machine start up sequence 1 2 Turn on the Linux PC Turn on the Windows PC Wait until the Linux PC startup finish Turn on the Drive power Chapter 2 Maintenance ie a Windows PC Start betton Chapter 2 Maintenance 8 2 1 Morning setup Purpose To compensate the color deviation caused by changes of chemicals etc keep color output stabilized Precondition Processing solution temperature has reached the set value Steps gt Run Maintenance gt Complete the Calibration gt Calibration 48 Laon Mei Cabin 1 2AM Measure wih densitomeher Menus cosg 1C 059 Legend Test rumba 2181 M 0 69 TH 02 y very gbod Y 070 T4070 aya Cassette 08 bo 225 gdc1 g2 MI pooo mana EM 2 08 9M 1 92 IM kad by 202 941 92 B very bad MC 1 2 3 po 8 ac 2H aka ET MM CM Li AM ut T Y or LAG e DT Fasi m standand ox gt Complete the Calibration gt Paper characteristics anj aioi Hel Cairn T Ari i Cassette calibration Dak Curent conet OB Measure with densitometer Legend Test number 2130 E oi Cas
4. Hoou ea Te ee CA CG NGO a d g g Dooo ODOD 99 Chapter 4 Electrical parts and wiring diagram Functions Receive temperature signal of working tanks and dryer from temperature sensors Receive level signal of working tanks replenisher tanks and waste tanks from level sensors Receive signal of sorter sensors Control temperatures of working tanks Adjustment for replacement Set DIP switch to be the same as the previous board SS Factory default setting Re adjust trimmers for temperature calibration 2 4 Temperature calibration Disposition and description AC 24V Power supply AC24 V2 AC24 V2 Serial port to Linux PC Standby socket code Cc on O Co CO Cc C C C C rong J10 J12 J12 Chapter 4 Electrical parts and wiring diagram 100 SN Wire definition DV mai WPL N G J GND SRHC SRHA GND SR1C SR1A GND SR2C SR2A N STDC STDA _ G J Serial port to Platformctrl PCB Serial port to Powerctrl PCB Standby Standby Standby Standby Standby Serial port to Master PCB 101 socket code J13 J14 J15 Chapter 4 Electrical parts and wiring diagram SN Wire definition Description mai STBSUP STB replenisher pump control signal BFSUP BF replenisher pump control signal CDSUP CD replenisher pump control signal D STB3 PUMP STB3 circulation pump control signal gi
5. STB2 PUMP STB2 circulation pump control signal STB1 PUMP STB1 circulation pump control signal BFPUMP BF circulation pump control signal CDPUMP CD circulation pump control signal CABC Sprinkling pump control signal maa 0 SORT AC1 Standby _ WASHS Paper processor motor control signal N CDFANS STDHS PB STB3HS STB3 heater control signal Oi STB2HS STB2 heater control signal maa 6 STB1HS STB1 heater control signal 1 BFHS BF heater control signal Co CDHS CD heater control signal CO DRYHS Dryer heater control signal 20 15V 15V Power supply GND BF temperature sensor shield BF BF temperature sensor signal 15V BF temperature sensor 5V G Z CD temperature sensor shield oO J bar CD temperature sensor signal 15V CD temperature sensor 5V GND STB2 temperature sensor shield socket code J16 J16 J19 J20 Chapter 4 Electrical parts and wiring diagram 102 SN Wire definition STB2T CI DV GND STB1T DV G Z J DRYT 5V G Z J STB3T 5V PACB PACA SR2B SR2A SR1B SR1A STBB STBA LSTB3 G Z J LSTB2 LSTB1 G Z 0 Z J LBF GND LCD Description STB2 temperature sensor signal STB2 temperature sensor 5V STB1 temperature sensor shield STB1 temperature sensor signal STB1 temperature sensor 5V Dryer temperature sensor shield Dryer temperature sensor signal Dryer
6. Setup Package 1 Press to change icon Product Kodak Picture CD cu c Pakon CD Sleeve T Print4 x6 T Print 5x7 Print 3x10 Index Contact Diskette Br Setup 7 Save As C Setup CT Internet Undetine Cancel os fi z G3 NG Na CZ gt In Root Directory type 10 1 1 2 archive and select Create subdirectory for each Roll ID 3 Chapter3 Service 60 Save As Properties x Options Image Settings Naming of Pictures T Use original file name if available this only applys to pictures opened from file File name prefix m Location of Pictures Browse Root Directory M0 1 1 4archive J Create subdirectory for each Roll 3 Save As Raw iW Selected Pictures Only Cancel Help Under Image Settings tab select JPEG for File and 100 for Quality and then click OK Save As Properties Options Image Settings Dimensions File M Use scanned resolution JPEG jpal Lie Dont scale up File Type Height Dots Dots Per Inch Quality Inches 0 00 H amp 0 00 w Dots 0H O WwW Estimated file size le Cancel Help Configured Auto Run of PS1 X35 gt Click Setup and then point to Scanner and then select Scan Mode 61 Chapter3 Service PSI F 235 Order Picture os Sieg Tools Help Package F G0 G0 g Es ng T Waly Se BET Calibration Wizard Pakon Diskette
7. Custom Framing Pakon CDR Scan Mode kodak Picture CD Advanced General QUEUE EasyOrder gt In Auto Run select Script 1 and then click OK Scan Mode Properties General Scan Mode C Normal Roll Mode C Long Roll Mode Splice Roll Mode Portrait Mode Enable f No rotation f Rotate 30 left f Rotate 180 f Rotate 90 right Cancel Apply Help Working flow from film to photos 1 Insert a film to the Pakon scanner PS1 X35 and scan the film 2 After finishing the scan in Istudio click ARCHIVE icon to open ARCHIVE folder CA p2 BLAFOTSUGCARCHVE aL aForstuciowaRcHive a 89mm x 127mm 3 5 x 5 0 EE Q on ale inane TREC Click to open ARCHIVE folder 3 Select the Roll ID of the film which you have scanned and then click Open e Kiusa you need to wait a little bit until the scan image exporting finishes Chapter3 Service PPG OS CFOASS 100PHOTO 100 FUJI NPG DSCFO45E JAMES ipo DSEFO457 my photos PPG DSCFD458 New Folder 3 PS DS CFOA59 PG OS CFOAEO JPG DSEFO4ET PPG OS CFOAB2 JPG DSEFO4E3 JPG OS CFOABA JPG DSEFO4EE JPG OVS CFOABB 4 Print 63 Chapter3 Service 3 5 Client PC setup DL 0810 is a network printer User can connect up to 253 clients PC to the Linux PC via network Client PC Client PC IP 10 1 1 2 IP 10 1 1 5 E EC ANH pd Linux Server IP
8. Inputer queue port 9061 1 Chapter3 Service 68 3 6 Unilateral valve of replenishing pump cleaning and replacement Purpose To clean or replace a unilateral valve of a replenishing pump Tools required Screw driver container protection glove e To prevent chemical running over when cleaning or replacing a unilateral valve use a container to contain the chemical during operation e Ware protection gloves during the operation to avoid chemical contact to your hands Steps 1 Remove machine back cover 2 Remove the 3 fixation screws of the replenishing pump and take out the replenishing pump from the machine Fixation screw 3 Tweak out the cover of the replenishing pump remove the inlet element and outlet element be care chemical will run out 69 Chapter3 Service Replenisher pump outlet Outlet cover Unilateral valve Inlet cover Replenisher pump inlet Take out the unilateral valves and wash or replace them Restore the inlet and outlet cover to the replenishing pump make sure it is tight A naka sure the unilateral valve has been installed to the correct direction Screw down 3 the fixation screws to restore the replenishing pump to the machine Restore the back cover Chapter3 Service 70 3 7 Filter cleaning and replacement Purpose To clean or replace filters of working tank and to keep the chemical clean e Dirty chemical can produce dirty photos e Replace filter i
9. Prologue None 94 Chapter 4 Electrical parts and wiring diagram ACControl D101 PCB 4 1 III I 299999 Ree L LLL LLN eae U UO OO Eg IITIIIILI 999999 ooo 95 Chapter 4 Electrical parts and wiring diagram Functions Supply power to components that use AC 220V such as main processing motor fans heaters circulation pumps replenishing pumps control AC Contactor ON OFF Adjustment for replacement None Disposition and description Socket code Ta ws Socket code CI gi C O Cc Cc Cc RK Chapter 4 Electrical parts and wiring diagram 96 SN N on Wire definition BF P STB1 P STB2 P STB3 P CD S BF S STB S DV DRYHS 220VIN O w L BFH STB1H STB2H STB3H 220V 220V 7 A WASH SORT1 CABC Description BF circulation pump STB1 circulation pump STB2 circulation pump STB3 circulation pump CD replenisher pump BF replenisher pump STB replenisher pump Standby AC 220V live wire Dryer heater AC220V Live wire CD heater BF heater STB1 heater STB2 heater STB3 heater AC 220V Live wire AC 220V Live wire Standby Paper processor motor Standby Sprinkling pump 9 Chapter 4 Electrical parts and wiring diagram Do fo a Tam LY MATT ACIN AC 220V live wire KA AC contactor control loop 98 Chapter 4 Electrical parts and wiring diagram D106 PCB 42 WashControl e aa aa
10. be sure to connect the ground wires as they were e Be sure to perform an operation check after replacing or adjusting any parts or units Precaution against electric shock A e If any case you have to take care of wiring for the power such as moving the machine ask a qualified professional electrician to do so Do not forget to ground the machine e Pay attention to avoid shocks when performing troubleshooting wiring checking or voltage current measurement e When replacing a fuse or PCB be sure to switch off the air brake Precaution for operating rotary section A e Be careful with your hands hair clothes etc not to be caught under the gear chain belt roller fan and other rotating parts e Do not remove the cover unless it is specified e If your hand or the like is caught and you can not move ask someone around you to turn off the air brake at once 3 Chapter 1 Cautions for work 1 2 Countermeasure for static electricity when replacing and maintaining the electrical parts If an electronically charged human body touches electronic parts like PCBs it may adversely affect the electronic parts When handling the electronic parts be sure to use static dissipative conductive gloves to prevent the components on the PCB from being damaged due to static electricity The static dissipative conductive gloves are included in the spare parts of your machine l When using the static dissipative conductiv
11. 10 1 1 1 DO Istudio is the only software which can send orders to the Linux PC for printing To setup Istudio on each PC a dongle eg license is needed The computers talk to each other by TCP P protocol on the network The IP address of the Linux PC is 101 1 1 1 and it is fixed and can not be changed the IP address of client PC can be configured by user Purpose To configure a new PC connected to DL 0810 machine for printing Precondition The network card has been setup on the new PC The new PC has been connected to the HUB via network cable Chapter3 Service 64 Things required Steps 1 A dongle for Istudio 4 Kine dongle for Istudio and the dongle for Linux PC are different and can not be exchanged Dongle driver Istudio setup program Ki The dongle driver program HASP 64 and the Istudio setup program LS2 4 53 can be found in the DL 0810 folder of the DL 0810 machine Windows PC hard disk The name of the dongle driver setup program could not be HASP 64 and the name of Istudio setup program could be not LS2 4 53 as the technical upgrade Ask the service people for the latest information A spare USB2 0 port of the new PC motherboard Configure IP address for a new PC gt gt On the new PC click Start and point to settings then open Control panel Open Network connections Highlight Local Area Connection and right click mouse then select Properties Highlight Internet Protoc
12. JE Slave L None Change the day month None year SONY CD RW cl RX32 aaa Week 1 444 3 5 Hi Sun to Sat None Disabled lt Month gt Jan to Dec CALL But Keyboard Day TE ALOAN tor masin i 3 I lowed in the mo ma ji aR Me enory Ext ended M 647M Total Kono Ory 264BM Ii APA 199 1999 to 2898 thee Move Entar Sel ect APU PD Ue alee F18 java e pa Exit Fl General H Help F5 Previous Values MAD tae TG TLES FT Optinized Defaults CMOS Setup Utility Copyright C 1984 2006 Award Software sintag te Fariehersle a On Chip Primary POL DE On Chip Secondary PC IDE On Chip SATA Mo ode pa x PATA IDE et to l SATA Port82 Set to Master S Disabled SATA Port Aa Se t to Loe ibi E Disable onboard USB Content ro Enabled serial port i USB 2 8 Controller Enabled a USB Keyboard i Support Enabled C3F8 1R04 USB Mouse Support Enabled Eni ave onboard Legacy USB storage detect LEsabipa serial port t and zalia Codec Autol address is 3F8 u aain R04 2F6 1R031 eal Enable onboard EI serial port and SPP address is 2F8 ams Thee Move Enter Sel ect 1 7 PD Va lue meo E SC kit Fi T iaai He tp FS Previous Values F6 Fa es at Defaults Opti mized Defaults If the Linux mother board only have COM port it must be set as 3E8 IRQ4 If the Linux mother board ha
13. ko printer 10 1 1 1 as tabkor0011 prn and set For lens 000 2 Chapter 2 Maintenance This message means the computer has created a new mask file for the lens 000 base on the last file and saved the new file to the Linux PC gt Click OK gt Now the computer is asking to save this new file to Windows PC as a backup just select a directory on Windows PC and Click Save CO insin A My Music poy My Pictures CJ New Folder 4 My Computer H 3 5 Floppy Ac See Local Disk C See Local Disk D See Local Disk E 4 DYD CD R w Drive F 3 DVD Drive G Save Cancel fi gt Repeat the above procedure Send test print scan then clean the image extend image by Clone stamp until you are happy with the uniformity result Ky e The Mask files are saved in 10 1 1 1 tables folder the value of tabkor which is under etc lens 000 in the Linux Registry only indicate a file name e While printing in Iregedit computer will go to etc lens 000 tabkor to see which Mask file shall be used and then go to 10 1 1 1 tables to read the corresponding file Chapter 2 Maintenance 28 tables on digi server Samba 2 2 3a 12 3 for Debian 10 1 1 1 File Edit view Favorites Tools Help GG Back x gt T j Search gt Folders Address 02 10 1 1 1 tables Location A 06 Agfa 04 File and Folder Tasks a 06 Agfa 04 Ipr 06 Agfa 04 pr001 processed CJ Make a new folder 06 Default 03 pr e3
14. out scan it in 600dpi and 24bit color mode When scanning the scanner must avoid shaking Save the scan image as a 24bit bmp file Open the scan image in Photoshop On Keyboard press Ctr Alf 0_ 7 key to view the image in actual pixel size Use Clone stamp tool to remove the dusts or scratches or other defects of the scan image which is not caused by exposure This is very important carefully remove all the defects make sure it is not caused by exposure then remove it After cleaning the image carefully extend the image border Clone Stamp tool This is very important also because the 152 x 228mm format is too small to have 100 the image on the LCD exposed on the paper without this step computer 23 Chapter 2 Maintenance will do wrong calculation on the image border so that the photo could be printed with a red border It is recommended that you take some time to exercise the Clone Stamp tool of Photoshop before you do this step until you can make precise image clone operation This step may need a little time the more you exercise the faster you can do it Keep in mind it is very important that you make vertical image clone precisely Zoom the image 500 indow Help NG w Transform Controls p22 Yo a ka E ee bok dg Navigator Taho Histogran i o Color Then suggested procedure for example ta Fa P F o Chapter 2 Maintenance On a vertical line Altcelick to define
15. rubbish files have been cleaned 4 Completion gt Open Linux Registry in M0 1 1 11winsoftware open Iregedit gt Unwrap etc lens 000 and etc lens 001 Labot HG Registi a dion l i O Fa gt Specify etc lens 000 tabkor then highlight value right click mouse and click copy z PAA PEAS it Gell Registry Editar 11 50 gt Specify etc lens 001 tabkor highlight value right click mouse then select Paste Rei tata Regist T tar LE Sein gt Click Save now e Ki red border appears on the photo after scanning check Clone stamp operation in Photoshop you may have to restart the calibration procedure from an early prn file which doesn t bring red border to the photos To restore an early prn file to Linux PC before restarting the procedure gt Copy and paste the file into Linux PC 10 1 1 1 tables folder from Windows PC assume that you have backup the early file to Windows PC Chapter 2 Maintenance 32 gt Open Linux registry specify etc lens 001 tabkor change the file name according to the file you just copied then click Save now gt specify etc lens 000 tabkor change the file name according to the file you just copied then click Save now In factory Uniformity Mask is calibrated by a special method attach a special Lens below the lens of DL 0810 to reduce the exposure image on the paper this is the best way by which you don t have to extend the border of
16. select the correct COM port number 8 Click OK to close Config Show densitometer test value Open DL 202P User Interface Usually in Windows PC E DL 1210 DL 202P densitometer or E DL 2300 DL 202P densitometer folder 2 Click Open and then select COM port number Densitometer version Product ID G Indicator R Indicator eom 3 Make measurement test value will be displayed Chapter3 Service 44 Densitometer Main Interface Calibrate About us Mame OL 2702P Version verl 1 1 Product ID 0031 ri Info N 06 010 K 061 G 064 B 060 G Indicator R Indicator Calibration 1 Find the densitometer calibration tablet densitometer calibration tablet Note densitometer calibration tablet must be kept clean 2 Open DL 202P User Interface Usually in Windows PC E DL 1210 DL 202P densitometer or E DL 2300 DL 202P densitometer folder 3 Click OQpen gt gt gt and then select COM port number 45 Chapter3 Service Densit ometer Main Interface Calibrate About us Version Product ID G Indicator R Indicator 4 Select Calibrate tab 5 Key in the standard white value and the black value depending on the used paper brand and then click send refer value W and send refer value B to save to densitometer for example we are using Fiji paper then the procedure as follow illustration Chapter3 Service 46 Fuji black field Ko
17. temperature sensor 5V STB3 temperature sensor shield STB3 temperature sensor signal STB3 temperature sensor 5V Standby Photo receiver motor Standby STB3 level sensor signal STB3 level sensor shield STB2 level sensor signal STB2 level sensor shield STB1 level sensor signal STB1 level sensor shield BF level sensor signal BF level sensor shield CD level sensor signal 103 Chapter 4 Electrical parts and wiring diagram GND CD level sensor shield Standby short circuit 104 Chapter 4 Electrical parts and wiring diagram 43 PlatfromCtrl D113 PCB XXX S XAT ae eee LAAJ J o eee O o o 105 Chapter 4 Electrical parts and wiring diagram Functions Supply power to paper loading step motor exposure platform synch belt step motor and cutter motor Receive signal from paper inlet sensor paper loading sensor STA sensor cutter sensor and start sensor Receive signal from paper magazine ID sensor Adjustment for replacement Set DIP switch to be the same as the previous board F T Bea switch of the Platformctrl PCB definition set ON when calibrate the temperature of O Uk 2 Set ONwhen test the sensorvoltage OFF a a o EE EQ Enable automatically paper loading OFF Disable paper loading CC mm AA ao o aq HON Disposition and description AC 24V power supply J2 Standby e or Chapter 4 Electrical parts and wiring diagra
18. the scan image by Photoshop but focus adjustment is needed during the factory procedure by a CCD camera It is not possible and not necessary for user to use the factory method but in case of red border appear s and not possible to be avoided factory procedure shall be performed in stead of Photoshop method Please ask dealer for further information 33 Chapter 2 Maintenance 2 7 Replenishing system setup Purpose Setup the replenishing system to meet the requirement of the chemistry instruction Tools required Measuring cup Steps 1 Measure the flux of the CD replenishing pump gt Remove the left side cover of the machine and then put the replenishing pipe outlet to the measuring cup mata kaa lig a r a j Mg mai i i Paa Mg i ka a ti on Ha ng LSS gt On Linux LCD panel press any button of the top 4 buttons to enter following interface F a E mm ft i i gt Press the button on the left to Pumps to enter the following interface Chapter 2 Maintenance 34 F MA Bi T pa z gt Press the button on the right to regenerations to enter the following interface gt Press the button on the left to developer to run CD replenishing pump 30 seconds Wi e The replenishing pump runs 30 seconds and then stops automatically for each time test For the first time measurement if there is a little air inside the pipe throw away the c
19. 0 er 3 1 Image magnification calibration 719 Photo overlapping 1 springs of the racks are loose Replace springs if it is broken 3 9 Rack cleaning and examination 2 Rubber sleeve of the racks is distorted Replace rubber sleeve ee 3 8 Rack sleeve replacement Please refer to Error index on page 147 Appendix DL 202Ps Densitometer Installation The detail is as follows 1 Insert the installation CD of DL 202Ps densitometer click Densitometer msi to begin installation wizard 2 Follow the installation wizard to complete installation i Densimeter InstallShield Wizard Welcome to the InstallShield Wizard for Densimeter The Install5hield R Wizard will allow you bo modify repair or remove Densimeter To continue click Next 3 Connect densitometer to the computer With a Beep sound and the green LED on the densitometer is detected by the computer See Figure3 1 Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install software for CP2102 USE to UART Bridge Controller fe If your hardware came with an installation CD lt 4 or floppy disk insert it now What do you want the wizard to do 9 Install the software automatically Recommended Figure3 1 Insert the CD into CD ROM Click Install from a list or a specific location Advanced and click Next See Figure 3 2 Found New Hardware Wizard Please choose your sea
20. 14 PlatformcetrI D113 PCB and peripheral 3 1 cc ceecccceceeeeeeeeeeeeaeeees 137 4 15 WashControl D106 PCB and peripheral 4 1 0 00 0 cc ceecceceeeeeeeeeeeees 139 4 16 Linux PC and peripheral 5 1 2222XQXX aaa 140 4 17 Linux PC and peripheral 5 2 0 cccceccceeeceesesecee cess eseeceaeeeeeeeeeeeeeeeeees 141 4 18 PowerCtrol D105 PCB and peripheral 6 1 00 0 0 0 cecccccecceeseeteeeeeaeeees 142 4 19 Master D103B PCB and peripheral 7 1 2 2QQXQXQX 143 4 20 Divider D107 PCB and peripheral 8 1 2 QQXQXX eeeeeeeeeeeneeees 144 Chapter 5 Trouble shooting act corse can cereus cericccecenesitoreebeceneenea 145 a AA 146 5 1 EO R E LE E A A E E AA E E E E E 147 5 2 Corrective ACTIONS 0 cee cece ccc eceeeeeeceeceeeeeeeeeeeeeeaaaaeeeeeeeseaeaaeeeeeeesaaaaneneeeeees 149 003 Paper loading erfor aaa AA AA 149 008 Cassette OSC 1D AA 149 009 BIO eS AA 149 031 INO Connection WIN MASTE escris einnar ini 149 032 Tape PUO eenaa E E AE 150 033 DISPIAN TAUT E eisin AA 150 034 Photo preparation failure 2 2222XXX a 150 300 Paper jam in cutter section X aa 150 301 Paper can not be cut off 150 310 Replenishing pump doesn t work 2 QXK a 151 311 Low replenishing flux 2 aa 151 500 Linux Recovery failure 222XX a 151 501 Can not connect to printer XQXXQXX a 152 504 Processing solut
21. 2 fash Motor 16 0E 00100000 Group Key in the temperature values for each tank and then click save Measure the temperature of each tank by thermometer and then adjust the appropriate trimmers on the Washcontrol PCB to get the display temperature matching the actual temperature which is read out of the thermometer Trimmer definitions of the Washcontrol PCB are as below Standby Pao precaution when measuring to avoid chemical inter contamination when reading the thermometer leave the thermometer in the tank gt Shut down the machine restore the jumpers and the DIP setting 15 Chapter 2 Maintenance 2 5 Twister 4 calibration Ky A photo printed on a DL 0810 is composed of pixel matrix DL 0810 uses a 1600x1075 resolution LCD for image making so that for each time exposure there will be a 1280x1024 pixel matrix coming onto the photo Actually this resolution is not good enough for the photographic business so that DL 0810 use 4 times exposure technology to expose 4 times for each photo a 3200x2150 pixel matrix will come onto the photo at the end During each time exposure the information on the LCD is different xT x 4 The position of each time exposure is controllable the final result of the photo must be composed of a uniformly distributed pixel matrix if 2 pixels are close to each other too much then there will be a overlapping effect so that it will come up the tiny horizontal or vertical lines or
22. 25 Chapter 4 Electrical parts and wiring diagram Working lang Tene ature sensed Chapter 4 Electrical parts and wiring diagram 126 Fig 4 8 10 12 Chapter 4 Electrical parts and wiring diagram Illustration 4 8 12 Transmitter of photographic sensor 4 8 14 level sensor Chapter 4 Electrical parts and wiring diagram 128 Description Sensor name Use Reference Paper magazine ID sensor For detecting paper magazine ID Fig 4 8 2 Paper magazine door For detecting the paper magazine door close or Fid 4 83 sensor open oe Paper loading sensor For detecting if the paper is loaded Fig 4 8 4 When this sensor see the paper the exposure platform motor start to move definite steps to STA sensor Fig 4 8 4 move the paper into the correct exposure position For detecting cutter home position Fig 4 8 4 Raiser rack 1 inlet For detecting paper at the raiser rack 1 inlet sensor Fig 4 8 5 Raiser rack 1 outlet sensor For detecting paper at the raiser rack 1 outlet Fig 4 8 6 Raiser rack 2 outlet sensor For detecting paper at the raiser rack 2 outlet Fig 4 8 7 X twister sensor For detecting the home position of Twister X Fig 4 8 8 Y twister sensor For detecting the home position of Twister Y Fig 4 8 8 Working tank temp sensor For detecting the temperature of working solution Fig 4 8 9 129 Chapter 4 Electrical parts and wiring diagram Sensor name Reference Dryer te
23. Adjustment for replacement None Disposition and description Socket code SN Wire definition C LI maa ZOOMA Ca N ZOOMC GND MAGN MAGN DLM2 DLML DLM1 AC24 AC24 KEY J4 GND TXD J5 RXD GND J6 B5V Standby Standby AC 24V Power supply AC 24V Power supply Serial port to WashControl PCB Standby 111 Socket code C aa Cc CO Cc CO C Co J11 Chapter 4 Electrical parts and wiring diagram SN Wire definition Description SWITCH ATX ATX RELAY AC Contactor loop control signal RELAY AC Contactor loop control signal ULSA ULS1 ULS2 Standby ULS3 ULS4 DLSA Standby DLSK DLS1 DLS2 DLS3 Standby G Z J G zZ G Z J J AC9V Standby AC9V Standby Chapter 4 Electrical parts and wiring diagram 112 4 5 Divider D107 PCB o pooo 29 oo D ee ee ee ee ee ee 113 Chapter 4 Electrical parts and wiring diagram Functions Supply power to raiser rack motors Receive signal from raiser rack sensors Adjustment for replacement Set DIP switch to be the same as the previous board i f DIP switch of the Divider PCB definition O o o naam AC 24V Power supply Serial port to Platformctrl PCB a GND Raiser rack 1 inlet sensor GND STRE Raiser rack 1 inlet sensor signal Chapter 4 Electrical parts and wiring diagram 114 SINK a rt a Raiser rack 2 outlet sensor GND RL2E Raiser rack 2 outle
24. CControl D101 PCB and peripheral 2 1 Aart tC Pamir b Ui j 1 IEATEH 7 a 7 AC cantactar loop aim il Aklat PCR wie pee ee 137 Chapter 4 Electrical parts and wiring diagram 4 14 Platformctrl D113 PCB and peripheral 3 1 Pletfiorealtri h 13 EE ma ae a AN Paper Ineding Sensor Day ace MG ATA ensor UI aaa WashCont ro N06 Fazer inlet 3203 21 Exposure plackocm iati T Papar loading motog Cutter botar Platforactr1 0115 FCS aod Jaripharal Chapter 4 Electrical parts and wiring diagram 138 Definition of AZ 20 1 Exposure platform motor phase A Exposure platform motor phase B SS SS INJ o m a a M O NID c gt Paper loading sensor signal Paper loading sensorGND a Shed STAsensoronD SrAsensorsignal OOO OO 6 HEN CO 2 21 2 2 2o shed 2 2 2 2 2 2 a stendby 28 tency ao atandby 0 3 5 T 8 9 0 139 Chapter 4 Electrical parts and wiring diagram 4 15 WashControl D106 PCB and peripheral 4 1 Bak hint i l 01 Photo receiver motot HE a LI I a mi WeshCoant rol 01 iki PCR ami peripheral DL O810 Chapter 4 Electrical parts and wiring diagram 140 4 16 Linux PC and peripheral 5 1 ny a win GAAN nk Hi Nahin maa Paroa ata Baha Ta Ban ra ma he wa Hoa Hoc a Pa wg Pa Pay wg Pa Pa Waa pa bra AE adak fer ot ACT Isan L111 ot ae P
25. CD calibration for the corresponding format of photos 2 2 Exposure center ABCD calibration 2 For 152x102mm or 12 x89mm size if white border still exist after ABCD calibration gt Check if paper length is too long gt Check double exposure center 2 3 Double exposure center calibration Please refer to Error index on page 147 159 Chapter 5 Trouble shooting T Kisin exposure mode offers a higher center precision than double exposure mode To switch to single exposure mode for 152x102mm or 127x89mm On Windows PC click Start Click Run and type 10 1 1 1 win software and then enter Run Iregedit Specify etc proc capabilities separator In Value change the value to 0 and click Save now Vv Vv Y VY Y Y On Linux LCD panel restart Linux PC Value of Definition Single exposure mode etc proc capabilities separator Automatic double exposure mode for 152x102mm and 127x89mm STA sensor is broken Replace STA sensor SF 4 8 Sensors 713 Color is very different from the monitor preview Se 2 8 Color management from monitor to photos 71 Paper length is longer or shorter than the setting length of the corresponding format In Maintenance gt formats increase or decrease the format setting length by mm manually no need to change the format name 718 Image magnification or scale does not match the monitor preview Please refer to Error index on page 147 Chapter 5 Trouble shooting 16
26. DL 0810 Service Manual English 8 January 2007 Copyright 2007 Shanghai DOLI photographic equipment co Ltd All right reserved The contents of this manual are subject to change without notice DOLI and 0 are registered trademarks of Shanghai Doli photographic equipment co Ltd in China and or other countries Pakon is registered trademarks of Pakon Inc Main technical specification Print resolution maximum Maximum print size Capacity Processing time Light source Imaging unit Lens Network Protocol Color management Process Working tank volume Replenishing tank volume Paper width Supported file format Power supply Rating current Power Weight Dimension 525 dpi 152 x 228mm 900 prints hour 152x102mm 2 25 LED Matrix LCD High quality fix focus lens TCP IP Color under control system built in Linux PC base on profiles CD 30 second BF 30 second CD 7L BF L STB 4L CD 10L BF 10L STB 10L 89 127 152mm Bmp jpeg tiff AC 210 230V 50 60HZ 11A 2 5KW 200kg without chemistry 1400mmx500mmx1275mm Length x Width x Height Explanation of manual About the chapters Cautions for work Contain information on how to achieve safety in service operations Be sure to read precautions thoroughly and carefully 2 Maintenance Contain items concerning maintenance necessary to make high quality prints Contain information for service personnel 4 Electrical parts and wir
27. F Ddd rege Ki ca l Out drag Cancel ox gt Click Next then computer will send new test prints for these formats repeat the above step until the deviation of A and C B and D value is within 4 A sis calibration shall be done for each format and each cassette For example if you have 2 cassettes with 152mm paper loaded which are cassette 01 and cassette 02 you will need to do this calibration for the 152x102mm and 152x203mm formats etc for both cassettes 11 Chapter 2 Maintenance 2 3 Double exposure center calibration Ki DL 0810 performs double exposure for 152x102mm and 127x89mm formats automatically For a better understanding of double exposure you can send 2 copies of 152x102mm format 152mm paper width in Istudio and then open the printer door to watch the exposure procedure Usually this calibration has been done in the factory no need to do it again by the user Purpose To calibrate the image exposure center of the 152x102mm or 12 x89mm photos which are printed by double exposure mode this calibration shall be performed when white border appears on these photos while the ABCD calibration has been completed for the corresponding formats Precondition The ABCD calibration has been completed for all the 152x102mm or 127x89mm formats Steps gt Copy 10 1 1 1 tables centertest1 bmp to Windows PC desktop gt Open Istudio load centertest1 bmp and print 2 test prints of this file when the test pri
28. The N6 wire can be found near the air switch FI PAO Ee c5 ies If the test value is more than 4000hm then heater is broke Replace heater if it is broken 3 ACControl PCB is broke Replace ACControl PCB 505 Linux startup failure 1 PCB and cable connection of Linux PC is loose during shipment Check Linux PC video card memory bank shall be installed on the main board properly and the hard disk connection shall be good 2 Linux PC is affected by moisture Use a fan to dry Linux PC and restart Linux PC after 15 minutes Please refer to Error index on page 147 Chapter 5 Trouble shooting 154 3 Linux main board CMOS data is lost Connect a monitor and a keyboard to Linux PC main board On keyboard press DEL key when starting the Linux to enter CMOS check the setting according to requirement and then save and exit Replace main board battery if necessary Na 3 3 Linux system backup and recovery 4 Backup data and re install Linux system and then restore data using Linux recovery CD 3 2 Data backup and restore SH 3 3 Linux system backup and recovery 700 Photo comes out not dry 1 Working solution has not reached the setting temperature so that dryer has not started to work Wait for working solution temperature reach the setting temperature 2 Dryer temperature setting is too low Increase dryer temperature in Maintenance gt Temperatures 3 Dryer temperature is not correct Cal
29. a cline point Don t release Alt Move the mouse uprightly to the border 24 25 Chapter 2 Maintenance d Complete the clone operation for all borders gt Save the image after finish e You can name the file as s1 or s2 etc which means this scan image is the first or the second scan so that the file name is logical gt On Scanner tab of Scan052BIG check the scan resolution that must be Chapter 2 Maintenance 26 600 dpi and then click init gt Specify the scan image file and then click open gt Wait one minute and the following information will appear Fig 2 7 12 eel Bite bel toarna Mp 3 Care Corr a PDEs alam co EC kai l 2 y color points You shall see the color points The computer recognizes the scan image direction by the red and blue points that come from the test file so that you do not need to worry about the direction of the test print during the scan Ifthe red or blue points are missing usually it is caused by the shaking during the scan in this case send a new test print and then scan again gt Click Create and wait one minute comes up the following message Info hr t i mn n s Added prevoius tabkor tabkor0 prn From printer 10 1 1 1 This message means the computer has read the previous mask file from Linux PC gt Click OK then comes up the following message TI Tabkor saved
30. abilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyway CFigure3 4 Found New Hardware Wizard Please wait while the wizard installs the software e DOLI DL 202P DENSITY slabunin uZk To CMWINDOW S systemsZ Cancel Figure3 5 Click Finish to finish installation of USB drive see Figure 3 6 Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for z DOLI DL 202F DENSITY Click Finish to close the wizard Back Finish CFigure3 6 6 System search again see Figure 3 7 Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install software for CP2102 USB to UART Bridge Controller Ce IF your hardware came with an installation CD cf or floppy disk insert it now What do pou want the wizard to do CO Install the software automatically Recommended Figure3 7 7 Click Install from a list or a specific location Advanced and click Next see Figure 3 8 Found New Hardware Wizard Please choose your search and installation options CG Search for the best driver in these locations Use the check boses below to limit or expand the default search which includes local paths and re
31. aka PA Phi HY Pha a PE oe oe oe Setichine pat angil Liae XX ana terigkeril 141 Chapter 4 Electrical parts and wiring diagram 4 17 Linux PC and peripheral 5 2 Take LOC seer rake OD an Grek Seed LEON ey O aa ktn beard la ae NG Na Lira PT mimi a a me mc co a a o ba e aE Jump 1 1 mi ara i lal i 4 Es CHR E PUB cciiecho ani Conn un Capon Chapter 4 Electrical parts and wiring diagram 142 4 18 PowerCtrol D105 PCB and peripheral 6 1 PowerStr 2105 D r button Aer tral DITI AWechtert rol 010E Power in PCB aid penpnheral 143 Chapter 4 Electrical parts and wiring diagram 4 19 Master D103B PCB and peripheral 7 1 Y hajer reim i hacer rei ind ida milk 5 Master 0103E6 Ei Nf CH ALO Ha Masher 0 23 EYE And peripheral IE oe Chapter 4 Electrical parts and wiring diagram 144 4 20 Divider D107 PCB and peripheral 8 1 Fjalla eth NAN N3 bala Div dar tin WG Raiber rack 1 moi z Fakbar park mih a a a sk Ber Cech 7 inet sanay Fa Jak Raiser rock 1 outlet seraor a Dr je Raiser rack 2 ounsi sensor Dindar C107 PEO and penoheral C cA Wheirg diagram el Chapter 5 Trouble shooting This chapter describe how to solve the troubles Chapter 5 Trouble shooting 146 Prologue Please check the error index for the error ID first and then read the information of the correspondin
32. ance 2 6 Uniformity calibration Note The information of this section is only for DL 0810 machines which assembled with a EPSON 13U LCD Some early machines may use other LCD model like EPSON 13Y Please contact service doli com cn for more information of EPSON 13Y To Identify the LCD model of your machine simply check the LCD driver board The picture on page 119 of this manual indicate an EPSON 13U driver board EPSON 13Y LCD uses a different look LCD driver board Purpose To calibrate the uniformity of color or density to be the same at each district of the photo to remove the slight vertical lines on the photo Ky If you print a photo from a neutral grey test film or a neutral grey test file and the result is uniform neutral grey at each district of the photo then the density and uniformity of the photo shall be good Usually there is a diffuser mirror box in film minilab of which the function is to convert the diffusive light emitted from halogen lamp to coherent light parallel light so as to get a uniform neutral grey photo There is no diffuser in DL 0810 However the density uniformity result of the photo which is printed from a neutral grey test file is perfect This attributes to that DL 0810 adopts software control the transmissivity of each LCD liquid crystal particle that is on LCD to simulation the effect of a diffuser Mask file records the transmissivity correction of the LCD liquid crystal particles of wh
33. apter3 Service 42 3 1 DL 202P Densitometer Installation 1 Insert the densitometer CD to CD ROM 2 Attached the densitometer to Windows PC USB2 0 Port 3 Follow the Windows XP Find new hardware wizard to complete the densitometer installation 4 Check COM port number in Windows Device Manager for example on the following illustration we can see that the densitometer has been attached to Windows PC COMS Device Manager Fie Action View Help 3 P ME NBA DOLI EF10F4F9F2 H Hl Ng Computer at Disk drives Hg Display adapters E 4 DYDICD ROM drives E 3 IDE ATAJATAPI controllers nE Keyboards H O Mice and other pointing devices cE E Monitors BB Network adapters J Ports COM i F Procesoj E 2 Sound video and game controllers H System devices e Universal Serial Bus controllers a Aladain HASP Key 200 F gt Dol Densitometer DL 202P 5 Onthe Windows PC click Start and then Run and then key in 10 1 1 1 winsoftware and then enter 6 Run Config 43 Chapter3 Service Lalot n51 Setup 0 68 7 Server IP TE LI dei erent Serer IP Manage pot ono Cheat name Rima BP Broadcast port m Csinakonpol fens Paan Cal dnia rgi HEW ngat NGA inputa quae pait COST piti 10111 M Mang path an D Pagi Digas path ima Card Dati Language file path Langues lia nagsa Perit ing Dk Backup path Chao Backup a 7 In Calibration port box
34. dak black field Fuji black value Kodak black value Past Baa fool pp ow AG fb tb Standard white Standard white value Standard while valw 3 click this button 4 click this button 6 Position the densitometer on the calibration tablet standard white field and then make measurement don t release the densitometer until you hear beep beep sound 3 times until 3 times beep beep release the densitometer T Position the densitometer on the calibration tablet Black field depending on the paper brand used and makes measurement release the densitometer after finish Now densitometer is calibrated 47 Chapter3 Service Malfunction diagnosis 1 Open DL 202P User Interface Usually in Windows PC E DL 1210 DL 202P densitometer or E DL 2300 DL 202P densitometer folder 2 Click Open gt gt gt and then select COM port number Densitometer Main InterFace Calibrate About us R Mame Version Product ID ra Info G Indicator R Indicator 3 Now densitometer hardware can be tested as follow Test densitometer red LED Test densitometer green LED Test densitometer red indicator Chapter3 Service 48 3 2 Data backup and restore Purpose e To backup the calibration data to prevent unexpected data loss Torestore the calibration data in case unexpected data loss occur e NG a data every time before and after a major calibration is pe
35. e CD Drive and the flat cable for installation tataa AA Terminal B 4 Plug the Terminal A of the flat cable to the Linux PC mother board red IDE socket 53 Chapter3 Service 5 Plug the terminal B of the flat cable into the CD Drive 40 pin socket 6 Plug the power supply plug into the CD Drive Chapter3 Service 54 7 Now the external CD Drive has been installed place the CD Drive properly BIOS setup procedure after installation 1 Shut down the machine then attach a LCD monitor and a keyboard to the Linux motherboard 2 Turn the Linux PC power on on the keyboard press Delete key to enter BIOS interface BIOS interfaces could be different depending on the motherboard model Check the following options gt Standard CMOS Features p Advanced BIOS Features Integrated Peripherals b Power Management Setup gt PoP PC Configurations b PC Health Status gt MB Intelligent Tweaker M 1 T Esc Quit FB O Flash CMOS Setup Utility Copyright C 1984 2006 Award Software Load Fail Safe Defaults Load Optimized Defaults Set Supervisor Password Set User Password Save amp Exit Setup Exit Without Saving Ti Select Iter F18 Save Exit Setup Onboard 10 IRQ DHA Assignment 99 Chapter3 Service CMOS Setup Utility Copuriaht C 1984 2006 Award Software __ Standard CHOS Features Sirs a ma oa a i Mem Lewi IL JE Channel 8 Master WDC WDBBBJD I9LSABI Chai
36. e gloves be sure to turn off the air brake and wait 15 seconds to carry out operation 1 3 Handling chemicals The work with the machine involves the handling of slightly poisonous irritating and etching substances to apart from these the user must ensure sufficient aeration The air in industrial workrooms should be exchanged at least 8 to 10 times per hour All photographic developers contain substances which may irritate the skin the mucous membrane and the eyes and which may cause allergic skin reactions affecting very sensitive persons For this reason avoid long or repeated skin contact especially with developer solutions For all jobs where photographic processing solutions may splash e g preparing and filling in chemical solutions cleaning processing racks etc e Wear protective gloves rinse all solutions that get on the skin with plenty of running water e Wear industrial glasses e Wash with soap and rinse with lots of water after completion of work Store chemicals and processing solutions in a safe place If a processing solution has been ingested accidentally immediately rinse mouth with water and drink 2 or more cups of water and induce vomiting Contact a physician as soon as possible and follow physician s instructions If processing solution gets into eyes immediately rinse them under running water for at least 15 minutes and then contact a physician Processing solution stains on your clothing may res
37. end of the pipe to a container and turn the tap counter clockwise to drain off chemical Tap 2 Remove racks from working tank 3 Check all connectors of the pipes which must be sealed reliably 4 Clean all working tanks using a fluff brush and water to remove residuals and stains 5 Add water to working tanks until level is OK and power on the machine to start circulations for about 15 minutes drain water Repeat 1 3 times 6 Restore everythings to the machine Chapter3 Service 3 11 Exposure platform disassembly Precondition e Paper has been rewind to paper magazine e Machine has been shut down Tools required Cross screw driver Steps 1 Open printer door 2 Remove the 2 fixation screws of the exposure platform 3 Pull out the exposure platform by hand 76 T1 Chapter3 Service 3 12 Raiser rack 1 disassembly Precondition Machine has been shut down Steps 1 Open the printer front door F sa 5 to S gt a Soll pak Pe rim PRS EE Fa Pa ka 2 l Gea EZEZ i da bh y NG AL do 7 r Nag Chapter3 Service 3 Carefully and horizontally pull the raiser rack 1 out iS NG TO e G O eo 4 Wa N U 78 79 Chapter3 Service 3 13 Raiser rack 2 disassembly Precondition Machine has been shut down Steps 4 Open the prin
38. enishing flux Electrical problems HA SSS Linux recovery failure 501 Can not connect to printer Processing solution doesn t warm up Linux startup failure Please refer to Error index on page 147 149 Chapter 5 Trouble shooting 5 2 Corrective actions 003 Paper loading error 1 The head of the paper roll is rugate gt Unwind paper and remove paper magazine gt Cut the rugate paper head with scissors gt Install paper magazine back onto machine 2 Paper has jammed in the cutter section SH 300 Paper jam in cutter section 008 Cassette not setup The current cassette has not been registered in Maintenance gt Run Maintenance gt Click Service and then click cassettes gt Click New gt Click the number of the current cassette ID to register the current cassette 009 Blocked Replenisher tank is low level computer stop printing to avoid bad print quality Add replenisher solution to the replenisher tanks 031 No connection with master This message means no commutations between Linux PC and Master PCB 1 The processor has not been turned on Press the Drive button to turn the processor on 2 J15 or J16 plug of the Master PCB is loose Shut down the machine and check the J15 and J16 plug connection 3 The COM port plugs of Linux PC mother board are loose Shutdown the machine on the Linux mother board check the COM port plugs connections Please refer to Error index on page 147 Chapt
39. eo this Folder to the 06 Default 03 lprO01 processed j 06 Fuji 04 06 Fuji 04 Ipr HIS X Other Places 06 Fuji 04 pr001 processed 06 Kodak D4 ig 10 1 1 E 06 Kodak 04 lpr My Documents 06 Kodak 04 lpro01 processed 5 Shared Documents 06 Konica 03 My Computer 06 Konica 04 amp 2 My Network Places Eb Pompa 04 pr 06 Konica 04 Ipr001 processed M centertest1 Details y S centertest2 S LAPOT TEST 001 S LAFOT TEST 002 mask prn a Profile De This is original uniformity E Profile D2 pr mask file without correction Profile D2 Ipr001 processed tabcurv0 prn o abindex arn CEE tabkoro prn iarria Uniformity Mask file L LahA Ded Registry Eriksr 11 i jane Gemeente cad eh iba lan in ia ine t 5 lars H E a a Bess wo Only indicat file nane PH beraien JF karm _habkea_ hrai HE mey a HESE If the computer can not find the corresponding file in the 10 1 1 1 tables you will see a warning message below 29 Chapter 2 Maintenance In this case you shall copy the corresponding tabkor file which you have backup on the Windows PC when being asked by Scan052BIG during the calibration procedure to the 10 1 1 1 tables 3 Delete the unused Mask files in Linux PC In Scan052BIG Click Remove unused to delete all the unused files in Linux PC Click this buttom ta delect the unusei files in Linux Server OM system will work more efficiently after the
40. er 5 Trouble shooting 150 4 Master PCB is broken Replace Master PCB 4 6 Master D103B PCB 032 Tape failure On Linux LCD panel Press C button 033 Display failure 1 J4 plug Supply power to LED is disconnected or loose Plug in J4 plug 2 LED has is broke Replace LED 3 18 LED assembly replacement 3 Master D 103 PCB Is broken Replace Master D 103 PCB ee 4 6 Master D103B PCB 034 Photo preparation failure Paper has jam in raiser rack 1 or raiser rack 2 Shut down machine carefully check raiser rack 1 and raiser rack 2 and remove paper 300 Paper jam in cutter section SF 3 19 Paper jam in cutter operation 301 Paper can not be cut off Please refer to Error index on page 147 151 Chapter 5 Trouble shooting 1 2 SF 3 20 Cutter adjustment 310 Replenishing pump doesn t work The power switch of the replenishing pump has been set to OFF On replenishing pump set power switch to ON Replenishing pump is broken Replace replenishing pump ACControl PCB is broken Replace the ACControl D101 PCB 311 Low replenishing flux Replenishing pump efficiency setup is not correct 2 Replenishing system setup Regeneration doses setup is not correct 2 Replenishing system setup 500 Linux Recovery failure The BIOS setting of Linux PC mother board is not correct Configure BIOS of Linux PC mother board Ca 3 3 Linux system backup and recovery Scratch on the CD or the CD is dir
41. erboard 3 Run HASP 64 to install driver for the dongle Chapter3 Service 66 uo HASP HL Device Driver Installation Welcome This installation program will install the HASP HL Device Driver for Microsoft Windows 98 ME and Windows 20004P 2003 on your system HASP HL Driver Version 5 12 In order to update the device drivers all open processes accessing the driver have to be closed If you have any running ae applications using HASP please close them now Othenvice e installation program will try to terminate these processes Aladdin the installat Il try to terminate th Dalag ra m Cancel 4 RunLS2 4 53 to Install Istudio on the new PC gt gt gt gt Cancel Set language file name for the new PC On the new PC click Start and then Run Key in M10 1 1 11win software and then enter Run Config Set Language file name to english Ing 67 Chapter3 Service Lafot DiG Setup 0 0 7 Server IP ARR Add IP Current Server IP Client name dol traing Remove IF Calibration port com Calibration device Densitometer gt Autostart Mesg path Mmesgewe wW RegBackup path regbackup exe ey DigiSelect path digiselectexe ie Add Remove Language file path Language file name english Ing Backup path C 4Reg Backup f 101 11 gt Click OK Manager port 2010 Broadcast port jaqry T Inputerin port 2021 Inputer MEW in pork 71799
42. eviation within 001 002 is acceptable you can restore factory data Go af to icon EI hold on to Ctrl key and left key of mouse A dialogue box will pop up in 5 seconds see Figure 3 21 Click OK Punsstansak i Hare DE AO bu tiil Figure 3 21 Note When densitometer data are corrupted or the deviation is unacceptable first restore factory data If fault still remains change a new densitometer We recommend you not to restore factory data frequently Open help file Left click Help Hotkey F1 to pop up help file which contains detailed operation instruction
43. ew scanner profile for example my scanner 21 Chapter 2 Maintenance gt Click send to send a test print e Ky The test print will be printed by the default format of current cassette You can set a default format for each cassette gt Open Maintenance gt Select paper roll installation then click Next gt Selecta cassette ID gt Select a default format for the cassette ID you have selected gt After the test print comes out scan this test print by 300dpi and 24bit color mode and then save as a bmp file gt Crop and rotate the scan image by Photoshop and then Save gt Go back to Scan052 Click Init to import the scan file comes up the following interface BOI CAS TN i gt Measure 9 grey scales of the test print by densitometer one by one from left to right Click Create after finish myscanner tsc file will be created On the top left of the window highlight myscanner tsc and then click OK Steps Chapter 2 Maintenance 22 1 Open mesg Vv V v gt On the DL 0810 machine Windows PC Click start Click Run Key in M10 1 1 11win software then enter Run mesg 2 Calibration gt gt gt On Scanner tab of Scan052BIG under Lens select Lens 000 Select 125 x 228mm format under Format If you don t have this format create itin maintenance gt formats and complete the ABCD calibration Click send to send a test print After the test print comes
44. f necessary Tools required Container wi Put a filter unit onto a container immediately after removing the filter from working tank to prevent chemical splattering Steps 1 Take off the backside cover of a working tank and take out the filter unit carefully Back side cover of working tank 2 Clean the filter units bwith water or replace the filters To Replace a filter gt Remove cover and remove the filter from the pole gt Clean the filter pole with water gt Install a new filter to the pole gt Restore the cover 71 3 4 Restore the left side cover Chapter3 Service Pole i emy Filter Restore the filter unit to the working tank Chapter3 Service 72 3 8 Rack sleeve replacement Purpose To replace the sleeve of the rack e Kin sleeve shall be replaced if it is damaged or Tran mutative or corrupted or soiled heavily Otherwise it could cause paper overlapping or paper jam Tools required Pliers protection cushion Steps 1 Remove racks from working tank 2 Remove C type rings gears and bearings on both sides of the rollers which are included inside the sleeve C type ring f Gear Bret LIN WA Bearing S EE YE 3 Remove the 3 rollers which are included inside the sleeve from the rack and then remove the sleeve Replace the sleeve Reassemble the 3 rollers into the rack Restore bearings Restore gears Restore C
45. for CP2102 NG a slabormnt sys To CAWINOO W S eystemae D RIVERS argel a l Figure3 11 5 Click Finish see Figure 3 12 Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for F USE to UART for CP2102 Click Finish to close the wizard Back Finish Cancel CFigure3 12 6 After finishing the above steps densitometer drive installation is finished see Figure 3 13 LD found new hardware Ed your new hardware is ready to use CFigure3 13 7 Check densitometer serial port in Device Manager Right click My Computer and select properties see Figure 3 14 ho Peres Caters Forcier Maa Carrie Bel reel The Dewe Managa ka afl lhe haras devices nel shed can pcr Correa Wow Whe Danaga Ml reer bo citar re thee moaie of ary dee mide a ar eager ane muballed direi oat wines Update kis pau mai up Haba pam Update bor dre ire Hakuias Proiz gE Hanee paodlles preide a way for pau io net up and sine aan hendwars conligurabong Hardware Proleg CFigure3 14 Click Device Manager see Figure 3 15 E Device Ma nager File Action view Help e 2 EE WAN ABDEAD83421 3 Computer a Disk drives Display adapters J DYD CD ROM drives c3 Floppy disk controllers FF H Floppy disk drives E IDE ATA ATAPT controllers ae Keyboards Monitors 188 Network adapter
46. g error ID for solving the problems The information of each error ID contains the possible reasons of the problem and the corrective actions For more information ask the distributor from whom you purchased the machine or report to DOLI In most cases problems are corrected through e mail by our fully trained technical staff DOLI Technical Support can be reached at GMT 00 00 08 00 Monday through Friday E mail address service doli com cn Hotline 0086 21 57648008 MSN service_doli hotmail com Skype service doll We will need the following items for diagnosis Your machine number A Brief description of the problems Sample scan photos We are committed to provide comprehensive after sales support to assure the ongoing success of our customers Please refer to Error index on page 147 147 Chapter 5 Trouble shooting 5 1 Error index Linux LCD Panel error messages AH Desaipion o Blocked Photo problems NA Descipion 710 Color or density Uniformity of the photo is no good Photos Chaos on sorter White borders on the photo Color is very different with the monitor preview papal length is shorter or nger than the KARA Image maganganon or scale does not match KC aaa Photo overlapping Please refer to Error index on page 147 Chapter 5 Trouble shooting 148 Mechanical problems CAD SS Paper has jammed in the cutter section 301 Paper can not be cut off Replenishing pump doesn t work Low repl
47. grid lines on the photos Purpose To remove the strong grid lines of the photos which are printed by 4 times exposure mode in the case the grid lines appear on these photos after several months this calibration shall be performed Tools required e Magnifier at least 8X e 152mm glossy paper Steps 1 Send a test print gt Onthe DL 0810 machine Windows PC click Run gt Key in M0 1 1 11win software and enter Chapter 2 Maintenance 16 gt Run Sendp Sot bago Serd thats 144 2 ET Name Sid AA yf Pisleran oe 1 bmp i kB Pett de ha a 2 TIRES IC W Pafatanca Ebmp 2182 kB PE Ce TA E cas PART KO G3 OLD HG lu SETUP gt Nad PIGA Peary CO Paga Profiles Gen Bi oy Pots Phats Task Suing Counter bahang AE po i S amaa LL Erae Pr tE aiea E ama ea ak EBF me gt Find TWISTER 4X V1 bmp file Double click this file to add it to the printing list T Ky If you don t know where the file located on the DL 0810 machine Windows PC click start gt search to search the file gt Select format 152x203mm il iili Zoom Default Photo Task Sending Counters Settings Copies SI il Preview gt On Task tab set Comment to and ExposureMode to 112 17 Chapter 2 Maintenance mg Bl Mame Copies Zoom of EADL 1210 13 Calibrations TWISTER A TWISTER 4x V1 bmp Default Photo Task Sending Cou
48. gt Run Maintenance gt Click Service and then on Other tab double click the cassette number i Laf ot Digi Service 1 3 42z4r Service CD Main Uther Network Temperatures Wake Up Lens n j Service Synchronize time Service phone number double click here Save Update software Connect to service Connect via Internet Tabkor offset Create Main tape centering offset Es Save Sel Clear Offset separator photos Format 5 43 1 2 894127 lic 06 send test Photo 4 0 80 Save Calibration Sendtest Distance between lines mm Save Paper length mn Save gt Click Update software and then wait 5 minutes Chapter3 Service 50 3 3 Linux system backup and recovery Purpose e To make a whole Linux system backup by creating a Linux recover CD To restore Linux system from Linux recovery CD a OM recovery CD is an image of the hard disk of Linux PC It includes all of the calibration data of the machine Fig 3 4 1 Mirror Hard disk of Linux Recovery CD Linux server Precondition Nero has been installed to the DL 0810 machine Windows computer steps of Linux system backup gt Run maintenance gt Click Service and then under Main tab click Backup copy Fig 3 4 2 CET a ul Thay Ta vere I Tiza ELR m Service WAE Paa Q Man ahe Herak Teraperstmes Wie Lin Lene Packages Takipo a ere ier Cece bbe Ca
49. he 3 locking screws of the Lens and tighten the locking ring 83 Chapter3 Service 3 16 Skew adjustment Purpose Adjust exposure head to correct angle of which the exposure image is parallel with paper Tools required Cross screw driver Steps 1 Open the door of exposure head 2 There a 4 fixation screws A which fix the exposure head and there 2 screws B which lock the exposure head angle loose all these 6 screws 3 Now exposure head can be rotated try to rotate different angle and print test photo in Istudio until happy 4 Screw down all these 6 screws e Ki you only loose screw A without loosing screw B then take out the exposure head from the machine and put it back the exposure head angle will not change Chapter3 Service 84 3 17 Image magnification calibration Purpose To calibrate the image magnification so that the image scale of photos and the monitor preview is the same Steps 1 Print atest photo by Istudio 2 Modify Linux Registry gt gt gt gt On Windows PC click Start then Run key in 10 1 1 1 win software then enter Open Iregedit Specify etc lens 001 magnification note down the original value To enlarge the exposure image on the paper decrease the value of magnification for example 0 05 to reduce the exposure image on the paper increase the value of magnification for example 0 05 click Save now after modify the value Specify etc lens 000 magpn
50. hemistry and then test again gt After the pump stops repeat running the pump all together run the pump for 5 times gt Carefully put the replenishing pipe outlet back to the tank and then read out the total chemistry value of the measuring cup gt Calculate the average value of the CD replenishing flux for 30 seconds by dividing the total value by 5 Input the CD replenishing flux into Maintenance gt Run Maintenance and select Regeneration pump efficiency and then click Next gt Input the CD replenishing flux value in Developer and then click OK 35 Chapter 2 Maintenance ari aiai Lins PAA eae him ml Regeneration pumps osteo Measure efficiency for ever pump Pimp Hii Blech Ng i Tahin Tj mi 3 Repeat for BF 4 Repeat for STB 5 In Maintenance gt Regeneration doses setup the Regeneration does value depending on the chemical specification you are using E Lalo Cie Re ees 1 3428 in fei ad Chaat Name Coli Regeneration Enter regeneration doses Fiegenersien does Devos Titers Bleach lipa iiia Dhateeer 47 whore __ toed a 6 Please delete this section In Maintenance gt Regeneration doses setup the Regeneration does value depending on the chemical specification you are using TI Ki the daily print quantity is small and you want to keep the chemical active the Regeneration doses value could be increased a little bit 3 Chapter 2 Maintenance 2 8 Colo
51. ibrate dryer temperature by DJ218TEST 2 4 Temperature calibration 4 Processing solution is dirty Dirty solution could cause sticky photos Clean or replace filters clean racks and working tanks Se e 3 Filter cleaning and replacement Please refer to Error index on page 147 155 Chapter 5 Trouble shooting e 3 9 Rack cleaning and examination e 3 10 Check and clean working tanks and pipes 5 fuse of dryer is broken Shut down machine remove back side cover of machine and then check and replace the dryer fuse or a of B E 6 Dryer fan is broken Power supply of the dryer fan and main processing motor is parallel connection When racks are running dryer fan shall run as well Otherwise if no airflow felt in the dryer tank dryer fan is broken Replace dryer fan 7 Dryer heater has been broken Shut down machine and use a multi meter to test the resistance between the DRTT wire of AC Control PCB J4 plug and N6 wire Please refer to Error index on page 147 Chapter 5 Trouble shooting 156 If the test value is around 2200hm then the dryer heater is OK If the test value is more than 500 ohm then the dryer heater is broken Replace dryer heater if it is broken ACControl PCB is broken Replace ACControl PCB 701 Paper scratch Working solution is dirty Clean or replace filters clean racks and working tanks Se e 3 Filter cleaning and replacement e 3 9 Rack cleaning and exami
52. ich the file extension name Is prn So the Mask file is a virtual diffuser amp Mask file PAPER Mask file is a total compensating result of exposure unit There 4 lenses in DL0810 so that there are 4 Mask files needed for the printing for each lens The Mask file shall be re calibrated when the following event occurs Chapter 2 Maintenance 20 e Replace LED e Replace LCD e Replace LCD Driver board e Adjust LCD Driver board e Replace lens e Slight vertical lines appear on the photos Tools required e A4 flatbed scanner which is with 24 bit color and 600dpi scanning capability e Photoshop software e 152mm glossy paper Preconditions e The scanner has been cleaned so that there is no dust or finger mark on it e The Maintenance gt Calibrations gt paper characteristic has been completed for the 152mm glossy paper e The scanner has been calibrated if necessary The scanner calibration shall be performed only if the deviation of the color or density between the scan image and the scan object are big If scanner is good you can skip this step by just selecting a scanner profile from the list Steps of scanner calibration gt On the DL 0810 Windows PC find and run Scan0 5 2BIG gt Click Calibrate scanner to entering the following interface HOT CALIBRATED OK Creole Hew Hame Micsotek a700 Serd ire Mean fed mah cakbraton device gt In Name key in a file name for the n
53. ification Modify the value to be the same as the value of etc lens 001 magnification after modify the value click Save now 3 Print test photo again after photo coming out check magnification result repeat the above procedure until happy 85 Chapter3 Service 3 18 LED assembly replacement Precondition The machine has been shut down Tools required Short screw driver Steps 1 On the Master D103B PCB unplug the J4 and the J6 plug 3 ey The NA pa EIN j haas Fa ny af Li Ha a Pe agb a are ea er ANNA 2 Open the door of exposure head then on the LED assembly remove the 2 fixation screws 3 Replace the LED assembly 4 Screw down the 2 fixation screws of the LED and plug in the J4 and J6 plugs to the Master PCB Chapter3 Service 5 Redo morning test for all paper magazines er 2 1 Morning setup 6 Redo Uniformity Mask calibration ee 2 6 Uniformity calibration 86 87 Chapter3 Service 3 19 Paper jam in cutter operation Purpose To remove the paper piece which has jammed inside the cutter Tools required Cross screw driver Steps 1 On the small yellow Linux LCD panel unwind paper then shut down the machine 2 Open the exposure platform door then manually turn the cutter 360 to cut off the paper make sure the machine has been shut down before you turn the cutter 3 Turn the paper magazine knob anticlockwise to unwind pape
54. ing diagram Describe the sensors and PCB s used in this machine and the wiring diagram 5 Trouble shooting Describe how to solve the troubles Symbols used in this manual Definitions of the symbols used in this manual are as follow Warning symbol Text following this symbol contains particularly Information concerning safety Pay extra attention to this information Important symbol Indicates operation or procedures requiring caution instructions which should be followed supplementary explanations etc Reference symbol Indicates the manual or section which should be referred to Help symbol Indicates functions or instructions which are convenient to know Abbreviations for processing solutions The names of the processing solution in this manual are indicated as below Some of types of processing solutions may have other names Processing solutions Abbreviations Main technical speeinGall0N mann AGA NAA lil Explanation Of manual 7 7 7 7 72 2 7 aa I POO UIE HVS CHap earn NGA ANNA aa i Symbols used in this manual Abbreviations for processing solutions 2 2 a ji AA lil Chapter 1 Cautions for work a 1 1 1 FOE Se OP ANOMAN NAAN AA stim 2 1 2 Countermeasure for static electricity when replacing and maintaining the S eE SL 3 1 3 Handling chemicals 02 X a 3 1 4 EOL Le PP APAN AA ee er PAPA AA 4 Chapter 2 Maintenance
55. ion doesn t warm p 152 505 Linux startup failure 00 aa 153 700 Photo comes out not dry a 154 101 Paper SCrath occ ccccsesccceececeeeceeeececeeeeeeececeeeeseeeeceeeeeaeeeeseeeeenes 156 705 Photo comes out dirty 0 0 cece cece eeeceeeceeeececeeeeeseeeeceeaeeeaeeesseeeeenes 157 106 Image out of FOCUS 0 00 cece aaa 157 107 Color noise on photos aaa 157 108 Strong grid lines on photos ZXQXX a 158 709 Vertical lines on the photos 2 2XQXQX Xa 158 710 Uniformity of photo is not goaod X Xa 158 12 White borders on photos 2 222X X 158 113 Color is very different from the monitor preview c cccceeeeees 159 117 Paper length is longer or shorter than the setting length of the corresponding format eee Aa 159 118 Image magnification or scale does not match the monitor preview 159 119 Photo overlapping cece ccc cece aaa 160 a Chapter 1 Caution for work This chapter contains information on how to achieve safety in service operations Be sure to read precautions thoroughly and carefully 1 1 Chapter 1 Cautions for work 2 For safe operation General precautions A Prior to any part replacement or mechanical adjustment be sure the air brake is switched off e Ground wires green and yellow are connected to the covers and units of the machine For reassembly
56. iring diagram 1 1 r omens Printer and paper processor start logic After air switch has been set to ON AC 220V is sent to Liner transformer Liner transformer output AC9V power supply for timer and AC24V power supply for Powerctrl PCB is sent to Powerctrl PCB Powerctrl PCB works while a AC220V live wire connect to ACControl PCB J8 port via ACIN wire 1 Press Drive button signal sent to Powerctrl PCB J4 port 2 Powercontrl PCB J7 port sends a signal to ACControl PCB J7 port via RELAY and RELAY wire 3 ACControl PCB J8 port ACOUT wire outputs AC220V to AC contactor loop to turn it ON 4 AC contactor puts through AC 220V from air switch to printer and paper processor of a NG nonoy carried by ACControl PCB J8 port ACIN and ACOUT wire is only for turning the AC contactor on 133 Chapter 4 Electrical parts and wiring diagram 4 10 AC wiring diagram 1 2 ittort rol ni Forking tank heters Chapter 4 Electrical parts and wiring diagram 134 4 11 AC wiring diagram 1 3 Plane Slee i 135 Chapter 4 Electrical parts and wiring diagram 4 12 AC wiring diagram 1 4 lip Transtcrmer 7 inf JE i i m Ert Gone 0 AN CG me 4 Ciside MGF m Pad foomtes D41F Chapter 4 Electrical parts and wiring diagram 136 4 13 A
57. lor in different ways Usually the photos are more brilliant than the monitor preview since the photos belong to another color space which is bigger than sRGB and the color has been transferred to a wider range than SRGB during the printing and processing e To use Cassette balance gt Run Maintenance gt Select Cassette balance and then click Next gt Select cassette number and then click Next gt Change the values of C M Y D for example or 0 01 gt Click OK e To use Master balance gt Run Maintenance gt Select Master balance and then click Next gt Change the values of C M Y D for example or 0 01 gt Click OK After modifying the values print sample photos again and repeat the above procedure until satisfied Ky e Cassette balance only affects the color of the photos of the given cassette e Master balance affects the color of the photos of all the cassettes Neither Cassette balance nor Master balance affects the test prints of the morning setup e Either Cassette balance or Master balance can be used for quick color control especially for black and white photos This chapter contains information for service personnel 41 Chapter3 Service Prologue Take sometime to read the manual and study the machine until you understand everything well before you perform the service Ask somebody for help if you are not confident with the things you are going to do to avoid serious problems Ch
58. m 106 J4 Standby i J7 Serial port to WashControl PCB J8 BPC Standby a wn J10 3 f MADOR Paper magazine ID sensor 107 Socket code 0J U U J12 J13 J14 J15 J16 Chapter 4 Electrical parts and wiring diagram SN Wire definition Description 5V N DPEB DPEA Standby G Z O BP1 BP2 BP3 BP4 W O ui Standby BP6 BP BP BM BM Standby CI BM BM 5V UPEB UPEA Standby Cutter sensor GND CUTC Cutter sensor signal CUTA Cutter sensor power QO O Z Z zZ U O O G Z O Paper loading sensor GND OT w Paper loading sensor signal Socket code J17 J18 J19 J20 J21 Chapter 4 Electrical parts and wiring diagram 108 SN Wire definition Description GND Paper loading sensor GND LDA Paper loading sensor power HE UPA Paper inlet sensor power UPC Paper inlet sensor signal GND Paper inlet sensor GND DPA Standby GND Ol lt MDEB MDEA Standby 0 N GND a NE AC 24V Power supply A24V1 A24V2 CUTA Cutter motor A CUTB Cutter motor B Serial port to Divider PCB STAA STA sensor power 0 N STA sensor GND CI STAC STA sensor signal GND STA sensor GND 109 Chapter 4 Electrical parts and wiring diagram 44 PowerCtrl D105 PCB E066 Chapter 4 Electrical parts and wiring diagram 110 Functions Provide AC Contactor control signal Timer
59. movable media The best driver found will be installed Search removable media floppy CD ROM Include this location in the search CADocuments and Settings 4 drministrator Desktopsl x l Browse O Don t search will choose the driver to install Choose this option to select the device driver from alist Windows does not guarantee that the diver you choose will be the best match for your hardware Figure3 8 4 Repeat step 5 until serial port drive installation finishes see Figure3 9 Figure 3 10 and Figure 3 11 Found New Hardware Wizard Please wait while the wizard installs the software i DOLI BL 202P DENSITY Found New Hardware Wizard Please wait while the wizard installs the software Hardware Installation The software you are installing for this hardware Dol Censitometer OL 202P has not passed Windows Logo testing to verfy its compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyway 6 CFigure3 10 Found New Hardware Wizard Please wait while the wizard installs the software ay USB to UART
60. mp sensor For detecting dryer temperature Fig 4 8 10 Working tank level sensor For detecting working tank level Fig 4 8 9 Inside each Replenisher tank level l For detecting replenisher tank level replenisher sensor Panic Malfunction diagnoses If a sensor is under suspicion of malfunction test the sensor as the following On Platformctrl PCB and Washcontrol PCB set DIP switch No 2 ON Use a multi meter to measure voltage between corresponding sensor voltage test point and GND see the following illustration si pune prog keh a es KA nio Ha dc na Ja Chapter 4 Electrical parts and wiring diagram 130 ls ka 4 131 Chapter 4 Electrical parts and wiring diagram iibe midde wine of 16 plug s sip EC I Fher Kai ee HA pa itha meddle yara of J plagi Peer rack 1 ole sere teed pan ihe mie were of 36 pagi e Kison a piece of paper in the middle of transmitter and receiver of the sensor or being detected All the sensors must be tested lt 1V without paper and gt 4V with paper Both situation must be tested for each sensor either paper has been detected and has not been detected After finish on Platformctrl PCB and Washcontrol PCB switch DIP switch No 2 to OFF Replace the corresponding sensor if test result is not correct A siren replacing sensor don t lose the red insulating washer Chapter 4 Electrical parts and wiring diagram 132 4 9 AC W
61. nagement to 6500K and then create an icc profile for the monitor by Adobe Gamma or other software Refer to related books of Photoshop for Adobe Gamma Register paper profiles Paper profiles have been created in the factory for each brand and built in the Linux PC For user just select the correct paper profiles for the cassettes when register the cassettes for example cassette 01 is loaded Kodak paper so that you shall register cassette 01 as Kodak band gt Run maintenance Select paper roll installation and then click Next Select cassette numbers for registration Select paper profile for the cassette number which you have Just selected Y Y Y Y Complete other registrations ka Kiin paper profiles is deleted or lost by accidental error the corresponding paper brand will not be available in the list of Paper roll installation In this case backup all the calibration data of the machine reinstall Linux system with Linux recovery CD and then restore all the calibration data S 3 2 Data backup and restore e 3 3 Linux system backup and recovery Complete the morning setup e 2 1 Morning setup Print sample photos compare the color between the photos and the monitor preview If still not satisfied use Cassette balance or Master balance for ultimate control 39 Chapter 2 Maintenance KY color could be managed from monitor to photos but they will not be 100 the same Photos and monitor interpret co
62. nation e 3 10 Check and clean working tanks and pipes The edge of the cross over has been damaged Replace the damaged section of the cross over Please refer to Error index on page 147 157 Chapter 5 Trouble shooting 705 Photo comes out dirty Working solution is dirty Clean or replace filters clean racks and working tanks SS e 3 7 Filter cleaning and replacement e 3 9 Rack cleaning and examination e 3 10 Check and clean working tanks and pipes 706 Image out of focus 1 Image of the source file is not sharp Try to apply 1 or 2 sharpness to the source file by Istudio 2 Lens is out of focus Adjust focus of the lens 3 15 Lens focus adjustment 707 Color noise on photos 1 Machine has not been start up properly Shut down machine and start up machine again properly Please refer to Error index on page 147 Chapter 5 Trouble shooting 158 Chapter 2 Maintenance gt Prologue 2 Linux PC video card Is broken Replace the Linux PC video card 708 Strong grid lines on photos Re calibrate twister 4 2 5 Twister 4 calibration 709 Vertical lines on the photos Uniformity shall be calibrated when Vertical lines appear on the photos especially in light or dark area 2 6 Uniformity calibration 710 Uniformity of photo is not good This problem can be identified easily on passport photos Re do Uniformity Mask calibration 2 6 Uniformity calibration 712 White borders on photos 1 Redo AB
63. nters Settings Priority Normal gt On setting configurations as follow NT al Hame Copies Zoom y E4DL 1210 134Calibrations TWISTER A TWISTER 4X v1 bmp Default Fhoto Task Sending Counters Settings Clear file list after sending Allow repetitions Show file adding errors gt Click Go to send a test print then wait for coming out 2 On the central district of the test print observe the joint point between the 01Y 02Y pointer or the 02X 03X pointer and the square by magnifier Chapter 2 Maintenance 18 Fointer OLY OZY Pointer Right line Left line Das 3X OX DSA Pointer An bad result as following example tos ft loc it dark than lege tiga Cl Goad result Bad result Usually there are two lines beneath the 01 02Y pointer the density of these 2 lines shall be the same Otherwise the 01 02Y line shall be moved to the direction of the darker line gt Assuming the density of the left line is higher than the right line the 01 02Y pointer shall be moved leftwards The left side of the 01 02Y line is a minus sign therefore in the Linux registry etc twister advanced the key 01Y and 02Y shall be decreased the same value in the meantime such as 2 Click save now Go back to Sendp click Go to send a new test print repeat the above adjustments until the result is good gt The adjustment methods of 02X and 03X is similar 19 Chapter 2 Mainten
64. nts coming out mark the paper head and sequence immediately gt In Linux Registry modify the value of following key to correct the double exposure center i Lafot DiGl Kegistry Editor 1 1 5c Registry Key root etc I G 2 center movebx3 HE center movebx4 HE Inter image 3pacebx3 HE Inter image _spacebyd chemistry densy exposure Move double exposure center of 12 x89mm format Plus value to move both of the exposure image rightwards on exposure platform Minus value to move both of the exposure image leftwards on the exposure platform Center move5x3 Chapter 2 Maintenance 12 Move double exposure center of 152x102mm format Plus value to move both of the exposure image rightwards on exposure platform Minus value to move both of the exposure image leftwards on the exposure platform Center_move6x4 Inter image space on the LCD of 127x89mm format double Inter image space5x3 exposure Plus value to increase the inter image space Minus value to decrease the inter image space Inter image space on the LCD of 152x102mm format Inter image spacebx4 double exposure Plus value to increase the inter image space Minus value to decrease the inter image space Exposure platform Paper advance direction 2 ag center move Inter image space 13 Chapter 2 Maintenance 2 4 Temperature calibration Purpose To set up the temperature for each working tank according to the requirement of
65. ol TCP IP and click Properties 65 Chapter3 Service Px 4 Local Area Connection Properties p2 1 NE 5 General Authentication Advanced Connect using 5 Realtek RTL8139 Family PCI Fast Ett Car This connection uses the following items mi File and Printer Sharing for Microsoft Networks ml os Packet Scheduler Install Uninstall Properties Description Transmission Control Protocol htemet Protocol The default Wide area network protocol that provides communication across diverse interconnected networks Show icon in notification area when connected Notify me when this connection has limited or no connectivity gt Select Use the following IP address set the IP address and the Subnet mask as the illustration below Internet Protocol TCP IP Properties General ou can get IP settings assigned automatically if your network supports this capability Otherwise You need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically Ce Use the following IP address IP address abad 24 2 Subnet mask 265 255 255 0 Default gateway bias iil Obtain ONS server address automatically CG Use the following DNS server addresses Preferred ONS server Alternate ONS server gt Click OK 2 Insert dongle to USB2 0 port of the moth
66. pes 2 QXQXQXQXX aa 15 3 11 Exposure platform disassembly aa 16 3 12 Raiser rack 1 disassembly aaa Tf 3 13 Raiser rack 2 disassembly aaa 19 3 14 Dryer rack GISASSEINIDIY aa AA NAA 81 3 15 Lens focus adjustment esisiincsavsontaaseraneniminearssaonvivesvandntvaansiayaorsiaennerdessanssnars 82 3 16 Skew USUI IC IN sisia AE 83 3 17 Image magnification calibration X a 84 3 18 LED assembly replacement cccccceccs cece a 85 3 19 Paper jam in Cutter OPeration 0 cecccce cece aa 87 3 20 cuter adus tn Minnan A NAG 90 Chapter 4 Electrical parts and wiring diagram 92 gC et ee ee RA 93 4 1 FAS COMUOD WOW CB ac aa AA 94 4 2 WashControl D106 PCB nsaan ANAN ANA ANG 98 4 3 FF VAL EMO Wika NO POB aaah ANA 104 4 4 POWSICINSD 109 PCB sa AA AA AA AA AGA 109 4 5 Divider PATA AA 112 4 6 Maste l03B PED paaa NAAN G AAA 115 4 ECD driver poard EPSON Gt en aNG Gansa 119 4 8 SI Re AA AA AP 121 DIS POS NONA NAA AG 121 MOST AUO scrapie tecrantec NAKAKA PANATA E 127 DESCNPUO NAAN DAN ADA 128 Malunction GhGNOSES naaa ANG BANGA NAAN 129 4 9 AC Wiring ORANG NAGDAAN AA kana 132 4 10 AC wiring diagram 1 2 1222 aaa 133 4 11 AC wiring diagram 1 3 1222 aaa 134 4 12 AC wiring diagram AA 135 4 13 ACControl D101 PCB and peripheral 2 1 ccc ceecccceeceseeeeeeeeeeneees 136 4
67. r into paper magazine Chapter3 Service 88 4 Remove exposure platform from the machine 3 11 Exposure platform disassembly 2 Remove the screw then remove the black metal bar by hand a U 6 Now paper piece can be removed easily 89 Chapter3 Service f Restore the black metal bar and the screw then restore exposure platform to the machine Chapter3 Service 90 3 20 Cutter adjustment Purpose to adjust the cutter to the correct angle in factory Tools required Cross screw driver ellen key can be found in accessories of the machine JE Ki cutter of DL 0810 is self sharpening design and durable last 5 years time usually no need to change or adjust by user The information of this section only indicate the method of how to adjust the angle of the cutter in factory Steps 1 Remove the exposure platform from the machine 2 Loose the 2 screws TT Berens Ti a Cutter shaftt 3 Rotate the cutter shaft by hand until the rotor and the stator of the cutter overlap about 1mm 91 Chapter3 Service Cutter rotor F 4 Rotate the rocker by hand when the angle is 90 degree screw down the 2 screws S0 degree Chapter 4 Electrical parts and wiring diagram 92 Chapter 4 Electrical parts and wiring diagram This chapter describes the sensors and PCBs used in this machine and the wiring diagram 93 Chapter 4 Electrical parts and wiring diagram
68. r management from monitor to photos Purpose to ensure the color of the photos look as close as its preview on the monitor tend Monitor profile rs Client PC Build in paper profile k Morning setup a a e j E T i 7 if Casstte Balance i Photos Di Ku Master Balance PULI LE EE TE Linux Server Preconditions e Calibration with Densitometer has been performed 3 1 DL 202P Densitometer e Standard ambient light has been installed in the Studio e Kj is recommended to use Philips true color fluorescent lamp as the standard ambient light of the studio ask Philips sales and service people for more information about the fluorescent lamp selection and installation Work flow 1 Calibrate monitor e Ifthe monitors color fidelity is good and support sRGB color management set the monitor to the sRGB mode Ka e Tosee ifthe monitor s color fidelity is good Open Photoshop the background of Photoshop shall appear to be neutral grey Chapter 2 Maintenance 38 e lf the monitor supports sRGB color management sRGB mode can be set in the monitor adjustment menu that is usually under color management e SRGB is the working color space of Istudio and most digital camera If the monitor color fidelity is not good for example old monitor or it does not support SRGB color management first on the monitor adjustment menu set the monitor color ma
69. rch and installation options Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed Search removable media floppy CO ROM Include this location in the search C Documents and Settings Administrator Desktop hy O Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware Figure3 2 Put a tick before Search removable media floppy CD ROM and click Next the system will search installation drive Or put a tick before Include this location in the search and click Browse to open densitometer drive path and click Next to search installation drive See Figure 3 3 Found Mew Hardware Wizard Please wait while the wizard installs the software a QOLI OL 202P DENSITY CFigure3 3 Click Continue Anyway see Figure 3 4 and Figure 3 5 Found New Hardware Wizard Please wait while the wizard installs the software Hardware Installation A The software yoy are installing for this hardware Doli Densitometer DL 202P has not passed Windows Logo testing to verify ite compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or dest
70. ress the Linux PC power button to turn Linux PC off Press the Linux PC power button again to turn Linux PC on and then eject the Linux Recovery CD immediately otherwise the Linux system will be recovered again 57 Chapter3 Service 3 4 Integration with Pakon scanner A series of Pakon film scanner such as F 135 F 235 F 335 etc can be integrated to Istudio for sending scanned images to Istudio automatically after scanning Purpose Integrate the PSI X35 to Istudio Precondition Pakon scanner has been setup The network between Pakon scanner PC and the Istudio PC has been setup of Ky Refer to the related manual for setup Pakon scanner to PC Steps For example Istudio has been installed on the hard disk CALAFOT Studio of the PC which IP address Is 10 1 1 2 1 Share the Archive folder of Istudio on the network Fakon Scanner Pt Istudim FE gt In Istudio PC C ILAFOT1Studio highlight the ARCHIVE folder and then right click mouse select properties Chapter3 Service 58 File Edit View Favorites Tools Help E Back ka 3 JI Search Address OC LAPOT Studia File and Folder Tasks mil Rename this Folder IP Move this Folder A Copy this Folder d Publish this Folder to the Web Share this Folder G3 E mail this folder s files Cue T gt Delete this Folder HE Explore Search Sharing and Security Send To Paste Create Shor
71. rformed Steps of data backup 1 On DL 0810 machine Windows PC create a new folder name data backup 2 Backup Linux Registry gt Onthe DL 0810 machine Windows PC click Start Click Run Key in M10 1 1 11win software and then enter Run Iregedit On the left top of the window click Registry Vv Y Y Y WV Click Export all and then wait for a few seconds I _Lafot DIGI Registry Editor 1 1 5c Registry Export all Export with template Import Broadcast Log Refresh Reconnect w hutosaye Exit gt Specify data backup folder which you have just created click OK 3 Backup Mask files gt On DL 0810 machine Windows PC click Start gt Key in M0 1 1 11tables and then enter gt Select all prn files gt Copy and paste these files to data backup folder 49 Chapter3 Service Steps of data restore 1 Restore Linux Registry On DL 0810 machine Windows PC click Start Click Run Key in 10 1 1 1 win software Run Iregedit On the left top of the window click Registry Click Import Vv Vv VV Y Y Y Specify the data file which you have backed up in the data backup folder click Open and then wait a second 2 Restore Mask files gt Onthe DL 0810 machine Windows PC click Start gt Key in 10 1 1 1 tables and then enter gt Copy and paste the Mask files which you have backed up in the data backup folder to 10 1 1 1 tables folder 3 Completion
72. rmi Finider gt Wait about 10 minutes do not do anything to the machine gt Onthe DL 0810 Windows PC click Start 51 Chapter3 Service gt Click Run gt Key in M0 1 1 1queue and then enter gt Cutand paste the backup iso file to Windows PC amp queue on Samba 2 0 7 410 1 1 1 File Edit View Favorites Tools Help GQ vee O psan Corales FE Address kag W10 1 1 1 queue a Sa S backup iso File and Folder Tasks R al ISO ma 512 220 KB oO Make a new Folder 3 Publish this Folder to the Web Other Places A d 10 1 1 1 O My Documents Cj Shared Documents My Computer gt Burn this file to a blank CD by Burn image of Nero id Mero Burning Rom File Edit View Recorder Extras Window Mew Ctrl M Open Chrl c Close Save atts SAVE AS Fiz Compilaton Info Refresh compilation Write CU Burn Image Burn HES Partition CD Copy Burn HO Backup Preferences Page view Chapter3 Service 52 steps of Linux system recovery Precondition An external CD Drive has been installed to Linux PC motherboard and the BIOS of Linux has been set up Installation procedure is as follow 1 Shutdown the machine on the left side of the machine unscrew the fixation screws of the cover as the illustration below 2 Unplug the 3 cooling fan power supply plugs as the illustration below then remove the cover 3 Prepare th
73. rt and then Run and then key in 10 1 1 1 winsoftware and then enter 5 Run Config Server IP TEL Jedd OF Tarani Sare FP Hanger pot ao Broker pot Cid nase op 897bhbb e Fomor Hi E neuter pert 2001 ngaba NGA n port 1011 1 Langis Na nama langi ing Backup path ft Weg Backup 6 In Calibration port box select the correct COM port number 7 Click OK to close Config Show densitometer test value 1 Open DL 202Ps User Interface Usually in Windows PC E DoLi Densimeter or Windows Desktop Start gt Programs gt Doli gt Densitometer CFigure3 17 2 Click Open gt gt gt on the right side to open a pull down menu Select the corresponding COM you will hear beep sound and LED turns red duration about 0 5 S from green and turns green again A scroll bar pops up keep scrolling and corresponding information is displayed in the primary interface Communication between densitometer and its software is established see Figure 3 18 Hae F 1 piia Dt a CG i J i Poki BO 313 5 info LIN Cito Risg Grad Bag ma Gnda Binat om o0 oat s odie aaae CFigure3 18 3 Primary interface After successful communication you can see the name version product ID and corresponding information on the top 4 The respective value of red green and blue LED will be displayed in their corresponding areas 5 The nex
74. s i i Ports COM amp LPT H E Processors E G SCS and RAID controllers E AB Sound video and game controllers HI s System devices amp Universal Serial Bus controllers 3 Mice and other pointing devices SSS SSS Ss S CFigure3 15 Click before Ports COM amp LPT and Universal Serial Bus controllers see Figure 3 16 Device Manager OS tee i BA XOLI EF10F4F9FC Y Computer ae Disk drives Display adapters sb OW DFOD FOM drives o IDE ATAJATAP controls GF Keyboard Mice and other pointing devices ig Monitors BG Network adapbers a a PI a a a Sound video and game controllers a id System devices ee Un Figure3 16 As you can see from the above serial port and USB drive of densitometer installation is finished Its serial port is COM3 Device Manager File Action View Help Ag pa E DOLI EF10F4F9FC Computer nem Disk drives Hg Display adapters 24 DVD CD ROM drives 2 IDE ATAJATAPI controllers Keyboards H CO Mice and other pointing devices FH Monitors E Network adapters El Ports COM amp LPT o F Communications P C B _ a P DL 202P USB to UART COMI ib b9 ECP Printer Pore LP BE Processors pe DD Sound video and game controllers System devices Universal Serial Bus controllers 02 Aladdin HASP Key L Doli Densitometer DL 202P 4 On the Windows PC click Sta
75. sette Ja D poi E T st In standard Cond Ned This setup shall be performed for each cassette Calibration offers normal color control 9 Chapter 2 Maintenance Paper characteristics offer professional color control A you perform the Paper characteristics without completing the Calibration you may need to spend more time on this calibration e Ki ouin the calibration press Ctrl key on the keyboard and while click Cancel you can leave the calibration interface without wasting a new print Press Ctr key on the keyboard while entering the Calibration or Paper characteristics to continue the calibration Chapter 2 Maintenance 2 2 Exposure center ABCD calibration Purpose To calibrate the image exposure center of the photo In the case white border appears on the photo this calibration shall be performed for the corresponding formats of the photos Steps gt Open Maintenance gt Select cassette offset and then clicks Next gt Select formats and then click Next then computer will send test prints for the formats you selected gt After the test prints coming out key in the A B C D value of the test prints to the corresponding format s dialog box eo Lata Ligh Cabra 13 47 Cassette calibration Deki tunn cete NG fi ET i a ft a NG PA Bd 000 Ender lorpen value fone best madara Teed Va ec O i j LT Du orange D kt a POF ir O
76. t line is for hardware testing Click R Led to turn on red LED you can check from the bottom hole the same is true of G Led and B LED Click Buzzer to beep and click any button to stop Click G Indicator and B Indicator to turn on top indicator Calibration The bottom line is for calibration It is used with a calibration strip when densitometer has deviation Input the three values into the boxes according to calibration strip in left right sequence Click Send Refer value W to save densitometer beeps Put the aperture on white test point hold on to densitometer for about 6 seconds the indicator on densitometer will flash once and then the values will be shown up at the RGB colour blocks Leet Leet aa ee 90o tia om me CFigure 3 20 Calibration strip In calibration strip the Test point is used for densitometer calibration Calibration value is the value of R G and B of the test point For the sake of getting correct color of photo please keep these areas clean Keep calibration strip safe Make sure no scratch When measuring the hole of the densitometer base should be placed right in the middle of Test point Check calibration After finishing the above step position the densitometer on the white test point When the densitometer beeps check the values If there is great deviation it means the densitometer is not correctly calibrated Repeat the above steps if there is still great deviation d
77. t sensor signal OO RK Raiser rack 2 outlet sensor power 115 Chapter 4 Electrical parts and wiring diagram 46 Master D103B PCB 2000 E E Chapter 4 Electrical parts and wiring diagram 116 Functions Supply power to LED matrix Supply power to twister X and Y step motors Receive signal from twister X and Y sensors Adjustment for replacement Redo Morning setup for all paper magazines 2 1 Morning setup Disposition and description Ea AC 24V power supply Standby J4 o aao ambo cl awa Cl of w a 3 OUT FAN LED fan 117 Socket code C C qc J10 J11 J12 J13 J14 Chapter 4 Electrical parts and wiring diagram SN Wire definition Description TIA TIB X twister motor T1 NA T1 NB T2A T2B Y twister motor T2 NA T2 NB LTA LTB Standby LT NA LT NB T2 RST Y twister sensor O lt T1 RST X twister sensor O lt LT RST Standby GI O lt NC RST Standby Standby G G G G Z Z Z O O O O Z J Chapter 4 Electrical parts and wiring diagram 118 Serial port to WashControl PCB 119 Chapter 4 Electrical parts and wiring diagram 4 7 LCD driver board EPSON 13U EPSON 13U LCD driver board 1 l ik GN a php hg byt BE Tal ne EL Tk j W gm mi n a i k i I i hy A r i E AA F A p a T LI ka Se ES ES aE E N CG Hi aa pe i E ipu a ae nll la Fi TEF Soe LT n ili mall rity bag
78. tcut E Other Places Delete Rename C3 LAPOT My Documents IC Shared Documents ig My Computer Properties LING File 62 KE gt Configure Network sharing and security as the illustration below ARCHIVE Properties kd BK General Sharing Customize Local sharing and security O la To share this folder with other users of this computer only drag it to the Shared Documents folder To make this folder and its subfolders private so that only you have access select the following check box Make this folder private Network sharing and security To share this folder with both network users and other users of this computer select the first check box below and typical HANE Share this folder on the netit Share name ARCHIVE Allow network users to change p Windows Firewall ts configured to allow this folder to be shared with other computers on the network View pour Windows Firewall settings 2 Customize the Package 1 of PSI X35 gt Run PSI X35 on the Pakon scanner PC gt Select Setup and then point to Package and then select Package 1 Ctrl 1 Chapter3 Service PSI F 235 Order Picture Tools Help a Ta Package 1 Ctri 1 eeu O S i Pakage Crh Package 3 Ctrl 3 scanner a9 IBON Fakon Diskette Fakon COR Kodak Picture CD General IOUeUE EasyOrder gt Select Save As only and then click Setup
79. ter front door J TL o g g el el a IT Unplug the raiser rack 2 plug Chapter3 Service 80 6 Open the printer cover pail paot Nat paa T 81 Chapter3 Service 3 14 Dryer rack disassembly Precondition Machine has been shut down Tools required Cross screw driver Steps 1 Remove the 2 fixation screws of dryer cover then remove the dryer cover 2 3 Carefully lift up the dryer rack Chapter3 Service 82 3 15 Lens focus adjustment Purpose To adjust lens focus Tools required Ellen key could be found in the accessories of the machine tapes Steps 1 Open the printer door loose the locking ring of the Lens 2 For each Lens there are 3 screws for locking the focus unscrew the 3 screws by Ellen key 3 Paste tape on the Lens below and above the locking ring close the printer door and send test print in Istudio 4 Open the printer door rotate the Lens at small increment and make test print again Make ring around test prints as the table below Test prints Angle of the Lens rotated AH 30 anticlockwise Fi 30 clockwise 3 60 anticlockwise 4 60 clockwise 5 90 anticlockwise 6 90 clockwise After the test prints comes out mark the test prints immediately 5 Pick up the best test print 6 Turn the Lens to the corresponding angle of the best test print T Screw down t
80. the processing solution and calibrate the actual temperature of each working tank to be the same as its monitor display Precondition The temperature of the processing solution has reached the set value Tools required Thermometer with 0 1 definition Steps gt On Washcontrol PCB adjust the trimmer VR1 to get the voltage between TE4 and TE3 to be DC 0 273V Shut down the machine Set the Washcontrol PCB and the Platformctrl PCB DIP No 1 to ON On the Q8 and Q9 on the left side of the DIP switch of the Washcontrol PCB there are 3 pins each take off the 2 black jumper caps and plug onto the 2 lower pins pa E17 SHA a eS ATE iF a 22 jumpepse ing when calibrating temperature gt Turm on the machine gt In DL 0810 machine Windows PC DL 0810 folder find and run DJ218Test Chapter 2 Maintenance 14 DoLi Controller Temperature Status Check Temp Solutions Level Status CI DRY Room Temp EF SITB1 STEZ STE3 PaperLen Upluctiety Downduotiety Uplnit Downlnit CO Overflow leg 11 00 1 00 125 125 BF Repl CO Flux BF Flux Group mh Tz 73 BF Osrer flow STE Overflow CI Repl BF Repl a ae t po a STB Repl CD Repl Feed Faper Cmd Rev Send DU a aag Flatform Info 18 05 00101100 BF Repl Paper Out 16 06 1 10101000 STB Repl Switch Mazz Cut Faper Power Off Load Paper 10000000 16 06 4
81. ty Clean the CD motherboard model or video card model of Linux PC is not correct The hardware configuration of Linux PC can not be changed to other models Linux PC hard disk cable CD Drive cable video card or memory bank are loose Check all these connections Please refer to Error index on page 147 Chapter 5 Trouble shooting 152 5 The Linux hard disk or the Linux CD Drive is broken Replace the hard disk or the CD Drive 501 Can not connect to printer This message usually appears on the Windows PC monitor 1 the Linux PC has been shut down Turn on the Linux PC and wait for Linux loaded 2 Network connection has been broken off Check network cables and connectors of HUB 3 IP address or Subnet mask of client PC is not correct Set IP address and Subnet mask of client PC SH 3 5 Client PC setup 904 Processing solution doesn t warm up 1 Fuse ofheater has been broken gt Shut down machine and remove the back cover of the machine gt Check and replace fuse E z a eat g H Please refer to Error index on page 147 153 Chapter 5 Trouble shooting 2 Heater is broken Shut down machine and use a multi meter to test the resistance between the corresponding wire of AC Control PCB J4 plug and N6 wire CD heater power supply J5 plug of BF heater power supply ACControl STB1H STB1 heater power supply PCB STB2H STB2 heater power supply STB3H STB3 heater power supply
82. type rings O N ON B Turn the double tooth gear anticlockwise to make sure the sleeve runs well 3 Chapter3 Service 10 Restore rack to machine Chapter3 Service 74 3 9 Rack cleaning and examination Purpose To check and clean racks to prevent paper scratching jamming and paper edge damage Tools required Protection cushion fluff brush cotton cloth Steps 1 Take out rack from working tank 2 Clean rack with a fluffy brush and water to remove residuals from roller and gears pf O When cleaning rotate the double tooth gear to turn the rollers so that rack could be cleaned thoroughly 3 Clean sleeve wth a fluffy brush and water 4 Clean the cross overs with a cotton cloth and water A nont use brush to clean the cross over the surface of the cross over is very smooth it could be damaged by brush or other hard objects that will cause paper scratch 5 Check the following parts to be OK e Springs e Rollers e Gears e C type rings e Sleeve Restore the rack and the cross over to machine 75 Chapter3 Service 3 10 Check and clean working tanks and pipes Purpose e To check working tanks and pipes in order to prevent potential chemical leaking e To clean working tank in order to keep chemical clean KS convenience this check can be performed while replacing chemical Tools required Protection cushion Steps 1 Connect a water pipe to the tap place the other
83. ult in discoloration or fading when handling processing solutions wear clothing for work wear Photochemical are not allowed to be drained off into the public sewage system Please Chapter 1 Cautions for work 4 obtain the information about the regulations in force about the handling and correct disposal of chemistry from the country s authorities in charge 1 4 Storage The chemicals should be stored and prepared according to the manufacture s information and advice All Color papers must always be stored in a cool and dry place The best storage temperature is between 2C and 10C Opened packages have to be stored at a relative humidity of 20 60 Storage at 20 C over several days is possible without problems Storage temperatures above 30 C should be avoided because they will cause visible alterations after only a few days Hi Chapter 2 Maintenance This chapter contains items concerning maintenance necessary to make high quality prints Chapter 2 Maintenance 6 Prologue For a steady going machine and making high quality prints maintenance is very important Maintenance needs to be performed regularly Otherwise unexpected problems could arise and the lifespan of the machine could be shortened Daily maintenance Start up the machine in a sequence Spray some fresh water on the upper rollers of the processing racks and the cross overs Morning test for all the paper magazines Weekly maintenance
84. ve two COM port it must be set as COM1 2F8 COM2 3E8 Chapter3 Service 56 CMOS Setup Utility Copuright C 1984 2006 Award Software gt Hard Disk Boot Priority First Boot Device Second Boot Device Third Boot Device Password Check Advanced BIUS Features CDROM Hard Disk Menu Level p CCDROM Setup select Boot Device Limit CPUID Max to 3 Disabled Priority No Execute Memory Protect Enabled CPU Thermal Monitor 2 TM2 Enabled Floppy Boot from floppy 15120 Boot from LS126 Hard Disk Boot from HDD CDROM Boot from CDRKUM OF tiee Move Enter Select PU PD Value F16 Save ESC Exit Fl General help FS Previous Values F6 Fail Safe Defaults F7 Optimized Defaults e KF usuan the BIOS of the Linux PC motherboard has been configured in the factory only the First Boot Device shall be re configured after installing the external CD Drive Steps Yv v Y Y Insert the Linux recovery CD to the CD ROM of the Linux PC Press the Linux PC power button to turn Linux PC off Press the Linux PC power button again to turn Linux PC on Wait about 10 minutes the Linux system will be recovered automatically at this time you can see the installation information on the Linux LCD Panel Finally you may be requested to enter a serial number just press OK button on the Linux LCD panel and then wait till finish If you see Clean up message just wait 5 minutes then go to next step P

Service Manual

Contents

Download Pdf Manuals

Related Search

Related Contents