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Operating instructions Spare parts list

1. SU uu R N DA m weg aa DIN g WE at ALAR 1 1202 20HS AZ006 Motorenplatte kpl Gr 2 20HS FZ001 Motorenplatte kpl Gr 3 0001 53800 01 04 1 00004 00 XXKL 00000 41 04V1 QU304 00 0111 06020 11 1364 11626 06 0002 54374 01 0111 06020 00 L a 0112 05012 00 04W1 00004 00 Le 0001 54310 02 0212 00040 08 LE TE 0001 54225 02 0002 54457 02 0001 55851 0 22 42 MM l 0002 53859 01 ul 0001 54553 01 C s VAYA 0425 05205 00 04X1 00003 00 0001 54310 03 04W1 00005 00 L P IO 0111 06016 11 c 0001 53855 04 wys0z0 113 5 2 Gp obed 99MS 54565 01 99M5 60052 10 0000 53894 01 0001 53855 06 0501 01100 55 0501 00050 25 0001 5406 7 02 0001 53854 03 0001 54067 03 04R5 06205 10 0501 01050 25 0111 06016 11 0111 08016 00 0001 54566 02 04W2 00005 00 01X1 03042 05 02S1 02915 50 0001 53841 02 0001 55855 03 0001 53855 01 0252 01910 50
2. 3 2 Possible applications 10 le MON 1 4 Design and function 11 13 maintenance 13 1 Maintenance table 37 4 1 Wall sawing system design 11 42 Gaiety componente 14 13 2 Change prism guides 38 4 3 Rail system 1 13 3 Change feed motor 38 4 4 Wall saw head design 14 13 4 Exchange swivelling motor 38 Ar jEurch n 12 13 5 enanos gear grease 39 4 6 Controls and connections 14 a 4 7 Function table 15 14 Transport taking out of service storage disposal 41 gt p 16 141 Transport 41 TEE b 14 2 Taking out of service and storage 41 5 2 Preparatory operations 16 14 3 Disposal 41 5 3 Selecting the saw blade 17 5 4 Replacing saw motor 19 15 Accessories 42 5 5 Mounting V rails on concrete 20 15 1 Accessories available to order 42 5 6 Fitting wall saw head 22 15 2 Hydraulic drive motors 42 5 7 Adjustment Taking up play 23 5 8 Removing the slide guides 23 15 Pale parta l t d 16 1 Ordering information 43 FZ 4S e 0205 fm YDROSTRESS Page 3 Safety Instructions 1 Safety Instructions 1 1 Fundamentals Qualification of operating personnel Processing concrete is neither simple nor without risk Material assets on the site the machine itself and the safety of people are at stake The operating personnel must therefore be trained by experienced specialists HYDROSTRESS can support you in your training Read the manual and inform your staff This manual contains important information on how to operate the machine safel
3. Always fasten the saw blade with the screws supplied Make sure you use screws of the correct dimensions and grade Never use saw blades with cracks Cracked saw blades may break during sawing and endanger you and other people Motorized feed Machines with motorized feed are not automatic machines They must never be left unattended during operation An emergency stop must be possible at all times Rotating and moving parts To prevent being caught by rotating or moving parts wear close fitting clothes and a hair net if you have long hair 1 4 After the work When using electric drive units Unplug the machine from the mains immediately after processing in order to prevent the drive unit being switched on unintentionally Removing concrete and stone sections Use appropriate lifting gear to remove these sections in order to prevent injuries Page 8 YDROSTRES FZ 45 FZ 45_e_0205 fm FZ 45 2 Technical data 2 1 Dimensions Weights 41 0 kg 5 50 Kg 1 75 kg Blade drive Hydraulic motor Ratio Operating pressure Movement Hydraulic motor Operating pressure Feed force Feed Swivelling Hydraulic motor Operating pressure S wivelling range Feed force Rails Length Hole spacing FZ 45_e_0205 fm Wall saw incl feed motors and quick release flange excluding saw motor Saw motor size 2 Saw motor size 3 860 3250 rpm 1 3 max 260 bar max 120 bar max 600 kg Toothed wheel on
4. The wall sawing system comprises the following materials Aluminium casting Rolled aluminium products Bronze Steel Rubber Rubber nylon fabric Synthetic lubricant Plexiglass Acquaint yourself with the local regulations for disposal in your country YDROSTRES Page 41 Accessories 15 Accessories F 2 45 15 1 Accessories available to order Suction lifter 999980 V ralls VAS 1100mm steel 974400 V rails VAS 1400mm steel 974402 15 2 Hydraulic drive motors V rails VAS 1800mm steel 974404 V ralls VAS 2200mm steel 974406 Limit stop complete for rail VAS 963698 Hydraulic drive motor size 2 excluding quick change set v rall support steel 7 Saw motors Beem FD 976158 V stair rail support 974487 V svvivel rail support 961983 Saw motors 12ccm FD 976034 Rail connector 977523 Saw motors 16ccm FD 976160 Blade guard 3 part 800mm alu 999180 Blade guard 3 part 800mm alu flush 999212 2 ZABM Blade guard 3 part 1000mm alu 984240 Saw motors 22ccm FD 976162 Blade guard 3 part 1000mm alu flush 999160 Blade guard 3 part 1200mm alu 962755 Saw motors 26ccm FD 9 6523 Blade guard 3 part 1200mm alu flush 999156 Saw motors 30ccm FD 976163 Blade guard 2 part 1380mm 977618 Quick change set 973892 Blade guard 2 part 1600mm 977606 Blade guard 2 part 2200mm 976184 Hydraulic drive motor size 3 Leak oil hose 8m FIRG 974066 LLL Pressure relief device FD 977495 Saw motors 20ccm FD 976164 Dovvel gauge 977609 D
5. so that pressure can be reduced via the drive unit Connect hoses e Push the hose coupling onto its counterpart e Loosen Allen screws until you hear it click e Rotate saw motor and remove e Rotate the locking ring of the coupling Mount saw motor size 2 Ensure that the hydraulic hoses are properly coupled Always rotate the locking ring following coupling e Position saw motor with toothed profile coupling on the drive shaft and rotate e Tighten M8 Allen screws Mount saw motor size 3 e Position saw motor on the drive shaft and rotate e Tighten M12 Allen screws FZ 4S e 0205 fm YDROSTRES Page 19 setup F 2 45 5 5 Mounting V rails on concrete 1 m T 4 A777 7 O OT y 00 N N Ja SD N x N 0 aN N NG J N NG IWS R il 7 Za b 1 V rail Please note the follovving Incorrect mounting of the rails 2 Clamp can endanger people during 3 Adjusting nut sawing 4 Adjusting screw 5 Dowel screw Use the following 6 Clamping block for each dowel screw 5 the clamping blocks 6 7 Grease nipple steel plug dia 15 mm M12 8 Adjusting foot screws 5 length 130 mm 9 V rail support two rail supports for the first V rail one rail support for each additional V rail 10 Cut guide Page 20 YDROSTRES FZ 4S_e 0205 fm FZ 45 Set up Procedure Rail limit stop e Mark cutting line on the concrete e Mark dowel line at a distance of 2
6. 0003 53382 01 0111 06016 11 0222 10028 00 0001 54553 02 0501 00160 25 0001 53855 02 0001 53854 06 NET 99MS 01100 0252 02110 50 04R1 06906 00 0552 00500 70 0252 04717 50 99MS 54565 01 99MS 60021 93 links 99MS 6002 1 94 rechts oy abed UU GS0Z0 113 97 2 05M1 00211 08 0111 08065 00 0111 06020 11 0000 60025 12 0000 60022 65 0000 60022 64 05M1 00211 08 0111 08025 00 04C1 06068 25 0000 60025 17 0401 05560 25 0000 60025 09 0552 01210 95 0000 60025 06 0000 60025 05 0552 00650 80 0000 60023 04 0000 60023 08 02V2 00160 00 03D1 31885 00 0151 12035 00 0501 00540 40 0552 00450 50 0501 00400 25 0114 08016 21 0111 06025 11 0501 01100 25 0501 00290 25 0000 60034 14 0501 00050 25 0252 05520 50 0552 00580 50 05M1 00211 08 0112 08016 00 0000 60025 07 0423 03210 00 03D1 31505 00 0000 60054 09 0000 60023 13 0256 01210 50 0253 02020 00 0000 60054 11 0552 00250 70 0501 00580 50 0000 60025 18 0501 01100 25 05M1 00210 06
7. leaks damage Change bearing housing grease Fill with 600 g gear grease annually Major service Must only be performed by HYDROSTRESS ora HYDROSTRESS authorised representative every 100 h Toothed wheel swivel arm oil change wheel swivel arm oil Toothed wheel swivel arm oil change Fill with 1 dl oil Correct maintenance procedures are described on the following pages FZ 4S e 0205 fm YDROSTRESS Page 37 O Maintenance FZ 4S 13 2 Change prism guides 13 4 Exchange swivelling motor 4x 9 971710 D A gt 971 S By b 6 O Nx gs yyy z I 097 971203 o h r 971203 971809 Use the following screws only 13 3 Change feed motor Cylindrical screw M6x20 grade 12 9 order no 971710 4x 971710 DIA E gaj li 4 N 2 N 2 E A WA z DI 04 I e A Q N Use the following screws only Cylindrical screw M6x20 grade 12 9 order no 971710 Page 38 YDROSTRES FZ 4S_e 0205 fm FZ 4S Maintenance 13 5 Change gear grease Use only grease with penetration rate 420 460 NLGI code 00 Feed gears 975996 l l Ss e Disassemble feed motor e Disassemble feed gears Remove 3 Allen screws 1 M6x55 971719 e Fit support foot 2 970871 e Fill with 100 g grease using grease gun 3 975996 old grease is forced out by the new grease e Mount feed gears e Mount feed motor with paper seal Beari
8. 0111 06020 00 0000 60025 14 Ansicht A 15V1 14501 00 0001 54124 01 0111 05020 00 0501 00050 25 0111 08025 00 05M1 00211 08 o wys0z0 113 5 2 Zy ebed MSWA FZ 4S 20HS AZ006 99MS 60021 93 99MS 60021 94 99MS 54565 01 99MS 60052 10 99MS 54653 01 0000 60022 63 0000 60022 64 0000 60023 04 0000 60023 05 0000 60023 06 0000 60023 07 0000 60023 08 0000 60023 09 0000 60023 13 0000 60025 12 0000 60025 14 0000 60025 17 0000 60025 18 0000 60034 09 0000 60034 11 0000 60034 14 0000 60059 09 0001 53841 02 0001 53850 01 0001 53851 01 0001 53854 01 0001 53854 02 0001 53854 03 0001 53855 01 0001 53855 02 0001 53855 03 0001 53855 06 0001 54067 01 0001 54067 02 0001 54067 03 0001 54124 01 999039 973892 963548 963547 976554 968764 976997 969586 969587 984886 984759 984761 984762 984763 984797 984983 963655 963652 964876 984903 999254 999255 10977178 977609 971060 971057 971061 971064 971065 974755 974757 971069 971070 971071 974771 974772 971105 971118 Wands ge FZ 4S Schnellwechselsatz AZIFZ Y Schlittenf R Bronze Y Schlittenf L Bronze Vorschubmotor DZ FZ Blattschutzaufn US kpl Vorschubgetr 1 16 DZIFZ Antriebsritzel FZ 3S Z 22 Zwschenrad FZ 3S 2 42 Nabennuiter Blattdeckel Blatinabe Nabenlager Spannh lse Blattaufnahme Scheibe Deckel FZ 3S Nabenritz
9. 3x0 8223 Druckfeder Dm5x1x17 Kugel Dm6 O Ring 72 5 N 70 O Ring 202 5 N70 ORing362 5 N70 Schmemippel HL NPT 1 8 Fl gelmutter MB ECentricshaft Raster Prismslide grid pressure Plate Excentre disc Housing Latch plate gip night Latchbolt Prisrra Socket screw M 4x 16 Allen screw Allen screw Socket screw M Gx 45 Allen screw M 6x 16 cp spring dia6 3x0 8x23 corp spring dia 5x1x17 ball dia 6 O Ring 72 5 N 70 O Ring 20x2 5 N 70 O Ring 36x2 5 N 70 Grease nipple H1 NPT 1 8 Fly nut MS Y Carriage guide right Arbre excentrique Vanre prismatique Cale de r part de pressi Excentre disque Carter Plaque noteur Poign e droite Axe d arr t Prisma Inbus Schraube M 4x 16 Vis CHC M6x12 Vis CHC M6x25 Vis CHC M6x45 Vis HC t te basse M6x16 Ressort dam 6 3x0 8x23 Ressort dam 5x1x17 Kugel Dm6 O Ring 7x2 5 N 70 O RING 20 X 2 5 O Ring 36x2 5 N 70 GRAISSEUR H1 NPT 1 8 Ecrou papillon MB Guida del carrello Y destra ALBERO A TACCHE X GUIDA CURSORE A TACCHE GUIDA PIASTRA DI PRESS PER GUI ECCENTRICO GUIDA SCATOLA GUIDA PIASTRA A TACCHE MANIGLIA GUIDA DX PULSANTINO GUIDA Prisma VITE M 4x 16 VITE BRUGOLA M6X12 TENSIO VITE BRUGOLA M6X25 VITE BRUGOLA MI6x45 VITE BRUG M6X16 PRISMA D MOLLA X GUIDA 3 8 23 MOLLA X GUIDA Dm5x1x17 SFERA DM 6 PER GUIDA O Ring 7x2 5 DZ FZ O Ring 20x2 5 DZ FZ CR 3 O Ring 36x2 5 VALVOLA INGRASSAGGIO AZ POMELLO GUIDA MS pcs M N EH
10. 544 N 7O O ring d 105x2 5 N 70 O Ring 1102 5 7 O Ring 110x3 5 SirTTrerring A 25 35 7 NBR Retaining ring 38 5945 Shaft seal A 45 62 5 SimRing A 65 80 8 NBR RF Seal A 121 140 9 5 RF Plug in nipple1 4A1 WRO13 Shackle crank drain plug with nagn 3 8 Polycarbn plate HS B4 Wall saw FZ 4S PALIER 4 POINTS Q 304 ECROU KM4 ECROU 25X1 5 RONDELLE DE SECURITE MBA Roul oscillant 3210 2RS J OINT CUIVRE G 1 4 U Ring 7 3410 2 1 00 MEG U Ring 8 513 411 ORing 52 5 N 70 ORing 52 5 N 70 O Ring DM290 x 2 5 O Ring 383 ORing 402 5 N 70 O Ring 544 N 70 O Ring 105x2 5 7 O Ring 1102 5 7 O Ring 110x3 5 N7O Simmering A 2535 7 NBR J aint a leves A 38 59 55 Sim ring A 45 62 55 SimRing A 65 80 8 NBR RF J oint l vres A121 1409 5 Coupleur 1 4 A 1 WRO13 POIGNEE HCCB 4 D FZ BOUCH VIDANG MAGNE TIQUE 3 Polycarbon Schild HS B4 Sega a muro FZ 4S CUSCINETTO Q 304 DADO ALBERO 14 DENTI AZ DADO ALBERO DZ FZ LAMIERA DI SICUREZZA DZ CUSCINETTO 3210 2RS RONDELLA TENUTA RAME 1 4 GUARNIZ MEG U DZ FZ RONDELLA O RING 52 5 N 70 O RING 52 5 N 70 O Ring Dm290 x 2 5 O Ring 383 O Ring 402 5 N7O O Ring 5444 N 70 O RING 105x2 5 N 70 DZ O Ring 1102 5 N7O O Ring 110x3 5 FZ Simmering A 25 35 7 NBR ANELLO TENUTA 38x545 NBR Sim ring A 4562 5 SimRing A 65 80 8 NBR RF ANELLO TENUTA 121x140x9 5 RACC ACQUA MASCH 1 4 MA IMPUGNATURA A MANIGLIA TAPPO SERBATOIO OLIO CENT SCRITTA PLASTICA HYD HCC pcs WR Na Q
11. Page 15 setup 5 Set up 5 1 Initial start up The wall sawing system is delivered ready for use All instructions in this chapter are equally valid at the initial start up 5 2 Preparatory operations Always proceed as follows e Sort out fundamental conditions e Secure the site e Decide on position and sequence of the cuts e Select saw blade e Carry out a visual inspection Always pay detailed attention to the following before using the system Position of supply lines e Determine the position of pipes and cables in walls and ceilings Water Where does the cooling water used for sawing flow to e Think about water damage to the electrical supply Page 16 YDROSTRES FZ 45 Secure the site e Secure the area where the wall sawing system will be used e Access by those not involved should be prevented e When cutting walls consider the other side of the wall e Secure this area as well Securing cutouts e Secure cutouts from walls and especially from ceilings by suitable means e g crane supports etc e Check the weight of concrete 1m 2400 2700 kg Position of cuts e Find out about the concrete to be sawed Where does the reinforcement run s it heavily or lightly reinforced s it suitable for steel plug fixing e Decide on the position and sequence of cuts before starting work For example for a door cutout carry out the bottom cut first then the side
12. Raster Prismenschieber Raster Druckplatte Exzenter Geh use Rasterplatte Rastbolzen Griff links Prisma Inbus Schraube M 4x 16 Inbus Schraube M 6x 12 Inbus Schraube M 6x 25 Inbus Schraube M 6x 45 Inb Schr nied KOopfM 6x 16 Druckfeder DM6 3x0 8223 Druckfeder Dm5x1x17 Kugel Dm6 O Ring 72 5 N 70 O Ring 202 5 N70 ORing362 5 N70 Schmemippel HL NPT 1 8 Fl gelmutter MB Gliss de char Y gauche ECentricshaft Raster Prismslide grid pressure Plate Excentre disc Housing Latch plate Latchbolt grip left Prisma Socket screw M 4x 16 Allen screw Allen screw Socket screw M Gx 45 Allen screw M 6x 16 cp spring dia6 3x0 8x23 corp spring dia 5x1x17 ball dia 6 O Ring 72 5 N 70 O Ring 20x2 5 N 70 O Ring 36x2 5 N 70 Grease nipple H1 NPT 1 8 Fly nut MS Y Carriage guide left Arbre excentrique Vanre prismatique Cale de r part de pressi Excentre disque Carter Plaque noteur Axe d arr t Poign e gauche Prisma inbus Schraube M 4x 16 Vis CHC M6x12 Vis CHC M6x25 Vis CHC M6x45 Vis HC t te basse M6x16 Ressort dam 6 3x0 8x23 Ressort dam 5x1x17 Kugel Dm6 O Ring 7x2 5 N 70 O RING 20 X 2 5 O Ring 36x2 5 N 70 GRAISSEUR H1 NPT 1 8 Ecrou papillon MB Guida del carrello Y sinistra ALBERO A TACCHE X GUIDA CURSORE A TACCHE GUIDA PIASTRA DI PRESS PER GUI ECCENTRICO GUIDA SCATOLA GUIDA PIASTRA A TACCHE PULSANTINO GUIDA MANIGLIA GUIDA SX Prisma MTE M 4x 16 VITE BRUGOLA M
13. Zoll 1 Nippel FD Vat 3 4 Zoll 1 ANELLO TENUTA METAL 1 4 val DISTANZIALE 3 4 4 Festanschl G1 4 3 8 NPT 1 NIPPLES MASCHIO 3 4 3 4 2 99 abed UU GS0Z0 113 SYv Z4 Loctite 542 GA d RR 0002 54374 02 07M5 00006 32 0112 05012 00 0002 54374 01 0004 54046 01 0111 06020 11 0001 04510 02 z 0 51 003 2 30 T TE 07S1 00371 38 Dichtung leicht einfetten Y 7 CANAL TA aN OX N wys0z0 113 5 2 19 obed 99 5 54565 01 0001 54310 02 0002 54374 01 0004 54046 O1 0111 06020 11 O112 05012 00 O M5 OOOO6 32 0751 00371 38 0751 00372 38 976554 971180 976402 971616 971710 971804 976442 979703 979707 Vorschubmotor Dichtung Vorschubmotor Motorplatte OML Anbau E Nippel 3 8 NPT Inbus Schraube M6x20 12 9 Inb Schr nied KopfM 5x 12 Hydraulikmotor OML 32 FF Kupplung 3 8 Zoll Nippel 3 8 Zoll Moteur d avance Gasket intake engine MotorPlate OML attchnt E nipple 3 3 NPT Al head screw M x2O 12 9 allen sarewflhd M 5x 12 Hydraulic motor OML 32 Coupling 3 8 Nipple 3 9 Feed advance motor J OINT PAPIER MOTEUR AVANC Plaque moteur OML MAMELON 3 8 DEPORTE Vis CHC M6x20 12 9 Inb Schr nied KopfM 5x 12 Moteur hydraulique OML 32 FF COUPLEUR 38 Coupleur 3 8 Motor d avanzamento GUARNIZ MOT AVANZ PENE TRA FLANGIA RACCORDO E 3 8 DZ VITE BRUGOLA M6X20 12 9 VITE M 5x 12 MOTORE 32 OML RACCORDO BRUNING F
14. from the protruding locking sleeve Now check the direction of movement ofthe feed and swivel arm FZ 48_e_0205 fm YDROSTRES Page 29 Sawing F 2 45 10 Sawing 10 1 Before sawing 10 2 The first cut precut Never saw without the blade guard Follow the instructions below e Check direction of travel and swivelling motion e Teeth of rails must be clean e Test run run the wall saw head along the entire length of the rail and check that the hoses do not catch at any point Procedure e Cover sharp edged objects e Check that all dowel screws on the rail Note supports have been tightened If possible do not cut through any reinforcements e Check if water is emerging at the point of rotation of the saw blade Swivel arm pulled cutting depth 5 10 cm working pressure 100 120 bar e Move wall saw head to starting position e Sawing Page 30 YDROSTRES FZ 4S_e 0205 fm FZ 45 Sawing 10 3 After the first cut In sections where there are no reinforcing Feed after the first cut rods do not use high power cutting but reduce this by about 40 bars If the blade touches any reinforcing rods After the first cut more than 5 10 cm can be fed The possible cutting depth is dependent the pressure will not then increase above upon the mount of reinforcement and the the maximum permitted level r in th ncr nd the size and
15. moteur MotorPlate Gr 3 hex screw M12x25 Socket screw M10x 25 Washer M12 Quick change set Plaque noteur Gr 3 Vis 6 pans M12x25 Vis CHC MlOx25 Rondelle M12 Set per cambiamento rapido Motorplatte Gr 3 MITE M1225 MITE M10x 25 RONDELLA M12 pcs NN N P yg abed wjGO0Oz0 113 St Z4 0751 00802 34 0751 00102 14 A Loctite 542 SH E al 0501 00300 25 08D1 80301 14 1403 78244 14 aa dl 3 N 2 LAA 9 T H T 2 d X l o 0751 00801 34 08D1 80361 34 14D4 90165 54 08D1 80361 34 0001 55246 06 0111 08050 00 0111 08025 00 0151 12025 00 01U1 12020 50 0111 10025 00 0000 60037 04 wys0z0 113 5 2 Go obed 99MM 34008 020 99MM 34008 025 99MM 34008 031 99MM 34008 040 99MM 34008 050 0000 6003 7 04 0001 53246 06 0111 08025 00 O111 08050 00 0111 10025 00 0151 12025 00 01U1 12020 50 0501 00300 25 0751 00102 14 0751 00801 34 0751 00802 34 O8D1 80301 14 O8D1 80361 34 14D3 78244 14 14D4 90163 34 976164 976165 976166 976167 976168 977850 970883 979284 971745 971764 971915 979354 972248 972775 975969 975971 972860 972863 980278 977526 Motor kpl 20ccm FD Motor kpl 25ccm FD Motor kpl 31ccm FD Motor kpl 40ccm FD Motor kpl 50ccm FD Motorplatte Gr 3 Motorwinkel RZ Inbus Schraube M8 x 25 Inbus
16. when the drive unit IS running If the unit is running or if the hoses are under pressure a stationary saw blade can still suddenly rotate and seriously injure someone It is therefore essential to closely follow the instructions below e Clean the couplings regularly e Always switch off the drive unit and relieve the pressure in the hoses before handling the wall saw e Ifthe hoses cannot be connected easily they are under pressure Release pressure in the hose Releasing pressure in the hose 1 Hoses coupled to the drive unit See drive unit operating instructions 2 Hoses that are not coupled Put the supplied pressure relief valve on the coupling and screw It in Connect together both ends of any hoses which are not used so that they are kept clean and are protected Page 28 YDROSTRES FZ 45 Connect hoses The following hose connections must be established Water connection e Connect the hose couplings with the angle pieces to the wall saw head e Connect the straight hose couplings to the drive unit e Push the hose coupling onto its counterpart until you hear it click e Twist the locking ring of the coupling Never use force to connect the couplings FZ 45_e_0205 fm FZ 45 Connecting the drive units Swivel arm should only be moved if the blade flange has been fitted Otherwise there is a risk of damage to the machine
17. 00004 00 OAW2 00005 00 04X1 00004 00 0423 03210 00 05C1 16171 14 O5M1 00210 06 05M1 00211 08 0501 00050 25 0501 00050 25 0501 00290 25 0501 00380 30 0501 00400 25 0501 00540 40 0501 01050 25 0501 01100 25 0501 01100 35 0552 00250 70 0552 00380 50 0552 00450 50 0552 00650 80 05S2 01210 95 0752 07013 14 13G4 11626 06 13V1 14501 00 XXKL 00000 41 999039 972157 974848 975954 972165 969595 972186 972203 972204 972210 972210 964789 979547 969599 979550 972294 969600 974850 972316 979580 963545 984901 972342 972789 973616 973638 976120 Wandsage FZ 4S Vierpunktiager 304 Vellenmutter KIMA Stop Wellenmutter 25x1 5 Sicherungsblech MB4 Schr g Kugellag 3210 2RS Kupferdichtung G 1 4 MEGU RING 7 3 10 2x1 00 MEGU Ring 8 5 13 4x1 00 O Ring 52 5 N 70 O Ring 52 5 N 70 O Ring DM290 x 2 5 O Ring 383 O Ring 402 5 N 70 O Ring 544 N 70 O Ring 1052 5 N7O O Ring 1102 5 N70 O Ring 1103 5 N70 Simrening A 25 35 7 NBR Simring A 38 54 5 NBR Rf Sim ring A 45 62 55 SimRing A 65 80 38 NBR RF Simring A121 140 9 5 RF Stecknippel 1 4 A1 VVRO13 Bugeloniff GN 565 1 Verschl Schr m Magnet 3 8 Polycarbon Schild HS B4 Scie murale FZ 4S Four point bearing Shaft nut Stop Shaft nut Safety sheet metal ang ball bear 3210 2RS copper seal G 1 4 MEG U Ring 7 3 10 2 1 MEG U Ring 8 513 441 O ring d 52 5 N 70 O ring d 52 5 N 70 O Ring dia 290 x 2 5 O Ring 383 Cover 40 O Ring 402 5 N 70 O Ring
18. 01X1 03042 05 0212 00040 08 0251 02512 50 0252 05520 50 0253 02020 00 0256 01210 50 O2V2 00160 00 0271 12020 00 0272 08020 00 0272 10028 00 O3D1 31505 00 O3D1 31855 00 4 1 6068 25 0401 05560 25 04R1 61805 00 O4R3 06205 10 O4R3 06206 10 999039 974784 971179 975878 971203 975924 971529 971693 971706 971706 971709 971709 971710 971711 971728 971731 971735 979284 971750 971774 971809 979293 971825 969011 976423 971986 971996 965589 999679 999701 999483 984930 972055 972057 999283 984112 963378 963379 972143 977061 977062 Wands ge FZ 4S Antriebswelle FZ Dichtung Lagergeh use Aufnahrreplatte FZ RZ Gr243 Prisma Bronze HS Typenschild klein Zalmhulse zu RZ FZ Inbus Schraube M 5x 20 Inbus Schraube M6x16 12 9 Inbus Schraube M6x16 12 9 Inbus Schraube M Gx 20 Inbus Schraube M 6x 20 Inbus Schraube M6x20 12 9 Inbus Schraube M 6x 25 Inbus Schraube M 8x 10 Inbus Schraube M 8x 16 Inbus Schraube M820 12 9 Inbus Schraube x 25 Inbus Schraube M 8x 65 Inbus Schraube M10x100 Inb Schr nied KOopfM 6x 16 Inb Schr nied KopfM 8 x16 Senkkopfschraube M 8x 16 GL Schraube M12x35 Distanzscheibe 30 42 0 5 Kerbnagel 48 Seegering Welle Dm25 Seegering Bohr DM55 Sprengring Dn20 Bohrung Seegering V 12 Welle Verschlussscheibe d 16 Zylinderstift Dmi220 Zylinderstift 8 rr6 x 20 Zylinderstift 10 n6 x 28 Druckfeder 6 1 25 Druckfeder Dm252 5 L 49 Nadelkranz K60x68x25 Innenring IR
19. 12 01 04B1 06000 00 0112 06016 00 05 1 00200 25 0000 60021 71 a L L _ RZA HN 22 GL 1 F A z i iw SH 1 4 1 z l Pim zz NA a 7777777 0000 60021 68 ra e 0000 60021 72 A PALA 7 0000 60021 77 A NELE 03D1 31290 00 OE 0501 00360 25 JK E Ze NS NN e 0111 06025 00 LB Schnitt A A 03D1 31215 00 04B1 06000 00 Ni 0501 00070 25 0000 60021 79 Loctite m 0111 06012 00 wys0z0 113 5 2 CG obed 99MS 60021 93 0000 60021 68 0000 60021 69 0000 60021 71 0000 60021 72 0000 60021 76 0000 60021 77 0000 60021 78 0000 60021 79 0002 51974 O1 0111 04016 00 0111 06012 00 0111 06025 00 0111 06045 00 112 06016 03D1 31215 00 03D1 31290 00 04B1 06000 00 0501 00070 25 0501 00200 25 0501 00360 25 0652 05012 01 O7D9 EL532 M8 963548 977717 977718 977719 977720 977724 977725 977726 977727 971203 971680 971704 971711 971716 971809 968733 968671 979462 972213 972234 972256 972464 968679 Y Schlittenf hrung rechts Glissi re de char Y droite Exzentennelle Raster Prismenschieber Raster Druckplatte Exzenter Geh use Rasterplatte Griff rechts Rastbolzen Prisma Inbus Schraube M 4x 16 Inbus Schraube M 6x 12 Inbus Schraube M 6x 25 Inbus Schraube M 6x 45 Inb Schr nied KOopfM 6x 16 Druckfeder DM6
20. 2 cm The same distance applies for flush cuts e Drill dowel hole and fit dowel according to dowel manufacturer s instructions SM E gt e Mount V rail supports 9 on V rails 1 Clearance between rail supports where a single rail is used as high as possible where a number of rails are used evenly distributed along the entire length of rail e Mount rail unit on concrete and align using cut guide 10 2707 o e Mount rail limit stop on the end of the rail so e Align rail unit with adjusting foot 8 so that that the wall saw head cannot fall off the all adjusting feet 8 and the adjusting rail screws 4 are supported by the concrete e Tighten rail unit 1 Once rail unit has been mounted check adjusting nut 3 and clamping block 6 anchoring FZ 4S e 0205 fm YDROSTRES Page 21 setup F 2 45 5 6 Fitting wall saw head Procedure Fit wall saw head without saw blade Note position of Y grips A 1 Twistlock 3 Feed grip 2 Y grip 4 Gulde prisms e Rotate Y grip 2 e Twistlock 1 latches Page 22 YDROSTRES FZ 4S e 0205 fm FZ 45 Set up 5 7 Adjustment Taking up play e Screw in feed grip 3 clockwise until the prism rests on the rail without any play e Screw back by two latch positions 5 8 Removing the slide guides e Press on the twistlock 1 with your thumb whilst e turning the Y grip 2 anticlockwise FZ 4S e 0
21. 205 fm YDROSTRESS Page 23 O Saw blade unit for normal cutting FZ 45 6 Saw blade unit for normal cutting If the quick release flange is not properly secure it may come loose and cause serious injury It is therefore essential to closely follow the instructions below 6 1 Saw blades of up to 1000 mm diametre Secure saw blades of up to 1000 mm dia with a blade cover B and 2 hexagon head cap screws C Assembly e Place saw blade E with a 60 dia hole on the blade flange A e Saw blade alignment Countersinkings against blade cover B e Screw down blade cover B with 2 hexagon head cap screws C onto the blade flange A Use the following screws only Hexagon head cap screw M12x35 order no 969911 Page 24 YDROSTRES FZ 4S e 0205 fm FZ 45 Saw blade unit for normal cutting 6 2 Saw blades over 1000 mm diametre Assembly e Place saw blade with a 60 dia hole on the blade flange A Above 1000 mm dia saw blades must be secured with 6 countersunk head screws D the blade cover B and 2 hexagon head cap screws C e Saw blade alignment Countersinkings against blade cover B e Secure saw blade with 6 countersunk head screw D to blade flange A tighten screws crosswise e Position blade cover B and screw down using 2 hexagon head cap screws C onto the blade flange A Use the following screws only Countersunk head screw M8x16 grade 10 9 order No 97182 Use the follo
22. 53391 03 0116 08030 23 O1M3 08000 60 O1U1 08015 50 973892 970942 970944 971835 971861 979353 Gr 2 Schnellwechselsatz Motorplatte AZ S Schnellw Zeririerring AZ S Schnelw Inb Schr extr n KopfiVi8x30 Stop Mutter M8 ried Form U Scheibe MB Raccord rapide du moteur MotorPlate AZ S rapid chg centering ring AZ S all screvwext fihd M8x30 stop nut M8 thin head washer MS Quick change set Motorplatte AZS Schnellw CENTERING RING Vis HC T te plate MEx3O Ecrou Myistop M Rondelle M8 Set per cambiamento rapido Motorplatte AZ S Schnellw Zeririerring AZS Schnelw MTE BRUGOLA M8X30 BASSA DADO RONDELLA M8 pcs SS HA 09 abed UU GS0Z0 113 97 2 wys0z0 113 5 2 19 obed 99MM 32005 __ 0751 00501 12 0751 00801 12 0801 80341 12 1404 90201 12 0111 06045 00 0111 06030 00 01F1 06000 50 07FI 61210 12 0501 00190 25 07M2 32205 __ 0551 00180 78B 0252 03015 50 0501 00220 25 07F1 61203 12 0111 06035 00 0111 06055 00 0751 00502 12 0751 00802 12 S gemotor Gr 2 Kupplung Kupplung FD Mut 1 2 Dichtring G 1 2 Einschraubstutzen G1 2 G1 2 Inbusschraube M6x45 Inbusschraube M6x30 Federring M6 DIN 127A Motorflansch 2BK 1 2 35 O Ring 19x2 5 Motor Bosch Gr 2 Simmering Seegerring O Ring 22x2 5 N70 Motorflansch 2BK 1 2 40 Inbusschraube M6x35 Inbusschraube M6x55 Nippel NS 502 BSP F Nippel FD Vat 1 2 20D1 BOSOF 00 Dichtsatz Gr F Saw motor Gr 2 Coupling Couplin
23. 55x6025 Rillen Kugellag 61805T Ril Kugell 6205 2RS1 VV64 Ril Kugell 6206 2RS1 VV64 Scie murale FZ 4S Driving shaft FZ seal bearing housing Flange FZ RZ Guiding device pism HS mame plate small Tooth profile Allen screw M5 x 20 Allen screw M6x16 Allen screw M6x16 Socket screw M 6x 20 Socket screw M 6x 20 Al head screw M x2O 12 9 Allen screw Socket screw M 8x 10 Socket screw M 8x 16 Al head screw M amp x20 12 9 Socket screw M 8x 25 Socket screw M 8x 65 Socket screw M10x100 Allen screw M 6x 16 allen screw fihd M 8 x16 Countersunk screw M8x16 hex screw 2 Distance washer30 42 0 5 VVecige nail 4x8 seeger ring shaft dia 25 Seege ring dm55 Sprengring Dn20 Bohrung Seegering V 12 Welle Verschlussscheibe d L6 Alinderstift DMI2 gt 2O Straight pin straight pin 10 n6 x 28 Druckfeder DniL6x1 25 Druckfeder Dm252 5 L 49 Needlecollar K60x68x25 Inner ring IR 55x60x25 ball bear 61805T Deep groove ball bearing Deep groove ball bearing Wall saw FZ 4S ARBRE DE COMMANDE FZ J OINT DE PALLIER BRIDE DE MOTEUR F RZ Glissoir en bronze HS Petite plaque FOURREAU CANNELE INT RZF Vis CHC M520 Vis CHC M6x16 12 9 Vis CHC M6x16 12 9 Vis CHC M6x20 Vis CHC M6x20 Vis CHC M6x20 12 9 Vis CHC M6x25 Vis CHC M amp x10 VIS CHC M 8X16 95 VIS CHC MB X 20 12 9 95 Vis CHC MS25 O Vis CHC M 8x65 Vis CHC M1Ox100 Vis HC t te basse M xl6 Vis HC t te basse M8 x16 Vis t te fraisee M8x16 GL Schrau
24. 6X12 TENSIO VITE BRUGOLA Mexz25 VITE BRUGOLA MI6x45 VITE BRUG M6X16 PRISMA D MOLLA X GUIDA 3 8 23 MOLLA X GUIDA Dm5x1x17 SFERA DM 6 PER GUIDA O Ring 7x2 5 DZ FZ O Ring 20x2 5 DZ FZ CR 3 O Ring 36x2 5 VALVOLA INGRASSAGGIO AZ POMELLO GUIDA MS pcs M N EH M HHH H H HHH H HHH WH H 0000 60052 06 0111 06020 00 205 0111 06020 00 0000 ANN Nor TJ ANG ei E 90 J 0501 00422 3530 0111 06020 00 U1 060 0 page 56 FZ 4S ETL 0205 fm wys0z0 113 5 2 G ebed 99 5 60052 10 0000 60052 05 0000 60052 06 0111 06020 00 0111 08020 00 0501 00422 30 01U1 06011 50 968764 977948 977949 971709 979283 979549 971955 Blattschutzaufnahme Zentrierbolzen Zentrierplatte Inbus Schraube Inbus Schraube O RING 42 x3 U Scheibe M6 Blattschutzaufnahme centering bolt US centering plate US Socket screw M 6x 20 Allen screw MG x 20 O Ring 42x 3 NYO Washer Blattschutzaufnahme Zentrierbolzen US Zeninerplatte US Vis CHC M6x20 Vis CHC M 8 x 20 O Ring 42x3 N7O U Scheibe M6 Blattschutzaufnahme Zentrierbolzen US Zeninerplatie US VITE BRUGOLA M6X20 VITE M 8 x 20 O Ring42x3 N7O RONDELLA M6 pcs NHON KM M 9G sabed wjGO0Oz0 113 SYv Z4 011M3 06000 60 0116 06030 25 DES 0001 95391 01 0001 5235391 03 wys0z0 113 5 2 GG sabed 20 5 2006 0001 53391 01 0001
25. BAEA FZ 45S 999704 YDROSTRES FZ 4S wall sawing system Index 000 Operating instructions Spare parts list FZ 45_e_0205 fm 0 1 Introduction Dear Customer You have decided to buy a Hydrostress system and have thus acquired a highly sophisticated and reliable state of the art unit Due to our special efforts in the field of quality assurance the FZ 4S wall sawing system is a further Swiss top of the range product with the following properties e High sawing performance e Reliable operation e High portability e Easy handling e Low maintenance costs The exclusive use of genuine Hydrostress spare parts ensures quality and interchangeability In the case of neglected or inappropriate maintenance we refuse to accept any warranty commitment as specified in our terms of delivery Any repair work is to be carried out by trained personnel only Should you need more details concerning your Hydrostress system in order to keep it in perfect condition please contact our after sales service for further information We hope that you will not experience any problems while working with your Hydrostress system TYROLIT Hydrostress AG Management Copyright O HYDROSTRESS AG May 2002 TYROL T Hydrostess AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Phone 41 0 44 952 18 18 Fax 41 0 44 952 18 00 Page 2 YDROSTRES 245 0 2 Validity of this manual This operating manual is only va
26. COMPL N S Fuhrungsbuchse rostf DADO A CAPPELLO PIED BIN SUPPORTO PERNO PIED AZ S DADO DEL PERNO PIEDINO A Distanzring rostf ASTACENTR PIED BIN ALU Schienenbock Stahlguss DADO FARFALLA SUPP BIN N GANASCIA FISS BIN PIEDI FARFALLA MITE PIED BINAR PERNO FILET REG PIEDINO Zeigerbuchse MOLLA BLOCCO FARF SUPPORT GRANO M 6x12 VITE BRUGOLA M6X16 MITE M12x65 PIEDINO B4 B6 MITE M 12 X 130 T E MITE M16 X 40 PIEDINO BIN RONDELLA DM6 4 16x0 8 SEEGER DADO FARFALLA SUPP MOLLA NUOVO SUPPORTO Tellerfeder DML7 10 0 7 VALVOLA INGR PIED HCCB VERPACKUNG V Schienenbock pcs m M MH MH H Q M M MH H Q M M M H Q M M M E Q M N M H 0 sabed wj G0c0 113 Sy Z4 3 52020 01 0111 06008 00 0112 060008 00 0001 51877 02 0000 53666 0 1 V Schiene 700 kompl 99MS 00700 11 V Schiene 1100 kompl 99MS 01100 11 V Schiene 1400 kompl 99MS 01400 11 V Schiene 1800 kompl 99MS 01800 11 V Schiene 2200 kompl 99MS 02200 11 Sen U f4 9 ryk u 7 w A 1 a aw wi m o A KR 0001 5187 7 01 wys0z0 113 5 2 obed 99MS 00700 11 99MS 01100 11 99MS 01400 11 99MS 01800 11 99MS 02200 11 974398 974400 974402 974404 974406 VS Schiene kpl V Schiene VS kpl 700 V Schiene VS kpl 1100 V Schiene VS kpl 1400 V Schiene VS kpl 1800 V Schiene VS kpl 2200 VS track compl V track VS conpl 700 V track VS compl 1100 V track VS conpl 1400 V t
27. EMM 3 8 RACCORDO BRUNING MASCH 3 8 pcs BAN kM ka H 89 obed UU GS0Z0 113 St Z4 990M5 53479 01 0001 53478 05 05D1 22055 00 2 29 0151 12065 00 A VAL TT di 0000 60022 37 U L AO 0000 60022 59 A y NY TF 0652 04010 01 0000 60022 41 SR 2 0000 60022 39 0151 16040 00 AL 22 0167 06012 00 53479 7 WRO ee ME 0000 60022 38 L Schnitt A A Anziehen bis Schraube plan aufliegt 01U6 06016 50 0001 5441 7 02 0111 06016 00 911 01 10 07 wys0z0 113 5 2 69 obed 99 5 53675 01 9 5 53479 1 0000 60022 36 0000 60022 37 0000 60022 38 0000 60022 39 0000 60022 41 0000 60022 54 0000 60022 59 0000 60060 50 0001 53478 05 0001 53479 01 0001 53479 05 0001 54441 7 02 0003 54404 O1 01G 7 06012 00 O111 06016 00 0151 12065 00 0151 12130 00 0151 16040 00 O1U6 06016 50 0256 01511 50 03D1 22055 00 O31 1 O1710 O7 0652 04010 01 7777 VERPA 11 974478 974476 961749 961750 961751 961752 961753 968691 965449 973114 974729 970969 970974 975897 975931 971660 971705 971921 971931 971938 975949 979387 979424 969364 972462 980467 V Schienenbock Befestigungsklotz kpl F hrungsb chse rostf Hutmuitter rostf Fuss rostf Spirckelrrtitter rostf Distanzring rostf Zeiger Schienenbock Schienenbock Sta
28. M HHH H nn HHH WH H pG obed UU G0Z0 113 9 7 0000 60021 86 04B1 06000 00 0002 51974 01 xxx xa SN zj Qu A 72a V000U 60021 76 0000 60021 69 A 04B1 06000 00 01120601000 I A NAN ri ZA B 2 SUSE s ri T a III W NA ri Ack A aR A y SS Sess ING Cie 243 03D1 31290 00 Ie 2 GZ 0111 04016 00 0 D9 EL952 M 0111 06045 00 0052 090012 0 0591 00200 20 0000 60021 71 DUVO 00U21 50 O000 560021 72 U000 600Z21 7 77177 RE gt gt 0111 06025 00 NIN s 0111 06012 00 Schnitt A A 0000 60021 79 0501 00070 23 04B1 06000 00 1000 01 wys0z0 113 5 2 GG obed 99 5 60021 94 0000 60021 68 0000 60021 69 0000 60021 71 0000 60021 72 0000 60021 76 0000 60021 77 0000 60021 79 0000 60021 86 0002 51974 O1 0111 04016 00 0111 06012 00 0111 06025 00 0111 06045 00 112 06016 03D1 31215 00 03D1 31290 00 04B1 06000 00 0501 00070 25 0501 00200 25 0501 00360 25 0652 05012 01 O7D9 EL532 M8 963547 977717 977718 977719 977720 977724 977725 977727 977732 971203 971680 971704 971711 971716 971809 968733 968671 979462 972213 972234 972256 972464 968679 Y Schlittenf hrung links Exzentennelle
29. M M N N MM MM H Q M N MHM H oC obed wys0z0 113 Sy Z4 0114 06016 21 0000 60025 09 0000 60025 09 20 5 451 2015 2245605 0151 12090 00 50 E 02V2 00160 00 0501 00540 40 wys0z0 113 5 2 LG ebed 99MS 60023 10 20HS FZ4S 1 20HS FZ4S03 0000 60023 05 0000 60023 09 0114 08016 21 0151 12035 00 0271 12020 00 0501 00540 40 999146 999050 999756 984759 984797 971825 969911 984930 979550 Schnelltrennflansch Blatiflansch kpl Blattdeckel z Schnalltfi Blaticieckel Blattaumahme Senkkopfschraube M 8x 16 6kt Schraube M12x35 Zylinderstift Dmi220 O Ring 544 N 70 Schnelltrennflansch Blatiflansch kpl Blattdeckel z Schnalltfi Blattdeckel Blattaufnahne Countersunk screw M8x16 hex screw M1235 Zylinderstift Dmi220 O Ring 544 N 70 Schnelltrennflansch Blatiflansch kpl Blattdeckel z Schnellt fi Blattdleckel Blattaumahme Vis t te fraisee M8x16 6kt Schraube M1235 Zylinderstift Dmi220 O Ring 544 N 70 Schnelltrennflansch Blattflansch kpl Blattdeckel z Schnelltfi Blattokeckel Blattaumahme MITE T SVASATA M amp X16 6kt Schraube M12x35 Zylinderstift DMI2x20 O Ring 544 N 70 pcs NO MHM MH H N ZG obed UU G0Z0 113 9 7 0000 60021 76 0111 04016 00 0 D9 EL952 M5 0000 60021 76 0111 06045 00 0000 60021 69 0652 050
30. S FIN SV DZ ROUE DE VIS SANS FIN SV D PIGNON DAVANCE DZ Douille DZ FZ Arbre davance DZ FZ Anneau DZ FZ Coussinet DZ FZ ENTRETOISE DZ ENTRETOISE TETE DE SCIE D DOUILLE DE SERRAGE DZ FZ CANALISATION EAU DZ Sega a muro FZ 4S KIT CAMBIO RAPIDO MOTORE Y Schlittenf R Bronze Y Schlittenf L Bronze MOTORE AVANZ PICC 32 oml Blattschutzaufn US kpl RIDUTTORE AVANZ 1 16 DZ FZ PIGNONE DI TRAZONE 222 RUOTA INTERMEDIA 242 Nabenmuitter Blattdeckel Blattnabe Nabenlager Spannh lse Blattaunahme Scheibe COPERCHIO FZ 35 PIGNONE DEL MOZZO FZ 35 RONDELLA CUSCINET TO FZ 3S Gehause Ring Zylinderschraube M12x70 Fedeming D bellehre GIUNTO A PROFILO DENTATO Lagergehause FZ SUPPORTO BASE FZS VITE SENZA FINE BRAC DZ RUOTA ELICOID INTERNA DZ RUOTA DENTATA AVANZ DZ BUSSOLA ALBERO AVANZ DZ F ALBERINO AVANZ DZ ANELLO TEFLON ALBER DZF BOSSOLO PER SUPP DZ FZ MANICOTTO DZ FZ BUSSOLE DISTANAATORE DZ BUSSOLA DI SERRAGGIO DZ F TUBO ACQUA PORTATA pcs an gt gt nn Q M M M M M M M N Q Q M M MN N MM MM H abed wij G0c0 113 Sy Z4 MSWA FZ 4S 0001 54297 02 0001 54310 01 0001 54366 02 0002 51974 O1 0002 5445 7 02 0003 53382 01 0111 05020 00 O111 06016 11 O111 06016 11 0111 06020 00 0111 06020 00 0111 06020 11 0111 06025 11 O111 08010 00 O111 08016 00 O111 08020 11 O111 08025 00 O111 08065 00 O111 10100 00 0112 06016 00 0112 08016 00 0114 08016 21 0151 12035 00
31. Schraube M 8 x 50 Inbus Schraube M10x 25 6kt Schraube M12x25 U Scheibe M12 O Ring 302 5 N 70 Leckoelanschluss 1 4 Zoll Kupplung FD Mut 3 4 Zoll Nippel FD VAT 3 4 Zoll Dichtkantenring G 1 4 Dichtkantenring G 3 4 Festanschl G1 4 3 8 NPT Doppelstutzen G3 4 G3 4 Saw motor 20ccm FD Saw motor 25ccm FD Saw motor 31ccm FD Saw motor 40ccm FD Saw motor 50ccm FD MotorPlate Gr 3 Motor bracket RZ Socket screw M 8x 25 Socket screw M 8x 50 Socket screw M10x 25 hex screw M12x25 Washer M12 O ring d 30x2 5 N 70 Nipple Coupling 3 4 FD Nipple 3 4 FD Seal Edge ring G 1 4 Seal Edge ring G 3 4 fix conn G1 4 38 NPT dual connector G3 4 G3 4 Moteur de sciage 20ccm FD Moteur de sciage 25ccm FD Moteur de sciage 31ccm FD Moteur de sciage 40ccm FD Moteur de sciage 50ccm FD Plaque rroteur Gr 3 COUDE MOTEUR H P I Vis CHC 25 Vis CHC M8x50 Ms CHC M1025 Vis 6 pans M12x25 Rondelle M12 O Ring 30x2 5 N 70 COUPLEUR 1 4 MALE N 102 Kupplung FD Mut 3 4 Zoll Coupleur 3 4 FD nale J oint prisrretique G 1 4 Dichtkantenring G 3 4 Raccord G1 4 3 8 NPT Doppelstutzen G3 4 G3 4 Motor della sega 20ccm FD Motor della sega 25ccm FD Motor della sega 31ccm FD Motor della sega 40ccm FD Motor della sega 50ccm FD Motorplatte Gr 3 1 FLANGIA RACC MOTORE GR 3 2 VITE M amp 25 4 VITE BRUGOLA 4 VITE M10x 25 2 MITE MT x25 2 RONDELLA M12 2 O RING 302 5 N 70 2 RACC IDR MA X RIFLUSSO CE 1 Kupplung FD Mut 3 4
32. able shows how big the saw blade must be according to the cutting depth 1 x central screw Saw Cutting Precut required blade depth dia No precut required E DEE m ee Precut with small blade required Cutting depth example Sawing an opening in a 35 cm thick concrete wall The saw blade must be 900 mm in size see Cutting depth table Atthe maximum plunging depth the saw blade will have a 30 cm overlap at both ends of the cut see Overlap table Page 17 setup F 2 45 How big is the overlap The Overlap table shows by how much the according to the plunging depth and the size of saw blade overlaps at both ends of the cut the saw blade Saw blade with max plunge Saw blade with min plunge Q a AJ Se V 222 El ER PEI yO WASZ Mkr Size of saw blade Concrete thick ness in cm Page 18 YDROSTRES FZ 4S e 0205 fm FZ 45 Set up 5 4 Replacing saw motor Disassemble saw motor Never connect or disconnect hoses when the drive unit is running e Switch off drive unit e Reduce pressure see drive unit operating instructions e Uncouple hoses from saw motor Rotate locking ring Hold hose straight Slide back coupling sleeve Pull off hose 1 Saw motor size 2 Keep hose couplings clean and never allow 2 Toothed profile coupling to size 2 them to drop 3 Saw motor size 3 Do not uncouple hoses at the drive unit side
33. agg EES MA L Always withdraw from a cut with the saw specification of the blade blade running The optimum cutting depth can be between 7 and 12 cm If the saw blade jams e Carefully withdraw from the cut with a Cutting through reinforcements travelling or swivelling motion For cuts following the length of the e If this does not work Disassemble saw blade alone from the cut At the end of the cut e Withdraw from the cut with the saw blade running e Move swivel arm to the uppermost position e Prepare the cut so that the reinforcement is completely cut through Do not plan the cut along the reinforcement The cut would otherwise drift FZ 4S e 0205 fm YDROSTRES Page 31 Sawing F 2 45 10 4 Terminating the work e Clean wall sawing system e g by spraying with water Always switch off the drive unit and relieve the pressure in the hoses before handling the wall saw Uncoupling hoses e Switch off drive unit and relieve the pressure in the hoses e Rotate locking ring to release position e Hold hose end straight e Slide back coupling sleeve e Pull off hose e Couple hoses together to avoid soiling and damage Page 32 YDROSTRES FZ 4S e 0205 fm FZ 45 Disassembling saw blade unit 11 Disassembling saw blade unit Always switch off the drive unit and relieve the pressure in the hoses before handling the wall saw Correctly disassemble saw blade Loosening central screw e Fully lo
34. all saw head The wall saw head contains all the hydraulic and mechanical parts for Blade drive Travelling motion 360 swivelling motion 4 2 Safety components Blade guard three piece collapsible folding removable side wing 800mm 1000mm or 1200mm normal and flush In aluminium Two piece blade guard 1380 1600 2200 mm In aluminium also suitable for flush cutting 4 3 Rail system Anchoring to concrete with clamping block and dowel screw Design and function 4 4 Wall saw head design Saw motor Swivelling motor Blade guard seat Swivel arm Toothed gearing blade drive Gear housing Swivel gear Water connection Overload protection co S O Ur A WU N H Grip 10 Chassis 11 V rail 12 V rail support 13 Anchoring block 14 Y grip 15 Feed grip 16 Feed gears travelling gears FZ 4S e 0205 fm YDROSTRESS Page 11 Design and function FZ 45 4 5 Function Swivel arm should only be moved if the blade flange has been fitted Otherwise there is a risk of damage to the machine from the protruding locking sleeve Page 12 YDROSTRES FZ 4S e 0205 fm FZ 45 Design and function Function table This by means of drives this Remarks this Saw blade drive OFF 20 Sevm Toothed gearing Saw Blade tato 13 Feed on rail Feed circuit Hoses Feed motor Setdirection of feed and speed on the unit rall S
35. be M1285 Distanzscheibe 30 42 0 5 Rivet 4x8 CIRCLIPS ARBRE DIAMETRE 2 Seegering Bohr 5 Sprengring DnrPO Bohrung Seegering V 12 VVelle Verschlussscheibe d L6 Zylinderstft Dnil 2x20 GOUPILLE 8620 Goupille 10 28 Druckfeder Dml6x1 25 Druckfeder Dm252 5 L 49 Roulerrert aiguil 60x68x25 Innenring IR 55x6025 ROULEMENT A BILLE 61805 T Roulerrerit billes 6205 2RS Roulerrert billes 6206 2RS Sega a muro FZ 4S ALBERO MOTORE FZ GUARNIZIONE TESTA FZ FLANGIA FISSAG MOTORE F PRISMA AZ FZ DZ in ottone HS Typenschild klein GIUNTO A PROFILO DENTATO VITE BRUGOLA M5X20 DZ VITE BRUGOLA M6XI6 12 9 VITE BRUGOLA M6X16 12 9 VITE BRUGOLA 6 2 VITE BRUGOLA 2 VITE BRUGOLA M6X20 12 9 VITE BRUGOLA M6X25 Inbus Schraube M 8x 10 VITE BRUGOLA MSX16 VITE BRUGOLA M8X20 12 9 VITE M8x25 MITE MS x 65 Inbus Schraube M10x100 VITE BRUG M6X16 PRISMA VITE M8 x16 BASSA VITE T SVASATA M8X16 GL Schraube M12x35 Distanzscheibe 30 42 0 5 VITE M458 X LIVELLA SEEGER DM 25 DZ FZ SEEGER Sprengring 2 Bohrung Seegering V 12 Welle Verschlussscheibe d L6 Zylinderstift DrriL2x20 SPINA DZ FZ SPINA 10 n6 x 28 Druckfeder Drril6x1 25 Druckfeder Dm252 5 L 49 CORONA A RULLI K60x68x25 ANELLO INTERNO 55x60x25 CUSCINETTO 61805 T CUSCINETTO 6205 KW 10 CUSCINETTO 6206 KW 10 pcs M M MM M APNO A RROPONHE AL K K QN QW N Qu Q Q M M M M Q MN M N wys0z0 113 5 2 obed MSWA FZ 4S O4V1 QI 304 00 OAW1
36. contact our after sales service Fat Possible cause Wall saw head does not move or only Loosen slide guide slightly so that slide moves jerkily on the rail without sawing starts to move at 20 bar Wrong or defective feed motor Defective feed gears HYDROSTRESS after sales service Hoses incorrectly coupled Defective drive unit Check drive unit Swivel arm does not move or only Wrong or defective feed motor Exchange motor moves jerkil aud Defective swivel gears Exchange swivel gears contact HYDROSTRESS after sales service Hoses Incorrectly coupled See Coupling hoses Defective drive unit Check drive unit FZ 4S e 0205 fm YDROSTRES Page 35 Troubleshooting FZ 45 Main pressure fluctuates wildly Speed too low Mount correct saw motor according to motor table Defective drive unit Check drive unit Wrong or defective feed motor Exchange motor Blade does not rotate when main circuit Saw blade jams Lift saw blade from cut slightly is switched on no Defective drive unit Check drive unit For safety reasons the main shaft of the Mount saw blade correctly with blade wall saw head is immobilised if no blade seatflange on the hub seat flange is mounted on the hub Incorrectly coupled Check couplings Saw motor heavily fouled by oil Defective saw motor shaft sealing ring Exchange shaft sealing ring Motor size 3 leak oil connection Couple leak oil connection correctly incorrectly coupled Leaky seals or coupling
37. cuts and finally the top cut Cut across the reinforcement if possible The wrong sequence of cuts can lead to jamming of the blade or to damage to the equipment Rail length e Determine the rail length for the intended cut e Leave sufficient projection for the wall saw head FZ 45_e_0205 fm FZ 45 5 3 Selecting the saw blade Select the saw required blade diameter according to the requirements of the cut and the technical conditions Precut A precut of dia 800 mm is recommended for all work Anchoring options for saw blades 450 2200 mm 60 H7 mm External dia Dia location hole Quick release flange for normal cuts up to dia 1000 mm 2 x M12 hexagon head cap screw with blade cover Quick release flange for normal cutting from dia 1000 mm 6 x M8 countersunk head screw on dia 130mm graduated circle 2 x M12 hexagon head cap screw with blade cover Quick release flange for flush cutting 6 x M8 countersunk head screw on dia 130mm graduated circle Use the following screws only Countersunk head screw M8x16 grade 10 9 order No 97182 Use the following screws only Hexagon head cap screw M12x35 order no 969911 FZ 45_e_0205 fm YDROSTRES Set up Anchoring saw blade unit to wall saw Saw blade with quick release flange to wall saw Use the following screws only Central screw M12x70 order no 999255 What cutting depth do you want to achieve The Cutting depth t
38. el FZ 3S Z 65 Lagerscheibe Gehause Ring Zylinderschraube M12x70 Fedeming D bellehre Zahnh lse FZ RZ Bosch Lagergehause FZ Support FZ Schnecke SV Schneckenrad SV Vorschubrad Lagerhulse DZ FZ Vorschubwelle DZ FZ Laufring DZ FZ Lagerb chse DZ FZ Lagerh lse DZ FZ Distanzrohr DZ FZ Spannh lse DZ FZ Wasserleitung DZ FZ Scie murale FZ 4S Quick change set FZIDZIAZ Y track guide right Y track guide left Feed motor hydr DZ FZ Bolt US version Feed drive 1 16 DZ FZ Drive pinion 222 Intermediate wheel 2 42 Nabennm utter Blattdleckel Blattnabe Nabenlager Spannhulse Blattaufnahne Scheibe cover Hub pinion z65 Bearing disk Gehause Ring Zylinderschraube M12x70 Fedeming Rawplug template Tooth profile coupling Bearing housing FZ Support FZ WomsSV WomSV Feed wheel Storage sleeve DZ FZ Feeding shaft DZ Ring DZ FZ Bearing bush DZ FZ Storage sleeve DZ FZ Distance bush DZ FZ Tensioning bush DZ FZ Water hose DZ FZ Wall saw FZ 4S Plaque changement rapide Y Schlittenf R Bronze Y Schlittenf L Bronze Moteur d avance DZIFZ Blattschutzaufn US kpl REDUCTEUR AVANCE 1 16 DZ Antriebsritzel Z 22 Poulie intenv diaire Nabennutter Blattdeckel Blattnabe Nabenlager Spannh se Blattaunahme Scheibe Deckel Moyeu de pignon Rondelle roulement Gehause Ring Zylinderschraube M12x70 Fedeming Gabarit de tarrponnege Douille cannel e FZ RZ Carter pour nt FZ Support FZ MIS SAN
39. g Sealing ring Screw type connection piece Allen head screw Allen head screw Spring washer Motor flange O Ring Motor Shaft seal Seeger circlip ring O ring Motor flange Allen head screw Allen head screw Nipple Nipple Sealing kit Moteur de sciage Gr 2 Raccord femelle Raccord femelle Anneau d tanch it Manchon viss Vis six pans creux Vis six pans creux Rondelle lastique bomb e Bride de moteur O ring Moteur Bague l vres avec ressort Anneau de retenue type Seeger O ring Bride de moteur Vis six pans creux Vis six pans creux Raccord m le Raccord m le Jeu de garnitures Motore della sega Giunto Giunto Anello di guarnizione Gomito ad avvitamento Vite ad esagono cavo Vite ad esagono cavo Rosetta elastica Flangia motore Guarnizione OR Motore Guarnizione anello albero Anello tipo Seeger Guarnizione OR Flangia motore Vite ad esagono cavo Vite ad esagono cavo Raccordo Raccordo Set di guarnizione pcs PO N sch dh DJ M P esch 29 obed wys0z0 113 Sy Z4 0111100200 0000 6005 04 0101 E 0101 12020 50 wys0z0 113 5 2 cg obed 20HS FZ001 0000 6003 7 04 01S1 12025 00 0111 10025 00 01U1 12020 50 976133 977850 971915 971764 979354 Gr 3 Schnellwechselsatz Motorplatte Gr 3 6kt Schraube M12x25 Inbus Schraube M10x 25 U Scheibe M12 Raccord rapide du
40. hlguss Mutter Klenmbride Spannklotz Spindel Zeigerb c Schnappfeder Befestigung Gewindestift M 6x12 Inbus Schraube M 6x 16 6kt Schraube M12x65 Gkt Schraube MI2x130mm Gkt Schraube M16x40 U Scheibe DM6 4 16x0 8 Seegering 15V V elle Druckfeder DM29 0x4 0 Tellerfeder DML7 10 0 7 Schmiemippel MS Verpackung V Schienenbock V track base Fixing block adi Guide bushing staninless Hutmutter rostf Fuss rostf Spindelnutter rostf Distanzring rostf pointer for track foot Schienenbock Stahiguss nut M12 with seeger ring Clanping strap Tensioning block Shaft pointer bush Catchspring fastening Set sarew M 6 x 12 Socket screw M 6x 16 Hexagonal screw M12x65 hex screw MT xTL3Orrm hex screw M16x40 wesher dia 6 4 16x0 8 seeger ring 15V shaft comp spring dia 29 04 0 disk spring dia17 10 0 7 Lubricating nipple packaging V track foot Sabot de fixation pour rail an V ENSEMBLE DE SERRAGE SABOT FUhrungsbuchse rostf Ecrou borgne inox Fuss rostf Spindelnutter rostf Distanzring rostf Aiguille sabot Schienenbock Stahiguss Mutter BRIDE DE SERRAGE SABOTS E BLOC TENDEUR SABOT V AXE DE REGLAGE DE SABOTS Schnappfeder Befestigung Clavette M6x12 Vis CHC M6x16 Vis 6 pans M12x65 VIS H M12x130 6kt Schraube M16x40 U Scheibe DM6 4 16x0 8 Seegerring 15V VVelle RESSORT 29 04 0 Tellerfeder DML7 10 0 7 GRAISSEUR DL MB Verpackung V Schienenbock Supporto die binari V M TE E FARFALLA
41. l safety regulations Pay attention to the general and specific safety regulations of your local trade associations Page 6 YDROSTRES FZ 45 FZ 45_e_0205 fm FZ 45 1 2 Before starting work Emergency stop Make sure you know how to stop the machine quickly in case of emergency see Emergency stop in this manual First aid in case of accidents Make sure you know how to alert first aid rapidly in case of an accident Water gas and electric lines Make sure that all supply lines are turned off in the area of your cut or drill hole Find out whether it is permissible for such lines to be cut through Reinforcing rods Make sure that it is safe and permitted to cut reinforcing rods in the area of your cut or drill hole Organising your workplace Organise your workplace well You will reduce the risk of accidents substantially Lighting of your workplace Make sure you have sufficient lighting at your workplace Safe areas for operating personnel and other people This machine is designed for one person operation During processing other people must keep at a safe distance from the machine FZ 45_e_0205 fm YDROSTRES Safety instructions The drive unit controller must be positioned so that all the operator s controls are within easy reach It must be possible at any time to stop the machine rapidly and safely see Emergency stop Page 7 Safety Instructions 1 3 During sawing
42. lid for the following system FZ 45 wall sawing system Index 000 0 3 Standards This operating manual has been prepared in accordance with CE Machinery Directive Appendix and with the relevant standards in force at the time of printing 0 4 Delimitation of the system This operating manual also describes how to use to the blade guard and the rail system Drive unit operating instructions Notes in this manual referring to the operation of drive units are designed to increase the safety of the operating personnel To ensure that drive units are operated safely however it is essential to refer to the appropriate manual FZ 45 0205 fm FZ 45 0 5 Table of contents 6 Saw blade unit for normal cutting 24 6 1 Saw blades of up to 1000 mm 0 1 Introduction 2 diametre 24 0 2 Validity of this manual 2 6 2 Saw blades over 1000 mm diametre 25 727557 2 7 Sawblade unit for flush cutting 26 0 4 Delimitation of the system 2 0 5 Table of contents 3 8 Mounting saw blade unit on wall saw 27 1 Safety instructions 4 8 1 Mount saw blade unit 27 1 1 Fundamentals 4 1 2 Before starting work 7 9 Connecting the drive units 28 1 3 During sawing 8 1 4 After the work 8 17500 10 1 Before savving 30 2 Technical data 9 10 2 The first cut precut 30 2 1 Dimensions 9 10 3 After the first cut 31 2 2 Measurements 9 10 4 Terminating the work 32 3 Range of applications 10 11 Disassembling saw blade unit 33 3 1 Connectable units 10
43. ng Moving sharp edged Safety gloves parts Danger Flying pieces of stone Safety glasses flying sparks Orders or prohibitions designed 7 to prevent injury to personnel and Anti slip shoes material damage Far protectors Contamination of Respiratory mask respiratory tracts VVarning Orders or prohibitions designed to prevent damage to the machine Important Information on how to use the machine efficiently FZ 4S e 0205 fm YDROSTRESS Page 5 Safety Instructions Materials suitable for processing Only the following materials are to be machined by HYDROSTRESS equipment e Concrete and natural stone Other materials are not to be processed Especially do not process Wood plastics and glass Concrete and stone cutouts or drilling cores These pieces can be very heavy 1m3 2400 2700 kg Example A cube of concrete measuring 0 5 by 0 5 by 0 5 m weighs about 300 kg A drilling core with a diameter of 30 cm and a length of 1 m weighs about 180 kg Make sure that these pieces cannot fall or tip over and cordon off the hazardous area Safety components Never start up the machine without fitting the correct safety components see Safety components section of these operating instructions manual Controls and accessories Use the machine only with the recommended controllers or devices and accessories see Connectable Controls and Accessories in this manual Loca
44. ng housing e Remove blade guard seat e Stand wall saw on its head e Empty out old gear grease e Fill with 600 g gear grease via the opening in the blade guard quick acting closure e Fully remount blade guard seat FZ 4S e 0205 fm YDROSTRES Page 39 Maintenance FZ 4S 13 6 Repair Components other than those described may only be replaced by authorized personnel trained at HYDROSTRESS After consultation with HYDROSTRESS or an authorized HYDROSTRESS representative components may also be replaced by qualified personnel without HYDROSTRESS training Page 40 YDROSTRES FZ 4S e 0205 fm FZ 45 Transport taking out of service storage disposal 14 Transport taking out of service storage disposal 14 1 Transport The wall sawing system is a high tech product Protect it against transport damage Disassemble blade guard Do not place any parts against or on the wall sawing system the blade guard or the rail system Protect the toothing of the rail system from Impacts Handle the wall sawing system with care and if possible using two people in order to avoid back injuries and accidents 14 2 Taking out of service and storage The wall sawing system consists partially of material that can corrode If you take the unit out of service for some time do the following Blow the water out of the water line Coat the rail system with oil Store in a dry location FZ 45_e_0205 fm 14 3 Disposal
45. osen central screw The central screw has been correctly loosened if a click is heard and the central screw pops out by a few millimetres e Turn marking A on the blade flange to the safe removal position In the wrong position the saw blade may come lose and drop off Only when the marking A of the blade flange is in the correct position can the saw blade be correctly removed from the wall saw FZ 4S e 0205 fm YDROSTRES Page 33 Disassembling saw blade unit Loosen locking sleeve Rotate saw blade 1 until the locking sleeve pops out a few millimetres with a click 2 The locking sleeve has been correctly loosened if a click is heard and the locking sleeve pops out by a few millimetres The saw blade unit can only be disassembled if the locking sleeve has popped out by a few millimetres e Disassemble the saw blade unit 3 Page 34 YDROSTRESS FZ 45 FZ 45_e_0205 fm FZ 45 Troubleshooting 12 Troubleshooting Proceed systematically when looking for the Before calling us please note the following cause of a fault In doing so also refer to the The more accurately you describe the fault the better operating instructions for the electric motor we can help you and control unit s Have the operating instructions close to hand If you cannot find the defect or eliminate the Note down the serial number of your equipment faulty condition please
46. ovvel HKD M12 971622 Saw motors 25ccm FD 976165 Dowel drill dia 15mm 977180 Dowel iron HKD M12 977153 Saw motors 31ccm FD 976166 Anchoring block for Concrete 974476 Saw Motors 40ccm FD 9761 67 Suction lifter 999980 Multiple blade holder 962805 Saw motors 50ccm FD 976168 Blade spacing ring 28mm 971298 Support foot 970871 Quick change set motors size 3 976133 Quick release flange 999146 Hydraulic feed motor Blade flange 999050 edici n 976164 Blade cover 999756 Tool box 10977019 FZ 45_e_0205 fm Page 42 YDROSTRES FZ 45 Spare parts list 16 Spare parts list 16 1 Ordering information For spare part orders we need the following information Machine type and index according to type plate e g FZ 45 Index 000 Number of machine according to type plate e g 51886 Spare part number as per spare parts list e g 08W 7 75648 02 For orders enquiries and information please refer to your appropriate branch office Type Index 9 O Typ FZ 4S Index 000 Masch Nr 51886 Baujahr 2002 Gewicht 38 Kg D max 2200mm C CH 8330 Pf ffikon ZH Made in Switzerland o FZ 4S e 0205 fm YDROSTRESS Page 43 yy obed FR A M Schnitt A A Schnitt B B Y NG 0222 08020 00 X 0782 07015 14 05C1 16171 14 UU G0Z0 113 9 7 0112 05012 00 0111 06020 11 0002 54374 01 0001 54510 02 0251 02512 50 04R1 61805 00 0111 10100 00 0001 53854 01
47. rack VS corral 1800 V track VS compl 2200 Rail en VS complet Rail en VS complet 700 Rail en VS complet 1100 Rail en VS complet 1400 Rail en VS complet 1800 Rail en VS complet 2200 Binario VS compl Binario VS compl 700 Binario VS compl 1100 Binario VS compl 1400 Binario VS compl 1800 Binario VS compl 2200 z bed wys0z0 113 Sy Z4 800 99MS 60111 10 999180 1000 99MS 60108 10 984240 1200 99MS 60105 10 962755 800 99MS 60111 80 999212 1000 99MS 60108 80 999160 1200 99MS 60105 85 999156 WFGOC0 113 57 2 c abed 2200 99MS 54392 00 976184 oo A 1380 99MS 54573 01 977618 1600 99MS 54348 01 977606 99MS 60055 01 977334
48. rail max 120 bar 360 300 kg 10 cm 110 cm 140 cm 180 cm 220 cm 10 cm Cutting depths Dia Dia Dia Dia Dia Dia Dia Dia 800 mm no precut 1000 mm no precut 1200 mm with precut 1500 mm with precut 1600 mm with precut 1800 mm with precut 2000 mm with precut 2200 mm with precut 2 2 Measurements 595 Motor Gr 2 655 Motor Gr 3 YDROSTRESS Technical data 3lcm 40 cm 50 cm 67 cm 12 cm 82 cm 92 cm 102 cm Page 9 Range of applications 3 Range of applications 3 1 Connectable units AD S4 RC Saw 5 o o 6 o o 7 ri d 1 ah 090 N E EAU 5 SAND AS E Narr ON Tuz e GA is 4 la BLPN 00 O ORKA bu go L FZ 45 Special features of the various drive units The drive units vary in their performance For optimum cutting performance the correct saw motor must be selected see Selecting saw motor according to the unit used and the planned application AD 54 RC 4 stages 2 mains voltages 3 2 Possible applications Parting cuts Flush cuts Inclined cuts Joint cuts This machine is not designed for other applications and may be cause particular hazards under specific circumstances Page 10 YDROSTRES FZ 4S_e 0205 fm FZ 45 4 Design and function 4 1 Wall sawing system design The 2 45 wall sawing system comprises Wall saw head Blade guard Rail system W
49. s FD Exchange seals or couplings contact HYDROSTRESS after sales service Coupling leaks Defective seal Replace seal Defective coupling Replace coupling No water on saw blade Water valve shut off Open water valve Water hose incorrectly coupled Couple water hose locking ring must Slide forwards Water pressure too low Water pressure min 1 bar Water supply interrupted Check the water supply Pipes frozen Thaw pipes contact HY DROSTRESS after sales service Defective seal between shaft and blade Exchange seal contact hub HYDROSTRESS after sales service Sawing power is inadequate despite Defective saw motor Replace saw motor correctly selected saw motor Defective feed motor Replace feed motor Defective drive unit Check drive unit Page 36 YDROSTRES FZ 4S e 0205 fm FZ 4S Maintenance 13 Maintenance 13 1 Maintenance table Uncouple wall sawing system service the system within the indicated prior to performing maintenance intervals in order to ensure work on the unit Safety for the operator Optimum performance Optimum reliability at all times after first 50 h Toothed wheel swivel arm oil change Fill with 1 dl oll weekly Check prism guides for wear Replace before anchoring screws of prisms touch the rail Check couplings for Replace leaky or damaged couplings leaks damage Grease Y slide guides grease nipple 2 3 grease injections Check water couplings for Replace leaky or damaged couplings
50. wing screws only Hexagon head cap screw M12x35 order no 969911 FZ 4S e 0205 fm YDROSTRESS Page 25 Saw blade unit for flush cutting F 2 45 7 Saw blade unit for flush cutting If the saw blade is not properly secured it may come loose and cause serious injury It is therefore essential to closely follow the instructions below Assembly Anchor saw blades for flush cutting using 6 countersunk head screws D e Place saw blade with a 60 dia hole on the blade flange A e Note countersinking of the saw blade anchoring e Secure saw blade with 6 Allen screws D to blade flange A tighten screws crosswise Use the following screws only Countersunk head screw M8x16 grade 109 order No 97182 Page 26 YDROSTRES FZ 4S e 0205 fm FZ 45 Mounting saw blade unit on wall saw 8 Mounting saw blade unit on wall saw Preparation Always switch off the drive unit and relieve the pressure in the hoses before handling the wall saw e Pre assemble the quick release flange and saw blade on the saw blade unit 8 1 Mount saw blade unit The saw blade can be placed in any position e Position saw blade unit on hub 1 and twist 2 until bolts engage e Press central screw 3 and screw in 4 as far as the limit stop Sleeve and central screw are countersunk FZ 4S e 0205 fm YDROSTRES Page 27 Connecting the drive units 9 Connecting the drive units Fundamentals Never connect or disconneci hoses
51. wivelling of wall saw head Swivel feed Hoses Swivelling motor Set direction of swivel and Speed on the unit FZ 4S e 0205 fm YDROSTRESS Page 13 Design and function FZ 45 4 6 Controls and connections 2 A NI R CA VE Page 14 YDROSTRES FZ 4S e 0205 fm 4 7 Function table 1 Saw blade drive Saw motor coupling Main circuit oil inlet Main circuit oil outlet Drive travelling motion Feed circuit oll inlet or outlet feed direction Feed circuit oll inlet or outlet feed direction 7 Drive swivelling motion Feed circuit oll inlet or outlet swivel direction Feed circuit oll inlet or outlet swivel direction Leak oll recycling 11 V rail anchoring Compensation for uneven floor Adjustment of play between wall saw head and rail Seat for blade guard Lock release blade guard Lock release side wing Water supply cooling water Emergency stop wall sawing system only shut down on the drive unit Follow the operating Instructions of the unit you are using Swivel arm should only be moved if the blade flange has been fitted Otherwise there Is a risk of damage to the machine from the protruding locking sleeve gt gt FZ 4S e 0205 fm YDROSTRESS
52. y and efficiently The owner of the machine must make sure that the instructions in this manual are followed by anyone who has anything to do with the machine or the respective auxiliary and operating resources The manual must be available at all times where the machine is being used Hazards on the building site The machine has been built in accordance with state of the art standards and the recognized safety regulations Nevertheless its use may constitute a risk to the life and limb of the user or of third parties or cause damage to the machine and to other property Page 4 YDROSTRES FZ 45 Pay attention to the particular working conditions on the building site Protect yourself thoroughly and others under your responsibility against the many hazards FZ 45_e_0205 fm FZ 45 Safety instructions Noise level Safety clothing Depending on the working environment the Safety clothing must always be worn when machine can cause excessive noise during drilling sawing nibbling or compressing operation The noise can permanently harm concrete or stone in order to protect against the hearing of operating personnel and of the following hazards other people nearby within a short time Ear protectors must therefore always be worn while working Sources of Protective danger clothing Recognize warning signs Falling parts Helmet steel capped safety Pay attention to the following words their shoes symbol and their meani

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