Operating Instructions for POLYTRON® System PT
Contents
1. s KINEMATICA AG Sadiegf Dispersing and Mixing Technology IN EVERY CASE THE ELECTRICAL INSTALLATION HAS TO BE DONE BY TECHNICIAN 2 4 WARNINGS Ensure that the rated voltage of the equipment matches the supply Before changing any dispersing aggregate the line cord has to be plugged out When a electrical power blackout occurs the device has to be switched off using the main switch avoiding the device to restart automatically IT IS IMPORTANT THAT THE MAINS SUPPLY WHERE THE DEVICE IS PLUGGED IN COMPLIES WITH THE INFORMATION ON THE TYPE LABEL AND THE INTERNATIONAL STANDARDS FOR POWER SUPPLIES IF NOT SUCCESSFUL OPERATION CANNOT BE GUARANTEED In the event that hazardous chemicals or materials that endanger health can influence the surroundings or use of the equipment appropriate countermeasures must be taken At long term use the aggregate and the coupling may get hot danger of skin burn Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 11 of 26 nme COOPER EI AND Mixing TECHNOL DY BY RINE EE A Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MISIRMRC TECHNOLODY AY KIME MATV e A Dear He AAD Mini TECHNOLO Y By RIERA e gat Fy Row We s KINEMATICA AG awe Dispersing and Mixing Technology ng The equipment may not be operated in explosive areas It is not allowed to work with fluids which are highly inflammable It is not allowed to mix materials which can cause stron2. The PT 2500 E system conforms to all current and relevant CE regulations carries the CE sign and is supplied with the relevant certificate of conformity 3 1 OVERVIEW The POLYTRON System PT 2500 E prepares finest dispersions and homogenisations and is suitable for use with working volumes up to 2000 ml depending on the viscosity of the product and the dispersing aggregate used The drive can be equipped with a wide range of POLYTRON dispersing aggregates The aggregates are easy to change using the quick coupling For a ready to use system you need e Drive PT 2500 E e A stand ST P11 600 or ST P20 600 e A dispersing aggregate e A mains connection according to the type label On the following pages pictures and a description of the main components of the complete system PT 2500 E can be found Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 13 of 26 Gm COPE RSI AND MIIMO TECHAOLOGY BY KINE MATS e fmm OSPR AND MR TECHMOLORY BY NEMATA E gue SP ERI AND MII TECHNOLO GC KIM MATV ar Ze OUP Se AND Mie TECHNOLOGY By KIStKMATICA e lt Plate stand ST P20 600 with boss head for drive unit not included optional drive unit gt safety positioning ring not included optional sangen dispersing aggregate not included different gt models available glass vessel not included different models available vessel holder not included optional Operating
3. 0 V consisting of drive EU plug stand ST P11 600 vessel holder safety pos ring 11090102 POLYTRON System PT 2500 E 230 V consisting of drive CH plug stand ST P11 600 vessel holder safety pos ring 11090103 POLYTRON System PT 2500 E 230 V consisting of drive GB plug stand ST P11 600 vessel holder safety pos ring 11090104 POLYTRON System PT 2500 E 115 V consisting of drive US plug stand ST P11 600 vessel holder safety pos ring 11040050 Plate stand ST P11 600 11045010 Vessel holder for ST P11 600 11045030 Safety pos ring for ST P11 600 11040051 Plate stand ST P20 600 double rod design 11045011 Vessel holder for ST P20 600 11045031 Safety pos ring for ST P20 600 Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 4 of 26 nme COOPER EI AND Mixing TECHNOL DY BY RINE EE A Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MISIRMRC TECHNOLODY AY KIME MATV e ces Dear He AAD Mini TECHNOLO Y By RIMES e aty S KINEMATICA AG Mua Dispersing and Mixing Technology ERX l m E Net a Ke Sy EMENT 1 1 2 TARGET AUDIENCE These operating instructions are intended for all authorised users of our machines equipment We distinguish different user roles taking account of the different demands placed on the user by the activity to be carried out You will find the definitions of user roles with the demands on the user in chapter 2 Safety You can fulfil one or more of t
4. CIEIGCATION ccc ccccccccecseeseeseeeeeseeeeeeeeueueeeeeeeeneaees 18 4 INSTALLATION WE 19 4 1 RI Te E 19 4 2 ASSEMBLING OF THE DRIVE ccc ccc ccceeeeseeseeseeseueeeueaueaeeneeeneaees 19 4 3 ASSEMBLING OF THE STAND WITH ACCESSORIES acnee 19 AA SE TEE 19 5 MAINTENANCE wcsscistinsivesssnntvesdunateutbncuteniesnecssandnadenauswenedaccsacusandeaccsiecnesasandeatevandvanesaue 21 5 1 RSA EE 21 5 2 CLEANING AND MAINTENANCE OF THE AGGREGATIES es 22 60 TROUBLE SHOOTING WE 25 LT ACCESSORIES icisncciavccennvncesinsesinvesinveidenusinunvdonudenedesvdasnsaaudaawdaissenesaiewncesinussienssinussnnesiensawauses 26 8 WARRANTY EE 26 Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 2 of 26 SS SS Eo T A SPER AND MIIMO TECH BY KINEMATICA e A OSPR AND MAKIO TECHMOLORY BY KINDMATECA E gue SP ERI AND MII TECHNOLO Y BY KIM MATV BE A DERA AND MAI TECHNOLOGY By KINEMATIC Se a ff e S A s UU s KINEMATICA AG DTT Dispersing and Mixing Technology Page 1 INTRODUCTION This chapter gives information on the the structure of this document It will assist you in making use of it and show how to find the required information quickly 1 1 OPERATING INSTRUCTIONS PLEASE READ THESE OPERATING INSTRUCTIONS BEFORE SWITCHING ON OR OPERATING THE EQUIPMENT THEY DESCRIBE THE USE OF THE POLYTRON PT 2500 E ITS INSTALLATION AND MAINTENANCE AND THE APPROPRIATE REPLACEMENT PARTS AND ACCESSORIES THEY WILL HELP YOU AVOID ERRONEOUS U
5. Instructions PT 2500 E english Release 1 0 01 12 2009 page 14 of 26 EE AER ee SSSSO Zeg COOPER SIN AND MOD TECHNO OOY Dr KIK MAT ar fmm DSRS AAD MG TECHNOLOGY BY KINDA Se Gm OPE AI AND MNG TECHNOLOGY BY KINEMATIC e Ze OUP Se AND Mie TECHNOLOGY By KIStKMATICA e KINEMATICA AG Dispersing and Mixing Technology 3 2 DRIVE UNIT The drive unit PT 2500 E is equipped with a 500 W motor and will be started using the main switch placed at the front side The speed will be adjusted using the turning knob on the front side of the device Within the speed range of up to 30 000 rpm the integrated closed loop speed control will tune the speed to any adjusted value independent from load changes The actual speed can be read from the digital display LED Furthermore the electronic control system is equipped with safety functions with automatic shut down to prevent the drive being overheated or blocked A detailed description of possible errors and countermeasurements is listed in chapter 6 TROUBLE SHOOTING main switch ON OFF digital display LED turning knob for speed adjustment Quick coupling Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 15 of 26 m A PERA AND Meine TECH DY Hr RINE eg si HESPERIAN AH Mic TECHMOLOOY by HH e et Dep RSI AND MIXING TECHNOLO MY FINRA e rt Deg He AHD Mini TECHNOLO YY pe IRAE MATICA e Ee A m x KINEMATICA AG TAN Dispersin
6. KINEMATICA AG Dispersing and Mixing Technology Operating Instructions for POLYTRON System PT 2500 E AAPOLYTRONE ms DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA See VOLTAGE L 100 120 V 50 60 Hz O 210 250 V 50 60 Hz Ensure that the supply voltage is correct and in agreement with the data on the rating plate This is a quality product of KINEMATICA AG Dispergier und Mischtechnik Luzernerstrasse 147a Tel 41 41 259 65 65 CH 6014 Luzern Fax 41 41 259 65 75 Switzerland e mail laboratory kinematica ch d A e nee DEE RE AND Mixing TECHNO DY BY RINE mme E DEER AAG Mino TECHNOLOGY AY NEL e at IMAP ERS AND MIXING TECHNGLODy Ge KIME MATV e ces Dear GIG AAD Mii TECHNOL Y pe IRAE MATICA E KINEMATICA AG Dispersing and Mixing Technology TABLE OF CONTENT T INTRODUCTION WEE 3 1 1 OPERATING ING TRUG TONS eeEeEEEEEEAENEENEE EFFE EEN 3 t2 ORGANISATIONAL IAD TERS sisine einer irrino EENE INE EENE EPIKE OENE E 5 LS WARNING NOTICES aiarts ana anew eva ecewa ren eraesrsstentcrnecendecurenaainnnaabennnnttnnateersaneas 6 2 SAFETY EE 7 2 1 SUMMARI E 7 GE al Os CONCEPT NEE Er E NEE AEE AAEE A EE ANE E AE TEE EA EER 7 2 3 RESIDUAL DANGERG nene 10 E WARNING EE 11 3 DESCRIPTION OF THE EQUIPMENT cccceccescnsenscnsenscesensensensensensenseneenseneenees 13 3 1 OV A EEN 13 Oe ORNE EC H RE 15 33 STANDS ST P11 600 S1 P20 AR 16 3 4 POLYTRON DISPEDBSINGAGGDEGATES 17 3 5 TECHNICAL GRE
7. SE AND SUBSEQUENT DAMAGE ALTHOUGH POLYTRON UNITS ARE DESIGNED FOR EASE OF SERVICE THIS DOES NOT RELEASE YOU FROM THE OBLIGATION TO INSPECT YOUR EQUIPMENT CAREFULLY AND TO CLEAN IT THOROUGHLY KINEMATICA AG is a specialist manufacturer of machines and equipment for dispersion and mixing technology An important objective of these operating instructions is to fully inform you the user about the correct and safe use of our equipment In order to achieve this it is essential that you should carefully study chapter 2 Safety and follow the instructions in this book Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 3 of 26 d q nme COOPER EI AND Mixing TECHNOL DY BY RINE EE A Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MISIRMRC TECHNOLODY AY KIME MATV e ces Dear He AAD Mini TECHNOLO Y By RIMES e Vid gsi te ae d ae Dispersing and Mixing Technology ip EX gee ULIENer Ze 1 1 1 RANGE OF VALIDITY The information in these operating instructions relates to the POLYTRON identified as follows Manufacturer KINEMATICA AG CH 6014 Luzern Brand name POLYTRON Product name POLYTRON PT 2500 E Identification 11010055 POLYTRON PT 2500 E drive 230V with EU plug 11010056 POLYTRON PT 2500 E drive 230V with CH plug 11010057 POLYTRON PT 2500 E drive 230V with GB plug 11010058 POLYTRON PT 2500 E drive 115V with US plug 11090101 POLYTRON System PT 2500 E 23
8. Y NEMATA E gue SP ERI AND MII TECHNOLO GC KIM MATV ar Gg OUP Se AND Me TECHNOLOGY By KINEMATIC Se KINEMATICA AG Dispersing and Mixing Technology 2 SAFETY This chapter is directed at all users of KINEMATICA laboratory equipment It includes information on safe and optimum use 2 1 SUMMARY Any incorrect use of the installed equipment can be dangerous Inadequately trained users can cause material damage and personal injury This chapter informs you about the safety concept and the requirements for safe and optimum use of the equipment All those authorised to operate service and repair the equipment are required to study chapter 2 Safety 2 2 SAFETY CONCEPT The safety concept sets down the entitlement to use the equipment and the responsibilities of the individual users The machines and equipment are designed and constructed according to the state of the art and the recognised safety rules 2 2 1 INTENDED USE OF THE EQUIPMENT The equipment is designed and constructed for the following use Dispersion and homogenisation of pumpable fluid products in accordance with the technical specifications see point 3 5 and compatibility with the materials coming into contact with the products lf you use the equipment for any purpose other than those listed the manufacturer cannot be held liable for any resulting damage 2 2 2 IMPROPER USE Any use other than the intended use without the written approval of the manufactu
9. ate the system equipment who fulfil all requirements of the user roles concerned In doing so attention must be paid to the following points WR It is to be ensured that all users of the system equipment have fully read and understood chapter 2 Safety and act accordingly in a safety conscious manner WI is to be ensured that no unauthorised person carries out work with the system equipment WR It is to be ensured that users are informed of the possible risks and dangers connected with the system equipment WR It is to be ensured that those being trained or engaged in general training are under the permanent supervision of a trained and authorised person Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 9 of 26 SS EeEeE EEE EE EEESESEEEEE___ Gm COPE RSI AND MIIMO TECHAOLOGY BY KINE MATS e fmm OSPR AND MR TECHMOLORY BY NEMATA E gue SP ERI AND MII TECHNOLO GC KIM MATV ar Gg OUP Se AND Me TECHNOLOGY By KINEMATIC Se KINEMATICA AG Dispersing and Mixing Technology Service technician The service technician bears the responsibility for the system equipment danger area He ensures that the system equipment is at all times free from technical faults safe and functions correctly 2 2 6 GENERAL SAFETY RULES Observe the following general safety rules WR follow these operating instructions WR in addition observe the legal obligations and requirements for accident prevention and environme
10. dard methods In the following chapters the de assembling procedures will be described CAUTION BE AWARE OF SHARP EDGES AND TEETH WHEN DE ASSEMBLING AGGREGATES DANGER OF CUT INJURIES 5 2 1 Dis assembling of EC aggregates with size 03 05 O7 and 12 mm PT DA 03 2EC PT DA 05 2EC PT DA 07 2EC PT DA E050 E085 E107 12 2EC E157 With the universal tool supplied carefully knock With this attachment you receive an the rotor and attached shaft out in the direction of additional tool Use one tool to hold the the coupling and then draw them out in the same shaft and the other to turn the rotor anti clockwise and withdraw it You can then withdraw the shaft from its tube The lower sleeve bearing is slit and can be Using the tool the sleeve bearing can opened and pulled over the shaft The upper be pushed out in the direction of the bearing can be pulled off in the direction of the coupling Replace defective parts Bearings should only be Replace defective parts replaced in pairs Reassemble in the reverse order Use the shaft to press the sleeve bearing into the stator tube from the coupling side Screw on the rotor and tighten gently Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 22 of 26 nme COOPER EI AND Mixing TECHNOL DY BY RINE EE A Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MISIRMRC TECHNOLODY AY KIME MATV e A Dear He AAD Mini TECHNOLO Y By RIERA e KINEMATICA AG Dispe
11. erse the upper coupling head and upper hole of the dispersion aggregate e Turn on atthe main switch e Set the desired speed using the turning knob Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 19 of 26 j g j i RE Ss a Gi i z 1 F nme COOPER EI AND Mixing TECHNOL DY BY RINE EE A Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MISIRMRC TECHNOLODY AY KIME MATV e A Dear He AAD Mini TECHNOLO Y By RIERA e ot e Za A v KINEMATICA AG Mua Zan Dispersing and Mixing Technology Canat Remark In some cases it can be advantageous to place the vessel excentric in order to get more turbulences for better mixing of the product POLYTRON DISPERSING AGGREGATES MAY NOT BE OPERATED DRY THE LOWER SLEEVE BEARING IS COOLED AND LUBRICATED BY THE MEDIUM BEING PROCESSED RUNNING DRY WILL DESTROY THE SLEEVE BEARING THE DISPERSING AGGREGATES SHOULD BE CLEANED AFTER EVERY OPERATION NEVER TOUCH THE ROTATING AGGREGATE DANGER OF SEVERE CUT INJURIES Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 20 of 26 eo er LESCH EE CH nme COOPER EI AND Mixing TECHNOL DY BY RINE EE A Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MISIRMRC TECHNOLODY AY KIME MATV e A Se re AAD Mimi TECHNOLO Y Pr RIERA e KINEMATICA AG Dispersing and Mixing Technology 5 MAINTENANCE Your POLYTRON unit is designed for ease servicing Nevertheless it is essential to inspect yo
12. g exothermal reactions THE DEVICE MAY ONLY BE OPENED BY AUTHORISED KINEMATICA SERVICE STATIONS Ensure that enough free space is available at the backside of device so that effective air flow and cooling is assured Insufficient cooling may lead to a decrease of power output The device has to be placed in a manner that dirt or fluids cannot penetrate through the ventilation slots at back side of the drive POLYTRON dispersion aggregates may not be operated dry the lower sleeve bearing is cooled and lubricated by the medium being processed Running dry will destroy the sleeve bearing The dispersing aggregates should be cleaned after every operation Never pull the coupling during operation the aggregate could fall out of the coupling When the line cord is plugged never touch the saw teeth of the aggregate danger of injuries due to rotating shafts and blades KINEMATICA AG products comply with all the usual CE directives carry the CE marking and are delivered with a corresponding declaration of conformity Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 12 of 26 nme COOPER EI AND Mixing TECHNOL DY BY RINE EE A Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MNG TECHNOLODY AY RINE e ees Dear He AAD Mini TECHNOLO Y By RIMES e aty S KINEMATICA AG N Dispersing and Mixing Technology x ED gil gt E2Ne Er Z 7 EMENT 3 DESCRIPTION OF THE EQUIPMENT
13. g and Mixing Technology 3 3 STANDS ST P11 600 amp ST P20 600 The drive PT 2500 E is designed for using with a stand KINEMATICA recommends the standard plate stand ST P11 600 or the plate stand ST P20 600 double rod design According to the size of the working vessel a vessel holder may be used Description of the main components of the two stands stand ST P11 600 stand ST P20 600 Column s made of stainless steel 4 boss head for extension 013 mm safety pos ring essel holder n base plate a ue Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 16 of 26 EE E m aaam aaa EE mu HEPERSING AND MUSIC TECHNOLOGY BY KINEMATICA BEET sm DIEPEREING AND MIXING TECHNOLOOY Dr KINEMATIC BEEE gues PERRO AND MIXING TECHNOLOGY BY KINEMATIC BEEE a PERO AND MIXING TECHNOLOGY BY KINEMATICA BEE 3 4 POLYTRON DISPERSING AGGREGATES A wide range of dispersing aggregates with diameters of 3 5 7 12 20 and 25 mm are available For questions concerning POLYTRON dispersing aggregates please get in contact with KINEMATICA or your local specialist dealer Due to the quick coupling POLYTRON dispersing aggregates can be fitted and replaced very easily The three pictures below show the mounting of an aggregate For easy mounting the Push the slider of the Push the aggregate coupling part of the coupling upwards at the upwards and at same time aggregate and the drive unit same time
14. hese roles provided that you meet the corresponding demands 1 2 ORGANISATIONAL MATTERS lf you are unable to find the answer to any question in the operating instructions please contact the equipment manufacturer directly 1 2 1 LOCATION OF THE OPERATING INSTRUCTIONS The operating instructions can only be of use to you if you always have them at hand They should therefore always be kept at the place where the equipment is used 1 2 2 MANUFACTURER CONTACT ADDRESS KINEMATICA AG Luzernerstrasse 147a CH 6014 Lucerne TEL 41 41 259 65 65 FAX 41 41 259 65 75 e mail laboratory kinematica ch Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 5 of 26 Gm COPE RSI AND MIIMO TECHAOLOGY BY KINE MATS e fmm OSPR AND MR TECHMOLORY BY NEMATA E gue SP ERI AND MII TECHNOLO GC KIM MATV ar Ze OP Se AND Mie TECHNOLOGY By KINEMATIC e KINEMATICA AG Dispersing and Mixing Technology 1 3 WARNING NOTICES Please be aware of the meaning of the following warning signs SAFETY INSTRUCTIONS MUST BE OBSERVED TO ENSURE SAFE OPERATION THIS SYMBOL INDICATES HIGH VOLTAGE WITH RISK TO HEALTH AND ENVIRONMENT CAUTION BEWARE OF HOT SURFACE CAUTION DEVICE NOT DESIGNED FOR USE IN EXPLOSION DANGER ENVIRONMENT Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 6 of 26 SS EeEeE EEE EE EEESESEEEEE___ Gm COPE RSI AND MIIMO TECHAOLOGY BY KINE MATS e fmm OSPR AND MR TECHMOLORY B
15. ing to IEC EN 61000 6 2 IEC EN 61010 2 51 protection type IP 20 max period of continuous operation depending on load amp speed 100 duty time is possible 157x76x236 mm LxWxH drive unit 1 8 kg Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 18 of 26 d q nme COOPER EI AND Mixing TECHNOL DY BY RINE EE A Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MISIRMRC TECHNOLODY AY KIME MATV e A Dear He AAD Mini TECHNOLO Y By RIERA e KINEMATICA AG Dispersing and Mixing Technology 4 INSTALLATION 4 1 UNPACK Open the dispatch box and check that the contents agrees with the delivery note CHECK ALL PARTS FOR POSSIBLE TRANSPORT DAMAGE INFORM US OR YOUR DEALER IMMEDIATELY ABOUT ANY DISAGREEMENT OR FAULT IF POSSIBLE SEND US DIGITAL PHOTOS BY EMAIL TO LABORATORY KINEMATICA CH 4 2 ASSEMBLING OF THE DRIVE The PT 2500 E drive arrives fully equipped with the extension suitable for the stand ST P11 600 or ST P20 600 Just mount the drive at the stand and plug the line cord into the power inlet connection at the back side 4 3 ASSEMBLING OF THE STAND WITH ACCESSORIES see assembly instruction manual supplied with the stand 4 4 STARTING UP e Ensure that the voltage marked on the type label complies with your power supply e Immerse the aggregate in the product The optimum depth of immersion of the dispersion attachment is about 70 of the total depth of product in the container Never imm
16. nical electrical and electronic professional training The service technician undertakes commissioning decommissioning service and repair of the equipment He must be appropriately trained to be able to carry out the service work required Operator The operator turns the equipment on and off In the event of an alarm signal he informs the service technician Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 8 of 26 SS EeEeE EEE EE EEESESEEEEE___ Gm COPE RSI AND MIIMO TECHAOLOGY BY KINE MATS e fmm OSPR AND MR TECHMOLORY BY NEMATA E gue SP ERI AND MII TECHNOLO GC KIM MATV ar Ze OUP Se AND Med TECHNOLOGY By RIMEMATCA Se KINEMATICA AG Dispersing and Mixing Technology 2 2 4 DANGER AREA System equipment The system danger area includes the whole system equipment including the connecting lead and controls Proximity danger area This refers to all areas within a defined distance of the equipment User danger area This danger area includes all persons working with the equipment 2 2 5 AREAS OF RESPONSIBILITY In order that the system equipment can be used safely and without risk the users in various roles bear the responsibility for particular danger areas Contract partner The contract partner bears the responsibility for the proximity danger area Operating company The operating company bears the responsibility for the user danger area Only those users may be authorised to oper
17. ntal protection of the country in which you operate the equipment WR do not make any modifications to the equipment without the written authorisation of the manufacturer WR only original replacement parts may be used for repairs E before any service work on the equipment it must be ensured that the electrical supply is switched off E after any service maintenance or repair work has been carried out on the system equipment it must be given a test run by the service technician WR depending on the place at which it is installed circumstances may require that hearing protection is worn when remaining in the vicinity of the equipment for long periods 2 3 RESIDUAL DANGERS When the system equipment is used in accordance with rules and regulations residual dangers are minimal Residual danger Countermeasures Tripping over feed or These should be laid appropriately return lines Breakage of glass Wear protective clothing containers goggles etc Spitting of the product Hearing loss due to loud According to the application noise ear protection must be used Tilting of the device Use stable non slip base and the safety stands from KINEMATICA Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 10 of 26 SSS che A PERG AN MNO TECke CHCKig BY KINE MAT ee Gem DSRS GNOD MGR TECHNOLOGY BY KINEMATIC E mmm CSP ERI AND MII TECHNOLO GC KIM MATV ar mm CSP Se AND Me TECHNOLOGY By RIMEMATCA Se L Ze
18. push _ the twist it a little until it has should be free of dirt aggregate into the coupling snapped in and the slider returns downwards lt 2 To remove the aggregate proceed in reverse direction CAUTION BEFORE REMOVING AND PUSHING UP THE SLIDER OF THE COUPLING HOLD YOUR DISPERSING AGGREGATE IN ONE HAND AVOIDING THE AGGREGATE TO FALL DOWN WHEN PUSHING UP THE SLIDER Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 17 of 26 gt gt gt gt lt X _ SSA SSS COE fm COPE RSMO AND MISINO TECHMIM CODY BY KINEMATICA mm se DPEN AND MNO TECHNOL OCH BY KINDMATEOA E gees SP CAI AND MISIMC TECHNOLO By RINE e Deg He AHD MIXING TECHNOLOGY Pr KMEMATICA e KINEMATICA AG Dispersing and Mixing Technology CAUTION WHEN REPLACING AN AGGREGATE THE LINE CORD HAS TO BE DISCONNECTED FROM THE POWER SUPPLY CAUTION AT LONGTERM USE AT HIGH LOADS THE AGGREGATE amp THE COUPLING CAN HEAT UP TO HIGH TEMPERATURE LEVELS DANGER OF SKIN BURN 3 5 TECHNICAL SPECIFICATIONS Drive PT 2500 E Speed measurement Digital direct by HAL probe no calibration needed Max 500 W output power Max 280 W soft start Yes Oo es noise emission drive only lower than 75 dB A at 30 000 rom direction of rotation clockwise seen from above ambient temperature 0 40 C relative humidity certified standards EMC according to IEC EN 61000 6 3 safety accord
19. ree of any fault related to materials or manufacturing faults for 24 months lf thorough testing shows a fault to be due to either of the above causes KINEMATICA AG guarantees that the equipment will be repaired or replaced free of charge The warranty does not cover parts that are subject to normal wear It is void if any person other than an employee of KINEMATICA AG or their appointed representative has made modifications to the equipment or if the damage is due to failure to comply with the operating instructions to carelessness accident incorrect use or incorrect supply voltage KINEMATICA AG reserves the right to make technical changes to the equipment without modifying equipment delivered earlier in the same way In the event of technical problems for spare parts requirements or for advice contact our regional appointed agent your prefered dealer or us directly at KINEMATICA AG Luzernerstr 147a Tel 41 41 259 65 65 CH 6014 Luzern Fax 41 41 259 65 75 SWITZERLAND eMail laboratory kinematica ch Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 26 of 26 SS EeEeE EEE EE EEESESEEEEE___ Gm COPE RSI AND MIIMO TECHAOLOGY BY KINE MATS e fmm OSPR AND MR TECHMOLORY BY NEMATA E gue SP ERI AND MII TECHNOLO GC KIM MATV ar Ze OUP Se AND Med TECHNOLOGY By RIMEMATCA Se
20. rer or any operation outside the technical limits of use is improper use Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 7 of 26 SS eS OE T A SPER AND MIIMO TECH BY KINEMATICA e E DPR AND MAKIO TECHHOLOOY BY NEMATA ME A PERA AND MNG TECHNOLO Y BY KIM MATV EE A DERA AND MAI TECHNOLOGY By KINEMATIC Se KINEMATICA AG Dispersing and Mixing Technology 2 2 3 USER ROLES To guarantee safety we place requirements on the users of the equipment that must be met without fail Only persons meeting the requirements are authorised to work with the equipment We describe all those who work with the equipment as users Since the requirements of these users are very much dependent on their activity we distinguish the following user roles Contract partner The manufacturer can impose legal obligations on the contract partner when the equipment is purchased The contract partner is obliged to ensure that the equipment is properly used Operating company The operating company ensures that the equipment is properly used and authorises persons who are entitled to work with the equipment in any one of the defined user roles They are under the obligation to instruct the users Note Contract partner and operating company can be the same person Service technician The service technician is an employee of the operating company and looks after the equipment in special operating mode s He is a specialist with mecha
21. rsing and Mixing Technology After every disassembly and especially after changing the bearings a functional test should be carried out in water Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 23 of 26 SES Se SSO fe COOP ERSING AND MiZING TECHNIMOOY BY KINEMATICA Tt se EPER AND MIXING TECHNOLOGY BY RINDMATICA RE gee SP ERS AND MNG TECHNOLOGY BY KINEMATICA E 3 ps OSE re AND ME TECHNOLOE YT IY RIPE MATIOA KINEMATICA AG Dispersing and Mixing Technology 5 2 2 Dis assembling of EC aggregates with size 020 and 25 mm PT DA 20 2EC E170 PT DA 25 2EC E170 Dm Z ss With this aggregate you receive an With this aggregate you receive an additional tool Use one tool to hold the shaft additional tool Use one tool to hold the shaft and the other to turn the rotor anti clockwise and the other to turn the rotor anti clockwise and withdraw it You can then withdraw the and withdraw it You can then withdraw the shaft with the upper slide bearing from its shaft with the upper slide bearing from its pushed out in the direction of the coupling pushed out in the direction of the coupling Further the stator can be removed from the Further the stator can be removed from the stator tube Turn the stator clockwise left stator tube Turn the stator clockwise left hand thread and withdraw it hand thread and withdraw it Replace defective parts Replace defective parts screw
22. stops amp an alternating ventilation down the device amp restart beeping sound is Thermal overload Check manner of use Cool down the audible and the device amp restart message HO is shown on the display Vibrations Bent shaft Replace shaft Worn bearing s Replace bearing s Defective coupling Trace and replace defective parts Drive does not start Defective internal Send the equipment to the nearest respectively suddenly control authorised KINEMATICA service centre stops or directly to KINEMATICA AG A constant beeping Drive is blocked Check the aggregate for solid particles sound is audible and the which may be blocking the rotor remove message BL is shown the particles turn off the drive and restart on the display operation Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 25 of 26 j g j i RE Ss a Gi i z 1 F nme COOPER EI AND Mixing TECHNOL DY BY RINE EE A Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MISIRMRC TECHNOLODY AY KIME MATV e A Dear He AAD Mini TECHNOLO Y By RIERA e KINEMATICA AG Dispersing and Mixing Technology 7 ACCESSORIES A large selection of special homogenising vessels is available which can improve the efficiency of the processing of your product Closed vessels to withstand vacuum or pressure can also be supplied Ask your dealer or contact KINEMATICA AG directly 8 WARRANTY KINEMATICA AG guarantees that their equipment will run f
23. the stator back onto the stator tube Screw the stator back onto the stator tube left hand thread Use the shaft to press the left hand thread Use the shaft to press the sleeve bearing into the stator tube from the sleeve bearing into the stator tube from the coupling side Screw on the rotor and coupling side Screw on the rotor and tighten gently tighten gently TOTS BEE NNN NNN NN SSNS SESE eel S SCH Ss ee SS i TANN NNO ee eee NON d LY After every disassembly and especially after changing the bearings a functional test should be carried out in water For a replacement of the bearings or other parts please contact a certified KINEMATICA service center or KINEMATICA directly Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 24 of 26 j g j i RE Ss a Gi 7 z 1 F nme COOPER EI AND Mixing TECHNOL DY BY RINE EE A Dutt AND MNO TECHNOLOGY AY DN e nme PER AN MISIRMRC TECHNOLODY AY KIME MATV e ces Dear He AAD Mini TECHNOLO Y By RIMES e KINEMATICA AG Dispersing and Mixing Technology Any unauthorised modification or manipulation of the unit or its equipment leads to immediate annulment of the warranty 6 TROUBLE SHOOTING PROBLEM REASON CORRECTIVE MEASURES Unusual noises Damaged drive Change ball bearings Trace amp replace bearings defective parts shaft bearings aggregate bearings Trace and replace defective parts shaft interference bearings
24. ur equipment carefully and to clean it thoroughly THE EQUIPMENT MUST BE DIS CONNECTED FROM THE ELECTRICAL SUPPLY e DURING ANY WORK ON THE EQUIPMENT IN ORDER TO AVOID ANY PERSONAL INJURY OR OTHER DAMAGE e WHEN CHANGING OR REMOVING THE DISPERSING AGGREGATE 5 1 DRIVE Under normal working conditions the PT 2500 E drive requires no special servicing Parts such as the motor brushes and bearings are subject to natural wear The following are standard values for wear parts of the drive e Ball bearings several 1000 s of operating hours e Motor brushes Approx 150 hours of operating at rated power We strongly recommend that service work and repairs should be carried out only by authorised KINEMATICA service centres or by KINEMATICA directly where original replacement parts are available Any unauthorised modification or manipulation of the unit or its equipment leads to immediate annulment of the warranty Operating Instructions PT 2500 E english Release 1 0 01 12 2009 page 21 of 26 SS SS Eo eee IR Gm COPE RSI AND MIIMO TECHAOLOGY BY KINE MATS e fmm OSPR AND MR TECHMOLORY BY NEMATA E gue SP ERI AND MII TECHNOLO GC KIM MATV ar Zeg OP Se AND Me TECHNOLO Y By KINEMATIC Se Vid gsi te KINEMATICA AG Sadiegf Dispersing and Mixing Technology 5 2 CLEANING AND MAINTENANCE OF THE AGGREGATES EC aggregates EC stands for EASY CLEAN are easy to disassemble and clean They can be sterilised in an autoclave by stan
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