Operating Instructions for POLYTRON® System PT 10
Contents
1. 13 3 1 OVERVIEW ape a a RS E MEME EM UE SE 13 Sa ed oe en ie tt 15 33 STANDS ST P10 600 amp STI P20 D0D ironic ka 16 34 POLYTRON 5 2 00400000000 01 17 3 5 TECHNICAL 5 12 1 1 1 2 2 4 4 4 18 4 INSTALLATION 19 4 1 Bl 19 4 2 ASSEMBLING 2 Hmmm 20 4 3 ASSEMBLING OF THE STAND WITH ACCESSORIES 21 ME UM ee 22 5 MAINTENANCE 23 5 1 DRIVE Secs RR 23 5 2 CLEANING AND MAINTENANCE OF THE 24 6 TROUBLE SHOOTING racecar cence ccc ces ee owe cee eee 26 AEN eeIole llccme e 272. 27 APPENDIX DIMENSIONAL DRAWINGS 1 20 APPENDIX B A BILL OF MATERIALS 30 Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 2 of 30 COOPER EI AND Mixing TECHNOL BY amm Diis AND MNO TECHNOLOGY Br KXHERLATIKCA EE mmm MIXING Por AND TECHNO IKINENLATICA BENE goma 00007 s KINEMATICA AG Dispersing and Mixing Technology Page 1 INTRODUCTION This chapter gives information on the the structure of this document lt will assist you in making use of it and show how to find the required information quickly 1 1 OPERATING INSTRUCTIONS PLEASE READ THESE OPERATING INSTRUCTIONS BEFORE SWITCHING ON OR OPERATING THE EQUIPMENT THEY DESCRIBE THE USE OF THE POLYTRON PT 10 35 GT ITS INSTALLATION AND MAINTENANCE AND THE APPROPRIATE REPLACEMENT PARTS AND ACCESSORIES THEY WILL HELP YOU AVOID ERRONEOUS USE AND SUBSEQUENT DAMAGE ALTHOUGH POLYTRON UNITS ARE DESIGNED FOR EASE OF SERVICE THIS DOES NOT RELEASE YOU FROM THE OBLIGATION TO INSPECT YOUR EQUIPMENT CAREFULLY AND TO CLEAN IT THOROUGHLY KINEMATICA AG is a specialist manufacturer of machines and equipme
3. Dispersing and Mixing Technology Operating Instructions for POLYTRON System PT 10 35 GT APOLYTRONUF Aw DISPERSING AND MIXING TECHNOLOGY BY VOLTAGE L1100 120 V 50 60 Hz L1210 250 V 50 60 Hz Ensure that the supply voltage is correct and in agreement with the data on the rating plate This is a quality product of T 27 b 2 E L d AME d i 1 1 9 Dispergier und Mischtechnik Luzernerstrasse 147 Tel 41 41 259 65 65 CH 6014 Luzern Fax 41 41 259 65 75 Switzerland e mail laboratory kinematica ch DEPRES AMD Min TECHMOLOOY mmm SUPEBSIMO AND Por AND TECHNOLOGY RIMENLATICIA KINEMATICA AG Dispersing and Mixing Technology TABLE OF CONTENT 1 INTRODUCTION 3 1 1 OPERATING INSTRUCTIONS SY ek eer 3 12 ORGANISAHONALMATTERS or xece reves EE vam ieee eua we 5 1 3 WARNING ez 6 7 2 1 SUMMARY 7 20 SAPE CONCEPT eer DUMMIES 7 2 3 RESIDUAL 5 1 1222 2 40 01444 10 777777777777 0 2 32 22 11 3 DESCRIPTION OF THE
4. Por EE rt Ee AND TECHNOLO Y BY MATICA KINEMATICA AG Dispersing and Mixing Technology 43 ASSEMBLING OF THE STAND WITH ACCESSORIES Assembling of the stand ST P10 600 column Attach the column to the base plate using the two screws Fix the screw using the provided tool base plate Hexagonal screw 4 6 50 2x Assembling of the vessel holder for 5 10 600 knurled screw Insert the vessel holder extension as shown on the picture below bushing washer vessel holder extension M6x25 Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 21 of 30 SPERSING AND MIxINO KINEMATICA AG Dispersing and Mixing Technology 44 STARTING UP Ensure that the voltage marked on the type label complies with your power supply Immerse the aggregate in the product The optimum depth of immersion of the dispersion attachment is about 70 of the total depth of product in the container Never immerse the upper coupling head and upper hole of the dispersion aggregate e urn on at the main switch e the desired speed using the turning knob Remark In some cases it can be advantageous to place the vessel excentric in order to get more turbulences for better mixing of the product POLYTRON DISPERSING AGGREGATES MAY NOT BE OPERATED DRY THE LOWER SLEEVE BEARING 15 COOLED AND LUBRIC
5. A DHGPEHSOIMO AND TECHINCR BY EEEE dm AND MR TECHNOLOGY BY KSHEMATKCA auem SSPERSINO MIXING TECHHCE BY 2 E ANE TECHNOLO KMEMATICA NENNEN E HER KINEMATICA AG Dispersing and Mixing Technology 42 ASSEMBLING OF THE DRIVE The PT 10 35 GT drive arrives fully equipped with the extension suitable for the stand ST P10 600 Just mount the drive at the stand and plug the line cord into the power inlet connection at the back side When the double rod stand ST P20 600 will be used a suitable extension can be attached to the drive The de assembling of these components is explained below Dis assembling of the extension for the stand ST P10 600 screw For de assembling please use M4x16 4x the supplied tool 4 extension Dis assembling of the extension 013x200 optional for the stand ST P20 600 For de assembling please use A extension 013x200 the supplied tool optional lt lt Screw 4 16 4 CAUTION DO NOT USE OTHER SCREWS SCREWS WHICH ARE TOO LONG MAY DAMAGE INTERNAL COMPONENTS OF THE DRIVE Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 20 of 30 m amm PERA AND MIRING Bv EE IONS HESPERIAN AMD Mic TECHMOLOOY By HR AND MIXING
6. Fol 101 1 Push the shaft 1 from the right side out of the stator pipe 2 Remove the slide bearing 2 from the shaft 3 Remove the o ring 6 4 After the cleaning process reassemble the aggregate in reverse order Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 24 of 30 eee uO TE A SPER AND TECHINCR BY EEEE E AMD MAKIO TECHNOLOGY BY gt EE PERA AND MIXINO TECHNOLO EF A DER AA TECIHNOLOOY EF KINEMATICA AG Dispersing and Mixing Technology 5 2 2 Dis assembling of EC aggregates with size 2 12 und 2 20 mm C 3 4 9 7 4 9T CN O Q o 2 G i i SIMS es Cee 2747 27 7 7 27 475 47 47 T 224 5 BERKS 230 193 220 Fix the crown 3 using tool Unscrew the rotor 5 using a suitable tool Pull out the shaft 1 of the stator tube Remove the o ring 9 out of the groove 2 3 Unscrew the crown head from the shaft 4 After the cleaning process reassemble the aggregate in reverse order 5 2 8 Dis assembling of EC aggregates with size 230 8 QD 6 5 1 2 o WO G X
7. j i 2195 Fix crown head 3 using tool Unscrew the rotor 8 using a suitable tool Pull out the shaft 2 of the stator tube Unscrew the stator 7 Pull out the shaft 2 of the stator tube 1 Remove the o ring 9 out of the groove Unscrew the crown head 3 After the cleaning process reassemble the aggregate in reverse order 5 Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 25 of 30 lt lt 4 Sa BERE LLL lt HAPE AND MIXING TECHECH OHY BY KINE MATICA 627 mm DHEPE AMD Mii TECHNOL DOY By HR gms MAPE REIMO ARD MIXING TECHNOLOGY HE TECHNOL Y me RRA NENNEN seme wy 7 AG Dispersing and Mixing Technology 5 2 4 Criteria for replacement of the ball bearings Basically it is the operating company that determines when and how often the bearings are to be changed They should however be changed at the latest if rotor and stator touching e there is an increase in vibration the rotor projects above the edge of the stator For a replacement of the ball bearings please contact a certified KINEMATICA service center or KINEMATICA directly Any unauthorised modification or manipulation of the unit or its equipment leads
8. TECHNOLO IEMA me OU ee A TECHNOLOGY BY RA NNNM KINEMATICA AG Dispersing and Mixing Technology 3 3 STANDS ST P10 600 amp ST P20 600 The drive PT 10 35 GT is designed for using with a stand KINEMATICA recommends the safety stands ST P10 600 or optional ST P20 600 According to the size of the working vessel a vessel holder may be used Description of the main components of the two stands stand ST P10 600 stand ST P20 600 column with scratch resistant surface made of aluminium stainless steel boss head for extension 013 mm vessel holder anodised lt base plate Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 16 of 30 gt gt gt ESE ee EES Gm COPE REI AND FINE MATICA aT a DIEPE ee TECHNOL By MATERA mm AnD MIXING TECHNOLO IEMA Ze OP re AN Me TECHNOLO Bry MATICA m KINEMATICA AG Dispersing and Mixing Technology 3 4 POLYTRON DISPERSING AGGREGATES A wide range of dispersing aggregates with diameters of 5 7 12 20 30 36 and 40 mm are available For questions concerning POLYTRON dispersing aggregates please get in contact with KINEMATICA or your local specialist dealer Due to the quick coupling POLYTRON dispersing aggregates can be fitted and replaced very easily The three pictu
9. 7 ACCESSORIES A large selection of special homogenising vessels is available which can improve the efficiency of the processing of your product Closed vessels to withstand vacuum or pressure can also be supplied Ask your dealer or contact KINEMATICA AG directly 8 WARRANTY KINEMATICA AG guarantees that their equipment will run free of any fault related to materials or manufacturing faults for 24 months If thorough testing shows a fault to be due to either of the above causes KINEMATICA AG guarantees that the equipment will be repaired or replaced free of charge The warranty does not cover parts that are subject to normal wear It is void if any person other than an employee of KINEMATICA or their appointed representative has made modifications to the equipment or if the damage is due to failure to comply with the operating instructions to carelessness accident incorrect use or incorrect supply voltage KINEMATICA AG reserves the right to make technical changes to the equipment without modifying equipment delivered earlier in the same way In the event of technical problems for spare parts requirements or for advice contact our regional appointed agent your prefered dealer or us directly at KINEMATICA AG Luzernerstr 147a Tel 41 41 259 65 65 CH 6014 Luzern Fax 41 41 259 65 75 SWITZERLAND eMail laboratory kinematica ch Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 27 of 30 eee aE nm
10. 10 35 GT e stand ST P10 600 or ST P20 600 e dispersing aggregate e A mains connection according to the type label On the following pages pictures and a description of the main components of the complete system PT 10 35 GT can be found Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 13 of 30 eee aE 5 2 COOPER EI AND Mixing TECHNOL BY amm Diis AND MNO TECHNOLOGY Br KXHERLATIKCA EE mmm MIXING Por Dp AND Mimi TECHNOL RINE BENE 1 0 S ON Dispersing and Mixing Technology lt stand ST P10 600 not included optional drive unit gt extension for height adjustment safety positioning ring not included dispersing aggregate not included different models available glass vessel not included different models available vessel holder not included optional Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 14 of 30 amm HZFEBSHO AND MIRING Bv EE IONS HESPERIAN AMD MIN Ar DEL ME IPE RSID AND MIXING NEM AND TECHNO EY
11. to immediate annulment of the warranty 6 TROUBLE SHOOTING Unusual noises Change ball bearings Trace amp replace bearings defective parts shaft bearings aggregate bearings Trace and replace defective parts shaft interference bearings stops amp an alternating ventilation down the device amp restart beeping sound is Thermal overload Check manner of use Cool down the audible and the device amp restart message is shown on the display Vibrations Bent shaft Heplace shaft Worn bearing s Replace bearing s Defective coupling Trace and replace defective parts Drive does not start Defective internal Send the equipment to the nearest respectively suddenly control authorised KINEMATICA service centre Stops or directly to KINEMATICA AG A constant beeping Drive is blocked Check the aggregate for solid particles sound is audible and the which may be blocking the rotor remove message BL is shown the particles turn off the drive and restart on the display operation Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 26 of 30 DHGPEHSOIMO AND TECHINCR BY EEEE mmm AMD MR TECHNOLOGY BY gt SSPERSINO AND MIXINO TECHHCLCOCOIY EF TECHNOLOGY Br IEEE KINEMATICA AG Dispersing and Mixing Technology
12. 35 GT 115 V consisting of drive US plug stand ST P10 600 vessel holder amp extension 11090071 POLYTRON System PT 10 35 GT 230 V consisting of drive EU plug stand ST P10 600 vessel holder amp extension 11090072 POLYTRON System PT 10 35 GT 230 V consisting of drive CH plug stand ST P10 600 vessel holder amp extension 11090073 POLYTRON System PT 10 35 GT 230 V consisting of drive GB plug stand ST P10 600 vessel holder amp extension 11095000 adapter for dispersing aggregates of type PTA 11040050 stand ST P10 600 11095002 vessel holder for ST P10 600 35040006 stand ST P20 600 11095001 extension 213 x 200 mm for stand ST P20 600 Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 4 of 30 A COOPER EI AND Mixing TECHNOL BY amm Diis AND MNO TECHNOLOGY Br KXHERLATIKCA EE mmm MIXING Por AND TECHNO IKINENLATICA BENE Su KINEMATICA AG DM Dispersing and Mixing Technology 9 Las KaNet 7 a 2 1 1 2 TARGET AUDIENCE These operating instructions intended for authorised users of machines equipment We distinguish different user roles taking account of the different demands placed on the user by the activity to be carried out You will find the definitions of user roles with th
13. ATED BY THE MEDIUM BEING PROCESSED RUNNING DRY WILL DESTROY THE SLEEVE BEARING THE DISPERSING AGGREGATES SHOULD BE CLEANED AFTER EVERY OPERATION NEVER TOUCH THE ROTATING AGGREGATE DANGER OF SEVERE CUT INJURIES Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 22 of 30 COOPER EI AND Mixing TECHNOL BY amm Diis AND MNO TECHNOLOGY Br KXHERLATIKCA EE mmm MIXING Por Des AND TECHNOL Pry RIERA BEEF KINEMATICA AG Dispersing and Mixing Technology 5 MAINTENANCE Your POLYTRON unit is designed for ease servicing Nevertheless it is essential to inspect your equipment carefully and to clean it thoroughly Drawings of the separate components are to be found in the appendix THE EQUIPMENT MUST DIS CONNECTED FROM THE ELECTRICAL SUPPLY e DURING ANY WORK THE EQUIPMENT IN ORDER TO AVOID ANY PERSONAL INJURY OR OTHER DAMAGE e WHEN CHANGING OR REMOVING THE DISPERSING AGGREGATE 5 1 DRIVE Under normal working conditions the PT 10 35 GT drive requires no servicing Parts such as the motor brushes and bearings are subject to natural wear The following are standard values for wear parts of the drive bearing several 10005 of operating hours e brushes Approx 150 hours of operating at rated power We strongly recommend that serv
14. COIY EF ANDE TECHNOLO Y EF
15. ILITY In order that the system equipment can be used safely and without risk the users in various roles bear the responsibility for particular danger areas Contract partner The contract partner bears the responsibility for the proximity danger area Operating company The operating company bears the responsibility for the user danger area Only those users may be authorised to operate the system equipment who fulfil all requirements of the user roles concerned In doing so attention must be paid to the following points B t is to be ensured that all users of the system equipment have fully read and understood chapter 2 Safety and act accordingly in a safety conscious manner B It is to be ensured that no unauthorised person carries out work with the system equipment B itis to be ensured that users are informed of the possible risks and dangers connected with the system equipment B itis to be ensured that those being trained or engaged in general training are under the permanent supervision of a trained and authorised person Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 9 of 30 eee aE nme COOPER AND Mixing TECHNOL BY amm Diis AND MNO TECHNOLOGY Br KXHERLATIKCA EE mmm MIXING Por AND TECHNO IKINENLATICA BENE KINEMATICA AG Dispersing an
16. MATICA r 441710 gsi KINEMATICA AG PAIRS d Dispersing and Mixing Technology Page 3 2 DRIVE UNIT The drive unit PT 10 35 GT is equipped with a 1200 W motor and will be started using the main switch placed at the front side The speed will be adjusted using the turning knob on the front side of the device Within the speed range of up to 30000 rpm the integrated closed loop speed control will tune the speed to any adjusted value independent from load changes The actual speed can be read from the digital display LED Furthermore the electronic control system is equipped with safety functions with automatic shut down to prevent the drive being overheated or blocked A detailed description of possible errors and countermeasurements is listed in chapter 6 TROUBLE SHOOTING BACK SIDE FRONT SIDE power entry seven main switch connection cooling air intake digital display b type label cooling air outlet turning knob for fixing knob for speed adjustment mounting at the stand Quick coupling Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 15 of 30 gt gt gt ESE ES AND MIXINCI TECHHIM B KINE MATICA aT mmm DuEPE ee TECHNOL DOY BY MATIA EE
17. and Mixing Technology Appendix B bill of materials Assemby Group Main Identification Product Identification B Drive POLYTRON PT 9158158 PT 1035 10 35 GT 115 V 9341277 Line cord with US plug Drive POLYTRON PT Drive POLYTRON PT 010304 9158159 ko 35 230 V Drives rca od 9341278 Line cord with EU plug 1 Drive POLYTRON PT 9158159 NEUEN 10 85 GT 230 V CH 5 Uso Ge 9341282 Line cord with CH plug 1 8 Drive POLYTRON PT 10 35 GT 230 V UK 2 22 4 9341279 Line cord with UK plug 9115323 ST P10 600 Stand ST P10 600 11040050 9341391 Flat spanner TO mim 9115268 ST P20 600 9900738 Cable holder Stand ST P20 600 35040006 9900046 Screw Max6 MES 9770007 Set of tools V 9754230 Vessel holder 22 91350404 Vessel holder extension stand lt 10 600 11095002 9135040 Vessel holder extension 9800064 Rubber band Adapter for Adapter Options PTA aggregates 11095000 9112088 PTA PT DA tension C13 x 200 9754043 Extenstion 213x200 9920446 M4x16 4x for stand ST P20 600 11095001 9920416 Screw 4 16 4x 9300112 Hex wrench Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 30 of 30 SSS eee uO A DHGPEHSOIMO AND TECHINCR BY EEEE mmm AMD MR TECHNOLOGY BY gt SSPERSINO AND MIXINO TECHHCLCO
18. d Mixing Technology Service technician The service technician bears the responsibility for the system equipment danger area He ensures that the system equipment is at all times free from technical faults safe and functions correctly 2 2 6 GENERAL SAFETY RULES Observe the following general safety rules B follow these operating instructions addition observe the legal obligations and requirements for accident prevention and environmental protection of the country in which you operate the equipment B not make any modifications to the equipment without the written authorisation of the manufacturer B only original replacement parts may be used for repairs B before any service work on the equipment it must be ensured that the electrical supply is switched off B after any service maintenance or repair work has been carried out on the system equipment it must be given a test run by the service technician B depending on the place at which it is installed circumstances may require that hearing protection is worn when remaining in the vicinity of the equipment for long periods 2 3 RESIDUAL DANGERS When the system equipment is used in accordance with rules and regulations residual dangers are minimal Residual danger Countermeasures Tripping over feed or These should be laid appropriately return lines Breakage of glass Wear protective clothing containers goggles etc Spitting of the product Hear
19. e COOPER AND Mixing TECHNOL BY amm Diis AND MNO TECHNOLOGY Br KXHERLATIKCA EE mmm MIXING Por Des AND TECHNOL Pry RIERA BEEF goma s KINEMATICA AG Dispersing and Mixing Technology Appendix A dimensional drawings Drive PT 10 35 GT Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 28 of 30 COOPER EI AND TECHNOL DY BY amm MNO TECHNOLOGY Br DN nme Por TECHNOL Pry BEEF KINEMATICA AG Dispersing and Mixing Technology Stand ST P10 600 623 Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 29 of 30 Lo M c M M M X eee eS A DHGPEHSOIMO AND TECHINCR BY EEEE mmm AMD MR TECHNOLOGY BY gt SSPERSINO AND MIXINO TECHHCLCOCOIY EF A ANDE TECHNOLOGY KINEMATIC INE KINEMATICA AG Dispersing
20. e demands on the user in chapter 2 Safety You can fulfil one or more of these roles provided that you meet the corresponding demands 1 2 ORGANISATIONAL MATTERS lf you are unable to find the answer to any question in the operating instructions please contact the equipment manufacturer directly 1 2 1 LOCATION OF THE OPERATING INSTRUCTIONS The operating instructions can only be of use to you if you always have them at hand They should therefore always be kept at the place where the equipment is used 1 2 2 MANUFACTURER CONTACT ADDRESS KINEMATICA AG Luzernerstrasse 147 CH 6014 Lucerne TEL 41 41 259 65 65 FAX 41 41 259 65 75 e mail laboratory kinematica ch Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 5 of 30 Gm DHGPEHSOIMO AND TECHINCR BY EEEE mmm AMD MR TECHNOLOGY BY gt SSPERSINO AND MIXINO TECHHCLCOCOIY EF A AA MEX INC TECHNOLOGY KINEMATIC INE KINEMATICA AG Dispersing and Mixing Technology 1 3 WARNING NOTICES Please be aware of the meaning of the following warning signs SAFETY INSTRUCTIONS MUST BE OBSERVED TO ENSURE SAFE OPERATION THIS SYMBOL INDICATES HIGH VOLTAGE WITH RISK TO HEALTH AND ENVIRONMENT CAUTION BEWARE OF HOT SURFACE CAUTION DEVICE NOT DESIGNED FOR USE IN EXPLOSION DANGER ENVIRONMENT Operating Instructi
21. ice work and repairs should be carried out only by authorised KINEMATICA service centres or by KINEMATICA directly where original replacement parts are available Any unauthorised modification or manipulation of the unit or its equipment leads to immediate annulment of the warranty Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 23 of 30 SSS eee uO A DHGPEHSOIMO AND TECHINCR BY EEEE mmm AMD MR TECHNOLOGY BY gt SSPERSINO AND MIXINO TECHHCLCOCOIY EF ANDE TECHNOLO Y EF KINEMATICA AG Dispersing and Mixing Technology 5 2 CLEANING AND MAINTENANCE OF THE AGGREGATES EC aggregates EC stands for EASY CLEAN are easy to disassemble and clean With some restrictions they can be sterilised in an autoclave by several methods In the following three chapters the de assembling procedures will be described Depending on the frequency and the intensity of the sterilisation process the life span of the bearings may be reduced due to loss of grease during evacuation in a autoclave CAUTION BE AWARE OF SHARP EDGES AND TEETH WHEN DE ASSEMBLING AGGREGATES DANGER OF CUT INJURIES 5 2 1 Dis assembling of EC aggregates with size 25 and 27 6 3 eo 2 1 rd B5 299
22. ing loss due to loud According to the application noise ear protection must be used Tilting of the device Use stable non slip base and the safety stands from KINEMATICA Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 10 of 30 SSS nme COOPER EI AND Mixing TECHNOL BY amm Diis MD MN TECHNOLOUY Br EE mmm MIXING Por Des AND TECHNOL Pry RIERA BEEF COLEI S Weg s KINEMATICA AG Dispersing and Mixing Technology ng IN EVERY CASE THE ELECTRICAL INSTALLATION HAS TO BE DONE BY TECHNICIAN 2 4 WARNINGS Ensure that the rated voltage of the equipment matches the supply Before changing any dispersing aggregate the line cord has to be plugged out When a electrical power blackout occurs the device has to be switched off using the main switch avoiding the device to restart automatically IT IS IMPORTANT THAT THE MAINS SUPPLY WHERE THE DEVICE IS PLUGGED IN COMPLIES WITH THE INFORMATION ON THE TYPE LABEL AND THE INTERNATIONAL STANDARDS FOR POWER SUPPLIES IF NOT SUCCESSFUL OPERATION CANNOT BE GUARANTEED In the event that hazardous chemicals or materials that endanger health can influence the surroundings or use of the equipment appropriate countermeasures
23. must be taken At long term use the aggregate and the coupling may get hot dange of skin burn The equipment may not be operated in explosive areas It is not allowed to work with fluids which are highly inflammable It is not allowed to mix materials which can cause strong exothermal reactions Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 11 of 30 DHGPEHSOIMO AND TECHINCR BY EEEE mmm AMD MR TECHNOLOGY BY gt SSPERSINO AND MIXINO TECHHCLCOCOIY EF TECHNOLOGY Br IEEE KINEMATICA AG Dispersing and Mixing Technology WARNINGS continued THE DEVICE MAY ONLY BE OPENED BY AUTHORISED KINEMATICA SERVICE STATIONS Ensure that enough free space is available at the backside of device so that effective air flow and cooling is assured Insufficient cooling may lead to a decrease of power output The device has to be placed in a manner that dirt or fluids cannot penetrate through the ventilation slots at back side of the drive POLYTRON dispersion aggregates may not be operated dry the lower sleeve bearing is cooled and lubricated by the medium being processed Running dry will destroy the sleeve bearing The dispersing aggregates should be cleaned after every operation Never pull the coupling during operation
24. nt for dispersion and mixing technology An important objective of these operating instructions 15 to fully inform you the user about the correct and safe use of our equipment In order to achieve this it is essential that you should carefully study chapter 2 Safety and follow the instructions in this book Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 3 of 30 d COOPER EI AND TECHNOL DY BY amm MNO TECHNOLOGY Br DN nme Por TECHNO BENE 45 3 KINEMATICA AG Mas Dispersing and Mixing Technology gt gee xdi i E Net n 1 1 1 RANGE OF VALIDITY The information in these operating instructions relates to the POLYTRON identified as follows Manufacturer KINEMATICA AG CH 6014 Luzern Brand name POLYTRON Product name POLYTRON PT 10 35 GT Identification 11010103 POLYTRON 10 35 GT drive 115 with US plug amp extension for stand ST P10 600 POLYTRON PT 10 35 GT drive 230V with EU plug amp extension for stand ST P10 600 POLYTRON PT 10 35 GT drive 230V with CH plug amp extension for stand ST P10 600 11010106 POLYTRON PT 10 35 GT drive 230V with GB plug amp extension for stand ST P10 600 11090070 POLYTRON System PT 10
25. ons PT 10 35 GT english Release 1 0 08 02 2006 page 6 of 30 eee aE nme COOPER AND Mixing TECHNOL BY amm Diis AND MNO TECHNOLOGY Br KXHERLATIKCA EE mmm MIXING Por AND TECHNO IKINENLATICA BENE KINEMATICA AG Dispersing and Mixing Technology 2 SAFETY This chapter is directed at all users of KINEMATICA laboratory equipment It includes information on safe and optimum use 2 31 SUMMARY Any incorrect use of the installed equipment can be dangerous Inadequately trained users can cause material damage and personal injury This chapter informs you about the safety concept and the requirements for safe and optimum use of the equipment All those authorised to operate service and repair the equipment are required to study chapter 2 Safety 2 2 SAFETY CONCEPT The safety concept sets down the entitlement to use the equipment and the responsibilities of the individual users The machines and equipment are designed and constructed according to the state of the art and the recognised safety rules 2 2 1 INTENDED USE OF THE EQUIPMENT The equipment is designed and constructed for the following use Dispersion and homogenisation of pumpable fluid products in accordance with the technical specifications see point 3 5 and compatibility with the materials coming into contact with the
26. products If you use the equipment for any purpose other than those listed the manufacturer cannot be held liable for any resulting damage 22 2 IMPROPER USE Any use other than the intended use without the written approval of the manufacturer or any operation outside the technical limits of use is improper use Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 7 of 30 SSS eee OO TE A SPER AND TECHINCR BY EEEE A DSDNA MAKIO TECHNOLOGY BY gt ME PERA AND MIXINO TECHNOLO EF A OP AA MAg TECHNOLO Y EF KINEMATICA AG Dispersing and Mixing Technology 2 2 3 USER ROLES To guarantee safety we place requirements on the users of the equipment that must be met without fail Only persons meeting the requirements are authorised to work with the equipment We describe all those who work with the equipment as users Since the requirements of these users are very much dependent on their activity we distinguish the following user roles Contract partner manufacturer can impose legal obligations on the contract partner when the equipment is purchased The contract partner is obliged to ensure that the equipment is properly used Operating company The operating company ensures that the equipment is properly used and authorises persons who are entitled to work with the equipment in an
27. r Max 800 W soft start Yes noise emission drive only lower than 75 dB A at 30 000 rpm direction of rotation clockwise seen from above ambient temperature 0 40 C relative humidity certified standards EMC according to IEC EN 61000 6 3 safety according to IEC EN 61000 6 2 IEC EN 61010 2 51 protection type IP 20 max period of continuous operation depending on load amp speed 100 96 duty time 15 possible drive unit 3 2 kg Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 18 of 30 COOPER EI AND TECHNOL DY BY amm MNO TECHNOLOGY Br DN nme Por TECHNO BENE Dispersing and Mixing Technology Stand PT ST P10 600 dimensions HxBxT 600x200x300 mm ca 2 5 kg Stand PT ST P20 600 dimensions HxBxT 600x200x315 mm ca 38kg ca 3 8 kg 4 INSTALLATION 41 UNPACK Open the dispatch box and check that the contents agrees with the delivery note CHECK ALL PARTS FOR POSSIBLE TRANSPORT DAMAGE INFORM US OR YOUR DEALER IMMEDIATELY ABOUT ANY DISAGREEMENT OR FAULT If possible SEND 05 DIGITAL PHOTOS BY EMAIL LABORATORY KINEMATICA CH Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 19 of 30 SSS eee uO
28. res below show the mounting of an aggregate For easy mounting the Push the slider of the Push the aggregate upwards crown head of the coupling upwards at at same time twist it a aggregate and the coupling same time push until it has snapped should be free of dirt aggregate into the coupling the slider returns downwards 4 d P 1 To remove the aggregate proceed in reverse direction A CAUTION BEFORE PUSHING UP THE SLIDER OF THE COUPLING HOLD YOUR DISPERSING AGGREGATE IN ONE HAND AVOIDING THE AGGREGATE TO FALL DOWN WHEN PUSHING UP THE SLIDER Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 17 of 30 eee aE SSS COOPER EI AND TECHNOL DY BY amm MNO TECHNOLOGY Br DN nme Por AND RINE BEEF KINEMATICA AG Dispersing and Mixing Technology CAUTION WHEN REPLACING AN AGGREGATE THE LINE CORD HAS TO BE DISCONNECTED FROM THE POWER SUPPLY CAUTION AT LONGTERM USE AT HIGH LOADS THE AGGREGATE amp THE COUPLING CAN HEAT UP TO HIGH TEMPERATURE LEVELS DANGER OF SKIN BURN 3 5 TECHNICAL SPECIFICATIONS Drive PT 10 35 GT opeed measurement Digital direct by HAL probe no calibration needed Max 1 200 W output powe
29. the aggregate could fall out of the coupling When the line cord is plugged never touch the saw teeth of the aggregate danger of injuries due to rotating shafts and blades KINEMATICA AG products comply with all the usual CE directives carry the CE marking and are delivered with a corresponding declaration of conformity Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 12 of 30 COOPER EI AND Mixing TECHNOL BY amm Diis AND MNO TECHNOLOGY Br KXHERLATIKCA EE mmm MIXING Por AND TECHNOL RIERA BEEF KINEMATICA AG Dispersing and Mixing Technology 3 DESCRIPTION OF THE EQUIPMENT The PT 10 35 GT system conforms to all current and relevant CE regulations carries the CE sign and is supplied with the relevant certificate of conformity 3 1 OVERVIEW The POLYTRON System PT 10 35 GT prepares the finest dispersions and homogenisations and is suitable for use with working volumes up to 5000 ml depending on the viscosity of the product and the dispersing aggregate used The drive can be equipped with a wide range of POLYTRON dispersing aggregates The aggregates are easy to change using the quick coupling Using the adapter optional order no 11095000 PTA aggregates can also be equipped For a ready to use system you need e Drive PT
30. y one of the defined user roles They are under the obligation to instruct the users Note Contract partner and operating company can be the same person Service technician The service technician is an employee of the operating company and looks after the equipment in special operating mode s He is a specialist with mechanical electrical and electronic professional training The service technician undertakes commissioning decommissioning service and repair of the equipment He must be appropriately trained to be able to carry out the service work required Operator The operator turns the equipment on and off In the event of an alarm signal he informs the service technician Operating Instructions PT 10 35 GT english Release 1 0 08 02 2006 page 8 of 30 eee aE nme COOPER AND Mixing TECHNOL BY amm Diis AND MNO TECHNOLOGY Br KXHERLATIKCA EE mmm MIXING Por AND TECHNO IKINENLATICA BENE KINEMATICA AG Dispersing and Mixing Technology 2 2 4 DANGER AREA System equipment The system danger area includes the whole system equipment including the connecting lead and controls Proximity danger area This refers to all areas within a defined distance of the equipment User danger area This danger area includes all persons working with the equipment 2 2 5 AREAS OF RESPONSIB
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