Operating Instructions OAGLinux V2.2 V1.2
Contents
1. p j Operating Instructions OAGhLinux V2 2 CIND Optronic AG Unteregger Strasse 53 CH 9403 Goldach www optronic ch CIND Opt ronic AG Operating Instructions OAGLinux V2 2 All technical information concerning our products has been attained from past experience and should serve to assist the user None of the details given in our documents assure that a product has special characteristics Excepted from this are product features which we in particular cases indi vidually guaranty in writing We reserve the right to make amendments brought about as a result of technical advances Reproduction of this document or any part thereof is forbidden Using this manual without being authorized to do so by OPTRONIC AG for anything other than personal purposes is an infringement of copyright Some terms noted in this document are registered trademarks and should be respected 2 Version 1 2 CIND Opt ronic AG Operating Instructions OAGLinux V2 2 Table of Contents 1 Overview 2 Supported Communication Protocols 3 CompactFlash Card 3 1 Handling of the Card 3 2 Data Areas of a Card NO DH O 3 3 Changing the System Configuration or Loading New Application Software on a Card 4 Handling and Software Maintenance 4 1 System Cold Start 4 2 Restarting the System Reset Warm Reboot 4 3 Error Free System Start o O O O N 4 4 Loading new Application Software Licenses and Configuration Data Executing System Adjustments and Sy2. then the password must be entered by used of the keyboard e3000key txt File with new licenses Only needed if new options were acquired or a larger soft ware change is to be carried out e3000cfg txt File with new system configuration data Only needed if fundamental adjustments must be accomplished 7 1 2 CNC D500 Filename Contents d500app tgz The actual application software d500app sig Signature for the file d500app tgz d500key txt File with new licenses Only needed if new options were acquired or a larger soft ware change is to be carried out d500cfg txt File with new system configuration data Only needed if fundamental adjustments must be accomplished 19 Version 1 2 CIND Optro nic AG Operating Instructions OAGLinux V2 2 7 2 Loading System Configuration Data and Licenses Loading system configuration data and licenses is the same for all systems and is presented for the CNC D500 It varies whether only one of the two files is necessary or whether both must be present Filename Contents d500key txt File with new licenses Needed if new options were acquired or a larger software change is to be carried out d500cfg txt File with new system configuration data Needed if fundamental adjustments must be accomplished 7 3 Loading Application Configuration Data Loading application configuration data is the same for all systems and is presented for the CNC D500 Filename Contents
3. 1 2 CIND Opt ronic AG Operating Instructions OAGLinux V2 2 Examples A file that contains one or several licenses for an E3000 system must be named e3000key txt e An archive that contains a complete application for a D500 system must be named d500app tgz the associated signature file dS500app sig 5 1 Password File The password file lt target_name gt pwd txt must contain the correct system password Depending on the system configuration and the system state the password is checked at the beginning If it is wrong the following operation for example loading new application software is not executed The password stored in the file is not checked if the system is an operating station and if the opera tion is started by use of the visualization software refer to chapter 4 4 5 2 Signature File A signature file is used to guarantee that another file it is associated to is unaltered with high prob ability and is therefore correct The file name of the signature file differs from the file which is pro tected by it only by the file extension which is always sig Please refer to the following example file to protect example dat associated signature file example sig All signatures are generated only by OPTRONIC AG If a signature is checked by the system or not depends on the actual system configuration 5 3 Archives All archives have the file extension tgz They contain one or several compressed files and are gen
4. erated by use of the programs GNU zip and GNU tar For example you can view and unpack an ar chive by use of the program WinZip refer to www winzip com 5 4 Application Software OPTRONIC AG delivers new application software in one or several archives together with associated signature files Depending on the system configuration the signature files are maybe checked by the system If the application consists of only one archive the files are named as follows lt target_name gt app tgz lt target_name gt app sig If the application consists of several archives the file names are composed like this lt target_name gt ap1 tgz lt target_name gt apl sig lt target_name gt ap2 tgz lt target_name gt ap2 sig lt target_name gt apn tgz lt target_name gt apn sig With this method the application can consist of up to 10 archives The system reads in the archives starting at number 1 The last one is the archive with the letter n instead of a digit 13 Version 1 2 CIND Opt ronic AG Operating Instructions OAGLinux V2 2 5 5 Licenses By use of licenses issued by OPTRONIC AG system and application functions can be enabled You always receive licenses from OPTRONIC AG in a file with name lt target_name gt key txt which can be viewed by a common text editor It is structured like follows OPTRONIC AG Software License TARGET SERIAL PRODUCT DATE ID KEY A text defined by OPTRONIC AG is inserted between the quot
5. file lt target_name gt cfg txt which is discussed in the previous section VARIABLE_NAME TEXT VARIABLE_NAME NUMBER Loading application configuration data by use of the diskette drive is usually used as fast solution to pass data to the application that cannot be entered somewhere else e g over the visualization soft ware or the Profibus An example is setting the Profibus station address of the D500 if no operating station is attached to the system and the operation is made completely by Profibus In this case the station address must be set before data can be passed over the Profibus The user can write the address into file lt target_name gt par txt which can be loaded by use of the floppy disk drive 5 8 Scripts Scripts are used in order to make system adjustments to execute system tests and to query system status information A file which contains a script has one of the following names lt target_name gt cmd txt lt target_name gt cmd tgz lt target_name gt run sh lt target_name gt cmd txt and lt target_name gt cmd tgz contain scripts in a high level language especially developed for OAGLinux which always generate one or more files on the used diskette as result Therefore make sure that the disk is not write protected and that as much as possible free storage is available Beside the actual script file the associated signature in the file lt target_name gt cmd sig Or lt target_name gt run sig as well as the pass
6. identification number of the system the license is generated for 14 Version 1 2 CIND Opt ronic AG Operating Instructions OAGLinux V2 2 File key txt which is mentioned in chapter 3 is identical to the presented file lt target_name gt key txt Loading a new license file as described in chapter 4 4 overwrites file key txt in data area config by lt target_name gt key txt 5 6 System Configuration Data At delivery the system is normally configured optimally for your needs It can occur that OPTRONIC AG did or does not have all necessary information or that an adjustment to a new environment be comes necessary By use of file lt target_name gt cfg txt which is available for your system by OPTRONIC AG or which you can read out by use of the script Store Configuration various settings can be changed by use of a common text editor Each line of this file consists of an assignment of a value number or string in quotation marks to a variable VARIABLE_NAME TEXT VARIABLE_NAME NUMBER File config txt which is mentioned in chapter 3 is identical to the presented file lt target_name gt cfg txt Loading a new system configuration file as described in chapter 4 4 overwrites file config txt in data area config by lt target_name gt cfg txt 5 7 Application Configuration Data Application configuration data are passed to the system by use of the file lt target_name gt par txt Structure and format of the file correspond to the
7. system status information and or executing of system test was started 4 8 Overview of the System Status Indication by Means of LED FAIL and LED RUN The system reports its state by use of LED FAIL and LED RUN The following table lists all states that can arise and can be signaled during error free operation LED RUN LED FAIL Meaning The system is in the second phase of the start up process The user may initiates the loading of new data from diskette by shift ing the reset load switch into position LOAD The system loads new application software licenses and configu fast flashing ration data executes system adjustments and system tests and or inquires system status information off alternating fast alternating fast While new application software is loaded the system requests the flashing flashing user to change the diskette and to shift the reset load switch into position LOAD for confirmation The application was started error free The following error states are signaled by use of LED FAIL and LED RUN LED RUN LED FAIL Meaning off on No application is loaded or the application could not be started error free synchronous synchronous The system configuration data is erroneous The system waits slow flashing slow flashing until a diskette containing new system configuration data is in serted and the reset load switch is shifted into position LOAD fast flashing fast flashing _ information while the system is
8. txt The file contains the system password which is maybe checked by the system at the beginning app sig The file is a signature file that protects the archive with the same name up to pee the extension lt target_name gt app tgz The file is an archive that contains a part except the last one of an application software ap 1 9 sig The file is a signature file that protects the archive with the same name up to fee cecum the extension lt target_name gt ap 1 9 tgz apn sig The file is a signature file that protects the archive with the same name up to eo the extension lt target_name gt apn tgz The file is a system configuration file The file is an application configuration file The file contains a script in a high level language especially developed for OA GLinux which can be executed on the system It is used to perform system adjustments execute system tests and inquire system status information The archive contains the script file lt target_name gt cmd txt and maybe ad ditional files used by the script emd sig The file is a signature file that protects an archive with the same name up to the fee extension lt target_name gt cmd txt or lt target_name gt cmd tgz The file contains a script in a language used by system that can be executed on the system run sig The file is a signature file that protects an archive with the same name up to the extension lt target_name gt run sh 12 Version
9. 4 1 or 4 2 After about half a minute LED RUN and LED FAIL are turned on simultaneously for about ten seconds Now you have time to move and hold the reset load switch into position LOAD until LED FAIL is turned off and LED RUN begins to flash fast Release the re set load switch Data is read from the diskette and the necessary actions are carried out If it comes to an error LED FAIL begins to flash fast and LED RUN is turned off If everything runs off error free the application is started if available The turned on LED RUN indicates then that the application was started error free If LED FAIL is turned on instead either no application is loaded or it could not be started If a new application that is distributed over several diskettes must be loaded the system requests for a diskette change by fast flashing LEDs RUN and FAIL As soon as the new diskette is inserted the reset load switch must be shifted and held into position LOAD until LED FAIL turns off and LED RUN flashes fast again which can last not longer than one second Reading in is continued thereafter Depending on the type of data loaded the system maybe restarts automatically at the end This is for example the case if new system configuration data is read in The output of executed system tests and inquired system status information is stored on the inserted diskette Therefore make sure that the diskette is not write protected The operating station offers the possibility
10. Files Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated Files Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated Files Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated Files Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated Files Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated Files Operating Instructions OAGLinux V2 2 Test OMI OIPs 13Bit Gray scripts hardware omiips test13g Tests the hardware located on the OMI500 and OIP500 modules for 60 seconds Absolute encoder SSI interfaces are configured for using a 13 bit gray coded interface D500 with OMI500 and possibly OIP500 modules none status txt oagio txt Test OMI OIPs 25Bit Binary scripts hardware omiips test25b Tests the hardware located on the OMI500 and OIP500 modules for 60 seconds Absolute encoder SSI interfaces are configured for using a 25 bit binary interface D500 with OMI500 and possibly OIP500 modules none status txt oagio txt Test OMI OIPs 25Bit Gray scripts hardware omiips test25g Tests the hardware located on the OMI500 and OIP500 modules for 60 seconds Absolute encoder SSI interfaces
11. Systems Additionally needed files Generated Files Operating Instructions OAGLinux V2 2 Delete NVDATA scripts system delnvdat Reinitializes the data area nvdata on the CompactFlash Card all none status txt Delete System Configuration and Licenses scripts system delcfgky Removes the files config txt and key txt and reinitializes the con figuration area config on the CompactFlash Card all none status txt Get System Status scripts system getstat Retrieves system status information that can be used for problem analy sis Stores it into the file system txt all none status txt system txt Store Application scripts system storeapp Stores the currently loaded application into the archive app tgz all none status txt app tgz Store Configuration scripts system storecfg Stores the current system configuration data into the file config txt all none status txt config txt Store Licenses scripts system storekey Stores the loaded licenses into the file key txt all none status txt key txt All these scripts can be executed only during system start up and not during normal operation The structure and contents of the produced files are not described in this document They are to a large extent self explanatory system txt contains many system information which usually can be evaluated only by OPTRONIC AG The by script Store Application in the file app tgz stored appli cation cannot be lo
12. aded so easily back into the system since sometimes additional steps could be necessary to load a new application The file should be used only for purely informative purposes Please contact OPTRONIC AG if you are not sure how a scripts must be handled 18 Version 1 2 CIND Opt ronic AG Operating Instructions OAGLinux V2 2 6 By License Unlockable System Services The following services can be unlocked for a specific system by use of licenses e Web Server e FTP Client e SMB Server e Email Client e NFS Server e Network Printer e FTP Server e Remote Maintenance by modem Normally unlocking the service is not the only thing that must be done For example it is necessary to define type and structure of the data that should be exchanged by one of the above mentioned protocols and the application has to produce and or evaluate it 7 Examples Files Necessary for Software Maintenance 7 1 Loading new Application Software 7 1 1 Operating Station E2000 and E3000 Loading new application software is the same for both operating stations and is presented for the E3000 Filename Contents e3000run sig Signature for the file e3000run sh Image that should be viewed on the title page e3000pwd txt Password file usually provided by OPTRONIC AG with the password 176671 The password can be changed by use of the visualization software The file is not needed if the software update is made by use of the visualization software since
13. ansmitted automatically into another system on which a FTP Server runs e Email Client Emails with possibly attachment can be transferred automatically to a SMTP Mail Server that posts the email Customized special solutions with proprietary protocols are possible too A printer can be attached to the system over the parallel interface or over the network As printer languages PostScript and HP PCL are used Additionally it is possible to print pure text The follow ing protocols for accessing a network printer are supported by standard e SMB Usually for printers which are accessible over a Microsoft Windows computer e TCP For example for printers which receive data over a TCP port e BSD For example for printers which are attached to a UNIX computer If the system is equipped with a modem it can be maintained remotely over the telephone Depend ing on the application the connection is made by use of proprietary software or by a telecommunica tions connection how it can be established with a Microsoft Windows computer by standard Existing plants with D100 and D300 hardware which use a E2000 or E3000 operating station for visualization can also profit from a majority of the communication possibilities by updating the oper ating station to an OAGLinux based system In many cases it is also possible to enhance other OP TRONIC parts and even other vendors systems by equipping them with an operating station E2000 or E3000
14. are configured for using a 25 bit gray coded interface D500 with OMI500 and possibly OIP500 modules none status txt oagio txt Test OMI OIPs Relays scripts hardware relays test Tests the relays on the OMI500 and OIP500 modules They are opened and closed once per second five times D500 with OMI500 and possibly OIP500 modules none status txt Test Watchdog scripts hardware watchdog test Tests the watchdog The watchdog is flashing once per second for five seconds D500 none status txt Delete Application scripts system delapp Removes the loaded application and all it s data and reinitializes the data areas app and nvdata on the CompactFlash Card all none status txt 17 Version 1 2 EVNED Optronic AG Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated Files Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated Files Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated Files Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated Files Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated Files Script name Folder on Utility Diskette Purpose Supported
15. ation card Sometimes this is maybe not sufficient but you cannot recognize this circumstance by yourself Therefore please contact OPTRONIC AG if you want to copy an application onto several cards in this way Log off the PC or CompactFlash Card as soon as you have made all changes please consult the Windows or CompactFlash Card Reader manual Remove the PC or CompactFlash Card from the slot in your PC Insert the CompactFlash Card into the intended slot in the system Reattach the cover plate in front of the CompactFlash Card slot of the system Please acquire all CompactFlash Cards you want to use with OPTRONIC systems always at OP TRONIC AG Large quality differences between the individual manufacturers exist and even manu facturers of industrial grade cards produce others for the mass market that are qualitatively worse The operating system files stored on the CompactFlash Card are hidden for the user Normally oper ating system adjustments are accomplished only by OPTRONIC AG New CompactFlash cards with already installed operating system and prepared data areas can be ordered from OPTRONIC AG at any time In Microsoft Windows normally edit com and notepad exe are available 8 Version 1 2 CIND m pt ronic AG Operating Instructions OAGLinux V2 2 4 Handling and Software Maintenance The basic handling and software maintenance of the system is done by use of the reset button the reset load switch the red LED with la
16. ation marks at the right side of the equal sign symbolically represented by It is system and application specific In the license file shown above the last line contains the actual license key If several license keys are available each key is located in a separate line and the file looks like follows OPTRONIC AG Software License TARGET SERIAL PRODUCT DATE ID KEY1 KEY2 KEYn The letter n is a wildcard for the largest number available For example KEY1 could be a system key and KEY2 an application key Except of comment lines starting with character each line consists of an assignment of a value character string within quotation marks to a variable VARIABLE_NAME VALUE The variables have the following meanings Name Meaning Example 12345 DATE License creation date andtime 25 04 2003 O m System identification number 1122 3344 5566 77885 KEY License key 1122 3344 5566 7788 99AA BBCC DDEE FF00 1122 3344 5566 7788 KEY1 First license key to n th license key 1122 3344 5566 7788 99AA BBCC An operating station may views the identification number of the system and if available the appli cation key If it is for example connected to a D500 it normally views also the identification number and the application key of the D500 A license key exactly works for one system It cannot be trans ferred to another system Variable ID contains the
17. bel FAIL and the green LED with label RUN The reset load switch has two positions with labels LOAD and RESET LED RUN and LED FAIL each can be in one of the following four conditions turned off turned on fast flashing 250ms on and 250ms off slow flashing 250ms on and 750ms off All control elements are located near the diskette drive They serve to e Restart the system Load new application software Load a new license file Load new system configuration data Load new application configuration data Execute system adjustments Determine if the operating system and the ap plication could be started correctly e Control basic system functions e Inquire system status information e Execute system tests FAR LED RUN Illustration 8 Control elements of Illustration 7 Control the CNC D500 elements of the operating stations E2000 and E3000 4 1 System Cold Start As soon as the system is connected to the power supply the operating system is loaded and if available the application started The start up process lasts about one minute 4 2 Restarting the System Reset Warm Reboot A restart respectively a reset or a warm reboot of the system can be enforced without interrupting the power supply by shifting the reset load switch to the position RESET and holding the reset button at the same time It lasts about one minute until the system is restarted 4 3 Error Free System Start An error free system s
18. d500par txt_ File with new application configuration data 7 4 Executing System Tests and System Adjustments Inquiring System Status Information 7 4 1 Operating Station E2000 and E3000 Executing system tests and system adjustments and inquiring system status information is the same for both operating stations and is presented for the E3000 As an example it should be determined if the integrated modem is connected correctly to the telephone line Therefore a given number is di aled for 20 seconds by use of the script Modem Dial Number Filename Contents e3000cmd tgz Script archive e3000cmd sig Signature for the file e3000cmd tgz e3000pwd txt Password file usually provided by OPTRONIC AG with the password 176671 The password can be changed by use of the visualization software The file is necessary as the script is started by use of the reset button and the reset load switch File containing the phone number that should be dialed 7 4 2 CNC D500 As an example the script Get System Status should be executed to inquiry system status informa tion for problem analysis Filename Contents d500cmd tgz Script archive d500cmd sig Signature for the file d500cmd tgz 20 Version 1 2
19. ea where the application software is stored Area for application data that gets lost when power is turned off nvdata Area for application data that must be maintained also when power is turned off All areas are administered by the system The user can access the areas config and app by hand as described in chapter 3 3 vdata and nvdata are used by the application for example in order to buffer data or to supply data to the user It can be accessed over the network and if necessary over the telephone line if the system is equipped with a modem for remote maintenance In principle all communication protocols presented in chapter 2 can be used therefore 3 3 Changing the System Configuration or Loading New Application Software on a Card By use of a standard PC with Microsoft Windows operating system and a CompactFlash Card Reader or a free PC Card Slot mostly available with laptops the system configuration can be changed or new licenses and application software can be loaded Please proceed as follows e Power down the system e Remove the cover plate in front of the CompactFlash Card slot of the system e Take the CompactFlash Card out of the system by pressing the eject lever The eject lever is lo cated in the slot beside the card e Insert the CompactFlash Card into the intended slot in your PC e Access by use of a PC Card slot e Order a CompactFlash to PC Card Adapter from OPTRONIC AG see Illustration 5 e Insert the C
20. ntains the application You can modify the system configuration or the license file by removing replacing or editing the files config txt and key txt In many cases you can load a new application by first removing all files from drive OAG_APP and unpacking the archive lt target_name gt app tgz you got from OPTRONIC AG for example with WinZip www winzip com to the root directory of the drive afterwards lt target_name gt stands for the name of the system and can be therefore d500 e2000 or e3000 However in some systems the application does not only consist of only one archive but of two or even several with the names lt target_name gt ap tgz The star is a wildcard for a number or the letter n In this case archives must be unpacked in sequence beginning with number 1 The last one must be lt target_name gt apn tgz Further it can be necessary to load or change additional files which is done during the standard software update by use of scripts as described in chapter 4 In this case do not load new software in the way mentioned above You can detect this case if one of the files lt target_name gt cmd txt lt target_name gt cmd tgz or lt target_name gt run sh is part of the software update data If you possess two CompactFlash Cards and if you want to copy the application from one to the other then it is in most cases sufficient to simply copy the complete contents of the drive labeled OAG_APP from the source to the destin
21. ompactFlash Card into the CompactFlash to PC Card Adapter refer to Illustration 6 e Insert the CompactFlash to PC Card Adapter together with the CompactFlash Card into a free PC Card slot of your PC or laptop e Wait until your PC or laptop has detected the card and shows the readable con tents Illustration 5 CompactFlash Card and CompactFlash Illustration 6 CompactFlash to PC to PC Card Adapter Card Adapter with inserted Com pactFlash Card 7 Version 1 2 CIND Opt ronic AG Operating Instructions OAGLinux V2 2 e Access by use of a CompactFlash Card Reader e Read the part of the manual of the CompactFlash Card Reader that informs you how a CompactFlash Card must be logged on and off e Insert the CompactFlash Card into the CompactFlash Card Reader e Log on the card to the operating system by use of the CompactFlash Card Reader software This is maybe done automatically Two drives with the labels OAG_CONFIG data area config and OAG_APP data area app should be added refer to chapter 3 2 If your computer has only added one drive and you use a USB CompactFlash Card Reader log off the USB device from the system an log it on again afterwards with already inserted CompactFlash Card Now both drives should be present Apply the necessary changes The drive with the label OAG_CONFIG may contains two files The file key txt that contains licenses and the file config txt which holds system configuration data The drive OAG_APP co
22. otocols that are important nowadays It is dedicated for use in industrial real time applications Together with the application and the associated data the operation system is stored on a CompactFlash Card that is inserted into a designated slot available in the CNC and the operating station The configuration of the operating system respectively the adaptation to its operational area is made by a single user friendly file By use of licenses issued by OPTRONIC AG system and application functions are un locked Application software licenses configuration data and system adjustments are loaded into the system by use of diskettes The system can be integrated into a 10 or 100Mbit s TCP IP Ethernet network and can be monitored remotely over a telephone connection by use of an analog modem 2 Supported Communication Protocols For communication over Ethernet and for remote maintenance purposes modem various possibili ties are available e Web Server With a common Web Browser data can be fetched from or transmitted into the system e SMB Server Integration of the system as SMB File Server into a Microsoft Windows network As usual between Microsoft Windows machines the SMB protocol is used e NFS Server Integration of the system as NFS File Server into a network NFS is supported for example by UNIX and Linux e FTP Server Data can be fetched from or transmitted into the system by use of a FTP Client e FTP Client Data can be tr
23. possible without flat screen unit For the sake of simplicity from now on the term system is used for the CNC D500 as well as for the operating stations E2000 5 Version 1 2 CIND O pt ronic AG Operating Instructions OAGLinux V2 2 3 CompactFlash Card 3 1 Handling of the Card The CompactFlash Card serves as storage medium for the operating system the application soft ware as well as for various configuration and application data It is inserted into the Slot intended in the system for it see Illustration 1 and Illustration 2 In order to avoid impurities as far as possible the slot is covered by a plate that is fixed with two screws see Illustration 4 and Illustration 3 CompactFlash Slot Illustration 2 Rear view operating station Illustration 3 D500 CompactFlash Slot with inserted Illustration 4 CompactFlash Slot of an operating station with inserted CompactFlash Card and CompactFlash Card and removed cover plate removed cover plate Please note that the card may be removed only from the slot if the system is switched off 6 Version 1 2 CIND m pt ronic AG Operating Instructions OAGLinux V2 2 3 2 Data Areas of a Card A CompactFlash Card with installed OAGLinux operating system offers four data areas to the user and the application Each area is dedicated to a certain purpose Name of the data area Intended purpose Area for system configuration data and licenses app __ Ar
24. running has failed ble to load correct data The system has been stopped Loading new application software licenses and configuration off fast flashing data executing system adjustments and system tests and or in quiring system status information during system start has failed 11 Version 1 2 CIND Opt ronic AG Operating Instructions OAGLinux V2 2 5 Files that can be Loaded by use of a Diskette As described in chapter 4 loading new application software licenses and configuration data execut ing system adjustments and system tests and or inquiring system status information is done by use of the diskette drive The therefore used diskette must be MS DOS formatted The files loaded auto matically by the system must have special predefined names consisting always of the system name lt target_name gt three additional letters to define the purpose lt file_purpose gt and a three letter extension lt extension gt that is separated by a point lt target_name gt lt file_purpose gt lt extension gt Please take the meaning of the individual parts from the following tables and subchapters lt target_name gt System qd500 CNC D500 Operating station E2000 Operating station E3000 lt extension gt File type sig Signature file Archive txt Text file that can be viewed and modified with any text editor Script that can be executed by the system lt file_purpose gt Usage lt extension gt pwd
25. stem Tests Inquiring System Status Information 10 4 5 Erroneous System Configuration Data Loading New System Configuration Data 10 4 6 Controlling Fundamental System Functions 10 4 7 Inquiring System Status Information and Executing System Tests in the Running System 10 4 8 Overview of the System Status Indication by Means of LED FAIL and LED RUN ___11 5 Files that can be Loaded by use of a Diskette 5 1 Password File 5 2 Signature File 5 3 Archives 5 4 Application Software 5 5 Licenses 5 6 System Configuration Data 5 7 Application Configuration Data 5 8 Scripts 6 By License Unlockable System Services 7 Examples Files Necessary for Software Maintenance 7 1 Loading new Application Software 7 1 1 Operating Station E2000 and E3000 12 13 13 13 13 14 15 15 15 19 19 19 19 7 1 2 CNC D500 19 7 2 Loading System Configuration Data and Licenses 7 3 Loading Application Configuration Data 20 20 Version 1 2 CIND Opt ronic AG Operating Instructions OAGLinux V2 2 7 4 Executing System Tests and System Adjustments Inquiring System Status Information a ne 7 4 1 Operating Station E2000 and E3000 20 20 7 4 2 CNC D500 4 Version 1 2 CIND Opt ronic AG Operating Instructions OAGLinux V2 2 1 Overview The CompactPCI CNC System D500 as well as the operating stations E2000 and E3000 make use of the operating system OAGLinux which supports a broad spectrum of functions and pr
26. stems Additionally needed files Generated Files Modem Dial Number scripts hardware modem dialnum Dials the in the file number txt given phone number for 20 seconds Systems equipped with modem number txt status txt scripts txt Modem Test Tone scripts hardware modem testtone Checks for the dial tone for 10 seconds Systems equipped with modem none status txt modem txt Clear NVRAM scripts hardware nvram clear Clears the nonvolatile memory NVRAM All memory cells are set to 0 D500 none status txt nvram txt Load NVRAM scripts hardware nvram load Loads the contents of file nvram dat into the nonvolatile memory NVRAM D500 nvram dat status txt Store NVRAM scripts hardware nvram store Stores the contents of the nonvolatile memory NVRAM into the file nvram dat D500 none status txt nvram dat Test NVRAM scripts hardware nvram test Tests the nonvolatile memory NVRAM The memory contents is not destroyed D500 none status txt Test OMI OIPs 13Bit Binary scripts hardware omiips test13b Tests the hardware located on the OMI500 and OIP500 modules for 60 seconds Absolute encoder SSI interfaces are configured for using a 13 bit binary interface D500 with OMI500 and possibly OIP500 modules none status txt oagio txt 16 Version 1 2 EVNED Optronic AG Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated
27. t load switch No longer than one second after the reset load switch is released LEDs RUN and FAIL will shine the same way as before the switch was operated 4 7 Inquiring System Status Information and Executing System Tests in the Running System Chapter 4 4 describes how system status information can be inquired and system tests can be exe cuted during operating system start up This is also possible when the system is already started up and runs in normal operation Therefore the MS DOS formatted diskette containing the necessary data must be inserted into the diskette drive and the user must go on as described in chapter 4 6 As soon as LED RUN flashes fast the system loads the relevant data from the diskette executes the demanded tests and inquires the requested system status information Now release the reset load switch The output is stored in the inserted diskette However this is only possible if the disk is not write protected 10 Version 1 2 CIND Opt ronic AG Operating Instructions OAGLinux V2 2 If it comes to an error during the execution LED FAIL begins to flash fast additionally to LED RUN This error signaling must be acknowledged by again shifting and holding the reset load switch into position LOAD until LED FAIL turns off Independently of whether everything ran off correctly or not no longer than one second after the re set load switch is released LEDs RUN and FAIL will shine the same way as before the inquiry of
28. tart is roughly partitioned into the following sections 1 The system is connected to the power supply cold start or restarted like it is described in chap ter 4 2 2 The hardware is initialized and the first phase of the operating system start up is executed During this phase LED FAIL are LED RUN are both turned off 3 After about half a minute LED FAIL and LED RUN are turned on simultaneously The second phase of the operating system start up has begun 4 After approximately ten seconds it is changed over to start up phase three LED FAIL and LED RUN are turned off 5 After about ten more seconds the operating system is started up Now the application will be started The turned on LED RUN indicates that the operating system and the application are started correctly If no application is loaded or if the application cannot be started LED FAIL is turned on instead of LED RUN 9 Version 1 2 CIND Opt ronic AG Operating Instructions OAGLinux V2 2 4 4 Loading new Application Software Licenses and Configuration Data Exe cuting System Adjustments and System Tests Inquiring System Status Infor mation Loading new application software licenses and configuration data executing system adjustments and system tests and or inquiring system status information is done by use of the diskette drive Insert the MS DOS formatted diskette containing the necessary data into the diskette drive and start the system as described in chapter
29. to load new application software licenses and configuration data execute system adjustments and system tests and or inquiry system status information by use of the application The screen and the keyboard for the dialogue with the user are used 4 5 Erroneous System Configuration Data Loading New System Configuration Data During the first phase of the operating system start up if the system detects that the system configu ration data is incorrect LED RUN and LED FAIL begin to flash slowly The system waits until a disk ette with new configuration data is inserted and the reset load switch is shifted into position LOAD The switch must be held into this position until the system tries to read from the inserted diskette which can last not longer than one second If no new configuration data could be loaded or if the new data falls through a rudimentary check the system will be stopped This condition is indicated by a turned off LED RUN and a slowly flashing LED FAIL If new configuration data is loaded correctly the system restarts automatically 4 6 Controlling Fundamental System Functions A started system can be examined at any time for the correct working of fundamental system func tions Therefore the reset load switch must be shifted and held into position LOAD until LED RUN starts flashing fast LED FAIL stays dark or will be turned off It can last up to five seconds until the system recognizes the into position LOAD shifted rese
30. word file lt target_name gt pwd txt are maybe needed In any case lt target_name gt cmd txt and lt target_name gt cmd tgz produce the file status txt which contains information about the proc essing of the script Usually OPTRONIC delivers its systems together with some general scripts that are normally stored on the Utility Diskette Together with additional files that are necessary for exe cution each script is stored in a separate folder 15 Version 1 2 OAS Optronic AG Operating Instructions OAGLinux V2 2 The following table holds all necessary information for the available scripts Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated Files Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated Files Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated Files Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated Files Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated Files Script name Folder on Utility Diskette Purpose Supported Systems Additionally needed files Generated Files Script name Folder on Utility Diskette Purpose Supported Sy
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