System POLYMIX® PX-MFC 90 D Operating Instructions
Contents
1. am AND MIXINOG TECHNOLOGY BY NENNEN A AUN EF MKAO TECHNOLOGY SEE VT K 700 c 93 v QNS Dispersing and Mixing Technology aa ji ExNet A p 5 EMENT SS 2 SAFETY This chapter is directed at all users of KINEMATICA laboratory equipment It includes information on safe and optimum use 2 31 SUMMARY Any incorrect use of the installed equipment can be dangerous Inadequately trained users can cause material damage and personal injury This chapter informs you of the safety concept and the requirements for safe and optimum use of the equipment All those authorised to operate service and repair the equipment are required to study chapter 2 Safety 2 2 SAFETY CONCEPT The safety concept sets down the entitlement to use the equipment and the responsibilities of the individual users The machines and equipment are designed and constructed according to the state of the art and the recognised safety rules 2 2 1 INTENDED USE OF THE EQUIPMENT The equipment is designed and constructed for the following use Cutting and milling of dry products in accordance with the technical specifications see point 3 5 and compatibility with the materials coming into contact with the products If you use the equipment for any purpose other than those2. M COOPERS AND MIxINOG TECH CGY BY Tt ge OSPR SAND MNO TECHNOLOGY COOPERS AND MIXING TECHNOLO Y eem AND MING TECHNOLOGY KINEMATICA AG Dispersing and Mixing Technology Hopper lid Hopper for feeding product Metering Knurled screw for fixing loosening the metering Knurled screw for fixing loosening the Stators 6x Knurled screw for opening closing the chamber m Flange for NS29 32 Manual 90 D english Release 2 3 14 04 2010 page 15 of 39 di p r sm El M P AND TECH OGY BY KINEMATICA gees OPER AND WARG TECHNOLOGY AY T E RES D OO er AND TECHNOL BENE Y et oe AND MIX KINEMATICA NT Dispersing and Mixing Technology 3 2 DRIVE UNIT The drive unit PX MFC 90 D is equipped with a strong 1000 W motor and is switched on via the main switch on the front side of the machine The machine disposes of an integrated electronic control system Rotating speeds between 0 6000 rpm can be set Maximum power is reached betwe
3. AN MIXINO Er KINENGATICA NE AMD TECHNO BEEF KINEMATICA AG Dispersing and Mixing Technology Parts lists continued Assembly Main Identification Production No Products Identification grinding attachment POLYMIX PX MFC 90 D 230V 35010030 grinding attachment 35010031 Drive 230V with blade iiid grinding attachment POLYMIX PX MFC 90 D 230V EU B 9835419 Power cable GB 35010032 9609114 POLYMIX PX MFC 90 D 230V GB grinding attachment 35010033 9115343 Blade grinding rotor 9115344 Blade grinding stator 35031002 Mill with blade grinding attachment POLYMIX PX MFC 90 D 100 120 B hammer grinding attachment blade grinding attachment Grinding attachments Manual PX MFC 90 D english Release 2 3 14 04 2010 page 39 of 39 mmm CAPERS AND MixiMNOG TECHNO EY EN mmm OPER oO AND MEN TECHNOLOGY AF DH AN MIXINO Er KINENGATICA NE AMD TECHNO BEEF
4. AN MIXINO Er KINENGATICA NE AMD TECHNOL IKINERNLATICUA BEEF KINEMATICA AG Dispersing and Mixing Technology 6 TROUBLE SHOOTING CAUSE unusual noise damaged replace defective parts Heating up Insufficient cooling Check ventilation slots Damaged bearing Change ball bearings Overload Check application Vibrations Twisted shaft Replace shaft Worn bearings Replace bearings Find and replace defective parts Drive not running Drive overloaded Check drive for overload Display shows O I Unit jammed and jamming Motor or wiring defective Check wiring Reset and restart Drive running out Too high voltage in Gheckooner sunoiy iade Display shows O Uolt frequency converter po PP y 9 S oet potentiometer back more slowly Braking time too short Drive not running Too low voltage in Check power supply voltage Display shows U Uolt frequency converter Drive running miss overloaded Gheckioad anymore 150 current for more than 4 4 and restart Display shows l t trP a minute Drive running Motor overheated Check ventilation slots anymore Wiring of control unit to Check wiring Display shows E triP drive defective Product leaking from O ring in gate defective Replace O ring gap between chamber and gate Manual PX MFC 90 D english Release 2 3 14 04 2010 page 34 of 39 mmm CAPERS AND MixiMNOG TECHINCOM EY
5. i 5 1 3 WARNING NI 6 2 S 7 2 1 Buried uu c 7 2 2 SAFETY CONCEP 7 2 3 RESIDUAL DANGERS rars tenran nEn uu 10 2 4 WARNING AE 11 3 DESCRIPTION OF THE MACHINE 13 3 1 13 3 2 16 3 3 GRINDING ATTACHMEN TS 16 3 4 TOOLSAND ACCESSORIES 18 2 0 TEGHNICAL SPECIFICATIONS cetus ce 19 4 INSTALLAT ION T 20 4 1 UNP AO f 20 4 2 IE UES 20 4 3 EXCHANGE OF GRINDING ATTACHMENTS een menm 23 5 Jta piece PH 27 5 1 ORNE Y o en a ree oe E 28 5 2 CLEANING amp MAINTENANCE eis ccdncieccivavssccscntjactsebteotventeteestendeastivoveicunaalactivetsseslebsiessdetdeaxteaveienss 28 5 3 OPARE 33 6 TROUBLE SOO TUN 34 I ACCESSORIES 35 8 W
6. EN mmm OPER oO AND MEN TECHNOLOGY AF DH AN MIXINO Er KINENGATICA NE AMD TECHNOL IKINERNLATICUA BEEF UV oa 4 5 KINEMATICA AG 22 GY Dispersing and Mixing Technology A 2 7 4 Q ty CEMENT s 7 ACCESSORIES Stodger Dimensions Material POM black 5 used for the active 35080001 300 x 26 x 23 feeding of stringy materials mm via the hopper which cannot be fed by its own weight Sieves X OrderNo Diameter Material Insert sieves can be 9609088 ordered with hole 9609089 05mm diameters from 0 2 to 6 0 0 5 mm mm and are made from 9609090 stainless steel 9609092 9609093 steel 9 Special mesh sizes are 9609106 available on request 9609107 Manual PX MFC 90 D english Release 2 3 14 04 2010 page 35 of 39 _ ST u M mmm CPE AND BY EN mS DSRS AMD MPN TECHNOLOGY aem COPE AND MIXINOG TECHNOLOGY BY NEN A AA TECHNOLOGY BEEN VT SS KINEMATICA AG 2 ALS Dispersing and Mixing Technology 8 WARRANTY KINEMATICA AG guarantees the flawless function of this machine manufactured by it for a period of 12 month
7. T D TECHHCOLCOHY amm OP AND TECHNO Y DMATRCA et AND MIX KINEMATICA AG Dispersing and Mixing Technology It has to be assured that the Blade grinding stator will be mounted in the right orientation see the following two pictures right amp wrong mounting Wrong mounting of the Blade grinding stator will damage the motor shaft due wedge effects ATTENTION DURING DETACHING EXCHANGING OF UNITS THE DRIVE MUST BE DISCONNECTED FROM POWER SUPPLY DURING LONGER OPERATION AND HIGH LOAD BOTH THE COUPLING AND THE DISPERSION UNIT CAN HEAT UP SIGNIFICANTLY RISK OF BURNS Manual PX MFC 90 D english Release 2 3 14 04 2010 page 17 of 39 SSS SS SSS LLL C UAoO ANA MAPE ARHI AMD pum ETHER EN CS AND MORK TECHNOLOGY Br m COPE TECHHOL OGY NEN A AAD TECH NOR DO m KINEMATICA AG Dispersing and Mixing Technology 3 4 TOOLS AND ACCESSORIES The mill is shipped with complete set of tools for dismounting maintaining and cleaning For dismantling of the blade grinding rotor a special extractor tool is provided Please see
8. Ar CO ET u Xe mmm OSPR AND TECHINCHL OG Y BY EE mS DSRS AMD MIEN TECHNOLOGY am AND MIXINOG TECHNOLOGY BY NENNEN A ANG TECHNOL DO Y BENE KINEMATICA AG Dispersing and Mixing Technology Service technician The service technician bears the responsibility for the system equipment danger area He ensures that the system equipment is at all times free from technical faults safe and functions correctly 2 2 6 GENERAL SAFETY RULES Observe the following general safety rules B follow these operating instructions in addition observe the legal obligations and requirements for accident prevention and environmental protection of the country in which you operate the equipment B do not make any modifications to the equipment without the written authorisation of the manufacturer B only original replacement parts may be used for repairs B before any service work on the equipment it must be ensured that the electrical supply is switched off B after any service maintenance or repair work has been carried out on the system equipment it must be given a test run by the service technician B depending on the place at which it is installed circumstances may require that hearing protection is worn when remaining in the vicinity of the eq
9. MACHINE e EXCHANGE REMOVAL OF GRINDING ATTACHMENTS CLEANING OR MAINTAINING THE MACHINE Manual PX MFC 90 D english Release 2 3 14 04 2010 page 27 of 39 mmm CAPERS AND MixiMNOG TECHINCOM EY EN mmm OPER oO AND MEN TECHNOLOGY AF DH AN MIXINO Er KINENGATICA NE AMD TECHNO BEEF KINEMATICA AG Dispersing and Mixing Technology 5 1 DRIVE SYSTEM The drive unit PX MFC 90 D is maintenance free under normal working conditions Parts as bearings are subjected to normal wear We strongly recommend to let service or repairs of the drive unit be performed only at authorised KINEMATICA service locations or directly at KINEMATICA where original spare parts are available Any changes that are not authorised or any manipulation will result in immediate cancellation of the warranty 5 2 CLEANING amp MAINTENANCE See chapter 3 4 for suitable tools ATTENTION DURING MOUNTING DISMOUNTING PLEASE MIND SHARP EDGES AND TEETH AT GRINDING GEOMETRIES RISK OF CUTTING USING OF PROTECTING GLOVES IS STRONGLY RECOMMENDED 5 2 1 Hammer grinding attachment otator e Dirty grooves can be cleaned with supplied scratch out tool e Cleaning in ultrasonic bath is recommendable e The stator can also be cleaned with water Important is a sound drying directly afterwards in orde
10. tables below General tool set dimension mm Socket key 9341185 110 x 26 7 Dismantling Rotating pin 9341186 Are TIS 26 x 160 Extractor 9754564 Dismantling 80 x 140 of the stator Dismantling Hex wrench 9951174 of the rotor Wrench size 2 14 insert plate 9341436 Cleaning Pull out hook 9341437 Dismantling of the sieve Cleaning of Needle 9341438 sticking products Tool for blade grinding attachment dimension temno Purpose Samj Dismantling Inboard 9754548 0 blade umm gum extractor grinding rotor Dismantling Hex wrench 93001 12 of the 3 rotorblades Dismantling Hex wrench 9300117 of the 2 5 statorblades Manual PX MFC 90 D english Release 2 3 14 04 2010 page 18 of 39 n I Ar SSS Cl LA eee TT mmm DHSPEHZIMU AND Minin TECHINCH OG Y BY EE mm DSRS AND TECHNOLOGY a COOPER AND MIXINO TECHNOLOGY BY NEN A CHE ANG MKAO TECHNOLOGY BEEF KINEMATICA AG Dispersing and Mixing Technology Provided accessories dimension Purpose may Rack with drawerfor12 9609114 245 x 135 x 84 225558 tubes tubes amp tools Set of tubes 9341439 Collecting x 125
11. 12 pc milled material 3 5 TECHNICAL SPECIFICATIONS unit PX MFC 90 D Motor Three phase a c motor ower supply 210 250 V 50 60 Hz 100 120 V 50 60 Hz Max speed 6000 rpm Approx 22 m s Max Tip speed With hammer or blade grinding attachment for grinding Max input power oise emission at max speed approx 72 dB A no load mbient temperature elative humidity ngress Protection safety acc to IEC EN 61010 2 51 nternational Protection Class uration of service imensions ATTACHMENTS Order no SS AISI 316 L electropolished SS AISI 316 L electropolished SS AISI 420 hardened SS AISI 440 B hardened with the product incl grinding chamber ae casting AlSi11Mg ae casting AlSi11Mg U c X lt 5 c en N 2 S Ziz D 2 lt Manual PX MFC 90 D english Release 2 3 14 04 2010 page 19 of 39 mmm OSPR AND TECHNOLOGY BY EN mmm OPER SG AND MeN TECHNOLOGY Br em LSHFEBRSINOG AND MIXINO BY BENE Pe AAD TECHNOLO KINEMATIC BENE 4 INSTALLATION 4 1 UNPACK Open the transport box and check whether contents are consistent with bill of delivery CHECK ALL PARTS FOR POSSIBLE TRANSPORT DAMAGES IMMEDIATELY REPORT ANY INCONSISTENCY OR ERROR DIR
12. ARRANTY e 36 APPENDIX A DIMENSIONAL 5 1 40 1 nna 37 APPENDIX B diladb a2 pc e 38 Manual PX MFC 90 D english Release 2 3 14 04 2010 page 2 of 39 L BM T _ _ mmm CASPER Si AND MixiMOG TECHINCM BY EE mmm OPER oO AND MEN TECHNOLOGY AF DH Rie AHD MIXINO TECHNCOLCRTY Er NE AMD TECHNO BEEF KINEMATICA AG Dispersing and Mixing Technology 1 INTRODUCTION This chapter gives information on the the structure of this document It will assist you in making use of it and show how to find the required information quickly 1 1 OPERATING INSTRUCTIONS Please read through these operating instructions before switching on or attempting to use the equipment They describe the use of the POLYMIX PX MFC 90 D its installation and maintenance and the appropriate replacement parts and accessories They will help you avoid erroneous use and consequent damage Although POLYMIX machines are designed for ease of service this does not release you from the obligation to inspect your equipment carefully and to clean it thoroughly KINEMATICA AQ is a specialist manufacturer of m
13. ECTLY TO US OR YOUR SPECIALIST DEALER 42 START UP The drive unit is delivered ready to use with mounted grinding geometry Only the supplied power cable needs to be plugged into the connector plug on the backside of the machine e Insert the desired sieve into the process chamber Proceed as shown in the following images Manual 90 D english Release 2 3 14 04 2010 page 20 of 39 T SS NN SL AND MIZING TECHN CKEY IY KINEMATICA mu C12 AND MO TECHNOLOGY BY EF SPER AND MIXING TECHHOLCKIY BY BEEE amma AND TECHNCOLCKTY IY mr KINEMATICA AG Dispersing and Mixing Technology ASSURE THAT THE SIEVE IS PLACED INTO GROVE OF THE STATOR CORRECTLY AND NOT JUST PLACED ON THE STATOR SEE IMAGE BELOW WRONG Check voltage on the basis of nameplate Plug in power cable Switch on main switch Shut feeding channel with metering Fill hopper with product Place collecting basin under outlet oet desired rotating speed Start dosing product The following table offers a guideline regarding which milling set is best suited for which product Hammer grinding attachment Blade grinding attachment Hard dry cereal grains like corn Dry grass hay Rock substance Paper scraps Pebbles Fish bones Dry beans Fish fins Salt Plastic pellets with portions of glass Coffee
14. KINEMATICA Dispersing and Mixing Technology System POLYMIX PX MFC 90 D Operating Instructions ZMPOLYMIX IF DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA Carefully read the manual before starting operation or disassembling Please check that the voltage is correct and corresponds with the nameplate on the back of the Voltage O 100 120 V 50 60 Hz 210 250 V 50 60 Hz machine This is a quality product made by 3 KINEMATICA AG a Dispergier und Mischtechnik Luzernerstrasse 147a Tel 41 41 259 65 65 CH 6014 Luzern Fax 41 41 259 65 75 Switzerland e mail info kinematica ch I LLLLLTTTT TIT ZL LLDSDOGLAGIARAMLLIALLLULkULULLLI LLLLELLLLL IAMXAIALALY GR GU G S a 1G 1t COOPERS AND MIXINOG TECHE CKTY IY KINEMATICA Et mp ORS AND MiP TECHNOLOGY AY gees CSP MIXING TECHNOLOGY INNEN BERPERAN AND TECIHNCHLOXTY KINEMATIC KINEMATICA AG Dispersing and Mixing Technology CONTENT 1 DITO DC THON 3 1 1 OPERATING INSERUGTIONS 2 ocelot sedate 3 1 2 ORGANISATIONAL tarnen ro rr
15. able 35010023 hammer grinding attachment tools Drive POLYMIX amp PX MFC 90 D 115 V with US power cable 35010030 blade grinding attachment tools Drive POLYMIX amp PX MFC 90 D 230 V with EU power cable 35010031 blade grinding attachment tools Drive POLYMIX amp PX MFC 90 D 230 V with CH power cable 35010032 blade grinding attachment tools Drive POLYMIX amp PX MFC 90 D 230 V with GB power cable 35010033 E blade grinding attachment tools 35031001 hammer grinding attachment for PX MFC 90 D 35031002 blade grinding attachment for PX MFC 90 D 35080001 otodger tool for stringy materials Manual PX MFC 90 D english Release 2 3 14 04 2010 page 4 of 39 mmm CAPERS AND MixiMNOG TECHNO EY EN amm DEEPER MEN TECHNOLOGY DATO AHD MIXINO TECHNCOLCRTY Er NE AMD TECHNOL IKINERNLATICUA BEEF 3908 Fy KINEMATICA AG Dispersing and Mixing Technology NS ane 1 1 2 TARGET AUDIENCE These operating instructions are intended for all authorised users of our machines equipment We distinguish different user roles taking account of the different demands placed on the user by the activity to be carried out You will find the definitions of user roles with the demands on the user in chapter 2 Safety You can fulfil one or more of these roles provided that you me
16. achines and equipment for dispersion and mixing technology An important objective of these operating instructions is to fully inform you the user about the correct and safe use of our equipment In order to achieve this it is essential that you should carefully study chapter 2 Safety and follow the instructions in this book Manual PX MFC 90 D english Release 2 3 14 04 2010 page 3 of 39 err _ _ _ IT _ _ mmm CAPERS AND MixiMNOG TECHNO EY EN mmm OPER oO AND MEN TECHNOLOGY AF DH Rie AHD MIXINO TECHNCOLCRTY Er NE AMD TECHNOL IKINERNLATICUA BEEF KINEMATICA AG Dispersing and Mixing Technology 1 1 1 RANGE OF VALIDITY The information in these operating instructions relates to the POLYMIX identified as follows Manufacturer KINEMATICA AG CH 6014 Luzern Brand name POLYMIX Product name POLYMIX PX MFC 90 D Order code Identifier 1 1 Drive POLYMIX amp PX MFC 90 D 115 V with US power cable 35010020 hammer grinding attachment tools Drive POLYMIX amp PX MFC 90 D 230 V with EU power cable 35010021 s hammer grinding attachment tools Drive POLYMIX amp PX MFC 90 D 230 V with CH power cable 35010022 ue hammer grinding attachment tools Drive POLYMIX amp PX MFC 90 D 230 V with GB power c
17. en 4500 and 5000 rpm The electronic control system disposes of safety functions which induce an emergency shutdown in case of overheating or jamming of the drive unit along with a corresponding alarm on the display After an emergency shutdown the machine has to be restarted The unit is also equipped with a safety function which prevents the motor getting started when the milling door is still open The milling chamber has to be closed using the knurled screw to start the motor A detailed list of these error messages and remedies can be found chapter 6 TROUBLE SHOOTING 3 3 GRINDING ATTACHMENTS For the grinding process there are 2 different grinding attachments as interchangeable kits Hammer grinding attachment Blade grinding attachment Order no 35031001 Order no 35031002 Fig 3 Fig 4 Hammer grinding stator Blade grinding stator Hammer rotor Blade grinding rotor Sealing centre Sealing centre Hexagon head screw 4 Hexagon head screw 4 Manual PX MFC 90 D english Release 2 3 14 04 2010 page 16 of 39 di p r sm W WRAMA T P D ID E T srQ M em A AND TECHE BY KINEMATICA gees OPER AND MH TECHNOLOGY AY
18. erials can impact the environment or the usage of the equipment adequate corrective action has to be taken During longer operation and high load the grinding chamber can warm up significantly risk of light burns The machine must not be operated in explosion prone rooms highly flammable gases fluids solids or dust in the environment Make sure that during the grinding of certain products no explosive dust atmosphere is generated If strong formation of dust occurs during grinding work under extractor hood WARNINGS To be continued on next page Manual PX MFC 90 D english Release 2 3 14 04 2010 page 11 of 39 mmm OSPR AND TECHNOLOGY BY EN mE ORS AND TECHNOLOQGY GY KIHDMATKCA AND MIXING TECHHOLOO Y BE A ANG TECHNOL DO Y BENE KINEMATICA AG Dispersing and Mixing Technology Only service specialists authorised by KINEMATICA AG may open the machine The areas around the ventilation grille and the ventilation slots at the back of the machine must always remain unobstructed in order to ensure efficient cooling If cooling is not sufficient performance will decrease The machine has to be installed in a way that no dirt or liquid can enter via the ventilation slots Only dry preferably non fatty products may be ground Exchange grinding geom
19. ersing and Mixing Technology Dismounting Mounting of the Blade grinding rotor stator Unscrew 5 6 the rotor and stator blades 1 2 very carefully When mounting the stator blades again assure that the cutting edges are directed clockwise When mounting the rotor blades again assure that they will be pressed against the wall of the rotor 3 while fastening the screws 5 Pad Fig 16 3 4 FOR FASTENING THE SCREWS 5 amp 6 MUST BE SECURED USING A WEAK SCREW FASTENER SUCH AS THREEBOND 1342 DO NOT USE NORMAL OR STRONG FASTENERS THEN THE SCREWS MAY NOT BE ABLE TO BE UNFASTEN ANYMORE Manual PX MFC 90 D english Release 2 3 14 04 2010 page 30 of 39 CPE RS AMD EY BENE mmm OPER oO AND MEN TECHNOLOGY AF DH AN MIXINO Er KINENGATICA NE A AND TECHNOL BENE KINEMATICA AG Dispersing and Mixing Technology 5 2 8 Grinding chamber The grinding chamber can be dismounted for cleaning purposes Mounting dismounting is described below First remove the grinding rotor as described under 4 3 Loosen the 3 screws 1 The chamber can be removed Subsequently the insert plate 2 and the felt seal 3 can be removed For remounting proceed in reverse order Fig 17 The grinding chamber can be cleaned wit
20. et the corresponding demands 1 2 ORGANISATIONAL MATTERS lf you are unable to find the answer to any question in the operating instructions please contact the equipment manufacturer directly 1 2 1 LOCATION OF THE OPERATING INSTRUCTIONS The operating instructions can only be of use to you if you always have them to hand They should therefore always be kept at the place where the equipment is used 1 2 2 MANUFACTURER AND CONTACT ADDRESS KINEMATICA AG Luzernerstrasse 147a CH 6014 Luzern TEL 41 41 259 65 65 FAX 41 41 259 65 75 e mail info kinematica ch Manual PX MFC 90 D english Release 2 3 14 04 2010 page 5 of 39 mmm AND MixiMOG TECHINCM CK Y BY mmm OPER oO AND MEN TECHNOLOGY AF DH Rie AHD MIXINO TECHNCOLCRTY Er NE AMD TECHNO DX BEEF 95 AG Sw Ss Dispersing and Mixing Technology 1 3 WARNING NOTICES Please be aware of the meaning of the following warning signs ATTENTION DANGER WARNING OBSERVE OPERATING INSTRUCTIONS ATTENTION DANGER OF ELECTRIC SHOCK ATTENTION WARNING OF HOT SURFACE ATTENTION MACHINE NOT SUITED FOR USE IN EX AREAS Manual PX MFC 90 D english Release 2 3 14 04 2010 page 6 of 39 Gm OSPR AND TECHINCHL OG Y BY EE mS DSRS AMD MIEN TECHNOLOGY
21. etries only after electric power supply has been disconnected Make sure that the grinding geometries are thoroughly cleaned after each usage The grinding chamber must not be opened during operation For the feeding of stringy materials only the optional tamper order No 35080001 may be used Using other objects may cause destruction of the grinding unit and or injuries Never manipulate with hands or tools in around the open grinding chamber while electric power cable is connected Never grab down into the open hopper Products made by KINEMATICA AG comply with all established and relevant CE regulations they carry the CE label and are delivered with a corresponding declaration of conformity Manual PX MFC 90 D english Release 2 3 14 04 2010 page 12 of 39 mmm CAPERS AND MixiMNOG TECHNO EY EN mmm OPER oO AND MEN TECHNOLOGY AF DH AN MIXINO Er KINENGATICA NE AMD TECHNO BEEF KINEMATICA AG Dispersing and Mixing Technology 3 DESCRIPTION OF THE MACHINE The PX MFC 90 D complies with all established and relevant CE regulations it carries the CE label and is delivered with a corresponding declaration of conformity 3 1 OVERVIEW The POLYMIX PX MFC 90 D is a lab mill suited for grinding batches of dry substances By exchanging the grinding geometries the mill ca
22. fibres Wood chips Manual PX MFC 90 D english Release 2 3 14 04 2010 page 21 of 39 A AND TECH Bv CINE IEEE DIEPERE AAD MGR TECHNOL OCDY RANDLE ME E SSH AMD MIXINO TECHHOLCKTY Br BENE A AND TECHNOL BENE act privo 398 Ey S ay 8 sS 22 2 7 AG LN Dispersing and Mixing Technology WHEN GRINDING HARD MATERIALS ASSURE THAT ITS HARDNESS DOES NOT EXCEED MOHS 6 APPROX ROCKWELL HARDNESS 58 WHEN HARDER MATERIALS SHALL BE GRINDED PLEASE CONTACT KINEMATICA AG Manual PX MFC 90 D english Release 2 3 14 04 2010 page 22 of 39 Go M SS SSS gum Y C UAoO ANA MAPE ARHI AMD pum ETHER EN CS AND MORK TECHNOLOGY Br m COPE TECHHOL OGY NEN A AAD TECH NOR DO m KINEMATICA NT Dispersing and Mixing Technology 43 EXCHANGE OF GRINDING ATTACHMENTS Dismounting Mounting of the hammer grinding attachment Make sure that the mill is switched off and the power cable disconnected before you start dismounting mounting First pull out a possibly inserted sieve Lock the hammer rotor from bel
23. g to Fig 8 and remove first the rotor and then the stator Use the supplied extractor tool in order to grip the rotor at the inside groove and pull it out AS shown in Fig 9 on the next page Use the supplied extractor hook tool in order to grip the stator at the inside threads to pull it out As shown in Fig 9 on the next page Fig 8 Manual 90 D english Release 2 3 14 04 2010 page 24 of 39 APOLYTRONW A AREACTRON W APOLYMIX W DMATRCA oes PEA AND sees KINEMATICA AG Dispersing and Mixing Technology Place the extractor 1 in the groove Afterwards use the rotating knob 2 so that the lips of the extractor grab the rotor Fig 9 When the rotor is grabbed pull out the extractor with rotor as shown in Fig 10 and 11 Always use the extractor in your hands to dis mount the blade grinding rotor For mounting proceed in reverse order Manual PX MFC 90 D english Release 2 3 14 04 2010 page 25 of 39 RE LL Lu LL LL LLL LL M COOPERS AND MIxINOG TECHAIMOOY BY it amem Lii FR EXHC AND Mie TECHNOLOGY GY D MIXING TECHNOLO Y BY meum CPE PS AND MING TECHNOLOGY KINEMATIC Y nu XP AMD ML 398 Ey Dispersing and Mixing Techno
24. h water and in the ultrasonic bath Make sure that chamber is completely dry before it is remounted in order to prevent the formation of fit corrosion CAUTION ASSURE DURING MOUNTING THAT ALL THREADS AT THE GRINDING ATTACHMENTS AND THE MOTORSHAF ARE CLEAN AND FREE OF RESIDUES OTHERWISE THE SCREWS MAY STUCK DURING FASTENING Manual PX MFC 90 D english Release 2 3 14 04 2010 page 31 of 39 di p r sm Lii TSN Ama E HRPE AMD MixiNOG hy KINEMATICA D am DISPERSE AM eh TECHNOLOGY By PHL ee ARD TECHHCA EE nmm sti AND MIXING CHOLET MATICA 398 Ey 00007 5 2 4 Gate with hopper The gate with integrated hopper can be dismounted for cleaning purposes Mounting dismounting is described below Dis mounting of the rotary slide Dismantle the screw 1 using the supplied hex wrench and pull out the rotary slide 2 Remove the O ring 3 Rotary slide and o ring can now be cleaned replaced For the mounting please proceed in reverse order When mounting the rotary slide assure that the groove in the slide is adjusted like in Fig 15 Dis mounting of the guard plate in the gate Dismantle the screws 1 using the supplied hex wrench Remove the plate 3 and the O ri
25. listed the manufacturer cannot be held liable for any resulting damage 22 2 IMPROPER USE Any use other than the proper use without the written approval of the manufacturer or operation outside the technical limits of use is improper use Manual PX MFC 90 D english Release 2 3 14 04 2010 page 7 of 39 n I Ar CO ET u mmm OSPR AND TECHINCHL OG Y BY EE mS DSRS AMD MIEN TECHNOLOGY am AND MIXINOG TECHNOLOGY BY NENNEN A ANG TECHNOL DO Y BENE KINEMATICA AG c Mu Dispersing and Mixing Technology E3Net NS EMENT SS 2 2 3 USER ROLES To guarantee safety we place requirements on the users of the equipment that must be met without fail Only persons meeting the requirements are authorised to work with the equipment We describe all those who work with the equipment as users Since the requirements of these users are very much dependent on their activity we distinguish the following user roles Contract partner The manufacturer can impose legal obligations on the contract partner when the equipment is purchased The contract partner is obliged to ensure that the equipment is properly used Operating company The
26. logy Both blade and hammer grinding stator should be removed using the extractor hook Place the extractor hook gt 1 in the inside threads as shown in Fig 12 amp 13 When both hooks are inside the threads pull out the stator using both hands as shown in Fig 14 Fig 14 Manual PX MFC 90 D english Release 2 3 14 04 2010 page 26 of 39 FE UM MAU AND MIXINOG TECH IY KINEMATICA gt DiEPEREINCG AND TECHNOLOUY KIMEMATRCA EF uus PERSO AND MIXIMCI TECHHCLCKIY BY BEE mma FSSPERSINO AND MANO TECHNOLOGY BY mr KINEMATICA AG Dispersing and Mixing Technology ATTENTION DURING DETACHING EXCHANGING OF GRINDING GEOMETRIES THE DRIVE MUST BE DISCONNECTED FROM POWER SUPPLY DURING LONGER OPERATION AND HIGH LOAD THE GRINDING CHAMBER CAN HEAT UP SIGNIFICANTLY RISK OF BURNS MAKE SURE THAT GRINDING GEOMETRY GETS CLEANED THOROUGHLY AFTER EACH USAGE NEVER TOUCH A ROTATING ROTOR OF THE GRINDING GEOMETRY HIGH RISK OF INJURY 5 MAINTENANCE Your POLYMIX machine is easy to maintain nevertheless a sound inspection and a thorough cleaning are indispensable THE MACHINE MUST BE DISCONNECTED FROM THE ELECTRICAL POWER SOURCE DURING THE FOLLOWING ACTIVITIES IN ORDER PREVENT INJURIES TO PERSONAL AND OR DAMAGES TO THE
27. n be converted into a hammer mill or a cutting mill The mill is not designed for continuous operation For a serviceable system you need to have The drive unit PX MFC 90 D with power cable A milling set hammer mill set or cutting mill set A sieve Collecting basin Power supply according to nameplate On the following page you find a picture of the complete system PX MFC 90 D with legend and explanation of components MAKE SURE THAT ONLY DRY SUBSTANCES WITH A FAT CONTENT AS LOW AS POSSIBLE ARE GROUND HIGHLY HUMID OR FATTY SUBSTANCES CAN CAUSE PLUGGING AND ACCUMULATION OF MATERIALS AT THE SIEVE AND THE GRINDING GEOMETRIES Manual PX MFC 90 D english Release 2 3 14 04 2010 page 13 of 39 mmm CAPERS AND MixiMNOG TECHNO EY EN mmm OPER oO AND MEN TECHNOLOGY AF DH AN MIXINO Er KINENGATICA NE AMD TECHNOL IKINERNLATICUA BEEF KINEMATICA AG Dispersing and Mixing Technology Grab handle for relocation Display for rotation speed indicator and alarms Turning knob for Main switch Spese adjustment E 6 Cooling air intake Cooling air outlet Connector plug for power cable lt lt Fig 2 Rubber foot 5x Manual PX MFC 90 D english Release 2 3 14 04 2010 page 14 of 39 T
28. ng 2 O Ring and plate now be cleaned replaced For the mounting please proceed in reverse order Fig 19 Manual PX MFC 90 D english Release 2 3 14 04 2010 page 32 of 39 FRE E M EU es AND MIXING TECHN CKTY KINEMATICA D ELA Fe EC AND Mien TECHNOLOGY HEMAT D MIXING TECHNOLO Y Bv NGA T Dti Pe AHD MHG TECHNOLOGY EY KINEMATIC BENE Y et oe AND MIX KINEMATICA AG Dispersing and Mixing Technology 5 3 SPARE PARTS LIST The spare parts list is separated according to the assemblies drive hammer grinding attachment and blade grinding attachment For ordering spare parts please advise assembly identifier and article no Assembiy Position Figure no _ ammernding stator orses _ set of 3 hammers with pins 9754185 blade rotor 9753898 16 blade stator 9753901 countersink screw M5x16 9940516 Manual PX MFC 90 D english Release 2 3 14 04 2010 page 33 of 39 Drive PX MFC 90 D c oO oce L oz countersink screw M4x8 9900048 stator blade 9753900 rotor blade 9753899 Blade grinding attachment err 3 _ _ _ mmm CAPERS AND MixiMNOG TECHNO EY EN mmm OPER oO AND MEN TECHNOLOGY AF DH
29. operating company ensures that the equipment is properly used and authorises persons who are entitled to work with the equipment in any one of the defined user roles He is under the obligation to instruct the users Note Contract partner and operating company can be the same person Service technician The service technician is an employee of the operating company and looks after the equipment in special operating mode s He is a specialist with mechanical electrical and electronic professional training The service technician undertakes commissioning decommissioning service and repair of the equipment He must be appropriately trained to be able to carry out the service work required Operator The operator turns the equipment on and off In the event of an alarm signal he informs the service technician Manual PX MFC 90 D english Release 2 3 14 04 2010 page 8 of 39 n I Ar CO ET r mmm OSPR AND TECHINCHL OG Y BY EE mS DSRS AMD MIEN TECHNOLOGY am AND MIXINOG TECHNOLOGY BY NENNEN A AUN EF MKAO TECHNOLOGY SEE KINEMATICA AG c Mu Dispersing and Mixing Technology SJ We 5 S A A EMENT SS 2 2 4 DANGER AREA System equipment The system danger area incl
30. ow with the supplied rotating pin 1 With the mandrel 3 inserted into the socket wrench 2 loosen the screw Loosen the remaining screws according to the picture and remove first the rotor and then the grinding ring stator If the grinding ring is stuck use the supplied extractor hook in order to grip the grinding ring at the inside thread and pull it out Please see Fig 12 18 amp 14 for proper proceeding For mounting proceed in reverse order Fig 6 Manual PX MFC 90 D english Release 2 3 14 04 2010 page 23 of 39 di p r sm _ lt AND TECH OGY BY KINEMATICA gees OPER AND WARG TECHNOLOGY AY T E RES D TECHHCOLCOH Y er OPE AND TECHNOL BENE Y et oe AND MIX 44179 4 KINEMATICA AG Anas d Dispersing and Mixing Technology Dismounting Mounting of the blade grinding attachment Make sure that the mill is switched off and the power cable disconnected before you start dismounting mounting First pull out a possibly inserted sieve Lock the rotor from below with the supplied rotating pin 1 With the mandrel 3 inserted into the socket wrench 2 loosen the screw Fig 7 Loosen the remaining screws accordin
31. r to prevent possible formation of rust Rotor e The same recommendations apply Manual PX MFC 90 D english Release 2 3 14 04 2010 page 28 of 39 Gm OSPR AND TECHINCHL OG Y BY EE mS DSRS AMD MPN TECHNOLOGY aem COPE AND MIXINOG TECHNOLOGY BY NEN A AA TECHNOLOGY BEEN AU KINEMATICA AG Dispersing and Mixing Technology TONS Dismounting Mounting of the hammer grinding rotor Push out the pins 2 of the center 1 1 2 Mounting in reverse order Fig 15 5 2 2 Blade grinding attachment otator e Dirty grooves can be cleaned with supplied scratch out tool and a needle e The 6 edge depressions of the screws can also be cleaned with the needle e Cleaning in ultrasonic bath is recommendable Rotor e The same recommendations apply Dis Assemblding of the blade grinding attachment Manual PX MFC 90 D english Release 2 3 14 04 2010 page 29 of 39 44 _ _ mmm CSP SINS AND MIXING TECHMIM BY KNE MATICA CPR Se AND MnO TECHNOLOGY KEHEMATRCA es LSSPERSING AND MIXINO TECHNOLOGY KINEMATICA BE ame E AND MIKIR TECHNOLOGY EE KINEMATICA AG Disp
32. rive PX MFC 90 D gt E Manual PX MFC 90 D english Release 2 3 14 04 2010 page 37 of 39 L BM T _ _ mmm CASPER Si AND TECHINCM BY EE mmm OPER oO AND MEN TECHNOLOGY Ar DH AN MIXINO Er KINENGATICA NE AMD TECHNO BEEF KINEMATICA AG Dispersing and Mixing Technology Appendix B Parts lists Assembly Main Identification Production No Products Identification grinding attachment 90D 35010020 230V CH H 9158043 Drive 230V with hammer grinding attachment 35010021 POLYMIX PX MFC 90 D 230V 9158043 Drive 230V with hammer grinding attachment 35010022 POLYMIX PX MFC 90 D 230V GB H Drive 100 120V with 9158044 hammer grinding attachment POLYMIX PX MFC 90 D 9835416 Power cable US JP 400 120V H 35010023 9835416 Power cable US JP e 65 6 O O E E 6 c gt 9609114 9851003 9754504 Manual PX MFC 90 D english Release 2 3 14 04 2010 page 38 of 39 L BM T _ _ mmm CASPER Si AND MixiMOG TECHINCM BY EE mmm OPER oO AND MEN TECHNOLOGY AF DH
33. s with reference to material and manufacturing defects KINEMATICA AG assures free repair of the machine or free replacement of delivered defective parts respectively when close examination proves that it is a matter of a material and or manufacturing defect Exempt from the warranty are parts which are subject to normal wear or if someone other than KINEMATICA AG employees or their designated representatives have made changes to the equipment or the damage can be traced back to non observance of the operating instructions imprudence accident wrong utilisation or incorrect electrical voltage KINEMATICA AG reserves the right of technical changes to the machines without implementing these retroactively in machines delivered earlier In case of technical problems need of spare parts or for advice please contact our regional designated agent your preferred special dealer or us directly KINEMATICA AG Luzernerstr 147a Tel 41 41 259 65 65 CH 6014 Luzern Fax 41 41 259 65 75 Schweiz eMail info kinematica ch Manual PX MFC 90 D english Release 2 3 14 04 2010 page 36 of 39 Gm OSPR AND TECHINCHL OG Y BY EE mS DSRS AMD MPN TECHNOLOGY aem COPE AND MIXINOG TECHNOLOGY BY NEN A ANG TECHNOL DO Y BENE KINEMATICA AG Dispersing and Mixing Technology Appendix A Dimensional drawings D
34. udes the whole system equipment including the connecting lead and controls Proximity danger area This refers to all areas within a defined distance of the equipment User danger area This danger area includes all persons working with the equipment 2 2 5 AREAS OF RESPONSIBILITY In order that the system equipment can be used safely and without risk the users in various roles bear the responsibility for particular danger areas Contract partner The contract partner bears the responsibility for the proximity danger area Operating co mpany The operating company bears the responsibility for the user danger area Only those users may be authorised to operate the system equipment who fulfil all requirements of the user roles concerned In so doing attention must be paid to the following points B t is to be ensured that all users of the system equipment have fully read and understood chapter 2 Safety and act accordingly in a safety conscious manner B It is to be ensured that no unauthorised person carries out work with the system equipment B itis to be ensured that users are informed of the possible risks and dangers connected with the system equipment B itis to be ensured that those being trained or engaged in general training are under the permanent supervision of a trained and authorised person Manual PX MFC 90 D english Release 2 3 14 04 2010 page 9 of 39 n I
35. uipment for long periods 2 3 RESIDUAL DANGERS When the system equipment is used in accordance with rules and regulations residual dangers are minimal Residual danger Remedy Adequate installation cables Wear eye protection containers Close lid Damage to hearing by Wear ear protection according continuous exposure to to duration and nature of task noise Tilting of machine Use non slip sturdy and horizontal base pad Manual PX MFC 90 D english Release 2 3 14 04 2010 page 10 of 39 err _ _ _ MIT 8 mmm CAPERS AND MixiMNOG TECHNO EY EN mmm OPER oO AND MEN TECHNOLOGY AF DH AN MIXINO Er KINENGATICA NE AMD TECHNO BEEF e LIO gt Oo e g 4918 m KINEMATICA AG Dispersing and Mixing Technology AN EXPERT ELECTRICIAN MUST CARRY OUT ALL ELECTRICAL INSTALLATIONS 2 4 WARNINGS WU 007 2 Make sure that the voltage of electric power source corresponds with machine Exchange grinding geometries only after electric power supply has been disconnected The electric power supply system to which the machine is connected must comply with the requirements stipulated on the nameplate in orde to ensure a flawless functioning If hazardous chemicals or harmful mat
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