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Operating instructions Operating instructions

1. Steering Move the tiller 6 to the left or right gD ELLL E7 E8 Braking The braking pattern of the truck depends largely on the track conditions The driver must take this into account when operating the truck Braking with the Service Brake Set the tiller 6 up or down to one of the brake zones B The service brake is the generator brake Only when this brake fails to achieve the necessary brake force is the mechanical brake applied Plugging You can set the travel switch 11 to the opposite direction when traveling The truck brakes regeneratively until it starts to move in the opposite direction Braking with the Coasting Brake If the travel switch is set to 0 the truck automatically brakes regeneratively In hazardous situations set the tiller to the brake position Travelling on inclines Loads must always be carried on the end of the truck facing uphill Preventing the truck from rolling downhill With the controller set to zero the brake automatically engages after a short jerk the controller detects the truck is rolling back on the slope The service brake is released again via the controller which is also used to select the speed and the travel direction 1113 GB 1113 GB X Lifting and depositing loads Before a load can be lifted the driver must ensure that it is correctly palletised and that the capacity of the truck is not exceeded Do not lif
2. Buy back terms and type of recycling are to be agreed with the manufacturer as described in 8 of the battery legislation Do not smoke No naked flames glowing embers or sparks near the battery fire and explosion hazard Avoid fire and explosion hazards and short circuits due to overheating Keep away from naked flames and strong heat sources Always wear protective clothing e g safety goggles and safety gloves when working on cells and batteries batteries Always wash your hands after completing the work Use insulated tools only Do not physically alter the battery strike crush compress notch dent or modify it in any way Hazardous electric voltage The metal parts of the battery cells are permanently live Therefore do not place any foreign objects or tools on the battery Observe national health and safety regulations If the materials leak do not inhale the fumes Wear safety gloves OPP PP HS Follow the user instructions and keep them in a visible position in the charging area Work on the batteries should be performed only as instructed by specialist personnel 4 Lead acid batteries with armour plated cells and liquid electrolyte 4 1 Description Jungheinrich traction batteries are lead acid batteries with armour plated cells and liquid electrolyte The names of the traction batteries are PzS PZB PzS Lib and PzM Electrolyte The rated density of the ele
3. C3 g9 8090 C4 0709 GB o gt o gt Battery Maintenance Charging amp Replacement Safety regulations for handling acid batteries Park the truck securely before carrying out any work on the batteries see Chapter E Maintenance personnel Batteries may only be charged serviced or replaced by trained personnel The present operator manual and the manufacturer s instructions concerning batteries and charging stations must be observed when carrying out the work Fire protection Smoking and naked flames must be avoided when working with batteries Wherever a truck is parked for charging there shall be no inflammable material or operating fluids capable of creating sparks within 2 metres around the truck The area must be well ventilated Fire protection equipment must be provided Battery maintenance The battery cell covers must be kept dry and clean The terminals and cable shoes must be clean secure and have a light coating of dielectric grease Batteries with non insulated terminals must be covered with a non slip insulating mat Battery Disposal Batteries may only be disposed of in accordance with national environmental protection regulations or disposal laws The manufacturer s disposal instructions must be followed Before closing the battery panel make sure that the battery lead cannot be damaged Batteries contain an acid solution which is poisonous and corrosive Therefore always wear protective clothing
4. Service hours g z E m Green Off Off Off are displayed OL ta Flashing Code Lock Parameters Setting procedure for trucks with a display instrument CanDis O Enter the parameter number and confirm with set key 15 Enter the subindex 2 and confirm with the set key 15 The display instrument CanDis O continues to display the operating hours If the display changes cancel the setting with the O key 19 and restart from the beginning Enter the setting according to the parameter list or change and confirm with the Set key 15 If the entry is incorrect the LED 14 of the O key 19 goes red If you enter the parameter number again the setting can be entered or changed If the entry is correct the parameter and the subindex will be displayed alternating with the entry To enter more parameters repeat the procedure When all the parameters have been entered carry out the SaveParameter function by pressing keys 1 2 3 Set To finish entering press the O key 19 E 13 E14 Setting procedure for trucks without a display instrument CanDis O Enter the parameter number and confirm with set key 15 Enter the subindex 2 and confirm with the set key 15 Enter the setting according to the parameter list or change and confirm with the Set key 15 If the entry is incorrect the LED 14 of the O key 19 goes red If you ente
5. direction via controller 2 8 6 2 km h 6 0 km h travel switch No Function Setting Standard Comments range setting Travel program 3 0288 Acceleration 0 9 9 0 2 2 0 m s 2 0 m s 0292 Coasting brake 0 9 9 0 2 1 1 m s 1 1 m s 0296 Maximum speed in tiller 0 9 8 Depending on direction via travel switch 2 8 6 2 km h 6 0 km h travel switch 0300 Maximum speed in fork 0 9 8 Depending on direction via controller 2 8 6 2 km h 6 0 km h travel switch Battery parameters For trucks without a display instrument CanDis O the parameters must be adjusted with great care to avoid errors The parameters are set in the same way as for the travel parameters 1113 GB 1113 GB The following parameters may be entered No Function Setting Standard Comments range setting Battery parameters 1377 Battery type normal 0 2 1 0 Normal wet high performance dry 1 high performance wet 2 Dry maintenance free 1389 Discharge monitor 0 1 1 function Setting 0 1 is to be interpreted as 0 off 1 on E19 E 20 Display instrument CanDis O The instrument indicates 20 Capacity display bars N Battery residual charge o 25 gt 20 21 Stop symbol lift cutout SB battery charge required 4 1 1 21 hourmeter entry display error display 23 700008 5 22 zZ
6. immersion pump in the container generates the necessary filling pressure The service mobile must be at exactly the same height as the battery base 17 7 1 18 Electrolyte circulation Functional Description Electrolyte circulation ensures the supply of air during charging to mix the electrolyte thereby preventing any acid layer shortening the charge time charge factor approx 1 07 and reducing the formation of gas during charging The charger must be suitable for the battery and electrolyte circulation A pump in the charger produces the necessary compressed air which is introduced to the battery cells via a hose system The electrolyte is circulated via the inlet air and the electrolyte density level is constant over the entire length of the electrode Pump In the event of a fault e g if the pressure control system responds for an unknown reason the filters must be checked and replaced if necessary Battery connection A hose is attached to the pump module which together with the charge leads is routed from the charger to the charging connector The air is passed on to the battery via the electrolyte circulation coupling ducts in the connector When routing make sure the hose is not bent Pressure monitoring module The electrolyte circulation pump is activated when charging begins The pressure monitoring module monitors the build up of pressure during charging This ensures that the required air pressure is provided
7. installation position and make sure the battery is connected correctly After installing the battery check all cables and plug connections for visible signs of damage Closely the battery panel slowly and carefully Do not reach between the battery panel and the chassis 0709 GB 0709 GB X Battery Discharge Indicator After the truck has been released via the key switch or CanCode the battery charge status is displayed The colours of the LEDs 10 represent the following conditions LED colour Rating Green Capacitance 40 100 Orange Capacitance 30 40 Green orange Capacitance 20 30 Flashing 1Hz Red Capacitance 0 20 If the LED is red load units can no longer be lifted Lifting is only released when the battery connected is at least 70 charged If the charge status calculated when the truck is switched on is at least 70 of that of a fully charged battery the display is reset to 100 The display reduces as a function of the battery charge The displayed status cannot rise again during the present operation The status display is reset to 100 when the battery type is adjusted If the LED flashes red and the truck is not ready for operation inform the manufacturer s service department Red flashing is a fault code of the truck controller The flashing sequence indicates the type of fault D9 g5
8. 23 T symbol appears during operation when the discharge indicator is set to maintenance free battery 24 Attention pre warning symbol battery charge required 25 Battery charge display on board charger only In addition service messages for the electronic components and parameter changes are displayed Discharge status display Setting limits for the additional Warning 24 and Stop 21 displays will depend on the battery type The available capacity is shown via 8 LED bars The current battery capacity is shown by the illuminated LED bars 8 bars correspond to full capacity 1 bar to the minimum batterycapacity If only one LED bar is lit the battery capacity is almost depleted and the Warning indicator 24 is lit The battery must be charged immediately If no more LED bars are illuminated the Stop indicator 21 lights up Lifting is now inhibited The battery must be charged 1113 GB 1113 GB 6 1 6 2 X 6 3 Discharge monitor function When the discharge monitor function is enabled lifting is cut out when the discharge limit is reached the Stop LED is lit Travel and lowering are still possible Operating hours display Display range between 0 0 and 99 999 0 hours This is a backlit display For maintenance free batteries a T symbol is shown in the operating hours display 23 Errormessages The operating hours display is also used to dis
9. Charges the battery by inserting the with safety switch mains connector into a mains socket 8 Crawl button Pressing the crawl button reduces the travel speed and acceleration If the tiller is set to the brake zone you can press this button to override braking the truck will travel at slow speed 9 Load handlerlower button J Lowers the load handler 10 Load handler J Raises the load handler raise button 11 Travel switch J Controls travel direction and speed 12 Collision safety switch J Truck moves away from operator 13 Warning button Activates an audible signal Standard equipment O Optional Equipment E2 1113 GB gD ELLL E4 Starting up the truck Before the truck can be started operated or a load lifted the driver must ensure that there is nobody within the hazardous area Checks and operations to be performed before starting daily work Inspect the entire truck especially the wheels and the load handler for visible signs of damage Visually inspect the battery attachment and cable connections Switching on the truck Pull the EMERGENCY DISCONNECT button 1 up Insert the key in the key switch 2 and turn it to the right as far as it will go position I or for CanCode 3 O enter the release code see section 5 Test the warning button 13 The truck is now operational The battery discharge indicator 4 indicates the
10. Load handler lowered 85 mm h44 Tiller height in min max travel position 797 1313 mm Y Wheel base short long 1255 1326 mm l Overall length short long 1644 1715 mm l Length including fork shank short long 494 565 mm Standard fork length 1150 mm b4 Truck width 720 mm bs Width across forks 540 mm b40 Track width front 508 mm b41 Gauge rear 368 mm e Fork width 172 mm sec Fork thickness 55 mm m Ground clearance from centre of wheelbase 30 mm x Load distance 911 mm Wa Turning radius 1440 1511 mm Ast Aisle width pallet 800x1200 longitudinal short long 1929 2000 mm Ast Aisle width pallet 1000x1200 longitudinal short long 1879 1950 mm a Safety distance 200 mm Load section raised lowered 53 mm Diagonal in accordance with VDI 204 mm B3 12 11 uu PTY xew PTY g9 6020 B4 0709 GB 3 3 X 3 4 EN norms Noise level 70 dB A in accordance with EN 12053 as harmonized with ISO 4871 The noise emission level is calculated in accordance with standard procedures and takes into account the noise level when travelling lifting and when idle The noise level is measured at the driver s ear Electromagnetic Compatibility EMC The manufacturer confirms that equipment complies with tolerance le
11. and experienced to be able to assess the condition of the truck and the effectiveness of the safety mechanisms based on the technical regulations and principles governing the inspection of forklift trucks A thorough test of the truck must be undertaken with regard to its technical condition from a safety aspect The truck must also be examined for damage caused by possible improper use A test report shall be provided The test results must be kept for at least the next 2 inspections The owner is responsible for ensuring that faults are immediately rectified A test plate is attached to the truck as proof that it has passed the safety inspection This plate indicates the due date for the next inspection Final de commissioning disposal Final proper decommissioning or disposal of the truck must be performed in accordance with the regulations of the country of application In particular regulations governing the disposal of batteries fuels and electronic and electrical systems must be observed F 11 g9 6020 F 12 03 13 EN Traction Battery Appendix Contents A _ Traction Battery APpendix ccccccceceeeeeeeeeeeeeeaeeeeeeeeeeeeeeees 1 Correct Use and Application 0 cccccccccccccssececsseeeesneeessseesesseeeesseeesaes 2 Data plate i iris ames ee Rd A ee i ee ea ee 3 Safety Instructions Warning Indications and other Notes 005 4 Lead acid batteries with armour plated cells and liquid electrolyt
12. and eye protection when carrying out work on batteries Avoid all contact with battery acid Should however clothing skin or eyes come in contact with acid the affected parts should be rinsed with plenty of clean water where the skin or eyes are affected call a doctor immediately Immediately neutralise any spilled battery acid Only batteries with a sealed battery container may be used The weight and dimensions of the battery have considerable affect on the operational safety of the truck Battery equipment may only be replaced with the agreement of the manufacturer D1 D2 Battery types The battery weights can be taken from the battery data plate Depending on the particular model the EJE can be fitted with different battery types see chapter B Batteries with non insulated terminals must be covered with a non slip insulating mat When replacing or installing batteries ensure that the battery is correctly secured in the battery compartment of the truck Batteries and Motor Output Battery EJEn 24 V PzS VCI 150 Ah 2EPzS 240 Ah Motor output 1 0 kW The abbreviations S shor version and L long version on the data plate indicate the actual version of the truck Depending on the type of battery used it is also possible to use models with enhanced performance or maintenance free batteries When replacing or installing batteries ensure that the battery is correctly secured in the b
13. battery operated trucks the battery connector must be removed Only weak suction or compressed air and non conductive antistatic brushes may be used for cleaning electric or electronic assemblies If the truck is to be cleaned with a water jet or a high pressure cleaner all electrical and electronic components must be carefully covered beforehand as moisture can cause malfunctions Do not clean with pressurised water After cleaning the truck carry out the activities detailed in the Recommissioning section F1 F2 Electrical System Only suitably trained personnel may operate on the truck s electrical system Before working on the electrical system take all precautionary measures to avoid electric shocks For battery operated trucks also de energise the truck by removing the battery connector Welding To avoid damaging electric or electronic components remove these from the truck before performing welding operations Settings When repairing or replacing hydraulic electric or electronic components or assemblies always note the truck specific settings Tyres The quality of tyres affects the stability and performance of the truck When replacing tyres fitted at the factory only use the manufacturer s original spare parts Otherwise the data sheet specifications of the truck cannot be guaranteed When changing wheels and tyres ensure that the truck does not slew e g when replacing wheels always left and right simult
14. battery should not be stored for longer than 3 months without charging as otherwise it will no longer be functional If the battery is to be taken out of service for a long period it should be stored fully charged in a dry room protected from frost To ensure the availability of the battery the following charges can be selected Monthly compensation charge for PzS and PzB batteries or 3 monthly full charge for PzV batteries Trickle charge for a charge voltage of 2 23 volts x no of cells for PzS PZM and PzB batteries or 2 25 volts x no of cells for PzV batteries If the battery is to be taken out of service for a long period gt 3 months it should as far as possible be charged to 50 of its charge level and stored in a dry room protected from frost Troubleshooting If any faults are found on the battery or charger contact the manufacturer s customer service department immediately The operations required must be carried out by the manufacturer s customer 11 22 service department or a customer service organisation authorised by the manufacturer Disposal household waste Buy back terms and type of recycling are to be agreed with the Batteries marked with the recycling symbol and the sign showing a LAY crossed out rubbish bin should not be disposed of with ordinary ery manufacturer as described in 8 of the battery legislation a gt 03 13 EN
15. kg 1 0 kW EJE 120n 2000 kg 1 0 kW B1 2 B2 Assemblies and Functional Description Item Description Item Description 1 Key switch 8 Battery panel O CanCode keypad Key switch also with second stage for brake release 2 Discharge indicator 9 Emergency Disconnect O Display instrument CanDis 3 On board charger 10 Load handler 24V 30A including safety switch 4 Tiller 11 Castors 5 Crawl button 12 Drive wheel 6 Collision safety switch 13 Two section drive panel 7 Travel switch 14 Front panel Standard equipment O Optional Equipment 0709 GB 0709 GB 3 Technical specification details in accordance with VDI 2198 3 1 3 2 Standard Version Specifications Technical modifications and additions reserved Performance data for standard trucks Description EJE 116n EJE 120n Q Capacity 1600 2000 kg C Load centre distance for standard fork 600 600 mm length Travel speed 6 0 6 0 6 0 6 0 km h w w o load Lift speed 4 5 4 5 cm w w o load sec Lower speed 5 4 5 4 cm w w o load sec Max gradeability 5 min 8 20 8 20 w w o load For longer fork lengths the load centre of gravity is in the centre of the forks Dimensions Description EJE 116n EJE 120n hg Lift 122 mm h43
16. run in period after approx 100 service hours the owner must check the wheel nuts bolts and re tighten if necessary F3 4 EJE 116n 120n Maintenance Checklist Maintenance Intervals Standard W A B Cold Store Brake 1 1 Check magnetic brake air gap x 3 Electrics 2 1 Test instruments displays and control switches 2 2 Test warning and safety device x J 2 3 Check fuse ratings 2 4 Make sure wire connections are secure and check for J damage 2 5 Test micro switch setting e 2 6 Check contactors and relays 2 7 Safety switch e 2 8 Wire and motor attachment e Power supply 3 1 Visually inspect battery XK J 3 2 Check battery cable connections are secure grease x terminals if necessary 3 3 Check acid density acid level and battery voltage K 3 Travel 4 1 Check transmission for noise and leakage 4 2 Replace gear oil if service life exceeded 10 000 hours 4 3 Test travel mechanisms adjust and lubricate if XK J necessary carry out tiller recuperation test 4 4 Check wheels for wear and damage x 3 4 5 Check wheel suspension and attachment x J Truck 5 2 Check chassis for damage o structure 5 3 Check labels F4 0709 GB 0709 GB Maintenance Intervals Standard W A B C Cold Store Hydraulic 6 1 Chec
17. 6020 D10 1113 GB Operation Safety Regulations for the Operation of Forklift Trucks Driver authorisation The forklift truck may only be used by suitably trained personnel who have demonstrated to the proprietor or his representative that they can drive and handle loads and have been authorised to operate the truck by the proprietor or his representative Driver s rights obligations and responsibilities The driver must be informed of his duties and responsibilities and be instructed in the operation of the truck and shall be familiar with the operator manual The driver shall be afforded all due rights Safety shoes must be worn for pedestrian operated trucks Unauthorised use of truck The driver is responsible for the truck during the time it is in use The driver must prevent unauthorised persons from driving or operating the truck Do not carry passengers or lift other people Damage and faults The supervisor must be immediately informed of any damage or faults to the forklift truck or attachment Trucks which are unsafe for operation e g wheel or brake problems must not be used until they have been rectified Repairs The driver must not carry out any repairs or alterations to the industrial truck without the necessary training and authorisation to do so The driver must never disable or adjust safety mechanisms or switches Hazardous area A hazardous area is defined as the area in which a person is at risk due to truck
18. EJE 07 09 Operating instructions 51159397 EJE 116n 11 13 EJE 120n JUNGHEINRICH Machines Ideas Solutions 0108 GB oe H Foreword The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck The information is provided clearly and concisely The chapters are arranged by letter Each chapter starts with page 1 The page identification consists of a chapter letter and a page number For example Page B 2 is the second page in chapter B The operating instructions detail different truck models When operating and servicing the truck make sure that the instructions apply to your truck model Safety instructions and important explanations are indicated by the following graphics Used before safety instructions which must be observed to avoid danger to personnel Used before notices which must be observed to avoid material damage Used before notices and explanations Used to indicate standard equipment Used to indicate optional equipment Our trucks are subject to ongoing development Jungheinrich reserves the right to alter the design equipment and technical features of the truck No guarantee of particular features of the truck should therefore be inferred from the present operating instructions Copyright Copyright of these operating instructions remains with JUNGHEINRICH AG Jungheinrich Aktiengesellschaft Am St
19. a aa e Ea ANE AAA NERT Truck Maintenance Operational Safety and Environmental Protection s es F1 Maintenance Safety Regulations 00 0 eee cece eee teeeeeeeeeeetereees F1 Servicing and INSpection sssessesseeesesreesrrrrernrrerrernrrnrnrrnrrernernrrernrrere F3 EJE 116n 120n Maintenance Checklist F4 EJE 116n 120n Lubrication Schedule F6 Consumables o se irsana enpenetri adie iden dees FZ Maintenance INStructionS seeen F8 Preparing the truck for maintenance and repairs F8 Removing the front panel sssseesesseesereresrsrrsrernernrisensenrusensrnenenrrernsnsee F8 Removing the drive panel sssssessesssesrrsrsersrsrrsrrrusrnrneuentrernsenerernensene F8 Checking electrical fuses sseseeseesesesrsersererernsrrrrerusinrusrnsrnrnesrrernensre F9 RECOMMISSIONING sinnn nn a aa F10 Decommissioning the industrial trUCK sssesseesesseesrerrererrernererrererrern F 10 Prior to decommissioning cece eee eee eee eee tee ete teeeeee testes seaeeaeeeees F 10 During decommissioning ceceee ee eee eeeeeee ee eeeeeeeeeaeeeeeeeeeeaes F 10 Returning the truck to operation after decommissioning 0 F 11 Safety checks to be performed at regular intervals and following any EUELA O SIn Ee eee E EE ETTET F 11 Final de commissioning disposal ssessessseeserssesrerrererrernernrrernererne F11 11 13 GB 0506 GB Appendix JH Traction Battery Operating Instructions These
20. adtrand 35 22047 Hamburg GERMANY Telephone 49 0 40 6948 0 www jungheinrich com g5 8010 1113 GB Table of Contents A B 1 2 3 3 1 3 2 3 3 3 4 4 4 1 C Correct Application Truck Description Applic tiom iinan ak ee eh an ee RA eesti Assemblies and Functional Description Standard Version Specifications Performance data for standard trucks ee DIMENSIONS E E Sa dedooe Getta ochevascee cd dos es nvssdteed ouside uncgeesdodabanaene EN Ors s 254 hese ice Atala ek et cae ed oe tan Lae eee Ae rn Conditions Of USE a ea edhe A aai E AAS A ea ai Decals srn tna ea AA te ae set oe Truck data plate oo eee eee eeeeeseceeeeseeseeseeeseeeeeeaeeeeeeaeeeeeseeeeseareseees Transport and Commissioning Lifting by Chane sc 4c atic A sete baat odes E A C1 Using the truck for the first time 0 0 eee eee eects eeeeeeteeeeeeaes C1 Operating the truck without its own drive system emergency Operation nesiderina LEE ENa Aaaa ea Nr a C2 Emergency operation with service key GF60 O ccseeseeeeees C3 Battery Maintenance Charging amp Replacement Safety regulations for handling acid batteries Battery types 228i e eesti EE T aes Batteries and Motor Output eee eee eee cece ee teeeteeteeeeeeteeeneeeaeeeas Exposing the battery s c etuiesc a dinates onnaa a a Charging the battery oo cece e ce cee cess eae eeaeeeeeeaeeeeeeaeseeeeaeeaeeea Charging the battery wit
21. aneously Lift chains Lift chains wear rapidly if not lubricated The intervals stated in the service checklist apply to normal duty use More demanding conditions dust temperature require more regular lubrication The prescribed chain spray must be used in accordance with the instructions Applying grease externally will not provide sufficient lubrication Hydraulic hoses The hoses must be replaced every six years When replacing hydraulic components also replace the hoses in the hydraulic system 0709 GB 0709 GB Servicing and Inspection Thorough and expert servicing is one of the most important requirements for the safe operation of the industrial truck Failure to perform regular servicing can lead to truck failure and poses a potential hazard to personnel and equipment The service intervals stated are based on single shift operation under normal operating conditions They must be reduced accordingly if the truck is to be used in conditions of extreme dust temperature fluctuations or multiple shifts The following maintenance checklist states the tasks and intervals after which they should be carried out Maintenance intervals are defined as WwW A B C Every 50 Every 500 Every 1000 Every 2000 service hours at least weekly service hours or at least twice a year service hours or at least annually service hours or at least annually W service intervals are to be performed by the customer During the
22. attery compartment of the truck 0709 GB 0709 GB oa 5 1 Exposing the battery Park the truck securely see Chapter E Open the battery panel 2 To do this hold the panel by the handle mould 1 and lift it up Where necessary remove the insulating mat from the battery The battery panel 1 is held up by its own weight Charging the battery To charge the battery the truck must be parked in a closed and properly ventilated room When charging the tops of the battery cells must be exposed to provide sufficient ventilation Do not place any metal objects on the battery Before charging check all cables and plug connections for visible signs of damage All safety instructions given by the battery and battery charger manufacturers must be strictly observed Charging the battery with a stationary charger Disconnect the battery connector from the truck connector Expose the battery see Section 4 Connect the battery connector 4 with the charging lead of the stationary charger and turn on the charger D3 o N wo ae D4 Charging the battery with an on board charger O The charger must not be opened If damaged it must be replaced The factory setting for trucks without a battery is the 0 position The red LED flashes to indicate the battery cannot be charged The battery discharge indicator is connected at the factory to the plug connector 6 Optionally a bipolar LED ca
23. ay 8 Green LED charge status Lit Charging complete battery full Charge interval float or compensation charge Flashes slowly Charging Rapid flash Display at beginning of charge or after setting a new characteristic curve Number of flash pulses corresponds to the characteristic curve set Red LED fault Lit Overtemperature Charging is interrupted Flashes slowly Safety charging time exceeded Charging is cancelled Mains must be disconnected for charging to restart Rapid flash Invalid characteristic curve setting Float Charge The float charge starts automatically when charging is complete Partial charging The charger is designed to automatically adapt to partially charged batteries This keeps battery wear to a minimum 0709 GB 0709 GB 6 1 A Battery removal and installation Changing the battery from the top The truck must be level To prevent short circuits batteries with exposed terminals or connectors must be covered with a rubber mat Place the battery connector or the battery cable in such a way that they will not get caught on the truck when the battery is removed When transporting batteries using a crane ensure that the crane is of adequate capacity the battery weight is indicated on the battery data plate on the battery container The crane lifting gear must exert a vertical pull The hooks of the lifting gear must n
24. cordance with the lubrication schedule Decommissioning the industrial truck If the industrial truck is to be decommissioned for more than two months e g for operational reasons it must be parked in a frost free and dry location and all necessary measures must be taken before during and after decommissioning as described On decommissioning the truck must be jacked up so that all the wheels are clear of the ground This is the only way of ensuring that the wheels and wheel bearings are not damaged If the truck is to be out of service for more than 6 months further measures must be taken in consultation with the manufacturer s service department Prior to decommissioning Thoroughly clean the truck Check the brakes Check the hydraulic oil level and top up if required see section 5 Apply a thin layer of oil or grease to any non painted mechanical components Lubricate the truck in accordance with the lubrication schedule see chapter F Charge the battery see Chapter D Disconnect the battery clean it and grease the terminals In addition follow the battery manufacturer s instructions Spay all exposed electrical contacts with a suitable contact spray During decommissioning Every 2 months Charge the battery see Chapter D Battery powered trucks The battery must be charged at regular intervals to avoid depletion of the battery through self discharge The sulfatisatio
25. ctrolyte assumes a temperature of 30 C and the rated electrolyte level is fully charged Higher temperatures will reduce lower temperatures will increase the electrolyte density The adjustment factor is 0 0007 kg l per K e g electrolyte density 1 28 kg l at 45 C corresponds to a density of 1 29 kg l at 30 C The electrolyte must conform to DIN 43530 Part 2 purity regulations 4 1 1 Battery nominal data 1 Product Traction battery 2 Nominal voltage 2 0 V x no of cells 3 Rated capacity C5 See data plate 4 Discharge current C5 5h 5 Nominal electrolyte density 1 29 kg l 6 Nominal temperature 30 C 7 System rated electrolyte level up to Max electrolyte level marking Limit temperature 55 C 1 Reached within the first 10 cycles 2 Higher temperatures shorten the useful life lower temperatures reduce the available capacity 3 Not permissible as operating temperature 03 13 EN 03 13 EN 4 2 Operation 4 2 1 4 2 2 4 2 3 Commissioning unfilled batteries The operations required must be carried out by the manufacturer s customer service department or a customer service organisation authorised by the manufacturer Commissioning filled and charged batteries Checks and operations to be performed before starting daily work Procedure e Make sure the battery is in physically good condition e Make sure the terminals are correct positive to positive and negative
26. current battery charge status The display instrument CanDis 5 indicates the available battery capacity Test the braking operation of the tiller 6 see section 4 2 1113 GB 1113 GB 4 1 Industrial Truck Operation Safety regulations for truck operation Travel routes and work areas Only use lanes and routes specifically designated for truck traffic Unauthorised third parties must stay away from work areas Loads must only be stored in places specially designated for this purpose Driving conduct The driver must adapt the travel speed to local conditions The truck must be driven at slow speed when negotiating bends or narrow passageways when passing through swing doors and at blind spots The driver must always observe an adequate braking distance between the forklift truck and the vehicle in front and must be in control of the truck at all times Abrupt stopping except in emergencies rapid U turns and overtaking at dangerous or blind spots are not permitted It is forbidden to lean out of or reach beyond the working and operating area Travel visibility The driver must look in the direction of travel and must always have a clear view of the route ahead Loads that affect visibility must be positioned at the rear of the truck If this is not possible a second person must walk in front of the truck as a lookout Negotiating slopes and inclines Slopes or inclines may only be negotiated if they are designated tra
27. e AT DESCIrIPLION so cecicenstrvcccteveces cuca tees Puiecunsn a a ai a a 4 amp 2 Operation Re eee ee ee ee eee 4 3 Servicing lead acid batteries with armour plated Cells ccscceeeees 5 PzV and PzV BS lead acid batteries with sealed armour plated cells SAN Description resne aia ase voncawseiy diac ost ie haar e e E 5 2 Operationer aeiae Meet elev E E AT E ee saSeheeuans 5 3 Servicing PzV and PzV BS lead acid batteries with sealed armour plated COMlS a kesh ees eee dines Aquamatik water replenishment system Water replenishment system design Functional Description Adding water Water pressure Filling time oo eee e ec ceceee cece eeeeeneeeeeeeeeceeeeeeeseeeaaeeeeeeseceaaeeeessseeaeeeseneeeeaaes Water Quality ve icccrsts seeceseresttieteweri rides aa a e aa aa e a E Battery tubing Operating temperatus ieii ateei i a r a Cleaning MEASULES cccccecececsnececseeeesseeeeseeeesaeeeeeeeesesseeeeseeeeseeeeesaes Service mobile vehicle ElecttolyteCirculatiO Nisi euna anea iaeaea Functional Description cccccccceeeeeeeeeeeeeeeeeeeeeenaeeeeeesseaaeeeeeeeeeeaeee Cleaning batteries Si Storing the battery cccccecee cece eecene eee eeeeeeeeeeeeeeeeeeaeeeeeeseeeeaeeeeeeenees Troubleshooting isese ewes seat cay cous Goatees debehel OH tented abd a a aaaea Disposal zeten ii oae raa aa ea aa e teaek tess Giessen elven de aeea aa ES COOWMWONRRWND Correct Use and Appl
28. ed to ensure the useful life and maintain capacity after full discharge and repeated insufficient charging Compensation charging should be carried out weekly Trickle charging Battery trickle charging is partial charging that extends the daily application time Higher average temperatures occur during trickle charging which can reduce the useful life of the batteries Trickle charges should only be performed when the charge level is below 50 Use replacement batteries instead of regular trickle charging Avoid trickle charging with PzV batteries 03 13 EN 03 13 EN 5 3 Servicing PzV and PzV BS lead acid batteries with sealed armour plated cells Do not add water 5 3 1 Daily Charge the battery after each discharge 5 3 2 Weekly Visually inspect for dirt and physical damage 5 3 3 Every three months Measure and record the overall voltage Measure and record the individual voltages Compare the results with the previous ones Carry out the measurements after full charging and subsequent resting for at least 5 hours If you find significant differences compared with the previous measurements or differences between the cells contact the manufacturer s customer service department 5 3 4 Annually Measure the truck insulation resistance in accordance with EN 1175 1 Measure the battery insulation resistance in accordance with EN 1987 1 In accordance with DIN EN 50272 3 the battery insulati
29. eeds of the truck must not be changed under any circumstances Only original spare parts have been certified by our quality assurance department To ensure safe and reliable operation of the truck use only the manufacturer s spare parts Used parts oils and fuels must be disposed of in accordance with the relevant environmental protection regulations For oil changes contact the manufacturer s specialist department After inspection and maintenance work carry out the operations listed in the Recommissioning section see Section 6 5 Maintenance Safety Regulations Maintenance personnel Industrial trucks must only be serviced and maintained by the manufacturer s trained personnel The manufacturer s service department has field technicians specially trained for these tasks We therefore recommend a maintenance contract with the manufacturer s local service centre Lifting and jacking up When an industrial truck is to be lifted the lifting gear must only be secured to the points specially provided for this purpose When jacking up the truck take appropriate measures to prevent the truck from slipping or tipping over e g wedges wooden blocks You may only work underneath a raised load handler if it is supported by a sufficiently strong chain Cleaning Do not use flammable liquids to clean the industrial truck Prior to cleaning implement all necessary safety measures to prevent sparking e g through short circuits For
30. elivery or transport the following tasks must be carried out Make sure the truck is fully equipped and in a satisfactory condition Install battery where required Do not damage battery cable Charge the battery see Chapter D If the customer uses a maintenance free battery the discharge indicator setting must match the battery type manufacturer s service department to check Start up the truck in accordance with instructions see Chapter E When the truck is parked the surface of the tyres will flatten The flattening will disappear after a short period of operation C1 C2 Operating the truck without its own drive system emergency operation This operating mode is not permitted when negotiating inclines and gradients If the truck has to be moved after a failure has rendered it immobile proceed as follows Set the isolator OFF Set the key switch OFF 0 and remove the key Prevent the truck from rolling away Remove the front panel 2 see Chapter F Remove the right hand drive panel 3 see Chapter F Pull up the anchor plate by screwing in two M5 screws 4 at least 35 mm long as far as the stop The brake is now released and the truck can move On reaching your destination ensure that the brake is restored to its initial state The truck must never be parked with the brakes released Remove the screws 4 The brake is now appl
31. er and user of the industrial truck is charged with operational duties The proprietor must ensure that the industrial truck is used only for the purpose it is intended for and that danger to life and limb of the user and third parties are excluded Furthermore accident prevention regulations safety regulations and operating servicing and repair guidelines must be followed The owner must ensure that all truck users have read and understood these operating instructions Failure to comply with the operating instructions shall invalidate the warranty The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer s customer service department Attaching accessories The mounting or installation of additional equipment which affects or enhances the performance of the industrial truck requires the written permission of the manufacturer In some cases local authority approval shall be required Approval of the local authorities however does not constitute the manufacturer s approval Al g9 0090 A2 0709 GB Truck Description Application The truck is designed for transporting goods on level surfaces The truck can lift open bottom or diagonal board pallets as well as roll cages beyond the area above the load wheels The capacity is shown on the capacity plate Qmax Truck types capacity and motor output Type Capacity Motor output EJE 116n 1600
32. eters are being entered If the setting is to be checked in programming mode follow this sequence Select the edited travel program after entering the parameter and confirm with the Set key 15 The truck is now in travel mode and can be checked To continue setting confirm with the Set key 15 again To enter more parameters repeat the procedure When all the parameters have been entered carry out the SaveParameter function by pressing keys 1 2 3 Set To finish entering press the O key 19 E 18 The following parameters may be entered Travel programs No Function Setting Standard Comments range setting Travel program 1 0256 Acceleration 0 9 2 0 2 2 0 m s 0 6 m s 0260 Coasting brake 0 9 6 0 2 1 1 m s 0 8 m s 0264 Maximum speed in drive 0 9 5 Depending on direction via controller 2 8 6 2 km h 4 8 km h travel switch 0268 Maximum speed in fork 0 9 5 Depending on direction via controller 2 8 6 2 km h 4 8 km h travel switch No Function Setting Standard Comments range setting Travel program 2 0272 Acceleration 0 9 5 0 2 2 0 m s 1 2 m s 0276 Coasting brake 0 9 6 0 2 1 1 m s 0 8 m s 0280 Maximum speed in tiller 0 9 8 Depending on direction via travel switch 2 8 6 2 km h 6 0 km h travel switch 0284 Maximum speed in fork 0 9 8 Depending on
33. ever fall into the battery cells Expose the battery see Section 4 Disconnect the battery connector from the truck connector Place the battery cable on the tray so that it cannot be severed when the battery is pulled out Strap the crane lifting gear to the eyes 9 Pull the battery up out of the container 8 sae Installation is the reverse order When reinstalling the battery note the proper installation position and make sure the battery is connected correctly Place the battery cable on the tray so that it cannot be severed when the battery is inserted After installing the battery check all cables and plug connections for visible signs of damage Closely the battery panel slowly and carefully Do not reach between the battery panel and the chassis D7 6 2 D8 Lateral Battery Removal The truck must be level To prevent short circuits batteries with exposed terminals or connectors must be covered with a rubber mat Place the battery connector or the battery cable in such a way that they will not get caught on the truck when the battery is removed Battery removal Expose the battery see Section 4 Disconnect the battery connector from the truck connector Turn the battery lock 11 as far as the stop Pull the battery out from the side Battery installation Installation is the reverse order When reinstalling the battery note the proper
34. ffic routes are clean and have a non slip surface and providing they can be safely negotiated in accordance with the technical specifications of the truck The truck must always be driven with the load unit facing uphill The industrial truck must not be turned operated at an angle or parked on inclines or slopes Inclines must only be negotiated at slow speed with the driver ready to brake at any moment Negotiating lifts and docks Lifts and docks must only be used if they have sufficient capacity are suitable for driving on and authorised for truck traffic by the owner The driver must satisfy himself of the above before entering these areas The truck must enter lifts with the load in front and must take up a position which does not allow it to come into contact with the walls of the lift shaft People travelling in the lift with the forklift truck must only enter the lift after the truck has come to a halt and must exit the lift before the truck Nature of loads to be carried The operator must make sure that the load is in a satisfactory condition Only carry loads that are positioned safely and carefully Use suitable precautions e g a load guard to prevent parts of the load from tipping or falling down E5 gt E6 Travelling Steering Braking Never carry passengers Emergency Disconnect Press the EMERGENCY DISCONNECT switch 1 down All electrical functions are deactivated Automatic braking Automatic bra
35. for electrolyte circulation charging In the event of malfunctions such as Battery air coupling not connected to circulation module if coupling is separate or faulty Leaky or faulty hose connections on battery or Intake filter contaminated a visual error message appears on the charger 03 13 EN 03 13 EN NOTE If an installed electrolyte circulation system is seldom used or not used at all or if the battery is subjected to severe temperature fluctuations the electrolyte may flow back into the hose system gt Attach a separate coupling system to the air inlet line such as locking coupling on the battery side and through coupling on the air supply side Schematic illustration Electrolyte circulation on the battery and air supply via the charger 20 Cleaning batteries Batteries and trays must be cleaned in order to maintain cell insulation and protect cells from ground or external conductive parts Avoid damage from corrosion and stray currents Avoid excessive and varying automatic discharge of the individual cells or block batteries due to stray currents Avoid electric sparking due to stray currents When cleaning the batteries make sure that The assembly site chosen for cleaning is close to a drainage system for processing the electrolytic rinsing water All health and safety as well as water and waste disposal regulations are observed when disposing of used elect
36. ge too low Faulty fuse Truck in charge mode Fault Probable Cause Action Truck does Battery connector not Check the battery connector and connect not start plugged in if necessary p Set key switch to Check code Check battery charge charge battery if necessary Check fuses 1F9 and 1F1 Interrupt charging Load cannot Charging capacity Charging the battery be lifted below 20 40 Truck not operational Carry out all measures listed under Truck does not start Hydraulic oil level too Check the hydraulic oil level low Faulty fuse Check fuses 1F9 and 2F1 Battery Faulty fuse Check fuse 6F1 charge display reduces unusually quickly Truck can be Faulty fuse Check fuse F13 switched on but without operation If the fault cannot be rectified after carrying out the remedial procedure notify the manufacturer s service department as any further troubleshooting can only be performed by specially trained and qualified service personnel 1113 GB 0709 GB gt Truck Maintenance Operational Safety and Environmental Protection The servicing and inspection duties contained in this chapter must be performed in accordance with the intervals indicated in the maintenance checklists Any modification to the forklift truck assemblies in particular the safety mechanisms is prohibited The operational sp
37. h a stationary charger sii Charging the battery with an on board charger O s sssssssssssssssresesse D4 Battery removal and installation cece eee eee eee reeeeeteeeeeeeeeeeas D7 Changing the battery from the top eee eee eee eee eeeeeeeeeeeaeeeeeed D7 Lateral Battery Removal O c escceseeseeceeeeceeeeseeeeeeeeseeeeseseeeeeeeeaes D8 Battery Discharge Indicator ecececeseseeseeeeeeeeeneeeeeeeaeeesereneens D9 anak oONn 6 1 6 2 6 3 6 4 6 5 7 1 7 2 7 3 Operation Safety Regulations for the Operation of Forklift Trucks ce E1 Controls and Displays Starting up the truck Industrial Truck Operation Safety regulations for truck operation Travelling Steering Braking 0 0 eee cece eeee eee eeeeeeeeaeteeteeeeaeeneee Lifting and depositing loads 0 0 eee eee eee ee tee eeee testes teeeeeeeaeeias Parking the truck securely oe ee eee eee eee cece test eee eeeeteeteeeteseeeeeeeees Keypad CanCode O ececceeescereeeeeeneseeseeeceecneseesneeeeaeeeeeeeeeseeeateas GOde LOCKS fetta ess eves Beet cai tte cies Stage 2 otd acta ts odds 2 Travel programs rne iia Mote et cae Parameters E T E Parameter Settings E T EETT Travel parameters 0 0 0 Display instrument CanDis O Discharge monitor function a Operating hours display 0 0 00 eee eee ee cee eeeeeeeeeeeeaeeeeetaeeeeeeaeeeee Power UD TEST a r aa thie E Ea E R Troubleshooting Aiea e
38. hapter D Charging the Battery gt Do not smoke and avoid naked flames when handling batteries gt Wherever an industrial truck is parked for charging there must be no inflammable material or consumables capable of creating sparks within a minimum distance of 2 m from the truck gt Fire protection equipment must be available gt Do not place any metallic objects on the battery gt Always follow the safety regulations of the battery and charger station manufacturers NOTE The battery must only be charged with DC current All charging processes in accordance with DIN 41773 and DIN 41774 are permissible 03 13 EN 03 13 EN X The electrolyte temperature rises by approx 10 K during charging Charging should therefore only begin when the electrolyte temperature is below 45 C The electrolyte temperature of batteries must be at least 10 C before charging Otherwise the battery will not charge correctly Below 10 C the battery is insufficiently charged with standard charging systems Charging the battery Requirements Electrolyte temperature min 10 C to max 45 C Procedure Open or take off the tray lid or covers from the battery compartment Deviations are outlined in the truck s operating instructions The plugs remain on the cells or remain closed Connect the battery to the switched off charger ensuring the terminals are connect positive to positive and negative to negative e Switch on the cha
39. harging carry out a visual inspection for dirt and physical damage If the battery is charged regularly according to the IU characteristic carry out a compensation charge 4 3 3 Monthly Towards the end of the charging process measure and record the voltages of all the cells with the charger switched on After charging measure and record the electrolyte density and the electrolyte temperature in all the cells Compare the results with the previous ones If you find significant differences compared with the previous measurements or differences between the cells contact the manufacturer s customer service department 4 3 4 Annually Measure the truck insulation resistance in accordance with EN 1175 1 Measure the battery insulation resistance in accordance with EN 1987 1 In accordance with DIN EN 50272 3 the battery insulation resistance should not be less than 50 per volt of rated voltage 03 13 EN PzV and PzV BS lead acid batteries with sealed armour plated cells 5 1 Description PzV batteries are sealed batteries with fixed electrolytes to which no water can be added over the entire lifespan of the battery Relief valves are used as plugs which are destroyed when opened During operation the same safety requirements apply to the sealed batteries as for batteries with liquid electrolyte This is to avoid electric shock explosion of the electrolyte charging gases or hazardous electrolyte burns if t
40. he cell vessels are destroyed PzV batteries are low gassing but not gassing free Electrolyte The electrolyte is sulphuric acid which is fixed in gel The density of the electrolyte cannot be measured 5 1 1 Battery nominal data 03 13 EN 1 Product Traction battery 2 Nominal voltage 2 0 V x no of cells 3 Rated capacity C5 See data plate 4 Discharge current C5 5h 5 Rated temperature 30 C Limit temperature 45 C not permissible as operating temperature 6 Rated density of the electrolyte Cannot be measured 7 System rated electrolyte level Cannot be measured 1 Higher temperatures shorten the useful life lower temperatures reduce the available capacity 5 2 5 2 1 Operation Commissioning Checks and operations to be performed before starting daily work Procedure e Make sure the battery is in physically good condition e Make sure the terminals are correct positive to positive and negative to negative and check that contacts on the battery terminal conducting system are secure e Check the terminal screw torques M10 23 1 Nm of the terminal conductors and connectors e Re charge the battery e Charge the battery Check completed 5 2 2 Discharging the battery To achieve an optimum useful life avoid operational discharges of more than 60 of nominal capacity If the battery is discharged during operation by more than 80 of rated capacity the useful l
41. ication Failure to observe the operating instructions carrying out repairs with non original spare parts tampering with the battery or using electrolyte additives will invalidate the warranty Observe the instructions for maintaining the safety rating during operation for batteries in accordance with Ex and Ex II see relevant certification Data plate 1 2 Typ 48V 5 PzS 775 Podukionswocheziar ve 40 2012 3 Type Week Year of Manufacture sane 80882194 SiplerN 17769 5 4 e tetera 48V ceo amp 775 AR e HEST 24 een 1118 koy 9 r 15 10 eu 50297157 oe 189 4 i 11 verseler Jungheinrich AG 22039 HAMBURG GERMANY 12 I GUNGHEINRICH SOROAABAA JF 1 Battery name 2 Battery type 3 Production week year manf 4 Serial number 5 Supplier number 6 Rated voltage 7 Rated capacity 9 Battery weight in kg 8 Number of cells 15 Electrolyte volume in litres 10 Battery number 11 Manufacturer 13 Manufacturer s logo 12 CE mark only for batteries beyond 75 volts 14 Safety instructions and warning information 03 13 EN 03 13 EN 3 Safety Instructions Warning Indications and other Notes Used batteries must be treated as hazardous waste These batteries are marked with the recycling symbol and the sign showing a crossed out rubbish bin and should not be disposed of with ordinary household waste waste
42. ied again 0608 GB 0608 GB 3 1 wo oo Emergency operation with service key GF60 O The truck can be moved manually if the electrical system is damaged To do this the battery in the truck must be connected The GF60 service key with the bar O GF30 is standard must be set to position 2 of the key switch You can only move from position 1 to position 2 with the service key if you also move the bar on the key head When you switch back from level 2 to level 1 the bar returns to its original position Key GF30 without a bar for normal truck operation can only be turned to position 1 of the key switch Service key GF60 must not remain on the truck for normal truck operation it must be kept separately by an authorised person e g warehouse supervisor Key GF30 without a bar can be inserted and turned on both sides Key GF60 with a bar can only be inserted and turned on one side Key GF60 cannot be turned in the wrong direction In key switch position 2 the brake is immediately energised and the brake is ventilated allowing the truck to move Extreme caution is required on a ramp or incline as the truck could roll away when the brake is released When the key switch is set to position 2 brake released the truck cannot brake through the usual mechanisms e g inversion braking or tiller switch The truck can only brake by turning the service key to position 1 or pressing the Emergency Disconnect
43. ife of the battery will reduce significantly Fully or partially discharged batteries must be re charged immediately and not left unattended 5 2 3 Charging the battery 10 The gases produced during charging can cause explosions The battery gives off a mixture of oxygen and hydrogen electrolytic gas during charging Gassing is a chemical process This gas mixture is highly explosive and must not be ignited gt Always disconnect the charger and truck before connecting or disconnecting the charger and battery gt The charger must be adapted to the battery in terms of voltage charge capacity and battery technology gt Before charging check all cables and plug connections for visible signs of damage gt Ventilate the room in which the truck is being charged gt Battery cell surfaces must remain exposed during charging in order to ensure sufficient ventilation see truck operating instructions chapter D Charging the Battery gt Do not smoke and avoid naked flames when handling batteries gt Wherever an industrial truck is parked for charging there must be no inflammable material or consumables capable of creating sparks within a minimum distance of 2 m from the truck gt Fire protection equipment must be available gt Do not place any metallic objects on the battery gt Always follow the safety regulations of the battery and charger station manufacturers 03 13 EN 03 13 EN NOTE Charging the battery inco
44. k forks and fork carriage for wear and damage x operation 6 2 Test hydraulic system x J 6 3 Check that hose and pipe lines and their connections gt lt J are secure check for leaks and damage and tighten unions if necessary 6 4 Check cylinders and piston rods for damage and leaks gt lt J and make sure they are secure 6 5 Check hydraulic oil level x e 6 7 Replace hydraulic oil This may have to be performed via a specialist environmental service truck 6 8 Check hydraulic oil filter clean and replace if necessary e 6 9 Plunger rods Agreed 7 1 Lubricate truck in accordance with Lubrication x J performance Schedule levels 7 2 Test run o 7 3 Demonstration after servicing x F5 5 F6 EJE 116n 120n Lubrication Schedule ch aq 0 9 1 Y Contact surfaces 4cez Grease nipple t Hydraulic oil filler neck Transmission oil filler neck Transmission oil drain plug amp Transmission oil overflow and dipstick L Cold Store Application 0709 GB 0709 GB 5 1 Consumables Handling consumables Consumables must always be handled correctly Follow the manufacturer s instructions Improper handling is hazardous to health life and the environment Consumables must only be stored in appropriate containers They may be flammable and must therefore not come into contact with hot components or naked flames Only use clean containers when filling up wi
45. king occurs when the tiller is released the tiller automatically sets itself to the upper brake zone B If the tiller moves slowly to the upper brake zone the cause of this fault must be rectified If necessary replace the gas pressure spring Travel Do not drive the truck unless the panels are closed and properly locked Start up the truck see section 3 The travel speed is governed by the travel switch 11 Set the tiller 6 to the travel range F and press the controller 11 in the desired direction fwd or rev Creep Mode The driver must be particularly careful when applying the Crawl speed switch 8 The truck can be operated with a vertical tiller 6 e g in congested areas travel seat Press the crawl speed button 8 Set the controller 11 to the required direction fwd or rev The brake is released The truck travels at slow speed The brake is only activated with the crawl speed switch is released with crawl speed you can only brake by plugging travel switch 11 In hazardous situations brake the truck by immediately releasing the crawl speed switch 8 When you apply the crawl button in the travel range F the truck travels at reduced speed and acceleration Reduced speed when forks are fully lowered When the forks are fully lowered the truck will only travel at reduced speed The forks must be raised in order to use the maximum available speed 1113 GB
46. lso refer to the instructions in the Transport and Commissioning section When working on the parking brake prevent the truck from rolling away Removing the front panel Remove the two screws 6 Carefully lift off the front panel 5 Removing the drive panel The drive panel consists of two halves 3 and 4 Turn the tiller to the right limit position Remove the two screws 2 Carefully remove the first panel half 3 Turn the tiller to the left limit position Unscrew the second panel half 4 and carefully remove it 0709 GB 0709 GB 6 4 Checking electrical fuses Prepare the truck for maintenance and repairs see Section 6 1 Remove the front panel see Section 6 2 Check all fuse ratings in accordance with the table replace if necessary Item Description To protect Rating 7 F13 Solenoid magnetic brake control fuse 10A 8 1F9 Travel Lift electronics control fuse 5A 9 6F1 Discharge indicator control fuse 2A 10 2F1 Pump motor 150A 11 1F1 Drive motor 100A F9 6 5 7 1 X 7 2 F10 Recommissioning The truck may only be restored to service after cleaning or repair work once the following operations have been performed Test horn Test EMERGENCY DISCONNECT switch Test brakes Lubricate the truck in ac
47. m Description 20 Type 29 Manufacturer s logo 21 Name 30 Max battery weight in kg 22 Battery Voltage V 31 Min battery weight in kg 23 Rated capacity kg 32 Output kW 24 Net weight w o battery kg 33 Load centre mm 25 Net weight with battery kg 34 Year of manufacture 26 Manufacturer 35 Serial No 27 Production 36 Option 28 Production address The load handler must be raised to check the data plate For queries regarding the truck or ordering spare parts please quote the truck serial number 35 B7 g9 6020 B8 0608 GB WU e N X Transport and Commissioning Lifting by crane Only use lifting gear with sufficient capacity Loading weight net weight battery weight see truck data plate Strap points 1 are provided for transporting the truck with crane lifting gear Park the truck securely see Chapter E Open the battery panel Secure the lifting slings to the attachment points 1 Attach the crane slings to the strap points so that the truck cannot slip Lifting slings should be fastened to the harness in such a way that they do not come into contact with any parts of the truck when it is being raised Using the truck for the first time Only operate the truck with battery current Rectified AC current will damage the electronic components The battery leads tow cable must be less than 6m long To prepare the truck after d
48. movement lifting operations the load handler e g forks or attachments or the load itself This also includes areas which can be reached by falling loads or lowering operating equipment Unauthorised persons must be kept away from the hazardous area Where there is danger to personnel a warning must be sounded with sufficient notice If unauthorised personnel are still within the hazardous area the truck shall be brought to a halt immediately Safety devices and warning signs Safety devices warning signs and warning instructions shall be strictly observed E1 2 Controls and Displays Item Control EJE 116n Function Display EJE 120n 1 EMERGENCY J Disconnects the circuit all electrical DISCONNECT functions are deactivated The truck automatically brakes 2 Key switch J Switches control current on and off Removing the key prevents the truck from being switched on by unauthorised personnel Key switch with second Releases the brakes to move the truck switch level when non operational 3 CanCode Switch current on and off keypad Code settings Release and select the travel programs Enter travel parameters 4 Battery discharge Battery charge status indicator 5 Display instrument Hourmeter CanDis Battery charge status Displays service messages and travel parameters in combination with CanCode 6 Tiller J Used to steer and brake the truck 7 On board charger O
49. n be connected to the plug connector 6 5 6 0 DOOOCOCO Ww OOOCOOOOOO fe z COCCOCCOCO fA amp COOOCOOO000 OOOCO0C00 OOOCOOOC0O Selecting the charging curve for the onboard charger Use the switch 5 on the charger to adapt the charge curves to the particular battery used in accordance with the following table Before setting the appropriate curve disconnect the mains plug As soon as a battery is connected the new setting is acknowledged through the LEDs see display and becomes immediately effective Switch 5 Position Selected charge curves characteristics 1 Wet cell batteries 100 300 Ah Maintenance free 100 149 Ah Maintenance free 150 199 Ah Maintenance free 200 300 Ah Pulse characteristic curve 200 400 Ah 1 A N Jungheinrich 100 300 Ah 0709 GB 0709 GB X Setting the charging characteristics Set the characteristics as follows Connect the battery This allows you to adjust via the charger Turn the setting switch to the right If the characteristic curve is valid the green LED to select the desired characteristic flashes according to the set position curve Starting to charge with the onboard charger Park the truck securely see Chapter E When chargi
50. n would destroy the battery 0709 GB 0709 GB 7 3 Returning the truck to operation after decommissioning Thoroughly clean the truck Lubricate the truck in accordance with the lubrication schedule see chapter F Clean the battery grease the terminals and connect the battery Charge the battery see Chapter D Check transmission oil for condensed water and replace if necessary Check hydraulic oil for condensed water and replace if necessary Start up the truck see Chapter E Battery powered trucks If there are switching problems in the electrical system apply contact spray to the exposed contacts and remove any oxide layers on the contacts of the operating controls by applying them repeatedly Perform several brake tests immediately after re commissioning the truck Safety checks to be performed at regular intervals and following any unusual incidents Carry out a safety check in accordance with national regulations Junheinrich recommends checks in accordance with FEM Guideline 4 004 Jungheinrich has a special safety department with trained personnel to carry out such checks The truck must be inspected at least annually refer to national regulations or after any unusual event by a qualified inspector The inspector shall assess the condition of the truck from purely a safety viewpoint without regard to operational or economic circumstances The inspector shall be sufficiently instructed
51. ndicate the following errors New master code is already operator code New operator code is already master code Operator code to be changed does not exist Tried to change the operator code to another user code that already exists Operator code to be deleted does not exist Code memory full 1113 GB 1113 GB Travel parameters For trucks without a display instrument CanDis O the parameters must be adjusted with great care to avoid errors The following example shows the parameter setting for the acceleration of travel program 1 parameter 101 Acceleration example Enter the four digit parameter number 0256 and confirm with the Set key 15 Enter the subindex 2 and confirm with the set key 15 Check the LC display of the display instrument CanDis O parameter number and current parameter value are displayed Enter the parameter according to the parameter list and confirm with the Set key 15 The LED 14 of the O key 19 switches briefly to a steady light and starts flashing again after approx 2 seconds The parameter and subindex are displayed alternating with the entry 0256 2 lt gt 0000 5 If the entry is incorrect the LED 14 of the O key 19 goes red Enter the parameter number again to repeat the setting Repeat the process to enter more parameters as soon as the LED 14 of the O key 19 flashes Travel is disabled while the param
52. new code Confirm Set LED 18 flashes Repeat code entry Confirm 003 Delete user code 0000 9999 LED 17 flashes or Enter a 00000 99999 code or 000000 999999 Confirm Set LED 18 flashes Repeat code entry Confirm Set 004 Delete code log Deletes all user codes 3265 3265 delete other inputs do not delete 010 Automatic timeout 00 31 00 00 No cutout 01 to 30 Cutout time in minutes 31 cutout in 10 seconds LEDs 16 18 are located in key fields 1 3 see Section 5 2 E15 E 16 No Function Setting Standard Comments range setting Procedure Code Lock 024 User code configuration 1112 The travel programs are connected to the user code The travel programs can be individually released or blocked for each user code A start travel program can be assigned to each user code Once a user code has been set up all travel programs are globally releasted the valid start travel program is program 2 The user code configuration can then be changed with program number 024 024 SET user code SET configuration 4 digit SET confirm configuration 4 digit SET 1st digit travel program 1 release 0 or 1 2nd digit travel program 2 release 0 or 1 3rd digit travel program 3 release 0 or 1 4th digit start travel program 0 I 2 or 3 Error messages on keypad LED 14 flashes red to i
53. ng the tops of the battery cells must be exposed to provide sufficient ventilation Do not place any metal objects on the battery Before charging check all cables and plug connections for visible signs of damage It is essential to follow the safety regulations of the battery and charger station manufacturers Mains connection Mains voltage 220 V 10 15 Mains frequency 50 Hz 60 Hz The charger 7 mains cable can be accessed from the outside Expose the battery see Section 4 Where necessary remove the insulating mat from the battery The battery connector must remain plugged Attach the mains connector 7 to a mains socket Pull the EMERGENCY DISCONNECT button up The flashing LED indicates the charge status or a fault for flashing codes see LED Display table If the mains connector 7 is connected to the mains all the truck s electrical functions will be interrupted electrical start up protection The truck cannot be operated Remove the connector 7 from the socket and store it in the battery compartment with the cable Charging continues automatically after a mains failure Charging can be interrupted by removing the mains connector and continued as partial charging The mains cable must not be damaged The battery cover must be properly closed before it can be used again Charging times The duration of charge depends on the battery capacity D5 LED displ
54. ogram 3 Power mode The travel programs can be individually adapted see Section 5 5 Parameters In programming mode the operator keypad enables you to set the code lock functions and adapt travel programs In addition the battery parameters can also be set For trucks without a display instrument CanDis O the parameters must be adjusted with great care to avoid errors The internal parameter numbers for the code lock are comprised of three digits All other parameter numbers are comprised of four digits 1113 GB 1113 GB g P Ow Parameter Settings To change the truck setting you must enter the master code The factory setting for the master code is 7 2 9 5 When starting the truck for the first time change the master code see section 5 1 Safety instructions for trucks with a display instrument CanDis O Parameter settings must be made carefully and only by special trained personnel If in doubt consult the manufacturer s service department Each setting must be monitored on the LC display of the display instrument CanDis O If in doubt cancel the setting by pressing the O key 20 Since changing any parameter will affect the truck s travel pattern you must carry out a test run in a specially designated work area To enter the master code Press the O key Enter master code Display instrument LED 14 LED 16 LED 17 LED 18 CanDis O key Key 1 Key 2 Key 3
55. on resistance should not be less than 50 per volt of rated voltage 13 6 6 1 14 Aquamatik water replenishment system Water replenishment system design 15 e ir A el 4 A 16 17 18 19 20 15 Water container 16 Tap connection with ball cock 17 Flow indicator 18 Shut off cock 19 Locking coupling 20 Battery lock connector 03 13 EN 03 13 EN 6 2 6 3 6 4 Functional Description The Aquamatik water replenishment system is used to adjust the rated electrolyte level automatically on traction batteries for industrial trucks The battery cells are interconnected through hoses and are attached to the water supply e g water container through a plug connection When the shut off cock is opened all the cells are filled with water The Aquamatik plug controls the amount of water required and at the relevant water pressures ensures the water supply is shut off and the valve is closed securely The plug systems have an optical level indicator a diagnostic port to measure the temperature and electrolyte density and a degassing port Adding water Water should be added to the batteries just before the battery is fully charged This ensures that the amount of water added is mixed with the electrolyte Water pressure The water replenishment system must be operated with a water pressure in the water line of 0 3 bar 1 8 bar Any deviations from
56. operating instructions apply only to Jungheinrich battery models If using another brand refer to the manufacturer s operating instructions g9 9090 0600 GB Correct Application The Guidelines for the Correct Use and Application of Industrial Trucks VDMA are supplied with the truck The guidelines form part of these operating instructions and must be observed National regulations apply in full The truck described in the present operating instructions is an industrial truck designed for lifting and transporting loads It must be applied operated and serviced in accordance with the instructions contained in the present manual All other types of use lie beyond the scope of application and can result in damage to personnel the truck or property In particular avoid overloading the truck with loads which are too heavy or placed on one side The data plate attached to the truck or the load chart are binding for the maximum load capacity The industrial truck must not be used in fire or explosion endangered areas or areas threatened by corrosion or excessive dust Proprietor responsibilities For the purposes of the present operator manual the proprietor is defined as any natural or legal person who either uses the industrial truck himself or on whose behalf it is used In special cases e g leasing or renting the proprietor is considered to be the person who in accordance with existing contractual agreements between the own
57. play errors The error display begins with an E for event and a three digit event number If several events occur at the same time they are displayed in turn The events are displayed until they are rectified Event messages overwrite the service hour display Most events cause the emergency stop to be activated Events remain displayed until the control circuit is switched off key switch If no CanDis is present the event code is displayed by the flashing of the discharge monitor LED The manufacturer s service department has detailed component descriptions with event codes Display for parameter changes travel programs The LC display 22 is used in conjunction with the operator keypad CanCode O to display the setting parameters The parameter number and subindex are displayed alternating with the parameter Display 0280 2 max speed lt gt 0000 8 value Settings of parameter group OXX code lock are not displayed Hourmeter Service hours are counted while the truck is operational and one of the following controls is applied Tiller in travel zone F Slow travel button Lift button Lower button Power up test On power up the display shows the software version of the display instrument briefly the operating hours the charge status E21 6 4 E 22 Troubleshooting Key switch in 0 position Incorrect CanCode code Battery char
58. r the parameter number again the setting can be entered or changed To enter more parameters repeat the procedure When all the parameters have been entered carry out the SaveParameter function by pressing keys 1 2 3 Set To finish entering press the O key 19 again The following parameters may be entered Code Lock Parameter List No Function Setting Standard Comments range setting Procedure Code Lock 000 Change master code 0000 9999 7295 LED 16 flashes The length 4 6 digits of or Enter the master code also pre 00000 99999 current code determines the length of or the operator code 4 6 digits Provided the operator codes are programmed only news codes of the same length can be entered If the code length is to be changed all operator codes must first be deleted 000000 999999 Confirm Set LED 17 flashes Enter a new code Confirm Set LED 18 flashes Repeat new code Confirm Set 000000 999999 001 Add operator code max 0000 9999 2580 LED 17 flashes 300 or Enter a 00000 99999 code or Confirm Set LED 18 flashes Repeat code entry Confirm Set 1113 GB 1113 GB No Function Setting Standard Comments range setting Procedure Code Lock 002 Change user code 0000 9999 LED 16 flashes or Enter 00000 99999 current code or 000000 999999 Confirm Set LED 17 flashes Enter a
59. ready for use You can allocate an individual code to each truck driver or group of drivers When supplied from the factory the operator code factory setting 2 5 8 0 is indicated on a removable sticker When starting the truck for the first time change the master and operating codes see section 5 4 1113 GB 1113 GB Commissioning The LED 14 goes red when you connect the battery and if necessary switch on the key switch When you enter the correct operator code factory setting 2 5 8 0 the LED 14 turns green If the wrong code is entered LED 14 flashes red for two seconds The correct code can then be entered The Set key 15 has no function in operating mode Switching off 16 17 18 Press the Oskey 19 to switch off the truck SES SEQ The truck can switch off automatically after a O pre determined time To do this the corresponding code lock parameter must be set refer to section 5 4 5 2 5 3 E 12 Travel programs Press the digit keys 1 2 and 3 to select any of three travel programs The activated program is indicated by the green LEDs 16 17 18 in the corresponding key The travel programs differ with respect to travel speed acceleration and deceleration force Factory settings Program 1 Gentle operation Program 2 Normal mode pre selected when using the truck for the first time Pr
60. rger Battery charged Charging is considered to be complete when the electrolyte density and battery voltage remain constant for more than 2 hours Compensation charging Compensation charging is used to ensure the useful life and maintain capacity after full discharge and repeated insufficient charging The maximum compensation charge current is 5 A 100 Ah rated capacity Compensation charging should be carried out weekly Trickle charging Battery trickle charging is partial charging that extends the daily application time Higher average temperatures occur during trickle charging which reduce the useful life of the batteries Trickle charges should only be performed when the charge level is below 60 Use replacement batteries instead of regular trickle charging 4 3 Servicing lead acid batteries with armour plated cells Water quality The quality of the water used to fill up electrolyte must correspond to purified or distilled water Purified water can be produced through distillation or ion exchangers and is then suitable for the production of electrolyte 4 3 1 Daily Charge the battery after each discharge After charging check the electrolyte level If necessary add purified water up to the rated level after charging The height of the electrolyte level should not be below the cell baffle or above the top of the separator or the Min and Max electrolyte markings respectively 4 3 2 Weekly After re c
61. rolyte or rinsing water Protective goggles and clothing are worn Cell plugs are not removed or opened Clean the plastic components of the battery in particular the cell containers only with water or water based cloths without any additives After cleaning the top of the battery is dried with suitable equipment e g compressed air or cloths Any fluid that has entered the battery box must be suctioned off and disposed of in accordance with the above mentioned regulations 03 13 EN 03 13 EN Cleaning the battery with a high pressure cleaner Requirements Cell connectors tight plugged in securely Cell plugs closed Procedure e Follow the high pressure cleaner s user instructions e Do not use any cleaning additives e Observe the permissible cleaning device temperature setting of 140 C This generally ensures that the temperature does not exceed 60 C at a distance of 30cm behind the outlet nozzle Observe the maximum operating pressure of 50 bar e Observe a minimum distance of 30 cm from the top of the battery e The battery should be sprayed over its entire surface to avoid localised overheating Do not clean one spot for more than 3 seconds with the jet to avoid exceeding the maximum battery surface temperature of 60 C After cleaning dry the battery surface with suitable materials e g compressed air or cleaning cloths Battery cleaned 21 10 Storing the battery NOTE The
62. rrectly can result in material damage Incorrect battery charging can result in overloading of the electric wires and contacts hazardous gas formation and electrolyte leakage from the cells gt Always charge the battery with DC current gt All DIN 41773 charging procedures are permitted in the format approved by the manufacturer gt Always connect the battery to a charger that is appropriate to the size and type of the battery gt If necessary have the charger checked by the manufacturer s customer service department for suitability gt Do not exceed limit currents in the gassing area in accordance with DIN EN 50272 3 11 12 Charging the battery Requirements Electrolyte temperature between 15 C and 35 C Procedure Open or take off the tray lid or covers from the battery compartment e Connect the battery to the switched off charger ensuring the terminals are connect positive to positive and negative to negative e Switch on the charger The electrolyte temperature rises by approx 10 K during charging If the temperatures are permanently higher than 40 C or lower than 15 C a temperature dependent constant voltage control of the charger is required The adjustment factor must be applied with 0 004 V C per K Battery charged Charging is considered to be complete when the electrolyte density and battery voltage remain constant for more than 2 hours Compensation charging Compensation charging is us
63. t long loads at an angle Fully insert the truck and the load handler underneath the load The lifting and lowering speeds are specified Lift Press the Raise load handler 10 button until you reach the desired lift height When you reach the limit position of the load handler immediately release the button Lower Press the Lower load handler button 9 Parking the truck securely Always park the truck securely Do not park the truck on inclines The load handler must always be fully lowered to the floor Lower the load handler Press the EMERGENCY DISCONNECT switch 1 down Set the key switch 2 to 0 and remove the key or press Off for CanCode 3 O E9 5 1 X E 10 Keypad CanCode O The keypad consists of 10 digit keys a Set key and a O key Activation of the travel programs is indicated through green LEDs on keys 1 2 and 3 The key indicates operational status through a red green LED O gooo It contains the following functions Code lock function commissioning the truck Travel program selection Travel and battery parameter adjustment The O switch has top priority and resets the truck from any condition to its default condition without modifying any settings Code Lock When the correct code has been entered the machine is
64. th consumables Do not mix consumables of different grades The only exception to this is when mixing is expressly stipulated in the Operating Instructions Avoid spillage Spilled liquids must be removed immediately with suitable bonding agents and the bonding agent consumable mixture must be disposed of in accordance with regulations Code Order no Package Description Used for quantity 50 449 669 5 01 H LP 46 DIN 51524 Hydraulic System B 50380904 5 01 Fuchs Titan Gear Transmission HSY 75W 90 C 51 037 497 5 01 H LP 22 DIN 51524 Hydraulic System Low temperature 29 201 430 1 0 kg Grease DIN 51825 Lubrication 50 430 702 1 0 kg Grease DIN 51818 Lubrication Low temperature Grease guidelines Code Saponification Dew point Worked NLG1 Application C penetration class temperature C at 25 C Lithium 185 265 295 2 35 120 310 340 1 52 100 F7 6 1 6 2 6 3 F8 Maintenance Instructions Preparing the truck for maintenance and repairs All necessary safety measures must be taken to avoid accidents when carrying out maintenance and repairs The following preparations must be made Park the truck securely see Chapter E Disconnect the battery connector from the truck connector When working under a raised load fork or a raised truck secure them to prevent them from lowering tipping or sliding away When raising the truck a
65. the permissible pressure ranges will affect the operation of the systems Water drop Assembly height above battery surface is between 3 18 m 1 m corresponds to 0 1 bar Pressure water The pressure regulating valve is adjusted to suit the system and must lie between 0 3 1 8 bar 15 6 5 Filling time The filling time for a battery depends on the electrolyte level the ambient temperature and the filling pressure Filling ends automatically The water supply line must be disconnected from the battery when the water has been filled 6 6 Water quality The quality of the water used to fill up electrolyte must correspond to purified or distilled water Purified water can be produced through distillation or ion exchangers and is then suitable for the production of electrolyte 6 7 Battery tubing The tubing of the individual plugs is in accordance with the existing electric circuit No changes should be made 6 8 Operating temperature Batteries with automatic water replenishment systems should only be stored in rooms with temperatures gt 0 C as otherwise the systems could freeze 16 03 13 EN 03 13 EN 6 9 6 10 Cleaning measures The plug systems must only be cleaned with purified water in accordance with DIN 43530 4 No parts of the plugs must come into contact with solvent based materials or soap Service mobile vehicle Mobile water filling vehicle with pump and filling gun to fill individual cells The
66. to negative and check that contacts on the battery terminal conducting system are secure e Check the terminal screw torques M10 23 1 Nm of the terminal conductors and connectors e Charge up the battery e Check the electrolyte level The electrolyte level must be above the cell baffle or the top of the separator e Add electrolyte with distilled water up to the nominal level Checks completed Discharging the battery To achieve an optimum useful life avoid operational discharge of more than 80 of nominal capacity full discharge This corresponds to a minimum electrolyte density of 1 13 kg l at the end of the discharge Recharge a discharged battery immediately 4 2 4 Charging the battery The gases produced during charging can cause explosions The battery gives off a mixture of oxygen and hydrogen electrolytic gas during charging Gassing is a chemical process This gas mixture is highly explosive and must not be ignited gt Always disconnect the charger and truck before connecting or disconnecting the charger and battery gt The charger must be adapted to the battery in terms of voltage charge capacity and battery technology gt Before charging check all cables and plug connections for visible signs of damage gt Ventilate the room in which the truck is being charged gt Battery cell surfaces must remain exposed during charging in order to ensure sufficient ventilation see truck operating instructions c
67. vels for electromagnetic emissions and resistance as well as static electricity discharge testing in accordance with EN 12895 including the normative procedures contained therein No changes to electric or electronic components or their arrangement may be made without the written agreement of the manufacturer Conditions of use Ambient temperature during operation 5 C to 40 C Special equipment and authorisation is required if the truck is to operate constantly below 5 C or in a cold store or in extreme temperatures or conditions of fluctuating air humidity B5 4 B6 Decals ltem Description 16 Truck data plate 17 Capacity Qmax 18 No passengers warning 19 Strap point for crane lifting 0709 GB 0709 GB 4 1 Truck data plate 20 Di F XX SS XX yy 21 XXX XXX XXX Biia a XRAY I XXXXX XXXXXXX XXXXXXXXXXXXX 22 16 MeV XXXX TS XXXXXXXXXXXXXXX e y X XXXXXXX XXXXXXXXXXXXXX 23 XXXXXXXXXXXX XXXXXXXXXX TYP RKXXXXXXXXX J XXXXXXXXXXXXXXXXX ate T XXXX 24 ONIS kanaa Ed XAXXXXXXXXXXXXX pe 31 XXXXXXXXXXXXXXXXX_ eg WAKRA PR 25 o ROON AAKAXXX yx 30 XXXXXXXX xeka 26 poly 27 28 29 Item Description Ite

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