S4 Bi-Pipe Installation Manual.indd
Contents
1. BI PIPE INSTALLATION MANUAL ROZE TABLE OF CONTENTS i Disclaimer Il Tools Needed III Parts In the Kit IV Installation Procedure TABLE OF CONTENTS AUDI PERFORMANCE amp RACING 1027 B Opelika Road Auburn Alabama 36830 AUDI PERFORMANCE amp RACING LLC does not endorse modification of vehicles for use in public highways where warranty or government regulations may be violated As an express condition of sale of any performance part the buyer acknowledges and agrees to use the performance parts for the modification of vehicles in a manner consistent with any and all local and federal regulations and laws including sanctioned OFF ROAD competitive events Emission related aftermarket parts that modify the emission control system may not be legal for sale or use on pollution controlled vehicles Parts sold by AUDI PER FORMANCE amp RACING LLC are legal only for racing vehicles which may never be used upon a public highway Performance parts and equipment are sold AS IS without any warranty whatsoever unless indicated otherwise There is no warranty implied or stated due to the intended use and purpose of performance parts While every effort is made to provide technical information and assistance we have no control over owner installation modification and unusual stress that performance parts are subject to The buyer assumes all responsibility for determining the suitability of the product The entire risk as to quality and perform2. Step 52 53 Reinstall fresh air ducting Slide intake end in first followed by the air box end Secure with two phillips head screws AUDI PERFORMANCE amp RACING Installation Procedure Step 53 1027 B Opelika Road Auburn Alabama 36830 Congratulations the installation is now complete We hope you enjoy many miles of service from your new APR Bi Pipe If you ever have any questions don t hesitate to contact your APR representative AUDI PERFORMANCE amp RACING 1027 B Opelika Road Auburn Alabama 36830
3. Alabama 36830 2 55mm Throttle Adapter Bolts Bag 1 1 30mm Adapter to Bi Pipe Bolt Bag 3 2 16mm Boost Sensor Bolts Bag 2 2 Diverter Valve Hoses Bag 4 2 Throttle Body O rings Bag 2 1 Bi pipe NOTE illustrations not to scale ili Parts In the Kit 1 Allow engine to cool before beginning installa tion iv Installation Procedure Step 1 1027 B Opelika Road Auburn Alabama 36830 2 Remove throttle body cover by twisting the two Va turn mounting screws and pulling straight up on the cover TOOL NEEDED Flat Head Screwdriver AUDI PERFORMANCE amp RACING Installation Procedure Step 2 1027 B Opelika Road Auburn Alabama 36830 3 Remove two screws securing the fresh air intake ducting TOOL NEEDED Phillips Head Screwdriver Installation Procedure Step 3 So PENTU VANCE da de 4 Remove ducting by pulling up on the left side first and then pull out a F it Installation Procedure Step 4 5 Remove two 8mm nuts and washers securing the boost sensor TOOLS NEEDED 1 4 Ratchet Drive and 8mm Socket Installation Procedure Step 5 Pd Lo de di 6 Remove two 5mm allen head bolts securing the boost sensor bracket and remove bracket TOOLS NEEDED 3 8 Ratchet Drive aad 5mm Allen Head Socket A AUDI ee amp RACING Installation Procedure Step 6 7 Gently pull back clip on top of the plug housing and unplug boost sensor plug I
4. housing and unplug throttle body wiring harness PN Fa n ss LA a i Pe is wE n hh a ih 4 Installation Procedure Step 31 1027 B Opelika Road Auburn Alabama 36830 AUDI PERFORMANCE amp RACING 32 Before installing the o rings be sure the o ring surface if clean and clear of dirt Install two large O rings Into recessed section on throttle body Note Be sure o rings are not twisted once installed AUDI ee amp RACING Installation Procedure Step 32 33 Install Bi Pipe Slide the right side in first Installation Procedure Step 33 dda 20 de LS 34 As the center section of the Bi Pipe is aligned with the throttle body be sure it clears the throttle body plug housing Gently slide the Bi Pipe onto the throttle body being careful not to tear the o ring h nf 4 AUDI PERFORMANCE amp RACING Installation Procedure Step 34 1027 B Opelika Road Auburn Alabama 36830 35 Hold up the left intercooler hose to allow the left side of the Bi Pipe to pass through Installation Procedure Step 35 dda 20 de LS 36 Install both diverter valve hoses onto the Bi Pipe and tighten clamps AUDI ee amp RACING Installation Procedure Step 36 37 Align Bi Pipe left and right mounting holes with mounting points Note Be sure left side bracket is over Bi Pipe Installation Procedure Step 37 dda ia by Dp VANCE de LS 38 Start mounting bolts on left and right but DO N
5. CATIONS C1 7ft Ibs TOOLS NEEDED 3 8 Ratchet Drive 7 Extension and 5mm Allen Head Socket AUDI PERFORMANCE RACING tee haha Ade hed 36830 Installation Procedure Step 44 45 Completely tighten lower left and right Bi Pipe mounting bolts Installation Procedure Step 45 Dl tard ies hel 46 Reattach left and right intercooler hoses 1027 B Opelika Road Auburn Alabama 36830 Installation Procedure Step 46 47 Reinstall head lamp Installation is opposite of removal Installation Procedure Step 47 dda ia by Dp VANCE Jra DS 48 Remove boost sensor from original throttle body boot TOOL NEEDED Flat Head Screw Driver AUDI PERFORMANCE RACING Soa asl eee saga 36830 Installation Procedure Step 48 49 Install small o ring onto boost sensor It is recommended to use an o ring assembly lube to ensure that the o ring seats properly Installation Procedure Step 49 dda ia by Dp VANCE Jra DS 50 Using two 16mm boost sensor bolts and 2 6mm flat washers install boost sensor with connector facing driver s side TOOLS NEEDED 3 8 Ratchet Drive and 5mm Allen Head Socket AUDI PERFORMANCE RACING Soca al a LO 36830 Installation Procedure Step 50 51 Reinstall boost sensor plug Installation Procedure Step 51 dd ia by Dp VANCE de LS 52 Reinstall throttle body cover TOOL NEEDED Flat Head Screw Driver AUDI ee amp RACING Installation Procedure
6. OT tighten AUDI a ae iaia amp RACING Installation Procedure Step 38 39 Install round spacer on top right side between throttle body and Bi Pipe with 80mm bolt Note hand start threads but DO NOT tighten TOOLS NEEDED 3 8 Ratchet Drive and 5mm Allen Head Socket Be i Installation Procedure Step 39 00 se Dy 40 Install round spacer on top left side between throttle body and Bi Pipe with 80mm bolt Note hand start threads but DO NOT tighten TOOLS NEEDED 3 8 Ratchet Drive and 5mm Allen Head Socket ga AUDI PERFORMANCE amp RACING Installation Procedure Step 40 1027 B Opelika Road Auburn Alabama 36830 41 Push Bi Pipe onto throttle body Installation Procedure Step 41 So 0 de LS 42 Hand tighten top two bolts Will completely F tighten later TOOLS NEEDED 3 8 Ratchet Drive and 5mm Allen Head Socket AUDI takt via rasa amp RACING Installation Procedure Step 42 gt d 43 Install 30mm adapter to Bi Pipe bolt and tighten completely Note Use one hand to guide the bolt into the blind hole and the other to insert the bolt a i i J 5 TORQUE SPECIFICATIONS 1 7ft Ibs TOOLS NEEDED 3 8 Ratchet Drive and 5mm Allen Head Socket and Universal Joint f i I AUDI PERFORMANCE amp RACING 1027 B Opelika Road Auburn Alabama 36830 Installation Procedure Step 43 44 Completely tighten top bolts TORQUE SPECIFI
7. S AND SHIPPING No cancellation refunds exchange or credit on used parts modified parts painted parts special order parts or custom order parts No refund exchange or credit after seven days Returns of merchandise for any reason are subject to a 20 restocking fee ARMA must be obtained before any parts are returned to us Any return without a return authorization number RMA will be refused and NO refund will be issued All shipping charges are not refundable and must be prepaid All returned items must be in as new resellable condition Any item that has been installed on a vehicle will not be accepted for return under any condition Please note that certain items such as turbo kits spare ECUs wheels exhausts or special order items are non returnable or refundable All merchandise is in good condition when leaves our shipping department If a part is lost box broken opened etc or damage via transit you should immediately notify AUDI PERFORMANCE amp RACING LLC and the carrier UPS FedEx etc ALL merchandise is shipped and insured for full value and the responsibility for proper delivery is upon the carrier DO NOT return the damage part s without prior notification Backorders are kept to minimum If there is going to be an unreasonable delay we will notify you of the approximate shipping date Some items may be dropped shipped from the manufacturer AUDI PERFORMANCE amp RACING LLC primary shipping carrier is United Parcel
8. Service UPS policy states that all packages require a signature in order for the package to be released It is up to your individual UPS driver s discretion if he feels comfort able leaving the package All shipments with a value over 1000 U S require a signature Some shipments are drop shipped and may take up to 2 weeks to arrive All orders except ECU upgrades will be sent via UPS ground service domestic unless otherwise specified All ECU orders are shipped via UPS Next Business Day service domestic unless otherwise specified No orders will be shipped to P O APO or FPO Boxes Orders are normally processed the within two business days on receipt of order After carrier attempts to deliver the merchandise three times the order will be returned to Audi Performance and Racing and will only be reshipped at the buyers expense All merchandise will be shipped FOB origin Auburn Alabama USA unless drop shipped All items held by deposits become AUDI PERFORMANCE amp RACING LLC property if not claimed after 30 days PAYMENT Payment may be made by VISA MasterCard American Express and Discover Payment is also accepted by Certified Cashiers Check or Money Order in US dollars only For Cashiers Check or Money Order please contact AUDI PERFORMANCE amp RACING LLC in order to receive an exact payment amount for parts and shipping Pre payment will include charge for parts and freight For spare ECU orders the spare ECU itself must be paid in full a
9. ance parts is assumed by the buyer In the event such parts proves defective following their purchase and installation the buyer not AUDI PERFORMANCE amp RACING LLC the manufacturer the distributor or retailer assumes the entire cost of any necessary servicing repair or replacement AUDI PERFORMANCE amp RACING LLC will not be responsible for any direct or indirect actual or incidental expenses attributable to the use of any performance parts or to delay and inconvenience caused by the necessity of repairing or replacing performance parts CONDITIONS OF SALE Buyers of parts from AUDI PERFORMANCE amp RACING or any authorized distributor are warned that they are sold for off highway use only and special warranty provisions apply Performance parts may exceed the design limits of the vehicle and its subsystems Suitability and implementation of parts is at the sole discretion of the purchaser Customer agrees to operate the vehicle under the conditions set forth in this agreement and agrees to hold AUDI PERFOR MANCE amp RACING LLC its employees corporate officers and vendors harmless by reason of any claim damages accident or injuries resulting from the installation of the parts or the use of the vehicle with the installed parts OFF HIGHWAY OR RACING USE Because Country state or provincial laws and regulations may prohibit removal or modification of components that were installed on vehicles by their manufacturer to meet motor v
10. ehicle safety regulations applicable to vehicles manufactured for use on public roads AUDI PERFORMANCE amp RACING recommends that vehicles which may fall under these regulations and are equipped with parts designated for off highway use not be operated on the public roads and offers such parts only for track or off highway competitive or performance use only Performance parts are intended to be used only under controlled conditions with proper safety equipment and driver s training Street racing illegal racing is not encouraged by AUDI PERFORMANCE amp RACING Additionally it is recommended that you take lessons from your local racing schools and or performance driving school s to better your knowledge of the use of your automobile and its handling capabilities if you do decide to race Always remember to be careful while on the road and be courteous to other drivers ALWAYS WEAR YOUR SAFETY BELT WARRANTY It is important that you read understand and comply with the conditions set forth below AUDI PERFORMANCE amp RACING LLC products have been designed and are intended for off highway applications only Instal lation of these products may void the warranty coverage if any on your vehicle Manufacturer vehicle and parts warranties may be voided if the vehicle or part is used for competition or if they fail as a result of modification AUDI PERFORMANCE amp RACING shall not be responsible should the manufacturer void its warranty by reas
11. equency valve lower hoses by loosening the hose clamp and pulling them free Pai AUDI PERFORMANCE amp RACING Installation Procedure Step 24 1027 B Opelika Road Auburn Alabama 36830 25 Remove all throttle body bolts except top right Ke IN 7 IREMOVE Allen Head Socket Installation Procedure Step 25 on LoL se IS 26 Remove boost sensor bracket AUDI elia amp RACING Installation Procedure Step 26 ME 27 Remove wire strapping Pinch the underside a ity a allowing it to slide free through the hole n ee a rr k k nr af E e AA ea ze Ke E TOOLS NEEDED Pliers Installation Procedure Step 27 Pd Lo de LS 28 Install the arched lower adapter with two 55mm throttle adapter bolts starting with right side DO NOT use the round spacers TOOLS NEEDED 3 8 Ratchet Drive and 5mm Allen Head Socket AUDI takt via rasa amp RACING Installation Procedure Step 28 29 Remove remaining throttle body bolt at top right Installation Procedure Step 29 dd Ht Dg ater alates de LS 30 Attach smaller end of APR diverter valve hose to left and right exposed diverter valve opening Note Be sure that remaining end of hose is pointed to the front of the vehicle P ee a d ot a Jak NOTE Pictured diverter valve is not included in kit AUDI fa dag ie ohare Si RACING Installation Procedure Step 30 31 Gently pull back clip on top of the plug
12. nstallation Procedure Step 7 So LL de LS 8 Loosen front throttle body boot clamps TOOL NEEDED Flat Head Screwdriver AUDI liana amp RACING Installation Procedure Step 8 9 Generously loosen back throttle body boot clamp TOOL NEEDED Flat Head Screwdriver Installation Procedure Step 9 ded Ht da si 10 Loosen both boost frequency valve clamps from the left and right intake pipes and push hoses off TOOL NEEDED Flat Head Screwdriver AUDI ene amp RACING Installation Procedure Step 10 11 Remove two bolts on top of passengers side head lamp TOOLS NEEDED 3 8 Ratchet Drive and 1 35 Torque Head Socket Installation Procedure Step 11 Ht se Dy 12 Loosen remaining head lamp bolt through hole in fender TOOLS NEEDED 3 8 Ratchet Drive T 35 ordue Head Socket and 7 Extension AUDI liana amp RACING Installation Procedure Step 12 13 Remove loosened bolt in fender with a magnetic retrieval tool TOOLS NEEDED Magnetic Retrieval Tool Installation Procedure Step 13 AUDI LoL a de tes 14 Slide head lamp to the left to dislodge the clip and then pull forward AUDI Da ine hires amp RACING Installation Procedure Step 14 15 Gently pull back clip on top of the plug housing and unplug head lamp and blinker plugs Head Lamp Plug Installation Procedure Step 15 AUDI PERFORMANCE amp RACING 1027 B Opelika Road Auburn Alabama 36830 16 Lo
13. on of installation of the part or any other modifications occasioned by the installation of said part However certain rights are guaranteed a new car owner regarding the manufacturer s warranty SEMA Specialty Equipment Manufacturer s Association details your rights to modify your vehicle and retain warranty coverage http www sema org warranty Understanding this you hereby release and discharge AUDI PERFORMANCE amp RACING LLC employees officers and all other persons and associations connected therewith from any and all claims arising out of or relating to the parts purchased AUDI PERFORMANCE amp RACING 1027 B Opelika Road Auburn Alabama 36830 You have read and understood the conditions of sale set forth above You also understand the additional conditions of sale set forth in the product sales literature of the respective manufacturers and this order form You understand that any performance products purchased from AUDI PERFORMANCE amp RACING LLC and installed implies acceptance of this disclaimer Any claims on items sold by but not manufactured by AUDI PERFORMANCE amp RACING LLC should be made with the respective manufac turer AUDI PERFORMANCE amp RACING LLC parts are sold with a warranty against defects in materials or workmanship Abuse or use for purposes other than designed will void the warranty Implied warranties including warranties of merchantability or fitness for a particular purpose are excluded RETURN
14. osen lower left intake pipe hose clamp TOOL NEEDED Flat Head Screwdriver AUDI Se Da via rasa amp RACING Installation Procedure Step 16 17 Remove mounting bolt on left side of passenger s side intake pipe TOOLS NEEDED 1 4 Ratchet Drive and 10mm Socket f F m ie i P ae j o a E d i 7 Installation Procedure Step 17 Rae de di 18 Gently pull back metal tab at mounting point in order to free left intake pipe i D MA Toe AUDI ee Si RACING Installation Procedure Step 18 19 Remove the top end of the left intake pipe interfacing the throttle body boot first Remove the opposite end next and then pull up ae Nd a Ar Installation Procedure Step 19 Pd 0 de LS 20 Loosen hose clamp at lower end of right intake pipe TOOL NEEDED Flat Head Screw Driver AUDI ee amp RACING Installation Procedure Step 20 21 Remove right intake pipe mounting bolt Installation Procedure Step 21 Do LL de LS 22 Remove the top end of the right intake pipe interfacing the throttle body boot first Remove the opposite end next and then pull up AUDI PERFORMANCE amp RACING Installation Procedure Step 22 1027 B Opelika Road Auburn Alabama 36830 23 Remove throttle body boot by gently pulling out Note Will need this assembly later in the installation Installation Procedure Step 23 Do LL de LS 24 Remove both left and right boost fr
15. t the time of order There are no refunds or cancellations on spare ECU s that are ordered If the spare ECU has not been shipped within 10 business days from the original date of order the order may be cancelled and a refund can be issued All prices are subject to change without prior notice Please call for current prices and availability of products AUDI PERFOR MANCE amp RACING LLC reserves the right to discontinue products as necessary because of quality availability price or other reasons PRIVACY AUDI PERFORMANCE amp RACING LLC does not sell rent trade or loan our customer s names VIN number email address or any type of personal information we collect You may receive information from us detailing new products tracking numbers for shipping or new features on our web sites i Disclaimer Pliers Magnetic retrieval tool 1 4 Ratchet Drive T 35 Torx Socket 3 8 Ratchet Drive 5mm Allen Head Socket Torque Wrench 10mm Socket 7 3 8 Drive Extension 8mm Socket 3 8 Universal Flat Head Screwdriver Joint Phillips Head screwdriver ii Tools Needed AUDI PERFORMANCE amp RACING 1027 B Opelika Road Auburn Alabama 36830 2 80mm Bi Pipe Intake Bolts Bag 3 1 Boost Sensor O ring Bag 2 2 Diverter Valve Clamps Bag 4 2 Round Spacers Bag 3 2 6mm Flat Washers Bag 2 1 Arched Spacer Bag 1 oe O E O AUDI PERFORMANCE amp RACING 1027 B Opelika Road Auburn
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