iSonic 3000 USER MANUAL
Contents
1. eee seee eere 31 22 Appendix C Flume and weir equation summary eere eee 35 23 Appendix D Ethernet module guide eere sees 38 24 Return of goods for repair Harmlessness declaration 40 3 UF_iSonic3000_BA_02_1504 Basic safety recommendations Page 1 39 1 Basic safety recommendations Before installing or using this product please read this instruction manual thoroughly Only qualified personnel should install and or repair this product If a fault appears contact your distributor Installation Do not place any unit on an unstable surface that may allow it to fall Never place the units above a radiator or heating unit Route all cabling away from potential hazards Isolate from the mains before removing any covers Power connection Use only the type of power source suitable for electronic equipment If in doubt contact your distributor Ensure that any power cables are of a sufficiently high current rating All units must be earthed to eliminate risk of electric shock Failure to properly earth a unit may cause damage to that unit or data stored within it Protection class The device has protection class IP 67 and needs to be protected against dripping water water oils etc Setup amp operation Adjust only those controls that are covered by the operating instructions Improper adj2. Badger Meter Europa GmbH iSonic 3000 Ultrasonic flow meter for open channels USER MANUAL April 2015 UF_iSonic3000_BA_02_1504 Contents Page 1 Basic safety recommendations 1 eese eeeee eese eise nennen nennen nhanh nnn nnn nnn 1 2 NCS GMO UL pee m socuece we nneenycecteus a 2 3 Technical specifications isccssnicediectsccterebinadceatecetecebhcadiestenwaceatiiaddeatcctcennieaddeateaaacesedesicens 3 Be SCENE AU GS ee 5 5 Processor unii Mere nn 5 6 Internal Tas n qme mE V iacnioceic oce ioa cap ve ce caue e Ee eo nu E ob iav cose eese weak be ge Deri s pee Poe ius 5 FEN EFERANMEMON RE ES 6 8 Main board description EN ERE EE 6 OE USE CONNE CION Snia cay DER REL ET OU EE SEEN CPI RENE T RENE 7 10 Internal SD CAN m Q 7 11 RTC real time clock and calendar ccccceeesceeseeeeseceneeeeseeeeseeenesonsesenseeeneseneeneneens 7 12 SBEHSOFIDnDpUlS x5 a aaa Prec nuseodondwabdvsusushodondwetsvancustodsnduenSseueuabidenduebads 7 13 DAG current 4 20 MA OUIDUIS 5 iecorex uer ceo eee oe P copa xe ouv ese Diva Se rece axes Eoo Ru rios eu re oeu Ee 8 14 PHISe OUIDUIS 4i iota oo odo dioc a ito ibus 8 LOL WOK WIEMISONIC 3000 c 9 T5 1 Front panel LCD and buttons cece ccccceecceeeceeeseeeeeeeseeeseeeseeeseeeseeesseees 9 15 2 Misa er T H 9 15 3 Menu Channels cesede m
3. If edited Setup ini file is saved into the program directory e g C Program files Flow Badger Meter the values will appear as default with every new start of the FlowSetup program Setup ini file can be edited by changing the fields in the following dialog boxes 3 UF_iSonic3000_BA_02_1504 Software FlowSetup description Page 17 39 Dialog Box GLOBAL Setup of the global parameters of the device GLOBAL Measure Period s Log Period s 1200 Force Sleep YES z Warmup time s 10 Nr of QTABS El Day Logs YES MopBus l 8 MODBUS Rate NLNU E Measure period s Sets the measurement period in seconds Standard is 1 second If the period is greater than or equal to 60 seconds the two measurements automatically go into the sleep mode with the blank display This can be used when the unit is DC powered to spare the battery lifetime Log period s Sets the logging period in seconds Must be the same number or multiplication of the measure period number Force sleep Select YES goes to sleep mode even if Meas Period 60 sec NO does not go to sleep mode if Meas Period 60 sec Warm up time s Used in sleep mode time the sensor needs to wake up prior to measurement time Num QTABS Number of Q h tables which are to be used by the device Day Logs Select YES enables to record the daily records into the daylogs csv txt files NO disables to record the daily records into the daylogs csv txt files ModBus Nu
4. pipe Manning rectangular AE NES NEM NN Cylindrical tank content The same action can be carried out from the menu Primary element Parschall Flume Manhole Flume Contracted rectangular weir Suppressed rectangular weir Cipoletti weir V notch weir Manning pipe Manning rectangular Formulas for each primary element and Manning equation are described in Appendix B of this manual Manning equation is selected when it is necessary to calculate the flow curve of the circular or angular free flow profile without any primary flow element flume weir The last choice Cylindrical tank content is used to calculate the volume curve of the cylindrical tank gt UF iSonic3000 BA 02 1504 Software FlowCalc description Page 22 39 In the dialog box Units it is also necessary to select the appropriate level and flow rate units The calculated flow rate values will appear in these units It is possible to combine any level and flow rate unit Units Input CTI ww Output Ls ww The dialog box Dimension offers the possibility to specify either the dimension of the primary flow element or to fill in the parameters of the appropriate equation see Appendix C Dimension Selection Value In the dialog box Flow Q it is possible to either fill the appropriate level values or load one or two column tab delimited text files Grafical icons Enables to open the tab1 txt tab4 txt or any other 1 or 2 c
5. FLOW_DIGITS 1 3 UF_iSonic3000_BA_02_ 1504 Appendix A Setup description TIME _DIVISOR 1 AMOUNT_DIVISOR 0 TOTAL_UNITS xx TOTAL_DIGITS 1 INPUT channel 4 setup ICHAN_ 4 channel not used if length name is shorter than 3 NAME x LCAL4 0 0 LCAL20 100 LEVEL NAME xx LEVEL LOG 0 FLOW_LOG 0 QTABID 0 LEVEL UNITS cm LEVEL DIGITS 22 FLOW UNITS l s FLOW NAME xx FLOW DIGITS23 TIME _DIVISOR 1 AMOUNT DIVISORZ20 TOTAL UNITSz2m TOTAL DIGITS 23 J OUTPUT RELAYS RELAY 1 is optical max 30V 50mA RELAY 1 next value inform on which input channel the DAC is connected 1 4 0 meaning not used CONNECT 1 TYPE of relay output n n c1 0n O J T relay is not used relay pulse output of flow total relay is ON if level is gt COEF relay is ON if level is lt COEF relay is ON if flow is COEF relay is ON if flow is COEF PE 1 3 UF_iSonic3000_BA_02_ 1504 Page 28 39 Appendix A Setup description Page 29 39 COEF description if TYPE is 1 coeficient calculates the number of pulses for total value changes e g 1 0 meaning 1 pulse for 1m if total is in m e g 10 0 meaning 10 pulses for 1m e g 0 1 mean 1 pulse for 10 0 m COEF 100 0 the value in level parameter or flow units Set the hysteresis dead band for the high or low alarms Type Level Level Flow Flow HYSTER 5 0 RELAY 2 is optical max 30V 50m
6. for each output Outputs 1 and 2 are opto relay solid state 3 and 4 relay outputs PULSE OUTPUTS Output Output Output3 Output4 Coefficient 100 TAE Level E Hysteresis 28 Connect to Connect to Informs which input channel is connected to which output channel Select 0 4 0 means that output is not used Type Select Not used Output is not used Total Pulse output of flow total Level gt Relay is ON if measured level parameter is gt COEF Level lt Relay is ON if measured level parameter is lt COEF Flow gt Relay is ON if calculated flowrate is gt COEF Flow gt Relay is ON if calculated flowrate is lt COEF Coefficient If TYPE is 1 it calculates the pulse number for total value changes e g 1 0 means 1 pulse for 1m if total is in m 10 0 means 10 pulses for 1m 0 1 means 1 pulse for 10 0 m etc Hysteresis The value in level parameter or flow units Set the hysteresis dead band for the high or low alarms Type Level Level Flow Flow 3 UF_iSonic3000_BA_02_1504 Software FlowSetup description Page 20 39 Dialog Box DAC OUTPUTS Setup of the 4 20 mA DAC output parameters for each output respectively DAC OUTPUTS Outputl Output Output Output Connect ta Value 4 m Type Flow F acne D Connect to Informs which input channel is connected to which ouput channel Select 0 4 0 means output is not used Type Says which parameter represent
7. units are user defined iSonic 3000 setup language text files and flow tables can be modified with standard text editor directly on iSonic 3000 USB mass storage The log files flows txt and daylogs txt are TAB delimited text files and can be imported easily to any table editor iSonic 3000 can be anytime USB connected to PC tablet Smart Phone or any device which supports USB mass storage In the mass storage mode the meter can be used as a standard USB key with 4 GB capacity all information is stored as text files Thanks to this technology iSonic 3000 supports all OS platforms worldwide e g MS Windows Linux Unix Apple Android iSonic 3000 is housed in a robust wall mounted metal case and has protection class IP67 The LCD display has 4 x 20 characters iSonic 3000 menu is operated with 3 x front panel high endurance buttons iSonic 3000 is powered from external power AC 80 250V 50 60Hz or from external ACU 12V Using ACU 12V iSonic 3000 measures in user defined periods and goes to deep sleep mode in between to save ACU capacity otandard USB connector type A is mounted in IP67 case No special cable is needed iSonic 3000 firmware can be updated by user anytime via USB iSonic 3000 is controlled by newest 32 bit processor with fast 64bit arithmetic s Processor is placed on a small removable PCB board firmware upgrades can thus be carried out with a simple replacement of the processor board Four channels high r
8. value or Enter the menu item and back to the menu 3 UF_iSonic3000_BA_02_ 1504 Software installation Software FlowSetup description Page 16 39 16 Software installation Install the FlowSetup Fassia and FlowCalc Faweli programs with iSonicSetup exe file in the specified directories e g C Program Files iSonic3000 Subdirectory of both programs comprises the file language tex with English texts These can be replaced by any other language i Setup Flow Badger Meter Ready to Install Setup is now ready to begin installing Flow Badger Meter on your computer amp Click Install to continue with the installation or click Back if you want to review or change any settings Destination location F 4 Program FilessFlow Badger Meter Start Menu folder iSonic 3000 Additional tasks Desktop Icons Create the program FlowSetup Create the program FlowtCalc TN 17 Software FlowSetup description The software is used to edit the Setup ini file The file can be edited directly on the SD card of the device or first saved to the selected PC folder and then copied on the SD card It is recommended to use the second choice and to create the database of Setup ini files on the PC File Open menu option or graphic icon enables to open the existing Setup ini file from the selected folder File Save menu option or graphic icon enables to save the edited values to the oetup ini file to the selected folder after editing
9. 00 Ver 3 00 1 2 from power supply unit under the i 2 display 3 r3 c9 R81 O L1 gs R39 R32 TA T2 R ra RE dn E O a qT l m L1 1 5 g wo Js 8568 Ree RBS E HY 7 ped M p X DC power 3 5 OOOD DOOO ModBus 12V 2 S RS485 RS485 RS422 Co RS422Tx IRs422RX 3 4 free for ouput 4 20mA external DC 3 DC 12V 4GND 3 UF_iSonic3000_BA_02_ 1504 DAC current 4 20 mA outputs Pulse outputs Page 7 39 9 10 11 12 USB connector The USB B connector in IP67 case is located on the left side of the iSonic 3000 housing It is necessary to unscrew the connector cover For connection between PC and iSonic 3000 please use standard USB A B cable For tablets or phones with micro USB connector an OTG reduction cable is required Tablets or phones must support USB mass storage iSonic 3000 USB is dedicated for download all LOG files upgrading firmware is possible only with Windows based OS Internal SD card An internal removable SD card with 4 GB capacity is mounted on the main board The SD card connector is located under the processor board Type push push is used The following writing LOG files can be saved on the SD card memory All actual values in setup period e Day amounts e System report text file startup times USB On OFF status etc All files written on the SD card are visible on PC or any device which supports USB mass storage It is necessary to enable m
10. 2 Disable Disables the mass storage possibility and resets the meter To deactivate the changes made in setup ini and lang txt files it is necessary to run load setup from the SD in SETUP menu 20 2 after having disabled the mass storage To deactivate the changes in tab1txt tav4 txt and lang txt files it is necessary to run load Qtabs from the SD in SETUP menu 20 3 after having disabled the mass storage 15 8 Work with iSonic 3000 15 8 1 iSonic 3000 programming and data retrieval overview 5 steps to program an install iSonic 3000 1 Prepare the Setup ini file by using the FlowSetup program see chapter 15 7 1 and tab1 txt file also tab2 tab3 tab4 where applicable by using the FlowCalc program see chapter 18 on a computer running the software FlowSetup and FlowCalc 2 Connect the iSonic 3000 unit using a USB cable to your computer The iSonic 3000 unit will appear as a disc at your computer explorer Select the menu item MASS STORAGE Enable see point 15 7 on the iSonic 3000 unit Copy both the Setup ini and tab1 txt files also tab2 tab3 tab4 where applicable from your PC disk to the iSonic 3000 unit Disable mass storage by pressing any key on the iSonic 3000 unit The iSonic 3000 unit will then automatically restart 3 Set the Unit password on the iSonic 3000 menu item SYSTEM Enter Password see chapter 15 6 1 The password is shown on the main pcb board which can be found by opening the front panel of the iSo
11. 278 7631 8 Sft 157 249 1 5865 1810 10860 12 4ft 158 296 20478 23505 14 57 16 Sft 159 375 24776 288144 17288 20 PRI PR2 PR3 PRA PRS PR6 Pro 1 69 2081 1 5145 17272 10363 11389 __ Manhole flume Q Kh K K K K inch US inch US K m m s cm i s gal min gal min feet cfs 4 195 02343 00295 004800 288 08166 6 1 95 0 026 0 0381 00620 372 1053 8 195 03424 00431 0070 421 1192 10 amo Contracted rectangular weir Q K L 0 2h h K K K K inch US inch US K m m s cm L s gal sec gal min feet cfs 0 0184 0 0500 gt UF iSonic3000 BA 02 1504 Appendix C Flume and weir equation summary Page 36 39 Suppressed rectangular weir Q K L h m m mie cm T gal s gal min Lees cfs 14 5 1 84 0 0184 0 0500 2s 773 Cipoletti weir Q K L h com s emus WE ee ets m m s cm T gal s feet cfs 1 186 0 0186 0 0505 808 03 8367 367 V notch weir 30 45 60 90 Q 8 15 2g gt tan o 2 C h k g acceleration due to gravity 9 806 ms 980 6 cms 386 06 inchs 32 2 fts k m m s cm l s inch US gal s gal min feet cfs pierre Perm C m m s C cm L s C inch gal s gal min C feet cfs 3 UF_iSonic3000_BA_02_1504 Appendix C Flume and weir equation summa
12. A RELAY 2 CONNECT 1 TYPE 1 COEF 100 0 HYSTER 5 0 RELAY 3 is REED contact max 200V 0 5A RELAY 3 CONNECT 0 TYPE 0 COEF 0 0 HYSTER 5 0 RELAY 4 is REED contact max 200V 0 5A RELAY 4 CONNECT 1 TYPE 3 COEF 0 0 HYSTER 5 0 3 UF_iSonic3000_BA_02_ 1504 Appendix A Setup description Page 30 39 SETUP 4xDAC outputs 0 20mA DAC 1 next value informs on which input channel the DAC is connected 1 4 O meaning not used CONNECT 21 which kind of input value is in the DAC output 0 DAC is not used 1 DAC copied sensor input current 4 20mA 2 DAC copied level of input channel 8 DAC produce current from flow DACTYPE 2 value for 4 mA output e g for level 0 cm COEF4MA 0 value for output 20 mA e g 100 0 cm for 20 mA COEF20MA 100 dac 2 config DAC 2 CONNECT 0 DACTYPE 2 COEF4MA 1 COEF20MA 101 dac 3 config NOT used DAC 3 CONNECT 0 DACTYPE 0 COEF4MA 0 COEF20MA 0 dac 4 config NOT used DAC 4 CONNECT 0 DACTYPE 0 COEF4MA 0 2 COEF20MA 10 2 3 UF_iSonic3000_BA_02_ 1504 Appendix B ModBus implementation Page 31 39 21 Appendix B ModBus implementation Hardware description e Communication between controller or central unit and iSonic 3000 ModBus interface is on the RS485 interface bus e Default bit rate is 9600 b s e iSonic 3000 device address is defined in setup ini in section GLOBAL keyword MODBUS addr where ad
13. A Setup description iSonic 1 0 setup file Please everywhere in text do not use brackets its for sections names see section name GLOBAL I WARNING FOR floating point NUMBERS use as decimal separator dot lt gt NOT commas GLOBAL periods are in seconds MEASPERIOD 1 LOGPERIOD 10 Sleeping mode if device is 12V battery powered go to sleep if measper lt 60 sec FORCESLEEP 1 number of Q h tables max 4 files tab1 txt tab2 txt NUMQTABS 3 enable disable recording amounts LOG DAY 1 address of MODBUS RS485 RS422 interface MODBUS 158 MODBUS RATE 9600 INPUT channel 1 setup with Full Description ICHAN 1 channel name is string max 15chars if channel is not used enter only 1 char e g x NAME Parshall FLUME 3 UF_iSonic3000_BA_02_ 1504 Appendix A Setup description Page 26 39 Level Calibration Coefs Linear level coefs for sensor output current mA gt LCAL4 inform level for sensor current 4 ma LCAL20 is level for 20 mA LCAL4 0 0 LCAL20 290 LEVEL NAME max 16 digits string for name of level etc level temp PH LEVEL NAME Level Level units string LEVEL UNITS cm number of decimal digits LEVEL DIGITS 1 1 enable 0 disable Level recording to file flows txt LEVEL _LOG 1 enable actual flow recording FLOW LOG 1 gt which Qtab is used for calculate flow enter 0 if Qtab is not used flow rate value
14. OTALS This menu gives you an overview of all totalizer values with date time of their reset and overall working hours of the channel after the reset TOTALS Total 1 Total 2 Total 3 Total 4 RESET Totals To reach the channel values move up and down with the and buttons Enter the menu with E Inside the channels it is possible to toggle between the channels with the and buttons The E button brings you back to the channel list Press off the E button to display the values CHANNEL NAME Total 23123 12m Res 2 2 2013 16 03 Work hours 1732 RESET Totals Reset the total value of the each channel respectively First select the channel by using the button and confirm with the E button Menu DAY LOGS This menu gives you an overview of the daily amounts of each totalized channel corresponding work hours and overall total values for each given day in the past TOTALS CHANNEL 1 CHANNEL 2 CHANNEL 3 CHANNEL 4 Clear Day logs 3 UF_iSonic3000_BA_02_ 1504 Work with iSonic 3000 Page 11 39 15 6 To reach the channel values move up and down with the and buttons Enter the menu with E Inside the channels it is possible to toggle between the channels with the and buttons The E button brings you back to the channel list Up to 45 days back can be displayed If the daily work time was a few seconds less than 24 hours the exclamati
15. TE Level 3 units Flow 3 name Flow 3 actual value Flow 3 units Total 3 name Total 3 value Total 3 units Channel 4 name Level 4 name ASCII 16 BYTE Level 4 value in ASCII format 16 BYTE L evel 4 Units Flow 4 name Flow 4 actual value Flow 4 units Total 4 name Notes Each channel is described with a Channel name string of 8 words 16 ASCII bytes Level name 16 bytes Level value 16 bytes in ASCII Level units 16 bytes in ASCII Flow name 16 bytes Flow value 16 bytes in ASCII Flow units 16 bytes in ASCII Total name 16 bytes Total value 16 bytes in ASCII Total units 16 bytes in ASCII 3 UF_iSonic3000_BA_02_ 1504 Appendix B ModBus implementation Page 34 39 Returned message from iSonic 3000 TE Weenie e200 adctess Eon Number of sending bytes XXX pate o n M Ooo O 3 UF iSonic3000 BA 02 1504 Appendix C Flume and weir equation summary Page 35 39 22 Appendix C Flume and weir equation summary Parshall flume Q Kh K m m s cm L s inch USgal s USgal min feet cfs 1 1 55 00604 00480 00538 323 0338 2 1 55 04207 0 959 01074 645 0678 8 155 0 1771 0 407 01576 946 090 6 158 0 381 02636 03037 1822 206 9 1 53 0535 04660 05124 3075 307 ift 155 0 705 05600 06274 83765 8395 15ft 1 55 1 067 08475 09490 5698 5975 aft 155 1420 1 351 1
16. ass storage in the iSonic 3000 menu The following text files are on the SD card for services and manufacturing purposes e SETUP txt all setup values e tabX txt where X is in range of 1 to 4 for Q h flow tables Lang txt for international language strings RTC real time clock and calendar RTC is a special silicon chip which is battery powered removable Lithium battery type CR2430 RTC is for real time and calendar The battery capacity is of approx 10 years Connection between RTC and processor unit is made via 12C interface Sensor inputs Four inputs are available for current output level sensors 4 20mA Max power at 24 V for active sensors is 250 mA Sensors inputs are protected with suppressor diodes Input sensing resistor has a value of 120 ohms Voltage on sensing resistor is measured by analog to digital converter with 16bit resolution Each input is measured in 1 sec period Connectivity to processor is under I2C bus 2wire sensor connection 3wire level sensor 24V 3 UF_iSonic3000_BA_02_1504 DAC current 4 20 mA outputs Pulse outputs Page 8 39 13 DAC current 4 20 mA outputs iSonic 3000 has four outputs DAC 4 20mA DAC Digital to Analog Converter Used are 12 bit DAC Max output voltage is 12V max value of end resistor is R 12V 0 020A 600 ohms Each DAC output can be connected to each input specified in setup DAC output can be specified to types e DAC copied input current DAC copied input
17. ate and time values Levels offset This menu sets the offset value of the measured parameter i e level of each channel First select the channel by using the button and then confirm with the E In the first digit place select the minus or plus sign with the button in the next digit places enter the number using the or buttons for increment decrement of each digit and E to enter the digit Example Level sensor span is 0 100 cm 4 20 mA sensor dead band is 10 cm 15 6 6 15 6 7 that gives the overall mount level of 110 cm over bottom level of the flume The real mount level of the sensor is 73 cm over the bottom level of the flume In this case it is necessary to set the level offset value 37 cm Damping Used to set intervall in seconds 0 30 and to average measured values The bigger interval is set the slower are changes of the measured value on the display Use the buttons for increment decrement and E to enter the digit Upgrade firmware This menu allows an upgrade of the device firmware The device must be connected to the USB port of your computer with previously installed flip exe software and activated corresponding USB driver First activate this menu item on the meter then run the file isonicprog bat on your computer 3 UF_iSonic3000_BA_02_ 1504 Work with iSonic 3000 Page 13 39 15 7 Menu MASS STORAGE MASS STORAGE Enable 15 7 1 E
18. dr is in range 1 to 254 e Max length of connection cable is 500m Twisted pair cable is strongly recommended Shielding is not recommended if shielding is needed for ex in hospitals airports or where EMC from cable may be dangerous cable shield must be connected in one point only to central building ground Protocol description Master Controller requests data from iSonic 3000 with command message Data CRC checksum p iSonic 3000 supports only read word data function FUNCTION n O3h Request message from controller structure Function read data otart address of data 2 bytes Lo address Hi address Number of requested words 2 bytes Lo Hi CRC checksum 3 UF_iSonic3000_BA_02_ 1504 Appendix B ModBus implementation Page 32 39 iSonic 3000 address memory description All iSonic 3000 data are stored in the memory addressing map Wordaddress decimal Meaning 0 to 3 8 BYTE serial number LIEN In ASCII interpretation 4 to 7 8 BYTE in ASCII ENT UNI 8 to 15 16 BYTE in ASCII o ramet O O 16 to 23 16 BYTE 24 to 31 16 BYTE Level 1 value in ASCII format such 13 51 32 to 39 16 BYTE Ga ti 72 to 79 Total 1 value Total 1 Units 16 BYTE in ASCII 16 BYTE 16 BYTE 16 BYTE Total 2 value Total 2 units 3 UF iSonic3000 BA 02 1504 Appendix B ModBus implementation Page 33 39 Channel 3 name Level 3 name ASCII 16 BYTE Level 3 value in ASCII format 16 BY
19. esolution analog current inputs are available with O 20mA Analog inputs are measured with 16bit sigma delta ADC converter Four analog outputs 0 20mA with 12bit DAC convertor are mounted Two optical OPTRON pulse outputs are mounted Max 35V 50mA and 2 REED relays max 200V 500mA ModBus RS485 RS422 galvanic isolated interface is mounted on the board Optional small PCB and board are available 100Mb Ethernet with independent WEB server M Bus board GSM SMS board GSM 3G modem additional housing connected to iSonic 3000 Ethernet 3 UF_iSonic3000_BA_02_ 1504 Technical specifications Page 3 39 3 Technical specifications Mexamga 700000 T Description UP Down Enter AC power AC 85 230V 50 60Hz Consumption 5 0 VA Fuse Electronic Optional ACU 12V Consumption Operating mode Max 150mA without sensors 50 mA per sensor 4 20mA 24V Sleeping mode Max 2mA ACU charging Automatic from AC power Capacity 10 years OnBoard GoldCap Capacity 0 1F 5 5V Not replaceable by the user Dedicated for reliable built in SD card disconnected when power shutdown Channels 4x current input channels 4 20mA Sensor types Active 3wire sensors 24V DC powered Passive 2 wire connection 24V sensors Resolution 4x 16bit sigma delta ADC converter 2 bit Measured current is factory calibrated Opto relay output DC power Channels 2x opto relay outputs 35V 50 mA Max conditi
20. is uate qid dem dens acl use Mate E 9 15 4 Monu SE b c Cs 10 15 5 Ment DAY LOG Soren 10 15 6 WIECMUNSCTUD deea 11 19 591 Enter PASS WONG e E combo eebeeues Pcia ORE RU EE etalon 11 15 6 2 Load Setup Trom SD iii LI no Hee abuse a a 11 15 5 9 Odd COTABS TOM SS Desttesunertcopdcetbu videro aca ewes 12 15 65 45 DECLINE eee ne er en Ee EE 12 1520203 Levels Oll SOL eerie uc E oe hs Ponta EN MI I ILI 12 T500 BITS T e E eM 12 15 6 7 Upgrade TINMWAN e t eo ret a pc Re teet nS Ies de svo eu aee qute ep xu saepta usd au quRE qas 12 15 Menu MASS STORAGE rcis ridercituda cive edi carta cot rear nda erPP E encnen da oibus 13 1991 Enap ESI INIRE MEI EE EE see 13 15252 JIDISSDIG uota adea M C M LU M LU M LH Ec 14 15 8 Work WIT ISOMIG3 OOO Mp 14 15 8 1 iSonic 3000 programming and data retrieval overview 14 16 SoltwareunstallatOll 3 idi acos dereud eer ue se aeree Ee ae dedero eter oed isa vc ve rE 16 17 Software FlowSetup description 1 eese Lees eere serene nennen 16 18 Software FlowCalc description ee cree Leeee eese eee eene nnne 21 19 Installation of sensor EchoPod DL 10 eee eeeesseu 24 20 Appendix A Setup description eeeeeeeieee aa nennen nnn nnn 25 21 Appendix B ModBus implementation
21. level with specific calculation DAC copied input flow with calculation defined in the setup 4xDAC Current amplifier Left bottom Board corner 14 Pulse outputs Two optron pulse outputs for max 35V 50mA and two reed relays outputs max 200V 0 5A are available Each pulse output can be connected to each sensor input The pulse output can be programmed for 3 types see setup txt e Pulse output for flow for example 1 pulse for 1m e Signaling if input level is higher than specific border e Signaling if input level is lower than specific border 4 x pulse output Output 1 relay 1 max 175 V 1 A 2 relay 2 1 opto relay 3 gt UF_iSonic3000_BA_02_ 1504 Work with iSonic 3000 Page 9 39 15 Work with iSonic 3000 15 1 Front panel LCD and buttons The iSonic 3000 has a front panel LCD display with 4x 20 characters and three buttons The LCD amp buttons are IP 67 waterproof The display gets backlighted as soon as a button has been pressed and automatically switches off after two minutes without action Buttons names amp meanings left to right button Move up in vertical menu or number increase Ea button Move down in vertical menu or number decrease E button Move right in horizontal menu confirm value or enter the menu item and back 15 2 Menu CHANNELS TOTALS DAY LOGS SETUP MASS STORAGE E I CHAN 1 TOTAL 1 CHAN 1 Enter Pa
22. mber of ModBus address integer number ModBus rate Selection between the ModBus rate values gt UF_iSonic3000_BA_02_ 1504 Software FlowSetup description Page 18 39 Dialog Box CHANNELS CHANNELS 8 Channel Channel Channels Channel4 Name Value 4 m Value 20 m Level Name Level Unit Level Decimals CIT AB Mr Level Lag CHANT Calculate of Flow YES hd 0 Eds Flowrate teu Flow Unit Lis Level Flow Decimals 2 em Time Divisor i i El Amount Divisor 1000 ad Total Unit M3 His d Total Decimals 2 x Setup of the measuring channels parameters for each channel respectively Name Value 4 mA Value 20 mA Level name Level unit Level decimals QTAB Nr Level log Calculate flow The channel name maximum 15 characters This text appears on the meter display Should the channel not be used please use only one character e g x Value of the measured level parameter equal to 4 mA Value of the measured level parameter equal to 20 mA The name of the measured level or another parameter e g temperature This text appears on the meter display and written in the flows csv txt files The measured level parameter unit This text appears on the meter display and iswritten in the flows csv txt files Select 1 6 of the measured level parameter decimal number Selection of the QTAB file tab1 tab4 txt 0 4 which is used to calculate the flow of this channel Should the fl
23. nable Enables the possibility to reach the log files flows csv and daylog csv Files are semicolon delimited with direct possibility to open files from the meter by MS EXCELL program Flow csv txt all measured data in setup time interval Daylog csv txt day log amounts with corresponding daily work hours In this mode it is possible to edit directly the files setup ini lang txt and tab1 txt tab4 txt in the mass storage device or in the computer and then to copy them to the mass storage device recommended Setup ini the text file with all setup parameters for all measuring channels and outputs The structure of the file setup ini is given in Setup description of this manual Tab1 txt tab4 txt text files with 2 tab delimited columns representing level and corresponding flow rate values h Q in units specified in setup ini file Example 80 281 1984 It is possible to write up to 100 lines with h Q values in each file tab1 txt tab4 txt Note Once the changes have been made in setup ini file for the names and units of parameters saved in flow csv and daylogs csv files it is necessary to delete the files flow csv and daylogs csv from the meter before starting the load setup from the SD 20 2 Only this makes the actual parameter names and units to appear correctly in the header row of the file flow csv or daylogs csv 3 UF_iSonic3000_BA_02_ 1504 Work with iSonic 3000 Page 14 39 15 7
24. nic 3000 Load Setup ini to the iSonic 3000 memory by using the menu item SYST EM load Setup from SD see chapter 15 6 2 Load tab1 txt also tab2 tab3 tab4 where applicable to the iSonic 3000 memory by using the menu item SYSTEM Load QTABS from SD see chapter 15 6 3 4 Install and connect the sensor see chapter 9 5 Set the password by using the menu item SYSTEM Enter Password see chapter 19 Set the appropriate sensor offset by menu item SYSTEM Levels Offset see chapter 19 1 step to copy the logged files from the iSonic 3000 unit Connect the iSonic 3000 unit using a USB cable to the computer Select the menu item MASS STORAGE Enable see chapter 15 7 Copy the files flow csv txt and daylogs csv txt from the iSonic 3000 unit to your PC Disable mass storage by pressing any key on the iSonic 3000 unit The iSonic 3000 unit will then automatically restart 3 UF_iSonic3000_BA_02_ 1504 Work with iSonic 3000 Page 15 39 15 8 2 iSonic 3000 menu overview Front panel LCD and buttons iSonic 3000 have front panel LCD display 4 x 20 chars and 3 x buttons LCD and buttons is IP67 waterproof LCD goes white LED back lighted after any button is pressed Automatically backlight OFF after two minutes Buttons names and meaning left to right button Move up in vertical menu or number increase button Move down in vertically in the menu or number decrease E button Move right horizontal in the upper menu Confirm
25. olumn tab delimited text file Enables to save the calculated values to the 2 column tab delimited text file tab1 txt tab4 txt file into the selected folder and consequently to the iSonic 3000 SC card Enables to delete the line with cursor from the table Z Enables to redraw the calculated h Q curve Graph 3 UF iSonic3000 BA 02 1504 Software FlowCalc description Page 23 39 Decimals selection of decimal places of calculated flow rate values Click on the Flow Calculation button to calculate the flow rate values according to specified primary element and units The calculated values are displayed in the Graph below Flow Q T quu p T 4 wMo r T 4 seaaotanwadaaasanaahbaanhkdaadaaastawaataaaothaaad 0 dece ape MESI EM ee Vee Ss B H9 12 15 15 18 20 gt UF iSonic3000 BA 02 1504 Installation of sensor Echopod DL 10 Page 24 39 19 Installation of sensor EchoPod DL 10 Sensor EchoPod Viton gasket Installation of the sensor ocrew the sensor into the stainless steel mounting bracket while using the gaskets EchoPod Max 125 cm Sensor must be installed maximum 125 cm above the flume bottom minimal measured level with a minimum of 5 cm distance above the maximal measured level EchoPod DL 10 connection to iSonic 3000 4 20 mA input terminal red wire black wire UF iSonic3000 BA 02 1504 Appendix A Setup description Page 25 39 20 Appendix
26. on mark is displayed in front of the value in hours 2 2 2013 Amount 232 12 m Work hours z 24 Total 3123 12 m Clear Day Log Reset the day logs values of all channels This function deletes only day logs values stored in the memory and does not influence the daylog csv file Menu setup SETUP Enter Password Load Setup from SD Load QTABS from SD Date amp Time Levels Offset Damping Upgrade Firmware 15 6 1 Enter Password The 4 digit password is unique for each unit Enter the number using the or buttons for increment decrement of each digit and E to enter the digit Once the correct password has been entered it is possible to use all setup menu items for 15 minutes Load Setup from SD Load QTABS from SD Levels Offset Upgrade Firmware Reset Totals Clear Day Log 15 6 2 Load Setup from SD Activating this feature leads to the load off of the setup ini and lang txt files from the SD mass storage into the memory 3 UF_iSonic3000_BA_02_ 1504 Work with iSonic 3000 Page 12 39 15 6 3 15 6 4 15 6 5 Load QTABS from SD Activating this feature leads to the load off the tab1 txt tab4 txt files from the SD mass storage into the memory Date amp time EG amp This menu sets the actual date and time values Select with the or buttons for increment decrement of each item and press E to enter The password is not necessary to access the d
27. ons Flow pulses user configurable ALARM ON state when input level is greater than user defined level border ALARM ON state when level is smaller as defined 3 UF_iSonic3000_BA_02_ 1504 Technical specifications Page 4 39 1 Flow pulses user configurable 2 ALARM ON state when input level is greater than user defined level border ALARM ON state when level is smaller as defined Co 2 ModBus RS485 RS422 Baudrate Configurable Address Configurable Galvanic isolated 1Mbit opto USB 1 0 USB 2 0 USB mass storage USB type B IP65 protection Type Connection Connector Main processor Type Flash memory ATMEL AT32UC3B0256 256 kB RAM memory 32 kB ee CO lt Optional secondary interface 100 Mbit Ethernet with Built in WEB server Email client FTP client Self powered M Bus 3 UF_iSonic3000_BA_02_ 1504 Schematics Processor unit Internal flash memory Page 5 39 4 Schematics LCD 4x20 char 3x Buttons Backup battery CR2430 USB RTC mass storage Real time clock calendar On Board 4GB SD Card I2C Bus Outputs 4x ADC 32 bit Processor i jo Analog Digital Unit i 16bit Sigma delta 64bit arithmetic E C Internal FLASH pr R Me UE memory for setup is ed K ATA QTABs language strings m K FRAM memory OUTPUT High endurance 4x DAC for TOTALS m Digital Analog ModBus 12bit 4 20 mA RS485 422 OPTIONAL interface 4x analog ou
28. ow rate value not be displayed on the meter set this parameter to O Select YES enables to write the measured level parameter into the flows csv txt files NO disables writing the measured level parameter into the flows csv txt files Select YES enables to calculate the flow rate from measured para meter and write to the flows csv txt files NO disables calculating the flow rate from measured para meter and write to the flows csv txt files gt UF_iSonic3000_BA_02_ 1504 Software FlowSetup description Page 19 39 Flow name The name of calculated flow rate parameter maximum 15 characters This text appears on the meter display and in the flows csv txt files Flow rate unit The calculated flow rate parameter unit This text appears on the meter display and in the flows csv txt files Flow decimals Selection 1 6 of the flow rate decimal places number Time divisor The integer number representing the time base used for flow rate 1 seconds 60 minutes 3600 hours etc Amount divisor The ratio between the volume units used for the flow rate and Total e g L m 21000 Should the total value not be calculated nor display ed please set this parameter to O Total unit The calculated total parameter unit This text appears on the meter display and in the flows csv txt files Total decimals Selection 1 6 of the total decimal number Dialog Box PULSE OUTPUTS Setup of the pulse output parameters
29. rope Itd 3 UF iSonic3000 BA 02 1504 Return of goods for repair Harmlessness declaration Page 40 39 24 Return of goods for repair Harmlessness declaration Please revert to the form under www badgermeter de service return of goods 3 UF_iSonic3000_BA_02_ 1504 Hotline Tel 49 7025 9208 0 or 79 Fax 49 7025 9208 15 Badger Meter Europa GmbH Subsidiary of Badger Meter Inc Nurtinger Strasse 76 72639 Neuffen Germany E mail badger badgermeter de www badgermeter de
30. ry Page 37 39 Manning equation Q k n Rl A k m m s k feet cfs n Gauckler manning coeficient 1 1 49 represents surface roughness 0 011 0 08 Rh hydraulic radius A cross sectional area P wetted perimeter 3 UF iSonic3000 BA 02 1504 Appendix D Ethernet module guide Page 38 39 23 Appendix D Ethernet module guide The Ethernet module is an optional module of the iSonic 3000 Factory delivered is a DHCP module which means that the user must have a DHCP router with DHCP support LED s are built on the Ethernet module LED activity must flash after power ON LED link status must light as soon as the connection to Ethernet has been established LINK STATUS ACTIVITY RJ45 The Ethernet module has a built in dynamic web server e mail client and FTP client The IP address of the module will be required to connect the iSonic 3000 For this please download the software under http ora Itd com ISONIC Finder zip Unpack finder exe and run it Finder exe will search your network to iSonic 3000 Ethernet module and inform you about the IP address Devices IP Address MAC Address 132 158 2104 00 40 9d 71 13 08 ME N5 9210 Configure IP Settings Device Into Reboot Device Refresh List Close Finder must detect iSonic module in the above example the IP address is 192 168 2 104 Another method to search the IP address is to connect your network router and open the status DHCP Client
31. s gt UF iSonic3000 BA 02 1504 Appendix D Ethernet module guide Page 39 39 In Finder exe it is possible to setup the iSonic module to static IP address A password is needed to make changes The password is password To connect the Ethernet module open your browser CHROME Opera IE FireFox etc and write the IP address of the module in the address line User and password will be requested Default and factory user is admin password is 123456 For read only user is emh password 123456 Two users are saved admin and emh The passwords can be changed in the setup menu ejm 3 e hitp 192 168 2 104 P BCX 192 168 2104 In yv J M FOTO CT virions secur The server 192 168 2 104 at NA HTTP AWS Realm requires a username and password This object on the Warning This server is requesting that your username and password be sent in an insecure manner basic authentication without a secure Return to last page connection F z Password Remember my credentials Jl e CGE D BC X ISONIC 3000 WASTE2 ia ISONIC 3000 WASTE2 e Badger Meter Europa Home Main Page SerNo 13110112 Location WASTE2 Values reading 8 12 2013 23 44 Hladina 46 278 cm Prietok 0 000 L s Network Setup Total 2 086 m3 Firmware Upgrade i Firmware Upgrade Version 0 01 13 12 2013 Reboot Time 08 12 2013 23 43 Help All rights reserved for Badgermeter Eu
32. s DAC output Select Not used Output is not used Input DAC copies sensor input current 4 20mA Level DAC produce current output from measured level parameter Flow DAC produce current output from calculated flow Value 4 mA Value of the output parameter is equal to 4 mA Value 20 mA Value of the output parameter is equal to 20 mA gt UF_iSonic3000_BA_02_ 1504 Software FlowCalc description Page 21 39 18 Software FlowCalc description The software is used to create and edit the tab1 txt and tab4 txt files with h Q data representing particular primary flow element The files can be edited directly on the SD card of the device or on the PC folder and then copied to the SD card It is recommend ed to use the second choice and to create the database of tab1 txt and tab4 files on the PC File Open menu option or graphic icon Blenables to open the existing 2 column h Q tab delimited text file It is also possible to open the 1 column text file with level values h only File Save menu option or graphic icon i enables to save the calculated values to the 2 column tab delimited text files h Q into the selected folder after the flow calculation For the iSonic 3000 the files must be given names tab1 txt tab2 txt tab3 txt or tab4 txt Primary element can be selected in the dialog box on the left side Primary element Parschall Flume Manhole Flume Contracted rectangular weir o J NEM Cipolett weir V enotch weir Manning
33. ssword Enable CHAN 2 TOTAL 2 CHAN 2 Load Setup Disable CHAN3 TOTAL3 CHAN 3 Load Qtabs CHAN 4 TOTAL 4 CHAN 4 Date amp Time RESET totals RESET day Levels Offset logs Damping Upgrade firmw Once the iSonic 3000 has been connected to power supply the display automatically switches to channel 1 screen with no backlight Backlight appears while pressing any button After two minutes inactivity the backlight switches off and the display goes to channel 1 screen except for MASS STORAGE menu 15 3 Menu channels Overview of all measured and calculated values CHANNELS CHANNEL 1 CHANNEL 2 CHANNEL 3 CHANNEL 4 To reach the channel values move up and down with the and buttons Enter the menu with E Inside the channels it is possible to toggle between the channels with the and buttons The E button brings you back to the channel list Press off the E button to display the values 3 UF_iSonic3000_BA_02_1504 Work with iSonic 3000 Page 10 39 15 4 15 5 CHANNEL NAME Level 8 23 cm Flow 3 1L s Total 23123 12m Channel name toggles every 10 seconds with the date and time for three seconds If the flow and total values are not to be calculated only the level value will be displayed If the channel is not used only the message NOT USED will be displayed Names of the level and flow parameters as well as the units are user selectable Menu T
34. tputs ETHERNET 4 20 mA 5 Processor unit iSonic 3000 has a built in 32 bit processor with 64bit floating point arithmetic 32 kbit RAM 256kB flash memory iSonic 3000 firmware can be upgraded via USB cable and PC software FLIP On the processor FLASH memory are Firmware SETUP flow tables QTABS language strings The processor is placed on a removable board to ensure easier and more comfortable firmware upgrades 6 Internal flash memory In the internal flash memory resides All setup values and conversions from current to level of input channels e QTAB flow tables which are used for calculation of flow rates from level values All language strings displayed on LCD The user can upload all above information to flash from internal SD card using the iSonic 3000 LCD menu Also when the flash information is destroyed it will automatically be upgraded from the SD card 3 UF iSonic3000 BA 02 1504 USB connector Internal SD card RTC real time Sensor inputs Page 6 39 7 FRAM memory FRAM is high endurance memory 64Kbit Ferroelectric nonvolatile RAM with unlimited Read Write cycles FRAM memory is power independent In the FRAM resides all information about TOTAL values and last 60 day total amounts Day totals are saved on the internal SD card 8 Main board description Battery LE CR2430 pe Sf ez easag E Pg n RET G OLDCAP O Interface board Ethernet MBus Sonic 30
35. ustment of other controls may result in damage incorrect operation or loss of data Cleaning owitch off all units and isolate from mains before cleaning Clean using a damp cloth Do not use liquid or aerosol cleaners Repair of faults Disconnect all units from power supply and have it repaired by a qualified service person if any of the following occurs e f any power cord or plug is damaged or frayed If a unit does not operate normally when operating instructions are followed If a unit exposed to rain water or if any liquid has been spilled into it If a unit has been dropped or damaged If a unit shows a change in performance indicating a need for service P WARNING Failure to adhere to these safety instructions may result in damage to the product or serious bodily injury RoHs Our products are RoHs compliant 3 UF iSonic3000 BA 02 1504 Description Page 2 39 2 Description iSonic 3000 is the 4 channel device assigned to register process and log 0 4 20 mA signals from measuring device The main device utilization is as open channel flow meter Open channel levels are measured mostly using ultrasonic pressure sensors which are usually powered from iSonic 3000 Flows are consequently calculated from measured levels using Q h tables Up to 4 tables and up to 100 level flow points per table are available Flow tables TAB1 TAB4 reside in processor Flash and on SD mass storage card All measured and calculated
36. will not be displayed on the meter QTABID 1 FLOW NAME max 15 digits string for name of flow rate volume etc FLOW NAME Flow actual momentarry flow units FLOW UNITS L s number of decimal digits FLOW DIGITS 23 total flow divisors this coeficient refer to how the total counter is divided by time example if actual flow is lit sec then coef 1 gt if actflow lit min then time divisor is 60 if actflow lit hour then time divisor is 3600 TIME DIVISOR 1 this coef refer to how the actual flow is added to total counter if actual flow is in liter and total in m is needed then use divisor 1000 if total should not be calculated nor displayed then use divisor 0 AMOUNT DIVISOR z 1000 3 UF_iSonic3000_BA_02_ 1504 Appendix A Setup description Page 27 39 total amount units e g m meaning cubic meter TOTAL UNITS2m number of decimal digits TOTAL DIGITS 21 ICHAN 2 NAME CHAN2 LCAL4 0 0 LCAL20 290 0 LEVEL NAME Level LEVEL UNITS cm LEVEL DIGITS 2 QTABID 2 LEVEL LOG 1 FLOW LOG 1 FLOW NAME Flow FLOW UNITS L s FLOW DIGITS 3 TIME DIVISOR 1 AMOUNT DIVISOR 1000 TOTAL UNITS m3 TOTAL DIGITS 2 INPUT channel 3 setup this is only temperature QTAB is not used totalizer is not used ICHAN 3 NAME CHANS LCAL4 0 0 LCAL20 100 LEVEL NAME Temperature LEVEL LOG 1 FLOW_LOG 0 QTABID 0 LEVEL UNITS C LEVEL DIGITS 1 FLOW_UNITS xx FLOW _NAME xxx
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