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USER MANUAL MATCH 19" 2.2/3k UPS - ASSMANN IT

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1. e the UPS is on e the load does not exceed the capacity of the UPS and C e the operating temperature is below alarm level XW b gt 100 FA E gt 75 3 2 2 Load indication fig 5 E gt 50 1 During normal operation press keypad l briefly I gt 25 2 Yellow LEDs will blink during 3 seconds the number is load I gt 5 dependent in case of overload LED alarm 11 fig 6 blinks as well fig 5 3 2 3 Auto off no load shutdown If this function is activated the UPS will switch off during a mains failure when the load is less than 5 of the maximum load In this way unnecessary discharging of the batteries is avoided The unit will automatically turn on again when mains power is restored The default setting of the no load shutdown function is activated You can change this setting through the RS232 port using the UPS configuration tool that came with the unit CD ROM see 6 3 Please note that if the UPS is not connected to the mains and the batteries are disconnected from the UPS the unit will return to the default setting 3 2 4 Battery test see also 3 3 6 Manual battery test 1 During normal operation press keypad l and release it immediately after the second beep 2 The duration of the test is 4 seconds during which LED on blinks Automatic battery test The UPS conducts periodic automatic battery tests e 5 hours after manual switch on e 30 days from the last battery test provided that th
2. either pending or in progress can be cancelled press keypad l for at least 5 seconds to cancel shutdown and switch UPS on press keypad 0 for at least 5 seconds to cancel shutdown and switch UPS off OPM_MAE_19X_2K2_3K0_2GB_V020 7 GE DE Match 19 2200 3000 User manual 2 0 GB GE Digital Energy 4 Communication 4 1 RS232 Port fig 8 The RS232 is a plug in interface port 9 pin Sub D male which enables advanced communication between the UPS and the computer interface kit required We strongly recommend to use only original GE Digital Energy software products in combination with the RS232 interface port Pin Function F pe RS232 input UPS shutdown i RS232 output j No function Plug and Play Common kK a No function 1 No function oc UPS connected No function ere ee O OEe ee RS232 RS232 Port OONDORWNH fig 8 4 2 Relay Interface Card option The card is equipped with potential free change over contacts for the following alarms e general alarm e mains failure e battery low For more information please refer to the user manual that comes with the interface card 4 3 SNMP Interface Card option This card allows the data interface to be connected directly to an Ethernet network When this card is installed the RS232 communication link is no longer available For more information please refer to the user ma
3. will blink and after 30 seconds illuminate continuously the unit has switched on output power is available 13 For best results allow the UPS to recharge the batteries during a period of approx 2 hours It is acceptable to use the UPS without first charging the battery but the runtime may be reduced 14 For advanced communication possibilities the RS232 interface port 6 fig 2 can be connected to a computer system and or optional interface cards 3 fig 2 can be added See chapter 4 OPM_MAE_19X_2K2_3K0_2GB_V020 GE DE Match 19 2200 3000 User manual 2 0 GB GE Digital Energy 3 Operation Please refer to figure 6 3 1 Start up 3 1 1 Start up mains available After first installation the unit will start up automatically see 2 2 step 12 After switch off via the front panel 3 2 5 the unit can be restarted as follows 1 Press keypad l 16 fig 6 briefly LED on already blinking will illuminate continuously now 2 The equipment connected to the UPS can now be switched on 3 1 2 Start up mains not available If the mains input is absent power cord not connected or mains failure 1 Press keypad l briefly and then 2 Press keypad l during 5 seconds until the buzzer sounds The LEDs on and on battery 15 fig 6 will illuminate The UPS operates on battery it discharges the batteries 3 2 Use Normal Operation 3 2 1 Normal operation conditions e the mains supply is present
4. C During battery operation press keypad l briefly The 4 yellow LEDs indicate during 3 seconds the remaining runtime for the Yw o actual load E gt 20min D gt 10min Battery low end of runtime T gt 5min The batteries are nearly discharged Controlled shutdown of your T gt 2min computer equipment should be completed within 1 minute fig 7 Replace battery The batteries are bad The alarm only stops after the next battery test if the batteries have been either sufficiently charged in case of discharged batteries or replaced by a new set in case of worn out batteries Overload The demanded power of the equipment exceeds the UPS s rated output power If an overload persists during battery operation the UPS may shut down High temperature Overtemperature shut down during battery operation can occur from e extreme environmental temperature e lack of proper ventilation e overload situation When the pre alarm sounds check these conditions to avoid shutdown or damage If the temperature rises further the UPS will e if it runs on mains switch off the battery charger e if it runs on battery switch off completely Output voltage is no longer available Programmed shutdown The UPS monitoring software allows you to program a sleep period of the UPS by sending two commands to the UPS e shut down after minutes blinking LED and subsequently e shut down during hours continuous LED The programmed shutdown
5. switched off automatically Shut down by external software Wait until mains returns command during mains failure UPS overtemperature Read 2 1 Allow UPS to cool down Mains failure battery discharged Wait until mains returns Programmed shutdown in progress See 3 3 9 The load is lt 5 of the max load Wait until mains returns and no mains power is present No load shutdown function is active see 3 2 3 LED replace battery illuminates Battery Test just after installation or Allow the UPS to recharge the buzzer is silent mains failure batteries Battery Test shows weak battery Read 6 2 replace the batteries OPM_MAE_19X_2K2_3K0_2GB_V020 11 GE DE Match 19 2200 3000 User manual 2 0 GB GE Digital Energy 8 Specifications Match 19 model 2200 3000 Ratings at std runtime Voltage Amperes VA 2200 3000 with computer type load Watts W with resistive load 1540 2100 For ratings with extended runtime see 5 1 Input AC input voltage 220 240 V AC input voltage window 140 305 V mains operation if lin lt 16A Maximum AC input voltage 350V above 305V battery operation Minimum start up AC voltage 187 V at any load Input frequency 50 Hz or 60 Hz Input frequency range gt nominal 5 Hz No load power consumption normal operation typically 15W Max AC input current A z 12 16 AC input TCB A 16 16 Output AC output voltage 230 V suitable for 220 240 V loads AC output voltag
6. 3 3 1 o Normal operation 3 3 2 o Automatic voltage regulation 3 3 3 ae On battery 3 3 4 a 1x 8 s II I Battery low 3 3 5 ae 14x s Replace battery 3 3 6 I Overload 3 3 7 I High temperature 3 3 8 ie ics 1x s o Progr shutdown pending 3 3 9 o Progr shutdown in progress 3 3 9 Operating modes and corresponding indications see 3 3 1 3 3 9 intermitting continuous resetable press push button T gt 2 secs OPM_MAE_19X_2K2_3K0_2GB_V020 6 GE DE Match 19 2200 3000 User manual 2 0 GB 3 3 1 3 3 2 3 3 3 3 3 4 3 3 5 3 3 6 3 3 7 3 3 8 3 3 9 GE Digital Energy Charger on The batteries are charging Normal operation See 3 2 1 AVR Automatic Voltage Regulation active The quality of the incoming mains is poor and the AVR boosts a low incoming voltage or reduces a high one see chapter 8 On battery The UPS uses the energy stored in the batteries see chapter 8 Batteries runtime The UPS will shutdown e after the batteries have been discharged automatic restart or e if keypad O is pressed restart via front panel required or e if a UPS shutdown command is given by the computer restart via front panel required e ifthe load is lt 5 and the auto off function is activated see 3 2 3 Runtime indication fig 7
7. Match 19 UPS Technology for the Digital World CE GE Digital Energy Match 19 Uninterruptible Power Supply 2200 3000 VA GE Digital Energy Match F alarm Ba o Battery Pack Manufactured by GE Digital Energy General Electric Company Telephone 41 0 91 850 51 51 f SO 9001 CH 6595 Riazzino Locarno Fax 41 0 91 850 51 44 4 KEMA CERTNR 19167 Switzerland Website www gedigitalenergy com 01 02 1992 DESIGN PRODUCTION OF UPS ver 2 0 GB GE Digital Energy USER MANUAL Match 19 Uninterruptible Power Supply 2200 3000 VA Please read these instructions carefully before installation and start up of the Match 19 UPS Keep this manual in a safe place for future reference CONTENTS 1 INTRODUC BION icira aa e E aE 2 1 1 Introduction 1 2 Safety Rules 1 3 Transport Storage 2 INSTALLA TION sairing e Aa REA de nR ESRA kida RANERI KARENE 2 2 1 Installation Rules 2 2 Installation Procedure 3 OPERA TION visi cctuaatnadinadcrtitedeassiiaiaituiiaiitei inde EA EE 5 3 1 Start up 3 1 1 Start up mains available 3 1 2 Start up mains not available 3 2 Use Normal Operation 3 2 1 Normal operating conditions 3 2 2 Load indication 3 2 3 Auto off no load shutdown 3 2 4 Battery test 3 2 5 Switching off 3 3 Use Status and Alarm Indications 3 3 1 Charger on 3 3 2 Normal operation 3 3 3 AVR active 3 3 4 On battery 3 3 5 B
8. attery low 3 3 6 Replace battery 3 3 7 Overload 3 3 8 High temperature 3 3 9 Programmed shutdown 4 COMMUNICATION creiser ea aeoaea aa EE E aR 8 4 1 RS232 Port 4 2 Relay Interface Card option 4 3 SNMP Interface Card option 5 OPTIONAL FEATURES oain ds acasedceveasags ccoidechanedageedsatdscivads KERA a aeaa RiR 9 5 1 Extended Runtime 5 2 PowerFLAG SerVICe Box for Modem Connection 6 MAINTENANCE irentsia nra ap n aE rE E EEAS 10 6 1 General 6 2 Batteries 6 2 1 General 6 2 2 Battery Replacement 6 3 UPS Configuration Tool TROUBLESHOOT ING 225 osatesscess decadatesaccesceeatraeistedeesaaren ad eiaagttes taanteasccseieactat 11 SPECIFICAT TIONS ciation te tee cage ee atest ect te atcas a eee saa teul er iecentens teaeeaesedunssies 12 GE Digital Energy All rights reserved reproduction without permission prohibited This manual may be subject to change no liability can be accepted for any error or omission OPM_MAE_19X_2K2_3K0_2GB_V020 1 GE DE Match 19 2200 3000 User manual 2 0 GB GE Digital Energy 1 Introduction 1 1 Introduction The General Electric GE Digital Energy Match 19 UPS an uninterruptible power supply protects your equipment from all forms of power interference including complete power failures 1 2 Safety Rules batteries The appliance outlets may be electrically live even when the UPS is disconnected from the mains e The UPS contains potentially hazardous voltages Do not open the UPS th
9. ches rings or other metal objects and only use insulated tools Battery replacement procedure see also fig 1 Refer to the label on the battery drawer Be sure that the transport screws A fig 2 have been removed Remove the front panels of the battery compartments Remove the two screws that hold the battery drawer Disconnect the DC connectors Use a screwdriver as a lever Remove battery drawer Be careful heavy weight Remove clamp two screws and replace the batteries Reinstall battery clamp do not pinch or clamp the wires Slide in the battery drawer Connect the DC connectors a small spark is normal Fasten the two screws Repeat steps 3 9 for the other battery drawer Reinstall the front panels OONDONABWN Oo 6 3 UPS Configuration Tool With the UPS configuration software that came with the unit on CD ROM you are able to change the setting of the auto off function 3 2 3 and reprogram the battery capacity 5 1 Insert the CD ROM in your computer and 1 Select RUN from the start menu 2 Type a conftool type for a the appropriate drive letter 3 Press ENTER See also a README TXT OPM_MAE_19X_2K2_3K0_2GB_V020 10 GE DE Match 19 2200 3000 User manual 2 0 GB GE Digital Energy 7 Troubleshooting Whenever a malfunction occurs first check external factors e g connections temperature humidity or load to determine whether the problem is caused by the unit itself or by its e
10. e UPS remains switched on Deep battery test A deep battery test to be initiated through the UPS software via the RS232 port checks the actual battery capacity in order to ensure accurate runtime prediction During a deep battery test the batteries will be discharged until battery low alarm level Please note that immediately after a deep battery test the expected runtime is very short allow the UPS to recharge its batteries For details please refer to the manual of your UPS software 3 2 5 Switching off 1 Press keypad 0 17 fig 6 approx 1 second until a beep is heard LED on will start blinking indicating that the battery charger remains active 2 If electric isolation is required unplug the power cord from the wall outlet OPM_MAE_19X_2K2_3K0_2GB_V020 5 GE DE Match 19 2200 3000 User manual 2 0 GB GE Digital Energy 3 3 Use Status and Alarm Indications o status indications the operating mode low priority alarms abnormal operating situations I high priority alarms situations in which the actual output voltage of the UPS is no longer guaranteed immediate action should be taken GE Digital Energy Match 190 _ ee on 11 S n N aam 1 2 all E avr E progr shutdown replace battery on battery fig 6 om 134141816 17 Indicators on front panel Situation progr repl on on alarm avr shutd batt batt buzzer o Charger on
11. e carrier and place of purchase IMPORTANT Before making any connection and switching on the UPS please check the following conditions e your mains supply is 220 240 Volts and 50 or 60 Hz and e the total power demand of the connected equipment does not exceed the rated output power of the UPS indicated on the rating label 2 1 Installation Rules e The UPS is intended to be used in normal domestic and office situations e Protect the UPS according to the wiring rules with a 16A D type fuse e The UPS must be powered from a single phase grounded wall outlet Do not use extension cords e Avoid locations that are excessively humid near water near heat sources or in direct sunlight e The ambient temperature should not exceed 40 C Optimal battery lifetime is obtained if the ambient temperature does not exceed 30 C e It is important that ventilation air can move freely around and through the unit Do not block the air vents e Do not plug appliances such as electric heaters toasters and vacuum cleaners into the UPS e Becareful when connecting laser printers be sure that the demanded power does not exceed the capacity of the UPS e The sum of the leakage currents of the UPS and the connected loads should not exceed 3 5mA OPM_MAE_19X_2K2_3KO0_2GB_V020 2 GE DE Match 19 2200 3000 User manual 2 0 GB 2 2 Installa
12. e tolerance nominal 2 battery operation RMS value Output frequency 50Hz or 60Hz autosensing Output frequency in case of battery start last detected frequency off factory 50 Hz Output frequency stability lt 4 0 1Hz battery operation Output waveform sine wave Power factor 0 7 Transfer time typical 4 ms Buck Boost voltage regulation at 140 305 V input voltage output voltage 190 254V Batteries ratings given for 25 C Nominal voltage Vdc 36 48 Number x capacity Ah of batteries 6x7 8x7 Type 12V sealed lead acid maintenance free Service life up to 6 years depending on use Recharge current 3 5 10A depending on programmed battery capacity Battery recharge time for 90 capacity hours approximation 2 2 Runtime in minutes at typical load 75 oe 7 Watts 60 210 263 180 82 104 300 50 69 420 35 47 600 22 30 900 11 17 1540 5 7 2100 5 General Weight without battery drawers kg 31 33 Weight with battery drawers kg 50 57 Dimensions hxwxd mm 267 6HU x 450 19 x 440 Depth required in 19 rack mm 420 without connectors Enclosure protection steel plastic IP20 Environment Safety EN 50091 1 1 Electromagnetic compatibility EN 50091 2 Ambient temperature at std runtime 10 to 40 C Sound at 1 meter z lt 35 dB A Maximum relative humidity 95 non condensing OPM_MAE_19X_2K2_3KO0_2GB_V020 12 GE DE Match 19 2200 3000 User manual 2 0 GB
13. ere are no user serviceable parts inside e All maintenance and service work except for replacement of the batteries should be A performed by qualified service personnel A e CAUTION RISK OF ELECTRICAL SHOCK After installation the UPS system contains 1 3 Transport Storage e No liability can be accepted for any transport damage when the equipment is shipped in non original packaging e During transport the battery drawers must either be removed or fixed with two screws each at the rear side of the UPS A fig 2 e Store the UPS in a dry location with the batteries in a fully charged state Storage temperature must be within 20 45 C If the unit is stored for a period exceeding 3 months optimal battery lifetime is obtained if the storage temperature does not exceed 25 C e If the unit is stored for an extended period of time the batteries must be recharged periodically Be sure that the battery drawers are connected to the UPS Subsequently connect the unit to a wall outlet and recharge the batteries for 24 hours if the storage temperature is within 20 and 30 C every 3 months if the storage temperature is within 20 and 45 C every month 2 Installation The shipment contains a Match 19 UPS two battery drawers one mains power cord two IEC male female output cords a data cable a CD ROM and this manual After unpacking inspect the UPS for damage If any damage is present please immediately notify th
14. ics This way service costs specially in remote areas can be reduced considerably OPM_MAE_19X_2K2_3KO0_2GB_V020 9 GE DE Match 19 2200 3000 User manual 2 0 GB GE Digital Energy 6 Maintenance 6 1 General The UPS is virtually maintenance free take care of proper environmental conditions and keep air inlets outlets free of dust Please read 2 1 6 2 Batteries 6 2 1 General The service life of the battery is up to 6 years depending on operating conditions As a healthy battery is critical to the performance of the UPS an automatic battery test is performed regularly to ensure failsafe operation Moreover keypad l allows a manually started battery test See 3 2 4 When the condition of the battery is critical a replace battery alarm will be activated Replace the batteries as soon as possible See 3 3 6 and 6 2 2 6 2 2 Battery replacement Warning first read the safety rules in section 1 2 When replacing the batteries use the same number and voltage V capacity Ah Proper disposal or recycling of the batteries is required Refer to your local codes for disposal requirements Never dispose of batteries in a fire they may explode Do not open or mutilate batteries their contents electrolyte may be extremely toxic If exposed to electrolyte wash immediately with plenty of water Avoid charging in a sealed container Never short circuit batteries When working with batteries remove wat
15. ith step 9 otherwise with step 10 Loosen the two screws and remove the pull relief 2a fig 2 Connect the DC connector of the battery module 7 fig 2 to the DC socket 2 fig 2 of the UPS Re install the pull relief with the two screws according to fig 2 upside down Using the DC socket of the battery module not shown you can install a second third etc module See also section 5 1 GE DE Match 19 2200 3000 User manual 2 0 GB GE Digital Energy fig 3 Ra es ae I fig 4 10 11 12 a BON BA e e e e e Ls B TRIPPED RESET fig 2 Using the output cord s provided connect the computer s to the appliance outlet s 1 fig 2 of the UPS Spread the loads over the appliance outlets as equally as possible If you use a distribution box to connect more than one appliance per outlet please note that the maximum AC current rating of each appliance outlet is 10Amps outlets 1 or 16Amps outlet 1a An output cord to connect a load to outlet 1a is not shipped with the unit See fig 3 Connect the mains power cord to the mains input socket 5 fig 2 of the UPS See fig 4 Connect the mains power cord to a working grounded AC wall socket outlet See fig 4 The green LED on 10 fig 6
16. nual that comes with the interface card OPM_MAE_19X_2K2_3K0_2GB_V020 8 GE DE Match 19 2200 3000 User manual 2 0 GB GE Digital Energy 5 Optional Features Apart from the options described in 4 2 and 4 3 the following options are possible 5 1 Extended Runtime Extended runtime can be obtained by connecting extra battery modules to the UPS see 2 2 In this case to allow a reliable recalculation of the available runtime the UPS must be informed about the new total battery capacity You can reprogram the battery capacity through the RS232 port using the UPS configuration tool that came with the unit CD ROM see 6 3 Simultaneously the recharge current will be increased Please note that if the UPS is not connected to the mains and the battery drawers are disconnected from the UPS the unit will return to the default settings Dependent of the charge condition of the new batteries the new runtime calculations may temporarily be unreliable For extended runtime at 25 C ambient temperature no derating is required For extended runtime at 35 C maximum load must be derated to 1 85kVA Match 19 2200 and 2 5kVA Match 19 3000 5 2 PowerFLAG SerViCe Box for Modem Connection If you connect the PowerFLAG SerVICe Box between the communication port of the UPS and a modem a programmed number can be dialed in case of a UPS alarm It also allows service personnel to dial in and check the status of the UPS to perform remote diagnost
17. nvironment Subsequently check the thermal circuit breaker it may be tripped If so reset it see 4 fig 2 and be sure that the UPS is not overloaded The following chart is a simple troubleshooting checklist only if the suggested solution does not succeed or if the information is insufficient to solve the problem please contact your dealer or consult www gedigitalenergy com PROBLEM POSSIBLE CAUSE SOLUTION Connected equipment not Overload causes reduced output Reduce load operating properly buzzer sounds voltage continuously Thermal Circuit Breaker TCB UPS overload Reduce load reset TCB tripped 4 fig 2 System failure Please contact your dealer or consult gedigitalenergy com UPS will not switch on to normal Line cord not connected Read 2 2 Installation operation LED on remains off Connect line cord charger off Dead socket outlet or mains Contact qualified electrician voltage lt approx 187Vac or mains Battery start is possible see 3 1 2 frequency out of tolerance UPS overtemperature Read 2 1 Allow UPS to cool down UPS will not switch on to normal Mains voltage between 140 Contact qualified electrician operation LED on blinks 187Vac UPS will not switch to battery Batteries depleted Allow the UPS to recharge the operation batteries Battery drawers not connected Read 2 2 Installation Connect battery drawers System failure Please contact your dealer or consult www gedigitalenergy com UPS
18. tion Procedure amp GE Digital Energy e Bat GE Digital Energy Bat Sb 5X6 fig 1 Installation of battery drawers OPM_MAE_19X_2K2_3K0_2GB_V020 3 3a 3b A GE Digital Energy Mount the Match 19 UPS in the 19 rack The module must be supported by mounting rails do not mount it by using the front brackets only The front brackets allow mounting of handles not included Make sure that the air vents in the side panels of the module are not blocked by the mounting rails or the side panels of the 19 rack Please refer to figure 1 The numbers in the circles correspond with steps 3 6 below Remove the front compartments Use a screw driver or pen as a lever to remove the left panel Loosen the two screws and remove the right panel panels of the battery Left battery compartment Loosen the 2 screws that hold the DC connector Insert a battery drawer The drawers shipped with the unit can be inserted either left or right Do not insert drawers of other GE Digital Energy 19 UPS systems DC voltages may not be compatible BE CAREFUL the drawers may be heavy Connect the DC connectors of battery drawer and battery compartment firmly a screwdriver can be useful as a lever Fasten the drawer with the two screws Repeat steps 4 6 for the right compartment battery Re install the front panels If you want to install battery extension modules proceed w

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