BoxX User's Manual
Contents
1. ty g Confiquration The COM port must be set in QuickII to establish the ce el MBE Contiguiation connection before download See menu Com gt al x Apso Current Comat Configuration Select COM AF D232 AF DUSB AF RS232 A Note The factory setting for the password is 0001 The factory setting for the Address is 000 Comat BoxX User s Manual 10 2010 l bs Technical Data 3 Technical Data 3 1 General Data 3 1 1 Ambient Condition Ambient operating temperature 0 55 C Ambient transport storage 40 70 C temperature Relative humidity IEC 68 2 30 5 95 No condensation 3 1 2 Clock Description All Types Accuracy 5 seconds per day Back up time 100 h Comat BoxX Hardware User s Manual 10 2010 Technical Data 3 1 3 Mechanical Data Description Standards Protection IEC 60529 IP 20 Over all dimensions W D H Type AF 10 AF MUL 71 58 90 mm Type AF 20 126 58 90 mm See drawings in chapter 2 2 Dimensions Case Case material Case material Po ABS Acrylnitril Butadien Styren Terminals Screw terminals with wire protection 2 8 mm x 4 4 mm for max 1 x 4 mm flex With end spice M3 slotted head screw Screw driver no 1 0 5 Nm AF MUL a 9 pol for programming RS232 Fixation EN60715 Top hat rail DIN TS 35 or screw fixing pw ese Weight AF MUL 210 g AF 1OMR 245 g AF 1OMT 210 g AF 20MR 380 g AF 20MT 320 g Total weight including2. display module Comat BoxX User s Manual 10 2010 Technical Data 3 2 Electrical Data 3 2 1 Elektro Magnetic Immunity Static discharge ESD EN 61000 4 2 8 kV air 6 kV contact Electromagnetic Emission EN 55022 99 Electromagnetic Imission EN 61000 4 8 Standard fulfilled Inductive field EN 61000 4 3 strength 3A m Surge EN 61000 4 5 AC 110 240 V Level 3 2 kV Burst EN 61000 4 4 AC 110 240 V Level 3 2 kV 3 2 2 Power Supply Description Data Types AF 10MT GD AF 10MR A AF 20MT GD AF 20MR A AF 10MR D AF MUL AC AF 20MR D AF MUL DC Nominal voltage AC 110 240 V DC 24 V Operating voltage range AC 85 250 V DC 10 5 30 V AF MUL DC 18 30 V Power consumption AF 10 3 W MT GD 2 W AF 20 5 W MR D 5 W AF MUL 1 5 W Comat BoxX Hardware User s Manual 10 2010 Technical Data 3 3 Inputs 3 3 1 Digital Inputs Description Data Types AC110 240V DC24V Input voltage 0 Signal inactive 0 40 VAC 0 5 VDC 1 Signal active 80 250 VAC 15 30 VDC Input current 1 Signal 0 25 mA 230 VAC 3 mA 24 VDC Delay time high to low 50 ms typical low to high 50 ms typical 3 3 2 Analogue Inputs Input resistance 50 2 kQ Input voltage range O0 10V Analogue input thresholds for digital read in Input voltage O Signal inactive 0 8 VDC 1 Signal active 12 60 VDC Comat BoxX User s Manual 10 2010 Technical Data 3 4 Outputs 3 4 1 Relay Outputs Output type Rela
3. this manual is the property of Comat AG No reproduction or duplication of all or part of the contents of this manual is permitted without prior consent 2 Our company reserves the right to make changes in design for improvement without notification 3 In the event that something is missing or there are discrepancies in this manual then please contact us and we will endeavour to incorporate your comments in the next revision This issue replaces all previous issues Availability errors and specifications may be changed without notice Comat BoxX Hardware User s Manual 10 2010 aD gt Dp T Brief Introduction to Comat BoxX Safety Guide This manual contains the precautions necessary to ensure your personal safety and the protection of the product and the connected equipment These precautions are highlighted with a triangle symbol in this manual and are marked according to the danger levels as follows Caution A This indicates that if appropriate precautions are not taken then injuries or losses of properties will take place i Warning Indicates hazards that may occur in case of improper use Hazards that may damage the device or its environment Only qualified staff is authorized to operate this equipment Note Points out important information about the device or its handling Comat BoxX User s Manual 10 2010 comet eax iy Brief Introduction to Comat BoxX Contents 1 Brief Introduc
4. Comat BoxxX Hardware User s Manual Including Hardware Specification and commissioning pow O REC TYPE x C VOICE amp REMOTE UNIT AF MUL AC110 240V AF 10MR A AC110 240V IP atm CaS ee T Pesk 4 Comat AG Bernstrasse 4 CH 3076 Worb Tel 41 0 31 838 55 77 www comat ch info comat ch Fax 41 0 31 838 55 99 BaHw BoxX 10 2010 LT comet Bae B Brief Introduction to Comat BoxX Preface Thank you for choosing the Comat BoxX intelligent controller from our company Whilst you may have a good knowledge and understanding of these products you are requested to take some time to read this manual before operation This will allow you to utilise the more advantageous benefits of the product The Comat BoxX intelligent controller is being programmed by function blocks using the programming environment QuickII The programming is simple and self explaining so that the programmer will only need some minutes to create and run the first program The Comat BoxX intelligent controller can be used for a broad range of applications such as machinery building automation systems retrofit of time relay systems and many others This manual will describe in detail the functional characteristics of the hardware and the operating method of the Comat BoxX controller The separately available programming manual contains more details about programming and the function blocks Note 1 Copyright of
5. ers Password XXXX Entering the password to enter the system menu The following picture shows the main menu It is navigated as described in chapter 4 2 gt Editor FAB Rom Set RUN System menu Menu item Functions Editor Create new program New Prg Add function blocks Insert FB Delete function blocks Delete FB Delete program Clear Prg FAB Rom Read program Rom gt FAB Edit program Change address FAB_Addr Reset Modem Modem Set date time and password se Seine aaswet Start program Return to normal operation mode A Warning If the program is changed incorrectly the security of the device and its environment might no longer be granted It is highly recommended to change programs only by using the programming environment QuickII Comat BoxX User s Manual 10 2010
6. f Introduction to Comat BoxX 1 Brief Introduction to Comat BoxX 1 1 Overview The Comat BoxX intelligent controller is closing the gap between simple one function controls such as time relays and more sophisticated PLC controls on the market of industrial electronics Programming is learned easily due to a good overview and functions that are kept to the basics Furthermore it will be the pleasure of Comat AG and it s resellers to assist for any kind of question The Comat BoxX is available as either 24 Volt DC or 230 Volt AC device A big variant providing 12 inputs and 8 outputs can be chosen as well as a small variant with 6 inputs and 4 outputs Both are available with and without Display and the DC type might be chosen with transistor output instead of relay This simple assortment together with the easy programming makes the BoxX is a device for instant and easy solutions The device may be used with a voice module AF MUL which allows sending voice alarms through an analogue telephone line and receive commands by a telephone keypad The voice module can call predefined telephone numbers and play the previously recorded messages These functions allow the BoxX to cover a broad variety of applications in industry agriculture automation building control and lots more Overview of parts and connections Power inlet Input terminal Connector for programming cable AF DUSB AF D232 Operating keys Output terminal relays
7. ing to the pictures and the following points must be considered 1 Only the types AF LOMR D AF 1LOMT GD AF 20MR D and AF 20MT GD can read in analogue signals All inputs I1 I6 I1 112 can individually be used as digital or analogue 2 Analogue signals are read using AN function blocks in the program Without using these function blocks the input will be read as digital value Analogue input values can be compared to each other or to a threshold 3 Analogue signals can cover the range of 0 to 10V and have a resolution of 0 1V 4 Signals above 10V are read in as digital signals 5 The minimum length of a signal on a digital input must be 50 ms Shorter signals may not be recognized Wiring of the inputs AC Types DC Types with analogue inputs Voltage on inputs 230 VAC Voltage on inputs 24 VDC 0 10 VDC A Note Detailed specification see chapter 3 3 Inputs Digital signals are signals from switches relays thermostat etc Values O or 1 Analogue signals are signals from sensors as pressure temperature etc Values 0 0 V to 10 0 V Comat BoxX User s Manual 10 2010 Installation and Wiring toed e 2 3 3 Outputs The types AF IOMR A AF 20MR A AF 1OMR D and AF 20MR D include relay outputs the types AF 1OMT GD and AF 20MT GD include PNP transistor outputs Different loads lamps motors contactors etc can be directly connected as shown below Relay outputs L AC DC Transistor o
8. llation and Wiring 2 Installation and Wiring 2 1 Mounting The device can be mounted in two different ways 1 Assembly on standard DIN rail 2 Assembly through screw holes 4 mm to a flat surface Assembly on DIN rail The Display is removed by a screw driver and mounted by clicking into place Removing the display L conics Before mounting or removing of the displays the device must be unplugged from power supply See also chapter 2 2 Dimension AA Warning Only trained staff is authorized to mount install or operate the device 8 Comat BoxX Hardware User s Manual 10 2010 Installation and Wiring 2 2 Dimensions E Dimensions of AF 20 in mm Comat BoxX User s Manual 10 2010 9 Installation and Wiring 2 3 Wiring 2 3 1 Powersupply The Comat BoxX is wired according to the pictures below Nominal voltages are AF 1OMR A 110 230VAC AF 1OMR D 12 24VDC AF 20MR A 110 230VAC AF 1OMT GD 12 24VDC AF 20MR D 12 24VDC AF 20MT GD 12 24VDC Wiring L AC110 240V LNN 2 wa 4 S5 6 Jesa 0808A Power supply AC Power supply DC A Note For detailed specification see also chapter 3 2 2 Power Supply Comat BoxX Hardware User s Manual 10 2010 Installation and Wiring 2 3 2 Inputs The Comat BoxX can read in digital and or analogue signals depending on type The configuration as analogue or digital input is made in the program The wiring is accord
9. ndication 4 2 Operation During operation the keys are inactive They are only used to operate the system menu How to enter into the system menu see chapter 4 3 The keys are operated as follows 1 The input cursor _ is indicating that parameters can be entered The cursor can be moved by using the following keys gt 4 Ww 2 The keys and are used to set the parameter when the input cursor is blinking The key is used to confirm the entered value The key is used to cancel it 4 The menu cursor gt can be moved by using Y und By using K the selection of a menu item is confirmed is used to go back one level in the menu structure Some menus can be quit by using the key OK OO 00 00 00 F Keys for operation Comat BoxX Hardware User s Manual 10 2010 aE SA T Dp l ia LCD Display and Keys 4 3 System Menu The system menu allows the operator to change settings without connecting a computer It is possible to set time and date the operating mode run stop the password and the address It is also possible to create and delete function blocks The system menu is entered by pressing and at the same time The display as below is then shown and the password must be entered by using the keys L gt and OK The factory setting for the password is 0001 If three times a wrong password is entered the main display according to chapter 4 1 1s shown again Verify Us
10. ng of function blocks is also possible through the keys of the display Quick II free programming environment The programming tool Quick II is kept to the basics and therefore very user friendly Not only creating and downloading programs is possible but also simulation and real time debugging The program is downloaded and installed to the Comat BoxX or is saved on the computer as BOX file Real Time Clock The real time clock RTC included in the BoxX allows the programming of time based actions such as time of day day of week or date Analogue Input Next to digital inputs the Comat BoxX can read analogue signals This allows monitoring of temperatures humidity pressure flow etc through relative sensors Analogue input values can be compared to each other or to a threshold Remote programming and monitoring It is possible to control the BoxX through a common modem connection Profound modem knowledge is therefore recommended Security Password To protect the program a password must be entered before download or upload of a program the factory setting is 0001 The password can be changed through the display and keys Telephone function The voice module AF MUL enables the BoxX to call telephone numbers and play alarm messages The Comat BoxX can also receive calls and be controlled by the keypad of the calling telephone It is connected by the bridge connector AF BC to the BoxxX Comat BoxX User s Manual 10 2010 Insta
11. or transistor LCD Display eo St eS ae te Comat BoxX User s Manual 10 2010 E io ow Brief Introduction to Comat BoxX 1 2 Part Numbers and Accessory The following Comat BoxxX parts and accessory are available EC Dip BIS S LCD Display with keys Front cover if no display is used Programming cable serial interface RS232 Connection to BoxX Programming cable USB Interface Driver required Bridge connector between Comat BoxX and AF MUL Audio cable AF MUL to PC audio Jack AF ATL Adapter AF AUD to WAV clamp of AF MUL Quick IT Programming environment free download on www comat ch 6 Comat BoxX Hardware User s Manual 10 2010 a a Wg E a a ae Brief Introduction to Comat BoxX 1 3 Features of Comat BoxX l LCD Display For all controls of the BoxX a display including operating keys is available It is mounted on the front side of the BoxX and is showing the status of inputs and outputs and the time Through it different system parameter can be set If no display is used the connector is covered with AF CAP Compact design The small dimensions safe valuable space in your system The outer dimensions are 90 x 71 x 58 mm for AF 10 and 90 x 126 x 58 mm for AF 20 Programming Function blocks available in the programming environment QuickII are placed on the sheet and connected by Link After download the program remains stored in the device even without power supply Creating and erasi
12. tion to Comat BOXX vssciessssssssssascctsocuseiaisccdvstecstusvsncaebsctseseessansceddctsesiassuscacdsctsesisesis 5 1 1 Ni A AEA EA A A EE AE A E E NEE ET 5 1 2 Part N mb rs ahd ACCESS OLY ercacocaadarncsencnssacenacboctanacncaaad senesgnecasatena cooaaanavnansandenesasincneasenctenadets 6 1 3 Features Ob Comat BOXA esienc bes xesessweasitecbadannaastecsonslaidemaseveis Seiacsamestssecssesiuisasadimen fmanasarterecieene 7 2 MASCAW AON and Wirin oo ces veavescnesavaivenvevessessaceieevsavedearsdccGvanvasessonsaceatsxcasedenssdaaGvavvasessoosoneatexsaeeays 8 2 1 MO os eos E contains zones E AE E E E RE EE E AE 8 22 NMC SONS acest tee crea cc pee aes eect seas E E seat eecamhsaaaeraneceasceicaee 9 ee AN Se nee ee RRC Te ED Se AP NT Oe neo aCe 10 2 4 Commissioning and Program Downoad cccccccccccccccceceeeeaeeeessesseeeeeecceeeeeeeeeeeaaaaaseessees 13 3 GOIN CAN DA A sees cc sccrescccecaseccsccczesscnecsecosvetescadescssceseccoesactucsessfesvaesaseees E a 14 Aal General DO T eae eecamtacen 14 Se Pea aD E E E 16 3 3 MAO E PEE E E E EE E E E N EA A E A E E E nee 17 3 4 O er R E E RE E E E E ecomectesernesseees 18 3 5 Vore N ule AF MUL ia E E E N E A 19 A LCD Display and ROY S aisissrissircceresissssissicsceibursts rons nto en Erian rE SUr PON POE s OPENS E EENEN E E EEr ET EE r Ererig 20 4 1 Sas ad aO ee E A S 20 BD OD e E E cased aoeeeamontocets 20 4 3 System Monien ee EREE 21 Comat BoxX Hardware User s Manual 10 2010 Brie
13. utputs A Warning The transistor outputs must be supplied by the same source as the device A Note Detailed specification see chapter 3 4 Output Comat BoxX Hardware User s Manual 10 2010 Installation and Wiring 2 4 Commissioning and Program Download Before or after the installation the device is programmed This chapter shows how to establish the connection between the BoxX and the computer for programming More about programming and the function blocks can be found in the separately available programming manual The connection is established through USB or serial interface RS232 For connection through USB the cable AF_DUSB is used This cable requires the installation of a driver on the computer For the connection through the serial interface the cable AF D232 connected to BoxX is used If the voice module AF MUL is used the download can be performed through the cable AF RS232 connection to AF MUL The following must be considered The driver for AF DUSB free download will provide a new COM port on the PC ay PL 2303 Driver Installer exe The COM port is named Profilic USB to Serial Comm Port and can be identified in Windows E F Anschl sse COM und LPT operating systems under Start gt Control Panel gt F Prolific USB to Serial Comm Port COME System gt Hardware gt Device Manager Win XP lt Quickll Box1 Logic T File Edit View Search Comat Boxx Kemih Option Window
14. y u 4 x NO 8 x NO Normally Open Switching voltage 6 250 V ae Pe Switching frequency 2 Hz Life cycles mechanical 10 x 10 Cycles electrical 2x10 8 A 250 V ACI 3 4 2 Transistor Outputs Switching voltage 5 60 VDC ainsi Switching frequency 10 Hz DC1 load Insulation Not galvanically separated Surge voltage limitation Integrated Upeak lt 80 V Comat BoxX Hardware User s Manual 10 2010 W a2 pe Technical Data 3 5 Voice Module AF MUL Description Outgoing call method Dual tone multi frequency DTMF Remote control method Dual tone multi frequency DTMF keypad of the telephone e e e e Recording and play Max 98 recordings with a total duration of 8 min Audio output external loudspeaker Terminals 1 2 R 1200 Q 1 mW Audio input WAV Terminals 3 4 10 KQ analogue audio in Comat BoxX User s Manual 10 2010 LCD Display and Keys 4 LCD Display and Keys 4 1 Status Indication While the Comat BoxX is under operation the following status are indicated I For inputs 1 16 for AF 10 or I1 I12 for AF 20 Q For outputs Q1 Q4 for AF 10 or Q1 Q8 for AF 20 For input signal ON or output signal active For input signal OFF or output signal inactive Clock running The Comat BoxX is in Run mode Program is being executed Clock stops The Comat BoxX is in Stop mode Program is not being executed POO ae SA Oe BEG 12 26 58 Status I
Download Pdf Manuals
Related Search