OWNERS MANUAL - Krendl Machine Inc.
Contents
1. 14 85 J 05 1 85 MN 1353 NOLLNE LYVLS HOLIMS TID MOLON 021 JISVd ZH 09 O V A OG L 8664 13000 JO U9X0Jq JO SjueuoduJoo pue pue eoJnos Jewod 32euuoosip Aj eoipouag NYYHDVIG 1V9IH1093 13 Page 14 Rev Date 1 16 14 LO e Lu e 1 BS vi 174 vv 110 9144 mia 092 071 29 801 Go Pig u 4 u lt P gt 4 NS velse E VR 29 ae 171100 Ei 1 OO 299443935 3103s og x NONNOD 00 oo Bv SSS RSS 22 A HOLIMS TIN 85 gge L 0555 L 6 elu T AVIAN LIOA a 08 D a 9y 7 89 H z 11 e HND 1 ZY ag as J Gl 57 nonna 5 M 9 975 18 NS 2 LL 82 N3 v3u8 n TI 23 717 2712 71 Alia L 98 v HOLIMS imm FT 31038 gt Bear KE LL 02. Model 325 _ Manufacturer information is provided here along with machine model and serial number a 7 ROTATION Rotating parts will be moving in this direction KMC 01234 Part number for identification and tracking amp KRENDL m Note This equipment to be used in the application of Cellulose Fiberglass and Rockwool Insulation Notice For assured safety and confidence please read the manual before operating If no manual is provided a free download is available at www krendlmachine com or by contacting Krendi Machine Company at 419 692 3060 Warning NEVER HANDLE ANY KIND OF ELECTRICAL CORD OR DEVICE WHILE STANDING IN WATER WHILE BAREFOOT OR WHILE HANDS AND OR FEET ARE WET DO NOT USE ELECTRICAL DEVICES IN INCLEMENT WEATHER DANGEROUS ELECTRICAL SHOCK OR DEATH WILL RESULT Identifies what type of insulation should be used with this machine and that the manual should be read before operat ing Warns to be careful around electrical components This can cause serious injury or death A list of warnings intended to reduce the risk of serious injury or death Rev Date 1 16 14 Rotating parts can be dangerous You can snag clothes hair hands etc This can cause serious injury or death INSPECTED BY Indicates which employee inspected the equipment and on what date c 5 Kend Machine 1201 Spencervite LISTED OM 45833 ELECTRIC CABINET
3. 1 mo indoor Kruse No XXXXXXX E314782 Indicates that the electrical box on the ma chine is in compliance with UL codes MADE IN General safety information intended to reduce the risk of serious injury or death Page4 MODEL 325 Rev Date 1 16 14 U S Basic POWER INPUT 120 VAC 15 AMP SELECTOR SWITCH POWER INPUT REMOTE MANUAL MOTOR RESET START e 120 VAC REMOTE RECEPTICAL 15 AMP KMC 325 US Overseas SELECTOR SWITCH DISCONNECT SWITCH REMOTE REMOTE MANUAL START MOTOR RESET Indicates the controls that start stop and run the machine Page5 WARRANTY Machine Company Company warrants to each original purchaser Buyer of its machines that such products will be free of manufacturing defects for a period of 2 years from the date of shipment to the Buyer This does not include accessories pumps blowers wall scrubbers etc No warranty is made with respect to 1 Components or accessories manufactured and warranted by others Warranties for purchased component parts as supplied from vendor such as engine electric motor blower gearbox transmission etc if furnished by the manufacturer of the component are on file at the Company s main office and copies will be furnished at request of Buyer Component s shipping costs prepaid shall be sent to Company who in turn shall forward to vendor for
4. ist I I os ord ost og Sd 2 AWG 10 AWG 8AWG GAWG 4AWG 3AWG 2AWG 1AWG 335 2241 14 0509 074 05 0 46 11 24 15 12 0509 0 77 1 rt m og 75 12 AWG 10 AWG 8AWG 6AWG 4AWG 3AWG 2AWG 1AWG mannm mn 139 11 0 87 069 EG i 116 L lep pq ERE R ie 100 FEET 1 12Awe 10 AWG 8AWG GAWG 4AWG 3AWG 2AWG 1AWG AMPERES mA pO 746 46 29 18 14 R H 0 2 20 5 2 s 494 30 245 t t I I ot ot Saws ZAWG EGG gt NR sse seo 282 116 ER f r 21 19 el ser em SOE 12AWG 10 AWG 8 AWG 6AWG 4AWG 3AWG 2AWG 1 AWG ee ______ 1118 70 44 2 22 175 1939 LE 0 so sn st 16 s 1731 464 368 29 25 56 441 55 27 Ex Atwo wire 20 ampere circuit using 12 AWG with a one way distance of 25 feet will drop 1 98 volts 120 volts 1 98 volts 118 02 volts as the load voltage 240 volts 1 98 volts 238 02 volts as the load voltage Rev Date 1 16 14 Page9 MODEL 325 OPERATING INSTRUCTIONS 120 U S Continued 5 When assembling unit make sure emergency stop button is
5. 25 9 25 15 8 o 9 e e e 6 25 10 5 2 L 5 efe Qa M 0 T sg ole o e 513 _ 25 19 0 1 oo e C TEN bed 25 16 25 20 O O Electrical Exploded Parts List Part Description Parti Description 25 1 325 23 Panel Electrical 25 12 54 33 05 Operator Handle Assy 25 2 KMC 222 Decal Electrical Panel CE 25 12 1 543 85 Switch Disconnect Assy 4P Red 25 8 132 B Receptacle 6 15R 25 13 ELU10 11 Relay E Mech Control 24V DPST NO 25 4 1532 Holder 25 14 1530 Transformer 1 Amp 25 5 1533 B Fuse 1 Amp Glass Not Shown 25 15 ELU09 4 Socket 8 Pin Relay 16A 25 6 433 A Manual Reset 2 5 Amp 25 16 ELUO9 325 Relay 230V 10A 25 7 109066 9 Switch Toggle 25 17 9 6 Clip Hold Down Not Shown 25 8 543 86 Pushbutton Green 25 18 RELAY 10 Relay 12 240VAC 15 25 9 543 87 Switch Kill Red 25 19 7 Dinrail 1 3 8 2 3 4 Long 25 10 8075 2 Contact Block 22mm Green 25 20 151080 9 F 1 3 8 Dinrail 2 25 11 543 38 Pre Alarm System 25 21 ELU10 13 Cover E Mech Relay Not Shown Rev Date 1 16 14 Page24 MODEL 325 GLOSSARY BRIDGING CFM COVERAGE PSI PRODUCTION RATE RPM R VALUE SETTLED DENSITY SETTLING Rev Date 1 16 14 Tendency of insulation to cling in the hopper forming an air pocket above the airlock This hinders th
6. OWNERS MANUAL MODEL 325 50 YEARS OF QUALITY AND SERVICE KRENDL MACHINE COMPANY 1201 SPENCERVILLE AVE DELPHOS OHIO 45833 TELEPHONE 419 692 3060 FAX 419 695 9301 E MAIL krendl krendlmachine com s WEB SITE www krendlmachine com CONGRATULATIONS YOUR PURCHASE KRENDL EQUIPMENT MODEL 325 OWNER S MANUAL FOR ASSURED SAFETY AND CONFIDENCE PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING AND OPERATING YOUR MACHINE E MAIL ADDRESS IS krendi amp krendimachine com WEB SITE IS www krendimachine com Table of Contents PAGE INTRODUCTION Y s o bes 1 GENERAL SAFETY 2 3 DECALS 4 5 WARRANTY im req beds A 6 RETURNED GOODS PROCEDURE and SPECIFICATIONS 7 BASIC COMPONENTS 8 OPERATING 5 5 9 12 TROUBLESHOOTING vises ton tote 13 EUEGTRIOAL uet A 14 16 LADDER DIAGRAM 4442545402 TERRA 17 19 PARTS EIS me dan Rae dus 20 24 25 SERVICE RECORD E AE 26 _ MODEL 325 INTRODUCTION Thank you for purchasing a KRENDL INSULATION MOVING MACHINE With over fifty five years experience in manufacturing insulation moving
7. Rev Date 1 16 14 Page 10 MODEL 325 OPERATING INSTRUCTIONS 230 Overseas 1 Read all safety and operating instructions before operating this unit 2 This unit comes ready for connection with hose clamps and power cord Not supplied 3 This unit provides a direct hook up to 2 1 2 I D hose Slide hose on blower outlet and secure with hose clamp to provide safe working conditions All hose connections should have hose clamps to prevent air leakage and separation of hose This unit is supplied with power through 230V drop cord located on the side of the machine Note When using extension cord wire gauge size should not be less than 12 3 and not exceed 50 in length See Voltage Drop Chart Below VOLTAGE DROP CHART Typical voltage drop values based on conductor size and one way lenath 60 C termination and insulation ET 1 12Awe 10 AWG 8 AWG 6AWG 4AWG 3AWG 2AWG 1 AWG 77777 30 16 14 074 04 031 029 023 40 156 09 06 04 09 031 5 121 06 09 059 ef o93 074 058 0 46 JP 12Awe 10 AWG 8 AWG GAWG 4AwG 2 AWG OM i _ 3737 239 14 09 074 0 58 NN ry NER p80 24e 15 129 09 077 69 X l 185 147 092 12AWG 10 AWG 8AWG 6AWG 4AWG 3AWG 2AWG
8. E STOP L as I OF Iz FUSE e Eg MANUAL MODE 4 TIME DELAY OUTSIDE POWER ID SOURCE 24VAC A 15A 16 TD ALARM HOT 4 151 8 2 RELAY C1 8 RECYCLE MODE e Rev Date 1 16 14 Page 18 MODEL 325 MODEL 325 230 50 2 SINGLE INPUT DISCONNECT SWITCH EMERGENCY STOP saa L DISCONNECT SWITCH NEUTRAL asd 015 e T CIRCUIT BREAKER 1 5 AMP FUSE 230 VAC 24 E STOP LIGHT Xx aX NC START LIGHT REMOTE e i REMOTE SWITCH MANUAL yg TIME DELAY M ALARM GQ RELAY Rev Date 1 16 14 1 0 19 EXPLODED PARTS 325 Machine By Kr L Se ad 12 13 14 1 o A 8 Rev Date 1 16 14 Page 20 MODEL 325 Item 1 2 4 5 5 Part 325 1 R3 325 7 1 325 6 R2 325 2 1507 107 1 1506 4511 4487 325 3 426 3 325 5 426 7 426 6 4511 325 13 432 5 120 40052 422 ASSY 422 ASSY CE 325 10 408 A 408 C 409 C 337 42518 5 42562 325 SE 325 E US 325 E OS 325 8 FSB0
9. 0 of 22 acolo QUOI OO eel 9 e e lt gt 84 9 24 1 16 0 Electrical Exploded Parts List Part Description Part Description 325 22 Panel Electrical 24 1 11 543 M 38 Pre Alarm System 325 22 90 Decal 325 Stateside 24 1 12 42528 Plug Recessed input 5 15P 1532 Fuse Holder 24 1 13 ELU10 11 Relay E Mech Control 24V DPST NO 1533 A Fuse 1 2 Amp Glass Not Shown 24 1 14 1530 C Transformer 1 Amp 433 A Manual Reset 2 5 Amp 24 1 15 ELU09 4 Socket 8 Pin Relay 16A 543 M 2 Receptacle RC Plug 24 1 6 ELUO9 5 Relay DPDT 120V 15A 109066 9 Switch Toggle DPDT 24 1 17 ELUO9S 6 Hold Down Not Shown 543 M 14 Pushbutton On Green 24 1 8 RELAY 10 Relay 12 240VAC 15A 543 M 46 Switch Kill Red 24 1 19 ELUOT F 1 3 8 2 3 4 Long 8075 2 Contact Block 22mm Green 24 1 20 151080 49 F 1 3 8 Dinrail 2 24 1 10 Rev Date 1 16 14 Page 3 MODEL 325 ELECTRICAL PARTS LIST 230 V A C 50 Hz 5 1 25 1 25 2 25 3 SELECTOR SWITCH 25 1 25 17 REMOTE CONTROL OUTLET STOP 2 8 START
10. 1AWG 0 2 130 0 87 069 74 11 11 04 59 te 100 FEET 1 12AWG 10 AWG 8 AWG 6AWG 4AWG 3AWG 2AWG 1 AWG AMPERES 20 79 51 _ 197 124 0 98 062 9 746 46 29 18 14 14 0592 5 4 X pT Sd 12 AWG 10 AWG 8 AWG 6AWG 4AWG 3AWG 2AWG 1 AWG oe 959 586 56 259 18 714 146 L T FEER 306 24 193 t8t 5 gt gt SPRETT __________ __________ 12 10 AWG 8 AWG 6AWG 4AWG 3AWG 2AWG 1AWG 30 1 18 70 44 2 22 175 139 15 50 737 368 2921 25 56 441 55 27 Ex Atwo wire 20 ampere circuit using 12 AWG with a one way distance of 25 feet will drop 1 98 volts 230 volts 1 98 volts 228 02 volts as the load voltage Rev Date 1 16 14 Page 11 MODEL 325 OPERATING INSTRUCTIONS 2300 Overseas Continued 5 When assembling unit make sure emergency stop button is pushed in Hook up electrical supply Note Agitator motor and blower should only be operated with steady or constant flow of electricity between 220 230 volts 6 Never place machine where airflow may be blocked which will cause blower failure 7 This unit has a main control panel that has a three position selector switch as follows NOTE This
11. evaluation and warranty determination 2 Anydefectcaused by repair alteration and or adjustment performed by Buyer or customer vendor of Buyer without the express written authorization of the Company 3 The labor costs of replacing parts by parties other than the Company 4 Any machine that has not been operated and or maintained in accordance with normal industry practice and the written recommendations of the Company e g machine oper ated with an improperly sized worn or damaged hose improper or inattention to preven tative maintenance etc 5 The product has been subjected to misuse negligence or accident or results of any application or use of the blowing equipment not in accordance with the Company recom mendations This limited warranty does not cover the free replacement of component parts that become inoperative due to wear and usage and need to be replaced on a regular basis including but not limited to airlock 5 agitator s shredder s auger s fuse s switch es clutch es hose s shaft seal s chain s belt s sprocket s pulley s bearing s cable s battery ies filter s fan s etc The Company s obligation under this warranty is limited to repairing or replacing at Company option any part thatis determined by the Company to be suffering from a manufacturing defect The Company at Company option will provide any required parts and labor to the Buyer If the equipment or parts must be r
12. 53 Seah 045 L4 v 7o S gi 7 gt ove 2 4 asna D 29 8 5 v P 5 0600 5410 Sd UAL aT gt NG wg ZH 09 O V OG L 965 S8JIM 9S00 UBYOJG 10 sjueuoduuoo pue 911199 9 YOOYD pue 5 amod INVH9VIG 1 Page 15 Rev Date 1 16 14 LO QNVH 310N3N CN 041049 6 PM LN amg LU ungaa NMOMB NONNOJ LOH INdN OWA OSZ 1 INdNI I PN w C 02 TOOT 2X 8s 0224 1729 8101 819 77 m KN Cy v 85 9 82 FOR X o pude 227 aa LOPE 972 182 T ZXO ZX884 4 pug 9 Sis n og 8 gt pd ag E SR 82 u3 v3u8 5 T HOLMS TIM Di RUE 111999 EE 6 5 2 0 DT SL 55 95 98 70 215 oo 6 59 H
13. 78 W 9 FWO019 250600 4 543 M 17 14 3 SJ 006 9 RC395A B RC395 DPDT Rev Date 1 16 14 325 PARTS LIST Description Base and Hopper Guard Chain Guard Bottom Agitator 2 Housing Flange 3 4 2 Bolt 8 3 4 Insert Only 4 Felt 3 4 4 40 Sprocket 15T x 3 4 2 3 16 3 16 1 3 Airlock w Rotor Seal Airlock 2 Ply 5 Cover Plate Airlock 5 Seal Felt 3 4 2 Bearing 2 Bolt Flange 3 4 Bore 2 40 Sprocket 12T x 3 4 40 Chain 46 Long 40 Sprocket Idler 17T x 5 8 Shoulder Bolt 5 8 x 3 4 Nut 1 2 13 x 1 Square Gearmotor 1 6HP 120V US Gearmotor 1 6HP 230V Overseas 40 Sprocket 15T x 5 8 Blower Motor 8A 120V 60Hz Blower Motor 4A 230V 50Hz Spacer Blower 2 3 Clamp Hose 2 3 Hose 2 Dia 15 Long Filter 6 1 4 x 6 1 4 Panel Electrical Complete 120V 60Hz Panel Electrical Complete 120V 60Hz Panel Electrical Complete 230V 50Hz Axle Pin Cotter 1 8 x 1 2 Wheel 9 Pneumatic 2 W 3 4 Flat Washer SAE 4 Aluminum Handle Connector Cord Liquid Tite 1 2 Blue Overseas Wire 14 3 SJ Overseas Plug European Overseas RC Cord Assy 100 Style B Overseas RC Service Kit DPDT Switch Housing Switch Housing Cover with belt clip Belt Clip Switch Toggle DPDT Strain Relief 8 16 Plastite Screws 4 Not Shown Wire 18 3 SJ 100 Plug NEMA 6 15P Chec
14. ATORS 2 Conditions insulation in the hopper E MAIN CONTROL PANEL Connects with main power allowing operation of unit at machine F BLOWER Not shown Creates air pres sure to blow insulation out of airlock HOPPER Hinders operators from reaching agitators Rev Date 1 16 14 Page8 MODEL 325 OPERATING INSTRUCTIONS 120 U S 1 Read all safety and operating instructions before operating this unit 2 This unit comes ready for connection with hose clamps and power cord Not supplied 3 This unit provides a direct hook up to 2 1 2 I D hose Slide hose on blower outlet and secure with hose clamp to provide safe working conditions All hose connections should have hose clamps to prevent air leakage and separation of hose This unitis supplied with power through 120 Flush Mount Input Plug located on the Control Panel Note When using extension cord wire gauge size should not be less than 12 3 and not exceed 50 in length See Voltage Drop Chart Below VOLTAGE DROP CHART Typical voltage drop values based on conductor size and one way length 60 C termination and insulation S FEET ______ _ _ ____ ___ __________ 12 AWG 10 AWG 8AWG 6AWG 4AWG 2AWG _ AMPERES 20 198 0784 059 02 0494 015 130 147 074 o4e 02 023 2200 2 2 55 2555 25 55 6 1589 123 07 61
15. Top 5 ips TEN Po BS AVIAN LIOA YZ LIE 2 57 Rag S S 1 So Sod ns TET 5g as HOLIMS 2 01 nonna ivis 103880056 3 3504 85 zc 9 9 9 gH 23 131 ZV LKA 2 amp 2 195 o 1990 gt 5 H LIMS x S 31 9 33 aa i Sates 1 YINYOISNYEL C 7 99 0 NUVIV i J 3993 819 941 131110 15 2 319143934 310W3H gt Lo 0 ZH OG OEZ S9JIM 9800 UBYOIJQ JO Sjueuoduioo pu SUONISUUO YOSYD Jomod UJOJJ SUIYDBUI JOSUUODSIP NVYODVIG 0 1 16 Rev Date 1 16 14 MODEL 325 LADDER DIAGRAM MODEL 325 120 V A C 60 Hz DNE SINGLE INPUT BASIC KILL SWITCH START BUTTON uf d e Gs 2 5 4 UU al I R BLOWER MOTOR Rev Date 1 16 14 17 MODEL 325 MODEL 325 120 V A C 60 Hz pu SINGLE INPUT START BUTTON EMERGENCY STOP FT 1 2 4 NEUTRAL 20 MT m gt lt gt gt No CE gt 20 Em ao I C2 CIRCUIT BREAKER 1 2 81 6 m 2 5 AMP AGITATOR M I E STOP 1
16. e normal feeding process of the machine Cubic feet per minute A measurement of volume or quantity of air flowing at a certain rate or air moving capability of a blower It is the volume of air moved per minute Higher volume provides increased coverage and velocity of insulation as it leaves the hose Refers to the amount of insulation coverage usually measured in square feet according to the R value desired This information is given on the insulation package Pounds of pressure per square inch The force exerted on a surface by air liquid High pressure blowers push the insulation through the hose Higher pressure provides less hose plugging and increased compaction in side wall Pounds of insulation blown per hour Revolutions per minute Speed at which the shaft of a rotating device i e blower fan agitator is moving Resistance value A precise measurement of the insulation s resistance to heat transfer The higher the resistance value the slower the heat will transfer through the insulating material The point at which the insulation will not continue to settle further Any insulation blown will have a certain amount of progressive settling that occurs after a period of time Following the insulation manufacturers recommendations for bag rate coverage will provide useful information to accommodate for settling Compression or compaction of insulation fibers caused by the weight of the material vibration of structu
17. equipment we have designed and built your machine with the highest quality to provide years of reliable service This manual has been prepared to help you obtain the maximum efficiency and service from your Krendl equipment The machine is designed to condition and apply insulation with the utmost in dependable performance Our primary objective is to build equipment which will provide complete satisfaction so that you may confidently recommend Krendl to others We do not manufacture or sell insulation Our interest lies only in the proper performance of the equipment we manufacture We make no recommendations or guarantees concerning various insulations CAUTION This manual contains important information regarding the safe assembly and operation of your machine We urge you to read it carefully and follow the instructions provided If your questions are not answered in this manual may we hear from you We want you to be able to operate this unit safely and confidently UNPACKING Store and unpack carton with correct side up Unpack your machine IMMEDIATELY and check for damage in shipping Place any damage claim with delivering carrier saving all packing materials for inspection Our warranty covers manufacturer s defects only DO NOT return to shipper FILL IN AND RETAIN Krendl Machine Company Telephone 419 692 3060 1201 Spencerville Ave Fax 419 695 9301 Delphos Ohio 45833 U S A E mail krendl krendimachine com Web Site w
18. eturned to the Company for repair all transportation costs shall be the Buyer s responsibility THIS LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER GUARANTEES AND OR WARRANTIES ORAL OR WRITTEN EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITA TION THE IMPLIED WARRANTY OF MERCHANTABILITY NO WARRANTY EXPRESS OR IMPLIED OTHER THAN THE AFORESAID WARRANTY IS MADE OR AUTHORIZED BY COM PANY COMPANY SHALL NOT BE LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES TO PROPERTY OR INJURY TO ANY PERSON OR COSTS ASSO CIATED WITH LOSS OF PRODUCTION RESULTING IN LOSS OF REVENUE PROFITS OR LOSS OF EQUIPMENT THROUGH THE USE OF THIS EQUIPMENT Note Special job circumstances incurring costs for specialized repair and next day delivery of parts will not be reimbursed by the manufacturer unless authorized by factory Rev Date 1 16 14 Page6 TXRENDL MODEL 325 RETURNED GOODS PROCEDURE IF MACHINE WAS NOT PURCHASED DIRECTLY FROM KRENDL MACHINE COMPANY CONTACT YOUR SUPPLIER DISTRIBUTOR When returning products to Krendl for repair first obtain a return goods authorization at which time you will be given shipping instructions The product must be shipped PREPAID Krendl Machine Company Telephone 419 692 3060 1201 Spencerville Ave Fax 419 695 9301 Delphos Ohio 45833 U S A E mail krendi krendlmachine com Web Site www krendlmachine com Once the unit is received it will be inspected In warranty units will be re
19. k Valve 2 Link Master 40 NP Page21 ELECTRICAL PARTS LIST 120 V A C 60 Hz S I BASIC 24 2 POWER INPUT EMERGENCY STOP E MOTOR 24 4 START 24 8 RESET 24 5 24 6 120 15 0 0 0 0 24 9 2 i Te 24 7 ao ole N Electrical Exploded Parts List Parti Description 24 1 325 27 Panel Electrical 242 221 Decal 325 U S On Off 24 3 433 A Manual Reset 2 5 Amp 24 4 543 59 Pushbutton On Green 24 5 543 60 Plate Legend Start Not Shown 24 6 508 2 Switch Kill Red 24 7 8075 1 Contact Block 24 8 42528 Plug Recessed input 5 15P 249 ELU10 10 Contactor Relay 120V Control Rev Date 1 16 14 Page22 MODEL 325 24 1 1 24 1 2 24 1 3 24 1 4 24 1 5 24 1 6 24 1 7 24 1 8 24 1 9 ELECTRICAL PARTS LIST 120 V A C 60 Hz S I 24 1 1 24 1 2 Fuse 24 1 3 SELECTOR SWITCH 24 1 POWER INPUT 4 1 7 24 1 12 RECYCLE OFF MANUAL ALARM MOTOR RESET OY EMERGENCY STOP START 2E or m 120 VAC REMOTE RECYCLE INPUT DAME 24 1 18 wee 1 13 ST e e o 24 1 10 0
20. lustration A or B c Check power cords for proper connection d Check 1 2 amp fuse See Illustration A or B 2 Loud knocking sound Unplug power supply a Check machine agitators and airlock for foreign objects b Check for misaligned sprockets or loose chain 3 Poor output from machine or uneven flow through hose Unplug power supply a Check for material bridging in hopper b Voltage may be low try another electrical source Use proper wire size for extension cord 1112 3 c Check for worn or damaged rubber airlock seals 4 Blower motor running hot Unplug power supply a Clean filter Blow out surrounding area with air hose b Check for restriction in blowing hose 5 Agitator motor running hot Unplug power supply a Check for insulation build up around motor and blow out with air hose b Low voltage can cause this condition Try another electrical source 12 3 c Debris jamming airlock Rotate airlock manually and clean out d Check for sprocket misalignment and bearing wear Rev Date 1 16 14 Page 13 MODEL 325 ELECTRICAL c cx TET 9 2 N z 1 MER EN 0 0 0 C S 04 1 LAS To M M 85 03 M 9 H 9Y LY 8
21. main control panel will be referred to as the CONTROL PANEL and the toggle switch at the end of the remote cord as the Remote Control Switch See Illustration B LEFT POSITION CENTER POSITION RIGHT POSITION REMOTE OFF Manual Operates the BLOWER MOTOR Manual side which operates the and AGITATOR MOTOR with the BLOWER MOTOR and the AGI remote control switch after the TATOR MOTOR when the start start button is pressed button is pressed CONTROL PANEL 7 SELECTOR 2 SWITCH WITCH REMOTE CONTROL OUTLET ALARM 1 2 AMP FUSE START BUTTON MANUAL RESET e O STOP BUTTON Illustration B 8 This machine is equipped with an emergency stop button for your safety This button must be pulled out and the start button must be pressed for the machine to start See Illustration B 9 Fillhopperwith insulation The firstbag ofinsulationinthe hopper should be well broken by handto assist agitator action Caution NEVER put hands below hopper bar or force feed material by pushing down oninsulation 10 At the end of the workday empty the hopper and use the machine to BLOW OUT THE HOSE Rev Date 1 16 14 Page 12 TROUBLESHOOTING IMPORTANT DO NOT attempt to service unit Contact your dealer for further information 1 If machine does not run a Make sure emergency stop button is pulled out and start button is pressed b Check MOTOR RESET button Press to reset See Il
22. nce NFPA 79 70E or OSHA safe work practices when performing energized work procedures Rev Date 1 16 14 Page2 Safety Caution Be Safe Keep away from moving parts Be Safe Make sure all guards and hopper bar are in proper place before operating machine Guards and safety devices switches should not be removed modified or by passed Hands should never pass below hopper bar Safe Do not remove motors or lift hopper when unit is connected to power supply Safe Make sure machine is properly grounded Protect all electrical supply cords from sharp objects moisture and other potentially hazardous materials Keep power cords in good repair Electrical service must be performed by a qualified electrician Be Safe Disconnect power supply before inspecting or adjusting unit e Safe Consulta qualified technician to answer questions before attempting to operate or injury may result Be Safe Do notoperate machine alone Safe Do not leave machine unattended and energized Be Safe Turn machine off and disconnect electricity before clearing and feeding jam or attempting to remove any object dropped in the hopper Be Safe Keep hands loose clothing jewelry and hair away from agitators gears chains and other moving parts Be Safe Use proper lifting when moving insulation and loading machine Be Safe Keep work area clear of debris Be Safe Wear proper safe
23. paired and returned immediately An estimate of repair charges will be provided for out of warranty units SPECIFICATIONS MODEL 325 MACHINE 8 Diameter x 8 Length airlock 20 3 cm Diameter x 20 3 cm Length airlock In line helical gear motor driving the machine HEIGHT 49 1 2 126 cm WIDTH DEPTH 29 1 2 75 cm LENGTH 28 1 2 72 cm WEIGHT 145 pounds 66 kg ELECTRICAL 120VAC 15 amp single input 230VAC 16 amp single input BLOWER VOLUME 104 CFM BLOWER PRESSURE 2 0 PSI maximum HOSE OUTPUT 2 5 diameter 6 3 cm diameter MAXIMUM FEED RATES CELLULOSE 900 Ibs hr WARNING Recommended hose size type and length must be used to achieve maximum results Krendl cannot guarantee performance of the machine if hoses are undersized worn damaged or hoses other than those we recommend are used BEFORE YOU RUN THIS MACHINE PLEASE READ THE REST OF THIS MANUAL Rev Date 1 16 14 Page7 MODEL 325 BASIC COMPONENTS 325 This is a view ofthe basic components of your 325 machine It shows the location of each item and gives the function of each Use this as a guide throughout the manual A BASE UNIT HOPPER Hopper base unit supports blower gear motor and airlock B AIRLOCK Traps air and insulation while providing a metered flow C GEAR MOTOR Provides driving power of agitation system Increases output power while decreasing speed of the agitators and airlock D AGIT
24. pushed in Hook up electrical supply Note Agitator motor and blower should only be operated with steady or constant flow of electricity between 110 120 volts 6 Never place machine where airflow may be blocked which will cause blower failure 7 This unit has a main control panel that has a three position selector switch as follows NOTE This main control panel will be referred to as the CONTROL PANEL See Illustration LEFT POSITION CENTER POSITION RIGHT POSITION REMOTE RECYCLE OFF Manual Automatic side of switch which Manual side which operates the operates the BLOWER MOTOR BLOWER MOTOR and the AGI on with AGITATOR MOTOR with TATOR MOTOR when the start the 24 Volt AC signal of another button is pressed machine CONTROL PANEL 7 SELECTOR MANUAL RESET SWITCH Nes ALARM 1 2 AMP FUSE CD START BUTTON I E SIOP BUTTON r INPUT Illustration A 8 This machine is equipped with an emergency stop button for your safety This button must be pulled out and the start button must be pressed for the machine to start See Illustration A 9 Fillhopperwith insulation The first bag ofinsulationin the hopper should be well broken by handto assist agitator action Caution NEVER put hands below hopper bar or force feed material by pushing down oninsulation 10 At the end of the workday empty the hopper and use the machine to BLOW OUT THE HOSE
25. re temperature and humidity cycles Page25 AKRENDL MODEL 325 SERVICE RECORD Rev Date 1 16 14 Page 26 KRBIIDL gt 50 YEARS OF QUALITY AND SERVICE Made in the U S A KRENDL MACHINE COMPANY 1201 SPENCERVILLE AVE DELPHOS OHIO 45833 TELEPHONE 419 692 3060 FAX 419 695 9301 E MAIL krendl krendlmachine com s WEB SITE www krendlmachine com
26. ty equipment including protective gear such as respirators eye and ear protection Safe Violation ofthe Owner s Manual or safety precautions may void warranty Make Sure Hopper is empty of foreign objects before starting Adequate electrical power is supplied or damage to unit will result Blower filter is kept clean and in place when blower is on Machine is turned off immediately if hose is plugged or blower will overheat Machine must be on before adding insulation Blower s must be on when agitators are running or machine will bind Agitator motor is not run with hopper empty for more than a few minutes or damage to seals will result Sprockets chains belts and pulleys are correctly aligned and tensioned Pieces of bag are not left in the machine as this can bind and stall your machine This machine should only be used with good quality insulations that are dry undamaged and that meet a certain industry specification or quality standards Rev Date 1 16 14 3 MODEL 325 DECALS CAUTION FAILURE TO KEEP FILTER CLEAN MAY RESULT IN DAMAGE TO BLOWER KEEP AWAY FROM MOVING PARTS _ Keeping the filter clean will result in longer blower life and better performances KRENDL gt Fiber Moving e 25 Equipment 8 MACHINE COMPANY we mmi AVE m Prem m 2251
27. w its applications limitations and any hazards involved 2 This machine was designed and manufactured for specific applications Do not attempt to modify the unit or use it for any application it was not designed for If you have any questions about your intended use or the machines suitability ask your dealer distributor or consult the factory The manufacturers could not possibly anticipate every circumstance that might involve ahazard Forthat reason warnings in the manual and warning tags or decals affixed to the unit are notall inclusive If youintendto handle operate or servicethe unitby a procedure or method not specifically recommended by the manufacturer first make sure that such a procedure or method will not render this equipment unsafe or pose a threat to you and others Electrical Safety The National Electric Code NEC inthe United States and many international electrical codes require frame and external electrically conductive parts of this machine to be properly connected to an approved earth ground Local electrical codes may also require proper grounding of machine Consult with local electricians for grounding requirements in your area Never handle any kind of electrical cord or device while standing in water while barefoot or while hands or feet are wet Dangerous electrical shock will result Useagroundfaultcircuitinterrupter GFCI inany damporhighly conductive area metal decking orsteel work Refere
28. ww krendlmachine com For your protection in the event of theft or loss please fill in the information requested for your own records This information will be needed for in warranty repairs You may also want to attach a copy of your invoice Machine model number Blower motor manufacturer Serial number Gear motor manufacturer Blower s serial number s Gear motor serial number Supplier Date of purchase The model and machine serial numbers are located on the hopper of the machine unit The blower and gearmotor serial numbers are located on the motor housing of each unit Rev Date 1 16 14 Page 1 MODEL 325 GENERAL SAFETY INFORMATION Important Read all instructions before operating this unit This equipment can be potentially dangerous and must be used in strict accordance with instructions Disclaimer Notice The manufacturer will not be legally responsible for any injury ordamage resulting from the improper use of this equipment or the failure to follow instructions Unpacking Handle cartons with care to avoid damage from dropping or bumping Store and unpack cartons with the correct side up Completely remove machine from the packaging and from any shipping pallet or skid to which it mightbe attached In addition completely remove all shipping materials from inside the machine including wheel package manual ect General Safety 1 Readthis manual carefully and become familiar with your machine unit Kno
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