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TX 2AD User Guide

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1. FAD 30 Setup Parameters For entering the parameter values enter the setup tab adjust the parameter settings and then write this data to the A D Converter After changing parameter settings the instrument always requires a re calibration 5 3 1 Scale Parameters In the setup menu the scale parameters of FAD 30 can be viewed changed or saved to the instrument These parameter settings are Increased External Resolution For service purposes this parameter enables the 10 times higher resolution of the weight value than the defined interval in weighing and force mode Increased resolution must be disabled for use in normal operation Not available in Count Mode Default setting Disable Digital Filter Environmental noise like bounding forces air flow vibration motor control instruments etc may disturb the load cell signal The selection of proper filter settings determines how quickly the system will react to the load cell signal Load cell signal digital filtering is done according to this parameter settings The settings can be changed from 0 fastest settling to 9 slowest settling Default setting 7 3 6 7 8 9 Setting O 1600 Settling time ms 80 FAD 30 Technical Manual Rev 1 06 December 2012 Page 13 of 48 Motion Detection This parameter defines the motion detection window which determines a stable weighing If motion detection is not required this parameter can be disabled The
2. Load cell or instrument could be defective Weight is too low Check the load ADC out Check the calibration Load cell or instrument could be defective System error Re energize the instrument 4 Instrument could be defective Re energize the instrument If seen again repeat the setup of the instrument Board identity error Internal communication Re energize the instrument error If seen again change the cabling inside the housing Check the power supply High voltage detected the voltage has to be within the required voltage range Check the power supply KOW yallage GEIELIEG the voltage has to be within the required voltage range O ot on X Flash Table 11 1 Error table FAD 30 Technical Manual Rev 1 06 December 2012 Page 46 of 48 12 DIAGNOSTICS In this test menu serial interface tests RC 232C and or RS 485 and load cell signal analog to digital conversion and processing tests are performed sequentially For entering the diagnostics mode press the setup switch before power on and release the switch after the instrument is powered on The instrument will go into the RS 232C RXD test mode which is indicated by lighted ma LED and flashed Err LED as shown below The status of LEDs on the front panel indicate the test steps and the test result as described below You can go to the next test by pressing the setup switch m LED gets off 0 3 s after receiving any data Pre
3. Check the PC port settings Remove other connections Re energize the FAD 30 instrument and re start the communication My PC doesn t have any COM port How can connect it with the FAD 30 instrument You can use a RS 232 USB converter for serial interfacing via USB port Select the COM port within the Connection Settings menu My PC has a COM port but I cannot see any COM port in the Connection Setting menu How can solve that problem Another software may be connected to that COM port Close all applications before you start xFace My PC cannot interface with FAD 30 How can check the COM ports Short circuit the RXD and TXD pins of your COM port Use any terminal software to check if the sent data will be received or not You may also test the FAD 30 COM ports as described in chapter 12 by short circuiting the RXD and TXD terminals need very fast communication What is the response delay time of FAD 30 FAD 30 response delay is max 4 ms for weight data What is the external conversion rate of FAD 30 Only the continuous data output rate may be described by external conversion rate It depends on the baud rate and data length and can be up to 65 conversions second Table 13 1 FAQ FAD 30 Technical Manual Rev 1 06 December 2012 WWW FLINTEC COM Page 48 of 48
4. LSS services in progress Red double flash Ermoreouhtevem A NMT slave or master or heartbeat event has Red _ Bus off fatal event Bus off X 10 2 Electrical Connections CANopen and RS 232C connections are shown in figure 10 2 CANopen Connector DB9M EN pw CAN L p CAN GND p ARA CAN_SHIELD NN IA ee CAN_H ee CA A CI O A Housing Cable shield EA CANopen CANopen 2 RXD adi 3 TXD sordo 200a GND O GND Figure 10 2 FAD 30CO interface connections RS 232C Serial Interface Use Setup via xFace 9600 bps Length and parity 8 bit no parity Start Stop bits 1 start bit and 1stop bit FAD 30 Technical Manual Rev 1 06 December 2012 Page 44 of 48 CANopen Interface se Interfacing with PC or PLC Data format CANopen Automatically detected and supported baud rates are 10 kbps 20 kbps 50 kbps Baud rate 100 kbps 125 kbps 250 kbps 500 kbps 800 kbps 1 Mbps Autobaud is default setting Warning Connect the shield to the reference ground or shield pin of the power connector Warning Disconnect xFace PC software for Profibus interfacing Load Cell Connection oee chapter 4 2 2 Power Supply Connection oee chapter 4 2 1 10 3 Interfacing FAD 30CO instruments have two interface connectors on the front of the instrument CANopen and RS 232C The table below describes the data formats for interfacing the peripherals and their application Data Format Application Har
5. No error No error O of O on Flashing Offfor 0 3 seconds Refer to the error table in chapter 11 Table 9 1 Status LEDs FAD 30 Technical Manual Rev 1 06 December 2012 Page 40 of 48 9 2 Electrical Connections Ethernet and RS 232C connections are shown in figure 9 2 to 9 4 Ethernet Connector RJ45 Pin Signal DIR jDescipion gt 6 RX l Differential Ethernet receive data o o o lt Terminated o 4 Notued Terminated 5 Notused Terminated 1 0 0 0 0 7 Notused sf Terminated 0 0 0 0 0 8 Nousd sd Terminated 0 0 0 0 0 Shied Chassis ground 3 amp The HUB connection cabling will be a direct connection as shown below TX amp 1 RX TX 19 RX RX Y 3 TX Switch or RX OO TX Figure 9 2 HUB connection The PC connection cabling will be done via cross cable as shown below Figure 9 3 Direct PC connection with cross cable FAD 30EN interface connections are shown below ETHERNET Switch or Hub pen nn 2 RXD 3 TXD 5 GND Figure 9 4 FAD 30EN interface connections RS 232C Serial Interface Setup via xFace 9600 bps Length and parity 8 bit no parity Start Stop bits 1 start bit and 1stop bit Ethernet Interface Ethernet interface with PC or PLC Data format Modbus TCP IP Ethernet The
6. Read Gross weight Command ADR B Response X ADR BIISTATUSI SIGNIIWEIGHT VALUE Example Command 01B Response 01BS 000123 4 gross weight is stable and 123 4 01BD 000123 4 gross weight is unstable and 123 4 01B under load Comments The response is the gross weight value stable or unstable or error status Gross weight data will be transmitted immediately after receiving command Command ADR C Response ADR C A Cleared and the scale is in gross mode ADR C X Clear command is unavailable in count mode Comments The response status is always Ack in weighing or force mode and always X in count mode Read Count value immediately Command ADR D Response ADRI D I STATUS SIGN COUNT VALUE Example Command 01D Hesponse 01DD 00123400 01DO ADC out error 01DX Not in count mode Comments Count value will be sent immediately Readindicated weight 0 O Command ADR Response ADRI I STATUS SIGN WEIGHT VALUE Example Command 011 Response 0115 000123 4 weight is stable and 123 4 011D 000123 4 weight is unstable and 123 4 O1l overload Comments The response is the indicated weight value stable or unstable It will be transmitted immediately after receiving the command The weight value may be in gross or net Print Read the stable weight Command ADRI P Response ADR PIISTATUS SIGN WEIGHT VALUE Example Command 01P Response 01PS 00
7. The table below describes the data formats for interfacing the peripherals and their application Data Format Application ProfiNet interfacing Interfacing with PLC Refer to chapter 5 11 Table 8 3 Data output interfacing Attention Please disable the interface you will not use to increase the performance of the instrument 8 4 Setup and Calibration FAD 30PN instruments are set up and calibrated by xFace The A D Converter settings are very important for a good weighing performance Please refer to chapter 5 3 8 5 ProfiNet Setup The ProfiNet setup is done by xFace software as described in this chapter Select the Gateway tab after connecting xFace to the instrument You will see the ProfiNet parameters in this tab ProfiNet Setup There are 7 setup parameters for ProfiNet network DHCP Dynamic Host Configuration Protocol automates network parameters if it is enabled Default is Disable P Address If DHCP is disabled define IP address manually Default is 192 168 16 250 Subnet Mask If DHCP is disabled define subnet mask manually Defaultis 255 255 255 0 If DHCP is disabled define primary DNS manually Default is 208 67 222 222 Host Name Enter a unique host name to the instrument Default is ProfiNet Data Structure Please refer to chapter 5 11 FAD 30 Technical Manual Rev 1 06 December 2012 Page 39 of 48 9 FAD 30EN WITH ETHERNET INTERFACE FAD 30EN instrum
8. coo em File Tools Data Indicator Backup Help Instrument onnect Setup Calibration Digitizer Status Description e Here you can enter all parameters to the Analog Digitizer instruments First read data from Analog Digitizer Change the parameters if you need Then save new parameter block to the Analog Digitizer by clicking Write to Digitizer button Digitizer Short name of TX 2xx and MX08AD Analog Digitizer instuments ta Format udrate IRER 10 li Data Length amp Parity RS 485 Address Read from Digitizer Default CHK o 1 gt CR gt e f LF 6 Visual Weight Display Displays the weight count or force value Toolbox Contains shoricuts of some special commands lt lt lt related to the operation mode Refer to chapter 5 3 1 g RS 232C RS 2320 serial port communication settings not for FAD 30 and FAD S0MB 10 RS 485 RS 485 port communication settings FAD 30 and FAD 30MB only Description This block provides some clear text explanations Read from A D Converter Click this button to read the parameter settings from the instrument 3 Write to A D Converter Click this button to save the parameter settings to the instrument Default Click this button to load the factory default settings Clear Empties the parameter settings Figure 5 3
9. wa FLINTEG A D Converter FAD 30 Technical Manual Flintec GmbH Bemannsbruch 9 4909 Meckesheim GERMANY www flintec com FAD 30 Technical Manual Rev 1 06 December 2012 Page 1 of 48 Table of Contents 1 SAFETYUNSTHUCTHIONS a 222 einen 4 2 BEGLARATION OF CONFORMITY 2 2 5 3 INTRODUCTION sie sass AAA A A AA A AE AR A a 6 A ee Se ee ee een 6 32 Key features and SPeciiealiois erene A 7 2o O LR 9 S MEN ee ceo DUM 9 4 INSTALLA TION d eidcm d tuat AA A 10 Ale HAECOMMENGAUOINS zarte Tt 10 4 1 1 Control Sabine lr Designs Rote em 10 4 1 2 C abl wre ne 10 4 1 3 Mechanical Install OR PORTET 10 425 MHElecuiIcal COMIMECI OS ts S i a alate Aaah a 10 4 2 1 Power oupbly arnd round aid E px rM cid resume 10 4 2 2 Load 7 Ik 7o g gl eom c I EE 11 4 2 3 COMMUNICA TON Intel aee ee ee euere 11 A3 COMMISSIONING eisen ee een 11 5 SETUP A H 12 5 1 Installation of the xFace Software uuessnsesnensesnennennnnnennnnnennnnnnnnnnnnnennennnnnennnnnennnnnnnnnnnnnennennennennnnne nennen 12 5 2 Connection to the xFace Software uessenssesssnsnesnnnnnnennnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnennnnnnnennnnnnnsnennneenennnnn 12 5 9 A D Converter Setup and Galibration u ae De ii oia 13 5 9 1 Scale Paramelers e p EET 13 5 3 2 Seal Inienace OelDus dar etel dia 14 5 3 3 scale Build and aiid icu TR cirio 15 94 JADGOonhvelterPertormarice Test sui onde a Laer
10. Figure 5 4 Calibration FAD 30 Technical Manual Rev 1 06 December 2012 Page 15 of 48 Mode selection FAD 30 instruments have three operation modes which are Count Mode Filtered and normalized ADC count data will be transmitted in this mode The calibration is performed at the PLC if any Weighing Mode Unipolar weight data in calibrated weighing unit will be transmitted This mode is compatible to OIML R76 and EN 45501 Force Mode Bipolar or unipolar force measurement data in calibrated force unit will be transmitted Select the scale operation mode and the polarity Then click the Write to A D Converter button to save your mode selection The default calibration of FAD 30 instruments is Count Mode and 10 mV unipolar input signal range If you select the Count Mode there is no scale build and instrument calibration Each FAD 30 instrument is adjusted for high accuracy during the production The FAD 30 input signal ranges and their external resolutions are shown in Table 5 1 Input signal range Input Signal level Polarity External resolution 0 to 5 mV 5 mV 1 million counts 5 to 5 mV 2 million counts Oto 10 mV 1 million counts 10 to 10 mV 0 to 15 mV 15 to 15 mV 0 to 18 mV 18 to 18 mV Table 5 1 Count Mode Input Signal Ranges and External Resolution Select the input signal level and polarity for high external resolution Write your mode selection to the instrument by clicking Write to A D Converter button J
11. WITH PROFINET INTERFACE eee Leer LL Leer ccce ean nece rra EE rr rasa 37 ox ME POTN VOW cs iii ccn MR 37 A ei area Be aan 38 Bs NIENAC NG cda 39 SA EUA Galibration us area Be ae a ee 39 8 5 PrOoiiNeESEIIPpEre ee ee eee oe 39 9 FAD 30EN WITH ETHERNET INTERFACE a u eee 40 MEE rem RT T m 40 9 2 EICCIICal GOMMECIONS escasa dada 41 A quinti PPP TE 42 9 4 Setup and Calibration cc ccccccccecscssecccesccsseccecsccseneenscccseeceesccceeececsccasseceessouseeeeessceseeeeesscesaeeeessoueeeeseses 42 9 5 me eisen 42 FAD 30 Technical Manual Rev 1 06 December 2012 Page 2 of 48 10 FAD 30CO WITH CANOPEN INTERFACE 2 eerreeeee eee eee e essen annia anne 43 10 1 PROM VIEW er n M 43 10 2 PleetricalbC Onneclions an TT TT T TP TERT 44 10 3 EST AGING ee A ON COD VM S 45 104 Selp and Calibkatolisv ease i cep vete qe teu nee 45 1050 GANOPEN SC UD ai nee cU IN UE qe Sd 45 11 ERROR TABLE trades eee counts e roues bod deo lcu te od vou uu uo d duo issu E ER ue d d pu Edu 46 12 DAGNO STO S uie Ei 47 13 FREQUENTLY ASKED QUESTIONS nu 2 ni 48 RIGHTS AND LIABILITIES All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical photocopying recording or otherwise withou
12. i O Y N N Y Y Y Y N N N N N N es es es O O O O CANopen interface O Continuous data output Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes i Yes Yes Yes Yes Yes Yes Yes Yes Yes e Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes es Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Standard Serial interface RS 485A Y Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Up to 6 load cells 350 Q or 18 load cells 1100 Q Yes Yes Yes Yes Yes Yes Yes Yes Specifications A D Converter A D converter type 24 bit Delta Sigma radiometric with integral analog and digital filters Analog input range O mV to 18 mV unipolar 18 mV to 18 mV bipolar Linearity 0 0015 FS D D o 09 lt ee lt A 0 ic IN e BED O Meo BS lt See See eee SRM E RRS ERR S alo eco See a lt M lt lt ala lt Temperature coefficient Min input per vs Conversion rate Internal resolution Up to 100 000 counts weight value force torque respective External resolution 1 million raw counts unipolar respective 2 million counts bipolar Calibration and Weighing Functions Calibration Electronic calibration without test weights eCal or calibration by test weights Digital filter 10 step programmable adaptive filter Tare zero auto zero tracking motion det
13. 30PB Profibus see chapter 7 2 FAD 30PN ProfiNet see chapter 8 2 FAD 30EN Ethernet and Modbus TCP see chapter 9 2 FAD 30CO CANopen see chapter 10 2 4 3 Commissioning PRECAUTION Please read this manual carefully before energizing the instrument Perform the commissioning operation according the procedure given in this chapter Only trained persons are allowed for cleaning commissioning checking and servicing of the instrument The interference of untrained person may cause some unwanted damages or injuries Before energizing the instrument please make the required mechanical and electrical installations After power on you have to setup your FAD 30 instrument before you can start to use the bus interface Install the xFace software onto your PC as described in chapter 5 Setup The xFace software is used for setup calibration and testing of FAD 30xx instruments After you have successfully checked the performance of the instrument with xFace you can begin to use the instrument in your application FAD 30 Technical Manual Rev 1 06 December 2012 Page 11 of 48 5 SETUP PRECAUTION Please read this manual carefully before energizing the instrument Perform the commissioning according the procedure given in chapter 4 3 Only trained person are allowed for commissioning checking cleaning and servicing of the instrument The interference of untrained person may cause some unwanted damages or injures FAD 30 series instruments are
14. Clear O None We Adjust Zero Calibration E Ee T Saba Adjust Span Calibration First load calibration weight on scale and load 40011 with span test weight value 40011 Span Calibration Value Span Calibration Value d DO D7 Calibration Process 14 Span calibration in process Status 9 Error Refer to D8 D15 B o ANN Restart calibration ADC Error Re energize the instrument If seen again change the board Calibration Instrument cannot be calibrated 40013 1 Gtatus 3 Check load cell cable D8 D15 Re energize the instrument Errors Load cell signal is very low or too high Calibration Error Calibration test weight is not enough Increase calibration weight value 4001 1 Check load cell connections 35 Scale unstable 37 Wait until scale become stable Check grounding wiring o Count Mode Unipolar O on Mod Count Mode Bipolar 40014 R W 1 por WD Force Mode Unipolar Selector Force Mode Bipolar Weight Mode Unipolar FAD 30 Technical Manual Rev 1 06 December 2012 Page 23 of 48 mV operation en a a in Count Mode oO o Fast qon CN NN CAT CA Te J J JJ 9 Slow S O 40016 Digital filters EXPLANATION Attention For hardware connection details please refer to the related hardware descriptions in this manual In the two word registers the data is stored to the registers in big endian format The least significant word is
15. X5 31 1 o JXXXXXX o o Jo 1 JXXXXXX 1 O0 1 JXXXXXX O0 t J t1 JXXXXXX o 1 t 1 JIXXXXXX y Definition Table for Status B STB Bit 0 Net 1 Bit 1 Weight positive 0 Weight negative 1 Bit 2 Error 1 Bit 3 Unstable 1 Bit 4 Bit 5 Bit 6 Bit 7 fe A Definition Table for Status C STC Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 CHK Checksum 0 STX STATUS A LF Error Messages UNDER OVER A OUT L VOLT H VOLT are annunciated in the Indicated or Count Data fields Note Weight data is represented with right alignment error messages with left alignment FAD 30 Technical Manual Rev 1 06 December 2012 Page 19 of 48 5 9 BSI Data Structure for FAD 30 FAD 30MB only Depending on their functionality all new generation Flintec instruments launched on the market support the standardized command set with BSI data structure This easy data format gives a reliable and fast interface for communicating with PLC or PC for process control or transactional applications You can expand your system with additional scales from Flintec without having to change your application program base General Rules 1 Commands are only in CAPITAL letters 2 CHK 2 ASCII char can be enabled or disabled from both command and response 3 Weight data is 8 byte with dot and non significant zeros on the left 4 Address 2 ASCII char wil
16. available motion detection window values are Weighing and Force Mode 0 5 default setting 2e Count Mode 100 default setting Power On Zero This parameter enables automatic zeroing after powering on the instrument The automatic zeroing is only done if the total zero drift from the calibrated zero signal is in the defined zeroing window This zeroing window will be defined in the percentage of the scale capacity Disable default setting 1096 To avoid unwanted zeroing at power on this parameter should be disabled or carefully set up in applications like silo weighing tank weighing and automatic weighing applications If the weight is not within the power on zeroing range the instrument is powered on without zeroing Not available in Count Mode Zeroing Range Zeroing of the scale is performed if the difference between load cell signal value and unloaded load cell signal value at the calibration is in the selected percentage of the scale capacity Zeroing can be done by zeroing command when the scale is stable Zeroing can be done by zeroing command when the scale is stable The available zeroing ranges in the percentage of the scale capacity are 2 default setting 40 Auto Zero Tracking AZT automatically re adjusts the scale to zero for compensating defined small deviations around the center of zero AZT only works within the defined zeroing range and stops working if this range is left To avoid unwanted zeroing
17. connection power supply and serial interface terminals are located at the front of the DIN rail mount instrument See figure 7 1 FAD 30PB Status LEDs Profibus Profibus Connector Load Cell Connector LOAD CELL 3 Setup Switch JA A D Od DAS o Q9 en 90292 Power Supply Terminal gt RS 232C Terminal Figure 7 1 Front view The meanings of these LEDs in operation are described below LED Operational Mode Symbol Name _ Weight Force Unstable period No stable indication in the centre of zero range 0 25 e w 0 25e Out of centre of zero range ADC conversion error ADC conversion error Digital processing error Digital processing error No error No error O off O on Flashing Offfor 0 3 seconds Centre of Zero Always off No centre of zero indication Error Refer to the error table in chapter 11 Table 7 1 Status LEDs FAD 30 Technical Manual Rev 1 06 December 2012 Page 34 of 48 ST Status LED State Indicaiton Comment No power or not initialized No power or profibus module is in initializing Flashing Green Initialized diagnostic event s present Diagnostic is active Red jExceptioneror There is an exception error OP Operation Mode LED State sf Indication 1 Comment Gen jOndinedataexhange fs Flashing Green On line dear os 7 2 Electrical Connections Profibus and RS 23
18. of the instrument is used for ProfiNet addressing without PC Refer to chapter 5 6 and for diagnostics Refer to chapter 12 When the error LED is ON the other two LED indicate the error type Refer to chapter 11 for details Load cell connection ProfiNet connection power supply and serial interface terminals are located at the front of the DIN rail mount instrument See figure 8 1 FAD 30PN Status LEDs ProfiNet ProfiNet Connector Exc Sen Sig shield Load Cell Connector Sig Sen Exc LOAD CELL Setup Switch p YMA VM er ss 299957 Power Supply Terminal BL LITE RS 232C Terminal Figure 8 1 Front view The meanings of these LEDs in operation are described below Operational Mode Symbol Weight Force Stable Stable Off for 0 3 seconds in 2 seconds 4 Unstable period No stable indication Cante in the centre of zero range Alwavs off gt 0 0 25e lt w lt 0 25e y oe of Zero No centre of zero indication Out of centre of zero range Err or ADC conversion error ADC conversion error hal Digital processing error had Digital processing error J No error J No error O off O on Flashing Offfor 0 3 seconds Refer to the error table in chapter 11 Table 8 1 Status LEDs FAD 30 Technical Manual Rev 1 06 December 2012 Page 37 of 48 MS Module Status LED LED State T No power or ProfiNet module is in No power or not initialized inialzati
19. service port for all models Alternatively Ethernet for FAD 30EN only and RS 485 for FAD 30MB only can be used for this connection You can purchase a suitable PC connection cable as an accessory from Flintec Refer to chapter 3 4 2 After running the xFace software select the FAD 30 model you use see figure 5 1 Select the PC s communication port within the Connection settings menu in the tools tab see figure 5 2 and click the connect icon After the communication between FAD 30 and your PC has successfully started the traffic light of the connect icon turns from red to green Protocol Select the setup port of the instrument FAD 30 and FAD 30MB Connection Settings instruments can be setup over RS 232 or RS 485 Other models can be Protocol RS29C setup over RS 232C RR coms E Com Port Select the communication port of the PC i Address Select the RS 485 address if RS 485 is selected J Baud rate Select the RS 485 baud rate if RS 485 is selected Setting Select the RS 485 communication port setting if RS 485 is selected OK Cancel Figure 5 2 xFace Connection Settings FAD 30 Technical Manual Rev 1 06 December 2012 Page 12 of 48 5 3 A D Converter Setup and Calibration WARNING Read this manual carefully before you setup and calibrate the instrument This will increase the performance of your weighing system by applying proper setup and calibration Face v101 Rev 10 un
20. setup and calibrated by the xFace software supplied with the instrument The instruments shall be setup in the sequence described below before you can use the bus interface e Install the xFace software onto your PC e Connect your PC with the instrument over the serial interface RS232 respective RS485 e Setup and calibrate the instrument e Check the performance of the instrument 5 1 Installation of the xFace Software Please follow following steps to install the xFace software Close all applications on your PC Insert the CD that contains the xFace software into the CD ROM drive Double click Setup exe to start the installation The setup Wizard is displayed Follow the menus in the setup wizard step by step After finishing the installation the Setup Wizard will inform you about the success of the software installation Click the OK button e After closing the Setup Wizard you can start to use the xFace software e FAD 30 7 FAD 40 MCS 08 FAD30 Typ FAD 30 Select one of the FAD 30 models and press OK button Typ FAD 40 FAD 40 FAD 30MB FAD 30PB FAD 30PN FAD 30EN FAD 30CO FAD 40MB FAD 40PB FAD 40PN FAD 40EN FAD 40CO CANCEL MCS 08MB MCS 08PB MCS 08PN MCS 08EN MCS 08CO Typ MCS 08 Figure 5 1 xFace type selector window 5 2 Connection to the xFace Software The connection between FAD 30 and the xFace software is done via the RS 232C
21. stored to the highest register address and the most significant word is stored to the lowest register address Please find Modbus information in the web site of http www modbus org Exception codes 1 Function code is not supported 2 Out of address range 3 Invalid value or wrong byte number 4 Operation error Examples Performing Read and Write operations according to hex system with the instrument set to address 0x01 Request weight data 01 03 00 00 00 02 C4 0B Answer of requested weight 01 03 04 00 01 86 A0 38 4A Weight is 100000 Request status data Taring Request tare data Answer of requested tare Tare is 10000 Weight Mode Selection Count in Unipolar Mode Selection 5 mV Input signal range selection Load Medium 5 to Digital filter Request Calibration Status Answer of requested Calibration Status Instrument is ready for calibration 01 03 00 02 00 01 25 CA 01 10 00 08 00 01 02 00 02 26 D9 01 03 00 03 00 02 34 0B 01 03 04 00 00 27 10 E0 0F 01 10 00 0D 00 01 02 00 04 A6 8E 01 10 00 0D 00 01 02 00 00 A7 4D 01 10 00 0E 00 01 02 00 00 A7 7E 01 10 00 0F 00 01 02 00 05 66 AC 01 03 00 0C 00 01 44 09 01 03 02 00 01 79 84 Zero Calibration Command Span Calibration with Span Value 50000 FAD 30 Technical Manual Rev 1 06 December 2012 01 10 00 08 00 01 02 00 01 66 D8 01 10 00 09 00 03 06 00 DC 00 00 C3 50 B7 B0 Page 24 of 48 5 11 Profibus and ProfiNet Data Structure for FAD 30Px on
22. this parameter should be disabled or carefully set up in applications like silo weighing tank weighing and automatic weighing applications Not available in Count Mode The available AZT window values are Disable default setting 1e 3e Tare If this function is enabled the weight is tared when the tare command is received Additional conditions for taring are positive gross weight and no motion Multi taring is possible with FAD 30 series Not available in Count Mode Default setting Enable Save Tare at Power Off If this function is enabled the tare value is stored at power off and the instrument starts up in Net mode at power on Not available in Count Mode Default setting Enable 5 3 2 Serial Interface Setup Data Format This parameter defines the serial communication port data format for RS232 respective RS485 The available data formats are Disable Port will be disabled Select Disable if this port is not used Continuous The data is transmitted continuously for FAD 30 and FAD 30MB only Refer to chapter 5 8 for details BSI Communicates in BSI data format as a slave default setting for FAD30 Refer to chapter 5 9 for details Modbus RTU Modbus RTU communication for FAD 30MB only default setting for FAD 30MB Refer to chapter 5 11 for details Note xFace automatically connects to the instrument whatever the data format is After xFace is disconnected the instrument returns to operat
23. 0123 4 weight is stable and 123 4 or 01PN could not print Comments Checks status and it must be stable Else Nack status will be sent There is no time period for stability checking Status can be Stable or Nack FAD 30 Technical Manual Rev 1 06 December 2012 Page 21 of 48 S ReadStatus Command ADR S Response ADR S STATUS 1 STATUS 2 STATUS 3 Example Command 01S Response 01SSGI Stable Gross In Range 01SDGL Unstable Gross Low voltage error Comments The response includes 3 status information STATUS 1 can be Stable or Unstable STATUS 2 can be Gross or Net STATUS 3 can be in range out of range low voltage or high voltage Command ADR T Hesponse ADR T A Taring is done successfully and scale is in net ADR T N Taring could not be executed ADR T X Taring is disabled or instrument is in count mode Comments The tare value will be overwritten by the new tare weight value The status must be stable within 2 seconds delay time If so Ack will be sent Otherwise Nack will be sent Read weight value in increased resolution Command ADRI X Response X ADR X ISTATUSI SIGNIIWEIGHT VALUE Example Command 01X Response 01XS 00123 41 weight is stable and 123 41 or 01XD 00123 41 weight is unstable and 123 41 or 01XE Error Comments The response includes the weight data with the increment divided by 10 Command ADR Z Hesponse ADR Z A Ze
24. 2C connections are shown in figure 7 2 PROFIBUS Connector DB9F E OO ANN 1 FE AA AAA 3 lt Blm PositiveRxD TxD RS 485level 4 RS X jRequsttosnd o 0 5 GNDBus Ground isolated 24 23 o 6 5VBusouput 5V termination power isolated A AA AAA 8 Aline Negative RxD TxD RS 485 level E EA RENMMMMMMgMgsssededseeeyr Cable shield PROFIBUS 2 RXD 3 TXD 5 GND looo o9009 Figure 7 2 FAD 30PB interface connections RS 232C Serial Interface 1 start bit and 1stop bit Profibus DP Interface Use Interfacing with PC or PLC Automatically detected and supported baud rates are 9 6 kbps 19 2 kbps 45 45 Baud rate kbps 93 75 kbps 187 5 kbps 500 kbps 1 5Mbps 3 Mbps 6 Mbps and 12 Mbps No baud rate instance exists Warning Connect the shield to the reference ground or shield pin of the power connector Warning Disconnect xFace PC software for Profibus interfacing FAD 30 Technical Manual Rev 1 06 December 2012 Page 35 of 48 Load Cell Connection oee chapter 4 2 2 Power Supply Connection oee chapter 4 2 1 7 3 Interfacing FAD 30PB instruments have two interface connectors on the front of the instrument Profibus and RS 232C The table below describes the data formats for interfacing the peripherals and their ehm 07 Data Format Application Hardware Profibus Profibus interfacing Interfacing with PLC Profibus DP
25. Calibration Scale build operation mode selection and scale calibration is performed in the calibration tab of xFace as shown in figure 5 4 Please follow the procedure in the sequence as described in the following chapters face v101 Rev 10 B ENT File Tools Data Indicator Backup Help Quan x m 9 g ca from New Open Save ang Connection crol t Setup Calibration Digitizer Status Mode Mode e Weight in Unit Polarite Unipoler v Write to Instrument e mnm Instrument Build BLUE Capacity DLR Inc j M 300000 k g Calibratic 320000 kg ht eCal Calibratic 7 o 400000 ke e NH Full Col ny pmi j Zero Adj500000 kg 5 J00 kg V Span Ad gt 750000 kg J Span Ad 800000 k g ad Calibration Coefficients n Description To Select a new value for the scale capacity click in the text box Use the keyboard to delete the old and enter a ew value Or use drop down menu to select the capacity from the list 15 Mode Here the user selects the operation mode and the polarity Write to A D Converter Click this button to save the operation mode and polarity to A D Converter Calibration block This block allows the user to calibrate with test weights eCal Calibration This block allows the user to calibrate without test weights Calibration Coefficients This function allows the user to restore a calibration if the calibration coefficients have been noted before
26. EG EG Konformit tserkl rung C EC Declaration of Conformity Monat Jahr month year 05 2010 Hersteller Manufacturer Flintec GmbH Anschrift Address Bemannsbruch 9 D 74909 Meckesheim Deutschland Germany Produktbezeichnung Product name FAD 30 A D Converter Series Das bezeichnete Produkt stimmt mit folgenden Vorschriften der Europ ischen Richtlinien berein This product confirms with the following regulations of the Directives of the European Community Richtlinie 2004 108 EG des Europ ischen Directive 2004 108 EC of the European Parliament and of the Parlaments und des Rates vom 15 Dezember 2004 Council of 15th December 2004 on the approximation of the zur Angleichung der Rechtsvorschriften der laws of the Member States relating to electromagnetic Mitgliedstaaten ber die elektromagnetische compatibility and repealing Directive 89 336 EEC Vertraglichkeit und zur Aufhebung der Richilinie 89 336 EWG Richtlinie 2006 95 EG Niederspannungs Richtlinie Directive 2006 95 EC Low Voltage Directive Die Absicherung aller produktspezifischen All product related features are assured by a quality Qualitatsmerkmale erfolgt auf Basis eines zertifizierten system in accordance with ISO 9007 Qualitatsmanagement Systems nach DIN ISO 9001 Diese Erkl rung bescheinigt die bereinstimmung mit This declaration certifies the conformity with the listed den genannten Richtlinien beinhaltet jedoch keine directives but it is no promise of characteri
27. Ethernet interface operates at 10Mbit half duplex Warning Connect the shield to the reference ground or shield pin of the power connector Warning Disconnect xFace PC software for Ethernet interfacing FAD 30 Technical Manual Rev 1 06 December 2012 Page 41 of 48 Load Cell Connection oee chapter 4 2 2 Power Supply Connection oee chapter 4 2 1 9 3 Interfacing FAD 30EN instruments have two interface connectors on the front of the instrument Ethernet and RS 232C The table below describes the data formats for interfacing the peripherals and their application Modbus TCP IP Ethernet interfacing Interfacing with PLC Ethernet Refer to chapter 5 10 Table 9 2 Data output interfacing Attention Please disable the interface you will not use to increase the performance of the instrument 9 4 Setup and Calibration FAD 30EN instruments are set up and calibrated by xFace The A D Converter settings are very important for a good weighing performance Please refer to chapter 5 3 9 5 Ethernet Setup The Ethernet setup is done by xFace software as described in this chapter Select the Gateway tab after connecting xFace to the instrument You will see the Ethernet parameters in this tab Ethernet Setup There are 11 setup parameters for the Ethernet network as described below Host Name Device name of the instrument Default is Data Format This parameter defines the data format for the Ethernet port The available sett
28. LED indicate the error type Refer to chapter 11 for details Load cell connection CANopen connection power supply and serial interface terminals are located at the front of the DIN rail mount instrument See figure 10 1 Status LEDs CANopen Connector Load Cell Connector Setup Switch A 39 92932322 Power Supply Terminal u N FR RS 232C Terminal Figure 10 1 Front view The meanings of these LEDs in operation are described below Operational Mode Symbol Weight Force Stable Stable Off for 0 3 seconds in 2 seconds Unstable period No stable indication Centre in the centre of zero range Alwavs off gt 0 0 25e lt w lt 0 25e y of Zero No centre of zero indication Out of centre of zero range Err Error ADC conversion error ADC conversion error Digital processing error 3 Digital processing error No error No error O of O on Flashing AP Off for 0 3 seconds Refer to the error table in chapter 11 Table 10 1 Status LEDs FAD 30 Technical Manual Rev 1 06 December 2012 Page 43 of 48 RUN LED State Indiation Comment No power or not initialized No power or cable broken On line data exchange Green flashing On line initializing CCOO Green flickering Auto baud rate detection in progress Red jExcepionerr Check EDS file ERR LED State Indication 1 Commet
29. Refer to PLC Output to FAD 30CO Input R_DW3 D31 D16 Not in use 0000 0001 Calibration timeout Restart calibration 0000 0010 ADC error Re energize the instrument Instrument cannot be calibrated 0000 0011 Check load cell cable Re energize the instrument siad EE AI Calibration 9 y 9 error Calibration Error Calibration test weight is too small Increase calibration 0010 0011 weight value Write test weight value from PLC Output to FAD 30CO Input R DW then restart the calibration Check load cell connections Scale unstable 0010 0101 Wait until scale becomes stable Check ground wiring Calibration 0000 0001 oystem ready for calibration ERE 0000 0011 Zero calibration in process D7 DO process E re 0000 0100 Span calibration in process 0000 1001 Error Calibration error FAD 30 Technical Manual Rev 1 06 December 2012 Page 29 of 48 PLC Output to FAD 30CO Input Sword D31 D30 D29 D28 D27 D26 D25 D24 D23 D22 D21 D20 D19 D18 D17 DIE D15 D14 D13 D12 D11 DIO D9 D8 D7 D6 D5 D4 D3 D2 D DO Rut Reserved R_DW1 ova DEl A famed sc ce een OWE wis Wi4 W13 W12 w11 wio w9 wa w7 we ws wa w3 Wa wi Wo A o SNORIMUBE a R DW3 Not in use Command List Data Selection ae PLC Output to FAD 30CO Input R_DW 2 R_DW 2 contains the setting parameter value Refer to Adjust span calibration and I O configuration in Command List see PLC Output to FAD 30CO Input R DW3 PLC Ou
30. Technical Manual Rev 1 06 December 2012 Page 3 of 48 1 SAFETY INSTRUCTIONS CAUTION READ this manual BEFORE operating or servicing this equipment FOLLOW these instructions carefully SAVE this manual for future reference DO NOT allow untrained personnel to operate clean inspect maintain service or tamper with this equipment ALWAYS DISCONNECT this equipment from the power source before cleaning or performing maintenance CALL FLINTEC ENGINEERING for parts information and service WARNING ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT EXERCISE CARE WHEN MAKING CHECKS TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM WARNING FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT TO PROPERLY GROUNDED OUTLET ONLY DO NOT REMOVE THE GROUND PRONG WARNING DISCONNECT ALL POWER TO THIS UNIT BEFORE REMOVING THE FUSE OR SERVICING WARNING BEFORE CONNECTING DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY 30 SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTIONS ARE MADE FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT OR BODILY HARM CAUTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES FAD 30 Technical Manual Rev 1 06 December 2012 Page 4 of 48 2 DECLARATION OF CONFORMITY wa FLINT
31. V1 Refer to chapter 5 11 Table 7 2 Data output interfacing Attention Please disable the interface you will not use to increase the performance of the instrument 7 4 Setup and Calibration FAD 30PB instruments are set up and calibrated by xFace The A D Converter settings are very important for a good weighing performance Please refer to chapter 5 3 7 5 Profibus Setup The Profibus setup is done by xFace software as described in this chapter Select the Gateway tab after connecting xFace to the instrument You will see the Profibus parameters in this tab Profibus Setup There is only one setup parameter for Profibus network Profibus Rack Address The address range is 1 default setting to 126 Profibus DP Data Structure Please refer to chapter 5 11 FAD 30 Technical Manual Rev 1 06 December 2012 Page 36 of 48 8 FAD 30PN wirH PROFINET INTERFACE FAD 30PN instruments are state of the art strain gauge load cell signal digitizers with ProfiNet interface These instruments are used for any type of process weighing and force measurement including tank and silo weighing dynamic weighing check weighing filling tension compression force measurement etc The EDS file is available on a CD which is supplied together with the instrument 8 1 Front View There are 6 status LEDs on the front panel which indicate the operational instrument status Refer to table 8 1 and the ProfiNet status The setup switch on front panel
32. afety of your measuring system A proper ground connection is needed to minimize extraneous electrical noise effects on the measurement A poor ground can result in an unsafe and unstable operation It is important that the instrument should not share power lines with noise generating equipment such as heavy load switching motor control equipments inductive loads etc If the condition of the power line in the plant is poor prepare a special power line and grounding Before interfering the instrument turn off the power and wait at least for 30 seconds 4 2 2 Load Cell Connection To avoid damages the load cell wiring should be made carefully before energizing the instrument Load cell connection details are shown below in figure 4 2 In 4 wire installations the sense and excitation pins with the same polarity should be short circuited at the connector side If you have a junction box in your system use a 6 wire cable between FAD 30 and the junction box and short circuit these pins at junction box for better performance RXD TXD i GND T 4 wire LC connection 6 wire LC connection B Shield Load Cell Connector JL Warning Connect the load cell cable shield to the reference ground or the 888 shield pin of the load cell connector Figure 4 2 Load cell connection 4 2 3 Communication Interface Please refer to the corresponding chapter FAD 30 RS485 see chapter 6 2 FAD 30MB Modbus RTU see chapter 6 2 FAD
33. ains the setting parameter value Refer to Command List see PLC Output to FAD 30Px Input 3rd Dword PLC Output to FAD 30Px Input 3 Dword 3 Dword descriptions D31 D11 Not in use ono Adjust span calibration First load calibration weight on scale then load 00110 2 Dword with span test weight value then apply this command with New CMD Load 2 Dword with one of these Operation mode selection First 0 Count mode unipolar nn load 2 Dword with selected 1 Count mode bipolar Command value then apply this command 2 Force mode unipolar list with New CMD 3 Force mode bipolar 4 Weight mode unipolar oa Load 2 Dword with one of these mV operation in Count Mode nd 0 5mV 01001 First load 2 Dword with 1 10 mV selected value then apply this 2 15 mV command with New CMD l 3 18 mV ON Load 2 Dword with one of these Digital filter First load 2 Dword with 0 Fast selected value then apply this l command with New CMD 5 Medium e 9 Slow Read selected data 00101 Tare weight Floating weight 10000 Calibration status New CMD Apply commands which are listed in Command list Responds on bit changes 01010 7 Default Span test weight value has to be entered ignoring the decimal point e g 300 00 has to be entered as 30000 FAD 30 Technical Manual Rev 1 06 December 2012 Page 27 of 48 5 12 CANopen Data Structure for FAD 30CO only Hardware Configuratio
34. alue then click the OK button The scale must be stable during the span calibration Approximately 5 seconds later the new calibration settings are saved automatically If any error occurs during the calibration an error message warns you Click the Yes button to reload the previous values or click the No button to use the new settings You can adjust the zero or the span of your scale without performing a full calibration Additionally the span calibration to the unloaded scale feature is another tool of FAD 30 instruments for after sale services Figure 5 5 Calibration by test weights FAD 30 Technical Manual Rev 1 06 December 2012 Page 16 of 48 Zero Adjustment If your scale has a residual zero drift you may perform a zero adjustment only Select Zero Adjustment and press the Start button Then the zero calibration window will be displayed Unload the scale and click the OK button The WAIT message appears on the virtual display during the zero adjustment Approximately 5 seconds later the zero adjustment will be finalized Note Zero adjustment is also performed over the bus interface Refer to the data structure of the related bus interface Span Adjustment If your scale has a span drift you may perform a span adjustment only After selecting Span Adjustment and pressing the Start button enter the test weight value place the test weights on the scale and press the Yes button The WAIT message appears
35. amelate Initialized A Green 1 flash Initialized diagnostic event s present Diagnostic is active Used by engineering tools to identify the Red Exceptionerror There is an exception error Re energize the instrument Red 4 flashes Internal module error Pen an chiade ine module LINK Activity LED LED State Off No link no communication present Baer Link Ethernet link established no communication present l Ethernet link established NS Network Status LED Comment Check power and cable 8 2 Electrical Connections ProfiNet and RS 232C connections are shown in figure 8 2 PROFINET 2 RXD OT TXD 938 006 CND nn GND revises Figure 8 2 FAD 30PN interface connections RS 232C Serial Interface Setup via xFace 9600 bps Length and parity 8 bit no parity Start Stop bits 1 start bit and 1stop bit ProfiNet Interface ProfiNet interface with PC or PLC ProfiNet The Ethernet interface operates at 100Mbit full duplex as required by Profinet Warning Connect the shield to the reference ground or the shield pin of the power connector Warning Disconnect xFace PC software for ProfiNet interfacing FAD 30 Technical Manual Rev 1 06 December 2012 Page 38 of 48 Load Cell Connection oee chapter 4 4 2 Power Supply Connection oee chapter 4 2 1 8 3 Interfacing FAD 30PN instruments have two interface connectors on the front of the instrument ProfiNet and RS 232C
36. and Calibration Data The parameter settings and the calibration coefficients can be saved to a backup file after reading these data from the FAD 30 instrument This backup file can be re written to FAD 30 after opening it by xFace The backup feature gives a service advantage to FAD 30 instruments We propose to burn these files to CD DVD and save this backup CD DVD in the control cabinet additionally to a backup file on your PC Important note The previous parameter settings and calibration coefficients in FAD 30 will get lost after loading a backup to the instrument FAD 30 Technical Manual Rev 1 06 December 2012 Page 18 of 48 5 8 Continuous Output Data Structure for FAD 30 FAD 30MB only The continuous data output of the instrument will be transmitted in the following data structure at the speed which is determined by the baud rate and the data length The definition of the continuous data format is described below In weighing mode and force mode Status Indicated Status Indicated fare STX STA STB STC D5 D4 D3 D2 D1 DO D5 D4 D3 D2 D1 DO CR LF CHK_ In count mode STX STB D7 D6 Ds D4 D3 D2 D1 Do D5 D4 D3 D2 D1 DO CR LF CHK The definition of the status bytes STA STB and STC is described below Definition Table for Status A STA o 1 Decimalpoint 3 4 Incrementsze o 0 Jo JXXXXO JO Xi i Jo Jo XXXXXO Jo x2 o t O0 JJXXXXXX f
37. and RS 485 connections are shown in figure 6 2 TXD Y 3 TXD GND Y GND A un 2 A J B _ B Shield 9 2 Shield Figure 6 2 FAD 30 FAD 30MB serial interface connections RS 232C Serial Interface Use Continuous BSI Default RS 485 Serial Interface Continuous BSI Default for FAD 30 Modbus RTU for FAD 30MB only default 1200 2400 4800 9600 Default 19200 38400 57600 bps Warning Connect the shield to the reference ground Warning Disconnect xFace PC software for Modbus RTU interfacing Load Cell Connection oee chapter 4 2 2 Power Supply Connection oee chapter 4 2 1 6 3 Interfacing FAD 30 and FAD 30MB instruments have two serial interface connectors on the front of the instrument RS 232 and RS 485 The table below describes the data format for interfacing the peripherals and their application Continuous Asynchronous continuous Continuous data transfer to PC or PLC HS 232C output Refer to chapter 5 8 Remote display connection RS 485 Remote Taring Zeroing BSI Demand interface on BSI Master Slave data interfacing with RS 232C Serial Interface format PLC or PC RS 485 Refer to chapter 5 9 FAD 30MB only Refer to chapter 5 10 Table 6 1 Data output interfacing Attention Please disable the interface if not used to increase the performance of the instrument 6 4 Setup and Calibration FAD 30 and FAD 30MB instruments are set up
38. and calibrated by xFace The A D Converter settings are very important for a good weighing performance Please refer to chapter 5 3 FAD 30 Technical Manual Rev 1 06 December 2012 Page 32 of 48 6 5 Modbus RTU Setup for FAD 30MB only If the FAD 30MB instrument is setup for Modbus it can be used as a Modbus RTU slave in a RS 485 communication network Function codes 0x03 and 0x10 are supported For RS 485 setup please refer to chapter 5 3 2 for the Modbus data structure please refer to chapter 5 10 FAD 30 Technical Manual Rev 1 06 December 2012 Page 33 of 48 7 FAD 30PB WITH PROFIBUS INTERFACE FAD 30PB instruments are state of the art strain gauge load cell signal digitizers with Profibus DP interface These instruments are used for any type of process weighing and force measurement including tank and silo weighing dynamic weighing check weighing filling tension compression force measurement etc The GSD file is available on a CD which is supplied together with the instrument 7 1 Front View There are 5 status LEDs on the front panel which indicate the operational instrument status Refer to table 7 1 and the Profibus status The setup switch on front panel of the instrument is used for Profibus addressing without PC Refer to chapter 5 6 and for diagnostics Refer to chapter 12 When the error LED is ON the other two LED indicate the error type Refer to chapter 11 for details Load cell connection Profibus
39. dware CANopen CANopen interfacing Interfacing with PLC CANopen Refer to chapter 5 12 Table 10 3 Data output interfacing Attention Please disable the interface you will not use to increase the performance of the instrument 10 4 Setup and Calibration FAD 30CO instruments are set up and calibrated by xFace The A D Converter settings are very important for a good weighing performance Please refer to chapter 5 3 10 5 CANopen Setup The CANopen setup is done by xFace software as described in this chapter Select the Gateway tab after connecting xFace to the instrument You will see the CANopen parameters in this tab CANopen Setup There is only one parameter for the CANopen network CANopen Rack Address The address range is 1 default setting to 127 CANopen Data Structure Please refer to chapter 5 12 FAD 30 Technical Manual Rev 1 06 December 2012 Page 45 of 48 11 ERROR TABLE The FAD 30 A D Converters have been designed as very reliable and virtually error free instruments However if an error occurs do not attempt to repair the equipment before you understand what caused the error Note the problems you have with your instrument and the error messages shown by the LEDs located on the front panel Then try to solve the problem according to the error table given below Error Code Description Actions to undertake Possible cause Re energize the instrument os 1 Instrument could be defective Check the load
40. e designed therefor the A D converters can operate safely The panel should be placed in a clean area without getting direct sun light if possible with a temperature between 10 C and 40 C humidity not exceeding 85 non condensing All external cables should be installed safely to avoid mechanical damages FAD 30 instruments are very low level signal measuring instruments To avoid electrical noise the instruments should be separated from equipment that produces electrical noise Preferably use a metal cabinet against radio frequency interference to protect against electromagnetic disturbance the cabinet shall be connected to ground Keep the load cell cable trays separated from others if possible If there is noise generating equipment such as heavy load switches motor control equipment inductive loads etc please be careful against the EMC interference in the cabinet If possible protect FAD 30 instruments by a Faraday cage or install them in a separate section or install them far a way from this kind of equipment Install parallel reverse diodes to the DC inductive loads like relays solenoids etc to minimize voltage peaks on the DC power lines 4 1 2 Cabling All cables coming to the control cabinet shall be shielded Please use separate cable trays for these low signal level cables Distance from load cell cables interface cables and DC power supply cables to power line cables shall be 50 cm at minimum 4 1 3 Mechanical Installatio
41. e external resolution The type FAD 30 A D Converter Series comprises various instuments for different industrial bus systems TEETER TEE Ze LITA FAD 30 A D Converter FAD 30PB A D Converter with FAD 30EN A D Converter with with RS485 interface Profibus DP interface Ethernet TCP IP interface ProfiNet RESER ER 9990 9998 0909 99959 9999 FAD 30MB A D Converter with FAD 30PN A D Converter with FAD 30CO A D Converter with Modbus RTU interface ProfiNet interface CANopen interface Figure 3 1 FAD 30 A D Converter series instruments FAD 30 Technical Manual Rev 1 06 December 2012 Page 6 of 48 3 2 Key features and Specifications Key Features Bipolar signal input in Force and Count modes 500 to 100 000 counts external resolution at calibrated data Unipolar 1 million and bipolar 2 million counts is adjusted and filtered to external resolution in count mode High internal resolution up to 8 million counts x d FAD 30 lt lt d FAD 30PB lt lt d FAD 30PN d FAD 30EN o o d FAD 30CO o0 S S S lt D o lt D o lt D o lt D o X Y E D o D o E D o E D o lt D o lt D o lt D o lt D o Yes Up to 800 conversions per second Standard Serial interface RS 232C D o lt lt lt D o e e e Modbus RTU interface es Profibus DP V1 interface No ProfiNet interface O Ethernet Modbus TCP IP or BSI interface O
42. e with the last saved data format Warning Disable this interface if it is not used to increase the interfacing performance FAD 30 Technical Manual Rev 1 06 December 2012 Page 14 of 48 Checksum The checksum can be enabled or disabled within BSI and Continuous output data format The checksum calculation can be found in the related data format description Default setting Enable Carriage Return Carriage Return can be enabled or disabled within Continuous output data format Default setting Enable Line Feed Line Feed can be enabled or disabled within Continuous output data format Default setting Enable The RS 485 setup is done by the xFace software as described in this chapter Select the Setup tab after xFace has established a connection with your instrument The Setup tab see figure 5 3 includes all RS 485 settings Baud Rate for RS485 only One of the following baudrate will be selected for the RS 485 communication port 1200 2400 4800 9600 default setting 19200 38400 57600 T Data Length and Parity for RS485 only The data length and parity can be selected as 8 None 1 default 7 Odd 1 or 7 Even 1 Address for RS485 only The address range is 01 default to 31 If you enter O the instrument will operate without address data Modbus RTU Setup for FAD 30MB only RS 485 Data Format Modbus RTU RS 485 Data Length amp Parity 8 none 1 RS 485 Address 01 to 31 5 3 3 Scale Build and
43. ection auto zero at power up save MEI IHRINNEIENE tare at power off increased resolution Load cells Excitation 5 V DC at 58 1200 O max 100 mA Number of load cells Up to 6 load cells 350 O or 18 load cells 1100 O in parallel Connection 4 or 6 wire technique cable length 250 m mm for 6 wire connection FAD 30 Technical Manual Rev 1 06 December 2012 Page 7 of 48 Communication and Setup Power supply Between 10 C and 40 C at maximum 85 RH max non condensing Enclosure and protection Polyamide for DIN rail mounting IP20 Instrument with RS485 interface Type FAD 30 Serial interface RS485 1200 to 57600 baud 8N1 7E1 701 bus capability up to 31 units Continuous or requested Dimensions amp weight 99 x 22 5 x 114 5 mm L x W x H weighs approx 110 g Instrument with Modbus RTU interface Type FAD 30MB 99 x 22 5 x 114 5 mm L x W x H weighs approx 110 g Instrument with Profibus DP interface Type FAD 30PB Dimensions amp weigh Instrument with ProfiNet interface Type FAD 30PN Dimensions amp weight Instrument with Ethernet TCP IP interface Type FAD 30EN Communication Dimensions amp weight Web client interface Instrument with CANopen interface Type FAD 30CO EE 99 x 45 x 114 5 mm L x W x H weighs approx 150 g FAD 30 Technical Manual Rev 1 06 December 2012 Page 8 of 48 3 3 Housing FAD 30 instruments come within a polyamide housing sealed to IP20 They a
44. ents are state of the art strain gauge load cell signal digitizers with Ethernet interface These instruments are used for any type of process weighing and force measurement including tank and silo weighing dynamic weighing check weighing filling tension compression force measurement etc 9 1 Front View There are 3 status LEDs on the front panel which indicate the operational instrument status Refer to table 9 1 The setup switch on front panel of the instrument is used for diagnostics Refer to chapter 12 When the error LED is ON the other two LED indicate the error type Refer to chapter 11 for details Load cell connection Ethernet power supply and serial interface terminals are located at the front of the DIN rail mount instrument See figure 9 1 Status LEDs Ethernet Ethernet Terminal Exc Sen Sig Ser Load Cell Connector Sig Sen Exc LOAD CELL ae Setup Switch JA 3 97929297 Power Supply Terminal RS 232C Terminal Figure 9 1 Front view The meanings of these LEDs in operation are described below Symbol Weight Force Stable Stable Off for 0 3 seconds in 2 seconds Unstable period No stable indication in the centre of zero range O Centre 0 25e lt w lt 0 25e AMS ee of Zero No centre of zero indication Out of centre of zero range ADC conversion error ADC conversion error T Xk Digital processing error Digital processing error
45. ings are Disable No data will be transmitted Select disable if this port is not used Modbus TCP IP Modbus TCP IP communication Refer to chapter 5 10 for details Subnet Mask Defines IP addresses which can be used in network Default is 255 255 255 0 Secondary DNS Define secondary DNS manually Default is 208 67 220 220 Modbus Data Structure If the instrument is set up for Modbus TCP IP it can be used as a Modbus TCP IP slave on an Ethernet communication network The function codes 0x03 and 0x10 are supported For the Modbus Data Structure please refer to chapter 5 10 FAD 30 Technical Manual Rev 1 06 December 2012 Page 42 of 48 10 FAD 30CO WITH CANOPEN INTERFACE FAD 30CO instruments are state of the art strain gauge load cell signal digitizers with CANopen interface These instruments are used for any type of process weighing and force measurement including tank and silo weighing dynamic weighing check weighing filling tension compression force measurement etc The EDS file is available on a CD which is supplied together with the instrument 10 1 Front View There are 5 status LEDs on the front panel which indicate the operational instrument status Refer to table 10 1 and the CANopen status The setup switch on front panel of the instrument is used for ProfiNet addressing without PC Refer to chapter 5 6 and for diagnostics Refer to chapter 12 When the error LED is ON the other two
46. ke an automatic zero adjustment instead of entering an estimated dead load then press the eCal with Zero Adjustment button for starting the zero calibration The display will show the WAIT message during the zero adjustment for approximately 5 seconds In this period the scale must be unloaded and stable The eCal calibration coefficients are saved automatically FAD 30 Technical Manual Rev 1 06 December 2012 Page 17 of 48 5 4 A D Converter Performance Test The scale performance test should be performed before you install the bus connection The tests are linearity repeatability and eccentricity You can follow the test at the virtual display and or status tab which show the measurement data the instrument data and the software version For convenience keys for Taring Zeroing and Clear are located in this tab 5 5 Bus Interface Setup FAD 30 instruments have a bus interface and these parameters have to be setup before the bus will be connected Bus communication settings are done in the Gateway tab Bus communication parameters and their descriptions can be found in the related instrument chapters Fue vio Re 10 A E Fe Tos Data Indicsor Backup Help 22 Gateway Information a o a a AR p is mo sg 9 Gives the user info about ES the bus interface Setup Calibration Digitizer Status Gateway 23 Communication setup CD i Gateway Information Network parameters i
47. l be located in the structure if not 00 Command format A general description of the command is the following ADR ICOMMAND CHK CR LF Response format with weight force or count data A general description of the response is the following ADR COMMAND STATUS SIGN WEIGHT FORCE COUNT CHK CR LF Response format without weight force or count data ADR ICOMMAND STATUS CHK CR LF Command Table Head current indicated weight value immediately Print Read the current stable weight value Head Status Tare Head current weight value in increased resolution immediately Zero Status Table Acknowledged the command is operated successfully Unstable weight OOO D Unstable weight Theweightisinrange 40 AJ OU ADC ut ee ADC out Stable weight Syntax error received command not recognized Overload Underload Note CHK CR and LF will not be shown in the below data format descriptions in this chapter FAD 30 Technical Manual Rev 1 06 December 2012 Page 20 of 48 Commands and Responses Read all weight data Command ADRI A Response ADR AJ ISTATUS SIGN NET W SIGNIITARE W SIGN GROSS W Command 01A Response 01AS 000123 4 000111 1 000234 5 01AD 000123 4 000111 1 000234 5 01AO ADC out error Comments The response is net tare and gross weight values or error status All weight data will be transmitted immediately after receiving the command
48. ly Hardware Configuration Hint To install the FAD 30PB or FAD 30PN into the PLC Hardware Configuration use the GSD file memory parts to create exactly the following memory structure Input 2 Words Output 2 Words Input 2 Words Input 2 Words Output 2 Words Output 2 Words FAD 30Px Output to PLC Input Sword D31 D30 D29 D28 D27 D26 D25 D24 D23 D22 D21 D20 D19 D18 D17 DIE D15 D14 D13 D12 D11 DIO D9 D8 D7 D6 D5 D4 D3 D2 Di DO 1st Dword Reserved de Meg W30 W29 W28 W27 W26 W25 W24 W23 W22 W21 W20 W19 W18 W17 W16 Dword wis w14 w13 w12 Wit wio W9 ws W7 Wwe W5 W4 W3 W2 Wi sa o Notin use Dword Error codes of converter Notin use E ciuis CU uud mode range Net MD Read command response FAD 30Px Output to PLC Input 2 Dword The 2 Dword contains the weight value respective the calibration information according to the read command response Refer to PLC Output to FAD 30Px Input 3rd Dword FAD 30Px Output to PLC Input 3 Dword Bit no 3 Dword Description D31 D16 Not in use Error codes of DIS D converter Not in use 0 j Weiht amp FoceMode M Mi usines 0 Weight is out of zero range N 0 Gross wen MD o Stable Motion detection GS pans DO CMDflg A change of Flag indicates The command is applied successfully 1 FAD 30 Technical Manual Rev 1 06 December 2012 Page 25 of 48 Calibration Status 2 Dwo
49. n After designing the control panel and installing DIN rails according to the recommendation in this chapter place the FAD 30 instruments on the DIN rail Be sure that the mechanical installation of the instruments is done properly 4 2 Electrical Connections Warning Please always remember that FAD 30 instruments are very low voltage measuring instruments Your control cabinet design and proper installation increases the reliability and the performance of the instrument Please do not forget that the instrument must be powered off before inserting or removing any peripheral connector All required electrical connections should be done as described below 4 2 1 Power Supply and Grounding The power supply voltage of the instrument shall be between 12 V DC and 28 V DC The current consumption of the power supply will be calculated by multiplying 0 2 A and the quantity of instruments The pin configuration of the 24 V DC power supply connector located at the bottom front of the instrument is shown below in figure 4 1 DA FAD 30EN FAD 30 and FAD 30PB FAD 30MB OOOO QOOO FAD 30PN and front view FAD 30CO front view 24V OV 24V OV TX RX GND Shield Warning Do not forget to connect the Shield pin to the reference ground Figure 4 1 The pin layout of 24 V DC connector FAD 30 Technical Manual Rev 1 06 December 2012 Page 10 of 48 The quality of the instrument s ground will determine the accuracy and the s
50. n Hint To install the FAD 30CO into the PLC Hardware Configuration use the ESD file memory parts to create exactly the following memory structure Input 2 Words Output 2 Words Input 2 Words Input 2 Words Output 2 Words Output 2 Words FAD 30CO Output to PLC Input Dworg D31 D30 D29 D28 D27 D26 D25 D24 D23 D22 D21 D20 D19 D18 D17 DI6 E big pups DE DI DO BE be D Ds Ds DB OS Dr Do T A reserved T Meg W30 W29 W28 W27 W26 W25 W24 W23 W22 W21 W20 W19 W18 W17 W16 CDUS wis wia WI3 Wi2 Wi wio Wo wae w7 we WS w4 ws W2 wi W T DWS Error codes of converter Not in use oe Zero Gross MD Read command response Cmd mode range Net Flag FAD 30CO Output to PLC Input T DW2 T DW2 contains the weight value respective the calibration information according to the read command response Refer to FAD 30COOutput to PLC Input T DW3 FAD 30CO Output to PLC Input T DW3 Bitno T_DW3 Description Not in use Das p42 Error codes of converter 0 Weight amp Force Mode Operation mode Count Mode 0 Weight is out of zero range rag dicis Weight is in zero range 0 dication Net MD 0 Stable Motion detection Unstable D5 5 el D11 D10 Not in use D7 00010 p Do OMDiag A change of the flag indicates New CMD is applied successfully FAD 30 Technical Manual Rev 1 06 December 2012 Page 28 of 48 Calibration Status T DW2 descriptions when read command is Calibration Status
51. on the virtual display approximately for 5 seconds while the span calibration is being performed After finalizing the span adjustment the instrument will save the span coefficients automatically Note Span adjustment is also performed over the bus interface Refer to data structure of the related bus interface Span Adjustment under Load This feature is being used to perform a span adjustment without unloading the scale This operation is especially used for the span adjustment for non empty tanks to make a span adjustment without emptying the tank After selecting Span Adjustment under Load press the Start button The temporary zeroing message appears on the monitor This means the instrument will determine the existing load as the temporary zero If the scale is stable press the Yes button The WAIT message appears on the virtual display approximately for 5 seconds to determine the temporary zero Then the span calibration window will be displayed Load the scale and enter the loaded test weight value then click the OK button The scale must be stable in this period Approximately 5 seconds later the new calibration settings are saved automatically Please refer to the chapter 5 4 A D Converter Performance Test Electronic Calibration eCal eCal allows to perform a calibration without using test weights FAD 30 is adjusted during production for increased eCal accuracy The calibration will be done based on the scale capacity the t
52. one ue diee lag 18 5 5 BUS Menace StU unco eed an ab a Deco po dee tvi de tese Nas dd osc wed Tdi es eases 18 016 BUS Agdressina Via Sel WI CM ar ea idee re AN 18 5 Back up settings and Calibration Dl orcas 18 5 8 Continuous Output Data Structure for FAD 30 FAD 30MB Only cooooonccncccnnocccnncnnnocccnnonnnncconncnnnncconnnos 19 5 9 BSI Data Structure for FAD 30 FAD 30MB only ocooocconccconnnccccccnncconconcnnnnnnnononcnnnonanonnonannnnononnanennaneness 20 5 10 Modbus Data Structure for FAD 30MB FAD 30EN only occccccocccnnccccocccnnccononcconcnononccnnnnononcnnncnnnanonns 23 5 11 Profibus and ProfiNet Data Structure for FAD 30Px ONly ooncccccocncnccconcnncconconcnnanonconanoncnnoncononnnronnnnos 25 5 12 CANopen Data Structure for FAD 30CO only sii isonet a ia a 28 6 FAD 30 FAD 30MB WITH RS 485 INTERFAQCE 1111 eruere er ee rrr rere enun nana a haha aaa a ananas assa RR aan n nna 31 Olke ARI Ur c 31 62 EleciicalGONNECUOAS ii m 32 A A A A T tI 32 BA Sellp and Callbla lO rm 32 6 5 Modbus RTO SeupxtorPAD 3S0MB JODly esi cue peius coo wsdl ease aie u 2 33 7 FAD 30PB WITH PROFIBUS INTERFAQGE eee e LL LLL LLL rre er eaae s eeu u nn nana aane aa ERR n nnne ases Ra E Ern rr aEs 34 ro MEE IURE 34 12 zeichnen est T Tt Tm 35 oM iae Tc 36 FA Selp a a pa GAIDA 0 eet Rr Rs 36 A a ES en ae LOU Kb addu edes Ala Arte VUE as Asai a senate 36 8 FAD 30PN
53. otal load cell capacity the load cell output and the estimated dead load If the conditions are convenient for zero calibration you may perform automatic zero adjustment instead of entering an estimated dead load eCal Total Load Cell Capacity 20000 kg Avarage Load Cell Output 2 9052 mV V Estimated Dead Load 15490 kg Read eCal S Y Write eCal Data from with Zero Indicator Indicator Adjustment Figure 5 6 eCal Calibration After selecting eCal calibration enter the following values as Total Load Cell Capacity Enter the total load cell capacity in kg as shown in the example below Example If the weighing system has 4 pcs 1000 kg load cells then enter 4000 kg Average Load Cell Output Enter the load cell output in mV V If the weighing system has more than one load cell calculate the mean value of the load cells output as indicated in the certificates of the individual load cells Example If the load cell outputs are LC1 2 0010 LC2 1 9998 LC3 1 9986 and LC4 2 0002 the mean value will be LC output 2 0010 1 9998 1 9986 2 0002 4 1 9999 mV V Estimated Dead Load Enter the estimated dead load value of the weighing system in kg You may perform a zero adjustment in convenient time for an exact dead load compensation After pressing Save eCal Data to Converter these data will be transferred to the instrument and eCal will be finalized If the scale is empty and you want to ma
54. rd descriptions when read command is Calibration Status Refer to PLC Output to FAD 30Px Input 3 Dword D31 D16 Not in use 0000 0001 Calibration timeout Restart calibration 0000 0010 ADC error Re energize the instrument Instrument cannot be calibrated PORUM Check load cell cable Re energize the instrument Instrument cannot be calibrated Calibration Dr Load cell signal is very low or too high error Calibration Error Calibration test weight is too small Increase calibration weight 0010 0011 value Write test weight value from PLC Output to FAD 30Px Input 2 Dword then restart the calibration Check load cell connections 0010 0101 Scale unstable Wait until scale becomes stable Check ground wiring Calibrati 0000 0001 System ready for calibration en 0000 0011 Zero calibration in process D7 DO process a Salus 0000 0100 Span calibration In process 0000 1001 Error Calibration error FAD 30 Technical Manual Rev 1 06 December 2012 Page 26 of 48 PLC Output to FAD 30Px Input Sword D31 D30 D29 D28 D27 D26 D25 D24 D23 D22 Dat D20 D19 D18 D17 D16 D15 D14 D13 D12 D11 DIO D9 D8 D7 D6 D5 D4 D3 D2 D1 DO 1 Dword Not in use a mem W30 W29 W28 W27 W26 W25 W24 W23 W22 W21 W20 W19 W18 W17 W16 W15 W14 wis W12 Wii W10 W9 Ws W7 WS WS W4 W3 w2 Wi New BEN Not in use Command List Data Selection CMD PLC Output to FAD 30Px Input 2 Dword The 2 Dword cont
55. re prepared for mounting on NS 37 7 or NS 35 15 standard DIN rails see drawings 22 5 mm 45 mm 99 mm 114 5 mm Side view View A FAD 30 FAD 30MB View B FAD 30PB FAD 30PN FAD 30EN FAD 30CO Figure 3 2 Dimensions 3 4 Accessories Accessories supplied with the instrument The following accessories are supplied together with the instrument If any part is missing please contact your supplier Table 3 1 Accessories supplied with instrument prom oa eins Hoaas STE Pros EIS proseo Accessories sold separately The following accessories are available from Flintec FAD 30 FAD 30MB FAD 30PN FAD 30C0 2 FAD 30EN 2 AD 30PB S SUN RS 232C cable 3 m long for connection with PC Junction box for load cell connection Refer to Flintec catalog Open end load cell cable 6 wire 0 22 cm each Max 200 meter length Table 3 2 Accessories supplied separately FAD 30 Technical Manual Rev 1 06 December 2012 Page 9 of 48 4 INSTALLATION PRECAUTION Please read this manual carefully before you install the instrument If you apply all recommendations in this chapter you will increase the reliability and long term performance of your system 4 1 Recommendations 4 1 1 Control Cabinet Design Warning Please follow the following warnings for designing the control cabinet which will increase the reliability of your system The control cabinet should b
56. roed ADR Z N Zeroing could not be operated ADR Z X Zeroing is disabled Comments The Zero command does not work in net weighing mode The Weight or Count must be within the zeroing range for all operating modes The status must be stable within 2 seconds delay time If so Ack will be sent Otherwise Nack will be sent CHK will be transmitted as two ASCII characters calculated with the checksum formula Checksum 0 SUM of all response data before CHK Example Read stable current weight data BSI Examples CHK is enabled and instrument address is 01 Command 01P CHK CR LF Checksum 0 0x30 0x31 0x50 0 OXB1 Ox4F CHK Char 4 and F Response 01 PS 000123 4 CHK CR LF Checksum 0 0x30 0x31 0x50 0x53 0x2B 0x30 0x30 0x30 0x31 0x32 0x33 0x2E 0x34 0 0x02B 0x49 CHK Char 4 and Char 9 FAD 30 Technical Manual Rev 1 06 December 2012 Page 22 of 48 5 10 Modbus Data Structure for FAD 30MB FAD 30EN only 40001 IR 2 Weight Force Count Data A D6 Dii 40003 Status ee 1 ADC outofrange D13 2 ADCoverrange D14 Error Code 3 ADCunderrange D15 4 Systemerror 5 Insetupmode 6 Low High voltage det 4000 R Tare weight Ss 40006 R Gross weight 40008 R t Status Motion Net mode Data ok image of register 40003 Noe 4 O None Zero 40009 R W 1 Control Tare
57. ss the RD setup switch to go to the next test step A to Z characters are sent sequentially in 0 8 s intervals If RS 232C TxD the same data is received ma LED gets off for 0 3 s Press the setup switch to go to the next test step RS 485 RD for FAD 30 and FAD 30MB only RS 485 TD for FAD 30 and FAD 30MB only A to Z characters are sent sequentially in 0 8 s intervals Press the setup switch to go to the next step 0 LED gets off while the load cell signal increases Press Load cell signal the setup switch to return to the RS 232C RxD test O Off O on Flash Offfor 0 3 second Table 12 1 Diagnostics FAD 30 Technical Manual Rev 1 06 December 2012 Page 47 of 48 13 FREQUENTLY ASKED QUESTIONS Question Answer Question Answer Question Answer Question Answer Question Answer Question Answer Question Answer Question Answer My PC cannot communicate with the FAD 30 instrument How can check the COM port Connect the instrument to the PC and run Hyper Terminal Check the COM ports as described in chapter 12 xFace installation needs to restart every time How can install it Read and follow the installation notes in the installation directory Update your computer visit http update microsoft com xFace cannot communicate with the FAD 30 instrument What can do Check the power data cabling and LED status of the FAD 30 instrument
58. stics Zusicherung von Eigenschaften Folgende Normen werden zum Nachweis der bereinstimmung mit den Richtlinien eingehalten As a proof of conformity with the directives following standards are fulfilled EN 61326 1 Elektrische Mess Steuer Regel und Laborger te EMV Anforderungen Teil 1 Allgemeine Anforderungen IEC 61326 1 2005 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements IEC 61326 1 2005 EN 60950 1 Einrichtungen der Informationstechnik Sicherheit Teil 1 Allgemeine Anforderungen IEC 60950 1 2005 modifiziert Information technology equipment Safety Part 1 General requirements IEC 60950 1 2005 modified Felling i V Felix von Hertling Technischer Leiter Technical Director Z SS FLINTEC S Ada Y Dr Jens Achenbach FAD 30 Technical Manual Rev 1 06 December 2012 Page 5 of 48 3 INTRODUCTION 3 1 Overview The type FAD 30 A D Converter Series consists of powerful and economic state of the art instruments for static and dynamic weighing applications plus force and torque measurements Each instrument of the series converts the analogue low level signal from a load cell or a strain gauge sensor to a digital high resolution and high accuracy signal and transmits the digital data to an external PLC or PC system As a special feature the instruments can switch between unipolar and bipolar input range without affecting th
59. t the prior written permission of Flintec GmbH No patent liability is assumed with respect to the use of the information contained herein While every precaution has been taken in the preparation of this book FLINTEC assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein The information herein is believed to be both accurate and reliable FLINTEC however would be obliged to be informed if any errors occur FLINTEC cannot accept any liability for direct or indirect damages resulting from the use of this manual FLINTEC reserves the right to revise this manual and alter its content without notification at any time Neither FLINTEC nor its affiliates shall be liable to the purchaser of this product or third parties for damages losses costs or expenses incurred by purchaser or third parties as a result of accident misuse or abuse of this product or unauthorized modifications repairs or alterations to this product or failure to strictly comply with FLINTEC operating and maintenance instructions FLINTEC shall not be liable against any damages or problems arising from the use of any options or any consumable products other than those designated as Original FLINTEC Products NOTICE The contents of this manual are subject to change without notice Copyright 2010 2011 by Flintec GmbH 74909 Meckesheim Bemannsbruch 9 Germany FAD 30
60. tput to FAD 30CO Input R_DW3 Bitno R DW3 descriptions D31 D11 Not in use Adjust span calibration First load calibration weight on scale then load RH DW2 with span test weight value then apply this command with New CMD Load RH DW with one of these Operation mode selection 0 Count mode unipolar as First load 2 Dword with 1 Count mode bipolar D40 D6 Command selected value then apply this 2 Force mode unipolar list command with New CMD 3 Force mode bipolar 4 Weight mode unipolar Load RH DW with one of these 0 5 mV 1 10 mV 2 15 mV 3 18 mV Load R_DW2 with one of these 0 Fast mV operation in Count Mode First load 2 Dword with selected value then apply this command with New CMD Digital filter First load 2 Dword with selected value then apply this command with New CMD fi 9 Slow 0000 Read selected data DO New CMD Apply commands which are listed in Command list Responds on bit changes 7 Default 5 Medium Span test weight value has to be entered ignoring the decimal point e g 300 00 has to be entered as 30000 FAD 30 Technical Manual Rev 1 06 December 2012 Page 30 of 48 6 FAD 30 FAD 30MB WITH RS 485 INTERFACE FAD 30 and FAD 30MB instruments are state of the art strain gauge load cell signal digitizers with RS 485 interface These instruments are used for any type of process weighing and force measurement including tank and silo weighing d
61. ump to the chapter 5 4 Scale Build The scale capacity the increment and the unit have to be introduced to the FAD 30 instrument before you can perform a calibration in Weighing or Force mode Capacity To select a new value for the scale capacity click in the text box Use the keyboard to enter a new value or use the drop down menu Increment Use the drop down menu to select the increment Unit Select the unit The scale calibration can be performed by using test weights or by electronic calibration eCal Calibration by Test Weights This calibration method performs zero and span calibrations using test weights For accurate calibration the test weight value should not be less than 1 10 of the scale capacity Indicator Build Capacity 100 kg increment 0 001 kg gt Calibration with Test Weight Full Calibration Zero Adjustment Span Adjustment Span Adjustment Under Load Start Please note that the scale build values should be entered before you start the calibration Select Full Calibration for performing a complete scale calibration Click the Start button Unload the scale for performing the zero calibration and click the Yes button The virtual display will show the WAIT message during the zero calibration During the zero calibration the scale must be stable Approximately 5 seconds later the span calibration window will be displayed Load the scale and enter the loaded test weight v
62. un Load Defaults Loads the Firmware Date sien fus default values Henn anes Hosttame 23 Refresh Reads the er u Dez settings from the instrument ee p and updates the window PN Firmware Version mecs f Write to Converter Saves PN Fimo Dus monui E and activates the settings to Load Defaults Refresh Write to Digitizer Find on LAN H 9 the instrument Find on Network Search for the instrument on the network Figure 5 8 Bus Interface Setup 5 6 Bus Addressing via Setup Switch The bus addressing of FAD 30 instruments is done by the xFace software Refer to chapter 5 3 1 The alternative way for addressing is the setup switch on the front panel for addresses between 0 and 7 for RS 485 Modbus RTU Profibus and CANopen interfaces This feature gives you the practical advantage for addressing the instrument up to address 7 without requiring a PC connection For addressing via the setup switch press this switch for 5 seconds Then the status LEDs indicate the bus address as shown in the table below If the address is higher then 7 all LEDs are flashing The address can be changed by pressing the setup switch sequentially To save and exit press the setup switch for 5 seconds To return to normal a without saving wait 15 seconds without pressing the switch Soo th a i Table 5 2 Bus Addressing via Setup Switch e 7 He Higher than7 O of O on Flash 5 7 Back up Settings
63. ynamic weighing check weighing filling tension compression force measurement etc 6 1 Front View There are 3 status LEDs on the front panel which indicate the operational instrument status Refer to table 6 1 The setup switch on front panel of the instrument is used for RS 485 addressing without PC Refer to chapter 5 6 and for diagnostics Refer to chapter 12 When the error LED is ON the other two LED indicate the error type Refer to chapter 11 for details Load cell connection power supply and serial interface terminals are located at the front of the DIN rail mount instrument See figure 6 1 FAD 30MB Status LEDs RS 232 and RS 485 Connector Load Cell Connector Setup Switch Power Supply Terminal AA y Figure 6 1 Front view The meanings of these LEDs in operation are described below Symbol Weight Force Stable Stable Off for 0 3 seconds in 2 seconds 4 Unstable period No stable indication _ Out of centre of zero range Eno ADC conversion error ADC conversion error E Digital processing error n Digital processing error 4 No error LA No error O of on 3 Flashing AP Off for 0 3 seconds inthe centre of zero range N Centre Always off io ce we No centre of zero indication Err Refer to the error table in chapter 11 Table 6 1 Status LEDs FAD 30 Technical Manual Rev 1 06 December 2012 Page 31 of 48 6 2 Electrical Connections RS 232

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