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TX 2AD User Guide

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1. 8 None 2 Address 1 I 48 _ Read _ Write Figure 5 5 xFace Gateway Tab 15 Gateway Information Indicates the bus type the firmware and hardware version numbers and the serial number of the gateway module Active A D Converter Indicates the active MCS 08AD module and the N Bus address within the 7 System For more information refer to chapter 6 17 Active Digital I O Indicates the active MCS 0810 module and the N Bus address within the system For more information refer to chapter 8 18 External Bus Setup This block allows the user to set up the external bus parameters Each gateway type has its own parameter set corresponding to the bus type 5 5 A D Converter Setup and Calibration PROPOSAL Read the chapter about MCS 08AD modules carefully before you set up and calibrate a module This will increase the performance of your weighing system by applying a proper setup and calibration When you set up a MCS 08AD module if there is any within the system then first select the scale number by pressing the scale selection button Fae viol Rev 10 2 5 File Tools Data Indicator Backup Help uc uw amp D co u y New Open Save Connection aa LS Ras Ben Tron Connect 20 4 Scale Address e 1 gt pee Setup Calibration Digitizer Status WO Status Gateway Addressing Descr 99 La 21 5 increased Resolution Here you can enter all parameter
2. MCS 09AD 0 a m 1 ADCoutofrange D13 2 ADCoverrange D14 Error Code 3 ADC under range D15 4 Systemerror 5 Insetupmode 00 Module at address 0 not found IO 3 01 Module at address 0 is active 10 reserved 11 reserved 6 Low High voltage det MCS 08 Technical Manual Rev 1 04 December 2012 Page 26 of 52 41006 R 2 MCS 08AD 0 Indicated weight O 41008 R 2 MCS 08AD 0 Gross weight_ _____________________________ 41010 R 2 MCS 08AD 0 Tare weight 41012 R 1 MCS 08BAD 1 Status 41013 R 2 MCS 08AD 1 Indicated weight O 41015 R 2 MCS 08AD 1 Gross weight_ __________________________ 41017 R 2 _ MCS 08AD 1 Tare weigh t 41019 R 1 MCS 08AD 2 Status i O 41020 R 2 MCS 08AD 2 Indicated weight 41022 R 2 MCS 08AD 2 Gross weight___________________ 41024 R 2 MCSO8AD g Tareweigh 41026 R 1 MCS 08AD 3 Status 1 41027 R 2 MCS 08AD 3 Indicated weight 1 41029 R 2 MCSO8AD g Grosweipt ee 1 O 41031 R 2 MCS 08AD 3 Tare weigh t 41033 R 1 MCS 08AD 4 Status O 41034 R 2 MCS 08AD 4 Indicated weight O 41036 R 2 MCS 08AD 4 Gross weight_ _
3. 1 Function code is not supported 2 Out of address range 3 Invalid value or wrong byte number 4 Operation error Examples Perform Read and Write operations according to the hex system with the MCS 08MB set to address 0x01 Indicated value of MCS 08AD 0 at register start address 41006 Request 01 03 03 ED 00 02 54 7A Answer 01 03 04 00 00 27 10 EO OF Indicated 2710 hex 10000 dec Status Indicated Gross and Tare values of MCS 08AD 0 at register 41005 41011 Request 01 03 03 EC 00 07 C5 B9 Answer 01 03 OE 01 OA 00 00 10 E2 00 00 14 CA 00 00 03 E8 BD 55 otatus 010A hex Indicated 000010E2 hex 4322 dec Gross 000014CA hex 5322 dec Tare 000003E8 hex 1000 dec Indicated value of MCS 08AD 5 at register start address 41041 Request 01 03 04 10 00 02 C4 FE Answer 01 03 04 00 04 BF 21 OB DA Indicated 0004BF21 hex 811073 dec otatus Indicated Gross and Tare values of MCS 08AD 5 at register 41040 41046 Hequest 01 03 04 OF 00 07 35 3B Answer 01 03 OE 04 22 00 04 BF 38 00 04 BF 38 00 00 00 00 7D EF otatus 0422 hex Indicated 0004BF38 hex 311096 dec Gross 0004BF38 hex 311096 dec Tare 00000000 hex 0 dec Read inputs of MCS 08IO 0 at register 41071 Request 01 03 04 2E 00 01 E5 33 Answer 01 03 02 05 OD 7A D1 Inputs OD hex 1011 binary Outputs 05 hex 0101 binary Set all outputs of MCS 08lO 0 at regis
4. 7 Dword MCS 08AD 3 8 9 Dword MCS 08AD 4 10 11 Dword MCS 08AD 5 12 13 Dword MCS 08AD 6 14 15 Dword MCS 08AD 7 16 17 Dword Bit no 3 2 5 7 9 11 13 15 17 Dword Description Not in use pis pr Eror Error Codes of Codes MCS 08AD Not in use Operation O Weight Forcemode Mode Zero 0 jOutofzeorage ___________ Range Status of Indication I ess MCS 08AD Motion 0 3 Stable 2g Detection Response of 2 Dword description DO Toggles The command is applied successfully CMDflag Bit no 2nd 4 6 8 10 12 14 16 Dword Description when Read Command is Calibration Status Refer to PLC output to MCS 08Px input for 3 Dword D31 D16 Not in use Calibration timeout 0000 0010 DC error Re energize the module 0000 0011 Module can not be calibrated Load cell signal is very low or too high 0010 0010 Module cannot be calibrated Load cell signal Error IS VOD 10W Or LOO Nigh Calibration Status Codes 0010 001 1 Calibration Error mE of MCS 08AD Calibration test weight is too small Increase calibration weight value Write test weight value from PLC Output to MCS 08Px Input 2 Dword then restart the calibration Check load cell connections 0010 0101 Scale unstable Wait until scale becomes stable Check ground wiring D11 D10 Not in use MCS 08 Technical Manual Rev 1 04 December 2012 Page 30
5. Force mode bipolar 4 Weight mode unipolar mV operation in Count Mode First load 2 Dword with selected value then apply this command with New CMD 0 5mV 1 10mV 2 15 mV 3 18mV Digital filter First load 2 Dword with selected value then apply this command with New CMD Filter values O Fast 00000 00001 00011 Description of 2 Dword R DO Toggle Apply command of the commands listed in this table NewCMD_ DO MCS 08IO Byte W D7 jD6 Db5 jD4 DB m Di Do MCS 08l0 0 1 Byte W jOutput4 Output 3 Output2 Output 1 MCS 08l0 1 2 Byte W jOutput4 Output 3 Output2 Output 1 MCS 08lO 2 3 Byte W Output 4 Output3 Output2 Output 1 pf Output4 Output3 Output2 Output 1 MCS 08lO 4 5 Byte W X Output 4 Output3 Output2 Output 1 MCS 08lO 5 6 Byte W j Output4 Output3 Output2 Output 1 MCS 08IO 6 7 Byte W X j Output4 Output 3 Output2 Output 1_ MCS 08IO 7 8 Byte W Output4 Output3 Output2 Output 1 MCS 08 Technical Manual Rev 1 04 December 2012 Page 32 of 52 6 MCS 08AD A D CONVERTER MODULE MCS 08AD modules are state of the art strain gauge load cell signal digitizers These modules are used for any type of process weighing and force measurement including tank and silo weighing dynamic weighing check weighing filling tension compression force mea
6. Status 9 Eror Referto DB D15 Restart calibration ADC Error Re energize the instrument If seen again change the board Calibration Instrument can not be calibrated 40013 1 Gtatus 3 Check load cell cable D8 D15 Re energize the instrument Calibration Instrument can not be calibrating Errors Load cell signal is very low or too high Calibration Error a5 Calibration test weight is too small Increase calibration weight value 4001 1 Check load cell connections 7 Scale unstable 3 Wait until scale becomes stable Check grounding wiring o Count Mode Unipolar O onnea 1 Count Mode Bipolar 40014 IRW 11 BD 2 Force Mode Unipolar Selector N 3 Force Mode Bipolar Weight Mode Unipolar 0 jJ5omV J 2 mV operation 40019 RW Jin Count Mode OQ Fat 4 EE ARNES MEE CAM E 40016 RW jt Digitalfiters s Meau 3 E UNE BE a CA E N bus address AAA A A AAA Starting register address DO 00 No module found at address 0 01 Module at address 0 is active 00 No module found at address 1 01 Module at address 1 is active 41001 1 CO j C1 AJIN A MCS 08AD and 00 No module found at address 2 MCS 08DP D6 00 No module found at address 3 D8 00 No module found at address 4 Dg jOt Moduleataddress 4 isactive MCS 08 Technical Manual Rev 1 04 December 2
7. The module s MAC address ProfiNet Data Structure Please refer to chapter 5 12 MCS 08 Technical Manual Rev 1 04 December 2012 Page 45 of 52 12 MCS 08EN ETHERNET GATEWAY The MCS 08EN gateway module integrates up to 8 pcs MCS 08AD A D Converter modules and up to 8 pcs MCS 081O Digital I O modules to an external Ethernet network The MCS 08EN gateway module communicates with other MCS 08 modules via the internal N bus and responses to the PLC via Ehernet 12 1 Front View There are 3 status LEDs on the front panel which indicate the operational module status Refer to table 12 1 The setup switch on front panel of the module is used for N bus addressing without PC Refer to chapter 5 6 and for diagnostics Refer to chapter 15 When the error LED is ON the other two LED indicate the error type Refer to chapter 14 for details Ethernet connection power supply and serial interface terminals are located at the front of the DIN rail mount module See figure 12 1 Status LEDs Ethernet Ethernet connector RS 232C connector Setup Switch 77 e Power Supply Terminal Figure 12 1 Front view The meanings of these LEDs in operation are described below Status LEDs Symbol Module is energized P Power i Module is de energized Check power cable i a nk Link 0 Communication takes place No communication Err Eitor O Error Refer to error table in chapter 14 No
8. 0 LED gets off while the load cell signal increases Load cell signal Press the setup switch to go to the next step for MCS 08AD only m LED gets off while the load cell signal decreases O off on Flash otttoro 3 second Table 15 1 Diagnostics If you short circuit the RXD and TXD pins on the RS 232C port and start the TxD test the receiving data is shown by the Pwr LED Press the setup switch for 5 seconds to exit the diagnostic mode and to return to normal operation mode MCS 08 Technical Manual Rev 1 04 December 2012 Page 50 of 52 15 FREQUENTLY ASKED QUESTIONS Question Answer Question Answer Question Answer Question Answer Question Answer Question Answer Question Answer My PC cannot communicate with the MCS 08 system How can check the COM port Connect the instrument to the PC and run Hyper Terminal Check the COM ports as described in chapter 12 xFace installation needs to restart every time How can install it Read and follow the installation notes in the installation directory Update your computer visit http update microsoft com xFace cannot communicate with the MCS 08 system What can do Check the power data cabling and LED status of the MCS 08 system Check the PC port settings Remove other connections Re energize the MCS 08 system and re start the communication My PC doesn t have any COM port How can connect it with the M
9. 1 Scale Parameters In the setup menu the scale parameters can be viewed changed or saved to the instrument These parameter settings are Increased External Resolution For service purposes this parameter enables the 10 times higher resolution of the weight value than the defined interval in weighing and force mode Increased resolution must be disabled for use in normal operation Not available in Count Mode Default setting Disable Digital Filter Environmental noise like bounding forces air flow vibration motor control instruments etc may disturb the load cell signal The selection of proper filter settings determines how quickly the system will react to the load cell signal Load cell signal digital filtering is done according to this parameter settings The settings can be changed from O fastest settling to 9 slowest settling Default setting 7 6 7 8 9 Setting O 1 2 3 Values s Settling time ms 80 140 250 180 Motion Detection This parameter defines the motion detection window which determines a stable weighing If motion detection is not required this parameter can be disabled The available motion detection window values are Weighing and Force Mode 0 5e default setting 2e Count Mode 100 default setting Power On Zero This parameter enables automatic zeroing after powering on the instrument The automatic zeroing is only done if the total zero drift
10. error O off on off for 0 3 seconds Table 12 1 Status LEDs MCS 08 Technical Manual Rev 1 04 December 2012 Page 46 of 52 12 2 Electrical Connections Ethernet and RS 232C connections are shown in figure 12 2 to 12 4 Ethernet Connector RJ45 Pin Signal DIR jDescipion gt 6 RX I Differential Ethernet receive data 0 0 o Terminated o 4 Notused Terminated 5 Notused Terminated 1 0 0 0 0 7 Notused sf Terminated 0 0 0 0 00 8 Nousd sd Terminated 0 0 0 0 0 Shield Chassis ground The HUB connection cabling will be a direct connection as shown below Tae ED D RX X 8 oR RX e 3 TX Switch or u RX amp 6 TX Figure 12 2 HUB connection The PC connection cabling will be done via cross cable as shown below B TX 0D RX TX RX ya RX 3 TX RX T3 Figure 12 3 Direct PC connection with cross cable MCS O8EN interface connections are shown below ETHERNET Switch or u Figure 12 4 MCS 08EN interface connections RS 232C Serial Interface Setup via xFace 9600 bps Length and parity 8 bit no parity Start Stop bits 1 start bit and 1stop bit Ethernet Interface Ethernet interface with PC or PLC Data format Modbus TCP IP Ethernet The Ethernet interface operates at 10Mbit half duplex Warning Connect the shield t
11. from the calibrated zero signal is in the defined zeroing window This zeroing window will be defined in the percentage of the scale capacity Disable default setting 1096 To avoid unwanted zeroing at power on this parameter should be disabled or carefully set up in applications like silo weighing tank weighing and automatic weighing applications If the weight is not within the power on zeroing range the instrument is powered on without zeroing Not available in Count Mode Zeroing Range Zeroing of the scale is performed if the difference between load cell signal value and unloaded load cell signal value at the calibration is in the selected percentage of the scale capacity Zeroing can be done by zeroing command when the scale is stable Zeroing can be done by zeroing command when the scale is stable The available zeroing ranges in the percentage of the scale capacity are 2 default setting MCS 08 Technical Manual Rev 1 04 December 2012 Page 17 of 52 Auto Zero Tracking AZT automatically re adjusts the scale to zero for compensating defined small deviations around the center of zero AZT only works within the defined zeroing range and stops working if this range is left To avoid unwanted zeroing this parameter should be disabled or carefully set up in applications like silo weighing tank weighing and automatic weighing applications Not available in Count Mode The available AZT window values are Disable default settin
12. 012 Page 25 of 52 Description 00 No module found at address 5 01 Module at address 5 is active 41001 A es A 00 No module found at address 6 MCS 08DP 01 Module at address 6 is active System failure 00 No module found at address 7 System Status of ji EEPROM failure 01 Module at address 7 is active uias External bus communication eror External bus communication error nn n A module was installed removed y No module found within the system Notinuse 1 U U U U 00 Module at address 0 not found IO 4 01 Module at address 0 is active 10 reserved 11 reserved 00 Module at address 0 not found lO 5 01 Module at address 0 is active 10 reserved 11 2 reserved 00 Module at address 0 not found 01 Module at address 0 is active 10 reserved 11 2 reserved 00 Module at address 0 not found IO 7 01 Module at address 0 is active 10 reserved 11 2 reserved e A N C1 E Go 00 Module at address 0 not found 01 Module at address 0 is active 10 reserved 11 reserved D5 D15 Notin use 00 Module at address 0 not found IO 1 01 Module at address 0 is active 10 reserved 11 reserved 41000 T T Not in use 00 Module at address 0 not found 01 Module at address 0 is active 10 reserved 11 reserved DO 0 System Ready 1 SystemBusy o LIT 0 UOI DEMNM Not in use 41005
13. 012 Page 35 of 52 8 MCS 08I0 DIGITAL I O MODULE The MCS 08l0 module has 4 opto isolated digital inputs and 4 potential free relay outputs All I O control is done over the external bus system or the xFace software Please refer to the data structure of the related gateway module for the available input and output commands For example with a Profibus gateway all input and output conditions are by Profibus commands 8 1 Front View Status LEDs Digital input connector Digital output connector Power Supply Terminal Figure 8 1 Front view The meanings of these LEDs in operation are described below Module is energized Module is de energized Check power cable O Error Refer to error table in chapter 14 Err Error N No error O off on Off for 0 3 seconds 8 2 Electrical Connections Digital I O Connection See chapter 4 2 3 Power Supply Connection See chapter 4 2 1 MCS 08 Technical Manual Rev 1 04 December 2012 Page 36 of 52 9 MCS 08MB MODBUS RTU GATEWAY The MCS 08MB gateway module integrates up to 8 pcs MCS 08AD A D Converter modules and up to 8 pcs MCS 081O Digital l O modules to an external Modbus RTU bus The MCS 08MB gateway module communicates with other MCS 08 modules via the internal N bus and responses to the PLC via Modbus RTU 9 1 Front View There are 3 status LEDs on the front panel which indicate the operational module status Refer to table 9 1 The setup switch on f
14. 04 December 2012 Page 19 of 52 button The WAIT message appears on the virtual display during the zero adjustment Approximately 5 seconds later the zero adjustment will be finalized Note Zero adjustment is also performed over the bus interface Refer to the data structure of the related bus interface Span Adjustment If your scale has a span drift you may perform a span adjustment only After selecting Span Adjustment and pressing the Start button enter the test weight value place the test weights on the scale and press the Yes button The WAIT message appears on the virtual display approximately for 5 seconds while the span calibration is being performed After finalizing the span adjustment the instrument will save the span coefficients automatically Note Span adjustment is also performed over the bus interface Refer to data structure of the related bus interface Span Adjustment under Load This feature is being used to perform a span adjustment without unloading the scale This operation is especially used for the span adjustment for non empty tanks to make a span adjustment without emptying the tank After selecting Span Adjustment under Load press the Start button The temporary zeroing message appears on the monitor This means the instrument will determine the existing load as the temporary zero If the scale is stable press the Yes button The WAIT message appears on the virtual display approximately for 5 s
15. 2 MCS 08AD 2 Indicated Weight o 1 1 41089 1 MCS O8 AD 3 Status gt O 41000 R 2 MCS 08 AD 3 Indicated Weight o o 1 1 O 41092 R 1 MCS 08 AD 4 Status gt SS O 41093 R_ 2 MCS 08 AD 4 Indicated Weight o oo O 41095 R 1 MCS 08 AD 5 Status ss 41096 R 2 MCS 08AD 5 Indicated Weight o o ooo O 41098 R 1 MCS O8 AD 6 Status o gt SSS O 41099 R 2 MCS 08 AD 6 Indicated Weight___________ 41101 R__ 1 MCS 08 AD 7 Status gt oS O 41102 R_ 2 MCS 08AD 7 Indicated Weight______________ TEA 41104 i Notinuse DO OOutofZero 1 In Zero Range 0 Out of Zero 1 In Zero Range 0 Out of Zero 1 In Zero Range 0 Weight stable 1 Unstable Ana De 10 OutofZero 1 In Zero Range MM Fare Motion D8 jOOutofZero 1 In Zero Range D9 0 Weight stable 1 Unstable MCS 08 AD 4 0 Out of Zero 1 In Zero Range 0 Out of Zero 1 In Zero Range D14 D13 O Weight stable 1 Unstable MCS 08 AD 6 All MCS 08 AD 41106 1 Status OK Active 0 Not in system 1 Active MCS 08 AD 7 D14 D15 41107 R_ 2 JMCSO8AD 0 ldicated Weight 1 0 O 41109 R_ 2 1MOS 08 AD 1 Indicated Weight o 1 0 O 41111 R_ 2 MCS 08 AD 2 Indicated Weight 1 1 1 0 41113 R_ 2 MCS 08 AD 3 Indicated Weight 1 0 1 O 41115 R_ 2 MCS 08 AD 4 Indicated Weight o O 41117 R_ 2 J MCSO8AD 5
16. A D converters For local display purposes the internal system bus can be extended with one optional type MCS 08DP Display module The system can be extended with optional control signals located on the type MCS 08lO Digital I O module The gateway can communicate via the internal system bus with up to eight type MCS 08IO modules The type MCS 08 Multi Channel System comprises various hardware modules which are Ink E Pwr ink Er Analog Digitizer Profibus ProfiNet 77772 la 2 MCS 08AD MCS 08MB MCS 08PB MCS 08PN A D Converter Modbus RTU Gateway Profibus DP Gateway ProfiNet Gateway JA A Se 9920 an MCS 08l0 MCS 08DP MCS 08EN Digital I O Module Display Module Ethernet Gateway Figure 3 1 MCS 08 hardware modules MCS 08 Technical Manual Rev 1 04 December 2012 Page 6 of 52 External bus 1 2 3 EB 5 6 7 u Profibus j Ree ER ES JA LAs ZN AA Le Yj 7 Ld A 9980 0800 2009 9900 220 Figure 3 2 MCS 08 bus system A basic configuration of type MCS 08 Mult Channel System is shown in Figure 3 2 In this configuration the gateway module is the master of the internal N bus and it simultaneously acts as a slave for the external bus The gateway connects the external network with the locally installed MCS 08 hardware modules and transmits commands and responses to and from the external bus It scans all hardware modules for their status and then transmits this status information continuously to t
17. Bus is successfully completed then the Setup the Calibration and the Converter Status tabs as well as the Scale Address and the Visual Weight Display will be activated Addressing Input Output Instruments to N Bus First click the Read button to read serial numbers and the addresses Then define an address for each MCS 08l0 module within the system Then click the Write button to save the address settings If the addressing of the MCS 08l0 modules to the N Bus is successfully completed then the I O Status tab will be activated MCS 08 Technical Manual Rev 1 04 December 2012 Page 15 of 52 5 4 Gateway Setup Depending on their interface structure gateways have an interface parameter which has to be set up BEFORE the external communication bus can be started The gateway setup is done in the gateway tab Details on the gateway parameters and their descriptions can be found in the corresponding gateway chapter po Face vioi Rev 10 A E A LX File Tools Data Indicator Backup Help ge ug a gls g New Open save Ve Connection Read fro vv AS Instrument Connect Setup Calibration Digitizer Status JO Status Gateway Addressing Gateway Information ZA 1 5 mar e Active Digitizer e m 1 6 i Fieldbus Firmware Version Active I O e FE 1 7 Firmware Date Modbus Setup Hardware Version Serial Number Data Format Modbus RTU v Baudrate 57600 Gateway Status f Parity
18. CS 08 system You can use a RS 232 USB converter for serial interfacing via USB port Select the COM port within the Connection Settings menu My PC has a COM port but I cannot see any COM port in the Connection Setting menu How can solve that problem Another software may be connected to that COM port Close all applications before you start xFace My PC cannot interface with the MCS 08 system How can check the COM ports Short circuit the RXD and TXD pins of your COM port Use any terminal software to check if the sent data will be received or not You may also test the MCS 08 COM ports as described in chapter 12 by short circuiting the RXD and TXD terminals need very fast communication What is the response delay time of MCS 08 MCS 08 response delay is max 4 ms for weight data Table 16 1 FAQ MCS 08 Technical Manual Rev 1 04 December 2012 Page 51 of 52 www flintec com MCS 08 Technical Manual Rev 1 04 December 2012 Page 52 of 52
19. LP J AL A Figure 5 11 Example Step by step manual procedure 1 Unplug all communication cables from the Gateway Module RS232 and BUS plug See GREEN 2 First energize the modules installed on the N Bus 3 Press the setup switch of the gateway module for 5 seconds The switch is behind the hole in the front see YELLOW The three LEDs of the gateway module RED will flash 4 times and then indicate an N Bus address number You can change the address number by pressing the setup switch YELLOW slowly While changing the address in the Gateway module the LEDs in the other modules PINK will change sometimes MCS 08 Technical Manual Rev 1 04 December 2012 Page 21 of 52 4 Now change the address number on the Gateway Module by pressing the gateway switch YELLOW until it reached an address you want to use for an MCSO8AD or MCSO8IO module 5 To assign the selected address number to an A D Converter or Digital l O module press the setup switch on the selected module BLUE Please note The MCS08 allows up to 8 A D and 8 I O in one system A Ds and l Os use the same address range 0 to 7 In consequence the same address can be assigned to one A D Converter AND one Digital I O Module 6 After assigning all modules to a defined address press and hold the gateways switch for 5 seconds The system will close the addressing mode and change to normal mode Note Do not de energise MCS 08 while the system is in the addressing
20. Name Serial Number IP Address Gateway Status Gateway MAC Address Subnet Mask Primary DNS Secondary ONS PN Firmw iare Version PN Firmware Date i Load Defaults Refresh Write to Digitizer Find on LAN Figure 10 3 MCS 08PN gateway setup You will see the ProfiNet setup in this tab ProfiNet Setup There are 7 setup parameters for ProfiNet network DHCP Dynamic Host Configuration Protocol automates network parameters if it is enabled Default is Disable Host Name Enter a unique host name to the instrument Defaultis ame Address If DHCP is disabled define IP address manually Default is 192 168 16 250 Default Gateway If DHCP is disabled define default gateway manually Default is 192 168 16 254 Subnet Mask If DHCP is disabled define subnet mask manually Default is 255 255 255 0 Primary DNS If DHCP is disabled define primary DNS manually Default is 208 67 222 222 Secondary DNS If DHCP is disabled define secondary DNS manually Default is 208 67 220 220 Default password 123456 Displayed Gateway Information External Bus Profibus DP Firmware Version PN Firmware Version Revision number of the firmware Firmware Date PN Firmware Date Release date of the firmware Hardware Version Revision number of the main printed circuit board Serial Number The module s serial number Gateway Status Indicates the system OK status MAC Address
21. None gt 7 Fee sz SO 3 s None 1095303 None v 8 None x 1095302 Nore A N uto Address 9 i Input Output Units Address Serial Number Serial Number er 95101 pone Read FI Ws 11 None 095100 no Ir None gt 095105 S Write e gt 12 Ree pesi gt 1 3 Auto Address A e ar Figure 5 4 xFace N bus Addressing Tab Address Addresses of the MCS 08AD modules Read button Reads the N address and the serial number of the MCS 08AD module Write button Writes the N address to the MCS 08AD module with the corresponding serial number Auto Address Fills the address fields with values 0 to 7 Address Addresses of the MCS 08l0 modules Read button Reads the N address and the serial number of the MCS 08IO module Write button Writes the N address to the MCS 08l0 module with the corresponding serial number Auto Address Fills the address fields with values O to 7 For the first time connection to a MCS 08 system only the gateway and the addressing tabs become active First address the modules to the N Bus to activate the modules within the MCS 08 system Addressing MCS 08AD modules to the N Bus First click the Read button to read the serial numbers and the addresses Then define an address for each MCS 08AD module within the system Then click the Write button to save the address settings If the addressing of the MCS 08AD modules to the N
22. UNDER Underrange Load cell or module may be defective Table 14 3 Error messages for MCS 08DP modules MCS 08 Technical Manual Rev 1 04 December 2012 Page 49 of 52 14 DIAGNOSTICS In this test menu serial interface tests RC 232C and or RS 485 and load cell signal analog to digital conversion and processing tests can be initiated For entering the diagnostics mode press the setup switch before power on and release the switch after the module is powered on A gateway module will go into the RS 232C RXD test mode which is indicated by lighted Pwr LED and flashed Err LED as shown below The status of LEDs on the front panel indicate the test steps and the test result as described below You can go to the next test by pressing the setup switch Tasi LED Status D inti es escription Pwr Lnk Err 77 RS 232C RxD Pwr LED gets off 0 3 s after receiving any data Press for gateway modules only the setup switch to go to the next test step A to Z characters are sent sequentially in 0 8 s RS 232C TxD intervals If the same data is received Pwr LED gets off for gateway modules only for 0 3 s Press the setup switch to go to the next test step RS 485 RD Pwr LED gets off for 0 3 s after receiving any data for MCS 08MB only Press the setup switch to go to the next step RS 485 TD A to Z characters are sent sequentially in 0 8 s for MCS 08MB only intervals Press the setup switch to go to the next step gt
23. ________________ O 410388 R 2 _ MCS 08AD 4 Tare weigh t 41040 R 1 MCS 08AD 5 Status O 41044 R 2 MCS 8AD 5 Indicated weight 41043 R 2 MCSO8AD 5 Grosweipt O 41045 _ R 2 MCS 08AD 5 Tare weigh t 1 41047 R 1 MCS 08AD 6 Status ee O 41048 IR 2 MCS O8AD 6 Indicated weight 41050 R 2 MCS 08AD 6 Gross weight O 41052 R 2 _ MCS 08AD 6 Tare weigh t 41054 R 1 MCS 08AD 7 Status ee O 41055 R MCS 08AD 7 Indicated wight 1 41057 R 2 _ MCS 08AD 7 Gross weight 1 1 O 41059 R 2 _ MCS 08AD 7 Tare weig t eC Notinuse O 41061 t Notin use foo None o O or 41062 RW 1 Commands 41070 1 Notinuse 7 771 00 O DO mut LL 41071 RW l4 MCS 08 IO 0 VO Control De TI D9 Output MCS 08 Technical Manual Rev 1 04 December 2012 Page 27 of 52 41079 1 JNotinue O 41080 R 1 MCS 08 AD 0 Status 0 9 O 41081 R_ 2 MCS 08 AD 0 Indicated Weight 1 O 41083 R 1 MCS 08AD 1 Status O 41084 R 2 MCS O8 AD 1 Indicated Weight 1 1 410880 R 1 MCS 08 AD 2 Status gt 29 O 41087 R
24. al Figure 11 1 Front view The meanings of these LEDs in operation are described below Status LEDs Symbol Module is energized P P Module is de energized Check power cable L 0 Cati nk Link Communication takes place L No communication O Error Refer to error table in chapter 14 Err Error N No error O of on off for0 3 seconds Table 11 1 Status LEDs MCS 08 Technical Manual Rev 1 04 December 2012 Page 43 of 52 MS Module Status LED LED State T No power or ProfiNet module is in No power or not initialized inialzatiamelate Initialized A Green 1 flash Initialized diagnostic event s present Diagnostic is active Used by engineering tools to identify the Red Excepionero There is an exception error Re energize the instrument Red 4 flashes Internal module error Pen an cianoe En odie LINK Activity LED LED State No link no communication present Baer Link Ethernet link established no communication present l Ethernet link established NS Network Status LED Comment Check power and cable 11 2 Electrical Connections ProfiNet and RS 232C connections are shown in figure 11 2 PROFINET 2 RXD 3 TXD GND Figure 11 2 MCS 08PN interface connections RS 232C Serial Interface Setup via xFace 9600 bps Length and parity 8 bit no parity Start Stop bits 1 start bit and 1stop bit ProfiNet Interface ProfiNet interface with PC or PLC Prof
25. al BEFORE operating or servicing this equipment FOLLOW these instructions carefully SAVE this manual for future reference DO NOT allow untrained personnel to operate clean inspect maintain service or tamper with this equipment ALWAYS DISCONNECT this equipment from the power source before cleaning or performing maintenance CALL FLINTEC ENGINEERING for parts information and service EXERCISE CARE WHEN MAKING CHECKS TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM t WARNING ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT WARNING FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT TO PROPERLY GROUNDED OUTLET ONLY DO NOT REMOVE THE GROUND PRONG WARNING DISCONNECT ALL POWER TO THIS UNIT BEFORE REMOVING THE FUSE OR SERVICING WARNING BEFORE CONNECTING DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY 30 SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTIONS ARE MADE FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT OR BODILY HARM CAUTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES MCS 08 Technical Manual Rev 1 04 December 2012 Page 4 of 52 2 DECLARATION OF CONFORMITY wa FLINTEG EG Konformit tserkl rung C EC Declaration of Conformity Monat Jahr month year 06 2010 H
26. ar nr RE RR Rao ana 4 37 SPEM CiU RURSUM 37 92 ei o Pon A 38 E Ulea po APPEAR PPP o e O ua 38 9 4 PAS mo m 38 10 MCS 08PB PROFIBUS GATEWAY a an xau Ga nae du werd eee 40 10 1 AN TC 40 10 2 EleciricallCGONNECUON Sicario eine ee ee LaL UD Kd 41 10 3 NaBUS Adore usais 42 10 4 PrOMDUS CU o ends 42 11 MCS 08PN PROFINET GATEWAY oooccoccocccoccooccoccoccconcnoncnnronncan canon rn rca nun nnn nn 43 Ted FONC VIEW ee ee A ee ee 43 11 2 Electrical CONNECCION a ovivn iei ee iius ea nr oc M da ed MM ucc Mi a I EDU IA DU cce UP OI UE 44 11 3 N BHS Addressingsn see ee ee desc utu pua ee 45 11 4 PRONS StD een PR IT 45 MCS 08 Technical Manual Rev 1 04 December 2012 Page 2 of 52 12 MCS 08EN ETHERNET GATEWAY u inen Birsupusaua rue e ata 46 12 1 FLONE VIOW onu cadet gcse ee ueni AM ni Mu LEM LIA Med NN sense 46 12 2 Elecirnicab GOMMCC obs quouis nettes weed ne D Ud aoi ai a N EN 47 12 3 N Bis Addressing nn Een ee EE ME ded 48 12 4 SA c INR 48 13 ERROR TABLE ee ae es ae esse 49 14 DIAGNOSTICS ss se nen ee a as et 50 15 FREQUENTLY ASKED QUESTIONS 2 22 cr a 51 RIGHTS AND LIABILITIES All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical photocopying recording or otherwise without the prior written permission of Flintec GmbH No patent liability is assumed with respect to the use o
27. ay MAC Address Subnet Mask gt Device ID Primary DNS EN Firmware Version yes Secondary DNS EN Firmware Date Load Defaults Refresh Write to Digitizer Find on LAN Figure 12 5 MCS 08EN gateway setup You will see the Ethernet setup in this tab Host Name Device name of the instrument Default is IP Address Define IP address manually Default is 192 168 16 250 Local Port Ethernet connection port of the instrument Default is 10001 Gateway Network point that acts as an entrance to another networks Default is 192 168 16 254 Subnet Mask Defines IP addresses which can be used in network Default is 255 255 255 0 Primary DNS Define primary DNS manually Default is 208 67 222 222 Secondary DNS Define secondary DNS manually Default is 208 67 220 220 Default password 123456 Displayed Gateway Information External Bus Ethernet Modbus TCP IP Firmware Version PN Firmware Version Revision number of the firmware Firmware Date PN Firmware Date Release date of the firmware Hardware Version Revision number of the main printed circuit board Serial Number The module s serial number Gateway Status Indicates the system OK status MAC Address The module s MAC address Modbus TCP Data Structure The MCS 08EN gateway module can be used as a Modbus slave in a TCP IP Ethernet network Function codes 0x03 and 0x10 are supported For the Modbus data structure plea
28. ce of your system 4 1 Recommendations 4 1 1 Control Cabinet Design Warning Please follow the following warnings for designing the control cabinet which will increase the reliability of your system The control cabinet should be designed therefor the MCS 08AD modules can operate safely The panel should be placed in a clean area without getting direct sun light if possible with a temperature between 10 C and 40 C humidity not exceeding 8596 non condensing All external cables should be installed safely to avoid mechanical damages MCS 08 modules are very low level signal measuring instruments To avoid electrical noise the instruments should be separated from equipment that produces electrical noise Preferably use a metal cabinet against radio frequency interference to protect against electromagnetic disturbance the cabinet shall be connected to ground Keep the load cell cable trays separated from others if possible If there is noise generating equipment such as heavy load switches motor control equipment inductive loads etc please be careful against the EMC interference in the cabinet If possible protect MCS 08 modules by a Faraday cage or install them in a separate section or install them far a way from this kind of equipment Install parallel reverse diodes to the DC inductive loads like relays solenoids etc to minimize voltage peaks on the DC power lines 4 1 2 Cabling All cables coming to the control cabinet shall b
29. cells output as indicated in the certificates of the individual load cells Example If the load cell outputs are LC1 2 0010 LC2 1 9998 LC3 1 9986 and LC4 2 0002 the mean value will be LC output 2 0010 1 9998 1 9986 2 0002 4 1 9999 mV V Estimated Dead Load Enter the estimated dead load value of the weighing system in kg You may perform a zero adjustment in convenient time for an exact dead load compensation After pressing Save eCal Data to Converter these data will be transferred to the instrument and eCal will be finalized If the scale is empty and you want to make an automatic zero adjustment instead of entering an estimated dead load then press the eCal with Zero Adjustment button for starting the zero calibration The display will show the WAIT message during the zero adjustment for approximately 5 seconds In this period the scale must be unloaded and stable The eCal calibration coefficients are saved automatically 5 6 A D Converter Performance Test The scale performance test should be performed before you install the bus connection The tests are linearity repeatability and eccentricity You can follow the test at the virtual display and or status tab which show the measurement data the instrument data and the software version For convenience keys for Taring Zeroing and Clear are located in this tab MCS 08 Technical Manual Rev 1 04 December 2012 Page 20 of 52 5 7 Digital I O Test face viol Re
30. e NE BUS Addressingesn T PE Ou m m mE 15 Ds Gateway SOU xs I 16 5 5 A D Converter Setup and Calibration uis rote a a u dd esset ecu eaaa 16 5 5 1 Scale Parametros citas 17 5 5 2 Scale Bulld ane EMMA PEE EE ET 18 5o ABD Gonvener Pr eriornmance Test Need 20 57 Digital O Testen eae m 21 5 9 N BUS Addressing via Setup SWIICH sn ee en a RE aa 21 5 9 Backup settings and Calibration Data sa ec 22 5 10 Modbus Data Structure for MCS 08MB MCS 08EN Only occcooonccnncccnnoccnnccnnoncconcnononcconononanccnncnnnnncons 23 5 11 Profibus and ProfiNet Data Structure for MCS 08Px only occcccoconnccnccccconcnonccnnonconnoononncnnnnononnnnnnnnnancnns 29 6 MCS 08AD A D CONVERTER MODULE zuu2u022002002200 200 nhanh nhanh nha nhau nun nn nn nun nun nun nun nun nun nun nnn nn 33 Ok A ee N ee a een SN 33 062 Eleeirieal GConneclions ae a es EEE 34 6 30 Sell and CADAN T A Tm 34 7 MCS 08DP DISPLAY MODULE nosene Sa e aav aueh 35 VN EE roin A atl a A Re 35 VO EE eie COMME elo gU TS NE Tum 35 8 MCS 0SIO DIGITAL VO MODULE 22 22 22 OO 36 o PONE VIEW PP 36 82 Electrical CONNOR 36 9 MCS 08MB MODBUS RTU GATEWAY eere nennen nun nun nun nun tau RER HER uiua aha a aaa ar
31. e shielded Please use separate cable trays for these low signal level cables Distance from load cell cables interface cables and DC power supply cables to power line cables shall be 50 cm at minimum 4 1 3 Mechanical Installation After designing the control panel and installing DIN rails according to the recommendation in this chapter install the N bus connectors on the DIN rail as shown in figure 4 1 Wett tuutti Figure 4 1 N bus connectors installed on DIN rail Place the modules on the DIN rail for making the connection between the N bus and the MCS 08 modules as shown on figure 4 2 Be sure that the mechanical installation and the N Bus connection of the modules are done properly Figure 4 2 Installation on DIN rail MCS 08 Technical Manual Rev 1 04 December 2012 Page 11 of 52 4 2 Electrical Connections Warning Please always remember that MCS 08AD modules are very low voltage measuring instruments Your control cabinet design and proper installation increases the reliability and the performance of the instrument Please do not forget that the instrument must be powered off before inserting or removing any peripheral connector All required electrical connections should be done as described below 4 2 1 Power Supply and Grounding The power supply voltage of the instrument shall be between 12 V DC and 28 V DC The current consumption of the power supply will be calculated by multiplying 0 2 A and the quantity o
32. econds to determine the temporary zero Then the span calibration window will be displayed Load the scale and enter the loaded test weight value then click the OK button The scale must be stable in this period Approximately 5 seconds later the new calibration settings are saved automatically Please refer to the chapter 5 6 A D Converter Performance Test Electronic Calibration eCal eCal allows to perform a calibration without using test weights MCS 08AD modules are adjusted during production for increased eCal accuracy The calibration will be done based on the scale capacity the total load cell capacity the load cell output and the estimated dead load If the conditions are convenient for zero calibration you may perform automatic zero adjustment instead of entering an estimated dead load eCal Total Load Cell Capacity 20000 kg Avarage Load Cell Output 2 9052 mV V Estimated Dead Load 15490 kg Read eCal zal Write eCal Data from 4 with Zero Indicator Indicator Adjustment Figure 5 9 eCal Calibration After selecting eCal calibration enter the following values as Total Load Cell Capacity Enter the total load cell capacity in kg as shown in the example below Example If the weighing system has 4 pcs 1000 kg load cells then enter 4000 kg Average Load Cell Output Enter the load cell output in mV V If the weighing system has more than one load cell calculate the mean value of the load
33. en Richtlinien eingehalten As a proof of conformity with the directives following standards are fulfilled EN 61326 1 Elektrische Mess Steuer Regel und Laborger te EMV Anforderungen Teil 1 Allgemeine Anforderungen IEC 61326 1 2005 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements IEC 61326 1 2005 EN 60950 1 Einrichtungen der Informationstechnik Sicherheit Teil 1 Allgemeine Anforderungen IEC 60950 1 2005 modifiziert Information technology equipment Safety Part 1 General requirements IEC 60950 1 2005 modified F Mellag i V Felix von Hertling Technischer Leiter Technical Director S Agua s Dr Jens Achenbach MCS 08 Technical Manual Rev 1 04 December 2012 Page 5 of 52 3 INTRODUCTION 3 1 Overview Type MCS 08 is a powerful and economic state of the art multi channel system for static and dynamic weighing applications plus force and torque measurements The basic measurement module is the 1 channel type MCS 08AD A D converter which converts the analogue low level signal from a load cell or a strain gauge sensor to a digital high resolution and high accuracy signal All standard weighing functions are available on this A D converter For bus connections gateways such as Profibus DP ProfiNet Modbus RTU and Ethernet TCP IP are available The gateway can communicate via the internal system bus named N bus with up to 8 type MCS 08AD
34. erface Manual setup by PC software Web client interface Digital VO Module Type MCS 08IO Digital I O nputs 4 opto isolated inputs 12 30 V DC Outputs 4 potential free NO relays 1A 250 V AC 30 V DC Input function Control input to communication interface Output function Control output from communication interface Communication and Setup Setup amp calibration By PC software via gateway module backup data stored on PC Response time lt 4 ms delay after each read or write command Power supply DC power supply 10 to 28 VDC lt 100 mA not galvanically isolated Environment and Enclosure Operating temperature Between 10 C and 40 C at maximum 85 RH non condensing Enclosure amp protection class Polyamide for DIN rail mounting protection class IP20 Dimensions amp weight 99 x 22 5 x 114 5 mm L x W x H weighs appr 100 g Profibus DP Gateway Module Type MCS 08PB MCS 08 Technical Manual Rev 1 04 December 2012 Page 8 of 52 Display Module Type MCS 08DP Local Display LED red 10 2 mm high 5 digits with overflow indication Selected channel net no motion zero and power on state of the selected channel 2 key membrane with tactile feedback 250 ms Power supply DC power supply 10 to 28 VDC 100 mA not galvanically isolated Environment and Enclosure Between 10 C and 40 C at maximum 8596 RH non condensing Polyamide for DIN rail mounting protection class IP20 Dimensions amp weigh
35. ersteller Manufacturer Flintec GmbH Anschrift Address Bemannsbruch 9 D 74909 Meckesheim Deutschland Germany Produktbezeichnung Product name MCS 08 Multi Channel System Das bezeichnete Produkt stimmt mit folgenden Vorschriften der Europ ischen Richtlinien berein This product confirms with the following regulations of the Directives ofthe European Community Richtlinie 2004 108 EG des Europ ischen Directive 2004 108 EC of the European Parliament and of the Parlaments und des Rates vom 15 Dezember 2004 Council of 15th December 2004 on the approximation of the zur Angleichung der Rechtsvorschriften der laws of the Member States relating to electromagnetic Mitgliedstaaten ber die elektromagnetische compatibility and repealing Directive 89 336 EEC Vertr glichkeit und zur Aufhebung der Richtlinie 89 336 EWG Richtlinie 2006 95 EG Niederspannungs Richtlinie Directive 2006 95 EC Low Voltage Directive Die Absicherung aller produktspezifischen All product related features are assured by a quality Qualit tsmerkmale erfolgt auf Basis eines zertifizierten system in accordance with ISO 9001 Qualit tsmanagement Systems nach DIN ISO 9001 Diese Erkl rung bescheinigt die bereinstimmung mit This declaration certifies the conformity with the listed den genannten Hichtlinien beinhaltet jedoch keine directives but it is no promise of characteristics Zusicherung von Eigenschaften Folgende Normen werden zum Nachweis der bereinstimmung mit d
36. f instruments The pin configuration of the 24 V DC power supply connector located at the bottom front of the instrument is shown below in figure 4 3 MCS 08DP VM aan MCS 08PB DDD MCS 08PN Fra em on MCS 08EN front view 24V OV 24V OV Warning Do not forget to connect the Shield pin to the reference ground Figure 4 3 The pin layout of 24 V DC connector The quality of the instrument s ground will determine the accuracy and the safety of your measuring system A proper ground connection is needed to minimize extraneous electrical noise effects on the measurement A poor ground can result in an unsafe and unstable operation It is important that the instrument should not share power lines with noise generating equipment such as heavy load switching motor control equipments inductive loads etc If the condition of the power line in the plant is poor prepare a special power line and grounding Before interfering the instrument turn off the power and wait at least for 30 seconds 4 2 2 Load Cell Connection To avoid damages the load cell wiring should be made carefully before energizing the instrument Load cell connection details are shown below in figure 4 4 In 4 wire installations the sense and excitation pins with the same polarity should be short circuited at the connector side If you have a junction box in your system use a 6 wire cable between the MCS 08AD moduler and the junction box and short circuit these pins a
37. f the information contained herein While every precaution has been taken in the preparation of this book FLINTEC assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein The information herein is believed to be both accurate and reliable FLINTEC however would be obliged to be informed if any errors occur FLINTEC cannot accept any liability for direct or indirect damages resulting from the use of this manual FLINTEC reserves the right to revise this manual and alter its content without notification at any time Neither FLINTEC nor its affiliates shall be liable to the purchaser of this product or third parties for damages losses costs or expenses incurred by purchaser or third parties as a result of accident misuse or abuse of this product or unauthorized modifications repairs or alterations to this product or failure to strictly comply with FLINTEC operating and maintenance instructions FLINTEC shall not be liable against any damages or problems arising from the use of any options or any consumable products other than those designated as Original FLINTEC Products NOTICE The contents of this manual are subject to change without notice Copyright 2010 2012 by Flintec GmbH 74909 Meckesheim Bemannsbruch 9 Germany MCS 08 Technical Manual Rev 1 04 December 2012 Page 3 of 52 SAFETY INSTRUCTIONS CAUTION READ this manu
38. g 1e Tare If this function is enabled the weight is tared when the tare command is received Additional conditions for taring are positive gross weight and no motion Multi taring is possible Not available in Count Mode Default setting Enable Save Tare at Power Off If this function is enabled the tare value is stored at power off and the instrument starts up in Net mode at power on Not available in Count Mode Default setting Enable 5 5 2 Scale Build and Calibration Scale build operation mode selection and scale calibration is performed in the calibration tab of xFace as shown in figure 5 7 Please follow the procedure in the sequence as described in the following chapters IX fxe viol Rev 10 MEL s File Tools Data Indicator Backup Help Nen Open Save og AS Scale Address 1 gt Setup Calibration Digitizer Status JO Status Gateway Addressing Mode 5 wa Mode e M Polarite v Wnteto el i a Instrument Instrument Build 27 4 1 e Capacity gt increment Y Unit ka Calibration with Test Weight eCal Calibration 28 7 Full Calibration a ya mm 29 Zero Adjustment Span Adjustment Span Adjustment Under Load Stan Calibration Coefficients 30 Description i In Weight in Unit or Force mode the Digitizer must be calibrated to the scale In Count mode the Digitizer can not be calibrated just used with c
39. he external bus controller 3 2 Specifications 1 channel A D Converter Type MCS 08AD A D Converter Analogue input range O mV to 18 mV unipolar or 18 mV to 18 mV bipolar switchable Linearity Temperature coefficient Min input sensitivity Conversion rate Internal resolution External resolution Up to 100000 counts weight value force torque respective 1 million raw counts unipolar respective 2 million raw counts bipolar Calibration and Weighing Functions Calibration Electronic calibration without test weights eCal or calibration by test weights Digital filter 10 step adjustable digital adaptive filter Tare zero auto zero tracking motion detection auto zero at power up save tare at power off increased resolution lt O D Weighing functions Load cells Excitation 5 V DC at 58 1200 O max 100 mA Number of load cells Up to 6 load cells 350 Q or 18 load cells 1100 Q in parallel Connection 4 or 6 wire technique cable length 250 m mm for 6 wire connection Communication and Setup Setup amp calibration By PC software via gateway module backup data stored on PC Response time 4 ms delay after each read or write command Power supply DC power supply 10 to 28 VDC 200 mA not galvanically isolated Environment and Enclosure Operating temperature Between 10 C and 40 C at maximum 8596 RH non condensing Enclosure amp protection class Polyamide for DIN rail m
40. he power supply if the voltage is within the required range daa Low voltage detected O ot on Flashing Table 14 1 Error table for MCS 08AD module Error Code Code Description Actions to undertake Possible cause Pwr Lnk Err E READ Re energize the instrument y Module Fe EEE be defective O Configuration error Re address the module on the N Bus Refer to Re address the module on the N Bus Refer to chapter 5 3 or 5 8 5 3 or 5 8 N bus Check the gateway module if it is in the system and energized communication error Check the N bus connectors if they are properly installed on the rail O ot O on Flashing Table 14 2 Error table for MCS 08l0 and MCS 08 gateway modules Message Description Actions to undertake Possible cause N bus Re address the instruments on the N Bus Refer to chapter 5 3 or 5 8 K r min aatar ero Check the gateway module if it is in the system and energized Check the N bus connectors if they are properly installed on the DIN rail MCS 08 is in setup mode Re energize the module If seen again replace the affected module Check the load on the affected MCS 08AD module Check the calibration of the affected MCS 08AD module ADC error Load cell or module may be defective Re energize the module If seen again replace the affected module OVER Overload Check the load on the affected MCS 08AD module Check the calibration of the affected MCS 08AD module
41. iNet Ethernet The Ethernet interface operates at 100Mbit full duplex as required by ProfiNet Warning Connect the shield to the reference ground or the shield pin of the power connector Warning Disconnect xFace PC software for ProfiNet interfacing Power Supply Connection oee chapter 4 2 1 MCS 08 Technical Manual Rev 1 04 December 2012 Page 44 of 52 11 3 N Bus Addressing MCS 08 modules communicate to each other over the internal N bus The MCS 08xx gateway module is the master of the internal N bus All other MCS 08 modules are slaves and have to be addressed to the gateway module The N bus addressing can be done by using the xFace PC software refer to chapter 5 3 or via setup switch refer to chapter 5 8 11 4 ProfiNet Setup The ProfiNet setup is done by the xFace software Connect the gateway module with your PC via the RS 232C service port on the module as shown in figure 11 2 After connecting the xFace software with the gateway module select the Gateway tab The Gateway tab is shown in figure 11 3 It displays all gateway information and ProfiNet settings Face v1 01 Rev 10 c i x File Tools Data Indicator Backup Help gemalp New Open Save sa Connection Setup Calibration Digitizer Status NO Status Gateway Addressing Gateway Information Active Digitizer Fieldbus Firmware Version Active UO Firmware Date Profinet Setup Hardware Version ardware Versio Host
42. ibration of MCS 08AD modules is Count Mode and 10 mV unipolar input signal range If you select the Count Mode there is no scale build and instrument calibration Each MCS 08AD module is adjusted for high accuracy during the production The MCS 08AD input signal ranges and their external resolutions are shown in Table 5 1 5 to 5 mV 10 to 10 mV 15 to 15 mV 18 to 18 mV Table 5 1 Count Mode Input Signal Ranges and External Resolution Select the input signal level and polarity for high external resolution Write your mode selection to the instrument by clicking Write to Instrument button Jump to the chapter 5 6 Scale Build The scale capacity the increment and the unit have to be introduced to the MCS 08AD module before you can perform a calibration in Weighing or Force mode Capacity To select a new value for the scale capacity click in the text box Use the keyboard to enter a new value or use the drop down menu Increment Use the drop down menu to select the increment Unit Select the unit The scale calibration can be performed by using test weights or by electronic calibration eCal Calibration by Test Weights This calibration method performs zero and span calibrations using test weights For accurate calibration the test weight value should not be less than 1 10 ofthe scale capacity Indicator Build Capacity 100 kg v Increment 0 001 kg Calibration with Test Weight Full Calibration Ze
43. ldicated Weight 1 41119 R_ 2 JMCSO8AD 6 ldicated Weight o O 41121 R j 2 MCS 08 AD 7 Indicated Weight 1 0 Error 1 Data OK 0 Not in system 1 Active D7 0 Not in system 1 Active D10 D11 D12 0 Error 1 Data OK D13 s i O11 co nN MCS 08 Technical Manual Rev 1 04 December 2012 Page 28 of 52 5 11 Profibus and ProfiNet Data Structure for MCS 08Px only MCS 08Px Output to PLC Input oe forte uir sce Dword Active MCS 08l0 modules Active MCS 08AD modules DaS Di4 Dis LDTR Dit Diol D9 D8_ D7 D6 D5 D4 D3 D2 D1 DO Read Data CMD MCS 08Px Bit no 1 Dword Description D31 0 No module found 1 MCS O8IO at address 7 is active D30 0 No module found 1 MCS O8IO at address 6 is active D29 0 No module found 1 MCS O8IO at address 5 is active D28 0 No module found 1 MCS O8IO at address 4 is active Active MCS 08IO D27 0 No module found 1 MCS 08IO at address 3 is active modules D26 0 No module found 1 MCS 08IO at address 2 is active D25 0 No module found 1 MCS O8IO at address 1 is active D24 0 No module found 1 MCS 08IO at address 0 is active D23 0 No module found 1 MCS 08AD at address 7 is active D22 0 No module found 1 MCS 08AD at address 6 is active D21 0 No module found 1 MCS 08AD at address 5 is ac
44. les refer to D16 D31 of D3 x output to PLC input 1 Dword Cehi active 08IO modules refer to D16 D31 o 2 MCS 08Px output to PLC input 1 Dword Pen All active MCS 08AD modules refer to D16 D31 of MCS 08Px output to PLC input 1 Dword Do Toggles Apply commands which are listed in this tabe New CMD MCS 08 Technical Manual Rev 1 04 December 2012 Page 31 of 52 DS Dword D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 DO W Next Dword defines the usage of this Dword MCS gt J Not in Use Dword W 08 AD 01 Not In Use D15 D14 D13 D12 D11 D10 D9 D8 D7 D D5 D4 D3 D2 D1 DO Command List Description of 2 Dword R rie Register address for MCS O8AD 1 4 5 Dword MCS 08AD 2 6 7 Dword MCS 08AD 3 8 9 Dword MCS 08AD 4 10 11 Dword MCS 08AD 5 12 13 Dword MCS 08AD 6 14 15 Dword MCS 08AD 7 16 17 Dword definitions are same as 2 3 Dwords Bit no 3 5 7 9 11 13 15 17 Dword Description Not in use 00000 No command selected 00001 00010 00011 00101 00110 Start span calibration First load 2 Dword with test weight then apply this command with New CMD Operation mode selection First load 2 Dword with selected Command list value then apply this command with New CMD 0 Count mode unipolar 1 Count mode bipolar 2 Force mode unipolar 3
45. mode If a power failure has happened restart the system and repeat the whole addressing LED and Setup Switch Descriptions in the N Bus Addressing Mode Gateway module Pwr Lnk Em Description of LED Description of Setup Switch O O Address numbers 0 Increase to address number i CO O 6 Addressnumberis 1 Increase to address number 2 1 O Address numberis 2 Increase to address number 3 O Addressnumberis 3 __ Increaseto address number 4 O O Address numberis 4 Increase to address number 4 0 O _ Address numberis 5 2 Increaseto address number 6 Addressnumberis 6 Increaseto address number 7 oO OG Addressnumberis 7 Jumptoaddressnumber 0 we we D Address number is higher than 7 MES 0E AD Ar MES Tee Description of LED Description of Setup Switch escription o escripti up Swi xa Oe Er Defined N bus address number and l pied escas ad add resetear Assigns the gateway s selected address u a number to its N bus address number Defined N bus address number and gateway s selected address number Increase to address number 2 are different O of on Flash Table 5 2 N bus addressing via setup switch 5 9 Back up Settings and Calibration Data The parameter settings and the calibration coefficients can be saved to a backup file after reading these data f
46. mware Date Release date of the firmware Hardware Version Revision number of the main printed circuit board Serial Number The module s serial number Gateway Status Indicates the system OK status Profibus DP Data Structure Please refer to chapter 5 12 MCS 08 Technical Manual Rev 1 04 December 2012 into aa 0 Addressing Page 42 of 52 11 MCS 08PN PROFINET GATEWAY The MCS 08PN gateway module integrates up to 8 pcs MCS 08AD A D Converter modules and up to 8 pcs MCS 08l0 Digital I O modules to an external ProfiNet network The MCS 08PN gateway module communicates with other MCS 08 modules via the internal N bus and responses to the PLC via ProfiNet The GSD file is available on a CD which is supplied together with the instrument 11 1 Front View There are 6 status LEDs on the front panel which indicate the operational module status Refer to table 11 1 and the ProfiNet status The setup switch on front panel of the module is used for N bus addressing without PC Refer to chapter 5 6 and for diagnostics Refer to chapter 15 When the error LED is ON the other two LED indicate the error type Refer to chapter 14 for details ProfiNet connection power supply and serial interface terminals are located at the front of the DIN rail mount module See figure 11 1 Status LEDs LINK C ProfiNet ProfiNet connector RS 232C connector Setup Switch JL e Power Supply Termin
47. nd parity 8 no parity 1 Default 7 Odd 1 7 Even 1 Start Stop bits 1 start bit and 1stop bit Warning Connect the shield to the reference ground Warning Disconnect xFace PC software for Modbus RTU interfacing Power Supply Connection See chapter 4 2 1 9 3 N Bus Addressing MCS 08 modules communicate to each other over the internal N bus The MCS 08xx gateway module is the master of the internal N bus All other MCS 08 modules are slaves and have to be addressed to the gateway module The N bus addressing can be done by using the xFace PC software refer to chapter 5 3 or via setup switch refer to chapter 5 8 9 4 Modbus RTU Setup If the gateway is a MCS 08MB module and set up for Modbus the MCS 08 system can be used as a Modbus RTU slave in a RS 485 communication network Function codes 0x03 and 0x10 are supported For the Modbus RTU setup please refer to this chapter for the Modbus data structure please refer to chapter 5 11 The Modbus RTU setup is done by the xFace software Connect the gateway module with your PC via the RS 232C service port on the module as shown in figure 9 2 After connecting the xFace software with the gateway module select the Gateway tab The Gateway tab is shown in figure 9 3 It displays all gateway information and Modbus RTU settings MCS 08 Technical Manual Rev 1 04 December 2012 Page 38 of 52 TUNES 7 g r I face v101 Rew 10 Ix File Tools Data Indicator Backu
48. o the reference ground or shield pin of the power connector Warning Disconnect xFace PC software for Ethernet interfacing MCS 08 Technical Manual Rev 1 04 December 2012 Page 47 of 52 Power Supply Connection See chapter 4 2 1 12 3 N Bus Addressing MCS 08 modules communicate to each other over the internal N bus The MCS 08xx gateway module is the master of the internal N bus All other MCS 08 modules are slaves and have to be addressed to the gateway module The N bus addressing can be done by using the xFace PC software refer to chapter 5 3 or via setup switch refer to chapter 5 8 12 4 Ethernet Setup The Ethernet setup is done by the xFace software Connect the gateway module with your PC via the RS 232C service port on the module as shown in figure 12 2 to 12 4 After connecting the xFace software with the gateway module select the Gateway tab The Gateway tab is shown in figure 12 5 It displays all gateway information and TCP IP Ethernet settings r Face viol Rev 10 File Tools Data Indicator Backup Help a Q plo 0 3 Save Read from New Open Save AS Connection Instrument Connect Setup Calibration Digitizer Status JO Status Gateway Addressing Gateway Information I Active Digitizer Fieldbus Firmware Version Active vO Firmware Date Ethernet Setup Hardware Version Host Neme 4 l Remote Connection Serial Number IP Address Local Port Gateway Status ou atew
49. of 52 00000010 0010 Span calibration in progress 0011 AP NT zero calibration in progress Pre 1001 Calibration Errors Error Codes 0010 0010 System ready for calibration MCS 08lO Bye D7 De D5 jD4 DB 9 D2 Di DO MCS 08IO 0 1 Bye Input4 ImputS Imput2 Imputt MCS 08IO 1 2 Byte input4 Input 3 Inpt2 Imputt MCS 08 lO 3 Byte Input4 ImputS Input2 Imputt MCS 08lO 4 Bye Imput4 ImputS Input2 Input MCS 08 l0 4 5 Byte Input4 ImputS Input2 Imputt MCS 08 lO 6 Byte Input4 ImputS Input2 Input 1 MCS 08IO 6 7 Byte j Input4 Input 3 Inpt2 Imputt MCS 08IO 7 8 Byte Imput4 ImputS Imput2 Input 1 PLC Output to MCS 08Px Input oberen erraten Taerar A Noi Dword Not in use D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 DO N ES an De Data Selection nz MCS 08Px Bit no 1 Dword Description D31 D9 Not in use 0 I Os are changed by PLC output to MCS 08Px input I O bytes This flag does not need the New CMD command ES 1 I Os are changed by Common Command List below eee 1000 SET or 1001 RESET D7 D6 Common Command DS SET all outputs of all MCS 08IO modules List D4 if 1 O Write Control 1 RESET all outputs of all MCS 081O modules if VO Write Control 1 Lr All active MCS 08xx modu
50. ount data Figure 5 7 MCS 08AD Setup Parameters Mode This block allows the user to select the operation mode and polarity Write to Instrument Click this button to save the operation mode and the polarity Scale Build Here you define the capacity the increment and the unit of the scale Calibration with Test Weight This block allows the user to calibrate with test weights ECal Calibration This block allows the user to calibrate without test weights Calibration Coefficients This function allows the user to restore a calibration if the calibration coefficients have been noted before For entering the parameter values enter the setup tab adjust the parameter settings and then write this data to the A D Converter After changing parameter settings the instrument always requires a re calibration Mode selection MCS 08AD modules have three operation modes which are Count Mode Filtered and normalized ADC count data will be transmitted in this mode The calibration is performed at the PLC if any MCS 08 Technical Manual Rev 1 04 December 2012 Page 18 of 52 Weighing Mode Unipolar weight data in calibrated weighing unit will be transmitted This mode is compatible to OIML R76 and EN 45501 Force Mode Bipolar or unipolar force measurement data in calibrated force unit will be transmitted Select the scale operation mode and the polarity Then click the Write to Instrument button to save your mode selection The default cal
51. ounting protection class IP20 Dimensions amp weight 99 x 22 5 x 114 5 mm L x W x H weighs approx 100 g MCS 08 Technical Manual Rev 1 04 December 2012 Page 7 of 52 Gateway Modules General Internal bus svstem Communication with up to d 8x type MCS 08AD and up to 8x type MCS 08IO and 1x type MCS 08DP T 9600 baud 8 N 1 used as service interface communication to each serial interface RS232C connected type MCS 08AD respective 4 ms delay after each read or write command Power supply DC power supply 10 to 28 VDC 100 mA not galvanically isolated Environment and Enclosure Operating temperature Between 10 C and 40 C at maximum 85 RH non condensing Enclosure amp protection class Polyamide for DIN rail mounting protection class IP20 Dimensions amp weight 99 x 45 x 114 5 mm L x W x H weighs appr 150 g Profibus DP VO DP V1 9 6 kbit s to 12 Mbit s automatic galvanically isolated interface Address range 1 126 ProfiNet Gateway Module Type MCS 08PN Communication 100 Mbit s full duplex galvanically isolated interface DHCP or manual setup by PC software Modbus RTU Gateway Module Type MCS 08MB Communication Serial interface RS485A Serial interfac RS485 1200 to 57600 baud 8N1 7E1 701 bus capability up to 31 units Address range 1 31 Ethernet TCP IP Gateway Module Type MCS 08EN Communication Ethernet TCP IP 10 Mbit s full duplex galvanically isolated int
52. p Help 5 i Due U o et Sa ead from New Open Save R Connection Instrument Connect Im Setup Calibration Digitizer Status 1 0 Status Gateway Addressing Gateway Information A Active Digitizer Fieldbus Firmware Date Modbus Setup Hardware Version Serial Number Data Format Modbus ATU 2 D Baudrate 57600 Gateway Status Parity 8 None Address 1 Figure 9 3 MCS 08MB gateway setup You will see the Modbus setup in this tab Data Format Modbus RTU Baud Rate One of the following baudrate will be selected for the RS 485 communication port 1200 2400 4800 9600 default setting 19200 38400 57600 EUM Data Length and Parity The data length and parity can be selected as 8 None 1 default 7 Odd 1 or 7 Even 1 RS485 Address Data Format Modbus RTU The Modbus slave address range is 01 default to 31 If you enter O the instrument will operate without address data Displayed Gateway Information External Bus Modbus RTU Firmware Version Revision number of the firmware Firmware Date Release date of the firmware Hardware Version Revision number of the main printed circuit board Serial Number The module s serial number Gateway Status Indicates the system OK status Modbus RTU Data Structure Please refer to chapter 5 1 1 MCS 08 Technical Manual Rev 1 04 December 2012 Page 39 of 52 10 MCS 08PB PROFIBUS GATEWAY The MCS 08PB gateway mod
53. pter 4 2 2 Power Supply Connection See chapter 4 2 1 6 3 Setup and Calibration MCS 08AD modules are set up and calibrated by xFace The A D Converter settings are very important for a good weighing performance Please refer to chapter 5 3 MCS 08 Technical Manual Rev 1 04 December 2012 Page 34 of 52 7 MCS 08DP DisPLAY MODULE The MCS 08DP module is a display unit for the MCS 08 system The weight force or count data and stable zero net information of one MCS 08AD module can be displayed All installed MCS 08AD modules on the N Bus are indicated with their N Bus address information Two keys on the front panel are used for selecting the A D Converter module to display the weight or count data 7 1 Front View Active A D Converter Weight force or count data Pwr Stable Zero Net indication Module Selector Switch select the A D Converter to display J zh Power Supply Terminal Figure 7 1 Front view The meanings of these LEDs in operation are described below Module is active Currently displayed module 4 No module installed In the centre of zero range 0 25e lt w lt 0256 D Out of the centre of zero range Net indication Gros indication Power indication O Displayed data is overflown to 6 or 7 digit Table 7 1 Status LEDs 7 2 Electrical Connections Power Supply Connection See chapter 4 2 1 MCS 08 Technical Manual Rev 1 04 December 2
54. r 4 2 1 10 3 N Bus Addressing MCS 08 modules communicate to each other over the internal N bus The MCS 08xx gateway module is the master of the internal N bus All other MCS 08 modules are slaves and have to be addressed to the gateway module The N bus addressing can be done by using the xFace PC software refer to chapter 5 3 or via setup switch refer to chapter 5 8 10 4 Profibus Setup The Profibus setup is done by the xFace software Connect the gateway module with your PC via the RS 232C service port on the module as shown in figure 10 2 After connecting the xFace software with the gateway module select the Gateway tab The Gateway tab is shown in figure 10 3 It displays all gateway information and Profibus settings Bre un Rei 4 e CN gt a g Fite Tools Data Indicator Backup Help U 0 3 eh Ea g nen Open save connection nstrument connect Pr 2 ete Setup Calibration Digitizer Status JO Status Gateway Gateway Information Active Digitizer Fieldbus Firmware Version Active VO Firmware Date Profibus Setup Hardware Version Serial Number Gateway Status Rack Address f1 Read Write Figure 10 3 MCS 08PB gateway setup You will see the Profibus setup in this tab Profibus Rack Address The Profibus rack address range is 01 default to 126 Displayed Gateway Information External Bus Profibus DP Firmware Version Revision number of the firmware Fir
55. re Close all applications on your PC Insert the CD that contains the xFace software into the CD ROM drive Double click Setup exe to start the installation The setup Wizard is displayed Follow the menus in the setup wizard step by step After finishing the installation the Setup Wizard will inform you about the success of the software installation Click the OK button e After closing the Setup Wizard you can start to use the xFace software 0 a Mode FAD 30 FAD 40 Typ FAD 30 JE MCS 08 FAD 30 FAD 30MB FAD 30PB FAD 30PN FAD 30EN J FAD 30CO FAD 40 FAD 40MB FAD40PB FAD4OPN FAD 40EN FAD 40CO MCS 08MB MCS 08PB J MCS 08PN J MCS 08EN MCS 08CO o Typ FAD 40 Typ MCS 08 Select one of the MCS 08 gateways and press OK button CANCEL Figure 5 1 xFace Type Selector Window S 5 2 Connection to the xFace Software The connection between the MCS 08 gateway module and the xFace software is done via the RS232C service port for all gateway modules Alternatively Ethernet for MCS O8EN only or RS 485 for MCS 08MB only can be used for this connection You can purchase a suitable PC connection cable as an accessory from Flintec Refer to chapter 3 4 2 After running the xFace software select the gateway model you use see figure 5 1 Select the PC s communication port within the Connection settings menu in the tools
56. ro Adjustment Span Adjustment Span Adjustment Under Load Please note that the scale build values should be entered before you start the calibration Select Full Calibration for performing a complete scale calibration Click the Start button Unload the scale for performing the zero calibration and click the Yes button The virtual display will show the WAIT message during the zero calibration During the zero calibration the scale must be stable Approximately 5 seconds later the span calibration window will be displayed Load the scale and enter the loaded test weight value then click the OK button The scale must be stable during the span calibration Approximately 5 seconds later the new calibration settings are saved automatically If any error occurs during the calibration an error message warns you Click the Yes button to reload the previous values or click the No button to use the new settings You can adjust the zero or the span of your scale without performing a full calibration Additionally the span calibration to the unloaded scale feature is another tool of MCS 08AD modules for after sale services Figure 5 8 Calibration by test weights Zero Adjustment If your scale has a residual zero drift you may perform a zero adjustment only Select Zero Adjustment and press the Start button Then the zero calibration window will be displayed Unload the scale and click the OK MCS 08 Technical Manual Rev 1
57. rom the MCS 08 modules This backup file can be re written to MCS 08 modules after opening it by xFace The backup feature gives a service advantage to MCS 08 systems We propose to burn these files to CD DVD and save this backup CD DVD in the control cabinet additionally to a backup file on your PC Important note The previous parameter settings and calibration coefficients in a MCS 08 module will get lost after loading a backup to this module MCS 08 Technical Manual Rev 1 04 December 2012 Page 22 of 52 5 10 Modbus Data Structure for MCS 08MB MCS 08EN only EXPLANATION Attention For hardware connection details please refer to the related hardware descriptions in chapter 9 respective chapter 12 for MCS 08EN gateway The Modbus slave address is defined in the Modbus RT U Setup in chapter 9 4 Function code 0x03 and function code 0x10 are supported In the two word registers the data is stored to the registers in big endian format The least significant word is stored to the highest register address and the most significant word is stored to the lowest register address Write operations can only be done to the allowed registers These registers are indicated as W or W R in the tables Do not try to write only read registers indicated as R The Modbus data structure tables identify the N bus address of MCS 08AD and MCS 08l0 modules as X Please find Modbus information on the web site of http www modbus org Exception codes
58. ront panel of the module is used for N bus addressing without PC Refer to chapter 5 6 and for diagnostics Refer to chapter 15 When the error LED is ON the other two LED indicate the error type Refer to chapter 14 for details Power supply and serial interface terminals are located at the front of the DIN rail mount module See figure 9 1 Status LEDs Modbus RS 485 connector RS 232C connector Setup Switch e _ gt Power Supply Terminal Figure 9 1 Front view The meanings of these LEDs in operation are described below Status LEDs Symbol Module is energized P P Module is de energized Check power cable E nk Link Communication takes place No communication O Error Refer to error table in chapter 14 Err Error N No error O or on off for0 3 seconds Table 9 1 Status LEDs MCS 08 Technical Manual Rev 1 04 December 2012 Page 37 of 52 9 2 Electrical Connections RS232C and RS 485 connections are shown in figure 9 2 B 2 oB A Q Q Shield l TXD 2 RxD RXD TXD GND 2 6 GND Figure 9 2 MCS 08MB serial interface connection RS 232C Serial Interface Use 9600 Default RS 485 Serial Interface Use Interfacing with PC or PLC Data format Modbus RTU 1200 2400 4800 9600 Default 19200 38400 57600 bps Length a
59. rument please make the required mechanical and electrical installations After power on you have to setup your MCS 08 system before you can start to use the bus interface Install the xFace software onto your PC as described in chapter 5 Setup The xFace software is used for setup calibration and testing of MCS 08 systems After you have successfully checked the performance of the instrument with xFace you can begin to use the system in your application MCS 08 Technical Manual Rev 1 04 December 2012 Page 13 of 52 5 SETUP PRECAUTION Please read this manual carefully before energizing the system Perform the commissioning according the procedure given in chapter 4 3 Only trained person are allowed for commissioning checking cleaning and servicing of the instrument The interference of untrained person may cause some unwanted damages or injures MCS 08 systems are setup and calibrated by the xFace software supplied with the instrument The instruments shall be setup in the sequence described below before you can use the bus interface e Install the xFace software onto your PC Connect your PC with the gateway over the serial interface RS232 respective RS485 oet up the N bus addresses and the gateway module oet up and calibrate the A D Converters Check the performance of the A D Converters Check the performance of the Digital I Os 5 1 Installation of the xFace Software Please follow following steps to install the xFace softwa
60. s to the enun b Motion Detector t0 5e First read data from Analog Digitizer Power on Zero Disable Change the parameters if you need Zeroing with Command 12 Automatic Zero Tracking Disable Then save new parameter block to the Analog Digitizer by clicking Write to Tare with Command enable Digitizer button Save Tare at Power Off Enabie Digitizer Short name of TX 2xx and MX08AD Analog Digitizer instuments Read from Digitizer Default White to Digitizer Clear Figure 5 6 xFace A D Converter Setup MCS 08 Technical Manual Rev 1 04 December 2012 Page 16 of 52 Scale Selection Click the Left or Right arrow to select the current MCS 08AD module A D Converter Parameters This block allows the user to setup the A D Converter s parameter related to the operation mode Refer to chapter 5 5 1 Description This block provides some clear text explanations Read from A D Converter Click this button to read the parameter settings from the module Write to A D Converter Click this button to save the parameter settings to the module Default Click this button to load the factory default settings Clear Empties the parameter settings Sd BROS For entering the parameter settings go to the setup tab adjust the parameter values and then write these data to the module After writing the parameter settings to the module calibrate the module You can find the parameter descriptions in the next chapter 5 5
61. se refer to chapter 5 11 MCS 08 Technical Manual Rev 1 04 December 2012 Page 48 of 52 13 ERROR TABLE The MCS 08 modules have been designed as very reliable and virtually error free instruments However ifan error occurs do not attempt to repair the equipment before you understand what caused the error Note the problems you have with your instrument and the error messages shown by the LEDs located on the front panel Then try to solve the problem according to the error tables given below Description Actions to undertake Possible cause pa 0e Er Re energize the module ES Instrument could be defective Check the load on the affected MCS 08AD module ove 0 oad Check the calibration of the affected MCS 08AD module Underran Load cell or module may be defective en Re energize the module If seen again replace the affected module Check the load on the affected MCS 08AD module Check the calibration of the affected MCS 08AD module ADC out Load cell or module may be defective Re energize the module If seen again replace the affected module EE Re energize the module If seen again replace the affected module Configuration error Re address the module on the N Bus Refer to chapter 5 3 or 5 8 Eis bus Check the gateway module if it is in the system and energized Pe error Check the N bus connectors if they are properly installed on the rail High voltage detected voltage detected Check t
62. surement etc 6 1 Front View There are 3 status LEDs on the front panel which indicate the operational module status Refer to table 6 1 The setup switch on front panel of the module is used for N bus addressing without PC Refer to chapter 5 6 and for diagnostics Refer to chapter 15 When the error LED is ON the other two LED indicate the error type Refer to chapter 14 for details Load cell connection and power supply terminals are located at the front of the DIN rail mount module See figure 6 1 Status LEDs na 0 Er Analog Digitizer gt Exc Sen Load Cell Connector Sig Shield Sig Sen Exc Setup Switch LA Power Supply Terminal Figure 6 1 Front view The meanings of these LEDs in operation are described below Symbol Name Weight Force Count Stable gt Stable Off for 0 3 seconds in 2 seconds Unstable period No stable indication ADC conversion error ADC conversion error had Digital processing error had Digital processing error No error No error Error 7 in the centre of zero range O aga Centre li 0058 lt w lt 0 258 A O of Zero No centre of zero indication 4 Out of centre of zero range O off on Flashing Off for 0 3 seconds Refer to the error table in chapter 14 Table 6 1 Status LEDs MCS 08 Technical Manual Rev 1 04 December 2012 Page 33 of 52 6 2 Electrical Connections Load Cell Connection See cha
63. t 99 x 45 x 114 5 mm L x W x H weighs appr 140 g 3 3 Housing MCS 08 modules come within a polyamide housing sealed to IP20 They are prepared for mounting on NS 37 7 or NS 35 15 standard DIN rails see drawings 22 5 mm 45 mm 99 mm 114 5 mm Side view View A MCS 08AD MCS 08IO View B MCS 08PB MCS 08PN MCS 08MB MCS 08EN Figure 3 3 Dimensions MCS 08 Technical Manual Rev 1 04 December 2012 Page 9 of 52 3 4 Accessories Accessories supplied with the modules The following accessories are supplied together with the modules If any part is missing please contact your supplier Table 3 1 Accessories supplied with instrument LLL snes eo Mososra O Ephesum sosom mb miMOS 08EN 1 14 1 H I Mos osaD e MOS 0810 Accessories sold separately The following accessories are available from Flintec MCS 08PN MCS 08MB MCS 08EN HS 232C cable 3 m long for connection with PC Junction box for load cell connection Refer to Flintec catalog Open end load cell cable 6 wire 0 22 cm each Max 200 meter length Table 3 2 Accessories supplied separately MCS 08 Technical Manual Rev 1 04 December 2012 Page 10 of 52 4 INSTALLATION PRECAUTION Please read this manual carefully before you install the instrument If you apply all recommendations in this chapter you will increase the reliability and long term performan
64. t junction box for better performance MCS O8AD ma 0 En Analog Digitizer 4 wire LC connection 6 wire LC connection Exc Sen A m Load Cell Sig 2 EE Connector Shd Y Siy Sig o wN S Sion Y m Exc m Warning Connect the load cell cable shield to the reference ground or the shield pin of the load cell connector Figure 4 4 Load cell connection MCS 08 Technical Manual Rev 1 04 December 2012 Page 12 of 52 4 2 3 Digital VO Connection MCS 08l0 modules have the digital I O connectors on the module s front The I O connection diagram is shown in figure 4 5 The outputs are potential free contacts 1A 250 VAC 30 V DC and the inputs are opto isolated 12 30 V DC MCS 0810 module UE 9 1A 250 VAC 30 VDC Figure 4 5 Digital I O connection 4 2 4 Communication Interfaces Please refer to the corresponding chapter MCS 08MB Modbus RTU see chapter 9 2 MCS 08PB Profibus see chapter 10 2 MCS 08PN ProfiNet see chapter 11 2 MCS 08EN Ethernet and Modbus TCP see chapter 12 2 4 3 Commissioning PRECAUTION Please read this manual carefully before energizing the instrument Perform the commissioning operation according the procedure given in this chapter Only trained persons are allowed for cleaning commissioning checking and servicing of the instrument The interference of untrained person may cause some unwanted damages or injuries Before energizing the inst
65. tab see figure 5 2 and click the connect icon After the communication between the MCS 08 gateway module and your PC has successfully started the traffic light of the connect icon turns from red to green Protocol Select the setup port of the instrument MCS 08MB modules can be setup over RS485 or RS232C Other models can be setup over RS232C Connection Settings Protocol IRS232C com Com Port Select the communication port of the PC Address Select the RS 485 address if RS 485 is selected B Baud rate Select the RS 485 baud rate if RS 485 is selected Es Setting Select the RS 485 communication port setting if RS 485 is selected OK Cancel Figure 5 2 xFace Connection Settings MCS 08 Technical Manual Rev 1 04 December 2012 Page 14 of 52 9 3 N Bus Addressing GSD Configuration x First define the number of MCS 08AD File Tools Data Indicator Backup Hel q EN petsa M Enter the quantity of Analog Digitizer and modules and MCS 08l0 modules In the EC al Su ub Que GSD configuration NE Connection Settings Save AS gateway m Language GSD Configuration N AIC Y ER Quantity of Digitizer Quantity of I O Read current Write new GSD Config GSD file Figure 5 3 xFace GSD configuration xFace v1 00 Rev 00 File Tools Data Indicator Backup Help uu vc un New Open Save y Analog Digitizers Address Serial Number Address Serial Number None 095301
66. ter 41071 Request 01 10 04 2E 00 01 02 00 OF A5 DA Answer 01 10 04 2E 00 01 60 FO Outputs activated Zeroing MCS 08AD 0 at register 41062 Request 01 10 04 25 00 01 02 00 01 25 65 Answer 01 10 04 25 00 01 11 32 MCS 08AD 0 is zeroed MCS 08 Technical Manual Rev 1 04 December 2012 Page 23 of 52 Zeroing MCS 08AD 1 at register 41063 Request 01 10 04 26 00 01 02 00 01 25 56 Answer 01 10 04 26 00 01 E1 32 MCS 08AD 1 is zeroed Taring MCS 08AD 0 at register 41062 Hequest 01 10 04 25 00 01 02 00 02 65 64 Answer 01 10 04 25 00 01 11 32 MCS 08AD 0 is tared Taring MCS 08AD 1 at register 41063 Hequest 01 10 04 26 00 01 02 00 02 65 57 Answer 01 10 04 26 00 01 E1 32 MCS 08AD 1 is tared Zero Calibration of MX08 AD 0 Hequest 01 03 04 66 00 01 65 25 Read status Ready status is mandatory Answer 01 03 02 00 01 79 84 MCS 08AD 0 is in ready status zero calibration can be performed Request 01 10 04 63 00 01 02 00 BC EB B2 Zero calibration command Answer 01 10 00 6D 00 01 90 14 Request 01 03 04 66 00 01 65 25 Read status and wait for ready status Answer 01 03 02 00 01 79 84 If Zeroing changed to ready status zero calibration was performed successfully opan Calibration of MCS 08AD 0 Request 01 03 04 66 00 01 65 25 Read status Ready sta
67. tive D20 0 No module found 1 MCS 08AD at address 4 is active Active MCS 08AD D19 0 No module found 1 MCS 08AD at address 3 is active modules D18 0 No module found 1 MCS 08AD at address 2 is active D17 0 No module found 1 MCS 08AD at address 1 is active D16 0 No module une 1 MCS 08AD at address 0 is active 0001 System failure Re energize module If happens again replace module 0010 EEPROM failure Re energize module If happens D15 again replace module D14 Emi Said nn a is Pucci e Eme Codes D13 Codes eck if gateway module is installe appens MCS 08Px again replace module ee No module found on N bus Install MCS 08AD or 0100 MCS 081IO modules Check N bus connectors if installed modules on the N bus Nat Use O OOOO O D3 Read aia D2 Command Active MCS 08IO modules refer to D16 D31 A D1 Response 000 All active modules refer to D16 D31 default id due DO Toggles The command is applied successfully D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 DO Indicated weight value will be shown in this Dword Nt In Not In Use Dword R D15 D14 D13 D12 D11 DIO D9 D8 D7 D6 DS D4 D3 D2 D1 DO gsi Dword R Error Table Of cs Response of Read Selected CMD MCS 08AD Modul Ze MCS 08 Technical Manual Rev 1 04 December 2012 Page 29 of 52 Register address for MCS 08AD 1 4 5 Dword MCS 08AD 2 6
68. tus is mandatory Answer 01 03 02 00 01 79 84 MCS 08AD 0 is in ready status span calibration can be performed Hequest 01 10 04 63 00 03 06 00 DC 00 00 OB B8 D6 90 Span calibration command with 3000 0x0BB8 hex span value Answer 01 10 00 6D 00 03 11 D5 Request 01 03 04 66 00 01 65 25 Read status and wait for ready status Answer 01 03 02 00 01 79 84 If span calibr changed to ready status span calibration was performed successfully The table below is used to access MCS 08AD modules The starting register address 40001 is valid for N bus address 0 40001 IR 2 Weight Force Count Data Do O SystemReady 1 SystemBusy Dr p Mu 00 DUCERENT used 40003 1 re 9 No Errors 1 ADC outofrange D13 2 ADC overrange D14 Error Code 3 ADC underrange D15 4 System error 5 Insetupmode 6 j Low High voltage det 40004 R 2 JjTareweght 4 40006 R 2 Gross weight 40008 R 1 Status Motion Net mode Data ok image of register 40003 None Z0 J O o None 40009 Control 1 Zero E 3 Clear MCS 08 Technical Manual Rev 1 04 December 2012 Page 24 of 52 0 None wu Adjust Zero Calibration uu E E Palen Adjust Span Calibration First load 40011 with span test weight value Span Calibration Value 40011 Span Calibration Value DO D7 Calibration Process
69. ule integrates up to 8 pcs MCS 08AD A D Converter modules and up to 8 pcs MCS 081O Digital I O modules to an external Profibus network The MCS 08PB gateway module communicates with other MCS 08 modules via the internal N bus and responses to the PLC via Profibus DP The GSD file is available on a CD which is supplied together with the instrument 10 1 Front View There are 5 status LEDs on the front panel which indicate the operational module status Refer to table 10 1 and the Profibus status The setup switch on front panel of the instrument is used for N bus addressing without PC Refer to chapter 5 6 and for diagnostics Refer to chapter 15 When the error LED is ON the other two LED indicate the error type Refer to chapter 14 for details Profibus connection power supply and serial interface terminals are located at the front of the DIN rail mount module See figure 10 1 Status LEDs Pwr Lnk Er Profibus Profibus connector RS 232C connector Setup Switch Wd e Power Supply Terminal Figure 10 1 Front view The meanings of these LEDs in operation are described below Status LEDs Module is energized Module is de energized Check power cable Communication takes place No communication Error Refer to error table in chapter 14 No error O of on off tor 0 3 seconds Table 10 1 Status LEDs MCS 08 Technical Manual Rev 1 04 December 2012 Page 40 of 52 ST Stat
70. us LED State Indicaion Comment No power or not initialized No power or profibus module is in initializing Flashing Green Initialized diagnostic event s present Diagnostic is active Red jExceptioneror There is an exception error OP Operation Mode LED State sf Indication 1 Comment Gen On line data exchange fs Flashing Green On line dear os 10 2 Electrical Connections Profibus and RS 232C connections are shown in figure 10 2 PROFIBUS Connector DB9F E OO ANN 1 FE AA AAA 3 lt Blm PositiveRxD TxD RS 485level 5 GNDBus Ground isolated 24 23 o 6 5VBusouput 5V termination power isolated A AA AAA 8 Aline Negative RxD TxD RS 485 level E EA Cable shield PROFIBUS Figure 10 2 MCS 08PB interface connections RS 232C Serial Interface Profibus DP Interface Interfacing with PC or PLC Data forma Automatically detected and supported baud rates are 9 6 kbps 19 2 kbps 45 45 Baud rate kbps 93 75 kbps 187 5 kbps 500 kbps 1 5Mbps 3 Mbps 6 Mbps and 12 Mbps No baud rate instance exists Warning Connect the shield to the reference ground or shield pin of the power connector Warning Disconnect xFace PC software for Profibus interfacing MCS 08 Technical Manual Rev 1 04 December 2012 Page 41 of 52 Power Supply Connection See chapte
71. v 10 E File Tools Data Indicator Backup Help ae a o 2 eo write to Read from New Open Save Connection Instrument Instrument Disconnect Setup Calibration Digitizer Status Ivo Status SIN 1 SIN 2 YO Into JO Test yo Into j y Test yo Info 1 SIN 5 SIN 6 Figure 5 10 MCS 08lIO Status Input Output Test This block allows the user to check I O status The I O test button is used to test outputs as seen in this figure YO Info YO Test _YO Info YO Test JO Info O Test VO Info YO Test The active MCS 08IO modules are shown with their own N Bus address block You can follow the input and the output status and you can switch the outputs The I O test property is very useful for checking the output states Warning Please be careful to avoid damaging your process during the output test 5 8 N Bus Addressing via Setup Switch MCS 08 systems which are energized for the first time require the N bus addressing for each A D Converter module and each Digital I O module One way is the addressing by the xFace which is described above Another way is the addressing up to address 7 via the setup switch MCS 08IO Pwr Ink Er Pw Lnk Err In1 In2 In3 Profibus Analog Analog Digitizer Digitizer 4 x Input 24 VDC Exc Exe Sen Sen Sig TXD RXD GND Shield Sig Shield LOAD CELL Sig Sen RS 232C Exc D LL
72. wa FLINTEG Multi Channel System MCS 08 Technical Manual Pwr ink En Profibus fi Analog Analog Digitizer Digitizer p m P m pa Shietd Sig Sig ZA ZZ ALL 3960 0000 9000 9000 Flintec GmbH Bemannsbruch 9 74909 Meckesheim GERMANY www flintec com MCS 08 Technical Manual Rev 1 04 December 2012 Page 1 of 52 Table of Contents 1 SAFETY INSTRUCTIONS ooo ITIT nem 4 2 DECLARATION OF CONFORMITY e 5 3 INTRODUCTION 2 22 22 a HS 6 O 1 S PM ECCE S 6 SMS e cir ue nU TP 7 ONE SUI S NR 9 Sl ACCESO Mii LEM ELI oa LLL ee Ba ae 10 4 INSTALLATION ee ds 11 Ao Recommendations rn te TERES 11 4 1 1 Control Cabe Designs ses ale 11 4 1 2 abl scissa csi n Luc PLI ee 11 4 1 3 Mechanical Install Nin li Diener 11 4 2 sdEleclrical CONNECCION sd o e a old 12 4 2 1 Power oupbly and OrouridlBiQse id E ata 12 4 2 2 Sad CellEC OANECHOM esata ad lo e nad dao 12 4 2 3 Beni exec o 13 4 2 4 Oi AIS AIO MIB ciii c CREE E ae ee een RER naar een 13 A A edic TC 13 5 SETUP SO t e QE DIM Ba ec ee ae den 14 5 1 Installation of the xFace SoftWare cooconcoccnccncnccnconcnncnncn n mI rre insere renis 14 5 2 Connection to the xFace Software sssssssssessessssee eee e eene he nene nennen ann retenti ee rere re ene nennen 14 Ond

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