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TX 2AD User Guide

1. ASCII Read weight value in increased resolution Command ADRI X Response X ADR X ISTATUSI SIGNIIWEIGHT VALUE Comments Example Command 01X Response 01XS 00123 41 weight is stable and 123 41 or 01XD 00123 41 weight is unstable and 123 41 or 01XE Error Comments The response includes the weight data with the increment divided by 10 Command ADR Z Response ADR Z A Zeroed ADR ZI N Zeroing could not be operated ADR Z X Zeroing is disabled Comments The Zero command does not work in net weighing mode The Weight or Count must be within the zeroing range for all operating modes The status must be stable within 2 seconds delay time If so Ack will be sent Otherwise Nack will be sent CHK will be transmitted as two ASCII characters calculated with the checksum formula Checksum 0 SUM of all response data before CHk Example Read stable current weight data BSI Examples CHK is enabled and instrument address is 01 Command 01P CHK CR LF Checksum 0 0x30 0x31 0x50 0 OXB1 Ox4F CHK Char 4 and F Response 01PS 000123 4 CHK CR LF Checksum 0 0x30 0x31 0x50 0x53 0x2B 0x30 0x30 0x30 0x31 0x32 0x33 Ox2E 0x34 0 0x02B7 0x49 CHK Char 4 and Char 9 FAD 40 Technical Manual Rev 1 06 December 2012 Page 24 of 52 5 10 Modbus Data Structure for FAD 40MB and FAD 40EN only 40001 R 2 Weight Force Count Data
2. Example If the load cell outputs are LC1 2 0010 LC2 1 9998 LC3 1 9986 and LC4 2 0002 the mean value will be LC output 2 0010 1 9998 1 9986 2 0002 4 1 9999 mV V Estimated Dead Load Enter the estimated dead load value of the weighing system in kg You may perform a zero adjustment in convenient time for an exact dead load compensation After pressing Save eCal Data to Converter these data will be transferred to the instrument and eCal will be finalized If the scale is empty and you want to make an automatic zero adjustment instead of entering an estimated dead load then press the eCal with Zero Adjustment button for starting the zero calibration The display will show the WAIT message during the zero adjustment for approximately 5 seconds In this period the scale must be unloaded and stable The eCal calibration coefficients are saved automatically 5 4 A D Converter Performance Test The scale performance test should be performed before you install the bus connection The tests are linearity repeatability and eccentricity You can follow the test at the virtual display and or status tab which show the measurement data the instrument data and the software version For convenience keys for Taring Zeroing and Clear are located in this tab 5 5 Setup of Digital I O FAD 40 instruments have 3 digital I O channels l O1 is always an output 1 02 and l O3 can be configured for input or output The I O connection di
3. Unipolar 1 million and bipolar 2 million counts is adjusted and filtered to external resolution in count mode High internal resolution up to 8 million counts o o oo E D o lt D o lt D Up to 800 conversions per second 2 digital inputs outputs 1 additional digital outp configurable ESI lt ag be as lt D o lt D Yes Yes Yes Adaptive digital filter for fast and stable readinc Yes Up to 6 load cells 350 Q or 18 load cells 1100 Q Yes Electronic calibration eCal without test weights Yes Standard Serial interface RS 232C Serial interface RS 485A S Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Specifications A D Converter A D converter type 24 bit Delta Sigma radiometric with integral analog and digital filters Analog input range O mV to 18 mV unipolar 18 mV to 18 mV bipolar Linearity 0 0015 FS Temperature coefficient Min input per vsi 0 1 uV d non approved Conversion rate Internal resolution Up to 100 000 counts weight value force torque respective 1 million raw counts unipolar respective 2 million counts bipolar lt lt lt gt lt gt gt gt 2 gt 2 2 lt lt lt lt ae gt lt lt lt Be lt External resolution Calibration and Weighing Functions Calibration Electronic calibration without test weights eCal or calibration b
4. DO 0 System Ready 1 System Busy 0 00 a 0 Ben 7 07 5 11 40003 Status LL 715 a 1 ADC outofrange D13 2 ADC overrange D14 _ Error Code 3 ADC under range D15 4 System error 5 Insetup mode 6 Low High voltage det 4000 R Tareweight gt 40006 IR 2 Gross weight 40008 IR 1 Status Motion Net mode Data ok image of register 40003 0 Noe S 40009 Control TN 2 iia Nen O None Adjust Zero Calibration nn Dan 1220 Adiust Span Calibration First load calibration weight 220 A scale and load 40011 with span test weight value rM uL E 40011 R W Span Calibration Value DO D7 Calibration Process 4 Span calibration in process sid Status 9 Error Refer to D8 D15 B oo ANN Restart calibration 2 ADC Error Re energize the instrument If seen again change the board Calibration Instrument cannot be calibrated 40013 1 Gtatus 3 Check load cell cable D8 D15 Re energize the instrument Errors Load cell signal is very low or too high Calibration Error a5 Calibration test weight is not enough Increase calibration weight value 4001 1 Check load cell connections Scale unstable 37 Wait until scale become stable Check grounding wiring o Count Mode Unipolar O ea Mee Count Mode Bipolar hector 2 Force Mode Unipolar 40014 RW 11 Selector 2 Force Mode Unipolar Force Mode Bipolar Weight Mode Unipolar
5. then apply this command with New CMD Load RH DW with one of these Operation mode selection 0 Count mode unipolar First load 2 Dword with 1 Count mode bipolar selected value then apply this 2 Force mode unipolar command with New CMD 3 Force mode bipolar 4 Weight mode unipolar Load RH DW with one of these 0 5 mV 1 10 mV 2 15 mV 3 18 mV 0 Fast 01000 mV operation in Count Mode First load 2 Dword with selected value then apply this command with New CMD Command D10 D6 ist 01001 Digital filter First load 2 Dword with 7 Default DE selected value then apply this command with New CMD 5 Medium A 9 Slow 01011 I O Configuration First load 2 Dword with desired table 01100 01101 01110 01111 DL 10000 Setpoint 3 Low for 1 03 First load R_DW2 with desired value 10001 Setpoint 3 High for 1 03 First load R DW2 with desired value 00000 Indicated weight Read D5 D1 selected data DO NewCMD Apply commands which are listed in Command list Responds on bit changes Span test weight value has to be entered ignoring the decimal point e g 300 00 has to be entered as 30000 FAD 40 Technical Manual Rev 1 06 December 2012 Page 35 of 52 6 FAD 40 FAD 40MB WITH RS 485 INTERFACE FAD 40 and FAD 40MB instruments are state of the art strain gauge load cell signal digitizers with RS 485 interface These instruments are used f
6. wa FLINTEG A D Converter FAD 40 Technical Manual FAD 40 Flintec GmbH Bemannsbruch 9 74909 Meckesheim GERMANY www flintec com FAD 40 Technical Manual Rev 1 06 December 2012 Page 1 of 52 Table of Contents 1 SAFETY INSTRUCTIONS otiosi ces ctore een E spams Ese ene prep E LT Ue 4 2 DECLARATION OF CONFORMITY te 5 3 INTRODUCTION en cece ETE ee 6 Silo TOMES td o ee 6 32 Key features and Specifications siii A 7 2o O LR 9 JA SACCESSON ESSEN S omisi adus nisu Let a a ol car Eric eium eek 9 4 INSTALLA TION T A MI 10 4 1 eene ME Tu m a 10 4 1 1 Control Cabe Designs Rote em 10 4 1 2 C abl scissa aci n Luc PLI UM LL DRM LM ALD DM T pM ME 10 4 1 3 Mechanical InstallatlObke aee etudce neptaceatetuE a ducat dr nt eee 10 42 Electrical COMECIONS sudden chelsea e ellos tuo ace 10 4 2 1 Power Suppl y and Around ia a 10 4 2 2 Load Cell AGOMMOCHON a A eases eat en aom ese cle areal ma 11 4 2 3 Digital VO COMME CWO M Meet are 11 4 2 4 COMIN CANON CTT AC Sse decet cesront r isti ee denise crag ttc ue ods sue Pedo ped dtc 12 A A eio T M 12 5 SETUP nsi oC Mn n MM M C M MI I MC MINE 13 5 1 Installation of the xFace SOWALEC ccccccseeccesceteseeteneeceeeeneeteeeceneeneeeeeseeteneeteneeseeeeseeteeeteneetseeenseetaneess 13 5 2 Connection to the xFace SOWALM
7. 30 SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTIONS ARE MADE FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT OR BODILY HARM CAUTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES FAD 40 Technical Manual Rev 1 06 December 2012 Page 4 of 52 2 DECLARATION OF CONFORMITY wa FLINTEG EG Konformit tserkl rung C EC Declaration of Conformity Monat Jahr month year 05 2010 Hersteller Manufacturer Flintec GmbH Anschrift Address Bemannsbruch 9 D 74909 Meckesheim Deutschland Germany Produktbezeichnung Product name FAD 40 A D Converter Series Das bezeichnete Produkt stimmt mit folgenden Vorschriften der Europ ischen Richtlinien berein This product confirms with the following regulations of the Directives of the European Community Richtlinie 2004 108 EG des Europaischen Directive 2004 108 EC of the European Parliament and of the Parlaments und des Rates vom 15 Dezember 2004 Council of 15th December 2004 on the approximation of the zur Angleichung der Rechtsvorschriften der laws of the Member States relating to electromagnetic Mitgliedstaaten ber die elektromagnetische compatibility and repealing Directive 89 336 EEC Vertraglichkeit und zur Aufhebung der Richtlinie 89 336 EWG Richtlinie 2006 95 EG Niederspannungs Richtlinie Directive 2006 95 EC Low Voltage Directive Die Absicherung aller produktspezifischen All product related features are assured b
8. 10Mbit half duplex Warning Connect the shield to the reference ground or shield pin of the power connector Warning Disconnect xFace PC software for Ethernet interfacing FAD 40 Technical Manual Rev 1 06 December 2012 Page 45 of 52 Load Cell Connection oee chapter 4 2 2 Digital I O Connection see chapter 4 2 3 Power Supply Connection See chapter 4 2 1 9 3 Interfacing FAD 40EN instruments have two interface connectors on the front of the instrument Ethernet and RS 232C The table below describes the data formats for interfacing the peripherals and their application Modbus TCP IP Ethernet interfacing Interfacing with PLC Refer to chapter 5 11 Table 9 2 Data output interfacing Attention Please disable the interface you will not use to increase the performance of the instrument 9 4 Setup and Calibration FAD 40EN instruments are set up and calibrated by xFace The A D Converter settings are very important for a good weighing performance Please refer to chapter 5 3 9 5 Ethernet Setup The Ethernet setup is done by xFace software as described in this chapter Select the Gateway tab after connecting xFace to the instrument You will see the Ethernet parameters in this tab Ethernet Setup There are 11 setup parameters for the Ethernet network as described below Device name of the instrument Default is HostName Data Format This parameter defines the data format for the Ethernet port The avai
9. 4 2 After running the xFace software select the FAD 40 model you use see figure 5 1 Select the PC s communication port within the Connection settings menu in the tools tab see figure 5 2 and click the connect icon After the communication between FAD 40 and your PC has successfully started the traffic light of the connect icon turns from red to green Protocol Select the setup port of the instrument FAD 40 and FAD 40MB Connection Settings instruments can be setup over RS 485 Other models can be setup over RS Protocol RS2320 232C Com Port come Com Port Select the communication port of the PC Address Select the RS 485 address if RS 485 is selected Baud rate Select the RS 485 baud rate if RS 485 is selected Setting Select the RS 485 communication port setting if RS 485 is selected OK Cancel Figure 5 2 xFace Connection Settings FAD 40 Technical Manual Rev 1 06 December 2012 Page 13 of 52 5 3 A D Converter Setup and Calibration WARNING Read this manual carefully before you setup and calibrate the instrument This will increase the performance of your weighing system by applying proper setup and calibration Face v101 Rev 10 coo em File Tools Data Indicator Backup Help Instrument onnect Setup Calibration Digitizer Status Description e Here you can enter all parameters to the Analog Digitizer instruments First re
10. 49 11 ERROR Epic Nc a AA ADA E A AAA AS AAA E 50 12 DAGNO STO S o ea ae eee 51 13 FREQUENTLY ASKED QUESTIONS 2 2 2 2 ni 52 RIGHTS AND LIABILITIES All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical photocopying recording or otherwise without the prior written permission of Flintec GmbH No patent liability is assumed with respect to the use of the information contained herein While every precaution has been taken in the preparation of this book FLINTEC assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein The information herein is believed to be both accurate and reliable FLINTEC however would be obliged to be informed if any errors occur FLINTEC cannot accept any liability for direct or indirect damages resulting from the use of this manual FLINTEC reserves the right to revise this manual and alter its content without notification at any time Neither FLINTEC nor its affiliates shall be liable to the purchaser of this product or third parties for damages losses costs or expenses incurred by purchaser or third parties as a result of accident misuse or abuse of this product or unauthorized modifications repairs or alterations to this product or failure to strictly comply with FLINTEC operating and maintenance instructi
11. Commands are only in CAPITAL letters 2 CHK 2 ASCII char can be enabled or disabled from both command and response 3 Weight data is 8 byte with dot and non significant zeros on the left 4 Address 2 ASCII char will be located in the structure if not OO Command format A general description of the command is the following ADR ICOMMAND CHK CR LF Response format with weight force or count data A general description of the response is the following ADR COMMAND STATUS SIGN WEIGHT FORCE COUNT CHK CR LF Response format without weight force or count data ADR COMMAND STATUS CHK CR LF Command Table Read current indicated weight value immediately Print Read the current stable weight value Load Setpoints X Read current weight value in increased resolution immediately Zo o Zo O Status Table D Q Unmstaleweght ss CA ADC out Overload Underload Note CHK CR and LF will not be shown in the below data format descriptions in this chapter Syntax error received command not recognized M OU Stable weight es FAD 40 Technical Manual Rev 1 06 December 2012 Page 21 of 52 Commands and Responses Read all weight data Command ADRI A Response ADR AJ ISTATUS SIGN NET W SIGN TARE W SIGN IIGROSS W Command 01A Response 01AS 000123 4 000111 1 000234 5 01AD 000123 4 000111 1 000234 5 01AO ADC out error Comments The response is net tare an
12. Dword Bitno 3 Dword descriptions Not in use Set reset digital output of 1 03 Set reset digital output of 1 02 Set reset digital output of 1 01 Not in use 00000 00001 00010 00011 00101 Adjust span calibration First load calibration weight on scale then load 2 00110 Dword with span test weight value then apply this command with New CMD Load 2 Dword with one of these Operation mode selection First 0 Count mode unipolar 01000 1084 2 Dword with selected 1 Count mode bipolar value then apply this command 2 Force mode unipolar with New CMD 3 Force mode bipolar 4 Weight mode unipolar TEN opi coumbade Load 2 Dword with one of these D10 D6 0 5 mV St 01001 01010 01011 01100 01101 01110 01111 10000 10001 00000 00001 00010 00011 00100 00101 10000 Read D5 D1 selected data First load 2 Dword with selected value then apply this command with New CMD Digital filter First load 2 Dword with selected value then apply this command with New CMD 2s 9 I O Configuration First load 2 Dword with desired table 1 10 mV 2 15 mV 3 18 mV Load 2 Dword with one of these 0 Fast e 7 Default 5 Medium Slow Setpoint 1 Low for 1 01 First load 2 Dword with desired value Setpoint 1 High for 1 01 First load 2 Dword with desired value Setpoint 2 Low for 1 02 First load 2 Dword with desired value Setpoint 2 High for 1 02 First
13. be selected for the RS 485 communication port 1200 2400 4800 9600 default setting 19200 38400 57600 Data Length and Parity The data length and parity can be selected as 8 None 1 default 7 Odd 1 or 7 Even 1 Address The address range is 01 default to 31 If you enter O the instrument will operate without address data Modbus RTU Setup for FAD 40MB only RS 485 Data Format Modbus RTU RS 485 Data Length amp Parity 8 none 1 RS 485 Address 01 to 31 5 3 3 Scale Build and Calibration Scale build operation mode selection and scale calibration is performed in the calibration tab of xFace as shown in figure 5 4 Please follow the procedure in the sequence as described in the following chapters face vi01 Rev 10 ja p y Sox File Tools Data Indicator Backup Help Uu y KA 96 a 3 2 i Save x Re from New Open Save AS Connection Instrument Connect Setup Calibration Digitizer Status Mode ai Mode amp Weightin Unit Polarite Unipolar X Write to Instrument Nd Instrument Build Capacity 480000 n 1 nc j ni 300000 kg 17 Calibratid 320000 kg ht eCal Calibrat 7 o 400000 kc o Full Cali pim x k i b Zero Adj500000 kg 500000 k k Calibration Coeficiente H gt Description To Select a new value for the scale capacity click in the text box Use the keyboard to delete the old and enter a ew value Or use drop do
14. calibration information according to the read command response Refer to PLC Output to FAD 30CO Input T DW3 Calibration Status TxPDO 2 T DW2 descriptions when read command is Calibration Status Refer to PLC Output to FAD 40CO Input R_DW3 D31 D16 Not in use Calibration timeout 0000 0001 Restart calibration 00000010 ABG error Re energize the instrument Instrument cannot be calibrated 0000 0011 Check load cell cable Re energize the instrument Instrument cannot be calibrated Calibration ze Load cell signal is very low or too high error Calibration Error Calibration test weight is too small 0010 0011 Increase calibration weight value Write test weight value from PLC Output to FAD 40CO Input R_DW2 then restart the calibration Check load cell connections Scale unstable 0010 0101 Wait until scale becomes stable Check ground wiring estrias inane status FAD 40 Technical Manual Rev 1 06 December 2012 Page 32 of 52 FAD 40CO Output to PLC Input T DW3 Bitno TxPDOS T DW3 Description 1 1 Not in use Input for 1 02 Input for 1 03 Output for 1 03 Output for 1 02 Output for 1 01 Error codes of D15 D12 converter Not in use 0 Weight amp Force Mode 09 Operation mode Count Mode 0 Weight is out of zero range Zelorange Weight is in zero range ra MD 0 Stable Motion detection Unstable D5 00010 iei DO CMDflagg Thec
15. load 2 Dword with desired value Setpoint 3 Low for 1 03 First load 2 Dword with desired value Setpoint 3 High for 1 03 First load 2 Dword with desired value Indicated weight Gross weight Tare weight Indicated weight Floating point Gross weight Floating point Tare weight Floating weight Calibration status DO0 NewCMD Apply commands which are listed in Command list Responds on bit changes Span test weight value has to be entered ignoring the decimal point e g 300 00 has to be entered as 30000 FAD 40 Technical Manual Rev 1 06 December 2012 Page 31 of 52 5 12 CANopen Data Structure for FAD 40CO only Hardware Configuration Hint To install the FAD 40CO into the PLC Hardware Configuration use the ESD file memory parts to create exactly the following memory structure Input 2 Words Output 2 Words Input 2 Words Input 2 Words Output 2 Words Output 2 Words FAD 40CO Output to PLC Input owog Dat D30 D29 D28 D27 D26 D25 D24 D23 D22 D21 D20 Di9 Dis D17 D16 it oie Bu Dis BE DH Dio BS BP B De BET BET BS DP oi oo E reserved T DW1 Rome n en IWS wis w14 w13 w12 Wit wio w9 Ws w7 We W5 W4 W3 W2 wi he BEEF mum 1102 103 1 03 102 1 01 TXPDO3 ln out out T_DWS Error codes of converter Not in use gt E pu MD Read command response is mode range Net Flag FAD 40CO Output to PLC Input T DW2 T_DW2 contains the weight value respective the
16. the instrument Load cell connection details are shown below in figure 4 2 In 4 wire installations the sense and excitation pins with the same polarity should be short circuited at the connector side If you have a junction box in your system use a 6 wire cable between FAD 40 and the junction box and short circuit these pins at junction box for better performance 4 wire LC connection 6 wire LC connection TEX HE Sen E Sen 1 Load Cell Sig Ne EN Sig e EN Connector Shd Y Shd Y gt Sig BN Sig BN L Sen Sen Exc m Exc B w 2 Warning Connect the load cell cable shield to the reference ground or the O 0O shield pin of the load cell connector Figure 4 2 Load cell connection 4 2 3 Digital I O Connection FAD 40 instruments have the digital I O connectors on the instrument s front 1 01 is always an output 1 02 and 1 03 can be configured for input or output The I O connection diagram is shown in Figure 4 3 Figure 4 3 Digital l O connection FAD 40 Technical Manual Rev 1 06 December 2012 Page 11 of 52 4 2 d Communication Interface Please refer to the corresponding chapter FAD 40 RS485 see chapter 6 2 FAD 40MB Modbus RTU see chapter 6 2 FAD 40PB Profibus see chapter 7 2 FAD 40PN ProfiNet see chapter 8 2 FAD 40EN Ethernet and Modbus TCP see chapter 9 2 FAD 40CO CANopen see chapter 10 2 4 3 Commissioning PRECAUTION Please read this manual carefully before ener
17. weighs appr 150 g Page 8 of 52 Instrument with CANopen interface Type FAD 40CO Communication CANopen V 2 0 10 kbit s 1 Mbit s automatic galvanically isolated interface Address range 1 126 Dimensions amp weight 99 x 45 x 114 5 mm L x W x H weighs appr 150 g 3 3 Housing FAD 40 instruments come within a polyamide housing sealed to IP20 They are prepared for mounting on NS 37 7 or NS 35 15 standard DIN rails see drawings 22 5 mm 45 mm 99 mm 000 0 00 e am LAIA E B a ae View B Side view View A FAD 40 FAD 40MB View B FAD 40PB FAD 40PN FAD 40EN FAD 40CO Figure 3 2 Dimensions 3 4 Accessories Accessories supplied with the instrument The following accessories are supplied together with the instrument If any part nizimizo is missing please contact your supplier gt ula a2a o 22 5 aAlalalalala I I I XI X lt LL LL LL LL LL LL 4 pin and 5 mm pitch plug light gray 7 pin and 3 81 mm pitch plug for load cell cable black 6 pin and 3 81 mm pitch plug for Digital I O and RS 485 black at rt o 3 pin and 3 81 mm pitch plug for Digital I O green a pa ap 10 Installation CD xFace software technical documentation Table 3 1 Accessories supplied with instrument Accessories sold separately The following accessories are available from Flintec AF ala zm Le gt u inojn o C C C C C C AE M MEE Qiailoanunilai a x
18. www modbus org Exception codes 1 Function code is not supported 2 Out of address range 3 Invalid value or wrong byte number 4 Operation error Examples Performing Read and Write operations according to hex system with the instrument set to address 0x01 Request weight data 01 03 00 00 00 02 C4 0B Answer of requested weight 01 03 04 00 01 86 A0 38 4A Weight is 100000 Request status data 01 03 00 02 00 01 25 CA Taring 01 10 00 08 00 01 02 00 02 26 D9 Request tare data 01 03 00 03 00 02 34 0B Answer of requested tare 01 03 04 00 00 27 10 E0 0F Tare is 10000 Weight Mode Selection 01 10 00 0D 00 01 02 00 04 A6 8E Count in Unipolar Mode Selection 01 10 00 0D 00 01 02 00 00 A7 4D 5 mV Input signal range selection 01 10 00 0E 00 01 02 00 00 A7 7E Load Medium 5 to Digital filter 01 10 00 0F 00 01 02 00 05 66 AC Request Calibration Status 01 03 00 0C 00 01 44 09 Answer of requested Calibration Status 01 03 02 00 01 79 84 Instrument is ready for calibration Zero Calibration Command 01 10 00 08 00 01 02 00 01 66 D8 Span Calibration with Span Value 50000 01 10 00 09 00 03 06 00 DC 00 00 C3 50 B7 B0 Read digital I Os 01 03 00 11 00 01 D4 0F Response of digital I Os 01 03 02 01 02 38 15 Output 1 and Output 2 is active Setup I Os for Output 01 10 00 12 00 02 04 82 81 00 83 4A 8B O 1 Standard Active High I O 2 Setpoint with hysteresis Active High O 3 Tolerance window Active High Setup I
19. 0 Polyamide for DIN rail mounting C at maximum 85 IP20 RH max non condensing Instrument with RS485 interface Type FAD 40 Communication Serial interface RS485 Dimensions amp weight 200 to 57600 baud equested 99 x 22 5 x 114 5 mm L x W x H weighs appr 110 g 8N1 7E1 701 bus capability up to 31 units Instrument with Modbus RTU interface Type FAD 40MB Communication Serial interface RS485 Address range Dimensions amp weight Instrument with Profibus Communication Profibus DP VO DP V Address range Dimensions amp weight 1 200 to 57600 baud 8N1 7E1 701 bus capability up to 31 units equested or Modbus RTU 9 x 22 5 x 114 5 mm L x W x H weighs appr 110 g DP interface Type FAD 40PB 6 kbit s to 12 Mbit s automatic galvanically isolated interface 126 9x45x114 5 mm L xW x H weighs appr 150 g Instrument with ProfiNet interface Type FAD 40PN Communication ProfiNet IP settings Dimensions amp weight Instrument with Ethernet Communication Ethernet TCP IP Dimensions amp weight FAD 40 Technical Manual Rev 1 06 December 2012 100 Mbit s full duplex galvanically isolated interface DHCP or manual setup by PC software 99 x 45 x 114 5 mm L x W x H weighs appr 150 g TCP IP interface Type FAD 40EN 10 Mbit s full duplex galvanically isolated interface Manual setup by PC software 99 x 45 x 114 5 mm LxWxH Web client interface
20. 2 14 Power Supply and Grounding The power supply voltage of the instrument shall be between 12 V DC and 28 V DC The current consumption of the power supply will be calculated by multiplying 0 2 A and the quantity of instruments The pin configuration of the 24 V DC power supply connector located at the bottom front of the instrument is shown below in figure 4 1 DA FAD 40EN FAD 40 and FAD 40PB FAD 40MB OOOO OOOO FAD 40PN and front view FAD 40CO front view 24V OV 24V OV TX RX GND Shield Warning Do not forget to connect the Shield pin to the reference ground Figure 4 1 The pin layout of 24 V DC connector The quality of the instrument s ground will determine the accuracy and the safety of your measuring system A proper ground connection is needed to minimize extraneous electrical noise effects on the measurement A FAD 40 Technical Manual Rev 1 06 December 2012 Page 10 of 52 poor ground can result in an unsafe and unstable operation It is important that the instrument should not share power lines with noise generating equipment such as heavy load switching motor control equipments inductive loads etc If the condition of the power line in the plant is poor prepare a special power line and grounding Before interfering the instrument turn off the power and wait at least for 30 seconds 4 2 2 Load Cell Connection To avoid damages the load cell wiring should be made carefully before energizing
21. E cceccccssceeessecceeeeetenececeneceneseeeeeseetescetenecetenececeneeesegeetaaseetsaeeetsneeenens 13 5 3 A D Converter Setup and Calibration ooonnccncccconncnnccononncnnnnononcnonononannnnnononnnrcnnnnonnnrnnnononanennnnonnanennnoss 14 5 3 1 Scale Parameters nenne ae een ie een 14 5 3 2 RS 485 Serial Interface Setup nenne 15 0030 scale Build anda liDratl On TT nennen 16 94 JAUD Converter Performance TOS sesta nennen da ee 18 Dos o AA A ei een een 18 52 BUS Interaccion 20 5 7 BUS Addressing via Setup WIC IN zen ee ee ee 20 5 8 Back up Settings and Calibration Data oocccccccconncnncccnonncnncnononnnnnnnonannnnnnnnnnnnnnnnnnnnnrnnnnnnnanrnnnnnnnnnnnnnnss 20 5 9 BSI Data Structure for FAD 40 and FAD 40MB only nennen 21 5 10 Modbus Data Structure for FAD 40MB and FAD 40EN only ooooccnnccccccccnncccnoncconcnononccnnconnancnnncnnnancnos 25 5 11 Profibus and ProfiNet Data Structure for FAD 40Px only eese 28 5 12 CANopen Data Structure for FAD 40CO only oooccccccccocncnncccconcconcnononncononononcnnnnnnnnnnnnnononanennncnnnanennnnss 32 6 FAD 40 FAD 40MB WITH RS 485 INTERFAUQCE 211 ee reor esee nennen nana nana hana uaa aaa u aaa uana aaa a n aaa aan 36 S Lio 4 RT ee ee osa 36 Buen Elecmca COMEN Sr A A od 37 03x o EEUU TU LEM cr rp 37 BA Setup and Ballbrationzaeisee ee Eee DE Seinen 37 6 5 Modbus RTU for FAD 40MB only tetto In
22. FAD 40 Technical Manual Rev 1 06 December 2012 Page 25 of 52 5 mV O0 mV operation eer eem n in Count Mode D Fasa SSCS 2 4 40016 RW T1 Digital titers p 7 Medum SSO E B p 9 Sow S 40017 Notused Do JnpitoflOS 0 0 0 0 D2 ooo oo ool DO D O O un Fr iq 40018 RW 1 Digital VO D5 DZ O D8 Output of 1 01 D9 D0 D6 a O JAcivelow Low Active Low Vl Of v Active High polarity Setup for 1 01 10000001 PS UT Jana 1102 Be ced Mie en D8 D14 O2 input 0000111 IUE ee bs peto O2 Ds Active High polarity Bid en DO D6 40020 Setup for 1 03 O 0000110 Taring 1O3 input function O3 v ff Active High polarity FAD 40 Technical Manual Rev 1 06 December 2012 Page 26 of 52 40029 Setpoint 3 Low for 1 03 40031 Setpoint 3 High for 1 03 40033 Save I O settings 23205 Dec teste ant tad Note Standard setpoint output function uses only setpoint low EXPLANATION Attention For hardware connection details please refer to the related hardware descriptions in this manual In the two word registers the data is stored to the registers in big endian format The least significant word is stored to the highest register address and the most significant word is stored to the lowest register address Please find Modbus information in the web site of http
23. Off for 0 3 seconds Refer to the error table in chapter 11 Table 9 1 Status LEDs FAD 40 Technical Manual Rev 1 06 December 2012 Page 44 of 52 9 2 Electrical Connections Ethernet and RS 232C connections are shown in figure 9 2 to 9 4 Ethernet Connector RJ45 Signal DR Description gt 1 1 TX RX RX 6 RX l Differential Ethernet receive data o o o lt 4 Noused sd Terminated 0 0 0 0 0 5 Notused Terminated 1 0 0 0 0 7 Notused sf Terminated 0 0 0 0 0 8 j Teminaed 4 4 HU po SS Chassis ground Shield The HUB connection cabling will be a direct connection as shown below TX D 1 RX TX 2 2 RX RX 3 TX Switch or RX amp 6 TX Figure 9 2 HUB connection The PC connection cabling will be done via cross cable as shown below Figure 9 3 Direct PC connection with cross cable FAD 40EN interface connections are shown below ETHERNET Switch or Hub TXD 52 RXD RXD O8 TXD GND 5 GND a Figure 9 4 FAD 40EN interface connections RS 232C Serial Interface Setup via xFace 9600 bps Length and parity 8 bit no parity Start Stop bits 1 start bit and 1stop bit Ethernet Interface Ethernet interface with PC or PLC Data format Modbus TCP IP Ethernet The Ethernet interface operates at
24. On line data exchange Green flashing On line initializing CCOO Green flickering Auto baud rate detection in progress Red jExcepionerr CheckEDSfle ERR LED State Indication Comment SS LSS services in progress A guard NMT slave or master or heartbeat event Red double flash Error count event hearthas occured Red Busoff fatalevent X Busoff Z 10 2 Electrical Connections CANopen and RS 232C connections are shown in figure 10 2 CANopen Connector DB9M EN pw CAN L p CAN GND EN A CAN_SHIELD NN IA ee CAN_H ee CA Ve Ru Housing Cable shield OOOO CANopen 2 RXD 3 TXD GND Figure 10 2 FAD 40CO interface connections RS 232C Serial Interface Use Setup via xFace 9600 bps Length and parity 8 bit no parity Start Stop bits 1 start bit and 1stop bit FAD 40 Technical Manual Rev 1 06 December 2012 Page 48 of 52 CANopen Interface se Interfacing with PC or PLC Data format CANopen Automatically detected and supported baud rates are 10 kbps 20 kbps 50 kbps Baud rate 100 kbps 125 kbps 250 kbps 500 kbps 800 kbps 1 Mbps Autobaud is default setting Warning Connect the shield to the reference ground or shield pin of the power connector Warning Disconnect xFace PC software for Profibus interfacing Load Cell Connection oee chapter 4 2 2 Digital I O Connection oee chapter 4 2 3 Power Supply Conn
25. Os for Input 01 10 00 12 00 02 04 05 84 00 06 B3 9D I O 1 Host Output Active High I O 2 Zeroing Input Active Low O 3 Taring Input Active Low Load Setpoint 1 Low 5000 and Set point 1 High 6000 01 10 00 14 00 04 08 00 00 13 88 00 00 17 70 6A E2 Request Setpoint 1 Low and Setpoint 1 High values 01 03 00 14 00 04 04 0D Response of Setpoint 1 request 01 03 08 00 00 17 70 00 00 1B 58 DC 31 Setpoint 1 Low 6000 and Setpoint 1 High 7000 Save and activate I O settings and Set points 01 10 00 20 00 01 02 5A A5 5B EB FAD 40 Technical Manual Rev 1 06 December 2012 Page 27 of 52 5 11 Profibus and ProfiNet Data Structure for FAD 40Px only Hardware Configuration Hint To install the FAD 40PB or FAD 40PN into the PLC Hardware Configuration use the GSD file memory parts to create exactly the following memory structure Input 2 Words Output 2 Words Input 2 Words Input 2 Words Output 2 Words Output 2 Words FAD 40Px Output to PLC Input Dword D31 D30 D29 D28 D27 D26 D25 D24 D23 D22 D21 D20 D19 D18 D17 DI6_ D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 DI DO 1st werd Heserved Meg W30 W29 W28 W27 W26 W25 W24 W23 W22 W21 W20 W19 W18 W17 W16 Dword Wis w14 w13 w12 Wi wio w9 Ws W7 We W5 W4 W3 W2 Wi IN K mE 1102 103 103 102 101 ot in use EE bo j 3rd o spe MS NNNM NEM eid In In out ji out out d o one O V Read command response us Error codes of con
26. ace if not used to increase the performance of the instrument 6 4 Setup and Calibration FAD 40 and FAD 40MB instruments are set up and calibrated by xFace The A D Converter settings are very important for a good weighing performance Please refer to chapter 5 3 6 5 Modbus RTU for FAD 40MB only If the FAD 40MB instrument is setup for Modbus it can be used as a Modbus RTU slave in a RS 485 communication network Function codes 0x03 and 0x10 are supported For RS 485 setup please refer to chapter 5 3 2 for the Modbus data structure please refer to chapter 5 11 FAD 40 Technical Manual Rev 1 06 December 2012 Page 37 of 52 7 FAD 40PB WITH PROFIBUS INTERFACE FAD 40PB instruments are state of the art strain gauge load cell signal digitizers with Profibus DP interface These instruments are used for any type of process weighing and force measurement including tank and silo weighing dynamic weighing check weighing filling tension compression force measurement etc The GSD file is available on a CD which is supplied together with the instrument 7 1 Front View There are 5 status LEDs on the front panel which indicate the operational instrument status Refer to table 7 1 and the Profibus status The setup switch on front panel of the instrument is used for Profibus addressing without PC Refer to chapter 5 6 and for diagnostics Refer to chapter 12 When the error LED is ON the other two LED indicate the error t
27. ad data from Analog Digitizer Change the parameters if you need Then save new parameter block to the Analog Digitizer by clicking Write to Digitizer button Digitizer Short name of TX 2xx and MX08AD Analog Digitizer instuments ta Format udrate IRER 10 li Data Length amp Parity RS 485 Address Read from Digitizer Default CHK o 1 gt CR gt e f LF 6 Visual Weight Display Displays the weight count or force value Toolbox Contains shoricuts of some special commands lt lt related to the operation mode Refer to chapter 5 3 1 9 RS 232C RS 232C serial port communication settings not for FAD 40 and FAD 40MB 10 RS 485 RS 485 port communication settings FAD 40 and FAD 40MB only Description This block provides some clear text explanations Read from A D Converter Click this button to read the parameter settings from the instrument 3 Write to A D Converter Click this button to save the parameter settings to the instrument Default Click this button to load the factory default settings Clear Empties the parameter settings Figure 5 3 FAD 40 Setup Parameters For entering the parameter values enter the setup tab adjust the parameter settings and then write this data to the A D Converter After changing parameter settings the instrument always requires a re calibr
28. agram is shown in Figure 4 3 FAD 40 Technical Manual Rev 1 06 December 2012 Page 18 of 52 g e vio Rev 10 Amos i Am rs 2 KETTE 1 01 Select function and polarity deo ee File Tools Data Indicator Backup Help lae a p m c for O1 output only 1 02 Select function and polarity Setup Calibration Digitizer Status Input Output for 1 02 Description 1 03 Select function and polarity Standard Threshold Window and Host for 1 03 outputs Zeroing Taring Clear taring and Host inputs Setpoint entries Enter setpoints oetpoint1 for 1 01 setpoint 2 for 1 02 and setpoint3 for 1 03 Read from Digitizer Write to Digitizer Clear Figure 5 7 Digital I O Setup Setup of Digital Output Function 1 01 1 02 and 1 03 can be set up with the output functions described below Standard output Setpoint with hysteresis Tolerance band Setpoint without hysteresis 2 values are entered The output 2 setpoint values are entered The Only one value is entered The state is forced active when the output is active when the weight is output state is forced active active weight gets higher than the higher between these two setpoints high or active low selectable when setpoint value SP1_H The output SP1 L and SP1 H the weight is higher than the state drops to passive state when setpoint SP1 else the output is the weight gets lower than th
29. ater the zero adjustment will be finalized Note Zero adjustment is also performed over the bus interface Refer to the data structure of the related bus interface FAD 40 Technical Manual Rev 1 06 December 2012 Page 17 of 52 Span Adjustment If your scale has a span drift you may perform a span adjustment only After selecting Span Adjustment and pressing the Start button enter the test weight value place the test weights on the scale and press the Yes button The WAIT message appears on the virtual display approximately for 5 seconds while the span calibration is being performed After finalizing the span adjustment the instrument will save the span coefficients automatically Note Span adjustment is also performed over the bus interface Refer to data structure of the related bus interface Span Adjustment under Load This feature is being used to perform a span adjustment without unloading the scale This operation is especially used for the span adjustment for non empty tanks to make a span adjustment without emptying the tank After selecting Span Adjustment under Load press the Start button The temporary zeroing message appears on the monitor This means the instrument will determine the existing load as the temporary zero If the scale is stable press the Yes button The WAIT message appears on the virtual display approximately for 5 seconds to determine the temporary zero Then the span calibration window will be d
30. ation 5 3 1 Scale Parameters In the setup menu the scale parameters of FAD 40 can be viewed changed or saved to the instrument These parameter settings are Increased External Resolution For service purposes this parameter enables the 10 times higher resolution of the weight value than the defined interval in weighing and force mode Increased resolution must be disabled for use in normal operation Not available in Count Mode Default setting Disable Digital Filter Environmental noise like bounding forces air flow vibration motor control instruments etc may disturb the load cell signal The selection of proper filter settings determines how quickly the system will react to the load cell signal Load cell signal digital filtering is done according to this parameter settings The settings can be changed from O fastest settling to 9 slowest settling Default setting 7 720 1800 FAD 40 Technical Manual Rev 1 06 December 2012 Page 14 of 52 Motion Detection This parameter defines the motion detection window which determines a stable weighing If motion detection is not required this parameter can be disabled The available motion detection window values are Weighing and Force Mode 0 5e default setting 2e Count Mode 100 default setting Power On Zero This parameter enables automatic zeroing after powering on the instrument The automatic zeroing is only done if the total zero dri
31. cix lt lt LL LL LL LL LL LL RS 232C cable 3 m long for connection with PC Pv iv viv IL SN I Junction box for load cell connection Refer to Flintec catalog Open end load cell cable 6 wire 0 22 cm each Max 200 meter length Table 3 2 Accessories supplied separately FAD 40 Technical Manual Rev 1 06 December 2012 Page 9 of 52 4 INSTALLATION PRECAUTION Please read this manual carefully before you install the instrument If you apply all recommendations in this chapter you will increase the reliability and long term performance of your system 4 1 Recommendations 4 1 1 Control Cabinet Design Warning Please follow the following warnings for designing the control cabinet which will increase the reliability of your system The control cabinet should be designed therefor the A D converters can operate safely The panel should be placed in a clean area without getting direct sun light if possible with a temperature between 10 C and 40 C humidity not exceeding 85 non condensing All external cables should be installed safely to avoid mechanical damages FAD 40 instruments are very low level signal measuring instruments To avoid electrical noise the instruments should be separated from equipment that produces electrical noise Preferably use a metal cabinet against radio frequency interference to protect against electromagnetic disturbance the cabinet shall be connected to ground Keep the load cell cable t
32. d gross weight values or error status All weight data will be transmitted immediately after receiving the command Read Gross weight Command ADR B Response X ADR BIISTATUSI SIGNIIWEIGHT VALUE Example Command 01B Response 01BS 000123 4 gross weight is stable and 123 4 01BD 000123 4 gross weight is unstable and 123 4 01B under load Comments The response is the gross weight value stable or unstable or error status Gross weight data will be transmitted immediately after receiving command Command ADR C Response ADR C A Cleared and the scale is in gross mode ADR C X Clear command is unavailable in count mode Comments The response status is always Ack in weighing or force mode and always X in count mode Read Count value immediately Command ADR D Response _ ADRI D STATUS SIGN COUNT VALUE Example Command 01D Response 01DD 00123400 01DO ADC out error 01DX Not in count mode Comments Count value will be sent immediately Readindicated weight 0 O Command ADR Response ADRI I STATUS SIGN WEIGHT VALUE Example Command 011 Response 0115 000123 4 weight is stable and 123 4 011D 000123 4 weight is unstable and 123 4 O1l overload Comments The response is the indicated weight value stable or unstable It will be transmitted immediately after receiving the command The weight value may be in gross or net Print Read the stable weigh
33. d torque measurements including digital I O control Each instrument of the series converts the analogue low level signal from a load cell or a strain gauge sensor to a digital high resolution and high accuracy signal and transmits the digital data to an external PLC or PC system As a special feature the instruments can switch between unipolar and bipolar input range without affecting the external resolution Digital I O ports give further possibilities to extend the bus system with I O control in the cabinet and fast response setpoint output from the weighing instrument The type FAD 40 A D Converter Series comprises various instuments for different industrial bus systems TE 1a 0990 0020 DAIA 2992 FAD 40 A D Converter FAD 40PB A D Converter with FAD 40EN A D Converter with with RS485 interface Profibus DP interface Ethernet TCP IP interface A ISOS 9090 9999 9239 9999 FAD 40MB A D Converter with FAD 40PN A D Converter with FAD 40CO A D Converter with Modbus RTU interface ProfiNet interface CANopen interface Figure 3 1 FAD 40 A D Converter series instruments FAD 40 Technical Manual Rev 1 06 December 2012 Page 6 of 52 3 2 Key features and Specifications Key Features Bipolar signal input in Force and Count modes 500 to 100 000 counts external resolution at calibrated data d FAD 40MB n n d FAD 40PB Q 0 d FAD 40PN Q 0 d FAD 40EN n n d FAD 40CO N lt D o lt D o lt D o D o lt D o
34. delay is max 4 ms for weight data What is the external conversion rate of FAD 40 Only the continuous data output rate may be described by external conversion rate It depends on the baud rate and data length and can be up to 65 conversions second Table 13 1 FAQ FAD 40 Technical Manual Rev 1 06 December 2012 WWW FLINTEC COM Page 52 of 52
35. e passive smaller setpoint value SP1 L output output output weight weight weight SP1 SP1L SP1H SP1L SP1H Host Output Output controlled over field bus commands Refer to related field bus data structure Disable The ouput will be disabled I O Polarity The output polarity can be defined for active high default or active low inverses the output Enter the setpoint values for the selected output function Host output needs no setpoint value Click Write to Converter to save the changes Setup of Digital Input Function 1 02 and 1 03 can be set up with the input functions described below Zeroing The input signal zeros the scale Taring The input signal tares the scale Clear Tare The input signal cleares the tare memory Host Input Input controlled over field bus commands Refer to related field bus data structure Disable The input will be disabled l O Polarity The input polarity can be defined for active high default setup or active low inverses the input FAD 40 Technical Manual Rev 1 06 December 2012 Page 19 of 52 5 6 Bus Interface Setup FAD 40 instruments have a bus interface and these parameters have to be setup before the bus will be connected Bus communication settings are done in the Gateway tab Bus communication parameters and their descriptions can be found in the related instrument chapters xFace v101 Rev 1 A SS T lt _ rem E sa Data Backup Help 22 Gateway Inf
36. e FAD 40 instrument How can check the COM port Connect the instrument to the PC and run Hyper Terminal Check the COM ports as described in chapter 12 xFace installation needs to restart every time How can install it Read and follow the installation notes in the installation directory Update your computer visit http update microsoft com xFace cannot communicate with the FAD 40 instrument What can do Check the power data cabling and LED status of the FAD 40 instrument Check the PC port settings Remove other connections Re energize the FAD 40 instrument and re start the communication My PC doesn t have any COM port How can connect it with the FAD 40 instrument You can use a RS 232 USB converter for serial interfacing via USB port Select the COM port within the Connection Settings menu My PC has a COM port but cannot see any COM port in the Connection Setting menu How can solve that problem Another software may be connected to that COM port Close all applications before you start xFace My PC cannot interface with FAD 40 How can check the COM ports Short circuit the RXD and TXD pins of your COM port Use any terminal software to check if the sent data will be received or not You may also test the FAD 40 COM ports as described in chapter 12 by short circuiting the RXD and TXD terminals need very fast communication What is the response delay time of FAD 40 FAD 40 response
37. e ProfiNet status The setup switch on front panel of the instrument is used for ProfiNet addressing without PC Refer to chapter 5 6 and for diagnostics Refer to chapter 12 When the error LED is ON the other two LED indicate the error type Refer to chapter 11 for details Load cell connection ProfiNet connection power supply and serial interface terminals are located at the front of the DIN rail mount instrument See figure 8 1 Status LEDs Digital VO Connector ProfiNet Connector Load Cell Connector Setup Switch gt ra Power Supply Terminal e RS 232C Terminal Figure 8 1 Front view The meanings of these LEDs in operation are described below Operational Mode Symbol Weight Force Stable a Stable 9 Off for 0 3 seconds in 2 seconds 4 Unstable period No stable indication in the centre of zero range C age See 0 258 lt we 0 25e vdd i as of Zero No centre of zero indication Out of centre of zero range Error ADC conversion error ADC conversion error Err bi Digital processing error bi Digital processing error 4 No error 4 No error O or O on X Flashing 4 Off for 0 3 seconds Refer to the error table in chapter 11 Table 8 1 Status LEDs FAD 40 Technical Manual Rev 1 06 December 2012 Page 41 of 52 MS Module Status LED LED State No power or ProfiNet module is in No power or not initialized inialzatiamelate Initialized A Green 1 flash Init
38. e and exit press the setup switch for 5 seconds To return to normal operation without saving wait 15 seconds without pressing the switch Laos em Address Number O TO O 0 Woaddress ote 1 Table 5 2 Bus Addressing via Setup Switch EA _ Higher than 7 O off on Flash 5 8 Back up Settings and Calibration Data The parameter settings and the calibration coefficients can be saved to a backup file after reading these data from the FAD 40 instrument This backup file can be re written to FAD 40 after opening it by xFace The backup feature gives a service advantage to FAD 40 instruments We propose to burn these files to CD DVD and save this backup CD DVD in the control cabinet additionally to a backup file on your PC Important note The previous parameter settings and calibration coefficients in FAD 40 will get lost after loading a backup to the instrument FAD 40 Technical Manual Rev 1 06 December 2012 Page 20 of 52 5 9 BSI Data Structure for FAD 40 and FAD 40MB only Depending on their functionality all new generation Flintec instruments launched on the market support the standardized command set with BSI data structure This easy data format gives a reliable and fast interface for communicating with PLC or PC for process control or transactional applications You can expand your system with additional scales from Flintec without having to change your application program base General Rules 1
39. e ds 37 7 FAD 40PB WITH PROFIBUS INTERFACE ccsssscccsnsscenennenesecnencenenencenensanenecnaneesenenseneneusenenanesecnanesses 38 Toke We VOM AIV P Teri 38 VELEZ redde Comecon Si TT T TOTUM 39 73 o PNE TOT Um 40 TAs SSW AGG AMO AO asst T E 40 1 32 a DK SC wen are no S Um 40 8 FAD 40PN WITH PROFINET INTERFACE 11 erre e erre ee nennen nana nana rra eran uana aaa a nna a aa anao aa au 41 Due Ob MIO aca tid void ee ao 41 82 EBeciica SoHHlecllolS eai addo a da 42 8 35 HIER ACH TT UIT 43 S MEE i i gjerncigehe lezione 43 85 ALONE ESC 43 9 FAD 40EN WITH ETHERNET INTERFACE 221 eere eene nennen una nuu a ana craneo 44 Sl ELO VIS WA ee ie 44 922 Electrical Connec hons nase oT 45 93 NIERACNG ee a AAA ds id A AA A dd e paru saute 46 942 SEIUP ANG Galibration it AS A A A AI 46 Vos EME SUN aa ir nee 46 FAD 40 Technical Manual Rev 1 06 December 2012 Page 2 of 52 10 FAD 40CO WITH CANOPEN INTERFACE 2 eeresseeee ente tee es sena unie aaa a nhau aun a anas ssa a anna anna auus 47 10 1 POE VIEW ee iW 47 10 2 Pleetricalb Onneclions ai E TT T TU PENNE NE 48 10 3 HES TAG ING mtm X IE RTT 49 104 welllip and C alibrquOMm swears cep vete IA astute delis c uL ous id 49 10 5 AX2ANODGRSO UD ai nee
40. ection oee chapter 4 2 1 10 3 Interfacing FAD 40CO instruments have two interface connectors on the front of the instrument CANopen and RS 232C The table below describes the data formats for interfacing the peripherals and their application Data Format Application CANopen CANopen interfacing Interfacing with PLC CANopen Refer to chapter 5 13 Table 11 3 Data output interfacing Attention Please disable the interface you will not use to increase the performance of the instrument 10 4 Setup and Calibration FAD 40CO instruments are set up and calibrated by xFace The A D Converter settings are very important for a good weighing performance Please refer to chapter 5 3 10 5 CANopen Setup The CANopen setup is done by xFace software as described in this chapter Select the Gateway tab after connecting xFace to the instrument You will see the CANopen parameters in this tab CANopen Setup There is only one parameter for the CANopen network CANopen Rack Address The address range is 1 default setting to 127 CANopen Data Structure Please refer to chapter 5 13 FAD 40 Technical Manual Rev 1 06 December 2012 Page 49 of 52 11 ERROR TABLE The FAD 40 A D Converters have been designed as very reliable and virtually error free instruments However if an error occurs do not attempt to repair the equipment before you understand what caused the error Note the problems you have with your instrument and the error messages
41. es the data formats for interfacing the peripherals and their application Data Format Application ProfiNet interfacing Interfacing with PLC Refer to chapter 5 12 Table 8 3 Data output interfacing Attention Please disable the interface you will not use to increase the performance of the instrument 8 4 Setup and Calibration FAD 40PN instruments are set up and calibrated by xFace The A D Converter settings are very important for a good weighing performance Please refer to chapter 5 3 8 5 ProfiNet Setup The ProfiNet setup is done by xFace software as described in this chapter Select the Gateway tab after connecting xFace to the instrument You will see the ProfiNet parameters in this tab ProfiNet Setup There are 7 setup parameters for ProfiNet network DHCP Dynamic Host Configuration Protocol automates network parameters if it is enabled Default is Disable P Address If DHCP is disabled define IP address manually Default is 192 168 16 250 i Subnet Mask If DHCP is disabled define subnet mask manually Defaultis 255 255 255 0 If DHCP is disabled define primary DNS manually Default is 208 67 222 222 HostName Enter a unique host name to the instrument Default is ProfiNet Data Structure Please refer to chapter 5 12 FAD 40 Technical Manual Rev 1 06 December 2012 Page 43 of 52 9 FAD 40EN WITH ETHERNET INTERFACE FAD 40EN instruments are state o
42. f the art strain gauge load cell signal digitizers with Ethernet interface These instruments are used for any type of process weighing and force measurement including tank and silo weighing dynamic weighing check weighing filling tension compression force measurement etc 9 1 Front View There are 3 status LEDs on the front panel which indicate the operational instrument status Refer to table 9 1 The setup switch on front panel of the instrument is used for diagnostics Refer to chapter 12 When the error LED is ON the other two LED indicate the error type Refer to chapter 11 for details Load cell connection Ethernet power supply and serial interface terminals are located at the front of the DIN rail mount instrument See figure 9 1 Status LEDs Digital VO Connector Ethernet Connector Load Cell Connector Setup Switch YM 3 OS 2 2923 Power Supply Terminal e2 2 RS 232C Terminal Figure 9 1 Front view The meanings of these LEDs in operation are described below Symbol Weight Force Stable Stable Off for 0 3 seconds in 2 seconds Unstable period No stable indication Centre in the centre of zero range O Aways off 0 25e lt w lt 0 25e of Zero gt No centre of zero indication Out of centre of zero range ADC conversion error ADC conversion error ped Xk 2 Digital processing error Digital processing error O No error tA No error O off O on Flashing 4
43. ft from the calibrated zero signal is in the defined zeroing window This zeroing window will be defined in the percentage of the scale capacity Disable default setting 10 To avoid unwanted zeroing at power on this parameter should be disabled or carefully set up in applications like silo weighing tank weighing and automatic weighing applications If the weight is not within the power on zeroing range the instrument is powered on without zeroing Not available in Count Mode Zeroing Range Zeroing of the scale is performed if the difference between load cell signal value and unloaded load cell signal value at the calibration is in the selected percentage of the scale capacity Zeroing can be done by zeroing command when the scale is stable Zeroing can be done by zeroing command when the scale is stable The available zeroing ranges in the percentage of the scale capacity are 2 default setting 40 Auto Zero Tracking AZT automatically re adjusts the scale to zero for compensating defined small deviations around the center of zero AZT only works within the defined zeroing range and stops working if this range is left To avoid unwanted zeroing this parameter should be disabled or carefully set up in applications like silo weighing tank weighing and automatic weighing applications Not available in Count Mode The available AZT window values are Disable default setting 1e 3e Tare If this function is enabled the weigh
44. ges and their external resolutions are shown in Table 5 1 Input signal range Input Signal level Polarity External resolution 0 to 5 mV 5 mV 1 million counts 5 to 5 mV 2 million counts 010 10 mV 1 million counts 10 to 10 mV 0 to 15 mV 15 to 15 mV 0 to 18 mV 18 to 18 mV Table 5 1 Count Mode Input Signal Ranges and External Resolution Select the input signal level and polarity for high external resolution Write your mode selection to the instrument by clicking Write to A D Converter button Jump to the chapter 5 4 Scale Build The scale capacity the increment and the unit have to be introduced to the FAD 40 instrument before you can perform a calibration in Weighing or Force mode Capacity To select a new value for the scale capacity click in the text box Use the keyboard to enter a new value or use the drop down menu Increment Use the drop down menu to select the increment Unit Select the unit The scale calibration can be performed by using test weights or by electronic calibration eCal Calibration by Test Weights This calibration method performs zero and span calibrations using test weights For accurate calibration the test weight value should not be less than 1 10 of the scale capacity Indicator Build Capacity 1100 kg Increment 0 001 kg Calibration with Test Weight Full Calibration Zero Adjustment Span Adjustment Span Adjustment Under Load Start Please note that
45. gizing the instrument Perform the commissioning operation according the procedure given in this chapter Only trained persons are allowed for cleaning commissioning checking and servicing of the instrument The interference of untrained person may cause some unwanted damages or injuries Before energizing the instrument please make the required mechanical and electrical installations After power on you have to setup your FAD 40 instrument before you can start to use the bus interface Install the xFace software onto your PC as described in chapter 5 Setup The xFace software is used for setup calibration and testing of FAD 40 instruments After you have successfully checked the performance of the instrument with xFace you can begin to use the instrument in your application FAD 40 Technical Manual Rev 1 06 December 2012 Page 12 of 52 5 SETUP PRECAUTION Please read this manual carefully before energizing the instrument Perform the commissioning according the procedure given in chapter 4 3 Only trained person are allowed for commissioning checking cleaning and servicing of the instrument The interference of untrained person may cause some unwanted damages or injures FAD 40 series instruments are setup and calibrated by the xFace software supplied with the instrument The instruments shall be setup in the sequence described below before you can use the bus interface e Install the xFace software onto your PC e Connect your PC with
46. ialized diagnostic event s present Diagnostic is active Used by engineering tools to identify the Red Exception error There is an exception error Re energize the instrument Red 4 flashes Internal module error Pen an chiade ine module LINK Activity LED LED State No link no communication present Baer Link Ethernet link established no communication present l Ethernet link established NS Network Status LED Comment Check power and cable 8 2 Electrical Connections ProfiNet and RS 232C connections are shown in figure 8 2 PROFINET 2 RXD 3 TXD 5 GND Figure 8 2 FAD 40PN interface connections RS 232C Serial Interface Setup via xFace 9600 bps Length and parity 8 bit no parity otart Stop bits 1 start bit and 1stop bit ProfiNet Interface ProfiNet interface with PC or PLC ProfiNet Ethernet The Ethernet interface operates at 100Mbit full duplex as required by Profinet Warning Connect the shield to the reference ground or the shield pin of the power connector Warning Disconnect xFace PC software for ProfiNet interfacing Load Cell Connection FAD 40 Technical Manual Rev 1 06 December 2012 Page 42 of 52 oee chapter 4 4 2 Digital I O Connection see chapter 4 2 3 Power Supply Connection See chapter 4 2 1 8 3 Interfacing FAD 40PN instruments have two interface connectors on the front of the instrument ProfiNet and RS 232C The table below describ
47. isplayed Load the scale and enter the loaded test weight value then click the OK button The scale must be stable in this period Approximately 5 seconds later the new calibration settings are saved automatically Please refer to the chapter 5 4 A D Converter Performance Test Electronic Calibration eCal eCal allows to perform a calibration without using test weights FAD 40 is adjusted during production for increased eCal accuracy The calibration will be done based on the scale capacity the total load cell capacity the load cell output and the estimated dead load If the conditions are convenient for zero calibration you may perform automatic zero adjustment instead of entering an estimated dead load eCal Total Load Cell Capacity 20000 kg r Avarage Load Cell Output 2 9052 mV V Estimated Dead Load 5490 kg Read eCal 3 zal Write eCal Data from with Zero Indicator Indicator Adjustment Figure 5 6 eCal Calibration After selecting eCal calibration enter the following values as Total Load Cell Capacity Enter the total load cell capacity in kg as shown in the example below Example If the weighing system has 4 pcs 1000 kg load cells then enter 4000 kg Average Load Cell Output Enter the load cell output in mV V If the weighing system has more than one load cell calculate the mean value of the load cells output as indicated in the certificates of the individual load cells
48. lable settings are Disable No data will be transmitted Select disable if this port is not used Modbus TCP IP Modbus TCP IP communication Refer to chapter 5 10 for details I P Address Define IP address manually Default is 192 168 16 250 Local Port Ethernet connection port of the instrument Default is 10001 Gateway Network point that acts as an entrance to another networks Default is 192 168 16 254 Subnet Mask Defines IP addresses which can be used in network Default is 255 255 255 0 Primary DNS Define primary DNS manually Default is 208 67 222 222 Secondary DNS Define secondary DNS manually Default is 208 67 220 220 Modbus Data Structure If the instrument is set up for Modbus TCP IP it can be used as a Modbus TCP IP slave on an Ethernet communication network The function codes 0x03 and 0x10 are supported For the Modbus Data Structure please refer to chapter 5 11 FAD 40 Technical Manual Rev 1 06 December 2012 Page 46 of 52 10 FAD 40CO wirTH CANOPEN INTERFACE FAD 40CO instruments are state of the art strain gauge load cell signal digitizers with CANopen interface These instruments are used for any type of process weighing and force measurement including tank and silo weighing dynamic weighing check weighing filling tension compression force measurement etc The EDS file is available on a CD which is supplied together with the instrument 10 1 Front View There are 5 status LED
49. ofibus interfacing Interfacing with PLC Profibus DP V1 Refer to chapter 5 12 Table 7 2 Data output interfacing Attention Please disable the interface you will not use to increase the performance of the instrument 7 4 Setup and Calibration FAD 40PB instruments are set up and calibrated by xFace The A D Converter settings are very important for a good weighing performance Please refer to chapter 5 3 7 5 Profibus Setup The Profibus setup is done by xFace software as described in this chapter Select the Gateway tab after connecting xFace to the instrument You will see the Profibus parameters in this tab Profibus Setup There is only one setup parameter for Profibus network Profibus Rack Address The address range is 1 default setting to 126 Profibus DP Data Structure Please refer to chapter 5 12 FAD 40 Technical Manual Rev 1 06 December 2012 Page 40 of 52 8 FAD 40PN wirH PROFINET INTERFACE FAD 40PN instruments are state of the art strain gauge load cell signal digitizers with ProfiNet interface These instruments are used for any type of process weighing and force measurement including tank and silo weighing dynamic weighing check weighing filling tension compression force measurement etc The EDS file is available on a CD which is supplied together with the instrument 8 1 Front View There are 6 status LEDs on the front panel which indicate the operational instrument status Refer to table 8 1 and th
50. ommandisappliedsuccessfuly 1 FAD 40 Technical Manual Rev 1 06 December 2012 Page 33 of 52 PLC Output to FAD 40CO Input Sword D31 D30 D29 D28 D27 D26 D25 D24 D23 D22 D21 D20 D19 D18 D17 DIE RxPDO 1 R DW1 Heserved W31 RxPDO 2 MSB W30 W29 W28 W27 W26 W25 W24 W23 W22 W21 W20 W19 W18 W17 W16 W14 W13 W12 W11 W10 W9 Ws W7 W6 W5 W4 W3 W2 Woi Nabused 1103 VO2 101 en out out out R_DW2 z C1 ETE aaa o Not used Command List Data Selection PLC Output to FAD 40CO Input R_DW2 H DW 2contains the setting parameter value Refer to Adjust span calibration and I O configuration in Command List see PLC Output to FAD 40CO Input R DW 3 I O Configuration Bitno R DW 2 description O1 output function fo Active Low ed ci 1 Active High O2 output function il 0 Acivelow o o o o o 1 03 output function dl lol D Active ow ae 4 Acie High FAD 40 Technical Manual Rev 1 06 December 2012 Page 34 of 52 PLC Output to FAD 40CO Input R_DW3 Bitno R DW3 descriptions Not in use Set Reset digital output of I O 3 Set Reset digital output of I O 2 Set Reset digital output of I O 1 D15 D11 Not in use 00000 No command is activated 00001 00010 00011 00101 Adjust zero calibration 00110 Adjust span calibration First load R_DW2 with span test weight value
51. ons FLINTEC shall not be liable against any damages or problems arising from the use of any options or any consumable products other than those designated as Original FLINTEC Products NOTICE The contents of this manual are subject to change without notice Copyright 2010 2011 by Flintec GmbH 74909 Meckesheim Bemannsbruch 9 Germany FAD 40 Technical Manual Rev 1 06 December 2012 Page 3 of 52 SAFETY INSTRUCTIONS CAUTION READ this manual BEFORE operating or servicing this equipment FOLLOW these instructions carefully SAVE this manual for future reference DO NOT allow untrained personnel to operate clean inspect maintain service or tamper with this equipment ALWAYS DISCONNECT this equipment from the power source before cleaning or performing maintenance CALL FLINTEC ENGINEERING for parts information and service EXERCISE CARE WHEN MAKING CHECKS TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM WARNING FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT TO PROPERLY GROUNDED OUTLET ONLY DO NOT REMOVE THE GROUND PRONG WARNING ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT WARNING DISCONNECT ALL POWER TO THIS UNIT BEFORE REMOVING THE FUSE OR SERVICING WARNING BEFORE CONNECTING DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY
52. or any type of process weighing and force measurement including tank and silo weighing dynamic weighing check weighing filling tension compression force measurement etc 6 1 Front View There are 3 status LEDs on the front panel which indicate the operational instrument status Refer to table 6 1 The setup switch on front panel of the instrument is used for RS 485 addressing without PC Refer to chapter 5 6 and for diagnostics Refer to chapter 12 When the error LED is ON the other two LED indicate the error type Refer to chapter 11 for details Load cell connection power supply and serial interface terminals are located at the front of the DIN rail mount instrument See figure 6 1 FAD 40 Status LEDs ma Er Digital VO and RS 485 Connector Shield Exc Sen Load Cell Connector e Sig Shield Setup Switch A o 9 Power Supply Terminal DUDO dd Figure 6 1 Front view The meanings of these LEDs in operation are described below Symbol Weight Force Stable aes Stable Off for 0 3 seconds in 2 seconds J Unstable period No stable indication in the centre of zero range O Centre 0 25e lt w lt 0 25e Always off of Zero No centre of zero indication Out of centre of zero range ADC conversion error ADC conversion error ris Xk x a Digital processing error Digital processing error No error No error O off on Flashing Off for 0 3 second
53. ormation u a 2 mo s 9 Gives the user info about New open save Saye comectio Instrument mes the bus interface Setup Calibration Digitizer Status Gateway 23 Communication setup 22 ee Network parameters Fieldbus Firmware Version Load Defaults Loads the Firmware Date Profinet Setup default values tae Wird hostname i 23 Refresh Reads the Senal Number IP Address i k E i settings from the instrument nni iac I and updates the window PN Firmware Version mmayms Write to Converter Saves PN Firmware Date VECTRA T and activates the settings to Load Defaults Refresh Write to Digitizer Find on LAN e PQ the instrument Find on Network Search for the instrument on the network Figure 5 8 Bus Interface Setup 5 7 Bus Addressing via Setup Switch The bus addressing of FAD 40 instruments is done by the xFace software Refer to chapter 5 3 1 The alternative way for addressing is the setup switch on the front panel for addresses between 0 and 7 for RS 485 Modbus RTU Profibus and CANopen interfaces This feature gives you the practical advantage for addressing the instrument up to address 7 without requiring a PC connection For addressing via the setup switch press this switch for 5 seconds Then the status LEDs indicate the bus address as shown in the table below If the address is higher then 7 all LEDs are flashing The address can be changed by pressing the setup switch sequentially To sav
54. put for 1 02 D19 Input for 1 03 D18 Output for 1 03 D17 Output for 1 02 D16 Output for 1 01 Error codes of converter Operation mode Weight amp Foros Mode Zoro range O Weightis outof zero range marcaron PO ess O MD 0 table o Motion detection Not in use DO CMD flag A change of Flag indicates The command is applied successfully FAD 40 Technical Manual Rev 1 06 December 2012 Page 29 of 52 PLC Output to FAD 40Px Input were D31 D30 D29 D28 D27 D26 D25 D24 D23 D22 D21 D20 D19 D18 D17 D16 D15 D14 D13 D12 D11 DIO D9 D8 D7 D6 D5 D4 D3 D2 D DO qa Dword Reserved Meg W30 W29 W28 W27 W26 W25 W24 W23 W22 W21 W20 W19 W18 W17 W16 ae a A A ESO HIE TUNE Fre RUNE FR Eft ned iet n W15 W14 W13 W12 W11 W10 W9 W8 W7 We W5 W4 W3 W2 Wi lOS V O2 1 01 Dword SONIN USE out out out Not in use Command List Data Selection PLC Output to FAD 40Px Input 2 Dword The 2 Dword contains the setting parameter value Refer to Adjust span calibration and I O configuration in Command List see PLC Output to FAD 40Px Input 3rd Dword I O Configuration Bitno 2 Dword description O1 output function 0 Acivelow O o oOo o O2 output function Sl o Acivelow o o o o 1 03 output function pene 0 Acivelow o o o o o ative Hi FAD 40 Technical Manual Rev 1 06 December 2012 Page 30 of 52 PLC Output to FAD 40Px Input 3
55. r Check GSD file configuration 7 2 Electrical Connections Profibus and RS 232C connections are shown in figure 7 2 PROFIBUS Connector DB9F E 1 2 FE AA AAA 3 Bline X Positive RxD TxD RS 485 level 4 J RIS Requestto send 5 QGND Bus Ground isolated 6 5V Bus output 45V termination power isolated AU AA 8 Aline Negative RxD TxD RS 485 level ESO EA Cable shield Ground PROFIBUS 2 RXD 3 TXD GND Figure 7 2 FAD 40PB interface connections RS 232C Serial Interface 1 start bit and 1stop bit Profibus DP Interface Interfacing with PC or PLC Data forma Automatically detected and supported baud rates are 9 6 kbps 19 2 kbps 45 45 Baud rate kbps 93 75 kbps 187 5 kbps 500 kbps 1 5Mbps 3 Mbps 6 Mbps and 12 Mbps No baud rate instance exists Warning Connect the shield to the reference ground or shield pin of the power connector Warning Disconnect xFace PC software for Profibus interfacing FAD 40 Technical Manual Rev 1 06 December 2012 Page 39 of 52 Load Cell Connection oee chapter 4 2 2 Digital I O Connection oee chapter 4 2 3 Power Supply Connection oee chapter 4 2 1 7 3 Interfacing FAD 40PB instruments have two interface connectors on the front of the instrument Profibus and RS 232C The table below describes the data formats for interfacing the peripherals and their application Profibus Pr
56. rays separated from others if possible If there is noise generating equipment such as heavy load switches motor control equipment inductive loads etc please be careful against the EMC interference in the cabinet If possible protect FAD 40 instruments by a Faraday cage or install them in a separate section or install them far a way from this kind of equipment Install parallel reverse diodes to the DC inductive loads like relays solenoids etc to minimize voltage peaks on the DC power lines 4 1 2 Cabling All cables coming to the control cabinet shall be shielded Please use separate cable trays for these low signal level cables Distance from load cell cables interface cables and DC power supply cables to power line cables shall be 50 cm at minimum 4 1 3 Mechanical Installation After designing the control panel and installing DIN rails according to the recommendation in this chapter place the FAD 40 instruments on the DIN rail Be sure that the mechanical installation of the instruments is done properly 4 2 Electrical Connections Warning Please always remember that FAD 40 instruments are very low voltage measuring instruments Your control cabinet design and proper installation increases the reliability and the performance of the instrument Please do not forget that the instrument must be powered off before inserting or removing any peripheral connector All required electrical connections should be done as described below 4
57. s Refer to the error table in chapter 11 Table 6 1 Status LEDs FAD 40 Technical Manual Rev 1 06 December 2012 Page 36 of 52 6 2 Electrical Connections RS 485 connection is shown in figure 6 2 1O1 102 V VO3 E At I At B LA B Shield 0 Shield Figure 6 2 FAD 40 FAD 40MB serial interface connection RS 485 Serial Interface Use Interfacing with PC or PLC setup via xFace Data format BSI default for FAD 40 Modbus RTU for FAD 40MB only default 1200 2400 4800 9600 Default 19200 38400 57600 bps Length and parity 8 None 1 default 7 odd 1 7 even 1 Start Stop bits 1 start bit and 1 stop bit Warning Connect the shield to the reference ground Warning Disconnect xFace PC software for Modbus RTU interfacing Load Cell Connection see chapter 4 2 2 Digital I O Connection see chapter 4 2 3 Power Supply Connection See chapter 4 2 1 6 3 Interfacing FAD 40 and FAD 40MB instruments have one serial interface connector on the front of the instrument RS 485 The table below describes the data format for interfacing the peripherals and their application BSI Demand interface on BSI Master Slave data interfacing with RS 485 Serial Interface format PLC or PC Refer to chapter 5 10 Modbus RTU Modbus RTU interfacing Interfacing with PLC RS 485 FAD 40MB only Refer to chapter 5 11 Table 6 1 Data output interfacing Attention Please disable the interf
58. s on the front panel which indicate the operational instrument status Refer to table 10 1 and the CANopen status The setup switch on front panel of the instrument is used for ProfiNet addressing without PC Refer to chapter 5 6 and for diagnostics Refer to chapter 12 When the error LED is ON the other two LED indicate the error type refer to chapter 11 for details Load cell connection CANopen connection power supply and serial interface terminals are located at the front of the DIN rail mount instrument See figure 10 1 Status LEDs Digital VO Connector CANopen Connector Load Cell Connector Setup Switch Power Supply Terminal RS 232C Terminal Figure 10 1 Front view The meanings of these LEDs in operation are described below Operational Mode Symbol Weight Force Stable Stable Off for 0 3 seconds in 2 seconds Unstable period No stable indication Out of centre of zero range Error ADC conversion error ADC conversion error hal Digital processing error kad Digital processing error XJ No error XJ No error in the centre of zero range rule O Always off a Bel No centre of zero indication Err O of O on 3 Flashing Off for 0 3 seconds Refer to the error table in chapter 11 Table 10 1 Status LEDs FAD 40 Technical Manual Rev 1 06 December 2012 Page 47 of 52 RUN LED State Indiation Comment No power or not initialized No power or cable broken
59. se 01SSGI Stable Gross In Range 01SDGL Unstable Gross Low voltage error Comments The response includes 3 status information STATUS 1 can be Stable or Unstable STATUS 2 can be Gross or Net STATUS 3 can be in range out of range low voltage or high voltage Command ADR T Response ADR T A Taring is done successfully and scale is in net ADR T N Taring could not be executed ADR T X Taring is disabled or instrument is in count mode Comments The tare value will be overwritten by the new tare weight value The status must be stable within 2 seconds delay time If so Ack will be sent Otherwise Nack will be sent U Read digital inputs Command ADR U Response ADR U A INPUTS Example Command 01U Response 01UA6 Input 2 and input 3 are active 01UN could not read inputs Comments l IN 1 Bitwise 1 M jo ASCH J6 1 FAD 40 Technical Manual Rev 1 06 December 2012 Page 23 of 52 Read digital outputs Command ADR V Hesponse ADR V J AJJOUTPUTS Example Command 01V Response 01VA3 Output 1 and output 2 are active 01VN could not read outputs Outputs OUT 3 OUT 2 OUT 1 Bitwise O 1 1 ASCII 3 Set reset digital outputs Command ADR W OUTPUTS Response ADR WI A Example Comments Response O1WA3 Output 1 and output 2 will be set active 01WN could not set reset outputs Outputs OUT 3 Bitwise 0 H 1
60. shown by the LEDs located on the front panel Then try to solve the problem according to the error table given below Error Code Description Actions to undertake Possible cause ADC error Re energize the instrument Instrument could be defective Overload Check the load Load cell or instrument could be defective Weight is too low Check the load ADC out Check the calibration Load cell or instrument could be defective Re energize the instrument system error Instrument could be defective Re energize the instrument Board identity error If seen again repeat the setup of the instrument Internal communication Re energize the instrument error If seen again change the cabling inside the housing Check the power supply High voltage detected the voltage has to be within the required voltage range Check the power supply KOW yallage GEIELIEG the voltage has to be within the required voltage range O ot on X Flash Table 11 1 Error table FAD 40 Technical Manual Rev 1 06 December 2012 Page 50 of 52 12 DIAGNOSTICS In this test menu serial interface tests RC 232C and or RS 485 and load cell signal analog to digital conversion and processing tests are performed sequentially For entering the diagnostics mode press the setup switch before power on and release the switch after the instrument is powered on The instrument will go into the RS 232C RXD test mode
61. t Command ADRI P Response ADR PIISTATUS SIGN WEIGHT VALUE Example Command 01P Response 01PS 000123 4 weight is stable and 123 4 or 01PN could not print Comments Checks status and it must be stable Else Nack status will be sent There is no time period for stability checking Status can be Stable or Nack FAD 40 Technical Manual Rev 1 06 December 2012 Page 22 of 52 Ja jLoadsetpins Command ADR Q SP NUMBER SP TYPE SIGN SP VALUE Response ADR Q A Example Command 01Q01L 000123 4 Response 01QA 123 4 loaded to SP1_L 01QN could not load 01QU Mismatch of decimal point of SP VALUE Comments SP No is 2 byte ASCII char Use 01 for SP1 02 for SP2 and 03 for SP3 SP Type is 1 byte ASCII char Use L for SPx L and use H for SPx H SP VALUE data is 8 byte ASCII char with dot and non significant zeros on the left Command ADR RI SP NUMBER SP TYPE Response ADR R A SIGN SP VALUE Command 01RO1L Response 01RA 000123 4 SP1 L is 123 4 01RN could not read Comments SP No is 2 byte ASCII char Use 01 for SP1 02 for SP2 and 03 for SP3 SP Type is 1 byte ASCII char Use L for SPx L and use H for SPx H SP VALUE data is 8 byte ASCII char with dot and non significant zeros on the left S Read Status Command ADR S Response ADR S STATUS 1 STATUS 2 STATUS 3 Example Command 01S Hespon
62. t is tared when the tare command is received Additional conditions for taring are positive gross weight and no motion Multi taring is possible with FAD 40 series Not available in Count Mode Default setting Enable Save Tare at Power Off If this function is enabled the tare value is stored at power off and the instrument starts up in Net mode at power on Not available in Count Mode Default setting Enable 5 3 2 RS 485 Serial Interface Setup Data Format This parameter defines the serial communication port data format for RS 485 The available data formats are Disable Port will be disabled Select Disable if this port is not used BSI Communicates in BSI data format as a slave default setting for FAD40 Refer to chapter 5 9 for details Modbus RTU Modbus RTU communication for FAD 40MB only default setting for FAD 40MB Refer to chapter 5 11 for details Note xFace automatically connects to the instrument whatever the data format is After xFace is disconnected the instrument returns to operate with the last saved data format Warning Disable this interface if it is not used to increase the interfacing performance FAD 40 Technical Manual Rev 1 06 December 2012 Page 15 of 52 Checksum The checksum can be enabled or disabled within BSI data format The checksum calculation can be found in the related data format description Default setting Enable Baud Rate One of the following baudrate will
63. the instrument over the serial interface RS232 respective RS485 e Setup and calibrate the instrument e Check the performance of the instrument 5 1 Installation of the xFace Software Please follow following steps to install the xFace software Close all applications on your PC Insert the CD that contains the xFace software into the CD ROM drive Double click Setup exe to start the installation The setup Wizard is displayed Follow the menus in the setup wizard step by step After finishing the installation the Setup Wizard will inform you about the success of the software installation Click the OK button e After closing the Setup Wizard you can start to use the xFace software e FAD 30 7 FAD 40 MCS 08 FAD30 Typ FAD 30 Typ FAD 40 Select one of the FAD 40 models and press OK button FAD 40 FAD 30MB FAD 30PB FAD 30PN FAD 30EN FAD 30CO FAD 40MB FAD 40PB FAD 40PN FAD 40EN FAD 40CO MCS 08MB MCS 08PB MCS 08PN MCS 08EN MCS 08CO Typ MCS 08 Ok CANCEL Figure 5 1 xFace type selector window 5 2 Connection to the xFace Software The connection between FAD 40 and the xFace software is done via the RS485 serial port or the RS 232C service port for all models Alternatively Ethernet for FAD 40EN only can be used for this connection You can purchase a suitable PC connection cable as an accessory from Flintec Refer to chapter 3
64. the scale build values should be entered before you start the calibration Select Full Calibration for performing a complete scale calibration Click the Start button Unload the scale for performing the zero calibration and click the Yes button The virtual display will show the WAIT message during the zero calibration During the zero calibration the scale must be stable Approximately 5 seconds later the span calibration window will be displayed Load the scale and enter the loaded test weight value then click the OK button The scale must be stable during the span calibration Approximately 5 seconds later the new calibration settings are saved automatically If any error occurs during the calibration an error message warns you Click the Yes button to reload the previous values or click the No button to use the new settings You can adjust the zero or the span of your scale without performing a full calibration Additionally the span calibration to the unloaded scale feature is another tool of FAD 40 instruments for after sale services Figure 5 5 Calibration by test weights Zero Adjustment If your scale has a residual zero drift you may perform a zero adjustment only Select Zero Adjustment and press the Start button Then the zero calibration window will be displayed Unload the scale and click the OK button The WAIT message appears on the virtual display during the zero adjustment Approximately 5 seconds l
65. verter Not in use e M mode range Net FAD 40Px Output to PLC Input 2 Dword The 2 Dword contains the weight value respective the calibration information according to the read command response Refer to PLC Output to FAD 40Px Input 3rd Dword Calibration Status 2 Dword descriptions when read command is Calibration Status Refer to PLC Output to FAD 40Px Input 3 Dword D31 D16 Not in use 0000 0001 Calibration timeout Restart calibration 0000 0010 ADC error Re energize the instrument Instrument cannot be calibrated ard Check load cell cable Re energize the instrument 0010 0010 nn cannot be calibrated Calibration Load cell signal is very low or too high D15 D8 Srror Calibration Error Calibration test weight is too small Increase calibration weight 0010 0011 value Write test weight value from PLC Output to FAD 30Px Input 2 Dword then restart the calibration Check load cell connections 0010 0101 Scale unstable Wait until scale becomes stable Check ground wiring Calibrati 0000 0001 System ready for calibration un 0000 0011 Zero calibration in process D7 DO process Toner T Siatis 0000 0100 Span calibration in process 0000 1001 Error Calibration error FAD 40 Technical Manual Rev 1 06 December 2012 Page 28 of 52 FAD 40Px Output to PLC Input 3 Dword D15 D12 D11 D10 Bit no 3 Dword Description D31 D21 Not in use D20 In
66. which is indicated by lighted ma LED and flashed Err LED as shown below The status of LEDs on the front panel indicate the test steps and the test result as described below You can go to the next test by pressing the setup switch LED s Status Description mem ma LED gets off 0 3 s after receiving any data Press the setup switch to go to the next test step RS 232C RxD not for FAD 40 and FAD 40MB RS 232C TxD A to Z characters are sent sequentially in 0 8 s intervals If not for FAD 40 the same data is received mua LED gets off for 0 3 s Press and FAD 40MB the setup switch to go to the next test step RS 485 RD for FAD 40 and FAD 40MB only m LED gets off for 0 3 s after receiving any data Press the setup switch to go to the next step RS 485 TD for FAD 40 and FAD 40MB only A to Z characters are sent sequentially in 0 8 s intervals Press the setup switch to go to the next step 0 LED gets off while the load cell signal increases Press DENN d Load cell signal DODE e the setup switch to return to the RS 232C RxD test O off O on Flash 4 Offfor0 3 second Table 12 1 Diagnostics FAD 40 Technical Manual Rev 1 06 December 2012 Page 51 of 52 13 FREQUENTLY ASKED QUESTIONS Question Answer Question Answer Question Answer Question Answer Question Answer Question Answer Question Answer Question Answer My PC cannot communicate with th
67. wn menu to select the capacity from the list 15 Mode Here the user selects the operation mode and the polarity Write to A D Converter Click this button to save the operation mode and polarity to A D Converter Calibration block This block allows the user to calibrate with test weights eCal Calibration This block allows the user to calibrate without test weights Calibration Coefficients This function allows the user to restore a calibration if the calibration coefficients have been noted before Figure 5 4 Calibration Mode selection FAD 40 instruments have three operation modes which are Count Mode Filtered and normalized ADC count data will be transmitted in this mode The calibration is performed at the PLC if any Weighing Mode Unipolar weight data in calibrated weighing unit will be transmitted This mode is compatible to OIML R76 and EN 45501 Force Mode Bipolar or unipolar force measurement data in calibrated force unit will be transmitted FAD 40 Technical Manual Rev 1 06 December 2012 Page 16 of 52 Select the scale operation mode and the polarity Then click the Write to A D Converter button to save your mode selection The default calibration of FAD 40 instruments is Count Mode and 10 mV unipolar input signal range If you select the Count Mode there is no scale build and instrument calibration Each FAD 40 instrument is adjusted for high accuracy during the production The FAD 40 input signal ran
68. y a quality Qualit tsmerkmale erfolgt auf Basis eines zertifizierten system in accordance with ISO 9001 Qualit tsmanagement Systems nach DIN ISO 9001 Diese Erkl rung bescheinigt die bereinstimmung mit This declaration certifies the conformity with the listed den genannten Richtlinien beinhaltet jedoch keine directives but it is no promise of characteristics Zusicherung von Eigenschaften Folgende Normen werden zum Nachweis der bereinstimmung mit den Richtlinien eingehalten As a proof of conformity with the directives following standards are fulfilled EN 61326 1 Elektrische Mess Steuer Regel und Laborgerate EMV Anforderungen Teil 1 Allgemeine Anforderungen IEC 61326 1 2005 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements IEC 61326 1 2005 EN 60950 1 Einrichtungen der Informationstechnik Sicherheit Teil 1 Allgemeine Anforderungen IEC 60950 1 2005 modifiziert Information technology equipment Safety Part 1 General requirements IEC 60950 1 2005 modified Felling i V Felix von Hertling Technischer Leiter Technical Director Z SS FLINTEC S Ada Y Dr Jens Achenbach FAD 40 Technical Manual Rev 1 06 December 2012 Page 5 of 52 3 INTRODUCTION 3 1 Overview The type FAD 40 A D Converter Series consists of powerful and economic state of the art instruments for static and dynamic weighing applications plus force an
69. y test weights Digital filter 10 step programmable adaptive filter Tare zero auto zero tracking motion detection auto zero at power up save tare at power off increased resolution Weighing functions Load cells 5 V DC at 58 1200 Q max 100 mA Number of load cells Up to 6 load cells 350 or 18 load cells 1100 Q in parallel 4 or 6 wire technique cable length 250 m mm for 6 wire connection FAD 40 Technical Manual Rev 1 06 December 2012 Page 7 of 52 Communication and Setup Serial interface Other interfaces Response time Setup and calibration Digital Inputs Outputs 2x configurable I O 1 x additional output nput functions Output functions Power supply DC power supply RS232C with 9600 baud 8 N 1 for FAD 40 and FAD 40MB RS485 with up to 57600 baud 8N1 7E1 701 Depends on instrument type 4 ms delay after each read or write command By PC software via RS232C respective RS485 backup data stored on PC Selectively configured as input 10 26 V DC or open collector output 24 V DC max 100 mA Open collector output 24 V DC max 100 mA Zero tare clear tare or control input to communication interface Setpoint output with without hysteresis tolerance band output or control output from communication interface 10 to 28 VDC 200 mA not galvanically isolated Environment and Enclosure Operation temperature Enclosure and protection Between 10 C and 4
70. ype Refer to chapter 11 for details Load cell connection Profibus connection power supply and serial interface terminals are located at the front of the DIN rail mount instrument See figure 7 1 Status LEDs Digital VO Connector Profibus Connector Load Cell Connector Setup Switch Power Supply Terminal RS 232C Terminal Figure 7 1 Front view The meanings of these LEDs in operation are described below LED Operational Mode Symbol Name Weight Force Unstable period No stable indication in the centre of zero range 0 25 e w 0 25e Out of centre of zero range ADC conversion error ADC conversion error Digital processing error had Digital processing error I No error J No error O off O on Flashing Offfor 0 3 seconds Always off No centre of zero indication Refer to the error table in chapter 11 Table 7 1 Status LEDs FAD 40 Technical Manual Rev 1 06 December 2012 Page 38 of 52 ST Status LED State Indicaion Comment No power or not initialized No power or profibus module is in initializing Flashing Green Initialized diagnostic event s present Diagnostic is active Red jExceptioneror 1 There is an exception error OP Operation Mode LED State Indication Comment Not on line No power Check power and cable On line data exchange E Flashing Green On line clear Flashing Red 2x PROFIBUS configuration erro

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