Operating Instructions MICRO PANEL
Contents
1. em o n m Fig 20 Device with four retaining brackets does not meet IP65 requirements m Devices which must be mounted in accordance with IP65 or used in potentially explosive atmo spheres m Top and bottom of the device One retaining bracket at each of the fixing positions left right and in the center m Left and right on the device One retaining bracket each at the central fixing position Fig 21 Device with eight retaining brackets meets IP65 requirements M001089 06 03 2008 r g 5 Installation MICRO PANEL XV200 5 7 MK2 5 7 38 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 6 Operation 6 1 M001089 06 03 2008 Operation Safety regulations cg Readthe Chapter 3 Safety regulations 11 before working with the device These con tain important information for your personal safety CAUTION Sensitive resistive touch surface Damage to the resistive touch due to the use of pointed or sharp objects gt Only activate the resistive touch with your finger or a touch pen gt When wearing gloves ensure that these are clean They must not be covered with abrasive dust or sharp particles CAUTION Device condensation If the device is or was exposed to climatic changes temperature fluctuation air hu midity moisture can form on or in the device device condensation In this case there is a risk of short circ2. ame Fig 4 Service side of the device Interface Interface description A Ethernet Chapter 5 3 5 B 27 B CAN depending on the device version Chapter 5 3 7 E 29 B Profibus depending on the device version Chapter 5 3 8 B 31 C System Port depending on the device version Chapter 5 3 4 B 26 D Power supply Chapter 5 3 3 B 25 E DIAG Only for service tasks F BFL Boot Flash Lock Only for service tasks G USB Device Chapter 5 3 6 28 Tab 4 Overview of interfaces 22 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 5 Installation Wiring requirements Connecting the cable shield M001089 06 03 2008 Preparation of cables with D Sub connector The preparation of bus cables is an essential factor in ensuring reliable operation and electromagnetic compatibility EMC The cables must be shielded The cable shield must be made from a copper braid The cable shield must make a low impedance connection with the connector casing over a large contact area This is achieved by m Use of metal or metallized connector casings with a cable clamp for strain relief W The cable clamp must be screwed securely to the connector Fig 5 Connecting the cable shield Strip the cable end so that approx 3 cm of the shield braid is exposed Fold back the shield braid over the cable shield Fit approx 3 cm of heat shrinkable tubing over the folded back end
3. 5 3 Cable preparation The cables for wiring the device are not supplied with it WARNING Potential equalization currents Large equalization currents between the protective ground systems of different de vices may cause operational malfunctions due to signal interference and may even cause fires gt If necessary a potential equalization conductor should be installed parallel to the cable This should have a cross section that is a multiple of the cable shield CAUTION Operational malfunctions Use of unsuitable or improperly prepared cables as well as incorrect wiring will mean that neither the values stated in the technical data nor the electromagnetic compatibility EMC can be ensured gt Only use cables prepared by specialists gt The cables used must be prepared according to the interface description in these Operating Instructions gt The wiring instructions for the relevant interface must be observed when wiring the device gt Any generally applicable regulations and standards must be fulfilled M001089 06 03 2008 21 5 Installation MICRO PANEL XV200 5 7 MK2 5 7 5 3 1 Overview of interfaces Connector side Fig 3 Connector side of the device figure shows the device with the RS232 and CAN interface cg The fitting of the connector cover on the connector side depends on the device version concerned See nameplate and Chapter 2 4 B 8 Service side
4. M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 9 Technical data 9 4 9 5 M001089 06 03 2008 System Property Processor XV200 5 7 MK2 5 7 RISC 32 bit 200 MHz Internal memory DRAM 32 MByte FLASH Approx 1 5 MByte available SRAM Approx 100 byte available External memory CF slot CompactFlash Card Type for operating system programs and data Real time clock battery backup Battery type CR2032 190 mA h maintenance free soldered Backup time in de energized state Normally 10 years Tab 22 System Interfaces Property Ethernet XV200 5 7 MK2 5 7 100Base TX 10Base T Interface depending on the device version System Port RS232 not electrically isolated CAN CAN not electrically isolated Profibus Profibus not electrically isolated max 1 5 Mbit s Power supply Chapter 9 5 1 54 DIAG Only for service tasks BFL Boot Flash Lock Only for service tasks USB Device USB 1 1 not electrically isolated Tab 23 Interfaces 53 9 Technical data MICRO PANEL XV200 5 7 MK2 5 7 9 6 9 7 Power supply Property Rated voltage XV200 5 7 MK2 5 7 24 VDC SELV safety extra low voltage Permissible voltage m RMS value 20 4 28 8 VDC rated voltage 20 15 m Absolute with ripple 19 2 30 0 VDC m 35 VDC for a period lt 100 ms Voltage dips m 20 ms from rated
5. Cable length Max baud rate 30m 9600 Bit s 15m 19200 Bit s 10m 38400 Bit s 5m 57600 Bit s 25m 115200 Bit s Tab 8 Relationship of cable length baud rate cg When preparing the cables ensure that there is a low resistance connection between the cable shield and the connector casing Chapter 5 3 2 B 23 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 5 Installation Cable M001089 06 03 2008 Ethernet LINK ACT Er 0 Fig 10 Ethernet interface RJ45 socket LED Signal Meaning ACT yellow flashes Ethernet is active data traffic LINK green lit Active network is connected and detected Tab 9 Control LEDs of the Ethernet interface W Use shielded twisted pair cable STP for networking W For device to device connection crossover cable W For connecting to the hub switch 1 1 patch cable m Maximum cable length 100 m Ethernet interface in accordance with EIA TIA 568 TSB 36 CAUTION Forces acting on the Ethernet interface Communication can be disturbed and the connection mechanics damaged if the Ethernet interface is exposed to severe vibration or the RJ45 plug connection is pulled Protect the RJ45 connection from severe vibration gt Protect the RJ45 connection from pulling on the socket 27 5 Installation MICRO PANEL XV200 5 7 MK2 5 7 Cable 28 USB Device The USB Device interface supports USB 1 1 Fig 11
6. 49 8 1 1 Qualification of personnel 49 8 2 SO EL fedi aanak Mina abaw EO 49 8 3 IaNsport arci 49 84 Disposal ssena a a E E ai 50 9 Technical data AAP AA 51 9 1 Dimensions and weights sse tentent 51 92 BI 52 9 3 TOUCH SENSOR eccesso reet ea evo Le eta n e EU D PR UM Ere ER 52 94 O SEM E EL E T TEI A EAI A E EE E 53 9 5 IriterfaGeS dmt rer heo pb eee Puerta ien pe feta ania 53 9 5 1 AA 54 9 6 IP protectioriclasses aethere here te Pen esten 54 9 7 Approvals and declarations sse 54 9 8 Applicable standards and regulations c csseccececessesesecseeceeesceeeeeetsnsseceeeesenenseeees 55 9 9 Ambient Conditions ju eerte reete tectae bete d bun 55 4 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 1 General 1 1 Comments about these Operating Instructions 1 2 M001089 06 03 2008 General Purpose of these Operating Instructions These Operating Instructions contain the information required for the correct and safe use of the MICRO PANELs XV200 5 7 MK2 5 7 The Operating Instructions are part of the devices and must therefore be kept nearby These Operating Instructions describe all aspects of the devices transport installation commissioning operation maintenance storage and disposal The operating system and the application software are not described ce Read the Chapter 3 Safety regulations 11 before work
7. 5 7 are primarily used in machine and system building as well as in building services management systems They are designed exclusively for the visualization opera tion and control of machines systems and buildings Any other use must be agreed beforehand with the manufacturer M001089 06 03 2008 2 Device description MICRO PANEL XV200 5 7 MK2 5 7 2 4 Device versions Fig 1 XV200 MK2 MICRO PANELs XV200 5 7 MK2 5 7 are available in the following versions Version with XV200 type MK2 type m Monochrome display XV 232 57BAS MK2 232 57BAS m RS232 interface not electrically isolated amp Monochrome display XV 230 57MPN MK2 230 57MPN m Profibus interface not electrically isolated m Monochrome display XV 230 57CNN MK2 230 57CNN m CAN interface not electrically isolated m Color display XV 252 57MPN MK2 252 57MPN m RS232 interface not electrically isolated m Profibus interface not electrically isolated m Color display XV 252 57CNN MK2 252 57CNN m RS232 interface not electrically isolated m CAN interface not electrically isolated Tab 1 Device versions 8 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 2 Device description 2 5 2 6 2 7 Nameplate Support M001089 06 03 2008 Scope of delivery The scope of delivery of the MICRO PANELs XV200 5 7 MK2 5 7 consists of the following Qty Designation 1 MICRO PANEL m XV 232 57BAS or m MK2 232 57BAS or m XV 230 57MPN
8. Ambient conditions 55 Transport Damage to the device must be prevented during transport The device should therefore only be trans ported in the original packaging The ambient conditions must be fulfilled even when the device is transported See Chapter 9 9 Ambient conditions 55 1 Check the device on arrival for damage in transit 49 8 Storage transport and disposal MICRO PANEL XV200 5 7 MK2 5 7 8 4 Materials used in the device Materials used in the packaging 50 Disposal DANGER tubes knowledge Explosive and toxic materials Any improper handling causes a risk of explosion due to the lithium battery soldered in the device and a risk of poisoning due to the mercury content of the cold cathode b The device must only be disposed of by persons with the required specialist Devices that are no longer used must be properly disposed of in accordance with the applicable national regulations or returned to the manufacturer or sales office Component Material Housing ABS PC Front plate ABS PC Resistive touch back panel Glass with polyester foil Cold cathode tubes Mercury lt 5 mg Battery Lithium Electronic components Various Tab 17 Materials used in the device Packaging Material External packaging Cardboard Internal packaging Cardboard with PE foil Plastic bag Polyethylene PE Tab 18 Materials used in the packaging 50 M001089 06 03 2
9. USB Device interface USB Device type B m Only use shielded USB standard cable m Maximum cable length 5 m M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 5 Installation 5 3 7 CAN The CAN interface is not electrically isolated 1 2 3 4 5 6 7 8 9 Fig 12 CAN interface 9 pin D Sub male UNC Pin Signal Assignment 1 nc 2 CAN L Bus line dominant low 3 CAN GND CAN Ground 4 nc 5 nc 6 GND Optional CAN Ground 7 CAN H Bus line dominant high 8 nc 9 nc Tab 10 Pin assignment of CAN interface in accordance with CiA ce m Pin3 CAN GND and 6 GND are connected internally in the device nc Pins 1 4 5 8 and 9 must not be connected m The CAN bus drivers are fed internally with power B No power supply for third party devices is implemented on the CAN connector Wiring m Shielded cables must be used Cable specifications Rated surge impedance 120 Q Permissible surge impedance 108 132 Q Capacitance per unit length lt 60 pF m Core cross section max cable length gt 0 25 mm 100 m gt 0 34 mm 250 m gt 0 75 mm 500 m Tab 11 Cable specifications M001089 06 03 2008 29 5 Installation MICRO PANEL XV200 5 7 MK2 5 7 m The maximum baud rate depends on the cable length Cable length Max baud rate 40m 1000 Kbit s 50 m 800 Kbit s 100 m 500 Kbit s 250 m 250 Kbit s 500 m 125 Kb
10. W Installation Automation specialists m General operation Operating personnel instructed in the application m Maintenance and service Persons suitably qualified for the work to be completed m Storage Persons without special knowledge m Transport Persons with a specialist knowledge of transport in particular how to prevent damage in transit m Disposal Persons with a specialist knowledge of proper disposal also about the proper disposal of harmful substances Operating Instructions It must be ensured that any person working with the device in any phase of its lifespan has read and understood the relevant sections of the Operating Instructions WARNING Incomplete copy of these Operating Instructions Working with individual pages of these Operating Instructions may cause damage to property or personnel by failure to observe safety related information gt Always work with the complete document Installation maintenance and disposal It must be ensured that the device is properly connected mounted maintained and disposed of in compliance with all relevant standards and safety regulations Prohibited use The implementation of safety functions relating to the protection of personnel and machinery using the device is prohibited M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 3 Safety regulations M001089 06 03 2008 Requirements for proper operation The following points must be observed so
11. a single fault Fig 7 Power supply interface W Phoenix Contact MSTB 2 5 3 ST 5 08 connector Phoenix order no 1757022 is always supplied with the device 24VDC GND OV Fig 8 Phoenix Contact MSTB 2 5 3 ST 5 08 connector view from the wiring side Connection Assignment 24 VDC 24 VDC power supply GND Functional ground connected with connector cover does not have to be connected OV 0 V power supply Tab 5 Assignment of connector m The following must be observed when the connector wiring is prepared Preparing the wiring of the connector Terminal type Pluggable screw terminal Cross section m min 0 75 mm max 2 5 mm lead or wire B min AWG18 max AWG12 Stripping length 7 mm Tab 6 Preparing the wiring of the connector 25 5 Installation MICRO PANEL XV200 5 7 MK2 5 7 Wiring 26 System Port RS232 The System Port is implemented as a standard RS232 interface This interface is not electrically isolated 1 2 3 4 5 6 7 8 9 Fig 9 RS232 interface 9 pin D Sub male UNC Pin Signal Assignment 1 DCD Data Carrier Detected 2 RxD Receive Data 3 TxD Transmit Data 4 DTR Data Terminal Ready 5 GND Ground 6 DSR Data Set Ready 7 RTS Request to Send 8 CTS Clear to Send 9 RI Ring Indicator Tab 7 Pin assignment of the RS232 interface m Shielded cables must be used m Themaximum baud rate depends on the cable length
12. cleaning agent or solvent gt Avoid any liquid entering the device risk of short circuit 1 Clean the resistive touch carefully with a clean damp cloth m With stubborn contamination spray a little cleaning agent onto the damp cloth first of all Recalibrating a resistive touch The resistive touch is already calibrated when delivered However it must be recalibrated if it does not respond correctly to touch operation Touch calibration see Document M000174 Battery The integrated battery cannot be exchanged Lifespan see Chapter 9 4 System B 53 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 7 Maintenance and service 7 3 Service 7 3 1 Repairs Repairs must only be carried out by the manufacturer or from a repair center authorized by the manu facturer Contact your local dealer or the technical support of the device manufacturer Contact address see Section Manufacturer B 2 Only the original packaging should be used for transporting the device M001089 06 03 2008 7 Maintenance and service MICRO PANEL XV200 5 7 MK2 5 7 7 4 Troubleshooting and fault rectification Fault and possible cause Device does not start boot Corrective action Power supply interface does not have any power While the device is starting booting the following message appears Check the power supply cable No Card in CF slot 0 detected The CF slot 0 does not cont
13. that the device meets the contractual requirements Only qualified personnel may work with the device These persons must have read the Operating Instructions and must observe the requirements described The ambient conditions stated must be observed See Chapter 9 9 Ambient conditions 55 The maintenance work must be carried out correctly No liability is accepted for damage consequential damage and accidents caused by the following Failure to observe work safety regulations Failure or malfunction of the device Improper handling or use Failure to observe the Operating Instructions Conversions modifications and repairs to the device cg Repairs see Chapter 7 3 1 Repairs 45 3 Safety regulations MICRO PANEL XV200 5 7 MK2 5 7 3 4 Device related hazards DANGER Explosion hazard Death serious injury or material damage may occur if an electrical plug connection is removed in a potentially explosive atmosphere during operation gt Only use the device in the following environments Environments not subject to explosion hazards Potentially explosive atmosphere Zone 22 according to ATEX 94 9 EC gt Only operate the device in potentially explosive atmospheres if it is correctly mounted gt Switch off the device before removing the plug connections WARNING Live parts in the device When the device is opened there is a risk of electric shock if live parts are touched gt T
14. voltage 24 VDC m 10 ms from undervoltage 20 4 VDC Power consumption Max 8 W Current consumption Continuous current Max 0 35 A 24 VDC Starting current inrush 2 0 A s Protection against reverse polarity Yes Fuse protection Yes maintenance free Potential isolation No Tab 24 Power supply IP protection classes Property XV200 5 7 MK2 5 7 Front IP65 Rear IP20 Tab 25 Protection classes Approvals and declarations Property EMC XV200 5 7 MK2 5 7 89 336 EC Explosion protection I 3D EEx Il T70 C IP5x ATEX 94 9 EC m Zone 22 category 3D Tab 26 Approvals and declarations M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 9 Technical data 9 8 Applicable standards and regulations Property EMC in relation to CE XV200 5 7 MK2 5 7 EN 61000 6 2 EN 61000 6 3 Immunity for industrial areas Emission for residential commercial and light industrial environments EN 61000 6 4 Emission for industrial environments EN 61131 2 Programmable logic controllers equipment require ments and tests Explosion protection in relation to CE EN 60079 0 old EN 50014 Electrical apparatus for explosive gas atmospheres EN 61241 1 old EN 50281 1 1 Electrical apparatus for use in the presence of combustible dust EN 13463 Non electrical equipment for use in explosion hazardous areas Safety EN 60950 Safety o
15. 008 MICRO PANEL XV200 5 7 MK2 5 7 9 Technical data 9 Technical data 9 1 Dimensions and weights 157 6 Fig 23 Mechanical dimensions 140 3 156 Property XV200 5 7 MK2 5 7 Height 156 mm Width 212mm Depth 55 mm Thickness of front plate 5mm Mounting depth 50 mm Mounting cutout 198 mm x 142 mm 1 mm Weight Approx 0 7 kg Tab 19 Dimensions and weights M001089 06 03 2008 51 9 Technical data MICRO PANEL XV200 5 7 MK2 5 7 9 2 9 3 52 Display Property XV200 5 7 MK2 5 7 Type depending on the device version Monochrome display FSTN LCD Color display CSTN LCD Resolution W x H QVGA 320 x 240 pixels Visible display area 115 mm x 86 mm 5 7 screen diagonal Color resolution depending on the device version Monochrome display 256 grayscales Color display 256 colors Contrast ratio depending on the device version Monochrome display Normally 10 1 Color display Normally 35 1 Brightness Normally 150 cd m Backlight Technology 1x CCFL dimmable via software Lifespan Normally 50 000 h Resistive touch back panel Touch sensor glass with foil Tab 20 Display Touch sensor Property XV200 5 7 MK2 5 7 Type Resistive touch Technology 4 wire Tab 21 Touch sensor
16. 20 5 2 1 Requirements for the mounting position sss 20 53 Cable preparation 21 5 3 1 Overview of interfaces edi eter tert reete ii 22 5 3 2 Preparation of cables with D Sub connector sss 23 5 3 3 eiu P paaa 25 5 3 4 System Port RS232 4 scr tedio iii 26 5 3 5 ul M H H 27 5 3 6 URBI M 28 5 3 7 CANET RU RR ROO RB TRUE 29 5 3 8 mU T X nr 31 54 UTI 34 54 1 Mounting the device 35 M001089 06 03 2008 3 Contents MICRO PANEL XV200 5 7 MK2 5 7 6 Operaio 39 6 1 Safety regulatioris allea 39 6 1 1 Qualification of personnel 39 6 2 Starting the device oui encanta eio Ele te p anions Pe RE RR 40 6 3 owitchinigrofr the deviCB scri 41 f Maintenance dnd SBEVIEG AA ARNAN BAGA EV DESEE ON KANAN 43 7 1 Safety regulatioris ou soie an mien am Fe aa a 43 7 1 1 Qualification of personnel anna rx et re ir dea ertet 43 7 2 Maintenance 44 7 2 1 Cleaning the resistive touch ss 44 7 2 2 Recalibrating a resistive touch 44 7 2 3 zu M UO HO M 44 7 3 NIC 45 7 3 1 ACIEM 45 7 4 Troubleshooting and fault rectification sn 46 8 Storage transport and disposal anno 49 8 1 Safety TEGUIALIONS 2 5 0 dett eada race dd ir d cada bit eda tende
17. Operating Instructions MICRO PANEL XV200 5 7 MK2 5 7 ALAS Document M001089 06 Edition 03 2008 Innovation in Automation Mm micro innovation Imprint MICRO PANEL XV200 5 7 MK2 5 7 Manufacturer Product Company Micro Innovation AG Spinnereistrasse 8 14 CH 9008 St Gallen Switzerland Tel 41 0 71 243 24 24 Fax 41 0 71 243 24 90 info microinnovation com www microinnovation com Original instructions The German version of this document is the original instructions Sales Company Micro Innovation GmbH Nideggerstrasse 6 10 D 53115 Bonn Germany Tel 49 0 228 602 2020 Fax 49 0 228 602 1713 info microinnovation com www microinnovation com Translation of the original instructions All non German editions of this document are translations of the original instructions Editor Monika Jahn Brand and product names Service Repair Center Micro Innovation GmbH Carl Benz Strasse 19 D 78224 Singen Germany Tel 49 0 7731 7896 110 Fax 49 0 7731 7896 101 servicecenter microinnovation com www microinnovation com All brand and product names are trademarks or registered trademarks of the owner concerned Copyright Micro Innovation AG CH 9008 St Gallen All rights reserved also for the translation None of this document may be reproduced or processed duplicated or distributed by electronic systems in any form print photocopy microfilm or any other process without the writ
18. ain a CF card Insert the CF card with the operating system in the CF slot 0 CF card in CF slot 0 could not be read faulty Replace CF card Search Subdirectory not found The CF card in CF slot 0 does not have an OS operating system m Ifthe CF card does not contain an operating system load one onto a CF card m Insert the CF card with the operating system in the CF slot 0 lt 50 gt Touch is dirty or defect only appears if GALILEO is installed Resistive touch is not correctly calibrated m Start boot the device m Calibrate touch Document M000174 The threaded pins for mounting the device have been tightened too much Loosen the threaded pins observe max torque Chapter 5 4 1 35 Device is faulty Send in your device for repair Display remains or becomes dark Backlight is switched off Backlight is faulty Check the function in the visualization software Send in your device for repair Touch does not react or does not react correctly to touch operation Resistive touch is not correctly calibrated m Start boot the device m Calibrate touch Document M000174 Touch is deactivated m Start boot the device m Activate touch Document M000174 46 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 7 Maintenance and service M001089 06 03 2008 The icon Fault and possib
19. e insertion 1 3 Close the CF slot lock mechanism 2 Energize the device W The device will boot 3 If the device does not boot up and or if an error message appears while starting booting the device see Chapter 7 4 Troubleshooting and fault rectification Ei 46 4 Complete the following steps after initial commissioning Document M000174 4 1 Adjust the system settings of the device 4 Install the required application programs cg Thelifespan of the backlight can be increased by reducing the brightness Document M000174 8 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 6 Operation 6 3 Switching off the device CAUTION Data loss During a write operation the CF card may lose data or may be destroyed if it is re moved or if there is a power failure gt Only insert the CF card when the device is in a de energized state gt Always secure CF cards with the CF slot lock mechanism gt Avoid write operations to CF cards Reasons The number of write cycles possible on CF cards is limited A power failure during write operations will most likely lead to loss of data gt Only remove the CF card when the device is in a de energized state gt Before switching off ensure that no software write operations to the CF card are in progress cg Frequent on off switching of the device especially at low temperatures will reduce the lifespan of the cold cathode tubes CCFL of t
20. eating devices prior to commissioning 1 Check the device for damage in transit cg The device must only be installed and commissioned in perfect technical condition and in compliance with these Operating Instructions Mount the device in the control cabinet control panel or the control desk See Chapter 5 4 1 Mounting the device B 35 Connect the device as required W Follow the instructions on wiring the relevant interface See Chapter 5 3 Cable preparation B 21 cg The device is not provided with an On Off switch If the power supply is not provided with a switch the device will start up boot as soon as itis connected to the power sup ply M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 5 Installation 5 4 1 Mounting the device 1 Select the mounting position of the device as described in Chapter 5 2 1 Requirements for the mounting position S 20 2 Prepare a mounting cutout for the device at the selected position m Mounting cutout 198 x 142 mm 1 mm W Material thickness at the mounting cutout 2 5 mm Fig 17 Mounting cutout for 5 7 devices 3 Insert the sealing strip supplied in the groove A on the rear of the device front plate and cut it so that the join is tight W Groove for sealing strip see Fig 18 S 36 CAUTION Poor sealing Poor sealing resulting from the twisting of the sealing strip or due to a gap between the ends of the sealing strip gt The joi
21. ements 4 1 M001089 06 03 2008 Operating and indication elements Overview Fig 2 Operating and indication elements The device has the following operating and indication elements Element A CF slot lock mechanism Function Fastening the CF card in the CF slot B CF slot 0 Slot for CF card with operating system and normally with PLC and visu alization projects O Display D Touch sensor Display operating and indication elements Resistive touch Detection of the actuation of the operating elements shown on the display These devices are operated by touching the operating elements with your finger or with a touch pen E Control button Function depends on the software used Tab 3 Operating and indication elements 4 Operating and indication elements MICRO PANEL XV200 5 7 MK2 5 7 18 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 5 Installation 5 Installation 5 1 Safety regulations cg Read the Chapter 3 Safety regulations 11 before installing and commissioning the device These contain important information for your personal safety 5 1 1 Qualification of personnel The device must only be installed and commissioned by automation specialists M001089 06 03 2008 5 Installation MICRO PANEL XV200 5 7 MK2 5 7 5 2 20 Requirements for the place of installation Approvals The device must only be used in locations that are ap
22. f information technology equipment UL 60950 Product standards EN 50178 Electronic equipment for use in power installations EN 61131 2 Programmable logic controllers equipment require Tab 27 Applicable standards and regulations ments and tests 9 9 Ambient conditions Property XV200 5 7 MK2 5 7 Temperature Operation 0 50 C Storage Transport 20 60 C Relative air humidity 10 95 non condensing Vibration According to IEC68 2 6 Shock According to IEC68 2 27 Fall test According to IEC68 2 32 Tab 28 Ambient conditions M001089 06 03 2008 55 9 Technical data MICRO PANEL XV200 5 7 MK2 5 7 56 M001089 06 03 2008
23. hapter before working with the device This contains important information for your personal safety This chapter must be read and understood by all persons work ing with this device 3 2 Meaning of symbols The following symbols are used in these Operating Instructions according to the hazard level described DANGER Signal word DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Signal word WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Signal word CAUTION Indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury or in material damage cg Indicates important information not related to safety The danger symbol used and the text indicate the actual danger and the related preventative measures M001089 06 03 2008 11 3 Safety regulations MICRO PANEL XV200 5 7 MK2 5 7 3 3 12 Mandatory requirements personnel Work safety All applicable work safety regulations in house and national must be observed Qualification of personnel It must be ensured that only suitably qualified persons work with the device These persons must be informed of all hazards and risks associated with the device The following persons must be suitably qualified according to the work to be completed
24. he backlight m Avoid frequent on off switching of the device m Reduce the brightness of the backlight instead Document M000174 1 De energize the device M001089 06 03 2008 A 6 Operation MICRO PANEL XV200 5 7 MK2 5 7 D M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 7 Maintenance and service 7 1 M001089 06 03 2008 Maintenance and service Safety regulations e Readthe Chapter 3 Safety regulations 11 before working with the device These con tain important information for your personal safety Qualification of personnel The device should only be maintained and serviced by persons with the following qualifications according to the task required m Cleaning m Operating personnel m Troubleshooting m Persons with the specific knowledge required m Repairs m See Chapter 7 3 1 Repairs 45 43 7 Maintenance and service MICRO PANEL XV200 5 7 MK2 5 7 7 2 44 Maintenance Resistive touch devices are maintenance free However the following work may be necessary m Cleaning of the resistive touch if contaminated W Recalibration of the resistive touch if it does not respond correctly to touch operation Cleaning the resistive touch CAUTION Cleaning the device Damage to the device due to the use of pointed or sharp objects or by liquids gt Do not use any pointed or sharp objects e g knife for cleaning gt Do not use any aggressive or abrasive
25. he device must not be opened WARNING Potential equalization currents Large equalization currents between the protective ground systems of different de vices may cause operational malfunctions due to signal interference and may even cause fires gt If necessary a potential equalization conductor should be installed parallel to the cable This should have a cross section that is a multiple of the cable shield CAUTION Sensitive resistive touch surface Damage to the resistive touch due to the use of pointed or sharp objects gt Only activate the resistive touch with your finger or a touch pen gt When wearing gloves ensure that these are clean They must not be covered with abrasive dust or sharp particles 14 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 3 Safety regulations CAUTION Electrostatic discharge A Electrostatic discharge may damage or destroy electronic components gt Avoid contact with components such as connector pins that are susceptible to electrostatic discharge gt Discharge by touching a grounded metal object any static charge accumulated in your body before touching the device CAUTION Data loss During a write operation the CF card may lose data or may be destroyed if it is re moved or if there is a power failure gt Only insert the CF card when the device is in a de energized state gt Always secure CF cards with the CF sl
26. in D Sub female UNC Pin Signal Assignment 1 Internal termination for line B 2 EIA RS 485 line B alternative 3 B EIA RS 485 line B Profibus standard 4 RTSAS Output for controlling a repeater 5 MSEXT Output of reference ground for external termination 6 P5EXT 5V output for external termination 7 EIA RS 485 line A alternative 8 A EIA RS 485 line A Profibus standard 9 Internal termination for line A Tab 13 Pin assignment of the Profibus interface cg Pin 6 5 V must not be used as a power supply for external devices m Shielded twisted pair cables cable type A in accordance with Profibus standard EN50170 must be used Cable specifications Rated surge impedance 150 Q Permissible surge impedance 135 165 Q Capacitance per unit length lt 30 pF m Loop resistance 110 Q km Core cross section gt 0 34 mm 22 AWG Tab 14 Cable specifications 31 5 Installation MICRO PANEL XV200 5 7 MK2 5 7 m The maximum baud rate depends on the cable length Cable length Max baud rate 1200 m lt 93 75 Kbit s 1000 m 187 5 Kbit s 400 m 500 Kbit s 200 m 1500 Kbit s Tab 15 Relationship of cable length baud rate for cables compliant with cable type A of the Profibus standard EN5017 cg When preparing the cables ensure that there is a low resistance connection between the cable shield and the connector casing Chapter 5 3 2 B 23 Profibus topology W Abus segme
27. ing with the device These con tain important information for your personal safety This chapter must be read and un derstood by all persons working with this device WARNING Incomplete copy of these Operating Instructions Working with individual pages of these Operating Instructions may cause damage to property or personnel by failure to observe safety related information gt Always work with the complete document Please send any comments recommendations or suggestions relating to these Operating Instructions to info microinnovation com Additional documentation The following documents may be helpful in the use of the device in addition to these Operating Instruc tions These can be downloaded from our home page www microinnovation com en DOWNLOADS section 1 M000174 System Description Windows CE operation of the Windows CE operating system on a MICRO PANEL 2 M000138 System Description Networks in Brief information on networks in general and on the integration of PCs and MICRO PANELs in networks 1 General MICRO PANEL XV200 5 7 MK2 5 7 6 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 2 Device description 2 Device description 2 1 Device names XV200 5 7 MK2 5 7 are two different names of equivalent products 2 2 Function MICRO PANELs XV200 5 7 MK2 5 7 can be used exclusively as HMI devices or also as PLC devices 2 3 Intended use MICRO PANELs XV200 5 7 MK2
28. it s 500 m 100 Kbit s 1000 m 50 Kbit s 2500 m 20 Kbit s 5000 m 10 Kbit s Tab 12 Relationship of cable length baud rate E m The use of repeaters is recommended with cables over 1000 m in length Repeaters can also be used to implement electrical isolation Refer to the documentation of the repeater manufacturer for further information m Observe the recommendations of the CiA CAN in Automation m When preparing the cables ensure that there is a low resistance connection between the cable shield and the connector casing Chapter 5 3 2 8 23 CAN bus topology W Abus segment can connect up to 32 bus stations Several bus segments can be linked via repeaters bidirectional amplifiers Refer to the documen tation of the repeater manufacturer for further information W Abus segment must be provided with cable termination 120 Q at both ends These terminations must be connected in the connector directly between pin 2 and 7 E The bus segment must be terminated at both ends m No more than two terminations must be provided on each bus segment m Transmission faults can occur if operation is carried out without the correct termina tion Fig 13 Termination 30 8 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 5 Installation Wiring M001089 06 03 2008 Profibus The Profibus interface is not electrically isolated 5 4 3 2 1 o o o 987 6 Fig 14 Profibus interface 9 p
29. le cause 7IL appears in the taskbar Corrective action Incorrect operation of the operating elements on the display Remove all objects also fingers from the area of the display The threaded pins for mounting the device have been tightened too much Loosen the threaded pins observe max torque Chapter 5 4 1 S 35 Device is faulty Send in your device for repair Tab 16 Troubleshooting and fault rectification 47 7 Maintenance and service MICRO PANEL XV200 5 7 MK2 5 7 8 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 8 Storage transport and disposal 8 1 8 1 1 8 2 8 3 M001089 06 03 2008 Storage transport and disposal Safety regulations cg Read the Chapter 3 Safety regulations 11 before installing and commissioning the device These contain important information for your personal safety Qualification of personnel The device should only be stored transported and disposed of by persons with the following qualifica tions according to the task required m Storage Persons without special knowledge m Transport Persons with a specialist knowledge of transport in particular how to prevent damage in transit W Disposal Persons with a specialist knowledge of proper disposal also about the proper disposal of harmful substances Storage The device should be stored in the original packaging The ambient conditions must be fulfilled See Chapter 9 9
30. n of the sealing strip must be positioned on the bottom of the device gt Do not twist the sealing strip when it is inserted gt Cut the sealing strip to a suitable length so that the join is tight M001089 06 03 2008 GD 5 Installation MICRO PANEL XV200 5 7 MK2 5 7 36 gt Fig 18 Groove for sealing strip A 4 Fit the supplied threaded pins in the retaining brackets beforehand W The tips of the threaded pins must point towards the wider ends of the retaining brackets Fig 19 Threaded pin pre fitted in a retaining bracket 5 Fit the device from the front into the mounting cutout 6 Clip on the retaining brackets in the recesses provided for them on the device as shown below and fix the device by tightening the threaded pins CAUTION Mechanical damage to the device Tightening the threaded pins too tightly may damage the device gt Tighten threaded pins with a max tightening torque of 0 15 Nm c amp The positions of the retaining brackets depend on the mounting requirements M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 5 Installation m Standard mounting m Top and bottom of the device Fit one retaining bracket each at the left and right fixing position TOI 2 SA _ gt e Om mm e Ce Sa o Daga nn o wre e oe m er
31. nt can connect up to 32 bus stations 32 W Several bus segments can be linked via repeaters bidirectional amplifiers Refer to the documen tation of the repeater manufacturer for further information The maximum cable length can be increased by using repeaters Refer to the documen tation of the repeater manufacturer for further information m Bus terminal connector Only use bus terminal connectors that are specified for use in the Profibus network They hold both bus cables on a bus station and ensure a low impedance connection of the cable shield to the shield reference potential of the bus station These bus terminal connectors contain the Profibus cable termination that can be switched on as required A bus segment must be provided with cable termination at both ends The termination is passive and is fed from the bus station It ensures a defined idle signal on the bus when no bus station is transmitting These bus terminations should be implemented externally in the connector casing according to the Profibus standard they can also be implemented with the bus terminating connector described above Alternatively the termination can be implemented using jumpers between Pin 1 and 2 Pin 7 and 9 Fig 15 Internal termination Fig 16 External termination M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 5 Installation ce m The bus segment must be terminated at both end
32. of the shield braid or use a rubber grommet m 5 8 mm of the shield braid must be exposed at the cable end W The folded back shield braid end must be covered by the heat shrinkable tubing or by the rubber grommet Fit the D Sub connector to the cable end W The exposed metal shield braid must be clamped to the connector casing with the cable clamp 23 5 Installation MICRO PANEL XV200 5 7 MK2 5 7 Fig 6 Cable prepared with D Sub connector A Cable with cable sheath D Shield braid B Heat shrinkable tubing or rubber grommet E D Sub connector C Cable clamp F Fixing screw UNC cg The EMC values stated in the technical data immunity and emission can only be guar anteed by observing the prescribed cable preparation 24 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 5 Installation Wiring M001089 06 03 2008 Power supply The device is provided with an internal self resetting fuse and is protected against polarity reversal The GND terminal is connected exclusively to the connector cover and not to the 0 V The housing is made from plastic and is isolated The device power supply is not electrically isolated The device requires a 24 VDC power supply from an AC DC converter with safe isolation e g SELV For other power supply requirements see Chapter 9 5 1 Power supply B 54 m SELV safety extra low voltage Circuit in which no dangerous voltage is present even in the event of
33. or m MK2 230 57MPN or m XV 230 57CNN or m MK2 230 57CNN or m XV 252 57MPN or m MK2 252 57MPN or m XV 252 57CNN m MK2 252 57CNN Retaining brackets for mounting the device Sealing strip for mounting the device Power supply connector 8 8 Threaded pins for mounting the device 1 1 1 Touch pen Tab 2 Scope of delivery Accessories Different accessories are available cg Order the accessories required from your supplier Designation A nameplate is fixed on the rear of the device in order to identify it The nameplate contains the following information m Manufacturer address Type designation Power supply required Article no Serial no Time of manufacturing week year Approval marks Arrangement of interfaces and operating elements Permissible mounting options top edge Top To ensure fast and optimum support always provide the support personnel with the following informa tion on the nameplate W Article no W Serial no 2 Device description MICRO PANEL XV200 5 7 MK2 5 7 10 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 3 Safety regulations 3 Safety regulations 3 1 General Hazards may still occur even though the device meets the current state of the art and complies with all recognized safety requirements The device must only be installed and commissioned in perfect technical condition and in compliance with these Operating Instructions cg Read this c
34. ot lock mechanism gt Avoid write operations to CF cards Reasons The number of write cycles possible on CF cards is limited A power failure during write operations will most likely lead to loss of data gt Only remove the CF card when the device is in a de energized state gt Before switching off ensure that no software write operations to the CF card are in progress CAUTION Device condensation If the device is or was exposed to climatic changes temperature fluctuation air hu midity moisture can form on or in the device device condensation In this case there is a risk of short circuit gt The device must not be switched on when device condensation is present If condensation is present on the device or if it was exposed to temperature fluc tuations it must be allowed to adjust to room temperature do not expose the de vice to the direct heat of heating devices prior to commissioning CAUTION Cleaning the device Damage to the device due to the use of pointed or sharp objects or by liquids gt Do not use any pointed or sharp objects e g knife for cleaning gt Do not use any aggressive or abrasive cleaning agent or solvent gt Avoid any liquid entering the device risk of short circuit M001089 06 03 2008 B 3 Safety regulations MICRO PANEL XV200 5 7 MK2 5 7 16 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 4 Operating and indication el
35. proved for the device See the markings on the nameplate and Chapter 9 Technical data B 51 Power supply The power supply must comply with the requirements stated in Chapter 9 5 1 Power supply B 54 Requirements for the mounting position The device is designed for mounting in control cabinets control panels or control desks It can be mounted horizontally or vertically The following requirements must be fulfilled when selecting a suitable mounting position The display should not be exposed to direct sunlight the UV component of sunlight reduces the lifespan of the device If possible the operating elements on the service side of the device and the cable connections should also still be accessible after the device has been mounted The ambient conditions stated must be observed See Chapter 9 9 Ambient conditions B 55 Sufficient ventilation cooling must be ensured by means of W Clearance of at least 3 cm to the ventilation slots m Clearance of at least 15 cm from heat radiating components such as heavily loaded trans formers m The expected temperatures should be within the permissible range See Chapter 9 9 Ambient conditions 55 Properties of the mounting surfaces m Material thickness at the mounting cutout 2 5 mm m Flatness x 0 5 mm this requirement must also be fulfilled when the device is mounted W Surface roughness Rz lt 120 M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 5 Installation
36. s m No more than two terminations must be provided on each bus segment m At least one of the two terminations must be fed by the bus station m Transmission faults can occur if operation is carried out without the correct termina tion on the Profibus network MO01089 06 03 2008 5 Installation MICRO PANEL XV200 5 7 MK2 5 7 5 4 34 Mounting CAUTION Operational malfunctions Use of unsuitable or improperly prepared cables as well as incorrect wiring will mean that neither the values stated in the technical data nor the electromagnetic compatibility EMC can be ensured gt Only use cables prepared by specialists gt The cables used must be prepared according to the interface description in these Operating Instructions gt The wiring instructions for the relevant interface must be observed when wiring the device gt Any generally applicable regulations and standards must be fulfilled CAUTION Device condensation If the device is or was exposed to climatic changes temperature fluctuation air hu midity moisture can form on or in the device device condensation In this case there is a risk of short circuit gt The device must not be switched on when device condensation is present gt If condensation is present on the device or if it was exposed to temperature fluc tuations it must be allowed to adjust to room temperature do not expose the de vice to the direct heat of h
37. ten permission of Micro Innovation AG St Gallen Subject to modifications M001089 06 03 2008 MICRO PANEL XV200 5 7 MK2 5 7 Contents Contents 1 cl M 5 1 1 Purpose of these Operating Instructions 5 12 Additional documentation 5 2 primer M T 2 1 Device names nn 7 2 2 FUNCHON ME 7 2 3 Intended use i 7 24 Device VEISIONS namana RAANG RERBA CHEER EFE PEE EHE 8 2 5 Scope of delivery sine 9 2 6 ACCOSSONIES 225525 9 2 7 Designation 9 3 Safety regulas EE 11 3 1 erp 11 32 Meaning of symbols sse nter tentent nter 11 3 3 Mandatory requirements personnel iii 12 3 3 1 Work Satety M 12 3 3 2 Qualification of personnel 12 3 3 3 Operating Instructions 12 3 3 4 Installation maintenance and disposal sss 12 3 3 5 Prohibited Use cott ai 12 3 3 6 Requirements for proper operation 13 34 Device related hazards sse tenens 14 4 Operating and indication elements 17 4 1 e 17 5 Cri Lasa 19 5 1 Safety regulations seen tnnt nter tenens 19 5 1 1 Qualification of personnel 19 5 2 Requirements for the place of installation
38. uit gt The device must not be switched on when device condensation is present gt If condensation is present on the device or if it was exposed to temperature fluc tuations it must be allowed to adjust to room temperature do not expose the de vice to the direct heat of heating devices prior to commissioning Qualification of personnel The device must only be operated by operating personnel instructed for the application concerned 39 6 Operation MICRO PANEL XV200 5 7 MK2 5 7 6 2 Starting the device 1 Insert the CF card with the operating system CAUTION Data loss During a write operation the CF card may lose data or may be destroyed if it is re moved or if there is a power failure gt Only insert the CF card when the device is in a de energized state gt Always secure CF cards with the CF slot lock mechanism gt Avoid write operations to CF cards Reasons The number of write cycles possible on CF cards is limited A power failure during write operations will most likely lead to loss of data gt Only remove the CF card when the device is in a de energized state gt Before switching off ensure that no software write operations to the CF card are in progress g E E B Fig 22 Service side of the device amm C 1 1 Open the CF slot lock mechanism 1 2 Insertthe CF card into the CF slot cg Do not apply any force CF cards are protected against revers
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